WO2008113264A1 - Sealing device and crawler with said sealing device - Google Patents

Sealing device and crawler with said sealing device Download PDF

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Publication number
WO2008113264A1
WO2008113264A1 PCT/CN2008/000564 CN2008000564W WO2008113264A1 WO 2008113264 A1 WO2008113264 A1 WO 2008113264A1 CN 2008000564 W CN2008000564 W CN 2008000564W WO 2008113264 A1 WO2008113264 A1 WO 2008113264A1
Authority
WO
WIPO (PCT)
Prior art keywords
hole
track
link
sealing
sealing device
Prior art date
Application number
PCT/CN2008/000564
Other languages
French (fr)
Chinese (zh)
Inventor
Mingguo Dong
Original Assignee
Mingguo Dong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CNB2007100106650A external-priority patent/CN100469643C/en
Application filed by Mingguo Dong filed Critical Mingguo Dong
Publication of WO2008113264A1 publication Critical patent/WO2008113264A1/en
Priority to CN2009101190638A priority Critical patent/CN101544248B/en
Priority to CN201010245407.2A priority patent/CN101947982B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/20Tracks of articulated type, e.g. chains
    • B62D55/205Connections between track links
    • B62D55/21Links connected by transverse pivot pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/088Endless track units; Parts thereof with means to exclude or remove foreign matter, e.g. sealing means, self-cleaning track links or sprockets, deflector plates or scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/092Endless track units; Parts thereof with lubrication means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D55/00Endless track vehicles
    • B62D55/08Endless track units; Parts thereof
    • B62D55/18Tracks
    • B62D55/20Tracks of articulated type, e.g. chains

