WO2009014983A2 - Auxiliary cooling system - Google Patents

Auxiliary cooling system Download PDF

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Publication number
WO2009014983A2
WO2009014983A2 PCT/US2008/070306 US2008070306W WO2009014983A2 WO 2009014983 A2 WO2009014983 A2 WO 2009014983A2 US 2008070306 W US2008070306 W US 2008070306W WO 2009014983 A2 WO2009014983 A2 WO 2009014983A2
Authority
WO
WIPO (PCT)
Prior art keywords
coil
condenser
cooling
air
fluid
Prior art date
Application number
PCT/US2008/070306
Other languages
French (fr)
Other versions
WO2009014983A3 (en
Inventor
Mustafa Kemal Yanik
Mahesh Valiya Naduvath
Original Assignee
Johnson Controls Technology Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Johnson Controls Technology Company filed Critical Johnson Controls Technology Company
Priority to JP2010518301A priority Critical patent/JP2010534819A/en
Priority to US12/670,276 priority patent/US8413461B2/en
Priority to KR1020107003838A priority patent/KR101443873B1/en
Priority to EP08781969.4A priority patent/EP2171385B1/en
Priority to CN2008801056914A priority patent/CN101815917B/en
Publication of WO2009014983A2 publication Critical patent/WO2009014983A2/en
Publication of WO2009014983A3 publication Critical patent/WO2009014983A3/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0443Combination of units extending one beside or one above the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • F28B1/06Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using air or other gas as the cooling medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B7/00Combinations of two or more condensers, e.g. provision of reserve condenser
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • F28F2009/222Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit

Definitions

  • the application generally relates to auxiliary cooling systems used with air-cooled condensers located outside of the building being cooled to provide auxiliary cooling for specialized heat generating functions not adequately served by the air conditioning system.
  • Auxiliary cooling is also utilized in certain vapor compression systems that utilize an oil separator installed at the outlet of the compressor to separate refrigerant and oil.
  • the oil is returned from the oil separator to the compressor.
  • the temperature of the oil leaving the oil separator is sufficiently elevated that cooling is required before it is returned to the compressor for proper operation of the system. Cooling of the oil also is provided by an auxiliary cooling system.
  • Figure 1 depicts a building having a cooling system utilizing a condenser located in an outdoor unit on the rooftop.
  • Figure 2 depicts a front view and side view of an embodiment of a prior art condenser utilizing a condenser having condenser coils arranged in a W configuration, a portion of the lower coils being used for auxiliary cooling.
  • Figure 3 depicts a front and side view of second embodiment of a condenser showing an auxiliary cooling coil positioned within a modular V-shaped condenser coil.
  • Figure 4 depicts a side view of an embodiment of a condenser showing auxiliary cooling coils positioned at the bottom of a V-shaped condenser coil.
  • Figure 6 depicts a side view of an embodiment of a condenser showing a horizontal auxiliary cooling system in the condenser cabinet.
  • Figure 7 depicts a side view of an embodiment of a condenser showing a V-shaped auxiliary cooling coil nested in a V-shaped condenser coil.
  • Figure 8 is a more detailed view of Figure 3B, depicting an auxiliary cooling coil mounted adjacent the condenser coils and panel, and below the condenser fan.
  • Figure 9 depicts the independent flow of condenser fluid (refrigerant) and auxiliary fluid in separate condenser loops.
  • the present invention utilizes an independent cooling coil located within the current condenser, but uses available space within the existing condenser, as well as the airflow driven by an existing condenser fan.
  • the auxiliary cooling capacity of the present invention is provided with a dedicated coil design independent of the condenser loop, but which otherwise uses existing equipment and space.
  • Auxiliary cooling provided in this manner provides the advantage of being added in a relatively simple manner. Since the additional auxiliary cooling is provided within the framework of existing condensers, requiring simple modification of existing condensers and not the redesign of existing condensers to accommodate a dedicated auxiliary cooling system.
