WO2010012149A1 - 车辆用水冷却电机 - Google Patents
车辆用水冷却电机 Download PDFInfo
- Publication number
- WO2010012149A1 WO2010012149A1 PCT/CN2009/000574 CN2009000574W WO2010012149A1 WO 2010012149 A1 WO2010012149 A1 WO 2010012149A1 CN 2009000574 W CN2009000574 W CN 2009000574W WO 2010012149 A1 WO2010012149 A1 WO 2010012149A1
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- WO
- WIPO (PCT)
- Prior art keywords
- water
- motor
- circumferential
- cooling
- motor casing
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/203—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium specially adapted for liquids, e.g. cooling jackets
Definitions
- the present invention relates to a water-cooling motor for an industrial vehicle, and more particularly to a motor using a water-cooling method for use in an engineering vehicle such as an electric drive loader, an excavator or a forklift.
- the electric drive of an engineering vehicle refers to the drive train that drives the electric motor by electric energy and then drives the drive wheel to travel.
- the electric energy may be the electric energy generated by the engine to drive the generator, or the electric energy from the battery.
- the motors that are generally required to be used are small in size and have good heat dissipation performance in order to arrange the transmission system reasonably and efficiently.
- the conventional air-cooled motor is difficult to meet the requirements of this type due to its large size and poor heat dissipation.
- the object of the present invention is to overcome the above-mentioned deficiencies, and to provide a water-cooled motor for a vehicle which has a small volume, good heat dissipation performance, and can meet the requirements for use of an electric transmission engineering vehicle.
- the motor casing, the stator core, the stator winding, the rotor, the motor shaft and the end cover are arranged.
- the motor shaft is disposed in the motor casing, the rotor is mounted on the motor shaft, and the stator winding is installed outside the rotor.
- a stator composed of a stator core, the end cover is mounted at an end of the motor casing, characterized in that a cooling water chamber, a cooling water chamber and a water inlet provided on the motor casing are disposed between the motor casing and the stator core Connected to the water outlet.
- the stator core is fixedly connected to the circumferential water tank, and the two sides of the circumferential water tank are connected with a side plate, and the outer surface of the side plate is processed with a sealing groove.
- the circumferential water tank is connected with an axial partition and a circumferential hoop is connected, and the axial partition and the hoop divide the cooling water chamber into two cavities.
- the hoops are provided at least one or more.
- a water collecting chamber is disposed above the motor casing, and a longitudinal rib plate is disposed in the water collecting chamber, and the longitudinal rib plate is located corresponding to the partition plate, and the longitudinal rib plate divides the water collecting chamber into two water chambers, one water chamber It is connected to the water inlet and the other water chamber is connected to the water outlet.
- the cooling water chamber may be disposed on a motor casing.
- the inner surface of the motor casing is provided with a circumferential annular groove, and the circumferential annular groove is provided with a circumferential dividing plate, and the circumferential dividing plate is provided at least one or more.
- the motor casing is provided with a sealing groove, and a sealing ring is installed in the sealing groove.
- the outer surface of the stator core is fixedly connected with a circumferential ring plate.
- the invention provides a cooling water chamber between the motor casing and the stator, and is changed from the general air cooling mode to the water cooling mode, the cooling speed is fast, the motor temperature rise is low, the safety is high, the copper loss of the motor is low, and the motor is hot.
- the resistance is small and the efficiency is increased by 3% ⁇ 12%.
- the cooling water chamber of the present invention adopts a circumferential water tank fixed on the stator, and an axial partition plate is arranged in the circumferential water tank to separate the inlet water from the water outlet, and the cooling water entering from the water inlet is forced to circle around the casing of the motor. After that, it flows out from the water outlet to enhance the cooling effect.
- one or more circumferential hoops are provided to divide the trough into multiple chambers in the axial direction to make the cooling more uniform.
- the sealing groove and sealing ring provided on the side plate of the water tank prevent leakage of cooling water.
- the cooling water chamber of the present invention adopts a circumferential ring groove disposed on the inner surface of the motor casing, and a circumferential partition plate is disposed in the circumferential ring groove, and the ring groove is divided into a plurality of chambers in the axial direction to make the cooling more uniform.
- Figure 1 is a cross-sectional view showing a first embodiment of the structure of the present invention.
- Figure 2 is a cross-sectional view taken along line A-A of Figure 1.
- Figure 3 is a cross-sectional view of the cooling water chamber of Figure 1.
- Figure 4 is a plan view of Figure 3.
- Figure 5 is a cross-sectional view showing a second embodiment of the structure of the present invention.
- the present invention is a first embodiment. It mainly comprises end cap 1, motor shaft 2, motor casing 3, axial partition 4, stator core 5, stator winding 6, rotor 7, sealing ring 8, cooling water chamber 9, circumferential hoop 10, circumferential sink 11. Water collecting chamber 12, water inlet 13, longitudinal rib 14, water outlet 15, side plate 16, and sealing groove 17, and the like.
