WO2010076990A2 - Compositions for an anisotropic conductive film, and anisotropic conductive film using same - Google Patents

Compositions for an anisotropic conductive film, and anisotropic conductive film using same Download PDF

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Publication number
WO2010076990A2
WO2010076990A2 PCT/KR2009/007519 KR2009007519W WO2010076990A2 WO 2010076990 A2 WO2010076990 A2 WO 2010076990A2 KR 2009007519 W KR2009007519 W KR 2009007519W WO 2010076990 A2 WO2010076990 A2 WO 2010076990A2
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meth
acrylate
weight
conductive film
anisotropic conductive
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PCT/KR2009/007519
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French (fr)
Korean (ko)
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WO2010076990A3 (en
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황자영
어동선
박진성
강정구
이태현
김현영
배상식
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제일모직 주식회사
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Publication of WO2010076990A2 publication Critical patent/WO2010076990A2/en
Publication of WO2010076990A3 publication Critical patent/WO2010076990A3/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/321Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
    • H05K3/323Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/445Block-or graft-polymers containing polysiloxane sequences containing polyester sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • C08L83/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/0145Polyester, e.g. polyethylene terephthalate [PET], polyethylene naphthalate [PEN]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/0162Silicon containing polymer, e.g. silicone

Definitions

  • the present invention relates to an anisotropic conductive film composition. More specifically, the present invention provides an anisotropic conductive film composition and an anisotropic conductive film formed of the composition by introducing a polyester-polysiloxane copolymer, having excellent adhesion and high reliability even when driving for a long time under high temperature / high humidity and thermal shock conditions It is about.
  • An anisotropic conductive film generally means the film-form adhesive which disperse
  • the anisotropic conductive film is generally used for LCD panel and tape carrier package (hereinafter referred to as TCP) or electrical connection such as printed circuit board and TCP, and is also used as a connection material such as COG mounting or COF mounting. It is getting a lot of attention.
  • the anisotropic conductive film is generally composed of a binder resin portion, a curing portion and conductive particles, and depending on the curing portion, (i) an epoxy type using a curing portion composed of an epoxy or phenolic resin and a curing agent or (ii) ((meth) It is divided into the (meth) acrylate type using the hardening part which consists of an acryl-type oligomer, a monomer, and a radical initiator.
  • the double epoxy type anisotropic conductive film has a strong network structure after curing due to the aromatic benzene rings contained in the epoxy resin, and thus can express good reliability.
  • it is not easy to control the flow characteristics at high temperature and high pressure because a plurality of aromatic benzene rings are essentially included, and a large amount of bubbles are generated when the connection is made, and thus there is a problem of low adhesive strength.
  • the conductive particles are not sufficiently mounted between the circuit to be connected.
  • due to the very high reaction temperature and long reaction time maintenance of the process control and the connecting device has been difficult.
  • the acrylic type (ii) can achieve rapid curing within a few seconds by using a rapid reaction rate of the radical curing reaction, it has the advantage that can significantly reduce the take time (Take Time), the product production rate is greatly improved.
  • the low glass transition temperature of the polymer resin mainly used for film formation and flow control purposes there is a problem in that long-term reliability is weak in terms of connection and adhesion due to repeated shrinkage and expansion in the state connected between circuits.
  • the polymer resin of high glass transition temperature is used, there may be a problem that initial properties such as poor connection and low adhesion due to poor flowability may occur.
  • An object of the present invention is to introduce a polyester-polysiloxane copolymer as a binder component, it is excellent in fluidity, not only the initial adhesive force, but also prevents the lifting phenomenon for a variety of adhesives during long time operation under high temperature / high humidity and thermal shock conditions, the initial appearance And an anisotropic conductive film composition having high reliability for connection resistance.
  • the anisotropic conductive film composition comprises a binder resin, a curable component and conductive particles, the binder resin is characterized in that it comprises a polyester-polysiloxane copolymer (a1) represented by the following formula (1):
  • a is an integer of 1 or more
  • (A) is a polyester unit having a structure of H- [O- (CR 1 2 ) n -CO-] m -XR 2-
  • B is (R 3 2 SiO 2/2 ) p (R 3 3 SiO 1/2 ) q [O 1/2 H] r [O 1/2 SiR 4 2 ] t
  • Polysiloxane units having a structure
  • X is oxygen or NR x And (double, R x Is a monovalent, substituted or unsubstituted hydrocarbon radical, hydrogen or -SiR ', having from 1 to 20 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms.
  • R x is the same or different monovalent substituted or unsubstituted hydrocarbon radical
  • R is 2 Is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms
  • R 1 means a monovalent substituted or unsubstituted hydrocarbon radical or hydrogen, R 1 is the same as or different from each other,
  • R 2 is a divalent substituted or hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
  • n is an integer from about 3 to about 10 and m is an integer from about 1 to about 1000;
  • R 3 Is the same or different, substituted or unsubstituted, aliphatic saturated or unsaturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 Aromatics with carbon atoms Hydrocarbon or aromatic Means a hydrocarbon-oxy radical,
  • R 4 is the same or different, substituted or unsubstituted, aliphatic saturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having a carbon atom,
  • p is an integer from about 0 to about 3000
  • q is an integer from about 0 to about 50
  • r is an integer of at least about 1
  • t is an integer of at least about 1.
  • the binder resin may be (a1) polyester-polysiloxane copolymer and (a2) acrylonitrile-based resin, styrene-acrylonitrile-based resin, methyl methacrylate-butadiene-styrene-based resin, butadiene-based resin, or acrylic-based resin.
  • Resin, urethane resin, epoxy resin, phenoxy resin, polyamide resin, olefin resin, silicone resin, polyvinyl butyral resin, polyvinyl formal resin and polyester At least one matrix resin selected from the group consisting of resins.
  • the matrix resin (a2) may have a weight average molecular weight in the range of about 1,000 to about 1,000,000.
  • the curable component may be a (meth) acrylate radical curable material or an epoxy resin.
  • the conductive particles may include metal particles including Au, Ag, Ni, Cu, Pb; Carbon particles; Particles coated with a metal on the polymer resin; And at least one particle selected from the group consisting of particles insulated on a surface of a particle coated with a metal on the polymer resin.
  • the composition may further include additives such as coupling agents, fillers, tackifiers, polymerization inhibitors, antioxidants, heat stabilizers, curing accelerators.
  • additives such as coupling agents, fillers, tackifiers, polymerization inhibitors, antioxidants, heat stabilizers, curing accelerators.
  • the anisotropic conductive film composition comprises a) a binder resin, b1) a (meth) acrylate radical curable material, c1) a radical initiator, and d) conductive particles.
  • the a) binder resin includes about 5 wt% to about 75 wt% of the polyester-polysiloxane copolymer (a1) based on 100 wt% of the binder resin (based on solids).
  • the anisotropic conductive film composition comprises a) 100 parts by weight of a binder resin, b1) about 100 to about 300 parts by weight of a (meth) acrylate radical curable material, c1) about 5 to about 15 parts by weight of a radical initiator and d) About 10 to about 40 parts by weight of the conductive particles may be included.
  • the (meth) acrylate radical curable material is a (meth) acrylate monomer, a (meth) acrylate oligomer or a mixture thereof.
  • the (meth) acrylate monomers include hydroxy group-containing (meth) acrylates, C 1-20 linear alkyl (meth) acrylates, C 1-20 branched alkyl (meth) acrylates, C 6-20 aryl (meth) ) Acrylate, C 6-20 arylalkyl (meth) acrylate, C 6-20 cycloalkyl-containing (meth) acrylate, polycyclic (meth) acrylate, heterocyclic (meth) acrylate, ether group containing Alkyl (meth) acrylate, epoxy group-containing (meth) acrylate, aryloxy group-containing (meth) acrylate, alkylene glycol (meth) acrylate, bisphenol-A di (meth) acrylate, fluorene-based (meth) Acrylates and the like.
  • the (meth) acrylate oligomers include urethane-based (meth) acrylates, epoxy-based (meth) acrylates, polyester-based (meth) acrylates, fluorine-based (meth) acrylates, fluorene-based (meth) acrylates, and silicone-based ( Meth) acrylate, phosphate (meth) acrylate, maleimide modified (meth) acrylate, acrylate (methacrylate) and the like.
  • the (meth) acrylate oligomer may have a weight average molecular weight in the range of about 1,000 to about 100,000.
  • the radical initiator may be at least one selected from the group consisting of a photopolymerization initiator and a thermosetting initiator.
  • the anisotropic conductive film composition may further include a coupling agent in an amount of about 3 to about 8 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
  • the anisotropic conductive film composition comprises a) binder resin, b2) epoxy resin, c2) curing agent, d) conductive particles, e) coupling agent and f) filler, wherein a) binder resin is polyester-
  • the polysiloxane copolymer (a1) is included in an amount of about 3 wt% to about 60 wt% based on 100 wt% (based on solids) of the binder resin.
  • the anisotropic conductive film composition may comprise a) 100 parts by weight of a binder resin, b2) about 25 to about 60 parts by weight of an epoxy resin, c2) about 5 to about 20 parts by weight of a curing agent, and d) about 5 to about 25 parts by weight of conductive particles. Parts, e) about 1 to about 8 parts by weight coupling agent and f) about 10 to about 50 parts by weight filler.
  • the epoxy resin may include one or more epoxy monomers, epoxy oligomers and epoxy polymers selected from the group consisting of bisphenol, novolac, glycidyl, aliphatic and cycloaliphatic.
  • the curing agent may be at least one selected from the group consisting of acid anhydrides, amines, imidazoles and hydrazides and cationics.
  • Another aspect of the invention relates to an anisotropic conductive film formed of the anisotropic conductive film composition.
  • the present invention is an anisotropic conductive film excellent in fluidity, and maintains the initial appearance by preventing the lifting phenomenon for a variety of adhesives for a long time under high temperature / high humidity and thermal shock conditions, as well as the initial adhesive strength, high reliability of connection resistance It has the effect of providing the composition and the anisotropic conductive film formed of the anisotropic conductive film composition.
  • the anisotropic conductive film composition includes a binder resin, a curable component, and conductive particles, and the binder resin includes a polyester-polysiloxane copolymer.
  • a (meth) acrylate radical curable material is used as a curable component as a radical curable anisotropic conductive anisotropic conductive film composition.
  • an epoxy resin is used as the curable component as the epoxy type anisotropic conductive film composition.
  • the binder resin includes (a1) polyester-polysiloxane copolymer and (a2) matrix resin.
  • the binder resin when (meth) acrylate-based radical curable materials are used as the curable component, the binder resin may comprise about 5 to about 75 weight percent of (a1) polyester-polysiloxane copolymer and (a2) about 25 to about 95 matrix resin. Contains weight percent. It has excellent initial adhesiveness and reliability in the above range, it can also maintain the initial appearance by preventing the lifting phenomenon even when driving for a long time under high temperature / high humidity and thermal shock conditions, and has a high reliability for connection resistance.
  • the binder resin comprises about 3 to about 60 weight percent of (a1) polyester-polysiloxane copolymer and about 40 to about 97 weight percent of (a2) matrix resin . It has excellent initial adhesiveness and reliability in the above range, it can also maintain the initial appearance by preventing the lifting phenomenon even when driving for a long time under high temperature / high humidity and thermal shock conditions, and has a high reliability for connection resistance.
  • polyester-polysiloxane copolymer (a1) used in the present invention is represented by the following Chemical Formula 1:
  • a is an integer of 1 or more
  • (A) is a polyester unit having a structure of H- [O- (CR 1 2 ) n -CO-] m -XR 2-
  • B is (R 3 2 SiO 2/2 ) p (R 3 3 SiO 1/2 ) q [O 1/2 H] r [O 1/2 SiR 4 2 ] t
  • Polysiloxane units having a structure
  • X is oxygen or NR x And (double, R x Is a monovalent, substituted or unsubstituted hydrocarbon radical, hydrogen or -SiR ', having from 1 to 20 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms.
  • R x is the same or different monovalent substituted or unsubstituted hydrocarbon radical
  • R is 2 Is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms
  • R 1 means a monovalent substituted or unsubstituted hydrocarbon radical or hydrogen, R 1 is the same as or different from each other,
  • R 2 is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
  • n is an integer from about 3 to about 10 and m is an integer from about 1 to about 1000;
  • R 3 is the same or different, substituted or unsubstituted, aliphatic saturated or unsaturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having 6 to 20 carbon atoms unsubstituted,
  • R 4 is the same or different, substituted or unsubstituted, aliphatic saturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having a carbon atom,
  • p is an integer from about 0 to about 3000
  • q is an integer from about 0 to about 50
  • r is an integer of at least about 1
  • t is an integer of at least about 1.
  • the polyester-polysiloxane copolymer (a1) of the present invention exhibits several excellent properties by controlling the degree of polymerization and the ratio of polysiloxane component to polyester content.
  • the polyester-polysiloxane copolymers (a1) of the present invention show superior improved physical properties compared to simple mixtures. There is also a characteristic that does not exhibit any bleeding effect.
  • Polysiloxanes tend to show a high affinity for basic substances, and also have a lower compatibility with other organic compounds. However, when the polyester is copolymerized with the polysiloxane, overall physical properties such as solubility, flowability, adhesion to various substrates, heat resistance, impact resistance, weather resistance, and coating properties are improved compared to the polysiloxane.
  • the polyester-polysiloxane copolymer can realize various physical properties according to the main component.
  • the main component of the copolymer is polyester, the properties such as moisture / water resistance, weather resistance, anti-wear effect, antiblock, and slip prevention can be improved.
  • the polysiloxane when the polysiloxane is the main component, the electrical and mechanical properties are improved, so that it can be used not only for anisotropic conductive films, but also for electrical and electronic components, laminated circuit boards, composite materials, paints, adhesives, structural materials, and anticorrosive materials. have.
  • polyester-polysiloxane copolymer (a1) of the present invention can improve the properties of various thermosetting / thermoplastic resins included in the binder.
  • thermosetting resins to which the polyester-polysiloxane copolymer may be added include epoxy resins, polyurethanes, polyureas, polyamides, epoxy resins, unsaturated polyester resins, polyester-polyether copolymers, polyimides, melamine resins, Phenolic resins, diallyl phthalate resins and derivatives thereof.
  • thermoplastic resins to which the polyester-polysiloxane copolymer may be added include polyacrylonitrile, polymethacrylonitrile, polymethyl acrylate, polyacrylamide, polymethacrylate, polymethacrylate esters, and other acrylic based Resins, polystyrenes, polyesters, polyamides, polyesteramides, thermoplastic polyurethanes, polyvinyl chloride, polycarbonate, polyacetal, polyvinylidene chloride, polyvinyl alcohol and cellulose derivatives.
  • the polyester-polysiloxane copolymer (a1) is used in an amount of about 5 wt% to about 75 wt% based on 100 wt% of the binder resin. There is an effect of improving reliability within the above range, the appearance characteristics are not impaired.
  • the polyester-polysiloxane copolymer (a1) is used in an amount of about 3 wt% to about 60 wt% based on 100 wt% of the binder resin. There is an effect of improving reliability within the above range, the appearance characteristics are not impaired.
  • the matrix resin (a2) forms a binder portion that serves as a matrix required to form a film, and may be used by selecting one or more from the group consisting of ordinary thermosetting / thermoplastic resins.
  • acrylonitrile resin styrene acrylonitrile resin, methyl methacrylate-butadiene-styrene resin, butadiene resin, acrylic resin, urethane resin, epoxy resin, phenoxy resin, polyamide type A resin, an olefin resin, a silicone resin, a polyvinyl butyral resin, a polyvinyl formal resin, a polyester resin, or the like may be used, but is not necessarily limited thereto. These can be used individually or in mixture of 2 or more types.
  • polyvinyl butyral, polyvinyl formal, polyester, phenol resin, epoxy resin, phenoxy resin, acrylic polymerizable resin, or the like can be used.
  • the matrix resin (a2) may be acrylonitrile-based resin, styrene-acrylonitrile-based resin, methyl methacrylate-butadiene-styrene-based resin, butadiene-based resin.
  • Resin, acrylic resin, urethane resin, polyamide resin, olefin resin, silicone resin, polyvinyl butyral resin, polyvinyl formal resin, polyester resin and the like can be used. have.
  • the matrix resin (a2) may be an epoxy resin, a phenoxy resin, a methyl methacrylate-butadiene-styrene resin, or the like.
  • the matrix resin preferably has a weight average molecular weight in the range of about 1,000 to about 1,000,000.
  • a resin having a weight average molecular weight of less than 1,000 film properties may be poor due to excessive tack characteristics, which are disadvantageous for film molding.
  • a resin having a weight average molecular weight of more than 1,000,000 is used, the compatibility with (meth) acrylate oligomers and monomers participating in the curing reaction may be deteriorated, and phase separation may occur when preparing the composition mixture.
  • styrene-acrylonitrile copolymer resin shows particularly excellent reliability.
  • a styrene-acrylonitrile (SAN) copolymer, a styrene-acrylonitrile-styrene (ASA) copolymer, or the like may be used.
  • thermoplastic resin having a high glass transition temperature for the purpose of improving reliability has a hard structure that is hard and brittle after curing. Therefore, when continuous stress is applied from the outside, it may cause cracking or deterioration of physical properties as the stress cannot be released from the inside.
  • the above problem can be solved by adding a resin having a low glass transition temperature and rubber characteristics.
  • Polymers such as acrylonitrile, methyl methacrylate-butadiene-styrene, butadiene, acryl, and urethane may be used as the resin having such low glass transition temperature and rubber properties.
  • the use of the resin may be minimized because it may cause a problem of deterioration of reliability by causing expansion of the anisotropic conductive film under high temperature / high humidity conditions.
  • a core of a polymer resin having a low glass transition temperature such as butadiene is used as a core, and a polymer resin having a relatively high glass transition temperature such as acrylic or styrene is used as a shell.
  • a polymer type polymer having a specific structure of the shell type it is possible to simultaneously solve the stress relaxation problem and the expansion problem related to reliability in the cured anisotropic conductive film.
  • Such core-shell polymer copolymer resins include Ganz's AC series and Resinous Kasei's RKB series, and Regina's RKB series is an epoxy resin. It is a product which disperse
  • the matrix resin (a2) may comprise about 5 to about 50% by weight relative to 100% by weight of the total composition. The problem that the film characteristic becomes weak does not arise within the said range, and external appearance characteristic and connection resistance are not impaired.
  • b1) (meth) acrylate radical curable material or b2) epoxy resin may be used as the curable component.
  • a (meth) acrylate oligomer, a (meth) acrylate monomer or a mixture thereof can be used as the radically curable material.
  • the radically curable material (b1) preferably includes about 100 to about 300 parts by weight based on 100 parts by weight (based on solids) of the binder. It is excellent in appearance and hardening characteristic within the said range, and is excellent in adhesiveness, reliability, and film characteristic with a base material.
  • one or more oligomers selected from the group of known (meth) acrylate oligomers can be used without limitation, and preferably a urethane-based (meth) acryl having a weight average molecular weight in the range of about 1,000 to about 100,000.
  • epoxy type (meth) acrylate polyester type (meth) acrylate, fluorine type (meth) acrylate, fluorene type (meth) acrylate, silicone type (meth) acrylate, phosphoric acid type (meth) acrylate, Oligomers, such as maleimide modified (meth) acrylate and an acrylate (methacrylate), can be used individually or in combination of 2 or more types, respectively.
