WO2009056009A1 - Method for manufacturing bamboo or bamboo-wood composite laminated timber - Google Patents
Method for manufacturing bamboo or bamboo-wood composite laminated timber Download PDFInfo
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- WO2009056009A1 WO2009056009A1 PCT/CN2008/070209 CN2008070209W WO2009056009A1 WO 2009056009 A1 WO2009056009 A1 WO 2009056009A1 CN 2008070209 W CN2008070209 W CN 2008070209W WO 2009056009 A1 WO2009056009 A1 WO 2009056009A1
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- Prior art keywords
- bamboo
- producing
- artificial board
- temperature
- glued
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 83
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 83
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 83
- 241001330002 Bambuseae Species 0.000 title claims abstract description 82
- 239000011425 bamboo Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000002023 wood Substances 0.000 title abstract description 16
- 239000002131 composite material Substances 0.000 title abstract 3
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000002648 laminated material Substances 0.000 claims description 15
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000001723 curing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 229920005610 lignin Polymers 0.000 description 3
- 229920002488 Hemicellulose Polymers 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000209128 Bambusa Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Chemical group CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
Definitions
- the present invention relates to a method for producing a bamboo-based wood-based panel or a bamboo laminated material which is glue-free and naturally glued. Background technique
- the existing production technology of mature glueless glued wood-based panels mainly includes four methods of oxidative bonding method, free radical initiation method, acid catalytic polycondensation method and alkali solution activation method, and all the above four methods need to be treated with chemical agents, not only The cost is high, and it is not conducive to environmental protection. Therefore, domestic and foreign people are working on the technical research of producing non-adhesive glued wood-based panels by natural material conversion method, that is, using the materials inherent in the materials themselves or adding some natural ingredients, and then under specific conditions. It is chemically converted to form a new substance with a cementation effect, and finally self-gluing is achieved.
- the invention aims to solve the problem that the existing bamboo artificial wood board processing method has poor environmental protection, the performance and quality of the finished product and the difference between the natural wood and the natural wood, and provides a glueless and natural glued bamboo artificial board or bamboo laminated material production.
- the method is not only environmentally friendly, but the finished product has properties and texture similar to those of natural wood.
- the invention discloses a method for producing a glueless glued bamboo artificial board or bamboo laminated material, which removes bamboo green inner yellow, is cut into strips or filaments, is dried or dried, and is steamed at high temperature. After the gas softening treatment, drying; characterized in that after the completion of the foregoing foundation, the bamboo material is placed in a mold for cold pressing, and then solidified by pressureless heating, and then lowered to a normal temperature to prepare a bamboo artificial board or a bamboo laminated material.
- the bamboo material Before the bamboo material is placed in the mold for cold pressing, the bamboo material is crushed until cracked, and then placed in the mold for cold pressing.
- the step of increasing the temperature and gradually solidifying is: in the first step, after the cold pressed bamboo and the mold are placed together in a high temperature furnace, the temperature is raised from normal temperature to between 100 ° C and 120 ° C, and maintained at 30 °. 120 minutes; the second step, then warm up to 160 ° C to 180 ° C, for 60 to 240 minutes, the third step, warm up to 200 ° C to 220 ° C, for 60 to 240 minutes .
- the interval cooling, the stepwise cooling method is BP
- the first step the solidified bamboo material is reduced from the highest temperature to 120 ° C to 100 ° C, and the cooling time is not less than 60 minutes; , and then drop to between 80 ° C and 60 ° C, the cooling time is not less than 60 minutes; the third step, naturally descend to normal temperature.
- the bamboo artificial board or bamboo laminated material produced by the invention is made of natural self-bonding, no chemical agent is needed, no other natural ingredients are needed, and the product is environmentally friendly; and the finished product has similar performance and texture to natural wood. Wide range of applications; can reduce production costs.
- the bamboo can be placed in a high-temperature and high-pressure furnace for high-temperature steam softening treatment.