  • Another advantage of this dedicated independent coil design is that while it is positioned within the existing condenser package and makes use of existing fans, it does not decrease the condenser efficiency. It thus becomes a cost-effective solution that also does not substantially decrease condenser performance.
  • FIG. 2a is an exploded perspective view of the outdoor unit 120 of Figure 1 , which includes condenser 200.
  • Condenser 200 includes coils generally arranged in a W configuration.
  • Figure 2b is a front view and
  • Figure 2c is a side view of prior art condenser 200 of Figure 2a.
  • the condenser utilizes four condenser coils arranged in a W configuration.
  • Two outer coils 210 are arranged in a substantially vertical orientation, while inner coils 212 are arranged in a substantially inclined orientation.
  • a portion 214 of inclined inner coils is utilized for auxiliary cooling. While any portion of inner coils 212 can be used to provide the auxiliary cooling, the bottom of inner coils 212 is usually used for the auxiliary cooling.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)

Abstract

Air cooled chillers having a condenser section (300) sized to match chiller capacity and auxiliary cooling requirements satisfied by use of an independent cooling coil (314) dedicated to providing auxiliary cooling. The independent cooling coil (314) is located within the current condenser (300), but utilizes available space within the existing condenser, as well as a small portion of the airflow driven by the existing condenser fan (320). Thus, the auxiliary cooling capacity is provided with a single dedicated coil design, but which otherwise uses existing equipment and space.

Description

AUXILIARY COOLING SYSTEM
CROSS-REFERENCES TO RELATED PATENT APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No. 60/951,599, entitled EFFECTIVE AUXILIARY COOLING SYSTEM FOR MODULAR AIR-COOLED
CHILLERS, filed July 24, 2007, which is hereby incorporated by reference.
BACKGROUND
[0002] The application generally relates to auxiliary cooling systems used with air-cooled condensers located outside of the building being cooled to provide auxiliary cooling for specialized heat generating functions not adequately served by the air conditioning system.
[0003] Certain components in cooling systems that are not in the conditioned space also require cooling. For example, electrical components associated with the electronic controls of a heating, ventilation and air conditioning system may generate significant heat as a result of operations. These components are usually housed in a separate enclosure or cabinet that isolates the components from the atmosphere. However, the enclosure is generally weatherproof with minimal ventilation, so a substantial buildup of heat also occurs in the enclosure or cabinet as power electronic semiconductor components in the cabinet generate a large amount of heat during operation. It is necessary to remove this heat in order to avoid a rise in temperatures that could either destroy the electronic semiconductor components or threaten proper operation of the electronic semiconductor components. The process of removing heat from such auxiliary components is referred to as auxiliary cooling. Auxiliary cooling is also utilized in certain vapor compression systems that utilize an oil separator installed at the outlet of the compressor to separate refrigerant and oil. The oil is returned from the oil separator to the compressor. In certain applications, the temperature of the oil leaving the oil separator is sufficiently elevated that cooling is required before it is returned to the compressor for proper operation of the system. Cooling of the oil also is provided by an auxiliary cooling system.
[0004] For cooling systems utilizing air-cooled condensers located outside of the building, such as on a rooftop, auxiliary cooling conveniently may be provided by ambient air. However, auxiliary cooling may be provided by refrigerant or chilled water. In these designs, excess heat is transferred from an enclosure by means of a heat transfer device, such as a heat transfer device, and depending on the design, directly from the electronic components to the heat transfer device, the heat transfer device comprising a material having high thermal conductivity, the heat transfer device further including cooling channels that constitute a portion of the heat transfer loop that circulates a fluid to remove heat from the cabinet and from the electrical components. The fluid contacting the heat transfer device removes thermal energy from the heat transfer device. This heat then must be removed from the flowing fluid.
