WO2010012348A3 - Verfahren zur herstellung eines verbundbauteils aus kunststoff, nach diesem verfahren hergestelltes verbundbauteil und verwendung eines solchen - Google Patents

Verfahren zur herstellung eines verbundbauteils aus kunststoff, nach diesem verfahren hergestelltes verbundbauteil und verwendung eines solchen Download PDF

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Publication number
WO2010012348A3
WO2010012348A3 PCT/EP2009/004794 EP2009004794W WO2010012348A3 WO 2010012348 A3 WO2010012348 A3 WO 2010012348A3 EP 2009004794 W EP2009004794 W EP 2009004794W WO 2010012348 A3 WO2010012348 A3 WO 2010012348A3
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WO
WIPO (PCT)
Prior art keywords
component
composite component
produced
producing
plastic
Prior art date
Application number
PCT/EP2009/004794
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English (en)
French (fr)
Other versions
WO2010012348A8 (de
WO2010012348A2 (de
Inventor
Dirk Legler
Jan WOKÖCK
Adam Wagner
Thomas Peter
Michael Kölbl
Thomas Stemmer
Petra Heuser
Detlev Mies
Hans-Jürgen LIEBIG
Original Assignee
Webasto Ag
Bayer Materialscience Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Webasto Ag, Bayer Materialscience Ag filed Critical Webasto Ag
Priority to JP2011520341A priority Critical patent/JP2011529803A/ja
Priority to US13/002,633 priority patent/US20110262703A1/en
Priority to EP09776931A priority patent/EP2303552A2/de
Priority to CN2009801308708A priority patent/CN102112295A/zh
Publication of WO2010012348A2 publication Critical patent/WO2010012348A2/de
Publication of WO2010012348A3 publication Critical patent/WO2010012348A3/de
Publication of WO2010012348A8 publication Critical patent/WO2010012348A8/de

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/08Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B62D29/043Superstructures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0228Aromatic vinyl resin, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/025Polyolefin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/02Cellular or porous
    • B32B2305/024Honeycomb
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/08Glass
    • B32B2315/085Glass fiber cloth or fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness

Abstract

Die Erfindung betrifft ein Verfahren zur Herstellung eines Verbundbauteils (100), mit folgenden Verfahrensschritten: 1.1 Herstellung eines Dekorverbunds (110) aus wenigstens einer Trägerschicht (114) und wenigstens einer Farbgebenden Schicht (112), 1.2- Herstellung eines Strukturverbunds (130) aus wenigstens einer Deckschicht (132; 136) und wenigstens einem mit dieser verbundenen Abstandshalter (134), 1.3 Einbringen einer Verbindungsschicht (120) zwischen Dekorverbund (110) und Strukturverbund (130), und 1.4 Zusammenfügen des Strukturverbunds (130) und des Dekorverbunds (110) unter Aushärtung der Verbindungsschicht (120).
PCT/EP2009/004794 2008-08-01 2009-07-02 Verfahren zur herstellung eines verbundbauteils aus kunststoff, nach diesem verfahren hergestelltes verbundbauteil und verwendung eines solchen WO2010012348A2 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2011520341A JP2011529803A (ja) 2008-08-01 2009-07-02 プラスチックから複合材構成要素を製造するための方法、その方法に従って製造された複合材構成要素、およびそのような複合材構成要素の使用
US13/002,633 US20110262703A1 (en) 2008-08-01 2009-07-02 Process for producing a composite component from plastic, composite component produced by this process and use of such a component
EP09776931A EP2303552A2 (de) 2008-08-01 2009-07-02 Verfahren zur herstellung eines verbundbauteils aus kunststoff, nach diesem verfahren hergestelltes verbundbauteil und verwendung eines solchen
CN2009801308708A CN102112295A (zh) 2008-08-01 2009-07-02 用于由塑料制造复合部件的方法、按该方法制成的复合部件以及这种复合部件的应用

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008035918.1 2008-08-01
DE102008035918A DE102008035918A1 (de) 2008-08-01 2008-08-01 Verfahren zur Herstellung eines Verbundbauteils aus Kunststoff und nach diesem Verfahren hergestelltes Verbundbauteil

Publications (3)

Publication Number Publication Date
WO2010012348A2 WO2010012348A2 (de) 2010-02-04
WO2010012348A3 true WO2010012348A3 (de) 2010-07-22
WO2010012348A8 WO2010012348A8 (de) 2011-02-17

