CN109097070B - Vertical heat recovery coke oven - Google Patents

Vertical heat recovery coke oven Download PDF

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Publication number
CN109097070B
CN109097070B CN201811298635.9A CN201811298635A CN109097070B CN 109097070 B CN109097070 B CN 109097070B CN 201811298635 A CN201811298635 A CN 201811298635A CN 109097070 B CN109097070 B CN 109097070B
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flame path
coke oven
heat recovery
horizontal flue
communicated
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CN109097070A (en
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黄志勇
刘元明
徐占军
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B3/00Coke ovens with vertical chambers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Coke Industry (AREA)

Abstract

The invention relates to a vertical heat recovery coke oven, belonging to the coke production field, solving the problems of poor structural strength, difficult coke pushing, few control means, uneven heating and low waste heat utilization efficiency of the existing vertical heat recovery coke oven, adopting the following technical scheme: the furnace body is internally provided with a plurality of carbonization chambers which are arranged side by side, two sides of the carbonization chambers are respectively provided with a descending fire channel and a lifting fire channel, the top and the bottom of the carbonization chambers are respectively provided with a top horizontal flue, the top of the carbonization chambers are communicated with the descending fire channel through a first connecting hole, the top of the descending fire channel is provided with a primary air pipeline and a primary automatic control valve, the bottom of the descending fire channel is communicated with the bottom horizontal flue through a lower connecting hole, the bottom horizontal flue is communicated with the lifting fire channel, the bottom of the lifting fire channel is provided with a secondary air pipeline and a secondary automatic control valve for inputting secondary air, the lifting fire channel is communicated with the top horizontal flue through a second connecting hole, and the top horizontal flue is communicated with a gas collecting pipe through a lifting pipe, and the gas collecting pipe is positioned above the furnace top.

