WO2009055956A1 - Square-wave three-phase brushless permanent magnet dc motor - Google Patents

Square-wave three-phase brushless permanent magnet dc motor Download PDF

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Publication number
WO2009055956A1
WO2009055956A1 PCT/CN2007/003063 CN2007003063W WO2009055956A1 WO 2009055956 A1 WO2009055956 A1 WO 2009055956A1 CN 2007003063 W CN2007003063 W CN 2007003063W WO 2009055956 A1 WO2009055956 A1 WO 2009055956A1
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WO
WIPO (PCT)
Prior art keywords
tooth
pole
phase
small
teeth
Prior art date
Application number
PCT/CN2007/003063
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French (fr)
Chinese (zh)
Inventor
Tiecai Li
Yamei Qi
Zhaoyong Zhou
Xiang Kong
Weilong Lan
Feipeng Xu
Original Assignee
Shenzhen Academy Of Aerospace Technology
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Application filed by Shenzhen Academy Of Aerospace Technology filed Critical Shenzhen Academy Of Aerospace Technology
Priority to CN200780009121.0A priority Critical patent/CN101371425B/en
Priority to PCT/CN2007/003063 priority patent/WO2009055956A1/en
Publication of WO2009055956A1 publication Critical patent/WO2009055956A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/14Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
    • H02K21/16Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H02K1/148Sectional cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/08Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors

Definitions

  • This invention relates to permanent magnet motors and, more particularly, to a square wave three phase brushless permanent magnet DC motor suitable for direct drive and position, rate servo control applications. Background technique
  • the permanent magnet motor can be divided into two major categories: sine wave and square wave according to the driving current and back electromotive waveform.
  • a sine wave permanent magnet motor is called a permanent magnet synchronous motor (PMSM), or a sine wave AC servo motor.
  • PMSM permanent magnet synchronous motor
  • BLDCM square wave brushless DC motor
  • square wave permanent magnet motors have been widely used.
  • the external characteristics of square wave permanent magnet motors are basically the same as those of brushed DC motors.
  • the control is relatively simple, but its biggest disadvantage is the existence of large principle commutation torque fluctuations.
  • the researchers proposed a variety of compensation measures, but the actual application results are not satisfactory.
  • the invention solves the problems existing in the existing square wave permanent magnet motor and the sine wave permanent magnet motor, and proposes a new principle, a new structure, a high performance and a low cost square wave permanent magnet motor.
  • the slot width of the slot is 0. 1 ⁇ 3.
  • the 12 teeth include three too teeth, three middle teeth and six small teeth;
  • the three-phase windings are concentrated windings, respectively wound around On the large and middle teeth, the arrangement order of the windings and teeth is: A-phase winding on the large tooth ⁇ small tooth, medium tooth, / C-phase winding, a small tooth, large tooth, B-phase winding, a small tooth, a middle tooth
  • the upper/A phase winding has a small tooth and a large tooth on the C phase winding and a small tooth ⁇ the middle tooth/B phase winding has a small tooth; its A represents a concentrated winding of the A phase winding, and /A represents an inverse of the A phase winding.
  • each large tooth on the stator core occupies a circumferential mechanical angle of 50° ⁇ 5°, that is, an electrical angle of 200 ° ⁇ 20 °; each middle tooth occupies a circumference of 40 ° ⁇ 5 ° mechanical angle , that is, 160 ° ⁇ 20 ° electrical angle; each small tooth occupies a circumference of 15 ° ⁇ 5 ° mechanical angle; wherein each tooth occupies a circumferential mechanical angle containing the notch width; and a large tooth, a middle tooth, and then Add the sum of the mechanical angles of the two small teeth equal to 120 °.
  • the N and S magnetic poles of the respective permanent magnets on the rotor core are arranged in phase, and the permanent magnets are radially magnetized tile-shaped magnetic steel or parallel magnetized tile-shaped magnetic steel.
  • the physical air gap between the stator and the rotor is preferably 0. 2 ⁇ 2mm.
  • a Hall position sensor can be used as the rotor position sensor, and the magnetic sensitive direction of the Hall position sensor is consistent with the normal direction of the rotor, and is mounted on the stator bracket and maintained between the permanent magnet and the outer circumference of the rotor. 3 ⁇ air gap.
  • the physical dimension of the pole pitch D/8 of the permanent magnet on the rotor core is preferably 10 to 56 mm, where D is the outer diameter of the rotor.
  • the stator core may be formed by multi-layer splicing of silicon steel sheets, and each layer of spliced silicon steel sheets is composed of three shapes of large, medium and small fan-shaped punching pieces; Fan-shaped punching film-small pole fan-shaped punching piece, middle pole fan-shaped punching piece, small pole fan-shaped punching piece, large pole fan-shaped punching piece, small pole fan-shaped punching piece, middle pole fan-shaped punching piece, small pole fan-shaped punching piece, large pole fan-shaped punching A small pole fan-shaped piece, a medium-pole fan-shaped piece and a small-pole fan-shaped piece are arranged in a plane to form a stator punching piece, that is, a layer of spliced silicon steel sheet; adjacent two sector-shaped punching pieces The splicing is performed by a groove/land provided on the outer side of the yoke.
  • a groove is arranged outside the yoke portion of the large and middle pole fan-shaped punching piece, and a boss is arranged outside the yoke portion of the small pole fan-shaped punching piece; or a boss is arranged outside the yoke portion of the large and middle pole fan-shaped punching piece,
  • a groove is provided outside the yoke of the small pole fan-shaped punch.
  • the plurality of silicon steel sheets are laminated into three shapes of sector-shaped teeth, and then the three kinds of teeth constitute the stator core; wherein the large teeth are formed by a large-pole fan-shaped sheet Pressed, the middle tooth pole is formed by laminating the middle pole fan-shaped punching piece, and the small tooth pole is formed by laminating the small pole fan-shaped punching piece; in each tooth pole, the yoke portion and the tooth portion of each fan-shaped punching piece Each has a positioning blind hole, and a plurality of fan-shaped punching pieces are riveted into an integral tooth pole by positioning blind holes; the three kinds of tooth poles are according to "A phase large tooth pole ⁇ small tooth pole ⁇ / C phase middle tooth pole 1 Small tooth pole ⁇ B phase large tooth pole a small tooth pole ⁇ A phase in the tooth pole a small tooth pole ⁇ C phase large tooth pole a small tooth pole / B phase in the tooth pole a small tooth pole" order into one Complete stator core.
  • the stator core is formed by multi-layered integral silicon steel sheets by riveting or riveting with rivets; each layer of the whole silicon steel sheet has three tooth shapes at the same time, three tooth shapes. Press "A phase large tooth a small tooth ⁇ / C phase medium tooth a small tooth - B phase large tooth a small tooth - A phase medium tooth a small tooth a C phase large tooth - small tooth one / B phase medium tooth ⁇ small The order of the teeth is arranged circumferentially.
  • the motor has only two concentrated windings per phase, which is simple in structure and low in production cost.
  • the output of the motor is 33% larger than that of the conventional sine wave permanent magnet servo motor, and the winding end is more than three times smaller than the conventional sine wave permanent magnet servo motor, so the copper consumption is greatly reduced.
  • the square wave three-phase brushless permanent magnet DC motor is driven by a three-phase square wave current, it can generate a stable torque, and its torque fluctuation index is equivalent to that of a sine wave permanent magnet servo motor.
  • FIG. 1 is a schematic view showing the structure of a stator and a rotor of a motor according to a preferred embodiment of the present invention
  • FIG. 2 is a schematic view showing the structure of a motor assembly according to a preferred embodiment of the present invention
  • FIG 3 is a schematic view showing the angular distribution of the stator slots in the embodiment shown in Figure 1;
  • FIG. 4 is a schematic structural view of a stator punch formed by three fan-shaped punching sheets
  • Figure 5 is another embodiment of a stator punch formed from three fan-shaped punches
  • Figure 6 is another embodiment of a stator punch formed from three fan-shaped punches
  • Figure 7 is a schematic view of a multi-layer silicon steel sheet composed of three kinds of tooth poles, and then composed of a complete stator core;
  • Fig. 8 is a schematic view showing a complete stator core composed of a plurality of integral silicon steel sheets having three tooth shapes. detailed description
  • FIG. 1 A preferred embodiment of the invention is illustrated in Figures 1 and 2.
