WO2009123139A1 - Tin-plated cu-ni-si alloy strip with excellent unsusceptibility to thermal tin deposit peeling - Google Patents

Tin-plated cu-ni-si alloy strip with excellent unsusceptibility to thermal tin deposit peeling Download PDF

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Publication number
WO2009123139A1
WO2009123139A1 PCT/JP2009/056539 JP2009056539W WO2009123139A1 WO 2009123139 A1 WO2009123139 A1 WO 2009123139A1 JP 2009056539 W JP2009056539 W JP 2009056539W WO 2009123139 A1 WO2009123139 A1 WO 2009123139A1
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plating
phase
alloy
tin
thickness
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PCT/JP2009/056539
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French (fr)
Japanese (ja)
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真之 長野
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日鉱金属株式会社
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/06Alloys based on copper with nickel or cobalt as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10Electroplating with more than one layer of the same or of different metals
    • C25D5/12Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • C25D5/50After-treatment of electroplated surfaces by heat-treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/06Wires; Strips; Foils
    • C25D7/0614Strips or foils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/03Contact members characterised by the material, e.g. plating, or coating materials

Definitions

  • the present invention relates to a Cu—Ni—Si alloy tin-plated strip having good heat-resistant peelability, which is suitable as a conductive spring material for connectors, terminals, relays, switches and the like.
  • solid solution strengthened copper alloys represented by phosphor bronze and brass have been used as copper alloys for electronic materials such as connectors and terminals.
  • the amount of precipitation hardening type copper alloys having higher strength and higher electrical conductivity is increasing in place of conventional solid solution strengthened copper alloys.
  • precipitation-hardened copper alloys by aging the supersaturated solid solution that has undergone solution treatment, fine precipitates are uniformly dispersed, increasing the strength of the alloy and reducing the amount of solid solution elements in the copper. , Electrical conductivity is improved. For this reason, precipitation hardening type copper alloys are excellent in strength and electrical conductivity.
  • a typical precipitation hardening type copper alloy is a Cu—Ni—Si alloy, which has been put to practical use as a copper alloy for electronic materials.
  • this copper alloy the strength and electrical conductivity are increased by the precipitation of fine Ni—Si intermetallic particles in the copper matrix.
  • melting in the atmosphere is performed to cast an ingot having a desired composition.
  • hot rolling, cold rolling and aging heat treatment are performed to finish the strip or foil having a desired thickness and characteristics.
  • the Cu—Ni—Si based alloy Sn plated strip obtained by applying Sn plating to the Cu—Ni—Si based alloy strip manufactured as described above makes use of the excellent solder wettability and electrical connectivity of Sn. It is used as a consumer connector and terminal. Therefore, the Cu—Ni—Si based alloy Sn plating strip is required to have excellent strength, high electrical / thermal conductivity, and excellent properties such as heat-resistant peelability of tin plating.
  • the Sn-plated strip of Cu-Ni-Si alloy is generally degreased and pickled in a continuous plating line, followed by electroplating and then Sn plating by electroplating. Finally, Manufactured in a process of reflow treatment and melting the Sn plating layer.
  • Cu base plating of the Cu—Ni—Si based alloy Sn plating strip As the base plating of the Cu—Ni—Si based alloy Sn plating strip, Cu base plating is generally used, and Cu / Ni two-layer base plating may be applied for applications requiring heat resistance.
  • the Cu / Ni two-layer undercoat is obtained by performing reflow treatment after performing electroplating in the order of Ni undercoat, Cu undercoat, and Sn plating. This technique is disclosed in Patent Documents 1 to 3 (Japanese Patent Laid-Open Nos. 6-196349, 2003-293187, and 2004-68026).
  • Patent Document 4 Japanese Patent Laid-Open No. 9-209062
  • the size of Si oxide is limited in order to improve solder wettability and heat swell resistance of Ag plating.
  • Patent Document 4 relates to Ag plating, not Sn plating, and is not economically preferable.
  • the limitation of the size of the Si oxide employed in the same document is not changed. Even if it is applied to Sn plating, excellent effects cannot be expected because the plating components are different. Therefore, the present inventors have improved the heat peelability of the Cu—Ni—Si based alloy tin plating strip from a viewpoint completely different from the above prior art.
  • the present inventors pay attention to the Si concentration at the interface between the base material of the Cu-Ni-Si-based alloy Sn plating strip subjected to the reflow treatment and the plating layer immediately above the reflow treatment, The following knowledge was obtained by investigating the relationship.
  • the Cu—Ni—Si based alloy is subjected to an aging treatment on the solution-treated supersaturated solid solution, whereby fine Ni—Si compound particles are precipitated and contribute to an increase in strength.
  • not all of the solid solution Si precipitates as a Ni—Si compound, and a part remains in the Cu matrix.
  • the remaining solid solution Si naturally remains even after plating, and moves to the interface between the base material and the plating phase after plating to generate a Si concentrated layer at the interface.
  • the Si concentrated layer formed at the base material / plating phase interface causes plating peeling. Therefore, in order to obtain good heat-resistant peelability of plating, it is necessary to prevent the Si concentration from increasing under the interface between the base material after the reflow treatment and the plating phase.
  • the interface between the base material and the plating phase is in a Si deficient state.
  • the present invention focuses on the Si concentration under the copper base material / plating phase interface, not the size of the Si oxide presented in Patent Document 4, in order to improve the heat-resistant peelability of Sn plating. The following plating strips are provided.
  • a plating film is composed of each layer of Sn phase, Cu—Sn alloy phase, and Cu phase, the average thickness of Sn phase is 0.1 to 1.5 ⁇ m, and the average of Sn—Cu alloy phase
  • a plating film is composed of each layer of Sn phase, Cu—Sn alloy phase and Ni phase, the average thickness of Sn phase is 0.1 to 1.5 ⁇ m, and the average of Sn—Cu alloy phase
  • concentration profile of the base material after the aging treatment of this invention It is a density
  • Ni and Si are subjected to an aging treatment to precipitate Ni and Si compound particles in a Cu matrix, thereby obtaining high strength and electrical conductivity.
  • Ni is added in the range of 1.0 to 4.0% by mass. If Ni is less than 1.0, sufficient strength cannot be obtained. When Ni exceeds 4.0 mass%, a crack generate
  • the additive concentration (mass%) of Si is in the range of 1/6 to 1/4, preferably 1/5 to 1/4 of the additive concentration (mass%) of Ni. If Si deviates from this range, the conductivity decreases.
  • the addition amount of Si exceeds 1/4 of Ni, solute Si increases, the Si concentration at the interface between the copper alloy and the plating phase increases, and the Si-deficient layer associated with the Si concentration treatment is not formed, Reduces heat-resistant peelability.
  • at least one selected from the group consisting of Zn, Sn, Mg, Co, Ag, Cr and Mn can be added.
  • the electrical conductivity decreases as the amount added increases, the total amount added is 2.0% by mass or less.
  • the “interface between the copper alloy and the plating phase” means Sn of the Sn plating strip after reflow by GDS (glow discharge issuance spectroscopy analyzer), It is obtained as follows from the concentration profile of Cu, Ni, and Si in the depth direction.
  • GDS low discharge issuance spectroscopy analyzer
  • the position at which the Cu concentration is intermediate between the Cu concentration of the base material and the Cu concentration of Cu 6 Sn 5 (39.1 wt%) is defined as the interface.
  • the interface In the case of a Cu / Ni base, in the Ni concentration profile, the position where the Ni concentration is intermediate between the Ni concentration of the base material and the maximum value of the Ni concentration profile is defined as the interface.
  • the “Si concentration at the interface between the copper alloy and the plating phase” refers to the maximum value of the Si concentration within a depth range of 0.5 ⁇ m from the interface.
  • this maximum value that is, the Si concentration at the interface between the copper alloy and the plating phase is 110% or less, preferably less than 100% of the Si concentration of the copper alloy composition. There must be. If it exceeds 110%, plating peeling occurs after long-term storage and / or heating conditions.
  • the “Si-deficient layer” refers to a portion that is continuously lower than the Si concentration of the copper alloy composition, and specifically refers to a portion that is less than 100%, particularly 95% or less.
  • the Cu—Ni—Si based alloy of the present invention is produced, for example, by appropriately changing and adjusting “melting, casting ⁇ homogenization ⁇ hot rolling ⁇ cold rolling 1 ⁇ solution forming ⁇ cold rolling 2 ⁇ aging”.
  • a thick Si-enriched layer is formed intentionally on the surface of the base material, and at the same time an Si-deficient layer is formed.
  • the aging treatment is carried out in the presence of oxygen or other compounds that easily bind to Si, not in a conventional reducing atmosphere, a Si concentrated layer with a Si deficient layer shown in FIG. 1 can be formed.
  • the Si concentration has a constant copper alloy composition.
  • the oxygen concentration in the ambient atmosphere of the aging treatment is adjusted to 5 to 50 ppm and the formation of the Si oxide layer on the alloy surface is promoted, a target Si concentrated layer is generated.
  • the oxygen concentration can be appropriately changed depending on the aging temperature, time, and degree of surface layer removal.
  • the Si concentrated layer on the surface of the base material copper alloy obtained by the aging treatment is removed by polishing, buffing, pickling or the like.
  • a plating treatment is performed to obtain the alloy tin plating strip of the present invention.
  • the plating process is performed within a temperature range of 20 to 80 ° C. and a plating time of 3 to 120 seconds.
  • the reflow treatment temperature after plating is 230 to 550 ° C., and the reflow treatment time is 3 to 10 seconds.
  • the plating strip of this invention is manufactured by the said process.
  • Plating thickness (3-1) Cu underlayer reflow Sn From the surface to the base material, a plating film is composed of layers of Sn phase, Cu—Sn alloy phase, and optionally remaining Cu phase.
  • This plating film structure is obtained by performing electroplating on the base material in the order of Cu base plating and Sn plating, and performing reflow treatment.
  • the thicknesses of the Sn phase and the Cu—Sn phase are determined by an electrolytic film thickness meter.