Description

Vertical heat recovery coke oven
Technical Field
The invention belongs to the field of coke production, and particularly relates to a vertical heat recovery coke oven.
Background
Coke is one of basic raw materials in the steel industry, a traditional coke oven is a chamber type coke oven, and the biggest disadvantage of the coke oven is serious pollution, and although a plurality of pollution control measures are adopted, the pollution problem cannot be completely eliminated, so the coke oven is a pollution source for important treatment in China at present.
The pollution-free coking method is studied at the beginning of the foreign country in the eighties of the twentieth century, a novel coke oven is put into production, namely, a clean heat recovery coke oven is the biggest difference from the traditional machine coke oven in that the coke oven is operated under negative pressure, and the volatile matter is completely combusted in the oven, so that the escape of harmful gas is avoided, and the environment is protected.
At present, two clean heat recovery coke ovens, namely a horizontal heat recovery coke oven and a vertical heat recovery coke oven, are long in horizontal development history and mature in technology, but compared with a vertical heat recovery coke oven, the two clean heat recovery coke ovens occupy large space, have large investment and high energy consumption. The vertical heat recovery coke oven has few oven types at present, and has the following defects: the furnace body has the defects of poor structural strength, difficult coke pushing, few control means, uneven heating, low waste heat utilization efficiency and the like.
Because the existing vertical heat recovery coke oven flue is arranged at the bottom of the oven body, a plurality of holes are formed in the wall supporting the coke oven, the strength of the wall is seriously weakened, and the protection device of the oven body cannot effectively protect the oven body due to the structure, so that the service life of the coke oven cannot meet the design requirement. The design life of the coke oven is generally not less than 25 years, and the life of the coke oven is longest and is less than 15 years. In addition, as the position of the vertical heat recovery coke oven flue is designed at the bottom of the coke oven, the base temperature of the coke oven is too high, the heat loss is larger, and compared with the existing horizontal heat recovery coke oven, the energy of the heat recovery coke oven is lower.
The coal charged into the heat recovery coke oven has lower volatile matters than the traditional coke oven, the volatile matters of the coal are combustible matters, and the heat recovery coke oven is required to completely burn the combustible matters in the oven, so that the fact that the temperature in the oven exceeds the load softening point of refractory materials used for building the coke oven is likely to be caused by too high volatile matters, and the oven body is deformed. However, the low volatile content causes little shrinkage of the coal after coking, and the heating mode of the heat recovery coke oven determines that the shrinkage of the same volatile content is lower than that of a traditional coke oven. The width of the carbonization chamber of the existing vertical heat recovery coke oven is designed according to the size of a traditional coke oven, the shrinkage rate is too low, the coke and the oven wall can not be completely separated, the friction between the coke and the oven wall causes difficulty in pushing the coke, and the oven wall is possibly deformed and damaged by forced pushing the coke.
Only the air entering the coke oven can be manually adjusted, the gas entering each combustion flame path can not be controlled, and the pressure of each hole can not be controlled, so that the consistency of the holes and each flame path of each hole can not be ensured, and the efficiency of the coke oven is reduced.
Disclosure of Invention
The invention overcomes the defects existing in the prior art, solves the problems of poor structural strength, difficult coke pushing, few control means, uneven heating and low waste heat utilization efficiency of the existing vertical heat recovery coke oven, and aims to provide the vertical heat recovery coke oven.
In order to solve the technical problems, the invention adopts the following technical scheme: the vertical heat recovery coke oven comprises an oven body, wherein a plurality of carbonization chambers are arranged in the oven body in parallel, a descending flame path and an ascending flame path are respectively arranged at two sides of the carbonization chambers, a bottom horizontal flue is arranged below the carbonization chambers, and a top horizontal flue is arranged above the carbonization chambers;
the top of carbomorphism room is through first connecting hole and decline flame path intercommunication, and the top of decline flame path sets up primary air pipeline and an automatic control valve and is used for inputing primary air, and the bottom of decline flame path is linked together with bottom horizontal flue through lower connecting hole, and bottom horizontal flue is linked together with rising flame path, and the bottom of rising flame path sets up secondary air pipeline and secondary automatic control valve and is used for inputing the secondary air, and the top of rising flame path is linked together with top horizontal flue through the second connecting hole, and top horizontal flue is linked together with the gas collecting pipe through the tedge, and the gas collecting pipe is located stove top.
Further, the first connecting hole and the second connecting hole are internally provided with adjusting bricks for adjusting the gas quantity and the smoke quantity entering the flame path.
Further, a viewing hole is provided at the top of the rising flame path.
Further, a partition wall is arranged at the top of the descending flame path and at the inlet of the coal gas and air entering the descending flame path.
Further, the primary air pipeline and the secondary air pipeline are both laid into the furnace wall.
Further, the width of the carbonization chamber is more than 700mm. The width of the carbonization chamber of the existing vertical heat recovery coke oven is less than 600mm, the average width of the carbonization chamber of the coke oven is 760mm, the absolute shrinkage after coke formation is ensured, and the problem of difficult coke pushing is solved.
Further, a hole or a plurality of holes are arranged on the partition walls of the descending flame path, the ascending flame path and the carbonization chamber.
Further, a high-temperature automatic control valve is arranged on the rising pipe.
Further, the high-temperature automatic control valve comprises a valve body and an actuating mechanism, wherein the valve plate is arranged in the valve body, and when the valve is regulated, the actuating mechanism drives the valve plate to move from bottom to top through a connecting mechanism, so that the opening and closing degree between the valve plate and the valve cavity is regulated.
Further, the connecting mechanism comprises a movable frame, guide wheels and connecting rods, the movable frame is connected with the executing mechanism and moves upwards under the driving of the executing mechanism, the guide wheels are fixedly arranged on two sides of the valve body and are matched with the guide rails arranged on the inner sides of the movable frame, and the connecting rods are located below the movable frame and connected with the valve plates.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the lifting flame path and the top horizontal flue are additionally arranged, so that the high-temperature flue gas collecting pipeline gas collecting pipe from the coke oven is changed from the bottom of the coke oven to the top of the coke oven, a plurality of holes are prevented from being formed in the supporting wall, and the factor affecting the structural strength of the oven body is eliminated, thereby improving the structural strength of the whole vertical heat recovery coke oven.
2. And a manual adjusting function is added on each flame path to ensure that the transverse temperature of the coke oven is the same. The automatic control system of the pressure and the air of each hole is increased, the operation pressure of each hole is ensured to be consistent, and the production efficiency of the coke oven is effectively improved.
3. The ultra-wide carbonization chamber is beneficial to pushing coke.
Drawings
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of the high temperature automatic control valve.
Fig. 3 is a schematic side view of fig. 2.
In the figure: 1 is a furnace body, 2 is a carbonization chamber, 3 is a descending flame path, 4 is an ascending flame path, 5 is a bottom horizontal flue, 6 is a top horizontal flue, 7 is a first connecting hole, 8 is a primary air pipeline, 9 is a primary automatic control valve, 10 is a secondary air pipeline, 11 is a secondary automatic control valve, 12 is a second connecting hole, 13 is an ascending pipe, 14 is a gas collecting pipe, 15 is a regulating brick, 16 is a fire viewing hole, 17 is a partition wall, 18 is a high-temperature automatic control valve, 181 is a valve body, 182 is an actuating mechanism, 183 is a valve cavity, 184 is a valve plate, 185 is a connecting mechanism, 1851 is a movable frame, 1852 is a guide wheel, 1853 is a connecting rod.
Detailed Description
The following detailed description of the invention refers to the accompanying drawings, which illustrate specific embodiments of the invention.
