WO2010002156A2 - Printed circuit board for led light capable of being easily changed into polyhedral and polygonal shapes - Google Patents

Printed circuit board for led light capable of being easily changed into polyhedral and polygonal shapes Download PDF

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Publication number
WO2010002156A2
WO2010002156A2 PCT/KR2009/003509 KR2009003509W WO2010002156A2 WO 2010002156 A2 WO2010002156 A2 WO 2010002156A2 KR 2009003509 W KR2009003509 W KR 2009003509W WO 2010002156 A2 WO2010002156 A2 WO 2010002156A2
Authority
WO
WIPO (PCT)
Prior art keywords
base plate
circuit board
printed circuit
flexible
implement
Prior art date
Application number
PCT/KR2009/003509
Other languages
French (fr)
Korean (ko)
Other versions
WO2010002156A3 (en
Inventor
박창수
공배
Original Assignee
Park Chang Soo
Kong Bae
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020080062392A external-priority patent/KR100875724B1/en
Priority claimed from KR1020080094344A external-priority patent/KR100885197B1/en
Application filed by Park Chang Soo, Kong Bae filed Critical Park Chang Soo
Publication of WO2010002156A2 publication Critical patent/WO2010002156A2/en
Publication of WO2010002156A3 publication Critical patent/WO2010002156A3/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2107/00Light sources with three-dimensionally disposed light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/05Flexible printed circuits [FPCs]
    • H05K2201/053Tails
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10106Light emitting diode [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/30Details of processes not otherwise provided for in H05K2203/01 - H05K2203/17
    • H05K2203/302Bending a rigid substrate; Breaking rigid substrates by bending
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0058Laminating printed circuit boards onto other substrates, e.g. metallic substrates
    • H05K3/0061Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a metallic substrate, e.g. a heat sink

Definitions

  • the present invention introduces a base plate formed with a bent portion for implementing a multi-sided polygonal shape, and forms a unitary body by pressing a flexible PCB having a circuit pattern formed thereon or a flexible device for electrical connection at the bent portion instead of the flexible PCB.
  • the base plate can be easily realized in various shapes or shapes according to the object or position to be used, and the assembly time can be shortened by the automation of the bending work.
  • This paper proposes a printed circuit board for LED lighting that can realize a multi-sided shape that can improve productivity and economy by reducing production costs.
  • LEDs light emitting diodes
  • LEDs which are widely used at present, have a high illuminance, a small amount of heat, and a relatively wide range of shapes depending on the shape of the printed circuit board.
  • the printed circuit board may be arbitrarily bent to implement a desired shape, which causes a problem that the printed circuit board is broken or a circuit pattern formed on the printed circuit board is disconnected.
  • the second method is to use a printed circuit board with a polygonal or polyhedral structure completed in the form required by the product, which is a manual process depending on the structural constraints of the printed circuit board in which a process for mounting a plurality of LEDs is specified. By doing so will cause a problem of poor work efficiency.
  • each printed circuit board mounted with LEDs is connected with pins or wires to implement a desired shape. This is difficult to form a natural angle, and in particular, it is only possible to work by hand, thus introducing an automated process. The problem arises that the assembly time is increased, thus reducing the work efficiency and increasing the production cost.
  • Cited Invention 1 and 2 are somewhat different in their purpose from the present invention in that they stand at different starting points from the present application.
  • the cited inventions 1 and 2 do not have a heat dissipation structure for discharging heat emitted by a plurality of LEDs mounted on the flexible PC, there is a problem that the fire resistance is poor.
  • the present invention has been made to solve the above problems, by introducing a base plate formed with a bent portion for implementing a multi-sided polygonal shape and formed by integrally compressing the flexible PCB with a circuit pattern formed on the base plate or instead of the flexible PC
  • a connecting element for the electrical connection in the bent portion to be able to freely adjust the bending angle to facilitate the implementation of the multi-faceted polygonal shape of the base plate in various forms or shapes according to the object or position used
  • the object of the present invention is to provide a printed circuit board for LED lighting, which is easy to implement a multi-faceted shape, which can shorten the assembly time and reduce the production cost through the automation of the bending work, thereby improving productivity and economy.
  • the bent portion according to the present invention is formed by cutting a portion of the upper or lower surface, or both of the base plate to form a cut groove and a long hole, furthermore, the bent portion is formed on both sides or one side of the bent portion of the base plate, It is an object of the present invention to provide a printed circuit board for LED lighting that is easy to implement a multi-faceted polygon to prevent the interference between the bending surfaces to facilitate the bending operation more easily and further improve the efficiency of the automation process.
  • the auxiliary circuit pattern is formed to ensure the electrical connection when the circuit pattern of the flexible PCB according to the present invention can be improved to improve the reliability of the product, and the base plate is a material capable of heat dissipation can extend the heat dissipation area
  • the base plate is a material capable of heat dissipation can extend the heat dissipation area
  • the power board according to the present invention forms an insertion groove electrically connected to the flexible PCB so that the flexible PC end is inserted through the insertion groove and then electrically connected to the upper surface of the power substrate to ensure stable electrical connection between the flexible PCB and the power board. It is yet another object of the present invention to provide a printed circuit board for LED lighting, which is easy to implement a polygonal polygon, which is economically superior to existing products requiring double-sided formation, since a circuit pattern of a flexible PC can be formed on only one surface.
  • the base plate according to the present invention is further provided with a socket for connecting to the power board provided in the external object to facilitate the coupling with the power board, thereby reducing the assembly time, it can be implemented in various forms
  • the purpose of the present invention is to provide a PCB for LEDs that can easily implement a multi-directional angle with improved usability.
  • an LED lighting printed circuit board having a multi-sided shape can be easily implemented, and includes: a flexible PCB having a light emitting diode mounted thereon and a circuit pattern for transmitting power and control signals to the light emitting diode; And a base plate arranged on the bottom of the flexible PCB to support the implementation shape of the flexible PCB, and having a bent part for implementing a multi-sided polygonal shape, and being integrally formed by being crimped with the flexible PCB.
  • the LED lighting printed circuit board easy to implement a multi-sided polygonal shape is one or more light emitting diodes are mounted, a base plate capable of implementing a polyhedron is formed bent for implementing the angle in the desired direction; And a connection element provided at the bent portion of the base plate and ensuring electrical connection to each surface of the base plate bent for implementing an angle.
  • the bent portion according to the present invention is a cutout groove formed in the upper or lower surface or both of the base plate, and the bent portion is characterized in that the long hole is formed.
  • the base plate according to the invention is characterized in that made of a metal or ceramic material for heat dissipation.
  • the flexible PC according to the present invention may further include an auxiliary circuit pattern for ensuring an electrical connection when the circuit pattern is disconnected at the bent portion.
  • the circuit pattern of the flexible PCB according to the present invention is formed on only one surface, and an insertion groove for inserting an end of the flexible PC ratio into the power substrate electrically connected to the flexible PC ratio to enable an electrical connection to the upper surface of the power substrate. It is characterized by being provided.
  • the power substrate according to the invention is characterized in that made of a metal or ceramic material to maximize the heat dissipation efficiency.
  • the base plate according to the present invention is further provided with a socket for connection with the power board, the power board is provided with a corresponding pin is a socket of the base plate is uniformly fastened to the corresponding pin is characterized in that the power connection is made. It is done.
  • both sides or one side of the bent portion of the base plate according to the present invention is characterized in that the curved portion for further preventing the interference between the bent surface of the base plate during the bending operation.
  • the LED lighting lamp printed circuit board according to the present invention introduces a base plate formed with a bent portion for implementing a multi-sided polygonal shape and formed by integrally compressing the flexible PCB with a circuit pattern formed on the base plate or bent portion instead of the flexible PC
  • the connecting element for electrical connection in the Easily adjustable bending angle
  • the bent portion according to the present invention is formed by cutting a portion of the upper surface or the lower surface of the base plate, or both of them, and furthermore, a bent portion is formed on both sides or one side of the bent portion of the base plate, so that the bending surface of the base plate at the time of bending work By preventing interference between each other, the bending work is easier and easier to further improve the efficiency of the automated process.
  • the auxiliary circuit pattern is formed to ensure the electrical connection when the circuit pattern of the flexible PCB according to the present invention can be improved to improve the reliability of the product
  • the base plate is a material capable of heat dissipation can extend the heat dissipation area It is formed of a structure, and at the same time, the power supply board is also made of a material that can radiate heat, thereby improving fire resistance and providing a safer product.
  • the power board according to the present invention forms an insertion groove electrically connected to the flexible PCB so that the flexible PC end is inserted through the insertion groove and then electrically connected to the upper surface of the power substrate to ensure stable electrical connection between the flexible PCB and the power board. It is possible to form a flexible PCB circuit pattern on only one surface, which is economically superior to existing products requiring double-sided formation.
  • the base plate according to the present invention is further provided with a socket for connecting to the power board provided in the external object to facilitate the coupling with the power board, thereby reducing the assembly time, it can be implemented in various forms It will be possible to increase the utilization.
  • FIG. 1 is a perspective view showing a printed circuit board for LED lighting according to the present invention
  • FIG. 2 is an exploded perspective view showing a flexible PC and a base plate according to the present invention
  • FIG 3 is an operation diagram showing an operating state of the bent portion of the base plate according to the present invention.
  • FIG. 4 is a cross-sectional view showing a heat radiation structure of the base plate according to the present invention.
  • FIG. 5 is a perspective view showing the electrical connection between the end of the flexible PC according to the present invention and the power board;
  • FIG. 6 is a perspective view showing the bent portion and the long hole of the base plate according to the present invention.
  • FIG 7 and 8 are perspective views showing another embodiment of the modified LED printed circuit board according to the present invention.
  • circuit pattern 23 curved portion
  • auxiliary circuit pattern 27 power supply terminal
  • connecting element 31 flexible part
  • FIGS. 7 and 8 illustrate another modified embodiment of the printed circuit board for LED lighting according to the present invention.
