WO2010094273A3 - Herstellung einer turbinenblisk mit einer oxidations- bzw. korrosionsschutzschicht - Google Patents

Herstellung einer turbinenblisk mit einer oxidations- bzw. korrosionsschutzschicht Download PDF

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Publication number
WO2010094273A3
WO2010094273A3 PCT/DE2010/000184 DE2010000184W WO2010094273A3 WO 2010094273 A3 WO2010094273 A3 WO 2010094273A3 DE 2010000184 W DE2010000184 W DE 2010000184W WO 2010094273 A3 WO2010094273 A3 WO 2010094273A3
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WO
WIPO (PCT)
Prior art keywords
turbine blade
disk
oxidation
protection layer
corrosion protection
Prior art date
Application number
PCT/DE2010/000184
Other languages
English (en)
French (fr)
Other versions
WO2010094273A2 (de
Inventor
Thomas Uihlein
Original Assignee
Mtu Aero Engines Gmbh
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Filing date
Publication date
Application filed by Mtu Aero Engines Gmbh filed Critical Mtu Aero Engines Gmbh
Publication of WO2010094273A2 publication Critical patent/WO2010094273A2/de
Publication of WO2010094273A3 publication Critical patent/WO2010094273A3/de

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/34—Rotor-blade aggregates of unitary construction, e.g. formed of sheet laminae
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0018—Brazing of turbine parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/20—Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00—Electron-beam welding or cutting
    • B23K15/0033—Preliminary treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00—Electron-beam welding or cutting
    • B23K15/0046—Welding
    • B23K15/0053—Seam welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00—Electron-beam welding or cutting
    • B23K15/0046—Welding
    • B23K15/0093—Welding characterised by the properties of the materials to be welded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/129—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B23K26/21—Bonding by welding
    • B23K26/24—Seam welding
    • B23K26/28—Seam welding of curved planar seams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60—Preliminary treatment
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C23C4/073—Metallic material containing MCrAl or MCrAlY alloys, where M is nickel, cobalt or iron, with or without non-metal elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/02—Blade-carrying members, e.g. rotors
    • F01D5/06—Rotors for more than one axial stage, e.g. of drum or multiple disc type; Details thereof, e.g. shafts, shaft connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/286—Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/001—Turbines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/34—Coated articles, e.g. plated or painted; Surface treated articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/16—Composite materials, e.g. fibre reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/18—Dissimilar materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
    • B23K2103/52—Ceramics
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/30—Manufacture with deposition of material
    • F05D2230/31—Layer deposition
    • F05D2230/312—Layer deposition by plasma spraying
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/90—Coating; Surface treatment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/60—Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung einer integralen Turbinen-Schaufel-Scheiben-Einheit (20) für eine Gasturbine, mit folgenden Schritten: a) Bereitstellen einer integralen Turbinen-Schaufel-Scheiben-Einheit (20) mit einer Scheibe (21) aus einer Ni-Basis-Superlegierung und mindestens einer stoffschlüssig an der Scheibe angeordneten Turbinenschaufel (22); und b) Beschichten von zumindest einem Teil der Oberfläche der Schaufel der Turbinen-Schaufel-Scheiben-Einheit mittels eines Niedertemperatur-Beschichtungsverfahrens mit einer Oxidations- und/oder Korrosionsschutzschicht sowie ein entsprechendes Verfahren mit folgenden Schritten: a) Bereitstellen einer Scheibe (21) aus einer Ni-Basis-Superlegierung; b) Bereitstellen mindestens einer Turbinenschaufel (22) zur Verbindung mit der Scheibe zur Bildung einer integralen Turbinen-Schaufel-Scheiben-Einheit; c) Beschichten mindestens eines Teils der Oberfläche der Turbinenschaufel mit einer Oxidations- und/oder Korrosionsschutzschicht; und d) stoffschlüssiges Fügen der beschichteten Turbinenschaufel mit der Scheibe zu der integralen Turbinen-Schaufel-Scheiben-Einheit.
PCT/DE2010/000184 2009-02-21 2010-02-18 Herstellung einer turbinenblisk mit einer oxidations- bzw. korrosionsschutzschicht WO2010094273A2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009010109A DE102009010109A1 (de) 2009-02-21 2009-02-21 Herstellung einer Turbinenblisk mit einer Oxikations- bzw. Korrosionsschutzschicht
DE102009010109.8 2009-02-21

Publications (2)

Publication Number Publication Date
WO2010094273A2 WO2010094273A2 (de) 2010-08-26
WO2010094273A3 true WO2010094273A3 (de) 2011-01-20

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Country Status (2)

