WO2009062379A1 - A balanced orifice plate - Google Patents

A balanced orifice plate Download PDF

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Publication number
WO2009062379A1
WO2009062379A1 PCT/CN2008/001717 CN2008001717W WO2009062379A1 WO 2009062379 A1 WO2009062379 A1 WO 2009062379A1 CN 2008001717 W CN2008001717 W CN 2008001717W WO 2009062379 A1 WO2009062379 A1 WO 2009062379A1
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WO
WIPO (PCT)
Prior art keywords
orifice plate
hole
holes
center
plate
Prior art date
Application number
PCT/CN2008/001717
Other languages
French (fr)
Chinese (zh)
Inventor
Paul D. Van Buskirk
William A. Heenan
Original Assignee
Keyontechs Development Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Keyontechs Development Co., Ltd filed Critical Keyontechs Development Co., Ltd
Publication of WO2009062379A1 publication Critical patent/WO2009062379A1/en
Priority to EG2010040587A priority Critical patent/EG25408A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15DFLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
    • F15D1/00Influencing flow of fluids
    • F15D1/02Influencing flow of fluids in pipes or conduits
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • G01F1/34Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
    • G01F1/36Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
    • G01F1/40Details of construction of the flow constriction devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • G01F1/34Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
    • G01F1/36Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
    • G01F1/40Details of construction of the flow constriction devices
    • G01F1/42Orifices or nozzles

Definitions

  • the present invention relates to a flow control device, and more particularly to an orifice plate that balances or equalizes one or more process variables associated with fluids passing through the surface of the plate when inserted into the cross-section of the fluid.
  • a flow regulator i.e., orifice plate having a plurality of circular through holes is disclosed in US Patent No. 5,341,848.
  • the holes are distributed over a plurality of annular arrays radially distributed around the central circular through holes.
  • the holes in each annular array are equally spaced and arranged around the center of the plate, and all of the holes on any of the annular arrays have the same diameter.
  • the size and number of holes is such that the flow impedance caused by the plates increases as the radius of the holes of a given array is placed.
  • an orifice plate for mounting within a conduit wherein a process variable associated with fluid passing through the orifice plate is balanced across the surface of the orifice plate, or a plurality of processes The surface of the variable across the orifice plate is set to an optimal equilibrium state.
  • an orifice plate comprising: a plate adapted to be disposed in a pipe and extending through a cross section of the pipe, the plate having a plurality of through holes, the plurality of through holes being formed to pass The Reynolds number of the fluid in each through hole is equal.
  • the plurality of through holes include: a central circular through hole located at a center of the plate; and a plurality of surrounding through holes located around the central circular through hole, the central circular through hole and the plurality of surrounding through holes satisfying the following
  • I is the distance from the center of the plate to the center of the surrounding through hole
  • Vch is the fluid flow rate of the fluid within the pipe at the center of the surrounding through hole.
  • each of the surrounding through holes is at an oblique angle at each surface of the plate.
  • each of the surrounding through holes is parallel to the longitudinal axis of the pipe.
  • each of the surrounding through holes is a circular hole.
  • each of the surrounding through holes is an arcuate groove.
  • the plate is circular.
  • the plate is rectangular.
  • Figure 1 is a side view of a pipe with an orifice plate in a typical installation configuration
  • Figure 2 is a plan view of one embodiment of an orifice plate in accordance with the present invention showing a conventional configuration for use in a pipe having a circular cross section;
  • Figure 3 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 4 is a plan view of another orifice plate according to the present invention, wherein the orifice plate has a peripheral groove having a curved groove shape;
  • Figure 5 is a plan view of another embodiment of an orifice plate in accordance with the present invention showing a conventional configuration for use in a pipe having a rectangular cross section;
  • Figure 6 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 7 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 8 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 9 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 10 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 11 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 12 is a plan view of another embodiment of an orifice plate in accordance with the present invention.
  • Figure 13 is a partial cross-sectional view of the orifice plate showing the surface boundary of the inclined hole-plate Face
  • Figure 14 is a cross-sectional view of an orifice plate in which the orifices of the orifice plate are aligned parallel to the longitudinal axis of the pipe. detailed description
  • the present invention is an improved orifice plate.
  • orifice plate as used herein includes any structural element (e.g., plate, disk, block, etc.) having a bore formed therethrough and to be mounted within a fluid for fluid to pass therethrough.
  • the orifice plate can be used with a flow meter and can also be used simply as a flow regulator designed to change fluids in some way (e.g., DC, reduce noise associated with flow, reduce flow rate, etc.).
  • the use of the orifice plates of the present invention in flow meters provides more accurate process variable measurements and reduced costs.
  • the orifice plates of the present invention reduce eddy currents, turbulent shear and fluid flow pressure. Additionally, the advantages of the orifice plate of the present invention over the prior art include improved repeatability, linearity, and reduced pressure loss.
  • the orifice plate is also compatible with existing assembly and measurement systems, so no special piping, tools or calculations are required.
  • Figure 1 shows a typical mounting configuration using an orifice plate of the present invention.
  • the orifice plate can easily control fluid flow or measure process variables of one or more fluid flows as part of a flow meter.
  • fluid refers to any flowable material including steam or gas, homogenous or non-homogenous liquids and slurries.
  • Fig. 1 the pipe 1 is joined at the joint 2 through the flanges 3 and 5.
  • Pipes and connections are prior art and are not limited by the present invention.
  • the orifice plate 4 is fixed between the flanges 3 and 5, and the orifice plate 4 controls the flow of fluid through the pipe 1 (in the direction of arrow 6).
  • the orifice plate 4 is thus typically placed transversely or vertically in the stream 6 by known techniques.
  • the orifice plate 4 is sized and shaped to accommodate pipes of various sizes and shapes.
  • the orifice plate in Figure 2 is circular so that it is mounted to a cylindrical conduit.
  • the orifice plate in Figure 6 is rectangular so that it fits into a rectangular pipe.
  • the flanges 3 and 5 sandwich the peripheral mounting area of the orifice plate 4, as shown in Fig. 14, the area inside the peripheral mounting region is the equilibrium flow zone 4C, flat The outside of the flow area is to the circumference 4D, and the through holes on the orifice 4 are distributed in the equilibrium flow zone. It should be noted that when there is no central circular through hole 7, the central area of the orifice plate 4 is the central circular area 7A and is indicated by a broken line, as shown in FIG.
  • the peripheral through holes 8 in the orifice plate 4 are formed such that the Reynolds number of the fluid passing through each of the surrounding through holes 8 in the pipe is equal, so that a process variable associated with the fluid passing through the orifice plate spans the orifice plate.
  • the surface is balanced, or the surface of multiple process variables across the orifice plate is set to an optimal equilibrium state.
  • the Reynolds number N of the fluid passing through the peripheral through hole is proportional to the product R of the distance from the center of the surrounding through hole to the center of the orifice plate and the flow velocity V of the fluid at R, that is, N It is directly proportional to RXV.
  • the Reynolds number of the fluid flowing through the peripheral through hole 8 is N rchl
  • the flow velocity is V chl , therefore, N rchl and! ⁇ ⁇ is proportional.
  • the surrounding through hole 8 on the orifice plate 4 is designed to satisfy:
  • the Reynolds number of fluid flowing through each of the surrounding through holes is equal such that a process variable associated with the fluid passing through the orifice is balanced across the surface of the orifice, or a plurality of process variables are placed across the surface of the orifice
  • the optimum balance state is set, and the accuracy of measurement using the orifice plate 4 is improved.
  • the orifice plate 4 As shown in FIG. 2, the orifice plate 4 according to the first embodiment of the present invention is formed with a central circular through hole 7 at the center and a plurality of peripheral through holes 8 located around the central circular through hole 7, as shown in FIG.
  • the number of the surrounding through holes 8 is 4 and both are circular holes, however, the present invention is not limited thereto.
  • the through hole on the orifice plate 4 (the center circular through hole and the surrounding through hole)
  • R cl is the radius of the central circular through hole
  • v cl is the flow rate of the fluid in the pipe at the center of the central circular through hole (ie, the center of the orifice);
  • I is the distance from the center of the plate to the center of the surrounding through hole
  • Vc h is the fluid flow rate of the fluid in the pipe at the center of the surrounding through hole.