- the furnace pressure is maintained between 1.5 MPa and 3.6 MPa
- the temperature is maintained between 120 ° C and 140 ° C
- the time is maintained between 1 hour and 4 hours.
- the main mechanism is to use high temperature and high pressure to degrade the chemical components in the bamboo, reduce the amount of alcohol and ether bonds, and make hemicellulose, Lignin degrades, producing more aldehyde, ketone or hydroxy bonds.
- the pressure is generally greater than 20Mpa. At this time, the distance between the bamboos under high pressure is reduced, and the key is recombined to form a new key. If the thickness and width of the bamboo are small or small, they can be placed in the mold irregularly, and vice versa.
- the one-step, direct temperature rise and temperature drop method adopted in this embodiment is suitable for the case where the thickness of the bamboo material in the mold is not large.
- This embodiment is generally the same as the first embodiment except that in step 7, the cold-pressed bamboo material and the mold are placed together in a high-temperature furnace for solidification, and then cooled to a normal temperature, and the temperature is gradually solidified and taken.
- Method of gradually cooling by interval cooling :
- Interval heating, stepwise curing method First step, after the cold pressed bamboo and mold are placed in a high temperature furnace, warm from room temperature to 100 ° C to 120 ° C, and keep 30 to 120 In the second step, the temperature is raised to between 160 °C and 180 °C, and the time is maintained for about 60 to 240 minutes. At this time, the water inside the bamboo material is converted into high-temperature steam, so that the bamboo material is softened and degraded twice, and the gap is reduced. Sugars and enzymes begin to melt. The third step, finally, is to warm up to between 200 ° C and 220 ° C for 60 to 240 minutes.
- the lignin and hemicellulose in the bamboo are hydrolyzed, and the compound reacts sharply.
- the lignin and sugar start coking, the coking substance increases, the internal water vapor decreases, and finally the cement setting effect is achieved.
- interval heating, stepwise curing, interval cooling, and gradual cooling emphasized in this embodiment can make the quality of the finished product better. Even if the thickness of bamboo in the mold is not large
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
A method for manufacturing bamboo or bamboo-wood composite laminated timber includes the following steps: removing the outer and the inner of bamboo, cutting bamboo into strip or thread materials, drying the materials in the sun or by oven; softening the materials by high temperature steam and then drying them; cold pressing the materials in a mould, then heating the materials without compression to solidify them; cooling the materials to the normal temperature and getting the bamboo or bamboo-wood composite laminated timber. The method is environment-friendly because it depends on self-bonding of the bamboo materials and does not need any additional adhesive. The properties and the texture of the timber made by the method approximate to the crude timber.
Description
Ά es ¾ 无胶胶合竹制人造板或竹制集成材的生产方法 技术领域 Ά es 3⁄4 Non-adhesive glued bamboo artificial board or bamboo laminated material production method
本发明涉及一种无胶而自然胶合的竹制人造板或竹制集成材的生 产方法。 背景技术 The present invention relates to a method for producing a bamboo-based wood-based panel or a bamboo laminated material which is glue-free and naturally glued. Background technique
