WO2008113305A1 - Dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage - Google Patents

Dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage Download PDF

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Publication number
WO2008113305A1
WO2008113305A1 PCT/DE2007/000507 DE2007000507W WO2008113305A1 WO 2008113305 A1 WO2008113305 A1 WO 2008113305A1 DE 2007000507 W DE2007000507 W DE 2007000507W WO 2008113305 A1 WO2008113305 A1 WO 2008113305A1
Authority
WO
WIPO (PCT)
Prior art keywords
simulation
computer
server
processing machine
broker
Prior art date
Application number
PCT/DE2007/000507
Other languages
German (de)
English (en)
Inventor
Marc Holz
David Koch
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Priority to DE112007003507T priority Critical patent/DE112007003507A5/de
Priority to PCT/DE2007/000507 priority patent/WO2008113305A1/fr
Publication of WO2008113305A1 publication Critical patent/WO2008113305A1/fr

Links

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4069—Simulating machining process on screen
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31226—Multitasking server connected to general network and to nc machines
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/33—Director till display
    • G05B2219/33148—CLS client server architecture, client consumes, server provides services
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/34—Director, elements to supervisory
    • G05B2219/34038—Web, http, ftp, internet, intranet server
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/35—Nc in input of data, input till input file format
    • G05B2219/35308—Update simulator with actual machine, control parameters before start simulation
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/35—Nc in input of data, input till input file format
    • G05B2219/35311—Remote simulation of machining program