The invention provides a specific implementation mode of protection, which is that a vertical heat recovery coke oven comprises an oven body 1, wherein a plurality of carbonization chambers 2 are arranged in the oven body 1 side by side, two sides of the carbonization chambers 2 are respectively provided with a descending flame path 3 and an ascending flame path 4, a bottom horizontal flue 5 is arranged below the carbonization chambers 2, and a top horizontal flue 6 is arranged above the carbonization chambers.
The top of carbonization chamber 2 is through first connecting hole 7 and decline flame path 3 intercommunication, and the top of decline flame path 3 sets up primary air pipe 8 and a automatic control valve 9 and is used for inputing primary air, and the bottom of decline flame path 3 is linked together with bottom horizontal flue 5 through lower connecting hole, and bottom horizontal flue 5 is linked together with rising flame path 4, and the bottom of rising flame path 4 sets up secondary air pipe 10 and secondary automatic control valve 11 and is used for inputing the secondary air, and the top of rising flame path 4 is linked together with top horizontal flue 6 through second connecting hole 12, and top horizontal flue 6 is linked together with gas collecting tube 14 through riser 13, and gas collecting tube 14 is located the furnace top.
The working process of the neutral heat recovery coke oven in the embodiment is as follows: coal gas generated in the high-temperature carbonization process of coal filled in the carbonization chamber 2 enters the descending flame path 3 through the first connecting hole 7 at the top of the carbonization chamber 2, and is subjected to combustion reaction with air entering through the primary air pipeline 8 at the top of the carbonization chamber, high-temperature flue gas and unreacted high-temperature coal gas after reaction enter the bottom horizontal flue 5 at the bottom of the coke oven from the descending flame path 3 through the lower connecting hole and then enter the ascending flame path 4 through the connecting hole, and in the ascending flame path 4, the unreacted coal gas and secondary air entering through the secondary air pipeline 10 at the bottom of the ascending flame path 4 are subjected to further combustion reaction, so that the unreacted coal gas is fully reacted in the ascending flame path 4, and the high-temperature flue gas after complete reaction enters the top horizontal flue 6 through the second connecting hole 12 and enters the gas collecting pipe 14 through the ascending pipe 13.
The invention changes the position of the gas collecting tube 14 in the existing vertical heat recovery coke oven, and the gas collecting tube 14 is arranged at the top of the coke oven, so that a hole is not required to be arranged on a wall body for supporting the coke oven, the factors influencing the structural strength of the wall body are eliminated, the action effect of the wall body protection device is enhanced, and the service life of the coke oven can meet the design requirement.
In the vertical heat recovery coke oven of the embodiment, a fire observation hole 16 is arranged at the top of the rising flame path 4, and adjusting bricks 15 are arranged in the first connecting hole 7 and the second connecting hole 12 and used for adjusting the gas quantity and the smoke quantity entering the flame path. And a high-temperature automatic control valve 18 is arranged on the rising pipe 13.
Most of the existing vertical recovery coke ovens only can be adjusted by air entering the ovens, the pressure of coal gas entering the ovens and the pressure of each hole cannot be adjusted, the consistency of each hole and each flame path of each hole cannot be ensured, and the efficiency of the coke ovens is reduced.
The invention overcomes the defect of few control means of the existing vertical recovery coke oven, and adopts the following various means to control the coke oven:
1. the gas quantity entering the flame path is regulated by regulating the regulating brick 15 in the first connecting hole 7 through a special tool by observing the combustion condition in the rising flame path 4, so that the same transverse temperature of the coke oven is ensured, and the gas quantity of the rising flame path 4 is regulated by regulating the regulating brick 15 in the second connecting hole 12 through the special tool for regulating the hole.
2. The primary air entering the coke oven is provided with a primary air pipeline 8 built into the oven body 1, the air entering the pipeline needs to pass through a primary automatic control valve 9, and the opening and closing degree of the primary automatic control valve 9 controls the primary air quantity entering the coke oven. The secondary air entering the coke oven is provided with a secondary air pipeline 10 built in the coke oven, the port of the air pipeline is provided with a secondary automatic control valve 11, and the opening and closing degree of the secondary automatic control valve 11 controls the secondary air quantity entering the oven.
3. The high-temperature automatic control valve 18 is arranged on the ascending pipe 13 for the high-temperature flue gas which comes out of the coke oven and enters the gas collecting pipe 14 through the ascending pipe 13, and the opening and closing degree of the high-temperature automatic control valve 18 controls the pressure of each hole of the coke oven.
According to the invention, the manual regulation function of each flame path is added, so that the same transverse temperature of the coke oven is ensured. And an automatic control system for the pressure and air of each hole is additionally increased, so that the operating pressure of each hole is ensured to be consistent, and the production efficiency of the coke oven is effectively improved.
The above embodiment is not limited to the structure of the high temperature automatic control valve 18, and only needs to satisfy the corresponding adjusting function, and the present embodiment specifically describes the structure of the high temperature automatic control valve 18.
The high-temperature automatic control valve 18 comprises a valve body 181 and an actuating mechanism 182, wherein a valve plate 184 is arranged in the valve body 181, and when the valve is regulated, the actuating mechanism 182 drives the valve plate 184 to move from bottom to top through a connecting mechanism 185, so that the opening and closing degree between the valve plate 184 and the valve cavity 183 is regulated.
The connecting mechanism 185 comprises a movable frame 1851, guide wheels 1852 and a connecting rod 1853, wherein the movable frame 1851 is connected with the actuating mechanism 182 and moves upwards under the driving of the actuating mechanism 182, the guide wheels 1852 are fixedly arranged on two sides of the valve body 181 and are matched and installed in guide rails on the inner side of the movable frame 1851, and the connecting rod 1853 is positioned below the movable frame 1851 and is connected with the valve plate 184.
The high-temperature automatic control valve 18 in the embodiment changes the moving direction of the existing valve plate 184 into a downward-upward movement, so that the valve plate 184 can not receive the tensile stress caused by the dead weight of the valve plate 184 in the valve adjusting process. The valve plate 184 can only generate compressive stress by its own weight. Because the valve plate 184 has a much greater capacity to withstand compressive stresses than tensile stresses, the service life of the valve plate 184 can be greatly extended, thereby increasing the service life of the entire valve and thus the effective operating time of the entire coke oven.
On the basis of the embodiment, the reaction is made to occur uniformly in the high direction of the descending flame path 3 as much as possible, the partition wall 17 is arranged at the top of the descending flame path 3 at the inlet of the coal gas and air entering the descending flame path 3, so that the original flowing directions of the coal gas and the air are changed from cross to parallel, severe reaction generated when the coal gas and the air cross is avoided, local high temperature is caused, the high temperature possibly exceeds the load softening point of the material of the masonry coke oven, the coke oven is deformed, and the production cannot be maintained.
In addition, the invention builds both the primary air duct 8 and the secondary air duct 10 into the furnace wall. Therefore, the air entering the coke oven can be preheated, the waste heat of the coke oven is effectively utilized, and the heat loss is reduced.
The partition wall 17 between the descending flame path 3 and the ascending flame path 4 and the carbonization chamber 2 is provided with a hole or a plurality of holes. The gas enters the ascending flame path 4 or the descending flame path 3 through the holes to carry out combustion reaction with the primary or secondary air, the structure increases the passage of the gas entering the combustion chamber in a segmented way, effectively reduces the temperature difference in the combustion flame path, and ensures that the high-directional temperature of the combustion flame path is the same as possible.
In conclusion, the vertical heat recovery Jiao Lujie structure has high strength, a plurality of automatic control means and uniform heating, and can effectively improve the waste heat utilization efficiency of the coke oven.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims (5)