  • the general structure of the three-phase brushless permanent magnet DC motor can be seen from Fig. 2, the main components of which include the rotor 1, the stator 2, the rotating shaft 30, etc., and the physical air gap 5 between the rotor 1 and the stator 2 is 0. 2—2ram.
  • the Hall position sensor is used as the rotor position sensor, and the magnetic sensitive direction of the Hall position sensor is consistent with the normal direction of the rotor, and is mounted on the stator bracket 6 and kept between the outer circumference of the rotor magnet (ie, the permanent magnet). ⁇ 3mm air gap.
  • the permanent magnet 4 may be a radially magnetized tile-shaped magnetic steel or a parallel magnetized tile-shaped magnetic steel.
  • the physical dimension of the pole pitch of the permanent magnet on the rotor core is 10 to 56 let, where D is the outer diameter of the rotor.
  • the three-phase windings are concentrated windings, and the windings in the stator windings are directly wound around the insulation of the large and middle teeth.
  • the arrangement order of the windings and the teeth is: A-phase winding and a small tooth on the large teeth ⁇ Middle tooth / C phase winding a small tooth a large tooth on the B phase winding a small tooth ⁇ middle tooth / A phase winding a small tooth a large tooth on the C phase winding ⁇ small tooth one medium tooth / B phase winding a small tooth;
  • A represents a concentrated winding of the A-phase winding
  • /A represents a reverse-connected concentrated winding of the A-phase winding;
  • B represents a concentrated winding of the B-phase winding, and /B represents a reverse-connected concentrated winding of the B-phase winding
  • C represents a concentrated winding of the C-phase winding, and /C represents a reverse-connected concentrated winding of the C-phase winding.
  • the two concentrated windings of each phase are wound in series, which reduces the wiring and simplifies the process. It can be seen that the motor has only two concentrated windings per phase, and the three-phase motor has only six concentrated windings. The total number of windings of the motor is very small, which greatly simplifies the structure of the motor and reduces the cost, and the winding end is reduced to the conventional motor. /3 ⁇ 1/6 even More, it has been minimized, and copper consumption has dropped dramatically.
  • each large tooth of the stator core 2 occupies a circumference of 50° ⁇ 5° mechanical angle, and since it is 4 pairs of magnetic stages, that is, 4X360° electrical angle, each large tooth occupies 200° ⁇ 20° Angle, the concentrated winding is wider than 180° electrical angle, completely covering the pole pitch, that is, by artificially increasing the winding pitch, thereby collecting more air gap flux to achieve the purpose of square wave.
  • Each middle tooth occupies a circumference of 40° ⁇ 5 .
  • the mechanical angle, ie 160 ° ⁇ 20 ° electrical angle, the concentrated winding is wider than 120 ° electrical angle.
  • Each of the small teeth occupies a circumferential angle of 15° ⁇ 5°, but does not have a winding; wherein the circumferential mechanical angle of each of the teeth is a slot width (0. l ⁇ 3mm).
  • the ratio of the circumference of the three teeth is: large teeth 50° ⁇ 5°, medium teeth 40° ⁇ 5°, small teeth 15° ⁇ 5°, and one large tooth + one middle tooth + two small teeth
  • the total mechanical angle is equal to 120°.
  • the mechanical angle of the large, middle and small teeth may be 50°, 40°, 15°, or 48°, 42°, 15°, or 52°, 40°, 14°, or Other combinations of angles that meet the above requirements.
  • the comparison shows that the positioning torque is reduced by nearly 10 times.
  • This large, medium and small tooth structure greatly reduces the positioning torque and overcomes the most deadly shortcoming of the traditional square wave permanent magnet DC motor, even better than the sine wave. Permanent magnet DC motor.
  • the international application number is PCT/CN2007/000178, and the name is "brushless DC motor control system and its control method".
  • the control system and method disclosed in the patent of the patent drive control in which a new square wave brushless motor continuous current sampling and closed-loop control is adopted, and its comprehensive performance exceeds the sine wave AC servo system, and the torque fluctuation index is equivalent, but the output is improved 33 %, copper consumption has dropped significantly.
  • the three-phase brushless permanent magnet DC motor of the invention can replace the existing sine wave AC servo motor and its servo unit, and becomes the main branch of the future servo motor and its servo unit.
  • the stator core 2 is formed by laminating and laminating a plurality of layers of spliced silicon steel sheets 7, wherein each layer of spliced silicon steel sheets is composed of three types of punching sheets, specifically large, medium and small. Extreme fan-shaped punch.
  • the outer side of the yoke of the large pole fan-shaped punching piece 8 has two grooves
  • the outer side of the yoke portion of the middle pole fan-shaped punching piece 9 also has two grooves
  • the outer side of the yoke portion of the small pole fan-shaped punching piece 10 has two bosses, and the convex portion
  • the table can be inserted into the aforementioned groove and seamed.
  • the arrangement is as follows: a large pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan-shaped punching piece, a small pole fan-shaped punching piece, a large pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan shape
  • stator punching piece that is, A layer of spliced silicon steel sheet, multi-layer spliced silicon steel sheet can be obtained from a riveted laminated core to obtain a complete stator core.
  • the stator punching piece shown in FIG. 5 can also be used, which also includes a large pole fan-shaped punching piece 8, a middle pole fan-shaped punching piece 9, and a small pole fan-shaped punching piece 10; in FIG. 4, a small pole fan-shaped punching piece
  • the outer side has an arc-shaped extension arm, and in Fig. 5, the outer pole fan-shaped piece and the middle-pole fan-shaped piece have an arc-shaped extension arm on the outer side.
  • the stator punches with different positions of the grooves and the bosses may be selected and laminated to form one stator as a whole.
  • a plurality of layers of silicon steel sheets are laminated into three shapes of sector-shaped tooth poles to form a stator core; a large tooth pole is formed by laminating a large-pole fan-shaped punching piece 1 1 , and a fan-shaped punch is formed.
  • the yoke portion and the tooth portion of the sheet each have a positioning blind hole 12, and are riveted into an integral tooth pole by positioning the blind hole;
  • the middle tooth pole is formed by laminating the middle pole fan-shaped punching piece 13, the yoke portion and the tooth of the fan-shaped punching piece
  • Each of the portions has a positioning blind hole 14 and is riveted into an integral tooth pole by positioning the blind hole;
  • the small tooth pole is formed by laminating the small pole fan-shaped punching piece 16 , and the yoke portion of the fan-shaped punching piece has a positioning on each side and the tooth portion
  • the blind hole 15 is riveted into an integral tooth pole by positioning the blind hole.
  • Each tooth pole is in accordance with "A phase large tooth pole, small tooth pole ⁇ / C phase, tooth tip, small tooth pole ⁇ B phase large tooth pole, small tooth pole ⁇ A phase, middle tooth, small tooth pole ⁇ C phase large tooth The sequence of a very small tooth pole / B phase in the tooth pole and a small tooth pole" A complete stator core.
  • each layer of silicon steel sheet is a complete stator sheet, that is, an integral silicon steel sheet 17, which contains three tooth shapes, three types of teeth according to A phase large teeth and one small tooth one / C Phase tooth small tooth ⁇ B phase large tooth ⁇ small tooth - A phase medium tooth ⁇ small tooth ⁇ C phase large tooth and small tooth ⁇ / B phase medium tooth small tooth ⁇ sequential circumferential arrangement;
  • the integral silicon steel sheet can be obtained by self-riveting or riveting together with a rivet to obtain a complete stator core.
  • a blind hole 18 for achieving riveting is provided on each of the entire silicon steel sheets.
  • the corresponding three-phase concentrated winding is wound directly on the insulation of the large and middle teeth by the winding in the stator winding, and is wound in the following order: A phase large tooth pole / A phase middle tooth pole; B phase large tooth pole One/B phase middle tooth pole; C phase large tooth pole one / C phase middle tooth pole, so that two concentrated windings of each phase are wound in series by winding, which reduces wiring and simplifies the process.
