WO2008155400A1 - Drive for a prerotation guide device - Google Patents

Drive for a prerotation guide device Download PDF

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Publication number
WO2008155400A1
WO2008155400A1 PCT/EP2008/057839 EP2008057839W WO2008155400A1 WO 2008155400 A1 WO2008155400 A1 WO 2008155400A1 EP 2008057839 W EP2008057839 W EP 2008057839W WO 2008155400 A1 WO2008155400 A1 WO 2008155400A1
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WO
WIPO (PCT)
Prior art keywords
adjusting ring
compressor
actuator
compressor according
adjusting
Prior art date
Application number
PCT/EP2008/057839
Other languages
German (de)
French (fr)
Inventor
Josef Bättig
Mathias Richner
Original Assignee
Abb Turbo Systems Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abb Turbo Systems Ag filed Critical Abb Turbo Systems Ag
Publication of WO2008155400A1 publication Critical patent/WO2008155400A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/44Fluid-guiding means, e.g. diffusers
    • F04D29/46Fluid-guiding means, e.g. diffusers adjustable
    • F04D29/462Fluid-guiding means, e.g. diffusers adjustable especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D17/00Regulating or controlling by varying flow
    • F01D17/10Final actuators
    • F01D17/12Final actuators arranged in stator parts
    • F01D17/14Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
    • F01D17/16Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
    • F01D17/162Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for axial flow, i.e. the vanes turning around axes which are essentially perpendicular to the rotor centre line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/4213Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps suction ports
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2250/00Geometry
    • F05D2250/50Inlet or outlet
    • F05D2250/51Inlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/70Adjusting of angle of incidence or attack of rotating blades
    • F05D2260/76Adjusting of angle of incidence or attack of rotating blades the adjusting mechanism using auxiliary power sources

Definitions

  • the invention relates to the field of turbomachines subjected to exhaust gases of internal combustion engines.
  • It relates to a drive for a guide device for generating a Vordralls in the intake of a compressor and an exhaust gas turbocharger with such a Vordrall guide.
  • Exhaust gas turbochargers are used to increase the performance of internal combustion engines (reciprocating piston engines). In modern internal combustion engines, the adaptation of the exhaust gas turbocharger to variable operating conditions will become more difficult.
  • a widely used option is the so-called variable turbine and / or compressor geometry.
  • the stator vanes are aligned more or less steeply with the flow upstream of the turbine wheel in accordance with turbine power requirements.
  • the vanes in the diffuser downstream of the compressor wheel are aligned more or less steeply to the flow.
  • These pre-whirl baffles include a plurality of vanes aligned radially with respect to the compressor axis.
  • Each of the guide vanes comprises in addition to the projecting into the flow channel blade profi I a blade shank with which the blade profile is rotatably mounted in a housing.
  • the blade profi I can be rotated about the axis of the blade shank via an adjusting lever.
  • an adjusting ring is provided, which is arranged concentrically to the axis of the compressor.
  • the present invention enables an extremely compact, robust and reliably sealed integration of a pilot wheel drive.
  • a linear actuator for example a stepper motor with threaded spindle, is used.
  • This actuator is relatively inexpensive and very compact. In addition, it is quite robust in terms of vibration and temperature loads.
  • the threaded spindle engages in a spindle nut, which is fastened to a translationally displaceable element (dip tube). Turning the spindle moves the element to the desired position.
  • the drive of the adjusting ring via a sliding pin with parallel milled which rotatably mounted in the two tabs of the U-ring.
  • the coupling of the sliding pin via a parallel-walled groove in the dip tube.
  • a dip tube is used with a blind hole which is sealed with a piston sealing ring. This will ensure that no leakage can escape from the compressor housing. This is particularly important for premixed gas engines.
  • FIG. 1 shows an isometric view of a pre-whirl guide device arranged in the compressor housing
  • FIG. 2 is an isometric detailed view of the drive of the pre-whirling guide apparatus of FIG. 1;
  • Fig. 3 shows the individual components of the drive of the pre-whirling guide device according to Fig. 2, and
  • FIG. 4 shows a section perpendicular to the compressor axis by the drive of the pre-whirling guide device according to FIG. 2.
  • Fig. 1 shows a pre-whirling guide in the intake of a compressor.
  • Such compressors are, as described above, used in exhaust gas turbochargers to increase the performance of internal combustion engines.
  • the compressor comprises a compressor housing, which comprises the compressor wheel and forms the flow channel of the medium to be compressed.
  • the radially outer housing 13 comprises in the illustrated embodiment, a housing extension 14 and a cover 15 for covering the arranged in the housing extension drive for the pre-whirling guide.
  • the guide device comprises a plurality of guide vanes 20 aligned in the radial direction with respect to the compressor axis.
  • the guide vanes are in one inner housing 10 rotatably mounted.
  • a central housing body 12 is arranged in the central region of the guide device, in which the tips of the plurality of guide vanes come together.
  • This central body is concentric with the axis of the compressor.
  • the central body is part of the inner housing, which forms the flow channel of the medium to be compressed in the region of the guide device.
  • the central body 12 can be positioned and retained via one or more radially extending retaining ribs 11. In order not to affect the flow in the flow channel with such ribs, the central body can also be positioned and held on the vane tips.