1. The vertical heat recovery coke oven comprises an oven body (1), and is characterized in that a plurality of carbonization chambers (2) which are arranged side by side are arranged in the oven body (1), a descending flame path (3) and a lifting flame path (4) are respectively arranged at two sides of the carbonization chambers (2), a bottom horizontal flue (5) is arranged below the carbonization chambers (2), and a top horizontal flue (6) is arranged above the carbonization chambers;
a partition wall (17) is arranged at the top of the descending flame path (3) at the inlet of the coal gas and air entering the descending flame path (3);
the top of the carbonization chamber (2) is communicated with a descending flame path (3) through a first connecting hole (7), a primary air pipeline (8) and a primary automatic control valve (9) are arranged at the top of the descending flame path (3) and are used for inputting primary air, the bottom of the descending flame path (3) is communicated with a bottom horizontal flue (5) through a lower connecting hole, the bottom horizontal flue (5) is communicated with an ascending flame path (4), a secondary air pipeline (10) and a secondary automatic control valve (11) are arranged at the bottom of the ascending flame path (4) and are used for inputting secondary air, the top of the ascending flame path (4) is communicated with a top horizontal flue (6) through a second connecting hole (12), and the top horizontal flue (6) is communicated with a gas collecting pipe (14) through a rising pipe (13), and the gas collecting pipe (14) is positioned above the top of the furnace;
the first connecting hole (7) and the second connecting hole (12) are internally provided with adjusting bricks (15) for adjusting the gas quantity and the smoke quantity entering the flame path;
the high-temperature automatic control valve (18) is arranged on the rising pipe (13), the high-temperature automatic control valve (18) comprises a valve body (181) and an actuating mechanism (182), a valve plate (184) is arranged in the valve body (181), and the actuating mechanism (182) drives the valve plate (184) to move from bottom to top through a connecting mechanism (185) when the valve is regulated, so that the opening and closing degree between the valve plate (184) and the valve cavity (183) is regulated;
the connecting mechanism (185) comprises a movable frame (1851), guide wheels (1852) and a connecting rod (1853), wherein the movable frame (1851) is connected with the actuating mechanism (182) and moves upwards under the drive of the actuating mechanism (182), the guide wheels (1852) are fixedly arranged on two sides of the valve body (181) and are matched with the guide rails arranged on the inner side of the movable frame (1851), and the connecting rod (1853) is positioned below the movable frame (1851) and is connected with the valve plate (184).
2. The vertical heat recovery coke oven of claim 1, wherein: a viewing hole (16) is arranged at the top of the ascending flame path (4).
3. The vertical heat recovery coke oven of claim 1, wherein: the primary air pipeline (8) and the secondary air pipeline (10) are both built into the furnace wall.
4. The vertical heat recovery coke oven of claim 1, wherein: the width of the carbonization chamber (2) is more than 700mm.
5. The vertical heat recovery coke oven of claim 1, wherein: the descending flame path (3) and the ascending flame path (4) are provided with a hole or a plurality of holes on a partition wall (17) between the carbonization chamber (2).
CN201811298635.9A 2018-11-02 2018-11-02 Vertical heat recovery coke oven Active CN109097070B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111057558A (en) * 2019-12-31 2020-04-24 山东钢铁集团日照有限公司 Application method of hydrogen-rich gas generated after LNG (liquefied Natural gas) process in coke oven heating