Definitions

  • the invention relates to a device for creating machining programs for a processing machine, for example a machine tool or a production machine.
  • a complete part program which consists of a plurality of each part of a processing step associated subprograms, using a CAD system and / or a CAM system.
  • a modeling of the workpieces to be manufactured takes place.
  • manufacturing characteristics and matching tools are defined with respect to the individual processing steps.
  • the clamping of the workpieces on the respective processing machine is modeled.
  • a production program is generated in a machine-independent data format, for example CLDATA.
  • a post-processor run is then carried out. This supplies an NC part program tailored to a specific processing machine.
  • This program is executed on the processing machine by means of numerical control.
  • the numerical control converts the program commands into axis / tool movements so that a desired workpiece is produced from a blank by means of a tool intervention.
  • Said CAM programming is usually carried out by manufacturing specialists in work preparation. These manufacturing specialists often have only a few up-to-date information about special characteristics of the production machines available at the production site. This is due to the fact that often the work preparation and the production are spatially separated, for example on different continents.
  • One consequence is that despite the correct programming and verification with today's usual simulation methods for material removal, kinematics and machine dynamics simulation, production problems often arise. For example, the resulting geometry of the finished workpiece has undesirable deviations. Furthermore, the actual production time can be longer than expected. Furthermore, unexpected collisions can occur during production.
  • a verification system expanded by a virtual NC kernel VNCK is used, wherein the emulation software for a CNC system has been replaced by the VNCK. Since the VNCK exactly reproduces the control behavior, smaller geometric deviations generated by control functions such as compressor, corner rounding or tool offsets can already be detected in the simulation. Furthermore, the extended verification system has a material removal simulation, which is used to generate a measurement program for each processing step. As a result, the geometry of the respective workpiece can be checked after each processing step. This allows an immediate interruption of the process in case of error. Furthermore, in the event of an error, the NC programs created can be changed.
  • the object of the invention is to provide a device for creating machining programs for a processing machine, in which the creation of the machining programs is improved.
  • the programmer receives a feedback from the simulation system, which informs him about the geometry of the machined workpiece.
  • This feedback data can - if necessary - be used quickly and easily to modify the already completed subprogram.
  • the computer unit on which the programmer works is preferably connected to a simulation server via an intranet or via the Internet.
  • a simulation server via an intranet or via the Internet.
  • a device allows a consideration of technically correct static and dynamic data from real existing numerical controls in the creation of part programs. This avoids inconsistencies and programming errors already during the modeling of a production task. During later production, only correct parameters are used.
  • simulation broker as specified in claim 7, is used, then advantageously several CAM systems and also several simulation servers can be integrated into the overall system.
  • a simulation server as used in the subject matter of the invention, preferably has a plurality of simulation nodes, each of which carries out a simulation process with respect to a predetermined processing machine type.
  • a simulation process With respect to a predetermined processing machine type.
  • use is made of data which is archived in a database belonging to the respective specific processing machine type.
  • the simulation process thus provides simulation results which are assigned to a respective desired processing machine type. These are fed back to the respective CAM system and serve there to support the CAM programmer.
  • a further advantage of the invention is that it is possible for the programmer to check already during the preparation of a machining program different types of machine tools as to which of them is best suited for a given machining task.
  • 1 shows a block diagram of an apparatus for preparing machining programs for a processing machine according to a first embodiment of the invention
  • 2 shows a block diagram of an apparatus for preparing machining programs for a processing machine according to a second embodiment of the invention
  • FIG. 3 shows a block diagram of an apparatus for producing machining programs for a processing machine according to a third embodiment of the invention.
  • the apparatus shown in FIG 1 has a computer unit 1.
  • This contains a keyboard Ia, a computer Ib, a display Ic, a first storage unit Id, a second storage unit Ie and an online interface If.
  • This computer unit 1 is used by the programmer of a CAM system as a tool for creating a processing program for a processing machine.
  • Such a machining program has a plurality of individual part programs, which are created in sequence by the programmer.
  • Each of these partial programs corresponds to a processing step and determines, for example, which tool is provided for carrying out this processing step, at which point of the workpiece to be processed this tool is to be applied, at which point of the workpiece to be machined the tool are lifted from the workpiece should and with what speed or force the tool should act on the workpiece to be machined.
  • the program instructions associated with a program unit are entered by the programmer by means of the keyboard Ia in the computer Ib, displayed on the display Ic and stored in the first memory unit Id.
  • the computer Ib automatically or after input of an operating command using a stored in a second memory unit Ie work program via the on-line interface If a simulation task associated data. These data are sent via the online connection 8, which is itself is an intranet or the Internet, transmitted directly to a simulation server 5.
  • a simulation process controlled by the controller 5a of the simulation server is performed automatically using the program program created by the programmer and using data stored in a database 7 containing information about the desired real processing machine. If the simulation process is finished, then the simulation server 5 automatically sends simulation results associated data back to the computer unit 1 via the online connection 8. These data arrive at the computer 1b via the online interface If and are displayed on the display Ic, for example in the form, using the work program stored in the second storage unit Ie for alphanumeric and / or graphic representation of the simulation results and possibly associated comments an inserted small picture. On the basis of this data, the programmer recognizes whether the part program created by him or her causes the desired machining of the workpiece.
  • the programmer has the opportunity to modify the subprogram that he has created. If this modification has taken place, then the computer Ib automatically or after input of an operating command using the working program stored in the second memory unit Ie via the online interface If again a simulation task associated data from. This data is in turn fed directly to the simulation server 5 via the online connection 8. There, after the reception of the data associated with the simulation job, the execution of a simulation process is carried out automatically using the modified subprogram. If the simulation process is completed, then the simulation server 5 automatically sends simulation results to the computer unit 1 via the online connection 8.
  • the complete machining program which includes all subprograms that have been created, is finally transferred to the real processing machine not shown in FIG. 1 and executed with the aid of the numerical control provided there.
  • FIG. 2 shows a block diagram of an apparatus for producing machining programs for a processing machine according to a second embodiment of the invention.
  • This second embodiment is largely consistent with the embodiment shown in FIG 1, differs from this but by the following features:
  • the second memory unit Ie of the computer unit 1 has a plurality of memory areas IeI, Ie2 and Ie3.
  • the storage capacity of the second storage unit Ie allows storage of data corresponding to several work programs associated with different types of processing machines.
  • the work program belonging to a first type of processing machine in the memory area IeI the work program belonging to the second type of machine tool in the memory area Ie2 and the work program belonging to the third machine type are stored in the memory area Ie3.
  • a plurality of simulation nodes 5 are provided in the simulation server 5, each of which is also associated with a specific processing machine type.
  • the simulation server 5 has three simulation nodes 5b, 5c and 5d, wherein the simulation node 5b is assigned to the first processing machine type, the simulation node 5c to the second processing machine type and the simulation node 5d to the third processing machine type.
  • the advantage of this embodiment is that the programmer has the opportunity to check in the context of creating a machining program, which real machining machine type is best suited for a given machining task.
  • the work program stored in the respectively associated memory area IeI, Ie2 or Ie3 With the aid of the work program stored in the respectively associated memory area IeI, Ie2 or Ie3, he can transmit the machining programs he has created to the respectively associated simulation node 5b, 5c or 5d and then gets back the respectively associated simulation results.
  • the assignment of in The storage areas IeI, Ie2 and Ie3 stored Anlagenirane to the respectively associated simulation nodes 5b, 5c or 5d is unique in terms of data and program technology. Parameters such as keys or other unique identifiers ensure that only the simulation nodes belonging to this specific work program can be accessed by means of a specific work program.
  • FIG. 3 shows a block diagram of an apparatus for the creation of processing programs for a processing machine according to a third embodiment of the invention.
  • This third embodiment differs from the embodiments shown in FIGS. 1 and 2 in that a simulation broker 3 is provided between the first computer unit 1 and the first simulation server 5, and furthermore in that, apart from the first computer unit 1, also a second computer unit 2 and the first simulation server 5, a second simulation server 6 is connected to the simulation broker.
  • a simulation broker 3 is provided between the first computer unit 1 and the first simulation server 5, and furthermore in that, apart from the first computer unit 1, also a second computer unit 2 and the first simulation server 5, a second simulation server 6 is connected to the simulation broker.
  • further computer units and further simulation servers can be connected to the simulation broker 3.
  • the structure of the first computer unit 1 is identical to the structure of the computer unit 1 shown in FIG.
  • the second computer unit 2 shown in FIG. 3 is also constructed. It has a second keyboard 2a, a second computer 2b, a second display 2c, a third memory unit 2d, a fourth memory unit 2e and an online interface 2f.
  • This second computer unit 2 also serves a programmer of a CAM system for creating a machining program for a processing machine.
  • the structure of the first simulation server 5 shown in FIG. 3 is identical to the structure of the simulation server 5 shown in FIG.
  • the second simulation server 6 shown in FIG. 3 is likewise structured. He has a con- troller 6a and simulation nodes 6b, 6c and 6d. Both simulation servers 5 and 6 are connected to the database 7, in which data are stored, which contain information about the different types of processing machine and can be retrieved to perform a simulation process.
  • the database 7 can be arranged both in spatial proximity to the simulation server (s) and also at the manufacturer of a respective real processing machine as well as at the operator of a respective real processing machine. In the latter two cases, it is preferably connected via the Internet with the respective simulation server.
  • the simulation broker 3 is connected to the two computer units 1 and 2 and to the two simulation servers 5 and 6 via an on-line connection 4, respectively. These are when the computer units and the simulation servers belong to the same company, for example an intranet, and then, when the computer units and the simulation servers are operated by different companies, to the Internet.
  • the tasks of the simulation broker 3 consist primarily of forwarding simulation jobs issued by the computer units to a respectively responsible simulation server and of returning simulation results transmitted by the simulation servers to the respectively responsible computer unit.
  • the simulation broker 3 has a memory 3a in which data are stored which correspond to a list of all available simulation nodes.
  • data are stored which correspond to a list of all available simulation nodes.
  • the following information is stored for the simulation nodes: the address of an associated computer unit,
  • the simulation broker 3 can use the data stored in the memory 3a for the computer units to request the simulation server with respect to the
  • Direct execution of a simulation in a simulation node determine the current simulation status of a simulation server, convey current simulation results to the associated computer unit and provide information about available machine simulations or simulation nodes as well as the current assignment of the simulation nodes.
  • the mentioned simulation results include intermediate results such as speed and acceleration profiles related to a defined time interval as well as final results such as the machining time of a toolpath.
  • the simulation broker 3 can forward new simulation jobs using the data stored in the memory 3a for the simulation servers, update management lists with allocation information on the utilization of the simulation nodes and forward simulation results to the respectively associated computer unit, possibly after previous buffering in a buffer of the simulation broker ,
  • the invention enables early automated support of a CAM programmer by a CAM-parallel simulation of machine tools, for example with the Sinumerik VNCK.
  • the CAM programmer gets fast feedback about his CAM programming. This allows optimization of toolpaths and error avoidance when creating toolpaths.
  • the support of the CAM programmer is preferably provided by a graphical and / or textual representation of simulation gebnissen.
  • the said support of the CAM programmer is preferably provided by the provision of a distributed simulation platform for machine tools. Simulation nodes are provided on this simulation platform, each of which has a virtual environment through a simulation environment
  • the simulation nodes carry out the necessary simulation processes automatically, for example VNCK boats, load program and start program.
  • a control simulation of a particular machine tool type is performed on the simulation node using a database. For example, when booting the VNCK, an archive is loaded on a node so that the control simulation can be performed by the simulation node.
  • the simulation nodes can be realized by real computers, virtual computers or logical computer partitions.

