WO2010036087A2 - Method for manufacturing coffee creamer using whole bean curd - Google Patents

Method for manufacturing coffee creamer using whole bean curd Download PDF

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Publication number
WO2010036087A2
WO2010036087A2 PCT/KR2009/005580 KR2009005580W WO2010036087A2 WO 2010036087 A2 WO2010036087 A2 WO 2010036087A2 KR 2009005580 W KR2009005580 W KR 2009005580W WO 2010036087 A2 WO2010036087 A2 WO 2010036087A2
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WIPO (PCT)
Prior art keywords
tofu
coffee creamer
mixture
weight
homogenizer
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PCT/KR2009/005580
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French (fr)
Korean (ko)
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WO2010036087A3 (en
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문경화
황하진
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허의종
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Publication of WO2010036087A2 publication Critical patent/WO2010036087A2/en
Publication of WO2010036087A3 publication Critical patent/WO2010036087A3/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C11/00Milk substitutes, e.g. coffee whitener compositions
    • A23C11/02Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
    • A23C11/10Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
    • A23C11/103Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C11/00Milk substitutes, e.g. coffee whitener compositions
    • A23C11/02Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
    • A23C11/06Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing non-milk proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • A23C20/005Cheese substitutes mainly containing proteins from pulses or oilseeds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C3/00Preservation of milk or milk preparations
    • A23C3/02Preservation of milk or milk preparations by heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C3/00Preservation of milk or milk preparations
    • A23C3/04Preservation of milk or milk preparations by freezing or cooling
    • A23C3/05Preservation of milk or milk preparations by freezing or cooling in packages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • A23L11/45Soy bean curds, e.g. tofu

Definitions

  • the present invention relates to a coffee creamer manufacturing method using whole tofu, and more specifically, to prepare a coffee creamer by mixing soybean oil (crude fat) and coffee powder, oligosaccharide sucralose, sugar ester, and purified water contained in the tofu paste.
  • the frontal tofu was made by ultra-dividing stripped soybeans into granules of 325Mesh (43 ⁇ m) or more, dissolved in water, and then added to a coagulant to make tofu. Because there is no part discarded as busy, the fiber and nutrients contained in the beans are maximized.
  • the cream of milk was used to remove it, but the cream has a lot of cholesterol, and the coffee creamer used in addition to the cream of milk is 100% saturated fatty oil such as coconut oil or palm oil. It is a mixture made by adding water and food additive emulsifiers. Also, like milk cream, long-term intake of healthy cholesterol (HDL) decreases and harmful cholesterol (LDC) increases, which may cause myocardial infarction, arteriosclerosis, and high blood pressure. do.
  • HDL healthy cholesterol
  • LDC harmful cholesterol
  • the present invention has been made in view of the above-mentioned conventional defects, using a whole head tofu, which is excellent in flavor and high nutritional intake, or a functional frontal tofu mixed with fine powder or fruit extracts, such as herbal medicines, health foods, etc.
  • the purpose is to provide a natural healthy coffee creamer manufacturing method.
  • Preparing an emulsion in the form of a cream comprising a process of vacuum defoaming through; (b) an emulsion prepared in the step (a), a freeze-dried or spray-dried instant coffee powder, a whole bean curd paste, and sugar And mixing purified water, heating and dissolving through a heating device of the mixer, homogenizing at a pH of 4.7 or more, and then vacuum degassing through a defoaming device of the homogenizer, to prepare a mixture comprising: (c) sterilizing and destroying the mixture produced in step (b) through high temperature short term sterilization (HTST) and ultra high temperature instant sterilization (UHT). It is characterized in that it comprises a step of equalizing.
  • HTST high temperature short term sterilization
  • UHT ultra high temperature instant sterilization
  • a natural healthy coffee creamer by using a functional tofu mixed with fine powder or fruit extract such as whole tofu, or herbal medicine, health functional food, etc.
  • Health-oriented foods help to promote health.
  • FIG. 1 is a flow chart showing a step of manufacturing a coffee creamer containing a whole head tofu according to the present invention.
  • Figure 2 is a side view of the homogenizer and mixer according to the present invention.
  • the present invention comprises (a) mixing purified water and a sugar ester in a homogenizer, heating and dissolving it through a heating apparatus of the homogenizer, homogenizing, and then vacuum degassing through the defoaming apparatus of the homogenizer.
  • emulsion Preparing an emulsion in the form of a cream, (b) mixing the emulsion prepared in the above step (a) with a blender, lyophilized or spray-dried instant coffee powder, a whole bean curd paste, sugars and purified water, Preparing a mixture comprising heating and dissolving through a heating device, homogenizing at a pH of 4.7 or more, and then vacuum degassing through a degassing apparatus of the homogenizer, and (c) in step (b).
