WO2008075450A1 - Method of forming three-dimensional printing image - Google Patents

Method of forming three-dimensional printing image Download PDF

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Publication number
WO2008075450A1
WO2008075450A1 PCT/JP2007/001322 JP2007001322W WO2008075450A1 WO 2008075450 A1 WO2008075450 A1 WO 2008075450A1 JP 2007001322 W JP2007001322 W JP 2007001322W WO 2008075450 A1 WO2008075450 A1 WO 2008075450A1
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WO
WIPO (PCT)
Prior art keywords
print
ink
heat
producing
printed image
Prior art date
Application number
PCT/JP2007/001322
Other languages
French (fr)
Japanese (ja)
Inventor
Chizuo Ozawa
Original Assignee
Mastermind Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mastermind Co., Ltd. filed Critical Mastermind Co., Ltd.
Publication of WO2008075450A1 publication Critical patent/WO2008075450A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00216Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation using infrared [IR] radiation or microwaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0021Curing or drying the ink on the copy materials, e.g. by heating or irradiating using irradiation
    • B41J11/00218Constructional details of the irradiation means, e.g. radiation source attached to reciprocating print head assembly or shutter means provided on the radiation source
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/16Braille printing

Definitions

  • the present invention relates to a method for producing a three-dimensional printed image that can produce a three-dimensional printed image with unevenness using an inkjet head.
  • Patent Document 1 discloses a method for producing a three-dimensional printed image with unevenness using an ink jet printer.
  • a print image is formed on the surface of a substrate using an ink jet printer
  • a base material is attached to the surface of the print image to form a three-dimensional print surface
  • the three-dimensional print surface is formed on the surface.
  • the print image is formed by the ink jet printer.
  • Patent Document 1 WO 2 0 0 3/0 8 0 3 4 4 pamphlet
  • ink droplets ejected from an ink jet head land on the surface of a recording medium, and are absorbed and cured there, and are fixed on the surface.
  • the surface of the recording medium may be heated.
  • heating is effective when printing on a recording medium made of a material to which water-based ink or solvent ink is difficult to fix.
  • thermosetting ink such as resin ink
  • a general heating method is to heat a platen that defines the printing position of an ink jet head and to heat a portion of a recording medium on which ink droplets have landed.
  • this heating method is effective for a thin recording medium such as paper, but in the case of a thick recording medium, the time required to heat the recording medium to a temperature suitable for ink curing becomes longer. Is not an effective method.
  • the ink jet head is arranged in a state facing the platen with a slight gap, and performs printing while moving along the platen. did Therefore, in the method of heating the platen, the inkjet head facing here is also heated, and the ink in the ink nozzle thickens and solidifies, causing ink clogging. In some cases, the inkjet head may be thermally destroyed.
  • Nichrome wire or the like is conventionally used as a heating means.
  • Conventional heating means must always be energized, which consumes a lot of power and has a high running cost. is there.
  • This ink jet printer is mounted on an ink jet head, a platen that defines a printing position by the ink jet head, a head carriage that carries the ink jet head, and the head carriage.
  • the cooling mechanism includes a heat pipe arranged in contact with the components of the heater on the outside and / or inside of the heater.
  • a heater is mounted on the head carriage and moves together with the ink jet head.
  • the heater is positioned in the immediate vicinity of the ink droplet discharged from the inkjet head and landing on the recording medium, and the ink droplet can be directly heated and cured. Therefore, ink droplets can be efficiently fixed on the recording medium.
  • the heater If a heater is placed in the immediate vicinity of the ink jet head, the heater The heat from the nozzle may clog the nozzles of the inkjet head and cause thermal damage to the inkjet head itself.
  • the heater since the heater is cooled by the cooling mechanism, heating of the ink jet head can be suppressed or prevented.
  • a heat pipe having a good heat conduction efficiency is used as the cooling mechanism, so that the heat radiation from the heater can be efficiently released to the outside.
  • the present invention has been conceived in the process of trying to print on various materials using an ink jet printer having such a configuration, and an object of the present invention is to provide a three-dimensional image using an ink jet head.
  • the purpose is to propose a method for producing a 3D print image that can easily produce a typical print image.
