WO2010081258A1 - Clean vertical type heat-recovery coking oven - Google Patents

Clean vertical type heat-recovery coking oven Download PDF

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Publication number
WO2010081258A1
WO2010081258A1 PCT/CN2009/000072 CN2009000072W WO2010081258A1 WO 2010081258 A1 WO2010081258 A1 WO 2010081258A1 CN 2009000072 W CN2009000072 W CN 2009000072W WO 2010081258 A1 WO2010081258 A1 WO 2010081258A1
Authority
WO
WIPO (PCT)
Prior art keywords
flue
chamber
carbonization chamber
coke oven
smoke
Prior art date
Application number
PCT/CN2009/000072
Other languages
French (fr)
Chinese (zh)
Inventor
贺建虎
贺建红
Original Assignee
He Jianhu
He Jianhong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by He Jianhu, He Jianhong filed Critical He Jianhu
Publication of WO2010081258A1 publication Critical patent/WO2010081258A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B3/00Coke ovens with vertical chambers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B15/00Other coke ovens
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B27/00Arrangements for withdrawal of the distillation gases
    • C10B27/06Conduit details, e.g. valves
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B29/00Other details of coke ovens

Definitions

  • the utility model relates to a coke oven, in particular to a clean vertical heat recovery coke oven.
  • the flame of the combustion chamber in the carbonization chamber coke system is directly in contact with the coal cake in the carbonization chamber, so that the coke in the carbonization chamber is easily burned.
  • the combustion chamber is not separated to form a fire channel, and the positions of the adjacent upper and lower guide ports are not set, and the heat between adjacent carbonization chambers cannot be utilized with each other, resulting in uneven heat.
  • the flow rate of the gas in the mixing chamber 4 to the storage chamber 2 cannot be adjusted, so that the suction force of the carbonization chamber which is different from the chimney is inconsistent.
  • the central axis of the heat dissipation channel in the bottom system is parallel to the central axis of the branch flue, and is located below the ground. Only one end is open, and it cannot be naturally ventilated. It can only be forced to draw air, and the heat dissipation effect is not good, especially when the outside air pressure is low. At the same time, the heat dissipation effect is even worse.
  • the recovery pipe in the coal-filled flue gas recovery system is provided with a gate, which is cumbersome to operate.
  • the utility model aims to provide a clean type vertical heat recovery coke oven, which solves the problem that the system heat cannot be effectively utilized in the background art, and the intake air amount cannot be adjusted according to the coke formation condition, and the gas cannot be fully ignited.
  • Technical problems such as burning, poor recovery of coal-filled flue gas.
  • a clean vertical heat recovery coke oven comprising a top system, a carbonization chamber coke system, a flue and chimney system, a furnace bottom system, a resistance wall system, a coal charging flue gas recovery system and a coke oven attachment;
  • the carbonization chamber coke formation system comprises a carbonization chamber 7, an upper smoke guide 9, a combustion chamber 5 and a lower smoke outlet 3;
  • the flue and chimney system comprises a smoke storage chamber 2, and a branch flue communicating with the smoke storage chamber 2 20.
  • the top 30 system includes a top body 10, an air inlet 12, and an air intake regulating valve 13;
  • the coal-filled flue gas recovery system includes a recovery duct 26, one end of the recovery duct 26
  • the bottom of the coke oven is connected to the main flue 29, and the other end is a coal-filled smoking port 2602.
  • the bottom system includes a bottom body 21, a heat-dissipating horizontal passage 23 disposed at a lower portion of the carbonization chamber 7 and communicating with the atmosphere at both ends, and a heat dissipation chimney 15 in which the heat dissipation horizontal passage 23 communicates;
  • the carbonization chamber is formed into a coke system Combustion chamber 5 positioned on both sides of the carbonization chamber 7, the carbonization chamber and the combustion chamber 5 through 7 coking chambers on both sides of the upper portion 7 ':;: the guide opening 9 communicating smoke, a lower portion of the carbonization chamber 7 is provided with a a mixing chamber 4, the lower air guiding ports 3 are respectively disposed at two sides of the mixing chamber 4, and between the upper air guiding port 9 and the lower air guiding port 3 is a combustion chamber 5; the combustion chamber 5 is at least Three vertical fire passages 28 are formed, one upper side of the vertical fire passage 28 is provided; ": the upper smoke guide port 9 is provided, and the lower portion of the opposite side is provided with a lower
  • the smoke storage chamber air regulating valve 22 may be respectively disposed below each of the smoke storage chambers 2 of the flue and chimney system, and the flue tail portion of the other end of the flue duct 20 opposite to the flue gas outlet is disposed There is a flue air conditioning valve 1.
  • An adjustment brick 27 can be provided at the junction of the mixing chamber 4 and the smoke storage chamber 2 described above.
  • a row of combustion chamber observation holes and hole covers 14 may be provided at portions corresponding to the intake holes 12.
  • a carbonization chamber observation hole and a hole cover 11 may be disposed above the carbonization chamber 7 described above.
  • a baffle mechanism 2601 may be disposed at the coal charging vent 2602 of the coal-filled flue gas recovery system 26, and the recovery pipe 26 may be connected to the suction pipe 2503 of the movable smoking car 25 via the flap mechanism 2601.
  • the other end of the suction duct 2503 can be connected to the carbonization chamber observation hole and the hole cover 11 on the carbonization chamber 7.
  • the specific structure of the movable smoking car 25 described above may be: mainly composed of a movable body 2501, a hydraulic system 2502 disposed on the movable body 2501, and a suction duct 2503; the suction duct 2503 It is an "L"-shaped elbow, and the connection end of the flap mechanism 2601 of the recovery duct 26 is provided with a recovery end seal cover 2504, and the connection end of the carbonization chamber observation hole and the hole cover 11 on the carbonization chamber 7 is provided with an observation hole.
  • the end seal cover 2505; the hydraulic cylinder of the hydraulic system 2502 is in push-fit cooperation with the recovery end seal cover 2504 and the observation hole end seal cover 2505.
  • the branch damper 18 described above may be a ram having a water circulation cooling pipe 1801 therein.
  • the shutter hoist 17 described above may be an electric hoist or an electric/manual ram hoist for electric and manual use; and the suction damper 20 may be provided with a suction measuring device 19.
  • the flap mechanism 2601 described above can be disposed obliquely.
  • the furnace top system adds a combustion chamber observation hole and a hole cover, which can further reduce the combustion point of the air in the air inlet and the coal gas in the carbonization chamber, and reduce the distance by about 300 ⁇ 500mra;
  • the height of the section is the same as the height of the coal cake in the carbonized chamber, which effectively improves the efficiency and uniformity of heating the coal cake.
  • the observation hole and the hole cover of the combustion chamber are convenient for observing the combustion condition in the combustion chamber and the graphite coalescence of the upper smoke outlet. When necessary, the graphite and the hole cover can be manually removed through the combustion chamber observation hole and the hole cover to remove the graphite.
  • the carbonization chamber observation hole and the hole cover added above the carbonization chamber make it easy to observe the maturation condition of each section of the carbonization chamber at any time, which is beneficial to adjust the air intake of each section to prevent the formation of coke, excessive coking and uneven coke formation. And so on.
  • the flame of the combustion chamber in the carbonization chamber coke system is not directly in contact with the coal cake 6 of the carbonization chamber, but the coal cake is heated by the heat radiation and heat conduction of the refractory silica brick, which can effectively eliminate the burning loss of the coke in the carbonization chamber.
  • the junction of the mixing chamber of the carbonization chamber into the coke storage system and the storage chamber is provided with regulating bricks for regulating the flow of gas to the storage chamber of the mixing chamber to ensure the entire coke oven, regardless of the distance from the chimney, each carbonization
  • the suction of the room is basically the same.
  • a flue air conditioning valve is added to each flue of the flue and chimney system.
  • the air can be adjusted by adjusting the flue.
  • the air intake is adjusted three times to ensure that all the gas is fully burned, generating the highest efficiency heat, and providing the maximum heat source for the subsequent heating boiler.
  • the electric/manual sluice hoist in the flue and chimney system can realize the automatic control of the flue suction by the computer, and manually adjust the sluice gate in the emergency such as power failure to effectively ensure the normal suction of the coke oven.
  • Both the flue damper and the main flue ram of the flue and chimney system are dampers with water circulation cooling pipes, which can effectively prevent the ram from being damaged due to overheating and prolong its service life.
  • the bottom heat dissipation channel is perpendicular to the axis of the branch flue, and is located above the ground, and has a heat dissipation chimney that communicates with the heat dissipation channel. It can force the air to dissipate heat, and can also be naturally ventilated to maximize heat dissipation, ensuring that the temperature at the bottom of the coke oven is not Will be too high, effectively extending the life of the coke oven.
  • Figure 1 is a schematic view of the structure of the vertical plane of the present invention.
  • Figure 2 is a schematic view of the structure of the transverse plane of the present invention.
  • Figure 3 is a schematic view showing the structure of the flue shutter of the present invention.
  • FIG. 4 is a schematic structural view of a combustion chamber, a vertical fire passage, and a smoke guiding port of the present invention.
  • the vertical coke oven generally refers to a coke oven in which the cross-sectional dimension of the carbonization chamber of the coke oven is larger than the width dimension. Usually, the ratio of the high direction size to the width direction size is 6 to 20.
  • the clean vertical heat recovery coke oven generally refers to a coke oven that realizes the heat recovery function in the structural characteristics of the vertical coke oven. The process characteristics of the clean vertical heat recovery coke oven are: the gas pressure in the carbonization chamber of the coke oven is lower than the external atmospheric pressure, and it is under negative pressure. The gas, air, combustion gas, exhaust gas, dust, etc. inside the coke oven will not go to the coke oven. The outside escapes, so that the purpose of protecting the environment can be achieved.
  • the coke oven does not recycle the chemical components in the gas
  • the gas is directly mixed with the air in the combustion chamber of the coke oven, and then fully burned to generate heat, and the coal is indirectly heated to become coke, and the exhausted hot exhaust gas can be re-entered into the waste heat.
  • the boiler heats the boiler water, and the subsequent process can be used for urban heating or steam turbine power generation. Therefore, the main features of the clean vertical heat recovery coke oven are: non-polluting gas and polluted wastewater discharge, coke burn rate is very low, hot exhaust gas can be used for heating or power generation, to achieve cascade utilization of resources.
  • the utility model mainly comprises a furnace top system, a carbonization chamber coke system, a flue and chimney system, a furnace bottom system, a resistance wall system, a coal charging flue gas recovery system and a coke oven accessory.
  • the main function of the top system is as the upper top cover of the coke oven, providing external air to the coking system of the carbonization chamber 7, observing the coking condition of the carbonization chamber 7, and supporting the movable smoking car in the flue gas recovery system. Wait.
  • the top system mainly comprises a top body 10, an air inlet 12, an air intake regulating valve 13, a combustion chamber viewing hole and a hole cover 14, a carbonization chamber observation hole and a hole cover 11 and the like. Since the length of the coke oven carbonization chamber 7 is different, the number of the inlet holes 12 is different. Generally, each combustion chamber is provided with 20 to 36 air inlet holes 12, and the number of the combustion chamber observation holes and the hole cover 14 is different. The number of the air holes 12 is equal to or slightly smaller than the number of the air inlet holes 12, and the carbonization chamber observation holes and the hole cover 11 of each carbonization chamber generally have 3 to 6 pieces.
  • a row of combustion chamber observation holes and a hole cover 14 are respectively added to the portions corresponding to the air inlet holes 12, and the air inlet holes 12 and the combustion chamber observation holes and the hole cover 14 are separated by refractory material. open.