  • the thickness of the Sn phase after the reflow treatment is 0.1 to 1.5 ⁇ m. When the thickness is less than 0.1 ⁇ m, solder wettability and contact resistance deterioration under high temperature environment are remarkably accelerated.
  • the thickness of the Cu—Sn alloy phase after reflow is 0.1 to 1.5 ⁇ m. Since the Cu—Sn alloy phase is hard, if it exists in a thickness of 0.1 ⁇ m or more, it contributes to a reduction in insertion force. On the other hand, when the thickness of the Cu—Sn alloy phase exceeds 1.5 ⁇ m, the thermal stress generated inside the plating layer when heated is increased, and the plating peeling is promoted.
  • the thickness of the Cu plating phase formed by electroplating is 0 to 0.8 ⁇ m.
  • the preferable thickness of the Cu plating layer is 0.4 ⁇ m or less. However, it is more preferable that the thickness of the Cu plating layer is zero because it is consumed for forming the Cu—Sn alloy phase during reflow.
  • the Sn plating layer thickness is appropriately adjusted so as to be formed in the range of 0.5 to 2.0 ⁇ m, and the Cu plating layer thickness in the range of 0.1 to 1.5 ⁇ m. Then, the said plated structure is obtained by performing a reflow process on suitable conditions.
  • a plating film is composed of layers of Sn phase, Cu—Sn alloy phase and Ni phase from the surface to the base material.
  • This plating film structure is obtained by performing electroplating on the base material in the order of Ni base plating, Cu base plating, and Sn plating, and performing reflow treatment.
  • the reflow process Cu and Sn between the plating layers react to form a Cu—Sn alloy layer.
  • the Ni plating layer remains almost in the state (thickness) after electroplating.
  • the thickness of the Ni phase is determined by SEM observation from the cross section.
  • the thickness of the Sn phase and the thickness of the Cu—Sn alloy phase after the reflow treatment are the same as those of the Cu underlayer reflow Sn.
  • the thickness of the Ni phase after reflowing is 0.1 to 1.0 ⁇ m. When the thickness of the Ni phase is less than 0.1 ⁇ m, the corrosion resistance and heat resistance of the plating deteriorate. On the other hand, when the thickness of the Ni phase after reflow exceeds 1.0 ⁇ m, the thermal stress generated inside the plating layer when heated is increased, and the plating peeling is promoted.
  • the Sn plating layer thickness is in the range of 0.5 to 2.0 ⁇ m
  • the Cu plating layer thickness is in the range of 0.1 to 1.0 ⁇ m
  • the Ni plating layer thickness is in the range of 0.1 to 0.8 ⁇ m. Adjust as appropriate. Then, the said plated structure is obtained by performing a reflow process on suitable conditions.
  • excellent in heat-resistant peelability means that after heating, 90 ° bending with a bending radius of 0.5 mm and bending back are performed, and plating peeling does not occur.
  • Step 1 After covering the surface of the molten metal with charcoal pieces, a predetermined amount of Ni, Si and additional elements were added, and the molten metal temperature was adjusted to 1200 ° C. Thereafter, the molten metal was cast into a mold to produce an ingot having a width of 60 mm and a thickness of 30 mm, and processed into a Cu base reflow Sn plating material and a Cu / Ni base reflow Sn plating material in the following steps.
  • Step 2 After heating at 950 ° C. for 3 hours, hot rolling to a thickness of 8 mm.
  • Step 2 The oxidized scale on the surface of the hot rolled plate is ground and removed with a grinder.
  • Step 3 Cold rolling to a plate thickness of 0.3 mm.
  • Step 4 As a solution treatment, the solution is heated at 800 ° C. for 1 minute and then rapidly cooled in water.
  • the electric furnace is evacuated to a vacuum degree of 10 ⁇ 4 Pa or less and replaced with nitrogen gas having a purity of 99.99998%. This operation is repeated twice or more. Thereafter, oxygen gas having a purity of 99.9999% is injected and controlled to a predetermined oxygen concentration.
  • As an aging treatment after holding at 460 ° C. for 6 hours in an electric furnace controlled to a predetermined oxygen concentration, cooling is performed as it is.
  • Step 6 Cold rolling to a plate thickness of 0.25 mm.
  • Step 7) After holding at 500 ° C. for 10 seconds in an electric furnace in a nitrogen atmosphere, buffing is performed in a 10 vol% sulfuric acid-1 vol% peroxide aqueous solution to remove the Si concentrated layer on the copper alloy surface.
  • Ni foundation plating is performed under the following conditions (only Cu / Ni foundation reflow Sn plating).
  • -Plating bath composition nickel sulfate 250 g / L, nickel chloride 45 g / L, boric acid: 30 g / L.
  • -Plating bath temperature 50 ° C.
  • ⁇ Ni plating thickness is adjusted by electrodeposition time.
  • Cu base plating is performed under the following conditions.
  • -Plating bath composition copper sulfate 200 g / L, sulfuric acid 60 g / L.
  • Plating bath temperature 25 ° C.
  • Current density 5A / dm 2.
  • ⁇ Cu plating thickness is adjusted by electrodeposition time.
  • Step 10 Sn plating is performed under the following conditions.
  • Plating bath composition stannous oxide 41 g / L, phenol sulfonic acid 268 g / L, surfactant 5 g / L.
  • Plating bath temperature 50 ° C.
  • Current density 9A / dm 2.
  • Sn plating thickness is adjusted by electrodeposition time.
  • Step 11 As a reflow treatment, the substrate is held in a heating furnace adjusted to a nitrogen atmosphere and a temperature of 550 ° C. for 5 seconds, and then cooled with water. The following evaluation was performed about the sample produced in this way.
  • the thicknesses of the Sn phase and the Cu—Sn alloy phase were determined according to JIS H8501 using a CT-1 type electrolytic film thickness meter (manufactured by Denso Co., Ltd.).
  • the measured value is an average value obtained by measuring five arbitrary points from the portion excluding 10 mm from the edge of the sample.
  • an electrolytic solution “R-50” manufactured by Kocourt was used for the measurement.
  • the Sn plating layer is first electrolyzed and the electrolysis stops before the Cu-Sn alloy layer, and the displayed value of the device here is the Sn plating layer thickness. It becomes.
  • the thickness of the Ni phase was determined by SEM observation from the cross section because there was no appropriate electrolytic solution. In a direction parallel to the rolling direction, the width of 10 mm ⁇ length 20 mm is cut from the portion excluding 10 mm from the edge of the sample, the plated cross section is finished to a mirror surface by mechanical polishing, and 20,000 times by PHEMIPS SEM (XL30) Observed at. The thickness of the Ni phase at five locations was measured arbitrarily from the observation surface, and the average value was taken as the Ni plating layer thickness.
  • (C) Amount of pickling polishing The plate thickness of the sample before and after the pickling polishing was measured with a micrometer, and the pickling polishing amount was determined from the difference in the plate thickness before and after the pickling polishing.
  • FIGS. 2 and 3 are data of a Cu / Ni base plating material (after Sn plating) of Invention Example 14 to be described later.
  • FIG. 2 is a concentration profile of Ni with respect to the depth direction. A Ni concentration peak is detected in the depth range of 1.8 to 2.8 ⁇ m, the intermediate between this peak concentration and the Ni concentration of the copper alloy is 47%, and the depth at that time is 2.5 ⁇ m. That is, it was determined that the interface between the plating phase and the copper alloy exists at a depth of 2.5 ⁇ m.
  • FIG. 3 shows a Si concentration profile in the depth direction of the same sample.
  • the maximum value of the Si concentration in the range from the interface having the depth of 2.5 ⁇ m to the depth of 0.5 ⁇ m is 0.31% by weight. there were. Therefore, the Si concentration at the interface between the copper alloy of Invention Example 14 and the plating phase was 94%, which was less than 100% of the Si concentration of the copper alloy composition.
  • Table 1 shows an example in which the influence of the Si concentration at the interface between the base material and the plating phase on the heat-resistant peelability was investigated.
  • the Cu plating bath temperature was 25 ° C.
  • the plating time was 15 seconds
  • the thickness was 0.3 ⁇ m
  • the Sn plating bath temperature was 50 ° C.
  • the plating time was performed for 30 seconds and a thickness of 0.8 ⁇ m.
  • the thickness of the Sn phase after reflowing at 550 ° C. for 5 seconds was about 0.4 ⁇ m regardless of the sample, the thickness of the Cu—Sn alloy phase was about 1 ⁇ m, and the Cu phase disappeared.
  • the Ni plating bath temperature was 50 ° C.
  • the plating time was 20 seconds
  • the thickness was 0.4 ⁇ m
  • the Cu plating bath temperature was 25 ° C.
  • the electroplating was performed with a plating time of 15 seconds, a thickness of 0.3 ⁇ m, a Sn plating bath temperature of 50 ° C., a plating time of 30 seconds, and a thickness of 0.8 ⁇ m.
  • the thickness of the Sn phase after reflowing at 550 ° C. for 5 seconds is about 0.4 ⁇ m regardless of the sample, the thickness of the Cu—Sn alloy phase is about 1 ⁇ m, the Cu phase disappears, and the Ni phase is 0.4 ⁇ m. It remained as it was when it was worn.
  • the Si concentration ratio at the interface between the base material and the plating phase in Invention Examples 1 to 9 and 14 to 22 is less than 100% of that of the base material immediately after plating and after the heat resistance test at 150 ° C. for 1000 hours, Regardless of the Cu / Ni base, plating peeling did not occur even when heated at 150 ° C. for 1000 h.
  • the Si concentration ratio at the interface between the base material and the plating phase in Invention Examples 10 and 23 is within the range of 100 to 110% of that of the base material both after the plating and after the heat resistance test at 150 ° C. for 1000 hours. When both the Cu / Ni bases were heated for a long time, plating peeling occurred. However, the peeling is slight and there is no problem in practical use.
  • Table 2 shows examples in which the influence of plating thickness on heat-resistant peelability was investigated.
  • the composition of the base material is 2.80Ni-0.59Si-0.52Sn-0.41Zn
  • the aging oxygen concentration is 10 ppm
  • the pickling polishing amount is about 1 ⁇ m
  • the temperature of the plating bath is Ni at 50 ° C
  • the plating time is 20 seconds
  • Cu is 25 ° C.