  • the radial velocity of the fluid in the pipe is calculated as:
  • V/V cl ((lR)/R w ) 1/m (3)
  • is the inner diameter of the pipe
  • M is a function of the Reynolds number f (N), which is an empirical function, depending on the fluid and so on.
  • is the radius of the pipe
  • n is the number of surrounding through holes whose center is I from the center of the orifice plate.
  • A is the area and sum of all the through holes on the orifice plate.
  • is the cross-sectional area of the pipe
  • Fig. 3 shows a plan view of an orifice plate 4 according to another embodiment of the present invention.
  • the orifice plate 4 is formed with a central circular through hole 7, and a plurality of peripheral through holes 8 located at the outer periphery of the central circular through hole 7.
  • the surrounding through holes 8 are divided into two groups. The distance between the center of the through hole 8 around the inner group and the center of the orifice plate is I 2 , and the distance between the center of the through hole around the outer group and the center of the orifice plate is ⁇ ⁇ .
  • the through holes in the orifice plate 4 are designed to satisfy the equal Reynolds number flowing through each of the through holes.
  • the center of the surrounding through hole 8 is located at two radii respectively! ⁇ mouth
  • Fig. 4 shows a plan view of an orifice plate 4 having a central circular through hole 7 and a peripheral through hole 8 around the central circular through hole 7, in accordance with another embodiment of the present invention.
  • the peripheral through hole 8 is in the form of an arcuate groove, and the longitudinal center line of the arcuate groove is at a distance I from the center of the orifice plate.
  • Fig. 5 shows an orifice plate 4 according to another embodiment of the present invention.
  • the surrounding through holes in the orifice plate 4 are divided into two groups, and the centers of the surrounding through holes are located at Rc hl and R, respectively.
  • Rc hl and R On the circumference of h2 , this point is the same as the embodiment shown in FIG. Different from the embodiment shown in Figs. 2-4, the orifice plate 4 shown in Fig. 5 does not form a central circular through hole 7.
  • Fig. 6 is a plan view showing another embodiment of the orifice plate 4 according to the present invention, and the orifice plate 4 shown in Fig. 6 has a rectangular cross section for use in a pipe having a rectangular cross section.
  • the through hole forming pattern of the orifice plate 4 shown in Fig. 6 coincides with the orifice plate 4 shown in Fig. 2.
  • the surrounding through holes 8 are formed as four circular holes; in the embodiment shown in FIG. 4, the surrounding through holes are formed into four arcs. Groove; around in Figures 3 and 5 The holes are divided into two groups, and the centers of the through holes around the two groups are respectively located at a radius R. Hl and R.
  • the present invention is not limited thereto, and the surrounding through holes of the orifice plate 4 may be formed in any suitable number, for example, six or eight, and the centers of the surrounding through holes may be respectively located on the circumferences of the plurality of radii
  • the form of the surrounding through holes on the orifice plate 4 may be inconsistent.
  • one set of through holes may be circular holes, and the other group may be curved grooves or the like.
  • the shape of the orifice plate 4 is not limited to a rectangular shape and a circular shape, and the shape of the orifice plate 4 may be any suitable geometric shape depending on the cross-sectional shape of the pipe used.
  • the peripheral through holes are formed at an oblique angle 8A at each surface 4A of the orifice plate 4.
  • the oblique angle 8A may be a right angle.
  • FIG 14 shows a partial cross-sectional view of the orifice plate in the pipe 4 at which the fluid flow rate through the central circular through-hole 7 is V el, the flow rate of the fluid flowing around the through hole 8 is Vc h, and around each The longitudinal axis of the through hole 8 is parallel to the longitudinal axis of the pipe.
  • the aperture and position of the via hole of the orifice plate can also be obtained by an approximate calculation formula.
  • a R a / (X R V ⁇ ) ( 7 ) where & is from the center of the central circle region 7A to the equilibrium flow region 4C, and the center is at the radius
  • X R is the flow coefficient on the circumference of radius Rch, which is equal to (p K) R , where & is the density of the fluid flowing through the pipe 10 at the radius Rch, ⁇ is the flow through the pipe at the radius Rch
  • a fluid flow correction factor of 10 which is related to one of fluid dynamics, kinetic energy, energy density, volumetric flow, flow, and the like;
  • V R is the velocity of the fluid flowing through the conduit at radius Rch, wherein as in the prior art, the flow rate follows a known distribution function based on factors including specific fluid outflow, pipe size/shape, etc.
  • b is used to make at least one (with The fluid-dependent process variable flowing through the pipe is equal or "equalized" at each radius Rch, where b is an arbitrary value, but is typically between -5 and +5 (eg b is 1 when the flow is equalized) When the power or speed head (speed difference) is equalized, Although different flow correction coefficients K can be used for each example, b is generally 2, etc., and a is a constant equal to (X R A R V R b ) at each radius Rch.
  • the flow coefficient X R can be varied as a constant or due to the orifice surface.
  • the & coefficient is variable when the change in the product of X R (i.e., (p K) R ) is greater than the specified upper limit of the different regions of the orifice plate.
  • the constant b is chosen to equalize or equalize the process variable on the circumference of each orifice radius. If more than one process variable needs to be taken care of, the value of b is chosen so that the equalization or equalization of the process variables (those that need to be considered) across the orifice equalization flow region is optimal. In order to optimize all process variables that need to be considered, the absolute equalization of a single process variable needs to be compromised. As a result, equalizing a plurality of process variables in accordance with the present invention will achieve a degree of process variable that approximately equalizes each of the equalized flow regions across the orifice.
  • the total hole area A R is defined differently depending on the arrangement of the holes, and the arrangement is usually divided into two different categories.
  • the center of the first type of finger-shaped structure (for example, a circular hole, a circular arc-shaped groove) is located on the radius Rch, and the holes are discretely distributed in the equalization flow region 4C.
  • the second type of hole-shaped structure refers to the area of all the holes only on the radius Rch, wherein each hole extends from the circumference of the central circular through hole 7 to the circumference 4D
  • the total flow area A T of the orifice plate 4 is provided.
  • the ratio of tal to the flow area A of the pipe can be calculated by the following well-known formula.
  • is the coefficient of expansion, usually used for compressible fluids
  • is the mass flow
  • Equations (8) and (9) are derived directly from McCabe et al., Unit Operations in Chemical Engineering, 5th Edition, McGraw-Hil, Inc., NY, 1983, p. 222, the contents of which are incorporated by reference.
  • a RQ (i) is 0 when there is no hole in the center circle area 7A
  • (ii) is a single center tact when the radius is Rcl
  • (iii) the total area of the plurality of holes in the central circular area 7A.
  • the radius of a single central circular through hole in the central circular area 7A may be at most (including) Rcl.
  • Figures 7-9 show an embodiment in which the first type of apertured structure is distributed within the central circular area 7A. These examples do not represent special cases, but illustrate the arrangement of holes that are generally based on the radius-radius approach. Each example is based on the use of surrounding through holes 8. The diameter of the surrounding through holes on a particular radius is the same, but the diameters defined by equation (7) do not need to be the same. Usually satisfying equation (7), the holes can be of any shape. The diameter of the uniform discrete circular hole of the center at a given radius Rch can be calculated by the following equation
  • Dch 2(A Rch / N ⁇ ) 1 2 ( 11 ) where A Reh is the area of all the holes centered on the radius Rch,
  • N is the preferred number of holes centered on the radius Rch.
  • Figure 10 shows another embodiment of a discrete aperture of a first type of apertured structure with an arcuate slotted aperture centered on a radius Rch.
  • the circular groove-shaped hole 8 has a circular segment head (i.e., a semicircular shape) having a diameter D and a groove width D. Since the center of the circular groove-shaped hole 8 is located at the radius Rch, the groove width D is calculated by the following equation
  • S is the number of slots on a given radius Rch
  • a Rch is the total groove area centered on the radius Rch.
  • the slots can be of different shapes and sizes.
  • Figures 11 and 12 show an embodiment of an orifice plate distributed in the equalization flow region 4C according to the above-described second type of orifice.
  • the hole extends from the center circular area 7A to or near the circumference 4D of the equalization flow area 4C.
  • the examples are intended to illustrate the shape and position of the holes in general.
  • the area of the surrounding through hole 8 increases with an increase in the radial distance from the central circular area 7A.
