WO2009071015A1 - Piston cooling and lubricating device for engine - Google Patents

Piston cooling and lubricating device for engine Download PDF

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Publication number
WO2009071015A1
WO2009071015A1 PCT/CN2008/072897 CN2008072897W WO2009071015A1 WO 2009071015 A1 WO2009071015 A1 WO 2009071015A1 CN 2008072897 W CN2008072897 W CN 2008072897W WO 2009071015 A1 WO2009071015 A1 WO 2009071015A1
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WO
WIPO (PCT)
Prior art keywords
hole
orifice
main bearing
axis
bore
Prior art date
Application number
PCT/CN2008/072897
Other languages
French (fr)
Chinese (zh)
Inventor
Yuchun Zhang
Original Assignee
Chery Automobile Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chery Automobile Co., Ltd. filed Critical Chery Automobile Co., Ltd.
Publication of WO2009071015A1 publication Critical patent/WO2009071015A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P3/00Liquid cooling
    • F01P3/06Arrangements for cooling pistons
    • F01P3/08Cooling of piston exterior only, e.g. by jets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/08Lubricating systems characterised by the provision therein of lubricant jetting means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/06Lubricating systems characterised by the provision therein of crankshafts or connecting rods with lubricant passageways, e.g. bores
    • F01M2001/066Connecting rod with passageways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits
    • F01M2011/026Arrangements of lubricant conduits for lubricating crankshaft bearings

Definitions

  • the present invention is in the field of engine technology and, in particular, relates to a forced cooling lubrication device for a supercharged engine piston. Background technique
  • the advent of supercharging technology has led to a significant increase in the power of the engine, which has also led to a significant increase in the thermal load of the engine. If the cooling and lubrication of the piston does not take measures, a malfunction such as a pull cylinder will occur.
  • the piston of a general supercharged engine is cooled and lubricated.
  • the cooling oil hole is opened through the cylinder block, and then a nozzle with a check valve is installed.
  • the one-way valve opens to inject oil into the piston skirt. Cooling lubrication is achieved by removing the temperature of the piston surface by the lubricating oil.
  • An object of the present invention is to provide an engine piston cooling and lubricating device which can realize piston cooling and lubrication of a supercharged engine without increasing the amount of machining of the cylinder block and reducing the number of parts.
  • the present invention provides an engine piston cooling and lubricating device, comprising a cylinder block having a main bearing lubricating oil passage communicating with a main oil passage, wherein one end of the main bearing lubricating oil passage is open to the main bearing a hole wall of the hole; the main bearing bush is mounted in the main bearing hole; the main bearing bush has a first hole and a second hole penetrating therethrough in the thickness direction, and extending in the axial direction and communicating with the first hole and An oil groove of the second hole; the first hole communicates with the lubricating oil passage of the main bearing;
  • the cylinder block further includes an orifice, the first end of the orifice communicates with the second hole, and the second end communicates with the cylinder bore of the cylinder block, so that lubricating oil is sprayed from the orifice To the piston.
  • the aperture of the first end opening of the orifice is smaller than the aperture of the opening of the second end thereof.
  • the orifice comprises two straight holes of different diameters.
  • the two straight holes have a tapered transition hole between them.
  • the orifice includes a straight bore communicating with the second bore, and a tapered bore communicating with the cylinder bore.
  • the orifice has a pore size ranging from 1 mm to 3 mm.
  • the angle between the axis of the orifice and the projection of the axis of the cylinder bore is in the range defined by the axis of the cylinder bore and the axis of the main bearing bore. To 75. .
  • the projection of the axis of the orifice substantially coincides with the projection of the axis of the cylinder bore in a plane perpendicular to the axis of the main bearing bore.
  • the present invention replaces the nozzle of the prior art check valve with an orifice, which simplifies the machining of the cylinder block, reduces the number of parts, and greatly reduces the manufacturing cost of the engine. Since the oil pressure must be higher than a certain pressure, the check valve is opened, and the orifice is always open. Therefore, the throttle orifice has an effect on the engine oil pressure at low engine speed. This problem can be solved by controlling the diameter of the orifice. Since the aperture is relatively small, it can have the same effect as the nozzle.
  • Figure 1 is an isometric view of the cylinder block
  • Figure 2 is an isometric view of the main shaft of the cylinder block assembly
  • Figure 3 is a cross-sectional view of the piston cooling orifice
  • FIG. 3a, 3b and 3c are respectively three structural enlarged views of the piston cooling orifice of Fig. 3;
  • Figs. 4 and 5 are respectively a cross-sectional view taken along line A--A of Fig. 3, wherein Fig. 5 is a schematic view of the assembled main bearing bush .
  • Figure 1 shows an isometric view of the cylinder block 10.