Definitions

  • the present invention relates to a sealing device and a crawler provided with a sealing device which can be applied to a crawler type engineering machine. Background technique
  • the number of the seals in the countersunk hole (i.e., the annular space) of the track link is three to four, and is arranged in the radial direction.
  • the sealing surface of the pin sleeve face has a radial dimension of about 8.4mm left and right.
  • Three seals are arranged in the plane of 8.4mm in the radial direction to ensure the elastic rubber ring and the sealing ring.
  • the one-side radial dimension left to the thrust washer is less than 1 mm.
  • the number of seals arranged in the radial direction in the slot counterbore is four, and the thrust washer has no room for selection. Therefore, there is a lack of strength of the thrust washer, which in turn has a certain degree of applicability in application.
  • the contact area of the track link and the contact area of the roller (there is a longitudinal and horizontal gap between the connecting sections of the two links) is less than the middle section.
  • the wear is also greater than the middle section, which in turn causes the track working surface of the track link to be uneven (that is, the middle of each link rail is low in the middle), and the roller travels on the uneven working surface of the rail to cause the cycle of the vehicle.
  • the upper and lower jaws of the track link and the supporting roller of the track link impact each other. The impact of the impact on the roller is particularly serious, which increases the axial and radial clearance of the roller and leaks oil.
  • the track shoes and the fastening bolts have not lost their use value, because the width of the track link fastening nut fixing work groove is larger than the diagonal of the outer square fastening nut, and the bolt is rotated together or exposed by the thread. Extra long rust can't be disassembled, but it is forced to be broken by flame cutting. 'The fastening bolt becomes a disposable product.
  • the pin shaft and the link pin hole are gap-fitted.
  • the fit of the pin and the pin hole of this structure is quickly increased due to the impact load.
  • the other is: The pin and the link pin hole are interference fit. This type of construction requires special equipment for maintenance.
  • Another object of the present invention is to provide a track link that can at least alleviate the problems of the prior art.
  • the present invention provides a sealing device for sealing between a first portion and a second portion of a track.
  • the second portion is rotatable relative to the first portion.
  • the sealing device includes: an annular spacer seal for spacing the first portion and the second portion and for sealing by a corresponding end surface of the second portion through the end surface thereof; and an annular elastic member for The spacer seal is biased toward the second portion.
  • the first portion is fixed to the shaft member and forms a substantially annular space with the shaft member, the annular space has an opening toward the second portion, and the second portion is rotatable about the shaft member
  • the spacer seal is disposed in the annular space and mounted on the shaft member, and wherein the elastic member is disposed in the annular space.
  • the spacer seal has an annular cut-away portion at an end of the outer periphery close to the first portion, and at least a portion of the elastic member is located at the cut-away portion.
  • the annular spacer seal can be made of metal.
  • the end face of the second portion and the end face of the annular spacer seal may be substantially flat surfaces.
  • the end surface of the annular spacer seal has an annular seal band on the outer peripheral side for preventing leakage of lubricating oil.
  • the end surface of the annular spacer seal has a plurality of lubrication grooves on the inner circumferential side.
  • the plurality of lubrication grooves may adopt an axisymmetric structure and are evenly distributed in the circumferential direction.
  • the inlet of the lubrication groove may be in communication with the inner bore of the spacer seal.
  • the lubrication groove may be linear, circular, or spiral.
  • the lubrication groove has a width of 1 to 5 mm and a depth of 0.2 to 2 mm.
  • the end face of the annular spacer seal has oil-storing pores in addition to the sealing tape and the lubrication groove.
  • the end face of the entire annular spacer seal forms a sealing tape for preventing leakage of lubricating oil.
  • the sealing device may further include a dust seal disposed between the inner peripheral wall of the first portion and the outer peripheral surface of the annular spacer seal.
  • the elastic member seals between the inner wall of the first portion and the spacer seal.
  • a crawler belt using a sealing device of the present invention includes a crawler member provided with a counterbore, a rotating member of the crawler, a liquid sealing device disposed in a counterbore of the crawler member, and a rotation of the crawler belt disposed thereon a liquid lubricating device in the component, the sealing device comprising a metal ring and an elastic rubber ring attached to the metal ring, the liquid lubricating device comprising oil filling provided in the crawling member of the crawler belt a hole, an oil reservoir communicating with the oil hole, and a rubber stopper provided at the port of the oil hole.
  • the present invention provides a sealing device for sealing between a first portion and a second portion of a track.
  • the second portion is rotatable relative to the first portion.
  • the sealing device includes: an annular spacer for spacing the first portion and the second portion; an annular elastic member disposed on an outer circumference of the annular spacer; and the annular elastic member shaft To the stacked combination seals, the seal forms a seal with the end faces of the second portion.
  • the first portion is fixed on the shaft member and forms a substantially annular space with the shaft member, the annular space has a mouth opening toward the second portion, and the second portion is rotatable around the shaft member Rotating, the spacer is disposed in the annular space, mounted on the shaft, and wherein the elastic member and the sealing ring are disposed in the annular space.
  • the annular elastic member is an elastic rubber ring.
  • the inner peripheral surface of the annular elastic member is provided with at least one axial lubrication groove.
  • the annular elastic member may include a first portion having a smaller radial width and a second portion having a larger radial width, whereby the annular elastic member has a cross section of a figure-eight shape.
  • the seal ring may include: a body; and a cavity disposed in the body near an end of the annular elastic member, at least a first portion of the elastic member being fitted in the cavity.
  • the combination seal ring may further include: at least one annular seal lip extending from the body toward the second portion for forming a seal with an end surface of the second portion; a diameter of the at least one seal lip An outer side of the direction, an annular dust lip extending from the outer peripheral portion of the main body toward the second portion, an inner peripheral surface of the dust lip and a chamfered portion of the end surface of the second portion or a periphery of the rounded portion The outer peripheral surface is in contact with the inner peripheral wall of the first portion.
  • the combined sealing ring may further include: an annular groove disposed between the dust lip and the sealing lip.
  • the annular groove may have a U-shaped or circular arc-shaped cross section.
  • the annular groove has a depth of 1 to 5 mm and a width of 0.5 to 3 mn! .
  • the combination seal may further include: a slit extending from a bottom of the groove to the cavity.
  • the present invention provides a track comprising the above described sealing means for sealing between a first portion and a second portion of the track.
  • the crawler belt may further include: a shaft member having a cavity extending axially therein, the cavity having an opening portion at at least one end of the shaft member, the mouth portion being sealed by the plug.
  • the plug may be provided with a blind hole in a substantially central portion.
  • the crawler belt may further include: a stepped portion provided at the opening portion, the stepped portion having a diameter larger than a diameter of the cavity portion for mounting the plug.
  • a crawler belt comprising: a crawler chain link having a hole for placing a track shoe fastening nut; and a track shoe, the track shoe passing The bolt and track shoe fastening nut are secured to the track link, wherein the track shoe fastening nut has a generally cylindrical body.
  • the axis of the threaded bore of the track shoe fastening nut may be substantially perpendicular to the axis of the cylindrical body.
  • the threaded hole may be closed on the side opposite to one side of the bolt.
  • the through hole may have a cylindrical shape corresponding to the track shoe fastening nut.
  • At least one of the two sides of the track shoe fastening nut in the axial direction of the threaded hole may have a plane substantially perpendicular to the axis of the threaded hole.
  • a crawler belt comprising: a plurality of track links, each of the track links having a connecting section at two ends thereof for adjacent two link connections And an intermediate section between the connecting sections, the plurality of track links having a surface as a working surface, wherein the intermediate section has a cut-away portion on a side of the surface, through the cut-out portion, the plurality of crawlers
  • the effective width of the working faces of the links remains substantially uniform in the longitudinal direction.
  • the intermediate section includes two sides extending in the longitudinal direction of the intermediate section and two ribs formed by the working face, and the cut-out portion may be a chamfer of at least one of the two ribs.
  • the cut-away portion may be a recess on one side of the surface between the two side faces extending in the longitudinal direction of the intermediate section.
  • the recess may be generally linear.
  • a split connecting link for a crawler belt comprising: a first portion having a first main connecting surface and a first auxiliary connecting surface Providing at least one first connecting tooth and a second portion respectively on the first main connecting surface and the first auxiliary connecting surface, the second portion having a second main connecting surface and a second auxiliary connecting corresponding to the first portion
  • the surface is respectively provided with at least one second connecting tooth on the second main connecting surface and the second auxiliary connecting surface, and the second connecting tooth is engaged with the corresponding first connecting tooth.
  • first primary attachment surface and the first secondary attachment surface and the second primary attachment surface and the second secondary attachment surface generally form part of an interface of the first portion and the second portion.
  • the first primary connection surface and the second primary connection surface are generally planar.
  • the angle of the first main connecting surface and the second main connecting surface with respect to the connecting plane connecting the center lines of the two connecting holes of the split connecting links for connecting the links may be a, where 0° a 29°.
  • the first auxiliary connecting surface and the second auxiliary connecting surface are used for two purposes of connecting the split connecting links
  • the angle of the connection plane of the center line of the hole connecting the links may be 0°.
  • the first auxiliary connecting surface and the first main connecting surface overlap at a projection portion on a connecting plane connecting the center lines of the two pin holes of the split connecting link
  • the second auxiliary The connecting surface and the second main connecting surface overlap at a projection portion on the connecting plane connecting the centerlines of the two connecting links of the split connecting links, thereby increasing the total length of the connecting surface.
  • one of the first portion and the second portion connected to the track shoe includes a pre-joining hole, and the other of the first portion and the second portion includes a corresponding threaded hole, thereby mounting the track shoe
  • the first part and the second part are previously joined together by screws.
  • an integral connecting link for a crawler belt comprising: a first hole and a second hole for connecting a link; an expansion groove, the expansion a slot extending from the inner wall of at least one of the first aperture and the second aperture for a predetermined length for dividing a portion of the unitary link link into a first portion and a second portion that are relatively displaceable, thereby facilitating
  • a shaft member is mounted in the at least one of the first hole and the second hole.
  • the first portion includes a through hole
  • the second portion includes a threaded hole coaxial with the through hole, by inserting a bolt into the through hole of the first portion and screwing into the threaded hole of the second portion
  • the first portion is adjacent to the second portion, and the diameter of the at least one of the first hole and the second hole is reduced, and the shaft member is fixed in the first hole and the second hole Said at least one.
  • the first portion includes a threaded hole, the two portions being separated by screwing a bolt into the threaded hole of the first portion and pushing the second portion, the at least one of the first hole and the second hole Expanding in diameter to facilitate insertion of the shaft into the at least one of the first and second apertures, thereby securing the shaft to the shaft after the screw is removed In at least one of the first hole and the second hole.
  • the integral connecting link for the track may further include: a bolt through hole for fixing the track shoe, wherein the expansion groove stops at the through hole.
  • the integral connecting link for the crawler belt may further include: a terminating hole, the expansion groove terminating in the terminating hole for preventing stress concentration.
  • the expansion tank communicates with the first hole and the second hole.
  • the integral connecting link for the track may also include two slots that branch from the end of the expansion slot.
  • the expansion groove may have a linear shape, a curved shape, or a combination of a linear shape and a curved shape.
  • the expansion groove may have a width of between 0.12 and 5 mm.
  • the integral connecting link for the track may further include a sealing assembly for preventing lubricating oil in one of the first and second holes containing the lubricating oil from passing through the expansion groove Leaked to the outside.
  • the present invention provides a packaging method for an oil hole of a crawler lubrication system
  • the system includes a cavity formed in a pin of a track for connecting links and extending axially therewith, the cavity having an oil fill hole at at least one end of the pin, the method comprising: passing oil After the hole is filled in the system, a plug for closing the oil hole is provided; the plug is pierced through the plug along the direction in which the plug is inserted into the oil hole; the plug is pressed into the oil hole, and the gas in the system and the excess lubrication are passed through the tube.
  • the invention has the advantages that the single component of the sealing device highlights the versatility, the structure is simple, the manufacturing cost is low, and the process is advanced, and the application of the new scheme realizes liquid sealing and lubrication of various pitch tracks, especially the lubrication below 190 mm pitch.
  • the track breaks through the bottleneck of the existing technology. The change of the track link and the connection method makes the product more scientific, competitive, and practical.
  • the liquid sealed and lubricated track is concentrated in: saving money, material saving, energy saving, environmental protection, The field has important practical value and broad application prospects.
  • Figure 1 is a schematic view showing the structure of the present invention
  • Figure 2 is a partially enlarged schematic view showing a sealing device of the present invention
  • Figure 3 is a schematic view of the metal ring structure
  • Figure 4 is a partially enlarged schematic view showing another sealing device of the present invention.
  • Figure 5 is an enlarged schematic view showing the structure of the pin sleeve of Figure 1;
  • Figure 6 is a schematic view of the structure of the double pin seal lubricating track
  • Figure 7 is a schematic view showing the structure of a double-sealed roller type lubricating track and a cross-sectional view of the roller;
  • Figure 8 is a schematic view showing the structure of the crawler chain link of the present invention.
  • Figure 9 is a schematic view showing the structure of the fastening nut of the present invention.
  • Figure 10 is an enlarged schematic view showing the structure of the crawler chain fastening nut fixing working groove of the present invention.
  • Figure 11 is a schematic view showing the structure of the present invention and the existing split type connecting link
  • Figure 12 is a schematic view showing the structure of the split ambush double-layer connecting tooth link
  • Figure 13 is a schematic view showing the structure of the integral track connecting link section
  • Figure 14 is a schematic view showing the structure of the integral track connecting link curve of the expansion groove
  • Figure 15 Schematic diagram of small pitch, short pin and package rubber plug structure
  • Figure 16 is a schematic structural view of a monolithic crawler connecting link expansion groove sealing device
  • Figure 17 is a schematic illustration of a sealing device for an integral track link link in accordance with the present invention. detailed description
  • a sealing device for sealing between an outer link 7 (an example of a first portion) and a pin sleeve 6 (an example of a second portion) of a track according to the present invention.
  • the pin sleeve 6 is rotatable relative to the outer link 7.
  • the sealing device comprises a metal ring 2 (an example of an annular spacer seal).
  • the spacer seal 2 is used to space the outer link 7 and the pin sleeve 6 and to seal against the corresponding end faces of the pin sleeve 6 through its end faces.
  • the sealing device further includes an elastic rubber seal 1 (an example of an annular elastic member) for biasing the metal ring 2 toward the pin sleeve 6.
  • the stepped large end of the outer surface of the metal ring has the same sealing surface area as the rotating surface of the rotating part of the crawler belt, and the stepped small end non-sealing surface is a plane parallel to the large end sealing surface.
  • the inner surface of the sealing surface is provided with a lubrication groove, and the outer surface is provided with a sealing tape.
  • the metal ring sealing surface lubrication groove adopts an axisymmetric structure or an open axisymmetric structure in which the ends communicate, and the lubrication grooves are evenly distributed in the circumferential direction.
  • the inlet of the metal ring sealing surface lubrication groove communicates with the inner hole of the metal ring, and the outer edge of the lubrication groove is connected with the inner edge 27 of the metal ring sealing tape.
  • the groove shape of the metal ring sealing surface lubrication groove may be a rectangular shape, a circular arc shape or a spiral wedge shape.
  • the metal ring sealing surface lubrication groove has a width of 1 to 5 mm and a depth of 0.2 to 2 mm.
  • the remaining part of the surface of the metal ring sealing surface is processed with oil and pores, and the pore diameter is 0.50 mm, and the stepped small end surface and the outer surface are There is a shoulder on the surface.
  • the sealing surface of the metal ring is a smooth surface that does not lick the lubrication groove, and forms a full sealing band structure.
  • the counterbore of the track member is provided with only one elastic rubber ring and one metal ring, and the counterbore is located outside the rotating member of the track.
  • a separate polyurethane, rubber or modified rubber dust seal is inserted between the side wall of the counterbore of the track member and the outer side surface of the large end of the metal ring.
  • the assembled sealing device under the action of the elastic rubber ring realizes three functions of thrust, sealing and stability - 1) and the role of the thrust washer.
  • the radial dimension of the unilateral side of any type of track pin bushing is defined by the design size, and the sum of the thickness of the seal member in contact with the pin bushing sealing face is limited by the unilateral radial dimension of the pin bushing.
  • Lubricating the track to ensure the minimum effective mechanical strength of the seal the thickness of the thrust washer in the seal can only be passively selected in the remaining space, and its strength determines the sealing quality of the track.
  • the seal consists of "one elastic rubber ring 1 and one metal ring 2". This allows a limited space to be distributed to the remaining elastic rubber ring and metal ring seals, thereby increasing the radial dimension of the seal on one side and increasing the mechanical strength of the seal.
  • the existing sealing ring and the thrust washer are replaced by a metal ring, and the outer surface of the metal ring is stepped. The stepped large end is the parallel plane of the sealing surface and the non-sealing surface, and the area of the mating surface is the same.
  • the non-sealing surface side of the metal ring in the counterbore of the track link contacts the bottom surface of the chain sinking hole, the other side sealing surface is in contact with the sealing surface of the pin sleeve, and the frictional resistance of the track plate contacting the ground and the driving wheel
  • the forces are eventually concentrated on the metal ring, which is subjected to large axial loads.
  • the strong thrust function of the metal ring ensures that there is no chance of contact between the inner side of the shaft end of the two links and the outer side of the sleeve end, and there is no friction and no trace of wear and falling metal powder.
  • the metal ring between the end face of the pin sleeve and the bottom surface of the counterbore bears the strong impact caused by the torsional moment from the sudden right turn of the machine while receiving the axial load of the left turn.
  • the magnitude of the impact strength is related to the axial clearance. In this way, the left and right movements are repeated to check the impact of the metal ring on the impact and wear. Due to the increase in the wall thickness of the metal ring, it is more than double the existing 203mm pitch lubrication track thrust washer, and the sealing surface is increased to With the same surface area, the impact bearing capacity is increased. Under the same axial force, the pressure of the metal ring sealing surface is reduced, and the strength of the thrust washer is completely solved.
  • the metal ring is in the same surface contact with the mating surface.
  • the magnitude of the friction force interaction is reflected in the magnitude of the torsion amplitude of the elastic rubber ring.
  • the friction coefficient can be reduced to reduce the elastic rubber ring to be twisted.
  • the extent of the lubrication of the lubricating oil in the metal ring lubrication groove at this time reduces the frictional force to solve the problem of following rotation, thereby ensuring the sealing between the two sealing faces in a rotating state.
  • the sealing surface of the metal ring is flat, and the sealing band 27 at the outer edge is a closed annular band to prevent the intrusion of contaminants to prevent leakage of lubricating oil.
  • the width of the sealing band is only 1 mm and only a small part of the sealing surface of the metal ring.
  • Belt The rest of the thrust bearing surface shares the pressure of the overload.
  • the thrust bearing surface is machined with different shapes of lubrication grooves and fine holes.
  • the lubricating groove and the pores are filled with lubricating oil to reduce the pressure of the sealing band.
  • the metal ring sealing surface and pin The face seal of the end face makes the seal safer and more reliable.
  • Metal ring working conditions should be complex enough to resist impact, high hardness and wear resistance without changing the state of the art.
  • the design uses alloy materials, and the sealing surface is super-finished.
  • the surface hardness of the heat treatment is between HRC60 ⁇ 70, which is higher than the sealing surface of the pin sleeve, so that the metal ring becomes a seal with the same sealing surface size.
  • the versatility of the metal ring changes the sealing structure, and the elastic rubber ring forms a sealing device in a new form, which enables liquid lubrication of the 190mm pitch and below.
  • the outer ring surface of the metal ring sealing surface and the pin sleeve sealing surface is in contact with the outside, and we control it to a minimum extent, mutually protecting the sealing surface from sand erosion to prevent sealing failure, and also to metal
  • the outer diameter of the large end of the ring is reduced in part and inserted into a separate polyurethane dust ring.
  • the non-sealing surface When the metal ring is subjected to the axial force from the pin sleeve, the non-sealing surface is in contact with the bottom surface of the chain sinking hole, and the non-sealing surface is easy to follow the inclination tolerance of the bottom surface of the link counterbore and the center line of the pin hole;
  • the sealing compensation function of the elastic rubber ring and the bottom surface of the counterbore can avoid the seal failure caused by the seal.
  • the radial clearance between the pin and the pin sleeve causes the metal ring sealing surface to follow the bearing surface of the pin sleeve to oscillate radially.
  • the perpendicularity of the sealing surface of the pin sleeve face and the center line of the hole, the verticality of the bottom surface of the counterbore and the center line of the pin hole should be controlled between 0 and 0.02 mm; the machining accuracy and roughness of the inner surface of the pin shaft and the chain pin hole And the press-fit strength affects the sealing quality of the track; the parallelism of the two bottom surfaces of the metal ring also affects the sealing quality of the track.
  • the sealing device achieves dynamic sealing.
  • Figure 3 shows the six types of lubrication rings with different shapes on the surface of the metal ring.
  • the sealing device with the elastic rubber ring is applied to the structure with different motion modes.
  • the metal ring has a tendency to increase in clearance by the action of the elastic rubber ring and the friction surface of the pin sleeve sealing surface for a long time. Whether the axial gap is stable and long-lasting is an important factor for the seal, and it is also the only unstable factor that changes. When the axial gap increases beyond the elastic range of the elastic rubber ring, the seal will fail.
  • the metal ring sealing surface is the same as the mating surface, which overcomes the shortcoming of the existing thrust washer wall thinness and the small contact area of the pin sleeve end face, which is easy to wear and cause the axial gap to increase.
  • increasing the contact area is limited.
  • changing the shape, width, angle and spacing of the lubrication groove of the metal ring seal surface helps to reduce the sealing surface.
  • the coefficient of friction will play a positive role in stabilizing the axial clearance of the track under different working conditions.
  • the spiral wedge lubrication groove can produce large bearing capacity and liquid film stiffness.
  • the fluid dynamic effect mechanism is applied optimally in the sealing lubrication of the metal ring and the end face of the pin bushing, which is of great significance for extending the service life of the track.
  • Fluid dynamic mechanical seals are now used under high-parameter (high-pressure, high-speed) conditions. There are no precedents for poor static conditions in low-speed shock rings and changing the direction of rotation at any time.
  • the metal ring of the pin sleeve and the different quality partner materials is equivalent to the dynamic and static two rings.
  • the metal ring lubrication groove establishes a spiral wedge structure, and the generation of a negative pressure effect is the most desirable result.
  • the curve adopted by the metal ring sealing surface lubrication groove 17 (Fig. 3d) is an axisymmetric figure in which the parabola is converging and the wedge end is connected.
  • the metal ring (static ring) is symmetric. Both sides of the shaft: one side produces a positive pressure effect; the other side produces a negative pressure effect.
  • the lubrication groove on the side of the positive pressure effect is at the end of the convergent structure.
  • the pumping effect is increased by the pumping effect.
  • the moment of rotation promotes the formation of the liquid film.
  • the end of the parabolic wedge lubrication groove 30 is connected to the inner diameter of the sealing band, where it is the outermost edge of the lubrication.
  • the forced delivery of the lubricating oil to it is the meaning of the present invention.
  • the end-reduced reduced diameter channel acts as a throttling, parabolic wedge lubrication groove.
  • the number is 5-7 pairs.
  • the remaining portion of the surface of the sealing tape 27 except the lubricating groove 17 is machined with oil storage pores 29 for storing lubricating oil, and the pores 29 have a diameter of 0.50 mm. Under special circumstances, the end of the symmetry axis of the lubrication groove can be broken by the factors such as the speed and temperature (see Figure 3f).
  • the angle and shape of the lubrication groove can be changed according to different angles (see Figure 3e, g). ). Since the friction surface is lubricated, the oil film with a certain thickness is maintained, the lubrication condition of the surface is improved, the axial gap is stabilized and durable, the sealing surface is lubricated to reduce the rotational resistance, and the torsion of the elastic rubber ring is reduced. The torsional fatigue strength avoids relative rotation between the metal ring and the elastic rubber ring. Regardless of the speed of the above-mentioned lubrication grooves, the two rings are always closed to meet the requirements of zero leakage of the lubricating crawler liquid.
  • the sealing device includes: a thrust washer 124 (an example of an annular spacer) for spacing the outer link 7 and the pin sleeve 6; an elastic rubber ring 125 (an example of an annular elastic member) And an outer circumference of the thrust washer 124; and a combined sealing ring 118 axially overlapping the elastic rubber ring 125, the sealing ring forming a seal with the end surface of the pin sleeve 6.
  • the sealing device is axially superposed by a thrust washer 124 in the counterbore 4 of the member of the track, a profiled elastic rubber ring 125 radially adjacent to the thrust washer, and the profiled elastic rubber ring.
  • a combination seal 118 is formed.
  • the end faces of the thrust washers 124 are each provided with a linear lubrication groove having a width and a depth of 1 to 3 mm and a spacing of 120°, and the outer surface roughness Ra is 0.4.
  • the inner surface of the shaped elastic rubber ring 125 has at least an axial lubrication groove, and the outer surface thereof has a figure-eight shape.
  • the combined sealing ring 118 is formed of rubber or polyurethane to form a sealing ring and is integrated with the dustproof ring.
  • the combined sealing ring 118 is provided with at least one sealing lip 126, at least one inner dust lip 128 and one outer dust lip. 121, the inner surface of the inner cavity of the combined sealing ring is a figure-eight shape, and a U-shaped or arc-shaped regulating groove 129 is formed between the dustproof lip and the sealing lip to prevent mutual interference, and the depth of the adjusting groove is 1 5mm, the width is 0.5-3mm, the angle between the adjustment groove and the horizontal plane is between 0° and 90°, and the radius of the circular arc adjustment groove is 1 to 5mm.
  • a combined through seal is formed on the combined seal between the adjustment groove 129 and the upper surface of the profiled elastic rubber ring 125.
  • the counterbore 4 of the track member is provided with only one thrust washer 124 and an outer 8-shaped elastic rubber ring axially overlapping with an inner 8-shaped combination seal.
  • the outer 8-shaped elastic rubber ring and the inner 8-shaped combined sealing ring are combined into one integral piece by the same material.
  • the number of seals in such a sealing device is the primary design condition, and the combination sealing ring 118 and the elastic rubber ring 125 are axially superposed to reduce the radial space occupied by the sealing member, and the two sealing members have the same radial dimension,
  • the minimum of the figure-eight shape in the cavity of the sealing ring is to lock the connection of the outer part of the outer shape of the outer ring of the elastic rubber ring into the joint sinking hole 4 (see Fig. 4), and the sealing is only one position in the radial direction.
  • the piece implements the functionality of two pieces.
  • This structural change provides a relatively loose radial space for the repositioned seal, i.e., the required thickness of the thrust washer 124 is ensured, and the resilient rubber ring 125 is left in sufficient position to increase the body thickness to ensure a reliable, long lasting
  • the elastic energy avoids the shortage of the three seals in order to reduce the wall thickness and reduce the strength.
  • the counterbore is only equipped with a thrust washer and an axially superimposed seal assembly, so that the seal of the medium and small pitch lubrication track is Another way to implement it.
  • the track link counterbore 4 is the mounting position of the seal at the end of the link shaft end 7, and the countersunk port 127 is the only passage for the intrusion of contaminants.
  • the outer ports of the existing dry crawler and sealed lubricated crawler are all open, and the small foreign pollutants in this mouth are not easy to be discharged after being invaded, and the elastic force of the elastic rubber ring is weakened by the precipitation of the pollutants at the port. Invalid. If the open gap is blocked here, the intrusion of contaminants is blocked, which will prolong the service life of the seal. Here, the narrow seals are only supported by the combination.
  • the combination of the dust seal 117 has a support to enter the counterbore port 127, and an anti-dust ring 117 of the combination seal 118 and the seal ring 116 are provided with an adjustment groove 129 to prevent interference with each other.
  • the adjustment slot is provided with a certain depth, width and angle to ensure reliable operation of the dust lip 128 and the sealing lip 126.
  • the diameter of the inner lip 128 of the dust seal is larger than the outer diameter of the sealing surface S of the sleeve end face.
  • the inner chamfer of the inner ring of the dust ring and the end face of the pin sleeve 81 is straight. — t
  • the working surface starts to contact.
  • the elastic rubber ring 125 is strengthened by the compressive elasticity.
  • the lip 128 that continues to press the dust ring is swollen by the outer chamfered surface 81 of the end face of the pin sleeve.
  • the sealing of the combined sealing ring The lip 126 comes into contact with the sealing surface of the pin sleeve 6 end face. Due to machining tolerances and cumulative tolerances, the u-shaped or circular arc-shaped adjustment groove 129 starts to function, which ensures the sealing ring lip 126 and the inner dust-proof lip. 128 does not interfere.
  • the sealing lip 126 of the combined sealing ring and the sealing surface of the pin sleeve 6 are tightly combined to achieve sealing, and the diameter of the outer surface of the pin-faced outer chamfering working surface 81 and the inner dust-proof lip 128 is greater than dustproof.
  • the inner diameter of the ring lip is free, and the inner dust ring lip 128 is inflated so that the two are combined tightly to achieve sealing, and the first portion is protected from dust while achieving sealing.
  • the outer port of the side wall 119 of the link counterbore is the last stop position of the outer lip 121 of the combined seal ring.
  • it is static dustproof, and the outer side wall of the outer port of the link counterbore has no relative rotation with the outer lip of the dust seal. Movement, but the axial direction is fretting.
  • the roughness Ra of the surface of the side wall 119 of the link counterbore is 0.8, when the lip of the first inner dust ring is outside the end face of the pin sleeve When the chamfered cone is inflated, the outer lip 121 of the dustproof ring is also swollen and pressed against the side wall 119 of the outer port of the counterbore to achieve dustproofing of the second portion.
  • the above two lip-type dust seals when the axial clearance of the pin bushing changes, the dust seal and seal of the combined seal ring The change of the circle is not equal.
  • the function of the adjustment groove is to evenly distribute the elastic force of the elastic rubber ring to the dust ring and the sealing ring, so as to ensure no interference between the dustproof and the sealing, and not because of one of the sealing rings or the prevention
  • the resistance of the dust ring increases and affects the force of the other sealing ring or the dust ring.
  • the mediation groove of the combined sealing ring acts as a mediator to achieve the compensation function.
  • the u-shaped or circular arc-shaped regulating groove 129 can be opened through the groove 115 (see FIG. 4b), and the dust-proof ring 117 and the sealing ring 116 can also be made of the same or different sealing materials.
  • the two kinds of mediating grooves can force the dust ring and the sealing ring at the same time, and the dust ring prevents the mud from entering the inside through the outer port.
  • the sealing ring permanently seals the liquid lubricating oil in the oil reservoir under protected conditions.
  • the inner diameter of the thrust washer 124 and the outer diameter of the pin 5 are not interfered with each other, and the outer diameter of the thrust washer and the inner diameter of the combined sealing ring and the elastic rubber ring are also left, and the combined sealing ring of the polyurethane material after pressing has a certain
  • the radial change of the strength is not large, but the axial and radial directions of the elastic rubber ring will change, especially the radial deformation is easy to occur.
  • the inner surface of the elastic rubber ring is in contact with the outer diameter of the thrust washer to prevent friction and friction. The friction is avoided by the outer 8-shaped curve in the middle and lower part of the elastic rubber ring.
  • the inner surface of the elastic rubber ring has at least one longitudinal lubrication groove in the longitudinal direction, and the lubricating groove is filled with lubricating oil to reduce friction and anti-wear.
  • the outer surface of the thrust washer is ground.
  • the roughness Ra value is 0.4, and a linear lubrication groove with a width of 1 to 3 mm and a depth of 120° is provided on both ends of the thrust washer to facilitate the flow of lubricating oil.
  • the above two liquid seals are mechanical seals. It is suitable for the end face seal with large space impact load.
  • the first sealing device is more suitable for forward and reverse operation, and the fluid dynamic pressure effect mechanism can be applied to the floating oil seal of the roller, the guide wheel and the driving wheel in an optimal manner, thereby increasing the bearing surface in the wheel and reducing
  • the over-extrusion of the elastic rubber ring prolongs the sealing life.
  • the metal ring in the first sealing device can be separately used for the sealing of the end faces of various rotating shafts and pumps, such as composite materials, ceramics, etc.;
  • the same rubber or polyurethane can be used to form the elastic rubber ring, the dust ring and the sealing ring to form a combined sealing ring.
  • the counterbore is provided with a sealing device consisting of a metal ring and an elastic rubber ring which is attached to the metal ring or a sealing device composed of a thrust washer, an elastic rubber ring and a combined sealing ring.
  • the pin shaft is provided with an oil filling hole, and the pin shaft oil hole port is encapsulated by a cone blind hole rubber plug.
  • the track pin shaft diameter may be a through hole in the oil hole of ⁇ 38mm or less; the pin hole oil hole port may also be processed into a stepped hole, and the short pin shaft oil hole port is formed with a groove.
  • the track pin sleeve has at least one oil reservoir 13 on the surface of the inner hole below ⁇ 38 ⁇ , and the end face of the pin sleeve 6
  • the outer chamfer is Y 45°, and the outer surface (s—t) of the chamfer is a straight line segment, and a small rounded transition is adopted at both ends of the straight line segment; the perpendicularity of the pin end face and the center line of the inner hole is 0 ⁇ 0.02 Mm, the pin cover sealing surface roughness Ra value is 0.4.
  • the volume of the lubricant volume is particularly valuable and important.
  • the meaning of the oil reservoir is reduced. Can be used as a channel. Therefore, excavating and increasing the volume of the oil reservoir is a key to whether small pitch and short pin lubrication can be implemented.
  • the through hole 95 of the pin can improve the productivity and reduce the cost, for example, the oil hole is too thin. If the pin strength is not affected, the diameter of the pin hole port can be appropriately enlarged.
  • the stepped hole is used for packaging. The rubber plug at both ends can be removed from the special purpose track to change the oil. ' ,
  • the short pin bore port is machined with a recess 93 that accommodates and meets the need for a shortened tapered blind bore rubber plug package ( Figure 15).
  • the outer surface of the pin sleeve and the outer chamfer surface are in contact with the sealing ring and the dust ring.
  • the surface roughness, dimensional accuracy, pin end face and inner hole center line The verticality is critical to the sealing of the lubricated track.
  • the press sleeve 6 press-fit working surface and the link 8 are pressed without any damage to the front section of the outer chamfered surface 81 (see Fig. 5), and the only available inner dustproof is on the outer chamfered surface 81 of the pin sleeve 6 Therefore, the outer face chamfering angle Y 45° of the pin sleeve adopts the straight section working face (s-t) to facilitate the dust seal sealing, and the small rounded transition is adopted at both ends of the straight section to facilitate assembly; the pin sleeve end face and the inner hole
  • the verticality of the center line is 0-0.02 mm, and the surface roughness Ra of the pin sleeve sealing surface is 0.4 to ensure the sealing quality.
  • the oil reservoir volume of the pin hole in the center oil hole of the pin above ⁇ 38mm can meet the demand.
  • the pin shaft strength is naturally thinned due to the shear stress, and the oil hole becomes thinner.
  • the storage of oil is difficult to guarantee. Therefore, a small portion of at least one portion of the inner surface of the pin sleeve 6 is removed by machining to form an oil reservoir in the sleeve to compensate for the reduced oil volume of the pinhole oil hole diameter;
  • the hole 12 is in communication with the pin oil hole, and the two oil reservoirs are integrated to provide sufficient lubricating oil for the small shaft diameter lubricating track.
  • the outer diameter of the outer diameter of the pin sleeve is constant, so that the strength of the pin sleeve can be extended and the service life can be prolonged.
  • the elastic rubber ring 1 is placed on the outer surface of the metal ring 2, and one side is in contact with the a surface of the back surface of the metal ring sealing surface, and the other surface is higher than a part of the non-sealing surface of the metal ring, and is inserted into the counterbore 7, 10 of the counterbore 4, Elastic rubber ring and sink The outer side of the hole is an interference fit, and the metal ring is suspended in the center of the counterbore.
  • the elastic rubber ring After assembly, the elastic rubber ring is compressed higher than the part of the non-sealing surface of the metal ring, and the height is equal to the height between the non-sealing surface and the a-side, the compressed rubber
  • the ring is sealed to the bottom of the counterbore sinkhole, blocking the passage of lubricant from it.
  • the compressed rubber ring generates compression energy between the bottom surface of the chain sinking hole and the metal ring a surface, and the compression energy is converted into an elastic force acting on the metal ring a surface, and the metal ring is under the action of the elastic rubber ring.
  • the sealing surface is in close contact with the sealing surface of the pin bushing to achieve a reliable seal. This sealing finally seals the lubricating oil in the shaft and the sleeve to achieve liquid lubrication.