  • the arc angle Sch on the radius Rch is calculated by the following equation
  • N is a preferred number of surrounding through holes 8 formed in the orifice plate 4.
  • the hole 8 is V-shaped, and the hole 8 in Fig. 12 is an expanded geometric shape.
  • the orifice plate of the present invention can be used as it is to simply adjust the flow.
  • an "instrument measurement” that measures the process variable throughout the orifice can be done with one or more sensors.
  • the radially expanded bore can be formed by drilling a hole in the orifice plate and measuring it with a sensor mounted on the sidewall of the orifice. This way the measurement hardware is not in the flow field at all. Note that traditional measurement methods measured upstream and downstream of the orifice plate can also be used.

Abstract

A balanced orifice plate includes a plate (4) which is suitable for installing in a pipe (1) and extends through the cross-section of the pipe (1). Said plate (4) has multiple through-holes (7, 8) which are formed so that the fluid passing through each through-hole has generally the same Reynolds number.

Description

平衡孔板 技术领域  Balanced orifice plate
本发明涉及一种流量控制装置, 特别涉及一种当插入到流体的横截 面内使与流体经板表面的流体相关联的一个或多个过程变量平衡或均等 的孔板。 背景技术  The present invention relates to a flow control device, and more particularly to an orifice plate that balances or equalizes one or more process variables associated with fluids passing through the surface of the plate when inserted into the cross-section of the fluid. Background technique
在众多使用管道内的流体的应用中, 一个或多个与流体相关的变量 (例如压力, 温度, 流量等) 必须被修正或测量。 因此, 多种孔板已经 被研发用作流量计, 控流器, 限流器或简单地用作流量调节器。 流量调 节器还能以适于过程变量测量的方式修正流体。 在美国专利 No. 5, 295, No. 397、 5, 341, No. 848和 No. 5, 529 , 093中公开了三个现有孔板设计, 下面将简单描述所述专利的内容。  In many applications where fluids in the pipeline are used, one or more fluid-related variables (such as pressure, temperature, flow, etc.) must be corrected or measured. Therefore, a variety of orifice plates have been developed for use as flow meters, flow controllers, flow restrictors or simply as flow regulators. The flow regulator can also correct the fluid in a manner suitable for process variable measurement. Three prior orifice designs are disclosed in U.S. Patent Nos. 5,295, No. 397, 5, 341, No. 848, and No. 5, 529, 093, the disclosure of which is incorporated herein by reference.
授予 Hal l等人的美国专利 No. 5, 295, 397公开一种具有横向安装 在流体流经的管道内的孔板的槽状孔流量计。 宽度和大小相等的槽状孔 分布在中心区域。 区域中的槽的数量与相对于板的整体面积所述区域占 据的面积成比例。  U.S. Patent No. 5,295,397, the disclosure of which is incorporated herein by reference to the entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire all Grooved holes of equal width and size are distributed in the central area. The number of slots in the area is proportional to the area occupied by the area relative to the overall area of the board.
授予 Laws的美国专利 No. 5, 341, 848公开一种具有多个圆形通孔 的流量调节器(即孔板)。 所述孔分布于多个围绕中心圆通孔径向分布的 环形阵列上。 每个环形阵列上的孔等距离间隔开且环绕着板的中心排列, 且任一环形阵列上的所有孔具有相同的直径。 为了匹配与完全展开的流 体相关联的流速分布图, 孔的大小和数量为对由所述板引起的流阻抗随 着给定阵列的孔布置在其上的半径的增大而提高。  A flow regulator (i.e., orifice plate) having a plurality of circular through holes is disclosed in US Patent No. 5,341,848. The holes are distributed over a plurality of annular arrays radially distributed around the central circular through holes. The holes in each annular array are equally spaced and arranged around the center of the plate, and all of the holes on any of the annular arrays have the same diameter. To match the flow rate profile associated with a fully deployed fluid, the size and number of holes is such that the flow impedance caused by the plates increases as the radius of the holes of a given array is placed.
授予 Gal lagher等人的美国专利 No. 5, 529, 093公开一种与 Laws 的专利一样的具有多个圆形通孔的流量调节器(即孔板), 孔排列的区域 包括中心区域和环绕中心区域同中心布置的环形区域。 固定比率以区域 到区域的基础确定孔的面积。 这种设计的目的是使液体具有完全展开的 紊乱结构和流速。 U.S. Patent No. 5,529,093, the entire disclosure of which is incorporated herein by reference to the entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire portion The annular area of the central area is arranged in the same center. The fixed ratio determines the area of the hole on a region-to-area basis. The purpose of this design is to make the liquid fully deployed Disturbed structure and flow rate.
没有在先技术教导设计用于平衡或均等与经过整个板表面的一个或 多个过程变量的孔板。 通常, 流经孔板表面的过程变量变化会引起流体 流动的低效率。 例如, 现有孔板在流体从孔板一侧流到另一侧时通常会 有很大的压力损失。 遗憾的是对付这种大的压力损失的典型方法是使用 更大功率和更贵的液体泵。 同时, 现有孔板的压势通常被随机和无序的 涡紊流消耗。 这些在孔板周围形成的涡紊流降低了任何过程变量测量的 线性和可重复性, 因此导致测量精度的降低。 测量精度的降低导致过程 中变化不一, 这又增加了由于必须维持的更高设备经营成本导致的处理 成本升高。 但是, 如果经过孔板表面的压力能被平衡或均等, 随机和无 序的涡紊流可明显减少。 因此, 通过相对于测量的过程变量平衡流, 过 程变量的测量精度被提高同时测量的成本下降。 发明内容  There is no prior art teaching to design orifice plates for balancing or equalizing one or more process variables through the entire surface of the panel. Often, variations in process variables flowing through the surface of the orifice cause inefficiencies in fluid flow. For example, existing orifices typically have a large pressure loss as fluid flows from one side of the orifice to the other. Unfortunately, the typical method of dealing with this large pressure loss is to use a more powerful and more expensive liquid pump. At the same time, the pressure profile of existing orifices is typically consumed by random and disordered vortex turbulence. These turbulent turbulences formed around the orifice plate reduce the linearity and repeatability of any process variable measurement, thus resulting in a reduction in measurement accuracy. The reduction in measurement accuracy results in variations in the process, which in turn increases the processing cost due to the higher equipment operating costs that must be maintained. However, random or unordered turbulent turbulence can be significantly reduced if the pressure across the surface of the orifice can be balanced or equalized. Therefore, by balancing the flow with respect to the measured process variable, the measurement accuracy of the process variable is increased while the cost of the measurement is reduced. Summary of the invention
因此, 本发明的一个目的是提供一种孔板, 该孔板用于安装在管道 内, 其中与通过孔板的流体相关联的一个过程变量跨过孔板的表面被平 衡, 或者多个过程变量跨过孔板的表面被设定为最佳平衡状态。  Accordingly, it is an object of the present invention to provide an orifice plate for mounting within a conduit wherein a process variable associated with fluid passing through the orifice plate is balanced across the surface of the orifice plate, or a plurality of processes The surface of the variable across the orifice plate is set to an optimal equilibrium state.
本发明的其他目的和优点通过下面的说明书和附图变得更明显。 根据本发明, 提供一种孔板, 包括: 板, 所述板适于设置在管道内且 延伸穿过管道的横截面, 所述板具有多个通孔, 所述多个通孔形成为通 过每个通孔的流体的雷诺数相等。  Other objects and advantages of the present invention will become apparent from the following specification and drawings. According to the present invention, there is provided an orifice plate comprising: a plate adapted to be disposed in a pipe and extending through a cross section of the pipe, the plate having a plurality of through holes, the plurality of through holes being formed to pass The Reynolds number of the fluid in each through hole is equal.
进而, 所述多个通孔包括: 位于板中心的中心圆通孔; 和位于中心圆 通孔周围的多个周围通孔, 所述中心圆通孔和多个周围通孔满足下列关  Further, the plurality of through holes include: a central circular through hole located at a center of the plate; and a plurality of surrounding through holes located around the central circular through hole, the central circular through hole and the plurality of surrounding through holes satisfying the following
Figure imgf000004_0001
I 为从板中心到周围通孔的中心的距离;
Figure imgf000004_0001
I is the distance from the center of the plate to the center of the surrounding through hole;
Vch为管道内的流体在周围通孔中心处的流体流速。  Vch is the fluid flow rate of the fluid within the pipe at the center of the surrounding through hole.