  • the square wave three-phase brushless permanent magnet DC motor of the invention has a series of advantages such as minimizing winding end, minimizing air gap, minimizing material, minimizing positioning torque and minimizing loss, and having higher power/volume ratio And the torque/volume ratio, the cost is minimized.
  • Its controller can adopt the new concept of square wave brushless motor continuous current sampling and closed-loop control, and its comprehensive performance exceeds the sine wave AC servo system.
  • the square wave three-phase brushless permanent magnet DC motor can replace the existing sine wave AC servo motor and its servo unit, and become the main branch of the future servo motor and its servo unit. '

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

A square-wave three-phase brushless permanent magnet DC motor. The number of the magnetic poles on the iron core of the rotor (1) of the motor is: 2P=8. The number of the slots (21) in the iron core of the stator (2) of the motor is: Z=12. The iron core of the stator (2) includes three large teeth, three middle-sized teeth and six small teeth. The sum of the mechanical angels of one large tooth, one middle-sized tooth and two small teeth is 120 degree. Three-phase concentrated windings are wrapped around the large teeth and the middle-sized teeth separately. The windings of each phase only have two concentrated windings. The motor only has six concentrated windings.

Description

方波三相无刷永磁直流电动机 技术领域  Square wave three-phase brushless permanent magnet DC motor
本发明涉及永磁电动机,更具体地说,涉及一种方波三相无刷永磁直流电 动机, 该电动机适用于直接驱动和位置、 速率伺服控制应用。 背景技术  Field of the Invention This invention relates to permanent magnet motors and, more particularly, to a square wave three phase brushless permanent magnet DC motor suitable for direct drive and position, rate servo control applications. Background technique
永磁电动机根据驱动电流及反电势波形可分为正弦波和方波两大类。一般 将正弦波永磁电动机称为永磁同步电动机 (PMSM),或称为正弦波交流伺服电动 机。 另一类方波永磁电动机则称为方波无刷直流电动机 (BLDCM)。  The permanent magnet motor can be divided into two major categories: sine wave and square wave according to the driving current and back electromotive waveform. Generally, a sine wave permanent magnet motor is called a permanent magnet synchronous motor (PMSM), or a sine wave AC servo motor. Another type of square wave permanent magnet motor is called a square wave brushless DC motor (BLDCM).
80 年代期间, 方波永磁电动机获得了普遍应用, 方波永磁电动机的外特 性和有刷直流电动机基本相同, 控制比较简单,但其最大的缺点是存在较大的 原理性换向力矩波动, 对此, 研究人员提出了多种补偿措施, 但实际应用效果 不理想。  During the 1980s, square wave permanent magnet motors have been widely used. The external characteristics of square wave permanent magnet motors are basically the same as those of brushed DC motors. The control is relatively simple, but its biggest disadvantage is the existence of large principle commutation torque fluctuations. In this regard, the researchers proposed a variety of compensation measures, but the actual application results are not satisfactory.
由于正弦波永磁电动机的力矩波动则远小于方波永磁电动机, 90 年代期 间,在精密伺服驱动应用场合,方波永磁电动机逐渐被正弦波永磁电动机所替 代, 目前已经成为现今工业应用的主流。然而, 正弦波永磁电动机会导致控制 系统复杂性大幅增高和成本大幅增加, 更重要的是电动机的力能指标大幅下 降。  Since the torque fluctuation of the sine wave permanent magnet motor is much smaller than that of the square wave permanent magnet motor, in the precision servo drive application, the square wave permanent magnet motor was gradually replaced by the sine wave permanent magnet motor, which has become a modern industrial application. Mainstream. However, sinusoidal permanent magnet motors lead to a significant increase in the complexity of the control system and a significant increase in cost. More importantly, the force performance of the motor is drastically reduced.
另一方面,传统方波无刷直流电动机及其控制技术被公认已经成熟, 由于 前述缺陷, 导致其被限定在要求不高的场合应用, 国内外对其研究已经很少。 发明内容  On the other hand, the traditional square wave brushless DC motor and its control technology have been recognized as mature, and due to the aforementioned defects, it has been limited to applications where the requirements are not high, and there have been few studies at home and abroad. Summary of the invention
本发明要解决现有方波永磁电动机和正弦波永磁电动机所存在的问题,提 出一种新原理、 新结构、 高性能、 低成本的方波永磁电动机。  The invention solves the problems existing in the existing square wave permanent magnet motor and the sine wave permanent magnet motor, and proposes a new principle, a new structure, a high performance and a low cost square wave permanent magnet motor.
本发明的技术方案是,提供一种方波三相无刷永磁直流电动机,所述电动 机的转子铁芯上装有多对永磁体, 定子的槽中装有三相绕组, 其特征在于, 所 述转子铁芯上的磁极数 2P=8 ; 所述定子铁芯的槽数 Z=12, 相应有 12个齿, 所  The technical solution of the present invention is to provide a square wave three-phase brushless permanent magnet DC motor, wherein the rotor core of the motor is provided with a plurality of pairs of permanent magnets, and the slots of the stator are equipped with three-phase windings, wherein The number of magnetic poles on the rotor core is 2P=8; the number of slots of the stator core is Z=12, correspondingly 12 teeth,
确认本 述槽的槽口宽度为 0. 1〜3. 0醒, 所述 12个齿中包括三个太齿、 三个中齿和六 个小齿; 所述三相绕组为集中绕组, 分别绕在大齿和中齿上, 所述绕组和齿的 排列次序是: 大齿上 A相绕组→小齿一中齿上 /C相绕组一小齿→大齿上 B相 绕组一小齿一中齿上 /A相绕组一小齿一大齿上 C相绕组一小齿→中齿上 /B相 绕组一小齿; 其 A表示 A相绕组的一个集中绕组, /A表示 A相绕组的一个反 接集中绕组, B、 /B、 C、 /C依此类推。 Confirmation The slot width of the slot is 0. 1~3. 0 wake up, the 12 teeth include three too teeth, three middle teeth and six small teeth; the three-phase windings are concentrated windings, respectively wound around On the large and middle teeth, the arrangement order of the windings and teeth is: A-phase winding on the large tooth → small tooth, medium tooth, / C-phase winding, a small tooth, large tooth, B-phase winding, a small tooth, a middle tooth The upper/A phase winding has a small tooth and a large tooth on the C phase winding and a small tooth → the middle tooth/B phase winding has a small tooth; its A represents a concentrated winding of the A phase winding, and /A represents an inverse of the A phase winding. Connect the concentrated windings, B, /B, C, /C and so on.
本发明的优选方案中, 所述定子铁芯上的每个大齿占圆周 50° ± 5 ° 机械 角度, 即 200 ° ± 20 ° 电角度; 每个中齿占圆周 40 ° ± 5 ° 机械角度, 即 160 ° ± 20 ° 电角度; 每个小齿占圆周 15 ° ± 5 ° 机械角度; 其中每个齿所占圆周 机械角度包含所述槽口宽度; 且一个大齿、 一个中齿、 再加上两个小齿的机械 角度之和等于 120 ° 。  In a preferred embodiment of the invention, each large tooth on the stator core occupies a circumferential mechanical angle of 50° ± 5°, that is, an electrical angle of 200 ° ± 20 °; each middle tooth occupies a circumference of 40 ° ± 5 ° mechanical angle , that is, 160 ° ± 20 ° electrical angle; each small tooth occupies a circumference of 15 ° ± 5 ° mechanical angle; wherein each tooth occupies a circumferential mechanical angle containing the notch width; and a large tooth, a middle tooth, and then Add the sum of the mechanical angles of the two small teeth equal to 120 °.
本发明中, 所述转子铁芯上各个永磁体的 N、 S磁极相间排列, 所述永磁 体是径向充磁的瓦形磁钢、 或者是平行充磁的瓦形磁钢。  In the present invention, the N and S magnetic poles of the respective permanent magnets on the rotor core are arranged in phase, and the permanent magnets are radially magnetized tile-shaped magnetic steel or parallel magnetized tile-shaped magnetic steel.
