WO2008123688A1 - Two stage reciprocating compressor and refrigerator having the same - Google Patents

Two stage reciprocating compressor and refrigerator having the same Download PDF

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Publication number
WO2008123688A1
WO2008123688A1 PCT/KR2008/001890 KR2008001890W WO2008123688A1 WO 2008123688 A1 WO2008123688 A1 WO 2008123688A1 KR 2008001890 W KR2008001890 W KR 2008001890W WO 2008123688 A1 WO2008123688 A1 WO 2008123688A1
Authority
WO
WIPO (PCT)
Prior art keywords
compressing unit
piston
cylinder
vibration
compressor
Prior art date
Application number
PCT/KR2008/001890
Other languages
French (fr)
Inventor
Sung-Man Cho
Jeong-Woo Kim
Eon-Pyo Hong
Jung-Sik Park
Original Assignee
Lg Electronics Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020070033410A external-priority patent/KR100851013B1/en
Priority claimed from KR1020070057883A external-priority patent/KR100862296B1/en
Application filed by Lg Electronics Inc. filed Critical Lg Electronics Inc.
Priority to EP08741140.1A priority Critical patent/EP2142800A4/en
Publication of WO2008123688A1 publication Critical patent/WO2008123688A1/en

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • F04B35/045—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric using solenoids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00—Multi-stage pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00—Compression machines, plants or systems with non-reversible cycle
    • F25B1/02—Compression machines, plants or systems with non-reversible cycle with compressor of reciprocating-piston type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
    • F25D11/02—Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures
    • F25D11/022—Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures with two or more evaporators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07—Details of compressors or related parts
    • F25B2400/073—Linear compressors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07—Details of compressors or related parts
    • F25B2400/075—Details of compressors or related parts with parallel compressors
    • F25B2400/0751—Details of compressors or related parts with parallel compressors the compressors having different capacities
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00—Problems to be solved
    • F25B2500/13—Vibrations
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
    • F25D2400/06—Refrigerators with a vertical mullion

Definitions

  • the present invention relates to a reciprocating compressor, and more particularly, to a two stage reciprocating compressor which may be provided in a refrigerator having two evaporators for minimizing vibration and noise generated from the compressor resulting from the vibration generated from two compressing units by implementing one compressor having the two compressing units, and a refrigerator having the same.
  • compressors convert electric energy into kinetic energy so as to compress a refrigerant by using the kinetic energy.
  • the compressor is a core element of a freezing cycle system, and there are various types of compressors that compress the refrigerant, such as a rotary compressor, a scroll compressor, a reciprocating compressor, and so on.
  • FIG. 1 is a cross-sectional view of a conventional reciprocating compressor.
  • the reciprocating compressor includes a casing 100 having a gas suction pipe 110 and a discharge pipe 120, a frame unit 200 disposed in the casing 100, a reciprocating motor 300 mounted at the frame unit 200 so as to generate a linear reciprocating driving force, a compressing unit 400 compressing gas by receiving the driving force from the reciprocating motor 300, and a resonance spring unit 500 for generating resonance by using the driving force of the reciprocating motor 300.
  • the frame unit 200 includes a front frame 210 supporting one side of the reciprocating motor 300, a middle frame 220 supporting another side of the reciprocating motor 300, and a rear frame 230 coupled to the middle frame 220 so as to form a space with the middle frame 220.
  • the reciprocating motor 300 includes an outer stator 310 fixed between the middle frame 220 and the rear frame 230, an inner stator 320 inserted into the outer stator 310 so as to be fixedly-coupled to a side of the front frame 210, a mover 330 movably inserted between the outer stator 310 and the inner stator 320, and a winding coil 340 coupled to the inside of the outer stator 310.
  • the mover 330 includes a magnet 331 and a magnet holder 332 supporting the magnet 331.
  • the compressing unit 400 includes a cylinder 410 fixedly-coupled to the front frame
  • a piston 420 having one side movably inserted into the cylinder 410 and another side fixedly-coupled to the mover 330, a discharge valve assembly 430 mounted at one side of the cylinder 410 so as to control the discharge of the refrigerant, and a suction valve 440 mounted at an end portion of the piston 420 so as to control a flow of the refrigerant that is sucked into an inner space of the cylinder 410.
  • the piston 420 includes a cylindrical body 421 which has specific length and outer diameter, a flange 422 extended from the end of the cylindrical body in a vertical direction so as to be coupled to the magnet holder 332 of the mover, and a suction passage 423 penetratingly formed in the cylindrical body 421.
  • the discharge valve assembly 430 includes a discharge cover 431 for covering the inner space of the cylinder 410, a discharge valve 432 inserted into the discharge cover 431 so as to open/close the inner space of the cylinder 410, and a discharge spring 433 inserted into the discharge cover 431 so as to elastically support the discharge valve 432.
  • the resonance spring unit 500 includes a spring support 510 fixedly-coupled with the piston 420 and the mover 330, a front coil spring 520 coupled between the spring support 510 and the middle frame 220, and a rear coil spring 530 coupled between the spring support 510 and the rear frame 230.
  • Reference numeral 10 denotes a support spring, and 411 denotes the inner space of the cylinder.
  • the piston 420 is linearly reciprocated in the inner space 411 of the cylinder by receiving the linear reciprocating driving force of the mover 330.
  • the suction valve 440 and the discharge valve 432 are operated by a difference between a pressure of the inner space 411 and an external pressure of the cylinder.
  • the refrigerant is sucked and compressed so as to be discharged into the inner space 411 of the cylinder.
  • the discharged refrigerant flows outside of the compressor through the discharge cover 431 and the discharge pipe 120. This procedure is repeated so that the refrigerant is compressed.
  • the front coil spring 520 and the rear coil spring 530 are contracted/relaxed together with the reciprocating motion of the mover 330 and the piston 420, thereby elastically supporting the mover 330 and the piston 420 and causing the resonance.
  • the reciprocating compressor may be provided in a freezing cycle apparatus and the freezing cycle apparatus may be provided in a refrigerator.
  • Refrigerators may be categorized as a type having one evaporator (cooling unit) or another type having two evaporators.
