CN115285242A - Crawler wheel, crawler travel device, and work machine - Google Patents
Crawler wheel, crawler travel device, and work machine Download PDFInfo
- Publication number
- CN115285242A CN115285242A CN202211043528.8A CN202211043528A CN115285242A CN 115285242 A CN115285242 A CN 115285242A CN 202211043528 A CN202211043528 A CN 202211043528A CN 115285242 A CN115285242 A CN 115285242A
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- wheel
- wheel body
- crawler
- hole
- track
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- 238000007789 sealing Methods 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 27
- 239000002184 metal Substances 0.000 abstract description 27
- 239000000843 powder Substances 0.000 abstract description 26
- 239000010687 lubricating oil Substances 0.000 description 50
- 239000012530 fluid Substances 0.000 description 22
- 239000003921 oil Substances 0.000 description 20
- 238000012423 maintenance Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000009795 derivation Methods 0.000 description 4
- 230000008093 supporting effect Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910000617 Mangalloy Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/14—Arrangement, location, or adaptation of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/02—Travelling-gear, e.g. associated with slewing gears
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Sealing Using Fluids, Sealing Without Contact, And Removal Of Oil (AREA)
- Mechanical Sealing (AREA)
Abstract
The invention relates to the technical field of engineering machinery, and provides a crawler wheel, a crawler traveling device and operating machinery, wherein the crawler wheel comprises a wheel shaft; the wheel body is provided with a first through hole with controllable on-off state, one end of the first through hole penetrates through the outer surface of the wheel body, and the other end of the first through hole is communicated with a gap between the wheel body and the wheel shaft; and the pair of end covers are respectively and fixedly connected to the two ends of the wheel shaft and are in sealing contact with the end parts of the wheel body, second through holes with controllable on-off states are arranged on the end covers, one ends of the second through holes penetrate through the outer surface of the end covers, and the other ends of the second through holes are communicated with a gap between the wheel body and the wheel shaft. So set up, solved the problem of the oil leak that the inside metal powder of crawler wheel among the prior art leads to because of its increase.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to a crawler wheel, a crawler traveling device and operating machinery.
Background
With the diversified application development of the operation machinery, the structure of the operation machinery tends to be refined, humanized, convenient to operate and maintain and the like. For example, an excavator is taken as an example, and is displaced by a crawler travel device. Crawler wheels such as thrust wheels and guide wheels are used as main bearing parts of the crawler travel device, and are worn during the operation of the crawler travel device, so that metal powder is generated between the wheel body and the wheel shaft. With the increase of the working time of the crawler belt walking device, the metal powder between the wheel body and the wheel shaft is gradually increased, so that the abrasion to the wheel body and the wheel shaft is aggravated, the temperature of the wheel body is increased, a gap is generated in a floating oil seal, and the leakage of lubricating oil is caused.
In the prior art, when the thrust wheel or the guide wheel has the problem of oil leakage, the thrust wheel or the guide wheel needs to be integrally replaced to complete maintenance. For large excavators, the thrust wheel and the guide wheel are relatively large and high in cost, and when the guide wheel is replaced, a plurality of maintenance personnel are needed to cooperate, and a special tool is utilized to complete replacement, so that the operation is inconvenient.
Therefore, how to solve the problem of oil leakage caused by the increase of metal powder in the crawler wheel in the prior art becomes an important technical problem to be solved by the technicians in the field.
Disclosure of Invention
The invention provides a crawler wheel, a crawler traveling device and an operating machine, which are used for solving the defect of oil leakage caused by the increase of metal powder in the crawler wheel in the prior art.
The present invention provides a crawler wheel, comprising:
a wheel axle;
the wheel body is provided with a first through hole with a controllable on-off state, one end of the first through hole penetrates through the outer surface of the wheel body, and the other end of the first through hole is communicated with a gap between the wheel body and the wheel shaft;
the pair of end covers are fixedly connected to two ends of the wheel shaft respectively and are in sealing contact with the end portions of the wheel body, second through holes with controllable on-off states are formed in the end covers, one ends of the second through holes penetrate through the outer surfaces of the end covers, and the other ends of the second through holes are communicated with a gap between the wheel body and the wheel shaft.
