CN102062309A - LED illumination apparatus - Google Patents

LED illumination apparatus Download PDF

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Publication number
CN102062309A
CN102062309A CN2010101943739A CN201010194373A CN102062309A CN 102062309 A CN102062309 A CN 102062309A CN 2010101943739 A CN2010101943739 A CN 2010101943739A CN 201010194373 A CN201010194373 A CN 201010194373A CN 102062309 A CN102062309 A CN 102062309A
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Prior art keywords
terminal
circuit board
printed circuit
pin
led lighting
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高田岳人
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SMK Corp
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SMK Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/27Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
    • F21K9/272Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • F21V23/002Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Led Device Packages (AREA)

Abstract

本发明涉及LED照明装置。在现有的在荧光灯器具的插口装配的使用了LED的LED照明装置中存在如下问题,即不能够简单地进行部件交换,或即使能够简单地进行交换,作业性、可靠性也差,需要多余的部件。本发明通过使连接于印刷电路板的连接端子的针形端子连接部与嵌合于荧光灯器具的插口的一对针形端子的双方连接,从而组装内置于主体的印刷电路板。

The invention relates to an LED lighting device. In the conventional LED lighting devices using LEDs mounted on the sockets of fluorescent lamps, there is a problem that parts cannot be easily replaced, or even if they can be easily replaced, the workability and reliability are poor, and redundant parts are required. parts. According to the present invention, the printed circuit board built in the main body is assembled by connecting the pin terminal connecting portion of the connecting terminal connected to the printed circuit board to both of the pair of pin terminals fitted in the socket of the fluorescent lamp fixture.

Description

LED照明装置 LED lighting

技术领域technical field

本发明涉及装配在荧光灯器具的插口的使用了LED(发光二极管)的LED照明装置。The present invention relates to an LED lighting device using LED (Light Emitting Diode) mounted on a socket of a fluorescent lamp fixture.

背景技术Background technique

作为代替现有的荧光灯等的照明装置,正在开发使用了节能、高亮度、并能够实现长寿命的白色LED的LED照明装置。LED lighting devices using energy-saving, high-brightness, and long-life white LEDs are being developed as lighting devices to replace conventional fluorescent lamps and the like.

专利文献1:日本特开2001-351402号Patent Document 1: Japanese Patent Laid-Open No. 2001-351402

专利文献2:日本专利第4156657号Patent Document 2: Japanese Patent No. 4156657

专利文献3:日本实用新案登录第3148176号Patent Document 3: Japanese Utility Model Registration No. 3148176

在专利文献1中提出了一种能够简单地装配在已有的荧光灯器具的LED照明装置。Patent Document 1 proposes an LED lighting device that can be easily mounted on an existing fluorescent lamp fixture.

在专利文献2中提出了一种能够谋求组装作业的高效化的LED照明装置。Patent Document 2 proposes an LED lighting device capable of improving the efficiency of assembly work.

图11是表示现有的LED照明装置的内部结构的图。Fig. 11 is a diagram showing the internal structure of a conventional LED lighting device.

其构成为包括:主体1;盖体3,对能够装配在已有的荧光灯器具的一对针形端子(pin terminal)2进行保持,并接合于主体1;印刷电路板4,内置于主体1,搭载有电气控制电路;多个LED5,安装在印刷电路板4;以及电线7,一端连接于印刷电路板4,另一端直接连接于针形端子2,针形端子2和电线7以铆接或软钎焊连接。It is composed of: a main body 1; a cover body 3 that holds a pair of pin terminals (pin terminals) 2 that can be mounted on an existing fluorescent lamp fixture and is joined to the main body 1; a printed circuit board 4 that is built in the main body 1 , equipped with an electrical control circuit; a plurality of LED5, mounted on the printed circuit board 4; and wires 7, one end connected to the printed circuit board 4, the other end directly connected to the pin terminal 2, the pin terminal 2 and the wire 7 are riveted or Soldered connections.

可是,利用铆接或软钎焊的连接不仅作业性差,而且连接后难以取下电线,是不能够简单地进行部件交换的结构。However, the connection by caulking or soldering is not only poor in workability, but also difficult to remove the electric wire after connection, and it is a structure that cannot easily replace parts.

在专利文献3中提出了一种能够实现LED照明部和/或LED本身的交换的LED照明装置,但是使接点接触的结构存在瞬断或接触不良的问题,作为照明装置存在问题。Patent Document 3 proposes an LED lighting device capable of exchanging the LED lighting part and/or the LED itself, but the contact structure has a problem of momentary disconnection or poor contact, which poses a problem as a lighting device.