  • plating time is 15 seconds
  • Sn is 50 ° C.
  • plating time is 30 seconds
  • the Si concentration at the interface between the base material and the plating phase is 110% or less of that of the base material immediately after plating. It is.
  • Inventive Examples 27 to 29 and 31, and Comparative Examples 32 to 34 are examples of the Cu base plating material. In Invention Examples 27 to 29 and 31, plating peeling did not occur even when heated at 150 ° C. for 1000 h. Comparative Example 32 has a Sn thickness after reflow exceeding 1.5 ⁇ m, Comparative Example 33 has a Sn—Cu alloy phase thickness after reflow exceeding 1.5 ⁇ m, and Comparative Example 34 has a Cu phase thickness after reflow. It exceeded 0.8 ⁇ m. Plating peeling occurred in these alloys whose plating thickness exceeded the specified range. Invention Examples 35 to 37, 39 and Comparative Examples 40 to 41 are examples of Cu / Ni undercoat.
  • Comparative Example 40 has a Sn thickness after reflow exceeding 1.5 ⁇ m
  • Comparative Example 41 has a Sn—Cu alloy phase thickness after reflow exceeding 1.5 ⁇ m
  • Comparative Example 42 has a Ni phase thickness after reflow. It exceeded 1.0 ⁇ m. Plating peeling occurred in these alloys whose plating thickness exceeded the specified range.

Abstract

A tin-plated Cu-Ni-Si alloy strip having excellent unsusceptibility to thermal tin deposit peeling. The tin-plated copper alloy strip is a tin-plated strip of a copper alloy which contains 1.0-4.5 mass% nickel and contains silicon in an amount of 1/6 to 1/4 the mass% of the nickel and which optionally contains at least one member selected from a group consisting of zinc, tin, magnesium, cobalt, silver, chromium, and magnesium in a total amount of 2.0 mass% or smaller, the remainder being copper and incidental impurities. The interface between the copper alloy and the deposit phase directly overlying the alloy has a silicon concentration which is not higher than 120% of the silicon concentration of the copper alloy composition.

Description

すずめっきの耐熱剥離性に優れるCu-Ni-Si系合金すずめっき条Cu-Ni-Si alloy tin-plated strips with excellent heat-resistant peelability for tin plating
 本発明は、コネクタ、端子、リレー、スイッチ等の導電性ばね材として好適な、良好な耐熱剥離性を有するCu-Ni-Si系合金すずめっき条に関する。 The present invention relates to a Cu—Ni—Si alloy tin-plated strip having good heat-resistant peelability, which is suitable as a conductive spring material for connectors, terminals, relays, switches and the like.
 従来、コネクタ、端子等の電子材料用銅合金には、りん青銅や黄銅に代表される固溶強化型銅合金が使用されていた。しかし、近年、端子、コネクタ等の小型化が進むにつれて、従来の固溶強化型銅合金に替わり、より高強度、高電気伝導性をもつ析出硬化型銅合金の使用量が増加している。析出硬化型銅合金では、溶体化処理された過飽和固溶体を時効処理することにより、微細な析出物が均一に分散して、合金の強度が高くなると同時に、銅中の固溶元素量が減少し、電気伝導性が向上する。このため、析出硬化型銅合金は強度、電気伝導性に優れている。
 析出硬化型銅合金の代表的なものにCu-Ni-Si系合金があり、電子材料用銅合金として実用化されている。この銅合金では、銅マトリックス中に微細なNi-Si系金属間化合物粒子が析出することにより強度と導電率が上昇する。Cu-Ni-Si系合金の一般的な製造プロセスは、通常の析出硬化型銅合金と同様に、まず大気溶解を行い、所望の組成のインゴットを鋳造する。その後、熱間圧延、冷間圧延および時効熱処理を行い、所望の厚みおよび特性を有する条や箔に仕上げる。
Conventionally, solid solution strengthened copper alloys represented by phosphor bronze and brass have been used as copper alloys for electronic materials such as connectors and terminals. However, in recent years, with the progress of miniaturization of terminals, connectors, etc., the amount of precipitation hardening type copper alloys having higher strength and higher electrical conductivity is increasing in place of conventional solid solution strengthened copper alloys. In precipitation-hardened copper alloys, by aging the supersaturated solid solution that has undergone solution treatment, fine precipitates are uniformly dispersed, increasing the strength of the alloy and reducing the amount of solid solution elements in the copper. , Electrical conductivity is improved. For this reason, precipitation hardening type copper alloys are excellent in strength and electrical conductivity.
A typical precipitation hardening type copper alloy is a Cu—Ni—Si alloy, which has been put to practical use as a copper alloy for electronic materials. In this copper alloy, the strength and electrical conductivity are increased by the precipitation of fine Ni—Si intermetallic particles in the copper matrix. In a general manufacturing process of a Cu—Ni—Si based alloy, in the same way as a normal precipitation hardening type copper alloy, first, melting in the atmosphere is performed to cast an ingot having a desired composition. Thereafter, hot rolling, cold rolling and aging heat treatment are performed to finish the strip or foil having a desired thickness and characteristics.
 上記で製造されるCu-Ni-Si系合金条等にSnめっきを施して得られるCu-Ni-Si系合金Snめっき条は、Snの優れた半田濡れ性および電気接続性を生かし、自動車および民生用のコネクタ、端子等として使われている。そのため、Cu-Ni-Si系合金Snめっき条には、優れた強度、高電気・熱伝導性に加え、すずめっきの耐熱剥離性等にも優れた特性が要求される。
 Cu-Ni-Si系合金のSnめっき条は、一般的に、連続めっきラインにおいて、脱脂および酸洗後、電気めっき法により下地めっきを施し、次に電気めっき法によりSnめっきを施し、最後にリフロー処理を施し、Snめっき層を溶融させる工程で製造される。
 Cu-Ni-Si系合金Snめっき条の下地めっきとしては、Cu下地めっきが一般的であり、耐熱性が求められる用途に対してはCu/Ni二層下地めっきが施されることもある。ここで、Cu/Ni二層下地めっきとは、Ni下地めっき、Cu下地めっき、Snめっきの順に電気めっきを行った後にリフロー処理を行ったものである。この技術は特許文献1~3(特開平6-196349、特開2003-293187、特開2004-68026号公報)等に開示されている。
The Cu—Ni—Si based alloy Sn plated strip obtained by applying Sn plating to the Cu—Ni—Si based alloy strip manufactured as described above makes use of the excellent solder wettability and electrical connectivity of Sn. It is used as a consumer connector and terminal. Therefore, the Cu—Ni—Si based alloy Sn plating strip is required to have excellent strength, high electrical / thermal conductivity, and excellent properties such as heat-resistant peelability of tin plating.
The Sn-plated strip of Cu-Ni-Si alloy is generally degreased and pickled in a continuous plating line, followed by electroplating and then Sn plating by electroplating. Finally, Manufactured in a process of reflow treatment and melting the Sn plating layer.
As the base plating of the Cu—Ni—Si based alloy Sn plating strip, Cu base plating is generally used, and Cu / Ni two-layer base plating may be applied for applications requiring heat resistance. Here, the Cu / Ni two-layer undercoat is obtained by performing reflow treatment after performing electroplating in the order of Ni undercoat, Cu undercoat, and Sn plating. This technique is disclosed in Patent Documents 1 to 3 (Japanese Patent Laid-Open Nos. 6-196349, 2003-293187, and 2004-68026).
 又、めっき剥離性に関して、特許文献4(特開平9-209062号公報)では、半田濡れ性およびAgめっきの耐加熱膨れ性を改善するためにSiの酸化物の大きさを限定している。
特開平6-196349号公報 特開2003-293187号公報 特開2004-68026号公報 特開平9-209062号公報
Regarding plating peelability, in Patent Document 4 (Japanese Patent Laid-Open No. 9-209062), the size of Si oxide is limited in order to improve solder wettability and heat swell resistance of Ag plating.
JP-A-6-196349 JP 2003-293187 A JP 2004-68026 A Japanese Patent Laid-Open No. 9-209062
 しかし、特許文献1~3のCu-Ni-Si系合金のSnめっき条は、高温で長時間保持した際、めっき層が母材より剥離するという問題があった。
 又、上記特許文献4はSnめっきではなくAgめっきに関するものであり経済的に好ましくなく、耐加熱膨れ性を改善するために同文献で採用されているSiの酸化物の大きさの限定をそのままSnめっきへ適用してもめっき成分が異なるため優れた効果は望めない。
 そこで、本発明者らは、上記従来技術とは全く別の観点から、Cu-Ni-Si系合金すずめっき条の耐熱剥離性の改善を行った。
However, the Cu-Ni-Si-based alloy Sn plating strips of Patent Documents 1 to 3 have a problem that the plating layer peels off from the base material when held at a high temperature for a long time.
Patent Document 4 relates to Ag plating, not Sn plating, and is not economically preferable. In order to improve the heat swell resistance, the limitation of the size of the Si oxide employed in the same document is not changed. Even if it is applied to Sn plating, excellent effects cannot be expected because the plating components are different.
Therefore, the present inventors have improved the heat peelability of the Cu—Ni—Si based alloy tin plating strip from a viewpoint completely different from the above prior art.
 本発明者らは、リフロー処理を行ったCu-Ni-Si系合金Snめっき条の母材とその直上のめっき層との界面のSi濃度に着目し、界面Si濃度とめっきの耐熱剥離性との関係を調査して下記知見を得た。
 Cu-Ni-Si系合金は前述したように、溶体化処理された過飽和固溶体を時効処理することにより、微細なNi-Si化合物粒子が析出して強度上昇に寄与する。しかし、固溶Si全てがNi-Si化合物として析出するわけではなく、一部はCuマトリックス中に固溶して残存する。この残存した固溶Siは当然めっき後も残存しており、めっき後に母材とめっき相との界面へ移動して界面でSi濃化層を生成する。この母材/めっき相界面に生成するSi濃化層は、めっき剥離の原因となる。従って、良好なめっきの耐熱剥離性を得るためには、リフロー処理後の母材とめっき相との界面下のSi濃度の上昇を防止する必要がある。
The present inventors pay attention to the Si concentration at the interface between the base material of the Cu-Ni-Si-based alloy Sn plating strip subjected to the reflow treatment and the plating layer immediately above the reflow treatment, The following knowledge was obtained by investigating the relationship.