According to the crawler wheel provided by the invention, the inner wall of the wheel body is provided with the annular groove, the annular groove extends along the circumferential direction of the wheel body, and the first through hole penetrates through the arc-surface side wall of the annular groove along the radial direction of the wheel body.
According to the track wheel provided by the invention, the annular groove is arranged in the wheel body in a centered mode.
According to the crawler wheel provided by the invention, a gap is formed between the end cover and the wheel body, the peripheral edge position of the end cover is in sealing contact with the wheel body, the second through hole penetrates through the end cover along the axial direction of the end cover, and the second through hole is communicated with the gap between the end cover and the wheel body.
According to the present invention, there is provided a crawler wheel, further comprising:
and the temperature detection element is fixedly arranged in the annular groove, is used for detecting the temperature of the oil in the annular groove and outputting the temperature data of the oil.
According to the crawler wheel provided by the invention, the temperature detection element is provided with a magnetic part, and the magnetic part can be adsorbed on the side wall of the annular groove.
According to the present invention, there is provided a crawler wheel, further comprising:
the first blocking piece is used for blocking the first through hole and detachably connected with the wheel body;
and the second plugging piece is used for plugging the second through hole, and the second plugging piece is detachably connected with the end cover.
According to the crawler wheel provided by the invention, the wheel body comprises a wheel body and the shaft sleeve, the shaft sleeve is arranged in the wheel body, the axis of the shaft sleeve is overlapped with the axis of the wheel body, the shaft sleeve is in interference fit with the wheel body, and the shaft sleeve is in clearance fit with the wheel shaft.
The invention also provides a crawler belt walking device, which comprises a thrust wheel, a guide wheel, a chain supporting wheel and a crawler belt, wherein at least one of the thrust wheel, the guide wheel and the chain supporting wheel is the crawler belt wheel.
The invention also provides a working machine which comprises the crawler wheel or the crawler traveling device.
The crawler wheel provided by the invention comprises a wheel shaft, a wheel body and a pair of end covers, wherein the axis of the wheel body is parallel to the axis of the wheel shaft, the wheel body is in clearance fit with the wheel shaft, and the wheel body can rotate relative to the wheel shaft. And lubricating oil is filled in a gap between the wheel body and the wheel shaft and is used for lubricating the wheel body and the wheel shaft, so that the abrasion of the wheel body and the wheel shaft is reduced. The wheel shaft penetrates through the wheel body, and the pair of end covers are fixedly connected to the two ends of the wheel shaft respectively and used for realizing connection of the crawler wheel and the crawler device. The end cover is in sealing contact with the end part of the wheel body, so that the leakage of lubricating oil is prevented. The wheel body is provided with a first through hole, one end of the first through hole penetrates through the outer surface of the wheel body, and the other end of the first through hole is communicated with a gap between the wheel body and the wheel shaft. And a second through hole is formed in the end cover, one end of the second through hole penetrates through the outer surface of the end cover, and the other end of the second through hole is communicated with a gap between the wheel body and the wheel shaft. The opening and closing states of the first through hole and the second through hole are controllable, when the first through hole and the second through hole are in the opening state, fluid such as lubricating oil can enter and exit the gap between the wheel body and the wheel shaft, and when the first through hole and the second through hole are in the closing state, the lubricating oil in the gap between the wheel body and the wheel shaft can be limited to flow to the outside of the crawler wheel. After the crawler wheel works for a certain time, the first through hole and the second through hole can be controlled to be in an open state, fluid is injected into the crawler wheel through the second through holes in the pair of end covers, and the fluid and lubricating oil between the wheel shaft and the wheel body are discharged through the first through hole. At this time, the crawler wheel needs to be rotated in advance, so that the first through hole is arranged downwards. In the process that fluid and lubricating oil circulate in the inside of the crawler wheel, metal powder between the wheel body and the wheel shaft can be driven to be discharged to the outside of the crawler wheel, and therefore the metal powder in the inside of the crawler wheel is reduced or eliminated. After metal powder in the crawler wheel is removed, lubricating oil is filled in the crawler wheel, and the first through hole and the second through hole are controlled to be in a closed state. So set up, regularly wash the inside of athey wheel to change the inside lubricating oil of athey wheel, can effectively clear away the inside metal powder of athey wheel, alleviate the wearing and tearing to wheel body and shaft, avoid the influence to floating oil seal, be favorable to prolonging the life of athey wheel, thereby solve the problem of the oil leak that the increase of the inside metal powder of athey wheel among the prior art leads to.