  • the utility model has the advantages that the air mixing point of the air of the air inlet 12 and the gas of the carbonization chamber 7 can be further reduced, and the distance is reduced. The distance is about 300 ⁇ 500mm; the height of the combustion section in the combustion chamber 5 can be made the same as the height of the coal cake in the carbonization chamber 7, so as to effectively improve the efficiency and uniformity of heating the coal cake.
  • the combustion chamber observation hole and the hole cover 14 are also convenient for observing the combustion condition in the combustion chamber 5 and the graphite coalescence at the upper smoke outlet 9 at any time, and the observation hole and the hole cover 14 can be manually passed through the combustion chamber when necessary.
  • the holes remove the coalesced graphite at the upper smoke outlet 9.
  • the carbonization chamber observation hole and the hole cover 11 are added above the carbonization chamber 7, so that the maturation condition of each section of the carbonization chamber 7 can be observed at any time, which is advantageous for adjusting the amount of air enthalpy in each section, preventing formation of coke or excessive coking and formation. Uneven unevenness and the like occur.
  • the carbonization chamber coke forming system is the core system of the coke oven. Its main function is to ensure that the coal blending can be normally turned into coke after passing through a dry distillation coke process; and to ensure that the coke burn rate is at a minimum, the gas can be fully used in this system. Combustion, the amount of exhaust gas discharged from the mixing chamber can be adjusted accordingly.
  • the carbonization chamber coke forming system comprises: a carbonization chamber 7, an upper smoke guide 9, a combustion chamber 5, a lower smoke guide 3, a mixing chamber 4, an adjustment brick 27, and a furnace door frame protection plate 24 Wait.
  • the carbonization chamber 7 is a core component of the carbonization chamber coke formation system, the combustion chamber 5 is located on both sides of the carbonization chamber 7, and the carbonization chamber 7 and the combustion chamber 5 are separated by refractory silicon bricks, and the two are only connected through the upper guide vent 9 Therefore, the flame of the combustion chamber 5 is not directly in contact with the coal cake 6 of the carbonization chamber 7, but the coal cake 6 is heated by the heat radiation and heat conduction of the refractory silica brick, so that the burning of the coke in the carbonization chamber 7 can be effectively eliminated. .
  • a mixing chamber 4 is provided at a lower portion of the carbonization chamber 7 for mixing the hot gas flow from the combustion chamber 5, and heat is radiated through the refractory silica brick at the top of the mixing chamber 4 to heat the bottom portion of the coal cake 6 in the carbonization chamber 7 again.
  • upper smoke guides 9 are respectively disposed on both sides of the upper portion of the carbonization chamber 7, and the lower smoke guides 3 are arranged on both sides of the mixing chamber 4, and the upper smoke outlets 9 are provided.
  • a combustion chamber 5 Between the lower guide and the lower guide 3 is a combustion chamber 5.
  • the combustion chamber 5 is composed of a plurality of vertical fire passages 28, and the vertical fire passages 28 are separated from each other and are not connected to each other; an upper portion of one side of each of the vertical fire passages 28 is provided with an upper smoke guide port 9, opposite The lower portion of the other side is provided with a lower smoke guide 3; the positions of the upper smoke guides 9 on the adjacent vertical fire passages 28 are staggered, and the positions of the lower smoke guides 3 on the adjacent vertical fire passages 28 are also interdigitated. .
  • an upper smoke outlet 9 and a lower smoke outlet 3 in each of the vertical fire passages 28 are respectively located above and below the vertical fire passage 28, and are respectively located on both sides of the vertical fire passage 28, and adjacent to each other
  • the upper guide port 9 and the lower guide port 3 of the fire path 28 are alternately arranged.
  • the number of the vertical fire guide 28, the upper guide vent 9 and the lower guide 3 are the same.
  • the thermal energy in the adjacent vertical fire channels 28 can be utilized by each other to ensure that the coke is cokeed uniformly and the quality is stable.
  • the furnace body of the carbonization chamber coke forming system of the utility model should all be constructed of fire-resistant silicon bricks, and the furnace door, the furnace door frame and the protection plate should be made of heat-resistant cast iron or ductile iron or vermicular cast iron material.
  • the main function of the flue and chimney system is to mix the hot exhaust gases and transport them to the waste heat boiler.
  • the natural suction of the chimney 31 forms the negative pressure of the coke oven carbonization chamber, and the suction of each of the storage chambers and the branch flue can be adjusted.
  • the flue and chimney system is composed of: a smoke storage chamber 2, a branch flue 20, a coke oven main flue 29, a chimney 31, a smoke storage chamber air regulating valve 22, and a flue air regulating valve. 1.
  • the smoke storage chamber air regulating valve 22 is respectively added under each of the smoke storage chambers 2.
  • the air conditioning valve 22 can be increased by adjusting the air storage chamber.
  • a flue gas regulating valve 1 is added to the flue tail of the other end of each of the flue pipes 20 opposite to the flue gas outlet.
  • the air intake of the flue 20 can be increased by adjusting the flue air conditioning valve 1, and g ⁇ adjusts the amount of air entering the chamber, ⁇
  • the advantage is to ensure that all gas is fully combusted, producing the most efficient heat and providing the maximum heat source for subsequent heating boilers.
  • a branch damper 18 for adjusting the suction force in the branch flue 20.
  • the branch damper 18 is connected to the ram hoist 17 .
  • the shutter hoist 17 can be an electric starter or an electric or manual hoist.
  • the electric/manual dual-purpose hoist can adjust the cigarette damper 18 in the event of an emergency such as power failure, effectively ensuring the normal suction of the coke oven.
  • the shutter hoist 17 moves up and down to achieve suction adjustment.
  • a suction measuring device 19 is also provided on each of the flue pipes 20, which is combined with the shutter hoisting machine 17, so that automatic computer detection and automatic suction adjustment can be realized.
  • the branch damper 18 and the main flue ram 30 are both rams with a water circulation cooling pipe 1801 therein.
  • the water can be circulated in the water circulation cooling pipe 1801 of the ram, and the branch damper plate 18 and the main flue damper 30 are cooled, thereby effectively preventing the ram from being damaged due to overheating, and prolonging Its service life.
  • the body part of the flue and chimney system of the utility model should be constructed of refractory bricks, and the regulating valve should be made of heat-resistant cast iron to adjust the air volume.
  • the main function of the hearth system is to support the entire coke oven and provide heat dissipation from the bottom of the coke oven. See Figure 1,
  • the bottom system is composed of a bottom body 21, a heat dissipation horizontal passage 23, a heat dissipation vertical passage 2301, a heat dissipation chimney 15, and the like.
  • the lower portion of each of the carbonization chambers 7 is provided with a heat dissipation horizontal passage 23, and the central axis of the heat dissipation horizontal passage 23 is perpendicular to the central axis of the branch flue 20.
  • the heat dissipation horizontal passage 23 is located above the ground to dissipate heat by natural ventilation.
  • the heat dissipation vertical channel 2301 and the heat dissipation chimney 15 which communicate with the heat dissipation horizontal passage 23 are used for forcibly ventilating and dissipating heat, thereby maximizing heat dissipation, ensuring that the temperature at the bottom of the coke oven is not too high, and effectively prolonging the life of the coke oven.
  • the bottom system should be constructed of clay refractory bricks.
  • the main function of the resistance wall system is to provide the entire coke oven with resistance to thermal expansion at both ends, to prevent deformation of the coke oven due to thermal expansion, and to fix the longitudinal braces.
  • the resistance wall system consists of: a left resistance wall 8, and a right resistance wall 16. Each coke oven has a side that resists the wall.
  • the resistant wall should be made of heat-resistant reinforced concrete.
  • the main function of the coal-filled flue gas recovery system is to pump away a small amount of waste coal gas that escapes from the coal-filling side during coal charging and transport it to the main flue of the coke oven for combustion.
  • the structure of the coal-filled flue gas recovery system comprises: a recovery pipe 26, a flap mechanism 2601, a coal charging mouth 2602, a movable smoking car 25., a movable body 2501, a hydraulic system 2502, and a suction pipe 2503. , recovery end sealing cover 2504, observation hole end sealing cover 2505, rail 2506, fan, and the like.
  • One end of the recovery pipe 26 of the coal-filled flue gas recovery system is in communication with the coke oven main flue 29, the other end of the recovery pipe 26 is a coal-filled smoking port 2602, and a flap mechanism 2601 is provided at the coal-filled smoking port 2602.
  • the corresponding flap mechanism 2601 is opened, and the flap mechanism 2601 above the other furnace doors is closed.
  • the advantage is that the flap mechanism 2601 is installed obliquely, which is easy to operate and facilitates automatic closing.
  • the movable smoking car 25 is mainly composed of a movable body 2501 and a hydraulic system 2502 and a suction duct 2503 provided on the movable body 2501.
  • the movable body 2501 is disposed on the rail 2506 at the top of the roof body 10 to facilitate movement in the longitudinal direction of the coke oven.
  • the hydraulic system 2502 is composed of a hydraulic pump station, a hydraulic cylinder, and a control system.
  • the suction pipe 2503 is an "L"-shaped elbow, one end of which can be docked with the flap mechanism 2601 on the recovery pipe 26, and the recovery end is provided with a recovery end seal cover 2504, and the other end of the pipe can be viewed from the carbonization chamber on the carbonization chamber 7.
  • the hole cover 11 is butted, and the observation hole end seal cover 2505 is disposed at the joint.
  • the hydraulic system 2502 performs a push fit on the recovery end seal cover 2504 and the observation hole end seal cover 2505.
  • the outlet end of the suction pipe 2503 is docked with the flap mechanism 2601 of the recovery pipe 26, and the inlet end is docked with the observation hole of the carbonization chamber and the hole cover 11,
  • the recovery end seal cover 2504 and the observation hole end seal cover 2505 are respectively pushed by the hydraulic cylinder of the hydraulic system 2502.
  • the flap mechanism 2601 is connected to the carbonization chamber observation hole 11 to perform suction of the exhaust gas.
  • the coal-fired flue gas recovery system of the utility model can realize three ways of pumping waste gas. 1 Using the natural suction of the main flue and the chimney, the waste gas is sucked away by opening the flap mechanism 2601 above the furnace door. 2 Install an air blower in the middle section of the recovery pipe 26 to forcefully remove the waste gas. 3 Using the movable smoking car 25, through the carbonization chamber observation hole and the hole cover 11 on the top of the furnace, the air is forcibly sucked and the waste gas is sucked away.
  • the coke oven attachment of the utility model is basically the same as the prior art, and mainly comprises a furnace column, a longitudinal bracing bar, a horizontal bracing bar, etc., for preventing excessive thermal deformation of the coke oven along the longitudinal direction of the carbonization chamber, and ensuring that the thermal deformation is reasonable.
  • the furnace column should be made of H-shaped steel
  • the longitudinal strip should be made of flat steel
  • the horizontal strip should be made of round steel.
  • fastening means such as a spring and a corresponding nut are provided.
  • each furnace column is arranged on both sides of the furnace door, and each of the furnace columns is provided with one lower horizontal pulling strip and two upper horizontal pulling strips, and corresponding springs and nuts.
  • Each coke oven is generally provided with 6 to 10 longitudinal braces and corresponding spring and nut fastening components.
  • the coke oven accessories, coal preparation system, tamping machine, push coke loading car, coke and quenching system, and screen coke system equipped with the utility model are the same as the general vertical production and recovery coke oven.
  • the coal cake 6 is charged into the carbonization chamber 7.
  • the coal-filled flue gas recovery system is combined with the loading of coal to maximize the recovery of waste gas, thereby achieving the purpose of environmental protection. After the coal is loaded, close the furnace door.
  • the air inlet hole 12 entering the top air is a single air inlet, and the air volume can be adjusted according to the amount of gas in each carbonization chamber 7, so as to optimize the gas and air. Match the effect.