本发明中, 所述定子与转子之间的物理气隙最好为 0. 2〜2mm。  2〜2毫米。 The present invention, the physical air gap between the stator and the rotor is preferably 0. 2~2mm.
本发明中可采用霍尔位置传感器作为转子位置传感器,所述霍尔位置传感 器的磁敏感方向与转子法线方向相一致, 安装于定子支架上, 并与转子永磁体 外圆之间保持 1〜3匪的气隙。  In the present invention, a Hall position sensor can be used as the rotor position sensor, and the magnetic sensitive direction of the Hall position sensor is consistent with the normal direction of the rotor, and is mounted on the stator bracket and maintained between the permanent magnet and the outer circumference of the rotor. 3 匪 air gap.
本发明中,所述转子铁芯上的永磁体的极距 D/8的物理尺寸最好是 10〜 56mm, 其中 D是转子外径。  In the present invention, the physical dimension of the pole pitch D/8 of the permanent magnet on the rotor core is preferably 10 to 56 mm, where D is the outer diameter of the rotor.
本发明中,所述定子铁芯可由多层拼接硅钢片自铆迭压而成的,每一层拼 接硅钢片是由大、 中、 小三种形状的扇形冲片拼接组成; 并按"大极扇形冲片 —小极扇形冲片一中极扇形冲片一小极扇形冲片一大极扇形冲片→小极扇形 冲片一中极扇形冲片一小极扇形冲片一大极扇形冲片一小极扇形冲片一中极 扇形冲片一小极扇形冲片"的顺序排布在一个平面上构成一张定子冲片, 即一 层拼接硅钢片; 相邻两个扇形冲片之间通过设于轭部外侧的凹槽 /凸台进行拼 接。其中在大、 中极扇形冲片的轭部外侧设置凹槽, 并在小极扇形冲片的轭部 外侧设置凸台; 或者是在大、 中极扇形冲片的轭部外侧设置凸台, 并在小极扇 形冲片的轭部外侧设置凹槽。 本发明的另一优选方案中, 其中由多层硅钢片迭压成三种形状的扇形齿 极, 再由三种齿极组成所述定子铁芯; 其中大齿极由大极扇形冲片迭压而成, 中齿极由中极扇形冲片迭压而成, 小齿极由小极扇形冲片迭压而成; 在每一齿 极中, 每个扇形冲片的轭部和齿部各有一个定位盲孔, 多个扇形冲片之间通过 定位盲孔铆压成整体齿极; 所述三种齿极按 "A相大齿极→小齿极→/C相中齿 极一小齿极→B相大齿极一小齿极→A相中齿极一小齿极→C相大齿极一小齿 极一 /B相中齿极一小齿极" 的顺序拼成一个完整的定子铁芯。 In the present invention, the stator core may be formed by multi-layer splicing of silicon steel sheets, and each layer of spliced silicon steel sheets is composed of three shapes of large, medium and small fan-shaped punching pieces; Fan-shaped punching film-small pole fan-shaped punching piece, middle pole fan-shaped punching piece, small pole fan-shaped punching piece, large pole fan-shaped punching piece, small pole fan-shaped punching piece, middle pole fan-shaped punching piece, small pole fan-shaped punching piece, large pole fan-shaped punching A small pole fan-shaped piece, a medium-pole fan-shaped piece and a small-pole fan-shaped piece are arranged in a plane to form a stator punching piece, that is, a layer of spliced silicon steel sheet; adjacent two sector-shaped punching pieces The splicing is performed by a groove/land provided on the outer side of the yoke. Wherein a groove is arranged outside the yoke portion of the large and middle pole fan-shaped punching piece, and a boss is arranged outside the yoke portion of the small pole fan-shaped punching piece; or a boss is arranged outside the yoke portion of the large and middle pole fan-shaped punching piece, A groove is provided outside the yoke of the small pole fan-shaped punch. In another preferred embodiment of the present invention, wherein the plurality of silicon steel sheets are laminated into three shapes of sector-shaped teeth, and then the three kinds of teeth constitute the stator core; wherein the large teeth are formed by a large-pole fan-shaped sheet Pressed, the middle tooth pole is formed by laminating the middle pole fan-shaped punching piece, and the small tooth pole is formed by laminating the small pole fan-shaped punching piece; in each tooth pole, the yoke portion and the tooth portion of each fan-shaped punching piece Each has a positioning blind hole, and a plurality of fan-shaped punching pieces are riveted into an integral tooth pole by positioning blind holes; the three kinds of tooth poles are according to "A phase large tooth pole → small tooth pole → / C phase middle tooth pole 1 Small tooth pole → B phase large tooth pole a small tooth pole → A phase in the tooth pole a small tooth pole → C phase large tooth pole a small tooth pole / B phase in the tooth pole a small tooth pole" order into one Complete stator core.
本发明的另一优选方案中,所述定子铁芯由多层整体硅钢片自铆或用铆钉 铆接迭压而成; 每一层整体硅钢片中同时具有三种齿形的, 三种齿形按 "A相 大齿一小齿→/C相中齿一小齿一B相大齿一小齿一 A相中齿一小齿一C相大齿 —小齿一/B相中齿→小齿"的顺序圆周排布。  In another preferred embodiment of the present invention, the stator core is formed by multi-layered integral silicon steel sheets by riveting or riveting with rivets; each layer of the whole silicon steel sheet has three tooth shapes at the same time, three tooth shapes. Press "A phase large tooth a small tooth → / C phase medium tooth a small tooth - B phase large tooth a small tooth - A phase medium tooth a small tooth a C phase large tooth - small tooth one / B phase medium tooth → small The order of the teeth is arranged circumferentially.
由上述技术方案可知,本发明的方波三相无刷永磁直流电动机的磁极数为 2P=8 ,其中采用磁极覆盖技术,使其气隙磁场具有 120° 电角度以上的平顶区; 采用非均匀齿槽和磁平衡小齿, 使定位力矩减至最小。该电动机每相仅有两个 集中绕组, 结构简单, 生产成本很低。 该电动机的出力比传统正弦波永磁伺服 电机大 33%, 绕组端部比传统正弦波永磁伺服电机小 3倍以上, 所以铜耗大幅 度减少。该方波三相无刷永磁直流电动机采用三相方波电流驱动时, 能产生平 稳的力矩, 其力矩波动指标与正弦波永磁伺服电机相当。 附图说明  According to the above technical solution, the square wave three-phase brushless permanent magnet DC motor of the present invention has a magnetic pole number of 2P=8, wherein a magnetic pole covering technique is adopted, so that the air gap magnetic field has a flat top area of 120° or more; Non-uniform cogging and magnetically balanced small teeth minimize positioning torque. The motor has only two concentrated windings per phase, which is simple in structure and low in production cost. The output of the motor is 33% larger than that of the conventional sine wave permanent magnet servo motor, and the winding end is more than three times smaller than the conventional sine wave permanent magnet servo motor, so the copper consumption is greatly reduced. When the square wave three-phase brushless permanent magnet DC motor is driven by a three-phase square wave current, it can generate a stable torque, and its torque fluctuation index is equivalent to that of a sine wave permanent magnet servo motor. DRAWINGS
下面将结合附图及实施例对本发明作进一步说明, 附图中:  The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图 1是本发明一个优选实施例中电动机的定、 转子剖面结构示意图; 图 2是本发明一个优选实施例中电动机总装结构示意图;  1 is a schematic view showing the structure of a stator and a rotor of a motor according to a preferred embodiment of the present invention; FIG. 2 is a schematic view showing the structure of a motor assembly according to a preferred embodiment of the present invention;
图 3是图 1所示实施例中的定子齿槽角度分布示意图;  Figure 3 is a schematic view showing the angular distribution of the stator slots in the embodiment shown in Figure 1;
图 4是由三种扇形冲片构成定子冲片的结构示意图;  4 is a schematic structural view of a stator punch formed by three fan-shaped punching sheets;
图 5是由三种扇形冲片构成定子冲片的另一实施例;  Figure 5 is another embodiment of a stator punch formed from three fan-shaped punches;
图 6是由三种扇形冲片构成定子冲片的另一实施例;  Figure 6 is another embodiment of a stator punch formed from three fan-shaped punches;
图 7是由多层硅钢片组成三种齿极、 再组成完整定子铁芯的示意图; 图 8是由多层具有三种齿形的整体硅钢片组成完整定子铁芯的示意图。 具体实施方式 Figure 7 is a schematic view of a multi-layer silicon steel sheet composed of three kinds of tooth poles, and then composed of a complete stator core; Fig. 8 is a schematic view showing a complete stator core composed of a plurality of integral silicon steel sheets having three tooth shapes. detailed description
本发明的一个优选实施例如图 1和图 2所示。从图 2中可以看出这种三相 无刷永磁直流电动机的大致结构, 其主要部件包括转子 1、 定子 2、 转轴 30 等, 转子 1与定子 2之间的物理气隙 5为 0. 2— 2ram。 其中采用霍尔位置传感 器作为转子位置传感器, 霍尔位置传感器的磁敏感方向与转子法线方向相一 致, 安装在定子支架 6上, 并与转子磁钢(即永磁体)外圆之间保持 l〜3mm的 气隙。  A preferred embodiment of the invention is illustrated in Figures 1 and 2. The general structure of the three-phase brushless permanent magnet DC motor can be seen from Fig. 2, the main components of which include the rotor 1, the stator 2, the rotating shaft 30, etc., and the physical air gap 5 between the rotor 1 and the stator 2 is 0. 2—2ram. The Hall position sensor is used as the rotor position sensor, and the magnetic sensitive direction of the Hall position sensor is consistent with the normal direction of the rotor, and is mounted on the stator bracket 6 and kept between the outer circumference of the rotor magnet (ie, the permanent magnet). ~3mm air gap.