  • Fig. 2 allows a view into the interior of the outer housing, in particular to the inventive drive for the pre-whirl guide device and
  • Fig. 3 shows in detail the individual components of the drive in disassembled state.
  • Each of the guide vanes of the guide device comprises in addition to the projecting into the flow channel blade profi I 21 a blade shank 22, with which the blade profile is rotatably mounted in the housing, not shown.
  • an adjusting lever 23 the blade profile can rotate about the axis of the blade shank.
  • an adjusting ring 30 is provided, which is arranged concentrically to the axis of the compressor. In the illustrated embodiment, the torque is transmitted from
  • the ball head 24 is guided in a groove 31 of the adjusting ring with two parallel walls. In the groove of the ball head has the translational and rotational freedom of movement, which are necessary to implement the torque transfer.
  • the ball head is arranged in a translationally displaceable sliding shoe 25. If the adjusting ring 30 is rotated for adjusting the guide vanes, the sliding shoe 25 is displaced by the ball head 24 in the groove 31 in the plane of the groove walls. If the adjusting ring is turned away, the position of the adjusting lever changes relative to the adjusting ring.
  • the adjusting lever In addition to the translational displacement of the center of rotation of the ball head within the groove, there is a rotation of the adjusting lever with respect to the adjusting ring.
  • the translational displacement of the center of rotation of the ball head is made possible by the, along the groove walls sliding sliding shoe, while for the Rotation of the ball head in the molded by the shoe shoe ball cup can rotate in any direction as desired.
  • the shoe may also be formed in two parts by a ball socket half is arranged with a flat, sliding back on each side of the groove in the adjusting ring.
  • the torque transmission from the adjusting ring to the blade shank can also take place via a cylindrical pin arranged at the free end of the adjusting lever.
  • the pin engages in a bore of an adjusting ring also mounted in a bore, cylindrical sliding element.
  • the sliding cylinder can be rotated in the bore around its own axis and moved along its own axis.
  • the bore in the sliding cylinder which is provided for receiving the pin, is perpendicular to the axis of the sliding cylinder.
  • the pin can be rotated in this hole around its own axis and move along its own axis.
  • the pin can be fixed in the sliding cylinder and mounted for sliding in a corresponding hole in the free end of the adjusting lever of the guide vane.
  • an actuator device 50 for rotating the adjusting ring 30, an actuator device 50 according to the invention is provided which, in addition to the actuator 51, ie the actual drive, comprises at least one movable element running tangentially to the adjusting ring 30, which is connected to the adjusting ring via a coupling.
  • the actuator 51 drives a rotatable threaded spindle 52 which rotates but does not translate.
  • the threaded spindle is a cylindrical round rod, on which a trapezoidal or flat thread is applied. Also conceivable are arcuate grooves for receiving a recirculating ball nut.
  • the actuator is optionally designed as an electric stepper motor, in which via the control terminal 57, the desired direction of rotation can be adjusted.
  • the actuator 51 is fastened with fastening means 58 on the housing in the region of the housing extension 14.
  • the spindle 52 extends in the tangential direction to the adjusting ring.
  • the immersion tube is, as can be seen in the section of FIG.
  • the dip tube is guided in a housing bore 16 in the housing extension 14 and has a central longitudinal bore on the spindle.
  • a spindle nut 53 is arranged, which converts the rotational movement of the spindle into a translational movement of the dip tube.
  • the dip tube moves along the housing bore 16 back and forth.
  • the stroke of the dip tube is limited by the two stops bottom hole 17 and motor flange 59.
  • the coupling to the adjusting ring 30 is arranged at the free end of the dip tube.
  • the dip tube has a parallel-walled groove 55 which is arranged laterally offset from the central bore in the dip tube and is provided for receiving a sliding pin 41.
  • the sliding pin is additionally connected to the adjusting ring 30 by being rotatably disposed in a bore 32 in radially outwardly projecting tabs 33 of the adjusting ring 30.
  • the backup of the stepped slide pin in the holes can be done very compact and reliable with a locking ring 42. After the stepped sliding pin has been pushed all the way into the holes, the locking ring 42 is inserted into a designated groove in the front hole 32 on the front side of the pin. In the area of the tabs, the dip tube is laterally tapered.
  • the central bore in the dip tube is formed as a blind hole and the dip tube in the housing bore 16 optionally sealed by piston sealing ring 56.
  • the sealing ring is arranged in a groove provided for this purpose in the dip tube.
  • the actuator used is inexpensive and can be installed very compact.
  • the illustrated embodiment is quite in terms of vibration and temperature loads, since no loose parts interact over multiple joints and angulations.
  • List of Reference Symbols Inner housing Retaining rib Central body Outer housing Part Housing cover Housing cover Housing bore Bore bottom Guide vane Blade profile Vane shaft Adjusting lever for moving the guide vanes Ball bearing shoe Adjusting ring for moving the guide vanes via the adjusting levers Groove for receiving sliding shoe Ring bore for receiving sliding pin Tabs Sliding pin Circlip Actuator device Actuator, linear motor Spindle Spindle nut Sliding element, immersion tube Groove Sealing ring Connection cable Fastener Motor flange

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

According to the invention, the threaded spindle (52) engages in a spindle groove (53) that is secured to an element (54) that can be displaced in a translatory manner. The element is pushed into the desired position by rotating the spindle. The adjusting ring (30) is driven by means of a sliding piston (41) having milled grooves that are arranged in parallel and that are rotationally arranged in both fish plates (33) of the groove ring.