  • a regulating brick 27 is provided, which can adjust the gas flow rate of the mixing chamber 4 to the smoke storage chamber 2, and ensure the entire coke oven, regardless of the distance from the chimney, each carbonization chamber 7
  • the suction is basically the same.
  • a secondary air inlet is provided in the lower portion of each of the smoke storage chambers 2.
  • the amount of air intake can be artificially increased by the air storage chamber air regulating valve 22.
  • a flue air conditioning valve 1 is provided, that is, a three-way air inlet, and the intake air amount can be artificially increased for a branch flue having a large amount of gas and insufficient combustion.
  • a shutter hoist 17 and a branch damper 18 are provided, which can automatically control the suction of the balanced coke oven.
  • the main observation means of the utility model a combustion chamber observation hole and a hole cover 14 are arranged at the top of the coke oven, and the combustion condition of the combustion chamber 5 and the graphite coalescence of the upper smoke outlet 9 can be observed at any time, and can be processed as needed.
  • the carbonization chamber observation hole and the hole cover 11 are arranged at the top of the coke oven.
  • the coking condition of the carbonization chamber 7 can be observed at any time, and can be processed when needed to prevent the occurrence of coke formation, excessive coking, uneven focus, etc.

Abstract

A clean vertical type heat-recovery coking oven,comprises of oven roof system,carbonization chamber coking system,fume flue and chimney system,oven base system,coal-loading fume recovery system and coking oven accessories,which characterized in that:in carbonization chamber coking system,combustion chambers locates on both sides of carbonization chamber, carbonization chamber connects with combustion chambers via the upper smoke-guiding holes set up on the top of both side walls of carbonization chamber,the lower smoke-guiding holes are set up on both sides of mixing chamber located on the bottom of carbonization chamber.It is combustion chamber between upper smoke-guiding hole and lower smoke-guiding hole, combustion chamber consists of many vertical flues,the upper side of which are set up with upper smoke-guiding hole,the lower of opposite side of which are set up with lower smoke-guiding hole,the positions of upper smoke-guiding hole and lower smoke-guiding hole of adjacent vertical flue are interlaced.

Description

清洁型立式热回收炼焦炉 技术领域  Clean vertical heat recovery coke oven
本实用新型涉及一种炼焦炉, 具体涉及一种清洁型立式热回收炼焦炉。  The utility model relates to a coke oven, in particular to a clean vertical heat recovery coke oven.
背景技术 Background technique
现有的卧式和立式热回收炼焦炉不同程度的存在如下缺点:  Existing horizontal and vertical heat recovery coke ovens have the following disadvantages to varying degrees:
1. 炉顶系统中燃烧室上方仅设了进气孔,一次进风进来的空气与上导烟口处 过来的煤气混合燃烧点正好在上导烟口处, 明显高于炭化室中煤饼的高度, 热量 不能有效利用, 焦炉顶部的温度比较高。 炭化室上方未设炭化室观察孔及孔盖, 不能随时观察炭化室的成焦情况, 更不能根据炭化室各段的成焦情况调节进气空  1. There is only an air inlet hole above the combustion chamber in the top system. The air entering the air and the gas coming from the upper air inlet are mixed at the upper smoke outlet, which is obviously higher than the coal cake in the carbonization chamber. The height, the heat can not be used effectively, the temperature at the top of the coke oven is relatively high. There is no carbonization chamber observation hole and hole cover above the carbonization chamber. The coking condition of the carbonization chamber cannot be observed at any time, and the air intake cannot be adjusted according to the coking condition of each segment of the carbonization chamber.
2.炭化室成焦系统中燃烧室的火焰直接与炭化室的煤饼接触, 使得炭化室内 的焦炭容易烧损。 燃烧室没有分隔成立火道, 并且相邻上、 下导烟口的位置未交 I 错设置, 相邻炭化室之间的热量不能互相利用, 造成热量不均。 混合室 4去往蓄 ^ 烟室 2的气体流量不能调节, 使距离烟囱远近不同的炭化室的吸力不一致。 2. The flame of the combustion chamber in the carbonization chamber coke system is directly in contact with the coal cake in the carbonization chamber, so that the coke in the carbonization chamber is easily burned. The combustion chamber is not separated to form a fire channel, and the positions of the adjacent upper and lower guide ports are not set, and the heat between adjacent carbonization chambers cannot be utilized with each other, resulting in uneven heat. The flow rate of the gas in the mixing chamber 4 to the storage chamber 2 cannot be adjusted, so that the suction force of the carbonization chamber which is different from the chimney is inconsistent.
3.烟道与烟囱系统中蓄烟室处没有蓄烟室空气调节阔, 不能配风, 在煤气量 t 过大时无法调整匹配空气进量。 支烟道没有支烟道空气调节阀, 不能配风, 在煤 气量过大时无法调整匹配空气进量, 使煤气不能充分燃烧。 支烟道闸板的启闭只 能手动调节, 不能实现自动控制调节。 支烟道闸板与主烟道闸板均是钢筋混凝土 结构, 由于闸板长期处于高温状态, 使用寿命很短。  3. There is no smoke storage room in the smoke storage room of the flue and chimney system. The air conditioning is wide and cannot be matched with air. When the gas volume t is too large, the matching air intake cannot be adjusted. There is no air control valve for the flue of the flue, and the air can not be matched. When the amount of coal gas is too large, the matching air intake cannot be adjusted, so that the gas cannot be fully burned. The opening and closing of the branch sluice gate can only be adjusted manually, and automatic control adjustment cannot be realized. Both the sluice gate and the main sluice gate are reinforced concrete structures. Due to the long-term high temperature of the ram, the service life is very short.
4.炉底系统中散热通道的中心轴与支烟道的中心轴相平行, 并且位于地面以 下, 只有一端开口, 不能自然通风, 只能强制抽风, 散热效果不佳, 尤其当外界 气压较低时, 散热效果更差。  4. The central axis of the heat dissipation channel in the bottom system is parallel to the central axis of the branch flue, and is located below the ground. Only one end is open, and it cannot be naturally ventilated. It can only be forced to draw air, and the heat dissipation effect is not good, especially when the outside air pressure is low. At the same time, the heat dissipation effect is even worse.
5.装煤烟气回收系统中回收管道 26上设置的是闸门,操作繁琐。装煤烟气回 收系统中只有回收管道 26, 回收管道吸力不足时抽吸效果有限。  5. The recovery pipe in the coal-filled flue gas recovery system is provided with a gate, which is cumbersome to operate. There is only a recovery pipe 26 in the coal-fired flue gas recovery system, and the suction effect is limited when the suction pipe has insufficient suction.
发明内容 Summary of the invention
本实用新型的目的在于提供一种清洁型立式热回收炼焦炉, 其解决了背景技 术中系统热量不能有效利用, 不能根据成焦情况调节进空气量, 煤气不能充分燃 烧, 装煤烟气回收效果较差等技术问题。 The utility model aims to provide a clean type vertical heat recovery coke oven, which solves the problem that the system heat cannot be effectively utilized in the background art, and the intake air amount cannot be adjusted according to the coke formation condition, and the gas cannot be fully ignited. Technical problems such as burning, poor recovery of coal-filled flue gas.
本实用新型的技术解决方案如下:  The technical solution of the utility model is as follows:
一种清洁型立式热回收炼焦炉, 包括炉顶系统、 炭化室成焦系统、 烟道与烟 囱系统、 炉底系统、 抵抗墙系统、 装煤烟气回收系统及焦炉附件; 所述的炭化室 成焦系统包括炭化室 7、 上导烟口 9、燃烧室 5及下导烟口 3; 所述的烟道与烟囱 系统包括蓄烟室 2、与蓄烟室 2连通的支烟道 20、设置于支烟道 20出口处调节该 支烟道 20内烟气吸力的的支烟道闸板 18、焦炉主烟道 29、设置于焦炉主烟道 29 上的主烟道闸板 30及烟囱 31;所述的炉顶系统包括炉顶本体 10、进气孔 12及进 气调节阀 13; 所述的装煤烟气回收系统包括回收管道 26, 所述回收管道 26的一 端与焦炉主烟道 29连通, 另一端为装煤吸烟口 2602; 所述的炉底系统包括炉底 本体 21、 设置于炭化室 7下部且两端均与大气相通的散热水平通道 23以及与散 热水平通道 23连通的散热烟囱 15; 其特殊之处在于: 所述炭化室成焦系统的燃 烧室 5位于炭化室 7的两侧, 所述的炭化室 7与燃烧室 5通过炭化室 7上部两侧 ':;: 的上导烟口 9相连通, 所述炭化室 7的下部设置有混合室 4, 所述下导烟口 3分 别设置于混合室 4的两侧, 所述的上导烟口 9与下导烟口 3之间为燃烧室 5; 所 述的燃烧室 5由至少三个立火道 28组成, 所述立火道 28的上部一侧设置有一个 ;": 上导烟口 9, 相对的另一侧的下部设置有一个下导烟口 3, 相邻立火道 28上的上 导烟口 9的位置相互交错,相邻立火道 28上的下导烟口 3的位置也相互交错;所 述散热水平通道 23的中心轴与支烟道 20的中心轴相垂直。 A clean vertical heat recovery coke oven, comprising a top system, a carbonization chamber coke system, a flue and chimney system, a furnace bottom system, a resistance wall system, a coal charging flue gas recovery system and a coke oven attachment; The carbonization chamber coke formation system comprises a carbonization chamber 7, an upper smoke guide 9, a combustion chamber 5 and a lower smoke outlet 3; the flue and chimney system comprises a smoke storage chamber 2, and a branch flue communicating with the smoke storage chamber 2 20. A branch sluice gate 18 for adjusting the suction of the flue gas in the flue 20 at the exit of the branch flue 20, a main flue of the coke oven 29, and a main flue damper disposed on the main flue 29 of the coke oven The top 30 system includes a top body 10, an air inlet 12, and an air intake regulating valve 13; the coal-filled flue gas recovery system includes a recovery duct 26, one end of the recovery duct 26 The bottom of the coke oven is connected to the main flue 29, and the other end is a coal-filled smoking port 2602. The bottom system includes a bottom body 21, a heat-dissipating horizontal passage 23 disposed at a lower portion of the carbonization chamber 7 and communicating with the atmosphere at both ends, and a heat dissipation chimney 15 in which the heat dissipation horizontal passage 23 communicates; the special feature is that: the carbonization chamber is formed into a coke system Combustion chamber 5 positioned on both sides of the carbonization chamber 7, the carbonization chamber and the combustion chamber 5 through 7 coking chambers on both sides of the upper portion 7 ':;: the guide opening 9 communicating smoke, a lower portion of the carbonization chamber 7 is provided with a a mixing chamber 4, the lower air guiding ports 3 are respectively disposed at two sides of the mixing chamber 4, and between the upper air guiding port 9 and the lower air guiding port 3 is a combustion chamber 5; the combustion chamber 5 is at least Three vertical fire passages 28 are formed, one upper side of the vertical fire passage 28 is provided; ": the upper smoke guide port 9 is provided, and the lower portion of the opposite side is provided with a lower guide smoke port 3, adjacent to the vertical fire The positions of the upper smoke guides 9 on the track 28 are staggered with each other, and the positions of the lower smoke guides 3 on the adjacent vertical fire paths 28 are also staggered with each other; the central axis of the heat dissipation horizontal passage 23 and the central axis of the branch flue 20 Vertical.
以上所述烟道与烟囱系统的每个蓄烟室 2的下方可分别设置蓄烟室空气调节 阀 22, 所述每条支烟道 20的与烟气出口相对的另一端的烟道尾部设置有支烟道 空气调节阀 1。  The smoke storage chamber air regulating valve 22 may be respectively disposed below each of the smoke storage chambers 2 of the flue and chimney system, and the flue tail portion of the other end of the flue duct 20 opposite to the flue gas outlet is disposed There is a flue air conditioning valve 1.