Further, the crawler travel device according to the present invention includes the crawler wheels as described above, and thus has various advantages as described above.
Further, the work machine according to the present invention includes the crawler wheels or the crawler travel device as described above, and therefore, the work machine also has various advantages as described above.
Drawings
In order to more clearly illustrate the technical solutions of the present invention or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic view of an external structure of a track wheel provided by the present invention;
FIG. 2 is a schematic view of the internal structure of the track wheel provided by the present invention;
fig. 3 is a schematic diagram of the path of fluid provided by the present invention circulating within a track wheel.
Reference numerals:
1: a wheel axle; 2: a first through hole; 3: an end cap; 4: a second through hole; 5: an annular groove; 6: a temperature detection element; 7: a wheel body; 8: a shaft sleeve; 9: a floating seal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
The track wheel of the present invention will be described with reference to fig. 1 to 3.
As shown in fig. 1 to 3, a track wheel according to an embodiment of the present invention includes an axle 1, a wheel body, and a pair of end caps 3.
Specifically, the wheel axle 1 is located inside the wheel body, the axis of the wheel body is parallel to the axis of the wheel axle 1, and the wheel body is in clearance fit with the wheel axle 1, and the wheel body can rotate relative to the wheel axle 1. And lubricating oil is filled in a gap between the wheel body and the wheel shaft 1 and used for lubricating the wheel body and the wheel shaft 1 and reducing the abrasion to the wheel body and the wheel shaft 1.
Wheel axle 1 runs through the wheel body, and a pair of end cover 3 is located the both ends of wheel body respectively, and end cover 3 fixed connection in the tip of wheel axle 1, and end cover 3 is used for being connected with crawler attachment to realize crawler wheel and crawler attachment's being connected.
The end cover 3 is in sealing contact with the end of the wheel body, so that the leakage of lubricating oil can be prevented.
The wheel body is provided with a first through hole 2, one end of the first through hole 2 penetrates through the outer surface of the wheel body, and the other end of the first through hole 2 is communicated with a gap between the wheel body and the wheel shaft 1.
The end cover 3 is provided with a second through hole 4, one end of the second through hole 4 penetrates through the outer surface of the end cover 3, and the other end of the second through hole 4 is communicated with a gap between the wheel body and the wheel shaft 1.
The opening and closing states of the first through hole 2 and the second through hole 4 are controllable, and when the first through hole 2 and the second through hole 4 are in the opening states, fluid such as lubricating oil can enter and exit a gap between the wheel body and the wheel shaft 1. When the first through hole 2 and the second through hole 4 are in a closed state, the lubricating oil in the gap between the wheel body and the wheel shaft 1 can be limited from flowing to the outside of the crawler wheel.
After the crawler wheel works for a certain time, the first through hole 2 and the second through hole 4 can be controlled to be in an open state, fluid is injected into the crawler wheel through the second through holes 4 on the pair of end covers 3, and the fluid and lubricating oil between the wheel shaft 1 and the wheel body are discharged through the first through hole 2.
At this time, the track wheel needs to be rotated in advance, so that the first through hole 2 is arranged downwards.