可是,荧光灯器具的布线如图12所示,存在插口8的一对电极中仅是某一极与电源连接的情况,因此需要针形端子2的双方均预先与印刷电路板4连接。However, as shown in FIG. 12 , in the wiring of a fluorescent lamp, only one of the pair of electrodes of the socket 8 may be connected to the power supply. Therefore, both pin terminals 2 need to be connected to the printed circuit board 4 in advance.

作为其应对方法,如图11所示,分别以2根电线对针形端子2的双方和印刷电路板4进行连接。As a countermeasure against this, as shown in FIG. 11 , both pin terminals 2 and the printed circuit board 4 are connected with two electric wires.

作为其它对应方法,如图13那样在从印刷电路板4引出的电线7的一端连接圆形端子9a,并以螺丝与针形端子2连接。再有,圆形端子9a之外的圆形端子9b以跳线10相互被短路,与其它的针形端子2以螺丝连接。As another corresponding method, as shown in FIG. 13 , a round terminal 9 a is connected to one end of the electric wire 7 drawn out from the printed circuit board 4 , and then connected to the pin terminal 2 with a screw. In addition, the circular terminals 9b other than the circular terminal 9a are mutually short-circuited by the jumper wire 10, and are connected with the other pin terminal 2 by a screw.

本发明要解决的课题Problems to be solved by the present invention

像这样,在现有方法中存在如下问题,即不能够简单地进行部件交换,或即使能够简单地进行交换,作业性、可靠性也差,需要多余的部件。As described above, the conventional method has a problem that components cannot be easily replaced, or even if the components can be easily replaced, workability and reliability are poor, and redundant components are required.

发明内容Contents of the invention

用于解决问题的方案solutions to problems

第一发明的LED照明装置,其特征在于,包括:主体1;盖体3,对嵌合于荧光灯器具的插口8的一对针形端子2进行保持,并接合于主体1;印刷电路板4,内置于主体1,搭载有电气控制电路;LED5,安装在印刷电路板4;连接端子6,用于连接于针形端子2;以及电线7,一端连接于印刷电路板4,另一端连接于连接端子6,连接端子6以金属板一体形成电线连接部6a和针形端子连接部6b,针形端子连接部6b被连接于一对针形端子2的双方。The LED lighting device of the first invention is characterized by comprising: a main body 1; a cover body 3 that holds a pair of pin terminals 2 fitted in a socket 8 of a fluorescent lamp fixture and is joined to the main body 1; a printed circuit board 4 , built into the main body 1, equipped with an electrical control circuit; LED5, mounted on the printed circuit board 4; connecting terminal 6, used to connect to the pin terminal 2; and wire 7, one end connected to the printed circuit board 4, the other end connected to the The connecting terminal 6 is a metal plate integrally formed with a wire connecting portion 6 a and a pin terminal connecting portion 6 b, and the pin terminal connecting portion 6 b is connected to both sides of a pair of pin terminals 2 .

第二发明的LED照明装置,其特征在于,在第一发明中,在盖体3形成有卡锁部3a,在连接端子6形成有与卡锁部3a卡合的锁定部6c。The LED lighting device of the second invention is characterized in that, in the first invention, the locking portion 3 a is formed on the cover 3 , and the locking portion 6 c that engages with the locking portion 3 a is formed on the connection terminal 6 .

第三发明的LED照明装置,其特征在于,在第一发明中,在针形端子2形成有槽2a,在连接端子6形成有与槽2a卡合的锁定部6d。The LED lighting device of the third invention is characterized in that, in the first invention, the pin terminal 2 is formed with the groove 2a, and the connection terminal 6 is formed with the locking portion 6d that engages with the groove 2a.

发明的效果The effect of the invention

根据第一发明,不仅能够简单地进行LED照明部和/或LED本身等的部件的交换,而且仅以1根电线和连接端子能够容易地进行针形端子和印刷电路板的连接作业。According to the first invention, not only components such as the LED lighting unit and/or the LED itself can be easily exchanged, but also the pin terminal and the printed circuit board can be easily connected using only one wire and connection terminal.

根据第二发明,不使用其它部件就能以简单的结构将连接端子保持在盖体。According to the second invention, the connection terminal can be held on the cover with a simple structure without using other components.