  • the resulting mixture is characterized in that it comprises the step of sterilization and sterilization through high temperature short term sterilization (HTST) and ultra high temperature instant sterilization (UHT).
  • HTST high temperature short term sterilization
  • UHT ultra high temperature instant sterilization
  • the content of the sugar ester is preferably 0.01 to 2% by weight, more preferably 0.01 to 1% by weight.
  • the content of the instant coffee powder is 0.5 to 2.5% by weight, the content of the tofu paste is 5 to 25% by weight and the content of sugar is 0.01 to 10% by weight, based on the weight of the mixture. desirable.
  • step (a) and the mixer of step (b) are of the same configuration and have a similar operation, but the device necessary to perform step (a) is a homogenizer and is necessary to perform step (b).
  • the apparatus will be referred to separately as a mixer.
  • the mixture is sterilized at 80 to 99 ° C. for 1 to 30 seconds in a high temperature short-term sterilization method, and sterilized at 105 to 135 ° C. for 1 to 30 seconds in an ultrahigh temperature instant sterilization method.
  • the heat dissolution is preferably performed at a temperature of 60 to 90 ° C. for 10 to 30 minutes, respectively.
  • the frontal tofu is preferably mixed with green tea, carrot, lotus root, maca, ginseng and Spirulina fine powder and one or more of fruit extracts.
  • step (d) after the hot filling (hot filling) the mixture it may further comprise a filling and cooling step of rapidly cooling to a temperature of 30 °C or less.
  • the stirring blade 1 and the cutter 2 are rotated, and dissolved by heating through an external heating device to prepare an emulsion in the form of a cream.
  • an external heating device to prepare an emulsion in the form of a cream.
  • it is heated for 10 to 30 minutes at a temperature of 60 to 90 ° C and homogenized, and is issued during homogenization by using a vacuum pump (vacuum degree of 760mmHg) outside the homogenizer and a defoaming device mounted on the top of the homogenizer Remove the bubbles.
  • the content of the sugar ester is 0.01 to 1% by weight based on the weight of the emulsion.
  • the emulsion prepared through the above process into a blender, including instant coffee powder, freeze-dried or spray-dried instant coffee powder, whole tofu paste, sugars and purified water, and then rotating the stirring blade and cutter. It is heated and dissolved through an external heating device to prepare a coffee creamer as a mixture.
  • the solution is homogenized by heating for 10 to 30 minutes at a temperature of 60 to 90 ° C, and is issued during homogenization using a vacuum pump outside the mixer and a defoaming device mounted on the top of the mixer. Remove the bubbles.
  • the content of the instant coffee powder is 0.5 to 2.5% by weight
  • the content of the tofu paste is 5 to 25% by weight
  • the content of the sugar is 0.01 to 10% by weight based on the weight of the coffee creamer as the mixture.
  • the front tofu is a frontal tofu produced by the Korean Patent Registration No. 577768 filed by the applicant of the present invention "the manufacturing system and method of whole-celled raw soybean fine powder and the frontal tofu using raw soybean micropowder",
  • a functional frontal tofu paste may be used by mixing a combination of one or more fine powders of green tea, carrot, lotus root, maca, ginseng, and spirulina, fruit extracts, and the like, to the frontal head.
  • the pH should be maintained above 4.7 using a small amount of organic acid (citric acid, apple sugar) and sodium bicarbonate Na 2 HCO 3 pH adjuster.
  • the mixture which is the coffee creamer, is then sterilized and sterilized.
  • the mixture is passed through a sterilization device through a tube and sterilized for 1 to 3 seconds at a temperature of 80 to 99 ° C. in a high temperature short time, and a temperature of 105 to 135 ° C. in an ultra high temperature. Sterilize for 1-3 seconds.
  • the filling and cooling step of hot filling the mixture after the sterilization and sterilization step at 85 ° C ⁇ 99 ° C state, and then rapidly cooled to a temperature of 30 ° C or less.
  • Hot peel with Tetra Pack, Milk Pack, Can, etc. and then cool the product to below 30 ° C in a short time to finish the head space inside the container under vacuum. .
  • the present invention has a composition as shown in Table 1, based on the solid content (12% or more per 100g) basis, which is fat, as well as protein, mineral (Mineral) isoflavones (Isoflavones), oligosaccharides (Oligosaccharides) Nutrients such as saponins, lecithin, etc. are almost soybean level, and have been found to have a very good component compared to the content of tofu produced in general.
  • Table 1 based on the solid content (12% or more per 100g) basis, which is fat, as well as protein, mineral (Mineral) isoflavones (Isoflavones), oligosaccharides (Oligosaccharides) Nutrients such as saponins, lecithin, etc. are almost soybean level, and have been found to have a very good component compared to the content of tofu produced in general.