  • a refrigerator having two evaporators i.e., a freezing chamber evaporator and a re- frigerating chamber evaporator
  • the temperature of the freezing chamber and the refrigerating chamber is accurately controlled so that it is possible to store foods in fresh state for a long time.
  • the freezing chamber and the refrigerating chamber should be alternately operated.
  • a large space for a machine chamber for installing the compressors is required, such that the space for storing the foods is smaller.
  • the present invention is directed to a two stage reciprocating compressor which is capable of being applied to a refrigerator having two evaporators for minimizing vibration and noise generated from the compressor resulting from the vibration generated from two compressing units by implementing one compressor having the two compressing units, and a refrigerator having the same.
  • a two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit.
  • the first and second compressing units extend in parallel and face toward each other.
  • the first compressing unit and the second compressing unit may be configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions.
  • the first compressing unit and the second compressing unit may have opposite sucked gas flowing directions.
  • the first piston of the first compressing unit and the second piston of the second compressing unit may be aligned.
  • the second piston of the second compressing unit may be fixedly- coupled to the vibration transfer member, and a support frame may be coupled with the second cylinder.
  • the vibration transfer member may be connected to the first compressing unit, and a connection frame may be connected to the vibration transfer member and have the second compressing unit mounted thereat.
  • the vibration transfer member may include a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion.
  • the connection frame may include a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
  • a refrigerator includes a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator.
  • the two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit.
  • the first and second compressing units extend in parallel and face toward each other.
  • a two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit.
  • the vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
  • the first compressing unit and the second compressing unit may be configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions.
  • the first compressing unit and the second compressing unit may have opposite sucked gas flowing directions.
  • the first piston of the first compressing unit and the second piston of the second compressing unit may be aligned.
  • the second piston of the second compressing unit may be fixedly- coupled to the vibration transfer member, and a support frame may be coupled with the second cylinder.
  • the vibration transfer member may be connected to the first compressing unit, and a connection frame may be connected to the vibration transfer member and have the second compressing unit mounted thereat.
  • the vibration transfer member may include a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion.
  • the connection frame may include a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
  • a refrigerator includes a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator.
  • the two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit.
  • the vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
  • a method of compressing gas with a compressor having a first compressing unit with a first piston and a first cylinder, and a second compressing unit with a second piston and a second cylinder includes driving the first compressing unit to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; transferring vibration from the first compressing unit to the second compressing unit; driving the second compressing unit by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and at least partially offsetting or attenuating vibration of the first compressing unit and vibration of the second compressing unit with each other.
  • Figure 1 is a cross-sectional view of a conventional reciprocating compressor
  • Figure 2 is a cross-sectional view of one embodiment of a two stage reciprocating compressor in accordance with the present invention.
  • Figure 3 is a perspective view of one embodiment of a refrigerator in accordance with the present invention.
  • Figure 4 is a cross-sectional view showing an operation state of the two stage reciprocating compressor of Figure 2;
  • Figure 5 is a cross-sectional view showing gas suction in the two stage reciprocating compressor of Figure 2. Mode for the Invention
  • Figure 2 is a cross-sectional view showing one embodiment of the two stage reciprocating compressor in accordance with the present invention.
  • a first compressing unit may be disposed in the casing 100 having a certain inner space so as to suck gas and compress same by receiving a reciprocating driving force from a reciprocating motor M.
  • the first compressing unit may include a main frame 710 having a certain shape, a middle frame 720 spaced from the main frame 710 with a constant interval, the reciprocating motor M coupled between the main frame 710 and the middle frame 720, a first cylinder 730 penetratingly coupled to the main frame 710, a first piston 740 inserted into the first cylinder 730 to be reciprocated, a first discharge valve assembly 770 mounted at one side of the first cylinder 730 so as to control discharging of a refrigerant, and a first suction valve 750 mounted at an end portion of the first piston 740 so as to control a flow of the refrigerant sucked into an inner space of the first cylinder 730.
  • the first cylinder 730 may have a cylindrical shape and be provided with a cylinder hole 731 into which the first piston 740 is inserted.
  • the first cylinder 730 may be coupled to the main frame 710 so as to be perpendicular with the main frame 710.
  • the first piston 740 may include a body portion 741 having a certain length and outer diameter, a flange portion 742 curvedly extended from one side of the body portion 741, and a suction passage 743 penetratingly formed in the body portion 741.
  • the body portion 741 of the first piston 740 may be inserted into the cylinder hole 731 of the first cylinder 730.
  • the reciprocating motor M may include an outer stator 761 coupled between the main frame 710 and the middle frame 720, an inner stator 762 coupled to an outer circumferential surface of the first cylinder 730 spaced from the outer stator 761 with a constant interval therebetween, and a magnet 763 located between the outer stator 761 and the inner stator 762.
  • the magnet 763 may be coupled to a magnet holder 764, and the magnet holder 764 may be coupled to the flange portion 742 of the first piston 740.
  • a winding coil 765 may be provided at the outer stator 761.
  • the magnet holder 764 and the magnet 763 may be referred to as a mover.
  • the first discharge valve assembly 770 may include a first discharge cover 771 covering one side of the first cylinder 730, a first discharge valve 772 located in the first discharge cover 771 so as to open/close the first cylinder 730, and a first valve spring 773 elastically supporting the first discharge valve 772.
  • a discharge pipe 774 for discharging gas may be connected to one side of the first discharge cover 771, and be penetratingly coupled to the casing 100.
  • a first resonance spring unit 780 may be provided to elastically support the first piston 740.
  • the first resonance spring unit 780 may include a rear frame 781 coupled to the middle frame 720, a spring holder 782 coupled to the flange portion 742 of the first piston 740, a front resonance spring 783 disposed between the spring holder 782 and the rear frame 781, and a rear resonance spring 784 disposed between one side of the spring holder 782 and the middle frame 720.
  • the front and rear resonance springs 783, 784 may be formed of a plurality of coil springs.
  • a vibration transfer member 800 may be coupled to the main frame 710.
  • the vibration transfer member 800 may include a connection plate portion 801 having a certain area and provided with a through hole having a certain inner diameter therein, and a plurality of connecting portions 802 extended from one surface of the connection plate portion 801 with a certain interval therebetween so as to be connected to the main frame 720, respectively.