In the process that fluid and lubricating oil circulate in the crawler wheel, metal powder between the wheel body and the wheel shaft 1 can be driven to be discharged to the outside of the crawler wheel, and therefore the metal powder in the crawler wheel is reduced or eliminated. After metal powder in the crawler wheel is removed, lubricating oil is filled in the crawler wheel, and the first through hole 2 and the second through hole 4 are controlled to be in a closed state.
The fluid may be oil such as lubricating oil, or high-pressure gas.
So set up, regularly wash the inside of athey wheel to the inside lubricating oil of crawler wheel more slides, can effectively clear away the inside metal powder of athey wheel, alleviates the wearing and tearing to wheel body and shaft 1, avoids the influence to floating seal, is favorable to prolonging the life of athey wheel, thereby solves the problem of the oil leak that the increase of its inside metal powder of athey wheel among the prior art leads to.
In the embodiment, the inside metal powder is mainly cleaned by using the fluid, the maintenance of the crawler wheel is realized by replacing the lubricating oil, the operation is simple, the maintenance is convenient, the replacement of the crawler wheel is reduced, and the maintenance cost is reduced.
In the cleaning process, a certain pressure is generated in the crawler wheel, and the pressure cannot be too large, so that the metal powder in the crawler wheel can be discharged, and the wheel body is prevented from being damaged or damaged. After the cleaning of the crawler wheel is completed, when the crawler wheel is filled with lubricating oil, the wheel body can be rotated in advance, so that the first through hole 2 is arranged upwards.
The track wheel in this embodiment may be a thrust wheel or a guide wheel, and is not particularly limited.
When lubricating oil is injected into the track wheel, the first through hole 2 and the second through hole 4 can be used as oil injection holes for lubricating oil. When the track wheel is cleaned, the first through hole 2 serves as a filling hole for a fluid such as oil or gas, and the second through hole 4 serves as a discharge hole for lubricating oil, fluid, and metal powder.
In order to improve the cleaning efficiency of the crawler wheel, a plurality of second through holes 4 may be formed in each end cover 3, and the extending directions of the second through holes 4 are parallel to each other and are all communicated with the gap between the wheel body and the wheel shaft 1. Fluid is injected into the crawler wheel through the second through holes 4, so that the injection efficiency of the fluid can be improved, the circulation efficiency of the fluid in the crawler wheel is improved, and the cleaning efficiency of the crawler wheel is improved.
The open/close state of the first through-hole 2 and the second through-hole 4 can be controlled by a component such as a valve.
In this embodiment, the open/close states of the first through-hole 2 and the second through-hole 4 are controlled by the plugging member. The crawler wheel in this embodiment further includes a first blocking piece and a second blocking piece, wherein the first blocking piece corresponds to the first through hole 2 and is used for blocking the first through hole 2. First shutoff piece can be dismantled with the wheel body and be connected, through the dismantlement to first shutoff piece, can realize the control to the open and close state of first through-hole 2.
The number of the second blocking pieces is at least two, and the second blocking pieces correspond to the second through holes 4 one to one and are used for blocking the second through holes 4. The second shutoff piece can be dismantled with end cover 3 and be connected, through the dismantlement to the second shutoff piece, can be to the control of the open-close state of second through-hole 4.
The first and second plugging members may be, but are not limited to, screw plugs. The outer surface of the screw plug is provided with an external thread, at the moment, the end part of the first through hole 2 and the end part of the second through hole 4 are required to be respectively provided with an internal thread so as to be matched with the external thread on the screw plug, and the connection between the screw plug and the wheel body and the connection between the screw plug and the end cover 3 are realized.
The screw plug can be mounted and dismounted by screwing the screw plug, so that the opening and closing states of the first through hole 2 and the second through hole 4 are controlled.