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PCT/EP2009/004794 WO2010012348A2 (de) 2008-08-01 2009-07-02 Verfahren zur herstellung eines verbundbauteils aus kunststoff, nach diesem verfahren hergestelltes verbundbauteil und verwendung eines solchen

Country Status (6)

Country Link
US (1) US20110262703A1 (de)
EP (1) EP2303552A2 (de)
JP (1) JP2011529803A (de)
CN (1) CN102112295A (de)
DE (1) DE102008035918A1 (de)
WO (1) WO2010012348A2 (de)

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DE102012220304B4 (de) * 2012-11-08 2022-09-29 Bayerische Motoren Werke Aktiengesellschaft Verfahren zur Herstellung eines Sandwichbauteils
CN104275836A (zh) * 2013-07-06 2015-01-14 周挺 一种酒窝形状蜂窝中空板及其制造方法
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US10132597B2 (en) * 2013-12-18 2018-11-20 Plaskolite Massachusetts, Llc Ballistic-resistant structural insulated panels
EP2955015B1 (de) 2014-03-27 2018-10-17 Sekisui Plastics Co., Ltd. Harzverbundstoff und verfahren zur herstellung eines harzverbundstoffes
FR3023822B1 (fr) * 2014-07-21 2016-08-05 Mecaplast France Procede de fabrication d’un ensemble en matiere plastique
PL3037247T3 (pl) * 2014-12-22 2018-07-31 Magna Steyr Fahrzeugtechnik Ag & Co Kg Sposób wytwarzania elementu sandwiczowego
CN106143644B (zh) * 2015-03-25 2019-07-09 佛吉亚汽车实业 制造结构件,尤其汽车结构件的方法以及相应的结构件
DE102016102678A1 (de) 2016-02-16 2017-08-17 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Strömungsleitelement für ein Fahrzeug
CN105923057B (zh) * 2016-04-25 2018-05-01 武汉理工大学 一种fsae赛车曲面出气口扩散器
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DE102017004313A1 (de) * 2017-05-05 2018-11-08 Webasto SE Fahrzeugaußenflächenbauteil und Verfahren zum Herstellen eines Fahrzeugaußenflächenbauteils
DE102018115241B4 (de) * 2018-06-25 2024-04-25 Webasto SE Fahrzeug-PU-Composite-Bauteil mit einem eine Wabenstruktur aufweisenden Schichtaufbau und Verfahren zu dessen Herstellung
DE102018115242A1 (de) * 2018-06-25 2020-01-02 Webasto SE Fahrzeugaußenflächenbauteil und Verfahren zum Herstellen eines Fahrzeugaußenflächenbauteils
EP3597389A1 (de) * 2018-07-18 2020-01-22 PARAT Beteiligungs GmbH Verfahren zur herstellung eines flächenhaften bauelementes mit integrierten solarzellen und bauelement mit integrierten solarzellen
US10926809B2 (en) * 2018-08-23 2021-02-23 Gemini Group, Inc. Multi-dimensional load structure
JP7185779B2 (ja) * 2018-11-19 2022-12-07 ブライト ライト ストラクチャーズ エルエルシー sp2炭素含有材料を内部に有する樹脂層を含む熱放出性の低い高強度の部材
DE102019001601A1 (de) * 2019-03-08 2020-09-10 Holzbearbeitung Kraus GmbH Leichtbauplatte
CN109911023A (zh) * 2019-03-11 2019-06-21 杭州如墨科技有限公司 一种gmt材料制备的机舱盖结构及其组装方法
DE102019121764A1 (de) * 2019-08-13 2021-02-18 Webasto SE Fahrzeug-Sandwichbauteil und Verfahren zum Herstellen eines Fahrzeug-Sandwichbauteils
DE102020103087A1 (de) * 2020-02-06 2021-08-12 Georg Fritzmeier - GmbH & Co. KG Verfahren zur Herstellung eines Karosseriebauteils und Karosseriebauteil

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Also Published As

Publication number Publication date
CN102112295A (zh) 2011-06-29
JP2011529803A (ja) 2011-12-15
EP2303552A2 (de) 2011-04-06
WO2010012348A8 (de) 2011-02-17
WO2010012348A2 (de) 2010-02-04
US20110262703A1 (en) 2011-10-27
DE102008035918A1 (de) 2010-02-04

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