WO2009125101A1 - Improved process for producing hydrocyanic acid - Google Patents

Improved process for producing hydrocyanic acid Download PDF

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Publication number
WO2009125101A1
WO2009125101A1 PCT/FR2009/050472 FR2009050472W WO2009125101A1 WO 2009125101 A1 WO2009125101 A1 WO 2009125101A1 FR 2009050472 W FR2009050472 W FR 2009050472W WO 2009125101 A1 WO2009125101 A1 WO 2009125101A1
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WIPO (PCT)
Prior art keywords
methane
sulfur compound
ammonia
reaction
sulfur
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PCT/FR2009/050472
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French (fr)
Inventor
Enzo Formentin
Catherine Schafer
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Arkema France
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Publication date
Application filed by Arkema France filed Critical Arkema France
Priority to EP09730979A priority Critical patent/EP2260002B1/en
Priority to AU2009235293A priority patent/AU2009235293B2/en
Priority to US12/865,873 priority patent/US8574530B2/en
Priority to JP2011500276A priority patent/JP2011515316A/en
Priority to AT09730979T priority patent/ATE518808T1/en
Priority to CN200980109435.7A priority patent/CN101977844B/en
Publication of WO2009125101A1 publication Critical patent/WO2009125101A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C3/00Cyanogen; Compounds thereof
    • C01C3/02Preparation, separation or purification of hydrogen cyanide
    • C01C3/0208Preparation in gaseous phase
    • C01C3/0212Preparation in gaseous phase from hydrocarbons and ammonia in the presence of oxygen, e.g. the Andrussow-process
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01CAMMONIA; CYANOGEN; COMPOUNDS THEREOF
    • C01C3/00Cyanogen; Compounds thereof
    • C01C3/02Preparation, separation or purification of hydrogen cyanide
    • C01C3/0208Preparation in gaseous phase
    • C01C3/0229Preparation in gaseous phase from hydrocarbons and ammonia in the absence of oxygen, e.g. HMA-process
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C253/00Preparation of carboxylic acid nitriles
    • C07C253/08Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds
    • C07C253/10Preparation of carboxylic acid nitriles by addition of hydrogen cyanide or salts thereof to unsaturated compounds to compounds containing carbon-to-carbon double bonds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C319/00Preparation of thiols, sulfides, hydropolysulfides or polysulfides
    • C07C319/14Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides
    • C07C319/20Preparation of thiols, sulfides, hydropolysulfides or polysulfides of sulfides by reactions not involving the formation of sulfide groups

Definitions

  • the present invention relates to the manufacture of hydrocyanic acid and more particularly to an improved process for producing hydrocyanic acid by reaction of ammonia on methane in which a sulfur compound belonging to the family of polysulfides is used. such as dimethyl disulphide.
  • Hydrogen cyanide HCN finds many applications as a reagent in various synthetic processes or as a synthesis intermediate. It is in particular a key reagent for the preparation of acetone cyanohydrin, synthesis intermediate for the production of methyl methacrylate MMA, monomer base thermoplastic polymers such as the
  • Hydrocyanic acid is also used in the synthesis of methionine, or to manufacture the synthetic intermediate adiponitrile of polyamide 6.6 (Nylon ® ) and many chelating agents.
  • HCN hydrocyanic acid today is based mainly on the Andrussow process dating back to the 1930s.
  • This process consists of reacting methane or natural gas with ammonia in the presence of air and possibly oxygen on a catalyst composed of rhodium-plated platinum webs. Since the reaction CH 4 + NH 3 - ⁇ HCN + 3H 2 (1) is endothermic, the addition of air makes it possible, thanks to the combustion of a part of the hydrogen produced and the excess of methane, to have a globally exothermic system and thus maintain the synthesis reaction without external energy input.
  • the reaction known as ammoxidation, is as follows:
  • This consists of rhodium-plated platinum webs placed on a support and a quenching boiler for cooling the gases immediately after contact with the catalyst.
  • the initiation of the reaction is carried out by means of an electrical resistance system which lights the canvases. Once this ignition is achieved, the overall exothermicity of the reaction maintains the canvases at 1050 - 1150 ° C.
  • the kinetics is very fast with a contact time close to a few milliseconds or tenths of a millisecond, and a gas velocity of the order of a few meters per second.
  • the proportion of each reagent is optimized so as to obtain a maximum yield and avoid the flammable zone of the reaction mixture.
  • the reaction generally reaches a yield of 60 to 70%, expressed as the number of moles of hydrocyanic acid produced over the number of moles of ammonia introduced, the conversion of methane being almost quantitative.
  • the selectivity to hydrocyanic acid is generally 80 to 90% (number of moles of HCN produced on the number of moles of NH 3 reacted).
  • HCN Another process for producing HCN, the Degussa process, is based on the aforementioned reaction (1), in the absence of oxygen or air, at a temperature of the order of 1300 ° C.
  • the reaction is carried out then in sintered alumina tubes internally coated with platinum, the bundle of tubes being heated with gas inside an oven.
  • the first purification step then consists of neutralizing the unconverted ammonia with sulfuric acid.
  • the ammonium sulphate solution thus generated is stripped with steam to rid it of traces of HCN still present.
  • HCN contained in the gases freed of NH 3 is then absorbed in water. At the head of this absorption column are mostly only inert gases and hydrogen which are directed to an incinerator.
  • the aqueous solution of HCN is then distilled. Outgoing HCN at the top is condensed at low temperature. The water leaving the bottom of this purification column, after being cooled, is recycled to the absorber.
  • the product obtained at the end of this process has a purity greater than 99% by weight.
  • the sulfur compound is added at a content equivalent to a sulfur content of between 2 and 200 mg per m 3 of the gaseous reaction mixture, a content lower than 2 mg S / m 3 not giving the desired activation effect, and a larger amount, for example 500 mg, becoming a poison for the catalyst.
  • the yield of HCN increased from 61% to 70% with the addition for 2 hours of the equivalent of 5 mg of sulfur / m 3 gases in CS 2 .
  • sulfur that may be present in the methane in large amounts, for example in the form of SO 2 , H 2 S, mercaptans or tetrahydrothiophene (odorant), is detrimental to the ammoxidation reaction.
  • Sulfur is also known to modify the phase diagram of the platinum / rhodium alloy by significantly decreasing its melting point and thus modifying the mechanical properties of the catalyst by embrittling it and limiting its lifetime (Massalski, Binary Alloy Diagrams, ASM International, Materials Park Ohio - 1991).
  • ammonia if it is non-synthetic source, may contain significant amounts of sulfur, which must be previously collected, so that their amount does not exceed 1 or 2 ppm.
  • the air used for the oxidation of ammonia is usually filtered to remove gaseous SO 2 impurities.
  • DMDS or possibly also called dimethyl disulfide or methyl dithiomethane
  • DMDS is used in a large number of applications.
  • DMDS is used as a sulphurization or pre-sulphurization agent in refineries in order to activate the hydrotreatment catalysts.
  • DMDS is also used in the petrochemical industry to protect steam cracking systems from coke and carbon monoxide formation. It can also be used as a synthesis intermediate in fine chemistry or metallurgy for its anti-corrosion properties.
  • the object of the present invention is therefore to provide a process for the production of hydrocyanic acid, with improved yield, which makes it possible to reduce the loss of ammonia by decomposition and consequently which leads to a larger production capacity and / or costs. less production.
  • the object of the present invention is also to allow a shorter catalyst activation time, and a longer catalyst life by keeping the same high efficiency longer, thereby improving the cost efficiency of the catalyst. production unit.
  • hydrocyanic acid existing in the industry.
  • the subject of the present invention is a process for producing hydrocyanic acid in which a gaseous mixture is passed comprising methane (or a natural gas) and ammonia, and optionally air and / or oxygen. on a platinum catalyst, characterized in that at least one sulfur compound corresponding to the general formula (I) is added to the gaseous mixture: R - S - (S) x - R 'in which R and R', identical or different, represent a linear or branched alkyl or alkenyl radical containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5.
  • a gaseous mixture comprising methane (or a natural gas), ammonia, air and optionally oxygen is passed over a catalyst composed of platinum rhodium.
  • a gaseous mixture comprising methane (or a natural gas) and ammonia is passed through tubes of sintered alumina coated internally with platinum at a temperature of the order 1300 ° C.
  • radicals R and R ' mention may be made of methyl, ethyl, propyl, allyl and propenyl radicals.
  • the radicals R or R ' are methyl, ethyl or propyl radicals.
  • x is from 1 to 3
  • DMDS dimethyldisulphide
  • Dimethyldisulphide is a widely available product, it is in particular marketed by Arkema.
  • the process according to the invention is characterized in that it comprises the addition of a certain amount of sulfur compound corresponding to formula (I).
  • the sulfur compound may be added directly to at least one of the raw materials, methane or natural gas, ammonia, or air or oxygen, upstream of the mixture.
  • the sulfur compound can also be added directly to the gaseous mixture, methane / ammonia, or methane / ammonia / air and / or oxygen, at the mixer or downstream of the mixer in the gas stream before it passes over the catalyst.
  • the sulfur compound may be added by injection at one or more injection points of the process .
  • sulfur compound is preferably during the normal course of the reaction although it is also possible to add it during the catalyst activation step (approximately 24 to 48 hours).
  • the sulfur compound of formula (I) is preferably added continuously to maintain an optimal level of sulfur.
  • the sulfur compound can be added continuously over a period of more than 30 days of operation of the installation.
  • the amounts of sulfur compound of formula (I) injected into the gaseous mixture range from 5 to 500 ppm expressed by volume of sulfur relative to the volume of methane introduced, preferably from 5 to 200 ppm of sulfur and more particularly from 5 to 100 ppm, and even more preferably from 5 to 50 ppm expressed by volume of sulfur relative to the volume of methane. These amounts of sulfur compound have no adverse impact for the subsequent use of the product obtained from the process according to the invention.