  • a connection frame 810 may be coupled to the vibration transfer member 800.
  • the connection frame 810 may include a base portion 811 having a certain area and provided with a coupling hole therein, and a connection support portion 813 curvedly extended from end portions of a plurality of interval maintaining portions 812 extended from one surface of the base portion 811 by a certain length.
  • the connection support portion 813 of the connection frame 810 may be coupled to the plate portion 801 of the vibration transfer member 800.
  • a second compressing unit may be provided at the connection frame 810.
  • the vibration transfer unit may include the vibration transfer member 800 and the connection frame 810.
  • the vibration generated by compressing gas at the first compressing unit may be transferred to the second compressing unit through the vibration transfer member 800 and the connection frame 810.
  • the vibration generated from the first compressing unit may be transferred to the second compressing unit through the vibration transfer unit, thereby compressing gas at the second compressing unit by using the vibration.
  • the second compressing unit may include a second piston 820 fixedly-coupled to the base portion 811 of the connection frame 810, a second cylinder 830 into which the second piston 820 is inserted, a support frame 840 coupled to the second cylinder 830, a second discharge valve assembly 850 mounted at one side of the second cylinder 830 so as to control discharging of the refrigerant, and a second suction valve 860 mounted at the end portion of the second piston 820 so as to control the flow of the refrigerant sucked into the inner space of the second cylinder 830.
  • the second piston 820 may include a body portion 821 having a certain outer diameter and length, a suction passage 822 penetratingly formed in the body portion 821, and a ring-shaped flange portion 823 curvedly extended from the outer circumferential surface of one side of the body portion 821 in a certain thickness and length.
  • the second piston 820 may be penetratingly inserted into a base portion coupling hole of the connection frame 810 so that the flange portion 823 may be coupled to the base portion 811.
  • the portion to which the second suction valve 860 is coupled may be located to face the first discharge valve assembly 770 of the first compressing unit.
  • a covering member 870 having a certain area may be fixedly-coupled to the base portion 811 of the connection frame 810 so as to cover one side of the suction passage 822 of the second piston 820.
  • a through hole may be formed in the covering member 870 to be communicated with the suction passage 822 of the second piston 820.
  • a first suction pipe 880 may be connected to the through hole and penetratingly coupled to the casing 100.
  • the second cylinder 830 may have a cylindrical shape having a certain length and include a cylinder body 832 in which a cylinder hole 831 is penetratingly formed, and a flange portion 833 formed at the outer circumferential surface of one side of the cylinder body 832.
  • the body portion 821 of the second piston 820 may be inserted into the cylinder hole 831 of the second cylinder 830.
  • the second piston 820 and the second cylinder 830 can be reciprocated thereon.
  • the second piston 820 and the second cylinder 830 may be on the same line with the first piston 740 of the first compressing unit.
  • the support frame 840 may include a body portion 841 having a coupling hole therein and a support portion 842 extended from the body portion 841.
  • the second cylinder 830 may be coupled to the coupling hole of the support frame 840.
  • the second discharge valve assembly 850 may include a second discharge cover 851 covering one side of the second cylinder 830, a second discharge valve 852 disposed in the second discharge cover 851 so as to open/close the second cylinder 830, and a second valve spring 853 elastically supporting the second discharge valve 852.
  • Discharge holes H may be formed at one side of the second discharge cover 851 to discharge gas.
  • the second discharge valve assembly 850 covering the second cylinder 830 may be located laterally of the first discharge valve assembly 770 to face the first discharge valve assembly 770 of the first compressing unit.
  • a second resonance spring unit 890 may be provided to elastically support the second cylinder 830 and the support frame 840.
  • the second resonance spring unit 890 may include a front resonance spring 891 disposed between the connection support portion 813 of the connection frame 810 and one surface of the support portion 842 of the support frame 840 so as to elastically support the motion of the support frame 840, and a rear resonance spring 892 disposed between another surface of the support portion 842 of the support frame 840 and one surface of the base portion 811 of the connection frame 810 so as to elastically support the support frame 840.
  • the front and rear resonance springs 891, 892 may be formed of a plurality of coil springs which are disposed with a constant interval therebetween.
  • the first and second compressing units may be supported at a lower surface of the casing 100 by an elastic support unit, such as by springs.
  • the lower surface of the inside of the casing 100 may be filled with a certain amount of oil.
  • a second suction pipe 910 may be coupled to one side of the casing 100 so as to suck the refrigerant into the casing 100.
  • FIG. 3 is a perspective view showing a refrigerator in accordance with the present invention.
  • the refrigerator in accordance with the present invention may include a refrigerator body 200 provided with a refrigerating chamber R and a freezing chamber F, a refrigerating chamber evaporator El mounted at the refrigerating body 200 so as to generate cool air to be supplied to the refrigerating chamber R, and a freezing chamber evaporator E2 mounted at the refrigerator body 200 so as to generate cool air to be supplied to the freezing chamber F, the two stage reciprocating compressor connected to the refrigerating chamber evaporator El and the freezing chamber evaporator E2, a condenser D connected to the two state reciprocating compressor so that the refrigerant discharged therefrom may be condensed and supplied to the refrigerating chamber evaporator El and the freezing chamber evaporator E2, a first expanding unit Gl for expanding the refrigerant flown into the refrigerating chamber evaporator El, and a second expanding unit G2 for expanding the refrigerant flown into the freezing chamber evaporator E2.
  • the discharge pipe 774 of the two stage reciprocating compressor may be connected to the condenser D.
  • the first suction pipe 880 may be connected to the freezing chamber evaporator E2 disposed at the side of the freezing chamber and the second suction pipe 910 may be connected to the refrigerating chamber evaporator El disposed at the side of the refrigerating chamber.
  • Reference numeral 210 denotes a machine chamber
  • 300 denotes a door
  • the mover when a power supplied to the two stage reciprocating compressor is applied to the reciprocating motor M, the mover may be linearly reciprocated by an interaction between flux formed by an electric current flowing the winding coil 765 and the flux of the magnet 763.
  • the first piston 740 connected to the mover may be linearly reciprocated in the first cylinder 730.
  • the mover and the first piston 740 may be supported by an elastic force of the first resonance spring unit 780 so as to generate the resonance.