  • a method for producing a three-dimensional printed image of the present invention includes:
  • the inkjet head is relatively scanned along the surface of the print medium made of a heat-meltable material, and the print medium is moved while being relatively moved in the direction perpendicular to the scan direction of the ink jet head.
  • a printed image is formed on the surface with ink droplets ejected from the inkjet head,
  • the spot-like irradiation heat is scanned along the surface portion of the print medium on which the print image is formed, and the surface portion is sequentially heated,
  • the ink droplets are heated and dried to fix the print image on the surface portion of the print medium, and the surface portion is heated and melted to respond to the heat absorption rate of the ink forming the print image. It is characterized by the formation of a deep recess.
  • the heating state of each part of the print image changes according to the difference in the heat absorption rate of the ink constituting the print image. If the amount of heat of irradiation is set appropriately, the part where black ink with high heat absorption rate is used will be heated and melted to a temperature sufficient to melt the print medium, and the black ink will be melted. The used surface part melts and becomes depressed. In contrast, the surface color of the print medium without ink, for example white Since the surface portion where the material remains is low in heat absorption rate, it is not heated to a temperature at which the portion melts. Therefore, the part remains in its original state, for example, a flat surface. As a result, a three-dimensional print image with different depths can be formed on the surface of the print medium according to the constituent color or shading of the print image.
  • the ink jet head it is desirable to follow the ink jet head and scan the spot-like irradiation heat along the surface of the print medium.
  • the ink adhered to the surface portion of the print medium is heated and dried and the surface portion is melted, it is possible to prevent or suppress the ink droplets from spreading and the resolution of the printed image to decrease, thereby deteriorating the print quality. .
  • the printed image is formed on the surface of the printing medium as a printed image with a light and shade having different heat absorption properties, and the printing The surface portion of the medium can be heated and melted to different depths, and a printed image with the depth changing according to the shading can be formed on the surface portion.
  • the surface of the print medium is scanned with spot-like preliminary irradiation heat along the scanning line of the inkjet head to form the printed image. It is desirable to pre-heat each part of the surface part immediately before starting. By preheating the surface of the print medium, it is possible to quickly fix the print image on the surface of the print medium, and it is possible to reliably heat-melt the surface portion of the print medium for providing unevenness.
  • the depth of the depression formed in the surface portion of the print medium can be increased or decreased by adjusting the amount of irradiation heat. .
  • the amount of irradiation heat By reducing the amount of irradiation heat, the surface of the print medium is melted. It is also possible to fix the print image on the surface of the print medium without melting.
  • thermosetting ink such as a resin ink
  • a print medium made of a porous material such as a foam made of a thermoplastic resin can be used as the print medium.
  • the foam is suitable for the production of three-dimensional printed images because the heat-melted part is greatly depressed.
  • FIG. 1 is a schematic perspective view of a three-dimensional printed image production apparatus to which the present invention is applied.
  • FIG. 2 is a schematic configuration diagram of the three-dimensional printed image production apparatus in FIG.
  • FIG. 3 is a schematic perspective view and a schematic cross-sectional view showing the heater and cooling mechanism of FIG. 1.
  • FIG. 4 is an explanatory view showing an arrangement example of heat pipes.
  • FIG. 5 is an explanatory view showing a heater provided with a heat insulating material.
  • FIG. 6 is an explanatory view showing an example of a cooling mechanism including a heat pipe and a blower.
  • FIG. 7 is an explanatory view showing an example of a cooling mechanism for the ink jet head.
  • FIG. 1 is a schematic perspective view showing a 3D printed image production apparatus according to the present embodiment
  • FIG. 2 is a schematic configuration diagram showing its control system.
  • 3D printing image production device 1 includes a vertically long rectangular frame 2, a gate-shaped support unit 3 mounted on the frame 2, and a horizontal rectangular medium placed inside the frame 2 Table 5 with plate 4 (platen).
  • the support unit 3 includes left and right vertical frames 6 and 7 and a horizontal frame 8 bridged between them.
  • the horizontal frame 8 is provided with a carriage guide 9 that extends horizontally between the left and right vertical frames 6, 7.