Description

Antrieb für Vordrall-Leitvorrichtung Drive for pre-rotating guide
B E S C H R E I B U N GDESCRIPTION
Technisches GebietTechnical area
Die Erfindung bezieht sich auf das Gebiet der mit Abgasen von Brennkraftmaschinen beaufschlagten Strömungsmaschinen.The invention relates to the field of turbomachines subjected to exhaust gases of internal combustion engines.
Sie betrifft einen Antrieb für eine Leitvorrichtung zum Erzeugen eines Vordralls im Ansaugbereich eines Verdichters sowie einen Abgasturbolader mit einer solchen Vordrall-Leitvorrichtung.It relates to a drive for a guide device for generating a Vordralls in the intake of a compressor and an exhaust gas turbocharger with such a Vordrall guide.
Stand der Technik Abgasturbolader werden zur Leistungssteigerung von Brennkraftmaschinen (Hubkolbenmotoren) eingesetzt. Bei modernen Brennkraftmaschinen wird die Anpassung der Abgasturbolader an variable Betriebsbedingungen zunehmen schwieriger. Eine weit verbreitete Möglichkeit dazu bietet die so genannte variable Turbinen- und/oder Verdichtergeometrie. Bei der variablen Turbinengeometrie werden die Leitschaufeln des Leitapparates stromauf des Turbinenrades entsprechend dem Leistungsbedarf der Turbine mehr oder weniger steil zur Strömung ausgerichtet. Bei der variablen Verdichtergeometrie werden die Leitschaufeln im Diffusor stromab des Verdichterrades mehr oder weniger steil zur Strömung ausgerichtet.PRIOR ART Exhaust gas turbochargers are used to increase the performance of internal combustion engines (reciprocating piston engines). In modern internal combustion engines, the adaptation of the exhaust gas turbocharger to variable operating conditions will become more difficult. A widely used option is the so-called variable turbine and / or compressor geometry. In the variable turbine geometry, the stator vanes are aligned more or less steeply with the flow upstream of the turbine wheel in accordance with turbine power requirements. In the variable compressor geometry, the vanes in the diffuser downstream of the compressor wheel are aligned more or less steeply to the flow.
Eine weitere Möglichkeit zur Anpassung des Abgasturboladers an die variablen Betriebsbedingungen bieten Vordrall-Leitvorrichtungen, welche im Luftansaugebereich des Verdichters in der angesaugten Luft einen bestimmten Vordrall erzeugen, je nach Betriebspunkt mehr oder weniger ausgeprägt mit- oder gegenläufig zur Drehrichtung des Verdichterrades.Another way to adapt the exhaust gas turbocharger to the variable operating conditions offer Vordrall guide devices, which produce a certain Vordrall in the Luftansaugebereich the compressor in the intake air, depending on the operating point more or less pronounced mit- or opposite to the direction of rotation of the compressor wheel.
Solche Vordrall-Leitvorrichtungen, sind etwa aus der DE 36 13 857 A1 , oder der europäischen Patentanmeldung vom 31. März 2006 mit der AnmeldenummerSuch Vordrall guide devices, for example from DE 36 13 857 A1, or the European patent application of 31 March 2006 with the application number
06405137.8, deren Inhalt in diese Anmeldung durch Verweis einbezogen wird, bekannt. Diese Vordrall-Leitvorrichtungen umfassen mehrere, bezüglich der Verdichterachse in radialer Richtung ausgerichtet angeordnete Leitschaufeln. Jede der Leitschaufeln umfasst neben dem in den Strömungskanal hineinragenden Schaufel profi I einen Schaufelschaft, mit welchem das Schaufelprofil drehbar in einem Gehäuse gelagert ist. Über einen Verstellhebel lässt sich das Schaufel profi I um die Achse des Schaufelschaftes drehen. Zum Antrieb des Verstellhebels, und somit zum Verstellen des Schaufelprofils, ist ein Verstellring vorgesehen, welcher konzentrisch zur Achse des Verdichters angeordnet ist. Durch Drehen des Verstellrings, werden alle Schaufeln gleichzeitig um die jeweiligen Achsen ihrer Schaufelschäfte verstellt, wodurch die zum Verdichterrad geführte Strömung mit einem Mit- oder Gegendrall (bezüglich der Drehrichtung des Verdichterrades) beaufschlagt wird. Der Antrieb des Verstellrings erfolgt bei herkömmlichen Vordrall-Leitvorrichtungen dann durch einen Aktuator ausserhalb des Gehäuses. Dieser separate Anbau eines Aktuators ausserhalb des Gehäuses beansprucht relativ viel Bauraum sowie meistens zusätzliche Hilfssupports für die Abstützung des Antriebes.06405137.8, the contents of which are incorporated herein by reference. These pre-whirl baffles include a plurality of vanes aligned radially with respect to the compressor axis. Each of the guide vanes comprises in addition to the projecting into the flow channel blade profi I a blade shank with which the blade profile is rotatably mounted in a housing. The blade profi I can be rotated about the axis of the blade shank via an adjusting lever. To drive the adjusting lever, and thus for adjusting the blade profile, an adjusting ring is provided, which is arranged concentrically to the axis of the compressor. By turning the adjusting ring, all blades are adjusted simultaneously about the respective axes of their blade shafts, whereby the flow guided to the compressor wheel with a positive or counter-rotating (with respect to the direction of rotation of the compressor wheel) is applied. The drive of the adjusting ring takes place in conventional pre-whirling Leitvorrichtungen then by an actuator outside the housing. This separate attachment of an actuator outside the housing requires a relatively large amount of space and usually additional auxiliary support for the support of the drive.