As described above, the Cu—Ni—Si based alloy is subjected to an aging treatment on the solution-treated supersaturated solid solution, whereby fine Ni—Si compound particles are precipitated and contribute to an increase in strength. However, not all of the solid solution Si precipitates as a Ni—Si compound, and a part remains in the Cu matrix. The remaining solid solution Si naturally remains even after plating, and moves to the interface between the base material and the plating phase after plating to generate a Si concentrated layer at the interface. The Si concentrated layer formed at the base material / plating phase interface causes plating peeling. Therefore, in order to obtain good heat-resistant peelability of plating, it is necessary to prevent the Si concentration from increasing under the interface between the base material after the reflow treatment and the plating phase.
 従来、時効処理は表面酸化を防止するべく還元雰囲気下で行われ、時効後の母材表面に少量生成されるCu及び/又はSi酸化物を酸洗等で除去してからめっきが行われていた。しかし還元雰囲気下で時効を行い、かつ酸洗後にめっきを行っても、長時間又は加熱条件下では容易に界面直下にSi濃化層が形成されてしまいめっき剥離が促進される。
 本発明者は、めっき処理前の母材合金表面に厚いSi濃化層を比較的短時間で形成するとSi濃化層の下側にSi欠乏層が形成される(図1参照)ことに着目し、本発明を完成させた。即ち、所定の条件で母材表面に作為的に厚いSi濃化層を形成後、そのSi濃化層の大部分を除去してからめっきすると、母材とめっき相の界面下はSi欠乏状態となり、長期保存後及び/又は加熱条件下でも母材/めっき相界面下のSi濃化層の形成が防止できるため、耐熱剥離性に優れためっき条を製造することができる。
 このように、本発明は、Snめっきの耐熱剥離性を改善するために、特許文献4で提示されたSiの酸化物の大きさではなく、銅母材/めっき相界面下のSi濃度に着目して成されたものであり、下記めっき条を提供する。
Conventionally, aging treatment is performed in a reducing atmosphere to prevent surface oxidation, and plating is performed after removing a small amount of Cu and / or Si oxide formed on the surface of the base material after aging by pickling or the like. It was. However, even if aging is performed in a reducing atmosphere and plating is performed after pickling, a Si-concentrated layer is easily formed immediately under the interface for a long period of time or under heating conditions, and plating peeling is promoted.
The inventor of the present invention pays attention to the fact that a Si-deficient layer is formed under the Si-concentrated layer when a thick Si-concentrated layer is formed on the surface of the base alloy before plating treatment in a relatively short time (see FIG. 1). The present invention has been completed. That is, when a thick Si concentrated layer is formed on the surface of the base material intentionally under a predetermined condition, and then plating is carried out after removing most of the Si concentrated layer, the interface between the base material and the plating phase is in a Si deficient state. Thus, even after long-term storage and / or heating, formation of a Si-concentrated layer below the base material / plating phase interface can be prevented, and thus a plating strip excellent in heat-resistant peelability can be produced.
Thus, the present invention focuses on the Si concentration under the copper base material / plating phase interface, not the size of the Si oxide presented in Patent Document 4, in order to improve the heat-resistant peelability of Sn plating. The following plating strips are provided.
(1)1.0~4.5質量%のNiを含有し、Niの質量%に対し1/6~1/4のSiを含有し、さらに必要に応じてZn、Sn、Mg、Co、Ag、CrおよびMnの群から選ばれた少なくとも一種を合計で2.0質量%以下含有し、残部が銅および不可避的不純物から構成される銅合金すずめっき条であり、銅合金とその直上のめっき相との界面のSi濃度が、銅合金組成のSi濃度の110%以下であることを特徴とするCu-Ni-Si系合金すずめっき条。
(2)表面から母材にかけて、Sn相、Cu-Sn合金相、Cu相の各層でめっき皮膜が構成され、Sn相の平均厚みが0.1~1.5μm、Sn-Cu合金相の平均厚みが0.1~1.5μm、Cu相の平均厚みが0~0.8μmであることを特徴とする(1)のCu-Ni-Si系合金すずめっき条。
(3)表面から母材にかけて、Sn相、Cu-Sn合金相、Ni相の各層でめっき皮膜が構成され、Sn相の平均厚みが0.1~1.5μm、Sn-Cu合金相の平均厚みが0.1~1.5μm、Ni相の平均厚みが0.1~1.0μmであることを特徴とする(1)のCu-Ni-Si系合金すずめっき条。
(1) 1.0 to 4.5% by mass of Ni, 1/6 to 1/4 of Si with respect to the mass% of Ni, and further Zn, Sn, Mg, Co, if necessary A copper alloy tin-plated strip containing at least one selected from the group consisting of Ag, Cr and Mn in a total amount of 2.0% by mass or less, the balance being composed of copper and unavoidable impurities. A Cu—Ni—Si alloy tin-plated strip characterized in that the Si concentration at the interface with the plating phase is 110% or less of the Si concentration of the copper alloy composition.
(2) From the surface to the base material, a plating film is composed of each layer of Sn phase, Cu—Sn alloy phase, and Cu phase, the average thickness of Sn phase is 0.1 to 1.5 μm, and the average of Sn—Cu alloy phase The Cu—Ni—Si alloy tin-plated strip according to (1), wherein the thickness is 0.1 to 1.5 μm and the average thickness of the Cu phase is 0 to 0.8 μm.
(3) From the surface to the base material, a plating film is composed of each layer of Sn phase, Cu—Sn alloy phase and Ni phase, the average thickness of Sn phase is 0.1 to 1.5 μm, and the average of Sn—Cu alloy phase The Cu—Ni—Si alloy tin-plated strip according to (1), wherein the thickness is 0.1 to 1.5 μm and the average thickness of the Ni phase is 0.1 to 1.0 μm.
 すずめっきの耐熱剥離性に優れるCu-Ni-Si系合金すずめっき条を提供する。 We provide Cu-Ni-Si alloy tin plating strips with excellent heat-resistant peelability for tin plating.
本発明の時効処理後の母材のSi濃度プロファイルである。It is Si density | concentration profile of the base material after the aging treatment of this invention. 本発明のCu/Ni下地Snめっき銅合金に対するNiの深さ方向に対する濃度プロファイルである。It is a density | concentration profile with respect to the depth direction of Ni with respect to the Cu / Ni base Sn plating copper alloy of this invention. 本発明のCu/Ni下地Snめっき銅合金に対するSiの深さ方向に対する濃度プロファイルである。It is a density | concentration profile with respect to the depth direction of Si with respect to the Cu / Ni base Sn plating copper alloy of this invention.
(1)母材の成分
 NiおよびSiは、時効処理を行うことによりCuマトリックス中にNiとSiの化合物粒子が析出し、高い強度と導電率が得られる。
 Niは1.0~4.0質量%の範囲で添加する。Niが1.0を下回ると充分な強度が得られない。Niが4.0質量%を超えると、鋳造や熱間圧延で割れが発生する。
 Siの添加濃度(質量%)は、Niの添加濃度(質量%)の1/6~1/4、好ましくは1/5~1/4の範囲とする。Siがこの範囲から外れると、導電率が低下する。特に、Siの添加量がNiの1/4を超えると、固溶Siが増え、銅合金とめっき相の界面のSi濃度が高くなり、Si濃化処理に伴うSi欠乏層が形成されなくなり、耐熱剥離性が低下する。
 強度、耐熱性等の特性を改善するために、Zn、Sn、Mg、Co、Ag、CrおよびMnの群から選ばれた少なくとも一種を添加することができる。ただし、添加量が増えると導電率が低下するため、合計添加量を2.0質量%以下とする。
(1) Base Material Components Ni and Si are subjected to an aging treatment to precipitate Ni and Si compound particles in a Cu matrix, thereby obtaining high strength and electrical conductivity.
Ni is added in the range of 1.0 to 4.0% by mass. If Ni is less than 1.0, sufficient strength cannot be obtained. When Ni exceeds 4.0 mass%, a crack generate | occur | produces by casting or hot rolling.
The additive concentration (mass%) of Si is in the range of 1/6 to 1/4, preferably 1/5 to 1/4 of the additive concentration (mass%) of Ni. If Si deviates from this range, the conductivity decreases. In particular, when the addition amount of Si exceeds 1/4 of Ni, solute Si increases, the Si concentration at the interface between the copper alloy and the plating phase increases, and the Si-deficient layer associated with the Si concentration treatment is not formed, Reduces heat-resistant peelability.
In order to improve properties such as strength and heat resistance, at least one selected from the group consisting of Zn, Sn, Mg, Co, Ag, Cr and Mn can be added. However, since the electrical conductivity decreases as the amount added increases, the total amount added is 2.0% by mass or less.