  • the dot carriage 10 can reciprocate in the printer width direction.
  • the ink carriage head 1 1 is carried downwardly on the head carriage 10.
  • the head carriage 10 is reciprocated in the printer width direction X by a carriage driving mechanism including a carriage motor 14.
  • a heating lamp unit 40 (heater) including a halogen lamp 41 is attached to one side surface of the head carriage 10 in the moving direction. Light emitted from the heating lamp unit 40 is irradiated downward from the heat radiation opening 42.
  • a heating lamp other than the halogen lamp can also be used. Also, heating means other than the heating lamp can be used. Further, heating lamp units may be attached to both sides of the head carriage 10 as will be described later.
  • Resin ink is supplied from an ink tank (not shown) to the inkjet head 11 and printing is performed on the printing surface 30a of the printing medium 30 placed on the medium mounting surface 4 using the resin ink. Is called.
  • Thermosetting inks other than resin inks can also be used.
  • the printing medium 30 is a rectangular plate made of a heat-meltable porous material such as expanded polystyrene or expanded polyurethane, and the printed surface 30a is, for example, a white flat surface.
  • any material may be used as long as the portion of the printing surface 30 a has heat melting property and the melted portion is reduced in volume to form a depression.
  • the support unit 3 on which the head carriage 10 and the like are mounted is supported so as to be movable in the longitudinal direction Y of the printer along the left and right guide frames 15 and 16 of the gantry 2. ing.
  • the support unit 3 is moved in the longitudinal direction Y of the printer by a feed mechanism including a feed motor 17.
  • the table 5 includes a heating mechanism 18 for heating the medium placement surface 4.
  • the recording medium 30 placed on the medium placement surface 4 is heated from the back side by the heating mechanism 18.
  • the heating lamp unit 40 that moves together with the head carriage 10 heats the spot where the ink droplets land from the upper side in a spot manner.
  • the temperature control function is incorporated in the heating mechanism 18, and the heating lamp unit 40 is connected to the voltage control circuit 19 including a transformer. The drive current is supplied and the heating temperature can be controlled.
  • the table 5 is, for example, a hydraulic lifting table, and the height can be adjusted by the hydraulic drive mechanism 21.
  • the control of each part is performed by a printer control panel 22 composed mainly of a microcomputer.
  • FIG. 3 is a schematic perspective view showing a heating lamp unit 40 mounted on the head carriage 10 and a schematic cross-sectional view thereof.
  • the heating lamp unit 40 includes a halogen lamp 4 1, a reflector 4 3 to which the halogen lamp 4 1 is attached, and a rectangle attached coaxially to the exit opening side of the reflector 4 3.
  • the lower end opening of the lens barrel 44 is a heat radiation opening 42.
  • the lens barrel 44 may have a shape other than a rectangular cross section, for example, a cylindrical shape.
  • the light emitted from the light emitting part of the halogen lamp 41 is reflected by the reflecting mirror 43 to form a light spot 45 having a predetermined diameter on the printing surface 30a of the recording medium 30 on the medium mounting surface 4. And heat the part of the printing surface 30a
  • a cooling mechanism 50 comprising a heat pipe is attached to the heating lamp unit 40 having this structure.
  • the cooling mechanism 50 of this example includes four built-in heat pipes 51 extending in the vertical direction at the four corners of the inner peripheral surface of the lens barrel 44.
  • the upper ends of these built-in heat pipes 51 protrude upward from the upper end surface of the lens barrel 44.
  • These upper ends are connected to four external heat pipes 52 arranged along the back surface of the reflecting mirror 43, respectively.
  • the number of heat pipes is not limited to four, but may be one or plural other than four. Further, the heat pipe may be linear, curved, or spirally wound.
  • These external heat pipes 52 are bundled together and extend upward, and are attached to the lower surface of a heat radiating plate 53 that extends horizontally at the upper end of these heat pipes 52.
  • the heat radiating plate 53 is supported so as to be movable in the printer width direction along a guide (not shown) formed inside the support unit 3. Move to the surface of the heat sink 5 3 A plurality of radiating fins 53a extending in the direction are formed. If the heating lamp unit 40 does not generate a large amount of heat, that is, the heating lamp unit 40 can be sufficiently cooled only by the heat radiation action of the heat pipes 51 and 52, the intake head 11 If there is no harmful effect due to heating, the heat sink can be omitted.