  • the pin sleeve When the machine turns to the left, the pin sleeve is displaced along the axial direction relative to the pin shaft by the torsional moment.
  • the clearance between the metal ring sealing surface on the left side of the chain link and the pin sleeve sealing surface is zero, and the left rubber ring is slightly compressed by the elastic force. Reinforcement; a slight gap between the metal ring sealing surface on the right side and the sealing surface of the pin sleeve is in a floating state.
  • the compression energy of the elastic rubber ring is instantaneously released, and the metal ring is elastically bombed to the sealing surface of the right pin sleeve.
  • the clearance is eliminated, and the elastic force of the elastic rubber ring is slightly reduced, but it is still in the effective elastic range, and the gap cannot exceed the elastic range of the elastic rubber ring beyond the oil leakage.
  • the metal ring 2 With the support of the strong axial thrust bearing capacity of the metal ring 2, the inner side of the chain link 7 and the outer side of the chain link 8, the outer side of the chain link 9 and the inner side of the chain link 10 are no longer in contact. . Thereafter, the metal ring 2 floats freely in the axial direction within the set gap range with the external force and the elastic rubber ring. Any axial movement of the pin sleeve 6 relative to the pin 5, and the occurrence of the pin end face clearance, will instantaneously compensate for the axial floating of the metal ring to achieve a dynamic seal.
  • the detection and oiling are simultaneously performed on the special equipment, and the seal is detected by the pinned oil injection hole in the medium vacuum state, and the oil storage chamber 13 communicating with the radial communication hole 12 is filled after passing.
  • the center hole of the pin shaft is the oil filling hole filled with liquid lubricating oil.
  • the cone blind hole rubber plug is a seal for the oil-filled hole (see Figure 1).
  • the cone-shaped blind rubber plug is used to reduce the number of package seals to one. It forms a complete sealing system together with the sealing device.
  • the rubber plug of the cone blind hole is not limited by the size of the oil hole.
  • the blind hole of the rubber plug can be set at any end. The length of the rubber plug can be increased or decreased to meet different needs. The blind hole shortens the length of the unopened section of the rubber plug and reduces ventilation. The penetration strength of the catheter for packaging.
  • the system includes an oil passage 11 (an example of a cavity) formed in a pin of a crawler belt for connecting a link and extending axially thereof, the oil passage 11 having an oil hole at at least one end of the pin shaft , the method includes - After filling the system through the oil hole, a plug 3 for closing the oil hole is provided;
  • the tube 150 is withdrawn from the plug 3, wherein the plug 3 has elasticity so that after the tube 150 is withdrawn from the plug 3, the plug 3 can close the through hole pierced by the tube.
  • the oil injection hole port is upward, and a fine ventilation duct 150 is embedded in the center of the round body with a flat surface at the front end, so that the end point of the extension portion of the ventilation duct has a horizontal hole 152 and the outside atmosphere.
  • the cooperating encapsulation device 151 encapsulates the oil injection hole by a method of balancing the air pressure inside and outside the oil reservoir.
  • a package device 151 (a) having a sharp end with a fine ventilation duct 150 is penetrated along the center of the blind end of the rubber plug 3 of the cone blind hole (b), and the plane of the front end of the round body abuts the cone
  • the large end plane of the blind hole rubber plug 3 is inserted into the port of the oil hole 11 together.
  • the pressure in the oil injection hole rises, the gas or liquid is discharged with the ventilation duct, and the rubber plug enters the depth of the oil injection hole until the attachment drawing requirements; the compressed cone blind hole rubber plug is tightly coupled with the oil injection hole side wall (c ), while the ventilation duct is set, the small hole of the blind hole rubber plug is quickly restored to the original state (d), and the liquid lubricating oil in the oil injection hole is isolated from the outside, that is, the package is completed.
  • the track is a double pin lubrication track comprising a track shoe, a pin shaft and a double cone hole connection plate
  • the track member provided with a counterbore is a double cone hole connection plate, and is connected in each double cone hole.
  • the counterbore on the inner side of the plate is provided with a sealing device consisting of a metal ring 2b and an elastic rubber ring lb which is attached to the metal ring.
  • Each track plate 16 has at least two oil hole holes on the side of the pin hole.
  • the pin 11 is an oil storage chamber, and communicates with the pin hole 22 through the through hole 21, at least one oil storage groove is omitted on the inner surface of the pin shaft hole (not shown), and the double taper hole connecting plate with the sealing device is installed in the pin shaft
  • the pin and the connecting plate are connected by a cone or a taper hole
  • the track plate is an integral track or a split track
  • the split type has an intermediate connecting plate, and the opposite ends of the intermediate connecting plate are countersunk.
  • the sealing device is installed inside, and the oil filling hole port of the oil storage chamber is encapsulated by a cone blind rubber plug.
  • Double pin lubrication track (see Figure 6)
  • the oil reservoir is located in the track plate to solve the problem of oil storage on the small shaft diameter lubrication track; and the counterbore is where the seal is installed, and the counterbore is placed in the double cone connection In the board, this solves the sealing problem of the small shaft diameter lubrication track.
  • the connecting working surfaces of the two ends of the double pin-lubricated track pin and the connecting plate are respectively processed into a cone and a tapered hole, and the countersunk hole is processed at the outer end of the large end of the connecting plate to prepare the sealing member lb, 2b;
  • the tapered hole head also processes the countersunk hole to provide a working space for the anti-loose fastening nut.
  • the fine thread at both ends of the track pin shaft is connected with the connecting plate and then tightened with a loosening fastening nut, and the connecting plate taper hole is small.
  • the bottom plane of the hole is assembled and the height of the pin cone is at least 2 mm, so that the anti-loose fastening nut is tightened and the cone and the taper hole are tightly connected.
  • the anti-loose fastening nut is used for quick disassembly and assembly. After tightening, the nut cannot be exposed to prevent hard objects from being scratched.
  • the sealing surface of the track pin hole end face is lower than the thickness of a metal ring on the end face of the track shoe, so that the seal in the counterbore of the connecting plate is assembled and protected from the impact of the drive gear.
  • the design dimensions are automatically adjusted after the anti-loose fastening nut is tightened, and the axial clearance of the pin shaft is automatically adjusted. At least two oil storage chambers are opened in one track shoe.
  • this embodiment is a double pin liquid seal lubricated crawler, which is another type of lubricated crawler.
  • the double-spindle track shoes are available in single or split type.
  • the single track shoes 16 are connected by a double tapered hole connecting plate 14 at the left and right ends; the split track plate has an intermediate connecting plate 200 to increase the joint strength, and the double tapered connecting plate 14 is equivalent to a driven gear.
  • the drive gear is in the vacant part between the two double cone connection plates.
  • the pin 5b penetrates into the pin hole of the track shoe 16, and the double taper connecting plate 14 with the sealing device is fitted into the two ends of the pin 5b, and then the screw of the loosening fastening nut 15 is screwed into the both ends of the pin 5b.
  • the axial clearance is adjusted.
  • the axial clearance is ensured by the design size, and the track pin shaft 5b and the double-cone hole connecting plate 14 adopt a cone and a taper hole.
  • the method makes the connection firm and reliable, and the tapered hole ensures the sealing between the sealing device and the counterbore of the double-cone hole connecting plate, and further seals with the sealing surface of the pin hole of the track shoe.
  • a metal is installed in the inner counterbore at both ends of each link.
  • the sealing device consisting of the ring 2a and an elastic rubber ring la which is in contact with the metal ring processes three through holes in the middle of the outer circumferential surface of the roller to the center of the roller by 120°, and is an oil filling hole and an oil storage chamber.
  • the surface of the inner hole of the roller is a straight line segment and is equipped with a needle roller shaft of the same length without a cage, the bosses at the two ends of the roller are 3-10 mm as a sealing surface, and the metal ring sealing surface is completely
  • the sealing strip structure, the slotted counterbore is molded or side welded, and the oil filling port of the oil reservoir is encapsulated by a cone blind rubber plug.
  • the extension lines of the three through holes do not intersect at the center of the circle only in a straight line (see Fig. 7A-A), and the stress concentration at the time when the roller is subjected to a certain force is discharged, and the surface convex contact with the metal ring 2a at both end faces of the roller is convex.
  • a step of 3-10 mm is provided, so that the sealing surface is hidden in the counterbore 4, and the thrust function of the metal ring makes the end faces of the roller not contact with the inner surface of the link 8; the inner side of the outer link 7 and the outer side of the inner link 8 Do not touch.
  • a cage-free needle roller bearing 33 is arranged between the surface of the inner hole of the roller and the outer surface of the pin sleeve, and the ends of the needle bearing are rounded to a length slightly lower than the end faces of the roller, and the long needle bearing has a reasonable radial clearance to prevent rolling.
  • the needle is twisted on the surface of the inner hole of the roller, and the surface of the metal ring 2a which is in contact with both end faces of the needle bearing does not process the lubrication groove to avoid interference with the end surface of the needle bearing, so as to adapt to the roller rolling and the axial movement of the needle roller bearing, so
  • the surface of the metal ring 2a adopts a fully sealed band structure (see Fig. 3b).
  • the groove of the existing inner surface of the roller is machined with a groove to install the needle roller, so that the surface of the inner hole of the roller is stepped.
  • the outer circumference and the inner hole of the roller 20 of the invention are straight segments without strong step load carrying capacity, saving raw materials and processing, and high production efficiency, and replacing the grease with liquid lubrication is obviously superior to the former.
  • the slotted counterbore adopts a molded or side welded reinforcing plate, and a rubber ring and a metal ring seal are arranged in the counterbore of the inner link 8 to respectively form a first seal with the sealing faces of the two end faces of the roller;
  • the middle portion has a through hole 34 for communicating the oil hole 26 with the inner surface of the pin sleeve, and the lubricating oil reaches the inner surface of the pin sleeve and the pin shaft to achieve liquid lubrication; the intermediate recess portion 35 of the pin sleeve is also a part of the oil storage chamber.
  • a rubber ring and a metal ring seal are also installed in the counterbore of the outer link 7, and a second seal is formed on both end faces of the pin sleeve. It adopts liquid lubrication, low temperature starting resistance, small running stability, low shock absorption capacity and low noise. It overcomes the large resistance of the existing grease aging operation and the lack of stuck phenomenon of the needle roller bearing.
  • this embodiment is a roller type liquid seal lubricated crawler, which is another type of lubricated crawler.
  • the roller-type lubricated tracks are respectively composed of two identically acting sealing devices, one internally and one externally sealed.
  • a bolt hole is drilled in the plane of the ear plate perpendicular to the inner link 8 for mounting a track shoe or a material box, etc., and the outer diameter of the roller 20 of the roller track is larger than the link height to roll on the relatively stationary rail.
  • the chain link of the roller track is stamped and formed by a thin plate die, and a reinforcing plate is welded on the outer end surface of the outer link 7, and the counterbore is machined around the center line of the hole or the countersunk hole of the outer link 7 is forged; the inner link 8 Use thick plate or die forging, and also machine the counterbore on the inner side of the hole center.
  • the sealing device is respectively inserted into the counterbore of the outer link 7 and the inner link 8, and the pin sleeve 6a is inserted into the inner hole of the roller 20 which is filled with the needle bearing 33, and both ends are press-fitted with the inner link 8, axial direction
  • the gap is ensured by the tooling, and the sealing surfaces of the two end faces of the roller are in contact with the outer edge sealing surface of the metal ring 2a of the full sealing band structure, and the inner side surface of the metal ring acts as a smooth retaining ring to limit the axial displacement of the needle bearing, the needle roller
  • the bearing is restrained between the two metal rings, and is radially restrained between the outer surface of the pin sleeve 6a and the inner surface of the roller 20; the pin 5a is reloaded into the pin sleeve 6a, and the pin 5a and the outer link 7 are pressed.
  • the double seal formed by the pin sleeve 6a and the external sealing device is realized, and the inner and outer links
  • the double-sealed roller-type lubricated track is designed to ensure that there is a gap between the links after the assembly of the track, which eliminates the risk of the existing friction between the axially-loaded links of the track being broken.
  • the crawler includes: a track link 149 having a hole for placing the track shoe fastening nut 146; and a track shoe 56 that secures the nut 146 and the track with the bolt 141 and the track shoe
  • the links 148 are fastened together.
  • the track shoe fastening nut 146 has a generally cylindrical body.
  • the track shoe fastening nut is a cylindrical shape 146 or a non-cylindrical shape formed by a plane 142 or two equal parallel planes 112 at a centerline of a vertical threaded hole on the outer surface of the cylindrical fastening nut;
  • the end faces of the non-cylindrical fastening nut are parallel to the center line of the threaded hole, equidistant or not equidistant, cylindrical and open with a flat surface
  • the threaded holes of the non-cylindrical fastening nut can be blind holes.
  • the track link fastening nut fixing work groove adopts an asymmetric structure of the side edges 113, 110 and the center line of the bolt hole, and the side edges and the bottom surface can be vertical or inclined, and the fastening nut is restricted by any side.
  • the degree of freedom of rotation, the bottom working surface 111 is parallel to the bottom surface of the link, and the radius of the transition fillet between the two sides and the bottom working surface of the working slot is smaller than the radius of the non-cylindrical fastening nut 112, non-cylindrical fastening
  • the width of the plane working face of the nut is smaller than the width of the working face at the bottom of the working groove, and the top 109 of the working groove is arched.
  • the track link fastening nut fixing work groove adopts a symmetrical structure of the side edges 144 and the bolt hole center line, and the two sides and the bottom surface can be vertical or inclined, and the working groove width is larger than the non-cylindrical fastening nut diameter 2 10mm, the bottom working surface 143 is parallel to the bottom surface of the chain link, and the radius of the transition fillet between the two sides and the bottom working surface of the working slot is smaller than the radius of the non-cylindrical fastening nut 142, and the non-cylindrical nut 142 is flat.
  • the width of the working surface is smaller than the width of the working surface of the bottom 143 of the working groove, and the top 147 of the working groove is arched.
  • the track link fastening nut fixing working groove adopts a circular 145 and a bolt hole center line symmetrical structure, the working groove diameter is larger than the cylindrical fastening nut 146 diameter 2-10 mm, the circular working groove bottom working surface and the chain
  • the bottom surface of the joint is a parallel curved surface, which is parallel with the pin hole at both ends of the chain link, and the radial tolerance of the center line of the link fastening bolt hole 140 and the center line of the circular working groove is 0.20 mm, and the circular fastening nut fixed working groove
  • the position can be arbitrarily selected between the two bottom faces.
  • the track links 108, 148, 149 are thickened by 0-10 mm on the side.
  • the angle from the outer side of the longitudinal middle section working face is 0-10 mm below the angle of less than 45°.
  • the side surface may be a single inner side surface, a single outer side surface, or an inner side surface and an outer side surface.
  • the non-cylindrical fastening nut 112 has two identical parallel working faces; the non-cylindrical fastening nut 142 has two different working faces, one flat surface and one curved surface to adapt to two different working grooves;
  • the fastening nut 146 has two identical curved working faces that are not constrained by direction; cylindrical holes and threaded holes with a flat non-cylindrical fastening nut can be blind holes to prevent thread contamination. As shown in Figure 9,
  • the existing outer square nut increases the radius of the avoidance, so that the width of the working groove is larger than the diagonal of the outer square nut, thereby causing the fixing work slot to be fixed.
  • the vertical distance from the outer surface of the non-cylindrical nut to the center line of the threaded hole is greater than the vertical distance from the surface of the outer square nut to the center line of the threaded hole, which is designed according to the curve of the outer surface of the nut.
  • the non-cylindrical nuts a, b are converging and narrowing from the X point down to the working surface y point.
  • the bottom corner of the working groove intersects with the bottom plane.
  • the bottom point of the bottom face of the cap is y
  • the curved structure of the outer surface of the non-cylindrical nut gives the condition that the bottom corner of the working groove increases the rounded corner. The increase of the rounded corner can reduce the stress at the corner of the link working groove. Concentrate on the craftability and mechanical strength of the track chain forging.
  • the cylindrical fastening nut c differs from the non-cylindrical nut a in that the shape of the working surface is different, which is the difference between the plane and the curved surface (as shown in Fig. 10).
  • the cross-sectional curve of the outer surface of the cylindrical or non-cylindrical nut may also be elliptical.
  • the outer surfaces of the three nuts have a common curve characteristic.
  • the difference from the existing working groove is the change of the distance between the nut and the sides of the working groove; the combination with the working surface of the working groove is the same as the existing one.
  • the position change can generate a variety of suitable track link fastening nut fixing work slots, just to name a few (see Figures 9, 10).
  • the existing track link connecting section has a slit 136, 150 in the longitudinal direction and the transverse direction (see FIG. 8b), so that the force receiving area of the link rail working face connecting section 135 and the intermediate section 133 are not equal.
  • the reason for the mechanical operation is that the wear is not equal due to the unequal area of the force, and the working surface 134 of the guide rail is uneven. This is a common phenomenon, only the light and heavy, in the middle section and the connecting section of the link rail working surface 134, The middle section and the connecting section of the side working face of the guide rail are adjusted by increasing or decreasing the geometrical dimension; or in the middle of the middle section of the working surface of the link rail (see Fig. 8e), the longitudinal and transverse gap areas of the connecting section are excavated. The sum or the sum of the areas, the force areas of different sections of the working face of the guide rail are equal or tend to be equal.
  • the side of the working surface of the thickened track link rail is 0-10 mm. From the sides of the longitudinal working face of the middle section, the angle is less than 45° from the 0-10 mm to the surface of the working surface of the guide rail. The remaining thickness is still retained. At the same time, full consideration is given to the contact area between the inner side of the outer end flange of the roller shell and the remaining portion of the outer side working surface 130 of the track link rail. Keeping the remaining portion of the outer side working surface 130 in a straight line, and ensuring that the inner side of the flange of the outer end of the roller shell does not interfere, and the contact area necessary for the correcting ability is ensured;
  • Fig. 8c As shown in Fig. 8c, from the outer side of the intermediate section working surface 130 downwards from 0 to 10 mm, the angle is less than 45°, and the surface width of the working surface of the rail is 0-10 mm, and the inner side is not moved. ;
  • Fig. 8d It can also be as shown in Fig. 8d as shown in Fig. 8d. It is less than 45° from 0 ⁇ 10mm outside the working face of the middle section. The width of the working surface of the guide rail is 0 ⁇ 10mm, and the outer side is not moved.
  • the crawler includes: a plurality of crawler links 149, which are in the crawler links 149 Each has a connecting section 135 at its two ends for connection with two adjacent links and an intermediate section 132 between the connecting sections 135, the plurality of track links 149 having a surface as a working surface 134.
  • the intermediate section 132 has a cut-away portion on one side of the surface, by which the effective width of the working face of the plurality of track links 149 is maintained in the longitudinal direction (the direction in which the plurality of crawler links extend) Generally consistent.
  • the effective width of the rail working surface connecting section 135 is equal to the effective width of the intermediate section 132 or the effective width of the connecting section is larger than the middle section, so that the stress area of the connecting section and the middle section of the working surface of the link rail is also increased. Equal to each other, so that the link rail working surface 134 is worn and the hook is always in a straight state, which increases the stability of the mechanical running, and the service life of the crawler is naturally prolonged.
  • the track links 108 fastening nut circumferential working groove sides 110, 113 and the bolt hole center line adopt a non-equal width upper narrow lower width structure, and the outer surface of the non-cylindrical fastening nut is
  • the curved surface is completely different from the planar structure on both sides of the existing fastening nut, and the curved surface has a strong obstacle resistance.
  • the stagnation phenomenon after the fastening bolt 141 is connected to the fastening nut 112 through the track shoe 56 and the link fastening bolt hole 140, the working groove side 113 guides the nut to the fixed working groove bottom 111, as the nut When entering the bottom of the working tank, the width of the bottom working surface is greater than the width of the plane working surface of the non-cylindrical fastening nut, the bottom plane of the nut is not interfered in the space at the bottom of the working groove, and the side of the working groove is restricted by the side 113 The freedom of rotation of the nut facilitates the overall layout of the bolt fastening bolt holes.
  • the track link 148 fastening nut fixing work groove sides 144 and the bolt hole center line adopts an upper narrow and a lower width structure, the width of which is smaller than the diagonal of the non-cylindrical fastening nut 142, the working groove
  • the narrower lower width on both sides of the 144 and the outer side surface of the curved surface of the fastening nut 142 are not the X point of the diameter of the nut 142, and the working groove is narrow so that the closest point is at the diameter of the X point, and the working groove is wider.
  • the two sides can choose an optimal angle around the center of the outer circumference of the nut, and maintain a desired distance from the outer surface of the nut surface to limit the degree of freedom of rotation of the nut, so that the radius of the fillet at the intersection can be kept constant. .
  • the bottom working surface of the working tank 143 does not need to be machined to fix the groove, only the processing plane is required, and the small processing amount can ensure the technical requirement of contacting the working surface with the nut 142.
  • the non-cylindrical fastening nut is combined with the chamfering of the two sides 144, 113 and the bottom surface 143, 111 of the working groove to avoid interference and realize the combination of the bottom surface of the working groove and the working surface of the nut, as shown in FIG. b is shown in the enlarged view; the diagonal of the non-cylindrical fastening nut is larger than the width of the working groove and cannot exceed the side of the working groove. It is limited in the working groove. It is the freedom to tighten the nut by the sides of the working groove. The degree is fixed, instead of the existing fastening nut being fixed by the chamfers on both sides of the working groove.
  • the non-cylindrical fastening nut has only the up and down direction of freedom and a small deflection angle, and it is no longer possible.
  • Non-cylindrical fastening nuts are assembled with anti-loose threads and the bolt threads will not be exposed and will not be polluted.
  • the track link 149 fastening nut fixing working groove 145 adopts a circular structure, no stress concentration point around the circular structure, good mechanical property, and a small amount of processing can ensure the technology of fixing the working groove joint surface.
  • the two holes of the circular fastening nut fixing work groove are different from any one of the working grooves, and it can be drilled on the production line.
  • the hot die forging and blanking process can be used to reduce the workpiece on-line with the pin hole.
  • Time, round work slots are very beneficial for specialized production.
  • the cylindrical fastening nut 146 is different from the existing U-shaped fastening nut, and is also different from the existing outer square fastening nut. It can be used as a working surface on either side without directionality, in order to disassemble the nut.
  • the radius of the convenient circular working groove is larger than the radius of the cylindrical nut.
  • the cylindrical fastening nut 146 is combined with the circular fixed working groove 145 in a recumbent manner, and the cylindrical fastening nut enters the working groove with only a small degree of freedom in any direction.
  • the hexagonal bolt ends are convex to facilitate assembly, and the left and right degrees of freedom of the working slot are limited.
  • the nut does not need a fixing process to facilitate production and assembly.
  • the curved surface of the outer surface of the nut 146 automatically follows the circular working groove 145, and the contact area is uniformly fixed and reliable; the fastening nut is freely reusable and becomes a durable fastener instead of once. Sex products.
  • a split connecting link 49 for a crawler includes a shaft end link 51 (an example of a first portion) having a first main connecting surface (e.g., NW) And a first auxiliary connecting surface, at least one connecting tooth is disposed on the first main connecting surface, and at least one connecting tooth 54 is disposed on the first auxiliary connecting surface.
  • the split connecting link 49 further includes: a socket end link 50 (an example of a second portion) having a second main connecting surface (e.g., EF) corresponding to the shaft end link 51 and a second auxiliary a connecting surface, at least one connecting tooth is disposed on the second main connecting surface, and the connecting teeth on the second main connecting surface are engaged with the connecting teeth on the corresponding first main connecting surface.
  • At least one connecting tooth 55 is provided on the second auxiliary connecting surface, the connecting tooth 55 being engaged with the corresponding connecting tooth 54.
  • the split track connecting link adopts a linear extended working face (E-F, NW) multi-tooth a small angle structure, and the shaft end link and the end link are combined on the multi-tooth split surface, and the split link is arranged Between the point M of the bottom surface and the line N of the lower bottom surface (between M and N), one or more tension teeth 54 and 55 are added, and the angle ⁇ of the tension tooth is in the range of ⁇ ⁇ 90°, and the multi-tooth working surface The angle a is between 0° a 29 D.
  • the number of teeth is 5 to 10.
  • the non-toothed section of the multi-tooth working surface is an extension of the bottom surface of the tooth or an extension of the flank.
  • the split track connecting link 49 adds an ambush servo bolt 53 which is connected in the middle of the two fastening bolt holes 57 of the link; the ambush servo bolt end is lower than the track shoe and the connecting chain
  • the joint faces of the joints are such that the link fastening bolt holes 57 are identical to the integral link fastening bolt holes of the same type.
  • the split track connecting link 49 adds an exposed service bolt 58 for connecting between the two fastening bolt holes 57 of the link, and the exposed servo bolt end is higher than the track shoe and the connecting chain.
  • the connecting surface of the joint, and the fastening bolt hole 57 of the chain link is the same as the integral chain fastening bolt hole of the same type, and the track shoe 40 of the exposed service bolt connecting link is added with two through holes, and The through hole is welded around the reinforcing sleeve.
  • the connecting tooth working face of the split track connecting link 49 is double-layered, and there is a hollow through groove 47 between the M-N, so that the shaft end link 51 and the end link 50 are connected along the center line of the two holes.
  • the vertical direction can be moved up and down, and the degree of freedom of movement up and down allows the connecting teeth to be combined and separated, and the cut-out portion 48 of the hollow through groove is returned to the original position to function as a safety lock.
  • the split track connecting link technology requires that each pair of shaft end links and sleeve end links are assembled in one plane so that the rear link guide working faces are also in one plane, and the existing assembly datum is mostly in the link. On the two bottom surfaces, that is, the working surface of the rail and the link and the track shoe are connected to the working surface. It is difficult to detect whether the left and right connecting link sections are in one plane, and the assembly surface without the assembly surface poses a hidden danger to the quality of the product. In this case, the assembly reference surface will be lost after the next maintenance welding by using the guide working surface of the connecting link, and the re-assembly will have no reference surface, so that the left and right connecting links are not in one plane, and the internal stress is serious after the connection.
  • the added 54 sets of end pull teeth and 55 shaft end pull teeth are like two hook hooks, which are pulled together to form a first force point.
  • the center of the pin hole 59 is used as the origin to set a plane rectangular coordinate system, so that the first force point is
  • the y-axis direction rises to the upper L line of the pin hole 59, and moves in the horizontal direction of the X-axis to the center of the pin hole 59 to the K line, and the intersection point of the L and K lines increases the height of the first force point, and its purpose It is to lower the height of the second force point.
  • the first force point is directly down to the N point to form a second force point, and the second force point is composed of a plurality of teeth to form a main force point.
  • the first force point V, the second force point N, together with the third force point D of the conjoined portion below the pin hole constitute a stable triangle of the VND force.
  • the multi-tooth straightening length E-F working surface a can be lowered even lower, and a series of problems with low angle connection can be solved. Otherwise, the chain extended working surface E-F can not achieve low angle. (It changes the existing single, double, arc tooth, large a angle, split track link, the first force point is low, the right side is insufficient), because the geometric angle of the split surface changes, various The force direction of the force also changes, reducing the component force of the connecting tooth surface and the shear stress of the connecting bolt.
  • the angle between the connecting teeth of the split track link (E ⁇ "F, N-W) and the bottom surface is between 0° and 29°.
  • Work surface (E ⁇ F, N-W) to increase joint strength and assembly accuracy.
  • the connecting lines of the connecting tooth working faces E-F and NW of the split connecting link are respectively in a straight line and the two straight lines are parallel.
  • the E-F straight line is on the shaft end link 51, N —
  • the W line is on the end link 50 and its length is greater than the length of the straight line of the existing connecting link split face.
  • the left and right link sections are in a plane, and can be measured immediately by a flat gauge.
  • the basis is that a flat gauge is placed on the N-W linear working surface of the left and right links. Whether it is corrected on the press machine in a plane at any time until it is ensured that the left and right link sections are pressed in place in one plane. At this time, the two bottom faces of the connecting links are also in one plane.
  • the extended multi-tooth straight working surface increases the joint strength, assembly accuracy and speed of the connecting links.
  • the assembled end of the inline track end link and the shaft end link become a closed endless track.
  • the connected split link is subjected to the same external load as the integral link, not at the two stress points of V and N in the same tooth plane, and one main and one auxiliary are simultaneously forced to connect the separated two links 50, 51.
  • the added servo bolt has two functions:
  • the split track connecting link is provided with a servo bolt 53 which is connected during assembly in the middle of the two fastening bolt holes 57.
  • the track shoes 40 and 56 are removed from the split fastening bolt 52. Trouble and inconvenience.
  • the added connection servo bolts 53 and 58 can be compared. Make the track connection easy and convenient.
  • connection of the servo bolts 53, 58 is also a fastening bolt, so that a fastening bolt is added to the working surface of each track connecting link, and the strength of the connection naturally increases.
  • Extended multi-tooth straight line The working surface increases the freedom to select the position of the bolt holes.
  • the ideal size can be selected in the same size as the integral chain fastening bolt holes of this model, and the track shoes can be interchanged and unified.
  • this embodiment is another form of the split connecting link - the split connecting link can be combined and separated by the upper and lower movable degrees of freedom connecting teeth, and the first layer of teeth of the connecting tooth is
  • the tooth shape of the second layer of teeth may be the same or different, but the first layer of teeth cannot affect the bonding and separation of the second layer of teeth, and the movable distance between the M-N hollow channels is at least combined with the connecting teeth.
  • the required heights are equal, or greater than the height required to combine and separate.
  • the cutting point M of the first layer of teeth can be extended from the connecting section of the chain link to the beginning of the middle section of the chain link, and the thickness of the middle section is double the connecting section, so that the first layer of teeth
  • the connection strength is more stable and reliable; the connecting working surface of the second layer of teeth is reduced to the same height as the bottom surface of the common link working groove, the tooth angle of the connecting tooth working surface can be set more reasonable, and the reliability of the connection is further enhanced.
  • the tooth angle can also be other shapes that are easy to assemble, whereby the component forces generated on the second tooth surface are M-
  • the first layer of the back of the N-shaped hollow channel is replaced by the first tooth back, and the fastening bolt hole 57 of the connecting link is the same as the integral chain fastening bolt hole of the same type.
  • the bolts are divided into an ambush type 53 and an exposed type 58.
  • the fastening bolt can be lengthened through the cut-out portion of the hole and extended through the cut-out portion of the first layer of the toothed hole, and the hollow through groove is cut out.
  • Part of the freedom to move up and down in the original position eliminates the separation of the shaft end link and the end link, and the cut-out portion of the hollow groove is returned to the original position to add a safety lock to the connection of the link.
  • the integral connecting link 60 for a crawler includes: a first hole 66 and a second hole 65 for connecting links; an expansion groove 63 from the first hole 66 and the second hole
  • An inner wall of at least one of the 65 extends a predetermined length for dividing a portion of the unitary link link into a first portion and a second portion that are relatively displaceable (eg, in Figures 13a, 13c, 14b, 14c, the first portion and the The two portions are generally the expansion groove 63 and the portion above the hole 65 and the expansion groove 63 and the portion below the hole 65), thereby facilitating the mounting of the shaft in the at least one of the first hole 66 and the second hole 65.
  • the integral track connecting link 60 is from the inner wall of the link shaft end 65 to the inner wall of the sleeve end 66 to 10 mm, or from the inner wall of the end of the link sleeve 66 to the end of the shaft 65.
  • the expansion wall 63 is located at the end of the expansion groove.
  • the end of the expansion groove is provided with a termination groove 64.
  • the two ends of the expansion groove are processed to terminate the hole 76.
  • the expansion groove can also extend from the inner wall of the link end to the end of the sleeve.
  • the hole wall is opened;
  • the expansion tank and the termination groove may be straight lines, curved lines, or a parabola;
  • the expansion tank is connected to the center line of the two holes, and may also be on both sides of the center line;
  • the width of the expansion groove is equal to or wider than 0.12-5 mm;
  • a servo threaded hole 68 for expansion is assembled in the middle of each of the two fastening bolt holes 69 of each connecting link to mount the expansion servo bolt 62.
  • the integral track connecting link 60 is provided with two circular fastening nut fixing working grooves on the upper side of the expansion groove, and the end hole thereof is extended into the circular fastening nut fixing working groove.
  • the outer surface of the integral track connecting link pin shaft is processed by the optical axis center, and the oil nozzle is installed in the stepped hole of the oil filling port.
  • connection of the belt is simple, fast, safe and reliable, and opens up new ways of connection.
  • the width of the expansion groove of 0.12mm is not enough to overcome the taper angle of the front end of the drill bit, so that the threaded hole of the servo can not be processed into position.
  • the groove can be removed 5mm before the end of the vertical threaded hole.
  • the corresponding surface of the threaded hole is opened to eliminate a groove, and the non-equal width groove can be used to produce a permanent preload force on the pin shaft.
  • the integral track connecting link has a stop groove and a stop hole to prevent stress concentration: the expansion groove, the end groove, and the final hole can be processed according to different needs, different positions, or the like.
  • the expansion tank and the termination tank can be straight or curved, or can be a parabola.
  • Two circular fastening nut fixing working grooves are provided on the upper side of the expansion tank, and the end is extended to extend into the circular fastening nut fixing working groove.
  • the thread 68 of the expansion servo bolt hole is the same as the thread of the solid bolt 61.
  • the integral link is connected differently from the split type. It uses the lateral assembly of the pin to connect the track links end to end.
  • the expansion servo bolt 62 is screwed into the integral connecting link 60 by the ordinary wrench, and the expansion servo bolt passes over the expansion groove 63 to contact the opposite surface under the action of the rotating torque, and continues to rotate the expansion groove. 63 starts to expand, and pulls the end groove 64 to the end hole to start elastic deformation, so that the slotted pin hole 65 is larger than the diameter of the pin shaft, and then the pin shaft is aligned with the link pin shaft hole 65 by hand. It can be loaded, and then the expansion bolt 62 is unscrewed. After the external force is released, the pin hole is tightly coupled with the pin shaft, and the moving track turns the integral connecting link 60 to the upper plane to position the track plate 67, and then tightens the solid bolt 61. Under the action of the bolt preloading force, the pin shaft and the pin hole are firmly matched and connected; when disassembling, it can be easily implemented in the reverse order of installation.
  • the on-site maintainability of the integral track connecting link is better than that of the split type.
  • Different shapes of the expansion groove and the terminating groove can be used to connect the links, especially in the case of rare personnel and no maintenance conditions, the integral connecting link of the present invention can be used. In response to unexpected situations, the operator is free to choose and process on-site to achieve the purpose of the connection.
  • the integral connection link pin shaft hole 65 breaks the sealing condition of the link counterbore from the inner hole wall, resulting in the seal failure.
  • the shaft and the sleeve cannot be lubricated with liquid; in order to improve the service life of the coupling pin, the center of the pin can be machined with a grease hole to install the grease nozzle to fill the grease, and the grease fitting is placed in the collision-free stepped hole.
  • the overflow grease seals the opening to prevent the intrusion of the contaminant, and good maintainability can be applied. Liquid lubricated track.
  • the liquid seal can be restored when the following technical solutions are employed.
  • a groove 43 is provided along the circumferential surface of the pin inner hole 65 for mounting the O-ring 44, and a circular shape is formed on the expansion groove in the same direction as the expansion groove 63 at the bottom of the groove.
  • the through hole 45 is provided with an excessive groove 46 which is smaller than the diameter of the circular through hole between the circular through hole and the circumferential surface of the pin inner hole 65.
  • connection mode of the integral connecting link as long as the same type of track pin is made into a specification, any pin of the same type can be used as the connecting pin and the press pin, Mass production reduces the cost and convenience, and also enhances the convenience and reliability of the connection. It changes the long-term structure and connection of the integral link chain pin shaft, eliminates the hidden danger of the link center distance and eliminates the pin.
  • the embodiment of the present invention has been shown and described with respect to the embodiment of the present invention, in which the outer diameter of the shaft shaft is thick and thin in the middle, and the outer surface is uniformly realized by the optical axis using the optical axis to achieve the outer diameter of the same type of track connecting pin. It is to be understood that the scope of the invention is defined by the appended claims and their equivalents.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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  • Mechanical Engineering (AREA)
  • Sealing Devices (AREA)