现有成熟的无胶胶合人造板的生产技术, 主要包括氧化结合法、 自由基引发法、酸催化缩聚法、碱溶液活化法四种方法, 上述四种方法 均需采用化学药剂进行处理, 不仅成本较高, 而且不利于环保, 因此, 国内外人士正致力于天然物质转化法生产无胶胶合人造板的技术研究, 即利用材料本身固有的物质或外加某些天然成分, 然后在特定的条件 下经化学转换而使之形成具有胶结作用的新物质, 最后实现自胶合。 如在东北林业大学学报, 分类号为 TS653.5 , 标题为《高温蒸气处理制 造 "自胶结"人造板技术的研究与发展》一文中, 就进行了阐述, 但 该文主要涉及热压方法, 同时主要涉及利用木材生产无胶胶合的人造 板。《工艺与准备》2003年 3月号刊出了《无胶竹材碎料板的制造工艺初 探》 一文, 该文提出了不外加胶水加工竹制人造板的概念, 但是该文 披露的方法仍然需要加入竹材表面活化剂, 并以热压法进行加工。 活 化剂是化学品仍然存在环保问题, 此外, 照这一方法制成的竹制人造 板的牢度、 加工性能、 质感与天然木板相差极大, 实用价值不高。 发明内容 The existing production technology of mature glueless glued wood-based panels mainly includes four methods of oxidative bonding method, free radical initiation method, acid catalytic polycondensation method and alkali solution activation method, and all the above four methods need to be treated with chemical agents, not only The cost is high, and it is not conducive to environmental protection. Therefore, domestic and foreign people are working on the technical research of producing non-adhesive glued wood-based panels by natural material conversion method, that is, using the materials inherent in the materials themselves or adding some natural ingredients, and then under specific conditions. It is chemically converted to form a new substance with a cementation effect, and finally self-gluing is achieved. For example, in the journal of Northeast Forestry University, classification number TS653.5, titled "High-temperature steam treatment manufacturing" self-adhesive "research and development of wood-based panel technology", it is elaborated, but the paper mainly deals with hot pressing method. At the same time, it mainly involves the use of wood to produce glueless glued wood-based panels. "Process and Preparation" published in March 2003, "Preliminary Study on the Manufacturing Process of Non-adhesive Bamboo Particle Board", which proposed the concept of processing bamboo-based wood-based panels without glue, but the method disclosed in this paper still needs A bamboo surfactant is added and processed by hot pressing. The activator is still an environmental problem in the chemical. In addition, the bamboo artificial board made by this method has great difference in fastness, processing property and texture from the natural wood board, and the practical value is not high. Summary of the invention
本发明要解决现有竹制人造板加工方法环保性差、 制成品的性能 和质感与天然木材差距大的不足, 提供一种无胶而自然胶合的竹制人 造板或竹制集成材的生产方法, 该方法不仅环保, 而且其制成品具有 与天然木材相近的性能和质感。 The invention aims to solve the problem that the existing bamboo artificial wood board processing method has poor environmental protection, the performance and quality of the finished product and the difference between the natural wood and the natural wood, and provides a glueless and natural glued bamboo artificial board or bamboo laminated material production. The method is not only environmentally friendly, but the finished product has properties and texture similar to those of natural wood.
本发明所述的一种无胶胶合竹制人造板或竹制集成材的生产方法 将竹去除竹青内黄, 剖成条块状或丝状, 晒干或烘干, 进行高温水蒸
气软化处理后, 干燥; 其特征在于在完成前述基础后, 将竹材置入模 具中冷压, 之后, 无压加热进行固化, 然后降至常温, 制成竹制人造 板或竹制集成材。 The invention discloses a method for producing a glueless glued bamboo artificial board or bamboo laminated material, which removes bamboo green inner yellow, is cut into strips or filaments, is dried or dried, and is steamed at high temperature. After the gas softening treatment, drying; characterized in that after the completion of the foregoing foundation, the bamboo material is placed in a mold for cold pressing, and then solidified by pressureless heating, and then lowered to a normal temperature to prepare a bamboo artificial board or a bamboo laminated material.
所述将竹材无压加热固化时, 采取的是间隔升温, 逐步固化的方 法。 When the bamboo is heated without pressure by heat, a method of increasing the temperature and gradually solidifying is adopted.
所述的降至常温, 采取的是间隔降温, 逐步冷却的方法。 The above-mentioned reduction to normal temperature is carried out by means of interval cooling and gradual cooling.
所述将竹材置入模具中冷压之前, 先将竹材碾压至开裂后, 才置 入模具中进行冷压。 Before the bamboo material is placed in the mold for cold pressing, the bamboo material is crushed until cracked, and then placed in the mold for cold pressing.