  • the intermediate molecular structure is bisphenol, such as 2-bromohydroquinone, resorcinol, catechol, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, 4,4'- dihydride It may contain a skeleton such as oxybiphenyl, bis (4-hydroxyphenyl) ether, and one substituent of an alkyl group, aryl group, methylol group, allyl group, cyclic aliphatic group, halogen (such as tetrabromobisphenol A) It can contain more.
  • bisphenol such as 2-bromohydroquinone, resorcinol, catechol, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, 4,4'- dihydride It may contain a skeleton such as oxybiphenyl, bis (4-hydroxyphenyl) ether, and one substituent of an alkyl group, aryl group, methylol group, allyl group, cyclic aliphatic
  • the (meth) acrylate oligomer of this invention contains at least 2 or more maleimide groups in a molecule
  • numerator for example, 1-methyl- 2, 4-bismaleimide benzene, N, N'-m-phenylene Bismaleimide, N, N'-p-phenylenebismaleimide, N, N'-m-toylene bismaleimide, N, N'-4,4-biphenylene bismaleimide, N, N ' -4,4- (3,3'-dimethylbiphenylene) bismaleimide, N, N'-4,4- (3,3'-dimethyl diphenyl methane) bismaleimide, N, N'-4 , 4- (3,3'-diethyl diphenyl methane) bismaleimide, N, N'-4,4-diphenylmethanebismaleimide, N, N'-4,4-diphenylpropanebismaleimide , N, N'-4,4-
  • one or more fluorene-based (meth) acrylate oligomers obtained from fluorene derivatives represented by the following formula (2) may be included and used.
  • R is each independently an alkyl group, an alkoxy group, an aryl group or a cycloalkyl group
  • m is each independently an integer of 0 to 4
  • n is each independently an integer of 2 to 5).
  • fluorene-based (meth) acrylates examples include fluorene-based epoxy (meth) acrylate oligomers and fluorene-based urethane (meth) acrylate oligomers.
  • the fluorene-based epoxy (meth) acrylate oligomer may be obtained by reacting (meth) acrylic acid glycidyl with a fluorene compound in a temperature range at 50 to 120 ° C. for 5 to 30 hours using a solvent.
  • the fluorene-based urethane (meth) acrylate oligomer may be obtained by reacting fluorene derivative diol with (meth) acrylate having a hydroxyl group on diisocyanate and ester.
  • the solvent examples include alkylene monoalkyl ether acetates such as methyl cellosolve acetate, propylene glycol monomethyl ether acetate, and 3-methoxy butyl-1-acetate; Methyl ethyl ketone, methyl amyl ketone and the like.
  • the (meth) acrylate monomer serves as a reactive diluent.
  • (meth) acrylate one or more monomers selected from conventionally known (meth) acrylate monomer groups can be used without limitation.
  • the (meth) acrylate monomers include hydroxy group-containing (meth) acrylates, C 1-20 linear alkyl (meth) acrylates, C 1-20 branched alkyl (meth) acrylates, C 6-20 aryl (meth) ) Acrylate, C 6-20 arylalkyl (meth) acrylate, C 6-20 cycloalkyl-containing (meth) acrylate, polycyclic (meth) acrylate, heterocyclic (meth) acrylate, ether group containing Alkyl (meth) acrylate, epoxy group-containing (meth) acrylate, aryloxy group-containing (meth) acrylate, alkylene glycol (meth) acrylate, bisphenol-A di (meth) acrylate, fluorene-based (meth) Acrylate and acid phosphoxy ethyl (meth) acrylate and the like can be used, but are not necessarily limited thereto. These can be used individually or in mixture of
  • the (meth) acrylate monomers are 1,6-hexanediol mono (meth) acrylate, 2-hydroxy ethyl (meth) acrylate, 2-hydroxy propyl (meth) acrylate, 2-hydroxy Butyl (meth) acrylate, 2-hydroxy-3-phenyl oxypropyl (meth) acrylate, 1,4-butanediol (meth) acrylate, 2-hydroxyalkyl (meth) acryloyl phosphate, 4-hydroxy Roxy cyclohexyl (meth) acrylate, neopentylglycol mono (meth) acrylate, trimethylol-epan di (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate, di Pentaerythritol penta (meth) acrylate, pentaerythritol hexa (
  • the (meth) acrylate monomer is also preferably used a fluorene-based (meth) acrylate monomer having a fluorene-based skeleton represented by the formula (2), as such a fluorene-based (meth) acrylate monomer
  • a fluorene-based (meth) acrylate monomer having a fluorene-based skeleton represented by the formula (2) as such a fluorene-based (meth) acrylate monomer
  • Conventionally known conventional fluorene-based epoxy (meth) acrylate monomers, fluorene-based urethane (meth) acrylate monomers, and the like can be used.
  • commercially available examples of the fluorene-based (meth) acrylate monomers include BPEF-A (Osaka Gas).
  • the epoxy resin may include one or more epoxy monomers, epoxy oligomers and epoxy polymers selected from the group consisting of bisphenol, novolac, glycidyl, aliphatic and cycloaliphatic.
  • epoxy resin any material containing at least one bond structure that can be selected from among the known epoxy-based molecular structures such as bisphenol type, novolak type, glycidyl type, aliphatic, alicyclic, etc. is not limited. Can be used
  • the epoxy resin which is solid at normal temperature and the epoxy resin which is liquid at normal temperature can be used together, and a flexible epoxy resin can be used together further here.
  • the solid epoxy resin include a phenol novolac epoxy resin, a cresol novolac epoxy resin, and an epoxy resin mainly composed of dicyclo pentadiene and bisphenol A. Or an F-type polymer or a modified epoxy resin, but is not necessarily limited thereto.
  • the liquid epoxy resin at room temperature may include bisphenol A type or F type or mixed epoxy resin, but is not necessarily limited thereto.
  • Non-limiting examples of the flexible epoxy resins include dimer acid-modified epoxy resins, epoxy resins based on propylene glycol, urethane (urethane) modified epoxy resins, and the like.
  • the excellent insulation properties inherent in the molecular structure can reduce the possibility of short circuits, especially between circuits, and ensure low initial connection resistance and excellent reliability, thereby improving productivity and reliability of the final product.
  • a fluorene-based epoxy resin may be used, and the fluorene base structure is as shown in Chemical Formula 2 above.
  • the epoxy resin (b2) is preferably used in the range of about 25 to about 60 parts by weight based on 100 parts by weight (based on solids) of the binder resin. It is excellent in appearance and connection characteristics in the above range, and excellent in film characteristics and reliability.
  • Examples of commercially available epoxy resins (b2) include DER-331 (DOW Chemical), YDCN-500-80P (Kukdo Chemical), YDCN-500-90P (Kukdo Chemical), YP-50 (Kukdo Chemical)
  • Examples of common resins such as PKFE (INCHEMREZ) and fluorene-based epoxy resins include BPFG and BPEGF (Osaka Gas), but are not necessarily limited to the products described.
  • the radical initiator (c1) is used when the curable component is a radical curable material.
  • the radical initiator (c1) may be a photopolymerization initiator, a thermosetting initiator or a mixture thereof.
  • peroxide-based and azo-based may be used as the radical initiator (c1).
  • the peroxide-based initiator include t-butyl peroxylaurate, 1,1,3,3-t-methylbutylperoxy-2. -Ethyl hexanonate, 2,5-dimethyl-2,5-di (2-ethylhexanoyl peroxy) hexane, 1-cyclohexyl-1-methylethyl peroxy-2-ethyl hexanonate, 2,5 -Dimethyl-2,5-di (m-toluoyl peroxy) hexane, t-butyl peroxy isopropyl monocarbonate, t-butyl peroxy-2-ethylhexyl monocarbonate, t-hexyl peroxy benzoate, t -Butyl peroxy acetate, dicumyl peroxide, 2,5, -dimethyl-2,5-di (t
  • the radical initiator preferably contains about 5 to about 15 parts by weight based on 100 parts by weight (based on solids) of the binder resin of the present invention. If the content is less than 5 parts by weight, the curing reaction may not be sufficiently performed, the appearance characteristics and reliability characteristics may be inhibited. If the content exceeds 15 parts by weight, corrosion and deterioration of reliability due to residual radicals may occur.
  • the curing agent (c2) is used when the curable component is an epoxy resin.
  • the curing agent (c2) can be used without limitation any of the thermosetting agent of the epoxy curing type known in the art. Specific examples thereof include acid anhydride, amine, imidazole, hydrazide, and cationic, but are not limited thereto. These can be used individually or in mixture of 2 or more types.
  • Preferred of these is cationic, and specific examples include ammonium / antimony hexafluoride and the like.
  • Such epoxy curing agent (c2) is preferably included in the range of about 5 to about 20 parts by weight based on 100 parts by weight of the binder resin solid content. If the content is less than about 5 parts by weight, the curing reaction may not be sufficiently performed, which may hinder the appearance and reliability characteristics. If the content is more than about 20 parts by weight, the stability and reliability may be reduced by the residual curing agent. .
  • the electroconductive particle used by this invention is applied as a filler for giving electroconductive performance.
  • conductive particles conventionally known conductive particles can be used without limitation. Specific examples include metal particles including Au, Ag, Ni, Cu, Pb; Carbon particles; Particles coated with a metal on the polymer resin; And particles insulated on the surface of the metal coated with the polymer resin, but are not necessarily limited thereto. These may be used alone or in combination of two or more thereof.
  • the carbon particles include carbon black, graphite, activated carbon, carbon whiskers, fullerene, carbon nanotubes, and the like.
  • the polymer resin may include polyethylene, polypropylene, polyester, polystyrene, polyvinyl alcohol, and the like, but is not limited thereto.
  • Examples of the metal coating the polymer resin include Au, Ag, and Ni, but are not necessarily limited thereto.
  • the size of the electroconductive particle can be selected and used according to a use in the range of about 2 to about 30 micrometers by the pitch of the circuit to which it is applied.
  • the conductive particles may include about 10 to about 40 parts by weight based on 100 parts by weight (based on solids) of the binder resin in the case of radical curing. If the content is less than about 10 parts by weight, it is easy to cause a poor connection due to the reduction of the connection area when Mis-Align occurs between the terminals during the connection process, and when the content exceeds about 40 parts by weight, it is easy to cause poor insulation.
  • the epoxy curable adhesive may include about 5 parts by weight to about 25 parts by weight based on 100 parts by weight of the binder resin (based on solids). Connection and insulation failures do not occur within the above range.
  • the coupling agent includes vinyl trichloro silane, vinyl trimethoxy silane, 3-glycidoxy propyl trimethoxy silane, 3-methacryloxy propyl trimethoxy silane, 2-aminoethyl-3-aminopropyl methyldimethoxy Silane, 3-ureidopropyl triethoxy silane, and the like, and various kinds of such silane coupling agents may be used.
  • the coupling agent (e) may include about 10 parts by weight or less, preferably about 3 to about 8 parts by weight, based on 100 parts by weight (based on solids) of the binder resin in the case of a radical curing type.
  • the content of the coupling agent (e) for the epoxy curable adhesive may include about 1 to about 8 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
  • the filler (f) may be preferably included in the epoxy curable composition.
  • the filler (f) may be included in about 20 to about 50 parts by weight based on 100 parts by weight (based on solids) of the binder.
  • hydrophobic nano silica particles having a size of about 5 to 20 nanometers (nm) may be used.
  • the hydrophobic nano silica particles may be surface treated with an organic silane.
  • Commercialized products include Aerosil R-972, Aerosil R-202, Aerosil R-805, Aerosil R-812, Aerosil R-8200 (above Degussa), and may be used in any kind. It is not limited
  • the filler (f) functions to provide excellent initial adhesion and low connection resistance by suppressing thermal expansion at high temperature by providing proper flow and solid curing structure in the bonding and curing process.
  • the anisotropic conductive film composition of the present invention may further include other additives such as tackifiers, polymerization inhibitors, antioxidants, heat stabilizers, curing accelerators, and the like to add additional physical properties without inhibiting basic physical properties.
  • the additives may be used alone or in combination of two or more.
  • the additive may include about 0.1 to about 5 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
  • polymerization inhibitor one or more selected from the group consisting of hydroquinone, hydroquinone monomethyl ether, p-benzoquinone, phenothiazine and mixtures thereof can be used.
  • antioxidant a branched phenolic or hydroxy cinnamate-based substance may be added.
  • Examples include tetrakis- (methylene- (3,5-di-t-butyl-4-hydro cinnamate) methane, 3,5-bis (1,1-dimethylethyl) -4-hydroxy benzene propanoic liquid Seed thiol di-2,1-ethanediyl ester, octadecyl 3,5-di-t-butyl-4-hydroxy hydrocinnamate (above manufactured by Ciba), 2,6-di-tertiary-p-methyl Phenols and the like.
  • tetrakis- (methylene- (3,5-di-t-butyl-4-hydro cinnamate) methane 3,5-bis (1,1-dimethylethyl) -4-hydroxy benzene propanoic liquid Seed thiol di-2,1-ethanediyl ester, octadecyl 3,5-di-t-butyl-4-hydroxy
  • the curing accelerator at least one of a solid imidazole-based accelerator, a solid phase and a liquid amine curing accelerator, and the like may be used.
  • the various additives are not limited to the types described.
  • Another aspect of the present invention relates to an anisotropic conductive film formed of the anisotropic conductive film composition according to.
  • the manufacturing method of the said anisotropic conductive film is not specifically limited.
  • one or more selected resins of the matrix resin constituting the binder part are dissolved in an organic solvent to be liquefied, and then, the polyester-polysiloxane copolymer, the curable component, and the conductive particles are mixed and stirred for a predetermined time within a range not to be crushed.
  • it is applied to a thickness of about 10 to about 50 ⁇ m on a release film and then dried for a certain time to obtain an anisotropic conductive film having a single layer structure by volatilizing the organic solvent.
  • a conventional organic solvent can be used as the organic solvent without limitation, and in the present invention, an anisotropic conductive film having a multilayer structure of two or more layers may be obtained by repeating the above procedure two or more times.
  • Phenoxy resins dissolved in toluene at 30% by weight PKHH, Inchemrez, USA
  • Coupling agent ⁇ -glycidoxy propyl trimethoxy silane (KBM-403, ShinEtsu)
  • composition which mixed the component of following Table 1 was stirred at 300 rpm at the normal temperature (25 degreeC) for 60 minutes.
  • the composition was formed into a silicon base surface-treated polyethylene base film with a thickness of 20 ⁇ m, using a casting knife to form a film, the drying time of the film was 10 minutes at 50 °C. .
  • Example 1-6 shows excellent results in both the initial adhesive strength and the adhesive strength after the reliability evaluation compared to Comparative Example 1-4.
  • Example 1-6 have low resistance values in both the initial connection resistance and the connection resistance after the reliability evaluation.
  • the present invention has been described as the preferred embodiment mentioned above, it is possible to make various modifications or variations without departing from the spirit and scope of the invention.
  • the present invention includes all of the polyester-polysiloxane copolymer represented by the general formula (1), and is not limited to the kind described in the above general formula in the claims, the appended claims belong to the gist of the present invention. Includes modifications and variations.

Abstract

Compositions for an anisotropic conductive film of the present invention comprise binder resins, curable ingredients, and conductive particles, wherein said binder resins contain polyester-polysiloxane copolymers. The compositions for an anisotropic conductive film have superior fluidity and initial adhesion, and prevent the film from being peeled off from a variety of objects and thus maintain the initial outer appearance even when the film is used over a long period of time under high temperature/high humidity and thermal impact conditions. The compositions of the present invention have a high reliability against connection resistance. Therefore, the compositions of the present invention improve the reliability of a variety of display devices, and can be widely utilized as compositions for a variety of adhesives.

Description

이방 전도성 필름 조성물 및 이를 이용한 이방 전도성 필름Anisotropic conductive film composition and anisotropic conductive film using the same
본 발명은 이방 전도성 필름 조성물 에 관한 것이다. 보다 구체적으로 본 발명은 폴리에스테르-폴리실록산 공중합체를 도입하여 초기 접착력뿐만 아니라, 고온/고습 및 열충격 조건 하에서 장시간 구동시에도 우수한 접착력 및 높은 신뢰성을 갖는 이방 전도성 필름 조성물 및 그 조성물로 형성된 이방 전도성 필름에 관한 것이다.The present invention relates to an anisotropic conductive film composition. More specifically, the present invention provides an anisotropic conductive film composition and an anisotropic conductive film formed of the composition by introducing a polyester-polysiloxane copolymer, having excellent adhesion and high reliability even when driving for a long time under high temperature / high humidity and thermal shock conditions It is about.
이방 전도성 필름이란 일반적으로 도전성 입자를 분산시킨 필름상의 접착제를 말한다. 이러한 이방 전도성 필름은 일반적으로 LCD 패널과 테이프 캐리어 패키지(Tape Carrier Package; 이하 TCP라 부른다) 또는 인쇄회로기판과 TCP 등의 전기적 접속에 널리 이용되고 있으며, 또한 COG 실장이나 COF 실장 등의 접속 재료로서도 많은 주목을 받고 있다.An anisotropic conductive film generally means the film-form adhesive which disperse | distributed electroconductive particle. The anisotropic conductive film is generally used for LCD panel and tape carrier package (hereinafter referred to as TCP) or electrical connection such as printed circuit board and TCP, and is also used as a connection material such as COG mounting or COF mounting. It is getting a lot of attention.
이방 전도성 필름은 일반적으로 바인더 수지부, 경화부 및 도전성 입자로 이루어지며, 경화부에 따라 (ⅰ) 에폭시계 또는 페놀계 수지와 경화제로 이루어진 경화부를 사용하는 에폭시 타입 또는 (ⅱ) ((메타)아크릴계 올리고머와 모노머 및 라디칼 개시제로 이루어진 경화부를 사용하는 (메타)아크릴레이트 타입으로 나뉜다. The anisotropic conductive film is generally composed of a binder resin portion, a curing portion and conductive particles, and depending on the curing portion, (i) an epoxy type using a curing portion composed of an epoxy or phenolic resin and a curing agent or (ii) ((meth) It is divided into the (meth) acrylate type using the hardening part which consists of an acryl-type oligomer, a monomer, and a radical initiator.
이중 (ⅰ) 에폭시 타입 이방 전도성 필름은 에폭시 수지 내에 포함하고 있는 방향족 벤젠고리들로 인하여 경화 후 이루어지는 망상 구조가 매우 견고하게 되어 양호한 신뢰성을 발현시킬 수는 있다. 그러나, 다수의 방향족 벤젠고리들이 필수적으로 포함되기 때문에 고온, 고압에서의 흐름 특성을 조절하기가 용이하지 않은 단점이 있고, 접속 시 다량의 버블이 발생되며 그에 따라 접착력이 낮게 구현되는 문제점이 있다. 뿐만 아니라, 접속시키고자 하는 회로 간에 도전입자가 충분히 실장되지 못하는 문제점이 있다. 또한, 매우 높은 반응 온도와 긴 반응 시간으로 인하여 공정 컨트롤 및 접속 장치의 유지 보수가 어려운 단점이 있었다. The double epoxy type anisotropic conductive film has a strong network structure after curing due to the aromatic benzene rings contained in the epoxy resin, and thus can express good reliability. However, there are disadvantages in that it is not easy to control the flow characteristics at high temperature and high pressure because a plurality of aromatic benzene rings are essentially included, and a large amount of bubbles are generated when the connection is made, and thus there is a problem of low adhesive strength. In addition, there is a problem that the conductive particles are not sufficiently mounted between the circuit to be connected. In addition, due to the very high reaction temperature and long reaction time, maintenance of the process control and the connecting device has been difficult.