Abstract

This invention relates to a method for manufacturing coffee creamer using whole bean curd, more specifically to a method for manufacturing coffee creamer by mixing soybean oil from whole bean curd paste, coffee powder, oligosaccharide, sucralose, sugar ester and purified water. The method for manufacturing coffee creamer containing whole bean curd paste according to the present invention comprises (a) mixing purified water and sugar esters in a homogeniser. The homogeniser is heated to melt and homogenise the mixed materials. Using vacuum, a deforming device then removes bubbles, producing a creamy emulsified solution. (b) The emulsified solution produced in step (a) together with instant coffee powder- manufactured through lyophilisation or spray drying-, whole soybean curd paste, sugar and purified water is mixed in a mixer which is heated to melt and homogenise the mixed materials at a pH of above 4.7. Using vacuum, the deforming device then removes bubbles from the melted and homogenised mixture. (c) The mixture produced in step (b) is sterilised through HTST and UHT.

Description

전두부를 이용한 커피 크리머의 제조방법Manufacturing method of coffee creamer using whole tofu
본 발명은 전두부를 이용한 커피 크리머의 제조방법에 관한 것으로서, 좀 더 상세하게는 전두부 페이스트에 함유된 대두유(조지방)와 커피 분말, 올리고당 슈크랄로스, 슈가에스테르, 정제수를 혼합하여 커피 크리머를 제조하는 전두부를 함유한 커피 크리머의 제조 방법에 관한 것이다.The present invention relates to a coffee creamer manufacturing method using whole tofu, and more specifically, to prepare a coffee creamer by mixing soybean oil (crude fat) and coffee powder, oligosaccharide sucralose, sugar ester, and purified water contained in the tofu paste. A method for producing a coffee creamer containing whole tofu.
지금까지의 식품은 제1 기능인 영양 기능과 제2 기능인 미각, 후각 등이 감각기능 위주로 취급되었다. 하지만 근래에는 상기 2가지 기능 이외에 제3의 기능을 발휘하게 되는데, 이것을 3차 기능이라 하며 생체방어, 질병의 방지와 회복, 노화억제 등의 기능이 포함된다. 여기에는 위암 및 대장암 등에 대한 위험요소가 낮은 식품인 대두 등의 식물성 식품을 꼽을 수 있는데, 그 대표적인 것이 두부이다.Until now, food has been treated mainly for sensory functions such as nutritional function as a first function and taste and smell as a second function. In recent years, however, the third function is exhibited in addition to the two functions, which are called tertiary functions, and include functions such as biological defense, disease prevention and recovery, and anti-aging. Plant foods such as soybean, which are low-risk foods for stomach and colorectal cancer, can be cited as tofu.
기존의 두부는 콩의 66%만을 이용해 만들고 나머지는 비지로 버려야 했던 것과는 달리 전두부는 탈피된 콩을 325Mesh(43㎛) 이상의 입도로 초미분화시켜서 대부분을 물에 녹여 용해한 후, 응고제를 가하여 두부를 만들기 때문에 비지로 버리는 부분이 없어 콩 속에 함유된 섬유질과 영양분을 극대로 살린 것이 특징이다.Unlike conventional tofu, which used only 66% of soybeans and the rest had to be discarded as bean curd, the frontal tofu was made by ultra-dividing stripped soybeans into granules of 325Mesh (43㎛) or more, dissolved in water, and then added to a coagulant to make tofu. Because there is no part discarded as busy, the fiber and nutrients contained in the beans are maximized.
한편, 커피는 특유의 쓴맛과 신맛을 가지고 있기 때문에 이것을 없애기 위하여 우유의 크림을 넣어 사용했으나 크림에는 콜레스테롤이 많고, 우유의 크림 외에 사용하는 커피 크리머는 코코넛 기름이나 팜유 같은 100% 포화지방산 기름을 주재료로 하여 물과 식품첨가 유화제를 넣어 만든 혼합물로서 이 또한 우유의 크림과 마찬가지로 장기적인 섭취 시 몸에 좋은 콜레스테롤(HDL)은 줄어들고 해로운 콜레스테롤(LDC)이 늘어나 심근경색, 동맥경화, 고혈압의 유발요인이 되기도 한다.On the other hand, since coffee has a characteristic bitter and sour taste, the cream of milk was used to remove it, but the cream has a lot of cholesterol, and the coffee creamer used in addition to the cream of milk is 100% saturated fatty oil such as coconut oil or palm oil. It is a mixture made by adding water and food additive emulsifiers. Also, like milk cream, long-term intake of healthy cholesterol (HDL) decreases and harmful cholesterol (LDC) increases, which may cause myocardial infarction, arteriosclerosis, and high blood pressure. do.