根据本发明进一步的实施例,每个周围通孔在所述板的每个表面处呈 斜角。  According to a further embodiment of the invention, each of the surrounding through holes is at an oblique angle at each surface of the plate.
每个周围通孔的纵向轴线平行于管道的纵向轴线。  The longitudinal axis of each of the surrounding through holes is parallel to the longitudinal axis of the pipe.
根据本发明进一步的实施例, 每个周围通孔都为圆形孔。可选地, 每 个周围通孔都为弧形槽。  According to a further embodiment of the invention, each of the surrounding through holes is a circular hole. Optionally, each of the surrounding through holes is an arcuate groove.
根据本发明进一步的实施例, 所述板为圆形。 可选地所述板为矩形。 附图说明  According to a further embodiment of the invention, the plate is circular. Optionally the plate is rectangular. DRAWINGS
本发明的其他目的、特征和优点通过参考下面优选实施例的描述和附 图将变得更清楚, 其中所有附图中相应的标号指代相应的部件:  Other objects, features, and advantages of the present invention will be apparent from the description and appended claims appended claims
图 1为典型安装配置的带有孔板的管道的侧视图;  Figure 1 is a side view of a pipe with an orifice plate in a typical installation configuration;
图 2为根据本发明孔板的一个实施例的平面图,其中示出了用在具有 圆形横截面的管道内的通常构造;  Figure 2 is a plan view of one embodiment of an orifice plate in accordance with the present invention showing a conventional configuration for use in a pipe having a circular cross section;
图 3为根据本发明孔板的另一个实施例的平面图;  Figure 3 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 4为根据本发明另一孔板的平面图,其中示出了孔板具有弧形槽状 的周围通孔;  Figure 4 is a plan view of another orifice plate according to the present invention, wherein the orifice plate has a peripheral groove having a curved groove shape;
图 5为根据本发明孔板的另一个实施例的平面图,其中示出了用在具 有矩形横截面的管道内的通常构造;  Figure 5 is a plan view of another embodiment of an orifice plate in accordance with the present invention showing a conventional configuration for use in a pipe having a rectangular cross section;
图 6为根据本发明孔板的另一个实施例的平面图;  Figure 6 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 7为根据本发明孔板的另一个实施例的平面图;  Figure 7 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 8为根据本发明孔板的另一个实施例的平面图;  Figure 8 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 9为根据本发明孔板的另一个实施例的平面图;  Figure 9 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 10为根据本发明孔板的另一个实施例的平面图;  Figure 10 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 11为根据本发明孔板的另一个实施例的平面图;  Figure 11 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 12为根据本发明孔板的另一个实施例的平面图;  Figure 12 is a plan view of another embodiment of an orifice plate in accordance with the present invention;
图 13为孔板的一部分横截面图,其中示出了倾斜的孔-板的表面分界 面; Figure 13 is a partial cross-sectional view of the orifice plate showing the surface boundary of the inclined hole-plate Face
图 14为一孔板的横截面图, 其中所述孔板的孔沿平行于管道纵向轴 成排列。 具体实施方式  Figure 14 is a cross-sectional view of an orifice plate in which the orifices of the orifice plate are aligned parallel to the longitudinal axis of the pipe. detailed description
本发明为一种改进型孔板。 在此术语 "孔板"包括具有贯通形成的 孔且将被安装于流体内以便流体通过所述孔的任何结构元件 (例如板、 盘、 块等)。 该孔板可用于流量计, 还可以简单用作设计用于以某种方式 改变流体 (例如矫直流、 减小与流动相关联的噪音、 降低流速等) 的流 量调节器。  The present invention is an improved orifice plate. The term "orifice plate" as used herein includes any structural element (e.g., plate, disk, block, etc.) having a bore formed therethrough and to be mounted within a fluid for fluid to pass therethrough. The orifice plate can be used with a flow meter and can also be used simply as a flow regulator designed to change fluids in some way (e.g., DC, reduce noise associated with flow, reduce flow rate, etc.).
在流量计中使用本发明孔板可以提供更精准的过程变量测量和降低 成本。 本发明孔板降低涡流、 湍动剪切和流体流动压力。 另外, 本发明 的孔板比现有技术的优点包括改进的可重复性、 线性和压力损失的降低。 该孔板还与现存装配和测量系统兼容, 因此不需要特殊管路、 工具或计 算方法。  The use of the orifice plates of the present invention in flow meters provides more accurate process variable measurements and reduced costs. The orifice plates of the present invention reduce eddy currents, turbulent shear and fluid flow pressure. Additionally, the advantages of the orifice plate of the present invention over the prior art include improved repeatability, linearity, and reduced pressure loss. The orifice plate is also compatible with existing assembly and measurement systems, so no special piping, tools or calculations are required.
图 1 所示为使用本发明孔板的典型安装配置。 如前所述, 所述孔板 可容易地控制流体流动或作为流量计的一部分测量一个或多个流体流动 的过程变量。 术语 "流体"在这里指包括蒸汽或气体、 同质或非同质液 体和浆体的任何可流动物质。  Figure 1 shows a typical mounting configuration using an orifice plate of the present invention. As previously mentioned, the orifice plate can easily control fluid flow or measure process variables of one or more fluid flows as part of a flow meter. The term "fluid" as used herein refers to any flowable material including steam or gas, homogenous or non-homogenous liquids and slurries.
图 1中, 管道 1通过法兰 3和 5在结合处 2被连接。 管道和连接为 现有技术, 不由本发明限制。在法兰 3和 5间固定孔板 4, 孔板 4控制通 过管道 1的流体的流(沿箭头 6方向)。 因此孔板 4通过已知技术典型地 横向或垂直设置在流 6中。  In Fig. 1, the pipe 1 is joined at the joint 2 through the flanges 3 and 5. Pipes and connections are prior art and are not limited by the present invention. The orifice plate 4 is fixed between the flanges 3 and 5, and the orifice plate 4 controls the flow of fluid through the pipe 1 (in the direction of arrow 6). The orifice plate 4 is thus typically placed transversely or vertically in the stream 6 by known techniques.
孔板 4的尺寸和形状可适应各种尺寸形状的管道 1。例如图 2中孔板 为圆形以便其安装于圆柱形管道。 图 6 中孔板为矩形以便其安装于矩形 管道中。  The orifice plate 4 is sized and shaped to accommodate pipes of various sizes and shapes. For example, the orifice plate in Figure 2 is circular so that it is mounted to a cylindrical conduit. The orifice plate in Figure 6 is rectangular so that it fits into a rectangular pipe.
根据本发明的孔板 4, 当安装到管道内时, 兰 3和 5夹住孔板 4的外 围安装区域, 如图 14所示, 外围安装区域以内的区域为平衡流区 4C,平 衡流区域的外界至圆周 4D, 孔板 4上的通孔分布在平衡流区内。 需要说 明的是, 当没有中心圆通孔 7时, 孔板 4的中心区域为中心圆区域 7A且 以虚线表示, 如图 5所示。 根据本发明, 孔板 4上的周围通孔 8形成为 管道内通过每个周围通孔 8 的流体的雷诺数相等, 从而使得与通过孔板 的流体相关联的一个过程变量跨过孔板的表面被平衡, 或者多个过程变 量跨过孔板的表面被设定为最佳平衡状态。 According to the orifice plate 4 of the present invention, when installed in the pipe, the flanges 3 and 5 sandwich the peripheral mounting area of the orifice plate 4, as shown in Fig. 14, the area inside the peripheral mounting region is the equilibrium flow zone 4C, flat The outside of the flow area is to the circumference 4D, and the through holes on the orifice 4 are distributed in the equilibrium flow zone. It should be noted that when there is no central circular through hole 7, the central area of the orifice plate 4 is the central circular area 7A and is indicated by a broken line, as shown in FIG. According to the invention, the peripheral through holes 8 in the orifice plate 4 are formed such that the Reynolds number of the fluid passing through each of the surrounding through holes 8 in the pipe is equal, so that a process variable associated with the fluid passing through the orifice plate spans the orifice plate. The surface is balanced, or the surface of multiple process variables across the orifice plate is set to an optimal equilibrium state.