  • a printed circuit board for LED lighting lamps includes a light emitting diode L mounted thereon, and a circuit pattern 21 for transmitting power and control signals to the light emitting diode L.
  • Flexible PCB (20) is formed; And arranged on the bottom of the flexible PC 20 to support the implementation shape of the flexible PC 20, the bent portion 11 for the multi-sided polygonal shape is formed, and is compressed with the flexible PC 20 It comprises a base plate 10 formed integrally.
  • the flexible PC 20 is a method of manufacturing a copper foil or the material of the copper foil laminate laminated on the copper foil, such as soft rubber or plastic It is based on general materials and can be manufactured in various shapes to realize a multi-sided polygonal shape.
  • the flexible PC 20 may be manufactured in a so-called starfish shape having a plurality of feet extending from each side of the hexagon on the center surface of the hexagon as shown in the accompanying drawings. Therefore, by increasing the angle of the center plane and increasing the number of feet, it is possible to realize a multi-sided polygonal shape close to a spherical shape, and to adopt a shape such as a center plane or a foot to realize the shape required by the product. Considering the shape and ease of implementation, it can be reasonably determined during the design work.
  • a light emitting diode L is mounted on the flexible PC 20, and the number and size of the light emitting diodes L may be selected in consideration of the shape of the product and the brightness required at the installation location.
  • a circuit pattern 21 for transmitting a power source and a control signal to the light emitting diode L is formed, and the circuit pattern 21 is formed on the upper or lower surface of the flexible PC 20, or these. It is possible to be formed on both, in the case of the flexible PC 20 of the present invention is formed integrally by the thermal compression or deposition method on the base plate 10, the circuit only on the upper surface of one side of the flexible PC 20 It is preferable that the pattern 21 is formed.
  • a power substrate 1 is electrically connected to a lower portion of the printed circuit board 100 of the present invention in order to supply power to the flexible PC 20, and an edge of the power substrate 1 is provided.
  • the flexible PCB end portion 20a is rolled up in the outward direction of the power supply board 1 and electrically connected to the upper portion of the power supply board 1.
  • a power supply terminal 27 connected to the circuit pattern 21 is formed at the flexible PCB end 20a, and the power supply terminal 27 of the flexible PC 20 is electrically connected to the power substrate 1.
  • a power supply unit 1b connected to the power supply unit 1b is formed, and thus, the power supply unit 1b formed on the power supply board 1 is formed on the power supply terminal 27 formed at the flexible PC end 20a through the connection method as described above. Electrical connection to the device allows for a more stable and reliable electrical connection.
  • the circuit pattern 21 can be formed only on one surface of the flexible PC 20 by forming the fastening structure in the above manner.
  • the circuit pattern 21 is inevitably formed on the upper surface of the flexible PC 20, If the power supply terminal 27 is formed on the upper end portion 20a of the flexible PCB connected to the power supply board 1 due to the fastening method using the aforementioned insertion groove 5 when the power supply board 1 is fastened. Because.
  • the flexible PC 20 includes an auxiliary circuit for ensuring electrical connection when the circuit pattern 21 according to the multi-sided polygonal shape is disconnected.
  • a pattern 25 is formed, and when the auxiliary circuit pattern 25 is bent in the bent portion 11 of the base plate 10 to implement a polygonal shape, disconnection of the circuit pattern 21 is formed in the bent portion 11. This may occur, in this case to prevent the electrical connection to the light emitting diode (L) of the location is broken to reduce the reliability of the product.
  • the circuit patterns 21 on both sides of the bent portion 11 are connected to the bent portion 11 of the base plate 10 so that even when the circuit pattern 21 is disconnected, the auxiliary circuit patterns 25 It can ensure a reliable connection.
  • the base plate 10 is arranged on the bottom of the flexible PC 20 to support the implementation shape of the flexible PC 20 In addition, it comprises a bent portion 11 formed to facilitate and facilitate the implementation of the polygonal polygon.
  • the base plate 10 corresponds to the shape of the flexible PC 20 and the shape thereof is determined. As shown in FIG. 5, the end of the base plate 10 has fixing pins 10a at one side or both sides thereof. Protrudingly formed, the power supply substrate 1 has a fixing groove (1a) corresponding to the fixing pin (10a) is formed so that the fixing pin (10a) is inserted into the fixing groove (1a), in this case the power substrate (1) The base plate 10 and the power supply board 1 are fixedly connected by bending the end of the fixing pin 10a protruding from the bottom or by soldering or the like.
  • the base plate 10 and the flexible PC 20 are integrally formed by heat compression (or deposition), which is a manual process for implementing a multi-faceted polygonal shape of a conventional LED lamp. This is to improve the inefficiency of connecting the printed circuit board by using wires or pins.
  • the base plate 10 and the flexible PC 20 integrally, it is possible to fully automate the bending work to realize the multi-faceted polygonal shape, and also to flatten a plurality of LEDs in the LED mounting process before the bending work. Since the necessary part of the unfolded printed circuit board can be easily mounted through an automated process, mass production is possible by lowering assembly time and production cost.
  • the automation of the bending operation is a number of bent portions 11 formed on the base plate 10, rather than manually connecting each surface for the multi-sided polygonal formation or bending individually to implement a multi-sided polygonal shape ) Simultaneously pressurizing or adsorbing in the desired direction to finally form the desired polygonal polygon.
  • the bent portion 11 formed on the base plate 10 is a bent portion for implementing a multi-sided polygonal shape (in the accompanying drawings Formed by a hidden line.)
  • the bent portion 11 is a cutout groove 14 formed in the upper or lower surface of the base plate 10, or both of the base plate ( Part 10 is to be dug up, and in this case, the depth of digging the cutting groove 14 is preferably determined in consideration of the ease of bending work and the prevention of breakage of the base plate (10).
  • the bent part 11 of the base plate 10 is formed with a long hole 15 formed by drilling a part of the bent part 11 in addition to the cutout groove 14.
  • the bending work of the plate 10 can be made easier, and the long hole 15 also has a side effect of reducing material costs by simultaneously performing a role for weight loss of the base plate 10.
  • the curved portion 23 is further formed on both sides or one side of the bent portion 11 of the base plate 10 to prevent interference between the bent surfaces of the base plate 10 during the bending operation.
  • the bending surfaces of the bending portions 11 abut each other and overlap each other when the bending operation of the base plate 10 is overlapped, or the opposite surfaces of the bending portions 11 are expanded by pushing each other when the bending surfaces overlap each other. This is to prevent the phenomenon that the circuit pattern 21 is broken.
  • the curved portion 23 is formed at the bent portion to minimize the contact area between the bent surfaces so that the circuit pattern 21 of the flexible PC 20 can be prevented from being disconnected at the bent portion, and the base plate ( It is possible to ensure the ease of bending by making the bending work of 10) easier.
  • the base plate 10 may be made of a metal or ceramic material such as aluminum to dissipate heat generated by the light emitting diode L to the outside for radiating heat, and to release heat in addition to the above materials.
  • a metal or ceramic material such as aluminum to dissipate heat generated by the light emitting diode L to the outside for radiating heat, and to release heat in addition to the above materials.
  • the upper or lower surface of the base plate 10 or both have a heat dissipation structure for increasing heat dissipation efficiency by expanding a heat dissipation area. It is preferable that the concave-convex portion 13 is formed.
  • the uneven portion 13 may be formed on the top or bottom surface, or both of the base plate 10 as described above, but considering the adhesiveness of the base plate 10 and the flexible PC 20 base plate ( 10) It is preferably formed only on the lower surface.
  • the power substrate 1 may be formed of a metal or ceramic material such as aluminum, or may adopt various materials capable of dissipating heat in addition to the above materials.
  • the concave-convex portion as described above is formed on the lower surface of the power substrate so as to expand the heat dissipation area to further increase heat dissipation efficiency.
  • one or more light emitting diodes L are mounted as another embodiment of the LED lighting printed circuit board, which is easy to implement a multi-sided polygonal shape according to the present invention, and implements an angle in a desired direction.
  • a base plate 10 having a bent portion 11 formed therein for implementing a polyhedron; And a connection element 30 provided at the bent portion 11 of the base plate 10 and ensuring electrical connection to each surface of the base plate 10 that is bent to implement an angle.
  • the embodiment is not provided with the flexible PC as described above, the light emitting diode (L) is mounted on the base plate 10, the circuit pattern for transmitting power and control signals to the light emitting diode (L) ( 21 is formed on the base plate 10,
  • the bent part 11 for implementing the polygonal polygonal shape of the base plate 10 is provided in the form of the cutout groove 14 and / or the long hole 15 as described above. Electrical connection by the circuit pattern 21 cannot be guaranteed.
  • connection element 30 is electrically connected to the circuit pattern 21 formed on each surface of the base plate 10 with the bent portion 11 therebetween to enable stable supply of the printed circuit board 100.
  • Product reliability can be increased.
  • connection element 30 is made of a flexible portion 31 made of a flexible material and the pressing portion 32 formed on both ends of the flexible portion 31, the flexible portion 31 of the base plate 10 It ensures flexibility when bending, that is, a function that can make the bending operation easier and easier, as well as the crimping portion 32 connected to both ends of the flexible portion 31 is the circuit pattern 21 of the base plate 10 It is preferable to ensure the firm fixing force of the connection element 30 by being connected through the compression (or deposition) method by the overheat.
  • the flexible part 31 may be extended by a predetermined length or more so that a smooth angle may be realized when the base plate 10 is bent, and a part of the flexible part 31 may be formed in a bellows shape when needed to bend. It is preferable to comprise so that it may respond to an extended length.
  • the base plate 10 according to the present invention is further provided with a socket 12 for connection with the power board 1 provided in the external object, so that the coupling with the power board 1 is easy and easy. It is possible to shorten the assembly time due to the various forms, and to increase its utility.