한편, (ⅱ) 아크릴 타입은 라디칼 경화 반응의 빠른 반응 속도를 이용함으로써 수초 내의 속경화 달성이 가능하고, 택 타임(Take Time)을 획기적으로 줄일 수 있어서 제품 생산 속도가 크게 향상되는 장점이 있다. 그러나, 필름 형성 및 흐름성 조절 목적으로 주로 사용되는 낮은 유리전이온도의 고분자 수지로 인하여 회로 간에 접속된 상태에서 수축과 팽창이 반복되어 접속 및 접착 측면에서 장기 신뢰성이 취약한 문제점이 있다. 반면 높은 유리전이온도의 고분자 수지를 사용하게 되면 조절이 용이하지 않은 흐름성으로 인한 접속 불량 및 낮은 접착력 등 초기 물성이 저하되는 문제점이 발생할 수 있다. 또한 도전성 입자와 회로 간 접촉을 보장해 주기 위해 반응 속도를 느리게 조절할 경우, 바인더 수지부와 경화부의 레올로지 특성차로 인한 흐름성 차이가 발생하여 접속층 내에 다량의 기포가 발생함으로써 장기 신뢰성을 보장할 수 없는 문제점이 있으며, 반대로 반응 속도를 빠르게 조절할 경우에는, 도전성 입자와 회로 간에 충분한 접촉이 일어나지 않아 양호한 접속 신뢰성을 보장할 수 없는 문제점이 있다.On the other hand, the acrylic type (ii) can achieve rapid curing within a few seconds by using a rapid reaction rate of the radical curing reaction, it has the advantage that can significantly reduce the take time (Take Time), the product production rate is greatly improved. However, due to the low glass transition temperature of the polymer resin mainly used for film formation and flow control purposes, there is a problem in that long-term reliability is weak in terms of connection and adhesion due to repeated shrinkage and expansion in the state connected between circuits. On the other hand, if the polymer resin of high glass transition temperature is used, there may be a problem that initial properties such as poor connection and low adhesion due to poor flowability may occur. In addition, when the reaction rate is controlled slowly in order to ensure contact between the conductive particles and the circuit, a difference in flowability occurs due to the difference in rheological properties of the binder resin and the hardened portion, thereby generating a large amount of bubbles in the connection layer, thereby ensuring long-term reliability. On the contrary, when the reaction rate is rapidly adjusted, sufficient contact does not occur between the conductive particles and the circuit, and thus there is a problem in that good connection reliability cannot be guaranteed.
본 발명의 목적은 바인더 성분으로 폴리에스테르-폴리실록산 공중합체를 도입함으로써, 유동성이 우수하고, 초기 접착력뿐만 아니라, 고온/고습 및 열충격 조건 하에서 장시간 구동시 다양한 피착제에 대한 들뜸 현상을 방지하여 초기 외관을 유지시키며, 접속 저항에 대한 높은 신뢰성을 갖는 이방 전도성 필름 조성물을 제공하기 위한 것이다. An object of the present invention is to introduce a polyester-polysiloxane copolymer as a binder component, it is excellent in fluidity, not only the initial adhesive force, but also prevents the lifting phenomenon for a variety of adhesives during long time operation under high temperature / high humidity and thermal shock conditions, the initial appearance And an anisotropic conductive film composition having high reliability for connection resistance.
본 발명은 하나의 관점은 이방 전도성 필름 조성물에 관한 것이다. 상기 이방 전도성 필름 조성물은 바인더 수지, 경화성 성분 및 도전성 입자를 포함하며, 상기 바인더 수지는 하기 화학식 1로 표시되는 폴리에스테르-폴리실록산 공중합체(a1)를 포함하는 것을 특징으로 한다: One aspect of the invention relates to an anisotropic conductive film composition. The anisotropic conductive film composition comprises a binder resin, a curable component and conductive particles, the binder resin is characterized in that it comprises a polyester-polysiloxane copolymer (a1) represented by the following formula (1):
[화학식 1] [Formula 1]
(A)aB(A) a B
상기에서, a는 1 이상의 정수이고, (A)는 H-[O-(CR1 2)n-CO-]m-X-R2- 의 구조를 가진 폴리에스테르 단위이고, B는 (R3 2SiO2/2)p(R3 3SiO1/2)q[O1/2H]r[O1/2SiR4 2]t 의 구조를 가진 폴리실록산 단위이며; In the above, a is an integer of 1 or more, (A) is a polyester unit having a structure of H- [O- (CR 1 2 ) n -CO-] m -XR 2- , and B is (R 3 2 SiO 2/2 ) p (R 3 3 SiO 1/2 ) q [O 1/2 H] r [O 1/2 SiR 4 2 ] t Polysiloxane units having a structure;
(A)에서, X는 산소 또는 NRx 이고(이중, Rx는 1~20개의 탄소원자를 갖고 개별 탄소 원자가 산소 원자로 치환될 수 있는 1가의 치환 또는 비치환된 탄화수소 라디칼, 수소 또는 -SiR'2-R2-NR 를 의미하고, 여기서 R'는 동일하거나 또는 상이한 1가의 치환된 또는 비치환된 탄화수소 라디칼이고, R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 비치환된 탄화수소 라디칼이고, In (A), X is oxygen or NRx And (double, RxIs a monovalent, substituted or unsubstituted hydrocarbon radical, hydrogen or -SiR ', having from 1 to 20 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms.2-R2-NR  Wherein R 'is the same or different monovalent substituted or unsubstituted hydrocarbon radical, and R is2Is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
R1은 1가의 치환 또는 비치환된 탄화수소 라디칼 또는 수소를 의미하고, R1은 서로 같거나 다르며, R 1 means a monovalent substituted or unsubstituted hydrocarbon radical or hydrogen, R 1 is the same as or different from each other,
R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 탄화수소 라디칼이고, R 2 is a divalent substituted or hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
n은 약 3 내지 약 10의 정수를 의미하고, m은 약 1 내지 약 1000의 정수이고;n is an integer from about 3 to about 10 and m is an integer from about 1 to about 1000;
(B)에서, R3는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화 또는 불포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, In (B), R3Is the same or different, substituted or unsubstituted, aliphatic saturated or unsaturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 Aromatics with carbon atoms Hydrocarbon or aromatic Means a hydrocarbon-oxy radical,
R4는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, R 4 is the same or different, substituted or unsubstituted, aliphatic saturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having a carbon atom,
p는 약 0 내지 약 3000의 정수이고, q는 약 0 내지 약 50의 정수이고, r은 약 0 이상의 정수이고, t는 약 1 이상의 정수이다.p is an integer from about 0 to about 3000, q is an integer from about 0 to about 50, r is an integer of at least about 0, and t is an integer of at least about 1.
구체예에서 상기 바인더 수지는 (a1)폴리에스테르-폴리실록산 공중합체 및 (a2) 아크릴로니트릴계 수지, 스티렌-아크릴로니트릴계 수지, 메틸메타크릴레이트-부타디엔-스티렌계 수지, 부타디엔계 수지, 아크릴계 수지, 우레탄계 수지, 에폭시계 수지, 페녹시계 수지, 폴리아미드계 수지, 올레핀계 수지, 실리콘계 수지, 폴리비닐부티랄(polyvinyl butyral)계 수지, 폴리비닐포르말(polyvinyl formal)계 수지 및 폴리에스테르계 수지로 이루어진 군으로부터 하나 이상 선택된 매트릭스 수지를 포함한다. In an embodiment, the binder resin may be (a1) polyester-polysiloxane copolymer and (a2) acrylonitrile-based resin, styrene-acrylonitrile-based resin, methyl methacrylate-butadiene-styrene-based resin, butadiene-based resin, or acrylic-based resin. Resin, urethane resin, epoxy resin, phenoxy resin, polyamide resin, olefin resin, silicone resin, polyvinyl butyral resin, polyvinyl formal resin and polyester At least one matrix resin selected from the group consisting of resins.
상기 (a2) 매트릭스 수지는 중량평균 분자량이 약 1,000 내지 약 1,000,000 범위일 수 있다. The matrix resin (a2) may have a weight average molecular weight in the range of about 1,000 to about 1,000,000.
구체예에서, 상기 경화성 성분은 (메타)아크릴레이트계 라디칼 경화성 물질 또는 에폭시계 수지일 수 있다. In embodiments, the curable component may be a (meth) acrylate radical curable material or an epoxy resin.
구체예에서, 상기 도전성 입자는 Au, Ag, Ni, Cu, Pb을 포함하는 금속 입자; 탄소 입자; 고분자 수지에 금속이 코팅된 입자; 및 고분자 수지에 금속이 코팅된 입자 표면에 절연화 처리된 입자로 이루어진 군으로부터 1종 이상 선택된 입자를 포함할 수 있다. In an embodiment, the conductive particles may include metal particles including Au, Ag, Ni, Cu, Pb; Carbon particles; Particles coated with a metal on the polymer resin; And at least one particle selected from the group consisting of particles insulated on a surface of a particle coated with a metal on the polymer resin.
구체예에서, 상기 조성물은 커플링제, 충진제, 점착부여제, 중합방지제, 산화방지제, 열안정제, 경화촉진제 등의 첨가제를 더 포함할 수 있다. In embodiments, the composition may further include additives such as coupling agents, fillers, tackifiers, polymerization inhibitors, antioxidants, heat stabilizers, curing accelerators.
하나의 구체예에서는 상기 이방 전도성 필름 조성물은 a) 바인더 수지, b1) (메타)아크릴레이트계 라디칼 경화성 물질, c1) 라디칼 개시제 및 d) 도전성 입자를 포함한다. 상기 a) 바인더 수지는 폴리에스테르-폴리실록산 공중합체(a1)를 바인더 수지 100 중량%(고형분 기준) 대비 약 5 내지 약 75 중량%로 포함한다. In one embodiment, the anisotropic conductive film composition comprises a) a binder resin, b1) a (meth) acrylate radical curable material, c1) a radical initiator, and d) conductive particles. The a) binder resin includes about 5 wt% to about 75 wt% of the polyester-polysiloxane copolymer (a1) based on 100 wt% of the binder resin (based on solids).
구체예에서는 상기 이방 전도성 필름 조성물은 a) 바인더 수지 100 중량부, b1) (메타)아크릴레이트계 라디칼 경화성 물질 약 100 내지 약 300중량부, c1) 라디칼 개시제 약 5 내지 약 15중량부 및 d) 도전성 입자 약 10 내지 약 40중량부를 포함할 수 있다. In an embodiment the anisotropic conductive film composition comprises a) 100 parts by weight of a binder resin, b1) about 100 to about 300 parts by weight of a (meth) acrylate radical curable material, c1) about 5 to about 15 parts by weight of a radical initiator and d) About 10 to about 40 parts by weight of the conductive particles may be included.
구체예에서, 상기 (메타)아크릴레이트계 라디칼 경화성 물질은 (메타)아크릴레이트 모노머, (메타)아크릴레이트 올리고머 또는 이들의 혼합물이다. In an embodiment, the (meth) acrylate radical curable material is a (meth) acrylate monomer, a (meth) acrylate oligomer or a mixture thereof.
상기 (메타)아크릴레이트 모노머는 하이드록시기 함유 (메타)아크릴레이트, C1-20 선형 알킬 (메타)아크릴레이트, C1-20 가지형 알킬 (메타)아크릴레이트, C6-20 아릴 (메타)아크릴레이트, C6-20 아릴알킬 (메타)아크릴레이트, C6-20 사이클로알킬 함유 (메타)아크릴레이트, 폴리사이클릭 (메타)아크릴레이트, 헤테로사이클릭 (메타)아크릴레이트, 에테르기 함유 알킬 (메타)아크릴레이트, 에폭시기 함유 (메타)아크릴레이트, 아릴옥시기 함유 (메타)아크릴레이트, 알킬렌글리콜(메타)아크릴레이트, 비스페놀-A 디(메타)아크릴레이트, 플루오렌계 (메타)아크릴레이트 등을 포함할 수 있다. The (meth) acrylate monomers include hydroxy group-containing (meth) acrylates, C 1-20 linear alkyl (meth) acrylates, C 1-20 branched alkyl (meth) acrylates, C 6-20 aryl (meth) ) Acrylate, C 6-20 arylalkyl (meth) acrylate, C 6-20 cycloalkyl-containing (meth) acrylate, polycyclic (meth) acrylate, heterocyclic (meth) acrylate, ether group containing Alkyl (meth) acrylate, epoxy group-containing (meth) acrylate, aryloxy group-containing (meth) acrylate, alkylene glycol (meth) acrylate, bisphenol-A di (meth) acrylate, fluorene-based (meth) Acrylates and the like.
상기 (메타)아크릴레이트 올리고머는 우레탄계 (메타)아크릴레이트, 에폭시계 (메타)아크릴레이트, 폴리에스터계 (메타)아크릴레이트, 불소계 (메타)아크릴레이트, 플루오렌계 (메타)아크릴레이트, 실리콘계 (메타)아크릴레이트, 인산계 (메타)아크릴레이트, 말레이미드 개질 (메타)아크릴레이트, 아크릴레이트(메타크릴레이트) 등을 포함할 수 있다. 상기 (메타)아크릴레이트 올리고머는 중량평균 분자량이 약 1,000 내지 약 100,000 범위일 수 있다. The (meth) acrylate oligomers include urethane-based (meth) acrylates, epoxy-based (meth) acrylates, polyester-based (meth) acrylates, fluorine-based (meth) acrylates, fluorene-based (meth) acrylates, and silicone-based ( Meth) acrylate, phosphate (meth) acrylate, maleimide modified (meth) acrylate, acrylate (methacrylate) and the like. The (meth) acrylate oligomer may have a weight average molecular weight in the range of about 1,000 to about 100,000.
상기 라디칼 개시제는 광중합형 개시제 및 열경화형 개시제로 이루어진 군으로부터 선택된 1종 이상일 수 있다. The radical initiator may be at least one selected from the group consisting of a photopolymerization initiator and a thermosetting initiator.
상기 이방 전도성 필름 조성물은 바인더 수지 100 중량부(고형분 기준) 대비 커플링제를 약 3 내지 약 8 중량부로 더 포함할 수 있다. The anisotropic conductive film composition may further include a coupling agent in an amount of about 3 to about 8 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
다른 구체예에서는 상기 이방 전도성 필름 조성물은 a) 바인더 수지, b2) 에폭시 수지, c2) 경화제, d) 도전성 입자, e) 커플링제 및 f) 충진제를 포함하며, 상기 a) 바인더 수지는 폴리에스테르-폴리실록산 공중합체(a1)를 바인더 수지 100 중량%(고형분 기준) 대비 약 3 내지 약 60 중량% 로 포함한다.In another embodiment, the anisotropic conductive film composition comprises a) binder resin, b2) epoxy resin, c2) curing agent, d) conductive particles, e) coupling agent and f) filler, wherein a) binder resin is polyester- The polysiloxane copolymer (a1) is included in an amount of about 3 wt% to about 60 wt% based on 100 wt% (based on solids) of the binder resin.
구체예에서는 상기 이방 전도성 필름 조성물은 a) 바인더 수지 100 중량부, b2) 에폭시 수지 약 25 내지 약 60중량부, c2) 경화제 약 5 내지 약 20중량부, d) 도전성 입자 약 5 내지 약 25 중량부, e) 커플링제 약 1 내지 약 8 중량부 및 f) 충진제 약 10 내지 약 50 중량부를 포함할 수 있다. In embodiments, the anisotropic conductive film composition may comprise a) 100 parts by weight of a binder resin, b2) about 25 to about 60 parts by weight of an epoxy resin, c2) about 5 to about 20 parts by weight of a curing agent, and d) about 5 to about 25 parts by weight of conductive particles. Parts, e) about 1 to about 8 parts by weight coupling agent and f) about 10 to about 50 parts by weight filler.
상기 에폭시 수지는 비스페놀형, 노볼락형, 글리시딜형, 지방족 및 지환족으로 이루어진 군으로부터 선택된 에폭시 모노머, 에폭시 올리고머 및 에폭시 폴리머를 하나 이상 포함할 수 있다. The epoxy resin may include one or more epoxy monomers, epoxy oligomers and epoxy polymers selected from the group consisting of bisphenol, novolac, glycidyl, aliphatic and cycloaliphatic.
상기 경화제는 산무수물, 아민계, 이미다졸계 및 히드라지드계 및 양이온계로 이루어진 군으로부터 선택된 1종 이상일 수 있다. The curing agent may be at least one selected from the group consisting of acid anhydrides, amines, imidazoles and hydrazides and cationics.
본 발명의 다른 관점은 상기 이방 전도성 필름 조성물로 형성된 이방 전도성 필름 에 관한 것이다. Another aspect of the invention relates to an anisotropic conductive film formed of the anisotropic conductive film composition.
본 발명은 유동성이 우수하고, 초기 접착력뿐만 아니라, 고온/고습 및 열충격 조건 하에서 장시간 구동시 다양한 피착제에 대한 들뜸 현상을 방지하여 초기 외관을 유지시키며, 접속 저항에 대한 높은 신뢰성을 갖는 이방 전도성 필름 조성물 및 상기 이방 전도성 필름 조성물로 형성된 이방 전도성 필름을 제공하는 발명의 효과를 갖는다. The present invention is an anisotropic conductive film excellent in fluidity, and maintains the initial appearance by preventing the lifting phenomenon for a variety of adhesives for a long time under high temperature / high humidity and thermal shock conditions, as well as the initial adhesive strength, high reliability of connection resistance It has the effect of providing the composition and the anisotropic conductive film formed of the anisotropic conductive film composition.
본 발명은 하나의 관점은 이방 전도성 필름 조성물에 관한 것이다. 상기 이방 전도성 필름 조성물은 바인더 수지, 경화성 성분 및 도전성 입자를 포함하며, 상기 바인더 수지는 폴리에스테르-폴리실록산 공중합체를 포함한다.One aspect of the invention relates to an anisotropic conductive film composition. The anisotropic conductive film composition includes a binder resin, a curable component, and conductive particles, and the binder resin includes a polyester-polysiloxane copolymer.
하나의 구체예에서는, 라디칼 경화성 이방전도성 이방 전도성 필름 조성물로서, 경화성 성분으로 (메타)아크릴레이트계 라디칼 경화성 물질을 사용한다. In one embodiment, a (meth) acrylate radical curable material is used as a curable component as a radical curable anisotropic conductive anisotropic conductive film composition.
또 다른 구체예에서는 에폭시 타입 이방 전도성 필름 조성물로서, 경화성 성분으로 에폭시계 수지를 사용한다. In another embodiment, an epoxy resin is used as the curable component as the epoxy type anisotropic conductive film composition.
이하, 본 발명의 각 성분에 대하여 자세히 설명한다.Hereinafter, each component of this invention is demonstrated in detail.
a) 바인더 수지 a) binder resin
상기 바인더 수지는 (a1)폴리에스테르-폴리실록산 공중합체 및 (a2) 매트릭스 수지를 포함한다. The binder resin includes (a1) polyester-polysiloxane copolymer and (a2) matrix resin.