对于孔板 4上的任意周围通孔,通过该周围通孔的流体的雷诺数 N与 该周围通孔的中心到孔板中心的距离 R和流体在 R处的流速 V乘积成正 比, 即 N与 R X V成正比。 例如, 如图 3和图 14所示, 对于中心距孔板 4 的中心为 Rehl的周围通孔 8, 流体流过该周围通孔 8的雷诺数为 Nrchl, 流 速为 Vchl, 因此, Nrchl与!^^ ^成正比。 同理, 对于中心距孔板 4的中 心为 Rch2的周围通孔 8而言, 流体流过该周围通孔 8的雷诺数为 Nrch2, 流 速为 Vch2, 因此, Nrch2与!^^ ^成正比。 For any surrounding through hole on the orifice plate 4, the Reynolds number N of the fluid passing through the peripheral through hole is proportional to the product R of the distance from the center of the surrounding through hole to the center of the orifice plate and the flow velocity V of the fluid at R, that is, N It is directly proportional to RXV. For example, as shown in FIGS. 3 and 14, for the peripheral through hole 8 whose center is the center of the orifice plate 4, which is Reh , the Reynolds number of the fluid flowing through the peripheral through hole 8 is N rchl , and the flow velocity is V chl , therefore, N rchl and! ^^ ^ is proportional. Similarly, for the surrounding through hole 8 whose center is the center of the orifice plate 4, R ch2 , the Reynolds number of the fluid flowing through the surrounding through hole 8 is N rch 2 , and the flow velocity is V ch2 , therefore, N rch 2 and ! ^^ ^ is proportional.
因此, 根据本发明, 孔板 4上的周围通孔 8设计满足:  Therefore, according to the present invention, the surrounding through hole 8 on the orifice plate 4 is designed to satisfy:
Rchl X chl = ch2 X ch2 ( 1 Rchl X c hl = c h2 X c h2 ( 1
流过每个周围通孔的流体的雷诺数相等, 从而使得与通过孔板的流 体相关联的一个过程变量跨过孔板的表面被平衡, 或者多个过程变量跨 过孔板的表面被设定为最佳平衡状态, 提高了利用孔板 4进行测量的精 度。  The Reynolds number of fluid flowing through each of the surrounding through holes is equal such that a process variable associated with the fluid passing through the orifice is balanced across the surface of the orifice, or a plurality of process variables are placed across the surface of the orifice The optimum balance state is set, and the accuracy of measurement using the orifice plate 4 is improved.
需要说明的是, 对于位于孔板 4中心的中心圆通孔 7而言, 流体流 过该中心圆通孔 7的雷诺数 Nrcl与中心圆通孔 7的半径 R P流体流过孔板 中心的流速 Vcl成正比。 It should be noted that, for the central circular through hole 7 located at the center of the orifice plate 4, the Reynolds number N rcl of the fluid flowing through the central circular through hole 7 and the radius RP of the central circular through hole 7 flow rate V cl flowing through the center of the orifice plate V cl In direct proportion.
因此, 只要本发明的孔板 4上的通孔设计满足 R cl X V cl = Rch X Vch = Therefore, as long as the through hole design on the orifice plate 4 of the present invention satisfies R cl XV cl = R ch XV ch =
就能够使得流过每个通孔的流体的雷诺数大体相等, 如图 2
Figure imgf000007_0001
It is possible to make the Reynolds number of the fluid flowing through each through hole substantially equal, as shown in Fig. 2.
Figure imgf000007_0001
下面参考图 2描述根据本发明第一实施例的孔板 4。  The orifice plate 4 according to the first embodiment of the present invention will be described below with reference to Fig. 2 .
如图 2所示, 根据本发明第一实施例的孔板 4形成有位于中心的中 心圆通孔 7和位于中心圆通孔 7周围的多个周围通孔 8,在图 2示出的实 施例中, 周围通孔 8的个数为 4且都为圆孔, 然而, 本发明并不限于此。 根据本发明第一实施例, 孔板 4上的通孔(中心圆通孔 Ί和周围通孔As shown in FIG. 2, the orifice plate 4 according to the first embodiment of the present invention is formed with a central circular through hole 7 at the center and a plurality of peripheral through holes 8 located around the central circular through hole 7, as shown in FIG. In the embodiment, the number of the surrounding through holes 8 is 4 and both are circular holes, however, the present invention is not limited thereto. According to the first embodiment of the present invention, the through hole on the orifice plate 4 (the center circular through hole and the surrounding through hole)
8)在平衡流区 4C的分布满足下列基本关系: 8) The distribution in the equilibrium flow zone 4C satisfies the following basic relationships:
RciVci = Rch Ch (2 ) RciV c i = Rch C h (2 )
其中:  among them:
Rcl为中心圆通孔的半径; R cl is the radius of the central circular through hole;
vcl为管道内的流体在中心圆通孔中心 (即, 孔板的中心)处的流速;v cl is the flow rate of the fluid in the pipe at the center of the central circular through hole (ie, the center of the orifice);
I 为从板中心到周围通孔的中心的距离; I is the distance from the center of the plate to the center of the surrounding through hole;
Vch为管道内的流体在周围通孔中心处的流体流速。 流体在管道内径向速度分别公式为: Vc h is the fluid flow rate of the fluid in the pipe at the center of the surrounding through hole. The radial velocity of the fluid in the pipe is calculated as:
V/Vcl=((l-R)/Rw)1/m (3) V/V cl =((lR)/R w ) 1/m (3)
其中:  among them:
为管道内流体在管道的中心的管流速,  The flow rate of the pipe in the center of the pipe for the fluid inside the pipe,
!^为管道的内径,  ! ^ is the inner diameter of the pipe,
M为关于雷诺数的一个函数 f (N), 该函数为经验函数, 取决于不同 的流体等。  M is a function of the Reynolds number f (N), which is an empirical function, depending on the fluid and so on.
因此推导出: 中心圆通孔的半径与周围通孔到板中心的距离满足的 关系。 Therefore, the relationship between the radius of the central circular through hole and the distance from the surrounding through hole to the center of the plate is satisfied.
Figure imgf000008_0001
Figure imgf000008_0001
= (Vci((l-Rci)/ Rw) 1/m) / (Vcl((l-Rch)/ RJ 1/m) = (V c i((l-Rci)/ R w ) 1/m ) / (V cl ((lR ch )/ RJ 1/m )
= (l-Rci)1/m/ (1-Rch) 1/m) (4) 根据本发明的第一实施例, 当中心圆通孔和周围通孔的设计满足它 们的雷诺数相等时, 则中心圆通孔和周围通孔以及管道的面积满足下列 关系:= (l-Rci) 1 / m / (1 - Rch) 1 / m ) (4) According to the first embodiment of the present invention, when the design of the center circular through hole and the surrounding through hole satisfy that their Reynolds numbers are equal, The area of the central circular through hole and the surrounding through hole and the pipe satisfy the following relationship:
Figure imgf000008_0002
Figure imgf000008_0002
其中: ^为管道的半径; among them: ^ is the radius of the pipe;
n为中心距孔板中心为 I 的周围通孔的个数,  n is the number of surrounding through holes whose center is I from the center of the orifice plate.
β = (Α所有孔 /Α管道) 1/2 (5 ) β = (ΑAll holes/Α pipes) 1/2 (5 )
A所抓为孔板上所有通孔的面积和,  A is the area and sum of all the through holes on the orifice plate.
Α«为管道的横截面面积  Α« is the cross-sectional area of the pipe
由此推导出:  From this derived:
1 + n (Rch /Rcl ) 2- β 2 (Rw /R cl ) 2= 0 (6 ) 1 + n (R ch /R cl ) 2 - β 2 (R w /R cl ) 2 = 0 (6 )
图 3示出了根据本发明另一实施例的孔板 4的平面示意图。  Fig. 3 shows a plan view of an orifice plate 4 according to another embodiment of the present invention.
在图 3中, 孔板 4形成有中心圆通孔 7, 和位于中心圆通孔 7外周的 多个周围通孔 8。周围通孔 8分为两组, 内组周周围通孔 8的中心距离孔 板中心的距离为 I 2, 外组周周围通孔的中心距离孔板中心的距离为 ϋωIn Fig. 3, the orifice plate 4 is formed with a central circular through hole 7, and a plurality of peripheral through holes 8 located at the outer periphery of the central circular through hole 7. The surrounding through holes 8 are divided into two groups. The distance between the center of the through hole 8 around the inner group and the center of the orifice plate is I 2 , and the distance between the center of the through hole around the outer group and the center of the orifice plate is ϋ ω .