  • All the other process parameters of the process can be kept constant, compared to the process without the addition of sulfur compound of formula (I).
  • methane of purity of about 95% is used, the CH 4 / NH 3 molar ratio ranges from 1.0 to 1.2, the total molar ratio (CH 4 + NH 3 ) / O 2 ranges from 1.5 to 2, preferably 1.6 to 1.9; the pressure is generally 1 to 2 bar; the reaction temperature is between 1050 ° C. and 1150 ° C.
  • the effect of the sulfur compound of formula (I) such as DMDS results in an increase in the yield of HCN of 1 to 5% relative to the ammonia introduced, an increase in the selectivity related to a decrease in the decomposition rate of ammonia and an increase in the catalyst temperature of 10 to 40 ° C .
  • the amount of oxygen introduced if necessary can then be decreased, as well as the amounts of methane and ammonia, which results in an increase in productivity.
  • the method of the invention makes it possible to dispense with the use of a toxic gas such as H 2 S and uses a non-toxic liquid product that is easily vaporizable under the conditions of the process (boiling point of about 110.degree. 0 C).
  • the sulfur compound of formula (I), such as DMDS makes it possible to significantly improve the productivity of the catalyst used, without requiring an additional stage of purification of the finished product.
  • the product obtained according to the process of the invention is free of sulfur compound such as H 2 S, which allows its direct use in any subsequent process in which the presence of sulfur is not not desirable, such as a process for preparing acetone cyanohydrin.
  • the sulfur compound of formula (I) such as DMDS has fewer long-term negative effects on the catalyst, particularly from a brittle point of view of the rhodium-plated platinum webs. loss of metal, than other sulfur compounds such as H 2 S or dimethylsulfide (DMS).
  • the catalysts can therefore be used for a much longer time before being changed.
  • the invention also relates to the use of at least one sulfur compound corresponding to the general formula (I): R - S - (S) x - R 'in which R and R', which are identical or different, represent a radical alkyl or alkenyl, linear or branched, containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5, in an amount effective in a process for producing hydrocyanic acid by reaction of ammonia and methane (or natural gas), to increase the yield of said process.
  • R and R' which are identical or different, represent a radical alkyl or alkenyl, linear or branched, containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5, in an amount effective in a process for producing hydrocyanic acid by reaction of ammonia and methane (or natural gas), to increase the yield of said process.
  • the product obtained directly from the process according to the invention is advantageously used to produce methionine or the hydroxyanalogue of methionine by reaction with methylmercaptopropionaldehyde (MMP).
  • MMP methylmercaptopropionaldehyde
  • Methionine, or 2-amino-4- (methylthio) butyric acid, of chemical formula CH 3 -S- (CH 2 ) 2 -CH (NH 2 ) -COOH is an essential amino acid, not synthesized by animals, necessary as a supplement in the food ration, especially poultry, whose methionine requirements are important.
  • Methionine obtained by chemical synthesis has been used as a substitute for natural inputs (fishmeal, soya cake, etc.) for animal feed, mainly for poultry.
  • methionine is biologically assimilable in both the dextrorotatory (d or +) and laevorotatory (I or -) forms, which has allowed the development of chemical syntheses leading to the racemic product.
  • the synthetic methionine market is mainly that of dl-methionine, a solid product commonly designated by DLM.
  • DLM dextrorotatory
  • methionine a solid product commonly designated by DLM.
  • methionine a solid product commonly designated by DLM.
  • methionine ⁇ -hydroxy acid, corresponding to 2-hydroxy-4- (methylthio) butyric acid of chemical formula CH 3 -S- (CH 2 ) 2 -CH (OH) -COOH, which has the distinction of being converted in vivo to methionine virtually quantitatively.
  • This liquid product commercially available as 88% by weight aqueous solution, is commonly referred to as hydroxyanalogue of methionine.
  • CH 3 SH + CH 2 CH-CHO ⁇ CH 3 -S-CH 2 -CH 2 -CHO CH 3 -S-CH 2 -CH 2 -CHO + HCN ⁇ CH 3 -S-CH 2 -CH 2 -CH (OH) -CN
  • the product obtained directly from the process according to the invention is also used to produce acetone cyanohydrin by reaction with acetone according to the reaction:
  • Acetone cyanohydrin is an intermediate compound for producing methyl methacrylate (MMA) according to the two routes schematized hereinafter.
  • a first route is to form ⁇ -oxyisobutyramide monosulfate, which is converted into sulfuric methacrylamide. The latter is then hydrolyzed and esterified with methanol to form methyl methacrylate.
  • a second way is to react directly methanol, then to implement a dehydration reaction to lead to methyl methacrylate.
  • the product obtained directly from the process according to the invention is also used to produce adiponitrile by reaction with butadiene according to the reaction:
  • the product obtained directly from the process according to the invention is also used to produce sodium cyanide by neutralization with sodium hydroxide according to the reaction:
  • Natural gas without sulfur compound and 95% methane volume titrate, is mixed with ammonia, air and oxygen in CH 4 / NH 3 volume proportions of 1, 16 and ( CH 4 + NH 3 ) / O 2 total of 1.70.
  • the GN flow rate is 4000 kg / h.
  • the mixture is sent through a bed of 15 Pt / Rh webs (90/10).
  • the yield of HCN relative to ammonia stabilizes at 68.0% after 48 hours, the temperature is then about 1060 ° C.
  • DMDS is added at a rate of 10 ppm expressed by volume of sulfur in relation to the volume of methane.
  • the yield increases to 70.0%
  • the decomposition rate of ammonia determined from the analysis of the gases N 2 and H 2 at the exit, falls by 2%
  • the temperature of the fabrics increases by + 10 0 C.
  • the DMDS is injected continuously which allows to maintain performance for more than 60 days. Stopping the injection of DMDS causes a gradual drop in yield.
  • the pure HCN product does not contain any sulfur compound.
  • Example 2 The same protocol as Example 1 is reproduced except that the DMDS is added at a rate of 125 ppm expressed in volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 73.0%, the decomposition rate of ammonia falls by 4% and the temperature of the fabrics increases by + 40 ° C. The DMDS is injected continuously which allows to maintain the performance for more than 50 days. The pure HCN product does not contain any sulfur compound.
  • Example 2 The same protocol as Example 1 is reproduced except that I 1 H 2 S is added in place of the DMDS. L 1 H 2 S is added at a rate of 100 ppm expressed by volume The yield of HCN increases by only 1.0%, the decomposition rate of the ammonia and the temperature of the fabrics remain practically unchanged. In addition, the pure HCN produced contains traces of H 2 S harmful to the downstream application.
  • Natural gas (GN) without sulfur compound and 95% methane volume titrate, is mixed with ammonia, air and oxygen in CH 4 / NH 3 volume proportions of 1, 16 and ( CH 4 + NH 3 ) / O 2 total of 1.73.
  • the GN flow rate is 4100 kg / h.
  • the mixture is sent through a bed of 18 canvases Pt / Rh (90/10).
  • the yield of HCN with respect to ammonia is 67% after 50 days of run, the temperature is then about 1060 ° C.
  • DMDS is added at a rate of 15 ppm expressed by volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 69%, the decomposition rate of ammonia, falls by 3.5%, and the temperature of the fabrics increases by + 10 ° C.
  • natural gas without sulfur compound and titrating 97% volume in methane
  • ammonia air and oxygen in volume proportions CH 4 / NH 3 of 1.09 and (CH 4 + NH 3 ) / O 2 total of 1.95.
  • the GN flow rate is 3120 kg / h.
  • the mixture is sent through a bed of 20 Pt / Rh webs (90/10).
  • the yield of HCN relative to ammonia stabilizes at 64.0% after one week of operation.
  • DMDS is added at a rate of 10 ppm expressed as a volume of sulfur relative to the volume of methane.
  • the yield increases to 67.0%, the decomposition rate of ammonia falls, the temperature of the cloths increases.
  • the DMDS is injected continuously, which allows, despite ammonia and natural gas flow variations, to keep the yield at least 67% for 60 days. A 68% yield is even obtained by increasing the DMDS concentration to 20 ppm expressed by volume of sulfur relative to the volume of methane. Stopping the injection of DMDS causes a drop in yield.
  • the GN flow rate is 3840 kg / h.
  • the mixture is sent through a bed of 20 Pt / Rh webs (90/10).
  • the yield of HCN with respect to ammonia is 66.5%, the temperature is then about 1060 ° C. Stopping the injection of the DMDS causes a fall in the yield to 64%, an increase in the decomposition of ammonia 3.5% and a temperature drop of 10 0 C.
  • L 1 H 2 S is then added at a rate of 3 ppm expressed as a volume of sulfur relative to the volume of methane.
  • the yield of HCN increases by less than 1.0%, the decomposition rate of the ammonia and the temperature of the fabrics remain virtually unchanged.

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Abstract

The present invention relates to an improved process for producing hydrocyanic acid by reaction of ammonia with methane in which a small amount of at least one sulphur-containing compound corresponding to the general formula R – S – (S)x – R’ is added, in which R and R’, which are identical or different, represent a linear or branched alkyl or alkenyl radical containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5, to the reactive gas mixture before it passes over the catalyst. The process according to the invention makes it possible to obtain improved yields of HCN. Another subject of the invention relates to the use of the resulting product for producing methionine, acetone cyanohydrin, adiponitrile or sodium cyanide.