从图 1中可以看出, 在转子铁芯上装有多对极的永磁体 4, 这些永磁体产 生气隙磁场; 图 1中有 4对 8个永磁体, 8个磁极 N、 S相间排列, 也就是说, 转子的磁极数 2P=8。 具体实施时, 永磁体 4可以是径向充磁的瓦形磁钢、 或 者是平行充磁的瓦形磁钢。 转子铁芯上的永磁体的极距 的物理尺寸是 10〜56讓, 其中 D是转子外径。  As can be seen from Fig. 1, a plurality of pairs of permanent magnets 4 are mounted on the rotor core, and these permanent magnets generate an air gap magnetic field; in Fig. 1, there are 4 pairs of 8 permanent magnets, 8 poles N and S are arranged in phase, That is, the number of magnetic poles of the rotor is 2P=8. In a specific implementation, the permanent magnet 4 may be a radially magnetized tile-shaped magnetic steel or a parallel magnetized tile-shaped magnetic steel. The physical dimension of the pole pitch of the permanent magnet on the rotor core is 10 to 56 let, where D is the outer diameter of the rotor.
同时, 定子槽 21的数目 Z=12, 对应有 12个齿; 定子槽的槽口 3的宽度 为 0. 1〜3匪; 12个齿中包括三个大齿、 三个中齿和六个小齿, 并在圆周内按 大齿一小齿→中齿一小齿的次序循环排布。 装配时, 会在定子铁芯的这 12个 槽中安装三相绕组。  At the same time, the number of stator slots 21 is Z=12, corresponding to 12 teeth; the width of the slot 3 of the stator slot is 0. 1~3匪; 12 teeth include three large teeth, three middle teeth and six teeth. Small teeth, and arranged in the order of large teeth, small teeth, medium teeth and small teeth in the circumference. When assembled, three-phase windings are installed in the 12 slots of the stator core.
本实施例中,三相绕组为集中绕组,分别用定子绕组内绕机直接绕在大齿 极和中齿极的绝缘上, 绕组和齿的排列次序是: 大齿上 A相绕组一小齿→中齿 上 /C相绕组一小齿一大齿上 B相绕组一小齿→中齿上 /A相绕组一小齿一大齿 上 C相绕组→小齿一中齿上 /B相绕组一小齿; 其 A表示 A相绕组的一个集中 绕组, /A表示 A相绕组的一个反接集中绕组; B表示 B相绕组的一个集中绕组, /B表示 B相绕组的一个反接集中绕组; C表示 C相绕组的一个集中绕组, /C 表示 C相绕组的一个反接集中绕组。如此绕制后 ,每相两个集中绕组之间是通 过绕制串联的, 减少了接线, 简化了工艺。 可见, 该电动机每相仅有两个集中 绕组, 三相电动机仅有 6个集中绕组, 电动机的绕组总数非常少, 大大简化了 电动机结构, 降低了成本, 同时绕组端部减少到传统电动机的 1/3〜1/6甚至 更多, 达到了最小化, 于是铜耗大幅下降。 In this embodiment, the three-phase windings are concentrated windings, and the windings in the stator windings are directly wound around the insulation of the large and middle teeth. The arrangement order of the windings and the teeth is: A-phase winding and a small tooth on the large teeth → Middle tooth / C phase winding a small tooth a large tooth on the B phase winding a small tooth → middle tooth / A phase winding a small tooth a large tooth on the C phase winding → small tooth one medium tooth / B phase winding a small tooth; A represents a concentrated winding of the A-phase winding, /A represents a reverse-connected concentrated winding of the A-phase winding; B represents a concentrated winding of the B-phase winding, and /B represents a reverse-connected concentrated winding of the B-phase winding C represents a concentrated winding of the C-phase winding, and /C represents a reverse-connected concentrated winding of the C-phase winding. After such winding, the two concentrated windings of each phase are wound in series, which reduces the wiring and simplifies the process. It can be seen that the motor has only two concentrated windings per phase, and the three-phase motor has only six concentrated windings. The total number of windings of the motor is very small, which greatly simplifies the structure of the motor and reduces the cost, and the winding end is reduced to the conventional motor. /3~1/6 even More, it has been minimized, and copper consumption has dropped dramatically.
从图 3可以看出, 定子铁芯 2的每个大齿占圆周 50° ±5° 机械角度, 由 于是 4对磁级即 4X360° 电角度,所以每个大齿占 200° ±20° 电角度, 该集 中绕组极宽大于 180° 电角度, 完全覆盖磁极极距, 也即通过人为增加绕组节 距, 以此来收集更多的气隙磁通, 达到方波的目的。 每个中齿占圆周 40° ±5 。 机械角度, 即 160° ±20° 电角度, 该集中绕组极宽大于 120° 电角度。 每 个小齿占圆周 15° ±5° 机械角度, 但不套绕组; 其中所说的每个齿所占圆周 机械角度是包含槽口宽度 (0. l〜3mm)的。三种齿所占的圆周比率关系为:大齿 50° ±5° 、 中齿 40° ±5° 、 小齿 15° ±5° , 且保证一个大齿 +—个中齿 + 两个小齿的总机械角度等于 120° 。 具体实施时, 大齿、 中齿、 小齿的机械角 度可以是 50° 、 40° 、 15° , 或者是 48° 、 42° 、 15° , 或者是 52° 、 40° 、 14° , 或者是其他可满足上述要求的角度组合。  It can be seen from Fig. 3 that each large tooth of the stator core 2 occupies a circumference of 50° ± 5° mechanical angle, and since it is 4 pairs of magnetic stages, that is, 4X360° electrical angle, each large tooth occupies 200° ± 20° Angle, the concentrated winding is wider than 180° electrical angle, completely covering the pole pitch, that is, by artificially increasing the winding pitch, thereby collecting more air gap flux to achieve the purpose of square wave. Each middle tooth occupies a circumference of 40° ±5 . The mechanical angle, ie 160 ° ± 20 ° electrical angle, the concentrated winding is wider than 120 ° electrical angle. Each of the small teeth occupies a circumferential angle of 15° ± 5°, but does not have a winding; wherein the circumferential mechanical angle of each of the teeth is a slot width (0. l~3mm). The ratio of the circumference of the three teeth is: large teeth 50° ±5°, medium teeth 40° ±5°, small teeth 15° ±5°, and one large tooth + one middle tooth + two small teeth The total mechanical angle is equal to 120°. In specific implementation, the mechanical angle of the large, middle and small teeth may be 50°, 40°, 15°, or 48°, 42°, 15°, or 52°, 40°, 14°, or Other combinations of angles that meet the above requirements.