所述的间隔升温, 逐步固化的方法是, 第一步, 将冷压后的竹材 及模具一并置入高温炉内后, 从常温升温到 100°C至 120°C之间, 保 持 30至 120分钟时间; 第二步, 再升温到 160°C至 180°C之间, 保持 60至 240分钟时间, 第三步, 升温到 200°C至 220°C之间, 保持 60至 240分钟时间。 The step of increasing the temperature and gradually solidifying is: in the first step, after the cold pressed bamboo and the mold are placed together in a high temperature furnace, the temperature is raised from normal temperature to between 100 ° C and 120 ° C, and maintained at 30 °. 120 minutes; the second step, then warm up to 160 ° C to 180 ° C, for 60 to 240 minutes, the third step, warm up to 200 ° C to 220 ° C, for 60 to 240 minutes .
所述的间隔降温, 逐步冷却的方法是, BP , 第一步, 将固化后的 竹材, 从最高温降到 120°C至 100°C之间, 降温时间不少于 60分钟; 第二步, 再降到 80 °C至 60°C之间, 降温时间不少于 60分钟; 第三步, 自然降到常温。 The interval cooling, the stepwise cooling method is BP, the first step, the solidified bamboo material is reduced from the highest temperature to 120 ° C to 100 ° C, and the cooling time is not less than 60 minutes; , and then drop to between 80 ° C and 60 ° C, the cooling time is not less than 60 minutes; the third step, naturally descend to normal temperature.
采用本发明制作的竹制人造板或竹制集成材, 由于是天然自胶结 制成, 无需化学药剂, 无需外加其它天然成分, 产品环保; 而且制成 品具有与天然木材相近的性能和质感, 应用范围广; 能降低生产成本。 具体实施例 The bamboo artificial board or bamboo laminated material produced by the invention is made of natural self-bonding, no chemical agent is needed, no other natural ingredients are needed, and the product is environmentally friendly; and the finished product has similar performance and texture to natural wood. Wide range of applications; can reduce production costs. Specific embodiment
实施例一 Embodiment 1
本发明的具体生产方法、 步骤及工艺参数如下: The specific production methods, steps and process parameters of the present invention are as follows:
1、 取竹去除竹青内黄, 剖成条块状或丝状, 其厚度最好不超过 5mm, 宽度最好不超过 10mm。 1. Remove the bamboo and yellow in the bamboo and cut into strips or filaments. The thickness should not exceed 5mm, and the width should not exceed 10mm.
2、 晒干或烘干竹材, 含水率保持在 5%至 16%之间。 2. Dry or dry the bamboo, and keep the moisture content between 5% and 16%.
3、然后, 将竹材可置入高温高压炉内, 进行高温蒸气软化处理。 炉内压力保持在 1.5Mpa至 3.6Mpa之间, 温度保持在 120°C至 140°C之 间, 时间保持 1小时至 4小时之间。其主要机理是利用高温高压, 使竹 材中的化学成份发生降解, 减少其中的醇、醚键数量, 并使半纤维素、
木素发生降解, 产生更多的醛基、 酮基或羟键。 3. Then, the bamboo can be placed in a high-temperature and high-pressure furnace for high-temperature steam softening treatment. The furnace pressure is maintained between 1.5 MPa and 3.6 MPa, the temperature is maintained between 120 ° C and 140 ° C, and the time is maintained between 1 hour and 4 hours. The main mechanism is to use high temperature and high pressure to degrade the chemical components in the bamboo, reduce the amount of alcohol and ether bonds, and make hemicellulose, Lignin degrades, producing more aldehyde, ketone or hydroxy bonds.
4、 自然或风机干燥竹材, 保持含水率在 12%至 22%之间。 4. Naturally or fan-dried bamboo, keeping the moisture content between 12% and 22%.
5、将竹材进行碾压至开裂。该过程可根据竹材的厚度和宽度而定, 如果是厚度和宽度小或极小, 可省略该步骤。 5. Roll the bamboo to crack. This process can be determined according to the thickness and width of the bamboo. If the thickness and width are small or extremely small, this step can be omitted.