  • the power supply board 1 is provided with a corresponding pin 2
  • the socket 12 of the base board 10 is provided with a corresponding pin 2.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Structure Of Printed Boards (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The present invention relates to a printed circuit board for an LED light. More particularly, the present invention proposes a printed circuit board for an LED light capable of being easily changed into polyhedral and polygonal shapes, wherein a base plate with a bending portion for forming polyhedral and polygonal shapes is introduced, and the bend angle of the base plate is freely adjustable to form the base plate into a variety of polyhedral and polygonal forms or shapes with ease in accordance with an object to be used or a position, and wherein a flexible PCB with a circuit pattern is compressed onto the base plate to form the flexible PCB integrally with the base plate, or a connection element for electrical connection at a bent part is introduced in place of the flexible PCB to the automation of bending work, thereby shortening the time taken for assembling, reducing production costs, improving productivity, and being economically advantageous.

Description

다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판Printed circuit board for LED lighting, easy to realize multi-sided polygonal shape
본 발명은 다면다각형상 구현을 위한 절곡부가 형성된 베이스판을 도입하고회로패턴이 형성된 플렉서블 피씨비를 베이스판에 압착하여 일체로 형성하거나 또는 플렉서블 피씨비 대신에 절곡 부분에서의 전기적인 연결을 위한 연결소자를 도입하여 절곡 각도를 자유롭게 조절가능하게 함으로써 사용되는 대상체나 위치에 따라 베이스판을 다양한 형태나 모양의 다면다각형상의 구현이 용이하도록 하고, 또한 절곡 작업의 자동화를 가능하게 함으로써 조립시간을 단축하고, 이를 통한 생산 코스트를 절감하여 생산성 및 경제성을 제고할 수 있는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 제안하고자 한다.The present invention introduces a base plate formed with a bent portion for implementing a multi-sided polygonal shape, and forms a unitary body by pressing a flexible PCB having a circuit pattern formed thereon or a flexible device for electrical connection at the bent portion instead of the flexible PCB. By introducing the freely adjustable bending angle, the base plate can be easily realized in various shapes or shapes according to the object or position to be used, and the assembly time can be shortened by the automation of the bending work. This paper proposes a printed circuit board for LED lighting that can realize a multi-sided shape that can improve productivity and economy by reducing production costs.
현재 널리 사용되고 있는 조명장치로서 엘이디(발광다이오드)는 조도가 높고 발열량이 작으며 실장되는 인쇄회로기판의 형상에 따라 비교적 다양한 형상을 구현할 수 있어 그 사용 및 적용범위가 증가하고 있는 추세에 있다.LEDs (light emitting diodes), which are widely used at present, have a high illuminance, a small amount of heat, and a relatively wide range of shapes depending on the shape of the printed circuit board.
이에 종래의 인쇄회로기판을 이용하여 다면다각형상을 구현하기 위한 방식을 소개하고, 그에 따른 한계점과 문제점을 살펴보면,Thus, by introducing a method for implementing a multi-sided polygonal shape using a conventional printed circuit board, and looking at the limitations and problems,
첫 번째 방식으로는 인쇄회로기판을 임의적으로 절곡하여 원하는 형상을 구현하는 경우가 있는데, 이는 인쇄회로기판이 파손되거나 또는 인쇄회로기판에 형성된 회로패턴이 단선되는 문제가 발생하게 된다.In the first method, the printed circuit board may be arbitrarily bent to implement a desired shape, which causes a problem that the printed circuit board is broken or a circuit pattern formed on the printed circuit board is disconnected.
두 번째 방식으로는 제품에서 요구하는 형태로 다각 내지 다면다각체 구조가 완성된 인쇄회로기판을 사용하는 경우가 있는데 이는 다수의 엘이디 실장하기 위한 공정이 특정된 인쇄회로기판의 구조적인 제약에 따라 수작업에 의하여 하므로 작업능률이 떨어지는 문제가 발생하게 된다.The second method is to use a printed circuit board with a polygonal or polyhedral structure completed in the form required by the product, which is a manual process depending on the structural constraints of the printed circuit board in which a process for mounting a plurality of LEDs is specified. By doing so will cause a problem of poor work efficiency.
세 번째 방식으로는 엘이디가 실장된 각각의 인쇄회로기판을 핀 또는 와이어로 연결하여 원하는 형상을 구현하는 경우가 있는데, 이는 자연스러운 각도를 형성하기 힘들고, 특히 수작업을 통해서만 작업이 가능하므로 자동화 공정을 도입할 수 없다는 문제가 발생하여 조립시간이 늘어나고, 따라서 작업능률이 떨어지며, 생산 코스트가 높아지는 문제가 발생하게 된다.In the third method, each printed circuit board mounted with LEDs is connected with pins or wires to implement a desired shape. This is difficult to form a natural angle, and in particular, it is only possible to work by hand, thus introducing an automated process. The problem arises that the assembly time is increased, thus reducing the work efficiency and increasing the production cost.
상기한 바와 같은 문제점에 대한 인식에서 플렉서블 피씨비 자체의 유연성을 이용한 종래의 기술들은 살펴보면, 일본공개특허공보 제평17-166426호(2005.06.23. 공개)(이하 '인용발명1'이라 함.) "조명장치 및 그 제조방법"과 대한민국 등록실용신안 제0274146호(2002.05.06. 등록)(이하 '인용발명2'라 함.) "유연성을 가지는 엘이디를 이용한 조명장치 및 제작 방법" 등이 제시된 바 있다.Looking at the conventional techniques using the flexibility of the flexible PC itself in recognition of the problems described above, Japanese Patent Application Laid-open No. Hei 17-166426 (published on June 23, 2005) (hereinafter referred to as 'cited invention 1') " Lighting device and its manufacturing method "and Republic of Korea Utility Model No. 0274146 (registered on May 06, 2002) (hereinafter referred to as 'quoting invention 2')" Lighting device and manufacturing method using flexible LED " have.
따라서 상기 인용발명1 및 2의 경우에는 플렉서블 피씨비 자체의 유연성을 이용하여 특정 형상으로 조절하거나 또는 조명장치가 설치되는 장소적인 특성에 유연하게 대응할 수 있다는 점에서 그 가치가 인정된다.Therefore, in the case of the cited inventions 1 and 2, its value is recognized in that it can be flexibly adjusted to a specific shape by using the flexibility of the flexible PC itself or to flexibly correspond to the place characteristic where the lighting device is installed.
그러나 상기 인용발명1 및 2의 경우에는 플렉서블 피씨비 자체의 유연성이라는 성질만을 이용한 것이고, 본 출원과 같이 다면다각형상을 구현하기 위한 인쇄회로기판의 절곡작업 및 기타 LED실장 공정의 자동화를 통한 작업시간 단축과, 이를 통한 생산코스트의 절감이라는 경제성의 제고라는 측면에서 인용발명1 및 2는 본 출원과 상이한 출발점에 서있다는 점에서 본 출원발명과는 그 목적에 있어 다소의 차이를 보이고 있다.However, in the case of the cited inventions 1 and 2, only the flexibility of the flexible PCB itself is used, and the work time is reduced through the automation of the bending operation of the printed circuit board and other LED mounting processes to realize the multi-sided polygonal shape as in the present application. In the aspect of enhancing the economics of reducing the production cost through the present invention, Cited Invention 1 and 2 are somewhat different in their purpose from the present invention in that they stand at different starting points from the present application.
그리고 상기 인용발명1 및 2의 경우에는 플렉서블 피씨비에 실장된 다수의 엘이디에 의한 방출열을 배출시키기 위한 방열구조가 마련되어 있지 않아 내화성능이 떨어지는 문제가 있다.In addition, the cited inventions 1 and 2 do not have a heat dissipation structure for discharging heat emitted by a plurality of LEDs mounted on the flexible PC, there is a problem that the fire resistance is poor.
본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 다면다각형상 구현을 위한 절곡부가 형성된 베이스판을 도입하고회로패턴이 형성된 플렉서블 피씨비를 베이스판에 압착하여 일체로 형성하거나 또는 플렉서블 피씨비 대신에 절곡 부분에서의 전기적인 연결을 위한 연결소자를 도입하여 절곡 각도를 자유롭게 조절가능하게 함으로써 사용되는 대상체나 위치에 따라 베이스판을 다양한 형태나 모양의 다면다각형상의 구현이 용이하도록 하고, The present invention has been made to solve the above problems, by introducing a base plate formed with a bent portion for implementing a multi-sided polygonal shape and formed by integrally compressing the flexible PCB with a circuit pattern formed on the base plate or instead of the flexible PC By introducing a connecting element for the electrical connection in the bent portion to be able to freely adjust the bending angle to facilitate the implementation of the multi-faceted polygonal shape of the base plate in various forms or shapes according to the object or position used,
또한 절곡 작업의 자동화를 가능하게 함으로써 조립시간을 단축하고, 이를 통한 생산 코스트를 절감하여 생산성 및 경제성을 제고할 수 있는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 제공하는 것을 목적으로 한다.In addition, the object of the present invention is to provide a printed circuit board for LED lighting, which is easy to implement a multi-faceted shape, which can shorten the assembly time and reduce the production cost through the automation of the bending work, thereby improving productivity and economy.
또 본 발명에 따른 절곡부는 베이스판의 상면 또는 하면, 또는 이 들 모두를 일부분 파내어 절개홈과 장공이 형성되고, 더 나아가 베이스판의 절곡부 양측 또는 일측에 만곡부가 형성되어 절곡작업 시 베이스판의 절곡면끼리의 간섭을 방지하여 절곡작업을 보다 수월하고 용이하여 자동화공정의 효율을 더욱 향상시킬 수 있는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 제공하는 것을 목적으로 한다.In addition, the bent portion according to the present invention is formed by cutting a portion of the upper or lower surface, or both of the base plate to form a cut groove and a long hole, furthermore, the bent portion is formed on both sides or one side of the bent portion of the base plate, It is an object of the present invention to provide a printed circuit board for LED lighting that is easy to implement a multi-faceted polygon to prevent the interference between the bending surfaces to facilitate the bending operation more easily and further improve the efficiency of the automation process.