Abstract

A sealing device and a crawler with said sealing device are disclosed. The sealing device is used to create a seal between a first part (7) and a second part (6) of the crawler, in which the second part (6) can rotate with respect to the first part (7). The sealing device includes an annual spacing sealer (2), the annual spacing sealer (2) is used to space the first part (7) and the second part (6) and seal the corresponding end face of the second part (6) by its end face, and an annual elastomer (1) used to bias the spacing sealer (2) toward the second part (6). The crawler includes said sealing device.

Description

密封装置和设有密封装置的履带  Sealing device and track with sealing device
技术领域 Technical field
本发明涉及一种密封装置和设有密封装置的履带, 该履带可应用于履带式工程机 械。 背景技术  The present invention relates to a sealing device and a crawler provided with a sealing device which can be applied to a crawler type engineering machine. Background technique
在中国专利公开 CN 1721718 A和 CN 1980828A的密封装置中,履带链节沉孔(即 环形空间) 内的密封件数量为三至四个, 且径向依次排列。 例如, 对于 190mm节距履 带, 销套端面密封面单边径向尺寸大约在 8.4mm左、右, 要在径向 8.4mm的平面内依 次设置三个密封件, 在保证弹性橡胶圈、 密封圈强度的前提下, 留给止推垫圈的单边 径向尺寸不足 lmm, 如在链节沉孔内径向依次排列的密封件数量为四个, 止推垫圈已 没有选折的余地。 因此, 存在止推垫圈强度不足, 进而在应用上有一定的局现性。  In the sealing device of the Chinese Patent Publication Nos. CN 1721718 A and CN 1980828 A, the number of the seals in the countersunk hole (i.e., the annular space) of the track link is three to four, and is arranged in the radial direction. For example, for a 190mm pitch track, the sealing surface of the pin sleeve face has a radial dimension of about 8.4mm left and right. Three seals are arranged in the plane of 8.4mm in the radial direction to ensure the elastic rubber ring and the sealing ring. Under the premise of strength, the one-side radial dimension left to the thrust washer is less than 1 mm. For example, the number of seals arranged in the radial direction in the slot counterbore is four, and the thrust washer has no room for selection. Therefore, there is a lack of strength of the thrust washer, which in turn has a certain degree of applicability in application.
此外, 履带链节的连接段与支重轮的接触面积 (两链节的连接段中间有一道纵、 横缝隙) 少于中间段。 其磨损也大于中间段, 进而导致履带链节的导轨工作面凸凹不 平(即每个链节导轨工作面中间高两头低), 支重轮行驶在凸凹不平的导轨工作面上会 使车辆产生周期性的上下巅簸, 履带链节的导轨工作面与支重轮相互冲击, 冲击的结 果对支重轮的影响尤为严重, 使支重轮轴向、 径向间隙增大而漏油。  In addition, the contact area of the track link and the contact area of the roller (there is a longitudinal and horizontal gap between the connecting sections of the two links) is less than the middle section. The wear is also greater than the middle section, which in turn causes the track working surface of the track link to be uneven (that is, the middle of each link rail is low in the middle), and the roller travels on the uneven working surface of the rail to cause the cycle of the vehicle. The upper and lower jaws of the track link and the supporting roller of the track link impact each other. The impact of the impact on the roller is particularly serious, which increases the axial and radial clearance of the roller and leaks oil.
再者, 履带板与紧固螺栓还没有失去使用价值, 由于履带链节紧固螺帽固定工作 槽的宽度大于外四方紧固螺帽的对角线拆卸时随螺栓一起转动、 或因螺纹外露超长锈 蚀无法拆卸, 而被迫采用火焰切割的方法分解, '紧固螺栓变成了一次性产品。  Moreover, the track shoes and the fastening bolts have not lost their use value, because the width of the track link fastening nut fixing work groove is larger than the diagonal of the outer square fastening nut, and the bolt is rotated together or exposed by the thread. Extra long rust can't be disassembled, but it is forced to be broken by flame cutting. 'The fastening bolt becomes a disposable product.
另外, 现有履带整体式链节中, 第一种: 销轴与链节销孔间隙配合。 这种结构的 销轴与销孔的配合很快就因遭受冲击载荷而间隙逐渐变大。 另一种是: 销轴与链节销 孔过盈配合。 此种结构在维修时需要专用设备。  In addition, in the existing crawler integral chain link, the first type: the pin shaft and the link pin hole are gap-fitted. The fit of the pin and the pin hole of this structure is quickly increased due to the impact load. The other is: The pin and the link pin hole are interference fit. This type of construction requires special equipment for maintenance.
再者, 在现有履带分体式连接链节中, 分体式连接链节分体界面切入口至连接齿 间的大角度、 纵深度的切割降低了链节的连接强度增加了拉断的风险。 发明内容  Furthermore, in the existing crawler split connecting link, the splitting of the split connecting link splitting interface to the large angle and the longitudinal depth of the connecting teeth reduces the joint strength of the links and increases the risk of breaking. Summary of the invention
因此, 本发明的目的是提供一种密封装置以及具有该密封装置的密封装置履带, 该密封装置和履带至少部分地克服现有技术中存在的问题。 Accordingly, it is an object of the present invention to provide a sealing device and a sealing device crawler having the sealing device, The sealing device and track at least partially overcome the problems of the prior art.
本发明的再一个目的在于提供一种用于履带润滑系统的注油孔的封装方法 Λ 该方 法简化了封装工艺密封装置。  It is still another object of the present invention to provide a method of encapsulating an oil hole for a track lubrication system. Λ This method simplifies the sealing process of the packaging process.
密封装置本发明的另一个目的在于提供一种履带链节, 该履带链节可以至少减轻 现有技术中的问题。  Sealing Device Another object of the present invention is to provide a track link that can at least alleviate the problems of the prior art.
本发明的另一个目的在于提供一种分体式履带链节及整体式履带链节, 该分体式 履带链节可以增强分体式履带链节的强度, 该整体式履带链节可以方便销轴的安装。 密封装置根据本发明的一方面, 本发明提供了一种用于在履带的第一部分和第二部分 之间进行密封的密封装置。所述第二部分可相对于第一部分转动。所述密封装置包括: 环状间隔密封件, 所述间隔密封件用于间隔开第一部分和第二部分并用于通过其端面 与第二部分的相应的端面进行密封; 以及环状弹性件, 用于朝向第二部分偏压所述间 隔密封件。  Another object of the present invention is to provide a split track link and an integral track link which can enhance the strength of the split track link, and the integral track link can facilitate the installation of the pin. . Sealing Device According to one aspect of the invention, the present invention provides a sealing device for sealing between a first portion and a second portion of a track. The second portion is rotatable relative to the first portion. The sealing device includes: an annular spacer seal for spacing the first portion and the second portion and for sealing by a corresponding end surface of the second portion through the end surface thereof; and an annular elastic member for The spacer seal is biased toward the second portion.
优选方式是, 所述第一部分固定在轴状件上并与轴状件形成大体环状的空间, 所 述环状空间具有朝向第二部分的开口, 所述第二部分可绕轴状件转动, 所述间隔密封 件设置在环状空间内,安装在所述轴状件上,并且其中所述弹性件设置在环状空间内。  Preferably, the first portion is fixed to the shaft member and forms a substantially annular space with the shaft member, the annular space has an opening toward the second portion, and the second portion is rotatable about the shaft member The spacer seal is disposed in the annular space and mounted on the shaft member, and wherein the elastic member is disposed in the annular space.
根据本发明的一种实施方式, 所述间隔密封件在外周的靠近第一部分的一端具有 环状的切去部分, 所述弹性件的至少一部分位于切去部分处。  According to an embodiment of the present invention, the spacer seal has an annular cut-away portion at an end of the outer periphery close to the first portion, and at least a portion of the elastic member is located at the cut-away portion.
所述环状间隔密封件可以由金属制成。 所述第二部分的端面和所述环状间隔密封 件的所述端面可以为大体平的表面。  The annular spacer seal can be made of metal. The end face of the second portion and the end face of the annular spacer seal may be substantially flat surfaces.
优选方式是, 所述环状间隔密封件的所述端面在外周侧具有环状的密封带, 用于 防止润滑油泄漏。  Preferably, the end surface of the annular spacer seal has an annular seal band on the outer peripheral side for preventing leakage of lubricating oil.
优选方式是, 所述环状间隔密封件的所述端面在内周侧具有多个润滑槽。  Preferably, the end surface of the annular spacer seal has a plurality of lubrication grooves on the inner circumferential side.
所述多个润滑槽可以采用轴对称形结构, 沿圆周方向均匀分布。  The plurality of lubrication grooves may adopt an axisymmetric structure and are evenly distributed in the circumferential direction.
所述润滑槽的入口可以与间隔密封件的内孔连通。 所述润滑槽可以是直线形、 圆 弧形或螺旋形。  The inlet of the lubrication groove may be in communication with the inner bore of the spacer seal. The lubrication groove may be linear, circular, or spiral.
优选方式是, 所述润滑槽宽 1一 5mm, 深 0.2— 2mm。  Preferably, the lubrication groove has a width of 1 to 5 mm and a depth of 0.2 to 2 mm.
优选方式是, 除密封带、 润滑槽外, 所述环状间隔密封件的所述端面具有贮油细 孔。  Preferably, the end face of the annular spacer seal has oil-storing pores in addition to the sealing tape and the lubrication groove.
作为选择, 整个所述环状间隔密封件的所述端面形成密封带, 用于防止润滑油泄 漏。  Alternatively, the end face of the entire annular spacer seal forms a sealing tape for preventing leakage of lubricating oil.
所述密封装置还可以包括设置在第一部分的内周壁与环状间隔密封件的外周表面 之间的防尘圈。  The sealing device may further include a dust seal disposed between the inner peripheral wall of the first portion and the outer peripheral surface of the annular spacer seal.
优选方式是, 所述弹性件在第一部分的内壁和所述间隔密封件之间进行密封。 本发明的目的是通过以下技术方案来实现的: Preferably, the elastic member seals between the inner wall of the first portion and the spacer seal. The object of the present invention is achieved by the following technical solutions:
本发明的一种采用密封装置的履带, 包括设有沉孔的履带构件, 履带的转动部件, 由设置在所述的履带构件的沉孔内的液体密封装置和设置在所述的履带的转动部件内 的液体润滑装置所组成, 所述的密封装置包括一个金属环和一个与此金属环相贴合的 弹性橡胶圈, 所述的液体润滑装置包括设在所述的履带转动部件中的注油孔, 与此注 油孔相连通的贮油腔, 以及设在此注油孔端口的橡胶塞。  A crawler belt using a sealing device of the present invention includes a crawler member provided with a counterbore, a rotating member of the crawler, a liquid sealing device disposed in a counterbore of the crawler member, and a rotation of the crawler belt disposed thereon a liquid lubricating device in the component, the sealing device comprising a metal ring and an elastic rubber ring attached to the metal ring, the liquid lubricating device comprising oil filling provided in the crawling member of the crawler belt a hole, an oil reservoir communicating with the oil hole, and a rubber stopper provided at the port of the oil hole.
根据本发明的另一方面, 本发明提供了一种用于在履带的第一部分和第二部分之 间进行密封的密封装置。 所述第二部分可相对于第一部分转动。 所述密封装置包括: 环状间隔件, 所述间隔件用于间隔幵第一部分和第二部分; 环状弹性件, 设置在所述 环状间隔件的外周; 以及与此环状弹性件轴向相叠的组合密封圈, 该密封圈与第二部 分的端面形成密封。  According to another aspect of the invention, the present invention provides a sealing device for sealing between a first portion and a second portion of a track. The second portion is rotatable relative to the first portion. The sealing device includes: an annular spacer for spacing the first portion and the second portion; an annular elastic member disposed on an outer circumference of the annular spacer; and the annular elastic member shaft To the stacked combination seals, the seal forms a seal with the end faces of the second portion.
优选方式是, 所述第一部分固定在轴状件上并与轴状件形成大体环状的空间, 所 述环状空间具有朝向第二部分的幵口, 所述第二部分可绕轴状件转动, 所述间隔件设 置在环状空间内, 安装在所述轴状件上, 并且其中所述弹性件和所述密封圈设置在环 状空间内。  Preferably, the first portion is fixed on the shaft member and forms a substantially annular space with the shaft member, the annular space has a mouth opening toward the second portion, and the second portion is rotatable around the shaft member Rotating, the spacer is disposed in the annular space, mounted on the shaft, and wherein the elastic member and the sealing ring are disposed in the annular space.
优选方式是, 所述环状弹性件是弹性橡胶圈。  Preferably, the annular elastic member is an elastic rubber ring.
优选方式是, 所述环状弹性件的内周表面开有至少一道轴向润滑槽。  Preferably, the inner peripheral surface of the annular elastic member is provided with at least one axial lubrication groove.
所述环状弹性件可以包括具有较小径向宽度的第一部分和具有较大径向宽度的第 二部分, 由此环状弹性件的横截面为 8字形。  The annular elastic member may include a first portion having a smaller radial width and a second portion having a larger radial width, whereby the annular elastic member has a cross section of a figure-eight shape.
所述密封圈可以包括: 主体; 以及设置在该主体中, 靠近环状弹性件的一端的凹 腔, 至少所述弹性件的第一部分配合在该凹腔内。  The seal ring may include: a body; and a cavity disposed in the body near an end of the annular elastic member, at least a first portion of the elastic member being fitted in the cavity.
所述的组合密封圈还可以包括: 从所述主体朝向所述第二部分延伸的至少一个环 形密封唇, 用于与所述第二部分的端面形成密封; 在所述至少一个密封唇的径向的外 侧, 从所述主体的外周部分朝向所述第二部分延伸的环形防尘唇, 该防尘唇的内周面 与所述第二部分的端面的倒角部分或圆角部分的外周相接触, 而外周面与所述第一部 分的内周壁相接触。  The combination seal ring may further include: at least one annular seal lip extending from the body toward the second portion for forming a seal with an end surface of the second portion; a diameter of the at least one seal lip An outer side of the direction, an annular dust lip extending from the outer peripheral portion of the main body toward the second portion, an inner peripheral surface of the dust lip and a chamfered portion of the end surface of the second portion or a periphery of the rounded portion The outer peripheral surface is in contact with the inner peripheral wall of the first portion.
所述的组合密封圈还可以包括: 环形槽, 该环形槽设置在防尘唇与密封唇之间。 该环形槽可以具有 U形或圆弧形截面。  The combined sealing ring may further include: an annular groove disposed between the dust lip and the sealing lip. The annular groove may have a U-shaped or circular arc-shaped cross section.
优选方式是, 该环形槽的深度为 1一 5mm, 宽度为 0.5— 3mn!。  Preferably, the annular groove has a depth of 1 to 5 mm and a width of 0.5 to 3 mn! .
所述组合密封圈还可以包括: 从所述槽的底部延伸到所述凹腔的缝。  The combination seal may further include: a slit extending from a bottom of the groove to the cavity.
根据本发明的另一方面, 本发明提供了一种履带, 该履带包括上述用于在履带的 第一部分和第二部分之间进行密封的密封装置。  In accordance with another aspect of the invention, the present invention provides a track comprising the above described sealing means for sealing between a first portion and a second portion of the track.
所述履带还可以包括: 轴状件, 所述轴状件具有在其中轴向延伸的空腔, 该空腔 在轴状件的至少一端具有开口部分, 该幵口部分通过塞子密封。 所述塞子可以在大体中心部分设有盲孔。 The crawler belt may further include: a shaft member having a cavity extending axially therein, the cavity having an opening portion at at least one end of the shaft member, the mouth portion being sealed by the plug. The plug may be provided with a blind hole in a substantially central portion.
所述履带还可以包括: 设置在所述开口部分的阶梯部分, 该阶梯部分的直径大于 所述空腔部分的直径, 用于安装所述塞子。  The crawler belt may further include: a stepped portion provided at the opening portion, the stepped portion having a diameter larger than a diameter of the cavity portion for mounting the plug.
根据本发明的再一方面, 本发明提供了一种履带, 该履带包括: 履带链节, 该履 带链节中设有用于放置履带板紧固螺帽的孔; 以及履带板, 该履带板通过螺栓以及履 带板紧固螺帽与履带链节紧固在一起, 其中所述履带板紧固螺帽具有大体圆柱形的主 体。  According to still another aspect of the present invention, there is provided a crawler belt comprising: a crawler chain link having a hole for placing a track shoe fastening nut; and a track shoe, the track shoe passing The bolt and track shoe fastening nut are secured to the track link, wherein the track shoe fastening nut has a generally cylindrical body.
所述履带板紧固螺帽的螺纹孔的轴线与圆柱形的主体的轴线可以大体垂直。 螺纹孔在与所述螺栓的一侧相对的一侧可以是封闭的。  The axis of the threaded bore of the track shoe fastening nut may be substantially perpendicular to the axis of the cylindrical body. The threaded hole may be closed on the side opposite to one side of the bolt.
所述通孔可以具有与所述履带板紧固螺帽对应的圆柱形的形状。  The through hole may have a cylindrical shape corresponding to the track shoe fastening nut.
所述履带板紧固螺帽在螺紋孔的轴向方向上的两侧中的至少一侧可以具有大体垂 直于所述螺纹孔轴线的平面。  At least one of the two sides of the track shoe fastening nut in the axial direction of the threaded hole may have a plane substantially perpendicular to the axis of the threaded hole.
根据本发明的一方面, 本发明提供了一种履带, 该履带包括: 多个履带链节, 该 履带链节中的每一个具有位于其两端的用于相邻两个链节连接的连接段和位于连接段 之间的中间段, 该多个履带链节具有作为工作面的表面, 其中所述中间段在所述表面 一侧具有切去部分, 通过该切去部分, 所述多个履带链节的工作面的有效宽度沿纵向 方向保持大体一致。  According to an aspect of the invention, there is provided a crawler belt comprising: a plurality of track links, each of the track links having a connecting section at two ends thereof for adjacent two link connections And an intermediate section between the connecting sections, the plurality of track links having a surface as a working surface, wherein the intermediate section has a cut-away portion on a side of the surface, through the cut-out portion, the plurality of crawlers The effective width of the working faces of the links remains substantially uniform in the longitudinal direction.
所述中间段包括在所述中间段的纵向方向延伸的两个侧面和工作面形成的两个 棱, 所述切去部分可以是对两个棱中的至少一个的倒角。  The intermediate section includes two sides extending in the longitudinal direction of the intermediate section and two ribs formed by the working face, and the cut-out portion may be a chamfer of at least one of the two ribs.
所述切去部分可以是在所述中间段的纵向方向延伸的两个侧面之间的、 位于所述 表面一侧的凹部。  The cut-away portion may be a recess on one side of the surface between the two side faces extending in the longitudinal direction of the intermediate section.
所述凹部可以是大体直线状的。  The recess may be generally linear.
根据本发明的另一方面, 本发明提供了一种用于履带的分体式连接链节, 该分体 式连接链节包括: 第一部分, 该第一部分具有第一主连接表面和第一辅助连接表面, 在该第一主连接表面和第一辅助连接表面上分别设有至少一个第一连接齿, 和第二部 分, 该第二部分具有与第一部分相应的第二主连接表面和第二辅助连接表面, 在该第 二主连接表面和第二辅助连接表面上分别设有至少一个第二连接齿, 该第二连接齿与 相应的第一连接齿接合。  According to another aspect of the present invention, there is provided a split connecting link for a crawler belt, the split connecting link comprising: a first portion having a first main connecting surface and a first auxiliary connecting surface Providing at least one first connecting tooth and a second portion respectively on the first main connecting surface and the first auxiliary connecting surface, the second portion having a second main connecting surface and a second auxiliary connecting corresponding to the first portion The surface is respectively provided with at least one second connecting tooth on the second main connecting surface and the second auxiliary connecting surface, and the second connecting tooth is engaged with the corresponding first connecting tooth.
优选方式是, 第一主连接表面和第一辅助连接表面以及第二主连接表面和第二辅 助连接表面大体构成第一部分和第二部分的分界面的一部分。  Preferably, the first primary attachment surface and the first secondary attachment surface and the second primary attachment surface and the second secondary attachment surface generally form part of an interface of the first portion and the second portion.
所述第一主连接表面和第二主连接表面是大体平面。  The first primary connection surface and the second primary connection surface are generally planar.
所述第一主连接表面和第二主连接表面相对于连接分体式连接链节的两个用于连 接链节的孔的中心线的连接平面的角度可以为 a, 其中 0° a 29°。  The angle of the first main connecting surface and the second main connecting surface with respect to the connecting plane connecting the center lines of the two connecting holes of the split connecting links for connecting the links may be a, where 0° a 29°.
所述第一辅助连接表面和第二辅助连接表面相对于连接分体式连接链节的两个用 于连接链节的孔的中心线的连接平面的角度可以为 0°。 The first auxiliary connecting surface and the second auxiliary connecting surface are used for two purposes of connecting the split connecting links The angle of the connection plane of the center line of the hole connecting the links may be 0°.
优选方式是, 所述第一辅助连接表面和所述第一主连接表面在连接分体式连接链 节的两个销轴孔的中心线的连接平面上的投影部分重叠, 并且所述第二辅助连接表面 和所述第二主连接表面在连接分体式连接链节的两个用于连接链节的孔的中心线的连 接平面上的投影部分重叠, 由此增加连接表面的总长度。  Preferably, the first auxiliary connecting surface and the first main connecting surface overlap at a projection portion on a connecting plane connecting the center lines of the two pin holes of the split connecting link, and the second auxiliary The connecting surface and the second main connecting surface overlap at a projection portion on the connecting plane connecting the centerlines of the two connecting links of the split connecting links, thereby increasing the total length of the connecting surface.
优选方式是, 所述第一部分和第二部分中的与履带板相连的一个包括预连接孔, 并且所述第一部分和第二部分中的另一个包括相应的螺纹孔, 由此在安装履带板之前 通过螺钉将第一部分和第二部分连接在一起。  Preferably, one of the first portion and the second portion connected to the track shoe includes a pre-joining hole, and the other of the first portion and the second portion includes a corresponding threaded hole, thereby mounting the track shoe The first part and the second part are previously joined together by screws.
根据本发明的一方面, 本发明提供了一种用于履带的整体式连接链节, 该整体式 连接链节包括: 用于连接链节的第一孔和第二孔; 膨胀槽, 该膨胀槽自所述第一孔和 第二孔中的至少一个的内壁延伸预定长度, 用于将整体式连接链节的一部分分割成可 相对位移的第一部分和第二部分, 由此方便在所述第一孔和第二孔中的所述至少一个 中安装轴状件。  According to an aspect of the present invention, there is provided an integral connecting link for a crawler belt, the integral connecting link comprising: a first hole and a second hole for connecting a link; an expansion groove, the expansion a slot extending from the inner wall of at least one of the first aperture and the second aperture for a predetermined length for dividing a portion of the unitary link link into a first portion and a second portion that are relatively displaceable, thereby facilitating A shaft member is mounted in the at least one of the first hole and the second hole.
优选方式是, 所述第一部分包括通孔, 而所述第二部分包括与所述通孔同轴的螺 纹孔, 通过将螺栓插入第一部分的通孔并拧入第二部分的螺纹孔, 使第一部分和第二 部分接近, 而使所述第一孔和第二孔中的所述至少一个孔的直径缩小, 将所述轴状件 固定在所述第一孔和第二孔中的所述至少一个中。  Preferably, the first portion includes a through hole, and the second portion includes a threaded hole coaxial with the through hole, by inserting a bolt into the through hole of the first portion and screwing into the threaded hole of the second portion The first portion is adjacent to the second portion, and the diameter of the at least one of the first hole and the second hole is reduced, and the shaft member is fixed in the first hole and the second hole Said at least one.
作为选择, 所述第一部分包括螺纹孔, 通过将螺栓拧入第一部分的螺紋孔中并推 动第二部分, 使两部分分离,使所述第一孔和第二孔中的所述至少一个孔的直径扩大, 而利于将所述轴状件插入所述第一孔和第二孔中的所述至少一个中, 由此在卸下所述 螺钉之后, 将所述轴状件固定在所述第一孔和第二孔中的所述至少一个中。  Alternatively, the first portion includes a threaded hole, the two portions being separated by screwing a bolt into the threaded hole of the first portion and pushing the second portion, the at least one of the first hole and the second hole Expanding in diameter to facilitate insertion of the shaft into the at least one of the first and second apertures, thereby securing the shaft to the shaft after the screw is removed In at least one of the first hole and the second hole.
优选方式是,在卸下所述螺钉之后,通过螺栓将第一部分和第二部分固定在一起。 优选方式是, 所述用于履带的整体式连接链节还可以包括: 用于固定履带板的螺 栓通孔, 所述膨胀槽中止于该通孔。 作为选择, 所述用于履带的整体式连接链节还可以包括: 终止孔, 所述膨胀槽终 止于该终止孔, 该终止孔用于防止应力集中。  Preferably, the first portion and the second portion are secured together by bolts after the screws are removed. Preferably, the integral connecting link for the track may further include: a bolt through hole for fixing the track shoe, wherein the expansion groove stops at the through hole. Alternatively, the integral connecting link for the crawler belt may further include: a terminating hole, the expansion groove terminating in the terminating hole for preventing stress concentration.
优选方式是, 所述膨胀槽连通所述第一孔和第二孔。  Preferably, the expansion tank communicates with the first hole and the second hole.
所述用于履带的整体式连接链节还可以包括从所述膨胀槽的末端分支的两个槽。 所述膨胀槽可以具有直线形状、 曲线形状、 或直线形状和曲线形状的组合。  The integral connecting link for the track may also include two slots that branch from the end of the expansion slot. The expansion groove may have a linear shape, a curved shape, or a combination of a linear shape and a curved shape.
所述膨胀槽的宽度可以在 0.12— 5mm之间。  The expansion groove may have a width of between 0.12 and 5 mm.
所述用于履带的整体式连接链节还可以包括密封组件, 该密封组件用于防止所述 第一孔和第二孔中的容纳有润滑油的一个孔中的润滑油通过所述膨胀槽泄露到外面。  The integral connecting link for the track may further include a sealing assembly for preventing lubricating oil in one of the first and second holes containing the lubricating oil from passing through the expansion groove Leaked to the outside.
根据本发明的一方面,本发明提供了一种用于履带润滑系统的注油孔的封装方法, 该系统包括空腔, 该空腔形成在履带的用于连接链节的销轴中并在其轴向延伸, 该空 腔在销轴的至少一端具有注油孔, 所述方法包括: 在通过注油孔完成系统的注油之后, 提供用于封闭注油孔的塞子; 沿塞子插入注油孔的方向, 将管子刺穿塞子; 将塞子压 入注油孔内, 同时通过管子将系统中的气体以及多余的润滑油排出; 以及从塞子中拔 出管子, 其中所述塞子具有弹性, 以便从塞子中拔出管子之后, 塞子能够封闭管子刺 穿的通孔。 本发明的有益效果: 密封装置单件凸显多功能性, 结构简单、 制造成本低、 工艺先进, 新方案的运用实现了多种节距履带的液体密封与润滑, 尤其是 190mm节距 以下的润滑履带突破了现有技术瓶颈,履带链节与连接方式的改变使产品更具科学性、 竞争性, 与实用性; 液体密封润滑履带集中表现为: 节资、 节材、 节能、 环保, 在多 领域有着重要的实用价值和广泛的应用前景。 附图说明 According to an aspect of the present invention, the present invention provides a packaging method for an oil hole of a crawler lubrication system, The system includes a cavity formed in a pin of a track for connecting links and extending axially therewith, the cavity having an oil fill hole at at least one end of the pin, the method comprising: passing oil After the hole is filled in the system, a plug for closing the oil hole is provided; the plug is pierced through the plug along the direction in which the plug is inserted into the oil hole; the plug is pressed into the oil hole, and the gas in the system and the excess lubrication are passed through the tube. The oil is drained; and the tube is withdrawn from the plug, wherein the plug is resilient so that the plug can close the through hole pierced by the tube after the tube is withdrawn from the plug. The invention has the advantages that the single component of the sealing device highlights the versatility, the structure is simple, the manufacturing cost is low, and the process is advanced, and the application of the new scheme realizes liquid sealing and lubrication of various pitch tracks, especially the lubrication below 190 mm pitch. The track breaks through the bottleneck of the existing technology. The change of the track link and the connection method makes the product more scientific, competitive, and practical. The liquid sealed and lubricated track is concentrated in: saving money, material saving, energy saving, environmental protection, The field has important practical value and broad application prospects. DRAWINGS
本发明的这些和 /或其他方面和优点从下面结合附图对优选实施例的描述中将变 得明显和容易理解, 其中:  These and/or other aspects and advantages of the present invention will become apparent and readily understood from the following description of the preferred embodiments,
图 1本发明的结构示意图;  Figure 1 is a schematic view showing the structure of the present invention;
图 2本发明的一种密封装置局部放大的结构示意图;  Figure 2 is a partially enlarged schematic view showing a sealing device of the present invention;
图 3金属环结构示意图;;  Figure 3 is a schematic view of the metal ring structure;
图 4本发明的另一种密封装置局部放大的结构示意图;  Figure 4 is a partially enlarged schematic view showing another sealing device of the present invention;
图 5是图 1中销套的结构放大示意图;  Figure 5 is an enlarged schematic view showing the structure of the pin sleeve of Figure 1;
图 6双销轴密封润滑履带结构示意图;  Figure 6 is a schematic view of the structure of the double pin seal lubricating track;
图 7双密封滚轮式润滑履带结构示意图及滚轮剖视图;  Figure 7 is a schematic view showing the structure of a double-sealed roller type lubricating track and a cross-sectional view of the roller;
图 8本发明履带链节结构示意图;  Figure 8 is a schematic view showing the structure of the crawler chain link of the present invention;
图 9本发明紧固螺帽结构示意图;  Figure 9 is a schematic view showing the structure of the fastening nut of the present invention;
图 10本发明履带链节紧固螺帽固定工作槽结构放大示意图;  Figure 10 is an enlarged schematic view showing the structure of the crawler chain fastening nut fixing working groove of the present invention;
图 11本发明与现有分体式连接链节结构示意图;  Figure 11 is a schematic view showing the structure of the present invention and the existing split type connecting link;
图 12分体埋伏式双层连接齿链节结构示意图;  Figure 12 is a schematic view showing the structure of the split ambush double-layer connecting tooth link;
图 13整体式履带连接链节彭胀槽结构示意图;  Figure 13 is a schematic view showing the structure of the integral track connecting link section;
图 14整体式履带连接链节曲线彭胀槽结构示意图;  Figure 14 is a schematic view showing the structure of the integral track connecting link curve of the expansion groove;
图 15小节距、 短销轴与封装橡胶塞结构示意图;  Figure 15 Schematic diagram of small pitch, short pin and package rubber plug structure;
图 16整体式履带连接链节彭胀槽密封装置结构示意图; 图 17是根据本发明的整体式履带连接链节的密封装置的示意图。 具体实施方式 Figure 16 is a schematic structural view of a monolithic crawler connecting link expansion groove sealing device; Figure 17 is a schematic illustration of a sealing device for an integral track link link in accordance with the present invention. detailed description
下面结合实施例进一步说明本发明的具体实施方式  The specific embodiments of the present invention are further described below in conjunction with the embodiments.
参见附图 1、 2、 4, 其中描述了根据本发明的用于在履带的外链节 7 (第一部分的 示例) 和销套 6 (第二部分的示例) 之间进行密封的密封装置。 所述销套 6可相对于 外链节 7转动。 所述密封装置包括金属环 2 (环状间隔密封件的示例)。 所述间隔密封 件 2用于间隔幵外链节 7和销套 6并用于通过其端面与销套 6的相应的端面进行密封。 所述密封装置还包括弹性橡胶密封圈 1 (环状弹性件的示例), 用于朝向销套 6偏压所 述金属环 2。  Referring to Figures 1, 2, 4, there is depicted a sealing device for sealing between an outer link 7 (an example of a first portion) and a pin sleeve 6 (an example of a second portion) of a track according to the present invention. The pin sleeve 6 is rotatable relative to the outer link 7. The sealing device comprises a metal ring 2 (an example of an annular spacer seal). The spacer seal 2 is used to space the outer link 7 and the pin sleeve 6 and to seal against the corresponding end faces of the pin sleeve 6 through its end faces. The sealing device further includes an elastic rubber seal 1 (an example of an annular elastic member) for biasing the metal ring 2 toward the pin sleeve 6.
如图 2和 3中所示, 所述的金属环外表面阶梯状大端为密封面与履带的转动部件 的配合表面面积相同, 阶梯状小端非密封面为与大端密封面相平行的平面, 密封面内 侧表面设有润滑槽、 外侧表面设有密封带。  As shown in FIGS. 2 and 3, the stepped large end of the outer surface of the metal ring has the same sealing surface area as the rotating surface of the rotating part of the crawler belt, and the stepped small end non-sealing surface is a plane parallel to the large end sealing surface. The inner surface of the sealing surface is provided with a lubrication groove, and the outer surface is provided with a sealing tape.
所述的金属环密封面润滑槽采用末端连通的轴对称形结构或断开的轴对称形结 构, 润滑槽沿圆周向均匀分布。  The metal ring sealing surface lubrication groove adopts an axisymmetric structure or an open axisymmetric structure in which the ends communicate, and the lubrication grooves are evenly distributed in the circumferential direction.
所述的金属环密封面润滑槽的入口与金属环内孔连通, 润滑槽外边缘与金属环密 封带内边缘 27相连。  The inlet of the metal ring sealing surface lubrication groove communicates with the inner hole of the metal ring, and the outer edge of the lubrication groove is connected with the inner edge 27 of the metal ring sealing tape.
所述的金属环密封面润滑槽的槽形可以是矩形、 圆弧形或螺旋楔形。  The groove shape of the metal ring sealing surface lubrication groove may be a rectangular shape, a circular arc shape or a spiral wedge shape.
所述的金属环密封面润滑槽宽 1一 5mm, 深 0.2— 2mm, 除密封带、 润滑槽外的剩 余部分表面加工贮油细孔,此细孔直径 0.50mm,阶梯状小端端面与外表面有一台肩。  The metal ring sealing surface lubrication groove has a width of 1 to 5 mm and a depth of 0.2 to 2 mm. The remaining part of the surface of the metal ring sealing surface is processed with oil and pores, and the pore diameter is 0.50 mm, and the stepped small end surface and the outer surface are There is a shoulder on the surface.
所述的金属环的密封面为不幵润滑槽的平滑面, 形成全密封带结构。  The sealing surface of the metal ring is a smooth surface that does not lick the lubrication groove, and forms a full sealing band structure.
所述的履带的构件的沉孔内只装有一个弹性橡胶圈和一个金属环, 沉孔位于履带 的转动部件的外侧。  The counterbore of the track member is provided with only one elastic rubber ring and one metal ring, and the counterbore is located outside the rotating member of the track.
所述的履带构件的沉孔侧壁与金属环大端外侧表面之间插入一独立的聚氨酯、 橡 胶或改性橡胶的防尘圈。  A separate polyurethane, rubber or modified rubber dust seal is inserted between the side wall of the counterbore of the track member and the outer side surface of the large end of the metal ring.
组装后的密封装置在弹性橡胶圈的作用下金属环实现止推、 密封、 稳定三种功能- 1 )、 止推垫圈的作用。 在履带链节沉孔内, 任一型号的履带销套单边径向尺寸都 由设计尺寸所限定, 与销套密封面相接触的密封件厚度总和受限于销套单边径向尺寸 内, 润滑履带为保证密封件的最低有效机械强度, 其密封件中的止推垫圈厚度有时只 能在余下的空间里做被动选折, 而它的强度决定履带的密封质量。' 合理的解决方案是在链节沉孔内将现有密封件的数量减少到 2个而功能不减, 即 密封装置由 "一个弹性橡胶圈 1 和一个金属环 2 "组成。 这样可将有限的空间分配给 余下的弹性橡胶圈和金属环两个密封件, 进而增加密封件单边径向尺寸厚度, 增大密 封件的机械强度。 用金属环取代现有密封圈和止推垫圈, 并使金属环的外表面呈阶梯 状, 阶梯状大端为密封面与非密封面为平行平面与配合表面的面积相同。 The assembled sealing device under the action of the elastic rubber ring realizes three functions of thrust, sealing and stability - 1) and the role of the thrust washer. In the countersink of the track link, the radial dimension of the unilateral side of any type of track pin bushing is defined by the design size, and the sum of the thickness of the seal member in contact with the pin bushing sealing face is limited by the unilateral radial dimension of the pin bushing. Lubricating the track to ensure the minimum effective mechanical strength of the seal, the thickness of the thrust washer in the seal can only be passively selected in the remaining space, and its strength determines the sealing quality of the track. ' A reasonable solution is to reduce the number of existing seals to two in the slot counterbore without losing functionality, ie the seal consists of "one elastic rubber ring 1 and one metal ring 2". This allows a limited space to be distributed to the remaining elastic rubber ring and metal ring seals, thereby increasing the radial dimension of the seal on one side and increasing the mechanical strength of the seal. The existing sealing ring and the thrust washer are replaced by a metal ring, and the outer surface of the metal ring is stepped. The stepped large end is the parallel plane of the sealing surface and the non-sealing surface, and the area of the mating surface is the same.
当机械左转弯时, 履带链节沉孔内金属环非密封面一侧与链节沉孔底面接触, 另 一侧密封面与销套密封面接触, 履带板接触地面的摩擦阻力与驱动轮的作用力最终都 集中在金属环上, 金属环承受巨大的轴向载荷。 此时, 金属环强大的止推功能确保两 链节间轴端内侧面与套端外侧面没有机会接触更没有摩擦, 再也看不到相互间磨损的 痕迹和落下的金属粉末。 处在销套端面与沉孔底面间的金属环, 在承受左转弯轴向载 荷的同时还要承受来自机械突然右转弯时扭转力矩所造成的强大冲击, 冲击强度的大 小与轴向间隙有关系, 就这样反复左、 右运动检验金属环受冲击、 磨损的承受能力, 由于金属环壁厚增加, 同比是现有 203mm节距润滑履带止推垫圈的一倍以上, 密封面 又增大到与配合表面面积相同, 所以抗冲击承载能力增大, 在相同轴向力作用下金属 环密封面压强减小, 止推垫圈的强度问题得到了彻底解决。  When the machine turns left, the non-sealing surface side of the metal ring in the counterbore of the track link contacts the bottom surface of the chain sinking hole, the other side sealing surface is in contact with the sealing surface of the pin sleeve, and the frictional resistance of the track plate contacting the ground and the driving wheel The forces are eventually concentrated on the metal ring, which is subjected to large axial loads. At this time, the strong thrust function of the metal ring ensures that there is no chance of contact between the inner side of the shaft end of the two links and the outer side of the sleeve end, and there is no friction and no trace of wear and falling metal powder. The metal ring between the end face of the pin sleeve and the bottom surface of the counterbore bears the strong impact caused by the torsional moment from the sudden right turn of the machine while receiving the axial load of the left turn. The magnitude of the impact strength is related to the axial clearance. In this way, the left and right movements are repeated to check the impact of the metal ring on the impact and wear. Due to the increase in the wall thickness of the metal ring, it is more than double the existing 203mm pitch lubrication track thrust washer, and the sealing surface is increased to With the same surface area, the impact bearing capacity is increased. Under the same axial force, the pressure of the metal ring sealing surface is reduced, and the strength of the thrust washer is completely solved.
