WO2010065034A2 - Système de revêtement extérieur isolé - Google Patents

Système de revêtement extérieur isolé Download PDF

Info

Publication number
WO2010065034A2
WO2010065034A2 PCT/US2008/085493 US2008085493W WO2010065034A2 WO 2010065034 A2 WO2010065034 A2 WO 2010065034A2 US 2008085493 W US2008085493 W US 2008085493W WO 2010065034 A2 WO2010065034 A2 WO 2010065034A2
Authority
WO
WIPO (PCT)
Prior art keywords
keel
panel
mounting bracket
wall
insulator
Prior art date
Application number
PCT/US2008/085493
Other languages
English (en)
Other versions
WO2010065034A3 (fr
Inventor
Ya Peng
Yiqing Yin
Hua Ai
Haidong Hua
Original Assignee
Owens Corning Intellectual Capital, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Owens Corning Intellectual Capital, Llc filed Critical Owens Corning Intellectual Capital, Llc
Priority to PCT/US2008/085493 priority Critical patent/WO2010065034A2/fr
Priority to CN2008801326716A priority patent/CN102282327A/zh
Publication of WO2010065034A2 publication Critical patent/WO2010065034A2/fr
Publication of WO2010065034A3 publication Critical patent/WO2010065034A3/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801—Separate fastening elements
    • E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
    • E04F13/0805—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and the wall
    • E04F13/0808—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and the wall adjustable in several directions one of which is perpendicular to the wall
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801—Separate fastening elements
    • E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
    • E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
    • E04F13/0814—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements fixed by means of clamping action
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801—Separate fastening elements
    • E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
    • E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
    • E04F13/083—Hooking means on the back side of the covering elements