  • the high-pressure oil pumped by the oil pump enters the main oil passage 1 which runs through the front and rear ends of the engine.
  • the main oil passage 1 introduces the oil into the main bearing lubricating oil passage 20, and the main bearing lubricating oil passage. 20 is in communication with the main bearing bore 40, i.e., the main bearing lube runner 20 extends to the bore wall of the main bearing bore 40.
  • An orifice 30 is also formed in the main bearing bore 40, and the orifice 30 is located on the side of the main bearing lubrication passage 20.
  • a first hole 51, a second hole 52, and an oil groove 53 communicating the first hole 51 and the second hole 52 are formed in the hole wall of the main bearing pad 50 mounted on the main bearing hole 40; that is, the first hole 51 and the first hole
  • the two holes 52 are defined in the oil groove 53, and the oil groove 53 is annularly opened along the working surface of the main bearing shell 50.
  • the first hole 51 and the second hole 52 pass through the main bearing shell 50 to connect the inner and outer walls thereof, and the first hole 51 and The second holes 52 are respectively connected to the main shaft lubricating oil passage 20 and the orifice 30, and the outlet port of the orifice 30 is directed in the direction in which the piston is located.
  • Figure 2 is an isometric view of the main shaft of the cylinder block assembly, the oil groove 53 of the upper main bearing shell 50 communicates with the first hole 51 of the upper main bearing shell 50, and the second hole 52 of the upper main bearing shell 50 is in Fig. 1
  • the orifice 30 for piston cooling is connected, so that the high-pressure oil first enters the oil groove 53 of the main bearing shell 50 along the passage to satisfy the lubrication of the main bearing, and simultaneously enters the orifice 30 and is sprayed to the bottom of the piston to satisfy the cooling of the piston. lubricating.
  • the diameter of the orifice 30 is small to a certain extent, the oil pressure in each part of the oil passage will meet the engine design requirements. If the flow rate of the lubricating oil passing through the orifice 30 also satisfies the piston cooling and lubrication requirements, the orifice 30 is It can replace the nozzle with check valve.
  • FIG. 3 is a cross-sectional view of the orifice 30 cut along the theoretical plane in which the axis 2 of the cylinder bore 3 and the axis 41 of the main bearing bore 40 are located, wherein FIGS. 3a, 3b, and 3c are different embodiments. Three enlarged cross-sectional shapes of the orifice 30.
  • the orifice 30 is at the oil inlet to the oil outlet side of the autonomous shaft hole 40, and its diameter is reduced from large to small.
  • the orifice 30 includes two straight holes of a large aperture section and a small aperture section.
  • the orifice 30 includes a large bore section at both ends and a straight bore of a small bore section with a tapered bore section as a transition therebetween.
  • the orifice 30 includes a large aperture section and a tapered section respectively at both ends.
  • the large diameter section is mainly for improving the economical efficiency of machining
  • the small diameter section is mainly used for throttling.
  • the length of the small diameter section is designed to be shorter, and the length of the large diameter section is designed to be longer. The better the economics of machining.
  • the damping loss along the small diameter section itself is reduced, and the effective height of the high pressure oil to be ejected therefrom will increase.
  • the local damping loss will inevitably occur when the diameter changes from large to small.
  • the local damping loss caused by different cross-section variations is also different.
  • Fig. 3a has a simple shape and structure, has no tapered holes, and is economical in machining, but the sum of local damping loss and damping along the path is larger than that of Figs. 3b and 3c;
  • the shape of the embodiment provided in Figure 3b adds a tapered bore transition relative to the embodiment provided in Figure 3a such that the local damping loss can be reduced, so that the sum of local damping loss and path damping loss is less than the embodiment provided in Figure 3a. , but the machining economy is worse than the embodiment provided in Figure 3a;
  • the shape of the embodiment provided in Figure 3c is minimal relative to the sum of the local damping loss and the path damping loss of the embodiment provided in Figures 3a, 3b, but is less economical than the embodiment provided in Figure 3b due to the tapered bore
  • the end of the orifice is the end of the orifice, while the tolerance of the small diameter section of the orifice is high, so the embodiment provided in Figure 3c is more difficult to control during machining.
  • the diameter of the orifice 30 is ⁇ 1 ⁇ 3 mm, and the diameter of the orifice used in the present invention is ⁇ 1.5 mm, generally not exceeding ⁇ 3 mm, and the diameter of the orifice 30 is closely related to the oil passage arrangement of the entire engine, if design The diameter does not meet the requirements, can be changed by changing the diameter, changing the performance of the oil pump, changing other oil passage arrangements.
  • the angle between the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 in the plane is 15° ⁇ r ⁇ 75.