  • the operation of the three-dimensional printed image production apparatus 1 having this configuration will be described.
  • the print medium 30 is placed on the medium placement surface 4 of the table 5, and the gap between the print surface 30 a of the print medium 30 and the inkjet head 11 is adjusted by the hydraulic drive mechanism 21. Prior to this, or after this gap adjustment, the heating mechanism 18 is driven to heat the medium mounting surface 4.
  • the carriage motor 14 and the feed motor 17 are driven to move the support unit 3 from the illustrated home position in the front-rear direction Y of the printer, and the head carriage 1 mounted thereon Move 0 in the printer width direction X.
  • the inkjet head 11 is driven via the head driver 23 to perform desired printing while discharging resin ink droplets onto the printing surface 30a of the printing medium 30. .
  • the heating lamp unit 40 is turned on prior to the printing operation of the ink jet head 11. Therefore, the resin ink droplet 3 1 ejected from the ink jet head 1 1 to the printing surface 3 0 a of the printing medium 30 and adhered thereto is immediately scanned and heated by the spot-like irradiation heat, Start curing.
  • the medium mounting surface 4 is also heated, the printing surface 30 a of the printing medium 30 can be maintained in an optimal heating state suitable for the resin sink to be thermally cured. Therefore, the resin ink droplets are fixed on the printing surface 30 a simultaneously with the printing operation. In this way, a printing image is formed on the printing surface 30 a of the printing medium 30 while printing and thermosetting are simultaneously performed.
  • the heating state differs depending on the constituent ink of the printed image.
  • Black ink adheres
  • the area with the highest heat absorption rate is the white area, and the part with the printed surface 30 0a remaining on the white background has the lowest heat absorption rate.
  • the amount of irradiation heat is set so that the portion instantaneously becomes higher than the heat melting temperature of the print medium 30.
  • the adhering portion at the same time as the black ink is thermally cured, the adhering portion is thermally melted to form a depression of a predetermined depth, and the black surface is formed on the surface of the formed depression.
  • the ink is fixed and a black depression is obtained.
  • the heating temperature is lower than the portion where black ink is attached, so the amount of heat melting is small, and therefore the portion where black ink is attached. A shallow depression is formed. On the other hand, the portion where the printing surface 30 a remains on a white background remains flat.
  • the portion of the print surface 30a of the print medium 30 on which the print image is formed depends on the density of the print image or the heat absorption rate of the color ink constituting the print image.
  • An unevenness of a certain depth is formed. Therefore, by using the production apparatus 1 of this example, it is possible to easily form a three-dimensional printed image whose depth changes according to the density of printing or the printing color on the surface of the printing medium.
  • the intensity of the spot-like irradiation heat the depth of the unevenness of the three-dimensional printed image can be changed, and by setting the minimum intensity required for the thermal curing of the resin ink, the unevenness of the unevenness You can also get a print screen without. Furthermore, by changing the intensity of irradiation heat during printing, it is also possible to produce a three-dimensional printed image with a partially deep depression.
  • the heating lamp unit 40 of the present example is cooled by a cooling mechanism 50 arranged therein. That is, the heat generated in the heating lamp unit 40 is released to the heat radiating plate 53 through the four built-in heat pipes 51 and the external heat pipe 52. Since the heat sink 53 moves together with the head carriage 10 in the printer width direction X, the heat collected here is efficiently released from the heat sink fins 53 of the heat sink 53 to the outside. When the printing operation is completed, the support unit 3 returns to the home position shown in the figure again. [0042] As described above, in the three-dimensional printed image production apparatus 1 of this example, printing is performed on the printing surface 30a of the printing medium 30 using a resin ink. Therefore, it is possible to perform printing without previously performing a background process for forming an ink image receiving surface on a printing medium made of various materials.
  • the resin ink is scanned by spot-like irradiation heat from the heating lamp unit 40. Accordingly, the resin ink lands on the printing surface 30 a and at the same time is thermally cured, and at the same time, the scanning portion of the irradiation heat is melted and a depression is formed. Therefore, the resin ink is thermally cured and fixed on the surface of the depression.