아울러 본 발명에 따른 플렉서블 피씨비의 회로패턴 단선 시 전기적인 연결을 보장하기 위해 보조회로패턴이 형성되어 제품의 신뢰를 향상시킬 수 있고, 또 베이스판은 방열이 가능한 재질로 방열면적을 확장할 수 있는 구조로 형성되고, 동시에 전원기판 역시 방열이 가능한 재질로 이루어짐으로써 내화성능을 향상시켜 보다 안전한 제품을 제공할 수 있는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 제공하는 것을 또 하나의 목적으로 한다.In addition, the auxiliary circuit pattern is formed to ensure the electrical connection when the circuit pattern of the flexible PCB according to the present invention can be improved to improve the reliability of the product, and the base plate is a material capable of heat dissipation can extend the heat dissipation area It is another object of the present invention to provide a printed circuit board for LED lighting, which is easy to implement a multi-faceted shape, which is formed of a structure, and at the same time, the power board is made of a heat dissipable material to improve fire resistance. do.
또 본 발명에 따른 전원기판에는 플렉서블 피씨비와 전기적으로 연결된 삽입홈을 형성하여 플렉서블 피씨비 단부가 삽입홈에 관통 삽입된 후 전원기판 상면에 전기적으로 연결됨으로써 플렉서블 피씨비와 전원기판의 안정적인 전기적 연결을 보장할 수 있으면서도 플렉서블 피씨비의 회로패턴을 일면에만 형성할 수 있게 되어 양면 형성이 필요한 기존 제품에 비해 경제적으로도 우수한 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 제공하는 것을 또 하나의 목적으로 한다.In addition, the power board according to the present invention forms an insertion groove electrically connected to the flexible PCB so that the flexible PC end is inserted through the insertion groove and then electrically connected to the upper surface of the power substrate to ensure stable electrical connection between the flexible PCB and the power board. It is yet another object of the present invention to provide a printed circuit board for LED lighting, which is easy to implement a polygonal polygon, which is economically superior to existing products requiring double-sided formation, since a circuit pattern of a flexible PC can be formed on only one surface.
더 나아가 본 발명에 따른 베이스판에는 외부 대상체에 구비된 전원기판과의 연결을 위한 소켓이 더 구비되어 전원기판과의 결합이 수월하며 이로 인해 조립시간을 단축할 수 있으며, 다양한 형태로 구현이 가능하여 활용성을 향상시킨 다방향 각도 구현이 용이한 엘이디용 PCB를 제공하는데 목적이 있다.Furthermore, the base plate according to the present invention is further provided with a socket for connecting to the power board provided in the external object to facilitate the coupling with the power board, thereby reducing the assembly time, it can be implemented in various forms The purpose of the present invention is to provide a PCB for LEDs that can easily implement a multi-directional angle with improved usability.
본 발명에 따른 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판은 발광다이오드가 실장되고, 상기 발광다이오드에 전원 및 제어신호를 전송하기 위한 회로패턴이 형성된 플렉서블 피씨비(Flexible PCB); 및 상기 플렉서블 피씨비 저면에 배열되어 플렉서블 피씨비의 구현 형상을 지지하기 위한 것으로, 다면다각형상 구현을 위한 절곡부가 형성되어 있으며, 상기 플렉서블 피씨비와 압착되어 일체로 형성되는 베이스판;을 포함하여 이루어진다.According to the present invention, an LED lighting printed circuit board having a multi-sided shape can be easily implemented, and includes: a flexible PCB having a light emitting diode mounted thereon and a circuit pattern for transmitting power and control signals to the light emitting diode; And a base plate arranged on the bottom of the flexible PCB to support the implementation shape of the flexible PCB, and having a bent part for implementing a multi-sided polygonal shape, and being integrally formed by being crimped with the flexible PCB.
아울러 본 발명에 따른 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판은 하나 이상의 발광다이오드가 실장되고, 원하는 방향으로의 각도 구현을 위한 절곡부가 형성되어 다면체 구현이 가능한 베이스판; 및 상기 베이스판의 절곡부에 마련되고 각도 구현을 위해 절곡된 베이스판 각 면에 대한 전기적인 연결을 보장해주는 연결소자;를 포함하여 이루어진다.In addition, the LED lighting printed circuit board easy to implement a multi-sided polygonal shape according to the present invention is one or more light emitting diodes are mounted, a base plate capable of implementing a polyhedron is formed bent for implementing the angle in the desired direction; And a connection element provided at the bent portion of the base plate and ensuring electrical connection to each surface of the base plate bent for implementing an angle.
그리고 본 발명에 따른 상기 절곡부는 상기 베이스판의 상면 또는 하면, 또는 이들 모두에 형성되는 절개홈이며, 또 상기 절곡부에는 장공이 형성되어 있는 것을 특징으로 한다.The bent portion according to the present invention is a cutout groove formed in the upper or lower surface or both of the base plate, and the bent portion is characterized in that the long hole is formed.
또 본 발명에 따른 상기 베이스판은 방열을 위한 메탈 또는 세라믹 재질로 이루어진 것을 특징으로 한다. 그리고 본 발명에 따른 상기 플렉서블 피씨비에는 절곡 부위에서 상기 회로패턴의 단선 시 전기적인 연결을 보장하기 위한 보조회로패턴이 더 구비되어 있는 것을 특징으로 한다.In addition, the base plate according to the invention is characterized in that made of a metal or ceramic material for heat dissipation. The flexible PC according to the present invention may further include an auxiliary circuit pattern for ensuring an electrical connection when the circuit pattern is disconnected at the bent portion.
더 나아가 본 발명에 따른 상기 플렉서블 피씨비의 회로패턴은 일면에만 형성되고, 상기 플렉서블 피씨비와 전기적으로 연결되는 전원기판에는 상기 플렉서블 피씨비 단부가 관통 삽입되어 상기 전원기판 상면에 전기적 연결을 가능하게 하는 삽입홈이 구비되어 있는 것을 특징으로 한다. 아울러 본 발명에 따른 상기 전원기판은 방열효율을 극대화시키기 위한 메탈 또는 세라믹 재질로 이루어진 것을 특징으로 한다.Furthermore, the circuit pattern of the flexible PCB according to the present invention is formed on only one surface, and an insertion groove for inserting an end of the flexible PC ratio into the power substrate electrically connected to the flexible PC ratio to enable an electrical connection to the upper surface of the power substrate. It is characterized by being provided. In addition, the power substrate according to the invention is characterized in that made of a metal or ceramic material to maximize the heat dissipation efficiency.
한편 본 발명에 따른 상기 베이스판에는 전원기판과의 연결을 위한 소켓이 더 구비되고, 상기 전원기판에는 대응핀이 구비되어 상기 베이스판의 소켓이 대응핀에 일률적으로 체결되어 전원연결이 이루어지는 것을 특징으로 한다.On the other hand, the base plate according to the present invention is further provided with a socket for connection with the power board, the power board is provided with a corresponding pin is a socket of the base plate is uniformly fastened to the corresponding pin is characterized in that the power connection is made. It is done.
마지막으로 본 발명에 따른 상기 베이스판의 절곡부 양측 또는 일측에는 절곡작업 시 베이스판의 절곡면끼리의 간섭방지를 위한 만곡부가 더 구비되어 있는 것을 특징으로 한다.Finally, both sides or one side of the bent portion of the base plate according to the present invention is characterized in that the curved portion for further preventing the interference between the bent surface of the base plate during the bending operation.
본 발명에 따른 엘이디조명 램프용 인쇄회로기판에 의하여 다면다각형상 구현을 위한 절곡부가 형성된 베이스판을 도입하고 회로패턴이 형성된 플렉서블 피씨비를 베이스판에 압착하여 일체로 형성하거나 또는 플렉서블 피씨비 대신에 절곡 부분에서의 전기적인 연결을 위한 연결소자를 도입하여 절곡 각도를 자유롭게 조절가능하게 함으로써 사용되는 대상체나 위치에 따라 베이스판을 다양한 형태나 모양의 다면다각형상의 구현이 용이하고, 또한 절곡 작업의 자동화를 가능하게 함으로써 조립시간을 단축하고, 이를 통한 생산 코스트를 절감하여 생산성 및 경제성을 제고할 수 있게 된다.The LED lighting lamp printed circuit board according to the present invention introduces a base plate formed with a bent portion for implementing a multi-sided polygonal shape and formed by integrally compressing the flexible PCB with a circuit pattern formed on the base plate or bent portion instead of the flexible PC By adopting the connecting element for electrical connection in the Easily adjustable bending angle, it is easy to implement a multi-sided polygonal shape of the base plate in various forms or shapes according to the object or position to be used, and also to automate the bending work By doing so, it is possible to shorten the assembly time and thereby reduce the production cost, thereby improving productivity and economy.
또 본 발명에 따른 절곡부는 베이스판의 상면 또는 하면, 또는 이 들 모두를 일부분 파내어 절개홈이 형성되고, 더 나아가 베이스판의 절곡부 양측 또는 일측에 만곡부가 형성되어 절곡작업 시 베이스판의 절곡면끼리의 간섭을 방지하여 절곡작업을 보다 수월하고 용이하여 자동화공정의 효율을 더욱 향상시킬 수 있게 된다.In addition, the bent portion according to the present invention is formed by cutting a portion of the upper surface or the lower surface of the base plate, or both of them, and furthermore, a bent portion is formed on both sides or one side of the bent portion of the base plate, so that the bending surface of the base plate at the time of bending work By preventing interference between each other, the bending work is easier and easier to further improve the efficiency of the automated process.