Kurze Darstellung der ErfindungBrief description of the invention
Die vorliegende Erfindung ermöglicht eine extrem kompakte, robuste und zuverlässig abgedichtete Integration eines Vorleitrad-Antriebes.The present invention enables an extremely compact, robust and reliably sealed integration of a pilot wheel drive.
Als Aktuator wird optional ein Linearaktuator, zum Beispiel ein Schrittmotor mit Gewindespindel, verwendet. Dieser Aktuator ist relativ kostengünstig und baut sehr kompakt. Zudem ist er recht robust in Bezug auf Vibrationen und Temperaturbelastungen.As an optional actuator, a linear actuator, for example a stepper motor with threaded spindle, is used. This actuator is relatively inexpensive and very compact. In addition, it is quite robust in terms of vibration and temperature loads.
Erfindungsgemäss greift die Gewindespindel in eine Spindelmutter ein, welche an einem translatorisch verschiebbaren Element (Tauchrohr) befestigt ist. Durch Drehen der Spindel wird das Element in die gewünschte Position geschoben. Der Antrieb des Verstellrings erfolgt über einen Gleitstift mit parallel angeordneten Anfräsungen welcher drehbar in den beiden Laschen des Nutringes gelagert wird. Die Ankoppelung des Gleitstifts erfolgt über eine parallelwandige Nut im Tauchrohr. Um eine einwandfreie Abdichtung zu ermöglichen wird ein Tauchrohr mit einem Sackloch verwendet welches mit einem Kolbendichtring abgedichtet wird. Auf diese Weise wird sichergestellt, dass keine Leckage aus dem Verdichtergehäuse austreten kann. Insbesondere bei Gasmotoren mit Premix ist dies von zentraler Bedeutung.According to the invention, the threaded spindle engages in a spindle nut, which is fastened to a translationally displaceable element (dip tube). Turning the spindle moves the element to the desired position. The drive of the adjusting ring via a sliding pin with parallel milled which rotatably mounted in the two tabs of the U-ring. The coupling of the sliding pin via a parallel-walled groove in the dip tube. In order to allow a perfect seal a dip tube is used with a blind hole which is sealed with a piston sealing ring. This will ensure that no leakage can escape from the compressor housing. This is particularly important for premixed gas engines.
Durch die Anwendung eines Gleitstift/Nut-Verbindung anstelle einer Schwenklaschen- Verbindung kann wertvoller axialer Bauraum gewonnen werden. Durch die seitliche Versetzung der Nut innerhalb der axialen Ersteckung des Tauchrohr- Sackloches erfolgt eine zusätzliche Einsparung in der axialen Baulänge.The use of a sliding pin / groove connection instead of a Schwenklaschen- connection valuable axial space can be obtained. By the lateral displacement of the groove within the axial Aussteckung the dip tube blind hole is an additional saving in the axial length.
Kurze Beschreibung der ZeichnungenBrief description of the drawings
Nachfolgend wird eine Ausführungsform der Erfindung anhand von Zeichnungen detailliert erläutert. Hierbei zeigt Fig. 1 einen isometrische Ansicht auf eine im Verdichtergehäuse angeordnete Vordrall-Leitvorrichtung,Hereinafter, an embodiment of the invention will be explained in detail with reference to drawings. 1 shows an isometric view of a pre-whirl guide device arranged in the compressor housing,
Fig. 2 eine isometrische Detailansicht des Antriebs der Vordrall-Leitvorrichtung nach Fig. 1 ,FIG. 2 is an isometric detailed view of the drive of the pre-whirling guide apparatus of FIG. 1; FIG.
Fig. 3 die einzelnen Komponenten des Antriebs der Vordrall-Leitvorrichtung nach Fig. 2, undFig. 3 shows the individual components of the drive of the pre-whirling guide device according to Fig. 2, and
Fig. 4 einen Schnitt senkrecht zur Verdichterachse durch den Antrieb der Vordrall- Leitvorrichtung nach Fig. 2.4 shows a section perpendicular to the compressor axis by the drive of the pre-whirling guide device according to FIG. 2.