[0005] An effective apparatus and method for providing auxiliary cooling without adversely affecting the cooling efficiency of the condenser is a much sought-after improvement. Furthermore, such an apparatus and method desirably provide auxiliary cooling within existing mechanical footprints at low cost. Intended advantages of the systems and/or methods set forth herein satisfy one or more of these needs or provide other advantageous features. Other features and advantages will be made apparent from the present specification. The teachings disclosed extend to those embodiments that fall within the scope of the claims, regardless of whether they accomplish one or more of the aforementioned needs,
SUMMARY
[0006] Air-cooled condensers are common in commercial cooling systems and may utilize an air-cooled condenser as an outdoor unit. The condenser section is sized to match cooling capacity of the system. Cooling is provided by a vapor compression system utilizing a compressor appropriately sized for the area to be cooled. Hot high pressure vapor from a compressor discharge line is cycled to the condenser positioned in the outdoor unit where it is cooled, condensed and cycled back to the compressor. An auxiliary circuit includes an independent cooling coil located in the outdoor unit combined with the condenser cooling coil. The auxiliary circuit further includes a heat transfer device in communication with a region requiring cooling, and a heat transfer loop that circulates a fluid from the chill plate, which absorbs heat from the region and transfers it to the fluid, to the independent cooling coil, where heat is removed from the fluid in the outdoor unit The outdoor unit includes an air-cooled condenser that comprises a first coil forming a portion of a first loop for circulating a first fluid, a second coil forming a portion of a second loop for circulating a second fluid wherein the first loop is adapted for connection to a compressor and a compressor discharge line for circulating the first fluid as hot high pressure vapor from the compressor to the first coil, and wherein the second loop includes a chill plate, and is adapted for connection to the chill plate for circulating hot fluid from the chill plate to the second coil.
[0007] Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited hereinafter,
BRIEF DESCRIPTION OF THE FIGURES
[0008] Figure 1 depicts a building having a cooling system utilizing a condenser located in an outdoor unit on the rooftop.
[0009] Figure 2 depicts a front view and side view of an embodiment of a prior art condenser utilizing a condenser having condenser coils arranged in a W configuration, a portion of the lower coils being used for auxiliary cooling.
[0010] Figure 3 depicts a front and side view of second embodiment of a condenser showing an auxiliary cooling coil positioned within a modular V-shaped condenser coil.
[0011] Figure 4 depicts a side view of an embodiment of a condenser showing auxiliary cooling coils positioned at the bottom of a V-shaped condenser coil.
[0012] Figure 5 depicts a side view of an embodiment of a condenser showing an expanded cooling coil positioned within a V-shaped condenser coil.
[0013] Figure 6 depicts a side view of an embodiment of a condenser showing a horizontal auxiliary cooling system in the condenser cabinet.
[0014] Figure 7 depicts a side view of an embodiment of a condenser showing a V-shaped auxiliary cooling coil nested in a V-shaped condenser coil.
[0015] Figure 8 is a more detailed view of Figure 3B, depicting an auxiliary cooling coil mounted adjacent the condenser coils and panel, and below the condenser fan. [0016] Figure 9 depicts the independent flow of condenser fluid (refrigerant) and auxiliary fluid in separate condenser loops.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0017] The present invention utilizes an independent cooling coil located within the current condenser, but uses available space within the existing condenser, as well as the airflow driven by an existing condenser fan. Thus, the auxiliary cooling capacity of the present invention is provided with a dedicated coil design independent of the condenser loop, but which otherwise uses existing equipment and space. Auxiliary cooling provided in this manner provides the advantage of being added in a relatively simple manner. Since the additional auxiliary cooling is provided within the framework of existing condensers, requiring simple modification of existing condensers and not the redesign of existing condensers to accommodate a dedicated auxiliary cooling system. Another advantage of this dedicated independent coil design is that while it is positioned within the existing condenser package and makes use of existing fans, it does not decrease the condenser efficiency. It thus becomes a cost-effective solution that also does not substantially decrease condenser performance.