- the present invention employs a motor shaft 2 disposed within the motor casing 3, and a rotor 7 is mounted on the motor shaft 2, the rotor bore being comprised of a rotor core and a rotor winding.
- a stator composed of a stator winding 6 and a stator core 5 is mounted outside the rotor 7, and an end cover 1 is mounted at an end of the motor casing 3, and a cooling water chamber 9 is disposed between the motor casing 3 and the stator core 5, and cooling water is provided.
- the cavity 9 is connected to the water inlet 13 and the water outlet 15 provided on the motor casing 3, and the water inlet 13 and the water outlet 15 are connected to a water cooling circuit on the vehicle.
- the cooling water chamber 9 includes a circumferential water tank 11 fixedly coupled to the stator core 5.
- the circumferential water tank 11 is wound into a cylinder by a stainless steel plate attached to the stator core 5, and is then integrated with the stator core 5.
- Side plates 16 are also welded to both ends of the circumferential water tank 11, and a sealing groove 17 is formed on the outer surface of the side plates 16.
- the circumferential water tank 11 is connected to the axial partition 4, and a circumferential hoop 10 is welded into the circumferential water tank 11, and the axial partition 4 and the circumferential hoop 10 divide the cooling water chamber 9 into two cavities.
- the circumferential hoop 10 can also have more than one.
- a water collecting chamber 12 is disposed above the motor casing 3, and a longitudinal rib 14 is disposed in the water collecting chamber 12, and the longitudinal rib 14 is positioned corresponding to the axial partition 4.
- the longitudinal rib 14 divides the water collecting chamber 12 into two water chambers, one water chamber connected to the water inlet 13 and the other water chamber connected to the water outlet 15.
- the cooling water enters from the water inlet 13 on the water collecting chamber 12. Due to the joint action of the longitudinal rib 14 and the axial partition 4, the cooling water chamber 9 along the motor is circled once and then discharged from the water collecting chamber 12. The nozzle 15 flows out, and the cooling effect is remarkable.
- a liquid seal is provided between the circumferential water tank 11 and the motor casing 3.
- a seal ring 8 is installed in the seal groove 17 of the side plate 16. The sealing groove 17 and the sealing ring 8 can be respectively disposed two or more times to enhance the sealing effect.
- FIG. 5 it is a second embodiment of the present invention. It differs from the first embodiment in that the cooling water chamber 9 is placed on the motor casing 3.
- the specific structure includes a circumferential ring groove 18 on the inner surface of the motor casing 3 and a circumferential ring plate 20 on the outer surface of the stator core 5.