Weg zur Ausführung der ErfindungWay to carry out the invention
Fig. 1 zeigt eine Vordrall-Leitvorrichtung im Ansaugbereich eines Verdichters. Solche Verdichter werden, wie eingangs beschrieben, in Abgasturboladern zum Steigern der Leistung von Brennkraftmaschinen eingesetzt. Der Verdichter umfasst ein Verdichtergehäuse, welches das Verdichterrad umfasst und den Strömungskanal des zu verdichtenden Mediums bildet. Das radial äussere Gehäuse 13 umfasst in der dargestellten Ausführungsform einen Gehäusefortsatz 14 sowie eine Deckel 15 zum Abdecken des im Gehäusefortsatz angeordneten Antriebs für die Vordrall- Leitvorrichtung.Fig. 1 shows a pre-whirling guide in the intake of a compressor. Such compressors are, as described above, used in exhaust gas turbochargers to increase the performance of internal combustion engines. The compressor comprises a compressor housing, which comprises the compressor wheel and forms the flow channel of the medium to be compressed. The radially outer housing 13 comprises in the illustrated embodiment, a housing extension 14 and a cover 15 for covering the arranged in the housing extension drive for the pre-whirling guide.
Die Leitvorrichtung umfasst mehrere, bezüglich der Verdichterachse in radialer Richtung ausgerichtet angeordnete Leitschaufeln 20. Die Leitschaufeln sind in einem inneren Gehäuse 10 drehbar gelagert. Im zentralen Bereich der Leitvorrichtung, in welchem die Spitzen der mehreren Leitschaufeln zusammen kommen, ist ein zentraler Gehäusekörper 12 angeordnet. Dieser Zentralkörper liegt konzentrisch auf der Achse des Verdichters. Der Zentralkörper ist Teil des inneren Gehäuses, welches im Bereich der Leitvorrichtung den Strömungskanal des zu verdichtenden Mediums bildet.The guide device comprises a plurality of guide vanes 20 aligned in the radial direction with respect to the compressor axis. The guide vanes are in one inner housing 10 rotatably mounted. In the central region of the guide device, in which the tips of the plurality of guide vanes come together, a central housing body 12 is arranged. This central body is concentric with the axis of the compressor. The central body is part of the inner housing, which forms the flow channel of the medium to be compressed in the region of the guide device.
Wie dargestellt, kann der Zentralkörper 12 über eine oder mehrere radial verlaufende Halterippen 11 positioniert und festgehalten sein. Um die Strömung im Strömungskanal nicht mit solchen Rippen beeinträchtigen zu müssen, kann der Zentralkörper auch über die Leitschaufelspitzen positioniert und festgehalten werden. Fig. 2 erlaubt einen Blick ins Innere des äusseren Gehäuses, insbesondere auf den erfindungsgemässen Antrieb für die Vordrall-Leitvorrichtung und Fig. 3 zeigt im Detail die einzelnen Bestandteile des Antriebs in demontiertem Zustand. Jede der Leitschaufeln der Leitvorrichtung umfasst neben dem in den Strömungskanal hineinragenden Schaufel profi I 21 einen Schaufelschaft 22, mit welchem das Schaufelprofil drehbar in dem nicht dargestellten Gehäuse gelagert ist. Über einen Verstellhebel 23 lässt sich das Schaufelprofil um die Achse des Schaufelschaftes drehen. Zum Antrieb des Verstellhebels, und somit zum Verstellen des Schaufelprofils, ist ein Verstellring 30 vorgesehen, welcher konzentrisch zur Achse des Verdichters angeordnet ist. In der dargestellten Ausführungsform erfolgt die Drehmomentübertragung vomAs shown, the central body 12 can be positioned and retained via one or more radially extending retaining ribs 11. In order not to affect the flow in the flow channel with such ribs, the central body can also be positioned and held on the vane tips. Fig. 2 allows a view into the interior of the outer housing, in particular to the inventive drive for the pre-whirl guide device and Fig. 3 shows in detail the individual components of the drive in disassembled state. Each of the guide vanes of the guide device comprises in addition to the projecting into the flow channel blade profi I 21 a blade shank 22, with which the blade profile is rotatably mounted in the housing, not shown. About an adjusting lever 23, the blade profile can rotate about the axis of the blade shank. For driving the adjusting lever, and thus for adjusting the blade profile, an adjusting ring 30 is provided, which is arranged concentrically to the axis of the compressor. In the illustrated embodiment, the torque is transmitted from
Verstellring 30 auf den Schaufelschaft 22 über einen am freien Ende des Verstellhebels 23 angeordneten Kugelkopf 24. Der Kugelkopf 24 wird in einer Nut 31 des Verstellrings mit zwei parallel zueinander verlaufenden Wänden geführt. In der Nut hat der Kugelkopf die translatorischen und rotatorischen Bewegungsfreiheiten, welche zur Umsetzung der Momentübertragung notwendig sind. Der Kugelkopf ist in einem translatorisch verschiebbar angeordneten Gleitschuh 25 angeordnet. Wird der Verstellring 30 zum Verstellen der Leitschaufeln gedreht, so wird der Gleitschuh 25 von dem Kugelkopf 24 in der Nut 31 in der Ebene der Nutwände verschoben. Wird der Stellring weggedreht, so verändert sich die Lage des Verstellhebels relativ zum Verstellring. Neben der translatorischen Verschiebung des Rotationszentrums des