上述实施例中采用的方案可称为磁极覆盖技术,由于 A相两个集中绕组的 极宽大于或接近 160° 电角度, 大齿上的集中绕组产生 135° 电角度以上的平 顶区气隙磁场, 中齿上的集中绕组产生 120° 电角度以上的平顶区 隙磁场。 由于每相两个磁极在空间上相差 180° 机械角、 且每相两个磁极的覆盖率为 (200° +160° )/2=180° 。 因此, 两个集中绕组串连而成的相绕组反电势具有 120° 电角度以上的平顶区。 传统方波永磁直流电动机不可能获得大于 120° 电角度平顶区气隙磁场, 于是会造成换向力矩波动, 并导致定位力矩增加。  The solution adopted in the above embodiment may be referred to as a magnetic pole covering technique. Since the width of the two concentrated windings of the A phase is greater than or close to 160°, the concentrated winding on the large teeth generates a flat top air gap of 135° or more. The magnetic field, the concentrated winding on the middle teeth produces a flat topped gap magnetic field above 120° electrical angle. Since the two magnetic poles in each phase are spatially different by 180° mechanical angle, and the coverage of the two magnetic poles per phase is (200° +160°)/2=180°. Therefore, the phase winding back electromotive force of the two concentrated windings connected in series has a flat top region of 120° or more. Conventional square wave permanent magnet DC motors are unlikely to obtain an air gap magnetic field in the flat top region greater than 120°, which causes the commutation torque to fluctuate and causes the positioning torque to increase.
传统 8 极 12 槽均布的方波永磁直流电动机的定位力矩的频率是 8X 12/4=24次定位力矩, 一般可认为定位力矩的幅值是力矩基波的 24分之一, 即 1/24=4.1%, 所以定位力矩相当大。 本发明中采用大、 中、 小三种不同齿型 后, 定位力矩的频率是 216次定位力矩, 可以粗略地认为定位力矩的幅值是力 矩基波的 216分之一, 即 1/261=0.45%。对比可以看出, 定位力矩减小了近 10 倍, 这种大、 中、 小齿型结构使定位力矩大幅下降, 克服了传统方波永磁直流 电动机的最致命的缺点, 甚至优于正弦波永磁直流电动机。  The frequency of the positioning torque of the traditional 8-pole 12-slot square-wave permanent magnet DC motor is 8X 12/4=24 times of positioning torque. Generally, the amplitude of the positioning torque is one-fourth of the torque fundamental wave, that is, 1 /24=4.1%, so the positioning torque is quite large. In the invention, after adopting three different tooth types of large, medium and small, the frequency of the positioning torque is 216 times of positioning torque, and the magnitude of the positioning torque can be roughly considered to be one of 216 of the fundamental torque of the torque, that is, 1/261=0.45. %. The comparison shows that the positioning torque is reduced by nearly 10 times. This large, medium and small tooth structure greatly reduces the positioning torque and overcomes the most deadly shortcoming of the traditional square wave permanent magnet DC motor, even better than the sine wave. Permanent magnet DC motor.
对于本发明的三相无刷永磁直流电动机, 可采用国际申请号为 PCT/CN2007/000178, 名称为 "无刷直流电动机控制系统及其控制方法" 的发 明专利中所公开的控制系统及方法进行驱动控制,其中采用全新的方波无刷电 动机连续电流采样和闭环控制,其综合性能超越正弦波交流伺服系统, 其力矩 波动指标相当, 但出力提高 33%, 铜耗大幅下降。 本发明的三相无刷永磁直流 电动机, 可以替代现有的正弦波交流伺服电动机及其伺服单元, 成为未来伺服 电动机及其伺服单元的主要分支。 For the three-phase brushless permanent magnet DC motor of the present invention, the international application number is PCT/CN2007/000178, and the name is "brushless DC motor control system and its control method". The control system and method disclosed in the patent of the patent drive control, in which a new square wave brushless motor continuous current sampling and closed-loop control is adopted, and its comprehensive performance exceeds the sine wave AC servo system, and the torque fluctuation index is equivalent, but the output is improved 33 %, copper consumption has dropped significantly. The three-phase brushless permanent magnet DC motor of the invention can replace the existing sine wave AC servo motor and its servo unit, and becomes the main branch of the future servo motor and its servo unit.
在图 4所示的实施例中, 定子铁芯 2由多层拼接硅钢片 7自铆迭压而成, 其中每一层拼接硅钢片是由三种冲片组成, 具体是大、 中、 小极扇形冲片。 大 极扇形冲片 8的轭部外侧有两个凹槽,中极扇形冲片 9的轭部外侧也有两个凹 槽, 小极扇形冲片 10的轭部外侧有两个凸台, 该凸台可插入前述凹槽内并齐 缝。在图 4中, 按如下顺序排布: 大极扇形冲片一小极扇形冲片一中极扇形冲 片一小极扇形冲片一大极扇形冲片一小极扇形冲片→中极扇形冲片一小极扇 形冲片一大极扇形冲片一小极扇形冲片一中极扇形冲片一小极扇形冲片,这些 冲片拼接在一个平面上, 构成一张定子冲片, 即一层拼接硅钢片, 多层拼接硅 钢片自铆迭压可得到一个完整的定子铁芯。  In the embodiment shown in FIG. 4, the stator core 2 is formed by laminating and laminating a plurality of layers of spliced silicon steel sheets 7, wherein each layer of spliced silicon steel sheets is composed of three types of punching sheets, specifically large, medium and small. Extreme fan-shaped punch. The outer side of the yoke of the large pole fan-shaped punching piece 8 has two grooves, and the outer side of the yoke portion of the middle pole fan-shaped punching piece 9 also has two grooves, and the outer side of the yoke portion of the small pole fan-shaped punching piece 10 has two bosses, and the convex portion The table can be inserted into the aforementioned groove and seamed. In Fig. 4, the arrangement is as follows: a large pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan-shaped punching piece, a small pole fan-shaped punching piece, a large pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan shape A small pole fan-shaped punching piece, a large pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan-shaped punching piece, and a small pole fan-shaped punching piece. These punching pieces are spliced on one plane to form a stator punching piece, that is, A layer of spliced silicon steel sheet, multi-layer spliced silicon steel sheet can be obtained from a riveted laminated core to obtain a complete stator core.
具体实施时,还可采用图 5所示的定子冲片,其中同样包括大极扇形冲片 8、 中极扇形冲片 9、 小极扇形冲片 10; 在图 4中是小极扇形冲片的外侧有弧 形延伸臂, 在图 5中则是大极扇形冲片和中极扇形冲片的外侧有弧形延伸臂。 还可采用图 6所示的定子冲片, 其中在大、 中极扇形冲片上设置凸台, 并在小 极扇形冲片上设置凹槽。 为了减小拼缝对定子铁芯磁路的影响, 可选择凹槽、 凸台的设置位置不同的定子冲片, 并相间迭压成一个定子整体。  In the specific implementation, the stator punching piece shown in FIG. 5 can also be used, which also includes a large pole fan-shaped punching piece 8, a middle pole fan-shaped punching piece 9, and a small pole fan-shaped punching piece 10; in FIG. 4, a small pole fan-shaped punching piece The outer side has an arc-shaped extension arm, and in Fig. 5, the outer pole fan-shaped piece and the middle-pole fan-shaped piece have an arc-shaped extension arm on the outer side. It is also possible to use the stator punch shown in Fig. 6, in which a boss is provided on the large and middle pole fan-shaped punches, and a groove is provided on the small-pole fan-shaped punch. In order to reduce the influence of the seam on the magnetic circuit of the stator core, the stator punches with different positions of the grooves and the bosses may be selected and laminated to form one stator as a whole.