In this embodiment, an annular groove 5 is provided on the inner wall of the wheel body, and the annular groove 5 extends along the circumferential direction of the wheel body. The annular groove 5 is arranged to increase the oil storage space inside the crawler wheel, the annular groove 5 is communicated with the gap between the wheel body and the wheel shaft 1, and in the working process of the crawler wheel, the lubricating oil in the annular groove 5 can enter the space between the wheel body and the wheel shaft 1 to compensate the lubricating oil between the wheel body and the wheel shaft 1.
The first through hole 2 corresponds to a side wall of the annular groove 5, and the first through hole 2 penetrates through a cambered side wall of the annular groove 5 along the radial direction of the wheel body. So set up, when wasing the inside of athey wheel, second through-hole 4 is whole along vertical direction setting, and fluid and lubricating oil drive metal powder and get into ring channel 5 back, can directly get rid of through first through-hole 2 on the cambered surface lateral wall of ring channel 5, are favorable to improving the cleaning efficiency.
In a further embodiment, the annular groove 5 is disposed centrally inside the wheel body, that is, the annular groove 5 may be disposed in the middle of the wheel body, and accordingly, the first through hole 2 is correspondingly disposed in the middle of the wheel body, so that the internal structure of the track wheel is symmetrically disposed.
The lubricating oil stored in the annular groove 5 can synchronously circulate to the gaps at the two sides of the annular groove, so that the lubricating oil in the gaps at the two sides of the annular groove 5 is uniformly distributed, and the lubricating effect on the wheel body and the wheel shaft 1 is ensured.
When the inside of athey wheel is cleaned, the pressure in the space at the two sides of the annular groove 5 is consistent, and the lubricating oil and the fluid at the two sides of the annular groove 5 synchronously circulate and enter the annular groove 5 and are discharged through the first through hole 2, so that the cleaning effect on the athey wheel is improved.
In a specific embodiment, the wheel body includes a wheel body 7 and a shaft sleeve 8, the shaft sleeve 8 is disposed inside the wheel body 7, and an axis of the shaft sleeve 8 coincides with an axis of the wheel body 7. The shaft sleeve 8 is in interference fit with the wheel body 7. Specifically, the sleeve 8 may be pressed into the interior of the wheel body 7 by a press.
The wheel axle 1 is located inside the shaft sleeve 8, the shaft sleeve 8 is in clearance fit with the wheel axle 1, and the clearance between the shaft sleeve 8 and the wheel axle 1 corresponds to the clearance between the wheel body and the wheel axle 1. The shaft sleeve 8 is in contact with the wheel shaft 1 instead of the wheel body 7, so that abrasion to the wheel body 7 can be reduced.
The first through hole 2 may simultaneously penetrate the wheel body 7 and the sleeve 8.
When the annular groove 5 is formed in the wheel body, the annular groove 5 can be formed in the wheel body 7, the shaft sleeves 8 are arranged in a segmented mode, the two sections of shaft sleeves 8 are respectively located on two sides of the annular groove 5, and at the moment, only the first through hole 2 needs to penetrate through the wheel body 7.
In this embodiment, a gap is formed between the end cover 3 and the wheel body, and the circumferential edge of the end cover 3 is in sealed contact with the wheel body, and the gap between the end cover 3 and the wheel body is isolated from the external space of the track wheel and is communicated with the gap between the wheel body and the wheel axle 1.
The second through hole 4 extends in the axial direction of the end cap 3 and penetrates the end cap 3. One end of the second through hole 4, which is far away from the wheel body, penetrates through the end surface of the end cover 3 and is communicated with the external space of the crawler wheel. One end of the second through hole 4 close to the wheel body also penetrates through the end surface of the end cover 3 and is communicated with a gap between the end cover 3 and the wheel body. The second through hole 4 is thus in communication with the gap between the wheel body and the wheel body through the gap between the end cover 3 and the wheel body, and is thus in further communication with the first through hole 2, see fig. 3.