2)、 密封圈的作用。 机械在行进间且转弯状态下, 金属环承受压力、 冲击力的同 时还要受到旋转力矩的作用; 当履带由直线段转向驱动轮或导向轮外表面的曲线段起 步状态时, 两链节以销轴为圆心彼此间开始转动, 这一转动最终反映在金属环密封面 与销套密封面之间的相对运动, 旋转状态下金属环密封面的直径、 面积均大于非密封 面, 相对磨檫力也大于非密封面, 金属环有被带动旋转的可能, 这就要求弹性橡胶圈 与金属环、 链节沉孔底面、 沉孔侧面压装后的静摩檫阻力大于金属环与销套密封面相 对运动的摩檫力。 否则, 这种作用因素将导致金属环与弹性橡胶圈之间发生相对转动 使密封失效。 加大静摩檫阻力就等于加大弹性橡胶圈与沉孔侧面的过盈量, 过量会导 致弹性橡胶圈蠕变密封失效。  2), the role of the seal. When the machine is in the process of turning and turning, the metal ring is subjected to the pressure and the impact force, and is also subjected to the rotating moment; when the track is turned from the straight section to the curved section of the outer surface of the driving wheel or the guiding wheel, the two links are The pin shaft starts to rotate with each other. This rotation is finally reflected in the relative movement between the metal ring sealing surface and the pin sleeve sealing surface. In the rotating state, the diameter and the area of the metal ring sealing surface are larger than the non-sealing surface, and the relative grinding The force is also larger than the non-sealing surface, and the metal ring may be driven to rotate. This requires that the elastic rubber ring and the metal ring, the bottom surface of the counterbore sinking hole, and the side surface of the counterbore have a static friction resistance greater than that of the metal ring and the pin sleeve sealing surface. Relative movement of friction. Otherwise, this action will cause relative rotation between the metal ring and the elastomeric rubber ring to disable the seal. Increasing the static friction resistance is equivalent to increasing the interference of the elastic rubber ring and the counterbore side. Excessive force will cause the elastic rubber ring to creep and seal.
金属环与配合表面相同的面接触, 摩檫力相互作用的大小反映在弹性橡胶圈受扭 动幅度的大小, 在摩檫力没有改变的情况下, 降低摩檫系数可降低弹性橡胶圈受扭转 的幅度,此时金属环润滑槽内润滑油的润滑作用减小了摩檫力解决了跟随转动的问题, 进而确保两密封面之间旋转状态下的密封。  The metal ring is in the same surface contact with the mating surface. The magnitude of the friction force interaction is reflected in the magnitude of the torsion amplitude of the elastic rubber ring. Under the condition that the friction force is not changed, the friction coefficient can be reduced to reduce the elastic rubber ring to be twisted. The extent of the lubrication of the lubricating oil in the metal ring lubrication groove at this time reduces the frictional force to solve the problem of following rotation, thereby ensuring the sealing between the two sealing faces in a rotating state.
金属环密封表面为平面,外边缘的密封带 27是一个密闭的环带对外防止污染物侵 入, 对内防止润滑油泄漏, 密封带宽度 1一 5mm只占金属环密封面的少部份, 密封带 余下部分的止推承载面分担了过载的压力,止推承载面加工不同形状的润滑槽和细孔, 润滑槽和细孔充满润滑油减轻了密封带受磨损的压力, 金属环密封面与销套端面的面 状密封使密封更安全、 更可靠。 The sealing surface of the metal ring is flat, and the sealing band 27 at the outer edge is a closed annular band to prevent the intrusion of contaminants to prevent leakage of lubricating oil. The width of the sealing band is only 1 mm and only a small part of the sealing surface of the metal ring. Belt The rest of the thrust bearing surface shares the pressure of the overload. The thrust bearing surface is machined with different shapes of lubrication grooves and fine holes. The lubricating groove and the pores are filled with lubricating oil to reduce the pressure of the sealing band. The metal ring sealing surface and pin The face seal of the end face makes the seal safer and more reliable.
金属环工作条件复杂应有足够的强度抗冲击、 高硬度抗磨损而不改变技术状态。 设计选用合金材料, 密封面实施超精加工, 热处理表面硬度在 HRC60〜70之间, 高于 与之配合的销套密封面, 使金属环成为一个与配合表面大小相同密封可靠的密封件。 金属环的多功能作用使密封结构发生了改变, 同弹性橡胶圈以新的形式组成密封装置 使得 190mm节距及以下的履带实现液体润滑。  Metal ring working conditions should be complex enough to resist impact, high hardness and wear resistance without changing the state of the art. The design uses alloy materials, and the sealing surface is super-finished. The surface hardness of the heat treatment is between HRC60~70, which is higher than the sealing surface of the pin sleeve, so that the metal ring becomes a seal with the same sealing surface size. The versatility of the metal ring changes the sealing structure, and the elastic rubber ring forms a sealing device in a new form, which enables liquid lubrication of the 190mm pitch and below.
在金属环密封面与销套密封面配合的外圆表面上有一环带与外界接触, 我们把它 控制在最小范围内, 相互保护了密封面不受泥沙侵蚀以免密封失效, 也可将金属环大 端外径缩小一部分插入一独立的聚氨酯防尘圈。  The outer ring surface of the metal ring sealing surface and the pin sleeve sealing surface is in contact with the outside, and we control it to a minimum extent, mutually protecting the sealing surface from sand erosion to prevent sealing failure, and also to metal The outer diameter of the large end of the ring is reduced in part and inserted into a separate polyurethane dust ring.
当金属环受来自销套的轴向作用力时非密封面与链节沉孔底面相接触, 非密封面 易跟随链节沉孔底面与销轴孔中心线的倾斜公差而变动; 当某种因素金属环底面发生 径向倾斜时, 弹性橡胶圈与链节沉孔底面的密封补偿功能可避免由此处引发的密封失 效。 还有一种因素, 销轴与销套的径向间隙会导致金属环密封面跟随销套密封面径向 摆动, 配合间隙即使控制在理想的范围之内两者之间的径向摆动是不可避免的, 当某 种因素销套相对于销轴发生径向倾斜时, 其销套的轴向间隙应有一个大于销套发生径 向倾斜时的空间以免发生干涉。  When the metal ring is subjected to the axial force from the pin sleeve, the non-sealing surface is in contact with the bottom surface of the chain sinking hole, and the non-sealing surface is easy to follow the inclination tolerance of the bottom surface of the link counterbore and the center line of the pin hole; When the bottom of the metal ring of the factor is radially inclined, the sealing compensation function of the elastic rubber ring and the bottom surface of the counterbore can avoid the seal failure caused by the seal. There is also a factor that the radial clearance between the pin and the pin sleeve causes the metal ring sealing surface to follow the bearing surface of the pin sleeve to oscillate radially. Even if the clearance is controlled within a desired range, the radial oscillation between the two is inevitable. When a certain factor is radially inclined relative to the pin shaft, the axial clearance of the pin bushing should have a larger space than when the pin bushing is radially inclined to avoid interference.
销套端面密封面与孔中心线垂直度、 沉孔底面与销轴孔中心线的垂直度应控制在 0— 0.02mm之间; 销轴与链节销轴孔内表面的加工精度、 粗糙度以及压装配合强度影 响履带的密封质量; 金属环两底面平行度同样影响履带的密封质量。 排出以上不利因 素, 密封装置实现动态密封。  The perpendicularity of the sealing surface of the pin sleeve face and the center line of the hole, the verticality of the bottom surface of the counterbore and the center line of the pin hole should be controlled between 0 and 0.02 mm; the machining accuracy and roughness of the inner surface of the pin shaft and the chain pin hole And the press-fit strength affects the sealing quality of the track; the parallelism of the two bottom surfaces of the metal ring also affects the sealing quality of the track. Excluding the above disadvantages, the sealing device achieves dynamic sealing.
3 )、 稳定轴向间隙的作用。 图 3为金属环六种表面不同形状的润滑槽, 与弹性橡 胶圈组成密封装置应用于不同运动方式的结构中。  3), the role of stable axial clearance. Figure 3 shows the six types of lubrication rings with different shapes on the surface of the metal ring. The sealing device with the elastic rubber ring is applied to the structure with different motion modes.
金属环长时间受弹性橡胶圈的作用与销套密封面摩擦有间隙增大的趋势。 轴向间 隙能否稳定、 持久是密封的重要因数, 同时也是唯一有变化的不稳定因数, 轴向间隙 增大到超出弹性橡胶圈的弹性范围时将导致密封失效。  The metal ring has a tendency to increase in clearance by the action of the elastic rubber ring and the friction surface of the pin sleeve sealing surface for a long time. Whether the axial gap is stable and long-lasting is an important factor for the seal, and it is also the only unstable factor that changes. When the axial gap increases beyond the elastic range of the elastic rubber ring, the seal will fail.
金属环密封面与配合表面相同克服了现有止推垫圈壁薄与销套端面接触面积小易 磨损造成轴向间隙增大的不足。 然而, 增大接触面积是有限的, 为进一步强化、 稳定 轴向间隙, 改变金属环密封面润滑槽的形状、 宽度、 角度、 间距有助于降低密封表面 的摩擦系数, 对稳定不同工作状态下的履带轴向间隙将起到积极的主动作用。 The metal ring sealing surface is the same as the mating surface, which overcomes the shortcoming of the existing thrust washer wall thinness and the small contact area of the pin sleeve end face, which is easy to wear and cause the axial gap to increase. However, increasing the contact area is limited. To further strengthen and stabilize the axial gap, changing the shape, width, angle and spacing of the lubrication groove of the metal ring seal surface helps to reduce the sealing surface. The coefficient of friction will play a positive role in stabilizing the axial clearance of the track under different working conditions.
履带链节处在上下直线段时金属环密封面与销套密封面之间几乎无相对运动, 处 在驱动轮或导向轮外表面曲线段时两链节彼此间的转角大约在 35°左右, 当履带链节 彼此间发生相对转动时, 金属环密封面间隔 36°润滑槽内的润滑油确保除密封带外与 销套的密封面全润滑 (附图 3c)。  When the track link is in the upper and lower straight sections, there is almost no relative movement between the metal ring sealing surface and the pin sleeve sealing surface. When the driving wheel or the outer surface of the guiding wheel is curved, the angle between the two links is about 35°. When the track links are rotated relative to each other, the metal ring sealing surface is separated by 36°. The lubricating oil in the lubrication groove ensures that the sealing surface of the pin bushing is fully lubricated except for the sealing tape (Fig. 3c).
理论和实践指出螺旋线楔型润滑槽能产生较大的承载能力与液膜刚度。 如将流体 动压效应机理以最佳方式应用在金属环与销套端面的密封润滑中, 这对延长履带的使 用寿命具有重要意义。  Theory and practice point out that the spiral wedge lubrication groove can produce large bearing capacity and liquid film stiffness. For example, the fluid dynamic effect mechanism is applied optimally in the sealing lubrication of the metal ring and the end face of the pin bushing, which is of great significance for extending the service life of the track.
流体动压型机械密封现应用都是在高参数 (高压、 高速) 条件下进行的, 在低速 受冲击环静条件恶劣, 且又随时改变旋转方向方面没有先例。 销套与不同质配偶材料 的金属环相当于动、 静两环, 应用现有单方向螺旋线楔型润滑槽正向旋转时产生正压 效应支撑外载荷, 当随转速升高两环一但开启杂质侵入密封就会失效; 反方向旋转时 就会产生负压效应, 这种负压效应同弹性橡胶圈的闭合力方向一致指向销套端面密封 面, 二力叠加在一起使旋转阻力增大, 弹性橡胶圈受扭转的强度也随之增大, 长此下 去将使密封失效。  Fluid dynamic mechanical seals are now used under high-parameter (high-pressure, high-speed) conditions. There are no precedents for poor static conditions in low-speed shock rings and changing the direction of rotation at any time. The metal ring of the pin sleeve and the different quality partner materials is equivalent to the dynamic and static two rings. When the existing single-directional spiral wedge type lubrication groove is rotated in the forward direction, the positive pressure effect is supported to support the external load. When the impurity is invaded, the seal will fail; when it is rotated in the opposite direction, a negative pressure effect will occur. This negative pressure effect is consistent with the closing force direction of the elastic rubber ring and points to the sealing surface of the pin sleeve end face. The two forces are superimposed to increase the rotational resistance. The strength of the elastic rubber ring is also increased by the torsion, which will invalidate the seal.
因此, 金属环润滑槽建立螺旋线楔型结构, 且不产生负压效应是最理想的结果。 金属环密封面润滑槽 17采用的曲线 (附图 3d) 为抛物线呈收敛的楔形末端连通 的轴对称图形, 当销套(动环)沿某一方向旋转时, 在金属环(静环)对称轴的两侧: 一侧产生正压效应; 对应的另一侧就会产生负压效应。 在正压效应一侧的润滑槽呈收 敛型结构末端 30泵压效应突出压力升高, 旋转瞬间促使液膜的形成起重要作用, 这种 作用哪怕是微小的都是有益的, 可降低摩檫力, 这对一个处在边界润滑状态下的摩擦 副无疑提高了润滑质量, 润滑槽进油口和出油口的口径大小相等且末端连通, 在压力 差的作用下楔型槽内的润滑油加速流动, 带走了摩擦热和杂质, 这种结构的润滑槽强 化了端面的润滑效果防止干摩擦现象发生, 有利于润滑与散热。  Therefore, the metal ring lubrication groove establishes a spiral wedge structure, and the generation of a negative pressure effect is the most desirable result. The curve adopted by the metal ring sealing surface lubrication groove 17 (Fig. 3d) is an axisymmetric figure in which the parabola is converging and the wedge end is connected. When the pin sleeve (moving ring) rotates in a certain direction, the metal ring (static ring) is symmetric. Both sides of the shaft: one side produces a positive pressure effect; the other side produces a negative pressure effect. The lubrication groove on the side of the positive pressure effect is at the end of the convergent structure. The pumping effect is increased by the pumping effect. The moment of rotation promotes the formation of the liquid film. This effect is beneficial even if it is small, which can reduce the friction. Force, this pair of friction points in the boundary lubrication state undoubtedly improve the lubrication quality, the inlet and outlet of the lubrication groove are equal in size and the ends are connected, and the lubricating oil in the wedge groove under the pressure difference Accelerated flow, taking away frictional heat and impurities, this structure of the lubrication groove strengthens the lubrication effect of the end face to prevent dry friction, which is beneficial to lubrication and heat dissipation.
抛物线楔型润滑槽末端 30与密封带内径相连, 那里是润滑的最边缘, 把润滑油强 制输送到那里是本发明的意义所在, 末端连通的缩径通道起节流作用, 抛物线楔型润 滑槽的数量以 5— 7对为宜。 除密封带 27润滑槽 17外的剩余部分表面加工贮油细孔 29以贮存润滑油, 细孔 29直径 0.50mm。 特殊情况下受转速、 温度等因数的影响, 可将润滑槽对称轴末端断开(见附图 3f), 可根据不同的转角变换润滑槽的角度、 形状 在进一步设置 (见附图 3e、 g)。 由于磨擦表面得到润滑, 保持具有一定厚度的油膜, 改善了表面的润滑状况, 轴 向间隙得以稳定、 持久, 密封面得到润滑使其转动阻力减小, 降低了弹性橡胶圈受扭 转的幅度提高了受扭转的疲劳强度, 避免了金属环与弹性橡胶圈之间发生相对转动。 以上几种形式的润滑槽无论何种转速, 两环之间始终闭合满足润滑履带液体零泄漏的 要求。 The end of the parabolic wedge lubrication groove 30 is connected to the inner diameter of the sealing band, where it is the outermost edge of the lubrication. The forced delivery of the lubricating oil to it is the meaning of the present invention. The end-reduced reduced diameter channel acts as a throttling, parabolic wedge lubrication groove. The number is 5-7 pairs. The remaining portion of the surface of the sealing tape 27 except the lubricating groove 17 is machined with oil storage pores 29 for storing lubricating oil, and the pores 29 have a diameter of 0.50 mm. Under special circumstances, the end of the symmetry axis of the lubrication groove can be broken by the factors such as the speed and temperature (see Figure 3f). The angle and shape of the lubrication groove can be changed according to different angles (see Figure 3e, g). ). Since the friction surface is lubricated, the oil film with a certain thickness is maintained, the lubrication condition of the surface is improved, the axial gap is stabilized and durable, the sealing surface is lubricated to reduce the rotational resistance, and the torsion of the elastic rubber ring is reduced. The torsional fatigue strength avoids relative rotation between the metal ring and the elastic rubber ring. Regardless of the speed of the above-mentioned lubrication grooves, the two rings are always closed to meet the requirements of zero leakage of the lubricating crawler liquid.
如图 4中所示, 其中描述了根据本发明的用于在履带的外链节 7 (第一部分的示 例) 和销套 6 (第二部分的示例) 之间进行密封的密封装置。 所述销套 6可相对于外 链节 7转动。 所述密封装置包括: 止推垫圈 124 (环状间隔件的示例), 所述止推垫圈 124用于间隔幵外链节 7和销套 6; 弹性橡胶圈 125 (环状弹性件的示例), 设置在所 述止推垫圈 124的外周; 以及与此弹性橡胶圈 125轴向相叠的组合密封圈 118 , 该密 封圈与销套 6的端面形成密封。  As shown in Fig. 4, there is described a sealing device for sealing between the outer link 7 (an example of the first portion) and the pin sleeve 6 (an example of the second portion) of the track according to the present invention. The pin sleeve 6 is rotatable relative to the outer link 7. The sealing device includes: a thrust washer 124 (an example of an annular spacer) for spacing the outer link 7 and the pin sleeve 6; an elastic rubber ring 125 (an example of an annular elastic member) And an outer circumference of the thrust washer 124; and a combined sealing ring 118 axially overlapping the elastic rubber ring 125, the sealing ring forming a seal with the end surface of the pin sleeve 6.
所述的密封装置由在所述履带的构件的沉孔 4 内的一个止推垫圈 124、 与此止推 垫圈径向邻接的一个异形弹性橡胶圈 125和与此异形弹性橡胶圈作轴向叠加的一个组 合密封圈 118所组成。  The sealing device is axially superposed by a thrust washer 124 in the counterbore 4 of the member of the track, a profiled elastic rubber ring 125 radially adjacent to the thrust washer, and the profiled elastic rubber ring. A combination seal 118 is formed.
所述的止推垫圈 124的两端面各幵有宽、 深均为 1一 3mm、 间隔 120°的直线润滑 槽, 外表面粗糙度 Ra值为 0.4。  The end faces of the thrust washers 124 are each provided with a linear lubrication groove having a width and a depth of 1 to 3 mm and a spacing of 120°, and the outer surface roughness Ra is 0.4.
所述的异形弹性橡胶圈 125的内表面至少幵有一道轴向润滑槽, 其外表面为 8字 形。  The inner surface of the shaped elastic rubber ring 125 has at least an axial lubrication groove, and the outer surface thereof has a figure-eight shape.
所述的组合密封圈 118采用橡胶或聚氨酯将密封圈并与防尘圈形成一体, 此组合 密封圈 118上至少设有一道密封唇 126, 至少设有一道内防尘唇 128、 一道外防尘唇 121 , 此组合密封圈的内腔内表面为 8字形, 在防尘唇与密封唇之间设一个防止相互干 涉下凹的 U型或圆弧型调解槽 129, 此调解槽的深度为 1一 5mm , 宽度为 0.5— 3mm , 此调解槽与水平面的角度在 0°— 90°之间, 圆弧型调解槽的半径为 1一 5mm。  The combined sealing ring 118 is formed of rubber or polyurethane to form a sealing ring and is integrated with the dustproof ring. The combined sealing ring 118 is provided with at least one sealing lip 126, at least one inner dust lip 128 and one outer dust lip. 121, the inner surface of the inner cavity of the combined sealing ring is a figure-eight shape, and a U-shaped or arc-shaped regulating groove 129 is formed between the dustproof lip and the sealing lip to prevent mutual interference, and the depth of the adjusting groove is 1 5mm, the width is 0.5-3mm, the angle between the adjustment groove and the horizontal plane is between 0° and 90°, and the radius of the circular arc adjustment groove is 1 to 5mm.
所述的调解槽 129和异形弹性橡胶圈 125的上表面之间的组合密封圈上设有一个 幵通缝。  A combined through seal is formed on the combined seal between the adjustment groove 129 and the upper surface of the profiled elastic rubber ring 125.
所述的履带构件的沉孔 4内只装有一个止推垫圈 124和一个外 8字形弹性橡胶圈 轴向与一个内 8字形组合密封圈叠加的密封组件。  The counterbore 4 of the track member is provided with only one thrust washer 124 and an outer 8-shaped elastic rubber ring axially overlapping with an inner 8-shaped combination seal.
所述的外 8字型的弹性橡胶圈与一个内 8字形的组合密封圈用同一种材料合成一 个整体件。  The outer 8-shaped elastic rubber ring and the inner 8-shaped combined sealing ring are combined into one integral piece by the same material.
此种密封装置中密封件的数量为首要设计条件,组合密封圈 118与弹性橡胶圈 125 采用轴向叠加设置就是为了减少密封件所占的径向空间, 两密封件径向尺寸相同, 组 合密封圈凹腔内 8字形的最小处将弹性橡胶圈外 8字形上部最小处锁住连接成为一体 一起装入链节沉孔 4内(见附图 4),径向只占一个位置的密封件实现了两个件的功能。 这种结构变化给重新设置的密封件提供了相对宽松的径向空间,即保证了止推垫圈 124 所需的厚度, 又给弹性橡胶圈 125留有足够的位置增加体厚以保有可靠、 持久的弹性 能, 避免了三个密封件依次排列被迫削减壁厚降低强度的不足, 沉孔内只装有一个止 推垫圈和一个轴向叠加的密封组件, 使中小节距润滑履带的密封以另一种方式实施。 The number of seals in such a sealing device is the primary design condition, and the combination sealing ring 118 and the elastic rubber ring 125 are axially superposed to reduce the radial space occupied by the sealing member, and the two sealing members have the same radial dimension, The minimum of the figure-eight shape in the cavity of the sealing ring is to lock the connection of the outer part of the outer shape of the outer ring of the elastic rubber ring into the joint sinking hole 4 (see Fig. 4), and the sealing is only one position in the radial direction. The piece implements the functionality of two pieces. This structural change provides a relatively loose radial space for the repositioned seal, i.e., the required thickness of the thrust washer 124 is ensured, and the resilient rubber ring 125 is left in sufficient position to increase the body thickness to ensure a reliable, long lasting The elastic energy avoids the shortage of the three seals in order to reduce the wall thickness and reduce the strength. The counterbore is only equipped with a thrust washer and an axially superimposed seal assembly, so that the seal of the medium and small pitch lubrication track is Another way to implement it.
履带链节沉孔 4在链节轴端 7内侧面是密封件的安装位置, 沉孔外端口 127是污 染物侵入的唯一通道。 现有干式履带及密封润滑式履带的外端口都是敞幵的, 此口里 大外小污染物侵入后不易排出, 通过此口的污染物沉淀固化后削弱弹性橡胶圈的弹力 易使密封失效。 如在此处堵住敞开的缺口就堵住了污染物的侵入, 那将延长密封圈的 使用寿命, 此处地域狭小密封件只有依托组合。  The track link counterbore 4 is the mounting position of the seal at the end of the link shaft end 7, and the countersunk port 127 is the only passage for the intrusion of contaminants. The outer ports of the existing dry crawler and sealed lubricated crawler are all open, and the small foreign pollutants in this mouth are not easy to be discharged after being invaded, and the elastic force of the elastic rubber ring is weakened by the precipitation of the pollutants at the port. Invalid. If the open gap is blocked here, the intrusion of contaminants is blocked, which will prolong the service life of the seal. Here, the narrow seals are only supported by the combination.
采用组合方式的防尘圈 117有了依托可进入沉孔外端口 127,组合密封圈 118的防 尘圈 117与密封圈 116之间设一个调解槽 129以防止彼此间发生干涉。 调解槽设一定 的深度、 宽度、 角度来保证防尘唇 128与密封唇 126工作可靠。  The combination of the dust seal 117 has a support to enter the counterbore port 127, and an anti-dust ring 117 of the combination seal 118 and the seal ring 116 are provided with an adjustment groove 129 to prevent interference with each other. The adjustment slot is provided with a certain depth, width and angle to ensure reliable operation of the dust lip 128 and the sealing lip 126.
组装初始状态防尘圈内唇口 128的直径大于销套端面密封面 S点的外径尺寸, 在 弹性橡胶圈的作用下内防尘圈唇口与销套端面的外倒角 81直线段 s— t工作面幵始接 触, 此时弹性橡胶圈 125被压缩弹力增强, 继续压装防尘圈的唇口 128被销套端面的 外倒角锥面 81胀大, 这时组合密封圈的密封唇 126与销套 6端面密封面开始接触, 由 于存在加工公差和累积公差, 此时的 u形或圆弧形调解槽 129开始发挥作用, 它保证 密封圈唇口 126与内防尘圈唇口 128不发生干涉。  In the initial state of assembly, the diameter of the inner lip 128 of the dust seal is larger than the outer diameter of the sealing surface S of the sleeve end face. Under the action of the elastic rubber ring, the inner chamfer of the inner ring of the dust ring and the end face of the pin sleeve 81 is straight. — t The working surface starts to contact. At this time, the elastic rubber ring 125 is strengthened by the compressive elasticity. The lip 128 that continues to press the dust ring is swollen by the outer chamfered surface 81 of the end face of the pin sleeve. At this time, the sealing of the combined sealing ring The lip 126 comes into contact with the sealing surface of the pin sleeve 6 end face. Due to machining tolerances and cumulative tolerances, the u-shaped or circular arc-shaped adjustment groove 129 starts to function, which ensures the sealing ring lip 126 and the inner dust-proof lip. 128 does not interfere.
当压装到位后,组合密封圈的密封唇 126与销套 6端面密封面结合紧密实现密封, 同时销套端面外倒角工作面 81与内防尘圈唇口 128接触位置的直径大于防尘圈唇口自 由状态下的内径, 内防尘圈唇口 128被胀大使两者结合紧密实现密封, 在实现密封的 同时实现第一处内防尘。  When press-fitted in place, the sealing lip 126 of the combined sealing ring and the sealing surface of the pin sleeve 6 are tightly combined to achieve sealing, and the diameter of the outer surface of the pin-faced outer chamfering working surface 81 and the inner dust-proof lip 128 is greater than dustproof. The inner diameter of the ring lip is free, and the inner dust ring lip 128 is inflated so that the two are combined tightly to achieve sealing, and the first portion is protected from dust while achieving sealing.
在链节沉孔侧壁 119外端口是组合密封圈外防尘唇 121最后的停留位置, 此处属 于静态防尘, 链节沉孔外端口侧壁与防尘圈的外唇口没有相对旋转运动, 但轴向有微 动, 为使此处密封有效、 持久, 链节沉孔侧壁 119表面的粗糙度 Ra值为 0.8, 当第一 处内防尘圈唇口被销套端面的外倒角锥面胀大时, 防尘圈外唇口 121也随之被胀大紧 压沉孔外端口侧壁 119, 实现第二处外防尘。  The outer port of the side wall 119 of the link counterbore is the last stop position of the outer lip 121 of the combined seal ring. Here, it is static dustproof, and the outer side wall of the outer port of the link counterbore has no relative rotation with the outer lip of the dust seal. Movement, but the axial direction is fretting. In order to make the seal here effective and durable, the roughness Ra of the surface of the side wall 119 of the link counterbore is 0.8, when the lip of the first inner dust ring is outside the end face of the pin sleeve When the chamfered cone is inflated, the outer lip 121 of the dustproof ring is also swollen and pressed against the side wall 119 of the outer port of the counterbore to achieve dustproofing of the second portion.
以上两处唇口式防尘圈当销套轴向间隙发生变化时, 组合密封圈的防尘圈与密封 圈的变化是不相等的, 调解槽的作用是将弹性橡胶圈的弹力均匀地分配给防尘圈与密 封圈, 保证防尘与密封之间不发生干涉, 不因其中某一个密封圈或防尘圈的阻力增大 而影响另一个密封圈或防尘圈的受力,组合密封圈的调解槽起调解作用实现补偿功能。 为加大调解功能可将 u形或圆弧形调解槽 129开通槽 115 (见附图 4b), 防尘圈 117与 密封圈 116也可采用相同或不同质密封材料。 The above two lip-type dust seals, when the axial clearance of the pin bushing changes, the dust seal and seal of the combined seal ring The change of the circle is not equal. The function of the adjustment groove is to evenly distribute the elastic force of the elastic rubber ring to the dust ring and the sealing ring, so as to ensure no interference between the dustproof and the sealing, and not because of one of the sealing rings or the prevention The resistance of the dust ring increases and affects the force of the other sealing ring or the dust ring. The mediation groove of the combined sealing ring acts as a mediator to achieve the compensation function. In order to increase the mediation function, the u-shaped or circular arc-shaped regulating groove 129 can be opened through the groove 115 (see FIG. 4b), and the dust-proof ring 117 and the sealing ring 116 can also be made of the same or different sealing materials.
无论销套轴向、 径向间隙发生怎样的变化以上两种调解槽 (盲槽、 通槽) 使防尘 圈与密封圈都能同时受力, 防尘圈阻止泥永通过外端口侵入内部, 密封圈在受保护的 条件下将液体润滑油持久的封堵在贮油腔内。  No matter how the axial and radial gaps of the pin bushing change, the two kinds of mediating grooves (blind grooves, troughs) can force the dust ring and the sealing ring at the same time, and the dust ring prevents the mud from entering the inside through the outer port. The sealing ring permanently seals the liquid lubricating oil in the oil reservoir under protected conditions.
止推垫圈 124内径与销轴 5外径留有间隙彼此不发生干涉, 止推垫圈外径与组合 密封圈、 弹性橡胶圈的内径也留有间隙, 压装后聚氨酯材料的组合密封圈具有一定的 强度径向变化不大, 但弹性橡胶圈的轴向、 径向都将发生变化, 尤其是径向变形易发 生弹性橡胶圈内径表面与止推垫圈外径接触彼此发生摩擦, 为防止和减少这种摩擦在 弹性橡胶圈的中下部采用外 8字型曲线避让, 同时弹性橡胶圈内径表面纵向至少开有 一道纵向润滑槽, 润滑槽充满润滑油起减摩抗磨作用。 止推垫圈外表面进行磨削加工 粗糙度 Ra值为 0.4, 并在止推垫圈两端面各开有宽、深均为 1一 3mm间隔 120°的直线 润滑槽, 便于润滑油的流动。  The inner diameter of the thrust washer 124 and the outer diameter of the pin 5 are not interfered with each other, and the outer diameter of the thrust washer and the inner diameter of the combined sealing ring and the elastic rubber ring are also left, and the combined sealing ring of the polyurethane material after pressing has a certain The radial change of the strength is not large, but the axial and radial directions of the elastic rubber ring will change, especially the radial deformation is easy to occur. The inner surface of the elastic rubber ring is in contact with the outer diameter of the thrust washer to prevent friction and friction. The friction is avoided by the outer 8-shaped curve in the middle and lower part of the elastic rubber ring. At the same time, the inner surface of the elastic rubber ring has at least one longitudinal lubrication groove in the longitudinal direction, and the lubricating groove is filled with lubricating oil to reduce friction and anti-wear. The outer surface of the thrust washer is ground. The roughness Ra value is 0.4, and a linear lubrication groove with a width of 1 to 3 mm and a depth of 120° is provided on both ends of the thrust washer to facilitate the flow of lubricating oil.
以上两种液体密封属于机械密封。 适应空间狭小冲击载荷大的端面密封。  The above two liquid seals are mechanical seals. It is suitable for the end face seal with large space impact load.
尤其第一种密封装置更适应正、 反向运转, 可将流体动压效应机理以最佳方式应 用在支重轮、 导向轮、 驱动轮的浮动油封中, 可增大轮内承载面, 减轻对弹性橡胶圈 的过载挤压延长密封寿命, 第一种密封装置中的金属环可采用复合材料、 陶瓷等可单 独设置用于各种旋转轴和泵的端面密封; 在第二种密封装置中, 也可采用同一种材料 橡胶或聚氨酯将弹性橡胶圈、 防尘圈、 密封圈成型在一起构成一个组合密封圈。  In particular, the first sealing device is more suitable for forward and reverse operation, and the fluid dynamic pressure effect mechanism can be applied to the floating oil seal of the roller, the guide wheel and the driving wheel in an optimal manner, thereby increasing the bearing surface in the wheel and reducing The over-extrusion of the elastic rubber ring prolongs the sealing life. The metal ring in the first sealing device can be separately used for the sealing of the end faces of various rotating shafts and pumps, such as composite materials, ceramics, etc.; The same rubber or polyurethane can be used to form the elastic rubber ring, the dust ring and the sealing ring to form a combined sealing ring.
当所述的履带为包括销轴与销套、 履带板紧固螺帽、 履带链节、 履带连接链节、 履带板的单轴履带时, 在每个履带链节或连接链节轴端内侧沉孔内均装有由一个金属 环和一个与此金属环相贴合的弹性橡胶圈所组成的密封装置或由一个止推垫圈、 一个 弹性橡胶圈和一个组合密封圈组成的密封装置, 所述的销轴设有注油孔, 销轴注油孔 端口采用锥体盲孔橡胶塞封装。  When the track is a single-axis crawler including a pin and a pin bushing, a track shoe fastening nut, a track link, a track connecting link, and a track shoe, on the inner side of each track link or connecting link shaft end The counterbore is provided with a sealing device consisting of a metal ring and an elastic rubber ring which is attached to the metal ring or a sealing device composed of a thrust washer, an elastic rubber ring and a combined sealing ring. The pin shaft is provided with an oil filling hole, and the pin shaft oil hole port is encapsulated by a cone blind hole rubber plug.
所述的履带销轴直径在 Φ 38mm 以下注油孔可采用通孔; 销轴注油孔端口还可加 工成阶梯孔, 短销轴注油孔端口加工一凹槽。  The track pin shaft diameter may be a through hole in the oil hole of Φ 38mm or less; the pin hole oil hole port may also be processed into a stepped hole, and the short pin shaft oil hole port is formed with a groove.
所述的履带销套在 Φ 38ιηιη以下的内孔表面至少开有一个贮油腔 13, 销套 6端面 外倒角 Y 45°, 并使其倒角的外表面 (s— t ) 为直线段, 在直线段的两端采用小圆角 过渡;销套端面与内孔中心线的垂直度 0~0.02mm,销套密封表面粗糙度 Ra值为 0.4。 The track pin sleeve has at least one oil reservoir 13 on the surface of the inner hole below Φ 38ιηιη, and the end face of the pin sleeve 6 The outer chamfer is Y 45°, and the outer surface (s—t) of the chamfer is a straight line segment, and a small rounded transition is adopted at both ends of the straight line segment; the perpendicularity of the pin end face and the center line of the inner hole is 0~0.02 Mm, the pin cover sealing surface roughness Ra value is 0.4.
由于密封装置的适应性增强在中小节距的各式履带应用中将延伸, 这其中润滑剂 容积的大小就显的格外的宝贵和重要, 当注油孔过细时就降低了贮油腔的意义只能作 为通道。 因此, 挖掘增大贮油腔的容积是关系小节距、 短销轴润滑履带能否实施的关 键。  Since the adaptability of the sealing device will be extended in various track applications of small and medium pitches, the volume of the lubricant volume is particularly valuable and important. When the oil hole is too thin, the meaning of the oil reservoir is reduced. Can be used as a channel. Therefore, excavating and increasing the volume of the oil reservoir is a key to whether small pitch and short pin lubrication can be implemented.
无论采用何种设备加工细长孔都有难度, 把销轴油孔掉头加工就成了短孔, 加工 的工艺性得到改善, 销轴采用通孔 95可提高生产率降低成本, 如注油孔过细在不影响 销轴强度的情况下, 可适当加粗销轴注油孔端口直径形^;阶梯孔以便封装, 特殊用途 的履带中取掉两端的橡胶塞可实现换油。 ' 、  No matter what kind of equipment is used to process the elongated hole, it is difficult to turn the pin oil hole into the short hole, and the processing technology is improved. The through hole 95 of the pin can improve the productivity and reduce the cost, for example, the oil hole is too thin. If the pin strength is not affected, the diameter of the pin hole port can be appropriately enlarged. The stepped hole is used for packaging. The rubber plug at both ends can be removed from the special purpose track to change the oil. ' ,
缩短销轴另一端中心孔长度可以延长销轴油道增加贮油容积; 缩短的锥体盲孔橡 胶塞 92等于延长油道 91也可增加贮油容积;但采用短锥体盲孔橡胶塞 92与注油口侧 壁结合将导致摩擦力降低密封失效。 因此, 短销轴注油孔端口加工一凹槽 93, 可以适 应和满足缩短的锥体盲孔橡胶塞封装的需要 (附图 15 )。  Shortening the length of the center hole at the other end of the pin can extend the pin oil passage to increase the oil storage volume; the shortened cone blind hole rubber plug 92 is equal to the extension oil passage 91 and can also increase the oil storage volume; however, the short cone blind hole rubber plug 92 is used. Bonding to the side of the filler port will result in frictional failure and seal failure. Therefore, the short pin bore port is machined with a recess 93 that accommodates and meets the need for a shortened tapered blind bore rubber plug package (Figure 15).
销套端面、 端面外倒角表面是与密封圈、 防尘圈相接触部位, 此处即有旋转运动 又有轴向运动, 其表面的粗糙度、 尺寸精度、 销套端面与内孔中心线的垂直度对润滑 履带的密封至关重要。  The outer surface of the pin sleeve and the outer chamfer surface are in contact with the sealing ring and the dust ring. Here, there is a rotary motion and an axial movement. The surface roughness, dimensional accuracy, pin end face and inner hole center line The verticality is critical to the sealing of the lubricated track.
销套 6压装工作面与链节 8压装后外倒角锥面 81前段没有任何损伤 (见附图 5 ), 内防尘唯一可利用处就在销套 6外倒角锥面 81上, 因此, 销套端面外倒角 Y 45°采 用直线段工作面 (s— t) 以利防尘圈密封, 在直线段的两端采用小圆角过渡以利组装; 销套端面与内孔中心线的垂直度 0— 0.02mm,销套密封表面粗糙度 Ra值为 0.4以确保 密封质量。  The press sleeve 6 press-fit working surface and the link 8 are pressed without any damage to the front section of the outer chamfered surface 81 (see Fig. 5), and the only available inner dustproof is on the outer chamfered surface 81 of the pin sleeve 6 Therefore, the outer face chamfering angle Y 45° of the pin sleeve adopts the straight section working face (s-t) to facilitate the dust seal sealing, and the small rounded transition is adopted at both ends of the straight section to facilitate assembly; the pin sleeve end face and the inner hole The verticality of the center line is 0-0.02 mm, and the surface roughness Ra of the pin sleeve sealing surface is 0.4 to ensure the sealing quality.
销套在 Φ 38mm 以上的销轴中心油孔的贮油腔容积能够满足需求, 随着履带节距 变小销轴强度由于受剪应力的约束油孔自然要变细, 油孔变细液体润滑油的贮量就难 以保障。 因此, 用机械加工的方法除去销套 6内孔表面至少一个部位的一小部分形成 套内贮油腔, 以补偿销轴油孔直径缩小而减少的贮油容积; 套内贮油腔通过通孔 12与 销轴油孔连通, 两个贮油腔合为一体为小轴径润滑履带提供充足的润滑油。 同时使销 套外径中间加厚两端装配尺寸不变, 这样即能保证销套的强度又可延长使用寿命。  The oil reservoir volume of the pin hole in the center oil hole of the pin above Φ 38mm can meet the demand. As the track pitch becomes smaller, the pin shaft strength is naturally thinned due to the shear stress, and the oil hole becomes thinner. The storage of oil is difficult to guarantee. Therefore, a small portion of at least one portion of the inner surface of the pin sleeve 6 is removed by machining to form an oil reservoir in the sleeve to compensate for the reduced oil volume of the pinhole oil hole diameter; The hole 12 is in communication with the pin oil hole, and the two oil reservoirs are integrated to provide sufficient lubricating oil for the small shaft diameter lubricating track. At the same time, the outer diameter of the outer diameter of the pin sleeve is constant, so that the strength of the pin sleeve can be extended and the service life can be prolonged.