以上所述的混合室 4与蓄烟室 2的连接处可设置调节砖 27。  An adjustment brick 27 can be provided at the junction of the mixing chamber 4 and the smoke storage chamber 2 described above.
以上所述的炉顶系统中在与进气孔 12相应的部位可设置一排燃烧室观察孔 及孔盖 14。  In the above-described furnace top system, a row of combustion chamber observation holes and hole covers 14 may be provided at portions corresponding to the intake holes 12.
以上所述的炭化室 7上方可设置炭化室观察孔及孔盖 11。  A carbonization chamber observation hole and a hole cover 11 may be disposed above the carbonization chamber 7 described above.
以上所述装煤烟气回收系统 26的装煤吸烟口 2602处可设置翻板机构 2601 , 所述的回收管道 26可经翻板机构 2601与可移动抽烟车 25的抽吸管道 2503相连 接, 所述抽吸管道 2503的另一端可与炭化室 7上炭化室观察孔及孔盖 11匹配相 连接。 A baffle mechanism 2601 may be disposed at the coal charging vent 2602 of the coal-filled flue gas recovery system 26, and the recovery pipe 26 may be connected to the suction pipe 2503 of the movable smoking car 25 via the flap mechanism 2601. The other end of the suction duct 2503 can be connected to the carbonization chamber observation hole and the hole cover 11 on the carbonization chamber 7.
以上所述的可移动抽烟车 25的具体结构可采用: 主要由可移动车体 2501、 设置于该可移动车体 2501上的液压系统 2502及抽吸管道 2503构成;所述的抽吸 管道 2503是 "L"形弯管, 其与回收管道 26上翻板机构 2601的连接端设置有回 收端密封罩 2504, 其与炭化室 7上炭化室观察孔及孔盖 11的连接端设置有观察 孔端密封罩 2505;所述的液压系统 2502的液压油缸与回收端密封罩 2504及观察 孔端密封罩 2505作推动配合。  The specific structure of the movable smoking car 25 described above may be: mainly composed of a movable body 2501, a hydraulic system 2502 disposed on the movable body 2501, and a suction duct 2503; the suction duct 2503 It is an "L"-shaped elbow, and the connection end of the flap mechanism 2601 of the recovery duct 26 is provided with a recovery end seal cover 2504, and the connection end of the carbonization chamber observation hole and the hole cover 11 on the carbonization chamber 7 is provided with an observation hole. The end seal cover 2505; the hydraulic cylinder of the hydraulic system 2502 is in push-fit cooperation with the recovery end seal cover 2504 and the observation hole end seal cover 2505.
以上所述的支烟道闸板 18可以是内设水循环降温管 1801的闸板。  The branch damper 18 described above may be a ram having a water circulation cooling pipe 1801 therein.
以上所述的闸板启闭机 17可以是电动启闭机或电动、 手动两用的电动 /手动 闸板启闭机; 所述的支烟道 20上可设置吸力测量装置 19。  The shutter hoist 17 described above may be an electric hoist or an electric/manual ram hoist for electric and manual use; and the suction damper 20 may be provided with a suction measuring device 19.
以上所述的翻板机构 2601可倾斜设置。  The flap mechanism 2601 described above can be disposed obliquely.
本实用新型具有如下优点:  The utility model has the following advantages:
1.炉顶系统增设了燃烧室观察孔及孔盖, 可以将进气孔的空气与炭化室的煤. 气混合燃烧点进一步降低, 降低距离大约为 300〜500mra; 可以使燃烧室内燃烧区' 段的高度与炭化室内煤饼的高度相同, 有效提高了加热煤饼的效率和均匀性。 燃 烧室观察孔及孔盖便于随时观察燃烧室内的燃烧情况和上导烟口的石墨聚结情 况, 在需要时可以人工通过燃烧室观察孔及孔盖清除上导烟口处聚结的石墨。  1. The furnace top system adds a combustion chamber observation hole and a hole cover, which can further reduce the combustion point of the air in the air inlet and the coal gas in the carbonization chamber, and reduce the distance by about 300~500mra; The height of the section is the same as the height of the coal cake in the carbonized chamber, which effectively improves the efficiency and uniformity of heating the coal cake. The observation hole and the hole cover of the combustion chamber are convenient for observing the combustion condition in the combustion chamber and the graphite coalescence of the upper smoke outlet. When necessary, the graphite and the hole cover can be manually removed through the combustion chamber observation hole and the hole cover to remove the graphite.
2.炭化室上方增设的炭化室观察孔及孔盖, 便于随时观察炭化室内各段焦炭 的成熟情况, 有利于调节各段的空气进量, 防止形成生焦、 成焦过度以及成焦不 均匀等情况出现。  2. The carbonization chamber observation hole and the hole cover added above the carbonization chamber make it easy to observe the maturation condition of each section of the carbonization chamber at any time, which is beneficial to adjust the air intake of each section to prevent the formation of coke, excessive coking and uneven coke formation. And so on.
3.炭化室成焦系统中燃烧室的火焰不是直接与炭化室的煤饼 6接触, 而是通 过耐火硅砖的热辐射和热传导对煤饼进行加热, 可有效杜绝炭化室焦炭的烧损。  3. The flame of the combustion chamber in the carbonization chamber coke system is not directly in contact with the coal cake 6 of the carbonization chamber, but the coal cake is heated by the heat radiation and heat conduction of the refractory silica brick, which can effectively eliminate the burning loss of the coke in the carbonization chamber.
4.炭化室成焦系统的混合室与蓄烟室的连接处设置有调节砖, 用于调节混合 室去往蓄烟室的气体流量, 保证整座炼焦炉, 无论距离烟囱远近, 每个炭化室的 吸力基本一致。  4. The junction of the mixing chamber of the carbonization chamber into the coke storage system and the storage chamber is provided with regulating bricks for regulating the flow of gas to the storage chamber of the mixing chamber to ensure the entire coke oven, regardless of the distance from the chimney, each carbonization The suction of the room is basically the same.
6.烟道与烟囱系统的蓄烟室下方分别增设蓄烟室空气调节阀, 当某个蓄烟室 的煤气量过大与空气量不匹配时, 可以通过调节蓄烟室空气调节阀来增加该蓄烟 室的空气进量, 即调节二次进风量, 达到煤气与空气量的合理匹配, 最大限度地 洁净燃烧, 减少污染气体的排放。. . . 6. Add a smoke storage chamber air regulating valve below the smoke storage chamber of the flue and chimney system. When the gas volume of a certain smoke storage chamber is too large and the air volume does not match, it can be increased by adjusting the air conditioning valve of the smoke storage chamber. The smoke storage The air intake of the room, that is, the adjustment of the secondary air intake, achieves a reasonable match between the gas and the air, maximizes clean combustion, and reduces the emission of polluting gases. . . .
7.烟道与烟囱系统的每条支烟道内增设了支烟道空气调节阀, 当某条支烟道 的煤气量过大, 与空气量不匹配时, 可以通过调节支烟道空气调节阔来增加该支 烟道的空气进量, 即调节三次进风量, 保证所有煤气充分燃烧, 产生最高效益的 热量, 为后续加热锅炉提供最大热源。  7. A flue air conditioning valve is added to each flue of the flue and chimney system. When the amount of gas in a branch flue is too large and does not match the amount of air, the air can be adjusted by adjusting the flue. In order to increase the air intake of the flue, the air intake is adjusted three times to ensure that all the gas is fully burned, generating the highest efficiency heat, and providing the maximum heat source for the subsequent heating boiler.
8.烟道与烟囱系统中的电动 /手动闸板启闭机可以实现电脑自动控制调节烟 道吸力, 并且在停电等紧急情况时手动调节支烟道闸板, 有效保证焦炉的正常吸 力。  8. The electric/manual sluice hoist in the flue and chimney system can realize the automatic control of the flue suction by the computer, and manually adjust the sluice gate in the emergency such as power failure to effectively ensure the normal suction of the coke oven.
9.烟道与烟囱系统的支烟道闸板与主烟道闸板均是内设水循环降温管的闸 板, 从而有效避免闸板因为过热而损坏, 延长其使用寿命。  9. Both the flue damper and the main flue ram of the flue and chimney system are dampers with water circulation cooling pipes, which can effectively prevent the ram from being damaged due to overheating and prolong its service life.
10.底部散热通道与支烟道轴线相垂直,并且位于地面以上,并有与散热通道 连通的散热烟囱, 可以强制抽风散热, 也可以自然通风, 最大限度地散热, 确保 焦炉底部的温度不会太高, 有效延长焦炉寿命。  10. The bottom heat dissipation channel is perpendicular to the axis of the branch flue, and is located above the ground, and has a heat dissipation chimney that communicates with the heat dissipation channel. It can force the air to dissipate heat, and can also be naturally ventilated to maximize heat dissipation, ensuring that the temperature at the bottom of the coke oven is not Will be too high, effectively extending the life of the coke oven.
11.吸收炉门口的烟尘时, 打开相应的翻板机构, 易于操作。同时可以使用风-: 机和可移动抽烟车强制抽走烟尘。  11. When the smoke of the furnace door is absorbed, the corresponding flap mechanism is opened, which is easy to operate. At the same time, you can use the wind-: machine and mobile smoking car to force the smoke away.
附图说明: BRIEF DESCRIPTION OF THE DRAWINGS:
图 1为本实用新型的纵立面结构示意图。  Figure 1 is a schematic view of the structure of the vertical plane of the present invention.
图 2为本实用新型的横立面结构示意图。  Figure 2 is a schematic view of the structure of the transverse plane of the present invention.
图 3为本实用新型烟道闸板的结构示意图。  Figure 3 is a schematic view showing the structure of the flue shutter of the present invention.
图 4为本实用新型的燃烧室、 立火道、 导烟口的结构示意图。  4 is a schematic structural view of a combustion chamber, a vertical fire passage, and a smoke guiding port of the present invention.
附图标号说明: 1-支烟道空气调节阀、 2-蓄烟室、 3-下导烟口、 4-混合室、 5 -燃烧室、 6-煤饼、 7-炭化室、 8-左抵抗墙、 9-上导烟口、 10-炉顶本体、 11-炭 化室观察孔及孔盖、 12-进气孔、 13-进气调节阀、 14-燃烧室观察孔及孔盖、 15- 散热烟囱、 16-右抵抗墙、 17-闸板启闭机、 18-支烟道闸板、 1801-水循环降温管、 19-吸力测量装置、 20-支烟道、 21-炉底本体、 22-蓄烟室空气调节阀、 23-散热水 平通道、 2301-散热垂直通道、 24-炉门炉门框保护板、 25-可移动抽烟车、 2501- 可移动车体、 2502-液压系统、 2503-抽吸管道、 2504-回收端密封罩、 2505-观察 孔端密封罩、 26 -回收管道、 2601 -翻板机构、 2602-装煤吸烟口、 27 -调节砖、 28- 立火道、 29-焦炉主烟道、 30-主烟道闸板、 31-烟囱。 DESCRIPTION OF REFERENCE NUMERALS: 1-branch air conditioning valve, 2-storage chamber, 3-lower smoke outlet, 4-mixing chamber, 5-combustion chamber, 6-coal cake, 7-carbonization chamber, 8-left Resistance wall, 9-upper smoke outlet, 10-top body, 11-carbonization chamber observation hole and hole cover, 12-inlet hole, 13-intake control valve, 14-combustion chamber observation hole and hole cover, 15 - Cooling chimney, 16-right resistance wall, 17-gate hoist, 18-pipe flutter, 1801-water circulation cooling tube, 19-suction measuring device, 20-pipe flue, 21-bottom body, 22-Accumulator air conditioning valve, 23-heat dissipation horizontal channel, 2301-heating vertical channel, 24-door door frame protection board, 25-movable smoking car, 2501-mobile body, 2502-hydraulic system, 2503 - suction pipe, 2504-recovery end seal, 2505-observation Hole end seal cover, 26 - recovery pipe, 2601 - flap mechanism, 2602 - coal loading vent, 27 - regulating brick, 28 - vertical fire, 29 - coke main flue, 30 - main flue ram, 31- Chimney.