[0018] Figure 1 depicts a building 100 having a cooling system utilizing a condenser housed in an outdoor unit 120 positioned on the rooftop 101 of building 100. In this building, the cooling system is provided by individual cooling and air handling systems. Aor handling system 140 delivers conditioned air via supply and return ductwork 160, 170. Heating and cooling is regulated by a temperature measuring device 125, such as a thermostat located on each floor. Heating is centralized in a boiler 130 located in the basement of the building connected to the air handling systems on each floor. The individual cooling systems on each floor are connected to a condenser located in outdoor unit 120 that is positioned on rooftop 101 of building 100.
[0019] Figure 2a is an exploded perspective view of the outdoor unit 120 of Figure 1 , which includes condenser 200. Condenser 200 includes coils generally arranged in a W configuration. Figure 2b is a front view and Figure 2c is a side view of prior art condenser 200 of Figure 2a. The condenser utilizes four condenser coils arranged in a W configuration. Two outer coils 210 are arranged in a substantially vertical orientation, while inner coils 212 are arranged in a substantially inclined orientation. A portion 214 of inclined inner coils is utilized for auxiliary cooling. While any portion of inner coils 212 can be used to provide the auxiliary cooling, the bottom of inner coils 212 is usually used for the auxiliary cooling. The front view, Figure 2b, depicts cooling coils 210, 212 with the W configuration. The cooling coils include an upper circuit 216 dedicated to condenser cooling and a bottom, shaded circuit, portion 214, dedicated to auxiliary cooling. The cooling coils are not evident in the side view, Figure 2b the view of the coils blocked by panels 218 forming cabinets 224 and are better viewed in Figure 2a. The auxiliary cooling circuit, portion 214, is not an independent coil, but rather is a separate circuit in coil 212. As shown, the length of condenser coils 210, 212 varies in proportion to unit capacity and number of fans 220, and the length of the auxiliary cooling circuit, portion 214, also varies in a similar manner. Fans 220 draw cooling air in through louvers 222 or openings on panels 218 on sides of cabinets 224 that house cooling coils 210,212. Air drawn in by fans 220 over coils 210, 212 is used as a heat exchange fluid to remove heat from the fluid in the coils and reduce the temperature of the fluid in the coils. Thus, air drawn in by existing fans 220 exchanges heat from the fluid in the auxiliary cooling circuits which form lower portion 214 of inner coil as well as in condenser circuits 210, 216. It will be understood that the size of condenser 200 is matched to unit capacity by varying the size of cooling coils 210, 212 in condenser 200, and larger or smaller condensers may be used depending upon the unit capacity. It will also be understood that auxiliary cooling circuits 214 can be positioned in any of the condenser coils, and that the length of the condenser circuits 210, 216 can be varied to provide more or less capacity.
[0020] Figure 3 depicts the present invention an alternate embodiment of the placement of an auxiliary cooling coil 314 within condenser 300. Figure 3 depicts a front view and a side view of a condenser having cooling coils 310 with a V-shaped configuration. The cooling coils are arranged in a slab. The V-shaped configuration in Figure 3b results from a pair of slabs being arranged in a V-shaped geometry. The coil configuration provides a modular design. In the embodiment shown, the length of cooling coils 310 does not change. Instead, coils 310 are added or removed as additional V-sections in proportion to unit capacity. In the configuration shown, condenser coil 310 and the auxiliary coil 314 are independent structurally, but share the same fan 320 that drives airflow through both. Only the first condenser cooling coil 310 is evident in the front view, the remainder of the condenser cooling coils 310 being positioned behind the first condenser cooling coil. Independent auxiliary cooling coil 314 is nested within the V-shaped geometry formed by condenser cooling coils 310. The independent cooling coil is located within the current condenser, but utilizes available space within the existing condenser, as well as the airflow driven by an existing condenser fan. Thus, the auxiliary cooling capacity is provided with a single dedicated coil design, but which otherwise uses existing equipment and space. In Figure 3b, condenser 300 is subdivided into a plurality of sections 330, each section 330 including a cooling coil having a V-shaped geometry, with fans 320 located over each of section 330 to draw ambient air over the coils to provide heat exchange. Sections 330 can be provided as part of a modular design, allowing an increase or decrease in cooling capacity by adding or removing sections 330 of the modular design. Auxiliary cooling coils 314 also can be varied in capacity by modifying their size and/or their number. The geometry of the cooling coils can also be varied as desired, the configuration of the coils not being restricted to a V-shaped geometry. Figure 3b depicts a condenser having a single auxiliary cooling coil 314, it being understood that each section 330 may include a nested auxiliary cooling coil.