将弹性橡胶圈 1套装在金属环 2的外表面上, 一面与金属环密封面背面的 a面接 触, 另一面高出金属环非密封面一部分, 装入链节 7、 10沉孔 4内, 弹性橡胶圈与沉 孔外侧面为过盈配合, 金属环悬浮在沉孔内中心, 组装后弹性橡胶圈高出金属环非密 封面的一部分被压缩, 与非密封面到 a面间的高度相等, 被压缩的橡胶圈与链节沉孔 底面密封, 堵住了润滑油从此处泄漏的通道。 此时被压缩的橡胶圈产生压缩能蓄在链 节沉孔底面与金属环 a面之间, 压缩能转化为弹性力作用在金属环 a面上, 金属环在 弹性橡胶圈的作用下, 其密封面与销套密封面紧贴在一起实现可靠的密封, 这一密封 最终将润滑油封在轴、 套间实现液体润滑。 The elastic rubber ring 1 is placed on the outer surface of the metal ring 2, and one side is in contact with the a surface of the back surface of the metal ring sealing surface, and the other surface is higher than a part of the non-sealing surface of the metal ring, and is inserted into the counterbore 7, 10 of the counterbore 4, Elastic rubber ring and sink The outer side of the hole is an interference fit, and the metal ring is suspended in the center of the counterbore. After assembly, the elastic rubber ring is compressed higher than the part of the non-sealing surface of the metal ring, and the height is equal to the height between the non-sealing surface and the a-side, the compressed rubber The ring is sealed to the bottom of the counterbore sinkhole, blocking the passage of lubricant from it. At this time, the compressed rubber ring generates compression energy between the bottom surface of the chain sinking hole and the metal ring a surface, and the compression energy is converted into an elastic force acting on the metal ring a surface, and the metal ring is under the action of the elastic rubber ring. The sealing surface is in close contact with the sealing surface of the pin bushing to achieve a reliable seal. This sealing finally seals the lubricating oil in the shaft and the sleeve to achieve liquid lubrication.
当机械左转弯时, 受扭转力矩作用销套沿轴向相对于销轴发生位移, 链节左侧金 属环密封面与销套密封面间隙为零, 左侧橡胶圈被微量压缩弹性力略有增强; 右侧金 属环密封面与销套密封面间产生一微量空隙处于浮动状态, 此时, 弹性橡胶圈的压缩 能瞬间得到释放, 将金属环沿轴向弹至右侧销套密封面微量空隙消除, 弹性橡胶圈的 弹性力略有减小,但仍在有效的弹性范围内,此间隙不可超出弹性橡胶圈的弹性范围, 超出既漏油。  When the machine turns to the left, the pin sleeve is displaced along the axial direction relative to the pin shaft by the torsional moment. The clearance between the metal ring sealing surface on the left side of the chain link and the pin sleeve sealing surface is zero, and the left rubber ring is slightly compressed by the elastic force. Reinforcement; a slight gap between the metal ring sealing surface on the right side and the sealing surface of the pin sleeve is in a floating state. At this time, the compression energy of the elastic rubber ring is instantaneously released, and the metal ring is elastically bombed to the sealing surface of the right pin sleeve. The clearance is eliminated, and the elastic force of the elastic rubber ring is slightly reduced, but it is still in the effective elastic range, and the gap cannot exceed the elastic range of the elastic rubber ring beyond the oil leakage.
在金属环 2强大的轴向止推承载能力支持下, 保证了链节 7的内侧面与链节 8的 外侧面、链节 9的外侧面与链节 10的内侧面之间不再发生接触。之后, 金属环 2在设 定的间隙范围内随外力和弹性橡胶圈作用自由的轴向浮动。 销套 6相对于销轴 5的任 何轴向运动, 而出现的销套端面空隙, 瞬间都将得到金属环轴向浮动的补偿而实现动 态密封。  With the support of the strong axial thrust bearing capacity of the metal ring 2, the inner side of the chain link 7 and the outer side of the chain link 8, the outer side of the chain link 9 and the inner side of the chain link 10 are no longer in contact. . Thereafter, the metal ring 2 floats freely in the axial direction within the set gap range with the external force and the elastic rubber ring. Any axial movement of the pin sleeve 6 relative to the pin 5, and the occurrence of the pin end face clearance, will instantaneously compensate for the axial floating of the metal ring to achieve a dynamic seal.
检测和注油同时在专用设备上进行, 通过销轴注油孔抽成中真空状态进行密封检 测, 合格后将注油孔 11与径向连通孔 12相连通的贮油腔 13注满。  The detection and oiling are simultaneously performed on the special equipment, and the seal is detected by the pinned oil injection hole in the medium vacuum state, and the oil storage chamber 13 communicating with the radial communication hole 12 is filled after passing.
销轴中心孔是加注液体润滑油的注油孔, 现有封装注油孔的密封件有两个, 先将 一个锥体通孔橡胶塞装入销轴注油孔内, 当销轴密封检测合格注满液体润滑油后, 在 将一个带有凸台自锁的塑料塞打入锥体橡胶塞通孔内。 这其中塑料塞最小直径为 6.5mm , 当销轴注油孔直径在 5mm时, 很显然, 现有技术不能封装。  The center hole of the pin shaft is the oil filling hole filled with liquid lubricating oil. There are two seals for the existing oil filling hole. First, insert a rubber rubber plug with a cone through hole into the pin oil hole. When the pin seal is tested, the injection is qualified. After the liquid lubricant is full, a plastic plug with a self-locking boss is inserted into the through-hole of the cone rubber plug. Among them, the plastic plug has a minimum diameter of 6.5 mm, and when the pin oil hole diameter is 5 mm, it is obvious that the prior art cannot be packaged.
锥体盲孔橡胶塞是封装注油孔的一个密封件 (见附图 1 ) , 采用锥体盲孔橡胶塞使 封装密封件的数量减少到一个, 它同密封装置一道构成完整的密封系统。 锥体盲孔橡 胶塞不受油孔的尺寸限制, 橡胶塞的盲孔可任意一端设置, 增、 减橡胶塞的长度以适 应不同需要, 盲孔使橡胶塞的未通段长度缩短, 降低通气导管的穿透强度以便封装。  The cone blind hole rubber plug is a seal for the oil-filled hole (see Figure 1). The cone-shaped blind rubber plug is used to reduce the number of package seals to one. It forms a complete sealing system together with the sealing device. The rubber plug of the cone blind hole is not limited by the size of the oil hole. The blind hole of the rubber plug can be set at any end. The length of the rubber plug can be increased or decreased to meet different needs. The blind hole shortens the length of the unopened section of the rubber plug and reduces ventilation. The penetration strength of the catheter for packaging.
下面结合图 1、 15和 17 描述根据本发明的用于履带润滑系统的注油孔的封装方 法。 该系统包括油道 11 (空腔的示例), 该油道 11形成在履带的用于连接链节的销轴 中并在其轴向延伸, 该油道 11在销轴的至少一端具有注油孔, 所述方法包括- 在通过注油孔完成系统的注油之后, 提供用于封闭注油孔的塞子 3 ; A method of encapsulating an oil hole for a track lubrication system according to the present invention will now be described with reference to Figs. 1, 15, and 17. The system includes an oil passage 11 (an example of a cavity) formed in a pin of a crawler belt for connecting a link and extending axially thereof, the oil passage 11 having an oil hole at at least one end of the pin shaft , the method includes - After filling the system through the oil hole, a plug 3 for closing the oil hole is provided;
沿塞子 3插入注油孔的方向, 将管子 150剌穿塞子 3 ;  Insert the tube 150 into the plug 3 along the direction in which the plug 3 is inserted into the oil hole;
将塞子 3压入注油孔内, 同时通过管子将系统中的气体以及多余的润滑油排出; 以及  Pressing the plug 3 into the oil hole while discharging the gas in the system and the excess oil through the pipe;
从塞子 3中拔出管子 150, 其中所述塞子 3具有弹性, 以便从塞子 3中拔出管子 150之后, 塞子 3能够封闭管子刺穿的通孔。  The tube 150 is withdrawn from the plug 3, wherein the plug 3 has elasticity so that after the tube 150 is withdrawn from the plug 3, the plug 3 can close the through hole pierced by the tube.
当贮油腔 13注满油后,使注油孔端口向上,采用带有一细通气导管 150镶嵌在前 端带有一平面的圆拄体中心内, 使通气导管延伸部分的终点有一横孔 152与外界大气 相通的封装装置 151 , 使贮油腔内、 外空气压力达到平衡的方法封装注油孔。  When the oil storage chamber 13 is filled with oil, the oil injection hole port is upward, and a fine ventilation duct 150 is embedded in the center of the round body with a flat surface at the front end, so that the end point of the extension portion of the ventilation duct has a horizontal hole 152 and the outside atmosphere. The cooperating encapsulation device 151 encapsulates the oil injection hole by a method of balancing the air pressure inside and outside the oil reservoir.
具体操作如下 ·: 将一前端锐利带有细通气导管 150的封装装置 151(a)沿锥体盲孔 橡胶塞 3的盲孔端中心穿透 (b),圆拄体前端的平面抵贴锥体盲孔橡胶塞 3的大端平面, 再一起装入注油孔 11端口内, 当橡胶塞锥体小端进入注油孔端口后,用力迫使锥体盲 孔橡胶塞沿注油孔端口进入孔内, 此时注油孔内的压力升高, 气体或液体随通气导管 排出, 橡胶塞进入注油孔的深度直到附合图纸要求为止; 被压缩的锥体盲孔橡胶塞与 注油孔侧壁紧密结合 (c), 拨出通气导管的同时盲孔橡胶塞被刺穿的小孔迅速恢复原状 (d), 注油孔内的液体润滑油与外界隔离即封装完毕。  The specific operation is as follows:: A package device 151 (a) having a sharp end with a fine ventilation duct 150 is penetrated along the center of the blind end of the rubber plug 3 of the cone blind hole (b), and the plane of the front end of the round body abuts the cone The large end plane of the blind hole rubber plug 3 is inserted into the port of the oil hole 11 together. When the small end of the rubber plug cone enters the oil hole port, force the rubber plug of the blind hole to enter the hole along the oil hole port. At this time, the pressure in the oil injection hole rises, the gas or liquid is discharged with the ventilation duct, and the rubber plug enters the depth of the oil injection hole until the attachment drawing requirements; the compressed cone blind hole rubber plug is tightly coupled with the oil injection hole side wall (c ), while the ventilation duct is set, the small hole of the blind hole rubber plug is quickly restored to the original state (d), and the liquid lubricating oil in the oil injection hole is isolated from the outside, that is, the package is completed.
当所述的履带为包括履带板、 销轴、 双锥孔连接板的双销轴润滑履带时, 所述的 设有沉孔的履带构件为双锥孔连接板, 在每个双锥孔连接板内侧的沉孔内均装有由一 个金属环 2b和一个与此金属环相贴合的弹性橡胶圈 lb所组成的密封装置, 每个履带 板 16销孔侧边至少幵有两个注油孔 11为贮油腔, 并通过通孔 21与销轴孔 22连通, 在销轴孔内表面至少幵有一道贮油槽(图中省略), 装有密封装置的双锥孔连接板装入 销轴两端, 销轴与连接板之间采用锥体、 锥孔的方式连接, 所述的履带板为整体式履 带或分体式履带, 分体式履带有中间连接板, 在中间连接板两端沉孔内装有密封装置, 贮油腔注油孔端口采用锥体盲孔橡胶塞封装。  When the track is a double pin lubrication track comprising a track shoe, a pin shaft and a double cone hole connection plate, the track member provided with a counterbore is a double cone hole connection plate, and is connected in each double cone hole. The counterbore on the inner side of the plate is provided with a sealing device consisting of a metal ring 2b and an elastic rubber ring lb which is attached to the metal ring. Each track plate 16 has at least two oil hole holes on the side of the pin hole. 11 is an oil storage chamber, and communicates with the pin hole 22 through the through hole 21, at least one oil storage groove is omitted on the inner surface of the pin shaft hole (not shown), and the double taper hole connecting plate with the sealing device is installed in the pin shaft At both ends, the pin and the connecting plate are connected by a cone or a taper hole, and the track plate is an integral track or a split track, and the split type has an intermediate connecting plate, and the opposite ends of the intermediate connecting plate are countersunk. The sealing device is installed inside, and the oil filling hole port of the oil storage chamber is encapsulated by a cone blind rubber plug.
小轴径润滑履带要解决的问题是: 链节沉孔和贮油腔。 双销轴润滑履带 (见附图 6 )贮油腔设在履带板内解决了小轴径润滑履带贮油的问题; 而沉孔是安装密封件的地 方, 把沉孔放在双锥孔联结板内, 这样就解决了小轴径润滑履带的密封问题。  The problems to be solved with small shaft diameter lubricated tracks are: chain sinking holes and oil storage chambers. Double pin lubrication track (see Figure 6) The oil reservoir is located in the track plate to solve the problem of oil storage on the small shaft diameter lubrication track; and the counterbore is where the seal is installed, and the counterbore is placed in the double cone connection In the board, this solves the sealing problem of the small shaft diameter lubrication track.
双销轴润滑式履带销轴两端与连接板的连结工作面分别加工成锥体、 锥孔, 在连 接板锥孔大头的外端加工沉孔以备安装密封件 lb、 2b; 在连接板锥孔小头也加工沉孔 以提供防松紧固螺帽的工作空间, 履带销轴两端加工细螺纹与连接板连接后用防松紧 固螺帽扭紧, 连接板锥孔小头沉孔的底平面组装后高出销轴锥体小头至少 2mm, 使防 松紧固螺帽扭紧后锥体与锥孔结合紧密连接可靠。 采用防松紧固螺帽便于快速拆装, 扭紧后螺帽不能外露以防硬物擦伤。 履带板销 轴孔端面密封面低于履带板端面一个金属环的厚度, 使连接板沉孔内的密封件组装后 免受驱动齿轮的冲击。 设计尺寸给定防松紧固螺帽扭紧后销轴的轴向间隙自动调整完 毕, 在一块履带板内至少开有两个贮油腔。 The connecting working surfaces of the two ends of the double pin-lubricated track pin and the connecting plate are respectively processed into a cone and a tapered hole, and the countersunk hole is processed at the outer end of the large end of the connecting plate to prepare the sealing member lb, 2b; The tapered hole head also processes the countersunk hole to provide a working space for the anti-loose fastening nut. The fine thread at both ends of the track pin shaft is connected with the connecting plate and then tightened with a loosening fastening nut, and the connecting plate taper hole is small. The bottom plane of the hole is assembled and the height of the pin cone is at least 2 mm, so that the anti-loose fastening nut is tightened and the cone and the taper hole are tightly connected. The anti-loose fastening nut is used for quick disassembly and assembly. After tightening, the nut cannot be exposed to prevent hard objects from being scratched. The sealing surface of the track pin hole end face is lower than the thickness of a metal ring on the end face of the track shoe, so that the seal in the counterbore of the connecting plate is assembled and protected from the impact of the drive gear. The design dimensions are automatically adjusted after the anti-loose fastening nut is tightened, and the axial clearance of the pin shaft is automatically adjusted. At least two oil storage chambers are opened in one track shoe.
参见附图 6, 本实施例为双销液体密封润滑式履带, 是润滑履带的又一种类型。 双销履带板有单体式、分体式两种。单体式履带板 16之间是通过左、 右两端各一 个双锥孔联结板 14连接的; 分体式履带板有中间连接板 200增加连接强度, 双锥孔连 接板 14相当于被动齿轮, 主动齿轮在两双锥孔连接板之间的空置部位。  Referring to Figure 6, this embodiment is a double pin liquid seal lubricated crawler, which is another type of lubricated crawler. The double-spindle track shoes are available in single or split type. The single track shoes 16 are connected by a double tapered hole connecting plate 14 at the left and right ends; the split track plate has an intermediate connecting plate 200 to increase the joint strength, and the double tapered connecting plate 14 is equivalent to a driven gear. The drive gear is in the vacant part between the two double cone connection plates.
销轴 5b穿入履带板 16的销孔内, 将带有密封装置的双锥孔连接板 14装入销轴 5b两端, 后将防松紧固螺帽 15拧入销轴 5b两端的螺纹上, 当防松紧固螺帽按规定扭 矩扭紧时即轴向间隙调整完毕,此种轴向间隙靠设计尺寸保证,履带销轴 5b与双锥孔 连接板 14采用锥体、锥孔的方式使连接牢固可靠, 同时锥孔却保密封装置与双锥孔连 接板沉孔间的密封, 进而与履带板销孔端面密封面实现密封。  The pin 5b penetrates into the pin hole of the track shoe 16, and the double taper connecting plate 14 with the sealing device is fitted into the two ends of the pin 5b, and then the screw of the loosening fastening nut 15 is screwed into the both ends of the pin 5b. When the anti-loose fastening nut is tightened according to the specified torque, the axial clearance is adjusted. The axial clearance is ensured by the design size, and the track pin shaft 5b and the double-cone hole connecting plate 14 adopt a cone and a taper hole. The method makes the connection firm and reliable, and the tapered hole ensures the sealing between the sealing device and the counterbore of the double-cone hole connecting plate, and further seals with the sealing surface of the pin hole of the track shoe.
当所述的履带为包括内链节、 外链节、 销轴与销套、 滚轮、 滚针轴承的滚轮式润 滑履带时,在每个链节两端内侧沉孔内均装有由一个金属环 2a和一个与此金属环相贴 合的弹性橡胶圈 la所组成的密封装置,在滚轮外圆表面两端面中间向滚轮圆心方向相 差 120°加工三个通孔, 为注油孔和贮油腔, 并通过销套通孔与贮油腔连通, 滚轮内孔 表面为直线段并装有等长无保持架滚针轴,滚轮两端凸台 3— 10mm为密封面, 金属环 密封面采用全密封带结构, 链节沉孔采用模压成型或侧面焊结加强板, 贮油腔注油孔 端口采用锥体盲孔橡胶塞封装。  When the track is a roller type lubricating track including an inner link, an outer link, a pin and a pin sleeve, a roller, and a needle bearing, a metal is installed in the inner counterbore at both ends of each link. The sealing device consisting of the ring 2a and an elastic rubber ring la which is in contact with the metal ring processes three through holes in the middle of the outer circumferential surface of the roller to the center of the roller by 120°, and is an oil filling hole and an oil storage chamber. And communicating with the oil storage chamber through the through hole of the pin sleeve, the surface of the inner hole of the roller is a straight line segment and is equipped with a needle roller shaft of the same length without a cage, the bosses at the two ends of the roller are 3-10 mm as a sealing surface, and the metal ring sealing surface is completely The sealing strip structure, the slotted counterbore is molded or side welded, and the oil filling port of the oil reservoir is encapsulated by a cone blind rubber plug.
三个通孔的延长线不在一条直线上只在圆心相交(见附图 7A— A),排出了某一角 度滚轮受力时的应力集中, 在滚轮两端面与金属环 2a相接触的表面凸起一台阶 3— 10mm, 以便密封面隐藏在沉孔 4内, 金属环的止推功能使滚轮两端面与链节 8内表面 不接触; 外链节 7内侧面与内链节 8外侧面间也不接触。  The extension lines of the three through holes do not intersect at the center of the circle only in a straight line (see Fig. 7A-A), and the stress concentration at the time when the roller is subjected to a certain force is discharged, and the surface convex contact with the metal ring 2a at both end faces of the roller is convex. A step of 3-10 mm is provided, so that the sealing surface is hidden in the counterbore 4, and the thrust function of the metal ring makes the end faces of the roller not contact with the inner surface of the link 8; the inner side of the outer link 7 and the outer side of the inner link 8 Do not touch.
在滚轮内孔表面与销套外表面间装有无保持架滚针轴承 33, 滚针轴承两端面倒圆 角其长度略低于滚轮两端面, 加长的滚针轴承合理的径向间隙防止滚针在滚轮内孔表 面扭曲,与滚针轴承两端面相接触的金属环 2a表面不加工润滑槽以免与滚针轴承端面 发生干涉, 以适应滚轮滚动、 限制滚针轴承轴向运动的需要, 所以, 金属环 2a表面采 用全密封带结构 (见附图 3b)。  A cage-free needle roller bearing 33 is arranged between the surface of the inner hole of the roller and the outer surface of the pin sleeve, and the ends of the needle bearing are rounded to a length slightly lower than the end faces of the roller, and the long needle bearing has a reasonable radial clearance to prevent rolling. The needle is twisted on the surface of the inner hole of the roller, and the surface of the metal ring 2a which is in contact with both end faces of the needle bearing does not process the lubrication groove to avoid interference with the end surface of the needle bearing, so as to adapt to the roller rolling and the axial movement of the needle roller bearing, so The surface of the metal ring 2a adopts a fully sealed band structure (see Fig. 3b).
现有滚轮内孔表面中间加工一个凹槽安装滚针, 使滚轮内孔表面呈阶梯状加工难 度大; 本发明的滚轮 20的外圆、 内孔都是直线段没有阶梯承载能力强稳定, 节省原材 料加工简便生产效率高, 以液体润滑取代润滑脂润滑后者明显优于前者。 The groove of the existing inner surface of the roller is machined with a groove to install the needle roller, so that the surface of the inner hole of the roller is stepped. The outer circumference and the inner hole of the roller 20 of the invention are straight segments without strong step load carrying capacity, saving raw materials and processing, and high production efficiency, and replacing the grease with liquid lubrication is obviously superior to the former.
链节沉孔采用模压成型或侧面焊结加强板, 在内链节 8的沉孔内装有橡胶圈和金 属环密封件, 分别与滚轮两端面密封面实现第一道密封; 在销套外表面中间部位幵有 一个通孔 34, 使注油孔 26与销套内表面连通, 贮油腔润滑油到达销套内表面与销轴 实现液体润滑; 销套中间凹进部分 35也是贮油腔的一部分, 在外链节 7的沉孔内也装 有橡胶圈和金属环密封件, 与销套两端面实现第二道密封。 采用液体润滑低温起动阻 力小运行平稳、 吸震能力强噪音低, 克服了现有润滑脂老化运行阻力大, 滚针轴承时 而卡滞现象的不足。  The slotted counterbore adopts a molded or side welded reinforcing plate, and a rubber ring and a metal ring seal are arranged in the counterbore of the inner link 8 to respectively form a first seal with the sealing faces of the two end faces of the roller; The middle portion has a through hole 34 for communicating the oil hole 26 with the inner surface of the pin sleeve, and the lubricating oil reaches the inner surface of the pin sleeve and the pin shaft to achieve liquid lubrication; the intermediate recess portion 35 of the pin sleeve is also a part of the oil storage chamber. A rubber ring and a metal ring seal are also installed in the counterbore of the outer link 7, and a second seal is formed on both end faces of the pin sleeve. It adopts liquid lubrication, low temperature starting resistance, small running stability, low shock absorption capacity and low noise. It overcomes the large resistance of the existing grease aging operation and the lack of stuck phenomenon of the needle roller bearing.
参见附图 7, 本实施例为滚轮式液体密封润滑式履带, 是润滑履带的又一种类型。 滚轮式润滑履带分别由两个相同作用的密封装置一个在内部、 一个在外部组成的 双密封。 在垂直于内链节 8的耳板平面上钻有螺栓孔, 以便安装履带板或物料箱等, 滚轮式履带的滚轮 20外径大于链节高度在相对静止的导轨上滚动。  Referring to Figure 7, this embodiment is a roller type liquid seal lubricated crawler, which is another type of lubricated crawler. The roller-type lubricated tracks are respectively composed of two identically acting sealing devices, one internally and one externally sealed. A bolt hole is drilled in the plane of the ear plate perpendicular to the inner link 8 for mounting a track shoe or a material box, etc., and the outer diameter of the roller 20 of the roller track is larger than the link height to roll on the relatively stationary rail.
滚轮式履带的链节是采用薄板模具冲压成型,在外链节 7的外端面焊接一加强板, 并在内侧绕孔中心线加工沉孔或将外链节 7沉孔模锻成型; 内链节 8采用加厚板或模 锻成型, 同样绕孔中心在内侧面加工沉孔。  The chain link of the roller track is stamped and formed by a thin plate die, and a reinforcing plate is welded on the outer end surface of the outer link 7, and the counterbore is machined around the center line of the hole or the countersunk hole of the outer link 7 is forged; the inner link 8 Use thick plate or die forging, and also machine the counterbore on the inner side of the hole center.
分别将密封装置装入外链节 7、 内链节 8的沉孔内, 销套 6a装入已装满滚针轴承 33的滚轮 20内孔, 两端与内链节 8压装, 轴向间隙靠工装保证, 滚轮两端面密封面 与全密封带结构的金属环 2a的外边缘密封面相接触实现密封,金属环的内侧表面如同 一个光滑的挡圈限制滚针轴承的轴向位移, 滚针轴承被限制在两金属环之间, 径向被 限制在销套 6a外表面和滚轮 20的内表面之间; 将销轴 5a再装入销套 6a内, 销轴 5a 与外链节 7压装实现了销套 6a与外部密封装置组成的双密封, 以上相同件号的内 外 链节每次都成对组装。  The sealing device is respectively inserted into the counterbore of the outer link 7 and the inner link 8, and the pin sleeve 6a is inserted into the inner hole of the roller 20 which is filled with the needle bearing 33, and both ends are press-fitted with the inner link 8, axial direction The gap is ensured by the tooling, and the sealing surfaces of the two end faces of the roller are in contact with the outer edge sealing surface of the metal ring 2a of the full sealing band structure, and the inner side surface of the metal ring acts as a smooth retaining ring to limit the axial displacement of the needle bearing, the needle roller The bearing is restrained between the two metal rings, and is radially restrained between the outer surface of the pin sleeve 6a and the inner surface of the roller 20; the pin 5a is reloaded into the pin sleeve 6a, and the pin 5a and the outer link 7 are pressed. The double seal formed by the pin sleeve 6a and the external sealing device is realized, and the inner and outer links of the same piece number are assembled in pairs each time.
双密封滚轮式润滑履带设计时均保证履带组装后链节间留有空隙, 排除了现有因 履带轴向受力链节间相互摩擦被拉断的风险。  The double-sealed roller-type lubricated track is designed to ensure that there is a gap between the links after the assembly of the track, which eliminates the risk of the existing friction between the axially-loaded links of the track being broken.
如图 9和 10所示, 本发明提供了一种履带。 该履带包括: 履带链节 149, 该履带 链节 149中设有用于放置履带板紧固螺帽 146 的孔; 以及履带板 56,该履带板通过螺 栓 141以及履带板紧固螺帽 146与履带链节 148紧固在一起。所述履带板紧固螺帽 146 具有大体圆柱形的主体。  As shown in Figures 9 and 10, the present invention provides a track. The crawler includes: a track link 149 having a hole for placing the track shoe fastening nut 146; and a track shoe 56 that secures the nut 146 and the track with the bolt 141 and the track shoe The links 148 are fastened together. The track shoe fastening nut 146 has a generally cylindrical body.
所述的履带板紧固螺帽为圆柱形 146或在圆柱形紧固螺帽外表面垂直螺纹孔中心 线处幵有一个平面 142或两个相等的平行平面 112而形成的非圆柱形; 圆柱形、 非圆 柱形紧固螺帽两端面与螺纹孔中心线平行、 等距或不等距, 圆柱形和开有一个平面的 非圆柱形紧固螺帽的螺纹孔可采用盲孔。 The track shoe fastening nut is a cylindrical shape 146 or a non-cylindrical shape formed by a plane 142 or two equal parallel planes 112 at a centerline of a vertical threaded hole on the outer surface of the cylindrical fastening nut; The end faces of the non-cylindrical fastening nut are parallel to the center line of the threaded hole, equidistant or not equidistant, cylindrical and open with a flat surface The threaded holes of the non-cylindrical fastening nut can be blind holes.
所述的履带链节紧固螺帽固定工作槽采用两侧边 113、 110与螺栓孔中心线非对称 结构, 两侧边与底面可垂直也可倾斜, 靠任意一侧边限制紧固螺帽旋转的自由度, 底 部工作面 111 与链节底面为平行平面, 两侧边与工作槽底部工作面之间过渡圆角的半 径小于非圆柱形紧固螺帽 112的半径, 非圆柱形紧固螺帽平面工作面的宽度小于工作 槽底部工作面宽度, 工作槽顶部 109为拱形。  The track link fastening nut fixing work groove adopts an asymmetric structure of the side edges 113, 110 and the center line of the bolt hole, and the side edges and the bottom surface can be vertical or inclined, and the fastening nut is restricted by any side. The degree of freedom of rotation, the bottom working surface 111 is parallel to the bottom surface of the link, and the radius of the transition fillet between the two sides and the bottom working surface of the working slot is smaller than the radius of the non-cylindrical fastening nut 112, non-cylindrical fastening The width of the plane working face of the nut is smaller than the width of the working face at the bottom of the working groove, and the top 109 of the working groove is arched.
所述的履带链节紧固螺帽固定工作槽采用两侧边 144与螺栓孔中心线对称结构, 两侧边与底面可垂直也可倾斜, 工作槽宽度大于非圆柱形紧固螺帽直径 2— 10mm, 底 部工作面 143与链节底面为平行平面, 两侧边与工作槽底部工作面之间过渡圆角的半 径小于非圆柱形紧固螺帽 142的半径, 非圆柱形螺帽 142平面工作面的宽度小于工作 槽底部 143工作面宽度, 工作槽顶部 147为拱形。  The track link fastening nut fixing work groove adopts a symmetrical structure of the side edges 144 and the bolt hole center line, and the two sides and the bottom surface can be vertical or inclined, and the working groove width is larger than the non-cylindrical fastening nut diameter 2 10mm, the bottom working surface 143 is parallel to the bottom surface of the chain link, and the radius of the transition fillet between the two sides and the bottom working surface of the working slot is smaller than the radius of the non-cylindrical fastening nut 142, and the non-cylindrical nut 142 is flat. The width of the working surface is smaller than the width of the working surface of the bottom 143 of the working groove, and the top 147 of the working groove is arched.
所述的履带链节紧固螺帽固定工作槽采用圆形 145与螺栓孔中心线对称结构, 工 作槽直径大于圆柱形紧固螺帽 146直径 2— 10mm, 圆形工作槽底部工作面与链节的底 面为平行曲面, 与链节两端销孔为平行孔, 链节紧固螺栓孔 140中心线与圆形工作槽 中心线径向公差为 0.20mm, 圆形紧固螺帽固定工作槽的位置在两底面间可任意选择。  The track link fastening nut fixing working groove adopts a circular 145 and a bolt hole center line symmetrical structure, the working groove diameter is larger than the cylindrical fastening nut 146 diameter 2-10 mm, the circular working groove bottom working surface and the chain The bottom surface of the joint is a parallel curved surface, which is parallel with the pin hole at both ends of the chain link, and the radial tolerance of the center line of the link fastening bolt hole 140 and the center line of the circular working groove is 0.20 mm, and the circular fastening nut fixed working groove The position can be arbitrarily selected between the two bottom faces.
所述的履带链节 108、 148、 149, 侧面加厚 0— 10mm, 当链节导轨工作面向上水 平放置时, 从纵向中间段工作面的外侧面向下 0— 10mm处始呈小于 45°角向导轨工作 面表面处止去掉一部分, 或在链节中间段工作面纵向中间, 垂直于链节导轨工作面向 下 0— 5mm至少开有一道宽 0— 10mm的 u型槽,链节导轨工作面的侧面可以是单独内 侧面、 也可以是单独外侧面、 或者是内侧面、 外侧面同时去掉一部分。  The track links 108, 148, 149 are thickened by 0-10 mm on the side. When the link guide rail is placed horizontally on the upper side, the angle from the outer side of the longitudinal middle section working face is 0-10 mm below the angle of less than 45°. Remove a part from the surface of the working surface of the guide rail, or in the longitudinal middle of the working surface of the middle section of the link, perpendicular to the working surface of the link rail 0-5 mm, at least a u-shaped groove with a width of 0-10 mm, the link rail working surface The side surface may be a single inner side surface, a single outer side surface, or an inner side surface and an outer side surface.
非圆柱形紧固螺帽 112有两个一样的平行工作面; 非圆柱形紧固螺帽 142有两个 不一样的工作面, 一个平面一个曲面适应两种不同工作槽通用性强; 圆柱形紧固螺帽 146 有两个一样的曲面工作面不受方向限制; 圆柱形和开有一个平面的非圆柱形紧固 螺帽的螺纹孔可采用盲孔防止螺紋污染。 如附图 9,  The non-cylindrical fastening nut 112 has two identical parallel working faces; the non-cylindrical fastening nut 142 has two different working faces, one flat surface and one curved surface to adapt to two different working grooves; The fastening nut 146 has two identical curved working faces that are not constrained by direction; cylindrical holes and threaded holes with a flat non-cylindrical fastening nut can be blind holes to prevent thread contamination. As shown in Figure 9,
现有外四方螺帽为了防止在工作槽底部转弯处应力集中,增加了一个避让的圆角, 使工作槽的宽度大于外四方螺帽的对角线, 进而导致固定工作槽固定失效。 非圆柱形 螺帽曲线外表面到螺纹孔中心线的垂直距离, 大于外四方螺帽两侧表面到螺纹孔中心 线的垂直距离, 就是借这个大于的差值根据螺帽外表面曲线结构而设计的工作槽。  In order to prevent stress concentration at the bottom turn of the working slot, the existing outer square nut increases the radius of the avoidance, so that the width of the working groove is larger than the diagonal of the outer square nut, thereby causing the fixing work slot to be fixed. The vertical distance from the outer surface of the non-cylindrical nut to the center line of the threaded hole is greater than the vertical distance from the surface of the outer square nut to the center line of the threaded hole, which is designed according to the curve of the outer surface of the nut. Work slot.
非圆柱形螺帽 a、 b由 X点向下到工作面 y点是收敛缩小的曲线, 当螺帽的 X点接 触工作槽侧边时, 工作槽底部过渡圆角与底平面相交处距螺帽的底部工作面最近点 y 还有一定的距离, 彼此没有接触更没有发生干涉, 非圆柱形螺帽外表面的曲线结构给 予工作槽底部转弯处增大圆角创造了条件, 增大圆角可使链节工作槽转弯处减少应力 集中, 提髙履带链节锻造的工艺性和机械强度。 更为重要的是在非圆柱形螺帽侧面与 链节工作槽侧边实现所需要的理想间距使工作槽的宽度小于螺帽的对角线, 进而限制 了螺帽旋转的自由度达到固定之目的。 圆柱形紧固螺帽 c与非圆柱形螺帽 a的不同之 处在于工作面的形状不同, 是平面和曲面的差别 (如附图 10所示)。 圆柱形或非圆柱 形螺帽外表面的横截面曲线还可采用椭圆形 。 The non-cylindrical nuts a, b are converging and narrowing from the X point down to the working surface y point. When the X point of the nut contacts the side of the working groove, the bottom corner of the working groove intersects with the bottom plane. The bottom point of the bottom face of the cap is y There is also a certain distance, no contact with each other and no interference. The curved structure of the outer surface of the non-cylindrical nut gives the condition that the bottom corner of the working groove increases the rounded corner. The increase of the rounded corner can reduce the stress at the corner of the link working groove. Concentrate on the craftability and mechanical strength of the track chain forging. More importantly, the ideal spacing required on the side of the non-cylindrical nut and the side of the link groove makes the width of the working groove smaller than the diagonal of the nut, thereby limiting the freedom of rotation of the nut to a fixed degree. purpose. The cylindrical fastening nut c differs from the non-cylindrical nut a in that the shape of the working surface is different, which is the difference between the plane and the curved surface (as shown in Fig. 10). The cross-sectional curve of the outer surface of the cylindrical or non-cylindrical nut may also be elliptical.
三种螺帽外表面具有共同的曲线特性, 同现有工作槽的区别是螺帽与工作槽两侧 边距离尺寸的变化;与工作槽底部工作面的结合同现有的区别是螺帽固定位置的改变, 可生成多种与之相适应的履带链节紧固螺帽固定工作槽, 仅举三种为例 (见附图 9、 10)。  The outer surfaces of the three nuts have a common curve characteristic. The difference from the existing working groove is the change of the distance between the nut and the sides of the working groove; the combination with the working surface of the working groove is the same as the existing one. The position change can generate a variety of suitable track link fastening nut fixing work slots, just to name a few (see Figures 9, 10).
现有履带链节连接段的中间纵、 横向均有一道缝隙 136、 150 (见附图 8b), 使链 节导轨工作面连接段 135与中间段 133的受力面积不相等, 这一结构上的原因导致机 械运行当中由于受力面积不相等造成磨损也不相等, 导轨工作面 134出现凹凸不平, 这是一种普遍现象只是轻重而已, 在链节导轨工作面 134的中间段和连接段、 在导轨 侧面工作面的中间段和连接段采取增减几何尺寸的方法进行调整; 或在链节导轨工作 面中间段的中间 (见附图 8e ) 挖掉多于连接段纵、 横向缝隙面积的总和或趋于面积的 总和, 使导轨工作面不同段的受力面积相等或趋于相等。  The existing track link connecting section has a slit 136, 150 in the longitudinal direction and the transverse direction (see FIG. 8b), so that the force receiving area of the link rail working face connecting section 135 and the intermediate section 133 are not equal. The reason for the mechanical operation is that the wear is not equal due to the unequal area of the force, and the working surface 134 of the guide rail is uneven. This is a common phenomenon, only the light and heavy, in the middle section and the connecting section of the link rail working surface 134, The middle section and the connecting section of the side working face of the guide rail are adjusted by increasing or decreasing the geometrical dimension; or in the middle of the middle section of the working surface of the link rail (see Fig. 8e), the longitudinal and transverse gap areas of the connecting section are excavated. The sum or the sum of the areas, the force areas of different sections of the working face of the guide rail are equal or tend to be equal.
加厚履带链节导轨工作面的侧面 0— 10mm, 从中间段纵向工作面两侧向下 0— 10mm处始呈小于 45°角向导轨工作面表面处去掉一部分,其余所加厚度仍然保留, 同 时充分考虑支重轮壳外端突缘内侧面与履带链节导轨外侧面工作面 130保留部分的接 触面积。 使外侧面工作面 130保留部分仍然处在一条直线上, 并确保与支重轮壳外端 突缘内侧面不发生干涉, 且又保证修正能力所必须的接触面积; 由附图 8a、 b所示, 也可根据需要由附图 8c所示, 从中间段工作面外侧 130向下 0~10mm处始呈小 于 45°角向导轨工作面表面宽度 0— 10mm处止去掉一部分, 内侧面不动;  The side of the working surface of the thickened track link rail is 0-10 mm. From the sides of the longitudinal working face of the middle section, the angle is less than 45° from the 0-10 mm to the surface of the working surface of the guide rail. The remaining thickness is still retained. At the same time, full consideration is given to the contact area between the inner side of the outer end flange of the roller shell and the remaining portion of the outer side working surface 130 of the track link rail. Keeping the remaining portion of the outer side working surface 130 in a straight line, and ensuring that the inner side of the flange of the outer end of the roller shell does not interfere, and the contact area necessary for the correcting ability is ensured; Figure 8a, b As shown in Fig. 8c, as shown in Fig. 8c, from the outer side of the intermediate section working surface 130 downwards from 0 to 10 mm, the angle is less than 45°, and the surface width of the working surface of the rail is 0-10 mm, and the inner side is not moved. ;
还可根据需要由附图 8d所示,从中间段工作面外侧向下 0~10mm处始呈小于 45° 角向导轨工作面表面宽度 0~10mm处止去掉一部分, 外侧面不动;  It can also be as shown in Fig. 8d as shown in Fig. 8d. It is less than 45° from 0~10mm outside the working face of the middle section. The width of the working surface of the guide rail is 0~10mm, and the outer side is not moved.
仍然可根据需要由附图 8e所示, 在链节中间段工作面纵向中间, 垂直于链节导轨 工作面向下 0— 5mm至少幵有一道宽 0— 10mm的 u型槽; 两侧面不动。  It can still be as shown in Fig. 8e as shown in Fig. 8e. In the longitudinal direction of the working section of the middle section of the link, perpendicular to the working surface of the link guide, 0-5 mm, at least one u-shaped groove with a width of 0-10 mm; the two sides are not moving.
如图 8所示, 根据本发明的履带包括: 多个履带链节 149, 该履带链节 149中的 每一个具有位于其两端的用于与相邻两个链节连接的连接段 135和位于连接段 135之 间的中间段 132, 该多个履带链节 149具有作为工作面 134的表面。 所述中间段 132 在所述表面一侧具有切去部分, 通过该切去部分, 所述多个履带链节 149的工作面的 有效宽度沿纵向方向 (多个履带链节的延伸方向) 保持大体一致。 As shown in FIG. 8, the crawler according to the present invention includes: a plurality of crawler links 149, which are in the crawler links 149 Each has a connecting section 135 at its two ends for connection with two adjacent links and an intermediate section 132 between the connecting sections 135, the plurality of track links 149 having a surface as a working surface 134. The intermediate section 132 has a cut-away portion on one side of the surface, by which the effective width of the working face of the plurality of track links 149 is maintained in the longitudinal direction (the direction in which the plurality of crawler links extend) Generally consistent.