아울러 본 발명에 따른 플렉서블 피씨비의 회로패턴 단선 시 전기적인 연결을 보장하기 위해 보조회로패턴이 형성되어 제품의 신뢰를 향상시킬 수 있고, 또 베이스판은 방열이 가능한 재질로 방열면적을 확장할 수 있는 구조로 형성되고, 동시에 전원기판 역시 방열이 가능한 재질로 이루어짐으로써 내화성능을 향상시켜 보다 안전한 제품을 제공할 수 있게 된다.In addition, the auxiliary circuit pattern is formed to ensure the electrical connection when the circuit pattern of the flexible PCB according to the present invention can be improved to improve the reliability of the product, and the base plate is a material capable of heat dissipation can extend the heat dissipation area It is formed of a structure, and at the same time, the power supply board is also made of a material that can radiate heat, thereby improving fire resistance and providing a safer product.
또 본 발명에 따른 전원기판에는 플렉서블 피씨비와 전기적으로 연결된 삽입홈을 형성하여 플렉서블 피씨비 단부가 삽입홈에 관통 삽입된 후 전원기판 상면에 전기적으로 연결됨으로써 플렉서블 피씨비와 전원기판의 안정적인 전기적 연결을 보장할 수 있으면서도 플렉서블 피씨비의 회로패턴을 일면에만 형성할 수 있게 되어 양면 형성이 필요한 기존 제품에 비해 경제적으로도 우수한 잇점을 갖게 된다.In addition, the power board according to the present invention forms an insertion groove electrically connected to the flexible PCB so that the flexible PC end is inserted through the insertion groove and then electrically connected to the upper surface of the power substrate to ensure stable electrical connection between the flexible PCB and the power board. It is possible to form a flexible PCB circuit pattern on only one surface, which is economically superior to existing products requiring double-sided formation.
더 나아가 본 발명에 따른 베이스판에는 외부 대상체에 구비된 전원기판과의 연결을 위한 소켓이 더 구비되어 전원기판과의 결합이 수월하며 이로 인해 조립시간을 단축할 수 있으며, 다양한 형태로 구현이 가능하여 그 활용성을 높일 수 있게 된다.Furthermore, the base plate according to the present invention is further provided with a socket for connecting to the power board provided in the external object to facilitate the coupling with the power board, thereby reducing the assembly time, it can be implemented in various forms It will be possible to increase the utilization.
도 1은 본 발명에 따른 엘이디조명용 인쇄회뢰기판을 나타내는 사시도,1 is a perspective view showing a printed circuit board for LED lighting according to the present invention,
도 2는 본 발명에 따른 플렉서블 피씨비와 베이스판을 나타내는 분해 사시도,2 is an exploded perspective view showing a flexible PC and a base plate according to the present invention;
도 3은 본 발명에 따른 베이스판의 절곡부의 동작상태를 나타내는 작동도,3 is an operation diagram showing an operating state of the bent portion of the base plate according to the present invention,
도 4는 본 발명에 따른 베이스판의 방열구조를 나타내는 단면도,4 is a cross-sectional view showing a heat radiation structure of the base plate according to the present invention;
도 5는 본 발명에 따른 플렉서블 피씨비의 단부와 전원기판과의 전기적 연결을 나타내는 사시도,5 is a perspective view showing the electrical connection between the end of the flexible PC according to the present invention and the power board;
도 6은 본 발명에 따른 베이스판의 만곡부와 장공을 나타내는 사시도,6 is a perspective view showing the bent portion and the long hole of the base plate according to the present invention,
도 7 및 도 8은 본 발명에 따른 엘이디조명용 인쇄회로기판의 변형된 다른 실시예를 나타내는 사시도.7 and 8 are perspective views showing another embodiment of the modified LED printed circuit board according to the present invention.
< 도면의 주요 부분에 대한 부호 설명 ><Explanation of Signs of Major Parts of Drawings>
100 : 인쇄회로기판100: printed circuit board
L : 발광다이오드L: Light emitting diode
1 : 전원기판 1a : 고정홈1: Power board 1a: Fixing groove
1b : 전원공급부 2 : 대응핀1b: power supply unit 2: corresponding pin
5 : 삽입홈5: Insertion groove
10 : 베이스판 10a : 고정핀10: base plate 10a: fixing pin
11 : 절곡부 12 : 소켓11 bend 12 socket
13 : 요철부 14 : 절개홈13: uneven portion 14: incision groove
15 : 장공15: longevity
20 : 플렉서블 피씨비 20a : 플렉서블 피씨비 단부20: Flexible PCB 20a: Flexible PCB End
21 : 회로패턴 23 : 만곡부21: circuit pattern 23: curved portion
25 : 보조회로패턴 27 : 전원공급단자25: auxiliary circuit pattern 27: power supply terminal
30 : 연결소자 31 : 유연부30: connecting element 31: flexible part
32 : 압착부32: crimping portion
이하에서는 본 발명에 따른 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 첨부된 도면을 참조하여 설명하면,Hereinafter, with reference to the accompanying drawings, a printed circuit board for LED lighting easy to implement a multi-sided polygonal shape according to the present invention,
도 1 내지 도 6은 본 발명에 따른 엘이디조명용 인쇄회뢰기판에 대한 일 실시예를 도시한 것이고, 도 7 및 도 8은 본 발명에 따른 엘이디조명용 인쇄회로기판의 변형된 다른 실시예를 도시한 것이다.1 to 6 illustrate an embodiment of a printed circuit board for LED lighting according to the present invention, and FIGS. 7 and 8 illustrate another modified embodiment of the printed circuit board for LED lighting according to the present invention. .
도 1 내지 도 6에 도시된 바와 같이 본 발명에 따른 엘이디조명 램프용 인쇄회로기판은 발광다이오드(L)가 실장되고, 상기 발광다이오드(L)에 전원 및 제어신호를 전송하기 위한 회로패턴(21)이 형성된 플렉서블 피씨비(Flexible PCB)(20); 및 상기 플렉서블 피씨비(20) 저면에 배열되어 플렉서블 피씨비(20)의 구현 형상을 지지하기 위한 것으로, 다면다각형상 구현을 위한 절곡부(11)가 형성되어 있으며, 상기 플렉서블 피씨비(20)와 압착되어 일체로 형성되는 베이스판(10);을 포함하여 이루어진다.1 to 6, a printed circuit board for LED lighting lamps according to the present invention includes a light emitting diode L mounted thereon, and a circuit pattern 21 for transmitting power and control signals to the light emitting diode L. Flexible PCB (20) is formed; And arranged on the bottom of the flexible PC 20 to support the implementation shape of the flexible PC 20, the bent portion 11 for the multi-sided polygonal shape is formed, and is compressed with the flexible PC 20 It comprises a base plate 10 formed integrally.
도 1 및 도 2에 도시된 바와 같이 본 발명에 따른 엘이디조명용 인쇄회로기판에서, 상기 플렉서블 피씨비(20)는 동박의 제조방법 또는 동박에 적층되는 동박 적층판의 소재 등은 연질의 고무나 플라스틱 등의 일반적인 소재를 기준으로 하며, 다면다각형상을 구현하기 위한 다양한 형상으로 제작 가능하다.1 and 2, in the LED lighting printed circuit board according to the present invention, the flexible PC 20 is a method of manufacturing a copper foil or the material of the copper foil laminate laminated on the copper foil, such as soft rubber or plastic It is based on general materials and can be manufactured in various shapes to realize a multi-sided polygonal shape.
특히 구현되는 다면다각 형상에 있어 상기 플렉서블 피씨비(20)는 첨부된 도면에서와 같이 육각형의 중심면에 육각형의 각 변에서 연장 형성되는 여러 개의 발을 갖는 소위 불가사리 형상으로 제작될 수 있으며, 필요에 따라서는 중심면의 각을 늘리고 발의 개수를 늘려 구형상에 가까운 다면다각 형상을 구현할 수 있고, 제품이 요구하는 형상을 구현하기 위해 중심면이나 발 등의 다른 형상을 채용하는 것이 가능하므로, 제품의 형상 및 형상 구현의 용이성 등을 고려하여 설계 작업시 합리적으로 결정될 수 있는 사항이다.In particular, in the polygonal polygonal shape to be implemented, the flexible PC 20 may be manufactured in a so-called starfish shape having a plurality of feet extending from each side of the hexagon on the center surface of the hexagon as shown in the accompanying drawings. Therefore, by increasing the angle of the center plane and increasing the number of feet, it is possible to realize a multi-sided polygonal shape close to a spherical shape, and to adopt a shape such as a center plane or a foot to realize the shape required by the product. Considering the shape and ease of implementation, it can be reasonably determined during the design work.
그리고 상기 플렉서블 피씨비(20)에는 발광다이오드(L)가 실장되며, 상기 발광다이오드(L)의 개수 및 사이즈는 제품의 형상 및 설치장소에서 요구되는 광도를 고려하여 선택 가능한 사항이다. 또 상기 플렉서블 피씨비(20)에는 발광다이오드(L)에 전원 및 제어신회를 전송하기 위한 회로패턴(21)이 형성되며, 상기 회로패턴(21)은 플렉서블 피씨비(20)의 상면이나 하면, 또는 이들 모두에 형성되는 것이 가능하데, 본 발명의 플렉서블 피씨비(20)의 경우에는 상기 베이스판(10) 상부에 열 압착 또는 증착방식을 통하여 일체로 형성되므로, 플렉서블 피씨비(20)의 일면인 상부에만 회로패턴(21)이 형성되는 것이 바람직하다.In addition, a light emitting diode L is mounted on the flexible PC 20, and the number and size of the light emitting diodes L may be selected in consideration of the shape of the product and the brightness required at the installation location. In the flexible PC 20, a circuit pattern 21 for transmitting a power source and a control signal to the light emitting diode L is formed, and the circuit pattern 21 is formed on the upper or lower surface of the flexible PC 20, or these. It is possible to be formed on both, in the case of the flexible PC 20 of the present invention is formed integrally by the thermal compression or deposition method on the base plate 10, the circuit only on the upper surface of one side of the flexible PC 20 It is preferable that the pattern 21 is formed.