(2)母材とめっき相の界面のSi濃度
 本発明においては、「銅合金とめっき相の界面」とは、GDS(グロー放電発行分光分析装置)により、リフロー後のSnめっき条のSn、Cu、Ni、Siの深さ方向の濃度プロファイルから下記のように求められる。
 (ア)Cu下地でCuめっき層が残存している場合、Cuの濃度プロファイルにおいて、Cu濃度が、母材のCu濃度とCuの濃度プロファイルの最大値の中間になる位置を界面とする。
 (イ)Cu下地でCuめっき層が残存していない場合、母材直上のめっき層はCu6Sn5である。従って、Cuの濃度プロファイルにおいて、Cu濃度が、母材のCu濃度とCu6Sn5のCu濃度(39.1wt%)の中間になる位置を界面とする。
 (ウ)Cu/Ni下地の場合、Niの濃度プロファイルにおいて、Ni濃度が、母材のNi濃度とNiの濃度プロファイルの最大値の中間になる位置を界面とする。
 本発明においては、「銅合金とめっき相の界面のSi濃度」とは、上記界面から0.5μmの深さの範囲内におけるSi濃度の最大値を指す。優れたすずめっきの耐熱剥離性を得るためには、この最大値が、つまり、銅合金とめっき相の界面のSi濃度が、銅合金組成のSi濃度の110%以下、好ましくは100%未満でなければならない。110%を超えると、長期保存後及び/又は加熱条件下でめっき剥離が発生する。
 なお、本発明において「Si欠乏層」とは、銅合金組成のSi濃度よりも連続的に低い部分をいい、具体的には100%未満、特に95%以下の部分をいう。
(2) Si concentration at the interface between the base material and the plating phase In the present invention, the “interface between the copper alloy and the plating phase” means Sn of the Sn plating strip after reflow by GDS (glow discharge issuance spectroscopy analyzer), It is obtained as follows from the concentration profile of Cu, Ni, and Si in the depth direction.
(A) In the case where the Cu plating layer remains on the Cu base, a position where the Cu concentration is intermediate between the Cu concentration of the base material and the maximum value of the Cu concentration profile is defined as the interface.
(A) When the Cu plating layer does not remain on the Cu base, the plating layer immediately above the base material is Cu 6 Sn 5 . Therefore, in the Cu concentration profile, the position at which the Cu concentration is intermediate between the Cu concentration of the base material and the Cu concentration of Cu 6 Sn 5 (39.1 wt%) is defined as the interface.
(C) In the case of a Cu / Ni base, in the Ni concentration profile, the position where the Ni concentration is intermediate between the Ni concentration of the base material and the maximum value of the Ni concentration profile is defined as the interface.
In the present invention, the “Si concentration at the interface between the copper alloy and the plating phase” refers to the maximum value of the Si concentration within a depth range of 0.5 μm from the interface. In order to obtain excellent tin plating heat-resistant peelability, this maximum value, that is, the Si concentration at the interface between the copper alloy and the plating phase is 110% or less, preferably less than 100% of the Si concentration of the copper alloy composition. There must be. If it exceeds 110%, plating peeling occurs after long-term storage and / or heating conditions.
In the present invention, the “Si-deficient layer” refers to a portion that is continuously lower than the Si concentration of the copper alloy composition, and specifically refers to a portion that is less than 100%, particularly 95% or less.
 本発明のCu-Ni-Si系合金は、例えば「溶解、鋳造→均質化→熱間圧延→冷間圧延1→溶体化→冷間圧延2→時効」を適宜変更調整して製造される。本発明の合金すずめっき条の製造では、母材表面に作為的に厚いSi濃化層を形成し、同時にSi欠乏層を形成する。時効処理を、従来の還元性雰囲気下ではなく酸素その他のSiと結合しやすい化合物の存在下で行うと、図1に示されるSi欠乏層を伴ったSi濃化層が形成できる。図1のSi濃度プロファイルでは、表面から深さ方向へSi濃化層のピークに続きSi欠乏層の谷部が観察され、その後一定の銅合金組成のSi濃度となっている。
 例えば、時効処理の周囲雰囲気の酸素濃度を5~50ppmに調整して、合金表面でのSi酸化物層形成を促進すると、目的とするSi濃化層が生成する。上記酸素濃度は時効温度、時間、表面層除去の程度により適宜変更可能である。
 上記時効処理で得られた母材銅合金表面のSi濃化層を、研磨、バフ研磨、酸洗等により除去する。
The Cu—Ni—Si based alloy of the present invention is produced, for example, by appropriately changing and adjusting “melting, casting → homogenization → hot rolling → cold rolling 1 → solution forming → cold rolling 2 → aging”. In the production of the tin-plated alloy strip according to the present invention, a thick Si-enriched layer is formed intentionally on the surface of the base material, and at the same time an Si-deficient layer is formed. When the aging treatment is carried out in the presence of oxygen or other compounds that easily bind to Si, not in a conventional reducing atmosphere, a Si concentrated layer with a Si deficient layer shown in FIG. 1 can be formed. In the Si concentration profile of FIG. 1, a valley portion of the Si-deficient layer is observed from the surface in the depth direction following the peak of the Si-enriched layer, and thereafter, the Si concentration has a constant copper alloy composition.
For example, when the oxygen concentration in the ambient atmosphere of the aging treatment is adjusted to 5 to 50 ppm and the formation of the Si oxide layer on the alloy surface is promoted, a target Si concentrated layer is generated. The oxygen concentration can be appropriately changed depending on the aging temperature, time, and degree of surface layer removal.
The Si concentrated layer on the surface of the base material copper alloy obtained by the aging treatment is removed by polishing, buffing, pickling or the like.
 上記Si濃化層除去の後、めっき処理を行って本発明の合金すずめっき条を得る。めっき処理は、めっき浴の温度を20~80℃、めっき時間を3~120秒の範囲内で行う。めっき後のリフロー処理温度は230~550℃、リフロー処理時間は3~10秒で行う。
 上記処理により、本発明のめっき条が製造される。
After the removal of the Si enriched layer, a plating treatment is performed to obtain the alloy tin plating strip of the present invention. The plating process is performed within a temperature range of 20 to 80 ° C. and a plating time of 3 to 120 seconds. The reflow treatment temperature after plating is 230 to 550 ° C., and the reflow treatment time is 3 to 10 seconds.
The plating strip of this invention is manufactured by the said process.
(3)めっきの厚み
(3-1)Cu下地リフローSn
 表面から母材にかけて、Sn相、Cu-Sn合金相、場合により残存するCu相の各層でめっき皮膜が構成される。母材上にCu下地めっき、Snめっきの順に電気めっきを行い、リフロー処理を施すことにより、このめっき皮膜構造が得られる。Sn相及びCu-Sn相の厚みは電解式膜厚計により求められる。
 リフロー処理後のSn相の厚みは0.1~1.5μmとする。厚みが0.1μm未満となると高温環境下における半田濡れ性や接触抵抗の劣化が著しく促進され、1.5μmを超えると、加熱した際にめっき層内部に発生する熱応力が高くなり、めっき剥離が促進される。
 リフロー後のCu-Sn合金相の厚みは0.1~1.5μmとする。Cu-Sn合金相は硬質なため、0.1μm以上の厚さで存在すると、挿入力の低減に寄与する。一方、Cu-Sn合金相の厚さが1.5μmを超えると、加熱した際にめっき層内部に発生する熱応力が高くなり、めっき剥離が促進される。
 電気めっきで形成したCuめっき相の厚みは0~0.8μmであり、0.8μmを超えると、加熱された際にめっき層内部に発生する熱応力が高くなり、めっき剥離が促進される。好ましいCuめっき層の厚みは0.4μm以下であるが、リフロー時にCu-Sn合金相形成に消費され、その厚みがゼロになるのが更に好ましい。
(3) Plating thickness (3-1) Cu underlayer reflow Sn
From the surface to the base material, a plating film is composed of layers of Sn phase, Cu—Sn alloy phase, and optionally remaining Cu phase. This plating film structure is obtained by performing electroplating on the base material in the order of Cu base plating and Sn plating, and performing reflow treatment. The thicknesses of the Sn phase and the Cu—Sn phase are determined by an electrolytic film thickness meter.
The thickness of the Sn phase after the reflow treatment is 0.1 to 1.5 μm. When the thickness is less than 0.1 μm, solder wettability and contact resistance deterioration under high temperature environment are remarkably accelerated. When the thickness exceeds 1.5 μm, the thermal stress generated inside the plating layer when heated is increased, resulting in plating peeling. Is promoted.
The thickness of the Cu—Sn alloy phase after reflow is 0.1 to 1.5 μm. Since the Cu—Sn alloy phase is hard, if it exists in a thickness of 0.1 μm or more, it contributes to a reduction in insertion force. On the other hand, when the thickness of the Cu—Sn alloy phase exceeds 1.5 μm, the thermal stress generated inside the plating layer when heated is increased, and the plating peeling is promoted.
The thickness of the Cu plating phase formed by electroplating is 0 to 0.8 μm. When the thickness exceeds 0.8 μm, the thermal stress generated inside the plating layer when heated is increased, and the plating peeling is promoted. The preferable thickness of the Cu plating layer is 0.4 μm or less. However, it is more preferable that the thickness of the Cu plating layer is zero because it is consumed for forming the Cu—Sn alloy phase during reflow.
 それぞれの電気めっき時に、Snめっき層厚みは0.5~2.0μmの範囲、Cuめっき層厚みは0.1~1.5μmの範囲で形成されるように適宜調整する。その後、適当な条件でリフロー処理を行うことにより、上記めっき構造が得られる。 At the time of each electroplating, the Sn plating layer thickness is appropriately adjusted so as to be formed in the range of 0.5 to 2.0 μm, and the Cu plating layer thickness in the range of 0.1 to 1.5 μm. Then, the said plated structure is obtained by performing a reflow process on suitable conditions.
(3-2)Cu/Ni下地リフローSnめっき
 表面から母材にかけて、Sn相、Cu-Sn合金相、Ni相の各層でめっき皮膜が構成される。母材上にNi下地めっき、Cu下地めっき、Snめっきの順に電気めっきを行い、リフロー処理を施すことにより、このめっき皮膜構造が得られる。リフロー処理により、めっき層間のCuとSnが反応してCu-Sn合金層が形成される。一方、Niめっき層は、ほぼ電気めっき上がりの状態(厚み)で残留する。Ni相の厚みは、断面からのSEM観察により求める。
 リフロー処理後のSn相の厚み及びCu-Sn合金相の厚みは、上記Cu下地リフローSnと同様である。
 リフロー後のNi相の厚みは0.1~1.0μmとする。Ni相の厚みが0.1μm未満では、めっきの耐食性や耐熱性が低下する。一方、リフロー後のNi相の厚みが1.0μmを超えると加熱した際にめっき層内部に発生する熱応力が高くなり、めっき剥離が促進される。
(3-2) Cu / Ni underlayer reflow Sn plating A plating film is composed of layers of Sn phase, Cu—Sn alloy phase and Ni phase from the surface to the base material. This plating film structure is obtained by performing electroplating on the base material in the order of Ni base plating, Cu base plating, and Sn plating, and performing reflow treatment. By the reflow process, Cu and Sn between the plating layers react to form a Cu—Sn alloy layer. On the other hand, the Ni plating layer remains almost in the state (thickness) after electroplating. The thickness of the Ni phase is determined by SEM observation from the cross section.
