WO2008118418A1 - Device for leveling and aligning tiles and method for leveling and aligning tiles - Google Patents
Device for leveling and aligning tiles and method for leveling and aligning tiles Download PDFInfo
- Publication number
- WO2008118418A1 WO2008118418A1 PCT/US2008/003868 US2008003868W WO2008118418A1 WO 2008118418 A1 WO2008118418 A1 WO 2008118418A1 US 2008003868 W US2008003868 W US 2008003868W WO 2008118418 A1 WO2008118418 A1 WO 2008118418A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tile
- section
- main member
- edge
- tiles
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
- E04F13/0892—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with means for aligning the outer surfaces of the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02022—Construction of joints, e.g. dividing strips with means for aligning the outer surfaces of the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/0092—Separate provisional spacers used between adjacent floor or wall tiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
Definitions
- This invention relates to a device for leveling, aligning and properly spacing tiles.
- Tiles are usually laid on a substrate or subsurface such a floor or other flat surface adjacent to each other and spaced apart from each other by a small gap.
- an adhesive is troweled on the surface where the tile is to be applied. Adhesive may also be applied to the back side of the tile.
- the tile is then placed and adhered to the subsurface.
- Another tile is then adhered to the subsurface in the same manner next to the previous tile.
- spacers may be used to evenly space one tile from the other.
- a leveling device which includes a leveling member 10 and a wedge 12, as for example shown in FIG. 1.
- the leveling member has a vertically aligned member 14 and a generally horizontally curving member 16 (the "horizontal member"), as shown in FIG. 1.
- the vertical member extends from the horizontal member.
- a breakaway line 22 is defined on the vertical member on either surface thereof proximate the horizontal member.
- the breakaway line is defined by removing material from either surface of the vertical member such that the thickness of the vertical member along the line is reduced and the vertical member is weaker along such line.
- the device is placed such that one end of the tile sits on one end of the horizontal member of the device and abuts one surface of the vertical member of the device and an adjacent tile sits on the other end of the horizontal member and abuts an opposite surface of the vertical member, as for example shown in FIGS. 2 and 3.
- the wedge member is then pushed through opening 20. As the wedge is continually pushed through opening 20 due to its increasing thickness, it causes the edge of each tile to be compressed downward pressing the horizontal member beneath it toward the subsurface. As a result the tiles are aligned and leveled, as shown in
- FIG. 4 The spacing between the tiles is controlled by the thickness of the vertical member. Once the tiles set, the vertical member along with the wedge is broken off by kicking or applying a force on the vertical member such that it breaks along the weaker breakaway line 22. As can be seen in FIG. 5, the breakaway line is positioned such that it is flush with the undersurface of the tiles when the tiles are adhered to the floor.
- the problem with this device is that at times, adhesive fills out the breakaway line. In this regard, it is very difficult to break off the vertical member from the horizontal member due to the adhesive on the breakaway line. Moreover, adhesive at times may not extend over the horizontal member.
- a tile leveling device and tile combination is provided.
- the combination includes a first tile having a first surface opposite a second surface, a second tile having a first surface opposite a second surface and a device having a main member, a first section extending transversely from the main member and a second section a second section extending transversely from the main member in a direction opposite the first section.
- the first tile is located over the first section and the second tile is located over the second section.
- An opening is formed through the main member and a member is provided for penetrating the opening and exerting a force against both tiles pressing the tiles against the first and second sections.
- a breakaway section is defined along the main member. The breakaway section is located between the first and second surfaces of each of the first and second tiles.
- an opening is formed through the first section for allowing an adhesive to flow there through
- an opening is formed through the second section for allowing an adhesive to flow there through.
- the opening formed through the main member includes a first edge opposite a second edge such that the first edge is further from the first and second sections than the second edge.
- a stiffener portion is formed proximate the first edge for bolstering the first edge.
- the main member includes a first notch extending from a first edge of the main member and a second notch extending from a second edge of the main member and the breakaway section extends from the first notch to the second notch.
- each of the first and second sections have at least a curved portion having a curvature when viewed in cross-section, such that the force causes this curvature to reduce.
- a tile leveling device including a main member, a first section extending transversely from the main member for receiving a first tile having a first surface opposite a second surface, and a second section extending transversely from said main member in a direction opposite the first section for receiving a second tile having a first surface opposite a second surface.