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)

Abstract

L'invention concerne un dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage. Le dispositif comporte une première unité informatique (1), un premier clavier (1a), un premier ordinateur (1b) relié au premier clavier, un premier écran (1c) relié au premier ordinateur et une première unité de mémoire (1d), prévue pour mémoriser des données correspondant à un premier programme d'usinage. Le premier ordinateur (1b) présente une interface en ligne (1f), par l'intermédiaire de laquelle des données associées à des ordres de simulation peuvent être émises et des données associées à des résultats de simulation peuvent être reçues. Un tel dispositif permet à un programmateur FAO d'obtenir, déjà lors de l'élaboration d'un programme d'usinage, une réaction de la part d'un serveur de simulation (5), sur la base de laquelle le programmateur obtient des informations relatives à des modifications éventuellement nécessaires à apporter à la programmation qu'il a lui-même établie.
PCT/DE2007/000507 2007-03-20 2007-03-20 Dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage WO2008113305A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE112007003507T DE112007003507A5 (de) 2007-03-20 2007-03-20 Vorrichtung zur Erstellung von Bearbeitungsprogrammen für eine Bearbeitungsmaschine
PCT/DE2007/000507 WO2008113305A1 (fr) 2007-03-20 2007-03-20 Dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/DE2007/000507 WO2008113305A1 (fr) 2007-03-20 2007-03-20 Dispositif permettant d'élaborer des programmes d'usinage pour une machine d'usinage