  • a three-dimensional printed image is formed on the printing surface 30 a with the density of the printed image or a depth corresponding to the constituent ink.
  • a cooling mechanism 50 is attached to the heating lamp unit 40, and heat generated in the heating lamp unit 40 is efficiently released from the radiator plate 53 to the outside. Therefore, the inkjet heads 11 arranged at the adjacent positions are not heated by the heat from the heating lamp unit 40, and the nozzles are not clogged and the ink jet head itself is not destroyed.
  • the platen gap can be adjusted by moving the table 5 up and down, so that a three-dimensional printed image can be formed on the surface of the print medium of various thicknesses.
  • FIG. 4 is an explanatory view showing an arrangement example of the heat pipes in the cooling mechanism 50.
  • one heat pipe 55 is attached spirally along the inner peripheral surface of the lens barrel 44 of the heating lamp unit 40.
  • one heat pipe 56 is attached so as to spirally surround the outer peripheral surface of the lens barrel 44.
  • one heat pipe 5 7 is attached in a truncated cone shape along the back surface of the reflector 4 3 (lamp cover) of the heating lamp unit 40.
  • the ink jet head 11 can be prevented from being heated by combining the cooling mechanism 50 and a heat insulating material.
  • a heat insulating material For example, as shown in Figure 5, heating
  • four heat pipes 58 are arranged at equal angular intervals on the inner peripheral surface of the lens barrel 40 4 A of the lamp unit 40 in the lens barrel axis direction. Inside these heat pipes 58, a cylindrical heat insulating material 59 is arranged so as to cover the inner peripheral surface of the lens barrel and the heat pipe 58. In this way, it is possible to prevent the ink jet head 11 from being heated by utilizing heat radiation and heat insulation.
  • an air cooling mechanism can be used together with the heat pipe.
  • a plurality of heat pipes 60 arranged on these are pulled together and drawn upward, Connect the part to the heat sink 61.
  • the heat radiating plate 61 has a large number of heat radiating fins 61 on the surface.
  • the heat radiating plate 61 is supported so as to be movable in the printer width direction within a duct 62 formed in the support unit 3 in FIG. 1 and extending in the printer width direction.
  • An air cooling fan 63 is attached to one end of the duct 62, and cooling air can be blown toward the heat radiating plate 61 in the width direction of the printer.
  • the cooling mechanism 50 can be attached to the heating lamp unit 40, and the cooling mechanism can be attached to the ink jet head 11 or the head carriage 10 to cool them directly.
  • the heat pipe 71 is disposed so as to surround the outer periphery of the ink jet head 11 mounted on the head carriage 10, and the tip is pulled out of the head carriage 10. Then, it is connected to a heat radiating plate 7 2 that moves in the printer width direction integrally with the head carriage 10. According to this configuration, the ink jet head 11 can be reliably prevented from falling into a heated state.
  • the head carriage 10 and / or the ink jet head 11 may be air-cooled. [0052] (Control method of heater)
  • the specific heat varies depending on the material of each print medium, and the irradiation temperature suitable for curing the ink droplets landed there, or the ink droplets landed
  • the irradiation temperature suitable for heat melting the surface of the print medium is also different.
  • the heating means for example, the driving voltage and driving current of the heating lamp may be controlled.
  • Irradiation temperature switching control can be performed in multiple stages by, for example, arranging a manual selection switch and operating it. Also, an irradiation temperature control program may be installed in the printer driver so that the irradiation temperature is automatically controlled according to the ambient temperature, the type of material of the selected recording medium, and the like.
  • the heater it is desirable to control so that heating by the heater is performed only when necessary. That is, only when printing is actually performed by the inkjet head 11 1, if the heater is turned on to heat the surface of the recording medium, the ink jet head 11 1 can be suppressed from being heated, and the heater Can also reduce power consumption.
  • a discharge lamp such as a halogen lamp
  • the halogen lamp switch is turned on, the lamp is turned on instantaneously and raised to the target temperature.
  • the driving voltage of the halogen lamp it is possible to form a semi-lighted state by controlling the driving voltage of the halogen lamp.