Description

PROCEDE AMELIORE DE PRODUCTION D'ACIDE CYANHYDRIQUE IMPROVED PROCESS FOR THE PRODUCTION OF CYANHYDRIC ACID
La présente invention concerne la fabrication de l'acide cyanhydrique et a plus particulièrement pour objet un procédé amélioré de production d'acide cyanhydrique par réaction de l'ammoniac sur du méthane dans lequel on met en œuvre un composé soufré appartenant à la famille des polysulfures, tel que le diméthyldisulfure.The present invention relates to the manufacture of hydrocyanic acid and more particularly to an improved process for producing hydrocyanic acid by reaction of ammonia on methane in which a sulfur compound belonging to the family of polysulfides is used. such as dimethyl disulphide.
L'acide cyanhydrique HCN trouve de nombreuses applications comme réactif dans divers procédés de synthèse ou comme intermédiaire de synthèse. C'est en particulier un réactif clé pour la préparation de la cyanhydrine d'acétone, intermédiaire de synthèse pour la production de méthacrylate de méthyle MAM, monomère de base des polymères thermoplastiques tels que leHydrogen cyanide HCN finds many applications as a reagent in various synthetic processes or as a synthesis intermediate. It is in particular a key reagent for the preparation of acetone cyanohydrin, synthesis intermediate for the production of methyl methacrylate MMA, monomer base thermoplastic polymers such as the
PMMA (Altuglas®, Plexiglas®). L'acide cyanhydrique est utilisé aussi dans la synthèse de la méthionine, ou pour fabriquer l'adiponitrile intermédiaire de synthèse du polyamide 6.6 (Nylon®) et de nombreux agents chélatants. Le cyanure de sodium, dérivé de HCN possède également de nombreuses applications dans l'industrie chimique.PMMA (Altuglas ® , Plexiglas ® ). Hydrocyanic acid is also used in the synthesis of methionine, or to manufacture the synthetic intermediate adiponitrile of polyamide 6.6 (Nylon ® ) and many chelating agents. Sodium cyanide, a derivative of HCN, also has many applications in the chemical industry.
La production industrielle d'acide cyanhydrique HCN actuelle est basée principalement sur le procédé Andrussow datant des années 1930. Ce procédé consiste à faire réagir du méthane ou du gaz naturel sur de l'ammoniac en présence d'air et éventuellement d'oxygène sur un catalyseur composé de toiles de platine rhodié. La réaction CH4 + NH3 -» HCN + 3 H2 (1 ) étant endothermique, l'addition d'air permet, grâce à la combustion d'une partie de l'hydrogène produit et de l'excès de méthane, d'avoir un système globalement exothermique et ainsi d'entretenir la réaction de synthèse sans apport d'énergie extérieure.The industrial production of HCN hydrocyanic acid today is based mainly on the Andrussow process dating back to the 1930s. This process consists of reacting methane or natural gas with ammonia in the presence of air and possibly oxygen on a catalyst composed of rhodium-plated platinum webs. Since the reaction CH 4 + NH 3 - → HCN + 3H 2 (1) is endothermic, the addition of air makes it possible, thanks to the combustion of a part of the hydrogen produced and the excess of methane, to have a globally exothermic system and thus maintain the synthesis reaction without external energy input.
La réaction, connue sous le nom d'ammoxydation, est la suivante :The reaction, known as ammoxidation, is as follows:
CH4 + NH3 + 3/2 O2 -> HCN + 3 H2O + chaleur (2) Le procédé est basé sur les réactions (1 ) et (2). Du fait de l'extrême sensibilité du catalyseur à un empoisonnement par certaines impuretés (fer, soufre...) la qualité des matières premières doit être la meilleure possible. On utilise notamment du méthane de pureté supérieure à 90% contenant le minimum d'hydrocarbures supérieurs (éthane et surtout propane) et exempt de soufre. L'ammoniac est filtré et évaporé et de préférence ne contient pas d'huiles ni de fer. L'air est dépoussiéré par un lavage à l'eau avant d'être comprimé. Les trois réactifs (CH4, NH3, air) sont mélangés dans des proportions stœchiométriques précises. Le courant gazeux résultant est, après avoir été filtré, introduit dans le réacteur. Celui-ci est constitué de toiles de platine rhodié posées sur un support et d'une chaudière de trempe permettant de refroidir les gaz immédiatement après le contact avec le catalyseur. L'amorçage de la réaction est effectué grâce à un système de résistance électrique qui allume les toiles. Une fois cet allumage réalisé, l'exothermicité globale de la réaction maintient les toiles vers 1050 - 11500C.CH 4 + NH 3 + 3/2 O 2 -> HCN + 3H 2 O + heat (2) The process is based on reactions (1) and (2). Due to the extreme sensitivity of the catalyst to poisoning by certain impurities (iron, sulfur ...) the quality of raw materials must be the best possible. Methane of greater purity than 90% containing the minimum of higher hydrocarbons (ethane and especially propane) and sulfur-free. The ammonia is filtered and evaporated and preferably does not contain oils or iron. The air is dusted by washing with water before being compressed. The three reagents (CH 4 , NH 3 , air) are mixed in precise stoichiometric proportions. The resulting gas stream is, after being filtered, introduced into the reactor. This consists of rhodium-plated platinum webs placed on a support and a quenching boiler for cooling the gases immediately after contact with the catalyst. The initiation of the reaction is carried out by means of an electrical resistance system which lights the canvases. Once this ignition is achieved, the overall exothermicity of the reaction maintains the canvases at 1050 - 1150 ° C.
La cinétique est très rapide avec un temps de contact proche de quelques millisecondes ou dixièmes de millisecondes, et une vitesse des gaz de l'ordre de quelques mètres par seconde. La proportion de chaque réactif est optimisée de manière à obtenir un rendement maximal et éviter la zone d'inflammabilité du mélange réactionnel.The kinetics is very fast with a contact time close to a few milliseconds or tenths of a millisecond, and a gas velocity of the order of a few meters per second. The proportion of each reagent is optimized so as to obtain a maximum yield and avoid the flammable zone of the reaction mixture.
La réaction atteint généralement un rendement de 60 à 70 %, exprimé en nombre de moles d'acide cyanhydrique produites sur le nombre de moles d'ammoniac introduites, la conversion du méthane étant presque quantitative.The reaction generally reaches a yield of 60 to 70%, expressed as the number of moles of hydrocyanic acid produced over the number of moles of ammonia introduced, the conversion of methane being almost quantitative.
La sélectivité en acide cyanhydrique est généralement de 80 à 90 % (nombre de moles d'HCN produites sur le nombre de moles de NH3 ayant réagi).The selectivity to hydrocyanic acid is generally 80 to 90% (number of moles of HCN produced on the number of moles of NH 3 reacted).
Un autre procédé pour produire HCN, le procédé Degussa, est basé sur la réaction (1 ) précitée, en l'absence d'oxygène ou d'air, à une température de l'ordre de 13000C. La réaction s'effectue alors dans des tubes d'alumine frittée revêtus intérieurement de platine, le faisceau de tubes étant chauffé au gaz à l'intérieur d'un four.Another process for producing HCN, the Degussa process, is based on the aforementioned reaction (1), in the absence of oxygen or air, at a temperature of the order of 1300 ° C. The reaction is carried out then in sintered alumina tubes internally coated with platinum, the bundle of tubes being heated with gas inside an oven.
Dans ces procédés, une partie de l'ammoniac introduit pour réagir sur le méthane, ne participe pas à l'obtention de HCN, et, soit se décompose en azote et hydrogène selon la réaction : 2 NH3 -* N2 + 3 H2 soit reste inerte (by-pass). La première étape de purification consiste alors à neutraliser l'ammoniac non converti par de l'acide sulfurique. La solution de sulfate d'ammonium ainsi générée est soumise à un stripage à la vapeur pour la débarrasser des traces d'HCN encore présentes. HCN contenu dans les gaz débarrassés de NH3 est ensuite absorbé dans de l'eau. En tête de cette colonne d'absorption ne restent plus que majoritairement des gaz inertes et de l'hydrogène qui sont dirigés vers un incinérateur. La solution aqueuse d'HCN est ensuite distillée. HCN sortant en tête est condensé à basse température. L'eau sortant en pied de cette colonne de purification, après avoir été refroidie, est recyclée vers l'absorbeur. Le produit obtenu à l'issue de ce procédé a une pureté supérieure à 99 % en masse.In these processes, a part of the ammonia introduced to react on the methane, does not participate in obtaining HCN, and either decomposes into nitrogen and hydrogen according to the reaction: 2 NH 3 - * N 2 + 3 H 2 or remain inert (by-pass). The first purification step then consists of neutralizing the unconverted ammonia with sulfuric acid. The ammonium sulphate solution thus generated is stripped with steam to rid it of traces of HCN still present. HCN contained in the gases freed of NH 3 is then absorbed in water. At the head of this absorption column are mostly only inert gases and hydrogen which are directed to an incinerator. The aqueous solution of HCN is then distilled. Outgoing HCN at the top is condensed at low temperature. The water leaving the bottom of this purification column, after being cooled, is recycled to the absorber. The product obtained at the end of this process has a purity greater than 99% by weight.
Ces procédés, bien que conduisant à un produit de haute pureté présentent l'inconvénient d'être limité en productivité, car les rendements par rapport à l'ammoniac n'atteignent généralement que des valeurs de l'ordre de 60-70%.These processes, although leading to a product of high purity have the disadvantage of being limited in productivity, because the yields with respect to ammonia generally reach only values of the order of 60-70%.