The thickness of the Sn phase and the thickness of the Cu—Sn alloy phase after the reflow treatment are the same as those of the Cu underlayer reflow Sn.
The thickness of the Ni phase after reflowing is 0.1 to 1.0 μm. When the thickness of the Ni phase is less than 0.1 μm, the corrosion resistance and heat resistance of the plating deteriorate. On the other hand, when the thickness of the Ni phase after reflow exceeds 1.0 μm, the thermal stress generated inside the plating layer when heated is increased, and the plating peeling is promoted.
 それぞれの電気めっき時に、Snめっき層厚みは0.5~2.0μmの範囲、Cuめっき層厚みは0.1~1.0μm、Niめっき層厚みは0.1~0.8μmの範囲で形成されるように適宜調整する。その後、適当な条件でリフロー処理を行うことにより、上記めっき構造が得られる。 During each electroplating, the Sn plating layer thickness is in the range of 0.5 to 2.0 μm, the Cu plating layer thickness is in the range of 0.1 to 1.0 μm, and the Ni plating layer thickness is in the range of 0.1 to 0.8 μm. Adjust as appropriate. Then, the said plated structure is obtained by performing a reflow process on suitable conditions.
 本発明で「耐熱剥離性に優れた」とは、加熱後に、曲げ半径0.5mmの90°曲げと曲げ戻しを行って、めっき剥離を生じないことをいう。 In the present invention, “excellent in heat-resistant peelability” means that after heating, 90 ° bending with a bending radius of 0.5 mm and bending back are performed, and plating peeling does not occur.
 メス端子材として強度及び導電率に優れる、Cu-Ni-Si系合金をめっき母材として使用した実施例を下記に示す。
 市販の電気銅をアノードとして、硝酸銅浴中で電解を行い、カソードに高純度銅を析出させた。この高純度銅中のP、As、Sb、Bi、Ca、Mg及びS濃度は、いずれも1質量ppm未満であった。以下、この高純度銅を下記インゴット製造材料に用いた。
 高周波誘導炉を用い、内径60mm、深さ200mmの黒鉛るつぼ中で、2kgの高純度銅を溶解した。溶湯表面を木炭片で覆った後、所定量のNi、Siおよび添加元素を投入し、溶湯温度を1200℃に調整した。
 その後、溶湯を金型に鋳込み、幅60mm、厚み30mmのインゴットを製造し、以下の工程で、Cu下地リフローSnめっき材およびCu/Ni下地リフローSnめっき材に加工した。
(工程1)950℃で3時間加熱した後、厚さ8mmまで熱間圧延する。
(工程2)熱間圧延板表面の酸化スケールをグラインダーで研削、除去する。
(工程3)板厚0.3mmまで冷間圧延する。
(工程4)溶体化処理として800℃で1分加熱し、水中で急冷する。
(工程5)電気炉を真空度10-4Pa以下まで真空引きし、純度99.9998%の窒素ガスで置換する。この操作を2回以上繰り返す。その後、純度99.9999%の酸素ガスを注入し、所定の酸素濃度に制御する。時効処理として、この所定の酸素濃度に制御した雰囲気の電気炉中で460℃で6時間保持後、そのまま冷却する。
(工程6)板厚0.25mmまで冷間圧延する。
(工程7)窒素雰囲気の電気炉中に500℃で10秒保持した後、10vol%硫酸―1vol%過酸化水溶液中で、バフ研磨を行い、銅合金表面のSi濃化層を除去する。
An example in which a Cu—Ni—Si based alloy, which is excellent in strength and conductivity as a female terminal material, is used as a plating base material is shown below.
Electrolysis was performed in a copper nitrate bath using commercially available electrolytic copper as an anode, and high purity copper was deposited on the cathode. The P, As, Sb, Bi, Ca, Mg, and S concentrations in this high purity copper were all less than 1 ppm by mass. Hereinafter, this high purity copper was used for the following ingot production material.
Using a high-frequency induction furnace, 2 kg of high-purity copper was dissolved in a graphite crucible having an inner diameter of 60 mm and a depth of 200 mm. After covering the surface of the molten metal with charcoal pieces, a predetermined amount of Ni, Si and additional elements were added, and the molten metal temperature was adjusted to 1200 ° C.
Thereafter, the molten metal was cast into a mold to produce an ingot having a width of 60 mm and a thickness of 30 mm, and processed into a Cu base reflow Sn plating material and a Cu / Ni base reflow Sn plating material in the following steps.
(Step 1) After heating at 950 ° C. for 3 hours, hot rolling to a thickness of 8 mm.
(Step 2) The oxidized scale on the surface of the hot rolled plate is ground and removed with a grinder.
(Step 3) Cold rolling to a plate thickness of 0.3 mm.
(Step 4) As a solution treatment, the solution is heated at 800 ° C. for 1 minute and then rapidly cooled in water.
(Step 5) The electric furnace is evacuated to a vacuum degree of 10 −4 Pa or less and replaced with nitrogen gas having a purity of 99.99998%. This operation is repeated twice or more. Thereafter, oxygen gas having a purity of 99.9999% is injected and controlled to a predetermined oxygen concentration. As an aging treatment, after holding at 460 ° C. for 6 hours in an electric furnace controlled to a predetermined oxygen concentration, cooling is performed as it is.
(Step 6) Cold rolling to a plate thickness of 0.25 mm.
(Step 7) After holding at 500 ° C. for 10 seconds in an electric furnace in a nitrogen atmosphere, buffing is performed in a 10 vol% sulfuric acid-1 vol% peroxide aqueous solution to remove the Si concentrated layer on the copper alloy surface.
(工程8)次の条件でNi下地めっきを施す(Cu/Ni下地リフローSnめっきのみ)。
・めっき浴組成:硫酸ニッケル250g/L、塩化ニッケル45g/L、ホウ酸:30g/L。
・めっき浴温度:50℃。
・電流密度:5A/dm2
・Niめっき厚みは、電着時間により調整。
(工程9)次の条件でCu下地めっきを施す。
・めっき浴組成:硫酸銅200g/L、硫酸60g/L。
めっき浴温度:25℃。
・電流密度:5A/dm2
・Cuめっき厚みは、電着時間により調整。
(工程10)次の条件でSnめっきを施す。
・めっき浴組成:酸化第1錫41g/L、フェノールスルホン酸268g/L、界面活性剤5g/L。
めっき浴温度:50℃。
・電流密度:9A/dm2
Snめっき厚みは、電着時間により調整。
(工程11)リフロー処理として、窒素雰囲気、温度550℃に調整した加熱炉中に、5秒間保持した後、水冷する。
 このように作製したサンプルにつき、次の評価を行った。
(Step 8) Ni foundation plating is performed under the following conditions (only Cu / Ni foundation reflow Sn plating).
-Plating bath composition: nickel sulfate 250 g / L, nickel chloride 45 g / L, boric acid: 30 g / L.
-Plating bath temperature: 50 ° C.
Current density: 5A / dm 2.
・ Ni plating thickness is adjusted by electrodeposition time.
(Step 9) Cu base plating is performed under the following conditions.
-Plating bath composition: copper sulfate 200 g / L, sulfuric acid 60 g / L.
Plating bath temperature: 25 ° C.
Current density: 5A / dm 2.
・ Cu plating thickness is adjusted by electrodeposition time.
(Step 10) Sn plating is performed under the following conditions.
Plating bath composition: stannous oxide 41 g / L, phenol sulfonic acid 268 g / L, surfactant 5 g / L.
Plating bath temperature: 50 ° C.
Current density: 9A / dm 2.
Sn plating thickness is adjusted by electrodeposition time.
(Step 11) As a reflow treatment, the substrate is held in a heating furnace adjusted to a nitrogen atmosphere and a temperature of 550 ° C. for 5 seconds, and then cooled with water.
The following evaluation was performed about the sample produced in this way.
(a)母材の成分分析
 機械研磨と化学エッチングによりめっき層を完全に除去した後、Cu以外の添加元素につき、ICP-発光分光法で測定した。
(b)めっき厚み測定
 Sn相、Cu-Sn合金相、Ni相の各層の厚みを求めた。
(ア)Cu-Sn合金相の断面形状はドーム状であるため、Sn相およびCu-Sn合金相の厚みを断面観察により求めると、測定箇所によって、その値が大きく異なる。そのため、Sn相およびCu-Sn合金相の厚みは、CT-1型電解式膜厚計(株式会社電測製)を用い、JIS H8501に従い求めた。測定値は試料のエッジから10mmを除いた部分から、任意の5点を測定し、それらの平均値である。測定にはコクール社製電解液「R-50」を使用した。Cu下地Snめっきの場合、電解液R-50で電解を行うと、始めSnめっき層を電解してCu-Sn合金層の手前で電解がとまり、ここでの装置の表示値がSnめっき層厚となる。ついで再度電解をスタートさせて次に装置が止まるまでの間にCu-Sn合金層が電解され、終了時点での表示値がCu-Sn合金層の厚みに相当する。
(イ)Ni相の厚みは、適当な電解溶液がなかったため、断面からのSEM観察により求めた。圧延方向に対して平行方向に、試料のエッジから10mmを除いた部分から幅10mm×長さ20mmに切り出し、そのめっき断面を機械研磨により、鏡面に仕上げ、PHILIPS社製SEM(XL30)により20000倍で観察した。観察面より任意に5箇所のNi相の厚みを測定しその平均値をNiめっき層厚とした。
(A) Component analysis of base material After the plating layer was completely removed by mechanical polishing and chemical etching, additional elements other than Cu were measured by ICP-emission spectroscopy.
(B) Measurement of plating thickness The thickness of each layer of the Sn phase, Cu-Sn alloy phase, and Ni phase was determined.