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Publication Number Publication Date
WO2008113305A1 true WO2008113305A1 (fr) 2008-09-25

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DE (1) DE112007003507A5 (fr)
WO (1) WO2008113305A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2453326A1 (fr) * 2010-11-10 2012-05-16 Siemens Aktiengesellschaft Procédé et système destinés à la commande d'une machine issue de la technique d'automatisation
CN106292535A (zh) * 2016-08-31 2017-01-04 皿智智慧制造（大连）有限公司 数控机床加工系统及基于云平台的数控机床加工系统
WO2018096227A1 (fr) * 2016-11-24 2018-05-31 Tellmeplus Procédé et système de génération et de transmission distante d'un processus de prédiction d'un état d'un dispositif local
WO2018210876A1 (fr) * 2017-05-16 2018-11-22 Tellmeplus Procédé et système de génération et de transmission à distance d'un procédé de prédiction d'état de dispositif local

Citations (6)

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Publication number Priority date Publication date Assignee Title
US5341477A (en) * 1989-02-24 1994-08-23 Digital Equipment Corporation Broker for computer network server selection
US20030033130A1 (en) * 2001-08-07 2003-02-13 Tsutomu Hara Method and system for simulating processing condition of sample
EP1324168A2 (fr) * 2001-12-27 2003-07-02 Hitachi, Ltd. Procédé pour distribuer des données pour unité d'usinage à commande numérique
DE10352815A1 (de) * 2003-11-12 2005-06-30 Siemens Ag Simulationsverfahren für eine Bearbeitung eines, Werkstücks durch eine Werkzeugmaschine, entsprechendes Computerprogramm und korrespondierender Rechner
WO2006089963A1 (fr) * 2005-02-28 2006-08-31 Siemens Aktiengesellschaft Procede permettant la mise en fonctionnement electronique d'une machine-outil
WO2007036466A2 (fr) * 2005-09-30 2007-04-05 Siemens Aktiengesellschaft Procede de simulation d'un comportement de commande et/ou de machine d'une machine-outil ou d'une machine de production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5341477A (en) * 1989-02-24 1994-08-23 Digital Equipment Corporation Broker for computer network server selection
US20030033130A1 (en) * 2001-08-07 2003-02-13 Tsutomu Hara Method and system for simulating processing condition of sample
EP1324168A2 (fr) * 2001-12-27 2003-07-02 Hitachi, Ltd. Procédé pour distribuer des données pour unité d'usinage à commande numérique
DE10352815A1 (de) * 2003-11-12 2005-06-30 Siemens Ag Simulationsverfahren für eine Bearbeitung eines, Werkstücks durch eine Werkzeugmaschine, entsprechendes Computerprogramm und korrespondierender Rechner
WO2006089963A1 (fr) * 2005-02-28 2006-08-31 Siemens Aktiengesellschaft Procede permettant la mise en fonctionnement electronique d'une machine-outil
WO2007036466A2 (fr) * 2005-09-30 2007-04-05 Siemens Aktiengesellschaft Procede de simulation d'un comportement de commande et/ou de machine d'une machine-outil ou d'une machine de production

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2453326A1 (fr) * 2010-11-10 2012-05-16 Siemens Aktiengesellschaft Procédé et système destinés à la commande d'une machine issue de la technique d'automatisation
CN102467108A (zh) * 2010-11-10 2012-05-23 西门子公司 用于操作自动化机器的方法和系统
US9122269B2 (en) 2010-11-10 2015-09-01 Siemens Aktiengesellschaft Method and system for operating a machine from the field of automation engineering
CN106292535A (zh) * 2016-08-31 2017-01-04 皿智智慧制造（大连）有限公司 数控机床加工系统及基于云平台的数控机床加工系统
CN106292535B (zh) * 2016-08-31 2018-12-25 皿智实业有限公司 基于云平台的数控机床加工系统
WO2018096227A1 (fr) * 2016-11-24 2018-05-31 Tellmeplus Procédé et système de génération et de transmission distante d'un processus de prédiction d'un état d'un dispositif local
WO2018210876A1 (fr) * 2017-05-16 2018-11-22 Tellmeplus Procédé et système de génération et de transmission à distance d'un procédé de prédiction d'état de dispositif local

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Publication number Publication date
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