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DE (1) DE102009010109A1 (de)
WO (1) WO2010094273A2 (de)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106968716A (zh) * 2016-11-21 2017-07-21 北京航空航天大学 陶瓷基复合材料整体涡轮叶盘
CN108581397A (zh) * 2018-04-26 2018-09-28 大连理工大学 增减材复合制造涡轮叶片的加工方法
CN109514070A (zh) * 2018-11-30 2019-03-26 中国航发沈阳黎明航空发动机有限责任公司 一种电子束焊接结构叶盘加工精度控制方法
CN111187895B (zh) * 2020-02-17 2021-08-10 南昌航空大学 一种具有双晶组织的整体叶盘及其制造方法

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US20110129351A1 (en) * 2009-11-30 2011-06-02 Nripendra Nath Das Near net shape composite airfoil leading edge protective strips made using cold spray deposition
US8801388B2 (en) 2010-12-20 2014-08-12 Honeywell International Inc. Bi-cast turbine rotor disks and methods of forming same
DE102011086770A1 (de) * 2011-11-22 2013-05-23 Mtu Aero Engines Gmbh Reibschweißverfahren, insbesondere zum stoffschlüssigen Verbinden von Schaufeln und Scheiben zu einer Schaufel-Scheiben-Einheit sowie entsprechend hergestellte Schaufel-Scheiben-Einheit
US10309232B2 (en) * 2012-02-29 2019-06-04 United Technologies Corporation Gas turbine engine with stage dependent material selection for blades and disk
EP2842662B1 (de) * 2013-09-03 2020-08-05 MTU Aero Engines GmbH Schaufelspitzenpanzerung für Titanschaufeln
DE102014202457A1 (de) * 2014-02-11 2015-08-13 Siemens Aktiengesellschaft Verbesserte Verschleißbeständigkeit eines Hochtemperaturbauteils durch Kobaltbeschichtung
US9951632B2 (en) 2015-07-23 2018-04-24 Honeywell International Inc. Hybrid bonded turbine rotors and methods for manufacturing the same
DE102019208666A1 (de) * 2019-06-14 2020-12-17 MTU Aero Engines AG Rotoren für hochdruckverdichter und niederdruckturbine eines getriebefantriebwerks sowie verfahren zu ihrer herstellung
CN115318595B (zh) * 2022-08-08 2023-10-24 国家电网有限公司 一种低温条件下水轮机转轮主轴连接抗磨剂的喷涂工艺

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WO2003068457A1 (de) * 2002-02-11 2003-08-21 Mtu Aero Engines Gmbh Verfahren und vorrichtung zum halten eines zu verbindenden, metallischen bauteils, insbesondere einer gasturbinenschaufel
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US20020102360A1 (en) * 2001-01-30 2002-08-01 Siemens Westinghouse Power Corporation Thermal barrier coating applied with cold spray technique
WO2003068457A1 (de) * 2002-02-11 2003-08-21 Mtu Aero Engines Gmbh Verfahren und vorrichtung zum halten eines zu verbindenden, metallischen bauteils, insbesondere einer gasturbinenschaufel
WO2005056220A1 (de) * 2003-12-10 2005-06-23 Mtu Aero Engines Gmbh Verfahren zur herstellung von gasturbinenbauteilen und bauteil für eine gasturbine
EP1707651A1 (de) * 2005-03-31 2006-10-04 Siemens Aktiengesellschaft Schichtsystem und Verfahren zur Herstellung eines Schichtsystems
EP1903127A1 (de) * 2006-09-21 2008-03-26 Siemens Aktiengesellschaft Verfahren zum Herstellen von Bauteilen durch Kaltgasspritzen und Turbinenbauteil
WO2008144357A1 (en) * 2007-05-17 2008-11-27 Honeywell International Inc. Cold spraying method for coating compressor and turbine blade tips with abrasive materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106968716A (zh) * 2016-11-21 2017-07-21 北京航空航天大学 陶瓷基复合材料整体涡轮叶盘
CN108581397A (zh) * 2018-04-26 2018-09-28 大连理工大学 增减材复合制造涡轮叶片的加工方法
CN109514070A (zh) * 2018-11-30 2019-03-26 中国航发沈阳黎明航空发动机有限责任公司 一种电子束焊接结构叶盘加工精度控制方法
CN111187895B (zh) * 2020-02-17 2021-08-10 南昌航空大学 一种具有双晶组织的整体叶盘及其制造方法

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Publication number Publication date
DE102009010109A1 (de) 2010-09-23
WO2010094273A2 (de) 2010-08-26
DE102009010109A8 (de) 2011-01-05

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