  • the plane is a plane passing through the axis 2 of the cylinder bore 3 and the axis 41 of the main shaft 40 at the same time.
  • the axis 31 of the orifice 30 coincides with or forms an angle close to the coincidence of the axis 2 of the cylinder bore 3.
  • r is the projection angle of the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 on the plane, and the angle r is related to the center distance of the cylinder bore 3 and the diameter of the cylinder bore 3, when the cylinder
  • the angle r is related to the center distance of the cylinder bore 3 and the diameter of the cylinder bore 3, when the cylinder
  • the projection line of the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 can also be designed at an angle, but the angle change in this plane is subject to change.
  • the limitation of the structure of the bearing hole 40 is small. 4 is perpendicular to the axis 41 of the main bearing bore 40, from which it can be seen that the projection of the axis 31 of the current legend orifice 30 and the axis 2 of the cylinder bore 3 coincides exactly in this plane, depending on the product requirements. Design a certain angle of inclination, so that the angle of the two directions is combined to form a spatial angle, which makes it easier to meet the cooling and lubrication requirements of the piston. Of course, the spatial angle requires more complicated process equipment for machining. Therefore, only the inclination angle r is designed in the section of Fig. 3 in the product of the invention; the projection angle in the section of Fig. 4 is zero, that is, the orifice The axis 31 of the 30 coincides with the projection line of the axis 2 of the cylinder bore 3.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)

Abstract

A piston cooling and lubricating device for engine includes a cylinder block (10) and main bushings (50) set in main bearing holes (40). The cylinder block (10) has a main bearing lubricating passage (20) which is communicated with a main oil passage (1). One end of the main bearing lubricating passage (20) opens to the main bearing hole (40). The main bushing (50) has two through holes, a first hole (51) and a second hole (52), along the thickness direction of the main bushing (50), and an oil slot (53) communicated said first hole (51) with said second hole (52). The first hole (51) is communicated with the main bearing lubricating passage (20). An orifice (30) is further included in the cylinder block (10). The first end of the orifice (30) is communicated with the second hole (52) and its second end is communicated with the cylinder bore of the cylinder block (10), so that lubricant can be jetted to the piston from the orifice (30). This cooling and lubricating device utilizes an orifice (30) other than a nozzle of a one-way valve to inject lubricant to the piston to realize cooling and lubrication.

Description

一种发动机活塞冷却润滑装置 本申请要求于 2007 年 11 月 7 日提交中国专利局、 申请号为 200710135378.2、 发明名称为"一种发动机气缸体润滑油道 "的中国专利申 请的优先权, 其全部内容通过引用结合在本申请中。 技术领域  BACKGROUND OF THE INVENTION 1. Field of the Invention This application claims priority to Chinese Patent Application No. 200710135378.2, entitled "An Engine Cylinder Lubricating Oil Lane", filed on November 7, 2007, the entire disclosure of which is incorporated herein by reference. The content is incorporated herein by reference. Technical field
本发明属于发动机技术领域, 具体地说, 涉及一种增压发动机活塞的 强制冷却润滑装置。 背景技术  The present invention is in the field of engine technology and, in particular, relates to a forced cooling lubrication device for a supercharged engine piston. Background technique
传统上, 自然吸气汽油发动机活塞依赖曲柄连杆机构飞溅上去的润滑 油完全能够满足冷却润滑要求, 不需要单独的强制冷却润滑。 随着技术的 发展, 发动机釆用各种先进技术, 提高发动机性能。 其中增压即是先进技 术中的一种, 它可以使发动机轻量化, 从而提高发动机的经济性。  Traditionally, naturally aspirated gasoline engine pistons rely on the crank linkage to splash the lubricating oil to meet the cooling and lubrication requirements without the need for separate forced cooling lubrication. With the development of technology, the engine uses various advanced technologies to improve engine performance. Among them, supercharging is one of the advanced technologies, which can make the engine lighter and improve the economy of the engine.
增压技术的出现使得发动机的升功率大幅上升, 这也使得发动机的热 负荷大幅度提高。 如果活塞的冷却润滑不釆取措施, 将发生拉缸等故障。 一般的增压发动机的活塞冷却润滑, 通过气缸体上开冷却油孔, 然后安装 一个带单向阀的喷嘴, 当发动机工作在一定条件需要润滑时,单向阀打开, 向活塞裙部喷油,通过润滑油带走活塞表面的温度,从而实现的冷却润滑。  The advent of supercharging technology has led to a significant increase in the power of the engine, which has also led to a significant increase in the thermal load of the engine. If the cooling and lubrication of the piston does not take measures, a malfunction such as a pull cylinder will occur. The piston of a general supercharged engine is cooled and lubricated. The cooling oil hole is opened through the cylinder block, and then a nozzle with a check valve is installed. When the engine is operated under certain conditions and needs lubrication, the one-way valve opens to inject oil into the piston skirt. Cooling lubrication is achieved by removing the temperature of the piston surface by the lubricating oil.