[0021] Figure 4 is a side view of a variation of a condenser 400 depicted in Figure 3. Cooling coils 410 are arranged sectionally in a modular V-shaped configuration, and each modular V-shaped section includes cooling coils 414 of an independent auxiliary cooling circuit adjacent to the condenser cooling coils 410. Cooling coils 414 of the auxiliary cooling circuit are positioned along the base of the V of the V-shaped configuration, with cooling coils 410 of the condenser circuit arranged along the upper legs of the V and over cooling coils 414 of the auxiliary cooling circuit. Cooling coils 414 of the auxiliary cooling circuits can be connected in series to provide additional auxiliary cooling as additional sections 430 are added. Alternatively, the auxiliary cooling circuits can be connected independent of one another, with each of the auxiliary cooling circuits being used to withdraw heat from different regions experiencing a heat build-up, but each requiring the use of auxiliary cooling to remove heat. The auxiliary cooling capacity also can be increased or decreased as needed by connecting or disconnecting the auxiliary cooling circuits. Interestingly, as noted, the auxiliary cooling capacity optionally can be connected in series as needed, or can be channeled to provide dedicated auxiliary cooling to various components, such as a circuit for oil cooling and a circuit for cooling of variable speed drive (VSD) controls that include temperature sensitive electronics and electrical components. If all of the auxiliary cooling provided is not needed, auxiliary circuits beyond what is required can be left unconnected so that no cooling fluid passes through them. The operation of cooling fans 420 in each of the sections draws ambient air used as a heat exchange fluid simultaneously over both auxiliary cooling coils 414 and the condenser cooling coils 410. While the position of cooling coils 414 of the auxiliary cooling circuit may be at the base of the V-geometry, as shown, cooling coils 414 of the auxiliary cooling circuit may be positioned anywhere along the V-geometry, and condenser cooling coils 410 are independent of cooling coils 414 of the auxiliary circuit, as the condenser circuit is independent of any auxiliary circuits. The embodiment shown utilizes a single V-shaped configuration and simplifies design and manufacturing,
[0022] Figure 5 is a variation of Figure 4. The side view of Figure 5 clearly shows that coils 514 of auxiliary cooling circuit are located in a single section of the condenser 500. In Figure 5, coils 514 of the auxiliary cooling circuit are located in the forward section of condenser 500, although coils 514 of auxiliary cooling circuit are not restricted to a single location. The embodiment of Figure 5 shown differs from the previous embodiment in that additional auxiliary cooling is provided by modifying the size of cooling coils 514 of the auxiliary cooling circuit in the V-portion of a section. Once again, it will be understood by those skilled in the art that while coils 514 of the auxiliary cooling circuit can be located in any of the sections of condenser 500 when condenser 500 includes more than one section 530, and the size or length of coils 514 of the auxiliary cooling circuit will vary depending upon the auxiliary cooling requirements of the system. In the embodiment shown, the overall manufacturing is complicated by the fact that at least two different modular components are provided, one with coils 514 for an auxiliary cooling circuit, and one or more without coils for an auxiliary cooling circuit. Furthermore, modular components forming sections 530 with different sized cooling coils 514 for the auxiliary cooling circuits may be required, depending on the required auxiliary cooling capacity.