(A) Since the cross-sectional shape of the Cu—Sn alloy phase is dome-shaped, the thicknesses of the Sn phase and the Cu—Sn alloy phase are determined by cross-sectional observation, and the values vary greatly depending on the measurement location. Therefore, the thicknesses of the Sn phase and the Cu—Sn alloy phase were determined according to JIS H8501 using a CT-1 type electrolytic film thickness meter (manufactured by Denso Co., Ltd.). The measured value is an average value obtained by measuring five arbitrary points from the portion excluding 10 mm from the edge of the sample. For the measurement, an electrolytic solution “R-50” manufactured by Kocourt was used. In the case of Cu-based Sn plating, when electrolysis is performed with the electrolytic solution R-50, the Sn plating layer is first electrolyzed and the electrolysis stops before the Cu-Sn alloy layer, and the displayed value of the device here is the Sn plating layer thickness. It becomes. Next, the electrolysis is started again and the Cu—Sn alloy layer is electrolyzed until the next time the apparatus is stopped, and the displayed value at the end time corresponds to the thickness of the Cu—Sn alloy layer.
(I) The thickness of the Ni phase was determined by SEM observation from the cross section because there was no appropriate electrolytic solution. In a direction parallel to the rolling direction, the width of 10 mm × length 20 mm is cut from the portion excluding 10 mm from the edge of the sample, the plated cross section is finished to a mirror surface by mechanical polishing, and 20,000 times by PHEMIPS SEM (XL30) Observed at. The thickness of the Ni phase at five locations was measured arbitrarily from the observation surface, and the average value was taken as the Ni plating layer thickness.
(c)酸洗研磨量
 酸洗研磨を行う前後のサンプルの板厚をマイクロメータで測定し、酸洗研磨前後の板厚の差から酸洗研磨量を求めた。
(d)Si濃度プロファイル及び界面Si濃度
 試料をアセトン中で超音波脱脂した後、表面からのGDS(グロー放電発光分光分析装置)分析により、Siの深さ方向の濃度プロファイルを求めた。測定条件は次の通りである。
装置:JOBIN YBON社製JY5000RF-PSS型
Current Method Program:CNBinteel-12aa-0
Mode:設定電力=40W
気圧:775Pa
電流値:40mA(700V)
フラッシュ時間:20s
予備加熱(Preburn)時間:2s
測定(分析)時間=30s、サンプリング時間=0.020s/point
(C) Amount of pickling polishing The plate thickness of the sample before and after the pickling polishing was measured with a micrometer, and the pickling polishing amount was determined from the difference in the plate thickness before and after the pickling polishing.
(D) Si concentration profile and interfacial Si concentration After the sample was ultrasonically degreased in acetone, the concentration profile of Si in the depth direction was determined by GDS (glow discharge emission spectroscopic analyzer) analysis from the surface. The measurement conditions are as follows.
Apparatus: JY5000RF-PSS type Current Method Program manufactured by JOBIN YBON: CNBintel-12aa-0
Mode: Set power = 40W
Atmospheric pressure: 775 Pa
Current value: 40 mA (700 V)
Flash time: 20s
Preheating time: 2 s
Measurement (analysis) time = 30 s, sampling time = 0.020 s / point
 濃度プロファイルデータより、母材とめっき相の界面のSi濃度を求めた。
 GDSによる濃度プロファイルデータの代表的なものを図2及び3に示す。図2及び3は後述する発明例14のCu/Ni下地めっき材(Snめっき後)のデータである。図2は深さ方向に対するNiの濃度プロファイルである。深さ1.8~2.8μmの範囲でNiの濃度ピークが検出され、このピーク濃度と銅合金のNi濃度との中間は47%となり、そのときの深さは2.5μmである。即ち、めっき相と銅合金の界面は深さ2.5μmに存在することが決定された。一方、図3は同一試料の深さ方向に対するSiの濃度プロファイルである。上記決定された深さ2.5μmの界面から0.5μmの深さ迄の間(即ち表面から深さ2.5~3.0μm)の範囲におけるSi濃度の最大値は0.31重量%であった。従って、発明例14の銅合金とめっき相との界面のSi濃度は94%であり、銅合金組成のSi濃度の100%未満であった。
The Si concentration at the interface between the base material and the plating phase was determined from the concentration profile data.
Representative examples of density profile data by GDS are shown in FIGS. 2 and 3 are data of a Cu / Ni base plating material (after Sn plating) of Invention Example 14 to be described later. FIG. 2 is a concentration profile of Ni with respect to the depth direction. A Ni concentration peak is detected in the depth range of 1.8 to 2.8 μm, the intermediate between this peak concentration and the Ni concentration of the copper alloy is 47%, and the depth at that time is 2.5 μm. That is, it was determined that the interface between the plating phase and the copper alloy exists at a depth of 2.5 μm. On the other hand, FIG. 3 shows a Si concentration profile in the depth direction of the same sample. The maximum value of the Si concentration in the range from the interface having the depth of 2.5 μm to the depth of 0.5 μm (that is, the depth from the surface of 2.5 to 3.0 μm) is 0.31% by weight. there were. Therefore, the Si concentration at the interface between the copper alloy of Invention Example 14 and the plating phase was 94%, which was less than 100% of the Si concentration of the copper alloy composition.
(e)耐熱剥離性
 幅10mmの短冊試験片を採取し、150℃の温度で、大気中1000時間まで加熱した。その間、50時間毎にサンプルを加熱炉から取り出し、曲げ半径0.5mmの90°曲げと曲げ戻しを行った。そして、曲げ内周部表面を光学顕微鏡(倍率50倍)で観察し、めっき剥離の有無を調べた。
(E) Heat-resistant peelability A strip test piece having a width of 10 mm was collected and heated at a temperature of 150 ° C. for up to 1000 hours in the atmosphere. In the meantime, the sample was taken out from the heating furnace every 50 hours, and 90 ° bending with a bending radius of 0.5 mm and bending back were performed. And the bending inner peripheral part surface was observed with the optical microscope (50-times multiplication factor), and the presence or absence of plating peeling was investigated.
 母材とめっき相の界面のSi濃度が耐熱剥離性に及ぼす影響を調査した実施例を表1に示す。
 発明例1~10及び比較例11~13のCu下地めっき材については、Cuのめっき浴温度を25℃、めっき時間15秒、厚みを0.3μm、Snのめっき浴温度を50℃、めっき時間30秒、厚みを0.8μmとして電気めっきを行った。
 550℃で5秒間リフローした後のSn相の厚みは、試料には関係なく約0.4μm、Cu-Sn合金相の厚みは約1μmとなり、Cu相は消失していた。
 発明例14~23及び比較例24~26のCu/Ni下地めっき材については、Niのめっき浴温度を50℃、めっき時間20秒、厚みを0.4μmとして、Cuのめっき浴温度を25℃、めっき時間15秒、厚みを0.3μmとして、Snのめっき浴温度を50℃、めっき時間30秒、厚みを0.8μmとして電気めっきを行った。
 550℃で5秒間リフローした後のSn相の厚みは、試料には関係なく約0.4μm、Cu-Sn合金相の厚みは約1μm、Cu相は消失し、Ni相は0.4μmで電着時の厚みのまま残存していた。
Table 1 shows an example in which the influence of the Si concentration at the interface between the base material and the plating phase on the heat-resistant peelability was investigated.
For the Cu underplating materials of Invention Examples 1 to 10 and Comparative Examples 11 to 13, the Cu plating bath temperature was 25 ° C., the plating time was 15 seconds, the thickness was 0.3 μm, the Sn plating bath temperature was 50 ° C., and the plating time. Electroplating was performed for 30 seconds and a thickness of 0.8 μm.
The thickness of the Sn phase after reflowing at 550 ° C. for 5 seconds was about 0.4 μm regardless of the sample, the thickness of the Cu—Sn alloy phase was about 1 μm, and the Cu phase disappeared.
For the Cu / Ni base plating materials of Invention Examples 14 to 23 and Comparative Examples 24 to 26, the Ni plating bath temperature was 50 ° C., the plating time was 20 seconds, the thickness was 0.4 μm, and the Cu plating bath temperature was 25 ° C. The electroplating was performed with a plating time of 15 seconds, a thickness of 0.3 μm, a Sn plating bath temperature of 50 ° C., a plating time of 30 seconds, and a thickness of 0.8 μm.
The thickness of the Sn phase after reflowing at 550 ° C. for 5 seconds is about 0.4 μm regardless of the sample, the thickness of the Cu—Sn alloy phase is about 1 μm, the Cu phase disappears, and the Ni phase is 0.4 μm. It remained as it was when it was worn.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 発明例1~9、14~22の母材とめっき相の界面のSi濃度割合は、めっき直後も150℃で1000h加熱の耐熱試験後も、母材のそれの100%未満となり、Cu下地、Cu/Ni下地にかかわらず、150℃で1000h加熱してもめっき剥離は発生していない。
 発明例10と23の母材とめっき相の界面のSi濃度割合は、めっき直後も150℃で1000h加熱の耐熱試験後も、母材のそれの100~110%の範囲内であり、Cu下地、Cu/Ni下地ともに、長時間加熱するとめっき剥離は発生した。しかし、剥離は軽微であり、実用上、何ら問題はない。
 発明例7と20に対して比較例11及び24では、酸洗研磨量(研磨により減少した厚み)を少なくした。比較例11及び24は酸洗研磨量が不十分であるため、母材とめっき相の界面のSi濃度は、めっき直後も耐熱試験後も母材のそれの110%より高くなり、めっき剥離が発生した。
 発明例8及び21に対して比較例12及び25では、時効処理の酸素濃度を低くしている。比較例12は酸素濃度が低いため、母材から表面にかけてSi濃度は緩やかに濃化し、Si欠乏層が形成されなかった。そのため、発明例8及び21と同様に酸洗研磨を行っても、母材とめっき相の界面のSi濃度は、めっき直後も耐熱試験後も母材のそれの110%より高くなり、めっき剥離が発生した。
 実施例10及び23に対して比較例13及び26は、母材のSi濃度がNi濃度の1/4を超えた合金であり、固溶Si量が多いため、実施例10及び23と同様の酸洗研磨では母材表面のSi濃化層を十分に除去できず、その濃度は母材のそれの110%より高くなり、めっき剥離が発生した。
The Si concentration ratio at the interface between the base material and the plating phase in Invention Examples 1 to 9 and 14 to 22 is less than 100% of that of the base material immediately after plating and after the heat resistance test at 150 ° C. for 1000 hours, Regardless of the Cu / Ni base, plating peeling did not occur even when heated at 150 ° C. for 1000 h.