Différentes solutions ont été recherchées pour augmenter le rendement de la réaction de l'ammoniac sur du méthane. Dans le brevet US 3,102,269 il est proposé d'ajouter une petite quantité d'un composé contenant du soufre volatil pendant les premières heures de la synthèse d'HCN pour réduire la période d'activation du catalyseur et augmenter la sélectivité. Le composé préféré est le disulfure de carbone (CS2), mais d'autres composés contenant du soufre peuvent être utilisés, tels que le thiophène, les mercaptans, tels que méthyl, éthyl, propyl ou butyl mercaptan, les thioéthers tels que le diméthyl sulfure ou le diéthyl sulfure, ou le sulfure d'hydrogène. Le composé soufré est ajouté à une teneur équivalente à une teneur en soufre comprise entre 2 et 200 mg par m3 du mélange gazeux réactionnel, une teneur plus faible que 2 mg S/m3 ne donnant pas l'effet recherché d'activation, et une quantité plus importante, par exemple 500 mg, devenant un poison pour le catalyseur. Le rendement en HCN est passé de 61 % à 70 % avec l'ajout pendant 2 heures de l'équivalent de 5 mg de soufre/m3 gaz en CS2. Dans l'article Journal of catalysis, 22, (1971 ), pages 269-279, il est indiqué qu'après une production normale d'HCN pendant une période d'environDifferent solutions have been sought to increase the yield of the reaction of ammonia on methane. In US Patent 3,102,269 it is proposed to add a small amount of a volatile sulfur-containing compound during the first hours of the synthesis of HCN to reduce the catalyst activation period and increase the selectivity. The preferred compound is carbon disulfide (CS 2 ), but other sulfur-containing compounds can be used, such as thiophene, mercaptans, such as methyl, ethyl, propyl or butyl mercaptan, thioethers such as dimethyl sulphide or diethyl sulfide, or hydrogen sulphide. The sulfur compound is added at a content equivalent to a sulfur content of between 2 and 200 mg per m 3 of the gaseous reaction mixture, a content lower than 2 mg S / m 3 not giving the desired activation effect, and a larger amount, for example 500 mg, becoming a poison for the catalyst. The yield of HCN increased from 61% to 70% with the addition for 2 hours of the equivalent of 5 mg of sulfur / m 3 gases in CS 2 . In the article Journal of catalysis, 22, (1971), pages 269-279, it is stated that after a normal production of HCN for a period of about
1000 heures, 100 ppm de H2S ont été ajoutés pendant une durée de 110 heures. Cela a eu pour effet d'augmenter le rendement en HCN de 4 % et en même temps la température des toiles de platine rhodié a augmenté de 20 0C.1000 hours, 100 ppm H 2 S was added over a period of 110 hours. This had the effect of increasing the yield of HCN by 4% and at the same time the temperature of the platinum-rhodium cloths increased by 20 ° C.
Il est par ailleurs connu que le soufre pouvant être présent dans le méthane en quantité importante, par exemple sous forme de SO2, H2S, mercaptans ou de tétrahydrothiophène (agent odorant), est préjudiciable à la réaction d'ammoxydation. Le soufre est également connu pour modifier le diagramme de phase de l'alliage platine/rhodium en diminuant significativement son point de fusion et ainsi modifier les propriétés mécaniques du catalyseur en le fragilisant et limitant sa durée de vie (Massalski, Binary Alloy Diagrams, ASM International, Materials Park Ohio - 1991 ). Selon l'article « The Manufacture of Nitric Acid » extrait de la revue « Platinum Metals Rev., 1967, 11 , (2), 60-69 » qui fait l'analogie avec le procédé HCN, il est fortement recommandé d'éviter la présence de composés soufrés dans la fabrication d'acide nitrique, fabrication qui met en œuvre, tout comme le procédé HCN, une réaction entre de l'oxygène et de l'ammoniac sur une toile de platine rhodié. De tels composés soufrés peuvent par exemple se trouver dans les lubrifiants des compresseurs utilisés pour liquéfier l'ammoniac. Il est donc généralement recommandé de réduire la quantité de composés soufrés dans le lubrifiant à 5 ppm. De même l'ammoniac, s'il est de source non synthétique, peut contenir des quantités non négligeables de soufre, qui doivent être préalablement prélevées, pour que leur quantité n'excède pas 1 ou 2 ppm. De plus, l'air utilisé pour l'oxydation de l'ammoniac est généralement filtré pour lui soustraire les impuretés gazeuses de SO2.It is also known that the sulfur that may be present in the methane in large amounts, for example in the form of SO 2 , H 2 S, mercaptans or tetrahydrothiophene (odorant), is detrimental to the ammoxidation reaction. Sulfur is also known to modify the phase diagram of the platinum / rhodium alloy by significantly decreasing its melting point and thus modifying the mechanical properties of the catalyst by embrittling it and limiting its lifetime (Massalski, Binary Alloy Diagrams, ASM International, Materials Park Ohio - 1991). According to the article "The Manufacture of Nitric Acid" from the magazine "Platinum Metals Rev., 1967, 11, (2), 60-69" which is analogous to the HCN process, it is strongly recommended to avoid the presence of sulfur compounds in the manufacture of nitric acid, a process which uses, like the HCN process, a reaction between oxygen and ammonia on a rhodium-plated platinum canvas. Such sulfur compounds may for example be found in the lubricants of the compressors used for liquefying ammonia. It is therefore generally recommended to reduce the amount of sulfur compounds in the 5 ppm lubricant. Similarly ammonia, if it is non-synthetic source, may contain significant amounts of sulfur, which must be previously collected, so that their amount does not exceed 1 or 2 ppm. In addition, the air used for the oxidation of ammonia is usually filtered to remove gaseous SO 2 impurities.
Le rôle du soufre dans la réaction de l'ammoniac avec du méthane apparaît complexe, bénéfique dans certaines conditions, mais aussi néfaste dans d'autres conditions. Les données dans la littérature sur la nature des composés soufrés ou leur quantité à utiliser sont par ailleurs contradictoires.The role of sulfur in the reaction of ammonia with methane appears complex, beneficial under certain conditions, but also harmful under other conditions. The data in the literature on the nature of the sulfur compounds or their quantity to be used are also contradictory.
Il a maintenant été découvert de façon surprenante qu'un composé soufré appartenant à la famille des polysulfures, ajouté en faible quantité au cours de la production d'acide cyanhydrique selon le procédé Andrussow, ou le procédé Degussa augmente de façon significative le rendement en HCN par rapport à l'ammoniac. Cet effet est particulièrement marqué lorsque le composé soufré est un disulfure tel que le diméthyldisulfure. Un progrès même minime (c'est-à-dire de 1 à 5 %) du rendement du procédé de fabrication de HCN, a des conséquences extrêmement avantageuses en terme de gains de productivité. De plus l'activité des catalyseurs diminuant dans le temps en fonction des conditions d'utilisation, le rendement de fabrication de HCN a tendance à diminuer aussi avec le temps. On voit donc clairement l'intérêt d'une solution qui permet d'augmenter le rendement mais aussi d'augmenter la durée de vie du catalyseur pour améliorer la rentabilité de l'unité de production.It has now surprisingly been found that a sulfur compound belonging to the family of polysulfides, added in a small amount to during the production of hydrocyanic acid according to the Andrussow process, or the Degussa process significantly increases the yield of HCN relative to ammonia. This effect is particularly pronounced when the sulfur compound is a disulfide such as dimethyl disulphide. Even minimal progress (ie 1 to 5%) in the yield of the HCN manufacturing process has extremely beneficial consequences in terms of productivity gains. In addition the activity of catalysts decreasing over time depending on the conditions of use, the yield of HCN manufacturing tends to decrease also over time. It is therefore clear the interest of a solution that increases the yield but also to increase the life of the catalyst to improve the profitability of the production unit.
L'effet du diméthyldisulfure sur le rendement de la réaction s'est avéré nettement plus important que celui obtenu avec H2S habituellement utilisé dans les unités industrielles. Le diméthyldisulfure de formule H3C-S-S-CH3, ci-après dénomméThe effect of dimethyl disulphide on the reaction yield was significantly greater than that obtained with H 2 S usually used in industrial units. Dimethyldisulphide of formula H 3 CSS-CH 3 , hereinafter referred to
DMDS, ou pouvant être appelé aussi disulfure de diméthyle ou méthyl dithiométhane, est employé dans un grand nombre d'applications. Notamment le DMDS est utilisé comme agent de sulfuration ou de pré-sulfuration dans les raffineries afin d'activer les catalyseurs d'hydrotraitement. Le DMDS est utilisé aussi dans l'industrie des produits pétrochimiques pour protéger les circuits de vapocraquage de la formation de coke et de monoxyde de carbone. Il peut être utilisé également comme intermédiaire de synthèse en chimie fine ou en métallurgie pour ses propriétés anti-corrosion.DMDS, or possibly also called dimethyl disulfide or methyl dithiomethane, is used in a large number of applications. In particular, DMDS is used as a sulphurization or pre-sulphurization agent in refineries in order to activate the hydrotreatment catalysts. DMDS is also used in the petrochemical industry to protect steam cracking systems from coke and carbon monoxide formation. It can also be used as a synthesis intermediate in fine chemistry or metallurgy for its anti-corrosion properties.