但是就安装这个带单向阀的喷嘴, 气缸体的加工复杂了, 零部件数量 增加了, 整个发动机的制造成本将上升。 发明内容  However, when this nozzle with a check valve is installed, the machining of the cylinder block is complicated, the number of components is increased, and the manufacturing cost of the entire engine is increased. Summary of the invention
本发明的目的就是提供一种发动机活塞冷却润滑装置, 在无需增加气 缸体的加工量又可以减少零件数量的前提下实现增压发动机的活塞冷却润 滑。  SUMMARY OF THE INVENTION An object of the present invention is to provide an engine piston cooling and lubricating device which can realize piston cooling and lubrication of a supercharged engine without increasing the amount of machining of the cylinder block and reducing the number of parts.
为实现上述发明目的, 本发明提供了一种发动机活塞冷却润滑装置, 包括气缸体, 其中具有与主油道连通的主轴承润滑油道, 所述主轴承润滑 油道的一端开口设于主轴承孔的孔壁; 主轴瓦, 安装于所述主轴承孔中; 所述主轴瓦具有沿厚度方向将其贯通的第一孔和第二孔, 以及沿轴向延伸 并连通所述第一孔和第二孔的油槽;所述第一孔连通所述主轴承润滑油道; 所述气缸体进一步包括节流孔, 所述节流孔的第一端连通所述第二孔, 其 第二端连通所述气缸体的气缸孔, 以便润滑油自所述节流孔中喷向所述活 塞。 In order to achieve the above object, the present invention provides an engine piston cooling and lubricating device, comprising a cylinder block having a main bearing lubricating oil passage communicating with a main oil passage, wherein one end of the main bearing lubricating oil passage is open to the main bearing a hole wall of the hole; the main bearing bush is mounted in the main bearing hole; the main bearing bush has a first hole and a second hole penetrating therethrough in the thickness direction, and extending in the axial direction and communicating with the first hole and An oil groove of the second hole; the first hole communicates with the lubricating oil passage of the main bearing; The cylinder block further includes an orifice, the first end of the orifice communicates with the second hole, and the second end communicates with the cylinder bore of the cylinder block, so that lubricating oil is sprayed from the orifice To the piston.
优选地, 所述节流孔的第一端开口的孔径小于其第二端开口的孔径。 优选地, 所述节流孔包括孔径不同的两段直孔。  Preferably, the aperture of the first end opening of the orifice is smaller than the aperture of the opening of the second end thereof. Preferably, the orifice comprises two straight holes of different diameters.
优选地, 所述两段直孔之间进一步具有锥形过渡孔。  Preferably, the two straight holes have a tapered transition hole between them.
优选地, 所述节流孔包括连通所述第二孔的直孔, 以及连通所述气缸 孔的锥形孔。  Preferably, the orifice includes a straight bore communicating with the second bore, and a tapered bore communicating with the cylinder bore.
优选地, 所述节流孔的孔径范围为 1 mm至 3mm。  Preferably, the orifice has a pore size ranging from 1 mm to 3 mm.
优选地,在所述气缸孔的轴线和所述主轴承孔的轴线所确定的平面上, 所述节流孔的轴线与所述气缸孔的轴线的投影所呈夹角的范围为 15。 至 75。 。  Preferably, the angle between the axis of the orifice and the projection of the axis of the cylinder bore is in the range defined by the axis of the cylinder bore and the axis of the main bearing bore. To 75. .
优选地, 在垂直于所述主轴承孔的轴线的平面内, 所述节流孔的轴线 与所述气缸孔的轴线的投影大体上重合。  Preferably, the projection of the axis of the orifice substantially coincides with the projection of the axis of the cylinder bore in a plane perpendicular to the axis of the main bearing bore.