이와 같은 이유로 지금까지 다양한 커피 크리머를 개발을 하고 있으나 자연지향과 건강지향 등을 모두 충족시키는 커피 크리머는 아직까지 부족한 실정이다.For this reason, various coffee creamers have been developed so far, but coffee creamers satisfying both natural and health orientations are still insufficient.
본 발명은 상술한 바와 같이 종래의 제반 결함을 감안하여 이루어진 것으로, 풍미가 뛰어나면서 고영양분의 섭취가 가능한 전두부, 또는 한약재, 건강기능 식품 등의 미세분말이나 과일의 추출물을 혼합한 기능성 전두부를 이용하여 자연 건강식의 커피 크리머 제조 방법을 제공하는데 그 목적이 있다.The present invention has been made in view of the above-mentioned conventional defects, using a whole head tofu, which is excellent in flavor and high nutritional intake, or a functional frontal tofu mixed with fine powder or fruit extracts, such as herbal medicines, health foods, etc. The purpose is to provide a natural healthy coffee creamer manufacturing method.
본 발명의 전두부 페이스트를 함유한 커피 크리머 제조방법은 (a) 균질기에 정제수와 슈가에스테르를 혼합하고, 상기 균질기의 가열 장치를 통해 가열 용해하고, 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 크림 형태의 유화액을 제조하는 단계와, (b) 믹서기에 상기 (a) 단계에서 제조된 유화액과, 동결건조 또는 분무건조한 인스턴트 커피 분말과, 전두부 페이스트와, 당류 및 정제수를 혼합하고, 상기 믹서기의 가열 장치를 통해 가열 용해하고, pH 4.7 이상의 상태에서 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 혼합물을 제조하는 단계와, (c) 상기 (b) 단계에서 생성된 혼합물을 고온 단기간 살균법(HTST)과, 초고온 순간 살균법(UHT)을 통하여 살균 및 멸균하는 단계를 포함하는 것을 특징으로 하는 것이다.In the coffee creamer manufacturing method containing the whole bean curd paste of the present invention, (a) mixing purified water and sugar ester in a homogenizer, heating and dissolving it through a heating device of the homogenizer, homogenizing, and then defoaming device of the homogenizer. Preparing an emulsion in the form of a cream comprising a process of vacuum defoaming through; (b) an emulsion prepared in the step (a), a freeze-dried or spray-dried instant coffee powder, a whole bean curd paste, and sugar And mixing purified water, heating and dissolving through a heating device of the mixer, homogenizing at a pH of 4.7 or more, and then vacuum degassing through a defoaming device of the homogenizer, to prepare a mixture comprising: (c) sterilizing and destroying the mixture produced in step (b) through high temperature short term sterilization (HTST) and ultra high temperature instant sterilization (UHT). It is characterized in that it comprises a step of equalizing.
본 발명에 의하면, 풍미가 뛰어나면서 고영양분의 섭취가 가능한 전두부, 또는 한약재, 건강기능 식품 등의 미세분말이나 과일의 추출물을 혼합한 기능성 전두부를 이용하여 자연 건강식의 커피 크리머 제조가 가능하여 자연지향, 건강지향의 식품으로 건강 증진에 도움이 된다.According to the present invention, it is possible to manufacture a natural healthy coffee creamer by using a functional tofu mixed with fine powder or fruit extract such as whole tofu, or herbal medicine, health functional food, etc. Health-oriented foods help to promote health.
도 1은 본 발명에 의한 전두부를 함유한 커피 크리머의 제조 단계를 나타낸 흐름도.1 is a flow chart showing a step of manufacturing a coffee creamer containing a whole head tofu according to the present invention.
도 2는 본 발명에 의한 균질기 및 믹서기의 측면도.Figure 2 is a side view of the homogenizer and mixer according to the present invention.
하기에서 본 발명을 설명함에 있어 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다. 그리고 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서, 이는 사용자, 운용자의 의도 또는 판례 등에 따라 달라질 수 있으며, 이에 따라 각 용어의 의미는 본 명세서 전반에 걸친 내용을 토대로 해석되어야 할 것이다.In the following description of the present invention, detailed descriptions of well-known functions or configurations will be omitted if it is determined that the detailed description of the present invention may unnecessarily obscure the subject matter of the present invention. In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to intention or precedent of a user or an operator, and thus, the meaning of each term should be interpreted based on the contents throughout the present specification. will be.