同样, 孔板 4上的通孔设计为满足流过每个通孔的雷诺数相等。 与 图 2所示实施例不同的是, 周围通孔 8的中心位于两个半径分别为!^ 口 Similarly, the through holes in the orifice plate 4 are designed to satisfy the equal Reynolds number flowing through each of the through holes. Different from the embodiment shown in Fig. 2, the center of the surrounding through hole 8 is located at two radii respectively! ^ mouth
I 2的两个圆周上。 I 2 on both circumferences.
图 4示出了本发明另一实施例的孔板 4的平面图, 孔板 4具有中心 圆形通孔 7, 和位于中心圆形通孔 7周围的周围通孔 8。 与图 2和图 3所 示实施例不同的是, 图 4示出的实施例中, 周围通孔 8的形式为弧形槽, 弧形槽的纵向中心线距离孔板中心的距离为 I 。  Fig. 4 shows a plan view of an orifice plate 4 having a central circular through hole 7 and a peripheral through hole 8 around the central circular through hole 7, in accordance with another embodiment of the present invention. Different from the embodiment shown in Figs. 2 and 3, in the embodiment shown in Fig. 4, the peripheral through hole 8 is in the form of an arcuate groove, and the longitudinal center line of the arcuate groove is at a distance I from the center of the orifice plate.
图 5示出了根据本发明另一实施例的孔板 4,孔板 4上的周围通孔分 为两组, 两组周围通孔的中心分别位于半径为 Rchl 和 R。h2的圆周上, 这一 点与图 3示出的实施例相同。 与图 2-4示出的实施例不同的是, 图 5示 出的孔板 4没有形成中心圆形通孔 7。 Fig. 5 shows an orifice plate 4 according to another embodiment of the present invention. The surrounding through holes in the orifice plate 4 are divided into two groups, and the centers of the surrounding through holes are located at Rc hl and R, respectively. On the circumference of h2 , this point is the same as the embodiment shown in FIG. Different from the embodiment shown in Figs. 2-4, the orifice plate 4 shown in Fig. 5 does not form a central circular through hole 7.
图 6为根据本发明孔板 4的另一个实施例的平面图, 图 6示出的孔 板 4具有矩形横截面, 用在具有矩形横截面的管道内。 图 6所示孔板 4 的通孔形成图案与图 2所示的孔板 4一致。  Fig. 6 is a plan view showing another embodiment of the orifice plate 4 according to the present invention, and the orifice plate 4 shown in Fig. 6 has a rectangular cross section for use in a pipe having a rectangular cross section. The through hole forming pattern of the orifice plate 4 shown in Fig. 6 coincides with the orifice plate 4 shown in Fig. 2.
上面参考附图对根据本发明实施例的孔板进行了描述。 需要说明的 是, 在图 2-3和 5-6所示的实施例中, 周围通孔 8形成为 4个圆形孔; 图 4示出的实施例中, 周围通孔形成为 4个弧形槽; 在图 3和图 5中周围通 孔分为两组, 两组周围通孔的中心分别位于半径为 R。hl 和 R。h2的圆周上, 然而, 本发明并不限于此, 孔板 4 的周围通孔可以形成为任何合适的数 量, 例如 6个, 8个, 周围通孔的中心可以分别位于多个半径的圆周上, 孔板 4上的周围通孔的形式可以不一致, 例如一组通孔可以为圆形孔, 另一组可以为弧形槽等。 另外, 孔板 4 的形状也不限于矩形和圆形, 根 据所用管道的横截面形状, 孔板 4的形状可以为任何合适的几何形状。 The orifice plate according to an embodiment of the present invention has been described above with reference to the accompanying drawings. It should be noted that, in the embodiments shown in FIGS. 2-3 and 5-6, the surrounding through holes 8 are formed as four circular holes; in the embodiment shown in FIG. 4, the surrounding through holes are formed into four arcs. Groove; around in Figures 3 and 5 The holes are divided into two groups, and the centers of the through holes around the two groups are respectively located at a radius R. Hl and R. On the circumference of h2 , however, the present invention is not limited thereto, and the surrounding through holes of the orifice plate 4 may be formed in any suitable number, for example, six or eight, and the centers of the surrounding through holes may be respectively located on the circumferences of the plurality of radii The form of the surrounding through holes on the orifice plate 4 may be inconsistent. For example, one set of through holes may be circular holes, and the other group may be curved grooves or the like. Further, the shape of the orifice plate 4 is not limited to a rectangular shape and a circular shape, and the shape of the orifice plate 4 may be any suitable geometric shape depending on the cross-sectional shape of the pipe used.
如图 13所示, 周围通孔在孔板 4的每个表面 4A处形成有斜角 8A。 当然, 本发明并不限于此, 斜角 8A也可以为直角。  As shown in Fig. 13, the peripheral through holes are formed at an oblique angle 8A at each surface 4A of the orifice plate 4. Of course, the present invention is not limited thereto, and the oblique angle 8A may be a right angle.
图 14示出了孔板 4用在管道内时的局部剖视图, 其中流经中心圆通 孔 7的流体的流速为 V el, 流经周围通孔 8的流体的流速为 Vch, 而且每个 周围通孔 8的纵向轴线平行于管道的纵向轴线。 FIG 14 shows a partial cross-sectional view of the orifice plate in the pipe 4 at which the fluid flow rate through the central circular through-hole 7 is V el, the flow rate of the fluid flowing around the through hole 8 is Vc h, and around each The longitudinal axis of the through hole 8 is parallel to the longitudinal axis of the pipe.
因此, 根据本发明, 只要孔板上的通孔的设计满足流经它们的流体 的雷诺数大体相等, 例如, 满足上述实施例中的公式 1一 2和 4一 6。  Therefore, according to the present invention, as long as the design of the through holes on the orifice plate satisfies that the Reynolds number of the fluid flowing therethrough is substantially equal, for example, the formulas 1 - 2 and 4 - 6 in the above embodiment are satisfied.
基于雷诺数大体相等的平衡原则, 孔板的通孔孔径和位置也可以通 过近似计算公式得出。 例如, 参考图 7-12, 以下给出的公式:  Based on the principle that the Reynolds number is roughly equal, the aperture and position of the via hole of the orifice plate can also be obtained by an approximate calculation formula. For example, referring to Figure 7-12, the formula given below:
AR = a/(XRV^ ) ( 7 ) 其中 &为从中心圆区域 7A的中心起到均衡流区域 4C止、中心在半径A R = a / (X R V^ ) ( 7 ) where & is from the center of the central circle region 7A to the equilibrium flow region 4C, and the center is at the radius
Rch上的孔的面积总和; The sum of the areas of the holes on the Rch;
X R为在半径为 Rch的圆周上的流量系数, 其等于(p K)R, 其中 &为 在半径 Rch处流过管道 10的流体的密度, ^^为在半径 Rch处流过管道 X R is the flow coefficient on the circumference of radius Rch, which is equal to (p K) R , where & is the density of the fluid flowing through the pipe 10 at the radius Rch, ^^ is the flow through the pipe at the radius Rch
10的流体的流动修正系数, 此系数与流体动力、 运动能量、 能量密度、 体积流量、 流量等中的一个相关; a fluid flow correction factor of 10, which is related to one of fluid dynamics, kinetic energy, energy density, volumetric flow, flow, and the like;
VR为在半径 Rch处流经管道的流体的速度, 其中如在先技术, 流速 遵循基于包括特定流体流出、 管道尺寸 /形状等因素的已知分配函数; b为用于使至少一个(与流经管道的流体相关的)过程变量在每一个 半径 Rch处相等或 "均衡" 的常量, 其中 b为任意值, 但一般在 -5到 +5 间 (例如当流量均衡时 b—般为 1, 当动力或速度头 (速位差) 均衡时, 尽管不同流动修正系数 K可以用于每一个例子, b—般为 2等), 以及 a为在每一个半径 Rch处等于 (XRARVR b )的常量。 V R is the velocity of the fluid flowing through the conduit at radius Rch, wherein as in the prior art, the flow rate follows a known distribution function based on factors including specific fluid outflow, pipe size/shape, etc. b is used to make at least one (with The fluid-dependent process variable flowing through the pipe is equal or "equalized" at each radius Rch, where b is an arbitrary value, but is typically between -5 and +5 (eg b is 1 when the flow is equalized) When the power or speed head (speed difference) is equalized, Although different flow correction coefficients K can be used for each example, b is generally 2, etc., and a is a constant equal to (X R A R V R b ) at each radius Rch.