具体实施方式 detailed description
立式炼焦炉, 一般是指炼焦炉炭化室横截面尺寸中, 高向尺寸大于宽向尺寸 的炼焦炉。 通常情况下, 高向尺寸与宽向尺寸之比为 6〜20不等。 清洁型立式热 回收炼焦炉, 一般是指在立式炼焦炉的结构特点上, 实现热回收功能的炼焦炉。 清洁型立式热回收炼焦炉的工艺特点是:炼焦炉炭化室内的气压低于外界大气压, 处于负压工作状态, 炼焦炉内部的煤气、 空气、 燃烧气体、 废气、 粉尘等不会向 炼焦炉外部逸出, 从而可达到保护环境的目的。 由于该炼焦炉不对煤气内的化学 成分进行回收加工, 让煤气直接在炼焦炉燃烧室内与空气混合后充分燃烧, 产生 热量, 对煤进行间接加热使之成为焦炭, 排除的热废气可以再进入余热锅炉加热 锅炉水, 后续工艺可用于城市供暖或汽轮机发电等。 因此, 清洁型立式热回收炼 焦炉的主要特点是: 无污染气体和污染废水排放, 焦炭烧损率很低, 热废气可用 于供暖或发电, 实现资源的梯级利用。  The vertical coke oven generally refers to a coke oven in which the cross-sectional dimension of the carbonization chamber of the coke oven is larger than the width dimension. Usually, the ratio of the high direction size to the width direction size is 6 to 20. The clean vertical heat recovery coke oven generally refers to a coke oven that realizes the heat recovery function in the structural characteristics of the vertical coke oven. The process characteristics of the clean vertical heat recovery coke oven are: the gas pressure in the carbonization chamber of the coke oven is lower than the external atmospheric pressure, and it is under negative pressure. The gas, air, combustion gas, exhaust gas, dust, etc. inside the coke oven will not go to the coke oven. The outside escapes, so that the purpose of protecting the environment can be achieved. Since the coke oven does not recycle the chemical components in the gas, the gas is directly mixed with the air in the combustion chamber of the coke oven, and then fully burned to generate heat, and the coal is indirectly heated to become coke, and the exhausted hot exhaust gas can be re-entered into the waste heat. The boiler heats the boiler water, and the subsequent process can be used for urban heating or steam turbine power generation. Therefore, the main features of the clean vertical heat recovery coke oven are: non-polluting gas and polluted wastewater discharge, coke burn rate is very low, hot exhaust gas can be used for heating or power generation, to achieve cascade utilization of resources.
一般 30〜45个左右炭化室和两端抵抗墙构成一座炼焦炉,每两座炼焦炉为一 组, 共用一个主烟道。 一组焦炉即为一个独立系统。 炼焦炉组数根据生产量的要 求设计。 本实用新型主要由炉顶系统、 炭化室成焦系统、 烟道与烟囱系统、 炉底 系统、 抵抗墙系统、 装煤烟气回收系统、 焦炉附件组成。  Generally, 30 to 45 carbonization chambers and two resistance walls form a coke oven. Each of the two coke ovens is a group and shares one main flue. A group of coke ovens is a separate system. The number of coke ovens is designed according to the requirements of the production volume. The utility model mainly comprises a furnace top system, a carbonization chamber coke system, a flue and chimney system, a furnace bottom system, a resistance wall system, a coal charging flue gas recovery system and a coke oven accessory.
参见图 1, 炉顶系统的主要功能是作为炼焦炉的上顶盖, 向炭化室 7成焦系 统提供外界空气, 观察炭化室 7成焦情况, 支撑烟气回收系统中的可移动抽烟车 25等。 炉顶系统主要构成有炉顶本体 10、 进气孔 12、 进气调节阀 13、 燃烧室观 察孔及孔盖 14、 炭化室观察孔及孔盖 11等。 由于炼焦炉炭化室 7的长度不同, 炉顶设置进气孔 12的数量就不同, 一般每个燃烧室设置有 20〜36个进气孔 12, 燃烧室观察孔及孔盖 14的数量与进气孔 12数量相等或略少于进气孔 12的数量, 每个炭化室的炭化室观察孔及孔盖 11一般有 3〜6个不等。  Referring to Figure 1, the main function of the top system is as the upper top cover of the coke oven, providing external air to the coking system of the carbonization chamber 7, observing the coking condition of the carbonization chamber 7, and supporting the movable smoking car in the flue gas recovery system. Wait. The top system mainly comprises a top body 10, an air inlet 12, an air intake regulating valve 13, a combustion chamber viewing hole and a hole cover 14, a carbonization chamber observation hole and a hole cover 11 and the like. Since the length of the coke oven carbonization chamber 7 is different, the number of the inlet holes 12 is different. Generally, each combustion chamber is provided with 20 to 36 air inlet holes 12, and the number of the combustion chamber observation holes and the hole cover 14 is different. The number of the air holes 12 is equal to or slightly smaller than the number of the air inlet holes 12, and the carbonization chamber observation holes and the hole cover 11 of each carbonization chamber generally have 3 to 6 pieces.
本实用新型的炉顶系统在与进气孔 12相应的部位,分别增设了一排燃烧室观 察孔及孔盖 14, 进气孔 12与燃烧室观察孔及孔盖 14之间用耐火材料隔开。其优 点是:可以将进气孔 12的空气与炭化室 7的煤气混合燃烧点进一步降低,降低距 离大约为 300〜500mm;可以使燃烧室 5内燃烧区段的高度与炭化室 7内煤饼的高 度相同, 以有效提高加热煤饼的效率和均^性。燃烧室观察孔及孔盖 14, 还便于 随时观察燃烧室 5内的燃烧情况和上导烟口 9处的石墨聚结情况, 在需要时可以 人工通过此燃烧室观察孔及孔盖 14的观察孔清除上导烟口 9处聚结的石墨。在炭 化室 7上方增加了炭化室观察孔及孔盖 11,可以随时观察炭化室 7内各段焦炭的 成熟情况, 有利于调节各段的空气迸量, 防止形成生焦或者成焦过度以及成焦不 均匀等情况出现。 In the furnace top system of the present invention, a row of combustion chamber observation holes and a hole cover 14 are respectively added to the portions corresponding to the air inlet holes 12, and the air inlet holes 12 and the combustion chamber observation holes and the hole cover 14 are separated by refractory material. open. The utility model has the advantages that the air mixing point of the air of the air inlet 12 and the gas of the carbonization chamber 7 can be further reduced, and the distance is reduced. The distance is about 300~500mm; the height of the combustion section in the combustion chamber 5 can be made the same as the height of the coal cake in the carbonization chamber 7, so as to effectively improve the efficiency and uniformity of heating the coal cake. The combustion chamber observation hole and the hole cover 14 are also convenient for observing the combustion condition in the combustion chamber 5 and the graphite coalescence at the upper smoke outlet 9 at any time, and the observation hole and the hole cover 14 can be manually passed through the combustion chamber when necessary. The holes remove the coalesced graphite at the upper smoke outlet 9. The carbonization chamber observation hole and the hole cover 11 are added above the carbonization chamber 7, so that the maturation condition of each section of the carbonization chamber 7 can be observed at any time, which is advantageous for adjusting the amount of air enthalpy in each section, preventing formation of coke or excessive coking and formation. Uneven unevenness and the like occur.
炭化室成焦系统是炼焦炉的核心系统, 其主要功能是保证配合煤在经过一个 干馏成焦过程之后, 能够正常的成为焦炭; 并保证焦炭的烧损率达到最低, 煤气 在此系统能够充分燃烧, 混合室内的废气排出量可以相应调节等。 参见图 1、 2, 炭化室成焦系统的构成有: 炭化室 7、 上导烟口 9、 燃烧室 5、 下导烟口 3、 混合 室 4、调节砖 27、炉门炉门框保护板 24等。炭化室 7是炭化室成焦系统的核心部 件, 燃烧室 5位于炭化室 7的两侧, 炭化室 7和燃烧室 5之间用耐火硅砖隔开, 两者只是通过上导烟口 9相连通, 因此, 燃烧室 5的火焰不是直接与炭化室 7的 煤饼 6接触, 而是通过耐火硅砖的热辐射和热传导对煤饼 6进行加热, 这样可有 效杜绝炭化室 7焦炭的烧损。 在炭化室 7的下部设置有混合室 4, 用于混合从燃 烧室 5出来的热气流, 通过混合室 4顶部的耐火硅砖热辐射, 再次对炭化室 7内 煤饼 6的底部进行加热。  The carbonization chamber coke forming system is the core system of the coke oven. Its main function is to ensure that the coal blending can be normally turned into coke after passing through a dry distillation coke process; and to ensure that the coke burn rate is at a minimum, the gas can be fully used in this system. Combustion, the amount of exhaust gas discharged from the mixing chamber can be adjusted accordingly. Referring to Figures 1 and 2, the carbonization chamber coke forming system comprises: a carbonization chamber 7, an upper smoke guide 9, a combustion chamber 5, a lower smoke guide 3, a mixing chamber 4, an adjustment brick 27, and a furnace door frame protection plate 24 Wait. The carbonization chamber 7 is a core component of the carbonization chamber coke formation system, the combustion chamber 5 is located on both sides of the carbonization chamber 7, and the carbonization chamber 7 and the combustion chamber 5 are separated by refractory silicon bricks, and the two are only connected through the upper guide vent 9 Therefore, the flame of the combustion chamber 5 is not directly in contact with the coal cake 6 of the carbonization chamber 7, but the coal cake 6 is heated by the heat radiation and heat conduction of the refractory silica brick, so that the burning of the coke in the carbonization chamber 7 can be effectively eliminated. . A mixing chamber 4 is provided at a lower portion of the carbonization chamber 7 for mixing the hot gas flow from the combustion chamber 5, and heat is radiated through the refractory silica brick at the top of the mixing chamber 4 to heat the bottom portion of the coal cake 6 in the carbonization chamber 7 again.