6、 将竹材置入模具中进行冷压, 压力一般大于 20Mpa, 此时, 使 竹材在高压下, 相互间的距离缩小, 达到键键重新组合, 形成新键型 的目的。 如果竹材厚度和宽度小或极小, 可不规则排列放入模具中, 反之则呈规则排列。 6. Put the bamboo into the mold for cold pressing. The pressure is generally greater than 20Mpa. At this time, the distance between the bamboos under high pressure is reduced, and the key is recombined to form a new key. If the thickness and width of the bamboo are small or small, they can be placed in the mold irregularly, and vice versa.
7、将冷压后的竹材及模具一并置入高温炉内进行固化, 然后降至 常温。本实施例采用的一步到位、直接升温、降温方法, 适用于竹材在 模具中的厚度不大的情况。 7. Put the cold-pressed bamboo and mold into a high-temperature furnace for curing, and then reduce to room temperature. The one-step, direct temperature rise and temperature drop method adopted in this embodiment is suitable for the case where the thickness of the bamboo material in the mold is not large.
8、 从模具中取出竹材即成竹制人造板或竹制集成材。 实施例二 8. Remove the bamboo material from the mold into a bamboo artificial board or bamboo laminated material. Embodiment 2
本实施例总体上与实施例一相同, 区别在于在步骤 7将冷压 后的竹材及模具一并置入高温炉内进行固化、 然后降至常温的过程中, 采取的是间隔升温逐步固化和间隔降温逐步冷却的方法: This embodiment is generally the same as the first embodiment except that in step 7, the cold-pressed bamboo material and the mold are placed together in a high-temperature furnace for solidification, and then cooled to a normal temperature, and the temperature is gradually solidified and taken. Method of gradually cooling by interval cooling:
( 1 ) 间隔升温, 逐步固化方法: 第一步, 将冷压后的竹材及模具 一并置入高温炉内后, 从常温升温到 100°C至 120°C之间, 并保持 30 至 120分钟左右时间; 第二步, 再升温到 160°C至 180°C之间, 保持 60至 240分钟左右时间, 此时竹材内部水份转变成高温蒸汽, 使竹材 二次软化降解, 缩小间隙, 糖类、酶开始溶融。第三步, 最后, 升温到 200°C至 220°C之间, 保持 60至 240分钟时间。 这时, 竹材中的木素、 半纤维素水解, 化合急剧反应, 木素、 糖类开始焦化, 焦化物质增多, 内部水蒸汽减少, 最终达到胶结定型作用。 (1) Interval heating, stepwise curing method: First step, after the cold pressed bamboo and mold are placed in a high temperature furnace, warm from room temperature to 100 ° C to 120 ° C, and keep 30 to 120 In the second step, the temperature is raised to between 160 °C and 180 °C, and the time is maintained for about 60 to 240 minutes. At this time, the water inside the bamboo material is converted into high-temperature steam, so that the bamboo material is softened and degraded twice, and the gap is reduced. Sugars and enzymes begin to melt. The third step, finally, is to warm up to between 200 ° C and 220 ° C for 60 to 240 minutes. At this time, the lignin and hemicellulose in the bamboo are hydrolyzed, and the compound reacts sharply. The lignin and sugar start coking, the coking substance increases, the internal water vapor decreases, and finally the cement setting effect is achieved.
( 2 ) 间隔降温, 逐步冷却方法: 第一步, 从上述固化的最高温降 到 120°C至 100°C之间, 降温时间至少不少于 60分钟; 第二步, 再降 到 80°C至 60°C之间, 降温时间至少不少于 60分钟; 第三步, 自然降 至常温。 (2) Interval cooling, stepwise cooling method: First step, from the highest temperature of the above curing to 120 ° C to 100 ° C, the cooling time is at least not less than 60 minutes; the second step, then down to 80 ° Between C and 60 ° C, the cooling time is at least not less than 60 minutes; the third step is naturally reduced to normal temperature.