基于流体流速, 流量系数 X R可作为常量或因孔板表面而变化。 特别 是, 当 X R乘积 (即(p K)R ) 的变化大于孔板不同区域的规定的上限时, &系数为可变的。 Based on the fluid flow rate, the flow coefficient X R can be varied as a constant or due to the orifice surface. In particular, the & coefficient is variable when the change in the product of X R (i.e., (p K) R ) is greater than the specified upper limit of the different regions of the orifice plate.
在只有一个过程变量需要考虑的例子中, 常量 b被选定以便在每一 个孔板半径圆周上使该过程变量相等或是个均衡值。 如果一个以上的过 程变量需要被关注, b的值被选定以便跨越孔板均衡流区域的程变量(那 些需要被考虑的) 的均等或均衡达到最佳效果。 为了最佳化均衡所有需 要考虑的过程变量, 单一过程变量的绝对均等化需要被折衷。 作为结果, 根据本发明均衡多个过程变量将达到大约均等化每一个跨越孔板均衡流 区域的过程变量程度。  In the case where there is only one process variable to consider, the constant b is chosen to equalize or equalize the process variable on the circumference of each orifice radius. If more than one process variable needs to be taken care of, the value of b is chosen so that the equalization or equalization of the process variables (those that need to be considered) across the orifice equalization flow region is optimal. In order to optimize all process variables that need to be considered, the absolute equalization of a single process variable needs to be compromised. As a result, equalizing a plurality of process variables in accordance with the present invention will achieve a degree of process variable that approximately equalizes each of the equalized flow regions across the orifice.
孔面积总合 AR根据孔排列的不同而被不同定义, 其排列通常分为两 个不同类别。 第一类指孔形结构 (例如圆孔、 圆弧形槽孔) 的中心位于 半径 Rch上, 孔离散地分布在均衡流区域 4C内。 第二类孔形结构指仅在 半径 Rch上的全部孔的面积, 其中每个孔从中心圆通孔 7的圆周延伸至 圆周 4D The total hole area A R is defined differently depending on the arrangement of the holes, and the arrangement is usually divided into two different categories. The center of the first type of finger-shaped structure (for example, a circular hole, a circular arc-shaped groove) is located on the radius Rch, and the holes are discretely distributed in the equalization flow region 4C. The second type of hole-shaped structure refers to the area of all the holes only on the radius Rch, wherein each hole extends from the circumference of the central circular through hole 7 to the circumference 4D
不考虑孔的分布结构, 孔板 4提供的孔流总面积 ATtal与管道的流动 面积 A 的比值可以通过下面公知的公式计算, Regardless of the distribution structure of the pores, the total flow area A T of the orifice plate 4 is provided. The ratio of tal to the flow area A of the pipe can be calculated by the following well-known formula.
Q = 2GcPAp(C0YApipe /M) Q = 2G cP Ap(C 0 YA pipe /M)
其中 G。牛顿转换常数  Where G. Newton conversion constant
P为流体密度, Δρ为孔板的不同测量压力, P is the fluid density, Δρ is the different measured pressure of the orifice plate,
C。为孔板系数,  C. For the orifice coefficient,
Υ为膨胀系数, 通常用于可压缩流体, 以及  Υ is the coefficient of expansion, usually used for compressible fluids, and
Μ为质量流量。  Μ is the mass flow.
方程式 (8 ) 和 (9 ) 从 McCabe等人的 "化学工程的单元操作, 第 5 版," McGraw-Hi l l, Inc. , NY, 1983, p. 222中直接推导出, 其内容被参考。  Equations (8) and (9) are derived directly from McCabe et al., Unit Operations in Chemical Engineering, 5th Edition, McGraw-Hil, Inc., NY, 1983, p. 222, the contents of which are incorporated by reference.
利用孔流总面积 ATtd, 孔板均衡流区域 4C的总面积为 Use the total area of the pore flow A T . Td , the total area of the orifice equalization flow region 4C is
^ TOTAL _ ARO = AR1 + AR2 + ... + ARn ( 10 ) 其中 ARQ (i) 当中心圆区域 7A没有孔时, 为 0, (ii) 当半径为 Rcl 的单一中心圆通孔位于中心圆区域 7A时, 为 2 Rcl, (iii) 在中心圆区 域 7A内的多个孔的总面积。 在中心圆区域 7A中的单一中心圆通孔的半 径可以最大为 (包括) Rcl。 ^ TOTAL _ A RO = A R1 + A R2 + ... + A Rn ( 10 ) where A RQ (i) is 0 when there is no hole in the center circle area 7A, (ii) is a single center tact when the radius is Rcl When the hole is located in the central circular area 7A, it is 2 R c l, (iii) the total area of the plurality of holes in the central circular area 7A. The radius of a single central circular through hole in the central circular area 7A may be at most (including) Rcl.
图 7-9所示为所述第一类孔形结构分布在中心圆区域 7A 内的实施 例。 这些例子不能代表特殊情况, 但对一般基于半径 -半径方式的孔的排 列作了说明。 每一个例子基于周围通孔 8 的使用。 在特定半径上的周围 通孔的直径相同, 但满足方程式 (7 ) 定义的限制,则其直径不需要相同。 通常满足方程式 (7), 则孔可以为任意形状。 中心在给定半径 Rch上的 统一离散圆孔的直径 Dch可以通过下列方程式计算  Figures 7-9 show an embodiment in which the first type of apertured structure is distributed within the central circular area 7A. These examples do not represent special cases, but illustrate the arrangement of holes that are generally based on the radius-radius approach. Each example is based on the use of surrounding through holes 8. The diameter of the surrounding through holes on a particular radius is the same, but the diameters defined by equation (7) do not need to be the same. Usually satisfying equation (7), the holes can be of any shape. The diameter of the uniform discrete circular hole of the center at a given radius Rch can be calculated by the following equation
Dch = 2(ARch / N π ) 1 2 ( 11 ) 其中 AReh 为所有中心位于半径 Rch上的孔的面积, Dch = 2(A Rch / N π ) 1 2 ( 11 ) where A Reh is the area of all the holes centered on the radius Rch,
N为中心位于半径 Rch上的孔的优选数量。 N is the preferred number of holes centered on the radius Rch.
图 7中, 在每个半径 Rch上的周围通孔的中心与在其他半径上的孔周围 通孔的中心对齐。 图 8中在每个半径 Rch上的周围通孔 8的中心与在临 近半径上的周围通孔的中心错位排列。 在图 7和 8中没有中心位于临近 半径上的周围通孔重合。 但是图 9 中, 一些中心位于临近半径上的周围 通孔互相重叠。 In Fig. 7, the center of the surrounding through hole on each radius Rch is aligned with the center of the through hole around the hole at other radii. The center of the peripheral through hole 8 on each radius Rch in Fig. 8 is misaligned with the center of the surrounding through hole on the adjacent radius. In Figures 7 and 8, there are no surrounding vias whose centers are located on adjacent radii. But in Figure 9, some centers are located around the radius. The through holes overlap each other.
图 10 所示为第一类孔形结构的离散孔的另一个实施例, 中心位于半径 Rch上的圆弧型槽状孔。 圆弧型槽状孔 8具有直径为 D的圆形段头 (即 半圆形) 和槽宽 D。 因为圆弧型槽状孔 8中心位于半径 Rch, 槽宽 D通 过下面方程式计算 Figure 10 shows another embodiment of a discrete aperture of a first type of apertured structure with an arcuate slotted aperture centered on a radius Rch. The circular groove-shaped hole 8 has a circular segment head (i.e., a semicircular shape) having a diameter D and a groove width D. Since the center of the circular groove-shaped hole 8 is located at the radius Rch, the groove width D is calculated by the following equation
Dch = (-aRch / 90) + {(32400* ARch + a2Rc 2 h^S) /(8100^S) }/1 / 2 ( 12 ) 其中 a =360/2S, Dch = (-aRch / 90) + {(32400* A Rch + a 2 R c 2 h ^S) /(8100^S) }/ 1 / 2 ( 12 ) where a =360/2S,
S为在给定半径 Rch上槽的数量, 以及  S is the number of slots on a given radius Rch, and
ARch为中心位于半径 Rch上的全部槽面积。 A Rch is the total groove area centered on the radius Rch.