参见图 4, 根据炭化室 7长度,在炭化室 7的上部两侧分设有 20〜36个上导 烟口 9,在混合室 4的两侧分设有下导烟口 3,上导烟口 9与下导烟口 3之间为燃 烧室 5。 燃烧室 5由数个立火道 28组成, 立火道 28之间相互分离隔开, 不相连 通; 每个立火道 28内的一侧的上部设置有一个上导烟口 9, 相对的另一侧的下部 设置有一个下导烟口 3; 相邻立火道 28上的上导烟口 9的位置相互交错,相邻立 火道 28上的下导烟口 3的位置也相互交错。 g卩, 每个立火道 28内的一个上导烟 口 9和一个下导烟口 3分别位于该立火道 28上、 下, 且分别位于该立火道 28两 侧, 而相邻立火道 28的上导烟口 9、下导烟口 3交错设置。立火道 28、上导烟口 9以及下导烟口 3的数量相同。在正常成焦过程中,相邻立火道 28中的热能可以 相互利用, 确保焦炭成焦均匀, 质量稳定。 在混合室 4与蓄烟室 2的连接处设置 有调节砖 27, 用于调节混合室 4去往蓄烟室 2的气体流量, 保证整座炼焦炉, 无 论距离烟囱远近, 每个炭化室 7的吸力基本一致。 Referring to FIG. 4, according to the length of the carbonization chamber 7, 20 to 36 upper smoke guides 9 are respectively disposed on both sides of the upper portion of the carbonization chamber 7, and the lower smoke guides 3 are arranged on both sides of the mixing chamber 4, and the upper smoke outlets 9 are provided. Between the lower guide and the lower guide 3 is a combustion chamber 5. The combustion chamber 5 is composed of a plurality of vertical fire passages 28, and the vertical fire passages 28 are separated from each other and are not connected to each other; an upper portion of one side of each of the vertical fire passages 28 is provided with an upper smoke guide port 9, opposite The lower portion of the other side is provided with a lower smoke guide 3; the positions of the upper smoke guides 9 on the adjacent vertical fire passages 28 are staggered, and the positions of the lower smoke guides 3 on the adjacent vertical fire passages 28 are also interdigitated. . That is, an upper smoke outlet 9 and a lower smoke outlet 3 in each of the vertical fire passages 28 are respectively located above and below the vertical fire passage 28, and are respectively located on both sides of the vertical fire passage 28, and adjacent to each other The upper guide port 9 and the lower guide port 3 of the fire path 28 are alternately arranged. The number of the vertical fire guide 28, the upper guide vent 9 and the lower guide 3 are the same. In the normal coke formation process, the thermal energy in the adjacent vertical fire channels 28 can be utilized by each other to ensure that the coke is cokeed uniformly and the quality is stable. Set at the junction of the mixing chamber 4 and the smoke storage chamber 2 There is a regulating brick 27 for adjusting the gas flow rate of the mixing chamber 4 to the smoke storage chamber 2 to ensure the entire coke oven, and the suction force of each carbonization chamber 7 is substantially the same regardless of the distance from the chimney.
本实用新型炭化室成焦系统的炉体全部宜采用耐火硅砖砌筑,炉门、炉门框、 保护板等宜采用耐热铸铁或者球墨铸铁、 蠕墨铸铁材料。  The furnace body of the carbonization chamber coke forming system of the utility model should all be constructed of fire-resistant silicon bricks, and the furnace door, the furnace door frame and the protection plate should be made of heat-resistant cast iron or ductile iron or vermicular cast iron material.
烟道与烟囱系统的主要功能是将热废气混合后输送到余热锅炉,通过烟囱 31 的自然吸力形成焦炉炭化室的负压,并能够对各蓄烟室和支烟道的吸力进行调节。 . 参见图 1、 2, 烟道与烟囱系统的构成有: 蓄烟室 2、 支烟道 20、 焦炉主烟道 29、 烟囱 31、蓄烟室空气调节阀 22、支烟道空气调节阀 1、支烟道闸板 18、主烟道闸 板 30、 闸板启闭机 17、 吸力测量装置 19等。  The main function of the flue and chimney system is to mix the hot exhaust gases and transport them to the waste heat boiler. The natural suction of the chimney 31 forms the negative pressure of the coke oven carbonization chamber, and the suction of each of the storage chambers and the branch flue can be adjusted. Referring to Figures 1 and 2, the flue and chimney system is composed of: a smoke storage chamber 2, a branch flue 20, a coke oven main flue 29, a chimney 31, a smoke storage chamber air regulating valve 22, and a flue air regulating valve. 1. A cigarette damper 18, a main flue ram 30, a ram hoist 17, a suction measuring device 19, and the like.
在每个蓄烟室 2下方分别增加了蓄烟室空气调节阀 22,当某个蓄烟室 2的煤 气量过大与空气量不匹配时,可以通过调节蓄烟室空气调节阀 22来增加该蓄烟室 2 的空气进量, 即调节二次进风量, 达到煤气与空气量的合理匹配, 最大限度地 洁净燃烧。在每条支烟道 20的与烟气出口相对的另一端的烟道尾部,增设了支烟 道空气调节阀 1。 当某条支烟道 20的煤气量过大, 与空气量不匹配时, 可以通过 调节支烟道空气调节阀 1来增加该支烟道 20的空气进量, g卩调节三次进风量, ^ 优点是保证所有煤气充分燃烧, 产生最高效益的热量, 为后续加热锅炉提供最大 热源。 在每条支烟道 20的出口处设置有一个支烟道闸板 18, 用于调节支烟道 20 内的吸力。支烟道闸板 18与闸板启闭机 17相连接。闸板启闭机 17可采用电动启 闭机或电动、手动两用启闭机。电动 /手动两用启闭机可以在停电等紧急情况时调 节支烟道闸板 18, 有效保证焦炉的正常吸力。 闸板启闭机 17上下运动, 可实现 吸力调节。在各支烟道 20上还设置有吸力测量装置 19,其与闸板启闭机 17结合, 可以实现电脑自动检测与吸力自动调节。  The smoke storage chamber air regulating valve 22 is respectively added under each of the smoke storage chambers 2. When the amount of gas in a certain storage chamber 2 is too large and the amount of air does not match, the air conditioning valve 22 can be increased by adjusting the air storage chamber. The air intake of the smoke storage chamber 2, that is, the adjustment of the secondary air intake amount, achieves a reasonable match between the gas and the air amount, and maximizes clean combustion. A flue gas regulating valve 1 is added to the flue tail of the other end of each of the flue pipes 20 opposite to the flue gas outlet. When the amount of gas in a branch flue 20 is too large and does not match the amount of air, the air intake of the flue 20 can be increased by adjusting the flue air conditioning valve 1, and g卩 adjusts the amount of air entering the chamber, ^ The advantage is to ensure that all gas is fully combusted, producing the most efficient heat and providing the maximum heat source for subsequent heating boilers. At the exit of each branch flue 20 is provided a branch damper 18 for adjusting the suction force in the branch flue 20. The branch damper 18 is connected to the ram hoist 17 . The shutter hoist 17 can be an electric starter or an electric or manual hoist. The electric/manual dual-purpose hoist can adjust the cigarette damper 18 in the event of an emergency such as power failure, effectively ensuring the normal suction of the coke oven. The shutter hoist 17 moves up and down to achieve suction adjustment. A suction measuring device 19 is also provided on each of the flue pipes 20, which is combined with the shutter hoisting machine 17, so that automatic computer detection and automatic suction adjustment can be realized.
参见图 3, 支烟道闸板 18与主烟道闸板 30, 均是内设有水循环降温管 1801 的闸板。通过外部水泵强制加压,可使水在闸板的水循环降温管 1801内进行循环, 对支烟道闸板 18与主烟道闸板 30进行降温,从而有效避免闸板因为过热而损坏, 延长其使用寿命。 本实用新型的烟道与烟囱系统的本体部分宜采用耐火砖砌筑, 调节阀宜采用耐热铸铁, 旋转调节风量。  Referring to Fig. 3, the branch damper 18 and the main flue ram 30 are both rams with a water circulation cooling pipe 1801 therein. By forced pressurization by the external water pump, the water can be circulated in the water circulation cooling pipe 1801 of the ram, and the branch damper plate 18 and the main flue damper 30 are cooled, thereby effectively preventing the ram from being damaged due to overheating, and prolonging Its service life. The body part of the flue and chimney system of the utility model should be constructed of refractory bricks, and the regulating valve should be made of heat-resistant cast iron to adjust the air volume.
炉底系统的主要功能是支撑整座焦炉, 并提供焦炉底部的散热。 参见图 1, 炉底系统的构成有: 炉底本体 21、 散热水平通道 23、 散热垂直通道 2301、 散热 烟囱 15等。每个炭化室 7下部均设置有散热水平通道 23, 散热水平通道 23的中 心轴与支烟道 20的中心轴相垂直。 散热水平通道 23位于地面以上, 以借助自然 通风散热。与散热水平通道 23连通的散热垂直通道 2301以及散热烟囱 15,用于 强制抽风散热, 最大限度地散热, 确保焦炉底部的温度不会太高, 有效延长焦炉 寿命。 炉底系统宜采用粘土耐火砖砌筑。 The main function of the hearth system is to support the entire coke oven and provide heat dissipation from the bottom of the coke oven. See Figure 1, The bottom system is composed of a bottom body 21, a heat dissipation horizontal passage 23, a heat dissipation vertical passage 2301, a heat dissipation chimney 15, and the like. The lower portion of each of the carbonization chambers 7 is provided with a heat dissipation horizontal passage 23, and the central axis of the heat dissipation horizontal passage 23 is perpendicular to the central axis of the branch flue 20. The heat dissipation horizontal passage 23 is located above the ground to dissipate heat by natural ventilation. The heat dissipation vertical channel 2301 and the heat dissipation chimney 15 which communicate with the heat dissipation horizontal passage 23 are used for forcibly ventilating and dissipating heat, thereby maximizing heat dissipation, ensuring that the temperature at the bottom of the coke oven is not too high, and effectively prolonging the life of the coke oven. The bottom system should be constructed of clay refractory bricks.
抵抗墙系统的主要功能是对整座焦炉提供两端热膨胀的抵抗, 防止因为热膨 胀而导致焦炉变形, 固定纵拉条。参见图 1, 抵抗墙系统构成有: 左抵抗墙 8、右 抵抗墙 16。 每座焦炉有左右抵抗墙各一面。 抵抗墙宜采用耐热钢筋混凝土结构。  The main function of the resistance wall system is to provide the entire coke oven with resistance to thermal expansion at both ends, to prevent deformation of the coke oven due to thermal expansion, and to fix the longitudinal braces. Referring to Figure 1, the resistance wall system consists of: a left resistance wall 8, and a right resistance wall 16. Each coke oven has a side that resists the wall. The resistant wall should be made of heat-resistant reinforced concrete.
装煤烟气回收系统的主要功能是将装煤过程中在装煤一侧所逸出的少量荒煤 气全部抽走, 并输送到焦炉主烟道 29进行燃烧。参见图 2, 装煤烟气回收系统的 构成有: 回收管道 26、 翻板机构 2601、 装煤吸烟口 2602; 可移动抽烟车 25.、 可 移动车体 2501、 液压系统 2502、 抽吸管道 2503、 回收端密封罩 2504、 观察孔端 密封罩 2505、 轨道 2506、 风机等。  The main function of the coal-filled flue gas recovery system is to pump away a small amount of waste coal gas that escapes from the coal-filling side during coal charging and transport it to the main flue of the coke oven for combustion. Referring to FIG. 2, the structure of the coal-filled flue gas recovery system comprises: a recovery pipe 26, a flap mechanism 2601, a coal charging mouth 2602, a movable smoking car 25., a movable body 2501, a hydraulic system 2502, and a suction pipe 2503. , recovery end sealing cover 2504, observation hole end sealing cover 2505, rail 2506, fan, and the like.
装煤烟气回收系统的回收管道 26的一端与焦炉主烟道 29连通,回收管道 26 的另一端为装煤吸烟口 2602, 在装煤吸烟口 2602处设置有翻板机构 2601。 吸收 炉门口的烟尘时, 打开相应的翻板机构 2601, 而其它炉门上方的翻板机构 2601 是关闭的。 其优点是, 翻板机构 2601倾斜安装, 易于操作, 利于自动封闭。  One end of the recovery pipe 26 of the coal-filled flue gas recovery system is in communication with the coke oven main flue 29, the other end of the recovery pipe 26 is a coal-filled smoking port 2602, and a flap mechanism 2601 is provided at the coal-filled smoking port 2602. When the smoke at the door of the furnace is absorbed, the corresponding flap mechanism 2601 is opened, and the flap mechanism 2601 above the other furnace doors is closed. The advantage is that the flap mechanism 2601 is installed obliquely, which is easy to operate and facilitates automatic closing.