구체예에서 경화성 성분으로 (메타)아크릴레이트계 라디칼 경화성 물질을 사용할 경우, 상기 바인더 수지는 (a1)폴리에스테르-폴리실록산 공중합체 약 5 내지 약 75 중량% 및 (a2) 매트릭스 수지 약 25 내지 약 95 중량%를 포함한다. 상기 범위에서 우수한 초기 접착성 및 신뢰성을 가지며, 또한 고온/고습 및 열충격 조건 하에서 장시간 구동시에도 들뜸 현상을 방지하여 초기 외관을 유지시킬 수 있으며, 접속 저항에 대한 높은 신뢰성을 갖는다.In embodiments, when (meth) acrylate-based radical curable materials are used as the curable component, the binder resin may comprise about 5 to about 75 weight percent of (a1) polyester-polysiloxane copolymer and (a2) about 25 to about 95 matrix resin. Contains weight percent. It has excellent initial adhesiveness and reliability in the above range, it can also maintain the initial appearance by preventing the lifting phenomenon even when driving for a long time under high temperature / high humidity and thermal shock conditions, and has a high reliability for connection resistance.
다른 구체예에서 경화성 성분으로 에폭시계 수지를 사용할 경우, 상기 바인더 수지는 (a1)폴리에스테르-폴리실록산 공중합체 약 3 내지 약 60 중량% 및 (a2) 매트릭스 수지 약 40 내지 약 97 중량%를 포함한다. 상기 범위에서 우수한 초기 접착성 및 신뢰성을 가지며, 또한 고온/고습 및 열충격 조건 하에서 장시간 구동시에도 들뜸 현상을 방지하여 초기 외관을 유지시킬 수 있으며, 접속 저항에 대한 높은 신뢰성을 갖는다.In another embodiment when using an epoxy resin as the curable component, the binder resin comprises about 3 to about 60 weight percent of (a1) polyester-polysiloxane copolymer and about 40 to about 97 weight percent of (a2) matrix resin . It has excellent initial adhesiveness and reliability in the above range, it can also maintain the initial appearance by preventing the lifting phenomenon even when driving for a long time under high temperature / high humidity and thermal shock conditions, and has a high reliability for connection resistance.
(a1)폴리에스테르-폴리실록산 공중합체(a1) Polyester-polysiloxane copolymer
본 발명에서 사용되는 상기 폴리에스테르-폴리실록산 공중합체(a1)는 하기 화학식 1로 표시된다:The polyester-polysiloxane copolymer (a1) used in the present invention is represented by the following Chemical Formula 1:
[화학식 1] [Formula 1]
(A)aB(A) a B
상기에서, a는 1 이상의 정수이고, (A)는 H-[O-(CR1 2)n-CO-]m-X-R2- 의 구조를 가진 폴리에스테르 단위이고, B는 (R3 2SiO2/2)p(R3 3SiO1/2)q[O1/2H]r[O1/2SiR4 2]t 의 구조를 가진 폴리실록산 단위이며; In the above, a is an integer of 1 or more, (A) is a polyester unit having a structure of H- [O- (CR 1 2 ) n -CO-] m -XR 2- , and B is (R 3 2 SiO 2/2 ) p (R 3 3 SiO 1/2 ) q [O 1/2 H] r [O 1/2 SiR 4 2 ] t Polysiloxane units having a structure;
(A)에서, X는 산소 또는 NRx 이고(이중, Rx는 1~20개의 탄소원자를 갖고 개별 탄소 원자가 산소 원자로 치환될 수 있는 1가의 치환 또는 비치환된 탄화수소 라디칼, 수소 또는 -SiR'2-R2-NR' 를 의미하고, 여기서 R'는 동일하거나 또는 상이한 1가의 치환된 또는 비치환된 탄화수소 라디칼이고, R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 비치환된 탄화수소 라디칼이고, In (A), X is oxygen or NRx And (double, RxIs a monovalent, substituted or unsubstituted hydrocarbon radical, hydrogen or -SiR ', having from 1 to 20 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms.2-R2-NR ' Wherein R 'is the same or different monovalent substituted or unsubstituted hydrocarbon radical, and R is2Is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
R1은 1가의 치환 또는 비치환된 탄화수소 라디칼 또는 수소를 의미하고, R1은 서로 같거나 다르며, R 1 means a monovalent substituted or unsubstituted hydrocarbon radical or hydrogen, R 1 is the same as or different from each other,
R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 비치환된 탄화수소 라디칼이고, R 2 is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
n은 약 3 내지 약 10의 정수를 의미하고, m은 약 1 내지 약 1000의 정수이고;n is an integer from about 3 to about 10 and m is an integer from about 1 to about 1000;
(B)에서, R3는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화 또는 불포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, In (B), R 3 is the same or different, substituted or unsubstituted, aliphatic saturated or unsaturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having 6 to 20 carbon atoms unsubstituted,
R4는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, R 4 is the same or different, substituted or unsubstituted, aliphatic saturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having a carbon atom,
p는 약 0 내지 약 3000의 정수이고, q는 약 0 내지 약 50의 정수이고, r은 약 0 이상의 정수이고, t는 약 1 이상의 정수이다.p is an integer from about 0 to about 3000, q is an integer from about 0 to about 50, r is an integer of at least about 0, and t is an integer of at least about 1.
본 발명의 폴리에스테르-폴리실록산 공중합체(a1)는 중합도 및 폴리실록산 성분 대 폴리에스테르 함량비를 조절함에 따라 여러 가지 뛰어난 성질을 보여준다. 상기 폴리실록산과 폴리에스테르의 화학적 결합에 의해, 본 발명의 폴리에스테르-폴리실록산 공중합체(a1)는 단순 혼합물 대비 뛰어난 개선된 물성을 보여준다. 또한 블리딩 효과를 전혀 나타내지 않는 특성도 가지도 있다. The polyester-polysiloxane copolymer (a1) of the present invention exhibits several excellent properties by controlling the degree of polymerization and the ratio of polysiloxane component to polyester content. By chemical bonding of the polysiloxanes and polyesters, the polyester-polysiloxane copolymers (a1) of the present invention show superior improved physical properties compared to simple mixtures. There is also a characteristic that does not exhibit any bleeding effect.
폴리실록산은 기본적으로 염기성 물질에 대한 고친화성을 보이는 경향이 있으며 기타 유기화합물과의 상용성도 저하되는 특성을 보인다. 하지만, 폴리실록산에 폴리에스테르를 공중합시킬 경우, 폴리실록산에 비하여 용해도, 흐름성, 다양한 기재에 대한 접착력 및 내열성 내충격성, 내후성, 코팅성 등 물성 전반이 향상된다. Polysiloxanes tend to show a high affinity for basic substances, and also have a lower compatibility with other organic compounds. However, when the polyester is copolymerized with the polysiloxane, overall physical properties such as solubility, flowability, adhesion to various substrates, heat resistance, impact resistance, weather resistance, and coating properties are improved compared to the polysiloxane.
폴리에스테르-폴리실록산 공중합체는 주성분에 따라 다양한 물성을 구현할 수 있는데, 공중합체의 주성분이 폴리에스테르인 경우, 내습/방수성, 내후성, 비마모 효과, 항블록, 슬립방지 등의 특성을 향상시킬 수 있으며, 이방 전도성 필름뿐만 아니라, 표면 코팅 물질 및 다양한 코팅 조성물의 바인더 또는 첨가제로서 이용될 수 있다. The polyester-polysiloxane copolymer can realize various physical properties according to the main component. When the main component of the copolymer is polyester, the properties such as moisture / water resistance, weather resistance, anti-wear effect, antiblock, and slip prevention can be improved. And anisotropic conductive films, as well as binders or additives of surface coating materials and various coating compositions.
또한, 폴리실록산이 주성분인 경우 전기적 특성 및 기계적 특성이 향상되어, 이방 전도성 필름뿐만 아니라, 전기 및 전자 성분, 적층된 회로기판, 복합체 재료, 페인트, 접착제, 구조 재료 및 항부식 재료 등에도 이용될 수 있다. In addition, when the polysiloxane is the main component, the electrical and mechanical properties are improved, so that it can be used not only for anisotropic conductive films, but also for electrical and electronic components, laminated circuit boards, composite materials, paints, adhesives, structural materials, and anticorrosive materials. have.
더 나아가, 본 발명의 폴리에스테르-폴리실록산 공중합체(a1)는 바인더에 포함되는 다양한 열경화성/열가소성 수지의 성질을 향상시킬 수 있다. 폴리에스테르-폴리실록산 공중합체가 첨가될 수 있는 열경화성 수지의 예는 에폭시 수지, 폴리우레탄, 폴리우레아, 폴리아마이드, 에폭시 수지, 불포화 폴리에스테르 수지, 폴리에스테르-폴리에테르 공중합체, 폴리이미드, 멜라민 수지, 페놀계 수지, 다이알릴 프탈레이트 수지 및 이들의 유도체등이 있다. 폴리에스테르-폴리실록산 공중합체가 첨가될 수 있는 열가소성 수지의 예는 폴리아크릴로니트릴, 폴리메타크릴로니트릴, 폴리메틸 아크릴레이트, 폴리아크릴아미드, 폴리메타크릴레이트, 폴리메타크릴레이트 에스테르, 및 기타 아크릴계 수지, 폴리스티렌, 폴리에스테르, 폴리아마이드, 폴리에스테르아마이드, 열가소성 폴리우레탄, 폴리염화비닐, 폴리카보네이트, 폴리아세탈, 폴리염화비닐리덴, 폴리비닐알콜 및 셀룰로오스 유도체 등이 있다.Furthermore, the polyester-polysiloxane copolymer (a1) of the present invention can improve the properties of various thermosetting / thermoplastic resins included in the binder. Examples of thermosetting resins to which the polyester-polysiloxane copolymer may be added include epoxy resins, polyurethanes, polyureas, polyamides, epoxy resins, unsaturated polyester resins, polyester-polyether copolymers, polyimides, melamine resins, Phenolic resins, diallyl phthalate resins and derivatives thereof. Examples of thermoplastic resins to which the polyester-polysiloxane copolymer may be added include polyacrylonitrile, polymethacrylonitrile, polymethyl acrylate, polyacrylamide, polymethacrylate, polymethacrylate esters, and other acrylic based Resins, polystyrenes, polyesters, polyamides, polyesteramides, thermoplastic polyurethanes, polyvinyl chloride, polycarbonate, polyacetal, polyvinylidene chloride, polyvinyl alcohol and cellulose derivatives.
구체예에서 경화성 성분으로 (메타)아크릴레이트계 라디칼 경화성 물질을 사용할 경우, 상기 폴리에스테르-폴리실록산 공중합체(a1)는 바인더 수지 100 중량% 대비 약 5 내지 약 75 중량%로 사용한다. 상기 범위 내에서 신뢰성 개선효과가 있으며, 외관특성이 저해되지 않는다. In an embodiment, when the (meth) acrylate-based radical curable material is used as the curable component, the polyester-polysiloxane copolymer (a1) is used in an amount of about 5 wt% to about 75 wt% based on 100 wt% of the binder resin. There is an effect of improving reliability within the above range, the appearance characteristics are not impaired.
다른 구체예에서 경화성 성분으로 에폭시계 수지를 사용할 경우, 상기 폴리에스테르-폴리실록산 공중합체(a1)는 바인더 수지 100 중량% 대비 약 3 내지 약 60 중량% 로 사용한다. 상기 범위 내에서 신뢰성 개선효과가 있으며, 외관특성이 저해되지 않는다.In another embodiment, when the epoxy resin is used as the curable component, the polyester-polysiloxane copolymer (a1) is used in an amount of about 3 wt% to about 60 wt% based on 100 wt% of the binder resin. There is an effect of improving reliability within the above range, the appearance characteristics are not impaired.
(a2) 매트릭스 수지 (a2) matrix resin
상기 매트릭스 수지 (a2)는 필름을 형성시키는데 필요한 매트릭스 역할을 하는 바인더부를 이루며, 통상의 열경화성/열가소성 수지로 이루어진 군으로부터 1종 이상을 선택하여 사용할 수 있다.The matrix resin (a2) forms a binder portion that serves as a matrix required to form a film, and may be used by selecting one or more from the group consisting of ordinary thermosetting / thermoplastic resins.
예를 들면, 아크릴로니트릴계 수지, 스티렌-아크릴로니트릴계 수지, 메틸메타크릴레이트-부타디엔-스티렌계 수지, 부타디엔계 수지, 아크릴계 수지, 우레탄계 수지, 에폭시계 수지, 페녹시계 수지, 폴리아미드계 수지, 올레핀계 수지, 실리콘계 수지, 폴리비닐부티랄(polyvinyl butyral)계 수지, 폴리비닐포르말(polyvinyl formal)계 수지, 폴리에스테르계 수지 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. 바람직하게는 폴리비닐부티랄, 폴리비닐포르말, 폴리에스테르, 페놀수지, 에폭시수지, 페녹시 수지, 아크릴계 중합성 수지 등을 사용할 수 있다. For example, acrylonitrile resin, styrene acrylonitrile resin, methyl methacrylate-butadiene-styrene resin, butadiene resin, acrylic resin, urethane resin, epoxy resin, phenoxy resin, polyamide type A resin, an olefin resin, a silicone resin, a polyvinyl butyral resin, a polyvinyl formal resin, a polyester resin, or the like may be used, but is not necessarily limited thereto. These can be used individually or in mixture of 2 or more types. Preferably, polyvinyl butyral, polyvinyl formal, polyester, phenol resin, epoxy resin, phenoxy resin, acrylic polymerizable resin, or the like can be used.
경화성 성분으로 (메타)아크릴레이트계 라디칼 경화성 물질을 사용할 경우, 상기 매트릭스 수지 (a2)는 아크릴로니트릴계 수지, 스티렌-아크릴로니트릴계 수지, 메틸메타크릴레이트-부타디엔-스티렌계 수지, 부타디엔계 수지, 아크릴계 수지, 우레탄계 수지, 폴리아미드계 수지, 올레핀계 수지, 실리콘계 수지, 폴리비닐부티랄(polyvinyl butyral)계 수지, 폴리비닐포르말(polyvinyl formal)계 수지, 폴리에스테르계 수지 등이 사용될 수 있다.When using a (meth) acrylate-based radical curable material as the curable component, the matrix resin (a2) may be acrylonitrile-based resin, styrene-acrylonitrile-based resin, methyl methacrylate-butadiene-styrene-based resin, butadiene-based resin. Resin, acrylic resin, urethane resin, polyamide resin, olefin resin, silicone resin, polyvinyl butyral resin, polyvinyl formal resin, polyester resin and the like can be used. have.
경화성 성분으로 에폭시계 수지를 사용할 경우, 상기 매트릭스 수지 (a2)는 에폭시계 수지, 페녹시계 수지, 메틸메타크릴레이트-부타디엔-스티렌계 수지 등이 사용될 수 있다. When the epoxy resin is used as the curable component, the matrix resin (a2) may be an epoxy resin, a phenoxy resin, a methyl methacrylate-butadiene-styrene resin, or the like.
구체예에서 상기 매트릭스 수지로는 중량평균 분자량이 약 1,000 내지 약 1,000,000 범위의 것을 사용하는 것이 바람직하다. 중량평균 분자량이 1,000 미만인 수지를 사용하는 경우에는 필름 성형에 불리한 택(Tack) 특성이 과도하여 필름 성형이 제대로 되지 않을 수 있다. 또한 만일 중량평균 분자량이 1,000,000 초과인 수지를 사용하는 경우에는 경화 반응에 참여하는 (메타)아크릴레이트 올리고머 및 모노머 등과의 상용성이 악화되어 조성 혼합액 제조 시 상분리가 일어날 수 있다. In embodiments, the matrix resin preferably has a weight average molecular weight in the range of about 1,000 to about 1,000,000. In the case of using a resin having a weight average molecular weight of less than 1,000, film properties may be poor due to excessive tack characteristics, which are disadvantageous for film molding. In addition, if a resin having a weight average molecular weight of more than 1,000,000 is used, the compatibility with (meth) acrylate oligomers and monomers participating in the curing reaction may be deteriorated, and phase separation may occur when preparing the composition mixture.
상기의 매트릭스 수지 들 중 스티렌-아크릴로니트릴 공중합체 수지는 특히 우수한 신뢰성을 나타낸다. 상기 스티렌-아크릴로니트릴 공중합체 수지로는 스티렌-아크릴로니트릴(SAN) 공중합체, 스티렌-아크릴로니트릴-스티렌(ASA) 공중합체 등이 사용될 수 있다. Among the matrix resins, styrene-acrylonitrile copolymer resin shows particularly excellent reliability. As the styrene-acrylonitrile copolymer resin, a styrene-acrylonitrile (SAN) copolymer, a styrene-acrylonitrile-styrene (ASA) copolymer, or the like may be used.
한편, 신뢰성 향상 목적을 위하여 높은 유리전이온도의 열가소성 수지를 다량 사용할 경우에는 경화 후 딱딱(hard)하면서 부서지기(brittle) 쉬운 경화 구조를 갖게 된다. 따라서, 외부에서 지속적인 스트레스가 가해졌을 경우 내부에서 응력을 해소하지 못함에 따라 균열(crack)이 발생하거나 물성의 저하를 유발시킬 수 있다. On the other hand, when a large amount of thermoplastic resin having a high glass transition temperature for the purpose of improving reliability has a hard structure that is hard and brittle after curing. Therefore, when continuous stress is applied from the outside, it may cause cracking or deterioration of physical properties as the stress cannot be released from the inside.
따라서, 낮은 유리전이온도와 고무의 특성을 지닌 수지를 부가하여 상기의 문제점을 해소할 수 있다. 이러한 낮은 유리전이온도와 고무의 특성을 지닌 수지로는 아크릴로니트릴계, 메틸메타크릴레이트-부타디엔-스티렌계, 부타디엔계, 아크릴계, 우레탄계 등의 고분자 수지를 사용할 수 있다. 그러나, 상기와 같은 낮은 유리전이온도와 고무의 특성을 지닌 수지를 사용하였을 경우 고온/고습 조건에서 이방 전도성 필름의 팽창을 유발하여 신뢰성을 저하시키는 문제점이 발생할 수 있으므로 사용량은 최소한으로 사용한다. 구체예에서는 이러한 문제점들을 해결하기 위하여 부타디엔과 같이 유리전이온도가 낮은 고무 상의 고분자 수지를 코어로 하고, 아크릴계나 스티렌계와 같은 유리전이온도가 상대적으로 높은 고분자 수지를 쉘로 하여 코어-쉘(core-shell) 타입의 특정 구조를 지닌 고분자 공중합체 수지를 사용함으로써 경화된 이방 전도성 필름 내부의 응력 해소 문제와 신뢰성과 관련된 팽창 문제를 동시에 해결할 수 있다. 이와 같은 코어-쉘(core-shell) 타입의 고분자 공중합체 수지로는 간쯔(Ganz)의 AC 시리즈, 레지나스 화성(Resinous Kasei)의 RKB 시리즈 등이 있으며, 레지나스 화성의 RKB 시리즈는 에폭시 수지에 메틸메타크릴레이트-부타디엔-스티렌 등으로 이루어진 코어-쉘(core-shell) 공중합체 수지를 분산시켜 놓은 제품이다.Therefore, the above problem can be solved by adding a resin having a low glass transition temperature and rubber characteristics. Polymers such as acrylonitrile, methyl methacrylate-butadiene-styrene, butadiene, acryl, and urethane may be used as the resin having such low glass transition temperature and rubber properties. However, when using a resin having a low glass transition temperature and the rubber characteristics as described above, the use of the resin may be minimized because it may cause a problem of deterioration of reliability by causing expansion of the anisotropic conductive film under high temperature / high humidity conditions. In a specific embodiment, in order to solve these problems, a core of a polymer resin having a low glass transition temperature such as butadiene is used as a core, and a polymer resin having a relatively high glass transition temperature such as acrylic or styrene is used as a shell. By using a polymer type polymer having a specific structure of the shell type, it is possible to simultaneously solve the stress relaxation problem and the expansion problem related to reliability in the cured anisotropic conductive film. Such core-shell polymer copolymer resins include Ganz's AC series and Resinous Kasei's RKB series, and Regina's RKB series is an epoxy resin. It is a product which disperse | distributes the core-shell copolymer resin which consists of methyl methacrylate-butadiene-styrene.