在给定半径上的槽等距或不等距间隔分布不超出本发明范围。 与上 述圆孔相同, 邻近半径上的槽可对齐或错位排列。 另外只要满足方程式 The equidistant or unequal spacing of the slots over a given radius does not depart from the scope of the invention. As with the circular holes described above, the grooves on the adjacent radii can be aligned or misaligned. In addition, as long as the equation is satisfied
(7), 槽可以为不同形状和尺寸。 (7), the slots can be of different shapes and sizes.
图 11和 12所示为根据上述第二类孔型的分布在均衡流区域 4C的孔 板实施例。另外每个实施例中, 孔从中心圆区域 7A延伸到或靠近均衡流 区域 4C的圆周 4D。 实施例为了说明一般情况下孔的形状和位置。 每个 实施例中,周围通孔 8的面积随从中心圆区域 7A增加的径向距离而增加。 在半径 Rch上的弧度角 Sch通过下面方程式计算  Figures 11 and 12 show an embodiment of an orifice plate distributed in the equalization flow region 4C according to the above-described second type of orifice. In addition, in each of the embodiments, the hole extends from the center circular area 7A to or near the circumference 4D of the equalization flow area 4C. The examples are intended to illustrate the shape and position of the holes in general. In each of the embodiments, the area of the surrounding through hole 8 increases with an increase in the radial distance from the central circular area 7A. The arc angle Sch on the radius Rch is calculated by the following equation
Sch= {ARch /(2Rch + AR) + A(Rch+1) + AR) }/ 2NAR ( 13 ) Sch= {ARch /(2Rch + AR) + A (Rch+1) + AR) }/ 2NAR ( 13 )
其中 为 Rch到 Rch+1的径向长度变化  Where is the radial length change from Rch to Rch+1
N为形成于孔板 4上的周围通孔 8的优选数量。  N is a preferred number of surrounding through holes 8 formed in the orifice plate 4.
在不超出本发明范围, 其他方法也可用于计算弧度角 Sch。 图 11中, 孔 8位 V型, 图 12中孔 8为扩张几何形形状。  Other methods can also be used to calculate the arc angle Sch without departing from the scope of the invention. In Fig. 11, the hole 8 is V-shaped, and the hole 8 in Fig. 12 is an expanded geometric shape.
上述公式(6 ) - ( 13 )是基于雷诺数大体相等的平衡原则, 划分和计 算中心圆区域和均衡流区域孔面积, 并使用可以至少使一个与雷诺数相 关的过程变量在每一个半径 Rch处相等或 "均衡" 的常量, 来规范和计 算孔板孔的尺寸和分布的一个实施例。 The above formulas (6)-(13) are based on the principle that the Reynolds numbers are roughly equal, divide and calculate the central circular area and the equal flow area area, and use at least one process variable associated with the Reynolds number at each radius Rch. Constant or "equalized" constants to regulate and count One embodiment of the size and distribution of orifice holes.
如上所述, 本发明的孔板可 "原样"用于简单调节流。 另外, 还可 与一个或多个传感器完成测量遍布孔板的过程变量的 "仪器测量"。 径向 扩张孔可通过在孔板上钻孔形成, 并与内装在孔侧壁上的传感器进行仪 器测量。 这样测量硬件完全不处于流场。 注意在孔板上游和下游测量的 传统测量方法也可使用。  As described above, the orifice plate of the present invention can be used as it is to simply adjust the flow. In addition, an "instrument measurement" that measures the process variable throughout the orifice can be done with one or more sensors. The radially expanded bore can be formed by drilling a hole in the orifice plate and measuring it with a sensor mounted on the sidewall of the orifice. This way the measurement hardware is not in the flow field at all. Note that traditional measurement methods measured upstream and downstream of the orifice plate can also be used.
本发明的优点众多。 通过多种方法可简单地制造可平衡 (覆盖平衡 流区域) 与流体相关的过程变量。 与传统孔板相比, 本发明的优点包括 改进的测量精度、 更优的压力恢复和低噪音产生。 另外本发明还可以减 少板的一边到另一边的永久压力损失。 因此通过本发明的孔板的流体比 通过现有技术的孔板需要更少的抽吸能量。 本发明可用于广泛的流体流 动应用中。 虽然参考附图描述了本发明的一些实施例, 但对于本领域技术人员 显而易见, 在不脱离本发明权利要求限定的范围的情况下, 可以进行许 多的变化和修改。  The advantages of the present invention are numerous. Fluid-dependent process variables can be easily balanced (covering the equilibrium flow region) by a variety of methods. Advantages of the present invention include improved measurement accuracy, better pressure recovery, and lower noise generation than conventional orifice plates. In addition, the present invention can also reduce permanent pressure loss from one side of the board to the other. Therefore, the fluid passing through the orifice plate of the present invention requires less suction energy than the orifice plate of the prior art. The invention is useful in a wide range of fluid flow applications. While the invention has been described with reference to the embodiments of the embodiments of the present invention, it will be understood that many changes and modifications can be made without departing from the scope of the invention.

Claims

权 利 要 求 书 Claim
1、 一种孔板, 包括:  1. An orifice plate comprising:
板,所述板适于设置在管道内且延伸穿过管道的横截面,所述板具有 多个通孔, 所述多个通孔形成为通过每个通孔的流体的雷诺数大体相等。  A plate adapted to be disposed within the conduit and extending through a cross-section of the conduit, the plate having a plurality of through-holes formed such that the Reynolds number of fluid passing through each of the through-holes is substantially equal.
2、 根据权利要求 1所述的孔板, 其中所述多个通孔包括:  2. The orifice plate of claim 1 wherein the plurality of through holes comprises:
位于板中心的中心圆通孔; 和  a central through hole at the center of the plate; and
位于中心圆通孔周围的多个周围通孔,所述中心圆通孔和多个周围通 孔满足下列关系:  A plurality of peripheral through holes located around the central circular through hole, the central circular through hole and the plurality of surrounding through holes satisfying the following relationship:
Rcl cl = Rch ch Rcl c l = Rch ch
其中:  among them:
为中心圆通孔的半径;  The radius of the center circular through hole;
为管道内的流体在中心圆通孔中心处的流速;  The flow rate of the fluid in the pipe at the center of the central circular through hole;
I 为从板中心到周围通孔的中心的距离;  I is the distance from the center of the plate to the center of the surrounding through hole;
Vch为管道内的流体在周围通孔中心处的流体流速。 Vc h is the fluid flow rate of the fluid in the pipe at the center of the surrounding through hole.
3、根据权利要求 2所述的孔板,其中每个周围通孔在所述板的每个表 面处呈斜角。  3. An orifice plate according to claim 2 wherein each of the peripheral through holes is beveled at each of the faces of the plate.
4、根据权利要求 2所述的孔板,其中每个周围通孔的纵向轴线平行于 管道的纵向轴线。  4. An orifice plate according to claim 2 wherein the longitudinal axis of each of the peripheral through holes is parallel to the longitudinal axis of the conduit.
5、 根据权利要求 2所述的孔板, 其中每个周围通孔都为圆形孔。  5. The orifice plate of claim 2, wherein each of the peripheral through holes is a circular hole.
6、 根据权利要求 2所述的孔板, 其中每个周围通孔都为弧形槽。  6. The orifice plate of claim 2 wherein each of the peripheral through holes is an arcuate groove.
7、 根据权利要求 1所述的孔板, 其中所述板为圆形。  7. The orifice plate of claim 1 wherein the plate is circular.
8、 根据权利要求 1所述的孔板, 其中所述板为矩形。  8. The orifice plate of claim 1 wherein the plate is rectangular.
PCT/CN2008/001717 2007-10-15 2008-10-10 A balanced orifice plate WO2009062379A1 (en)

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CN2007101628446A CN101413626B (en) 2007-10-15 2007-10-15 Balance hole plate

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CN101413626B (en) 2011-03-16
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RU2010116060A (en) 2011-11-20
CN101413626A (en) 2009-04-22

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