- a circumferential partitioning plate 19 is provided in the circumferential ring groove 18, and the circumferential dividing plate 19 may be provided one or more.
- a seal groove is provided in the motor casing 3, and a seal ring 8 is installed in the seal groove to form a liquid seal between the circumferential ring plate 20 and the motor casing 3 to prevent leakage of the cooling water.
- the invention can be applied to an engineering vehicle such as an electric drive loader, an excavator or a forklift.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Cooling System (AREA)
- Motor Or Generator Frames (AREA)
Description
车辆用水冷却电机
技术领域
本发明涉及一种工程车辆用水冷却电机, 具体地说可广泛用于电传动的 装载机、 挖掘机、 叉车等工程车辆上使用的使用水冷却方式的电机。
背景技术
工程车辆的电传动, 是指由电能驱动电动机, 再由电动机带动驱动轮行 走的传动系。 其中电能可以是发动机带动发电机所发出的电能, 也可以是来 自于蓄电池的电能。 对于采用电传动的工程车辆, 由于其底盘空间有限, 一 般要求使用的电机的体积较小, 并且散热性能好, 以便合理、 有效地布置传 动系。 但常规的采用风冷的电机由于体积大、 散热效果差, 从而难以满足此 种场合使用。
发明内容
本发明的目的在于克服上述不足之处, 从而提供一种体积小、 散热性能 好, 且能满足电传动工程车辆使用要求的车辆用水冷却电机。
按照本发明提供的技术方案, 其包括电机机壳、 定子铁芯、 定子绕组、 转子、 电机轴及端盖, 电机轴设置在电机机壳内, 在电机轴上安装转子, 转 子外安装定子绕组与定子铁芯组成的定子, 端盖安装在电机机壳端部, 特征 是所述电机机壳与定子铁芯之间设置有冷却水腔, 冷却水腔与设置在电机机 壳上的进水口及出水口相连。
所述定子铁芯与周向水槽固定连接, 所述周向水槽的两端连接有侧板, 侧板的外表面上加工有密封槽。 所述周向水槽内连接轴向隔板及连接有周向 环箍, 轴向隔板与环箍将冷却水腔分成二个腔体。 所述环箍至少设置一道或 一道以上。
所述电机机壳上方设置有集水腔, 集水腔内设置纵向筋板, 纵向筋板的 位置与隔板相对应, 所述纵向筋板将集水腔分成两个水腔, 一个水腔与进水 口相连, 另一个水腔与出水口相连。
所述冷却水腔可设置在电机机壳上。 所述电机机壳内表面上设有周向环 槽, 周向环槽内设置有周向分隔板, 周向分隔板至少设置一道或一道以上。 所述电机机壳上设置有密封槽, 密封槽内安装密封圈。
所述定子铁芯外表面的固定连接有周向环板。
本发明与已有技术相比具有以下优点:
1. 本发明在电机机壳与定子之间设置冷却水腔, 由一般的风冷方式改为 水冷却方式, 冷却速度快, 电机温升低, 安全性高, 电机铜损耗低, 电机热 态电阻小, 效率提高 3%~12%。
2. 本发明的冷却水腔采用固定在定子上周向水槽,周向水槽内设置轴向 隔板,将进水与出水隔开,强制从进水口进入的冷却水绕电机的机壳一圈后, 再从出水口流出, 从而加强冷却效果。
3. 除了在周向水槽内设置轴向隔板外,还设置一道或一道以上的周向环 箍, 在轴向将水槽分为多个腔室, 使冷却更均匀。
4. 水槽侧板上设置的密封槽及密封圈防止冷却水的渗漏。
5. 本发明的冷却水腔采用设置在电机机壳内表面上的周向环槽,周向环 槽内设置周向分隔板, 在轴向上将环槽分为多个腔室, 使冷却更均匀。
6. 电机机壳上设置的密封槽及密封圈可防止冷却水的渗漏。
7. 电机机壳上设置集水腔, 可临时储存流入的冷水和流出的热水, 保证 冷却水的循环使用。
附图说明
图 1为本发明结构第一种实施例的剖视图。
图 2为图 1中的 A-A剖视图。
图 3为图 1中的冷却水腔的剖视图。
图 4为图 3的俯视图。
图 5为本发明结构第二种实施例的剖视图。
具体实施方式
下面本发明将结合附图中的实施例作进一步描述:
如图 1至图 4所示, 本发明为的第一种实施例。 其主要包括端盖 1、 电 机轴 2、 电机机壳 3、 轴向隔板 4、 定子铁芯 5、 定子绕组 6、 转子 7、 密封圈 8、 冷却水腔 9、 周向环箍 10、 周向水槽 11、 集水腔 12、 进水口 13、 纵向筋 板 14、 出水口 15、 侧板 16及密封槽 17等。
本发明采用电机轴 2设置在电机机壳 3内, 在电机轴 2上安装转子 7, 所述转子 Ί由转子铁芯和转子绕组组成。 转子 7外安装定子绕组 6与定子铁 芯 5组成的定子, 端盖 1安装在电机机壳 3端部, 所述电机机壳 3与定子铁 芯 5之间设置有冷却水腔 9, 冷却水腔 9与设置在电机机壳 3上的进水口 13 及出水口 15相连, 进水口 13及出水口 15接入车辆上的水冷却回路。
本发明的第一种实施例中, 所述冷却水腔 9包括与定子铁芯 5固定连接 的周向水槽 11。 周向水槽 11 由不锈钢板贴在定子铁芯 5上卷成圆筒, 再与 定子铁芯 5悍成一体。 周向水槽 11的两端还焊接有侧板 16, 侧板 16的外表 面上加工有密封槽 17。 周向水槽 11内悍接轴向隔板 4, 周向水槽 11内还焊 接有一道周向环箍 10, 轴向隔板 4与周向环箍 10将冷却水腔 9分成二个腔 体。 当然, 周向环箍 10也可以有一道以上。
电机机壳 3上方设置有集水腔 12, 集水腔 12内设置有纵向筋板 14, 纵 向筋板 14的位置与轴向隔板 4相对应。纵向筋板 14将集水腔 12分成两个水 腔, 一个水腔与进水口 13相连, 另一个水腔与出水口 15相连。 冷却水从集 水腔 12上的进水口 13进入, 由于纵向筋板 14和轴向隔板 4的共同作用,沿 着电机的冷却水腔 9一圈后, 再从集水腔 12上的出水口 15流出, 冷却效果 显著。