在图 7所示的实施例中, 由多层硅钢片迭压成三种形状的扇形齿极,再组 成定子铁芯; 大齿极由大极扇形冲片 1 1迭压而成, 扇形冲片的轭部和齿部各 有一个定位盲孔 12, 并通过定位盲孔铆压成整体齿极; 中齿极由中极扇形冲 片 13 迭压而成, 扇形冲片的轭部和齿部各有一个定位盲孔 14 , 并通过定位 盲孔铆压成整体齿极; 小齿极由小极扇形冲片 16迭压而成, 扇形冲片的轭部 两边和齿部各有一个定位盲孔 15, 并通过定位盲孔铆压成整体齿极。 各个齿 极按 "A相大齿极一小齿极→/C相中齿极一小齿极→B相大齿极一小齿极→A 相中齿极一小齿极→C相大齿极一小齿极一/B相中齿极一小齿极 "的顺序拼成 一个完整的定子铁芯。 In the embodiment shown in FIG. 7, a plurality of layers of silicon steel sheets are laminated into three shapes of sector-shaped tooth poles to form a stator core; a large tooth pole is formed by laminating a large-pole fan-shaped punching piece 1 1 , and a fan-shaped punch is formed. The yoke portion and the tooth portion of the sheet each have a positioning blind hole 12, and are riveted into an integral tooth pole by positioning the blind hole; the middle tooth pole is formed by laminating the middle pole fan-shaped punching piece 13, the yoke portion and the tooth of the fan-shaped punching piece Each of the portions has a positioning blind hole 14 and is riveted into an integral tooth pole by positioning the blind hole; the small tooth pole is formed by laminating the small pole fan-shaped punching piece 16 , and the yoke portion of the fan-shaped punching piece has a positioning on each side and the tooth portion The blind hole 15 is riveted into an integral tooth pole by positioning the blind hole. Each tooth pole is in accordance with "A phase large tooth pole, small tooth pole → / C phase, tooth tip, small tooth pole → B phase large tooth pole, small tooth pole → A phase, middle tooth, small tooth pole → C phase large tooth The sequence of a very small tooth pole / B phase in the tooth pole and a small tooth pole" A complete stator core.
在图 8所示的实施例中,每层硅钢片是一个完整的定子冲片, 即整体硅钢 片 17, 其中包含三种齿形, 三种齿形按 A相大齿一小齿一/C相中齿一小齿→ B相大齿→小齿一 A相中齿→小齿→C相大齿一小齿→/B相中齿一小齿〃的顺序 圆周排布;将多层的整体硅钢片通过自铆或用铆钉铆接迭压在一起, 可得到一 个完整的定子铁芯。在每一层整体硅钢片上均设置有用于实现铆接的盲孔 18。 相应的三相集中绕组用定子绕组内绕机直接绕在大齿极和中齿极的绝缘上,按 以下顺序绕制: A相大齿极一 /A相中齿极; B相大齿极一 /B相中齿极; C相大 齿极一 /C 相中齿极, 如此绕制每相两个集中绕组之间是通过绕制串联的, 减 少了接线, 简化了工艺。  In the embodiment shown in Fig. 8, each layer of silicon steel sheet is a complete stator sheet, that is, an integral silicon steel sheet 17, which contains three tooth shapes, three types of teeth according to A phase large teeth and one small tooth one / C Phase tooth small tooth → B phase large tooth → small tooth - A phase medium tooth → small tooth → C phase large tooth and small tooth → / B phase medium tooth small tooth 〃 sequential circumferential arrangement; The integral silicon steel sheet can be obtained by self-riveting or riveting together with a rivet to obtain a complete stator core. A blind hole 18 for achieving riveting is provided on each of the entire silicon steel sheets. The corresponding three-phase concentrated winding is wound directly on the insulation of the large and middle teeth by the winding in the stator winding, and is wound in the following order: A phase large tooth pole / A phase middle tooth pole; B phase large tooth pole One/B phase middle tooth pole; C phase large tooth pole one / C phase middle tooth pole, so that two concentrated windings of each phase are wound in series by winding, which reduces wiring and simplifies the process.
本发明的方波三相无刷永磁直流电动机具有绕组端部最小化、 气隙最小 化、材料最小化、 定位力矩最小化以及损耗最小化等一系列优点, 具有更高的 功率 /体积比和力矩 /体积比, 成本达到了最低化。其控制器可采用全新概念的 方波无刷电动机连续电流采样和闭环控制,其综合性能超越正弦波交流伺服系 统。本方波三相无刷永磁直流电动机, 可以替代现有的正弦波交流伺服电动机 及其伺服单元, 成为未来伺服电动机及其伺服单元的主要分支。 '  The square wave three-phase brushless permanent magnet DC motor of the invention has a series of advantages such as minimizing winding end, minimizing air gap, minimizing material, minimizing positioning torque and minimizing loss, and having higher power/volume ratio And the torque/volume ratio, the cost is minimized. Its controller can adopt the new concept of square wave brushless motor continuous current sampling and closed-loop control, and its comprehensive performance exceeds the sine wave AC servo system. The square wave three-phase brushless permanent magnet DC motor can replace the existing sine wave AC servo motor and its servo unit, and become the main branch of the future servo motor and its servo unit. '

Claims

权 利 要 求 Rights request
1、 一种方波三相无刷永磁直流电动机,所述电动机的转子铁芯(1)上装有 多对永磁体 (4), 定子 (2)的槽 (21)中装有三相绕组, 其特征在于, A square wave three-phase brushless permanent magnet DC motor, wherein a rotor core (1) of the motor is provided with a plurality of pairs of permanent magnets (4), and a slot (21) of the stator (2) is provided with a three-phase winding. It is characterized in that
所述转子铁芯上的磁极数 2P二 8;  The number of magnetic poles on the rotor core is 2P 2;
所述定子铁芯的槽数 Z二 12,相应有 12个齿,所述槽的槽口(3)宽度为 0. 1〜 3. 0mm, 所述 12个齿中包括三个大齿、 三个中齿和六个小齿;  The slot number (Z) of the stator core is 12 and 12, and the width of the slot (3) of the slot is 0. 1~ 3. 0mm, and the 12 teeth include three large teeth and three Middle teeth and six small teeth;
所述三相绕组为集中绕组,分别绕在大齿和中齿上,所述绕组和齿的排列 次序是: 大齿上 A相绕组一小齿→中齿上 /C相绕组→小齿一大齿上 B相绕组 —小齿一中齿上 /A相绕组一小齿一大齿上 C相绕组一小齿→中齿上 /B相绕组 —小齿; 其 A表示 A相绕组的一个集中绕组, /A表示 A相绕组的一个反接集 中绕组, B、 /B、 C, /C依此类推。  The three-phase windings are concentrated windings, which are respectively wound on the large teeth and the middle teeth. The order of the windings and the teeth is: a large-toothed A-phase winding, a small tooth, a middle-toothed/C-phase winding, and a small-toothed one. B-phase winding on the large teeth - small teeth - medium teeth / A phase windings, a small tooth, a large tooth, a C-phase winding, a small tooth, a medium-toothed / B-phase winding, a small tooth, and A, which represents a phase A winding. Concentrated winding, /A represents a reversed concentrated winding of the A-phase winding, B, /B, C, /C and so on.
2、 根据权利要求 1所述的三相无刷永磁直流电动机, 其特征在于,. 所述 定子铁芯上的每个大齿占圆周 50 ° ± 5 ° 机械角度, 即 200° ± 20° 电角度; 每个中齿占圆周 40° ± 5 ° 机械角度, 即 160 ° ± 20 ° 电角度; 每个小齿占圆 周 15 ° ± 5 ° 机械角度; 其中每个齿所占圆周机械角度包含所述槽口宽度; 且 一个大齿、 一个中齿、 再加上两个小齿的机械角度之和等于 120° 。  2. The three-phase brushless permanent magnet DC motor according to claim 1, wherein: each of the large teeth on the stator core occupies a circumferential angle of 50 ° ± 5 °, that is, 200 ° ± 20 ° Electrical angle; each middle tooth occupies a circumference of 40° ± 5 ° mechanical angle, ie 160 ° ± 20 ° electrical angle; each small tooth occupies a circumference of 15 ° ± 5 ° mechanical angle; wherein each tooth occupies a circumferential mechanical angle The slot width; and the sum of the mechanical angles of one large tooth, one middle tooth, and two small teeth is equal to 120°.