  • the first suction valve 750 and the first discharge valve 772 may be operated by a difference between internal pressure and external pressure of the first cylinder 730. Accordingly the refrigerant filled in the casing 100 may be sucked into the first cylinder 730 through the suction passage 743 of the first piston 740 and the sucked refrigerant may be compressed, thereby being discharged in a pre-set pressurized state.
  • the refrigerant having high temperature and pressure which has been discharged from the first cylinder 730 may be flowed outside of the casing 100 through the first discharge cover 771 and the discharge pipe 774.
  • the mover of the first compressing unit and the first piston 740 may be reciprocated, accordingly sucking the refrigerant and compressing same.
  • the refrigerant may be discharged, and accordingly vibration may be generated.
  • the vibration may be transferred to the second compressing unit through the vibration transfer member 800 and the connection frame 810.
  • the second cylinder 830 elastically supported by the second resonance spring unit 890 and the support frame 840 may be reciprocated by the vibration transferred to the second compressing unit.
  • the second cylinder 830 may be reciprocated along the second piston 820, and the second resonance spring unit 890 may cause the resonance of the second cylinder 830 and the support frame 840.
  • the second suction valve 860 and the second discharge valve 852 may be operated by the difference between the internal pressure and the external pressure of the second cylinder 830. Accordingly the refrigerant may be sucked into the second cylinder 830 through the first suction pipe 880 and the suction passage 822 of the second piston 820, and the sucked refrigerant may be compressed, thereby being discharged in the pre-set pressurized state. The discharged refrigerant may be flowed into the casing 100 through the discharge holes H of the second discharge cover 851.
  • the refrigerant having passed through the freezing chamber evaporator may be compressed at the second compressing unit through the first suction pipe 880 so that the refrigerant may be discharged into the casing 100, and the refrigerant having passed through the refrigerating chamber may be sucked into the casing 100 through the second suction pipe 910.
  • the refrigerants which are discharged from the second compressing unit and sucked into the casing 100 through the second suction pipe 910, respectively, may be sucked into the first compressing unit so as to be compressed and discharged.
  • the discharged refrigerant which has high temperature and pressure may be flowed toward the evaporator through the discharge pipe 774.
  • a compressing ratio of the first compressing unit and the second compressing unit can be variable according to an operation voltage and an operation frequency.
  • the first piston 740 of the first compressing unit and the second cylinder 830 of the second compressing unit may be reciprocated facing toward each other, thereby reducing the vibration generated from the first and second compressing units due to compressing gas.
  • the first and second compressing units extend in parallel and face toward each other, such that vibrations of the first and second compressing units may offset or attenuate each other.
  • first discharge valve assembly 770 of the first compressing unit and the second discharge valve assembly 850 of the second compressing unit may be disposed to face each other. Accordingly heat exchange may be generated in the procedure since the gas discharged from the second compressing unit is sucked into the compressing portion of the first compressing unit, thereby enhancing efficiency of the cycle.
  • the first and second compressing units are disposed in the casing, enabling application in a refrigerator having evaporators disposed in the freezing chamber and the refrigerating chamber, respectively, and enabling the freezing chamber and the refrigerating chamber to be consecutively or simultaneously operated.
  • the two stage reciprocating compressor in accordance with the present invention is capable of being applied to a refrigerator having two evaporators by implementing one compressor having two compressing units. Accordingly, when applied to the refrigerator, the space for the machine chamber can be minimized so that the space for storing foods can be relatively enlarged. Also, the vibration generated by compressing of gas can be reduced so that the generation of noise due to the vibration can be minimized, thereby enhancing a reliability of the product.

Abstract

A two stage reciprocating compressor includes a casing. A first compressing unit is disposed in the casing and includes a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas. A second compressing unit is disposed in the casing and includes a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas. A vibration transfer member transfers the vibration from the first compressing unit to the second compressing unit. The first and second compressing units extend in parallel and face toward each other.

Description

Description
TWO STAGE RECIPROCATING COMPRESSOR AND REFRIGERATOR HAVING THE SAME
Technical Field
[1] The present invention relates to a reciprocating compressor, and more particularly, to a two stage reciprocating compressor which may be provided in a refrigerator having two evaporators for minimizing vibration and noise generated from the compressor resulting from the vibration generated from two compressing units by implementing one compressor having the two compressing units, and a refrigerator having the same. Background Art
[2] Generally, compressors convert electric energy into kinetic energy so as to compress a refrigerant by using the kinetic energy. The compressor is a core element of a freezing cycle system, and there are various types of compressors that compress the refrigerant, such as a rotary compressor, a scroll compressor, a reciprocating compressor, and so on.
[3] Figure 1 is a cross-sectional view of a conventional reciprocating compressor. As shown, the reciprocating compressor includes a casing 100 having a gas suction pipe 110 and a discharge pipe 120, a frame unit 200 disposed in the casing 100, a reciprocating motor 300 mounted at the frame unit 200 so as to generate a linear reciprocating driving force, a compressing unit 400 compressing gas by receiving the driving force from the reciprocating motor 300, and a resonance spring unit 500 for generating resonance by using the driving force of the reciprocating motor 300.
[4] The frame unit 200 includes a front frame 210 supporting one side of the reciprocating motor 300, a middle frame 220 supporting another side of the reciprocating motor 300, and a rear frame 230 coupled to the middle frame 220 so as to form a space with the middle frame 220.
[5] The reciprocating motor 300 includes an outer stator 310 fixed between the middle frame 220 and the rear frame 230, an inner stator 320 inserted into the outer stator 310 so as to be fixedly-coupled to a side of the front frame 210, a mover 330 movably inserted between the outer stator 310 and the inner stator 320, and a winding coil 340 coupled to the inside of the outer stator 310. The mover 330 includes a magnet 331 and a magnet holder 332 supporting the magnet 331.
[6] The compressing unit 400 includes a cylinder 410 fixedly-coupled to the front frame
210, a piston 420 having one side movably inserted into the cylinder 410 and another side fixedly-coupled to the mover 330, a discharge valve assembly 430 mounted at one side of the cylinder 410 so as to control the discharge of the refrigerant, and a suction valve 440 mounted at an end portion of the piston 420 so as to control a flow of the refrigerant that is sucked into an inner space of the cylinder 410.