[0023] Figure 6 provides a side view of an alternate embodiment of condenser 600 having an auxiliary cooling coil. In the embodiment shown, condenser 600 has a modular design that includes a plurality of V-shaped coils 610 in the condenser circuit. Cooling coil 614 of the auxiliary cooling circuit is an independent coil, which is positioned adjacent to the V-shaped cooling coils 610, coils 614 shown in a substantially horizontal position. The position of cooling coil 614 of auxiliary circuit is not limited to a substantially horizontal position, and may assume any angular position with respect to the V-shaped coil. Also, the geometry of cooling coil 614 of auxiliary cooling circuit may vary so that coil 610 may assume any shape. The embodiment shown, like previous embodiments, also does not require a separate cooling fan for auxiliary cooling coil 614, but utilizes existing condenser cooling fans 620 as the source of cooling fluid for heat exchange. When condenser 600 includes a plurality of sections 630, auxiliary cooling coil 614 can be positioned adjacent and within the V geometry of any of coils 610. In the embodiment shown, condenser 600 includes a plurality of sections 630, but the section, here section 632 that houses auxiliary cooling coil 614 has a condenser cooling coil 610 that has a slightly different geometry than other V-coils in the condenser 600. In the embodiment shown, coils 614 of the auxiliary cooling circuit may be positioned substantially horizontally, within coils 610 of the first or last of arranged sections 632.
[0024] Figure 7 depicts a side view of an alternate embodiment of the auxiliary cooling system of the present invention. Condenser 700 includes a plurality of sections 730, each section including condenser cooling coils 710, and a fan 720. One section further includes auxiliary cooling coils 714. Condenser cooling coils 710 and auxiliary cooling coils 714 are independent of each other. Condenser cooling coils 710 are arranged as discussed tohave a substantially V- shaped geometry, when viewed from the side. As depicted, auxiliary cooling coil 714 may be nested with respect to condenser cooling coils 710. The geometry of auxiliary cooling coil 714 is such that it can nest within the substantially V-shaped geometry of condenser cooling coils 710. Nesting may require a modification or variation of the geometry of condenser coils 710 when housed with auxiliary cooling coils 714 such as shown in section 732. The auxiliary cooling coils 714 may be of any geometry that nests within the geometry of condenser cooling coils 710 while allowing cooling air to be circulated over both condenser cooling coils 710 and the auxiliary cooling coil 714. The embodiment shown also permits auxiliary coil 714 to take advantage of the cooling provided by existing fan(s) 720, but does require design and incorporation into condenser 700 of a separate fan for auxiliary cooling coil 714. Although auxiliary cooling coil 714 is depicted in a nested position of condenser cooling coil 710 and located in the forward section of condenser 700, it will be understood by those skilled in the art that auxiliary coil 714 can be located in any section 730 and nested in any of condenser cooling coils 710 when condenser 700 includes a plurality of sections 73O1 732. Furthermore, auxiliary cooling capacity can be varied by changing the size of auxiliary cooling coil 714 or by changing the number of auxiliary cooling coils 714. [0025] Referring again to Figure 3, cooling coil 314 of the auxiliary cooling circuit is within the V formed by condenser cooling coils 310. A V-shaped panel spans the space between each of the legs (forming the V) of condenser coils 310 as shown in Figure 8. As shown, V panel is a sheet metal structure installed to prevent air from bypassing condenser coils 310. Heated cooling fluid from the section of the cooling system that requires auxiliary cooling or from an area of building 100 that requires cooling is circulated through an auxiliary cooling circuit that includes auxiliary cooling coils 314. Air drawn by fans 320 through the cabinet passes cooling air over both condenser coils 310 and auxiliary coil 314 of the auxiliary cooling circuit, removing heat from the coils. The cooling fluid passing through coils 314 of the auxiliary cooling circuit, after having heat removed, may then be circulated through auxiliary cooling coils 314, back to the area that requires auxiliary cooling. The cooling fluid can be any fluid, and may include oil, water, or water treated with glycol or similar additive that serves as a freezing point depressant to lower the freezing point of water,