먼저 본 발명은 (a) 균질기에 정제수와 슈가에스테르를 혼합하고, 상기 균질기의 가열 장치를 통해 가열 용해하고, 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 크림 형태의 유화액을 제조하는 단계와, (b) 믹서기에 상기 (a) 단계에서 제조된 유화액과, 동결건조 또는 분무건조한 인스턴트 커피 분말과, 전두부 페이스트와, 당류 및 정제수를 혼합하고, 상기 믹서기의 가열 장치를 통해 가열 용해하고, pH 4.7 이상의 상태에서 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 혼합물을 제조하는 단계와, (c) 상기 (b) 단계에서 생성된 혼합물을 고온 단기간 살균법(HTST)과, 초고온 순간 살균법(UHT)을 통하여 살균 및 멸균하는 단계를 포함하는 것을 특징으로 한다.First, the present invention comprises (a) mixing purified water and a sugar ester in a homogenizer, heating and dissolving it through a heating apparatus of the homogenizer, homogenizing, and then vacuum degassing through the defoaming apparatus of the homogenizer. Preparing an emulsion in the form of a cream, (b) mixing the emulsion prepared in the above step (a) with a blender, lyophilized or spray-dried instant coffee powder, a whole bean curd paste, sugars and purified water, Preparing a mixture comprising heating and dissolving through a heating device, homogenizing at a pH of 4.7 or more, and then vacuum degassing through a degassing apparatus of the homogenizer, and (c) in step (b). The resulting mixture is characterized in that it comprises the step of sterilization and sterilization through high temperature short term sterilization (HTST) and ultra high temperature instant sterilization (UHT).
상기 (a) 단계에서 상기 유화액의 중량을 기준으로 하여 슈가에스테르의 함유량은 0.01 ~ 2 중량%인 것이 바람직하고, 0.01 ~ 1 중량%인 것이 더욱 바람직하다.On the basis of the weight of the emulsion in the step (a), the content of the sugar ester is preferably 0.01 to 2% by weight, more preferably 0.01 to 1% by weight.
상기 (b) 단계에서 상기 혼합물의 중량을 기준으로 하여 상기 인스턴트 커피 분말의 함유량은 0.5 ~ 2.5 중량%, 상기 전두부 페이스트의 함유량은 5 ~ 25 중량%, 당류의 함유량은 0.01 ~ 10 중량%인 것이 바람직하다.In the step (b), the content of the instant coffee powder is 0.5 to 2.5% by weight, the content of the tofu paste is 5 to 25% by weight and the content of sugar is 0.01 to 10% by weight, based on the weight of the mixture. desirable.
상기 (a) 단계의 균질기와 상기 (b) 단계의 믹서기는 같은 구성으로 이루어지고, 유사한 동작을 하는 장치지만, (a) 단계를 수행하는데 필요한 장치는 균질기로, (b) 단계를 수행하는데 필요한 장치는 믹서기로 구별하여 호칭하기로 한다.The homogenizer of step (a) and the mixer of step (b) are of the same configuration and have a similar operation, but the device necessary to perform step (a) is a homogenizer and is necessary to perform step (b). The apparatus will be referred to separately as a mixer.
상기 (c) 단계에서 상기 혼합물을 고온 단기간 살균법에서는 80 ~ 99℃ 온도로 1 ~ 30초간 살균하고, 초고온 순간 살균법에서는 105 ~ 135℃ 온도로 1 ~ 30초간 멸균하는 것이 바람직하다.In the step (c), the mixture is sterilized at 80 to 99 ° C. for 1 to 30 seconds in a high temperature short-term sterilization method, and sterilized at 105 to 135 ° C. for 1 to 30 seconds in an ultrahigh temperature instant sterilization method.
상기 (a) 단계와 상기 (b) 단계에서 가열 용해 시 각각 60 ~ 90℃ 온도로 10 ~ 30분간 가열하는 것이 바람직하다.In the step (a) and the step (b), the heat dissolution is preferably performed at a temperature of 60 to 90 ° C. for 10 to 30 minutes, respectively.
상기 (b) 단계에서 전두부는 녹차, 당근, 연근, 마카, 인삼 및 스피룰리나(Spirulina)의 미세분말과, 과일 추출물 중 하나 이상으로 조합하여 혼합된 것이 바람직하다.In the step (b), the frontal tofu is preferably mixed with green tea, carrot, lotus root, maca, ginseng and Spirulina fine powder and one or more of fruit extracts.
상기 (d) 단계 후 상기 혼합물을 핫 필링(hot filling)한 다음, 30℃ 이하의 온도로 급속 냉각하는 충진 및 냉각 단계를 더 포함할 수도 있다.After the step (d) after the hot filling (hot filling) the mixture, it may further comprise a filling and cooling step of rapidly cooling to a temperature of 30 ℃ or less.
이하 본 발명의 바람직한 일 실시예를 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the present invention will be described.