In this embodiment, the track wheel further includes a floating seal 9, and the floating seal 9 is disposed between the end cover 3 and the end portion of the wheel body, and is used for achieving sealing contact between the end cover 3 and the wheel body.
A floating seal cavity is formed between the peripheral position of the end cover 3 and the end part of the wheel body, and the floating seal cavity is of an annular structure. The floating seal 9 consists of two identical support rings and two sealing rings. The two support rings are in fit contact, and the two sealing rings are respectively positioned on one sides far away from the two support rings. The sealing ring is in extrusion contact with the end surface of the end cover 3 and the end surface of the wheel body under the supporting action of the supporting ring. The end surfaces of the two support rings, which are close to each other, are processed and can be in sealing contact under the extrusion action of the seal ring, so that the sealing between the end cover 3 and the wheel body is realized.
When the crawler wheel is assembled, the sealing ring needs to be ensured to have a certain extrusion deformation amount, and in the working process of the crawler wheel, if the two support rings are abraded, the sealing between the end cover 3 and the wheel body can still be maintained under the action of the sealing ring. Therefore, the floating sealing element 9 is stable in sealing performance and beneficial to prolonging the service life of the crawler wheel.
The support ring is made of wear-resistant metal, so that the wear efficiency of the support ring can be reduced, and the service life of the floating sealing piece 9 can be prolonged.
The second through hole 4 extends to a position on the end cap 3 corresponding to the annular area enclosed by the floating seal 9.
In this embodiment, a filter element may be further disposed in the second through hole 4, and when fluid such as lubricating oil is injected into the track wheel, the fluid such as lubricating oil may be filtered by the filter element, so as to filter impurities in the fluid such as lubricating oil, thereby purifying the fluid such as lubricating oil, preventing the impurities from entering between the wheel body and the wheel axle 1, and preventing the wheel body and the wheel axle 1 from being worn.
As the working time of the crawler wheel increases, the metal powder in the crawler wheel gradually increases, and the temperature of the lubricating oil gradually increases during the abrasion process of the wheel body and the wheel axle 1. When the temperature of the lubricating oil rises to a certain degree, the abrasion between the wheel body and the wheel shaft 1 is serious, and the metal powder between the wheel body and the wheel shaft 1 is excessive and needs to be cleaned.
In this embodiment, the track wheel further includes a temperature detection element 6, and the temperature detection element 6 is fixedly disposed in the annular groove 5 and is used for detecting the temperature of the lubricating oil in the annular groove 5.
The temperature detection element 6 detects the temperature of the lubricant in the annular groove 5, generates lubricant temperature data, and outputs the lubricant temperature data.
For example, the temperature detection element 6 is electrically connected to a control system, and the control system can receive the above-described lubricating oil temperature data.
After receiving the lubricating oil temperature data, the control system can directly output the lubricating oil temperature data to a display device for a user to obtain.
Also can be through control system contrast lubricating oil temperature data and preset threshold value, when lubricating oil temperature data is greater than preset threshold value, output warning information to remind the wearing and tearing state of user's athey wheel, thereby in time clear up the metal powder in the athey wheel.
The temperature detection element 6 is arranged, so that a user can know the internal state of the crawler wheel in time without disassembling.
Specifically, the temperature detection element 6 may be a temperature sensor.
In an optional embodiment, a temperature sensor with a buzzer can be selected, and when the detected lubricating oil temperature data is greater than a preset threshold value, an audible alarm signal can be sent.
In this embodiment, the temperature detecting element 6 has a magnetic portion, and the magnetic portion is fixedly connected to the temperature detecting element 6. The wheel body of the crawler wheel is generally made of manganese steel and the like, so the magnetic suction part can be adsorbed on the side wall of the annular groove 5, and the temperature detection element 6 is fixed, and the crawler wheel is simple in structure and convenient to operate.
Specifically, a permanent magnet may be fixedly attached to the temperature detection element 6, and the permanent magnet may form the magnetic attraction portion.
The permanent magnet may be, but is not limited to, neodymium iron boron magnet.