为了防止冷却水渗漏,周向水槽 11与电机机壳 3之间设置液密封。在侧 板 16的密封槽 17内安装密封圈 8。所述的密封槽 17及密封圈 8可以分别设 置二道或二道以上, 以增强密封效果。
如图 5所示, 为本发明的第二种实施例。其与第一种实施例的区别在于, 将冷却水腔 9设置在电机机壳 3上。 具体结构包括在电机机壳 3内表面上设 置周向环槽 18及在定子铁芯 5外表面上设置有周向环板 20。周向环槽 18内 设置有周向分隔板 19,周向分隔板 19可设有一道或一道以上。在电机机壳 3 上设置有密封槽, 在密封槽内安装密封圈 8, 从而构成周向环板 20与电机机 壳 3之间的液密封, 以防止冷却水的渗漏。
本发明可用于采用电传动的装载机、 挖掘机、 叉车等工程车辆。
Claims
1、 一种车辆用水冷却电机, 包括电机机壳(3)、 定子铁芯(5)、 定子绕 组 (6)、 转子 (7)、 电机轴 (2) 及端盖 (1), 电机轴 (2) 设置在电机机壳
(3) 内, 在电机轴 (2) 上安装转子 (7), 转子 (7) 外安装定子绕组 (6) 与定子铁芯 (5) 组成的定子, 端盖 (1) 安装在电机机壳(3)端部, 其特征 是所述电机机壳(3)与定子铁芯(5)之间设置冷却水腔(9), 冷却水腔(9) 与设置在电机机壳 (3) 上的进水口 (13) 及出水口 (15) 相连。
2、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述定子铁芯 (5) 与周向水槽 (11)连接, 所述周向水槽 (11) 的两端连接有侧板 (16), 侧板 (16) 的外表面上设有密封槽 (17)。
3、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述周向水槽 (11) 内分别连接轴向隔板(4)及周向环箍 (10), 轴向隔板 (4) 与周向环 箍 (10) 将冷却水腔 (9) 分成二个腔体。
4、根据权利要求 3所述的车辆用水冷却电机,其特征在于所述周向环箍 (10) 至少设置有一道或一道以上。
5、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述电机机壳 (3)上方设置有集水腔 (12), 集水腔(12) 内设置纵向筋板(14), 所述纵 向筋板(14)将集水腔(12) 分成两个水腔, 一个水腔与进水口 (13)相连, 另一个水腔与出水口 (15) 相连。
6、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述冷却水腔 (9) 可设置在电机机壳 (3) 上。
7、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述电机机壳 (3)内表面上设有周向环槽(18),周向环槽(18)内设置有周向分隔板(19)。
8、根据权利要求 7所述的车辆用水冷却电机,其特征在于所述周向分隔 板 (19) 至少设置一道或一道以上。
9、根据权利要求 1所述的车辆用水冷却电机,其特征在于所述电机机壳 (3) 上设置有密封槽, 密封槽内安装密封圈 (8)。
10、 根据权利要求 1或 2所述的车辆用水冷却电机, 其特征在于所述定 子铁芯 (5) 外表面连接有周向环板 (20)。
Applications Claiming Priority (2)
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CN200810021524.3 | 2008-07-30 | ||
CNA2008100215243A CN101350544A (zh) | 2008-07-30 | 2008-07-30 | 车辆用水冷却电机 |
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CN101350544A (zh) * | 2008-07-30 | 2009-01-21 | 无锡开普动力有限公司 | 车辆用水冷却电机 |
CN102299585A (zh) * | 2010-06-28 | 2011-12-28 | 昆山巩诚电器有限公司 | 电机液冷结构 |
CN102355080A (zh) * | 2011-09-23 | 2012-02-15 | 无锡开普机械有限公司 | 一种电机水冷却装置 |
JP2013141334A (ja) * | 2011-12-28 | 2013-07-18 | Denso Corp | 回転電機 |
CN102904411A (zh) * | 2012-10-25 | 2013-01-30 | 泰豪科技股份有限公司 | 水冷中频永磁发电机 |
CN103414287A (zh) * | 2013-08-29 | 2013-11-27 | 安徽安凯汽车股份有限公司 | 用于电动车的驱动电机 |
CN107317432A (zh) * | 2016-04-27 | 2017-11-03 | 四川倍特电动车有限公司 | 一种电动车水冷装置 |
CN106655631B (zh) * | 2016-12-13 | 2018-12-21 | 安徽江淮汽车集团股份有限公司 | 一种混合动力汽车电机的冷却水套结构 |
CN107070042A (zh) * | 2017-04-21 | 2017-08-18 | 康富科技股份有限公司 | 一种组装式机座结构的发电机 |
CN107956876B (zh) * | 2017-11-29 | 2019-12-31 | 江苏工大金凯高端装备制造有限公司 | 一种密封装置及其安装方法 |
CN114204738B (zh) * | 2021-11-11 | 2023-08-11 | 中船重工电机科技股份有限公司 | 船用推进电机的海水直通冷却结构的构建方法 |
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- 2008-07-30 CN CNA2008100215243A patent/CN101350544A/zh active Pending
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2009
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