[0026] Figure 9 depicts an arrangement of condenser coil 910 and auxiliary cooling coil 914 in another variation of the present invention. The prior embodiments depict two independent coils, one for refrigerant condensation and the other for auxiliary cooling. Such embodiments are readily implemented for round tube flat plate fin coils. The embodiment in Figure 9 is particularly suited for creating independent circuits in multichannel tube or coil, one for condensation of refrigerant and the other for oil cooling. The condenser coil is part of a first circuit that circulates a first fluid, a refrigerant fluid, and the auxiliary cooling coil is part of a second circuit that circulates a second fluid. Figure 9 does not show the coils arranged in a cabinet with a fan, which have been omitted for better clarity. The auxiliary cooling coil is positioned below the condenser coil. However, the condenser coil position is not so limited, as the circuit may be positioned in any part of the coil. In Figure 9, the two coils are adjacent to one another, but the circuits are independent of one another, the fluids from the circuits entering common manifolds to permit ingress and egress of fluids, the circuits being separated from one another in the manifolds by dam/baffles. Hot refrigerant enters condenser cooling coil 910 at a top inlet 952 formed in a manifold 960, and channels through the condenser coil, exiting the coil from an outlet 954 formed in manifold 960 below the inlet as a cooled refrigerant. Auxiliary cooling fluid, which may be oil or glycol, but is not so limited, enters auxiliary cooling coil 914 at an inlet 956 formed in manifold 960, and circulates through auxiliary coil 914 and exits at an outlet 958 formed in a manifold 962. The refrigerant and cooling fluids do not mix in manifolds 960, 962. A single manifold 960 may be utilized if desired, in which case the second fluid would enter and exit at outlet 958 located in manifold 960. Air, drawn by a fan (not shown), passes over the coils, removing heat by convection. Thus, the present invention provides auxiliary cooling capacity for a cooling system while utilizing the existing equipment and space of the condenser, minimizing the expense. The system further provides arrangements to increase the auxiliary cooling capacity, as needed, or to provide independent auxiliary cooling to various areas that require independent cooling.
[0027] It should be understood that the application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the phraseology and terminology employed herein is for the purpose of description only and should not be regarded as limiting.
[0028] While the exemplary embodiments illustrated in the figures and described are presently preferred, it should be understood that these embodiments are offered by way of example only. Accordingly, the present application is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims. The order or sequence of any processes or method steps may be varied or re-sequenced according to alternative embodiments.
[0029] It is important to note that the construction and arrangement of the systems as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the claims. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus- function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present application.

Claims

WHAT IS CLAIMED IS:
1. In a cooling system wherein cooling is provided by a vapor compression system, hot high pressure vapor from the compressor discharge line cycled to a condenser 300 positioned in an outdoor unit 120 where the vapor is cooled, condensed and cycled to the compressor, in combination with the air-cooled condenser 300 in the outdoor unit, an auxiliary circuit, the auxiliary circuit comprising an independent cooling coil 314 located with the condenser 300 in the outdoor unit 120, a heat transfer device in communication with a region requiring cooling, and a heat transfer loop that circulates a fluid from the heat transfer device to the independent cooling coil 314, heat being absorbed by the fluid from the heat transfer device, and removed from the fluid by the independent cooling coil 314.
2. An air-cooled condenser 300, comprising: a first coil 310 forming a portion of a first loop for circulating a first fluid; a second coil 314 forming a portion of a second loop for circulating a second fluid; wherein the first loop is adapted for connection to a compressor and a compressor discharge line for circulating the first fluid as hot high pressure vapor from the compressor to the first coil 310; and wherein the second loop includes a heat transfer device, and is adapted for connection to the heat transfer device for circulating hot fluid from the heat transfer device to the second coil 314.
3. The air-cooled condenser of claim 2 further including a structure 224 having openings 222 adjacent to the first coil 310, and a fan 320 for moving air through the openings, the fan drawing air over the first coil 310 and the second coil 314.
4. The air-cooled condenser of claim 2 wherein the first fluid in the first coil is a refrigerant.
5. The air-cooled condenser of claim 2 wherein the second fluid in the second coil is selected from the group consisting of oil, water, and solutions of water and a freezing point depressant.
6. The air-cooled condenser of claim 5 wherein the freezing point depressant is glycol.
7. The air-cooled condenser of claim 3 wherein the second coil (314) is nested within the structure (224) housing the first coil (310).