由上述技术方案可知, 本发明是用节流孔来代替现有技术中的单向阀 的喷嘴, 这样既简化了气缸体的加工, 又减少了零件数量, 大大降低了发 动机制造成本。 由于机油压力必须高于一定压力单向阀才开启, 而节流孔 一直是开着的, 因此, 釆用节流孔在发动机低速时会对发动机机油压力产 生影响。 该问题可以通过控制节流孔的直径来解决。 由于孔径比较小, 因 此可以和喷嘴起到同样的效果。 调整节流孔的倾斜角度, 使出油口方向指 向活塞所在的方向, 以确保润滑油可以喷射到目标物即活塞上, 使其达到 最佳冷却润滑效果。 附图说明  As can be seen from the above technical solution, the present invention replaces the nozzle of the prior art check valve with an orifice, which simplifies the machining of the cylinder block, reduces the number of parts, and greatly reduces the manufacturing cost of the engine. Since the oil pressure must be higher than a certain pressure, the check valve is opened, and the orifice is always open. Therefore, the throttle orifice has an effect on the engine oil pressure at low engine speed. This problem can be solved by controlling the diameter of the orifice. Since the aperture is relatively small, it can have the same effect as the nozzle. Adjust the angle of inclination of the orifice so that the direction of the outlet points in the direction of the piston to ensure that the lubricant can be sprayed onto the target, ie the piston, for optimum cooling and lubrication. DRAWINGS
图 1是气缸体的等轴视图;  Figure 1 is an isometric view of the cylinder block;
图 2是气缸体装配上主轴瓦的等轴视图;  Figure 2 is an isometric view of the main shaft of the cylinder block assembly;
图 3是活塞冷却节流孔的剖面图;  Figure 3 is a cross-sectional view of the piston cooling orifice;
图 3a、 3b和 3c分别是图 3中的活塞冷却节流孔的三种结构放大意图; 图 4、 5分别是图 3中 A--A剖面图, 其中图 5为装配有主轴瓦的示意 图。 具体实施方式 3a, 3b and 3c are respectively three structural enlarged views of the piston cooling orifice of Fig. 3; Figs. 4 and 5 are respectively a cross-sectional view taken along line A--A of Fig. 3, wherein Fig. 5 is a schematic view of the assembled main bearing bush . Detailed ways
图 1所示为气缸体 10的等轴视图,机油泵泵出的高压油进入贯穿发动 机前后端的主油道 1 , 主油道 1将机油分别引入主轴承润滑油道 20 , 主轴 承润滑油道 20与主轴承孔 40连通,即主轴承润滑油道 20延伸至主轴承孔 40的孔壁处。主轴承孔 40上还开设有节流孔 30 , 节流孔 30位于主轴承润 滑油道 20的旁侧。安装于主轴承孔 40上的主轴瓦 50的孔壁上开设有第一 孔 51、 第二孔 52以及将第一孔 51、 第二孔 52连通的油槽 53 ; 即, 第一 孔 51和第二孔 52开设在油槽 53内 ,油槽 53沿主轴瓦 50的工作面环状开 设, 第一孔 51和第二孔 52贯穿主轴瓦 50 , 将其内外壁连通, 所述的第一 孔 51和第二孔 52分别与主轴 ^^润滑油道 20和节流孔 30相连, 节流孔 30 的出油口方向指向活塞所在的方向。  Figure 1 shows an isometric view of the cylinder block 10. The high-pressure oil pumped by the oil pump enters the main oil passage 1 which runs through the front and rear ends of the engine. The main oil passage 1 introduces the oil into the main bearing lubricating oil passage 20, and the main bearing lubricating oil passage. 20 is in communication with the main bearing bore 40, i.e., the main bearing lube runner 20 extends to the bore wall of the main bearing bore 40. An orifice 30 is also formed in the main bearing bore 40, and the orifice 30 is located on the side of the main bearing lubrication passage 20. a first hole 51, a second hole 52, and an oil groove 53 communicating the first hole 51 and the second hole 52 are formed in the hole wall of the main bearing pad 50 mounted on the main bearing hole 40; that is, the first hole 51 and the first hole The two holes 52 are defined in the oil groove 53, and the oil groove 53 is annularly opened along the working surface of the main bearing shell 50. The first hole 51 and the second hole 52 pass through the main bearing shell 50 to connect the inner and outer walls thereof, and the first hole 51 and The second holes 52 are respectively connected to the main shaft lubricating oil passage 20 and the orifice 30, and the outlet port of the orifice 30 is directed in the direction in which the piston is located.
图 2所示为气缸体装配上主轴瓦的等轴视图, 上主轴瓦 50上油槽 53 与上主轴瓦 50上的第一孔 51连通, 上主轴瓦 50上的第二孔 52与图 1中 用于活塞冷却的节流孔 30连通, 这样高压油沿此通道首先进入主轴瓦 50 的油槽 53 , 满足对主轴承的润滑, 同时进入节流孔 30 , 喷射到活塞底部, 满足对活塞的冷却润滑。 当节流孔 30的直径小到一定程度,各部分油道中 的油压将满足发动机设计要求,如果同时通过节流孔 30的润滑油的流量也 满足活塞冷却润滑要求, 这样节流孔 30即可替代带单向阀的喷嘴。  Figure 2 is an isometric view of the main shaft of the cylinder block assembly, the oil groove 53 of the upper main bearing shell 50 communicates with the first hole 51 of the upper main bearing shell 50, and the second hole 52 of the upper main bearing shell 50 is in Fig. 1 The orifice 30 for piston cooling is connected, so that the high-pressure oil first enters the oil groove 53 of the main bearing shell 50 along the passage to satisfy the lubrication of the main bearing, and simultaneously enters the orifice 30 and is sprayed to the bottom of the piston to satisfy the cooling of the piston. lubricating. When the diameter of the orifice 30 is small to a certain extent, the oil pressure in each part of the oil passage will meet the engine design requirements. If the flow rate of the lubricating oil passing through the orifice 30 also satisfies the piston cooling and lubrication requirements, the orifice 30 is It can replace the nozzle with check valve.