根据第三发明,因为不需要在盖体3设置卡锁部3a,所以有对盖体3进行成形的金属模的结构变得简单的优点。According to the third invention, since there is no need to provide the locking portion 3 a on the lid body 3 , there is an advantage that the structure of the mold for molding the lid body 3 becomes simple.

附图说明Description of drawings

图1是本发明(实施例1)的LED照明装置的分解图。Fig. 1 is an exploded view of the LED lighting device of the present invention (Embodiment 1).

图2是本发明(实施例1)的LED照明装置的剖面图。Fig. 2 is a cross-sectional view of the LED lighting device of the present invention (Embodiment 1).

图3是实施例1的盖体3的剖面图。FIG. 3 is a cross-sectional view of the cover body 3 of the first embodiment.

图4是实施例1的盖体3的内部立体图。FIG. 4 is an internal perspective view of the cover body 3 of the first embodiment.

图5是实施例1的连接端子6的立体图。FIG. 5 is a perspective view of the connection terminal 6 of the first embodiment.

图6是实施例1的盖体3与连接端子6的插入状态图。FIG. 6 is an inserted state diagram of the cover body 3 and the connection terminal 6 of the first embodiment.

图7是实施例1的盖体3与连接端子6的插入状态剖面图。7 is a cross-sectional view of the inserted state of the cover body 3 and the connection terminal 6 of the first embodiment.

图8是实施例2的盖体3与连接端子6的立体图。FIG. 8 is a perspective view of the cover body 3 and the connection terminal 6 of the second embodiment.

图9是实施例3的盖体3与连接端子6的立体图。FIG. 9 is a perspective view of the cover body 3 and the connection terminal 6 of the third embodiment.

图10是实施例3的锁定部6d的放大图。FIG. 10 is an enlarged view of the locking portion 6d of the third embodiment.

图11是现有的LED照明装置的分解剖面图。Fig. 11 is an exploded cross-sectional view of a conventional LED lighting device.

图12是荧光灯器具的布线图。Fig. 12 is a wiring diagram of a fluorescent lamp fixture.

图13是现有的LED照明装置的接线图。Fig. 13 is a wiring diagram of a conventional LED lighting device.

附图标记说明Explanation of reference signs

1主体1 subject

2针形端子2 pin terminals

3盖体3 cover body

4印刷电路板4 printed circuit boards

5LED5 LEDs

6连接端子6 connection terminals

7电线7 wires

具体实施方式Detailed ways

如图1和图2所示,本发明的LED照明装置包括:主体1;盖体3,对嵌合于荧光灯器具的插口8的一对针形端子2进行保持,并接合于主体1;印刷电路板4,内置于主体1,搭载有电气控制电路;LED5,安装在印刷电路板4;连接端子6,用于连接于针形端子2;以及电线7,一端连接于印刷电路板4,另一端连接于连接端子6。As shown in Figures 1 and 2, the LED lighting device of the present invention includes: a main body 1; a cover body 3, which holds a pair of pin-shaped terminals 2 fitted in the socket 8 of a fluorescent lamp appliance, and is joined to the main body 1; The circuit board 4 is built in the main body 1 and is equipped with an electrical control circuit; the LED 5 is installed on the printed circuit board 4; the connecting terminal 6 is used to connect to the pin terminal 2; and the wire 7 is connected to the printed circuit board 4 at one end and the other One end is connected to the connection terminal 6 .

[实施例1][Example 1]

主体1是将以透明或半透明的树脂(例如聚碳酸酯树脂)做成的光扩散部1a、和利用铝合金等的散热部1b组合而实现的,是圆筒状,但也有将散热部1b作为凹凸形状的散热片的情况。The main body 1 is realized by combining a light diffusion part 1a made of a transparent or translucent resin (such as polycarbonate resin) and a heat dissipation part 1b made of an aluminum alloy. 1b is the case of a concavo-convex shape heat sink.

再有,主体1并不一定必须是该组合,也可以仅以树脂来实现。In addition, the main body 1 does not necessarily have to be this combination, and can also realize it only with resin.

以与已有的荧光灯器具配合的尺寸安装了铜合金制的针形端子2的盖体3,在主体1的两端接合,但为了内部的维护,做成能够从主体1取下的结构。The cover body 3 with the copper alloy pin terminal 2 attached to the size compatible with the existing fluorescent lamp fixture is joined to both ends of the main body 1, but is detachable from the main body 1 for internal maintenance.