本实施例强调的间隔升温、逐步固化, 间隔降温、逐步冷却的方法, 能够使制成品的品质更佳。 即便对于竹材在模具中的厚度不大的情况
The method of interval heating, stepwise curing, interval cooling, and gradual cooling emphasized in this embodiment can make the quality of the finished product better. Even if the thickness of bamboo in the mold is not large
Claims
1、 一种无胶胶合竹制人造板或竹制集成材的生产方法, 将竹去 除竹青内黄, 剖成条块状或丝状, 晒干或烘干, 进行高温水蒸气软 化处理后, 干燥; 其特征在于: 在完成前述基础后, 将竹材置入模 具中冷压, 之后, 无压加热进行固化, 然后降至常温, 制成竹制人 造板或竹制集成材。 1. A method for producing non-adhesive glued bamboo artificial board or bamboo laminated material, which removes bamboo green inner yellow, cut into strips or filaments, dried or dried, and subjected to high temperature steam softening treatment , drying; characterized in that: after the completion of the foregoing foundation, the bamboo material is placed in a mold for cold pressing, and then, it is cured by pressureless heating, and then cooled to a normal temperature to prepare a bamboo artificial board or a bamboo laminated material.
2、 根据权利要求 1所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 将竹材无压加热固化时, 采取的是间 隔升温, 逐步固化的方法。 2. A method for producing a non-adhesive glued bamboo artificial board or a bamboo integrated material according to claim 1, wherein: when the bamboo material is heated without pressure, a method of increasing the temperature and gradually solidifying is adopted.
3、 根据权利要求 2所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 采取间隔升温, 逐步固化的方法是, 第一步, 将冷压后的竹材及模具一并置入高温炉内后, 从常温升温 到 100°C至 120°C之间, 保持 30至 120分钟时间; 第二步, 再升温 到 160°C至 180°C之间, 保持 60至 240分钟时间, 第三步, 升温到 200°C至 220°C之间, 保持 60至 240分钟时间。 3 . The method for producing a glueless glued bamboo artificial board or bamboo laminated material according to claim 2 , wherein: the method of adopting interval heating and gradually solidifying is: first step, after cold pressing After the bamboo and the mold are placed in a high-temperature furnace, the temperature is raised from normal temperature to 100 ° C to 120 ° C for 30 to 120 minutes. In the second step, the temperature is raised to between 160 ° C and 180 ° C. Hold for 60 to 240 minutes, the third step, warm up to between 200 ° C and 220 ° C for 60 to 240 minutes.
4、 根据权利要求 3所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 所述的冷压的压力大于 20Mpa。 4. A method for producing a glueless glued bamboo artificial board or a bamboo integrated material according to claim 3, wherein: the cold pressing pressure is greater than 20 MPa.
5、 根据权利要求 1-4之一所述的一种无胶胶合竹制人造板或竹 制集成材的生产方法, 其特征在于在竹材无压加热固化, 然后降至 常温时, 采取的是间隔降温, 逐步冷却的方法。 The method for producing a rubber-free glued bamboo artificial board or bamboo laminated material according to any one of claims 1 to 4, characterized in that the bamboo material is heated without pressure and then cooled to a normal temperature, and is taken The method of cooling down and gradually cooling.
6、 根据权利要求 5所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于采取间隔降温, 逐步冷却的方法是, 即, 第一步, 将固化后的竹材, 从最高温降到 120°C至 100°C之间, 降温 时间不少于 60分钟; 第二步, 再降到 80°C至 60 °C之间, 降温时间
不少于 60分钟; 第三步, 自然降到常温。 6. The method for producing a glueless glued bamboo artificial board or bamboo laminated material according to claim 5, characterized in that the method of adopting interval cooling and stepwise cooling is, that is, the first step, after curing Bamboo, from the highest temperature to 120 ° C to 100 ° C, the cooling time is not less than 60 minutes; the second step, then drop to 80 ° C to 60 ° C, cooling time Not less than 60 minutes; the third step, naturally descending to normal temperature.