Kugelkopfes innerhalb der Nut, kommt es zu einer Verdrehung des Verstellhebels bezüglich des Verstellrings. Die translatorische Verschiebung des Rotationszentrums des Kugelkopfes wird durch den, den Nutwänden entlang gleitenden Gleitschuh ermöglicht, während sich für die Verdrehung der Kugelkopf in der durch den Gleitschuh geformten Kugelpfanne beliebig in jede Richtung verdrehen kann. Der Gleitschuh kann auch zweiteilig ausgebildet sein, indem auf jeder Seite der Nut im Verstellring eine Kugelpfannenhälfte mit einer flachen, gleitfähigen Rückseite angeordnet ist. Alternativ kann die Drehmomentübertragung vom Verstellring auf den Schaufelschaft auch über einen am freien Ende des Verstellhebels angeordneten, zylinderförmigen Stift erfolgen. Der Stift greift in eine Bohrung eines im Verstellring ebenfalls in einer Bohrung gelagerten, zylinderförmigen Gleitelements ein. Der Gleitzylinder lässt sich in der Bohrung um die eigene Achse drehen und entlang der eigenen Achse verschieben. Die Bohrung im Gleitzylinder, welche zur Aufnahme des Stifts vorgesehen ist, steht senkrecht zur Achse des Gleitzylinders. Der Stift lässt sich in dieser Bohrung um seine eigene Achse drehen und entlang seiner eigenen Achse verschieben. Somit sind wiederum die für die Umsetzung der Momentübertragung notwendigen Bewegungsfreiheiten, je zwei translatorische und rotatorische, gegeben. Optional kann der Stift, im Gleitzylinder fixiert und dafür in einer entsprechenden Bohrung im freien Ende des Verstellhebels der Leitschaufel gleitend gelagert sein.Adjusting ring 30 on the blade shank 22 via a arranged at the free end of the adjusting lever 23 ball 24. The ball head 24 is guided in a groove 31 of the adjusting ring with two parallel walls. In the groove of the ball head has the translational and rotational freedom of movement, which are necessary to implement the torque transfer. The ball head is arranged in a translationally displaceable sliding shoe 25. If the adjusting ring 30 is rotated for adjusting the guide vanes, the sliding shoe 25 is displaced by the ball head 24 in the groove 31 in the plane of the groove walls. If the adjusting ring is turned away, the position of the adjusting lever changes relative to the adjusting ring. In addition to the translational displacement of the center of rotation of the ball head within the groove, there is a rotation of the adjusting lever with respect to the adjusting ring. The translational displacement of the center of rotation of the ball head is made possible by the, along the groove walls sliding sliding shoe, while for the Rotation of the ball head in the molded by the shoe shoe ball cup can rotate in any direction as desired. The shoe may also be formed in two parts by a ball socket half is arranged with a flat, sliding back on each side of the groove in the adjusting ring. Alternatively, the torque transmission from the adjusting ring to the blade shank can also take place via a cylindrical pin arranged at the free end of the adjusting lever. The pin engages in a bore of an adjusting ring also mounted in a bore, cylindrical sliding element. The sliding cylinder can be rotated in the bore around its own axis and moved along its own axis. The bore in the sliding cylinder, which is provided for receiving the pin, is perpendicular to the axis of the sliding cylinder. The pin can be rotated in this hole around its own axis and move along its own axis. Thus, in turn, the necessary for the implementation of torque transfer freedom of movement, two translational and rotational, given. Optionally, the pin can be fixed in the sliding cylinder and mounted for sliding in a corresponding hole in the free end of the adjusting lever of the guide vane.
Anstelle der dargestellten und detailliert beschriebenen sind weitere Ausführungsformen zur Momentübertragung denkbar, etwa mit einem als Zahnradsegment ausgebildeten Verstellhebel, welcher in dem mit einem Zahnkranz versehenen Verstellring eingreift. Schaufelprofil 21 , Schaufelschaft 22 und der Verstellhebel 23 mitsamt dem für die Momentübertragung notwendigen Aufsatz können ein- oder mehrteilig ausgebildet sein. Zum Verdrehen des Verstellringes 30 ist erfindungsgemäss eine Aktuator-Vorrichtung 50 vorgesehen, welche neben dem Aktuator 51 , also dem eigentlichen Antrieb, mindestens ein tangential zum Verstellring 30 verlaufendes, bewegliches Element umfasst, welches über eine Kupplung mit dem Verstellring verbunden ist. Dabei sind mehrere Ausführungsmöglichkeiten vorgesehen.Instead of the illustrated and described in detail further embodiments for torque transmission are conceivable, for example with a trained as a gear segment adjusting lever, which engages in the provided with a ring gear adjusting ring. Blade profile 21, blade shank 22 and the adjusting lever 23 together with the necessary for torque transfer essay can be formed one or more parts. For rotating the adjusting ring 30, an actuator device 50 according to the invention is provided which, in addition to the actuator 51, ie the actual drive, comprises at least one movable element running tangentially to the adjusting ring 30, which is connected to the adjusting ring via a coupling. Several design options are provided.