履带链节组装后, 导轨工作面连接段 135的有效宽度与中间段 132的有效宽度相 等或连接段的有效宽度大于中间段, 使链节导轨工作面连接段与中间段的受力面积也 趋于相等, 进而使链节导轨工作面 134磨损均勾始终处于平直状态, 增加了机械行驶 的稳定性, 履带的使用寿命自然延长。  After the track link is assembled, the effective width of the rail working surface connecting section 135 is equal to the effective width of the intermediate section 132 or the effective width of the connecting section is larger than the middle section, so that the stress area of the connecting section and the middle section of the working surface of the link rail is also increased. Equal to each other, so that the link rail working surface 134 is worn and the hook is always in a straight state, which increases the stability of the mechanical running, and the service life of the crawler is naturally prolonged.
参见附图 10a, 履带链节 108紧固螺帽周定工作槽两侧边 110、 113与螺栓孔中 心线采用非等宽的上窄下宽结构, 非圆柱型紧固螺帽的外侧表面为曲面, 与现有紧固 螺帽两侧边的平面结构完全不同, 曲面的越障能力强, 当螺帽 112在旋进过程中外侧 表面与链节 108工作槽 113侧边接触时不会发生卡滞现象; 紧固螺栓 141穿过履带板 56、 链节紧固螺栓孔 140与紧固螺帽 112连接后, 工作槽侧边 113引导螺帽一直走到 固定工作槽底部 111, 当螺帽进入工作槽底部时, 底部工作面的宽度大于非圆柱形紧 固螺帽平面工作面的宽度, 螺帽底部平面在工作槽底部的空间内不会受到干涉, 工作 槽一侧边 113限制紧固螺帽旋转的自由度有利于链节紧固螺栓孔的整体布局。  Referring to FIG. 10a, the track links 108 fastening nut circumferential working groove sides 110, 113 and the bolt hole center line adopt a non-equal width upper narrow lower width structure, and the outer surface of the non-cylindrical fastening nut is The curved surface is completely different from the planar structure on both sides of the existing fastening nut, and the curved surface has a strong obstacle resistance. When the outer surface of the nut 112 is in contact with the side of the working groove 113 of the link 108, the nut 112 does not occur. The stagnation phenomenon; after the fastening bolt 141 is connected to the fastening nut 112 through the track shoe 56 and the link fastening bolt hole 140, the working groove side 113 guides the nut to the fixed working groove bottom 111, as the nut When entering the bottom of the working tank, the width of the bottom working surface is greater than the width of the plane working surface of the non-cylindrical fastening nut, the bottom plane of the nut is not interfered in the space at the bottom of the working groove, and the side of the working groove is restricted by the side 113 The freedom of rotation of the nut facilitates the overall layout of the bolt fastening bolt holes.
参见附图 10b, 履带链节 148紧固螺帽固定工作槽两侧边 144与螺栓孔中心线采 用上窄下宽结构, 其宽度小于非圆柱型紧固螺帽 142的对角线, 工作槽 144两侧边上 窄下宽与紧固螺帽 142的曲线外侧表面最近点己不是螺帽 142的直径处 X点, 工作槽 上窄使最近点在 X点直径处偏上, 工作槽下宽使两侧边的延长线远离链节紧固螺栓孔 140, 底部相交处的圆角跟随远离链节紧固螺栓孔 140, 这样螺帽底部工作面外边缘与 圆角间距拉大, 受干涉的可能性反而减少。两侧边可绕螺帽外圆中心选一个最佳角度, 与螺帽曲面外侧表面保持理想的距离限制螺帽旋转的自由度, 可使相交处圆角的半径 不变保持此处应力分布均匀。 工作槽底部工作面 143不需要加工固定沟槽, 只需要加 工平面, 很小的加工量就可保证与螺帽 142接触工作面的技术要求。  Referring to FIG. 10b, the track link 148 fastening nut fixing work groove sides 144 and the bolt hole center line adopts an upper narrow and a lower width structure, the width of which is smaller than the diagonal of the non-cylindrical fastening nut 142, the working groove The narrower lower width on both sides of the 144 and the outer side surface of the curved surface of the fastening nut 142 are not the X point of the diameter of the nut 142, and the working groove is narrow so that the closest point is at the diameter of the X point, and the working groove is wider. Keep the extension lines on both sides away from the link fastening bolt holes 140, and the rounded corners at the intersection of the bottoms are away from the link fastening bolt holes 140, so that the outer edge of the bottom surface of the nut is enlarged and the pitch of the fillet is large, subject to interference. The possibility is reduced. The two sides can choose an optimal angle around the center of the outer circumference of the nut, and maintain a desired distance from the outer surface of the nut surface to limit the degree of freedom of rotation of the nut, so that the radius of the fillet at the intersection can be kept constant. . The bottom working surface of the working tank 143 does not need to be machined to fix the groove, only the processing plane is required, and the small processing amount can ensure the technical requirement of contacting the working surface with the nut 142.
非圆柱形紧固螺帽是靠与工作槽两侧边 144、 113与底面 143、 111倒角的大小差 别来规避干涉进而实现工作槽底面与螺帽工作面结合的, 如附图 l la、 b放大图所示; 非圆柱形紧固螺帽的对角线大于工作槽宽度而无法逾越工作槽侧边受限在工作槽内, 它是靠工作槽两侧边限制紧固螺帽的自由度来实现固定的, 而不是现有紧固螺帽靠工 作槽根部的两侧倒角固定的, 非圆柱形紧固螺帽只有上下方向的自由度及很小的偏转 角, 再也不可能跟随螺栓一起转动, 拆装无须借助其它辅助固定工具, 非圆柱形紧固 螺帽采用防松螺纹组装后螺栓螺纹不会外露更不会受到污染。  The non-cylindrical fastening nut is combined with the chamfering of the two sides 144, 113 and the bottom surface 143, 111 of the working groove to avoid interference and realize the combination of the bottom surface of the working groove and the working surface of the nut, as shown in FIG. b is shown in the enlarged view; the diagonal of the non-cylindrical fastening nut is larger than the width of the working groove and cannot exceed the side of the working groove. It is limited in the working groove. It is the freedom to tighten the nut by the sides of the working groove. The degree is fixed, instead of the existing fastening nut being fixed by the chamfers on both sides of the working groove. The non-cylindrical fastening nut has only the up and down direction of freedom and a small deflection angle, and it is no longer possible. Follow the bolts to rotate together, no need to use other auxiliary fixing tools for disassembly and assembly. Non-cylindrical fastening nuts are assembled with anti-loose threads and the bolt threads will not be exposed and will not be polluted.
参见附图 10c, 履带链节 149紧固螺帽固定工作槽 145采用圆形结构, 圆形结构 周边没有应力集中点, 力学性能好, 很少的加工量就可保证固定工作槽结合面的技术 要求; Referring to FIG. 10c, the track link 149 fastening nut fixing working groove 145 adopts a circular structure, no stress concentration point around the circular structure, good mechanical property, and a small amount of processing can ensure the technology of fixing the working groove joint surface. Claim;
圆形紧固螺帽固定工作槽的两个孔不同于任何一种工作槽,它可在生产线上钻削, 如采用热模锻落料工艺其孔可与销孔同时对镗减少工件在线停留时间, 圆形工作槽对 专业化生产十分有益。  The two holes of the circular fastening nut fixing work groove are different from any one of the working grooves, and it can be drilled on the production line. For example, the hot die forging and blanking process can be used to reduce the workpiece on-line with the pin hole. Time, round work slots are very beneficial for specialized production.
圆柱形紧固螺帽 146不同于现有采用的 U型紧固螺帽, 也不同于现有的外四方紧 固螺帽, 它没有方向性任意一面都可作为工作面, 为使螺帽拆卸方便圆形工作槽的半 径大于圆柱形螺帽的半径,  The cylindrical fastening nut 146 is different from the existing U-shaped fastening nut, and is also different from the existing outer square fastening nut. It can be used as a working surface on either side without directionality, in order to disassemble the nut. The radius of the convenient circular working groove is larger than the radius of the cylindrical nut.
圆柱形紧固螺帽 146以横卧方式与圆形固定工作槽 145结合, 圆柱形紧固螺帽进 入工作槽无论哪个方向都只有很小的自由度, 当螺帽 146与螺栓 141结合后, 受工作 槽上、下自由度的限制外六方螺栓端头凸起以利组装, 受工作槽左、右自由度的限制, 螺帽不需要固定工序给生产组装带来方便, 随着组装搬手扭矩的增加, 螺帽 146外表 面的曲面自动跟随圆形工作槽 145就位, 接触面积大受力均匀固定可靠; 紧固螺帽拆 卸自由可重复使用成为一个持久的紧固件, 而不是一次性产品。  The cylindrical fastening nut 146 is combined with the circular fixed working groove 145 in a recumbent manner, and the cylindrical fastening nut enters the working groove with only a small degree of freedom in any direction. When the nut 146 is combined with the bolt 141, Limited by the upper and lower degrees of freedom of the working slot, the hexagonal bolt ends are convex to facilitate assembly, and the left and right degrees of freedom of the working slot are limited. The nut does not need a fixing process to facilitate production and assembly. As the torque increases, the curved surface of the outer surface of the nut 146 automatically follows the circular working groove 145, and the contact area is uniformly fixed and reliable; the fastening nut is freely reusable and becomes a durable fastener instead of once. Sex products.
参见附图 1 1,根据本发明的用于履带的分体式连接链节 49包括:轴端链节 51 (第 一部分的示例), 该轴端链节 51具有第一主连接表面 (例如 N-W )和第一辅助连接表 面, 在该第一主连接表面上设有至少一个连接齿, 并且在该第一辅助连接表面上设有 至少一个连接齿 54。 分体式连接链节 49还包括: 套端链节 50 (第二部分的示例), 该 套端链节 50具有与轴端链节 51相应的第二主连接表面 (例如 E-F)和第二辅助连接表 面, 在该第二主连接表面上设有至少一个连接齿, 该第二主连接表面上的连接齿与相 应的第一主连接表面上的连接齿接合。 在该第二辅助连接表面上设有至少一个连接齿 55, 该连接齿 55与相应的连接齿 54接合。  Referring to Figure 1, a split connecting link 49 for a crawler according to the present invention includes a shaft end link 51 (an example of a first portion) having a first main connecting surface (e.g., NW) And a first auxiliary connecting surface, at least one connecting tooth is disposed on the first main connecting surface, and at least one connecting tooth 54 is disposed on the first auxiliary connecting surface. The split connecting link 49 further includes: a socket end link 50 (an example of a second portion) having a second main connecting surface (e.g., EF) corresponding to the shaft end link 51 and a second auxiliary a connecting surface, at least one connecting tooth is disposed on the second main connecting surface, and the connecting teeth on the second main connecting surface are engaged with the connecting teeth on the corresponding first main connecting surface. At least one connecting tooth 55 is provided on the second auxiliary connecting surface, the connecting tooth 55 being engaged with the corresponding connecting tooth 54.
所述的分体式履带连接链节采用直线加长工作面 (E—F、 N-W) 多齿 a 小角度 结构, 轴端链节和套端链节在多齿分体面上结合, 分体式链节上底面 M点至下底面的 连线 N点间 (M— N间), 增加一个或多个拉力齿 54、 55 , 并使拉力齿的角度 β在 < β 90°范围内, 多齿工作面的角度 a在 0° a 29D之间。 齿数 5至 10个, 多齿工 作面的无齿段为齿底面的延伸, 或为齿侧面的延伸。所述的分体式履带连接链节 49在 链节两个紧固螺栓孔 57中间增加一个组装时起连接作用的埋伏式侍服螺栓 53 ; 埋伏 式侍服螺栓端头低于履带板与连接链节的连接面,并使此种链节紧固螺栓孔 57与同型 号整体式链节紧固螺栓孔相同。 The split track connecting link adopts a linear extended working face (E-F, NW) multi-tooth a small angle structure, and the shaft end link and the end link are combined on the multi-tooth split surface, and the split link is arranged Between the point M of the bottom surface and the line N of the lower bottom surface (between M and N), one or more tension teeth 54 and 55 are added, and the angle β of the tension tooth is in the range of < β 90°, and the multi-tooth working surface The angle a is between 0° a 29 D. The number of teeth is 5 to 10. The non-toothed section of the multi-tooth working surface is an extension of the bottom surface of the tooth or an extension of the flank. The split track connecting link 49 adds an ambush servo bolt 53 which is connected in the middle of the two fastening bolt holes 57 of the link; the ambush servo bolt end is lower than the track shoe and the connecting chain The joint faces of the joints are such that the link fastening bolt holes 57 are identical to the integral link fastening bolt holes of the same type.
所述的分体式履带连接链节 49在链节两个紧固螺栓孔 57中间增加一个组装时起 连接作用的暴露式侍服螺栓 58,暴露式侍服螺栓端头高于履带板与连接链节的连接面, 并使此种链节的紧固螺栓孔 57与同型号整体式链节紧固螺栓孔相同,暴露式侍服螺栓 连接链节的履带板 40增加两个通孔, 并在通孔周边焊结加强套筒。 所述的分体式履带连接链节 49的连接齿工作面为双层, M— N间有一个中空通槽 47, 使轴端链节 51与套端链节 50沿两孔中心线的连线垂直方向可上下移动, 上下移 动的自由度使连接齿实现结合与分离,中空通槽的切出部分 48放回原处可起到安全锁 的作用。 The split track connecting link 49 adds an exposed service bolt 58 for connecting between the two fastening bolt holes 57 of the link, and the exposed servo bolt end is higher than the track shoe and the connecting chain. The connecting surface of the joint, and the fastening bolt hole 57 of the chain link is the same as the integral chain fastening bolt hole of the same type, and the track shoe 40 of the exposed service bolt connecting link is added with two through holes, and The through hole is welded around the reinforcing sleeve. The connecting tooth working face of the split track connecting link 49 is double-layered, and there is a hollow through groove 47 between the M-N, so that the shaft end link 51 and the end link 50 are connected along the center line of the two holes. The vertical direction can be moved up and down, and the degree of freedom of movement up and down allows the connecting teeth to be combined and separated, and the cut-out portion 48 of the hollow through groove is returned to the original position to function as a safety lock.
分体式履带连接链节技术要求每对轴端链节和套端链节组装后分体面在一个平面 内, 以便连接后链节导轨工作面也在一个平面内, 现有组装基准大多在链节的两底面 上, 即导轨工作面和链节与履带板连接工作面上。 这样很难检测左右两连接链节分体 面是否在一个平面内, 分体面无组装基准给 品质量带来了隐患。 在之, 利用连接链 节的导轨工作面为基准在下次维修焊接后将失去组装基准面, 再次组装将无基准面导 致左右两连接链节分体面不在一个平面内, 连接后产生内应力严重的短时间内就会被 拉断, 现场很难维修这是有先例的; 这就要求有一个不依赖链节的两底面而又能方便、 快捷地使连接链节的分体面确保在一个平面内的组装基准面。  The split track connecting link technology requires that each pair of shaft end links and sleeve end links are assembled in one plane so that the rear link guide working faces are also in one plane, and the existing assembly datum is mostly in the link. On the two bottom surfaces, that is, the working surface of the rail and the link and the track shoe are connected to the working surface. It is difficult to detect whether the left and right connecting link sections are in one plane, and the assembly surface without the assembly surface poses a hidden danger to the quality of the product. In this case, the assembly reference surface will be lost after the next maintenance welding by using the guide working surface of the connecting link, and the re-assembly will have no reference surface, so that the left and right connecting links are not in one plane, and the internal stress is serious after the connection. It will be pulled off in a short time, and it is difficult to repair on site. This requires a precedent; this requires a two-bottom surface that does not depend on the link, and it is convenient and quick to ensure that the split face of the link is secured in one plane. Assembly datum.
增加的 54套端拉力齿和 55轴端拉力齿如同两个钩子钩一起, 相互牵引形成第一 受力点, 以销轴孔 59中心为原点设平面直角坐标系, 使第一受力点在 y轴方向升至销 轴孔 59的上方 L线, 在 X轴水平方向移近销轴孔 59中心至 K线, L、 K两线交点 V 提高了第一受力点的高度, 它的目的就是要降低第二受力点高度。 然后, 过第一受力 点大角度直下至 N点再形成第二受力点, 第二受力点由数多齿组成受力齿群构成主受 力点。 至此, 第一受力点 V, 第二受力点 N, 连同销轴孔下方连体部分的第三受力点 D, 构成了 VND力的稳定三角形。  The added 54 sets of end pull teeth and 55 shaft end pull teeth are like two hook hooks, which are pulled together to form a first force point. The center of the pin hole 59 is used as the origin to set a plane rectangular coordinate system, so that the first force point is The y-axis direction rises to the upper L line of the pin hole 59, and moves in the horizontal direction of the X-axis to the center of the pin hole 59 to the K line, and the intersection point of the L and K lines increases the height of the first force point, and its purpose It is to lower the height of the second force point. Then, the first force point is directly down to the N point to form a second force point, and the second force point is composed of a plurality of teeth to form a main force point. At this point, the first force point V, the second force point N, together with the third force point D of the conjoined portion below the pin hole, constitute a stable triangle of the VND force.
有了力的稳定三角形, 多齿直线加长 E— F工作面 a角度才可降的更低, 有了低角 度连接的一系列问题就迎刃而解, 否则链节加长工作面 E— F 无法实现低角度 (它改 变了现有单、 双、 圆弧齿、 大 a夹角分体式履带连接链节第一受力点偏低、 偏右的不 足), 由于分体面的几何角度发生了变化, 各种力的受力方向也随之发生了变化, 降低 了连接齿面的分力和连接螺栓的受剪应力。 With a stable triangle, the multi-tooth straightening length E-F working surface a can be lowered even lower, and a series of problems with low angle connection can be solved. Otherwise, the chain extended working surface E-F can not achieve low angle. (It changes the existing single, double, arc tooth, large a angle, split track link, the first force point is low, the right side is insufficient), because the geometric angle of the split surface changes, various The force direction of the force also changes, reducing the component force of the connecting tooth surface and the shear stress of the connecting bolt.
有了力的稳定三角形, 方可实现分体式履带连接链节连接齿工作面 (E~"F、 N— W) 与底面的夹角 a在 0° a 29°之间, 进一歩延长连接齿工作面 (E~~F、 N— W), 以增加连接强度和组装精度。  With a stable triangle, the angle between the connecting teeth of the split track link (E~"F, N-W) and the bottom surface is between 0° and 29°. Work surface (E~~F, N-W) to increase joint strength and assembly accuracy.
分体式连接链节的连接齿工作面 E—F、 N-W两点间的连线分别在一条直线上且 两直线平行, 当连接链节分离后 E— F直线在轴端链节 51上, N— W直线在套端链节 50上, 其长度大于现有连接链节分体面的直线长度。 首先将一对 (左、 右各一个) 套 端链节 50分别与销套 6两端组装, 并使左右套端链节分体面在一个平面内。 The connecting lines of the connecting tooth working faces E-F and NW of the split connecting link are respectively in a straight line and the two straight lines are parallel. When the connecting links are separated, the E-F straight line is on the shaft end link 51, N — The W line is on the end link 50 and its length is greater than the length of the straight line of the existing connecting link split face. First put a pair (left and right) The end links 50 are assembled with the ends of the pin sleeve 6, respectively, and the left and right end link segments are separated in one plane.
组装时左、 右两链节分体面是否在一个平面内, 用一平板检具即刻就可测出, 依 据是将一平板检具放入左、 右两链节的 N— W直线工作面上, 是否在一个平面内在压 装机上随时修正, 直到确保左右两链节分体面在一个平面内再压装到位。 此时, 连接 链节的两底面也在一个平面内。 加长的多齿直线工作面增加了连接链节的连接强度、 组装精度和速度。 组装后的一字形履带套端链节与轴端链节对接就变成了一条封闭的 环形履带。  When assembling, the left and right link sections are in a plane, and can be measured immediately by a flat gauge. The basis is that a flat gauge is placed on the N-W linear working surface of the left and right links. Whether it is corrected on the press machine in a plane at any time until it is ensured that the left and right link sections are pressed in place in one plane. At this time, the two bottom faces of the connecting links are also in one plane. The extended multi-tooth straight working surface increases the joint strength, assembly accuracy and speed of the connecting links. The assembled end of the inline track end link and the shaft end link become a closed endless track.
连接后的分体式链节同整体式链节一样承受外载荷, 不在同一齿平面的 V、 N两 个受力点, 一主一辅同时受力使分离的两链节 50、 51连接后在拉力齿 54、 55及主受 力齿的共同作用下形同一个整体, 连同第三受力点 D, 构成了 VND力的稳定三角形 使连接有了可靠性和持久性。 可以想象在 M— N段没有拉力齿的作用链节的受拉强度 将大为降低, 相差一个 h=h0— hi高的力臂, 那样第一受力点 V将降至第二受力点 N, 这从附图 l la、b的比较中可以得出;也就是现有技术的第一受力点附图 11c中的 N点, 当 a的角度降至 0°时本实施例仍可实施见附图 l lb, 尤其在中小节距上采用。  The connected split link is subjected to the same external load as the integral link, not at the two stress points of V and N in the same tooth plane, and one main and one auxiliary are simultaneously forced to connect the separated two links 50, 51. The combination of the tension teeth 54, 55 and the main force-bearing teeth form the same whole, together with the third force point D, forming a stable triangle of the VND force, which makes the connection reliable and durable. It is conceivable that the tensile strength of the action link without the tension tooth in the M-N segment will be greatly reduced, and the force arm with a height h=h0-hi will be different, so that the first force point V will be lowered to the second force point. N, which can be derived from the comparison of the drawings la la, b; that is, the first point of the prior art, point N in Fig. 11c, when the angle of a falls to 0°, the embodiment can still The implementation is shown in Figure l lb, especially on small to medium pitches.
增加的伺服螺栓, 有二个作用:  The added servo bolt has two functions:
一、分体式履带连接链节在两个紧固螺栓孔 57中间增加一个组装时起连接作用的 侍服螺栓 53、 58, 省去履带板 40、 56与分体式紧固螺栓 52—起安装的麻烦和不便。 当分体式轴端链节和套端链节连接后, 将侍服螺栓旋入侍服螺孔并按标准扭矩扭紧, 而后再安装履带板, 增加的连接伺服螺栓 53、 58相比之下可轻松方便的使履带连接。  1. The split track connecting link is provided with a servo bolt 53 which is connected during assembly in the middle of the two fastening bolt holes 57. The track shoes 40 and 56 are removed from the split fastening bolt 52. Trouble and inconvenience. When the split shaft end link and the end link are connected, screw the servo bolt into the servo screw hole and tighten it according to the standard torque, and then install the track shoe. The added connection servo bolts 53 and 58 can be compared. Make the track connection easy and convenient.
二、 加强连接的强度和可靠性, 连接伺服螺栓 53、 58也是紧固螺栓, 这样在每个 履带连接链节工作面上就多了一个紧固螺栓, 连接的强度自然增加。 加长的多齿直线 工作面增加了选择螺栓孔位置的自由度。 可在理想的位置不受限制地选折同本型号整 体式链节紧固螺栓孔相同的尺寸, 履带板实现互换和统一。  Second, to strengthen the strength and reliability of the connection, the connection of the servo bolts 53, 58 is also a fastening bolt, so that a fastening bolt is added to the working surface of each track connecting link, and the strength of the connection naturally increases. Extended multi-tooth straight line The working surface increases the freedom to select the position of the bolt holes. The ideal size can be selected in the same size as the integral chain fastening bolt holes of this model, and the track shoes can be interchanged and unified.
参见附图 12, 本实施例是分体式连接链节的另一种形式- 分体式连接链节有了上下可移动的自由度连接齿就可以实现结合与分离, 连接齿 的第一层齿与第二层齿的齿形可以相同也可以不同, 但第一层齿不能影响第二层齿的 结合与分离, M— N间中空通槽可移动的距离至少与连接齿间相互结合与分离所需的 高度相等, 或大于相互结合与分离所需的高度。  Referring to Figure 12, this embodiment is another form of the split connecting link - the split connecting link can be combined and separated by the upper and lower movable degrees of freedom connecting teeth, and the first layer of teeth of the connecting tooth is The tooth shape of the second layer of teeth may be the same or different, but the first layer of teeth cannot affect the bonding and separation of the second layer of teeth, and the movable distance between the M-N hollow channels is at least combined with the connecting teeth. The required heights are equal, or greater than the height required to combine and separate.
由于采用大角度折返使连接工作齿数增加,第一层齿的切入点 M可脱离链节的连 接段延至链节的中间段开头, 中间段的厚度是连接段的一倍, 这样第一层齿的连接强 度更加稳定可靠; 第二层齿的连接工作面降低至与普通链节工作槽底面相同的高度, 连接齿工作面的齿形角可设置更趋合理, 连接的可靠性进一步增强。  Since the number of connecting working teeth is increased by the large angle folding, the cutting point M of the first layer of teeth can be extended from the connecting section of the chain link to the beginning of the middle section of the chain link, and the thickness of the middle section is double the connecting section, so that the first layer of teeth The connection strength is more stable and reliable; the connecting working surface of the second layer of teeth is reduced to the same height as the bottom surface of the common link working groove, the tooth angle of the connecting tooth working surface can be set more reasonable, and the reliability of the connection is further enhanced.
齿形角也可采用易于组装的其它形状, 由此在第二层齿面上所产生的分力被 M— N间中空通槽的切出部分装回原处后的第一层齿背抵消, 并使此种连接链节的紧固螺 栓孔 57与同型号整体式链节紧固螺栓孔相同,侍服螺栓分埋伏式 53和暴露式 58两种。 The tooth angle can also be other shapes that are easy to assemble, whereby the component forces generated on the second tooth surface are M- The first layer of the back of the N-shaped hollow channel is replaced by the first tooth back, and the fastening bolt hole 57 of the connecting link is the same as the integral chain fastening bolt hole of the same type. The bolts are divided into an ambush type 53 and an exposed type 58.
中空通槽的切出部分装回原处时, 可将紧固螺栓加长穿过带孔的切出部分并延伸 过第一层齿把带孔的切出部分锁住, 中空通槽的切出部分留在原处上下移动的自由度 消除轴端链节与套端链节就不会分离, 中空通槽的切出部分放回原处使链节的连接增 加了一道安全锁。  When the cut-out portion of the hollow through groove is replaced, the fastening bolt can be lengthened through the cut-out portion of the hole and extended through the cut-out portion of the first layer of the toothed hole, and the hollow through groove is cut out. Part of the freedom to move up and down in the original position eliminates the separation of the shaft end link and the end link, and the cut-out portion of the hollow groove is returned to the original position to add a safety lock to the connection of the link.
根据本发明的用于履带的整体式连接链节 60包括: 用于连接链节的第一孔 66和 第二孔 65 ; 膨胀槽 63,该膨胀槽自所述第一孔 66和第二孔 65中的至少一个的内壁延 伸预定长度, 用于将整体式连接链节的一部分分割成可相对位移的第一部分和第二部 分 (例如, 图 13a、 13c, 14b、 14c中, 第一部分和第二部分分别大体是膨胀槽 63和 孔 65上面的部分和膨胀槽 63和孔 65下面的部分),由此方便在所述第一孔 66和第二 孔 65中的所述至少一个中安装轴状件, 例如销轴。  The integral connecting link 60 for a crawler according to the present invention includes: a first hole 66 and a second hole 65 for connecting links; an expansion groove 63 from the first hole 66 and the second hole An inner wall of at least one of the 65 extends a predetermined length for dividing a portion of the unitary link link into a first portion and a second portion that are relatively displaceable (eg, in Figures 13a, 13c, 14b, 14c, the first portion and the The two portions are generally the expansion groove 63 and the portion above the hole 65 and the expansion groove 63 and the portion below the hole 65), thereby facilitating the mounting of the shaft in the at least one of the first hole 66 and the second hole 65. A piece, such as a pin.
所述的整体式履带连接链节 60, 从链节轴端 65 内孔壁始至套端 66内孔壁 10~ 50mm处止、 或从链节套端 66内孔壁始至轴端 65内孔壁 10— 50mm处止幵一膨胀槽 63, 膨胀槽的终点开有终止槽 64, 终止槽的两端加工终止孔 76, 膨胀槽还可从链节轴 端内孔壁始至套端内孔壁止开通;  The integral track connecting link 60 is from the inner wall of the link shaft end 65 to the inner wall of the sleeve end 66 to 10 mm, or from the inner wall of the end of the link sleeve 66 to the end of the shaft 65. The expansion wall 63 is located at the end of the expansion groove. The end of the expansion groove is provided with a termination groove 64. The two ends of the expansion groove are processed to terminate the hole 76. The expansion groove can also extend from the inner wall of the link end to the end of the sleeve. The hole wall is opened;
膨胀槽和终止槽可以是直线、 也可以是曲线、 还可以是一条抛物线;  The expansion tank and the termination groove may be straight lines, curved lines, or a parabola;
膨胀槽在两孔中心线的连线上、 也可在中心线两侧;  The expansion tank is connected to the center line of the two holes, and may also be on both sides of the center line;
膨胀槽的宽度在 0.12— 5mm之间等宽或不等宽;  The width of the expansion groove is equal to or wider than 0.12-5 mm;
所述的在每个连接链节两个紧固螺栓孔 69 中间增加一个组装时起膨胀作用的侍 服螺纹孔 68以便安装膨胀侍服螺栓 62。  A servo threaded hole 68 for expansion is assembled in the middle of each of the two fastening bolt holes 69 of each connecting link to mount the expansion servo bolt 62.
所述的整体式履带连接链节 60, 在膨胀槽的上侧设有两个圆形紧固螺帽固定工作 槽, 并使其终止孔延伸至圆形紧固螺帽固定工作槽内。  The integral track connecting link 60 is provided with two circular fastening nut fixing working grooves on the upper side of the expansion groove, and the end hole thereof is extended into the circular fastening nut fixing working groove.
所述的整体式履带连接链节销轴外表面采用光轴中心加工注油孔, 油嘴安装在注 油孔端口的阶梯孔内。  The outer surface of the integral track connecting link pin shaft is processed by the optical axis center, and the oil nozzle is installed in the stepped hole of the oil filling port.
现有安装整体式履带连接链节的销轴采用火焰加热销轴孔人工大锤打击销轴的连 接方法仍然被采用, 结果易产生冷却后无法拆卸, 或装配不到位。 因此, 缩小销轴直 径并做成两头粗中间细以便顺利打入链节销孔内, 这样就削弱了应有的过盈配合易导 致连接松动销轴窜出, 于是采用销轴穿入端开有横孔连接后再穿入开口销锁定的连接 方式, 这种动配合结构很快就因遭受冲击载荷而间隙逐渐变大, 改变链节间的中心距, 轴、 套间及相关部件加速磨损。  The existing method of installing the integral track connecting link pin shaft using the flame heating pin hole and the artificial sledge hammer striking pin is still adopted, and the result is easy to be cooled and cannot be disassembled, or the assembly is not in place. Therefore, the pin diameter is reduced and the two middle ends are thinned so as to smoothly enter the link pin hole, thereby weakening the interference fit which is easy to cause the connection loose pin to be thrown out, and then the pin is inserted through the end. There is a connection method in which the cross-holes are connected and then inserted into the split pin. This kind of dynamic fit structure is quickly increased due to the impact load, and the center distance between the links is changed, and the shaft, the sleeve and related components are accelerated to wear.
设置侍服螺纹孔安装膨胀侍服螺栓使膨胀槽膨胀, 拉动销轴孔大于销轴直径使履 带的连接变的简单、 快捷、 安全、 可靠, 幵辟了新的连接方式。 Set the servo threaded hole to install the expansion servo bolt to expand the expansion groove, and pull the pin hole to be larger than the pin diameter. The connection of the belt is simple, fast, safe and reliable, and opens up new ways of connection.
加工侍服螺纹孔时, 膨胀槽 0.12mm 的宽度不足以克服钻头前端的锥角导致侍服 螺纹孔不能加工到位,可在垂直侍服螺纹孔终点前 5mm开一凹槽消除, 也可在侍服螺 纹孔的对应面开一凹槽消除, 采用非等宽槽可对销轴产生持久的予紧力。  When machining the threaded hole of the servo, the width of the expansion groove of 0.12mm is not enough to overcome the taper angle of the front end of the drill bit, so that the threaded hole of the servo can not be processed into position. The groove can be removed 5mm before the end of the vertical threaded hole. The corresponding surface of the threaded hole is opened to eliminate a groove, and the non-equal width groove can be used to produce a permanent preload force on the pin shaft.
整体式履带连接链节幵有终止槽、 终止孔以防应力集中: 膨胀槽、 终止槽、 和终 止孔可根椐不同需要、 不同位置等宽或不等宽进行加工。 为适应不同工况和不同机型 的需要, 膨胀槽和终止槽可以是直线也可以是曲线, 还可以是一条抛物线。 在膨胀槽 的上侧设有两个圆形紧固螺帽固定工作槽, 并使其终止 ¾^延伸至圆形紧固螺帽固定工 作槽内。  The integral track connecting link has a stop groove and a stop hole to prevent stress concentration: the expansion groove, the end groove, and the final hole can be processed according to different needs, different positions, or the like. In order to adapt to different working conditions and different models, the expansion tank and the termination tank can be straight or curved, or can be a parabola. Two circular fastening nut fixing working grooves are provided on the upper side of the expansion tank, and the end is extended to extend into the circular fastening nut fixing working groove.
为了履带连接方便, 膨胀侍服螺栓孔的螺紋 68与坚固螺栓 61的螺纹相同。  For the convenience of the track connection, the thread 68 of the expansion servo bolt hole is the same as the thread of the solid bolt 61.
参见附图 13、 14整体式链节的连接方式与分体式不同,它采用销轴横向组装的方 式使履带链节首尾相连。  Referring to Figures 13 and 14, the integral link is connected differently from the split type. It uses the lateral assembly of the pin to connect the track links end to end.
采用普通板手将膨胀侍服螺栓 62旋入整体式连接链节 60彭胀侍服螺纹孔 68内, 在旋转力矩的作用下, 膨胀侍服螺栓越过膨胀槽 63与对面接触, 继续旋转膨胀槽 63 幵始膨胀, 并拉动终止槽 64至终止孔开始弹性形变, 使得开槽的销轴孔 65大于销轴 的直径,这时将销轴对准连接链节销轴孔 65轻松的用手就可装入,然后旋出膨胀螺栓 62,外力解除后销轴孔与销轴结合紧密,移动履带将整体式连接链节 60转到上平面将 履带板 67就位, 再将坚固螺栓 61扭紧, 在螺栓予紧力的作用下销轴与销轴孔配合牢 固即连接完毕; 当拆卸时按照安装相反的顺序可同样轻松实现。  The expansion servo bolt 62 is screwed into the integral connecting link 60 by the ordinary wrench, and the expansion servo bolt passes over the expansion groove 63 to contact the opposite surface under the action of the rotating torque, and continues to rotate the expansion groove. 63 starts to expand, and pulls the end groove 64 to the end hole to start elastic deformation, so that the slotted pin hole 65 is larger than the diameter of the pin shaft, and then the pin shaft is aligned with the link pin shaft hole 65 by hand. It can be loaded, and then the expansion bolt 62 is unscrewed. After the external force is released, the pin hole is tightly coupled with the pin shaft, and the moving track turns the integral connecting link 60 to the upper plane to position the track plate 67, and then tightens the solid bolt 61. Under the action of the bolt preloading force, the pin shaft and the pin hole are firmly matched and connected; when disassembling, it can be easily implemented in the reverse order of installation.
整体式履带连接链节的现场维修性优于分体式, 可选用不同形状的彭胀槽和终止 槽连接链节, 尤其在人员稀少无维修条件的情况下采用本发明的整体式连接链节可应 对突发情况, 任操作者自由选择和现场处理达到连接的目的。  The on-site maintainability of the integral track connecting link is better than that of the split type. Different shapes of the expansion groove and the terminating groove can be used to connect the links, especially in the case of rare personnel and no maintenance conditions, the integral connecting link of the present invention can be used. In response to unexpected situations, the operator is free to choose and process on-site to achieve the purpose of the connection.
整体式连接链节销轴孔 65从内孔壁始彭胀槽破坏了链节沉孔的密封条件,导致密 封失效。 轴、 套间不能采用液体润滑; 为提高连接销轴的使用寿命, 销轴中心可加工 润滑油孔安装油嘴以便充注润滑脂, 并使注油嘴处于免碰撞的阶梯孔内。 当润滑脂经 油嘴、 油道从销轴孔 65与彭胀槽 63相交开口处溢出时即为注满, 溢出的润滑脂封住 了开口阻止了污染物的侵入, 良好的维修性可应用于液体润滑履带。  The integral connection link pin shaft hole 65 breaks the sealing condition of the link counterbore from the inner hole wall, resulting in the seal failure. The shaft and the sleeve cannot be lubricated with liquid; in order to improve the service life of the coupling pin, the center of the pin can be machined with a grease hole to install the grease nozzle to fill the grease, and the grease fitting is placed in the collision-free stepped hole. When the grease overflows through the nozzle and the oil passage from the opening intersecting the pin hole 65 and the inflation groove 63, the overflow grease seals the opening to prevent the intrusion of the contaminant, and good maintainability can be applied. Liquid lubricated track.
当采用以下技术方案可恢复液体密封。  The liquid seal can be restored when the following technical solutions are employed.
参见附图 16a、 b, 沿销轴内孔 65圆周向表面设置一凹槽 43, 用以安装 0型密封 圈 44, 在凹槽的底部与膨胀槽 63同方向在膨胀槽上设置一圆形通孔 45, 在圆形通孔 和销轴内孔 65圆周表面间设置小于圆形通孔直径的过度槽 46。  Referring to Figures 16a and b, a groove 43 is provided along the circumferential surface of the pin inner hole 65 for mounting the O-ring 44, and a circular shape is formed on the expansion groove in the same direction as the expansion groove 63 at the bottom of the groove. The through hole 45 is provided with an excessive groove 46 which is smaller than the diameter of the circular through hole between the circular through hole and the circumferential surface of the pin inner hole 65.
用力将一圆拄形弹性橡胶条 151拉长,越过过度槽 46进入圆形通孔内,解除外力 后圆拄型弹性橡胶条恢复原状, 与圆形通孔 45紧密结合, 圆拄形弹性橡胶条 151—端 与链节沉孔底部密封装置的弹性橡胶圈接触,另一端侧面与凹槽内 0型密封圈 44的外 侧面接触, 实现液体密封。 Forcefully pull a round elastic rubber strip 151, and pass the excessive groove 46 into the circular through hole to release the external force. The rear round elastic rubber strip is restored to its original shape, and is tightly combined with the circular through hole 45. The 151-end of the round elastic rubber strip is in contact with the elastic rubber ring of the bottom sealing device of the chain sinking hole, and the other end side and the groove are 0. The outer side of the seal 44 is in contact to achieve a liquid seal.
整体式连接链节连接方式的改变和实施, 对于同一型号的履带销轴只要做成一种 规格就可以了, 选取同型号任意一根销轴都可作为连接销轴和压装销轴, 给批量生产 降低成本带来方便, 也使连接的方便性和可靠性增强, 改变长期以来整体式连接链节 销轴的外形结构和连接方式, 排除了链节中心距超标准的隐患, 并取消销轴轴径两头 粗中间细的阶梯状, 外表面一律采用光轴实现了同一型号履带连接销轴外径尺寸的统 管己经示出和描述了本发明的实施例, 对于本领域的普通技术人员而言, 可以理 解在不脱离本发明的原理和精神的情况下可以对这些实施例进行变化, 本发明的范围 由所附权利要求及其等同物限定。  The change and implementation of the connection mode of the integral connecting link, as long as the same type of track pin is made into a specification, any pin of the same type can be used as the connecting pin and the press pin, Mass production reduces the cost and convenience, and also enhances the convenience and reliability of the connection. It changes the long-term structure and connection of the integral link chain pin shaft, eliminates the hidden danger of the link center distance and eliminates the pin. The embodiment of the present invention has been shown and described with respect to the embodiment of the present invention, in which the outer diameter of the shaft shaft is thick and thin in the middle, and the outer surface is uniformly realized by the optical axis using the optical axis to achieve the outer diameter of the same type of track connecting pin. It is to be understood that the scope of the invention is defined by the appended claims and their equivalents.