The Si concentration ratio at the interface between the base material and the plating phase in Invention Examples 10 and 23 is within the range of 100 to 110% of that of the base material both after the plating and after the heat resistance test at 150 ° C. for 1000 hours. When both the Cu / Ni bases were heated for a long time, plating peeling occurred. However, the peeling is slight and there is no problem in practical use.
In Comparative Examples 11 and 24 with respect to Invention Examples 7 and 20, the pickling polishing amount (thickness reduced by polishing) was reduced. In Comparative Examples 11 and 24, the pickling polishing amount is insufficient, so that the Si concentration at the interface between the base material and the plating phase is higher than 110% of that of the base material immediately after plating and after the heat resistance test. Occurred.
Compared with Invention Examples 8 and 21, in Comparative Examples 12 and 25, the oxygen concentration in the aging treatment is lowered. Since Comparative Example 12 had a low oxygen concentration, the Si concentration gradually increased from the base material to the surface, and no Si-deficient layer was formed. Therefore, even when pickling and polishing is performed in the same manner as in Invention Examples 8 and 21, the Si concentration at the interface between the base material and the plating phase is higher than 110% of that of the base material immediately after plating and after the heat resistance test, so that the plating is peeled off. There has occurred.
Compared to Examples 10 and 23, Comparative Examples 13 and 26 are alloys in which the Si concentration of the base material exceeds 1/4 of the Ni concentration, and the amount of solute Si is large. In pickling polishing, the Si-enriched layer on the surface of the base material could not be sufficiently removed, and its concentration was higher than 110% of that of the base material, and plating peeling occurred.
 めっき厚みが耐熱剥離性へ及ぼす影響を調査した実施例を表2に示す。全試料とも、母材の組成は2.80Ni-0.59Si-0.52Sn-0.41Zn、時効の酸素濃度は10ppm、酸洗研磨量は約1μm、めっき浴の温度はNiが50℃、めっき時間20秒、Cuが25℃、めっき時間15秒、Snが50℃、めっき時間30秒であり、母材とめっき相の界面のSi濃度は、めっき直後に母材のそれの110%以下である。 Table 2 shows examples in which the influence of plating thickness on heat-resistant peelability was investigated. In all samples, the composition of the base material is 2.80Ni-0.59Si-0.52Sn-0.41Zn, the aging oxygen concentration is 10 ppm, the pickling polishing amount is about 1 μm, the temperature of the plating bath is Ni at 50 ° C, The plating time is 20 seconds, Cu is 25 ° C., plating time is 15 seconds, Sn is 50 ° C., plating time is 30 seconds, and the Si concentration at the interface between the base material and the plating phase is 110% or less of that of the base material immediately after plating. It is.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 発明例27~29、31及び比較例32~34は、Cu下地めっき材の実施例である。発明例27~29、31は、150℃で1000h加熱してもめっき剥離は発生していない。
 比較例32はリフロー後のSnの厚みが1.5μmを越え、比較例33はリフロー後のSn-Cu合金相の厚みが1.5μmを超え、比較例34はリフロー後のCu相の厚みが0.8μmを超えた。めっきの厚みが規定範囲を超えたこれら合金はめっき剥離が発生した。
 発明例35~37、39及び比較例40~41は、Cu/Ni下地めっきの実施例である。全試料ともめっきしたCuはリフロー時にCu-Sn合金相形成に消費され、その厚みはゼロとなった。発明例35~37、39は、150℃で1000h加熱してもめっき剥離は発生していない。
 発明例30と38の母材とめっき相の界面のSi濃度割合は、めっき直後も150℃で1000h加熱の耐熱試験後も、母材のそれの100~110%の範囲内であり、Cu下地、Cu/Ni下地ともに、長時間加熱するとめっき剥離は発生した。しかし、剥離は軽微であり、実用上、何ら問題はない。
 比較例40はリフロー後のSnの厚みが1.5μmを越え、比較例41はリフロー後のSn-Cu合金相の厚みが1.5μmを超え、比較例42はリフロー後のNi相の厚みが1.0μmを超えた。めっきの厚みが規定範囲を超えたこれら合金はめっき剥離が発生した。
Inventive Examples 27 to 29 and 31, and Comparative Examples 32 to 34 are examples of the Cu base plating material. In Invention Examples 27 to 29 and 31, plating peeling did not occur even when heated at 150 ° C. for 1000 h.
Comparative Example 32 has a Sn thickness after reflow exceeding 1.5 μm, Comparative Example 33 has a Sn—Cu alloy phase thickness after reflow exceeding 1.5 μm, and Comparative Example 34 has a Cu phase thickness after reflow. It exceeded 0.8 μm. Plating peeling occurred in these alloys whose plating thickness exceeded the specified range.
Invention Examples 35 to 37, 39 and Comparative Examples 40 to 41 are examples of Cu / Ni undercoat. In all samples, the plated Cu was consumed for forming the Cu—Sn alloy phase during reflow, and its thickness became zero. In Invention Examples 35 to 37 and 39, plating peeling did not occur even when heated at 150 ° C. for 1000 h.
The Si concentration ratio at the interface between the base material and the plating phase in Invention Examples 30 and 38 is within the range of 100 to 110% of that of the base material both after the plating and after the heat resistance test at 150 ° C. for 1000 hours. When both the Cu / Ni bases were heated for a long time, plating peeling occurred. However, the peeling is slight and there is no problem in practical use.
Comparative Example 40 has a Sn thickness after reflow exceeding 1.5 μm, Comparative Example 41 has a Sn—Cu alloy phase thickness after reflow exceeding 1.5 μm, and Comparative Example 42 has a Ni phase thickness after reflow. It exceeded 1.0 μm. Plating peeling occurred in these alloys whose plating thickness exceeded the specified range.

Claims (3)

  1.  1.0~4.5質量%のNiを含有し、Niの質量%に対し1/6~1/4のSiを含有し、さらに必要に応じてZn、Sn、Mg、Co、Ag、CrおよびMnの群から選ばれた少なくとも一種を合計で2.0質量%以下含有し、残部が銅および不可避的不純物から構成される銅合金すずめっき条であり、銅合金とその直上のめっき相との界面のSi濃度が、銅合金組成のSi濃度の110%以下であることを特徴とするCu-Ni-Si系合金すずめっき条。 1.0 to 4.5% by mass of Ni, 1/6 to 1/4 of Si with respect to the mass% of Ni, and further Zn, Sn, Mg, Co, Ag, Cr as required And at least one selected from the group of Mn is 2.0% by mass or less in total, the remainder being a copper alloy tin plating strip composed of copper and inevitable impurities, a copper alloy and a plating phase immediately above it A Cu—Ni—Si alloy tin-plated strip characterized in that the Si concentration at the interface is 110% or less of the Si concentration of the copper alloy composition.
  2.  表面から母材にかけて、Sn相、Cu-Sn合金相、Cu相の各層でめっき皮膜が構成され、Sn相の平均厚みが0.1~1.5μm、Sn-Cu合金相の平均厚みが0.1~1.5μm、Cu相の平均厚みが0~0.8μmであることを特徴とする請求項1のCu-Ni-Si系合金すずめっき条。 From the surface to the base material, a plating film is composed of layers of Sn phase, Cu—Sn alloy phase, and Cu phase, the average thickness of Sn phase is 0.1 to 1.5 μm, and the average thickness of Sn—Cu alloy phase is 0 The Cu-Ni-Si alloy tin-plated strip according to claim 1, wherein the Cu-Ni-Si alloy tin-plated strip has an average thickness of 1 to 1.5 µm and a Cu phase of 0 to 0.8 µm.
  3.  表面から母材にかけて、Sn相、Cu-Sn合金相、Ni相の各層でめっき皮膜が構成され、Sn相の平均厚みが0.1~1.5μm、Sn-Cu合金相の平均厚みが0.1~1.5μm、Ni相の平均厚みが0.1~1.0μmであることを特徴とする請求項1のCu-Ni-Si系合金すずめっき条。 From the surface to the base material, a plating film is composed of layers of Sn phase, Cu—Sn alloy phase and Ni phase, the average thickness of Sn phase is 0.1 to 1.5 μm, and the average thickness of Sn—Cu alloy phase is 0 The Cu—Ni—Si alloy tin-plated strip according to claim 1, wherein the Ni-phase alloy has an average thickness of 0.1 to 1.0 μm.
PCT/JP2009/056539 2008-03-31 2009-03-30 Tin-plated cu-ni-si alloy strip with excellent unsusceptibility to thermal tin deposit peeling WO2009123139A1 (en)

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JP2007039789A (en) * 2005-03-29 2007-02-15 Nikko Kinzoku Kk Cu-Ni-Si-Zn-Sn BASED ALLOY STRIP EXCELLENT IN THERMAL PEELING RESISTANCE OF TIN PLATING, AND TIN PLATED STRIP THEREOF
JP2007063624A (en) * 2005-08-31 2007-03-15 Nikko Kinzoku Kk Copper alloy tinned strip having excellent insertion/withdrawal property and heat resistance

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JP2007039789A (en) * 2005-03-29 2007-02-15 Nikko Kinzoku Kk Cu-Ni-Si-Zn-Sn BASED ALLOY STRIP EXCELLENT IN THERMAL PEELING RESISTANCE OF TIN PLATING, AND TIN PLATED STRIP THEREOF
JP2007063624A (en) * 2005-08-31 2007-03-15 Nikko Kinzoku Kk Copper alloy tinned strip having excellent insertion/withdrawal property and heat resistance

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