[7] The piston 420 includes a cylindrical body 421 which has specific length and outer diameter, a flange 422 extended from the end of the cylindrical body in a vertical direction so as to be coupled to the magnet holder 332 of the mover, and a suction passage 423 penetratingly formed in the cylindrical body 421.
[8] The discharge valve assembly 430 includes a discharge cover 431 for covering the inner space of the cylinder 410, a discharge valve 432 inserted into the discharge cover 431 so as to open/close the inner space of the cylinder 410, and a discharge spring 433 inserted into the discharge cover 431 so as to elastically support the discharge valve 432.
[9] The resonance spring unit 500 includes a spring support 510 fixedly-coupled with the piston 420 and the mover 330, a front coil spring 520 coupled between the spring support 510 and the middle frame 220, and a rear coil spring 530 coupled between the spring support 510 and the rear frame 230.
[10] Reference numeral 10 denotes a support spring, and 411 denotes the inner space of the cylinder.
[11] An operation of the reciprocating compressor will be described as follows.
[12] When power is supplied to the reciprocating compressor, the linear reciprocating driving force is generated by an electromagnetic interaction of the reciprocating motor 300, and the linear reciprocating driving force is transferred to the piston 420 through the mover 330.
[13] The piston 420 is linearly reciprocated in the inner space 411 of the cylinder by receiving the linear reciprocating driving force of the mover 330. By the linear reciprocating motion of the piston 420, the suction valve 440 and the discharge valve 432 are operated by a difference between a pressure of the inner space 411 and an external pressure of the cylinder. The refrigerant is sucked and compressed so as to be discharged into the inner space 411 of the cylinder. The discharged refrigerant flows outside of the compressor through the discharge cover 431 and the discharge pipe 120. This procedure is repeated so that the refrigerant is compressed.
[14] The front coil spring 520 and the rear coil spring 530 are contracted/relaxed together with the reciprocating motion of the mover 330 and the piston 420, thereby elastically supporting the mover 330 and the piston 420 and causing the resonance.
[15] The reciprocating compressor may be provided in a freezing cycle apparatus and the freezing cycle apparatus may be provided in a refrigerator.
[16] Refrigerators may be categorized as a type having one evaporator (cooling unit) or another type having two evaporators.
[17] In a refrigerator having two evaporators, i.e., a freezing chamber evaporator and a re- frigerating chamber evaporator, the temperature of the freezing chamber and the refrigerating chamber is accurately controlled so that it is possible to store foods in fresh state for a long time. However, in a refrigerator having two evaporators and one compressor, the freezing chamber and the refrigerating chamber should be alternately operated. Further, in a refrigerator having two evaporators and two compressors, a large space for a machine chamber for installing the compressors is required, such that the space for storing the foods is smaller.
[18] Meanwhile, when the reciprocating compressor having one compressing unit is applied to a refrigerator having two evaporators, two reciprocating compressors must be mounted in the refrigerator. Accordingly, the space for the machine chamber where the compressor is installed is enlarged, and the storing space of the refrigerator is smaller.
Disclosure of Invention
Technical Solution
[19] Therefore, the present invention is directed to a two stage reciprocating compressor which is capable of being applied to a refrigerator having two evaporators for minimizing vibration and noise generated from the compressor resulting from the vibration generated from two compressing units by implementing one compressor having the two compressing units, and a refrigerator having the same.
[20] According to an aspect of the invention, a two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit. The first and second compressing units extend in parallel and face toward each other.
[21] The first compressing unit and the second compressing unit may be configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions. The first compressing unit and the second compressing unit may have opposite sucked gas flowing directions. The first piston of the first compressing unit and the second piston of the second compressing unit may be aligned. The second piston of the second compressing unit may be fixedly- coupled to the vibration transfer member, and a support frame may be coupled with the second cylinder. [22] The vibration transfer member may be connected to the first compressing unit, and a connection frame may be connected to the vibration transfer member and have the second compressing unit mounted thereat. The vibration transfer member may include a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion. The connection frame may include a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
[23] According to another aspect of the invention, a refrigerator includes a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator. The two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit. The first and second compressing units extend in parallel and face toward each other.
[24] According to another aspect of the invention, a two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit. The vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
[25] The first compressing unit and the second compressing unit may be configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions. The first compressing unit and the second compressing unit may have opposite sucked gas flowing directions. The first piston of the first compressing unit and the second piston of the second compressing unit may be aligned. The second piston of the second compressing unit may be fixedly- coupled to the vibration transfer member, and a support frame may be coupled with the second cylinder.
[26] The vibration transfer member may be connected to the first compressing unit, and a connection frame may be connected to the vibration transfer member and have the second compressing unit mounted thereat. The vibration transfer member may include a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion. The connection frame may include a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
[27] According to another aspect of the invention, a refrigerator includes a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator. The two stage reciprocating compressor includes a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit. The vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
[28] According to another aspect of the invention, a method of compressing gas with a compressor having a first compressing unit with a first piston and a first cylinder, and a second compressing unit with a second piston and a second cylinder, includes driving the first compressing unit to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; transferring vibration from the first compressing unit to the second compressing unit; driving the second compressing unit by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and at least partially offsetting or attenuating vibration of the first compressing unit and vibration of the second compressing unit with each other.
[29] The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings. Brief Description of the Drawings
[30] The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the description serve to explain the principles of the invention.
[31] In the drawings :
[32] Figure 1 is a cross-sectional view of a conventional reciprocating compressor;
[33] Figure 2 is a cross-sectional view of one embodiment of a two stage reciprocating compressor in accordance with the present invention;
[34] Figure 3 is a perspective view of one embodiment of a refrigerator in accordance with the present invention;
[35] Figure 4 is a cross-sectional view showing an operation state of the two stage reciprocating compressor of Figure 2; and
[36] Figure 5 is a cross-sectional view showing gas suction in the two stage reciprocating compressor of Figure 2. Mode for the Invention
[37] Description will now be given in detail of the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
[38] Figure 2 is a cross-sectional view showing one embodiment of the two stage reciprocating compressor in accordance with the present invention.
[39] As shown in the drawing, a first compressing unit may be disposed in the casing 100 having a certain inner space so as to suck gas and compress same by receiving a reciprocating driving force from a reciprocating motor M.