- a first opening is formed thought the first section.
- a second opening formed thought the second section.
- a third opening formed though the main member.
- the opening formed through the main member includes a first edge opposite a second edge such that the first edge is further from the first and second sections than the second edge.
- a stiffener portion is formed proximate the first edge for bolstering the first edge.
- the device further includes a reduced thickness breakaway section formed on the main member.
- the main member is also includes a first notch extending from a first edge of the main member and a second notch extending from a second edge of the main member and the breakaway section extends from the first notch to the second notch.
- a method for leveling tiles is provided. The method includes providing a tile leveling device which includes a main member, a first section extending transversely from the main member and having a first opening formed there through, a second section extending transversely from the main member in a direction opposite the first section and having a second opening formed there through.
- a third opening is formed through the main member, and a breakaway section is defined along the main member.
- the method further includes placing the leveling device over a subsurface, placing a first tile over the first section, where the tile has a first surface opposite a second surface, and the second surface if farther from the first section than said first surface, and placing a second tile over said second section, where the second tile has a first surface opposite a second surface and the second tile second surface if farther from the second section than said second tile first surface.
- the method further includes applying a first adhesive between the first tile and the subsurface, applying a second adhesive between the second tile and the subsurface, and placing a member through the third opening such that the member exerts a force on the first and second tiles pressing the tiles against the first and second sections leveling the first tile second surface relative to the second tile second surface whereby the first adhesive penetrates the first opening and contacts the first tile first surface and the subsurface, and the second adhesive penetrates the second opening and contacts the second tile first surface and the subsurface, and causing the breakaway section to be located between the first and second surfaces of each tile.
- the method also includes curing the adhesives for adhering the tiles relative to the subsurface and breaking the main member along the breakaway section.
- the second adhesive is the same as the first adhesive.
- the tiles are abutted against said main member prior to curing.
- FIG. 1 is a perspective view of a prior art leveling and spacing device.
- FIGS. 2, 3, 4 and 5 are cross-sectional views showing use of the prior art leveling device.
- FIG. 6 is a cross-sectional view of an exemplary embodiment leveling and spacing device of the present invention installed.
- FIG. 7 is an end view of an exemplary embodiment leveling device, including an exemplary embodiment wedge.
- FIG. 8 is a perspective view of an exemplary embodiment leveling device with a wedge of the present invention.
- FIG. 9 is a perspective view of yet a further exemplary embodiment leveling and spacing device with a wedge of the present invention.
- the inventive device includes a first member 114 and a transverse member 116 which includes a section 116a on one side of the first member and a second section 116b on the other side of the first main member as for example shown in FIG. 6.
- Each section 116a, 116b in an exemplary embodiment shown in FIG. 6 is curved or has at least a portion which curves so as to define a convex curvature 117 on a distal surface or lower surface of the transverse member 116.
- An opening 118 is formed on the first member to accommodate a wedge 112.
- a breakaway section or line 122 is formed on the first member and is spaced such that it will extend into the thickness of the tiles 134a, 134b when installed, as for example shown in FIG. 6.
- the breakaway line is located at or above the highest points of the horizontal member sections 116a, 116b.
- the breakaway line when the tiles rest on such points, the breakaway line is at or located above the lower surface of such tiles and when the wedge is installed through opening 118 and presses the tiles against the transverse member sections 116a and 116b causing these sections to compress (and flatten if they include a curved portion) toward the subsurface on which such tiles are installed, such that the breakaway line is located at a height within the thickness of the installed tiles.
- the breakaway line is not exposed to the adhesive 132 which is used to adhere the tiles to a floor or subsurface 130.
- the breakaway line allows for a consistently clean breakaway of the first main member from the transverse member.
- the breakaway line may be formed by two opposing V- shaped or U-shaped notches 123 extending from opposite surfaces of the vertical member 114, as for example shown in FIG. 7.
- the breakaway line is formed by a reduction in the thickness of the material.
- a portion of the breakaway line or the material defining a breakaway line at the edges of the vertical member may be removed, defining cutouts 125, as for example shown in FIG. 8.
- breakaway line 122 may extend all the way to the edges of the vertical member, as for example shown in FIG. 9.
- "Breakaway line” or “breakaway section” as used herein refers to a section of reduced thickness that would promote the breakaway and thus, the separation of such section.