7、 根据权利要求 5所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 高温水蒸气软化处理, 温度保持在 120°C至 140°C之间, 时间保持 1小时至 4小时之间。 7. The method for producing a non-adhesive glued bamboo artificial board or bamboo laminated material according to claim 5, characterized in that: high temperature steam softening treatment, the temperature is maintained between 120 ° C and 140 ° C, The time is between 1 hour and 4 hours.
8、 根据权利要求 6所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 高温水蒸气软化处理, 温度保持在 120°C至 140°C之间, 时间保持 1小时至 4小时之间。 8. The method for producing a glueless glued bamboo artificial board or bamboo laminated material according to claim 6, characterized in that: high temperature steam softening treatment, the temperature is maintained between 120 ° C and 140 ° C, The time is between 1 hour and 4 hours.
9、 根据权利要求 8所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 高温水蒸气软化处理后, 将竹材干燥至含水率 12%~22%。 9. The method for producing a glueless glued bamboo artificial board or bamboo integrated material according to claim 8, wherein after the high temperature steam softening treatment, the bamboo material is dried to a moisture content of 12% to 22%.
10、根据权利要求 9所述的一种无胶胶合竹制人造板或竹制集成 材的生产方法, 其特征在于: 将竹材置入模具中冷压之前, 先将竹 材碾压至开裂后, 才置入模具中进行冷压。
10 . The method for producing a glueless glued bamboo artificial board or bamboo laminated material according to claim 9 , wherein: before the bamboo material is placed in the mold for cold pressing, the bamboo material is crushed to a crack, It is placed in the mold for cold pressing.
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CN200710170003.X | 2007-11-01 | ||
CN200710170003XA CN101172351B (en) | 2007-11-01 | 2007-11-01 | Method for producing non-glue adhesion bamboo-made artificial board or bamboo-made laminted material |
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PCT/CN2008/070209 WO2009056009A1 (en) | 2007-11-01 | 2008-01-29 | Method for manufacturing bamboo or bamboo-wood composite laminated timber |
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Cited By (4)
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US20120018045A1 (en) * | 2010-01-12 | 2012-01-26 | Emery Raymond R | method of treatment of wooden items |
US20130153087A1 (en) * | 2010-01-12 | 2013-06-20 | Gary D. Bies | Method of treatment of wooden items |
CN103707381A (en) * | 2014-01-10 | 2014-04-09 | 宁波大世界家具研发有限公司 | Method for manufacturing non-glued bamboo fiber board |
US20250144842A1 (en) * | 2023-11-06 | 2025-05-08 | Trinity International Industries, L.L.C. | Methods for repurposing used chopsticks and articles made from the same |
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CN102501278B (en) * | 2011-11-16 | 2014-09-03 | 宁国中集竹木制品有限公司 | Unit arc bamboo splint flattening and shaping method |
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CN108032405B (en) * | 2017-12-20 | 2019-10-11 | 福建农林大学 | A kind of glue-free bamboo particle board and preparation method thereof |
CN109834776B (en) * | 2019-03-11 | 2021-10-15 | 广平凯王压密科技有限公司 | Crushed wood compaction material and method based on high-frequency glue-free compaction technology |
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US20130153087A1 (en) * | 2010-01-12 | 2013-06-20 | Gary D. Bies | Method of treatment of wooden items |
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CN103707381A (en) * | 2014-01-10 | 2014-04-09 | 宁波大世界家具研发有限公司 | Method for manufacturing non-glued bamboo fiber board |
US20250144842A1 (en) * | 2023-11-06 | 2025-05-08 | Trinity International Industries, L.L.C. | Methods for repurposing used chopsticks and articles made from the same |
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CN101172351A (en) | 2008-05-07 |
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