图 3所示为沿过气缸孔 3的轴线 2和主轴承孔 40的轴线 41所在的理 论平面进行剖切的节流孔 30的剖面图, 其中图 3a、 图 3b、 图 3c是不同实 施例中节流孔 30的三种放大后的剖面形状。  3 is a cross-sectional view of the orifice 30 cut along the theoretical plane in which the axis 2 of the cylinder bore 3 and the axis 41 of the main bearing bore 40 are located, wherein FIGS. 3a, 3b, and 3c are different embodiments. Three enlarged cross-sectional shapes of the orifice 30.
如图 3a、 3b、 3c所示, 所述的节流孔 30自主轴 孔 40处的进油口到 出油口一侧, 其孔径由大变小。  As shown in Figs. 3a, 3b, and 3c, the orifice 30 is at the oil inlet to the oil outlet side of the autonomous shaft hole 40, and its diameter is reduced from large to small.
如图 3 a所示, 节流孔 30包括大孔径段和小孔径段的两段直孔。  As shown in Fig. 3a, the orifice 30 includes two straight holes of a large aperture section and a small aperture section.
如图 3b所示, 节流孔 30包括分别位于两端的大孔径段和小孔径段的 直孔, 两者之间有锥孔段作为过渡。  As shown in Fig. 3b, the orifice 30 includes a large bore section at both ends and a straight bore of a small bore section with a tapered bore section as a transition therebetween.
如图 3c所示, 节流孔 30包括分别位于两端的大孔径段和锥孔段。 上述三种实施例中, 大直径段主要为了提高机械加工经济性, 小直径 段主要起节流作用。将小直径段的长度设计较短, 大直径段长度设计越长, 机械加工经济性越好。 同时减小了小直径段本身的沿程阻尼损失, 高压油 由此喷出的有效高度将增加。 直径由大变小时必然会产生局部阻尼损失, 不同的截面变化形式产生的局部阻尼损失也是不一样的,图 3a中的形状产 生的局部阻尼损失最大, b、 c形状产生的局部阻尼损失相当, 但是 c形状 相对与 b形状少了一段小直径的孔, 当由大直径变到相应的小直径时即为 节流孔的末端。 综合几方面因素, 可以看出 3种不同的截面形状优缺点如 下: As shown in Fig. 3c, the orifice 30 includes a large aperture section and a tapered section respectively at both ends. In the above three embodiments, the large diameter section is mainly for improving the economical efficiency of machining, and the small diameter section is mainly used for throttling. The length of the small diameter section is designed to be shorter, and the length of the large diameter section is designed to be longer. The better the economics of machining. At the same time, the damping loss along the small diameter section itself is reduced, and the effective height of the high pressure oil to be ejected therefrom will increase. The local damping loss will inevitably occur when the diameter changes from large to small. The local damping loss caused by different cross-section variations is also different. The shape in Figure 3a produces the largest local damping loss, and the local damping loss generated by the b and c shapes is equivalent. However, the c shape has a smaller diameter hole than the b shape, and is the end of the orifice when it is changed from a large diameter to a corresponding small diameter. Based on several factors, it can be seen that the advantages and disadvantages of the three different cross-section shapes are as follows:
图 3a所提供实施例的形状结构简单, 没有锥孔, 机械加工经济性好, 但局部阻尼损失和沿程阻尼损失的总和比图 3b、 图 3c大;  The embodiment provided in Fig. 3a has a simple shape and structure, has no tapered holes, and is economical in machining, but the sum of local damping loss and damping along the path is larger than that of Figs. 3b and 3c;
图 3b所提供实施例的形状相对于图 3a所提供实施例增加了一段锥孔 过渡, 这样局部阻尼损失可以减小, 因此局部阻尼损失和沿程阻尼损失的 总和比图 3a所提供实施例小, 但是机械加工经济性较图 3a所提供实施例 差;  The shape of the embodiment provided in Figure 3b adds a tapered bore transition relative to the embodiment provided in Figure 3a such that the local damping loss can be reduced, so that the sum of local damping loss and path damping loss is less than the embodiment provided in Figure 3a. , but the machining economy is worse than the embodiment provided in Figure 3a;
图 3c所提供实施例的形状相对于图 3a、 图 3b所提供实施例局部阻尼 损失和沿程阻尼损失的总和最小,但是和图 3b所提供实施例一样机械加工 经济性较差, 由于锥孔的末端即为节流孔的末端, 而节流孔的小直径段的 公差要求较高, 因此图 3c所提供实施例在机械加工过程中控制更困难。  The shape of the embodiment provided in Figure 3c is minimal relative to the sum of the local damping loss and the path damping loss of the embodiment provided in Figures 3a, 3b, but is less economical than the embodiment provided in Figure 3b due to the tapered bore The end of the orifice is the end of the orifice, while the tolerance of the small diameter section of the orifice is high, so the embodiment provided in Figure 3c is more difficult to control during machining.