Definitions

  • the present invention relates generally to the fields of building construction and renovation and, more particularly, to an exterior cladding and support system as well as a related method for constructing/renovating a wall.
  • Cast veneer wall panels have been developed as a quick and efficient way to provide a masonry appearance for a building while simplifying construction and lowering construction costs.
  • Such panels typically include a decorative panel carrying a series of design or masonry elements. These design elements simulate brick, stone, tile and other masonry components or materials commonly used in the construction of buildings.
  • the present invention relates to a wall cladding system that allows for quicker and more efficient installation beyond that currently possible with state of the art cast veneer wall panels. Thus, the system reduces the cost of new construction even further. Many older buildings are also in need of renovation in order to restore the walls of those buildings to desired aesthetic standards.
  • the novel cladding system of the present invention also provides a number of unique advantages that help reduce renovation cost, simplify installation, speed the renovation process and satisfy the customer.
  • an exterior cladding and support system (ECSS) for refurbishing or renovating a wall.
  • the ECSS comprises an insulator attached to the wall, at least one keel mounting bracket secured to the wall, a keel anchored to the keel mounting bracket, at least one panel mounting bracket secured to the keel and a panel anchored to the panel mounting bracket.
  • the panel includes at least one embedded anchor sleeve.
  • Each anchor sleeve comprises a body including a threaded bore.
  • the panel includes two reinforced corners with at least one anchor sleeve provided in each reinforced corner.
  • the keel may comprise an elongated angle iron.
  • the keel mounting bracket may comprise an angle iron segment having a first leg abutting the wall and a second leg projecting from the wall through an opening in the insulator into an air gap formed between the insulator and the panel.
  • the first leg includes at least two slots. First and second fasteners are provided in these slots to secure the keel mounting bracket to the wall. The two slots are elongated to allow for adjustability of the system in a first direction.
  • the panel mounting bracket includes at least two apertures. Third and fourth fasteners are provided in the two apertures to secure the panel mounting brackets to the keel. The two apertures are elongated to allow for system adjustability in a second direction substantially perpendicular to the first direction.
  • the ECSS includes at least one panel hanging bracket secured to the panel.
  • the panel hanging bracket includes a channel for engaging the panel mounting bracket secured to the keel.
  • At least one adjustment element is provided in the panel hanging bracket to allow for adjustability of the system in a third direction substantially perpendicular to the first and second directions.
  • the system is adapted to be versatile and may be used in different modes for different application requirements.
  • the keel extends in a horizontal plane. In another possible use the keel extends in a vertical plane.
  • a method for refurbishing a wall comprises the steps of: (a) attaching an insulator to the wall; (b) connecting a keel mounting bracket to the wall; connecting a keel to the keel mounting bracket; (d) providing a panel mounting bracket on the keel; and
  • the method includes providing adjustability for installing the panel on the wall in one, two and/or three different planes or directions all perpendicular to each other.
  • the method includes providing a hole in the insulator to receive the keel mounting bracket. Further, the method provides for filling that hole with an insulation material after anchoring the keel mounting bracket to the wall.
  • Figure 1 is a vertical cross section of the ECSS of the present invention in a first mode of use with the keel extending vertically along the wall;
  • Figure 2 is a transverse cross section of the ECSS illustrated in Figure 1;
  • Figures 3A and 3B are a detailed perspective views illustrating the connection between the panel mounting bracket, the panel hanging bracket and the fine adjustment element;
  • Figure 4 is a vertical cross section of one possible embodiment of the ECSS of the present invention in a second mode of use with the keel extending horizontally across the wall;
  • Figure 5 is a transverse cross section of another possible embodiment of the ECSS;
  • Figure 6 is a front elevational of the decorative face of the panel;
  • Figure 7 is a rear elevational view of the panel.
  • the ECSS 10 is useful for both new construction and to renovate or refurbish an existing wall W.
  • the wall W may be made from substantially any known building material including but not limited to wood sheeting, concrete, brick and stone.
  • the ECSS 10 includes an insulator 12 that may be formed from a sheet of rigid foam insulation such as sold by Owens Corning under the FOMULAR trademark. Of course, it should be appreciated that substantially any other foam insulating product useful for the intended purpose may be used.
  • At least one keel mounting bracket 14 is secured to the wall.
  • Each keel mounting bracket 14 may take the form of an angle iron segment.
  • each keel mounting bracket 14 includes a first leg 16 abutting the wall W and a second leg 18 projecting through an opening 20 in the insulator 12 into an air gap G formed between the insulator and the cladding panel 22.
  • each keel mounting bracket 14 is mounted to the wall W by at least one first fastener 24.
  • These fasteners 24 may take the form of anchor bolts or any other fastener appropriate for the intended purpose.
  • each fastener 24 extends through a slot 26 provided in the first leg 16 of the keel mounting bracket 14. Since each slot 26 is elongated, the keel mounting bracket 14 may be shifted to the left or right in Figure 2 and thus system adjustment is provided in a first plane or direction.
  • a keel 28 is anchored to the wall W by means of the keel mounting brackets 14.
  • the keel 28 may take the form of an elongated angle iron or rectangular iron formed from metal (for example, aluminum or steel), fiber reinforced plastic or other appropriate material.
  • Cooperating bolts and nuts or other fasteners 30 may be used to secure the keel 28 to each of the aligned keel mounting brackets 14 (two brackets 14 are illustrated in Figure 1).
  • a series of panel mounting brackets 32 are provided at spaced locations along the keel 28.
  • Each panel mounting bracket 32 comprises an angle iron segment.
  • Each panel mounting bracket 32 includes a base leg that has two elongated apertures 34.