Jusqu'à maintenant, les disulfures tel que le DMDS, ou plus généralement les polysulfures, n'ont jamais été utilisés dans un procédé de production d'acide cyanhydrique et son effet est tout à fait inattendu. Sans que la Demanderesse soit tenue à une quelconque explication, elle pense que dans les conditions opératoires du procédé Andrussow ou du procédé Degussa, le DMDS se décompose en différentes espèces chimiques qui se retrouvent en équilibre du fait de leurs faibles temps de séjour dans l'installation, améliorant l'efficacité du catalyseur, le rendement en acide cyanhydrique et réduisant la perte d'ammoniac par décomposition. La présente invention a donc pour but de fournir un procédé de fabrication d'acide cyanhydrique, de rendement amélioré, qui permet de réduire la perte d'ammoniac par décomposition et par conséquent qui conduit à une capacité de production plus importante et/ou des coûts de production moindres. Le but de la présente invention est aussi de permettre une durée d'activation du catalyseur plus courte, et une durée d'utilisation du catalyseur plus longue en gardant le même rendement élevé plus longtemps, ce qui permet d'améliorer la rentabilité de l'unité de production.Until now, disulfides such as DMDS, or more generally polysulfides, have never been used in a process for producing hydrocyanic acid and its effect is quite unexpected. Without the Applicant being held to any explanation, she thinks that under the operating conditions of the Andrussow process or the Degussa process, the DMDS is broken down into different chemical species which find themselves in equilibrium because of their short residence times in the installation, improving the efficiency of the catalyst, the yield of hydrocyanic acid and reducing the loss of ammonia by decomposition. The object of the present invention is therefore to provide a process for the production of hydrocyanic acid, with improved yield, which makes it possible to reduce the loss of ammonia by decomposition and consequently which leads to a larger production capacity and / or costs. less production. The object of the present invention is also to allow a shorter catalyst activation time, and a longer catalyst life by keeping the same high efficiency longer, thereby improving the cost efficiency of the catalyst. production unit.
La présente invention a également pour but de fournir un procédé amélioré de fabrication d'acide cyanhydrique qui soit simple, rapide (comportant le moins d'étapes possibles), facile à mettre en œuvre, et qui s'adapte aisément aux dispositifs de fabrication d'acide cyanhydrique existants dans l'industrie.It is also an object of the present invention to provide an improved hydrocyanic acid manufacturing process which is simple, fast (with the fewest possible steps), easy to implement, and easily adapts to the production devices of hydrogen cyanide. hydrocyanic acid existing in the industry.
La présente invention a pour objet un procédé de production d'acide cyanhydrique dans lequel on fait passer un mélange gazeux comprenant du méthane (ou un gaz naturel) et de l'ammoniac, et éventuellement de l'air et/ou de l'oxygène sur un catalyseur au platine, caractérisé en ce que l'on ajoute dans le mélange gazeux au moins un composé soufré répondant à la formule générale (I) : R - S - (S)x - R' dans laquelle R et R', identiques ou différents, représentent un radical alkyle ou alcényle, linéaire ou ramifié, contenant de 1 à 5 atomes de carbone, et x est un nombre allant de 1 à 5.The subject of the present invention is a process for producing hydrocyanic acid in which a gaseous mixture is passed comprising methane (or a natural gas) and ammonia, and optionally air and / or oxygen. on a platinum catalyst, characterized in that at least one sulfur compound corresponding to the general formula (I) is added to the gaseous mixture: R - S - (S) x - R 'in which R and R', identical or different, represent a linear or branched alkyl or alkenyl radical containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5.
Selon un mode de réalisation préféré de l'invention, on fait passer un mélange gazeux comprenant du méthane (ou un gaz naturel), de l'ammoniac, de l'air et éventuellement de l'oxygène sur un catalyseur composé de toile de platine rhodié. Selon un autre mode de réalisation préféré de l'invention, on fait passer un mélange gazeux comprenant du méthane (ou un gaz naturel) et de l'ammoniac dans des tubes d'alumine frittée revêtus intérieurement de platine à une température de l'ordre de 13000C.According to a preferred embodiment of the invention, a gaseous mixture comprising methane (or a natural gas), ammonia, air and optionally oxygen is passed over a catalyst composed of platinum rhodium. According to another preferred embodiment of the invention, a gaseous mixture comprising methane (or a natural gas) and ammonia is passed through tubes of sintered alumina coated internally with platinum at a temperature of the order 1300 ° C.
Comme exemples non limitatifs de radicaux R et R', on peut citer les radicaux méthyle, éthyle, propyle, allyle et propényle. De préférence, les radicaux R ou R' sont les radicaux méthyle, éthyle ou propyle. Parmi les composés de formule (I), on préfère ceux pour lesquels x va de 1 à 3, de préférence les disulfures (x=1 ), et plus particulièrement le diméthyldisulfure (DMDS).As non-limiting examples of radicals R and R ', mention may be made of methyl, ethyl, propyl, allyl and propenyl radicals. Preferably, the radicals R or R 'are methyl, ethyl or propyl radicals. Among the compounds of formula (I), those for which x is from 1 to 3, from preferably disulphides (x = 1), and more particularly dimethyldisulphide (DMDS).
Le diméthyldisulfure (DMDS) est un produit largement disponible, il est notamment commercialisé par la société Arkema. Le procédé selon l'invention se caractérise en ce qu'il comprend l'ajout d'une certaine quantité de composé soufré répondant à la formule (I). Le composé soufré peut-être ajouté directement à l'une au moins des matières brutes, méthane ou gaz naturel, ammoniac, ou air ou oxygène, en amont du mélange. Le composé soufré peut aussi être ajouté directement dans le mélange gazeux, méthane / ammoniac, ou méthane / ammoniac / air et/ou oxygène, au niveau du mélangeur ou en aval du mélangeur dans le courant gazeux avant son passage sur le catalyseur. Selon le procédé de l'invention, il est possible d'utiliser une seule de ces possibilités d'ajout ou bien de combiner plusieurs de ces différentes possibilités, le composé soufré pouvant être ajouté par injection en un ou plusieurs points d'injection du procédé.Dimethyldisulphide (DMDS) is a widely available product, it is in particular marketed by Arkema. The process according to the invention is characterized in that it comprises the addition of a certain amount of sulfur compound corresponding to formula (I). The sulfur compound may be added directly to at least one of the raw materials, methane or natural gas, ammonia, or air or oxygen, upstream of the mixture. The sulfur compound can also be added directly to the gaseous mixture, methane / ammonia, or methane / ammonia / air and / or oxygen, at the mixer or downstream of the mixer in the gas stream before it passes over the catalyst. According to the method of the invention, it is possible to use only one of these possibilities of addition or to combine several of these different possibilities, the sulfur compound may be added by injection at one or more injection points of the process .
L'ajout de composé soufré se fait de préférence pendant la marche normale de la réaction bien qu'il soit possible également de l'ajouter pendant l'étape d'activation du catalyseur (24 à 48 heures environ).The addition of sulfur compound is preferably during the normal course of the reaction although it is also possible to add it during the catalyst activation step (approximately 24 to 48 hours).
Le composé soufré de formule (I) est de préférence ajouté en continu afin de maintenir un niveau optimal de soufre. Le composé soufré peut être ajouté en continu sur une durée supérieure à 30 jours de marche de l'installation.The sulfur compound of formula (I) is preferably added continuously to maintain an optimal level of sulfur. The sulfur compound can be added continuously over a period of more than 30 days of operation of the installation.
Les quantités de composé soufré de formule (I) injectées dans le mélange gazeux vont de 5 à 500 ppm exprimés en volume de soufre par rapport au volume de méthane introduit, de préférence de 5 à 200 ppm de soufre et plus particulièrement de 5 à 100 ppm, et encore plus préférentiellement de 5 à 50 ppm exprimés en volume de soufre par rapport au volume de méthane. Ces quantités de composé soufré n'ont pas d'impact néfaste pour l'uilisation ultérieure du produit obtenu à partir du procédé selon l'invention.The amounts of sulfur compound of formula (I) injected into the gaseous mixture range from 5 to 500 ppm expressed by volume of sulfur relative to the volume of methane introduced, preferably from 5 to 200 ppm of sulfur and more particularly from 5 to 100 ppm, and even more preferably from 5 to 50 ppm expressed by volume of sulfur relative to the volume of methane. These amounts of sulfur compound have no adverse impact for the subsequent use of the product obtained from the process according to the invention.
Tous les autres paramètres opératoires du procédé peuvent être maintenus constants, par rapport au procédé sans ajout de composé soufré de formule (I). Typiquement, dans un procédé Andrussow, on utilise du méthane de pureté 95 % environ, le rapport molaire CH4 / NH3 va de 1 ,0 à 1 ,2, le rapport molaire (CH4+NH3) / O2 total va de 1 ,5 à 2, de préférence de 1 ,6 à 1 ,9 ; la pression est généralement de 1 à 2 bar ; la température de réaction est comprise entre 10500C et 11500C.All the other process parameters of the process can be kept constant, compared to the process without the addition of sulfur compound of formula (I). Typically, in an Andrussow process, methane of purity of about 95% is used, the CH 4 / NH 3 molar ratio ranges from 1.0 to 1.2, the total molar ratio (CH 4 + NH 3 ) / O 2 ranges from 1.5 to 2, preferably 1.6 to 1.9; the pressure is generally 1 to 2 bar; the reaction temperature is between 1050 ° C. and 1150 ° C.
Dans ces conditions de paramètres maintenus constants (puretés des matières premières, rapports molaires constants, température et pression constantes, temps de séjour constant....), l'effet du composé soufré de formule (I) tel que le DMDS se traduit par une augmentation du rendement en HCN de 1 à 5 % par rapport à l'ammoniac introduit, une augmentation de la sélectivité liée à une diminution du taux de décomposition de l'ammoniac et une augmentation de la température du catalyseur de 10 à 40 °C. Avantageusement, la quantité d'oxygène introduite le cas échéant peut alors être diminuée, ainsi que les quantités de méthane et d'ammoniac, ce qui a pour conséquence une augmentation de la productivité.Under these conditions of constant constant parameters (purities of raw materials, constant molar ratios, constant temperature and pressure, constant residence time, etc.), the effect of the sulfur compound of formula (I) such as DMDS results in an increase in the yield of HCN of 1 to 5% relative to the ammonia introduced, an increase in the selectivity related to a decrease in the decomposition rate of ammonia and an increase in the catalyst temperature of 10 to 40 ° C . Advantageously, the amount of oxygen introduced if necessary can then be decreased, as well as the amounts of methane and ammonia, which results in an increase in productivity.