节流孔 30的孔径 φ 1 ~ 3mm, 本发明釆用的节流孔直径为 φ 1.5mm, 一般不会超过 Φ 3mm, 节流孔 30 的直径与整个发动机的油道布置密切相 关, 如果设计的直径不满足要求, 可以改变直径、 改变机油泵的性能、 改 变其他油道布置等措施来实现。  The diameter of the orifice 30 is φ 1 ~ 3 mm, and the diameter of the orifice used in the present invention is φ 1.5 mm, generally not exceeding Φ 3 mm, and the diameter of the orifice 30 is closely related to the oil passage arrangement of the entire engine, if design The diameter does not meet the requirements, can be changed by changing the diameter, changing the performance of the oil pump, changing other oil passage arrangements.
节流孔 30的轴线 31与气缸孔 3的轴线 2在平面内的投影夹角: 15° < r < 75。 , 所述平面为同时过气缸孔 3的轴线 2和主轴 40的轴线 41 的平面。  The angle between the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 in the plane is 15° < r < 75. The plane is a plane passing through the axis 2 of the cylinder bore 3 and the axis 41 of the main shaft 40 at the same time.
在垂直于主轴承孔 40的轴线 41的平面内, 节流孔 30的轴线 31与气 缸孔 3的轴线 2的投影线重合或形成接近于重合的夹角。  In a plane perpendicular to the axis 41 of the main bearing bore 40, the axis 31 of the orifice 30 coincides with or forms an angle close to the coincidence of the axis 2 of the cylinder bore 3.
如图 3所示, r为节流孔 30的轴线 31与气缸孔 3的轴线 2在该平面 上的投影夹角, r角度与气缸孔 3中心距以及气缸孔 3直径的大小有关, 当气缸孔 3中心距和气缸孔直径一定时, 通过改变 r角, 总能找到一个最 佳的 r角, 使活塞冷却润滑效果达到最佳。 在垂直于主轴承孔 40 的轴线 41的平面内, 节流孔 30的轴线 31与气缸孔 3的轴线 2的投影线也可以设 计一定的夹角,但在这个平面内的夹角变化受主轴承孔 40结构的限制, 变 化范围较小。 图 4给出的剖面正好垂直与主轴承孔 40的轴线 41 , 从中可 以看出当前图例节流孔 30的轴线 31与气缸孔 3的轴线 2在该平面内的投 影正好重合, 根据产品需要可以设计一定倾斜角度, 这样综合两个方向的 角度形成一个空间角度, 这样更容易满足活塞冷却润滑需要。 当然空间角 度对于机械加工来讲, 需要更复杂的工艺装备, 因此应用该发明的产品中 只在图 3剖面中设计了一个倾斜角度 r; 图 4剖面中的投影角度为零, 即 节流孔 30的轴线 31与气缸孔 3的轴线 2的投影线重合。 As shown in FIG. 3, r is the projection angle of the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 on the plane, and the angle r is related to the center distance of the cylinder bore 3 and the diameter of the cylinder bore 3, when the cylinder When the center distance of the hole 3 and the diameter of the cylinder hole are constant, by changing the r angle, one can always find the most The good r angle makes the piston cooling and lubrication the best. In a plane perpendicular to the axis 41 of the main bearing bore 40, the projection line of the axis 31 of the orifice 30 and the axis 2 of the cylinder bore 3 can also be designed at an angle, but the angle change in this plane is subject to change. The limitation of the structure of the bearing hole 40 is small. 4 is perpendicular to the axis 41 of the main bearing bore 40, from which it can be seen that the projection of the axis 31 of the current legend orifice 30 and the axis 2 of the cylinder bore 3 coincides exactly in this plane, depending on the product requirements. Design a certain angle of inclination, so that the angle of the two directions is combined to form a spatial angle, which makes it easier to meet the cooling and lubrication requirements of the piston. Of course, the spatial angle requires more complicated process equipment for machining. Therefore, only the inclination angle r is designed in the section of Fig. 3 in the product of the invention; the projection angle in the section of Fig. 4 is zero, that is, the orifice The axis 31 of the 30 coincides with the projection line of the axis 2 of the cylinder bore 3.