In der dargestellten Ausführungsform treibt der Aktuator 51 eine drehbare Gewindespindeln 52 an, welche rotiert, aber sich translatorisch nicht verschiebt. Bei der Gewindespindel handelt es sich um einen zylindrischen Rundstab, auf dem bei ein Trapez- oder Flachgewinde aufgebracht ist. Ebenfalls denkbar sind kreisbogenförmige Rillen zur Aufnahme einer Kugelumlaufgewindemutter. Der Aktuator ist optional als elektrischer Schrittmotor ausgebildet, bei welchem über den Steueranschluss 57 die gewünschte Rotationsrichtung eingestellt werden kann. Der Aktuator 51 ist mit Befestigungsmitteln 58 am Gehäuse im Bereich des Gehäusefortsatzes 14 festgemacht. Die Spindel 52 erstreckt sich in tangentialer Richtung zum Verstellring. Auf der Spindel aufgesetzt ist ein translatorisch in tangentialer Richtung verschiebbares Element, das Tauchrohr 54. Das Tauchrohr ist, wie im Schnitt nach Fig. 4 ersichtlich ist, in einer Gehäusebohrung 16 im Gehäusefortsatz 14 geführt und weist eine zentrale Längsbohrung auf. In der Zentralbohrung ist eine Spindelmutter 53 angeordnet, welche die Rotationsbewegung der Spindel in eine translatorische Bewegung des Tauchrohrs umwandelt. Je nach Drehsinn der Spindel bewegt sich somit das Tauchrohr entlang der Gehäusebohrung 16 hin und zurück. Der Hub des Tauchrohres wird durch die beiden Anschläge Bohrungsgrund 17 und Motorflansch 59 begrenzt. Am freien Ende des Tauchrohrs ist die Kupplung zum Verstellring 30 angeordnet. Hierfür weist das Tauchrohr eine parallelwandige Nut 55 auf, welche seitlich versetzt zur Zentralbohrung im Tauchrohr angeordnet und zur Aufnahme eines Gleitstifts 41 vorgesehen ist. Der Gleitstift ist zusätzlich mit dem Verstellring 30 verbunden, indem er drehbar in einer Bohrung 32 in radial nach aussen abstehenden Laschen 33 des Verstellrings 30 angeordnet ist. Die Sicherung des gestuften Gleitstiftes in den Bohrungen kann sehr kompakt und zuverlässig mit einem Sicherungsring 42 erfolgen. Nachdem der gestufte Gleitstift bis zum Anschlag in die Bohrungen eingeschoben worden ist, wird der Sicherungsring 42 in eine dafür vorgesehene Nut in der vorderen Bohrung 32 auf der Stirnseite des Stiftes eingesetzt. Im Bereich der Laschen ist das Tauchrohr seitlich verjüngt.In the illustrated embodiment, the actuator 51 drives a rotatable threaded spindle 52 which rotates but does not translate. The threaded spindle is a cylindrical round rod, on which a trapezoidal or flat thread is applied. Also conceivable are arcuate grooves for receiving a recirculating ball nut. The actuator is optionally designed as an electric stepper motor, in which via the control terminal 57, the desired direction of rotation can be adjusted. The actuator 51 is fastened with fastening means 58 on the housing in the region of the housing extension 14. The spindle 52 extends in the tangential direction to the adjusting ring. The immersion tube is, as can be seen in the section of FIG. 4, guided in a housing bore 16 in the housing extension 14 and has a central longitudinal bore on the spindle. In the central bore a spindle nut 53 is arranged, which converts the rotational movement of the spindle into a translational movement of the dip tube. Depending on the direction of rotation of the spindle thus the dip tube moves along the housing bore 16 back and forth. The stroke of the dip tube is limited by the two stops bottom hole 17 and motor flange 59. At the free end of the dip tube, the coupling to the adjusting ring 30 is arranged. For this purpose, the dip tube has a parallel-walled groove 55 which is arranged laterally offset from the central bore in the dip tube and is provided for receiving a sliding pin 41. The sliding pin is additionally connected to the adjusting ring 30 by being rotatably disposed in a bore 32 in radially outwardly projecting tabs 33 of the adjusting ring 30. The backup of the stepped slide pin in the holes can be done very compact and reliable with a locking ring 42. After the stepped sliding pin has been pushed all the way into the holes, the locking ring 42 is inserted into a designated groove in the front hole 32 on the front side of the pin. In the area of the tabs, the dip tube is laterally tapered.
Um erfindungsgemäss die erwünschte Abdichtung des Ansaugbereichs des Verdichters zum Aktuator zu erzielen, ist die Zentralbohrung im Tauchrohr als Sackloch ausgebildet und das Tauchrohr in der Gehäusebohrung 16 optional mittels Kolbendichtring 56 abgedichtet. Der Dichtring ist dabei in einer dafür vorgesehenen Nut im Tauchrohr angeordnet.In order to achieve the desired sealing of the suction region of the compressor to the actuator according to the invention, the central bore in the dip tube is formed as a blind hole and the dip tube in the housing bore 16 optionally sealed by piston sealing ring 56. The sealing ring is arranged in a groove provided for this purpose in the dip tube.