可移动抽烟车 25主要由可移动车体 2501以及设置于可移动车体 2501上的液 压系统 2502和抽吸管道 2503等部件组成。 可移动车体 2501设置于炉顶本体 10 顶部的轨道 2506上, 以便于沿炼焦炉顺长方向移动。液压系统 2502由液压泵站、 液压油缸及控制系统组成。 抽吸管道 2503是 " L"形弯管, 其一端可与回收管道 26上的翻板机构 2601对接, 对接处设置有回收端密封罩 2504, 其另一端可与炭 化室 7上炭化室观察孔及孔盖 11对接, 对接处设置有观察孔端密封罩 2505。 液 压系统 2502对回收端密封罩 2504、观察孔端密封罩 2505实施推动配合。需要抽 吸某一炭化室 7炉门口的烟尘时, 将抽吸管道 2503的出气口端接口与回收管道 26的翻板机构 2601处对接, 入气口端与炭化室观察孔及孔盖 11对接,通过液压 系统 2502的液压油缸推动使回收端密封罩 2504以及观察孔端密封罩 2505分别于 翻板机构 2601和炭化室观察孔 11连接, 即可进行对废气的抽吸。 The movable smoking car 25 is mainly composed of a movable body 2501 and a hydraulic system 2502 and a suction duct 2503 provided on the movable body 2501. The movable body 2501 is disposed on the rail 2506 at the top of the roof body 10 to facilitate movement in the longitudinal direction of the coke oven. The hydraulic system 2502 is composed of a hydraulic pump station, a hydraulic cylinder, and a control system. The suction pipe 2503 is an "L"-shaped elbow, one end of which can be docked with the flap mechanism 2601 on the recovery pipe 26, and the recovery end is provided with a recovery end seal cover 2504, and the other end of the pipe can be viewed from the carbonization chamber on the carbonization chamber 7. The hole cover 11 is butted, and the observation hole end seal cover 2505 is disposed at the joint. The hydraulic system 2502 performs a push fit on the recovery end seal cover 2504 and the observation hole end seal cover 2505. When it is necessary to suck the dust of the door of a certain carbonization chamber 7, the outlet end of the suction pipe 2503 is docked with the flap mechanism 2601 of the recovery pipe 26, and the inlet end is docked with the observation hole of the carbonization chamber and the hole cover 11, The recovery end seal cover 2504 and the observation hole end seal cover 2505 are respectively pushed by the hydraulic cylinder of the hydraulic system 2502. The flap mechanism 2601 is connected to the carbonization chamber observation hole 11 to perform suction of the exhaust gas.
本实用新型装煤烟气回收系统可以实现三种抽吸荒煤气的方式。 ①借用主烟 道和烟囱的自然吸力, 通过打开炉门口上方的翻板机构 2601, 将荒煤气吸走。② 在回收管道 26的中段安装抽气风机, 强制吸走荒煤气。③使用可移动抽烟车 25, 通过炉顶上的炭化室观察孔及孔盖 11强制抽气, 吸走荒煤气。  The coal-fired flue gas recovery system of the utility model can realize three ways of pumping waste gas. 1 Using the natural suction of the main flue and the chimney, the waste gas is sucked away by opening the flap mechanism 2601 above the furnace door. 2 Install an air blower in the middle section of the recovery pipe 26 to forcefully remove the waste gas. 3 Using the movable smoking car 25, through the carbonization chamber observation hole and the hole cover 11 on the top of the furnace, the air is forcibly sucked and the waste gas is sucked away.
本实用新型的焦炉附件与现有技术基本相同, 主要构成有炉柱、 纵拉条、 横 拉条等, 用于防止焦炉沿炭化室顺长方向过度热变形, 保证热变形在合理可控范 围之内。 炉柱宜采用 H型钢制作, 纵拉条宜采用扁钢制作, 横拉条宜采用圆钢制 作。在每条拉条的两端,均设有弹簧和相应的螺帽等紧固装置。每个炭化室两端, 炉门的两侧,均设有一个炉柱,每个炉柱上均设有下横拉条一根、上横拉条两根, 以及相应的弹簧和螺母。 每座焦炉一般设置有 6〜10条纵拉条以及相应的弹簧和 螺母紧固组件。本实用新型所配备的焦炉附件、备煤系统、捣固机、推焦装煤车、 拦焦与熄焦系统、 筛焦系统等均与通用的立式化产回收焦炉相同。  The coke oven attachment of the utility model is basically the same as the prior art, and mainly comprises a furnace column, a longitudinal bracing bar, a horizontal bracing bar, etc., for preventing excessive thermal deformation of the coke oven along the longitudinal direction of the carbonization chamber, and ensuring that the thermal deformation is reasonable. Within the scope of control. The furnace column should be made of H-shaped steel, the longitudinal strip should be made of flat steel, and the horizontal strip should be made of round steel. At both ends of each brace, fastening means such as a spring and a corresponding nut are provided. At each end of each carbonization chamber, a furnace column is arranged on both sides of the furnace door, and each of the furnace columns is provided with one lower horizontal pulling strip and two upper horizontal pulling strips, and corresponding springs and nuts. Each coke oven is generally provided with 6 to 10 longitudinal braces and corresponding spring and nut fastening components. The coke oven accessories, coal preparation system, tamping machine, push coke loading car, coke and quenching system, and screen coke system equipped with the utility model are the same as the general vertical production and recovery coke oven.
本实用新型工作过程如下:  The working process of the utility model is as follows:
( i )、在给炼焦炉某一炭化室 7装入煤饼 6时,炼焦炉应该处于合乎要求的 as状态和负压状态, 炼焦炉内部气压低于外界气压, 内部煤气、 空气、 燃烧气 体等不会外泄, 所以不会造成空气污染。  (i) When the coal cake 6 is charged into a carbonization chamber 7 of the coke oven, the coke oven should be in the as-state and the negative pressure state, and the internal pressure of the coke oven is lower than the outside air pressure, internal gas, air, and combustion gas. It will not leak, so it will not cause air pollution.
( ϋ )、向炭化室 7内装入煤饼 6。在为某一孔炭化室 7装入煤饼 6的过程中, 也是装煤烟气回收系统配合装煤最大限度进行荒煤气回收的过程, 由此可达到环 境保护的目的。 装煤完毕, 关闭炉门。  ( ϋ ), the coal cake 6 is charged into the carbonization chamber 7. In the process of loading the coal cake 6 into the carbonization chamber 7 of a certain hole, the coal-filled flue gas recovery system is combined with the loading of coal to maximize the recovery of waste gas, thereby achieving the purpose of environmental protection. After the coal is loaded, close the furnace door.
( ii )、 由于炼焦炉处于高温状态,煤炭中的煤气自然从煤中逸出,通过炭化 室 7上部的上导烟口 9进入燃烧室 5,与焦炉顶部进气孔 12进来的冷空气混合后 燃烧, 边燃烧边下行, 同时加热燃烧室 5的墙壁, 也是炭化室 7的墙壁, 墙壁受 热后通过热辐射加热煤饼 6, 使煤炭干馏, 慢慢变为焦炭, 见图 1中的气流走向 示意。 相邻炭化室 7的燃烧煤气热量可以相互借用, 保证整座焦炉的温度处于相 对平稳的状态。  (ii), since the coke oven is at a high temperature, the coal gas naturally escapes from the coal, enters the combustion chamber 5 through the upper smoke outlet 9 in the upper portion of the carbonization chamber 7, and enters the cold air from the intake hole 12 at the top of the coke oven. After mixing, it burns and descends while burning, and simultaneously heats the wall of the combustion chamber 5, which is also the wall of the carbonization chamber 7. After the wall is heated, the coal cake 6 is heated by heat radiation to dry the coal and slowly turn into coke, as shown in Fig. 1. The airflow is indicated. The combustion gas heat of the adjacent carbonization chambers 7 can be borrowed from each other to ensure that the temperature of the entire coke oven is relatively stable.
(iv)、热气流经过燃烧室 5之后, 通过下导烟口 3进入到混合室 4, 此时再 次通过混合室 4顶部的硅砖对炭化室 7内煤饼 6的底部进行加热。 热气流再经过 蓄烟室 2、 支烟道 20去往主烟道、 锅炉房, 可进行后续发电或供暖工艺。 (iv) After the hot gas stream passes through the combustion chamber 5, it enters the mixing chamber 4 through the lower guide port 3, and at this time, the bottom portion of the coal cake 6 in the carbonization chamber 7 is heated again through the silica brick at the top of the mixing chamber 4 . Hot air flow The smoke storage chamber 2 and the branch flue 20 are sent to the main flue and the boiler room for subsequent power generation or heating processes.
本实用新型的主要调节、控制: 炉顶空气进入的进气孔 12, 为一次进风, 可 根据每个炭化室 7的煤气量, 进行一次进风量的调节, 以使煤气与空气达到最佳 匹配效果。在混合室 4与蓄烟室 2的连接处, 设置有调节砖 27, 可以调节混合室 4去往蓄烟室 2的气体流量, 保证整座焦炉, 无论距离烟囱远近, 每个炭化室 7 的吸力基本一致。在每孔蓄烟室 2的下部,设置有二次进风口,对于煤气量较大、 燃烧不充分的蓄烟室 2, 可以通过蓄烟室空气调节阀 22人工增加进风量。在每条 支烟道 20的尾部,设置有支烟道空气调节阀 1即三次进风口,对于煤气量较大的、 燃烧不充分的支烟道,可以人工增加进风量。在每条支烟道 20的出口处,设置有 闸板启闭机 17、 支烟道闸板 18, 可以实现自动控制平衡焦炉的吸力。  The main regulation and control of the utility model: the air inlet hole 12 entering the top air is a single air inlet, and the air volume can be adjusted according to the amount of gas in each carbonization chamber 7, so as to optimize the gas and air. Match the effect. At the junction of the mixing chamber 4 and the smoke storage chamber 2, a regulating brick 27 is provided, which can adjust the gas flow rate of the mixing chamber 4 to the smoke storage chamber 2, and ensure the entire coke oven, regardless of the distance from the chimney, each carbonization chamber 7 The suction is basically the same. In the lower portion of each of the smoke storage chambers 2, a secondary air inlet is provided. For the smoke storage chamber 2 having a large amount of gas and insufficient combustion, the amount of air intake can be artificially increased by the air storage chamber air regulating valve 22. At the end of each branch flue 20, a flue air conditioning valve 1 is provided, that is, a three-way air inlet, and the intake air amount can be artificially increased for a branch flue having a large amount of gas and insufficient combustion. At the exit of each branch flue 20, a shutter hoist 17 and a branch damper 18 are provided, which can automatically control the suction of the balanced coke oven.
本实用新型的主要观察手段: 在焦炉顶部设置有燃烧室观察孔及孔盖 14, 可 以随时观察燃烧室 5的燃烧情况和上导烟口 9的石墨聚结情况, 需要时可进行处 理。在焦炉顶部设置有炭化室观察孔及孔盖 11, 可以随时观察炭化室 7的成焦情 况, 需要时可进行处理, 以防止生焦、 成焦过度、 成焦不均匀等情况出现  The main observation means of the utility model: a combustion chamber observation hole and a hole cover 14 are arranged at the top of the coke oven, and the combustion condition of the combustion chamber 5 and the graphite coalescence of the upper smoke outlet 9 can be observed at any time, and can be processed as needed. The carbonization chamber observation hole and the hole cover 11 are arranged at the top of the coke oven. The coking condition of the carbonization chamber 7 can be observed at any time, and can be processed when needed to prevent the occurrence of coke formation, excessive coking, uneven focus, etc.