3、 根据权利要求 2所述方波三相无刷永磁直流电动机, 其特征在于, 所 述转子铁芯上各个永磁体的 N、 S磁极相间排列, 所述永磁体是径向充磁的瓦 形磁钢、 或者是平行充磁的瓦形磁钢。  3. The square wave three-phase brushless permanent magnet DC motor according to claim 2, wherein N and S magnetic poles of each permanent magnet on the rotor core are arranged in phase, and the permanent magnet is radially magnetized. Tile-shaped magnetic steel, or parallel-magnetized tile-shaped magnetic steel.
4、 根据权利要求 3所述的方波三相无刷永磁直流电动机, 其特征在于, 所述定子与转子之间的物理气隙为 0. 2〜2醒。  2〜2醒醒。 The square-wave three-phase brushless permanent magnet DC motor according to claim 3, wherein the physical air gap between the stator and the rotor is 0. 2~2 wake up.
5、根据权利要求 4所述的子方波三相无刷永磁直流电动机,其特征在于, 其中采用霍尔位置传感器作为转子位置传感器,所述霍尔位置传感器的磁敏感 方向与转子法线方向相一致, 安装于定子支架上, 并与转子永磁体外圆之间保 持 1〜3隱的气隙。  The sub-square wave three-phase brushless permanent magnet DC motor according to claim 4, wherein a Hall position sensor is used as the rotor position sensor, and the magnetic sensitive direction of the Hall position sensor and the rotor normal are The directions are the same, mounted on the stator bracket, and maintain a 1~3 hidden air gap between the rotor and the permanent magnet outer circle.
6、 根据权利要求 5所述的方波三相无刷永磁直流电动机, 其特征在于, 所述转子铁芯上的永磁体的极距 D/8的物理尺寸是 10〜56mm,其中 D是转子 外径。 The square wave three-phase brushless permanent magnet DC motor according to claim 5, wherein the physical dimension of the pole pitch D/8 of the permanent magnet on the rotor core is 10 to 56 mm, wherein D is Rotor Outer diameter.
7、 根据权利要求 1-6中任一项所述的三相无刷永磁直流电动机, 其特征 在于,所述定子铁芯是由多层拼接硅钢片自铆迭压而成的, 每一层拼接硅钢片 (7)是由大、 中、 小三种形状的扇形冲片拼接组成; 并按 "大极扇形冲片一小 极扇形冲片一中极扇形冲片→小极扇形冲片一大极扇形冲片→小极扇形冲片 —中极扇形冲片一小极扇形冲片一大极扇形冲片一小极扇形冲片一中极扇形 冲片→小极扇形冲片"的顺序排布在一个平面上构成一张定子冲片, 即一层拼 接硅钢片; 相邻两个扇形冲片之间通过设于轭部外侧的凹槽 /凸台进行拼接。  The three-phase brushless permanent magnet DC motor according to any one of claims 1 to 6, wherein the stator core is formed by laminating and laminating a plurality of layers of spliced silicon steel sheets, each of which The layer-spliced silicon steel sheet (7) is composed of large, medium and small fan-shaped punching pieces of three shapes; and according to "the big pole fan-shaped punching piece, a small pole fan-shaped punching piece, a middle pole fan-shaped punching piece, a small pole fan-shaped punching piece" Large pole fan-shaped punching piece→Small pole fan-shaped punching piece—medium pole fan-shaped punching piece, small pole fan-shaped punching piece, one pole fan-shaped punching piece, one small pole fan-shaped punching piece, one pole fan-shaped punching piece→small pole fan-shaped punching piece Arranged on a plane to form a stator punching piece, that is, a layer of spliced silicon steel sheet; adjacent two sector-shaped punching pieces are spliced by a groove/projection provided on the outer side of the yoke portion.
8、 根据权利要求 7所述的三相无刷永磁直流电动机, 其特征在于, 其中 在大、中极扇形冲片的轭部外侧设置凹槽, 并在小极扇形冲片的轭部外侧设置 凸台; 或者是在大、 中极扇形冲片的轭部外侧设置凸台, 并在小极扇形冲片的 轭部外侧设置凹槽。  8. The three-phase brushless permanent magnet DC motor according to claim 7, wherein a groove is provided outside the yoke portion of the large and middle pole fan-shaped punches, and outside the yoke portion of the small-pole fan-shaped punching piece A boss is provided; or a boss is provided outside the yoke portion of the large and middle pole fan-shaped punches, and a groove is provided outside the yoke portion of the small-pole fan-shaped punch.
9、 根据权利要求 1-6中任一项所述的三相无刷永磁直流电动机, 其特征 在于,其中由多层硅钢片迭压成三种形状的扇形齿极, 再由三种齿极组成所述 定子铁芯; 其中大齿极由大极扇形冲片迭压而成, 中齿极由中极扇形冲片迭压 而成, 小齿极由小极扇形冲片迭压而成; 在每一齿极中, 每个扇形冲片的轭部 和齿部各有一个定位盲孔, 多个扇形冲片之间通过定位盲孔铆压成整体齿极; 所述三种齿极按 "A相大齿极→小齿极一 /C相中齿极一小齿极一B相大齿极一 小齿极一 A相中齿极一小齿极→C相大齿极一小齿极→/B相中齿极一小齿极" 的顺序拼成一个完整的定子铁芯。  The three-phase brushless permanent magnet DC motor according to any one of claims 1 to 6, wherein the multi-layer silicon steel sheet is laminated into three shapes of sector-shaped teeth, and then three teeth. The pole is composed of the stator core; wherein the large tooth pole is formed by laminating the large pole fan-shaped punching piece, the middle tooth pole is formed by laminating the middle pole fan-shaped punching piece, and the small tooth pole is formed by laminating the small pole fan shaped piece. In each of the tooth poles, each of the yoke portion and the tooth portion of each of the fan-shaped punching pieces has a positioning blind hole, and the plurality of fan-shaped punching pieces are riveted into an integral tooth pole by positioning blind holes; Press "A phase large tooth pole → small tooth pole one / C phase middle tooth pole one small tooth pole one B phase large tooth pole one small tooth pole one A phase middle tooth pole one small tooth pole → C phase large tooth pole one small The order of the tooth pole →/B phase in the tooth pole and the small tooth pole is combined into a complete stator core.
10、根据权利要求 1-6所述的三相无刷永磁直流电动机,所述定子铁芯由 多层整体硅钢片自铆或用铆钉铆接迭压而成;每一层整体硅钢片(17)中同时具 有三种齿形的, 三种齿形按 A相大齿一小齿一/C相中齿→小齿一 B相大齿一 小齿一 A相中齿一小齿→C相大齿一小齿→/B相中齿一小齿 "的顺序圆周排布。  10 . The three-phase brushless permanent magnet DC motor according to claim 1-6, wherein the stator core is formed by multi-layered integral silicon steel sheets by riveting or riveting with rivets; each layer of integral silicon steel sheets (17) There are three types of teeth at the same time, three types of teeth according to A-phase large teeth, one small tooth, one/C-phase medium tooth, small tooth, one B-phase large tooth, one small tooth, one A-phase, one tooth, one small tooth, C-phase The order of the large teeth and a small tooth → / B phase in the teeth and a small tooth".
PCT/CN2007/003063 2007-10-29 2007-10-29 Square-wave three-phase brushless permanent magnet dc motor WO2009055956A1 (en)

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CN102780432A (en) * 2012-08-20 2012-11-14 沈阳永磁电机制造有限公司 Multi-phase permanent magnet brushless direct current square wave motor capable of replacing Z4 series motors
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CN111216863A (en) * 2020-03-02 2020-06-02 熊鸿 Ship direct-current electric propulsion system based on brushless direct-current motor/generator
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