The following specifically describes the track wheel according to the embodiment of the present invention in conjunction with the above embodiments.
In this embodiment, the crawler wheel comprises a wheel body 7, two bushings 8, an axle 1, two end caps 3, two sets of floating oil seals, and a temperature sensor. Both the shaft sleeves 8 are arranged inside the wheel body 7, and the axes of the shaft sleeves 8 coincide with the axis of the wheel body 7. The two shaft sleeves 8 are distributed along the axial direction of the wheel body 7, and a space is arranged between the two shaft sleeves 8. The wheel body 7 is provided with an annular groove 5 at a position corresponding to the distance, as an oil reservoir. Two axle sleeves 8 and 7 interference fit of wheel body, shaft 1 is located the inside of axle sleeve 8, and with 8 clearance fit of axle sleeve. Lubricating oil can be filled in the gap between the shaft sleeve 8 and the wheel shaft 1, and the lubricating oil in the annular groove 5 can be circulated to the gap between the shaft sleeve 8 and the wheel shaft 1. The end covers 3 are respectively positioned at two ends of the wheel body 7, and the end covers 3 are fixedly connected with two ends of the wheel shaft 1. A gap is reserved between the end face of the end cover 3 and the end face of the wheel body 7, and the peripheral edge position of the end cover 3 is in sealing contact with the wheel body 7 through a tri-tertiary floating oil seal. A first through hole 2 is arranged at a position, corresponding to the annular groove 5, on the wheel body 7, the first through hole 2 extends along the radial direction of the wheel body 7, and the first through hole 2 is communicated with a gap between the wheel shaft 1 and the shaft sleeve 8. The end cover 3 is provided with a second through hole 4, the second through hole 4 is communicated to a gap between the end face of the end cover 3 and the end face of the wheel body 7 and is further communicated to a gap between the wheel shaft 1 and the shaft sleeve 8, namely, the second through hole 4 is communicated with the first through hole 2 through the internal structure of the crawler wheel. The temperature sensor is positioned in the annular groove 5 of the wheel body 7 and is fixedly adsorbed on the side wall of the annular groove 5 through a permanent magnet. The temperature sensor is provided with a buzzer alarm and can send out alarm prompt.
So set up, in the athey wheel course of operation, temperature sensor can the inside lubricating oil's of real-time detection athey wheel temperature, and generate lubricating oil temperature data. When the temperature data of the lubricating oil is larger than a preset threshold value, an alarm prompt is sent through a buzzer alarm to prompt a user that the crawler wheel needs to be cleaned. After obtaining the alarm prompt, the user stops the crawler wheel, adjusts the wheel body 7 of the crawler wheel, and enables the first through hole 2 on the wheel body 7 to be arranged downwards. And then, connecting an air supply device or an oil supply device with the second through hole 4, and injecting pressurized gas or oil into the second through hole 4 to discharge the lubricating oil and the metal powder in the crawler wheel from the first through hole 2. Then, the wheel body 7 is rotated, the second through hole 4 in the wheel body 7 is arranged upwards, lubricating oil is injected into the crawler wheel, and the first through hole 2 and the second through hole 4 are blocked by the screw plugs, so that the crawler wheel is cleaned and the lubricating oil in the crawler wheel is replaced, the accumulation of metal powder in the crawler wheel is avoided, and the problem of oil leakage of the crawler wheel can be effectively avoided.
The crawler wheel in the embodiment of the invention has a simple structure, does not need to carry out larger structural improvement on the wheel body of the crawler wheel, and has controllable cost. The crawler wheel for the large-scale equipment has the advantages of long service life and capability of reducing maintenance difficulty and maintenance cost.