[40] The first compressing unit may include a main frame 710 having a certain shape, a middle frame 720 spaced from the main frame 710 with a constant interval, the reciprocating motor M coupled between the main frame 710 and the middle frame 720, a first cylinder 730 penetratingly coupled to the main frame 710, a first piston 740 inserted into the first cylinder 730 to be reciprocated, a first discharge valve assembly 770 mounted at one side of the first cylinder 730 so as to control discharging of a refrigerant, and a first suction valve 750 mounted at an end portion of the first piston 740 so as to control a flow of the refrigerant sucked into an inner space of the first cylinder 730. [41] The first cylinder 730 may have a cylindrical shape and be provided with a cylinder hole 731 into which the first piston 740 is inserted. The first cylinder 730 may be coupled to the main frame 710 so as to be perpendicular with the main frame 710.
[42] The first piston 740 may include a body portion 741 having a certain length and outer diameter, a flange portion 742 curvedly extended from one side of the body portion 741, and a suction passage 743 penetratingly formed in the body portion 741. The body portion 741 of the first piston 740 may be inserted into the cylinder hole 731 of the first cylinder 730.
[43] The reciprocating motor M may include an outer stator 761 coupled between the main frame 710 and the middle frame 720, an inner stator 762 coupled to an outer circumferential surface of the first cylinder 730 spaced from the outer stator 761 with a constant interval therebetween, and a magnet 763 located between the outer stator 761 and the inner stator 762. The magnet 763 may be coupled to a magnet holder 764, and the magnet holder 764 may be coupled to the flange portion 742 of the first piston 740. A winding coil 765 may be provided at the outer stator 761. The magnet holder 764 and the magnet 763 may be referred to as a mover.
[44] The first discharge valve assembly 770 may include a first discharge cover 771 covering one side of the first cylinder 730, a first discharge valve 772 located in the first discharge cover 771 so as to open/close the first cylinder 730, and a first valve spring 773 elastically supporting the first discharge valve 772.
[45] A discharge pipe 774 for discharging gas may be connected to one side of the first discharge cover 771, and be penetratingly coupled to the casing 100.
[46] A first resonance spring unit 780 may be provided to elastically support the first piston 740. The first resonance spring unit 780 may include a rear frame 781 coupled to the middle frame 720, a spring holder 782 coupled to the flange portion 742 of the first piston 740, a front resonance spring 783 disposed between the spring holder 782 and the rear frame 781, and a rear resonance spring 784 disposed between one side of the spring holder 782 and the middle frame 720. Preferably, the front and rear resonance springs 783, 784 may be formed of a plurality of coil springs.
[47] A vibration transfer member 800 may be coupled to the main frame 710.
[48] The vibration transfer member 800 may include a connection plate portion 801 having a certain area and provided with a through hole having a certain inner diameter therein, and a plurality of connecting portions 802 extended from one surface of the connection plate portion 801 with a certain interval therebetween so as to be connected to the main frame 720, respectively.
[49] A connection frame 810 may be coupled to the vibration transfer member 800. The connection frame 810 may include a base portion 811 having a certain area and provided with a coupling hole therein, and a connection support portion 813 curvedly extended from end portions of a plurality of interval maintaining portions 812 extended from one surface of the base portion 811 by a certain length. The connection support portion 813 of the connection frame 810 may be coupled to the plate portion 801 of the vibration transfer member 800.
[50] A second compressing unit may be provided at the connection frame 810.
[51] The vibration transfer unit may include the vibration transfer member 800 and the connection frame 810. The vibration generated by compressing gas at the first compressing unit may be transferred to the second compressing unit through the vibration transfer member 800 and the connection frame 810. The vibration generated from the first compressing unit may be transferred to the second compressing unit through the vibration transfer unit, thereby compressing gas at the second compressing unit by using the vibration.
[52] The second compressing unit may include a second piston 820 fixedly-coupled to the base portion 811 of the connection frame 810, a second cylinder 830 into which the second piston 820 is inserted, a support frame 840 coupled to the second cylinder 830, a second discharge valve assembly 850 mounted at one side of the second cylinder 830 so as to control discharging of the refrigerant, and a second suction valve 860 mounted at the end portion of the second piston 820 so as to control the flow of the refrigerant sucked into the inner space of the second cylinder 830.
[53] The second piston 820 may include a body portion 821 having a certain outer diameter and length, a suction passage 822 penetratingly formed in the body portion 821, and a ring-shaped flange portion 823 curvedly extended from the outer circumferential surface of one side of the body portion 821 in a certain thickness and length.
[54] The second piston 820 may be penetratingly inserted into a base portion coupling hole of the connection frame 810 so that the flange portion 823 may be coupled to the base portion 811. The portion to which the second suction valve 860 is coupled may be located to face the first discharge valve assembly 770 of the first compressing unit.
[55] A covering member 870 having a certain area may be fixedly-coupled to the base portion 811 of the connection frame 810 so as to cover one side of the suction passage 822 of the second piston 820. A through hole may be formed in the covering member 870 to be communicated with the suction passage 822 of the second piston 820. A first suction pipe 880 may be connected to the through hole and penetratingly coupled to the casing 100.
[56] The second cylinder 830 may have a cylindrical shape having a certain length and include a cylinder body 832 in which a cylinder hole 831 is penetratingly formed, and a flange portion 833 formed at the outer circumferential surface of one side of the cylinder body 832.
[57] The body portion 821 of the second piston 820 may be inserted into the cylinder hole 831 of the second cylinder 830.
[58] Since the second piston 820 is fixed to the connection frame 810, the second cylinder
830 can be reciprocated thereon. Preferably, the second piston 820 and the second cylinder 830 may be on the same line with the first piston 740 of the first compressing unit.
[59] The support frame 840 may include a body portion 841 having a coupling hole therein and a support portion 842 extended from the body portion 841. The second cylinder 830 may be coupled to the coupling hole of the support frame 840.
[60] The second discharge valve assembly 850 may include a second discharge cover 851 covering one side of the second cylinder 830, a second discharge valve 852 disposed in the second discharge cover 851 so as to open/close the second cylinder 830, and a second valve spring 853 elastically supporting the second discharge valve 852. Discharge holes H may be formed at one side of the second discharge cover 851 to discharge gas.