균질기에 정제수와 함께 슈가에스테르를 서서히 투입하면서 교반날개(1)와 커터(2)를 회전시키고 외부의 가열 장치를 통해 가열 용해를 하여 크림 형태의 유화액을 제조한다. 가열 용해 시에는 60 ~ 90℃ 온도로 10 ~ 30분간 가열을 하여 균질을 하고, 균질기 외부의 진공펌프(진공도 760㎜Hg)와 균질기의 상단에 장착된 탈포 장치를 이용하여 균질 시 발행되는 거품을 제거한다.While slowly adding sugar ester with purified water to a homogenizer, the stirring blade 1 and the cutter 2 are rotated, and dissolved by heating through an external heating device to prepare an emulsion in the form of a cream. In the case of heat melting, it is heated for 10 to 30 minutes at a temperature of 60 to 90 ° C and homogenized, and is issued during homogenization by using a vacuum pump (vacuum degree of 760mmHg) outside the homogenizer and a defoaming device mounted on the top of the homogenizer Remove the bubbles.
이때 상기 유화액의 중량을 기준으로 하여 슈가에스테르의 함유량은 0.01 ~ 1 중량%이다.At this time, the content of the sugar ester is 0.01 to 1% by weight based on the weight of the emulsion.
상기 과정을 거쳐 제조한 유화액을 믹서기에 넣고, 동결건조(Freeze Drying) 또는 분무건조(Spray Drying) 한 인스턴트 커피 분말과, 전두부 페이스트와, 당류 및 정제수를 포함하여 넣은 다음 교반날개와 커터를 회전시키고 외부의 가열 장치를 통해 가열 용해를 하여 혼합물인 커피 크리머를 제조한다. 이전 단계인 유화액 제조 때와 같이 가열 용해 시에는 60 ~ 90℃ 온도로 10 ~ 30분간 가열을 하여 균질을 하고, 믹서기 외부의 진공펌프와 믹서기의 상단에 장착된 탈포 장치를 이용하여 균질 시 발행되는 거품을 제거한다.Put the emulsion prepared through the above process into a blender, including instant coffee powder, freeze-dried or spray-dried instant coffee powder, whole tofu paste, sugars and purified water, and then rotating the stirring blade and cutter. It is heated and dissolved through an external heating device to prepare a coffee creamer as a mixture. When dissolving as in the previous step of preparing the emulsion, the solution is homogenized by heating for 10 to 30 minutes at a temperature of 60 to 90 ° C, and is issued during homogenization using a vacuum pump outside the mixer and a defoaming device mounted on the top of the mixer. Remove the bubbles.
이때 상기 혼합물인 커피 크리머의 중량을 기준으로 하여 상기 인스턴트 커피 분말의 함유량은 0.5 ~ 2.5 중량%, 상기 전두부 페이스트의 함유량은 5 ~ 25 중량%, 당류의 함유량은 0.01 ~ 10 중량%이다.At this time, the content of the instant coffee powder is 0.5 to 2.5% by weight, the content of the tofu paste is 5 to 25% by weight, and the content of the sugar is 0.01 to 10% by weight based on the weight of the coffee creamer as the mixture.
상기 전두부는 본 발명의 출원인이 출원한 대한민국 특허등록 제577768호인 “전지 활성 생콩 미세분말의 제조시스템 및 방법과 생 콩 미세분말을 이용한 전두부의 제조시스템 및 방법”에 의해 생산된 전두부를 이용하고, 이때 생산되는 전두부에 녹차, 당근, 연근, 마카, 인삼 및 스피룰리나(Spirulina)의 미세분말과, 과일 추출물 등을 하나 이상으로 조합하여 혼합한 기능성 전두부 페이스트를 사용할 수도 있다.The front tofu is a frontal tofu produced by the Korean Patent Registration No. 577768 filed by the applicant of the present invention "the manufacturing system and method of whole-celled raw soybean fine powder and the frontal tofu using raw soybean micropowder", In this case, a functional frontal tofu paste may be used by mixing a combination of one or more fine powders of green tea, carrot, lotus root, maca, ginseng, and spirulina, fruit extracts, and the like, to the frontal head.
한편 전두부 단백질의 동전점을 방지하기 위하여 pH 조절제인 유기산(구연산, 사과당), 중탄산나트륨 계열인 Na2 HCO3를 미량 사용하여 pH를 4.7 이상으로 유지해야 한다.On the other hand, in order to prevent the coin point of the frontal protein, the pH should be maintained above 4.7 using a small amount of organic acid (citric acid, apple sugar) and sodium bicarbonate Na 2 HCO 3 pH adjuster.
이후 상기 혼합물인 커피 크리머는 살균 및 멸균 단계를 거친다.The mixture, which is the coffee creamer, is then sterilized and sterilized.