Le procédé de l'invention permet de s'affranchir de l'utilisation d'un gaz toxique tel que H2S et fait appel à un produit liquide non toxique facilement vaporisable dans les conditions du procédé (point d'ébullition d'environ 110 0C). Le composé soufré de formule (I), tel que le DMDS permet d'améliorer significativement la productivité du catalyseur mis en œuvre et ce, sans nécessiter d'étape supplémentaire de purification du produit fini. Contrairement à l'utilisation du H2S, le produit obtenu selon le procédé de l'invention est exempt de composé soufré tel que H2S, ce qui permet son utilisation directe dans tout procédé ultérieur dans lequel la présence de soufre n'est pas souhaitable, tel qu'un procédé de préparation de cyanhydrine d'acétone.The method of the invention makes it possible to dispense with the use of a toxic gas such as H 2 S and uses a non-toxic liquid product that is easily vaporizable under the conditions of the process (boiling point of about 110.degree. 0 C). The sulfur compound of formula (I), such as DMDS, makes it possible to significantly improve the productivity of the catalyst used, without requiring an additional stage of purification of the finished product. Unlike the use of H 2 S, the product obtained according to the process of the invention is free of sulfur compound such as H 2 S, which allows its direct use in any subsequent process in which the presence of sulfur is not not desirable, such as a process for preparing acetone cyanohydrin.
De façon surprenante, il a été constaté par ailleurs que le composé soufré de formule (I) tel que le DMDS a moins d'effets négatifs à long terme sur le catalyseur, notamment d'un point de vue fragilité des toiles de platine rhodié ou perte de métal, que d'autres composés soufrés tels que H2S ou diméthylsulfure (DMS). Les catalyseurs peuvent donc être utilisés sur une durée nettement plus longue avant d'être changés. L'invention porte aussi sur l'utilisation d'au moins un composé soufré répondant à la formule générale (I) : R - S - (S)x - R' dans laquelle R et R', identiques ou différents, représentent un radical alkyle ou alcényle, linéaire ou ramifié, contenant de 1 à 5 atomes de carbone, et x est un nombre allant de 1 à 5, en quantité efficace dans un procédé de production d'acide cyanhydrique par réaction d'ammoniac et de méthane (ou de gaz naturel), pour augmenter le rendement dudit procédé.Surprisingly, it has been found, moreover, that the sulfur compound of formula (I) such as DMDS has fewer long-term negative effects on the catalyst, particularly from a brittle point of view of the rhodium-plated platinum webs. loss of metal, than other sulfur compounds such as H 2 S or dimethylsulfide (DMS). The catalysts can therefore be used for a much longer time before being changed. The invention also relates to the use of at least one sulfur compound corresponding to the general formula (I): R - S - (S) x - R 'in which R and R', which are identical or different, represent a radical alkyl or alkenyl, linear or branched, containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5, in an amount effective in a process for producing hydrocyanic acid by reaction of ammonia and methane (or natural gas), to increase the yield of said process.
Le produit obtenu directement à partir du procédé selon l'invention est avantageusement utilisé pour produire de la méthionine ou l'hydroxyanalogue de la méthionine par réaction avec du méthylmercaptopropionaldéhyde (MMP).The product obtained directly from the process according to the invention is advantageously used to produce methionine or the hydroxyanalogue of methionine by reaction with methylmercaptopropionaldehyde (MMP).
La méthionine, ou acide 2-amino-4-(méthylthio) butyrique, de formule chimique CH3-S-(CH2)2-CH(NH2)-COOH est un acide aminé essentiel, non synthétisé par les animaux, nécessaire comme appoint dans la ration alimentaire, notamment de la volaille, dont les besoins en méthionine sont importants. La méthionine obtenue par voie de synthèse chimique s'est imposée comme substitut des apports d'origine naturelle (farines de poisson, tourteaux de soja...) pour l'alimentation animale, principalement pour la volaille.Methionine, or 2-amino-4- (methylthio) butyric acid, of chemical formula CH 3 -S- (CH 2 ) 2 -CH (NH 2 ) -COOH is an essential amino acid, not synthesized by animals, necessary as a supplement in the food ration, especially poultry, whose methionine requirements are important. Methionine obtained by chemical synthesis has been used as a substitute for natural inputs (fishmeal, soya cake, etc.) for animal feed, mainly for poultry.
Contrairement aux autres acides aminés, la méthionine est assimilable biologiquement aussi bien sous la forme dextrogyre (d ou +) que sous la forme lévogyre (I ou -), ce qui a permis le développement de synthèses chimiques conduisant au produit racémique. Ainsi le marché de la méthionine de synthèse est principalement celui de la dl-méthionine, produit solide couramment désigné par DLM. Il existe également un dérivé liquide de la méthionine, l'α-hydroxy acide, correspondant à l'acide 2-hydroxy-4-(méthylthio) butyrique de formule chimique CH3-S-(CH2)2-CH(OH)-COOH, qui a la particularité d'être transformé in vivo en méthionine de façon pratiquement quantitative. Ce produit liquide, disponible commercialement sous forme de solution aqueuse à 88% en masse, est désigné couramment par hydroxyanalogue de la méthionine.Unlike other amino acids, methionine is biologically assimilable in both the dextrorotatory (d or +) and laevorotatory (I or -) forms, which has allowed the development of chemical syntheses leading to the racemic product. Thus, the synthetic methionine market is mainly that of dl-methionine, a solid product commonly designated by DLM. There is also a liquid derivative of methionine, α-hydroxy acid, corresponding to 2-hydroxy-4- (methylthio) butyric acid of chemical formula CH 3 -S- (CH 2 ) 2 -CH (OH) -COOH, which has the distinction of being converted in vivo to methionine virtually quantitatively. This liquid product, commercially available as 88% by weight aqueous solution, is commonly referred to as hydroxyanalogue of methionine.
De nombreuses synthèses ont été décrites concernant la méthionine ou son dérivé hydroxylé, mais les procédés chimiques exploités industriellement reposent essentiellement sur les mêmes matières premières principales et les mêmes intermédiaires clés, à savoir : - l'acroléine et le méthyl mercaptan (MSH) conduisant au méthylmercaptopropionaldéhyde (MMP), désigné aussi par 3- (methylthio)propanal ou par aldéhyde méthylthiopropionique (AMTP),Numerous syntheses have been described concerning the methionine or its hydroxylated derivative, but the chemical processes exploited industrially rest essentially on the same main raw materials and the same key intermediates, namely: acrolein and methyl mercaptan (MSH) leading to methylmercaptopropionaldehyde (MMP), also designated by 3- (methylthio) propanal or by methylthiopropionic aldehyde (AMTP),
- l'acide cyanhydrique ou le cyanure de sodium (NaCN), qui après réaction avec le MMP, conduit finalement à la méthionine ou à l'hydroxyanalogue de la méthionine.- Hydrocyanic acid or sodium cyanide (NaCN), which after reaction with MMP finally leads to the methionine or hydroxyanalogue of methionine.
On pourra se reporter à l'article Techniques de l'Ingénieur, traité Génie des Procédés, J 6-410-1 à 9 qui décrit les conditions de mise en œuvre industrielle des procédés de synthèse de la méthionine utilisant le méthylmercaptopropionaldéhyde et l'acide cyanhydrique comme produits intermédiaires, un des procédés pouvant être illustré schématiquement par les réactions suivantes :Reference may be made to the article Techniques of the Engineer, Process Engineering Process, J 6-410-1 to 9 which describes the industrial implementation conditions of methionine synthesis processes using methylmercaptopropionaldehyde and the acid hydrogen cyanide as intermediates, one of the processes which can be schematically illustrated by the following reactions:
H2S + CH3OH → CH3SH + H2OH 2 S + CH 3 OH → CH 3 SH + H 2 O
CH3SH + CH2=CH-CHO → CH3-S-CH2-CH2-CHO CH3-S-CH2-CH2-CHO + HCN → CH3-S-CH2-CH2-CH(OH)-CNCH 3 SH + CH 2 = CH-CHO → CH 3 -S-CH 2 -CH 2 -CHO CH 3 -S-CH 2 -CH 2 -CHO + HCN → CH 3 -S-CH 2 -CH 2 -CH (OH) -CN
CH3-S-CH2-CH2-CH(OH)-CN + NH3 → CH3-S-CH2-CH2-CH(NH2)-CNCH 3 -S-CH 2 -CH 2 -CH (OH) -CN + NH 3 → CH 3 -S-CH 2 -CH 2 -CH (NH 2 ) -CN
CH3-S-CH2-CH2-CH(NH2)-CN +2 H2O +H+ → CH3-S-CH2)2-CH(NH2)-COOH.CH 3 -S-CH 2 -CH 2 -CH (NH 2 ) -CN + 2H 2 O + H + → CH 3 -S-CH 2 ) 2 -CH (NH 2 ) -COOH.
Avantageusement, le produit obtenu directement à partir du procédé selon l'invention est utilisé aussi pour produire de la cyanhydrine d'acétone par réaction avec de l'acétone selon la réaction :Advantageously, the product obtained directly from the process according to the invention is also used to produce acetone cyanohydrin by reaction with acetone according to the reaction:
CH3-C(O)-CH3 + HCN → (CH3)2C(OH)CNCH 3 -C (O) -CH 3 + HCN → (CH 3 ) 2 C (OH) CN
L'acétone cyanhydrine est un composé intermédiaire pour produire du méthacrylate de méthyle (MAM) selon les deux voies schématisées ci-après.Acetone cyanohydrin is an intermediate compound for producing methyl methacrylate (MMA) according to the two routes schematized hereinafter.