  • Each panel mounting bracket 32 is secured to the keel 28 by two or more fasteners 35 such as bolts or screws.
  • the elongated apertures 34 allow the bracket 32 to be shifted with respect to the keel 28 in a second plane or direction toward or away from the wall W. Thus, the second direction is perpendicular to the first direction. After making the desired adjustment, the fasteners 34 are tightened to securely hold the bracket 32 in position on the keel 28.
  • the panel 22 is anchored onto the panel mounting brackets 32 by means of spaced panel hanging brackets 36.
  • the panel 22 may be made from glass fiber reinforced concrete (GRC) or other appropriate material. Where GRC is used, it could be formulated with a cement and fine aggregate mix containing about five percent of glass fiber strands.
  • GRC glass fiber reinforced concrete
  • the panel 22 may be formed by molding, machining or other process in a manner known in the art. As illustrated in Figure 6, the panel 22 may include a decorative face 38 to mimic natural stone, brick, finished stone or substantially any other appropriate building material.
  • the pattern of design elements may be varied as desired in order to produce any number of aesthetically pleasing cladding products.
  • the rear of the panel 22 may include reinforced corners 40 and a weight saving cavity 42 in the middle.
  • One or more anchor sleeves 44 are embedded in each reinforced corner 40 of the panel.
  • Each anchor sleeve 44 comprises a body 46 including a threaded, blind bore 48 that is open at the rear of the panel 22.
  • annular reinforcements 52 at the ends of the body 46 protect the sleeve from damage. These reinforcements 52 also prevent the sleeves from pulling out of the GRC material that forms the panel 22.
  • a panel hanging bracket 36 is mounted to the panel 22 at each anchor sleeve 44 by means of one or more bolts or other appropriate fasteners 54.
  • Each bracket 36 includes a channel 56.
  • the channel 56 is used to mount the panel 22 onto the panel mounting brackets 32. More specifically, as best illustrated in Figures 1 and 3, the channel 56 is positioned over the projecting lug 58 of a panel hanging bracket 36 so that the end of the lug engages the bottom of the channel.
  • An adjustment element 60 in the form of bolts, extends through the bracket 36 at the bottom of the channel. By turning the bolts 60 clockwise or counterclockwise, the panel may be shifted up or down in Figure 1 and in or out of the page in Figure 2. Thus, fine adjustment in a third plane or direction is provided.
  • this third direction of adjustment is perpendicular to both the first and second directions.
  • FIGs 4 and 5 illustrate a second mode of using the ECSS 10 to construct a new wall W or to refurbish or renovate an old wall W.
  • the various components of the ECSS 10 are identified by the same reference numbers used in the above description.
  • the insulator is reference number 12
  • the keel mounting bracket is reference number 14 and so on.
  • the keel mounting brackets 14 and keels 28 have be reoriented through 90 degrees.
  • the keels 28 now extend horizontally across the wall W rather than vertically as illustrated in figures 1 and 2.
  • the panel hanging brackets 36 are connected directly to the keel 28 with the channel 56 receiving and holding the upwardly projecting leg of the keel.
  • the panel hanging bracket 36 functions as the panel mounting bracket 32 allowing the panel 22 to be secured directly to the keel 28.
  • the panel hanging brackets 36 are connected to the panel mounting brackets 32 mounted to the keel 28.
  • the ECSS 10 is adapted for use in either mode or orientation.
  • the ECSS 10 is a versatile and flexible system that may be used as desired to meet the needs of any particular application.
  • the steps of the installation are completed in the same order and the panel 22 is hung on the wall W by simply hooking the channels 56 of the panel hanging brackets 36 on the lugs 58 of the panel mounting brackets 32 carried on the keels 28. Adjustment in the X, Y and Z directions is possible in either mode so that proper fit and finish between adjacent panels 22 is insured in a simple and efficient manner.
  • the method of installation of the ECSS 10 will now be described in detail. First, the wall W is prepared as necessary for the installation.
  • the insulator 12 is attached to the wall W.
  • the insulator 12 is attached by a series of fasteners (not illustrated) such as concrete screws or the like as appropriate for fastening to the composition of the wall W.
  • the keel mounting brackets 14 are then connected to the wall W at the appropriate positions to hold the keels 28. More specifically, holes or openings 20 are provided or cut in the insulator 12 at the appropriate mounting points (alternatively, these could be precut into the insulators at the place of manufacture).
  • the keel mounting brackets 14 are then secured to the wall with appropriate fasteners such as anchor bolts 24.
  • the holes or openings 20 may then be filled with an insulation material if desired.
  • the keel 28 is connected to the wall W by means of the keel mounting brackets 14. More specifically, the keel 28 is positioned in between the keel brackets 14 and bolts 30 are used to secure the keel 28 in position.
  • the elongated slots 24 allow for adjustment horizontally across the wall W in the mode illustrated in Figures 1 and 2 and vertically over the wall in the mode illustrated in Figures 4 and 5.
  • the panel mounting brackets 32 are then connected to the keel 28. This is done at the appropriately spaced points by using the fasteners 35.
  • the elongated apertures in the brackets 32 allow for adjustment in the second plane or direction perpendicular to the first direction: that is, toward or away from the wall W.
  • the panel 22 is then mounted on the panel mounting brackets 32. This is done by connecting the panel hanging brackets 36 onto the panel 22 using the fasteners 54. The panel 22 is then manipulated so that the channels 56 in the brackets 36 are positioned over and receive the lugs 58 on the brackets 32.
  • the panel 22 may be properly positioned and aligned with an adjacent panel by turning the adjustment element, illustrated as bolts 60, which allows for fine adjustment in a third plane or direction perpendicular to the first direction and the second direction.
  • the resulting gap G between the insulator 12 and the panel 22 forms an air space that allows the wall W to breath so as to control moisture behind the panel 22.
  • the light weight panels 22 may be installed without the need for heavy crane capacity. They are ideal for use in limited access situations. They may be easily adjusted into proper position in a quick and efficient manner thereby speeding the construction process. Further, they provide the durability and quality finish of reconstructed stone.