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Publication number Priority date Publication date Assignee Title
CN1069053A (en) * 1992-03-13 1993-02-17 太原工业大学 A kind of continuous coking iron alloy coke furnace
CN2283065Y (en) * 1995-11-21 1998-06-03 康成 Vertical continuous coke oven
CN201395570Y (en) * 2009-01-13 2010-02-03 贺建虎 Clean vertical heat recovery coke oven
CN201634618U (en) * 2010-03-09 2010-11-17 郭遵琪 Vertical heat recovery coke oven
CN103666507A (en) * 2013-12-16 2014-03-26 陈晓辉 Internally heated coal carbonization furnace, internally heated coal carbonization system and coal carbonization technical method
CN204569822U (en) * 2015-03-30 2015-08-19 李胜日 A kind of powder coal that adopts is the coke oven of the raw material production blue charcoal of low middle temperature or semicoke

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Publication number Priority date Publication date Assignee Title
CN209113811U (en) * 2018-11-02 2019-07-16 刘元明 A kind of vertical heat recovery coke oven

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1069053A (en) * 1992-03-13 1993-02-17 太原工业大学 A kind of continuous coking iron alloy coke furnace
CN2283065Y (en) * 1995-11-21 1998-06-03 康成 Vertical continuous coke oven
CN201395570Y (en) * 2009-01-13 2010-02-03 贺建虎 Clean vertical heat recovery coke oven
CN201634618U (en) * 2010-03-09 2010-11-17 郭遵琪 Vertical heat recovery coke oven
CN103666507A (en) * 2013-12-16 2014-03-26 陈晓辉 Internally heated coal carbonization furnace, internally heated coal carbonization system and coal carbonization technical method
WO2015089900A1 (en) * 2013-12-16 2015-06-25 Xiaohui Chen Coal carbonization retorts and systems, and coal carbonization process
CN204569822U (en) * 2015-03-30 2015-08-19 李胜日 A kind of powder coal that adopts is the coke oven of the raw material production blue charcoal of low middle temperature or semicoke

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