Une première voie consiste à former de l'α-oxyisobutyramide monosulfate, qui se transforme en méthacrylamide sulfurique. Ce dernier est ensuite hydrolyse et estérifié par le méthanol pour former le méthacrylate de méthyle.A first route is to form α-oxyisobutyramide monosulfate, which is converted into sulfuric methacrylamide. The latter is then hydrolyzed and esterified with methanol to form methyl methacrylate.
Une seconde voie consiste à faire réagir directement du méthanol, puis à mettre en œuvre une réaction de déshydratation pour conduire au méthacrylate de méthyle. On pourra se reporter à l'article Techniques de l'Ingénieur, traité Génie des Procédés, J 6-400-1 à 6 qui décrit les conditions de mise en œuvre industrielle du procédé de production de méthacrylate de méthyle selon la voie cyanhydrine d'acétone.A second way is to react directly methanol, then to implement a dehydration reaction to lead to methyl methacrylate. One can refer to the article Techniques of the Engineer, Process Engineering Process, J 6-400-1 to 6 which describes the conditions of implementation process of production of methyl methacrylate according to the cyanohydrin pathway of acetone.
Figure imgf000012_0001
Figure imgf000012_0001
NH2.HSO4 NH 2 .HSO 4
Avantageusement, le produit obtenu directement à partir du procédé selon l'invention est utilisé aussi pour produire de l'adiponitrile par réaction avec du butadiène selon la réaction :Advantageously, the product obtained directly from the process according to the invention is also used to produce adiponitrile by reaction with butadiene according to the reaction:
CH2=CH-CH=CH2 + 2 HCN → NC-(CH2)4-CN L'adiponitrile, après hydrogénation conduit à l'hexaméthylènediamine qui est un composé intermédiaire pour produire le polyamide 6-6 (Nylon®) par polycondensation de l'adipate d'hexaméthylènediamine. On pourra se reporter à l'article Techniques de l'Ingénieur, traité Génie des Procédés, J 6-515-1 à 7 qui décrit la synthèse de polyamide 6-6 selon cette voie.CH 2 = CH-CH = CH 2 + 2 HCN → NC- (CH 2 ) 4 -CN Adiponitrile, after hydrogenation, leads to hexamethylenediamine, which is an intermediate compound to produce polyamide 6-6 (Nylon ® ) by polycondensation of hexamethylenediamine adipate. Reference may be made to the article Techniques of the Engineer, Process Engineering Processes, J 6-515-1 to 7 which describes the synthesis of polyamide 6-6 along this route.
Avantageusement, le produit obtenu directement à partir du procédé selon l'invention est utilisé aussi pour produire du cyanure de sodium par neutralisation avec de l'hydroxyde de sodium selon la réaction :Advantageously, the product obtained directly from the process according to the invention is also used to produce sodium cyanide by neutralization with sodium hydroxide according to the reaction:
HCN + Na OH → Na CN + H2O Le cyanure de sodium possède de nombreuses applications, notamment pour l'extraction de métaux précieux, la galvanoplastie ou la synthèse de composés chimiques. Les exemples qui suivent illustrent la présente invention sans toutefois en limiter la portée.HCN + Na OH → Na CN + H 2 O Sodium cyanide has many applications, particularly for the extraction of precious metals, electroplating or the synthesis of chemical compounds. The following examples illustrate the present invention without limiting its scope.
EXEMPLES Exemple 1EXAMPLES Example 1
Du Gaz Naturel (GN), sans composé soufré et titrant 95 % volume en méthane, est mélangé à de l'ammoniac, de l'air et de l'oxygène dans des proportions volumiques CH4/NH3 de 1 ,16 et (CH4 +NH3)/O2 total de 1 ,70. Le débit en GN est de 4000 kg/h. Le mélange est envoyé à travers un lit de 15 toiles Pt/Rh (90/10). Le rendement en HCN par rapport à l'ammoniac se stabilise à 68,0 % après 48 heures, la température est alors d'environ 10600C. Du DMDS est ajouté à raison de 10 ppm exprimés en volume de soufre par rapport au volume de méthane. Très rapidement, le rendement augmente à 70,0 %, le taux de décomposition de l'ammoniac, déterminé à partir de l'analyse des gaz N2 et H2 en sortie, chute de 2 %, et la température des toiles augmente de + 100C. Le DMDS est injecté en continu ce qui permet de maintenir les performances pendant plus de 60 jours. L'arrêt de l'injection du DMDS provoque une chute progressive du rendement. L'HCN pur produit ne contient pas de composé soufré.Natural gas (GN), without sulfur compound and 95% methane volume titrate, is mixed with ammonia, air and oxygen in CH 4 / NH 3 volume proportions of 1, 16 and ( CH 4 + NH 3 ) / O 2 total of 1.70. The GN flow rate is 4000 kg / h. The mixture is sent through a bed of 15 Pt / Rh webs (90/10). The yield of HCN relative to ammonia stabilizes at 68.0% after 48 hours, the temperature is then about 1060 ° C. DMDS is added at a rate of 10 ppm expressed by volume of sulfur in relation to the volume of methane. Very quickly, the yield increases to 70.0%, the decomposition rate of ammonia, determined from the analysis of the gases N 2 and H 2 at the exit, falls by 2%, and the temperature of the fabrics increases by + 10 0 C. The DMDS is injected continuously which allows to maintain performance for more than 60 days. Stopping the injection of DMDS causes a gradual drop in yield. The pure HCN product does not contain any sulfur compound.
Exemple 2Example 2
Le même protocole que l'exemple 1 est reproduit sauf que le DMDS est ajouté à raison de 125 ppm exprimés en volume de soufre par rapport au volume de méthane. Très rapidement, le rendement augmente à 73,0 %, le taux de décomposition de l'ammoniac chute de 4 % et la température des toiles augmente de + 40°C. Le DMDS est injecté en continu ce qui permet de maintenir les performances pendant plus de 50 jours. L'HCN pur produit ne contient pas de composé soufré.The same protocol as Example 1 is reproduced except that the DMDS is added at a rate of 125 ppm expressed in volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 73.0%, the decomposition rate of ammonia falls by 4% and the temperature of the fabrics increases by + 40 ° C. The DMDS is injected continuously which allows to maintain the performance for more than 50 days. The pure HCN product does not contain any sulfur compound.
Exemple 3 (comparatif)Example 3 (comparative)
Le même protocole que l'exemple 1 est reproduit sauf que l'on ajoute de I1H2S à la place du DMDS. L1H2S est ajouté à raison de 100 ppm exprimés en volume de soufre par rapport au volume de méthane Le rendement en HCN n'augmente que de 1 ,0 %, le taux de décomposition de l'ammoniac et la température des toiles restent pratiquement inchangés. De plus, l'HCN pur produit contient des traces d'H2S néfastes pour l'application en aval.The same protocol as Example 1 is reproduced except that I 1 H 2 S is added in place of the DMDS. L 1 H 2 S is added at a rate of 100 ppm expressed by volume The yield of HCN increases by only 1.0%, the decomposition rate of the ammonia and the temperature of the fabrics remain practically unchanged. In addition, the pure HCN produced contains traces of H 2 S harmful to the downstream application.
Exemple 4Example 4
Du Gaz Naturel (GN), sans composé soufré et titrant 95 % volume en méthane, est mélangé à de l'ammoniac, de l'air et de l'oxygène dans des proportions volumiques CH4/NH3 de 1 ,16 et (CH4 +NH3)/O2 total de 1 ,73. Le débit en GN est de 4100 kg/h. Le mélange est envoyé à travers un lit de 18 toiles Pt/Rh (90/10). Le rendement en HCN par rapport à l'ammoniac est de 67 % après 50 jours de run, la température est alors d'environ 10600C. Du DMDS est ajouté à raison de 15 ppm exprimés en volume de soufre par rapport au volume de méthane. Très rapidement, le rendement augmente à 69 %, le taux de décomposition de l'ammoniac, chute de 3,5 %, et la température des toiles augmente de + 100C.Natural gas (GN), without sulfur compound and 95% methane volume titrate, is mixed with ammonia, air and oxygen in CH 4 / NH 3 volume proportions of 1, 16 and ( CH 4 + NH 3 ) / O 2 total of 1.73. The GN flow rate is 4100 kg / h. The mixture is sent through a bed of 18 canvases Pt / Rh (90/10). The yield of HCN with respect to ammonia is 67% after 50 days of run, the temperature is then about 1060 ° C. DMDS is added at a rate of 15 ppm expressed by volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 69%, the decomposition rate of ammonia, falls by 3.5%, and the temperature of the fabrics increases by + 10 ° C.
L'arrêt de l'injection du DMDS provoque une chute du rendement à 67 %, une augmentation du taux de décomposition de l'ammoniac de 3,5% et une chute de la température de 10°C. Le DMDS est à nouveau injecté à raison de 25 ppm exprimés en volume de soufre par rapport au volume de méthane. Très rapidement, le rendement augmente à 69 %, le taux de décomposition de l'ammoniac chute de 3,5 %, et la température des toiles augmente de 100C.Stopping the injection of DMDS causes the yield to drop to 67%, the ammonia decomposition rate to increase by 3.5% and the temperature drop to 10 ° C. The DMDS is injected again at a rate of 25 ppm expressed as a volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 69%, the decomposition rate of ammonia falls by 3.5%, and the temperature of the fabrics increases by 10 0 C.