On the other hand, the embodiment of the invention further provides a crawler belt walking device, which comprises a track roller, a guide roller, a carrier roller and a crawler belt, wherein at least one of the track roller, the guide roller and the carrier roller is the crawler belt roller provided by any one of the above embodiments. The crawler wheel can realize regular cleaning, regularly cleans the metal powder in the crawler wheel, and can effectively avoid the problem of oil leakage caused by the increase of the metal powder in the crawler wheel. Therefore, the crawler traveling device in the embodiment has the advantages of convenience in cleaning and maintenance and long service life. The derivation process of the beneficial effects of the crawler belt walking device in the embodiment of the present invention is substantially similar to the derivation process of the beneficial effects of the crawler belt wheels, and therefore, details are not repeated here.
Only the track roller of the crawler travel unit may be configured as the crawler wheel, only the guide roller of the crawler travel unit may be configured as the crawler wheel, and only the carrier roller of the crawler travel unit may be configured as the crawler wheel.
In this embodiment, the track roller, the guide roller, and the carrier roller of the crawler travel unit are all configured as the crawler wheel.
In another aspect, embodiments of the present disclosure further provide a work machine including a track wheel or a crawler unit according to any one of the above embodiments. The crawler wheel and the crawler traveling device in the embodiment can be cleaned regularly, the service life is long, the maintenance is convenient, and the maintenance cost is low. Therefore, the operation machine in the embodiment also has the advantages of long service life, convenience in maintenance and low maintenance cost. The derivation process of the beneficial effects of the working machine in the embodiment of the present invention is substantially similar to the derivation process of the beneficial effects of the track wheel or the track traveling device, and therefore, details are not described here again.
The working machine in this embodiment may be an engineering machine such as an excavator, a pile machine, a rotary drilling rig, or the like.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A track wheel, comprising:
an axle;
the wheel body is provided with a first through hole with a controllable on-off state, one end of the first through hole penetrates through the outer surface of the wheel body, and the other end of the first through hole is communicated with a gap between the wheel body and the wheel shaft;
the pair of end covers are fixedly connected to two ends of the wheel shaft respectively and are in sealing contact with the end portions of the wheel body, second through holes with controllable on-off states are formed in the end covers, one ends of the second through holes penetrate through the outer surfaces of the end covers, and the other ends of the second through holes are communicated with a gap between the wheel body and the wheel shaft.
2. The track wheel according to claim 1, wherein an annular groove is provided on an inner wall of the wheel body, the annular groove extends in a circumferential direction of the wheel body, and the first through hole penetrates through an arc-shaped sidewall of the annular groove in a radial direction of the wheel body.
3. The track wheel of claim 2, wherein said annular groove is centrally located in said wheel body.
4. The track wheel according to claim 1, wherein a gap is formed between the end cover and the wheel body, and a peripheral edge of the end cover is located in sealing contact with the wheel body, and the second through hole extends through the end cover in an axial direction of the end cover, and is provided so as to communicate with the gap between the end cover and the wheel body.
5. The track wheel of claim 2, further comprising:
and the temperature detection element is fixedly arranged in the annular groove, is used for detecting the temperature of the oil in the annular groove and outputting the temperature data of the oil.
6. The track wheel according to claim 5, wherein the temperature detection element is provided with a magnetically attracting portion configured to be attracted to a side wall of the annular groove.
7. The track wheel of claim 1, further comprising:
the first blocking piece is used for blocking the first through hole and detachably connected with the wheel body;
and the second plugging piece is used for plugging the second through hole, and the second plugging piece is detachably connected with the end cover.
8. The track wheel of claim 1, wherein the wheel body comprises a wheel body and a bushing, the bushing is disposed inside the wheel body, an axis of the bushing coincides with an axis of the wheel body, the bushing is in interference fit with the wheel body, and the bushing is in clearance fit with the axle.
9. A crawler belt device comprising a track roller, a guide roller, a carrier roller, and a crawler belt, wherein at least one of the track roller, the guide roller, and the carrier roller is the crawler wheel according to any one of claims 1 to 8.
10. A work machine comprising a track wheel according to any of claims 1 to 8 or a crawler track according to claim 9.
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