상기 매트릭스 수지 (a2)는 전체 조성물 100 중량%에 대하여 약 5 내지 약 50 중량%를 포함할 수 있다. 상기 범위 내에서 필름 특성이 약해지는 문제점이 발생하지 않으며, 외관 특성 및 접속 저항이 저해되지 않는다. The matrix resin (a2) may comprise about 5 to about 50% by weight relative to 100% by weight of the total composition. The problem that the film characteristic becomes weak does not arise within the said range, and external appearance characteristic and connection resistance are not impaired.
b)경화성 성분b) curable components
본 발명에서 상기 경화성 성분으로 b1) (메타)아크릴레이트계 라디칼 경화성 물질 또는 b2)에폭시계 수지를 사용할 수 있다. In the present invention, b1) (meth) acrylate radical curable material or b2) epoxy resin may be used as the curable component.
b1) 라디칼 경화성 물질b1) radically curable materials
상기 라디칼 경화성 물질로는 (메타) 아크릴레이트 올리고머, (메타) 아크릴레이트 모노머 또는 이들의 혼합을 사용할 수 있다. As the radically curable material, a (meth) acrylate oligomer, a (meth) acrylate monomer or a mixture thereof can be used.
상기 라디칼 경화성 물질(b1)은 바인더 100 중량부(고형분 기준) 대비 약 100 내지 약 300 중량부를 포함하는 것이 바람직하다. 상기 범위 내에서 외관 및 경화 특성이 우수하고 기재와의 접착성 및 신뢰성, 필름특성이 탁월하다. The radically curable material (b1) preferably includes about 100 to about 300 parts by weight based on 100 parts by weight (based on solids) of the binder. It is excellent in appearance and hardening characteristic within the said range, and is excellent in adhesiveness, reliability, and film characteristic with a base material.
(b11) (메타) 아크릴레이트 올리고머(b11) (meth) acrylate oligomers
상기 (메타)아크릴레이트 올리고머로는 종래 알려진 (메타)아크릴레이트 올리고머군으로부터 선택된 1종 이상의 올리고머를 제한없이 사용할 수 있으며, 바람직하게는 중량평균 분자량이 약 1,000 내지 약 100,000 범위의 우레탄계 (메타)아크릴레이트, 에폭시계 (메타)아크릴레이트, 폴리에스터계 (메타)아크릴레이트, 불소계 (메타)아크릴레이트, 플루오렌계 (메타)아크릴레이트, 실리콘계 (메타)아크릴레이트, 인산계 (메타)아크릴레이트, 말레이미드 개질 (메타)아크릴레이트, 아크릴레이트(메타크릴레이트) 등의 올리고머를 각각 단독으로 또는 2종 이상 조합하여 사용할 수 있다. As the (meth) acrylate oligomer, one or more oligomers selected from the group of known (meth) acrylate oligomers can be used without limitation, and preferably a urethane-based (meth) acryl having a weight average molecular weight in the range of about 1,000 to about 100,000. Elate, epoxy type (meth) acrylate, polyester type (meth) acrylate, fluorine type (meth) acrylate, fluorene type (meth) acrylate, silicone type (meth) acrylate, phosphoric acid type (meth) acrylate, Oligomers, such as maleimide modified (meth) acrylate and an acrylate (methacrylate), can be used individually or in combination of 2 or more types, respectively.
구체적으로, 상기 우레탄계 (메타)아크릴레이트들은 분자의 중간 구조들이 폴리에스테르 폴리올(polyester polyol), 폴리에테르 폴리올(polyether polyol), 폴리카보네이트 폴리올(polycarbonate polyol), 폴리카프로락톤 폴리올(polycarprolactone polyol), 링 개환 테트라하이드로퓨란 프로필렌옥사이드 공중합체(tetrahydrofurane-propyleneoxide ring opening copolymer), 폴리부타디엔 디올(polybutadiene diol), 폴리디메틸실록산디올(polydimethylsiloxane diol), 에틸렌 글리콜(ethylene glycol), 프로필렌 글리콜(propylene glycol), 1,4-부탄디올(1,4-butanediol), 1,5-펜탄디올(1,5-pentanediol), 1,6-헥산디올(1,6-hexanediol), 네오펜틸 글리콜(neopentyl glycol), 1,4-시클로헥산 디메탄올(1,4-cyclohexane dimethanol), 비스페놀-에이(bisphenol A), 수소화 비스페놀-에이 (hydrogenated bisphenol A) 등의 폴리올과 2,4-톨루엔 디이소시아네이트(2,4-toluene diisocyanate), 1,3-자일렌 디이소시아네이트(1,3-xylene diisocyanate), 1,4-자일렌 디이소시아네이트(1,4-xylene diisocyanate), 1,5-나프탈렌 디이소시아네이트 (1,5-napthalene diisocyanate), 1,6-헥산 디이소시아네이트(1,6-hexan diisocyanate), 이소포론 디이소시아네이트(isophorone diisocyanate) 등의 이소시아네이트 화합물로부터 합성된 것을 사용할 수 있다. Specifically, the urethane-based (meth) acrylates of the molecular structure of the polyester polyol (polyester polyol), polyether polyol (polyether polyol), polycarbonate polyol (polycarbonate polyol), polycaprolactone polyol (polycarprolactone polyol), ring Ring-opening tetrahydrofurane-propyleneoxide ring opening copolymer, polybutadiene diol, polydimethylsiloxane diol, ethylene glycol, propylene glycol, 1, 4-butanediol (1,4-butanediol), 1,5-pentanediol (1,5-pentanediol), 1,6-hexanediol (1,6-hexanediol), neopentyl glycol, 1,4 Polyols such as 1,4-cyclohexane dimethanol, bisphenol A, hydrogenated bisphenol A and 2,4-toluene diisocyanate (2,4-toluene diis) ocyanate), 1,3-xylene diisocyanate, 1,4-xylene diisocyanate, 1,5-naphthalene diisocyanate (1,5-napthalene What is synthesize | combined from isocyanate compounds, such as diisocyanate), 1, 6- hexane diisocyanate, and isophorone diisocyanate, can be used.
상기 에폭시 (메타)아크릴레이트계로는 중간의 분자구조가 2-브로모히드로퀴논, 레졸시놀, 카테콜, 비스페놀 A, 비스페놀 F, 비스페놀 AD, 비스페놀 S 등의 비스페놀류, 4,4'-디히드록시비페닐, 비스(4-히드록시페닐)에테르 등의 골격을 포함할 수 있고 알킬기, 아릴기, 메틸올기, 알릴기, 환상 지방족기, 할로겐(테트라브로모비스페놀 A 등)의 치환기를 1종 이상 포함할 수 있다.As said epoxy (meth) acrylate type, the intermediate molecular structure is bisphenol, such as 2-bromohydroquinone, resorcinol, catechol, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, 4,4'- dihydride It may contain a skeleton such as oxybiphenyl, bis (4-hydroxyphenyl) ether, and one substituent of an alkyl group, aryl group, methylol group, allyl group, cyclic aliphatic group, halogen (such as tetrabromobisphenol A) It can contain more.
그 외에 본 발명의 (메타)아크릴레이트 올리고머로서 분자 중에 말레이미드기를 적어도 2개 이상 함유하는, 예를 들면, 1-메틸-2,4-비스말레이미드벤젠, N, N'-m-페닐렌비스말레이미드, N, N'-p-페닐렌비스말레이미드, N, N'-m-토일렌비스말레이미드, N, N'-4,4-비페닐렌비스말레이미드, N, N'-4,4-(3,3'-디메틸비페닐렌) 비스말레이미드, N, N'-4,4-(3,3'-디메틸 디페닐 메탄) 비스말레이미드, N, N'-4,4-(3,3'-디에틸 디페닐 메탄) 비스말레이미드, N, N'-4,4-디페닐메탄비스말레이미드, N, N'-4,4-디페닐프로판비스말레이미드, N, N'-4,4-디페닐에테르비스말레이미드, N, N'-3,3'-디페닐스르혼비스말레이미드, 2,2-비스(4-(4-말레이미드페녹시) 페닐) 프로판, 2,2-비스(3-s-부틸-4-8(4-말레이미드페녹시) 페닐) 프로판, 1,1-비스(4-(4-말레이미드페녹시) 페닐) 데칸, 4,4'-시크로헤키시리덴비스(1-(4 말레이미드페노키시)-2-시클로 헥실 벤젠, 2,2-비스(4-(4 말레이미드페녹시) 페닐) 헥사 플루오르 프로판 등을 사용할 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. In addition, the (meth) acrylate oligomer of this invention contains at least 2 or more maleimide groups in a molecule | numerator, for example, 1-methyl- 2, 4-bismaleimide benzene, N, N'-m-phenylene Bismaleimide, N, N'-p-phenylenebismaleimide, N, N'-m-toylene bismaleimide, N, N'-4,4-biphenylene bismaleimide, N, N ' -4,4- (3,3'-dimethylbiphenylene) bismaleimide, N, N'-4,4- (3,3'-dimethyl diphenyl methane) bismaleimide, N, N'-4 , 4- (3,3'-diethyl diphenyl methane) bismaleimide, N, N'-4,4-diphenylmethanebismaleimide, N, N'-4,4-diphenylpropanebismaleimide , N, N'-4,4-diphenyletherbismaleimide, N, N'-3,3'-diphenylsulfonebismaleimide, 2,2-bis (4- (4-maleimidephenoxy) Phenyl) propane, 2,2-bis (3-s-butyl-4-8 (4-maleimidephenoxy) phenyl) propane, 1,1-bis (4- (4-maleimidephenoxy) phenyl) decane , 4,4'-cyclohexyrylidebis (1- (4 words Imidephenoxy) -2-cyclohexyl benzene, 2,2-bis (4- (4 maleimidephenoxy) phenyl) hexafluoro propane, and the like, but are not limited thereto. It can be used by mixing the above.
구체예에서는 상기 (메타)아크릴레이트 올리고머로서 하기 화학식 2로 표시되는 플루오렌 유도체로부터 얻어진 플루오렌계 (메타)아크릴레이트 올리고머를 1종 이상 포함하여 사용할 수 있다. In the specific example, as the (meth) acrylate oligomer, one or more fluorene-based (meth) acrylate oligomers obtained from fluorene derivatives represented by the following formula (2) may be included and used.
[화학식 2][Formula 2]
Figure PCTKR2009007519-appb-I000001
Figure PCTKR2009007519-appb-I000001
(상기 식에서, R은 각각 독립적으로 알킬기, 알콕시기, 아릴기 또는 사이클로 알킬기이고, m은 각각 독립적으로 0 내지 4의 정수이고, n은 각각 독립적으로 2 내지 5의 정수이다.)(Wherein R is each independently an alkyl group, an alkoxy group, an aryl group or a cycloalkyl group, m is each independently an integer of 0 to 4, n is each independently an integer of 2 to 5).
상기 플루오렌계 (메타)아크릴레이트의 예로는 플루오렌계 에폭시 (메타)아크릴레이트 올리고머, 플루오렌계 우레탄 (메타)아크릴레이트 올리고머 등이 있다. Examples of the fluorene-based (meth) acrylates include fluorene-based epoxy (meth) acrylate oligomers and fluorene-based urethane (meth) acrylate oligomers.
구체예에서 상기 플루오렌계 에폭시 (메타)아크릴레이트 올리고머는 플루오렌 화합물에 (메타)아크릴산 글리시딜을 용매를 사용하여 50 내지 120 ℃에서의 온도 범위에서 5 내지 30시간 동안 반응시킴으로써 얻어질 수 있다. 상기 플루오렌계 우레탄 (메타)아크릴레이트 올리고머는 플루오렌 유도체 디올(diol)에 디이소시아네이트 및 에스테르에 하이드록시기를 가진 (메타)아크릴레이트를 반응시킴으로써 얻어질 수 있다. 상기 용매로는 메틸 셀로솔브아세테이트, 프로필렌 글리콜 모노메틸 에테르 아세테이트, 3-메톡시 부틸-1-아세테이트 등의 알킬렌 모노알킬 에테르 아세테이트류; 메틸 에틸 케톤, 메틸 아밀 케톤류 등이 있다.In embodiments, the fluorene-based epoxy (meth) acrylate oligomer may be obtained by reacting (meth) acrylic acid glycidyl with a fluorene compound in a temperature range at 50 to 120 ° C. for 5 to 30 hours using a solvent. have. The fluorene-based urethane (meth) acrylate oligomer may be obtained by reacting fluorene derivative diol with (meth) acrylate having a hydroxyl group on diisocyanate and ester. Examples of the solvent include alkylene monoalkyl ether acetates such as methyl cellosolve acetate, propylene glycol monomethyl ether acetate, and 3-methoxy butyl-1-acetate; Methyl ethyl ketone, methyl amyl ketone and the like.
본 발명의 (메타)아크릴레이트 올리고머로서 상기 플루오렌계 (메타)아크릴레이트 올리고머를 1종 이상 포함하여 사용하는 경우에는, 플루오렌 구조에서 나타나는 우수한 절연성으로 인하여, 회로 간의 쇼트 발생 가능성을 보다 높일 수 있고, 초기의 낮은 접속 저항 및 높은 신뢰성을 더욱 보장해줌으로써 최종 제품의 생산성 및 신뢰성을 향상시킬 수 있다.When one or more of the above-mentioned fluorene-based (meth) acrylate oligomers are used as the (meth) acrylate oligomer of the present invention, due to the excellent insulation exhibited in the fluorene structure, the possibility of short circuit between circuits can be further increased. And further ensure the initial low connection resistance and high reliability to improve the productivity and reliability of the final product.
(b12) (메타) 아크릴레이트 모노머(b12) (meth) acrylate monomers
상기 (메타)아크릴레이트 모노머는 반응성 희석제의 역할을 한다.The (meth) acrylate monomer serves as a reactive diluent.
상기 (메타)아크릴레이트로는 종래 알려진 (메타)아크릴레이트 모노머군으로부터 선택된 1종 이상의 모노머를 제한없이 사용할 수 있다.As the (meth) acrylate, one or more monomers selected from conventionally known (meth) acrylate monomer groups can be used without limitation.
상기 (메타)아크릴레이트 모노머는 하이드록시기 함유 (메타)아크릴레이트, C1-20 선형 알킬 (메타)아크릴레이트, C1-20 가지형 알킬 (메타)아크릴레이트, C6-20 아릴 (메타)아크릴레이트, C6-20 아릴알킬 (메타)아크릴레이트, C6-20 사이클로알킬 함유 (메타)아크릴레이트, 폴리사이클릭 (메타)아크릴레이트, 헤테로사이클릭 (메타)아크릴레이트, 에테르기 함유 알킬 (메타)아크릴레이트, 에폭시기 함유 (메타)아크릴레이트, 아릴옥시기 함유 (메타)아크릴레이트, 알킬렌글리콜(메타)아크릴레이트, 비스페놀-A 디(메타)아크릴레이트, 플루오렌계 (메타)아크릴레이트 및 에시드 포스폭시 에틸 (메타)아크릴레이트 등이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. The (meth) acrylate monomers include hydroxy group-containing (meth) acrylates, C 1-20 linear alkyl (meth) acrylates, C 1-20 branched alkyl (meth) acrylates, C 6-20 aryl (meth) ) Acrylate, C 6-20 arylalkyl (meth) acrylate, C 6-20 cycloalkyl-containing (meth) acrylate, polycyclic (meth) acrylate, heterocyclic (meth) acrylate, ether group containing Alkyl (meth) acrylate, epoxy group-containing (meth) acrylate, aryloxy group-containing (meth) acrylate, alkylene glycol (meth) acrylate, bisphenol-A di (meth) acrylate, fluorene-based (meth) Acrylate and acid phosphoxy ethyl (meth) acrylate and the like can be used, but are not necessarily limited thereto. These can be used individually or in mixture of 2 or more types.
구체예에서 상기 (메타)아크릴레이트 모노머는 1,6-헥산디올 모노(메타)아크릴레이트, 2-하이드록시 에틸 (메타)아크릴레이트, 2-하이드록시 프로필 (메타)아크릴레이트, 2-하이드록시 부틸 (메타)아크릴레이트, 2-하이드록시-3-페닐 옥시프로필 (메타)아크릴레이트, 1,4-부탄디올 (메타)아크릴레이트, 2-하이드록시알킬 (메타)아크릴로일 포스페이트, 4-하이드록시 사이클로헥실 (메타)아크릴레이트, 네오펜틸글리콜 모노(메타)아크릴레이트, 트리메틸올에판 디(메타)아크릴레이트, 트리메틸올프로판 디(메타)아크릴레이트, 펜타에리스리톨 트리(메타)아크릴레이트, 디펜타에리스리톨 펜타(메타)아크릴레이트, 펜타에리스리톨 헥사(메타)아크릴레이트, 디펜타에리트리톨 헥사(메타)아크릴레이트, 글리세린 디(메타)아크릴레이트, t-하이드로퍼퓨릴 (메타)아크릴레이트, iso-데실 (메타)아크릴레이트, 2-(2-에톡시에톡시) 에틸 (메타)아크릴레이트, 스테아릴 (메타)아크릴레이트, 라우릴(메타)아크릴레이트, 2-페녹시에틸 (메타)아크릴레이트, 이소보닐 (메타)아크릴레이트, 트리데실 (메타)아크릴레이트, 에톡시부가형 노닐페놀 (메타)아크릴레이트, 에틸렌글리콜 디(메타)아크릴레이트, 디에틸렌글리콜 디(메타)아크릴레이트, 트리에틸렌글리콜 디(메타)아크릴레이트, t-에틸렌글리콜 디(메타)아크릴레이트, 폴리에틸렌글리콜 디(메타)아크릴레이트, 1,3-부틸렌글리콜 디(메타)아크릴레이트, 트리프로필렌글리콜 디(메타)아크릴레이트, 에톡시 부가형 비스페놀-A 디(메타)아크릴레이트, 사이클로헥산디메탄올 디(메타)아크릴레이트, 페녹시-t-글리콜 (메타)아크릴레이트, 2-메타아크릴로일록시에틸 포스페이트, 디메틸올 트리사이클로 데케인 디(메타)아크릴레이트, 트리메틸올프로판벤조에이트 아크릴레이트, 플루오렌계 (메타)아크릴레이트 등을 사용할 수 있다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. In embodiments, the (meth) acrylate monomers are 1,6-hexanediol mono (meth) acrylate, 2-hydroxy ethyl (meth) acrylate, 2-hydroxy propyl (meth) acrylate, 2-hydroxy Butyl (meth) acrylate, 2-hydroxy-3-phenyl oxypropyl (meth) acrylate, 1,4-butanediol (meth) acrylate, 2-hydroxyalkyl (meth) acryloyl phosphate, 4-hydroxy Roxy cyclohexyl (meth) acrylate, neopentylglycol mono (meth) acrylate, trimethylol-epan di (meth) acrylate, trimethylolpropane di (meth) acrylate, pentaerythritol tri (meth) acrylate, di Pentaerythritol penta (meth) acrylate, pentaerythritol hexa (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerin di (meth) acrylate, t-hydroperfuryl (meth) arc Late, iso-decyl (meth) acrylate, 2- (2-ethoxyethoxy) ethyl (meth) acrylate, stearyl (meth) acrylate, lauryl (meth) acrylate, 2-phenoxyethyl ( Meth) acrylate, isobornyl (meth) acrylate, tridecyl (meth) acrylate, ethoxyaddition nonylphenol (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate , Triethylene glycol di (meth) acrylate, t-ethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, tripropylene glycol di ( Meth) acrylate, ethoxy addition bisphenol-A di (meth) acrylate, cyclohexanedimethanol di (meth) acrylate, phenoxy-t-glycol (meth) acrylate, 2-methacryloyloxyethyl phosphate , Dimethyl Tricyclo decane di (meth) and the like acrylate, trimethylolpropane benzoate acrylate, fluorene-based (meth) acrylate. These can be used individually or in mixture of 2 or more types.