그리고 도 5에 도시된 바와 같이 상기 플렉서블 피씨비(20)에 전원을 공급하기 위해 본 발명의 인쇄회로기판(100)의 하부에는 전원기판(1)이 전기적으로 연결되고, 상기 전원기판(1) 가장자리에는 일면에 회로패턴(21)이 형성된 플렉서블 피씨비 단부(20a)가 삽입 관통되는 삽입홈(5)이 방사상으로 형성되어, 상기 플렉서블 피씨비 단부(20a)가 상기 삽입홈(5)에 관통 삽입된 후 전원기판(1)의 외측방향으로 플렉서블 피씨비 단부(20a)를 말아 올려 전원기판(1) 상부에 전기적으로 연결된다.As shown in FIG. 5, a power substrate 1 is electrically connected to a lower portion of the printed circuit board 100 of the present invention in order to supply power to the flexible PC 20, and an edge of the power substrate 1 is provided. An insertion groove 5 through which the flexible PCB end 20a having the circuit pattern 21 formed therein is radially formed on the surface thereof, and the flexible PC end 20a is inserted through the insertion groove 5. The flexible PCB end portion 20a is rolled up in the outward direction of the power supply board 1 and electrically connected to the upper portion of the power supply board 1.
즉 상기 플렉서블 피씨비 단부(20a)에는 회로패턴(21)과 연결되는 전원공급단자(27)가 형성되고, 상기 전원기판(1) 상부에는 상기 플렉서블 피씨비(20)의 전원공급단자(27)와 전기적으로 연결되는 전원공급부(1b)가 형성되어 있으며, 따라서 상기한 바와 같은 연결방식을 통하여 플렉서블 피씨비 단부(20a)에 형성된 전원공급단자(27)를 전원기판(1) 상부에 형성된 전원공급부(1b)에 전기적으로 연결함으로써 보다 안정적이고 신뢰를 보장할 수 있는 전기적 연결을 가능하게 한다.That is, a power supply terminal 27 connected to the circuit pattern 21 is formed at the flexible PCB end 20a, and the power supply terminal 27 of the flexible PC 20 is electrically connected to the power substrate 1. A power supply unit 1b connected to the power supply unit 1b is formed, and thus, the power supply unit 1b formed on the power supply board 1 is formed on the power supply terminal 27 formed at the flexible PC end 20a through the connection method as described above. Electrical connection to the device allows for a more stable and reliable electrical connection.
이는 상기와 같은 방식의 체결 구조를 형성함에 따라 회로패턴(21)을 플렉서블 피씨비(20)의 일면에만 형성하는 것이 가능해지기 때문이다. 특히, 본 발명의 플렉서블 피씨비(20)의 저면은 압착 방식에 의해 방열을 위한 베이스판(10)과 일체 결합되는 것이기에 회로패턴(21)은 상기 플렉서블 피씨비(20)의 상면에 형성될 수밖에 없고, 전원기판(1)과의 체결시 전술한 삽입홈(5)을 이용한 체결방식으로 인해 전원기판(1)과 연결되는 플렉서블 피씨비의 단부(20a) 또한 상면에 전원공급단자(27)를 형성하면 되기 때문이다.This is because the circuit pattern 21 can be formed only on one surface of the flexible PC 20 by forming the fastening structure in the above manner. In particular, since the bottom of the flexible PC 20 of the present invention is integrally coupled with the base plate 10 for heat dissipation by a crimping method, the circuit pattern 21 is inevitably formed on the upper surface of the flexible PC 20, If the power supply terminal 27 is formed on the upper end portion 20a of the flexible PCB connected to the power supply board 1 due to the fastening method using the aforementioned insertion groove 5 when the power supply board 1 is fastened. Because.
더 나아가 도 1의 'A' 및 도 2에 도시된 바와 같이 본 발명에 따른 상기 플렉서블 피씨비(20)에는 다면다각형상 구현에 따른 회로패턴(21)의 단선 시 전기적인 연결을 보장하기 위한 보조회로패턴(25)이 형성되는데, 상기 보조회로패턴(25)은 베이스판(10)의 절곡부(11)를 굽혀 다면다각형상을 구현하는 경우 절곡부(11) 부분에서 회로패턴(21)의 단선이 일어날 수 있으며, 이러한 경우 해당 위치의 발광다이오드(L)에 전기적 연결이 끊겨 제품의 신뢰가 떨어지는 것을 방지하기 위함이다.Furthermore, as illustrated in 'A' of FIG. 1 and FIG. 2, the flexible PC 20 according to the present invention includes an auxiliary circuit for ensuring electrical connection when the circuit pattern 21 according to the multi-sided polygonal shape is disconnected. A pattern 25 is formed, and when the auxiliary circuit pattern 25 is bent in the bent portion 11 of the base plate 10 to implement a polygonal shape, disconnection of the circuit pattern 21 is formed in the bent portion 11. This may occur, in this case to prevent the electrical connection to the light emitting diode (L) of the location is broken to reduce the reliability of the product.
즉 상기 베이스판(10)의 절곡부(11)를 기준으로 절곡부(11) 양편의 회로패턴(21)을 연결하여 회로패턴(21)의 단선 시에도 상기 보조회로패턴(25)에 의하여 전기적인 연결을 보장할 수 있게 된다.That is, the circuit patterns 21 on both sides of the bent portion 11 are connected to the bent portion 11 of the base plate 10 so that even when the circuit pattern 21 is disconnected, the auxiliary circuit patterns 25 It can ensure a reliable connection.
도 1 내지 도 6에 도시된 바와 같이 본 발명에 따른 엘이디조명용 인쇄회로기판에서, 상기 베이스판(10)은 상기 플렉서블 피씨비(20) 저면에 배열되어 플렉서블 피씨비(20)의 구현 형상을 지지하기 위한 것으로, 다면다각형상 구현을 용이하고 수월하게 하기 위해 형성된 절곡부(11)을 포함하여 이루어진다.1 to 6, in the LED lighting printed circuit board according to the present invention, the base plate 10 is arranged on the bottom of the flexible PC 20 to support the implementation shape of the flexible PC 20 In addition, it comprises a bent portion 11 formed to facilitate and facilitate the implementation of the polygonal polygon.
상기 베이스판(10)은 상기한 플렉서블 피씨비(20)의 형상을 대응하여 그 형상이 결정되며, 도 5에 도시된 바와 같이 상기 베이스판(10) 단부에는 일측 또는 양측에 고정핀(10a)이 돌출형성되어 있고, 상기 전원기판(1)에는 상기 고정핀(10a)에 대응하는 고정홈(1a)이 형성되어 상기 고정핀(10a)이 고정홈(1a)에 삽입되며, 이 경우 상기 전원기판(1) 하부에 돌출되는 고정핀(10a) 단부를 절곡하거나 또는 납땜 등의 방법을 통하여 베이스판(10)과 전원기판(1)을 고정연결하게 된다.The base plate 10 corresponds to the shape of the flexible PC 20 and the shape thereof is determined. As shown in FIG. 5, the end of the base plate 10 has fixing pins 10a at one side or both sides thereof. Protrudingly formed, the power supply substrate 1 has a fixing groove (1a) corresponding to the fixing pin (10a) is formed so that the fixing pin (10a) is inserted into the fixing groove (1a), in this case the power substrate (1) The base plate 10 and the power supply board 1 are fixedly connected by bending the end of the fixing pin 10a protruding from the bottom or by soldering or the like.
그리고 도 2에 도시된 바와 같이 상기 베이스판(10)과 플렉서블 피씨비(20)는 열에 의한 압착(또는 증착)방식을 통해 일체로 형성되는데, 이는 종래의 엘이디 램프의 다면다각형상을 구현하기 위해 수작업 통해 와이어나 또는 핀 등을 이용하여 인쇄회로기판을 연결하는 작업의 비능률성을 개선하기 위함이다. As shown in FIG. 2, the base plate 10 and the flexible PC 20 are integrally formed by heat compression (or deposition), which is a manual process for implementing a multi-faceted polygonal shape of a conventional LED lamp. This is to improve the inefficiency of connecting the printed circuit board by using wires or pins.
따라서 상기 베이스판(10)과 플렉서블 피씨비(20)를 일체로 형성함으로써 다면다각형상을 구현하기 위한 절곡작업의 완전 자동화가 가능하게 되고, 이와 더불어 절곡작업 전의 LED실장 공정에 있어서도 다수의 LED를 편평하게 펼쳐진 인쇄회로기판의 필요한 부분 용이하게 자동화 공정을 통해 실장할 수 있게 되기에, 이에 의하여 조립시간 및 생산 코스트를 낮춰 대량 생산화가 가능하게 된다.Therefore, by forming the base plate 10 and the flexible PC 20 integrally, it is possible to fully automate the bending work to realize the multi-faceted polygonal shape, and also to flatten a plurality of LEDs in the LED mounting process before the bending work. Since the necessary part of the unfolded printed circuit board can be easily mounted through an automated process, mass production is possible by lowering assembly time and production cost.
특히 절곡작업의 자동화라 함은, 다면다각형상을 구현하기 위해 작업자가 수작업으로 다면다각 형성을 위한 각 면을 연결하거나 개개별로 절곡하는 것이 아니라 베이스판(10)에 형성된 다수의 절곡부(11)를 동시에 원하는 방향으로 가압 내지 흡착하여 최종적으로 원하는 다면다각형상을 형성하는 작업을 말한다.In particular, the automation of the bending operation is a number of bent portions 11 formed on the base plate 10, rather than manually connecting each surface for the multi-sided polygonal formation or bending individually to implement a multi-sided polygonal shape ) Simultaneously pressurizing or adsorbing in the desired direction to finally form the desired polygonal polygon.