Claims

权利要求书 Claim
1.一种清洁型立式热回收炼焦炉, 包括炉顶系统、 炭化室成焦系统、 烟道与 烟囱系统、 炉底系统、 抵抗墙系统、 装煤烟气回收系统及焦炉附件; 所述的炭化 室成焦系统包括炭化室(7)、 上导烟口 (9)、燃烧室(5)及下导烟口 (3); 所述 的烟道与烟囱系统包括蓄烟室(2)、 与蓄烟室(2)连通的支烟道(20)、 设置于 支烟道(20)出口处调节该支烟道(20)内烟气吸力的的支烟道闸板(18)、焦炉 主烟道(29)、 设置于焦炉主烟道(29)上的主烟道闸板(30)及烟囱 (31 ); 所 述的炉顶系统包括炉顶本体 (10)、 进气孔(12)及进气调节阀 (13); 所述的装 煤烟气回收系统包括回收管道 (26 ),所述回收管道 (26 )的一端与焦炉主烟道 (29 ) 连通, 另一端为装煤吸烟口 (2602); 所述的炉底系统包括炉底本体(21 )、 设置 于炭化室 (7)下部且两端均与大气相通的散热水平通道 (23)以及与散热水平通 道(23)连通的散热烟囱(15); 其特征在于: 所述炭化室成焦系统的燃烧室(5) 位于炭化室 (7) 的两侧, 所述的炭化室 (7)与燃烧室 (5)通过炭化室 (7.)上 部两侧的上导烟口 (9)相连通, 所述炭化室 (7) 的下部设置有混合室(4), 所 述下导烟口 (3)分别设置于混合室(4)的两侧, 所述的上导烟口 (9)与下导烟 口 (3)之间为燃烧室(5); 所述的燃烧室(5) 由至少三个立火道(28)组成, 所述立火道 (28) 的上部一侧设置有一个上导烟口 (9), 相对的另一侧的下部设 置有一个下导烟口 (3), 相邻立火道(28)上的上导烟口 (9) 的位置相互交错, 相邻立火道 (28)上的下导烟口(3)的位置也相互交错; 所述散热水平通道 (23) 的中心轴与支烟道 (20) 的中心轴相垂直。  1. A clean vertical heat recovery coke oven comprising a top system, a carbonization chamber coke system, a flue and chimney system, a hearth system, a wall system, a coal gas recovery system and a coke oven attachment; The carbonization chamber coking system comprises a carbonization chamber (7), an upper smoke guide (9), a combustion chamber (5) and a lower smoke outlet (3); the flue and chimney system comprises a smoke storage chamber (2) a branch flue (20) connected to the smoke storage chamber (2), and a branch flue plate (18) disposed at the exit of the branch flue (20) to adjust the suction of the flue gas in the flue (20) a main flue (36) of the coke oven, a main flue ram (30) and a chimney (31) disposed on the main flue (29) of the coke oven; the top system comprising a top body (10), The intake hole (12) and the intake regulating valve (13); the coal-filled flue gas recovery system includes a recovery pipe (26), and one end of the recovery pipe (26) is connected to the coke oven main flue (29) The other end is a coal charging mouth (2602); the bottom system includes a bottom body (21), a heat dissipation level disposed at a lower portion of the carbonization chamber (7) and both ends are open to the atmosphere. (23) and a heat dissipation chimney (15) communicating with the heat dissipation horizontal passage (23); characterized in that: the combustion chamber (5) of the carbonization chamber coke formation system is located on both sides of the carbonization chamber (7), and the carbonization The chamber (7) is in communication with the combustion chamber (5) through an upper smoke outlet (9) on both sides of the upper portion of the carbonization chamber (7.), and a lower portion of the carbonization chamber (7) is provided with a mixing chamber (4), The lower guides (3) are respectively disposed on two sides of the mixing chamber (4), and the combustion chamber (5) is between the upper cigarette guide (9) and the lower cigarette guide (3); The chamber (5) is composed of at least three vertical fire passages (28), the upper side of the vertical fire passage (28) is provided with an upper smoke guide (9), and the opposite side of the other side is provided with a lower portion. The position of the upper smoke guide (9) on the smoke outlet (3), adjacent to the vertical fire channel (28) is interlaced, and the positions of the lower smoke guides (3) on the adjacent vertical fire channels (28) are also mutually Interlaced; the central axis of the heat dissipation horizontal passage (23) is perpendicular to the central axis of the branch flue (20).
2.根据权利要求 1所述的清洁型立式热回收炼焦炉, 其特征在于: 所述烟道 与烟囱系统的每个蓄烟室(2) 的下方分别设置有蓄烟室空气调节阀 (22), 所述 每条支烟道(20) 的与烟气出口相对的另一端的烟道尾部设置有支烟道空气调节 阀 (1 )。  The clean type vertical heat recovery coke oven according to claim 1, wherein: a smoke storage chamber air regulating valve is disposed below each of the smoke storage chambers (2) of the flue and chimney system ( 22), the flue tail of the other end of each of the branch flue (20) opposite to the flue gas outlet is provided with a branch flue air regulating valve (1).
3.根据权利要求 1或 2所述的清洁型立式热回收炼焦炉, 其特征在于: 所述 的混合室(4) 与蓄烟室(2) 的连接处设置有调节砖(27)。  The clean type vertical heat recovery coke oven according to claim 1 or 2, characterized in that: the adjustment brick (27) is provided at the junction of the mixing chamber (4) and the smoke storage chamber (2).
4.根据权利要求 3所述的清洁型立式热回收炼焦炉, 其特征在于: 所述的炉 顶系统中在与进气孔(12)相应的部位设置有一排燃烧室观察孔及孔盖(14)。 The clean type vertical heat recovery coke oven according to claim 3, wherein: in the top system, a row of combustion chamber observation holes and a hole cover are arranged at a portion corresponding to the air inlet hole (12). (14).
5.根据权利要求 4所述的清洁型立式热回收炼焦炉, 其特征在于: 所述的炭 化室(7)上方设置有炭化室观察孔及孔盖(11 )。 The clean type vertical heat recovery coke oven according to claim 4, wherein a carbonization chamber observation hole and a hole cover (11) are disposed above the carbonization chamber (7).
6.根据权利要求 5所述的清洁型立式热回收炼焦炉, 其特征在于: 所述装煤 烟气回收系统(26)的装煤吸烟口 (2602)处设置有翻板机构 (2601 ), 所述的回 收管道(26)可经翻板机构 (2601 )与可移动抽烟车(25) 的抽吸管道(2503) 相连接, 所述抽吸管道 (2503)的另一端可与炭化室(7)上炭化室观察孔及孔盖 ( 11 ) 匹配相连接。  The clean type vertical heat recovery coke oven according to claim 5, wherein: the coal charging vent (2602) of the coal-filled flue gas recovery system (26) is provided with a flap mechanism (2601) The recovery pipe (26) may be connected to a suction pipe (2503) of the movable smoking car (25) via a flap mechanism (2601), and the other end of the suction pipe (2503) may be combined with a carbonization chamber (7) The upper carbonization chamber observation hole and the hole cover (11) are matched to each other.
7.根据权利要求 6所述的清洁型立式热回收炼焦炉, 其特征在于: 所述的可 移动抽烟车(25)包括可移动车体(2501 )、 设置于该可移动车体(2501 )上的液 压系统(2502)及抽吸管道(2503); 所述的抽吸管道(2503)是 "L"形弯管, 其与回收管道(26)上翻板机构 (2601 ) 的连接端设置有回收端密封罩(2504), 其与炭化室 (7)上炭化室观察孔及孔盖(11 ) 的连接端设置有观察孔端密封罩 (2505); 所述的液压系统 (2502)的液压油缸与回收端密封罩(2504)及观察孔 端密封罩(2505)作推动配合。  The cleaning type vertical heat recovery coke oven according to claim 6, wherein: the movable smoking car (25) comprises a movable body (2501), and is disposed on the movable body (2501) The hydraulic system (2502) and the suction pipe (2503); the suction pipe (2503) is an "L"-shaped elbow, and the connection end of the upper pipe mechanism (2601) of the recovery pipe (26) A recovery end seal cover (2504) is disposed, and a connection end end sealing cover (2505) is disposed at a connection end of the carbonization chamber observation hole and the hole cover (11) on the carbonization chamber (7); the hydraulic system (2502) The hydraulic cylinder is pushed and engaged with the recovery end seal cover (2504) and the observation hole end seal cover (2505).
8.根据权利要求 7所述的清洁型立式热回收炼焦炉, 其特征在于: 所述的支 烟道闸板(18) 是内设水循环降温管 (1801 ) 的闸板。  The clean type vertical heat recovery coke oven according to claim 7, characterized in that: the branch damper (18) is a ram having a water circulation cooling pipe (1801) therein.
9.根据权利要求 8所述的清洁型立式热回收炼焦炉, 其特征在于: 所述的闸 板启闭机(17)是电动启闭机或电动、手动两用的电动 /手动闸板启闭机; 所述的 支烟道 (20)上设置有吸力测量装置(19)。  The clean type vertical heat recovery coke oven according to claim 8, wherein: the shutter hoist (17) is an electric hoist or an electric/manual ram of electric and manual. A hoist; the suction duct (20) is provided with a suction measuring device (19).
10.根据权利要求 9所述的清洁型立式热回收炼焦炉,其特征在于:所述的翻 板机构 (2601 )倾斜设置。  The clean type vertical heat recovery coke oven according to claim 9, wherein said flap mechanism (2601) is disposed obliquely.
PCT/CN2009/000072 2009-01-13 2009-01-19 Clean vertical type heat-recovery coking oven WO2010081258A1 (en)

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CN108410481A (en) * 2018-03-28 2018-08-17 宣化钢铁集团有限责任公司 A kind of coke oven vertical flame path dredging sweeper and dredging method
CN108728127A (en) * 2018-07-31 2018-11-02 中冶焦耐(大连)工程技术有限公司 The low-nitrogen discharged coke oven heating system and its adjusting method heated using rich gas
CN114763479A (en) * 2021-01-13 2022-07-19 宝山钢铁股份有限公司 Coke oven bridge pipe cleaning device and method
RU2811610C1 (en) * 2019-12-27 2024-01-15 Эйкр Кокинг & Рефрэктори Инджиниринг Консалтинг Корпорейшн (Далянь), Мкк New design of coke oven and method of its combustion with sectional heating

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CN107892927A (en) * 2017-12-22 2018-04-10 中冶焦耐(大连)工程技术有限公司 A kind of tamping coke oven machine side furnace door and furnace top smoke catching device and method
CN107892927B (en) * 2017-12-22 2023-08-25 中冶焦耐(大连)工程技术有限公司 Tamping coke oven machine side furnace door and furnace top smoke trapping device and method
CN108410481A (en) * 2018-03-28 2018-08-17 宣化钢铁集团有限责任公司 A kind of coke oven vertical flame path dredging sweeper and dredging method
CN108410481B (en) * 2018-03-28 2024-03-22 宣化钢铁集团有限责任公司 Coke oven vertical fire channel dredging cleaner and dredging method
CN108728127A (en) * 2018-07-31 2018-11-02 中冶焦耐(大连)工程技术有限公司 The low-nitrogen discharged coke oven heating system and its adjusting method heated using rich gas
CN108728127B (en) * 2018-07-31 2023-08-25 中冶焦耐(大连)工程技术有限公司 Low-nitrogen-emission coke oven heating system adopting rich gas heating and adjusting method thereof
RU2811610C1 (en) * 2019-12-27 2024-01-15 Эйкр Кокинг & Рефрэктори Инджиниринг Консалтинг Корпорейшн (Далянь), Мкк New design of coke oven and method of its combustion with sectional heating
CN114763479A (en) * 2021-01-13 2022-07-19 宝山钢铁股份有限公司 Coke oven bridge pipe cleaning device and method

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