또한, 상기 (메타)아크릴레이트 모노머도 상기 화학식 2로 표시되는 플루오렌계 골격을 갖는 플루오렌계 (메타)아크릴레이트 모노머를 사용하는 것이 바람직하며, 이러한 플루오렌계 (메타)아크릴레이트 모노머로는 종래 알려진 통상의 플루오렌계 에폭시 (메타)아크릴레이트 모노머, 플루오렌계 우레탄 (메타)아크릴레이트 모노머 등을 사용할 수 있다. 상기 플루오렌계 (메타)아크릴레이트 모노머로서 시중에서 구입가능한 예로는, BPEF-A(오사까가스) 등이 있다.In addition, the (meth) acrylate monomer is also preferably used a fluorene-based (meth) acrylate monomer having a fluorene-based skeleton represented by the formula (2), as such a fluorene-based (meth) acrylate monomer Conventionally known conventional fluorene-based epoxy (meth) acrylate monomers, fluorene-based urethane (meth) acrylate monomers, and the like can be used. Commercially available examples of the fluorene-based (meth) acrylate monomers include BPEF-A (Osaka Gas).
b2) 에폭시 수지b2) epoxy resin
상기 에폭시 수지는 비스페놀형, 노볼락형, 글리시딜형, 지방족 및 지환족으로 이루어진 군으로부터 선택된 에폭시 모노머, 에폭시 올리고머 및 에폭시 폴리머를 하나 이상 포함할 수 있다. 이러한 에폭시 수지로는 종래 알려진 에폭시계 중 비스페놀형, 노볼락형, 글리시딜형, 지방족, 지환족 등의 분자구조 내에서 선택될 수 있는 1종 이상의 결합 구조를 포함하는 물질이면 어느 것이든 제한 없이 사용 가능하다.The epoxy resin may include one or more epoxy monomers, epoxy oligomers and epoxy polymers selected from the group consisting of bisphenol, novolac, glycidyl, aliphatic and cycloaliphatic. As such an epoxy resin, any material containing at least one bond structure that can be selected from among the known epoxy-based molecular structures such as bisphenol type, novolak type, glycidyl type, aliphatic, alicyclic, etc. is not limited. Can be used
바람직하게는 상온에서 고상인 에폭시 수지와 상온에서 액상인 에폭시 수지를 병용할 수 있으며, 여기에 추가로 가요성 에폭시 수지를 병용할 수 있다. 상기 고상의 에폭시 수지로서는 페놀 노볼락(phenol novolac)형 에폭시 수지, 크레졸 노볼락(cresol novolac)형 에폭시 수지, 디사이클로 펜타디엔(dicyclo pentadiene)을 주골격으로 하는 에폭시 수지, 비스페놀(bisphenol) A형 혹은 F형의 고분자 또는 변성한 에폭시 수지 등을 들 수 있으나, 반드시 이에 제한되는 것은 아다. 상기 상온에서 액상의 에폭시 수지로는 비스페놀 A형 혹은 F형 또는 혼합형 에폭시 수지 등을 들 수 있으나, 이 또한 반드시 이에 제한되는 것은 아니다. Preferably, the epoxy resin which is solid at normal temperature and the epoxy resin which is liquid at normal temperature can be used together, and a flexible epoxy resin can be used together further here. Examples of the solid epoxy resin include a phenol novolac epoxy resin, a cresol novolac epoxy resin, and an epoxy resin mainly composed of dicyclo pentadiene and bisphenol A. Or an F-type polymer or a modified epoxy resin, but is not necessarily limited thereto. The liquid epoxy resin at room temperature may include bisphenol A type or F type or mixed epoxy resin, but is not necessarily limited thereto.
상기 가요성 에폭시 수지의 비제한적인 예로는 다이머산(dimer acid) 변성 에폭시 수지, 프로필렌 글리콜(propylene glycol)을 주골격으로 한 에폭시 수지, 우레탄(urethane) 변성 에폭시 수지 등을 들 수 있다.Non-limiting examples of the flexible epoxy resins include dimer acid-modified epoxy resins, epoxy resins based on propylene glycol, urethane (urethane) modified epoxy resins, and the like.
상기의 일반적인 에폭시 수지 외에도 고유한 분자 구조에서 나타나는 우수한 절연성으로 인하여 특히 회로 간의 쇼트 발생 가능성을 보다 낮출 수 있고, 초기의 낮은 접속 저항 및 우수한 신뢰성을 보장해줌으로써 최종 제품의 생산성 및 신뢰성을 향상시킬 수 있는 플루오렌계 에폭시 수지를 사용할 수 있으며, 플루오렌 기본 구조는 상기의 화학식 2에 나타낸 바와 같다. In addition to the general epoxy resins described above, the excellent insulation properties inherent in the molecular structure can reduce the possibility of short circuits, especially between circuits, and ensure low initial connection resistance and excellent reliability, thereby improving productivity and reliability of the final product. A fluorene-based epoxy resin may be used, and the fluorene base structure is as shown in Chemical Formula 2 above.
상기 에폭시 수지(b2)는 바인더 수지 100 중량부(고형분 기준) 대비 약 25 내지 약 60 중량부의 범위로 사용하는 것이 바람직하다. 상기 범위에서 외관 및 접속특성이 우수하고, 필름특성 및 신뢰성이 우수하다. The epoxy resin (b2) is preferably used in the range of about 25 to about 60 parts by weight based on 100 parts by weight (based on solids) of the binder resin. It is excellent in appearance and connection characteristics in the above range, and excellent in film characteristics and reliability.
상기 에폭시 수지(b2)로서 시중에서 구입이 가능한 예로는, DER-331(DOW Chemical), YDCN-500-80P(국도화학), YDCN-500-90P(국도화학), YP-50(동도화학), PKFE(INCHEMREZ) 등의 일반적인 수지나 플루오렌계 에폭시 수지로서 BPFG, BPEGF (오사까가스) 등을 예로 들 수 있으나 반드시 기재된 제품에 한정되는 것은 아니다.Examples of commercially available epoxy resins (b2) include DER-331 (DOW Chemical), YDCN-500-80P (Kukdo Chemical), YDCN-500-90P (Kukdo Chemical), YP-50 (Kukdo Chemical) Examples of common resins such as PKFE (INCHEMREZ) and fluorene-based epoxy resins include BPFG and BPEGF (Osaka Gas), but are not necessarily limited to the products described.
c1) 라디칼 개시제c1) radical initiators
상기 라디칼 개시제(c1)는 경화성 성분이 라디칼 경화성 물질일 경우 사용된다. 상기 라디칼 개시제(c1)는 광중합형 개시제, 열경화형 개시제 또는 이들의 혼합이 사용될 수 있다. The radical initiator (c1) is used when the curable component is a radical curable material. The radical initiator (c1) may be a photopolymerization initiator, a thermosetting initiator or a mixture thereof.
상기 라디칼 개시제(c1)로는 퍼옥사이드계와 아조계를 사용할 수 있는데, 상기 퍼옥사이드계 개시제의 예로는 t-부틸 퍼옥시라우레이트, 1,1,3,3-t-메틸부틸퍼옥시-2-에틸 헥사노네이트, 2,5-디메틸-2,5-디(2-에틸헥사노일 퍼옥시) 헥산, 1-사이클로헥실-1-메틸에틸 퍼옥시-2-에틸 헥사노네이트, 2,5-디메틸-2,5-디(m-톨루오일 퍼옥시) 헥산, t-부틸 퍼옥시 이소프로필 모노카보네이트, t-부틸 퍼옥시-2-에틸헥실 모노카보네이트, t-헥실 퍼옥시 벤조에이트, t-부틸 퍼옥시 아세테이트, 디큐밀 퍼옥사이드, 2,5,-디메틸-2,5-디(t-부틸 퍼옥시) 헥산, t-부틸 큐밀 퍼옥사이드, t-헥실 퍼옥시 네오데카노에이트, t-헥실 퍼옥시-2-에틸 헥사노네이트, t-부틸 퍼옥시-2-2-에틸헥사노네이트, t-부틸 퍼옥시 이소부틸레이트, 1,1-비스(t-부틸 퍼옥시)사이클로헥산, t-헥실 퍼옥시 이소프로필 모노카보네이트, t-부틸 퍼옥시-3,5,5-트리메틸 헥사노네이트, t-부틸 퍼옥시 피발레이트, 큐밀 퍼옥시 네오데카노에이트, 디-iso-프로필 벤젠 하이드로퍼옥사이드, 큐멘 하이드로퍼옥사이드, iso-부틸 퍼옥사이드, 2,4-디클로로벤조일 퍼옥사이드, 3,5,5-트리메틸 헥사노일 퍼옥사이드, 옥타노일 퍼옥사이드, 라우로일 퍼옥사이드, 라우릴 퍼옥사이드, 스테아로일 퍼옥사이드, 숙신 퍼옥사이드, 벤조일 퍼옥사이드, 3,5,5-트리메틸 헥사노일 퍼옥사이드, 벤조일 퍼옥시 톨루엔, 1,1,3,3-테트라메틸 부틸 퍼옥시 네오데카노에이트, 1-사이클로헥실-1-메틸 에틸 퍼옥시 노에데카노에이트, 디-n-프로필 퍼옥시 디카보네이트, 디-iso-프로필 퍼옥시 카보네이트, 비스(4-t-부틸 사이클로헥실) 퍼옥시 디카보네이트, 디-2-에톡시 메톡시 퍼옥시 디카보네이트, 디(2-에틸 헥실 퍼옥시) 디카보네이트, 디메톡시 부틸 퍼옥시 디카보네이트, 디(3-메틸-3-메톡시 부틸 퍼옥시) 디카보네이트, 1,1-비스(t-헥실 퍼옥시)-3,3,5-트리메틸 사이클로헥산, 1,1-비스(t-헥실 퍼옥시) 사이클로헥산, 1,1-비스(t-부틸 퍼옥시)-3,3,5-트리메틸 사이클로헥산, 1,1-(t-부틸 퍼옥시) 사이클로도데칸, 2,2-비스(t-부틸 퍼옥시)데칸, t-부틸 트리메틸 실릴 퍼옥사이드, 비스(t-부틸) 디메틸 실릴 퍼옥사이드, t-부틸 트리알릴 실릴 퍼옥사이드, 비스(t-부틸) 디알릴 실릴 퍼옥사이드, 트리스(t-부틸) 아릴 실릴 퍼옥사이드 등을 들 수 있으며, 상기 아조계 개시제의 예로서는 2,2'-아조비스(4-메톡시-2,4-디메틸 발레로니트릴), 디메틸 2,2'-아조비스(2-메틸 프로피오네이트), 2,2'-아조비스(N-사이클로헥실-2-메틸 프로피오네미드), 2,2-아조비스(2,4-디메틸 발레로니트릴), 2,2'-아조비스(2-메틸 부틸로니트릴), 2,2'-아조비스[N-(2-프로페닐)-2-메틸프로피오네미드], 2,2'-아조비스(N-부틸-2-메틸 프로피오네미드), 2,2'-아조비스[N-(2-프로페닐)-2-메틸 프로피오네미드], 1,1'-아조비스(사이클로헥산-1-카보니트릴), 1-[(시아노-1-메틸에틸)아조] 포름아미드 등을 들 수 있다. 이들은 각각 단독으로 또는 2종 이상을 혼합하여 사용할 수 있다. As the radical initiator (c1), peroxide-based and azo-based may be used. Examples of the peroxide-based initiator include t-butyl peroxylaurate, 1,1,3,3-t-methylbutylperoxy-2. -Ethyl hexanonate, 2,5-dimethyl-2,5-di (2-ethylhexanoyl peroxy) hexane, 1-cyclohexyl-1-methylethyl peroxy-2-ethyl hexanonate, 2,5 -Dimethyl-2,5-di (m-toluoyl peroxy) hexane, t-butyl peroxy isopropyl monocarbonate, t-butyl peroxy-2-ethylhexyl monocarbonate, t-hexyl peroxy benzoate, t -Butyl peroxy acetate, dicumyl peroxide, 2,5, -dimethyl-2,5-di (t-butyl peroxy) hexane, t-butyl cumyl peroxide, t-hexyl peroxy neodecanoate, t -Hexyl peroxy-2-ethyl hexanonate, t-butyl peroxy-2-2-ethylhexanoate, t-butyl peroxy isobutylate, 1,1-bis (t-butyl peroxy) cyclohexane t-hexyl peroxy isopro Monocarbonate, t-butyl peroxy-3,5,5-trimethyl hexanonate, t-butyl peroxy pivalate, cumyl peroxy neodecanoate, di-iso-propyl benzene hydroperoxide, cumene hydroperoxide iso-butyl peroxide, 2,4-dichlorobenzoyl peroxide, 3,5,5-trimethyl hexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, lauryl peroxide, stearoyl peroxide, Succinic peroxide, benzoyl peroxide, 3,5,5-trimethyl hexanoyl peroxide, benzoyl peroxy toluene, 1,1,3,3-tetramethyl butyl peroxy neodecanoate, 1-cyclohexyl-1- Methyl ethyl peroxy nodecanoate, di-n-propyl peroxy dicarbonate, di-iso-propyl peroxy carbonate, bis (4-t-butyl cyclohexyl) peroxy dicarbonate, di-2-ethoxy Methoxy peroxy dicarbonate, di (2-ethyl hexyl Peroxy) dicarbonate, dimethoxy butyl peroxy dicarbonate, di (3-methyl-3-methoxy butyl peroxy) dicarbonate, 1,1-bis (t-hexyl peroxy) -3,3,5- Trimethyl cyclohexane, 1,1-bis (t-hexyl peroxy) cyclohexane, 1,1-bis (t-butyl peroxy) -3,3,5-trimethyl cyclohexane, 1,1- (t-butyl Peroxy) cyclododecane, 2,2-bis (t-butyl peroxy) decane, t-butyl trimethyl silyl peroxide, bis (t-butyl) dimethyl silyl peroxide, t-butyl triallyl silyl peroxide, bis (t-butyl) diallyl silyl peroxide, tris (t-butyl) aryl silyl peroxide, and the like, and examples of the azo initiator include 2,2'-azobis (4-methoxy-2,4- Dimethyl valeronitrile), dimethyl 2,2'-azobis (2-methyl propionate), 2,2'-azobis (N-cyclohexyl-2-methyl propionide), 2,2-azobis (2,4-dimethyl valeronitrile), 2,2'-azobi (2-methylbutylonitrile), 2,2'-azobis [N- (2-propenyl) -2-methylpropionide], 2,2'-azobis (N-butyl-2-methyl propy Oneimide), 2,2'-azobis [N- (2-propenyl) -2-methyl propionide], 1,1'-azobis (cyclohexane-1-carbonitrile), 1-[( Cyano-1-methylethyl) azo] formamide and the like. These can be used individually or in mixture of 2 or more types, respectively.
상기 라디칼 개시제는 본 발명의 바인더 수지 100중량부(고형분 기준)에 대하여 약 5 내지 약 15 중량부를 포함하는 것이 바람직하다. 그 함량이 5중량부 미만일 경우에는 경화 반응이 충분히 수행되지 않아 외관 특성 및 신뢰성 특성이 저해될 수 있으며, 15중량부를 초과할 경우에는 잔류 라디칼에 의한 부식 및 신뢰성 저하 현상이 발생할 수 있다.The radical initiator preferably contains about 5 to about 15 parts by weight based on 100 parts by weight (based on solids) of the binder resin of the present invention. If the content is less than 5 parts by weight, the curing reaction may not be sufficiently performed, the appearance characteristics and reliability characteristics may be inhibited. If the content exceeds 15 parts by weight, corrosion and deterioration of reliability due to residual radicals may occur.
c2) 경화제c2) curing agent
상기 경화제(c2)는 경화성 성분이 에폭시 수지일 경우 사용된다. 상기 경화제(c2)는 종래 기술 분야에서 알려진 에폭시 경화용 타입의 열경화제이면 어느 것이든 제한 없이 사용할 수 있다. 구체적인 예로는 산무수물계, 아민계, 이미다졸계, 히드라지드계, 양이온계 등이 사용될 수 있으며, 이에 한정되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다. The curing agent (c2) is used when the curable component is an epoxy resin. The curing agent (c2) can be used without limitation any of the thermosetting agent of the epoxy curing type known in the art. Specific examples thereof include acid anhydride, amine, imidazole, hydrazide, and cationic, but are not limited thereto. These can be used individually or in mixture of 2 or more types.
이중 바람직하게는 양이온계이며, 구체예로는 암모늄/안티몬 헥사플루오라이드 등이 있다. Preferred of these is cationic, and specific examples include ammonium / antimony hexafluoride and the like.
이와 같은 에폭시용 경화제(c2)는 바인더 수지 고형분 100 중량부 대비 약 5 내지 약 20중량부의 범위로 포함하는 것이 바람직하다. 그 함량이 약 5중량부 미만일 경우에는 경화 반응이 충분히 수행되지 않아 외관 특성 및 신뢰성 특성이 저해될 수 있으며, 약 20중량부를 초과할 경우에는 잔류 경화제에 의한 안정성 저하 및 신뢰성 저하 현상이 발생할 수 있다.Such epoxy curing agent (c2) is preferably included in the range of about 5 to about 20 parts by weight based on 100 parts by weight of the binder resin solid content. If the content is less than about 5 parts by weight, the curing reaction may not be sufficiently performed, which may hinder the appearance and reliability characteristics. If the content is more than about 20 parts by weight, the stability and reliability may be reduced by the residual curing agent. .
d) 도전성 입자d) conductive particles
본 발명에서 사용되는 도전성 입자는 도전 성능을 부여해주기 위한 필러(filler)로서 적용된다.The electroconductive particle used by this invention is applied as a filler for giving electroconductive performance.