在上述说明中, 仅以图示的直列四缸发动机气缸体为例进行说明, 在 其它结构形式的气缸体如 V型发动机气缸体中仍然可以实施。  In the above description, only the illustrated in-line four-cylinder engine block is taken as an example, and it can be implemented in a cylinder block of another configuration such as a V-type engine block.

Claims

权 利 要 求 Rights request
1、 一种发动机活塞冷却润滑装置, 其特征在于, 包括:  1. An engine piston cooling and lubricating device, comprising:
气缸体, 其中具有与主油道连通的主轴承润滑油道, 所述主轴承润滑 油道的一端开口设于主轴^孔的孔壁;  a cylinder block having a main bearing lubricating oil passage communicating with the main oil passage, wherein one end of the main bearing lubricating oil passage is opened at a hole wall of the main shaft hole;
主轴瓦, 安装于所述主轴承孔中; 所述主轴瓦具有沿厚度方向将其贯 通的第一孔和第二孔,以及沿轴向延伸并连通所述第一孔和第二孔的油槽; 所述第一孔连通所述主轴承润滑油道;  a main bearing bush mounted in the main bearing bore; the main bearing bush having a first hole and a second hole penetrating therethrough in a thickness direction, and an oil groove extending in the axial direction and communicating the first hole and the second hole The first hole communicates with the main bearing lubricating oil passage;
所述气缸体进一步包括节流孔,所述节流孔的第一端连通所述第二孔, 其第二端连通所述气缸体的气缸孔, 以便润滑油自所述节流孔中喷向所述 活塞。  The cylinder block further includes an orifice, the first end of the orifice communicates with the second hole, and the second end communicates with the cylinder bore of the cylinder block, so that lubricating oil is sprayed from the orifice To the piston.
2、 如权利要求 1所述的发动机活塞冷却润滑装置, 其特征在于, 所述 节流孔的第一端开口的孔径小于其第二端开口的孔径。  2. The engine piston cooling and lubricating device according to claim 1, wherein a diameter of the first end opening of the orifice is smaller than an aperture of the second end opening.
3、 如权利要求 2所述的发动机活塞冷却润滑装置, 其特征在于, 所述 节流孔包括孔径不同的两段直孔。  3. The engine piston cooling and lubricating device according to claim 2, wherein the orifice comprises two straight holes having different diameters.
4、 如权利要求 3所述的发动机活塞冷却润滑装置, 其特征在于, 所述 两段直孔之间进一步具有锥形过渡孔。  4. The engine piston cooling and lubricating device according to claim 3, wherein the two straight holes further have a tapered transition hole.
5、 如权利要求 2所述的发动机活塞冷却润滑装置, 其特征在于, 所述 节流孔包括连通所述第二孔的直孔, 以及连通所述气缸孔的锥形孔。  5. The engine piston cooling and lubricating device according to claim 2, wherein the orifice comprises a straight hole communicating with the second hole, and a tapered hole communicating with the cylinder hole.
6、如权利要求 1至 5任一项所述的发动机活塞冷却润滑装置,其特征 在于, 所述节流孔的孔径范围为 lmm至 3mm。  The engine piston cooling and lubricating device according to any one of claims 1 to 5, wherein the orifice has a diameter ranging from 1 mm to 3 mm.
7、如权利要求 1至 5任一项所述的发动机活塞冷却润滑装置,其特征 在于, 在所述气缸孔的轴线和所述主轴承孔的轴线所确定的平面上, 所述 节流孔的轴线与所述气缸孔的轴线的投影所呈夹角的范围为 15。 至 75。 。  The engine piston cooling and lubricating device according to any one of claims 1 to 5, wherein said orifice is defined on a plane defined by an axis of said cylinder bore and an axis of said main bearing bore The angle between the axis of the cylinder and the axis of the cylinder bore is in the range of fifteen. To 75. .
8、 如权利要求 7所述的发动机活塞冷却润滑装置, 其特征在于, 在垂 直于所述主轴承孔的轴线的平面内, 所述节流孔的轴线与所述气缸孔的轴 线的投影大体上重合。  8. The engine piston cooling and lubricating device according to claim 7, wherein a projection of an axis of the orifice and an axis of the cylinder bore is substantially in a plane perpendicular to an axis of the main bearing bore Coincidentally.
PCT/CN2008/072897 2007-11-07 2008-10-31 Piston cooling and lubricating device for engine WO2009071015A1 (en)

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