상기 혼합물을 관을 통해 살균 장치를 지나게 하여 고온 단기간 살균법(High Temperature Short Time)에서는 80 ~ 99℃ 온도로 1 ~ 3초간 살균하고, 초고온 순간 살균법(Ultra High Temperature)에서는 105 ~ 135℃ 온도로 1 ~ 3초간 멸균한다.The mixture is passed through a sterilization device through a tube and sterilized for 1 to 3 seconds at a temperature of 80 to 99 ° C. in a high temperature short time, and a temperature of 105 to 135 ° C. in an ultra high temperature. Sterilize for 1-3 seconds.
최종적으로, 상기 살균 및 멸균 단계를 거친 혼합물을 85℃~99℃ 상태에서 핫 필링(hot filling)한 다음, 30℃ 이하의 온도로 급속 냉각하는 충진 및 냉각 단계를 더 포함한다.Finally, the filling and cooling step of hot filling the mixture after the sterilization and sterilization step at 85 ° C ~ 99 ° C state, and then rapidly cooled to a temperature of 30 ° C or less.
테트라팩(Tetra Pack), 우유용팩(Pack), 캔 등으로 핫 필링을 한 다음 빠른 시간 안에 품온이 30℃ 이하가 되도록 냉각시켜서 용기 내부의 상부 공간(Head Space)을 진공 상태가 되게 하여 마무리한다.Hot peel with Tetra Pack, Milk Pack, Can, etc., and then cool the product to below 30 ° C in a short time to finish the head space inside the container under vacuum. .
한편, 본 발명에서는 전두부를 고형분(100g 당 12% 이상)기준으로 볼 때 하기 표 1과 같은 조성을 가지게 되는데, 이는 지방은 물론 단백질, 미네랄(Mineral)성분인 이소플라본(Isoflavones), 올리고당(Oligosaccharides), 사포닌(Saponins), 레시틴(Lecithin)등의 영양분이 거의 생대두 수준인 것으로서, 일반적으로 생산되는 두부와의 함량과 비교하여 볼 때 매우 우수한 성분이 있는 것으로 판명되었다.On the other hand, the present invention has a composition as shown in Table 1, based on the solid content (12% or more per 100g) basis, which is fat, as well as protein, mineral (Mineral) isoflavones (Isoflavones), oligosaccharides (Oligosaccharides) Nutrients such as saponins, lecithin, etc. are almost soybean level, and have been found to have a very good component compared to the content of tofu produced in general.
또한, 이소플라본 및 올리고당의 함량과 사포닌 및 레시틴, 표 2에 나타난 바와 같은 미국 식품의약국(FDA)의 1일 권장치를 웃도는 수준임을 확인할 수 있다.In addition, the content of isoflavones and oligosaccharides and saponins and lecithin, it can be seen that the level exceeds the daily recommendation of the US Food and Drug Administration (FDA) as shown in Table 2.
표 1 성분함량(㎎/100g)
조성 단위 전두부 일반두부
조단백질 % 37 12.2133%를 비지로 버림
조지방 % 18 5.9433%를비지로 버림
이소플라본 27.47 9.69
올리고당 277.07 176
사포닌 27.63 0.1
레시틴 29.96 거의없음
Table 1 Ingredient Content (mg / 100g)
Furtherance unit Whole tofu General tofu
Crude protein % 37 12.2133% busy
Crude fat % 18 5.9433% discarded
Isoflavones Mg 27.47 9.69
oligosaccharide Mg 277.07 176
Saponin Mg 27.63 0.1
lecithin Mg 29.96 Almost none
표 2
Serving SizeServing Supplement Facts3 oz(85g)About 3 1/2 % Daily Value
Isoflavones 25mg
Oligosaccharides 235mg
Saponins 25mg
Lecithin 25mg
* Percent Daily Values are based on a 2,000 calorie diet† Daily Values not established
TABLE 2
Serving SizeServing Supplement Facts 3 oz (85 g) % Daily Value
Isoflavones 25mg
Oligosaccharides 235 mg
Saponins 25mg
Lecithin 25mg
* Percent Daily Values are based on a 2,000 calorie diet † Daily Values not established
이상과 같이 본 발명은, 비록 한정된 실시 예와 도면에 의해 설명되었으나, 본 명세서 및 청구범위에 사용되는 용어나 단어는 통상적이거나 사전적인 의미로 한정되어 해석되어서는 아니 되며, 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야 한다.As described above, the present invention, although described by the limited embodiments and drawings, terms or words used in the present specification and claims are not limited to the ordinary or dictionary meanings and should not be interpreted, the technical spirit of the present invention It should be interpreted as meanings and concepts that correspond
따라서, 본 명세서에 기재된 실시 예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시 예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등 물과 변형 예들이 있을 수 있음을 이해하여야 한다.Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiment of the present invention, and do not represent all of the technical idea of the present invention, which can be replaced at the time of the present application It should be understood that there may be various equivalents and variations.