이러한 도전성 입자로는 종래 공지되어 있는 도전성 입자를 제한 없이 사용할 수 있다. 구체예에서는 Au, Ag, Ni, Cu, Pb을 포함하는 금속 입자; 탄소 입자; 고분자 수지에 금속이 코팅된 입자; 및 고분자 수지에 금속이 코팅된 입자 표면에 절연화 처리된 입자 등을 사용할 수 있으나, 반드시 이에 제한되는 것은 아니다. 이들은 단독 또는 2종 이상 혼합하여 사요오딜 수 있다. As such conductive particles, conventionally known conductive particles can be used without limitation. Specific examples include metal particles including Au, Ag, Ni, Cu, Pb; Carbon particles; Particles coated with a metal on the polymer resin; And particles insulated on the surface of the metal coated with the polymer resin, but are not necessarily limited thereto. These may be used alone or in combination of two or more thereof.
상기 탄소 입자로는 카본블랙, 흑연, 활성탄, 카본휘스커, fullerene, 카본나노튜브 등을 포함한다. The carbon particles include carbon black, graphite, activated carbon, carbon whiskers, fullerene, carbon nanotubes, and the like.
상기 고분자 수지로는 폴리에틸렌, 폴리프로필렌, 폴리에스테르, 폴리스타이렌, 폴리비닐알코올 등이 있으며, 반드시 이에 제한되는 것은 아니다. The polymer resin may include polyethylene, polypropylene, polyester, polystyrene, polyvinyl alcohol, and the like, but is not limited thereto.
상기 고분자 수지를 코팅하는 금속으로는 Au, Ag, Ni 등이 있으며, 반드시 이에 제한되는 것은 아니다. Examples of the metal coating the polymer resin include Au, Ag, and Ni, but are not necessarily limited thereto.
상기 도전성 입자의 크기는, 적용되는 회로의 피치(pitch)에 의해 약 2 내지 약 30 ㎛ 범위에서 용도에 따라 선택하여 사용할 수 있다. The size of the electroconductive particle can be selected and used according to a use in the range of about 2 to about 30 micrometers by the pitch of the circuit to which it is applied.
상기 도전성 입자는 라디칼 경화형일 경우 바인더 수지 100 중량부(고형분 기준) 대비 약 10 내지 약 40중량부를 포함할 수 있다. 그 함량이 약 10 중량부 미만일 경우에는 접속 과정에서 단자간 Mis-Align이 발생할 경우 접속 면적 감소로 인한 접속 불량을 일으키기 쉽고, 약 40중량부를 초과할 경우에는 절연 불량을 일으키기 쉽다. The conductive particles may include about 10 to about 40 parts by weight based on 100 parts by weight (based on solids) of the binder resin in the case of radical curing. If the content is less than about 10 parts by weight, it is easy to cause a poor connection due to the reduction of the connection area when Mis-Align occurs between the terminals during the connection process, and when the content exceeds about 40 parts by weight, it is easy to cause poor insulation.
다른 구체예에서 에폭시 경화성 접착제의 경우 상기 도전성 입자의 함량은 바인더 수지 100 중량부(고형분 기준) 대비 약 5 내지 약 25 중량부 포함하는 것이 바람직하다. 상기 범위내에서 접속 및 절연 불량이 발생하지 않는다. In another embodiment, the epoxy curable adhesive may include about 5 parts by weight to about 25 parts by weight based on 100 parts by weight of the binder resin (based on solids). Connection and insulation failures do not occur within the above range.
e) 커플링제 e) coupling agent
상기 커플링제로는 비닐 트리클로로 실란, 비닐 트리메톡시 실란, 3-글리시독시 프로필 트리메톡시 실란, 3-메타아크릴록시 프로필 트리메톡시 실란, 2-아미노에틸-3-아미노프로필 메틸디메톡시 실란, 3-우레이도프로필 트리에톡시 실란 등이 있으며, 이와 같은 각종 실란계 커플링제가 1 종 이상 사용될 수 있다. The coupling agent includes vinyl trichloro silane, vinyl trimethoxy silane, 3-glycidoxy propyl trimethoxy silane, 3-methacryloxy propyl trimethoxy silane, 2-aminoethyl-3-aminopropyl methyldimethoxy Silane, 3-ureidopropyl triethoxy silane, and the like, and various kinds of such silane coupling agents may be used.
상기 커플링제(e)는 라디칼 경화형일 경우 바인더 수지 100 중량부(고형분 기준) 대비 약 10 중량부 이하, 바람직하게는 약 3 내지 약 8중량부를 포함할 수 있다. The coupling agent (e) may include about 10 parts by weight or less, preferably about 3 to about 8 parts by weight, based on 100 parts by weight (based on solids) of the binder resin in the case of a radical curing type.
다른 구체예에서 에폭시 경화성 접착제의 경우 상기 커플링제(e)의 함량은 바인더 수지 100 중량부(고형분 기준) 대비 약 1 내지 약 8 중량부 포함하는 것이 바람직하다. In another embodiment, the content of the coupling agent (e) for the epoxy curable adhesive may include about 1 to about 8 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
f) 충진제f) fillers
상기 충진제(f)는 에폭시 경화형 조성물에 바람직하게 포함될 수 있다. 상기 충진제(f)는 바인더 100 중량부(고형분 기준) 대비 약 20 내지 약 50중량부 포함될 수 있다. The filler (f) may be preferably included in the epoxy curable composition. The filler (f) may be included in about 20 to about 50 parts by weight based on 100 parts by weight (based on solids) of the binder.
구체예에서 상기 충진제(f)로는 약 5 ~ 20 나노미터(㎚)의 크기를 갖는 소수성 나노 실리카 입자가 사용될 수 있다. 구체예에서는 상기 소수성 나노 실리카 입자는 유기계 실란으로 표면 처리될 수 있다. 상업화된 제품으로는 Aerosil R-972, Aerosil R-202, Aerosil R-805, Aerosil R-812, Aerosil R-8200 (이상 데구사) 등이 있고, 어느 종류의 것을 사용하여도 무방하며, 반드시 이에 국한되는 것은 아니다In an embodiment, as the filler (f), hydrophobic nano silica particles having a size of about 5 to 20 nanometers (nm) may be used. In an embodiment, the hydrophobic nano silica particles may be surface treated with an organic silane. Commercialized products include Aerosil R-972, Aerosil R-202, Aerosil R-805, Aerosil R-812, Aerosil R-8200 (above Degussa), and may be used in any kind. It is not limited
상기 충진제(f)는 접착 및 경화 공정에서 적절한 흐름성과 견고한 경화구조를 제공함으로써 고온에서 열팽창을 억제하여 우수한 초기 접착력 및 낮은 접속 저항을 구현하는 기능을 한다.The filler (f) functions to provide excellent initial adhesion and low connection resistance by suppressing thermal expansion at high temperature by providing proper flow and solid curing structure in the bonding and curing process.
한편 본 발명의 이방 전도성 필름 조성물은 기본 물성을 저해하지 않으면서 부가적인 물성을 추가시켜주기 위해 점착부여제, 중합방지제, 산화방지제, 열안정제, 경화촉진제 등의 기타 첨가제들이 더 포함될 수 있다. 상기 첨가제는 단독 또는 2종 이상 사용될 수 있다. 상기 첨가제는 바인더 수지 100 중량부(고형분 기준) 대비 약 0.1 내지 약 5 중량부 포함될 수 있다.Meanwhile, the anisotropic conductive film composition of the present invention may further include other additives such as tackifiers, polymerization inhibitors, antioxidants, heat stabilizers, curing accelerators, and the like to add additional physical properties without inhibiting basic physical properties. The additives may be used alone or in combination of two or more. The additive may include about 0.1 to about 5 parts by weight based on 100 parts by weight (based on solids) of the binder resin.
상기 중합방지제로는 하이드로퀴논, 하이드로퀴논 모노메틸에테르, p-벤조퀴논, 페노티아진 및 이들의 혼합물로 이루어지는 군으로부터 선택되는 것을 1종 이상 사용할 수 있다. 또한, 상기 산화방지제로는 가지 화 페놀릭계 혹은 하이드록시 신나메이트계의 물질 등을 첨가할 수 있다. 그 예로 테트라키스-(메틸렌-(3,5-디-t-부틸-4-하이드로 신나메이트)메탄, 3,5-비스(1,1-디메틸에틸)-4-하이드록시 벤젠 프로파노익 액시드 티올 디-2,1-에탄다일 에스터, 옥타데실 3,5-디-t-부틸-4-하이드록시 하이드로 신나메이트 (이상 Ciba사 제조), 2,6-디-터셔리-p-메틸페놀 등이 있다. As the polymerization inhibitor, one or more selected from the group consisting of hydroquinone, hydroquinone monomethyl ether, p-benzoquinone, phenothiazine and mixtures thereof can be used. As the antioxidant, a branched phenolic or hydroxy cinnamate-based substance may be added. Examples include tetrakis- (methylene- (3,5-di-t-butyl-4-hydro cinnamate) methane, 3,5-bis (1,1-dimethylethyl) -4-hydroxy benzene propanoic liquid Seed thiol di-2,1-ethanediyl ester, octadecyl 3,5-di-t-butyl-4-hydroxy hydrocinnamate (above manufactured by Ciba), 2,6-di-tertiary-p-methyl Phenols and the like.
상기 경화촉진제로는 고상 이미다졸계 촉진제, 고상 및 액상 아민계 경화촉진제 등을 1종 이상 사용될 수 있다. 상기 각종 첨가제들은 기재된 종류들로만 제한되는 것은 아니다.As the curing accelerator, at least one of a solid imidazole-based accelerator, a solid phase and a liquid amine curing accelerator, and the like may be used. The various additives are not limited to the types described.
본 발명의 다른 관점은 따른 상기 이방 전도성 필름 조성물로 형성된 이방 전도성 필름에 관한 것이다. 상기 이방 전도성 필름의 제조방법은 특별히 한정되지 않는다. 구체예에서는 바인더부를 구성하는 매트릭스 수지 중 선택된 1 종 이상의 수지를 유기용제에 용해시켜 액상화 한 후 폴리에스테르-폴리실록산 공중합체, 경화성 성분과 도전성 입자를 혼합하여 분쇄되지 않는 속도 범위 내에서 일정시간 교반하고, 이를 이형 필름 위에 약 10 내지 약 50 ㎛의 두께로 도포한 다음 일정 시간 건조하여 유기용제를 휘발시킴으로써 단층 구조를 가지는 이방성 도전 필름을 얻을 수 있다. 이 때, 상기 유기용제로는 통상의 유기용제를 제한 없이 사용할 수 있으며, 본 발명에서는 상기의 과정을 2회 이상 반복함으로써 2층 이상의 복층 구조를 갖는 이방성 도전 필름을 얻을 수도 있다.Another aspect of the present invention relates to an anisotropic conductive film formed of the anisotropic conductive film composition according to. The manufacturing method of the said anisotropic conductive film is not specifically limited. In one embodiment, one or more selected resins of the matrix resin constituting the binder part are dissolved in an organic solvent to be liquefied, and then, the polyester-polysiloxane copolymer, the curable component, and the conductive particles are mixed and stirred for a predetermined time within a range not to be crushed. In addition, it is applied to a thickness of about 10 to about 50 ㎛ on a release film and then dried for a certain time to obtain an anisotropic conductive film having a single layer structure by volatilizing the organic solvent. In this case, a conventional organic solvent can be used as the organic solvent without limitation, and in the present invention, an anisotropic conductive film having a multilayer structure of two or more layers may be obtained by repeating the above procedure two or more times.
이하에서는 합성예 및 실시예를 들어 본 발명에 관하여 더욱 상세하게 설명할 것이다. 이들 실시예는 단지 설명의 목적을 위한 것으로 본 발명의 보호 범위를 제한하고자 하는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Synthesis Examples and Examples. These examples are for illustrative purposes only and are not intended to limit the protection scope of the present invention.
Examples Examples
하기 실시예 및 비교예에서 사용한 각 성분의 사양은 다음과 같다:The specifications of each component used in the following Examples and Comparative Examples are as follows:
(a)바인더 (a) Binder
(a1) 폴리에스테르-폴리실록산 공중합체(a1) polyester-polysiloxane copolymer
(코엔텍 GP140 & 신에쯔 KP-550P)     (Coentech GP140 & Shin-Etsu KP-550P)
(a2) 매트릭스 수지(a2) Matrix resin
(a21) 30 중량%로 톨루엔/메틸 에틸 케톤 공비 혼합 용매에 용해된 NBR계 수지(N-21, 니폰제온)(a21) NBR-based resin (N-21, Nipon Xeon) dissolved in toluene / methyl ethyl ketone azeotropic mixed solvent at 30% by weight
(a22) 25 중량%로 메틸 에틸 케톤에 용해된 아크릴계 공중합체 수지(KLS-1040, 후지쿠라화성)(a22) Acrylic copolymer resin (KLS-1040, Fujikura Kasei) dissolved in methyl ethyl ketone at 25% by weight
(a23) 40 중량%로 메틸 에틸 케톤에 용해된 우레탄 수지 (KUB2001, 강남화성)(a23) Urethane resin dissolved in methyl ethyl ketone at 40% by weight (KUB2001, Gangnam Hwaseong)
(a24) 비스페놀-A형 에폭시 수지/반응성 에폭시 희석제/메틸메타크릴레이트-부타디엔-스티렌 코어-쉘(core-shell) 공중합체 수지가 30/30/40의 중량비로 혼합되어 있는 수지(RKB-2023, Reginous Kasei)(a24) Resin in which bisphenol-A type epoxy resin / reactive epoxy diluent / methyl methacrylate-butadiene-styrene core-shell copolymer resin is mixed in a weight ratio of 30/30/40 (RKB-2023) , Reginous Kasei)
(a25) 30 중량%로 톨루엔에 용해된 페녹시계 수지(PKHH, Inchemrez사, 미국)(a25) Phenoxy resins dissolved in toluene at 30% by weight (PKHH, Inchemrez, USA)
(b)경화성 성분(b) curable components
(b1)(메타)아크릴레이트계 라디칼 경화성 물질 (b1) (meth) acrylate radical curable material
(b11) 우레탄 (메타)아크릴레이트 올리고머(Miramer PU-330, 미원상사)(b11) Urethane (meth) acrylate oligomer (Miramer PU-330, Miwon Corporation)
(b12) 2-메타아크릴로일록시에틸 포스페이트 3g와 펜타에리스리톨 트리(메타)아크릴레이트를 혼합하여 사용 10 g을 혼합하여 사용(b12) 3 g of 2-methacryloyloxyethyl phosphate and 10 g of pentaerythritol tri (meth) acrylate are mixed and used.
(b2)에폭시계 수지(b2) Epoxy resin
(b21)30 중량%로 톨루엔/메틸 에틸 케톤 공비 혼합 용매에 용해된 에폭시 수지 (JER-834, Japan epoxy resin) (b21) Epoxy resin dissolved in toluene / methyl ethyl ketone azeotropic mixed solvent at 30% by weight (JER-834, Japan epoxy resin)
(b22)30 중량%로 톨루엔/메틸 에틸 케톤 공비 혼합 용매에 용해된 플루오렌계 에폭시 수지(BPEFG, 오사까가스) (b22) Fluorene-based epoxy resin (BPEFG, Osaka Gas) dissolved in toluene / methyl ethyl ketone azeotropic mixed solvent at 30% by weight
(c1) 열경화형 라디칼 개시제: 벤조일 퍼옥사이드(c1) Thermosetting radical initiator: benzoyl peroxide
(c2) 경화제: 아로마틱 설퍼늄 헥사플루오르 안티모네이트계 (San aid SI-60L, SANSHIN chemical)(c2) Curing Agent: Aromatic Sulfurium Hexafluor Antimonate (San aid SI-60L, SANSHIN chemical)
(d) 도전성 입자(d) conductive particles
(d1) 5㎛의 크기의 23GNR5.0-MX 사용(NCI사 제조)(d1) Use of 23GNR5.0-MX having a size of 5 µm (manufactured by NCI Corporation)
(d2) 5㎛의 크기의 AULEB-004A(Sekisui사 제조)(d2) AULEB-004A (manufactured by Sekisui) having a size of 5 µm
(e) 커플링제 : γ-글리시독시 프로필 트리메톡시 실란 (KBM-403, ShinEtsu)(e) Coupling agent: γ-glycidoxy propyl trimethoxy silane (KBM-403, ShinEtsu)
(f)충진제: 옥틸실란으로 표면처리 된 소수성 나노 실리카 입자(Aerosil R-805, Degussa)(f) Filler: Hydrophobic nano silica particles surface treated with octylsilane (Aerosil R-805, Degussa)
실시예 1~6Examples 1-6
하기 표 1에 기재된 성분을 혼합한 조성물을 상온(25 ℃)에서 60 분간 300rpm 속도로 교반하였다. 상기의 조성물은 실리콘 이형 표면 처리된 폴리에틸렌 베이스 필름에 20 ㎛의 두께로 필름을 형성시켰으며, 필름 형성을 위해서 캐스팅 나이프(Casting knife)를 사용하였고, 필름의 건조 시간은 50 ℃에서 10 분으로 하였다.The composition which mixed the component of following Table 1 was stirred at 300 rpm at the normal temperature (25 degreeC) for 60 minutes. The composition was formed into a silicon base surface-treated polyethylene base film with a thickness of 20 ㎛, using a casting knife to form a film, the drying time of the film was 10 minutes at 50 ℃. .
표 1
단위(g) 실시예
1 2 3 4 5 6
바인더 (a1) 1 10 20 1 10 20
(a21) 20 20 15 - - -
(a22) 20 20 15 - - -
(a23) 9 - - - - -
(a24) - - - 25 25 25
(a25) - - - 19 10 -
경화성 (b11) 30 30 30 - - -
(b12) 13 13 13 - - -
(b21) - - - 23 23 23
(b22) - - - 14 14 14
개시제 (c1) 2 2 2 - - -
(c2) - - - 3 3 3
도전성 입자 (d1) 5 5 5 - - -
(d2) - - - 4 4 4
커플링제 (e) - - - 1 1 1
충진제 (f) - - - 10 10 10
Table 1
Unit (g) Example
One 2 3 4 5 6
bookbinder (a1) One 10 20 One 10 20
(a21) 20 20 15 - - -
(a22) 20 20 15 - - -
(a23) 9 - - - - -
(a24) - - - 25 25 25
(a25) - - - 19 10 -
Curable (b11) 30 30 30 - - -
(b12) 13 13 13 - - -
(b21) - - - 23 23 23
(b22) - - - 14 14 14
Initiator (c1) 2 2 2 - - -
(c2) - - - 3 3 3
Conductive particles (d1) 5 5 5 - - -
(d2) - - - 4 4 4
Coupling agent (e) - - - One One One
Filler (f) - - - 10 10 10
비교실시예 1~4Comparative Examples 1-4
하기 표 2에 기재된 조성으로 변경한 것을 제외하고는 상기 실시예와 동일하게 수행하였다. It was carried out in the same manner as in the Example except for changing to the composition shown in Table 2.