Exemple 5Example 5
Dans un autre réacteur que celui des exemples précédents, du Gaz Naturel (GN), sans composé soufré et titrant 97 % volume en méthane, est mélangé à de l'ammoniac, de l'air et de l'oxygène dans des proportions volumiques CH4/NH3 de 1 ,09 et (CH4 +NH3)/O2 total de 1 ,95. Le débit en GN est de 3120 kg/h. Le mélange est envoyé à travers un lit de 20 toiles Pt/Rh (90/10). Le rendement en HCN par rapport à l'ammoniac se stabilise à 64,0 % après une semaine de fonctionnement. Du DMDS est ajouté à raison de 10 ppm exprimés en volume de soufre par rapport au volume de méthane. Très rapidement, le rendement augmente à 67,0 %, le taux de décomposition de l'ammoniac chute, la température des toiles augmente. Le DMDS est injecté en continu ce qui permet , malgré des variations de débit d'ammoniac et de gaz naturel, de maintenir le rendement à au moins 67 % pendant 60 jours. Un rendement de 68 % est même obtenu en augmentant la concentration en DMDS à 20 ppm exprimés en volume de soufre par rapport au volume de méthane. L'arrêt de l'injection du DMDS provoque une chute du rendement.In a reactor other than that of the preceding examples, natural gas (GN), without sulfur compound and titrating 97% volume in methane, is mixed with ammonia, air and oxygen in volume proportions CH 4 / NH 3 of 1.09 and (CH 4 + NH 3 ) / O 2 total of 1.95. The GN flow rate is 3120 kg / h. The mixture is sent through a bed of 20 Pt / Rh webs (90/10). The yield of HCN relative to ammonia stabilizes at 64.0% after one week of operation. DMDS is added at a rate of 10 ppm expressed as a volume of sulfur relative to the volume of methane. Very quickly, the yield increases to 67.0%, the decomposition rate of ammonia falls, the temperature of the cloths increases. The DMDS is injected continuously, which allows, despite ammonia and natural gas flow variations, to keep the yield at least 67% for 60 days. A 68% yield is even obtained by increasing the DMDS concentration to 20 ppm expressed by volume of sulfur relative to the volume of methane. Stopping the injection of DMDS causes a drop in yield.
Exemple 6Example 6
Du Gaz Naturel (GN), sans composé soufré et titrant 94 % volume en méthane, dopé avec du DMDS à raison de 20 ppm exprimés en volume de soufre par rapport au volume de méthane, est mélangé à de l'ammoniac, de l'air et de l'oxygène dans des proportions volumiques CH4/NH3 de 1 ,15 et (CH4 +NH3)/O2 total de 1 ,76. Le débit en GN est de 3840 kg/h. Le mélange est envoyé à travers un lit de 20 toiles Pt/Rh (90/10). Le rendement en HCN par rapport à l'ammoniac est de 66,5 %, la température est alors d'environ 10600C. L'arrêt de l'injection du DMDS provoque une chute du rendement à 64 %, une augmentation du taux de décomposition de l'ammoniac de 3,5 % et une chute de la température de 100C.Natural gas (GN), without sulfur compound and titrating 94% volume in methane, doped with DMDS at a rate of 20 ppm expressed in volume of sulfur with respect to the volume of methane, is mixed with ammonia, air and oxygen in volume proportions CH 4 / NH 3 of 1, 15 and (CH 4 + NH 3 ) / O 2 total of 1.76. The GN flow rate is 3840 kg / h. The mixture is sent through a bed of 20 Pt / Rh webs (90/10). The yield of HCN with respect to ammonia is 66.5%, the temperature is then about 1060 ° C. Stopping the injection of the DMDS causes a fall in the yield to 64%, an increase in the decomposition of ammonia 3.5% and a temperature drop of 10 0 C.
L1H2S est ensuite ajouté à raison de 3 ppm exprimés en volume de soufre par rapport au volume de méthane. Le rendement en HCN augmente de moins de 1 ,0 %, le taux de décomposition de l'ammoniac et la température des toiles restent pratiquement inchangés.L 1 H 2 S is then added at a rate of 3 ppm expressed as a volume of sulfur relative to the volume of methane. The yield of HCN increases by less than 1.0%, the decomposition rate of the ammonia and the temperature of the fabrics remain virtually unchanged.
L'arrêt de l'injection d'H2S provoque une faible chute du rendement à 64 %. Stopping the injection of H 2 S causes a small drop in efficiency to 64%.

Claims

REVENDICATIONS
1. Procédé de production d'acide cyanhydrique dans lequel on fait passer un mélange gazeux comprenant du méthane (ou un gaz naturel) et de l'ammoniac, et éventuellement de l'air et/ou de l'oxygène, sur un catalyseur au platine, caractérisé en ce que l'on ajoute dans le mélange gazeux au moins un composé soufré répondant à la formule générale (I) R - S - (S)x - R' dans laquelle R et R', identiques ou différents, représentent un radical alkyle ou alcényle, linéaire ou ramifié, contenant de 1 à 5 atomes de carbone, et x est un nombre allant de 1 à 5, de préférence de 1 à 3.A process for producing hydrocyanic acid in which a gaseous mixture comprising methane (or a natural gas) and ammonia, and optionally air and / or oxygen, is passed over a catalyst. platinum, characterized in that at least one sulfur compound corresponding to the general formula (I) R - S - (S) x - R 'is added to the gaseous mixture, in which R and R', which may be identical or different, represent a linear or branched alkyl or alkenyl radical containing from 1 to 5 carbon atoms, and x is a number ranging from 1 to 5, preferably from 1 to 3.
2. Procédé selon la revendication 1 caractérisé en ce que les radicaux R et R' sont choisis parmi les radicaux méthyle, éthyle ou propyle.2. Method according to claim 1 characterized in that the radicals R and R 'are chosen from methyl, ethyl or propyl radicals.
3. Procédé selon la revendication 1 ou 2 caractérisé en ce que le composé soufré est un disulfure, de préférence le diméthyldisulfure.3. Method according to claim 1 or 2 characterized in that the sulfur compound is a disulfide, preferably dimethyldisulphide.
4. Procédé selon l'une quelconque des revendications précédentes caractérisé en ce que le composé soufré est ajouté directement à l'une au moins des matières brutes, méthane ou gaz naturel, ammoniac, ou air ou oxygène, en amont du mélange.4. Process according to any one of the preceding claims, characterized in that the sulfur compound is added directly to at least one of the raw materials, methane or natural gas, ammonia, or air or oxygen, upstream of the mixture.
5. Procédé selon l'une quelconque des revendications 1 à 3 caractérisé en ce que le composé soufré est ajouté directement dans le mélange gazeux au niveau du mélangeur.5. Method according to any one of claims 1 to 3 characterized in that the sulfur compound is added directly into the gas mixture at the mixer.
6. Procédé selon l'une quelconque des revendications 1 à 3 caractérisé en ce que le composé soufré est ajouté dans le mélange gazeux en aval du mélangeur dans le courant gazeux avant son passage sur le catalyseur.6. Method according to any one of claims 1 to 3 characterized in that the sulfur compound is added to the gaseous mixture downstream of the mixer in the gas stream before passing over the catalyst.
7. Procédé selon l'une quelconque des revendications précédentes caractérisé en ce que la quantité de composé soufré ajoutée va de 5 à 500 ppm exprimée en volume de soufre par rapport au volume de méthane, de préférence de 5 à 100 ppm en volume de soufre par rapport au volume de méthane.7. Process according to any one of the preceding claims, characterized in that the amount of sulfur compound added ranges from 5 to 500 ppm. expressed in volume of sulfur relative to the volume of methane, preferably from 5 to 100 ppm by volume of sulfur relative to the volume of methane.
8. Procédé selon l'une quelconque des revendications précédentes caractérisé en ce que le composé soufré est injecté en continu.8. Process according to any one of the preceding claims, characterized in that the sulfur compound is injected continuously.
9. Utilisation d'au moins un composé soufré répondant à la formule générale (I) R - S - (S)x - R' dans laquelle R et R', identiques ou différents, représentent un radical alkyle ou alcényle, linéaire ou ramifié, contenant de 1 à 5 atomes de carbone, et x est un nombre allant de 1 à 5, en quantité efficace dans un procédé de production d'acide cyanhydrique par réaction d'ammoniac et de méthane (ou de gaz naturel), pour augmenter le rendement dudit procédé.9. Use of at least one sulfur compound corresponding to the general formula (I) R - S - (S) x - R 'in which R and R', which may be identical or different, represent a linear or branched alkyl or alkenyl radical , containing 1 to 5 carbon atoms, and x is a number from 1 to 5, in an amount effective in a process for producing hydrocyanic acid by reaction of ammonia and methane (or natural gas), to increase the yield of said process.
10. Utilisation du produit obtenu directement à partir du procédé selon l'une quelconque des revendications 1 à 9 pour produire de la méthionine ou l'hydroxyanalogue de la méthionine par réaction avec du méthylmercaptopropionaldéhyde.Use of the product obtained directly from the process of any one of claims 1 to 9 to produce methionine or the hydroxyanalogue of methionine by reaction with methylmercaptopropionaldehyde.
11. Utilisation du produit obtenu directement à partir du procédé selon l'une quelconque des revendications 1 à 9 pour produire de la cyanhydrine d'acétone par réaction avec de l'acétone.Use of the product obtained directly from the process of any one of claims 1 to 9 to produce acetone cyanohydrin by reaction with acetone.
12. Utilisation du produit obtenu directement à partir du procédé selon l'une quelconque des revendications 1 à 9 pour produire de l'adiponitrile par réaction avec du butadiène.12. Use of the product obtained directly from the process according to any one of claims 1 to 9 to produce adiponitrile by reaction with butadiene.
13. Utilisation du produit obtenu directement à partir du procédé selon l'une quelconque des revendications 1 à 9 pour produire du cyanure de sodium par neutralisation avec de l'hydroxyde de sodium. Use of the product obtained directly from the process of any one of claims 1 to 9 to produce sodium cyanide by neutralization with sodium hydroxide.
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