Claims (7)

  1. (a) 균질기에 정제수와 슈가에스테르를 혼합하고, 상기 균질기의 가열 장치를 통해 가열 용해하고, 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 크림 형태의 유화액을 제조하는 단계와,(a) a cream-type emulsion comprising mixing purified water and a sugar ester in a homogenizer, heating and dissolving it through a heating device of the homogenizer, homogenizing, and then vacuum degassing through a defoaming device of the homogenizer. Manufacturing the step;
    (b) 믹서기에 상기 (a) 단계에서 제조된 유화액과, 동결건조 또는 분무건조한 인스턴트 커피 분말과, 전두부 페이스트와, 당류 및 정제수를 혼합하고, 상기 믹서기의 가열 장치를 통해 가열 용해하고, pH 4.7 이상의 상태에서 균질화를 한 다음, 상기 균질기의 탈포 장치를 통해 진공 탈포하는 과정을 포함하여 이루어지는 혼합물을 제조하는 단계와,(b) mixing the emulsion prepared in step (a), the lyophilized or spray-dried instant coffee powder, the frontal tofu paste, sugars and purified water in a blender, and heating and dissolving it in a heating apparatus of the blender, pH 4.7 Preparing a mixture comprising homogenizing in the above state, followed by vacuum degassing through the defoaming apparatus of the homogenizer;
    (c) 상기 (b) 단계에서 생성된 혼합물을 고온 단기간 살균법(HTST)과, 초고온 순간 살균법(UHT)을 통하여 살균 및 멸균하는 단계를 포함하는 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.(c) sterilizing and sterilizing the mixture produced in step (b) through high temperature short term sterilization (HTST) and ultra high temperature instant sterilization (UHT). Manufacturing method.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 (a) 단계에서 상기 유화액의 중량을 기준으로 하여 슈가에스테르의 함유량은 0.01 ~ 2 중량%인 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.The method of producing a coffee creamer containing a front tofu, characterized in that the content of the sugar ester in the step (a) based on the weight of the emulsion is 0.01 to 2% by weight.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 (b) 단계에서 상기 혼합물의 중량을 기준으로 하여 상기 인스턴트 커피 분말의 함유량은 0.5 ~ 2.5 중량%, 상기 전두부 페이스트의 함유량은 5 ~ 25 중량%, 당류의 함유량은 0.01 ~ 10 중량%인 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.The content of the instant coffee powder is 0.5 to 2.5% by weight, the content of the tofu paste is 5 to 25% by weight and the content of sugar is 0.01 to 10% by weight based on the weight of the mixture in step (b). Method for producing a coffee creamer containing a whole tofu characterized in that.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 (c) 단계에서 상기 혼합물을 고온 단기간 살균법에서는 80 ~ 99℃ 온도로 1 ~ 30초간 살균하고, 초고온 순간 살균법에서는 105 ~ 135℃ 온도로 1 ~ 30초간 멸균하는 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.In the step (c) the mixture is sterilized for 1 to 30 seconds at a high temperature short-term sterilization method at 80 ~ 99 ℃ temperature, sterilization for 1 to 30 seconds at 105 ~ 135 ℃ temperature in an ultra-high temperature instant sterilization method Method for producing a coffee creamer containing.
  5. 청구항 1에 있어서,The method according to claim 1,
    상기 (a) 단계와 상기 (b) 단계에서 가열 용해 시 각각 60 ~ 90℃ 온도로 10 ~ 30분간 가열하는 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.The method of manufacturing a coffee creamer containing a front tofu, characterized in that for 10 to 30 minutes heating at 60 ~ 90 ℃ temperature when melting in the step (a) and (b).
  6. 청구항 1에 있어서,The method according to claim 1,
    상기 (b) 단계에서 전두부는 녹차, 당근, 연근, 마카, 인삼 및 스피룰리나(Spirulina)의 미세분말과, 과일 추출물 중 하나 이상으로 조합하여 혼합된 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.In the step (b), the whole tofu is a method of producing a coffee creamer containing a whole bean curd, characterized in that the green tea, carrot, lotus root, maca, ginseng and spirulina (Spirulina) fine powder and fruit extracts are combined and mixed in combination with at least one .
  7. 청구항 1에 있어서,The method according to claim 1,
    상기 (d) 단계 후 상기 혼합물을 핫 필링(hot filling)한 다음, 30℃ 이하의 온도로 급속 냉각하는 충진 및 냉각 단계를 더 포함하는 것을 특징으로 하는 전두부를 함유한 커피 크리머의 제조방법.Hot filling the mixture after the step (d), and then the filling and cooling step of rapidly cooling to a temperature of 30 ℃ or less further comprising a coffee creamer containing a front tofu.
PCT/KR2009/005580 2008-09-29 2009-09-29 Method for manufacturing coffee creamer using whole bean curd WO2010036087A2 (en)

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