Der zu verwendete Aktuator ist kostengünstig und kann sehr kompakt verbaut werden. Zudem ist die dargestellte Ausführungsform recht in Bezug auf Vibrationen und Temperaturbelastungen, da keine losen Teile über mehrere Gelenke und Winkelungen zusammenwirken. Bezugszeichenliste Inneres Gehäuseteil Halterippe Zentralkörper Äusseres Gehäuseteil Gehäusefortsatz Gehäusedeckel Gehäusebohrung Bohrungsgrund Leitschaufel Schaufelprofil Schaufelschaft Verstellhebel zum Bewegen der Leitschaufeln Kugelkopf Gleitschuh Verstellring zum Bewegen der Leitschaufeln über die Verstellhebel Nut zur Aufnahme von Gleitschuh Ringbohrung zur Aufnahme von Gleitstift Laschen Gleitstift Sicherungsring Aktuator-Vorrichtung Aktuator, Linearmotor Spindel Spindelmutter Verschiebbares Element, Tauchrohr Nut Dichtring Anschlusskabel Befestigungsmittel Motorflansch The actuator used is inexpensive and can be installed very compact. In addition, the illustrated embodiment is quite in terms of vibration and temperature loads, since no loose parts interact over multiple joints and angulations. List of Reference Symbols Inner housing Retaining rib Central body Outer housing Part Housing cover Housing cover Housing bore Bore bottom Guide vane Blade profile Vane shaft Adjusting lever for moving the guide vanes Ball bearing shoe Adjusting ring for moving the guide vanes via the adjusting levers Groove for receiving sliding shoe Ring bore for receiving sliding pin Tabs Sliding pin Circlip Actuator device Actuator, linear motor Spindle Spindle nut Sliding element, immersion tube Groove Sealing ring Connection cable Fastener Motor flange

Claims

PAT E N TA N S P R Ü C H E PAT EN TA NSPR O CHE
1. Verdichter mit einer verstellbaren Vordrall-Leitvorrichtung zum Erzeugen eines Vordralls im Ansaugbereich des Verdichters, welche Vordrall-Leitvorrichtung einen schwenkbaren Verstellring (30) zum Verstellen der Leitelemente (20) der Leitvorrichtung sowie einen Aktuator (50) zum Antreiben des Verstellrings (30) über ein tangential zum Verstellring (30) bewegbares Element (54) umfasst, dadurch gekennzeichnet, dass der Ansaugbereich des Verdichters zum Aktuator (50) hin abgedichtet ist, und dass die Abdichtung durch das tangential zum Verstellring bewegbare Element (54) erfolgt. 1. compressor with an adjustable pre-whirling guide device for generating a pre-whirl in the intake region of the compressor, which pre-whirling guide device comprises a pivotable adjusting ring (30) for adjusting the guiding elements (20) of the guiding device and an actuator (50) for driving the adjusting ring (30) via a tangential to the adjusting ring (30) movable element (54), characterized in that the suction of the compressor to the actuator (50) is sealed off, and that the sealing by the tangential to the adjusting ring movable element (54).
2. Verdichter nach Anspruch 1 , wobei das bewegbare Element (54) in einer tangential zum Verstellring verlaufenden Gehäusebohrung (16) geführt ist, und die Gehäusebohrung (16) durch das bewegbare Element (54) abgedichtet ist.2. A compressor according to claim 1, wherein the movable element (54) is guided in a tangential to the adjusting ring extending housing bore (16), and the housing bore (16) by the movable element (54) is sealed.
3. Verdichter nach einem der Ansprüche 1 oder 2, wobei das verschiebbare Element (54) einen Dichtring (56) zur Abdichtung der Gehäusebohrung (16) umfasst. 3. Compressor according to one of claims 1 or 2, wherein the displaceable element (54) comprises a sealing ring (56) for sealing the housing bore (16).
4. Verdichter nach einem der Ansprüche 1 bis 3, wobei der Aktuator (50) eine4. Compressor according to one of claims 1 to 3, wherein the actuator (50) a
Gewindespindel antreibt, welche in eine Spindelmutter (53) eingreift, welche mit dem verschiebbaren Element (54) verbunden ist.Threaded spindle drives, which in a spindle nut (53) engages, which is connected to the displaceable element (54).
5. Verdichter nach einem der Ansprüche 1 bis 3, wobei der Aktuator (50) eine Gewindespindel antreibt, welche in eine Spindelmutter (53) eingreift, welche in einem in das verschiebbare Element (54) eingelassenen Sackloch angeordnet ist.5. Compressor according to one of claims 1 to 3, wherein the actuator (50) drives a threaded spindle which engages in a spindle nut (53) which is arranged in a in the displaceable element (54) embedded blind hole.
6. Verdichter nach einem der Ansprüche 1 bis 5, wobei das bewegbare Element (54) mit dem Verstellring (30) gekuppelt ist, indem ein Gleitstift (41 ), welcher am Verstellring (30) angeordnet ist, in eine Nut (55), welche in das bewegbare Element eingelassen ist, eingreift. 6. A compressor according to any one of claims 1 to 5, wherein the movable member (54) is coupled to the adjusting ring (30) by a sliding pin (41), which on the adjusting ring (30) is arranged in a groove (55), which is embedded in the movable element, engages.
7. Verdichter nach einem der Ansprüche 1 bis 6, wobei der Aktuator (50) ein elektrischer Schrittmotor ist.7. A compressor according to any one of claims 1 to 6, wherein the actuator (50) is an electric stepper motor.
8. Abgasturbolader, umfassend einen Verdichter nach einem der vorangehenden Ansprüche. 8. Exhaust gas turbocharger, comprising a compressor according to one of the preceding claims.
PCT/EP2008/057839 2007-06-20 2008-06-20 Drive for a prerotation guide device WO2008155400A1 (en)

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