[61] The second discharge valve assembly 850 covering the second cylinder 830 may be located laterally of the first discharge valve assembly 770 to face the first discharge valve assembly 770 of the first compressing unit.
[62] Further, a second resonance spring unit 890 may be provided to elastically support the second cylinder 830 and the support frame 840.
[63] The second resonance spring unit 890 may include a front resonance spring 891 disposed between the connection support portion 813 of the connection frame 810 and one surface of the support portion 842 of the support frame 840 so as to elastically support the motion of the support frame 840, and a rear resonance spring 892 disposed between another surface of the support portion 842 of the support frame 840 and one surface of the base portion 811 of the connection frame 810 so as to elastically support the support frame 840.
[64] Preferably, the front and rear resonance springs 891, 892 may be formed of a plurality of coil springs which are disposed with a constant interval therebetween.
[65] The first and second compressing units may be supported at a lower surface of the casing 100 by an elastic support unit, such as by springs.
[66] The lower surface of the inside of the casing 100 may be filled with a certain amount of oil. A second suction pipe 910 may be coupled to one side of the casing 100 so as to suck the refrigerant into the casing 100.
[67] Figure 3 is a perspective view showing a refrigerator in accordance with the present invention.
[68] As shown in the drawing, the refrigerator in accordance with the present invention may include a refrigerator body 200 provided with a refrigerating chamber R and a freezing chamber F, a refrigerating chamber evaporator El mounted at the refrigerating body 200 so as to generate cool air to be supplied to the refrigerating chamber R, and a freezing chamber evaporator E2 mounted at the refrigerator body 200 so as to generate cool air to be supplied to the freezing chamber F, the two stage reciprocating compressor connected to the refrigerating chamber evaporator El and the freezing chamber evaporator E2, a condenser D connected to the two state reciprocating compressor so that the refrigerant discharged therefrom may be condensed and supplied to the refrigerating chamber evaporator El and the freezing chamber evaporator E2, a first expanding unit Gl for expanding the refrigerant flown into the refrigerating chamber evaporator El, and a second expanding unit G2 for expanding the refrigerant flown into the freezing chamber evaporator E2.
[69] The two stage reciprocating compressor is as described above.
[70] The discharge pipe 774 of the two stage reciprocating compressor may be connected to the condenser D. And, the first suction pipe 880 may be connected to the freezing chamber evaporator E2 disposed at the side of the freezing chamber and the second suction pipe 910 may be connected to the refrigerating chamber evaporator El disposed at the side of the refrigerating chamber.
[71] Reference numeral 210 denotes a machine chamber, and 300 denotes a door.
[72] Hereafter, the operations of the two stage reciprocating compressor and the refrigerator having the same will be described.
[73] First, when a power supplied to the two stage reciprocating compressor is applied to the reciprocating motor M, the mover may be linearly reciprocated by an interaction between flux formed by an electric current flowing the winding coil 765 and the flux of the magnet 763. By the linear reciprocating motion of the mover, as shown in Figure 4, the first piston 740 connected to the mover may be linearly reciprocated in the first cylinder 730.
[74] The mover and the first piston 740 may be supported by an elastic force of the first resonance spring unit 780 so as to generate the resonance.
[75] As the first piston 740 is linearly reciprocated in the first cylinder 730, the first suction valve 750 and the first discharge valve 772 may be operated by a difference between internal pressure and external pressure of the first cylinder 730. Accordingly the refrigerant filled in the casing 100 may be sucked into the first cylinder 730 through the suction passage 743 of the first piston 740 and the sucked refrigerant may be compressed, thereby being discharged in a pre-set pressurized state.
[76] The refrigerant having high temperature and pressure which has been discharged from the first cylinder 730 may be flowed outside of the casing 100 through the first discharge cover 771 and the discharge pipe 774.
[77] At the same time, the mover of the first compressing unit and the first piston 740 may be reciprocated, accordingly sucking the refrigerant and compressing same. The refrigerant may be discharged, and accordingly vibration may be generated. The vibration may be transferred to the second compressing unit through the vibration transfer member 800 and the connection frame 810.
[78] As the vibration generated from the first compressing unit is transferred to the second compressing unit through the vibration transfer member 800, the second cylinder 830 elastically supported by the second resonance spring unit 890 and the support frame 840 may be reciprocated by the vibration transferred to the second compressing unit. The second cylinder 830 may be reciprocated along the second piston 820, and the second resonance spring unit 890 may cause the resonance of the second cylinder 830 and the support frame 840.
[79] By the reciprocating motion of the second cylinder 830, the second suction valve 860 and the second discharge valve 852 may be operated by the difference between the internal pressure and the external pressure of the second cylinder 830. Accordingly the refrigerant may be sucked into the second cylinder 830 through the first suction pipe 880 and the suction passage 822 of the second piston 820, and the sucked refrigerant may be compressed, thereby being discharged in the pre-set pressurized state. The discharged refrigerant may be flowed into the casing 100 through the discharge holes H of the second discharge cover 851.
[80] Meanwhile, when the first suction pipe 880 is connected to the evaporator disposed at the side of the freezing chamber of the refrigerator, and the second suction pipe 910 is connected to the evaporator disposed at the side of the refrigerating chamber of the refrigerator, the refrigerant having passed through the freezing chamber evaporator may be compressed at the second compressing unit through the first suction pipe 880 so that the refrigerant may be discharged into the casing 100, and the refrigerant having passed through the refrigerating chamber may be sucked into the casing 100 through the second suction pipe 910.
[81] The refrigerants which are discharged from the second compressing unit and sucked into the casing 100 through the second suction pipe 910, respectively, may be sucked into the first compressing unit so as to be compressed and discharged. The discharged refrigerant which has high temperature and pressure may be flowed toward the evaporator through the discharge pipe 774.
[82] A compressing ratio of the first compressing unit and the second compressing unit can be variable according to an operation voltage and an operation frequency. And, as shown in Figure 5, the first piston 740 of the first compressing unit and the second cylinder 830 of the second compressing unit may be reciprocated facing toward each other, thereby reducing the vibration generated from the first and second compressing units due to compressing gas. In this manner, the first and second compressing units extend in parallel and face toward each other, such that vibrations of the first and second compressing units may offset or attenuate each other.