Claims

权 利 要 求 Rights request
1、一种用于在履带的第一部分和第二部分之间进行密封的密封装置,其中所述第 二部分可相对于第一部分转动, What is claimed is: 1. A sealing device for sealing between a first portion and a second portion of a track, wherein the second portion is rotatable relative to the first portion,
所述密封装置包括:  The sealing device comprises:
环状间隔密封件, 所述间隔密封件用于间隔幵第一部分和第二部分并用于通过其 端面与第二部分的相应的端面进行密封; 以及  An annular spacer seal for spacing the first portion and the second portion and for sealing through respective end faces of the second portion;
环状弹性件, 用于朝向第二部分偏压所述间隔密封件。  An annular resilient member for biasing the spacer seal toward the second portion.
2、根据权利要求 1所述的密封装置,其中所述第一部分固定在轴状件上并与轴状 件形成大体环状的空间, 所述环状空间具有朝向第二部分的开口, 所述第二部分可绕 轴状件转动, 所述间隔密封件设置在环状空间内, 安装在所述轴状件上, 并且其中所 述弹性件设置在环状空间内。 2. The sealing device of claim 1 wherein said first portion is secured to the shaft member and forms a generally annular space with the shaft member, said annular space having an opening toward the second portion, said The second portion is rotatable about a shaft member, the spacer seal being disposed in the annular space, mounted on the shaft member, and wherein the elastic member is disposed in the annular space.
3、根据权利要求 1所述的密封装置,所述间隔密封件在外周的靠近第一部分的一 端具有环状的切去部分, 所述弹性件的至少一部分位于切去部分处。 The sealing device according to claim 1, wherein the spacer seal has an annular cut-away portion at an end of the outer periphery close to the first portion, and at least a portion of the elastic member is located at the cut-away portion.
4、 根据权利要求 1所述的密封装置, 其中所述环状间隔密封件由金属制成。 4. The sealing device according to claim 1, wherein the annular spacer seal is made of metal.
. .
5、根据权利要求 1所述的密封装置,其中所述第二部分的端面和所述环状间隔密 封件的所述端面为大体平的表面。 The sealing device according to claim 1, wherein the end face of the second portion and the end face of the annular spacer seal are substantially flat surfaces.
6、根据权利要求 3所述的密封装置,其中所述环状间隔密封件的所述端面在外周 侧具有环状的密封带, 用于防止润滑油泄漏。 The sealing device according to claim 3, wherein said end surface of said annular spacer seal has an annular seal band on the outer peripheral side for preventing leakage of lubricating oil.
7、根据权利要求 6所述的密封装置,其中所述环状间隔密封件的所述端面在内周 侧具有多个润滑槽。 The sealing device according to claim 6, wherein the end surface of the annular spacer seal has a plurality of lubrication grooves on the inner circumferential side.
8、根据权利要求 7所述的密封装置,所述多个润滑槽采用轴对称形结构,沿圆周 方向均匀分布。 The sealing device according to claim 7, wherein the plurality of lubrication grooves are of an axisymmetric structure and are evenly distributed in the circumferential direction.
9、根据权利要求 8所述的密封装置,所述润滑槽的入口与间隔密封件的内孔连通。 9. A sealing device according to claim 8 wherein the inlet of the lubrication groove is in communication with the inner bore of the spacer seal.
28 28
更正页(细则第 91条) Correction page (Article 91)
10、 根据权利要求 9所述的密封装置, 所述润滑槽是直线形、 圆弧形或螺旋形。 10. The sealing device according to claim 9, wherein the lubrication groove is linear, circular arc or spiral.
11、 根据权利要求 10所述的密封装置, 所述润滑槽宽 1一 5mm, 深 0.2— 2mm。 11. The sealing device according to claim 10, wherein the lubrication groove has a width of 1 to 5 mm and a depth of 0.2 to 2 mm.
12、根据权利要求 11所述的密封装置, 除密封带、润滑槽外, 所述环状间隔密封 件的所述端面具有贮油细孔。 The sealing device according to claim 11, wherein the end face of the annular spacer seal has oil-storing pores in addition to the sealing tape and the lubrication groove.
13、 根椐权利要求 1所述的密封装置, 整个所述环状间隔密封件的所述端面形成 密封带, 用于防止润滑油泄漏。 13. The sealing device of claim 1 wherein said end faces of said annular spacer seal form a sealing strip for preventing leakage of lubricating oil.
14、 根椐权利要求 1所述的密封装置, 还包括设置在第一部分的内周壁与环状间 隔密封件的外周表面之间的防尘圈。 A sealing device according to claim 1, further comprising a dust seal disposed between the inner peripheral wall of the first portion and the outer peripheral surface of the annular spacer.
15、 根据权利要求 3所述的密封装置, 所述弹性件在第一部分的内壁和所述间隔 密封件之间进行密封。 15. The sealing device of claim 3, the resilient member sealing between the inner wall of the first portion and the spacer seal.
16、 一种履带, 包括权利要求 1所述的用于在履带的第一部分和第二部分之间进 行密封的密封装置。 16. A track comprising the sealing device of claim 1 for sealing between a first portion and a second portion of the track.
17、 一种用于在履带的第一部分和第二部分之间进行密封的密封装置, 其中所述 第二部分可相对于第一部分转动, 17. A sealing device for sealing between a first portion and a second portion of a track, wherein the second portion is rotatable relative to the first portion,
所述密封装置包括:  The sealing device comprises:
环状间隔件, 所述间隔件用于间隔开第一部分和第二部分;  An annular spacer, the spacer for spacing the first portion and the second portion;
环状弹性件, 设置在所述环状间隔件的外周; 以及  An annular elastic member disposed on an outer circumference of the annular spacer;
与此环状弹性件轴向相叠的组合密封圈, 该密封圈与第二部分的端面形成密封。  A combined seal ring axially overlapping the annular elastic member, the seal ring forming a seal with the end surface of the second portion.
18、根据权利要求 17所述的密封装置,其中所述第一部分固定在轴状件上并与轴 状件形成大体环状的空间, 所述环状空间具有朝向第二部分的开口, 所述第二部分可 绕轴状件转动, 所述间隔件设置在环状空间内, 安装在所述轴状件上, 并且其中所述 弹性件和所述密封圈设置在环状空间内。 18. The sealing device of claim 17, wherein the first portion is secured to the shaft member and forms a generally annular space with the shaft member, the annular space having an opening toward the second portion, The second portion is rotatable about a shaft member, the spacer member is disposed in the annular space, mounted on the shaft member, and wherein the elastic member and the seal ring are disposed in the annular space.
19、 根据权利要求 17所述的密封装置, 其中所述环状弹性件是弹性橡胶圈。 19. The sealing device according to claim 17, wherein the annular elastic member is an elastic rubber ring.
20、根据权利要求 18所述的密封装置,其中所述环状弹性件的内周表面开有至少 The sealing device according to claim 18, wherein said annular elastic member has at least an inner peripheral surface
29 更正页(细则第 91条) 一道轴向润滑槽。 29 Correction page (Article 91) An axial lubrication groove.
21、根据权利要求 18所述的密封装置,所述环状弹性件包括具有较小径向宽度的 第一部分和具有较大径向宽度的第二部分, 由此环状弹性件的横截面为 8字形。 21. A sealing device according to claim 18, said annular resilient member comprising a first portion having a smaller radial extent and a second portion having a greater radial extent, whereby the annular resilient member has a cross section of 8 Glyph.
22、 根据权利要求 21所述的密封装置, 其中所述密封圈包括: 22. The sealing device of claim 21, wherein the sealing ring comprises:
主体; 以及  Subject;
设置在该主体中, 靠近环状弹性件的一端的凹腔, 至少所述弹性件的第一部分配 合在该凹腔内。  Provided in the body is a cavity adjacent one end of the annular elastic member, at least a first portion of the elastic member is fitted in the cavity.
23、 根据权利要求 22所述的密封装置, 所述的组合密封圈还包括- 从所述主体朝向所述第二部分延伸的至少一个环形密封唇, 用于与所述第二部分 的端面形成密封; 23. The sealing device of claim 22, said combination seal further comprising - at least one annular sealing lip extending from said body toward said second portion for forming an end face with said second portion Sealed
在所述至少一个密封唇的径向的外侧, 从所述主体的外周部分朝向所述第二部分 延伸的环形防尘唇, 该防尘唇的内周面与所述第二部分的端面的倒角部分或圆角部分 的外周相接触, 而外周面与所述第一部分的内周壁相接触。  An annular dust lip extending from an outer peripheral portion of the main body toward the second portion on an outer side of the radial direction of the at least one sealing lip, an inner circumferential surface of the dust lip and an end surface of the second portion The chamfered portion or the outer circumference of the rounded portion is in contact with each other, and the outer peripheral surface is in contact with the inner peripheral wall of the first portion.
24、 根据权利要求 23所述的密封装置, 所述的组合密封圈还包括: 24. The sealing device of claim 23, the combined sealing ring further comprising:
环形槽, 该环形槽设置在防尘唇与密封唇之间。  An annular groove disposed between the dust lip and the sealing lip.
25、 根据权利要求 24所述的密封装置, 其中: 该环形槽具有 U形或圆弧形截面。 25. The sealing device according to claim 24, wherein: the annular groove has a U-shaped or circular arc-shaped cross section.
26、 根据权利要求 25所述的密封装置, 其中: 该环形槽的深度为 1一 5mm, 宽度 为 0.5一 3mm。 26. The sealing device according to claim 25, wherein: the annular groove has a depth of 1 to 5 mm and a width of 0.5 to 3 mm.
27、 根据权利要求 26所述的密封装置, 其中: 所述组合密封圈还包括: 从所述槽的底部延伸到所述凹腔的缝。 27. The sealing device of claim 26, wherein: the combination seal further comprises: a slit extending from a bottom of the groove to the cavity.
28、一种履带,包括权利要求 17所述的用于在履带的第一部分和第二部分之间进 行密封的密封装置。 28. A track comprising the sealing device of claim 17 for sealing between the first portion and the second portion of the track.
29、 根据权利要求 1和 28所述的履带, 还包括- 轴状件, 所述轴状件具有在其中轴向延伸的空腔, 该空腔在轴状件的至少一端具 有开口部分, 该幵口部分通过塞子密封。 29. The crawler belt according to claims 1 and 28, further comprising - a shaft member having a cavity extending axially therein, the cavity having an opening portion at at least one end of the shaft member, The mouth part is sealed by a plug.
30  30
更正页(细则第 91条) 30、 根据权利要求 29所述的履带, 其中: Correction page (Article 91) 30. The crawler of claim 29, wherein:
所述塞子在大体中心部分设有盲孔。  The plug is provided with a blind hole in a substantially central portion.
31、 根据权利要求 30所述的履带, 还包括: 31. The crawler of claim 30, further comprising:
设置在所述开口部分的阶梯部分, 该阶梯部分的直径大于所述空腔部分的直径, 用于安装所述塞子。  a stepped portion provided in the opening portion, the stepped portion having a diameter larger than a diameter of the cavity portion for mounting the plug.
32、 一种履带, 包括: 32. A track comprising:
履带链节, 该履带链节中设有用于放置履带板紧固螺帽的孔; 以及  a track link having a hole for placing a track shoe fastening nut;
履带板, 该履带板通过螺栓以及履带板紧固螺帽与履带链节紧固在一起, 其中所述履带板紧固螺帽具有大体圆柱形的主体。  A track shoe that is fastened to the track link by bolts and track shoe fastening nuts, wherein the track shoe fastening nut has a generally cylindrical body.
33、 根据权利要求 32所述的履带, 其中: 33. The crawler of claim 32, wherein:
所述履带板紧固螺帽的螺紋孔的轴线与圆柱形的主体的轴线大体垂直。  The axis of the threaded bore of the track shoe fastening nut is substantially perpendicular to the axis of the cylindrical body.
34、 根据权利要求 32所述的履带, 其中: 34. The crawler of claim 32, wherein:
螺紋孔在与所述螺栓的一侧相对的一侧是封闭的。  The threaded hole is closed on the side opposite to one side of the bolt.
35、 根据权利要求 32所述的履带, 其中: 35. The crawler of claim 32, wherein:
所述通孔具有与所述履带板紧固螺帽大体对应的圆柱形的形状。  The through hole has a cylindrical shape that substantially corresponds to the track shoe fastening nut.
36、根据权利要求 35所述的履带,其中:所述履带板紧固螺帽在螺纹孔的轴向方 向上的两侧中的至少一侧具有大体垂直于所述螺纹孔轴线的平面。 The crawler belt according to claim 35, wherein said track shoe fastening nut has a plane substantially perpendicular to an axis of said threaded hole at at least one of both sides in the axial direction of the threaded hole.
37、 一种履带, 包括- 多个履带链节, 该履带链节中的每一个具有位于其两端的用于与相邻两个链节连 接的连接段和位于连接段之间的中间段, 该多个履带链节具有作为工作面的表面, 其中所述中间段在所述表面一侧具有切去部分, 通过该切去部分, 所述多个履带 链节的工作面的有效宽度沿纵向方向保持大体一致。 37. A crawler belt comprising: a plurality of track links, each of the track links having a connecting section at its two ends for connecting with two adjacent links and an intermediate section between the connecting sections, The plurality of track links have a surface as a work surface, wherein the intermediate section has a cut-away portion on a side of the surface, through which the effective width of the working faces of the plurality of track links is longitudinal The direction remains roughly the same.
38、根据权利要求 37所述的履带,其中所述中间段包括在所述中间段的纵向方向 延伸的两个侧面和工作面形成的两个棱, 所述切去部分是对两个棱中的至少一个的倒 角。 38. A crawler as claimed in claim 37, wherein said intermediate section comprises two sides extending in the longitudinal direction of said intermediate section and two ribs formed by the working face, said cut-away portions being in pairs of two ribs At least one of the chamfers.
31 更正页(细则第 91条) 31 Correction page (Article 91)
39、根据权利要求 37所述的履带,其中所述切去部分是在所述中间段的纵向方向 延伸的两个侧面之间的、 位于所述表面一侧的凹部。 39. A crawler according to claim 37, wherein the cut-away portion is a recess on one side of the surface between the two sides extending in the longitudinal direction of the intermediate section.
40、 根据权利要求 39所述的履带, 其中所述凹部是大体直线状的。 40. The crawler of claim 39, wherein the recess is generally linear.
41、 一种用于履带的分体式连接链节, 包括: 41. A split connecting link for a crawler belt, comprising:
第一部分, 该第一部分具有第一主连接表面和第一辅助连接表面, 在该第一主连 接表面和第一辅助连接表面上分别设有至少一个第一连接齿, 和  a first portion, the first portion has a first main connecting surface and a first auxiliary connecting surface, and at least one first connecting tooth is respectively disposed on the first main connecting surface and the first auxiliary connecting surface, and
第二部分, 该第二部分具有与第一部分相应的第二主连接表面和第二辅助连接表 面, 在该第二主连接表面和第二辅助连接表面上分别设有至少一个第二连接齿, 该第 二连接齿与相应的第一连接齿接合。  a second portion having a second main connecting surface and a second auxiliary connecting surface corresponding to the first portion, and at least one second connecting tooth is respectively disposed on the second main connecting surface and the second auxiliary connecting surface The second connecting tooth engages with a corresponding first connecting tooth.
42、根据权利要求 41所述的用于履带的分体式连接链节,其中第一主连接表面和 第一辅助连接表面以及第二主连接表面和第二辅助连接表面大体构成第一部分和第二 部分的分界面的一部分。 42. The split link link for a track according to claim 41, wherein the first main connecting surface and the first auxiliary connecting surface and the second main connecting surface and the second auxiliary connecting surface generally constitute the first portion and the second portion Part of the interface.
43、根据权利要求 42所述的用于履带的分体式连接链节,其中所述第一主连接表 面和第二主连接表面是大体平面。 43. The split link link for a track of claim 42, wherein the first primary connection surface and the second primary connection surface are generally planar.
44、根据权利要求 43所述的用于履带的分体式连接链节,其中所述第一主连接表 面和第二主连接表面相对于连接分体式连接链节的两个用于连接链节的孔的中心线的 连接平面的角度为 a, 其中 0° a 29°。 44. The split link link for a crawler belt according to claim 43, wherein said first main connecting surface and said second main connecting surface are opposite to two connecting connecting links for connecting the split links. The angle of the connection plane of the center line of the hole is a, where 0° a 29°.
45、根据权利要求 44所述的用于履带的分体式连接链节,其中所述第一辅助连接 表面和第二辅助连接表面相对于连接分体式连接链节的两个用于连接链节的孔的中心 线的连接平面的角度为 0°。  45. The split connecting link for a track according to claim 44, wherein said first auxiliary connecting surface and said second auxiliary connecting surface are opposite to two connecting connecting links for connecting the links. The angle of the connection plane of the center line of the hole is 0°.
46、根据权利要求 43所述的用于履带的分体式连接链节,其中所述第一辅助连接 表面和所述第一主连接表面在连接分体式连接链节的两个销轴孔的中心线的连接平面 上的投影部分重叠, 并且所述第二辅助连接表面和所述第二主连接表面在连接分体式 连接链节的两个用于连接链节的孔的中心线的连接平面上的投影部分重叠, 由此增加 连接表面的总长度。  46. The split link link for a track according to claim 43, wherein said first auxiliary connecting surface and said first main connecting surface are in the center of two pin holes connecting the split connecting links The projections on the connection plane of the lines partially overlap, and the second auxiliary connection surface and the second main connection surface are on a connection plane connecting the centerlines of the two holes of the split connection links for connecting the links The projections partially overlap, thereby increasing the total length of the joining surface.
32 32
更正页(细则第 91条) Correction page (Article 91)
47、根据权利要求 43所述的用于履带的分体式连接链节,其中所述第一部分和第 二部分中的与履带板相连的一个包括预连接孔, 并且所述第一部分和第二部分中的另 一个包括相应的螺紋孔, 由此在安装履带板之前通过螺钉将第一部分和第二部分连接 在一起。 47. The split link link for a track according to claim 43, wherein one of said first and second portions connected to the track shoe includes a pre-joining hole, and said first portion and said second portion The other of the two includes a corresponding threaded hole, thereby joining the first portion and the second portion together by screws prior to mounting the track shoe.
48、 一种用于履带的整体式连接链节, 包括: 48. An integral connecting link for a crawler belt, comprising:
用于连接链节的第一孔和第二孔;  a first hole and a second hole for connecting the links;
膨胀槽, 该膨胀槽自所述第一孔和第二孔中的至少一个的内壁延伸预定长度, 用 于将整体式连接链节的一部分分割成可相对位移的第一部分和第二部分, 由此方便在 所述第一孔和第二孔中的所述至少一个中安装轴状件。  An expansion groove extending from the inner wall of at least one of the first hole and the second hole by a predetermined length for dividing a portion of the integral connecting link into the first portion and the second portion that are relatively displaceable, This facilitates mounting the shaft member in the at least one of the first and second holes.
49、根据权利要求 48所述的用于履带的整体式连接链节,其中所述第一部分包括 通孔, 而所述第二部分包括与所述通孔同轴的螺紋孔, 通过将螺栓插入第一部分的通 孔并拧入第二部分的螺紋孔, 使第一部分和第二部分接近, 而使所述第一孔和第二孔 中的所述至少一个孔的直径缩小, 将所述轴状件固定在所述第一孔和第二孔中的所述 至少一个中。 49. The integral connecting link for a track according to claim 48, wherein said first portion includes a through hole and said second portion includes a threaded hole coaxial with said through hole, by inserting a bolt a through hole of the first portion and screwed into the threaded hole of the second portion to bring the first portion and the second portion close, and to reduce the diameter of the at least one of the first hole and the second hole, the shaft A member is fixed in the at least one of the first hole and the second hole.
50、根据权利要求 48所述的用于履带的整体式连接链节,其中所述第一部分包括 螺纹孔, 通过将螺栓拧入第一部分的螺纹孔中并推动第二部分, 使两部分分离, 使所 述第一孔和第二孔中的所述至少一个孔的直径扩大, 而利于将所述轴状件插入所述第 一孔和第二孔中的所述至少一个中, 由此在卸下所述螺钉之后, 将所述轴状件固定在 所述第一孔和第二孔中的所述至少一个中。 50. The integrally coupled link for a track according to claim 48, wherein said first portion includes a threaded bore, the two portions being separated by screwing a bolt into the threaded bore of the first portion and pushing the second portion, Enlarging the diameter of the at least one of the first and second holes to facilitate insertion of the shaft into the at least one of the first and second holes, thereby After the screw is removed, the shaft is fixed in the at least one of the first hole and the second hole.
51、根据权利要求 50所述的用于履带的整体式连接链节,其中在卸下所述螺钉之 后, 通过螺栓将第一部分和第二部分固定在一起。 51. An integral connecting link for a track according to claim 50, wherein the first portion and the second portion are secured together by bolts after the screw is removed.
52、根据权利要求 48所述的用于履带的整体式连接链节, 还包括: 用于固定履带 板的螺栓通孔, 所述膨胀槽中止于该通孔。 52. The integral connecting link for a track according to claim 48, further comprising: a bolt through hole for fixing the track shoe, wherein the expansion groove terminates in the through hole.
53、根据权利要求 48所述的用于履带的整体式连接链节, 还包括: 终止孔, 所述 膨胀槽终止于该终止孔, 该终止孔用于防止应力集中。 The integral connecting link for a crawler belt according to claim 48, further comprising: a terminating hole, the expansion groove terminating in the terminating hole for preventing stress concentration.
54、根据权利要求 48所述的用于履带的整体式连接链节,其中所述膨胀槽连通所 述第一孔和第二孔。 54. An integral connecting link for a track according to claim 48, wherein said expansion slot communicates said first aperture and said second aperture.
更正页(细则第 91条) Correction page (Article 91)
55、根据权利要求 48所述的用于履带的整体式连接链节,还包括从所述膨胀槽的 末端分支的两个槽。 55. The integral link link for a track of claim 48, further comprising two slots branching from an end of the expansion slot.
56、根据权利要求 48所述的用于履带的整体式连接链节,其中所述膨胀槽具有直 线形状、 曲线形状、 或直线形状和曲线形状的组合。 An integral connecting link for a crawler belt according to claim 48, wherein said expansion groove has a linear shape, a curved shape, or a combination of a linear shape and a curved shape.
57、根据权利要求 48所述的用于履带的整体式连接链节,其中所述膨胀槽的宽度 在 0.12— 5mm之间。 57. The integral connecting link for a track according to claim 48, wherein said expansion groove has a width of between 0.12 and 5 mm.
58、根据权利要求 48所述的用于履带的整体式连接链节,还包括密封组件,该密 封组件用于防止所述第一孔和第二孔中的容纳有润滑油的一个孔中的润滑油通过所述 膨胀槽泄露到外面。 58. The integral connecting link for a track according to claim 48, further comprising a seal assembly for preventing a hole in the first and second holes from which the lubricating oil is contained Lubricating oil leaks to the outside through the expansion tank.
59、 一种用于履带润滑系统的注油孔的封装方法, 该系统包括空腔, 该空腔形成 在履带的用于连接链节的销轴中并在其轴向延伸, 该空腔在销轴的至少一端具有注油 孔, 所述方法包括: 59. A method of encapsulating an oil hole for a track lubrication system, the system comprising a cavity formed in a pin of a track for connecting a link and extending axially thereof, the cavity being at the pin At least one end of the shaft has an oil hole, and the method includes:
在通过注油孔完成系统的注油之后, 提供用于封闭注油孔的塞子;  After filling the system through the oil hole, a plug for closing the oil hole is provided;
沿塞子插入注油孔的方向, 将管子刺穿塞子;  Insert the tube into the plug along the direction in which the plug is inserted into the oil hole;
将塞子压入注油孔内, 同时通过管子将系统中的气体以及多余的润滑油排出; 以 及  Pressing the plug into the oil hole while discharging the gas in the system and the excess oil through the pipe;
从塞子中拔出管子, 其中所述塞子具有弹性, 以便从塞子中拔出管子之后, 塞子 能够封闭管子刺穿的通孔。  The tube is withdrawn from the plug, wherein the plug is resilient so that the plug can close the through hole pierced by the tube after the tube is withdrawn from the plug.
60、根据权利要求 59所述的用于履带润滑系统的注油孔的封装方法,其中所述塞 子是橡胶塞。 A method of encapsulating an oil hole for a track lubrication system according to claim 59, wherein said plug is a rubber stopper.
' 61、根据权利要求 59所述的用于履带润滑系统的注油孔的封装方法,其中所述塞 子具有在塞子插入注油孔的方向上的盲孔, 该盲孔在塞子的所述方向的两侧中的至少 一侧, 以便方便管子刺穿塞子。 A method of encapsulating an oil hole for a crawler lubrication system according to claim 59, wherein said plug has a blind hole in a direction in which the plug is inserted into the oil hole, and the blind hole is in the direction of the plug At least one side of the side to facilitate the pipe piercing the plug.
62、根据权利要求 59所述的用于履带润滑系统的注油孔的封装方法,其中所述管 子带有锐利的末端, 以便方便管子剌穿塞子。 62. A method of encapsulating an oil fill hole for a track lubrication system according to claim 59, wherein said tube has a sharp end to facilitate passage of the tube through the plug.
34 34
更正页(细则第 91条)  Correction page (Article 91)
PCT/CN2008/000564 2007-03-21 2008-03-21 Sealing device and crawler with said sealing device WO2008113264A1 (en)

Priority Applications (2)

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CN2009101190638A CN101544248B (en) 2008-03-21 2009-03-20 Hydraulic seal lubrication type caterpillar and connection method thereof
CN201010245407.2A CN101947982B (en) 2008-03-21 2009-03-20 Track component and assembly method for constituting track

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CN200710010665.0 2007-03-21
CN200720011232.2 2007-03-21
CN200720011232 2007-03-21
CNB2007100106650A CN100469643C (en) 2007-03-21 2007-03-21 Sealed liquid lubricator

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CN115285242A (en) * 2022-08-29 2022-11-04 三一重机有限公司 Crawler wheel, crawler travel device, and work machine
CN115285242B (en) * 2022-08-29 2023-08-22 三一重机有限公司 Crawler wheel, crawler travel device and working machine

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