WO2009095721A3 - Improvements in and relating to metal casting - Google Patents

Improvements in and relating to metal casting Download PDF

Info

Publication number
WO2009095721A3
WO2009095721A3 PCT/GB2009/050094 GB2009050094W WO2009095721A3 WO 2009095721 A3 WO2009095721 A3 WO 2009095721A3 GB 2009050094 W GB2009050094 W GB 2009050094W WO 2009095721 A3 WO2009095721 A3 WO 2009095721A3
Authority
WO
WIPO (PCT)
Prior art keywords
mould
casting
metal
molten material
pressure
Prior art date
Application number
PCT/GB2009/050094
Other languages
French (fr)
Other versions
WO2009095721A2 (en
Inventor
Ralph Reynolds
Peter Knee
Clyde Adams
Ken Pedersen
Original Assignee
Smartcast Solutions Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Smartcast Solutions Limited filed Critical Smartcast Solutions Limited
Publication of WO2009095721A2 publication Critical patent/WO2009095721A2/en
Publication of WO2009095721A3 publication Critical patent/WO2009095721A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/08Controlling, supervising, e.g. for safety reasons

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Continuous Casting (AREA)

Abstract

Improvements in and relating to metal casting According to the invention there is provided a method of planning and controlling the low pressure casting of an object, such as a metal object, in a metal mould at a casting station, including the steps of: (a)determining the overall dimensions of the mould required to cast the object including the volume and/or density of the metal required to contain the object and absorb heat during casting and subsequent cooling via heat transfer to a cooling medium. (b)thereafter calculating the required pressure and upward flow rate of molten material from a holding crucible into the mould, (c)filling the mould with molten material from the holding crucible by applying an upward pressure to the molten material, wherein the pressure is variable in accordance with the size and shape of the metal mould as determined in step (b), (d)thereafter releasing the upward pressure on the molten material in the direction of the mould such that it returns to the holding crucible to be reheated or maintained at a required temperature, (e)thereafter removing the mould and continuing to cool the contents of the mould remote from said casting station until the cast object has solidified, and thereafter removing the cast object from the mould, the process continuing with successive empty moulds being placed in situ at the casting station for further casting of required further objects.
PCT/GB2009/050094 2008-02-01 2009-02-02 Improvements in and relating to metal casting WO2009095721A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB0801887.1A GB0801887D0 (en) 2008-02-01 2008-02-01 Improvements in and relating to metal casting
GB0801887.1 2008-02-01

Publications (2)

Publication Number Publication Date
WO2009095721A2 WO2009095721A2 (en) 2009-08-06
WO2009095721A3 true WO2009095721A3 (en) 2009-10-15

Family

ID=39204085

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2009/050094 WO2009095721A2 (en) 2008-02-01 2009-02-02 Improvements in and relating to metal casting

Country Status (2)

Country Link
GB (2) GB0801887D0 (en)
WO (1) WO2009095721A2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6229949B2 (en) * 2014-07-28 2017-11-15 新東工業株式会社 Low pressure casting equipment
IT202100019811A1 (en) * 2021-07-26 2023-01-26 Incas S R L COUNTER-GRAVITY CASTING FROM REMOVABLE LADLES

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01317672A (en) * 1988-06-14 1989-12-22 Hitachi Metals Ltd Stoke for low pressure casting
US4993473A (en) * 1990-07-30 1991-02-19 General Motors Corporation Differential pressure, countergravity casting using mold ingate chills
EP1270115A2 (en) * 2001-06-18 2003-01-02 Kwc Ag Low pressure die-casting plant and method for operating the same
JP2006150370A (en) * 2004-11-25 2006-06-15 Tounetsu Co Ltd Holding furnace for low pressure casting
JP2006231341A (en) * 2005-02-22 2006-09-07 Honda Motor Co Ltd Reserving furnace of molten metal for low pressure casting, and method for supplying molten metal for the same
WO2007028265A2 (en) * 2005-09-08 2007-03-15 Bühler Druckguss AG Diecasting method
DE102006002342A1 (en) * 2006-01-18 2007-07-26 Kompetenzzentrum Neue Materialien Nordbayern Gmbh Metal injection mold with injection channel and cold plug, used for magnesium-based melt, has specified composition avoiding undesired interactions

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB932911A (en) * 1960-02-22 1963-07-31 Griffin Wheel Co Automatic pressure pouring control mechanism
BG19404A1 (en) * 1973-08-16 1975-06-25
US4585050A (en) * 1981-01-05 1986-04-29 Etude Et Developpement En Metallurgie, E.D.E.M., S.A.R.L. Process for automatic regulation of a casting cycle
JPS61245955A (en) * 1985-04-22 1986-11-01 Toshiba Corp Method for controlling flow rate of molten metal in casting
US5215141A (en) * 1992-06-11 1993-06-01 Cmi International, Inc. Apparatus and method for controlling the countergravity casting of molten metal into molds
DE10324247A1 (en) * 2003-05-28 2004-12-16 Bayerische Motoren Werke Ag Metal casting plant and process

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01317672A (en) * 1988-06-14 1989-12-22 Hitachi Metals Ltd Stoke for low pressure casting
US4993473A (en) * 1990-07-30 1991-02-19 General Motors Corporation Differential pressure, countergravity casting using mold ingate chills
EP1270115A2 (en) * 2001-06-18 2003-01-02 Kwc Ag Low pressure die-casting plant and method for operating the same
JP2006150370A (en) * 2004-11-25 2006-06-15 Tounetsu Co Ltd Holding furnace for low pressure casting
JP2006231341A (en) * 2005-02-22 2006-09-07 Honda Motor Co Ltd Reserving furnace of molten metal for low pressure casting, and method for supplying molten metal for the same
WO2007028265A2 (en) * 2005-09-08 2007-03-15 Bühler Druckguss AG Diecasting method
DE102006002342A1 (en) * 2006-01-18 2007-07-26 Kompetenzzentrum Neue Materialien Nordbayern Gmbh Metal injection mold with injection channel and cold plug, used for magnesium-based melt, has specified composition avoiding undesired interactions

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
JER-HAUR KUO, FENG-LIN HSU, WENG-SING HWANG: "Development of an interactive simulation system for the determination of the pressure-time relationship during the filling in a low pressure casting process", SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS, no. 2, 2001, pages 131 - 145, XP002523681 *
JER-HAUR KUO, WENG-SING HWANG: "Development of an interactive simulation system for die cavity fillingand its application to the operation of a low-pressure casting process", MODELLING SIMUL. MATER. SCI. ENG., no. 8, 2000, pages 583 - 602, XP002523682 *

Also Published As

Publication number Publication date
GB2456918A (en) 2009-08-05
WO2009095721A2 (en) 2009-08-06
GB0801887D0 (en) 2008-03-12
GB0901607D0 (en) 2009-03-11

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