또 도1 내지 도 6에 도시된 바와 같이(특히 도 3에 도시된 작동상태도 참조) 상기 베이스판(10)에 형성된 절곡부(11)는 다면다각형상 구현을 위한 절곡부분(첨부된 도면에서 은선으로 표시됨.)에 형성되고 절곡작업의 용이성을 보장하게 되며,상기 절곡부(11)는 베이스판(10)의 상면 또는 하면, 또는 이들 모두에 형성되는 절개홈(14)으로 상기 베이스판(10)의 일부분을 파내어 형성하게 되며, 이 경우 절개홈(14)를 파내는 깊이 정도는 절곡작업의 용이성과 베이스판(10)의 파손방지를 등을 고려하여 그 깊이를 결정하는 것이 바람직하다.In addition, as shown in Figures 1 to 6 (especially see also the operating state shown in Figure 3) the bent portion 11 formed on the base plate 10 is a bent portion for implementing a multi-sided polygonal shape (in the accompanying drawings Formed by a hidden line.) And the ease of bending work, and the bent portion 11 is a cutout groove 14 formed in the upper or lower surface of the base plate 10, or both of the base plate ( Part 10 is to be dug up, and in this case, the depth of digging the cutting groove 14 is preferably determined in consideration of the ease of bending work and the prevention of breakage of the base plate (10).
또한 상기 도 6에 도시된 바와 같이 상기 베이스판(10)의 절곡부(11)에는 상기 절개홈(14) 이외에 절곡부(11)의 일부분을 천공하여 형성되는 장공(15)이 형성되어 상기 베이스판(10)의 절곡작업이 보다 용이해질 수 있도록 하며, 아울러 상기 장공(15)은 베이스판(10)의 살빼기를 위한 역할도 동시에 수행함으로써 재료비를 절감할 수 있는 부수적인 효과를 낳게 된다.In addition, as shown in FIG. 6, the bent part 11 of the base plate 10 is formed with a long hole 15 formed by drilling a part of the bent part 11 in addition to the cutout groove 14. The bending work of the plate 10 can be made easier, and the long hole 15 also has a side effect of reducing material costs by simultaneously performing a role for weight loss of the base plate 10.
아울러 도 6에 도시된 바와 같이 상기 베이스판(10)의 절곡부(11) 양측 또는 일측에는 절곡작업 시 베이스판(10)의 절곡면끼리의 간섭을 방지하기 위한 만곡부(23)가 더 형성되는데, 이는 상기한 바와 같이 베이스판(10)의 절곡작업 시 절곡부(11)의 절곡면끼리 서로 맞닿아 겹치거나, 또는 절곡면끼리 겹쳐 절곡시 서로 밀어냄으로써 절곡부(11)의 반대편면이 팽창하여 회로패턴(21)이 끊어지는 현상을 방지하기 위함이다.In addition, as shown in FIG. 6, the curved portion 23 is further formed on both sides or one side of the bent portion 11 of the base plate 10 to prevent interference between the bent surfaces of the base plate 10 during the bending operation. As described above, the bending surfaces of the bending portions 11 abut each other and overlap each other when the bending operation of the base plate 10 is overlapped, or the opposite surfaces of the bending portions 11 are expanded by pushing each other when the bending surfaces overlap each other. This is to prevent the phenomenon that the circuit pattern 21 is broken.
따라서 상기 절곡부분에 만곡부(23)을 형성하여 절곡면끼리의 맞닿는 면적을 최소화하여 플렉서블 피씨비(20)의 회로패턴(21)이 절곡부분에서 단선되는 현상을 방지할 수 있게 되며, 아울러 베이스판(10)의 절곡작업을 보다 수월하게 하여 절곡용이성을 보장할 수 있게 된다.Therefore, the curved portion 23 is formed at the bent portion to minimize the contact area between the bent surfaces so that the circuit pattern 21 of the flexible PC 20 can be prevented from being disconnected at the bent portion, and the base plate ( It is possible to ensure the ease of bending by making the bending work of 10) easier.
더 나아가 상기 베이스판(10)은 방열을 위하여 알루미늄 등의 메탈 또는 세라믹 재질로 이루어져 발광다이오드(L)에 의하여 생성된 발광열을 외부로 배출시키는 것이 가능하며, 그리고 상기한 재질 이외에도 열을 방출시킬 수 있는 다양한 재질을 채용하여 외부로 열을 배출함으로써 제품의 내화성능을 우수하게 할 수 있다.Furthermore, the base plate 10 may be made of a metal or ceramic material such as aluminum to dissipate heat generated by the light emitting diode L to the outside for radiating heat, and to release heat in addition to the above materials. By adopting a variety of materials to discharge the heat to the outside can improve the fire resistance performance of the product.
또한 도 4에 도시된 바와 같이 상기 베이스판(10)의 상면 또는 하면, 또는 이들 모두에는 방열면적을 확장하여 열방출 효율을 높이기 위한 방열구조를 갖는데, 이러한 방열구조는 방열면적을 보다 넓게 확보하기 위한 요철부(13)로 이루어지는 것이 바람직하다.In addition, as shown in FIG. 4, the upper or lower surface of the base plate 10 or both have a heat dissipation structure for increasing heat dissipation efficiency by expanding a heat dissipation area. It is preferable that the concave-convex portion 13 is formed.
다만 상기 요철부(13)는 상기한 바와 같이 베이스판(10) 상면 또는 하면, 또는 이들 모두에 형성될 수 있으나, 상기 베이스판(10)과 플렉서블 피씨비(20)의 접착성를 고려하여 베이스판(10) 하면에만 형성되는 것이 바람직하다.However, the uneven portion 13 may be formed on the top or bottom surface, or both of the base plate 10 as described above, but considering the adhesiveness of the base plate 10 and the flexible PC 20 base plate ( 10) It is preferably formed only on the lower surface.
아울러 방열효율을 극대화하기 위해 상기 전원기판(1)은 알루미늄 재질 등의 메탈 또는 세라믹 재질로 형성되거나, 또는 상기한 재질 이외에 열을 배출시킬 수 있는 다양한 재질을 채용할 수 있으며, 첨부된 도면에는 도시되지 않았지만 상기한 바와 같은 요철부가 전원기판 하면에 형성되어 방열면적을 확대하여 방열효율을 더욱 높일 수 있도록 구성하는 것이 바람직하다.In addition, in order to maximize the heat dissipation efficiency, the power substrate 1 may be formed of a metal or ceramic material such as aluminum, or may adopt various materials capable of dissipating heat in addition to the above materials. Although not yet, it is preferable that the concave-convex portion as described above is formed on the lower surface of the power substrate so as to expand the heat dissipation area to further increase heat dissipation efficiency.
이하에서는 본 발명에 따른 엘이디조명용 인쇄회로기판의 또 다른 구현례를 소개하며, 이 경우 상기한 바와 같은 구성과 동일한 명칭 및 참조부호를 사용하는 구성은 동일한 기능 및 작용효과를 갖는 것으로 본원의 기술적 요지를 명확하게 하기 위해 그 설명을 생략하기로 한다.Hereinafter, another exemplary embodiment of the LED lighting printed circuit board according to the present invention will be introduced. In this case, the configuration using the same name and reference numeral as the configuration as described above has the same function and effect. The description thereof will be omitted for clarity.
도 7 및 도 8에 도시된 바와 같이 본 발명에 따른 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판의 또 다른 구현례로서 하나 이상의 발광다이오드(L)가 실장되고, 원하는 방향으로의 각도 구현을 위한 절곡부(11)가 형성되어 다면체 구현이 가능한 베이스판(10); 및 상기 베이스판(10)의 절곡부(11)에 마련되고 각도 구현을 위해 절곡된 베이스판(10) 각 면에 대한 전기적인 연결을 보장해주는 연결소자(30);를 포함하여 이루어진다.As shown in FIGS. 7 and 8, one or more light emitting diodes L are mounted as another embodiment of the LED lighting printed circuit board, which is easy to implement a multi-sided polygonal shape according to the present invention, and implements an angle in a desired direction. A base plate 10 having a bent portion 11 formed therein for implementing a polyhedron; And a connection element 30 provided at the bent portion 11 of the base plate 10 and ensuring electrical connection to each surface of the base plate 10 that is bent to implement an angle.
우선 상기 구현례는 상기한 바와 같은 플렉서블 피씨비가 구비되지 않고, 상기 베이스판(10)에 발광다이오드(L)가 실장되고, 상기 발광다이오드(L)에 전원 및 제어신호가 전송하기 위한 회로패턴(21)이 상기 베이스판(10)에 형성되어 있으며,First, the embodiment is not provided with the flexible PC as described above, the light emitting diode (L) is mounted on the base plate 10, the circuit pattern for transmitting power and control signals to the light emitting diode (L) ( 21 is formed on the base plate 10,
다만 이 경우 상기 베이스판(10)의 다면다각형상 구현을 위한 절곡부(11)는 상기한 바와 같인 절개홈(14) 및/또는 장공(15) 형태로 구비되어 있어 상기 절곡부(11)에 회로패턴(21)에 의한 전기적인 연결을 보장할 수 없게 된다.However, in this case, the bent part 11 for implementing the polygonal polygonal shape of the base plate 10 is provided in the form of the cutout groove 14 and / or the long hole 15 as described above. Electrical connection by the circuit pattern 21 cannot be guaranteed.
따라서 상기 연결소자(30)가 절곡부(11)를 사이에 두고 상기 베이스판(10) 각 면에 형성된 회로패턴(21)과 전기적으로 연결됨으로써 인쇄회로기판(100) 안정적인 전기공급을 가능하게 하여 제품의 신뢰성을 높일 수 있게 된다.Therefore, the connection element 30 is electrically connected to the circuit pattern 21 formed on each surface of the base plate 10 with the bent portion 11 therebetween to enable stable supply of the printed circuit board 100. Product reliability can be increased.