Abstract

Le revêtement extérieur et le système de support destiné à un mur selon la présente invention incluent un isolant fixé au mur, au moins un support de fixation de quille fixé au mur et une quille ancrée au mur au moyen du support de fixation de quille. De plus, le système inclut au moins un support de fixation de panneau fixé à la quille et un panneau ancré au support de fixation de panneau. La présente invention a également trait à un procédé de construction/remise en état d’un mur.
PCT/US2008/085493 2008-12-04 2008-12-04 Système de revêtement extérieur isolé WO2010065034A2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/US2008/085493 WO2010065034A2 (fr) 2008-12-04 2008-12-04 Système de revêtement extérieur isolé
CN2008801326716A CN102282327A (zh) 2008-12-04 2008-12-04 绝热外墙包覆系统

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2008/085493 WO2010065034A2 (fr) 2008-12-04 2008-12-04 Système de revêtement extérieur isolé

Publications (2)

Publication Number Publication Date
WO2010065034A2 true WO2010065034A2 (fr) 2010-06-10
WO2010065034A3 WO2010065034A3 (fr) 2010-11-25

Family

ID=42233771

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/085493 WO2010065034A2 (fr) 2008-12-04 2008-12-04 Système de revêtement extérieur isolé

Country Status (2)

Country Link
CN (1) CN102282327A (fr)
WO (1) WO2010065034A2 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012136731A1 (fr) * 2011-04-05 2012-10-11 Riessler Markus Système d'habillage de paroi
JP2018178581A (ja) * 2017-04-17 2018-11-15 アイジー工業株式会社 外壁改修構造
CN110145061A (zh) * 2019-05-11 2019-08-20 苏州金螳螂幕墙有限公司 一种外挑铝板幕墙的连接结构
CN110397184A (zh) * 2019-07-26 2019-11-01 青岛科瑞新型环保材料集团有限公司 一种钢结构被动房保温结构
US11091916B2 (en) * 2019-05-07 2021-08-17 Sfs Intec Holding Ag Facade element holder and method for mounting same

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
KR101621908B1 (ko) * 2014-07-01 2016-05-17 김한나 건축 외장재용 트러스 어셈블리
JP6861108B2 (ja) * 2017-06-30 2021-04-21 ニチハ株式会社 取付具、及び建物の壁構造
CN110565893A (zh) * 2019-08-27 2019-12-13 贺州市合源粉体开发有限责任公司 一种可重复组装型室内石材干挂装置
AU2022200889B2 (en) * 2021-02-21 2023-09-07 Bilge, Henry H MR Universal z-z channel for mounting wall panels to existing wall

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DE4228338A1 (de) * 1992-04-21 1993-10-28 Hoepner Hans Dr Gebäudewand mit einer Vorsatzfassade
DE19718299A1 (de) * 1997-04-30 1998-11-05 Fischer Artur Werke Gmbh Vorrichtung zum Befestigen von Fassadenplatten
FI117484B (fi) * 2002-05-24 2006-10-31 Stonel Oy Järjestelmä julkisivulevyjen asentamiseksi
GB2403229B (en) * 2003-06-25 2007-02-28 Shackerley Sureclad

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012136731A1 (fr) * 2011-04-05 2012-10-11 Riessler Markus Système d'habillage de paroi
JP2018178581A (ja) * 2017-04-17 2018-11-15 アイジー工業株式会社 外壁改修構造
JP7058079B2 (ja) 2017-04-17 2022-04-21 アイジー工業株式会社 外壁改修構造
US11091916B2 (en) * 2019-05-07 2021-08-17 Sfs Intec Holding Ag Facade element holder and method for mounting same
CN110145061A (zh) * 2019-05-11 2019-08-20 苏州金螳螂幕墙有限公司 一种外挑铝板幕墙的连接结构
CN110397184A (zh) * 2019-07-26 2019-11-01 青岛科瑞新型环保材料集团有限公司 一种钢结构被动房保温结构

Also Published As

Publication number Publication date
WO2010065034A3 (fr) 2010-11-25
CN102282327A (zh) 2011-12-14

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