[83] Further, the first discharge valve assembly 770 of the first compressing unit and the second discharge valve assembly 850 of the second compressing unit may be disposed to face each other. Accordingly heat exchange may be generated in the procedure since the gas discharged from the second compressing unit is sucked into the compressing portion of the first compressing unit, thereby enhancing efficiency of the cycle.
[84] In accordance with the present invention, the first and second compressing units are disposed in the casing, enabling application in a refrigerator having evaporators disposed in the freezing chamber and the refrigerating chamber, respectively, and enabling the freezing chamber and the refrigerating chamber to be consecutively or simultaneously operated.
[85] The two stage reciprocating compressor in accordance with the present invention, is capable of being applied to a refrigerator having two evaporators by implementing one compressor having two compressing units. Accordingly, when applied to the refrigerator, the space for the machine chamber can be minimized so that the space for storing foods can be relatively enlarged. Also, the vibration generated by compressing of gas can be reduced so that the generation of noise due to the vibration can be minimized, thereby enhancing a reliability of the product.
[86] The foregoing embodiments and advantages are merely exemplary and are not to be construed as limiting the present disclosure. The present teachings can be readily applied to other types of apparatuses. This description is intended to be illustrative, and not to limit the scope of the claims. Many alternatives, modifications, and variations will be apparent to those skilled in the art. The features, structures, methods, and other characteristics of the exemplary embodiments described herein may be combined in various ways to obtain additional and/or alternative exemplary embodiments.
[87] As the present inventive features may be embodied in several forms without departing from the characteristics thereof, it should also be understood that the above- described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within its scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalents of such metes and bounds are therefore intended to be embraced by the appended claims.

Claims

Claims
[1] A two stage reciprocating compressor comprising: a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit, wherein the first and second compressing units extend in parallel and face toward each other.
[2] The compressor of claim 1, wherein the first compressing unit and the second compressing unit are configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions.
[3] The compressor of claim 1, wherein the first compressing unit and the second compressing unit have opposite sucked gas flowing directions.
[4] The compressor of claim 1, wherein the first piston of the first compressing unit and the second piston of the second compressing unit are aligned.
[5] The compressor of claim 1, wherein the second piston of the second compressing unit is fixedly-coupled to the vibration transfer member, and a support frame is coupled with the second cylinder.
[6] The compressor of claim 1, wherein the vibration transfer member is connected to the first compressing unit, and a connection frame is connected to the vibration transfer member and has the second compressing unit mounted thereat.
[7] The compressor of claim 6, wherein the vibration transfer member comprises a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion.
[8] The compressor of claim 6, wherein the connection frame comprises a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
[9] A refrigerator comprising: a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator, the two stage reciprocating compressor comprising: a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit, wherein the first and second compressing units extend in parallel and face toward each other.
[10] A two stage reciprocating compressor comprising: a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first compressing unit to the second compressing unit, wherein vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
[11] The compressor of claim 10, wherein the first compressing unit and the second compressing unit are configured such that the first piston of the first compressing unit and the second piston of the second compressing unit are moved in opposite directions.
[12] The compressor of claim 10, wherein the first compressing unit and the second compressing unit have opposite sucked gas flowing directions.
[13] The compressor of claim 10, wherein the first piston of the first compressing unit and the second piston of the second compressing unit are aligned.
[14] The compressor of claim 10, wherein the second piston of the second compressing unit is fixedly-coupled to the vibration transfer member, and a support frame is coupled with the second cylinder.
[15] The compressor of claim 10, wherein the vibration transfer member is connected to the first compressing unit, and a connection frame is connected to the vibration transfer member and has the second compressing unit mounted thereat.
[16] The compressor of claim 15, wherein the vibration transfer member comprises a connection plate portion provided with a through hole, and a plurality of connecting portions extending from one surface of the connection plate portion.
[17] The compressor of claim 15, wherein the connection frame comprises a base portion provided with a coupling hole therein, and a connection support portion extending from a plurality of interval maintaining portions which extend from one surface of the base portion so as to be connected to the vibration transfer member.
[18] A refrigerator comprising: a refrigerator body; a refrigerating chamber evaporator disposed in the refrigerator body to generate and supply cool air to a refrigerating chamber; a freezing chamber evaporator disposed in the refrigerator body to generate and supply cool air to a freezing chamber; and a two stage reciprocating compressor connected to the refrigerating chamber evaporator and the freezing chamber evaporator, the two stage reciprocating compressor comprising: a casing; a first compressing unit disposed in the casing and including a first piston and a first cylinder, the first compressing unit being driven by a reciprocating motor to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; a second compressing unit disposed in the casing and including a second piston and a second cylinder, the second compressing unit being driven by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and a vibration transfer member that transfers the vibration from the first com- pressing unit to the second compressing unit, wherein vibration of the first compressing unit and vibration of the second compressing unit at least partially offset or attenuate each other.
[19] A method of compressing gas with a compressor having a first compressing unit with a first piston and a first cylinder, and a second compressing unit with a second piston and a second cylinder, the method comprising: driving the first compressing unit to linearly reciprocate the first piston in the first cylinder to suck in and compress gas; transferring vibration from the first compressing unit to the second compressing unit; driving the second compressing unit by vibration of the first compressing unit to linearly reciprocate the second piston in the second cylinder to suck in and compress gas; and at least partially offsetting or attenuating vibration of the first compressing unit and vibration of the second compressing unit with each other.
PCT/KR2008/001890 2007-04-04 2008-04-03 Two stage reciprocating compressor and refrigerator having the same WO2008123688A1 (en)

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KR1020070033410A KR100851013B1 (en) 2007-04-04 2007-04-04 Two stage reciprocating compressor and refrigerator having the same
KR10-2007-0033410 2007-04-04
KR10-2007-0057883 2007-06-13
KR1020070057883A KR100862296B1 (en) 2007-06-13 2007-06-13 Cooling cycle apparatus and refregerator having the same

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EP2142800A4 (en) 2015-11-18
US7901192B2 (en) 2011-03-08
EP2142800A1 (en) 2010-01-13

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