또한 상기 연결소자(30)는 플렉서블 재질로 이루어진 유연부(31)와 상기 유연부(31) 양단에 형성되는 압착부(32)로 이루어져, 상기 유연부(31)로 인해 베이스판(10)의 절곡 시 유연성을 보장해주는 즉, 절곡작업이 쉽고 용이해지도록 해줄 수 있는 기능을 하며,아울러 상기 유연부(31) 양단에 연결된 압착부(32)가 상기 베이스판(10)의 회로패턴(21)과 열에 의한 압착(또는 증착)방식을 통해 연결됨으로써 상기 연결소자(30)의 견고한 고정력을 보장할 수 있도록 하는 것이 바람직하다.In addition, the connection element 30 is made of a flexible portion 31 made of a flexible material and the pressing portion 32 formed on both ends of the flexible portion 31, the flexible portion 31 of the base plate 10 It ensures flexibility when bending, that is, a function that can make the bending operation easier and easier, as well as the crimping portion 32 connected to both ends of the flexible portion 31 is the circuit pattern 21 of the base plate 10 It is preferable to ensure the firm fixing force of the connection element 30 by being connected through the compression (or deposition) method by the overheat.
그리고 상기 유연부(31)는 상기 베이스판(10)의 절곡 시 원만한 각도 구현이 이루어지도록 소정길이 이상 늘어나는 것이 가능하고, 필요에 따라 상기 유연부(31)의 일부를 자바라 형태로 형성하여 절곡 시 늘어나는 길이에 대응할 수 있도록 구성하는 것이 바람직하다.In addition, the flexible part 31 may be extended by a predetermined length or more so that a smooth angle may be realized when the base plate 10 is bent, and a part of the flexible part 31 may be formed in a bellows shape when needed to bend. It is preferable to comprise so that it may respond to an extended length.
더 나아가 본 발명에 따른 베이스판(10)에는 외부 대상체에 구비된 전원기판(1)과의 연결을 위한 소켓(12)이 더 구비되어 전원기판(1)과의 결합이 쉽고 용이해지도록 함으로써 이로 인한 조립시간을 단축할 수 있으며, 다양한 형태로 구현이 가능하도록 하여 그 활용성을 높일 수 있게 하는데,Furthermore, the base plate 10 according to the present invention is further provided with a socket 12 for connection with the power board 1 provided in the external object, so that the coupling with the power board 1 is easy and easy. It is possible to shorten the assembly time due to the various forms, and to increase its utility.
상기 베이스판(10)과 전원기판(1)의 안정적인 연결을 위하여 상기 전원기판(1)에는 대응핀(2)이 구비되고, 상기 베이스판(10)의 소켓(12)이 대응핀(2)에 일률적으로 체결되어 전원 연결됨으로써 한 번의 결합으로 상기 베이스판(10) 및 이와 연결된 타 베이스판(10)에도 모두 전원을 연결할 수 있어 조립이 용이한 장점을 갖게 된다. 도면상에 도시된 바로는 상기 소켓(12)은 베이스판(10)에 하나만 형성된 것을 도시하였으나, 필요에 따라서 상기 소켓(12)은 각각의 베이스판(10)에 원하는 형태로 형성될 수 있다.In order to securely connect the base plate 10 and the power board 1, the power supply board 1 is provided with a corresponding pin 2, and the socket 12 of the base board 10 is provided with a corresponding pin 2. By being uniformly fastened to the power supply, all of the base plate 10 and the other base plate 10 connected to the base plate 10 and the other base plate 10 connected to each other in one coupling have an advantage of easy assembly. As illustrated in the drawing, only one socket 12 is formed on the base plate 10, but the socket 12 may be formed in a desired shape on each base plate 10 as needed.
이상에서 첨부된 도면을 참조하여 본 발명인 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판을 설명함에 있어 특정 형상 및 방향을 위주로 설명하였으나, 본 발명은 당업자에 의하여 다양한 변형 및 변경이 가능하고, 이러한 변형 및 변경은 본 발명의 권리범위에 포함되는 것으로 해석되어야 한다.In the description of the LED lighting printed circuit board that is easy to implement a multi-sided polygon of the present invention with reference to the accompanying drawings, the present invention has been described with a particular shape and direction, the present invention can be variously modified and changed by those skilled in the art, such Modifications and variations should be construed as being included in the scope of the present invention.

Claims (10)

  1. 발광다이오드가 실장되고, 상기 발광다이오드에 전원 및 제어신호를 전송하기 위한 회로패턴이 형성된 플렉서블 피씨비(Flexible PCB); 및A flexible PCB having a light emitting diode mounted thereon and a circuit pattern for transmitting power and control signals to the light emitting diode; And
    상기 플렉서블 피씨비 저면에 배열되어 플렉서블 피씨비의 구현 형상을 지지하기 위한 것으로, 다면다각형상 구현을 위한 절곡부가 형성되어 있으며, 상기 플렉서블 피씨비와 압착되어 일체로 형성되는 베이스판;을 포함하여 이루어진 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.A base plate which is arranged on the bottom of the flexible PC to support the implementation shape of the flexible PC, and has a bent part for realizing a multi-sided polygonal shape and is formed integrally by being compressed and integrally formed with the flexible PC. Easy to implement printed circuit board for LED lighting.
  2. 하나 이상의 발광다이오드가 실장되고, 원하는 방향으로의 각도 구현을 위한 절곡부가 형성되어 다면체 구현이 가능한 베이스판; 및 A base plate having one or more light emitting diodes mounted thereon, and having a bent portion formed to implement an angle in a desired direction; And
    상기 베이스판의 절곡부에 마련되고 각도 구현을 위해 절곡된 베이스판 각 면에 대한 전기적인 연결을 보장해주는 연결소자;를 포함하여 이루어진 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.LED lighting printed circuit board that is easy to implement a multi-sided polygon comprising a; connecting element provided in the bent portion of the base plate and ensures electrical connection to each side of the base plate bent for the implementation of the angle.
  3. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 절곡부는 상기 베이스판의 상면 또는 하면, 또는 이들 모두에 형성되는 절개홈인 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The bent portion is a printed circuit board for easy implementation of a multi-sided polygon, characterized in that the incision groove formed on the top or bottom, or both of the base plate.
  4. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 절곡부에는 장공이 형성되어 있는 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회뢰기판.The printed circuit board for LED lighting easy to implement a multi-sided polygonal shape, characterized in that the bent portion is formed in the bent portion.
  5. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 베이스판은 방열을 위한 메탈 또는 세라믹 재질로 이루어진 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The base plate is an LED lighting printed circuit board that is easy to implement a multi-sided polygonal, characterized in that made of a metal or ceramic material for heat dissipation.
  6. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 플렉서블 피씨비에는 절곡 부위에서 상기 회로패턴의 단선 시 전기적인 연결을 보장하기 위한 보조회로패턴이 더 구비되어 있는 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The flexible PCB is a LED lighting printed circuit board that is easy to implement a polygonal polygon, characterized in that the auxiliary circuit pattern is further provided to ensure an electrical connection when the circuit pattern is disconnected at the bent portion.
  7. 제 1 항에 있어서,The method of claim 1,
    상기 플렉서블 피씨비의 회로패턴은 일면에만 형성되고,The circuit pattern of the flexible PC is formed only on one surface,
    상기 플렉서블 피씨비와 전기적으로 연결되는 전원기판에는 상기 플렉서블 피씨비 단부가 관통 삽입되어 상기 전원기판 상면에 전기적 연결을 가능하게 하는 삽입홈이 구비되어 있는 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The LED substrate is electrically connected to the flexible PCB, and the flexible PCB end is inserted through the insertion groove for inserting the electrical connection to the upper surface of the power substrate to enable electrical connection. Circuit board.
  8. 제 7 항에 있어서,The method of claim 7, wherein
    상기 전원기판은 방열효율을 극대화시키기 위한 메탈 또는 세라믹 재질로 이루어진 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The power board is a LED lighting printed circuit board that is easy to implement a multi-faceted polygonal, characterized in that made of a metal or ceramic material to maximize the heat dissipation efficiency.
  9. 제 2 항에 있어서,The method of claim 2,
    상기 베이스판에는 전원기판과의 연결을 위한 소켓이 더 구비되고,The base plate is further provided with a socket for connection with the power board,
    상기 전원기판에는 대응핀이 구비되어 상기 베이스판의 소켓이 대응핀에 일률적으로 체결되어 전원연결이 이루어지는 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.The power board is provided with a corresponding pin, the socket of the base plate is fastened to the corresponding pin uniformly, the LED lighting printed circuit board easy to implement a multi-sided polygonal, characterized in that the connection.
  10. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 베이스판의 절곡부 양측 또는 일측에는 절곡작업 시 베이스판의 절곡면끼리의 간섭방지를 위한 만곡부가 더 구비되어 있는 것을 특징으로 하는 다면다각형상 구현이 용이한 엘이디조명용 인쇄회로기판.Both sides or one side of the bent portion of the base plate is a multiple-sided polygonal LED printed circuit board easy to implement, characterized in that the curved portion for preventing the interference between the bending surface of the base plate during the bending operation.
PCT/KR2009/003509 2008-06-30 2009-06-29 Printed circuit board for led light capable of being easily changed into polyhedral and polygonal shapes WO2010002156A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR1020080062392A KR100875724B1 (en) 2008-06-30 2008-06-30 The led-illumination ramp pcb where the many-sidedness degree angle embodiment is easy
KR10-2008-0062392 2008-06-30
KR10-2008-0094344 2008-09-25
KR1020080094344A KR100885197B1 (en) 2008-09-25 2008-09-25 Printed circuit board for led lamp

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