8. The air-cooled condenser of claim 2 wherein the second loop further includes the heat transfer device in communication with a region requiring cooling, and a conduit extending between the heat transfer device and the second coil (314) for containing the circulating fluid.
9. The air-cooled condenser of claim 2 wherein the second coil (314) is positioned below the first coil (310) to form a coil slab, and a pair of slabs are positioned to form a V-shaped geometry.
10. An air-cooled condenser, comprising: a plurality of sections (330), each section including a first coil (310) forming a portion of a first loop for circulating a first fluid, the first coil (310) in each section in communication with one another, a structure (224) having openings (222) adjacent to the first coil (310), and a fan (320) for moving air through the openings (222), the fan (320) drawing air over the first coil (310); at least one of the sections (330) including a second coil (314) forming a portion of a loop independent of the first loop for circulating a second fluid, the fan (320) drawing air over the second coil (314); wherein the first loop is adapted for connection to a compressor and a compressor discharge line for circulating the first fluid as hot high pressure vapor from the compressor to the first coil (310); and wherein the independent loop includes a heat transfer device and a conduit extending between the heat transfer device and the second coil (314) for circulating hot fluid from the heat transfer device to the second coil (314).
1 1. The air-cooled condenser of claim 10 wherein only the first section in the plurality of sections includes a second coil (314).
12. The air-cooled condenser of claim 10 wherein a plurality of sections (330) includes a second coil (314), each of the second coils (314) in communication with one another in a single independent loop to increase auxiliary cooling capacity.
13. The air-cooled condenser of claim 10 wherein a plurality of sections (330) includes a second coil (314), at least two of the second coils (314) forming a portion of a plurality of independent loops.
14. The air-cooled condenser of claim 10 wherein additional sections (330) are added to increase condenser cooling capacity or auxiliary cooling capacity.
15. The air-cooled condenser of claim 10 wherein the second coil (314) is included in a second section (330), the second coil (314) in the second section connected to a second heat transfer device and a second conduit extending between the second heat transfer device and the second coil for circulating hot fluid from the second heat transfer device to the second coil to provide a plurality of independent loops,
16. The air-cooled condenser of claim 10 wherein the second coil (314) is nested within the structure (224) housing one of the first coils (310).
17. . An air-cooled condenser and cooler comprising: a condenser coil (310), the condenser coil being part of a first circuit that circulates a refrigerant fluid; an auxiliary cooling coil (314), the auxiliary cooling coil being part of a second circuit that circulates a second fluid; the condenser coil (310) and the auxiliary cooling coil (314) having independent inlets and outlets, the condenser coil and the auxiliary cooling coil being positioned within a cabinet.
18. The air-cooled condenser of claim 17 further including an inlet manifold (960) and an outlet manifold (962), each manifold having a baffle separating the first circuit from the second circuit so that circuits are independent of each other.
19. The air-cooled condenser of claim 17 wherein at least one of the condenser coil and the auxiliary cooling coil further comprise multichannel tubing.
PCT/US2008/070306 2007-07-24 2008-07-17 Auxiliary cooling system WO2009014983A2 (en)

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US12/670,276 US8413461B2 (en) 2007-07-24 2008-07-17 Auxiliary cooling system
KR1020107003838A KR101443873B1 (en) 2007-07-24 2008-07-17 Auxiliary cooling system
EP08781969.4A EP2171385B1 (en) 2007-07-24 2008-07-17 Auxiliary cooling system
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CN101815917A (en) 2010-08-25
WO2009014983A3 (en) 2009-08-06
EP2171385B1 (en) 2021-05-19
JP2010534819A (en) 2010-11-11
EP2171385A2 (en) 2010-04-07
KR20100045490A (en) 2010-05-03
CN101815917B (en) 2012-07-25
KR101443873B1 (en) 2014-09-24
US8413461B2 (en) 2013-04-09
US20100199714A1 (en) 2010-08-12

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