- a stiffener portion 127 may be formed at the upper edge of the opening 118 which accommodates the wedge 112, bolstering such edge. In this regard, as the wedge is inserted into the opening, it does not crush the upper edge of the opening.
- At least one opening 129 is formed through each section 116a, 116b of the transverse member 116 on either side of the first main member 114.
- multiple openings may be formed through each section of the transverse member. These openings allow for the adhesive 132 to penetrate the opening and extend over the surface of the transverse member sections 116a, 116b, as for example shown in FIG.6.
- the transverse member sections adhere to the subsurface or floor and the tiles get adhered to the transverse member. Consequently, the tile end portions 131a, 131b which extend over the transverse member sections 116a, 116b, respectively get proper support, thereby reducing the risk of cracking, crumbling and separating from the subsurface.
- an upper surface 126 of the wedge 112 is tapered downwards and includes teeth 150.
- Each of these teeth is defined by a vertical surface 152 or riser and an obliquely extending surface 154 from the top of the vertical surface 152 in the same general direction as the upper surface 126 of the wedge.
- these teeth latch on to the upper edge of the opening when the wedge is inserted into the opening 118, thereby preventing the wedge from inadvertently slipping out of the opening 118.
- a center portion of the wedge is hollow, defining two opposing edges.
- the teeth are formed on these opposing edges.
- adhesive is applied to the subsurface of where tiles are to be adhered and is also applied to the undersurface of a first tile.
- an exemplary embodiment leveling and spacing device is positioned such that the tile undersurface sits on top of the transverse member section 116a and it abuts the device first main member 114.
- the device is positioned on the subsurface such that both transverse member sections sit on the adhesive applied to the subsurface.
- Adhesive is applied on the undersurface of a second tile.
- Adhesive may also be further applied to the subsurface if necessary.
- the second tile is laid on the subsurface such that the second tile undersurface sits on top of the second transverse member section 116b and also abuts the first main member 114.
- the wedge is then fitted through the opening 118.
- As the wedge wedges itself in the opening it applies pressure on the upper surfaces of the tiles leveling such tiles relative to each other.
- the pressure causes the adhesive to travel through the openings formed on the transverse member sections ensuring that the adhesive is spread on the top and bottom and through each of the transverse member sections.
- a leveling device should be placed along each side of a tile that will be adjacent to another tile. For example, if a first tile is going to be surrounded by four other tiles, than a leveling device must be placed adjacent each side of the first tile such that a transverse member section of each device is sandwiched between the first tile and the subsurface.
- the vertical member may be removed by "kicking it” off or by pushing it sideways or pulling it off. Since the breakaway lines on the exemplary devices are positioned such that they are within the tile thickness of the tile and away from the adhesive, the vertical sections should consistently break off when subjected to the same force.
- wedges may be used having a sufficient thickness such that when they are pushed beyond a certain point through the opening of the vertical member, they will apply a sufficient force to break the vertical member along the breakaway line. In such an embodiment, the vertical member may be removed by further pushing the wedge through the vertical member opening.
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- Architecture (AREA)
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- Structural Engineering (AREA)
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Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0914777A GB2459412B (en) | 2007-03-26 | 2008-03-24 | Device for leveling and aligning tiles and method for leveling and aligning tiles |
AU2008231348A AU2008231348B2 (en) | 2007-03-26 | 2008-03-24 | Device for leveling and aligning tiles and method for leveling and aligning tiles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US92043007P | 2007-03-26 | 2007-03-26 | |
US60/920,430 | 2007-03-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008118418A1 true WO2008118418A1 (en) | 2008-10-02 |
Family
ID=39590905
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2008/003868 WO2008118418A1 (en) | 2007-03-26 | 2008-03-24 | Device for leveling and aligning tiles and method for leveling and aligning tiles |
Country Status (4)
Country | Link |
---|---|
US (1) | US7992354B2 (en) |
AU (1) | AU2008231348B2 (en) |
GB (1) | GB2459412B (en) |
WO (1) | WO2008118418A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US20080236094A1 (en) | 2008-10-02 |
US7992354B2 (en) | 2011-08-09 |
GB2459412A (en) | 2009-10-28 |
AU2008231348B2 (en) | 2011-07-21 |
GB2459412B (en) | 2011-12-07 |
AU2008231348A1 (en) | 2008-10-02 |
GB0914777D0 (en) | 2009-09-30 |
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