표 2
단위(g) 비교실시예
1 2 3 4
바인더 (a1) - 25 - 25
(a21) 20 15 - -
(a22) 20 10 - -
(a23) 10 - - -
(a24) - - 25 20
(a25) - - 20 -
경화성 (b11) 30 30 - -
(b12) 13 13 - -
(b21) - - 23 23
(b22) - - 14 14
개시제 (c1) 2 2 - -
(c2) - - 3 3
도전성 입자 (d1) 5 5 - -
(d2) - - 4 4
커플링제 (e) - - 1 1
충진제 (f) - - 10 10
TABLE 2
Unit (g) Comparative Example
One 2 3 4
bookbinder (a1) - 25 - 25
(a21) 20 15 - -
(a22) 20 10 - -
(a23) 10 - - -
(a24) - - 25 20
(a25) - - 20 -
Curable (b11) 30 30 - -
(b12) 13 13 - -
(b21) - - 23 23
(b22) - - 14 14
Initiator (c1) 2 2 - -
(c2) - - 3 3
Conductive particles (d1) 5 5 - -
(d2) - - 4 4
Coupling agent (e) - - One One
Filler (f) - - 10 10
<이방 전도성 필름의 물성 및 신뢰성 평가>Evaluation of Physical Properties and Reliability of Anisotropic Conductive Films
상기에서 제조된 이방 전도성 필름을 상온에서 1시간 방치시킨 후 ITO 유리(인듐틴옥사이드 유리)와 COF, TCP(Tape Carrier Package)를 이용하여 160℃, 1 초의 가압착 조건과 180℃, 5 초, 3 MPa의 본압착 조건으로 접속하였다. 각각의 시편은 7개씩 준비하였고, 이와 같이 제조된 시편을 이용하여 90 °접착력을 측정(ASTM D3330/D3330M-04)하였으며, 4 단자(probe) 측정 방법으로 접속저항(ASTM F43-64T)을 측정하였다. 또한 온도 85 ℃, 상대습도 85 %에서 1000 시간 조건으로 고온/고습 신뢰성 평가(ASTM D117)를 하였으며, -40 ℃ 내지 80 ℃의 온도 조건을 1000 회 반복하는 열충격 신뢰성 평가(ASTM D1183)를 실시하였고, 그 결과를 하기 표 3 및 표 4에 나타내었다.After leaving the anisotropic conductive film prepared above at room temperature for 1 hour using ITO glass (indium tin oxide glass), COF, TCP (Tape Carrier Package), 160 ° C, 1 second press-bonding conditions and 180 ° C, 5 seconds, Connection was performed under the main crimping condition of 3 MPa. Each specimen was prepared seven times, and the 90 ° adhesive force was measured using the specimen thus prepared (ASTM D3330 / D3330M-04), and the connection resistance (ASTM F43-64T) was measured by a four-terminal (probe) measuring method. It was. In addition, high temperature / high humidity reliability evaluation (ASTM D117) was performed at a temperature of 85 ° C and a relative humidity of 85% for 1000 hours, and thermal shock reliability evaluation (ASTM D1183) was repeated 1000 times of temperature conditions of -40 ° C to 80 ° C. The results are shown in Tables 3 and 4 below.
표 3
Figure PCTKR2009007519-appb-T000001
TABLE 3
Figure PCTKR2009007519-appb-T000001
표 4
Figure PCTKR2009007519-appb-T000002
Table 4
Figure PCTKR2009007519-appb-T000002
상기 표 3에 나타난 바와 같이 실시예 1-6은 비교예1-4에 비해 초기 접착력과 신뢰성 평가 후의 접착력 모두에서 우수한 결과를 보임을 알 수 있다. 또한 상기 표 4 의 접속 저항 측정 결과에서 나타난 것처럼 실시예 1-6은 초기 접속 저항과 신뢰성 평가 후의 접속 저항에서 모두 낮은 저항 값을 가짐을 알 수 있다.As shown in Table 3, Example 1-6 shows excellent results in both the initial adhesive strength and the adhesive strength after the reliability evaluation compared to Comparative Example 1-4. In addition, as shown in the connection resistance measurement results of Table 4, it can be seen that Examples 1-6 have low resistance values in both the initial connection resistance and the connection resistance after the reliability evaluation.
비록 본 발명이 상기에 언급된 바람직한 실시예로서 설명되었으나, 발명의 요지와 범위로부터 벗어남이 없이 다양한 수정이나 변형을 하는 것이 가능하다. 또한, 본 발명에서 화학식 1로 표시되는 폴리에스테르-폴리실록산 공중합체를 모두 포함하고, 또한 청구범위에서도 상기의 화학식에 기재되어 있는 종류로 국한시키지 않으며, 첨부된 청구 범위는 본 발명의 요지에 속하는 이러한 수정이나 변형을 포함한다.Although the present invention has been described as the preferred embodiment mentioned above, it is possible to make various modifications or variations without departing from the spirit and scope of the invention. In addition, the present invention includes all of the polyester-polysiloxane copolymer represented by the general formula (1), and is not limited to the kind described in the above general formula in the claims, the appended claims belong to the gist of the present invention. Includes modifications and variations.

Claims (15)

  1. 바인더 수지, 경화성 성분 및 도전성 입자를 포함하며, 상기 바인더 수지는 하기 화학식 1로 표시되는 폴리에스테르-폴리실록산 공중합체(a1)를 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물:An anisotropic conductive film composition comprising a binder resin, a curable component, and conductive particles, wherein the binder resin comprises a polyester-polysiloxane copolymer (a1) represented by Formula 1 below:
    [화학식 1] [Formula 1]
    (A)aB(A) a B
    상기에서, a는 1 이상의 정수이고, (A)는 H-[O-(CR1 2)n-CO-]m-X-R2- 의 구조를 가진 폴리에스테르 단위이고, B는 (R3 2SiO2/2)p(R3 3SiO1/2)q[O1/2H]r[O1/2SiR4 2]t 의 구조를 가진 폴리실록산 단위이며; In the above, a is an integer of 1 or more, (A) is a polyester unit having a structure of H- [O- (CR 1 2 ) n -CO-] m -XR 2- , and B is (R 3 2 SiO 2/2 ) p (R 3 3 SiO 1/2 ) q [O 1/2 H] r [O 1/2 SiR 4 2 ] t Polysiloxane units having a structure;
    (A)에서, X는 산소 또는 NRx 이고(이중, Rx는 1~20개의 탄소원자를 갖고 개별 탄소 원자가 산소 원자로 치환될 수 있는 1가의 치환 또는 비치환된 탄화수소 라디칼, 수소 또는 -SiR'2-R2-NR' 를 의미하고, 여기서 R'는 동일하거나 또는 상이한 1가의 치환된 또는 비치환된 탄화수소 라디칼이고, R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 비치환된 탄화수소 라디칼이고, In (A), X is oxygen or NRx And (double, RxIs a monovalent, substituted or unsubstituted hydrocarbon radical, hydrogen or -SiR ', having from 1 to 20 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms.2-R2-NR ' Wherein R 'is the same or different monovalent substituted or unsubstituted hydrocarbon radical, and R is2Is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
    R1은 1가의 치환 또는 비치환된 탄화수소 라디칼 또는 수소를 의미하고, R1은 서로 같거나 다르며, R 1 means a monovalent substituted or unsubstituted hydrocarbon radical or hydrogen, R 1 is the same as or different from each other,
    R2는 1~40개의 탄소 원자를 갖고 개별 탄소 원자가 산소원자로 치환될 수 있는 2가의 치환 또는 비치환된 탄화수소 라디칼이고, R 2 is a divalent substituted or unsubstituted hydrocarbon radical having 1 to 40 carbon atoms and wherein individual carbon atoms can be substituted with oxygen atoms,
    n은 약 3 내지 약 10의 정수를 의미하고, m은 약 1 내지 약 1000의 정수이고;n is an integer from about 3 to about 10 and m is an integer from about 1 to about 1000;
    (B)에서, R3는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화 또는 불포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, In (B), R 3 is the same or different, substituted or unsubstituted, aliphatic saturated or unsaturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having 6 to 20 carbon atoms unsubstituted,
    R4는 동일 또는 상이, 치환 또는 비치환된, 지방족계 포화, 선형, 환형, 또는 분지형의 1 내지 20개의 탄소 원자를 갖는 탄화수소 또는 탄화수소-옥시 라디칼, 또는 치환 또는 비치환된 6 내지 20개의 탄소 원자를 갖는 방향족 탄화수소 또는 방향족 탄화수소-옥시 라디칼을 의미하고, R 4 is the same or different, substituted or unsubstituted, aliphatic saturated, linear, cyclic, or branched hydrocarbon or hydrocarbon-oxy radical having 1 to 20 carbon atoms, or substituted or unsubstituted 6 to 20 An aromatic hydrocarbon or aromatic hydrocarbon-oxy radical having a carbon atom,
    p는 약 0 내지 약 3000의 정수이고, q는 약 0 내지 약 50의 정수이고, r은 약 0 이상의 정수이고, t는 약 1 이상의 정수이다. p is an integer from about 0 to about 3000, q is an integer from about 0 to about 50, r is an integer of at least about 0, and t is an integer of at least about 1.
  2. 제1항에 있어서, 상기 바인더 수지는 (a1)폴리에스테르-폴리실록산 공중합체 및 (a2) 아크릴로니트릴계 수지, 스티렌-아크릴로니트릴계 수지, 메틸메타크릴레이트-부타디엔-스티렌계 수지, 부타디엔계 수지, 아크릴계 수지, 우레탄계 수지, 에폭시계 수지, 페녹시계 수지, 폴리아미드계 수지, 올레핀계 수지, 실리콘계 수지, 폴리비닐부티랄(polyvinyl butyral)계 수지, 폴리비닐포르말(polyvinyl formal)계 수지 및 폴리에스테르계 수지로 이루어진 군으로부터 하나 이상 선택된 매트릭스 수지를 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물. The method of claim 1, wherein the binder resin is (a1) polyester-polysiloxane copolymer and (a2) acrylonitrile-based resin, styrene-acrylonitrile-based resin, methyl methacrylate-butadiene-styrene-based resin, butadiene-based Resins, acrylic resins, urethane resins, epoxy resins, phenoxy resins, polyamide resins, olefin resins, silicone resins, polyvinyl butyral resins, polyvinyl formal resins, and An anisotropic conductive film composition comprising a matrix resin selected from the group consisting of polyester resins.
  3. 제2항에 있어서, 상기 (a2) 매트릭스 수지는 중량평균 분자량이 약 1,000 내지 약 1,000,000 범위인 것을 특징으로 하는 이방 전도성 필름 조성물.The anisotropic conductive film composition of claim 2, wherein the matrix resin (a2) has a weight average molecular weight in the range of about 1,000 to about 1,000,000.
  4. 제1항에 있어서, 상기 경화성 성분은 (메타)아크릴레이트계 라디칼 경화성 물질 또는 에폭시계 수지인 것을 특징으로 하는 이방 전도성 필름 조성물.The anisotropic conductive film composition of claim 1, wherein the curable component is a (meth) acrylate radical curable material or an epoxy resin.
  5. 제1항에 있어서, 상기 도전성 입자는 Au, Ag, Ni, Cu, Pb을 포함하는 금속 입자; 탄소 입자; 고분자 수지에 금속이 코팅된 입자; 및 고분자 수지에 금속이 코팅된 입자 표면에 절연화 처리된 입자로 이루어진 군으로부터 1종 이상 선택된 입자를 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The method of claim 1, wherein the conductive particles are metal particles containing Au, Ag, Ni, Cu, Pb; Carbon particles; Particles coated with a metal on the polymer resin; And at least one particle selected from the group consisting of particles insulated on a surface of a particle coated with a metal to the polymer resin.
  6. 제1항에 있어서, 상기 조성물은 커플링제, 충진제, 점착부여제, 중합방지제, 산화방지제, 열안정제 및 경화촉진제로 이루어진 군으로부터 선택된 1종 이상의 첨가제를 더 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The method of claim 1, wherein the composition further comprises at least one additive selected from the group consisting of coupling agents, fillers, tackifiers, polymerization inhibitors, antioxidants, heat stabilizers and curing accelerators. .
  7. 제1항에 있어서, 상기 이방 전도성 필름 조성물은 a) 바인더 수지 100 중량부, b1) (메타)아크릴레이트계 라디칼 경화성 물질 약 100 내지 약 300중량부, c1) 라디칼 개시제 약 5 내지 약 15중량부 및 d) 도전성 입자 약 10 내지 약 40중량부를 포함하며, 상기 a) 바인더 수지는 폴리에스테르-폴리실록산 공중합체(a1)를 바인더 수지 100 중량%(고형분 기준) 대비 약 5 내지 약 75 중량%로 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The method of claim 1, wherein the anisotropic conductive film composition comprises: a) 100 parts by weight of a binder resin, b1) about 100 to about 300 parts by weight of a (meth) acrylate-based radical curable material, and c1) about 5 to about 15 parts by weight of a radical initiator. And d) about 10 to about 40 parts by weight of conductive particles, wherein a) the binder resin comprises about 5 to about 75% by weight of the polyester-polysiloxane copolymer (a1) based on 100% by weight of the binder resin (based on solids) Anisotropic conductive film composition, characterized in that.
  8. 제7항에 있어서, 상기 (메타)아크릴레이트계 라디칼 경화성 물질은 (메타)아크릴레이트 모노머, (메타)아크릴레이트 올리고머 또는 이들의 혼합물인 것을 특징으로 하는 이방 전도성 필름 조성물.8. The anisotropic conductive film composition according to claim 7, wherein the (meth) acrylate radical curable material is a (meth) acrylate monomer, a (meth) acrylate oligomer or a mixture thereof.
  9. 제8항에 있어서, 상기 (메타)아크릴레이트 모노머는 하이드록시기 함유 (메타)아크릴레이트, C1-20 선형 알킬 (메타)아크릴레이트, C1-20 가지형 알킬 (메타)아크릴레이트, C6-20 아릴 (메타)아크릴레이트, C6-20 아릴알킬 (메타)아크릴레이트, C6-20 사이클로알킬 함유 (메타)아크릴레이트, 폴리사이클릭 (메타)아크릴레이트, 헤테로사이클릭 (메타)아크릴레이트, 에테르기 함유 알킬 (메타)아크릴레이트, 에폭시기 함유 (메타)아크릴레이트, 아릴옥시기 함유 (메타)아크릴레이트, 알킬렌글리콜(메타)아크릴레이트, 비스페놀-A 디(메타)아크릴레이트 및 플루오렌계 (메타)아크릴레이트로 이루어진 군으로부터 하나 이상 선택되며, 상기 (메타)아크릴레이트 올리고머는 우레탄계 (메타)아크릴레이트, 에폭시계 (메타)아크릴레이트, 폴리에스터계 (메타)아크릴레이트, 불소계 (메타)아크릴레이트, 플루오렌계 (메타)아크릴레이트, 실리콘계 (메타)아크릴레이트, 인산계 (메타)아크릴레이트, 말레이미드 개질 (메타)아크릴레이트 및 아크릴레이트(메타크릴레이트)로 이루어진 올리고머 또는 이들의 혼합물로부터 선택된 1종 이상의 올리고머로서, 중량평균 분자량이 약 1,000 내지 약 100,000 범위인 것을 특징으로 하는 이방 전도성 필름 조성물.The method according to claim 8, wherein the (meth) acrylate monomer is a hydroxyl group-containing (meth) acrylate, C 1-20 linear alkyl (meth) acrylate, C 1-20 branched alkyl (meth) acrylate, C 6-20 aryl (meth) acrylate, C 6-20 arylalkyl (meth) acrylate, C 6-20 cycloalkyl-containing (meth) acrylate, polycyclic (meth) acrylate, heterocyclic (meth) Acrylate, ether group-containing alkyl (meth) acrylate, epoxy group-containing (meth) acrylate, aryloxy group-containing (meth) acrylate, alkylene glycol (meth) acrylate, bisphenol-A di (meth) acrylate, and At least one selected from the group consisting of fluorene-based (meth) acrylate, wherein the (meth) acrylate oligomer is urethane-based (meth) acrylate, epoxy-based (meth) acrylate, polyester-based (meth) acrylate , Consisting of fluorine (meth) acrylate, fluorene (meth) acrylate, silicone (meth) acrylate, phosphoric acid (meth) acrylate, maleimide modified (meth) acrylate and acrylate (methacrylate) At least one oligomer selected from oligomers or mixtures thereof, wherein the weight average molecular weight is in the range of about 1,000 to about 100,000.
  10. 제7항에 있어서, 상기 라디칼 개시제는 광중합형 개시제 및 열경화형 개시제로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 이방 전도성 필름 조성물.8. The anisotropic conductive film composition according to claim 7, wherein the radical initiator is at least one member selected from the group consisting of a photopolymerization initiator and a thermosetting initiator.
  11. 제7항에 있어서, 상기 이방 전도성 필름 조성물은 바인더 수지 100 중량부(고형분 기준) 대비 커플링제를 약 3 내지 약 8 중량부로 더 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The anisotropic conductive film composition of claim 7, wherein the anisotropic conductive film composition further comprises about 3 to about 8 parts by weight of the coupling agent based on 100 parts by weight (based on solids) of the binder resin.
  12. 제1항에 있어서, 상기 이방 전도성 필름 조성물은 a) 바인더 수지 100 중량부, b2) 에폭시 수지 약 25 내지 약 60중량부, c2) 경화제 약 5 내지 약 20중량부, d) 도전성 입자 약 5 내지 약 25 중량부, e) 커플링제 약 1 내지 약 8 중량부 및 f) 충진제 약 10 내지 약 50 중량부를 포함하며, 상기 a) 바인더 수지는 폴리에스테르-폴리실록산 공중합체(a1)를 바인더 수지 100 중량%(고형분 기준) 대비 약 3 내지 약 60 중량%로 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The method of claim 1, wherein the anisotropic conductive film composition comprises a) 100 parts by weight of a binder resin, b2) about 25 to about 60 parts by weight of an epoxy resin, c2) about 5 to about 20 parts by weight of a curing agent, and d) about 5 to about 20 parts by weight of the conductive particles. About 25 parts by weight, e) about 1 to about 8 parts by weight of the coupling agent and f) about 10 to about 50 parts by weight of the filler, wherein a) the binder resin comprises 100 parts by weight of the polyester-polysiloxane copolymer (a1) Anisotropic conductive film composition comprising from about 3 to about 60% by weight relative to% (based on solids).
  13. 제12항에 있어서, 상기 에폭시 수지는 비스페놀형, 노볼락형, 글리시딜형, 지방족 및 지환족으로 이루어진 군으로부터 선택된 에폭시 모노머, 에폭시 올리고머 및 에폭시 폴리머를 하나 이상 포함하는 것을 특징으로 하는 이방 전도성 필름 조성물.The anisotropic conductive film of claim 12, wherein the epoxy resin comprises at least one epoxy monomer, an epoxy oligomer, and an epoxy polymer selected from the group consisting of bisphenol, novolak, glycidyl, aliphatic and alicyclic. Composition.
  14. 제12항에 있어서, 상기 경화제는 산무수물, 아민계, 이미다졸계 및 히드라지드계 및 양이온계로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 이방 전도성 필름 조성물.13. The anisotropic conductive film composition according to claim 12, wherein the curing agent is at least one selected from the group consisting of acid anhydrides, amines, imidazoles, hydrazides, and cationics.
  15. 제1항 내지 제14항중 어느 한 항에 따른 이방 전도성 필름 조성물로 형성된 이방 전도성 필름.An anisotropic conductive film formed of the anisotropic conductive film composition according to any one of claims 1 to 14.
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