图3表示以绝缘性树脂将一对针形端子2一体成形后的盖体3,但针形端子2也可以通过压入或铆接而安装在盖体3。FIG. 3 shows a cover 3 in which a pair of pin terminals 2 are integrally molded with an insulating resin, but the pin terminals 2 may be attached to the cover 3 by press-fitting or caulking.

此外如图4所示,在盖体3的内侧形成有组装连接端子6的受入槽3b、和与连接端子6的锁定部6c卡合的卡锁部3a。Furthermore, as shown in FIG. 4 , a receiving groove 3 b into which the connecting terminal 6 is assembled and a locking portion 3 a engaged with the locking portion 6 c of the connecting terminal 6 are formed inside the cover body 3 .

再有,盖体3的材料不限于是绝缘性树脂,使用金属也可,但为了避免触电,针形端子2与盖体3被电绝缘。In addition, the material of the cover body 3 is not limited to insulating resin, and metal may be used, but in order to avoid electric shock, the pin terminal 2 and the cover body 3 are electrically insulated.

在印刷电路板4安装有进行整流、电压控制等的电气控制电路(省略图)和多个LED5,带有连接端子6的电线7从印刷电路板4的端部引出。An electric control circuit (not shown) for rectification, voltage control, etc. and a plurality of LEDs 5 are mounted on the printed circuit board 4 , and electric wires 7 with connection terminals 6 are led out from the end of the printed circuit board 4 .

该印刷电路板4被内置保持在主体1。The printed circuit board 4 is embedded and held in the main body 1 .

再有,LED5使用表面安装型的白色LED,但使用炮弹型LED也可。此外,LED5的数量根据照明的规格来决定。In addition, although a surface mount type white LED was used for LED5, a cannonball type LED may also be used. In addition, the number of LED5 is determined according to the specification of lighting.

连接端子6通过对铜合金进行冲压加工而制作,如图5所示,以压接部6a、针形端子连接部6b、锁定部6c构成。The connecting terminal 6 is produced by pressing a copper alloy, and as shown in FIG. 5 , is composed of a crimping portion 6a, a pin terminal connecting portion 6b, and a locking portion 6c.

在压接部6a连接电线7。The electric wire 7 is connected to the crimping part 6a.

针形端子连接部6b设置两处,能够插入连接一对针形端子2。The pin terminal connection part 6b is provided in two places, and a pair of pin terminal 2 can be inserted and connected.

如图6和图7所示,锁定部6c形成为剖面为U字状,其一端通过弯曲而与设置在盖体3的卡锁部3a卡合来保持连接端子6。As shown in FIGS. 6 and 7 , the locking portion 6 c is formed in a U-shaped cross section, and one end thereof is bent to engage with the locking portion 3 a provided on the cover 3 to hold the connection terminal 6 .

再有,因为锁定部6c是弹性的,所以在从盖体3取下连接端子6的情况下,仅以简单的工具接触锁定即可。Furthermore, since the locking portion 6c is elastic, when the connection terminal 6 is detached from the cover body 3, it is only necessary to touch and lock it with a simple tool.

此外,通过连接端子6组装到盖体3的受入槽3b,能够防止电线7引起的摇动。In addition, by assembling the connection terminal 6 to the receiving groove 3 b of the cover body 3 , shaking due to the electric wire 7 can be prevented.

[实施例2][Example 2]

图8表示实施例2的盖体3与连接端子6。FIG. 8 shows the cover body 3 and connection terminals 6 of the second embodiment.

图2的锁定部6c与实施例1的不同之处在于是舌片状,其它的结构与实施例1相同。The difference between the locking portion 6c in FIG. 2 and the first embodiment is that it is tongue-shaped, and the other structures are the same as the first embodiment.

通过该锁定部6c弯曲,从而与设置在盖体3的卡锁部3a卡合来保持连接端子6。When the locking portion 6 c is bent, it engages with the locking portion 3 a provided on the cover body 3 to hold the connection terminal 6 .

因为锁定部6c是弹性的,所以在从盖体3取下连接端子6的情况下,仅以简单的工具接触锁定即可。Since the locking portion 6 c is elastic, when the connection terminal 6 is detached from the cover body 3 , it is only necessary to touch and lock it with a simple tool.

[实施例3][Example 3]

图9表示实施例3的盖体3与连接端子6。再有,在这里对与实施例1不同的结构进行说明。FIG. 9 shows the cover body 3 and connection terminals 6 of the third embodiment. In addition, the structure different from Example 1 is demonstrated here.

在实施例3的针形端子2设置有槽2a。The pin terminal 2 of Embodiment 3 is provided with a groove 2a.

在连接端子6形成有锁定部6d。该锁定部6d以与槽2a卡合的方式设置在针形端子连接部6b附近的位置,以锁定部6d的弹性力与槽2a卡合而保持连接端子6。如图10所示,通过在锁定部6d设置突起6d’,从而能够可靠地使其与槽2a卡合。A lock portion 6 d is formed on the connection terminal 6 . The locking portion 6d is provided at a position near the pin terminal connection portion 6b so as to engage with the groove 2a, and engages with the groove 2a by the elastic force of the locking portion 6d to hold the connection terminal 6. As shown in Fig. 10, by providing a protrusion 6d' on the locking portion 6d, it can be reliably engaged with the groove 2a.

再有,因为锁定部6c是弹性的,所以在从盖体取下连接端子6的情况下,仅以简单的工具接触锁定即可Furthermore, since the locking portion 6c is elastic, when the connecting terminal 6 is removed from the cover, it is only necessary to touch and lock it with a simple tool.

像这样根据实施例3的结构,因为不需要像实施例1那样在盖体3设置卡锁部3a,所以有对盖体3进行成形的金属模的结构变得简单的优点。According to the structure of Example 3, there is an advantage that the structure of the mold for molding the cover 3 is simplified because there is no need to provide the locking portion 3a on the cover 3 as in Example 1.

产业上的利用可能性Industrial Utilization Possibility

本发明能够在装配在荧光灯器具的插口的使用了LED(发光二极管)的LED照明装置中利用。The present invention can be utilized in LED lighting devices using LEDs (Light Emitting Diodes) mounted in sockets of fluorescent lamp fixtures.

Claims (3)

1.一种LED照明装置,其特征在于,包括:1. An LED lighting device, characterized in that it comprises: 主体(1);subject(1); 盖体(3),对嵌合于荧光灯器具的插口(8)的一对针形端子(2)进行保持,并接合于主体(1);The cover (3) holds a pair of pin terminals (2) fitted in the socket (8) of the fluorescent lamp fixture, and is joined to the main body (1); 印刷电路板(4),内置于主体(1),搭载有电气控制电路;A printed circuit board (4), built into the main body (1), is equipped with an electrical control circuit; LED(5),安装在印刷电路板(4);LED (5), mounted on a printed circuit board (4); 连接端子(6),用于连接于针形端子(2);以及connecting terminal (6) for connecting to pin terminal (2); and 电线(7),一端连接于印刷电路板(4),另一端连接于连接端子(6),An electric wire (7), one end is connected to the printed circuit board (4), and the other end is connected to the connection terminal (6), 连接端子(6)以金属板一体形成电线连接部(6a)和针形端子连接部(6b),针形端子连接部(6b)被连接于一对针形端子(2)的双方。The connection terminal (6) integrally forms a wire connection part (6a) and a pin terminal connection part (6b) with a metal plate, and the pin terminal connection part (6b) is connected to both sides of a pair of pin terminals (2). 2.根据权利要求1所述的LED照明装置,其特征在于,在盖体(3)形成有卡锁部(3a),在连接端子(6)形成有与卡锁部(3a)卡合的锁定部(6c)。2. The LED lighting device according to claim 1, characterized in that, the cover body (3) is formed with a locking part (3a), and the connecting terminal (6) is formed with a locking part (3a). Locking part (6c). 3.根据权利要求1所述的LED照明装置,其特征在于,在针形端子(2)形成有槽(2a),在连接端子(6)形成有与槽(2a)卡合的锁定部(6d)。3. The LED lighting device according to claim 1, characterized in that, a groove (2a) is formed on the needle terminal (2), and a locking part ( 6d).
CN2010101943739A 2009-11-13 2010-06-01 LED illumination apparatus Pending CN102062309A (en)

Applications Claiming Priority (2)

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JP2009-259493 2009-11-13
JP2009259493A JP2011108384A (en) 2009-11-13 2009-11-13 Led lighting device

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CN102062309A true CN102062309A (en) 2011-05-18

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KR101334102B1 (en) 2012-06-20 2013-11-28 테크룩스 주식회사 Base of straight tube type led lamp
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Application publication date: 20110518