  • the ink-jet head performs printing, it is switched to the fully lit state, and otherwise it is kept off or semi-lit. For example, when the ink jet head is waiting at its home position, or when cleaning the ink jet head, such a state is maintained.
  • the lamp drive control circuit uses a thermistor and thermocouple so as not to cause an extreme temperature rise. In case of emergency, an emergency stop circuit will be provided to force the lamp to turn off.
  • the spot-like irradiation heat is scanned along the surface of the print medium along the scanning line of the inkjet head, and the surface of the print medium is obtained.
  • the surface portion of the print medium on which the print image is selectively formed is thermally melted to form a depression of a predetermined depth. Is forming. Therefore, according to the present invention, it is possible to easily produce a three-dimensional print image with irregularities according to the surface color of the print medium, the density configuration of the print image, the configuration color of the print image, and the like.

Abstract

A heating lamp unit (40) is installed in a head carriage (10) of a three-dimensional printing image forming device (1) and moves together with an ink jet head (11). When a resin ink droplet expelled from the ink jet head (11) arrives at a printing medium (30), a spot-like irradiating heat by the heating lamp unit (40) scans the ink jet arriving point, which is thermally melted, and the ink droplet is thermally hardened. Since thermal absorption rates are different from ink density and ink colors, thermal melting amounts on the printing medium surface are varied in accordance with the thermal absorption rates. As a result of this, a three-dimensional printing image is formed on the printing medium surface with the depth varied in accordance with printing density or printing colors.

Description

明 細 書  Specification
立体印刷画像の制作方法  3D printing image production method
技術分野  Technical field
[0001 ] 本発明は、 インクジェットヘッドを用いて凹凸のある立体的な印刷画像を 制作することのできる立体印刷画像の制作方法に関するものである。  TECHNICAL FIELD [0001] The present invention relates to a method for producing a three-dimensional printed image that can produce a three-dimensional printed image with unevenness using an inkjet head.
背景技術  Background art
[0002] インクジエツトプリンタを用いて凹凸のある立体的な印刷画像を制作する 方法は特許文献 1に開示されている。 ここに開示の方法では、 基材の表面に インクジエツトプリンタを用いて印刷画像を形成し、 印刷画像の表面に下地 材を付けて立体状の印刷面を形成し、 この立体状の印刷面に再度、 インクジ エツトプリンタにより印刷画像を形成するようにしている。  [0002] Patent Document 1 discloses a method for producing a three-dimensional printed image with unevenness using an ink jet printer. In the method disclosed herein, a print image is formed on the surface of a substrate using an ink jet printer, a base material is attached to the surface of the print image to form a three-dimensional print surface, and the three-dimensional print surface is formed on the surface. Again, the print image is formed by the ink jet printer.
特許文献 1 : WO 2 0 0 3 / 0 8 0 3 4 4のパンフレツト  Patent Document 1: WO 2 0 0 3/0 8 0 3 4 4 pamphlet
[0003] ここで、 インクジェット式のプリンタでは、 インクジェットヘッドから吐 出したインク液滴が記録媒体の表面に着弾し、 そこに吸収されると共に硬化 して、 当該表面に定着する。 効率良く着弾したインク液滴を定着させるため には記録媒体表面を加熱すればよい。 特に、 水性インクあるいはソルベント インクなどが定着し難い素材からなる記録媒体に印字を行う場合には加熱す ることが有効である。 また、 レジンインクなどのような熱硬化形インクを用 いて印字を行う場合には記録媒体に着弾したインク液滴を加熱して硬化させ る必要があるので、 加熱は必須である。  [0003] Here, in an ink jet printer, ink droplets ejected from an ink jet head land on the surface of a recording medium, and are absorbed and cured there, and are fixed on the surface. In order to fix the ink droplets that have landed efficiently, the surface of the recording medium may be heated. In particular, heating is effective when printing on a recording medium made of a material to which water-based ink or solvent ink is difficult to fix. In addition, when printing is performed using a thermosetting ink such as resin ink, it is necessary to heat and cure the ink droplets that have landed on the recording medium, so heating is essential.
[0004] 一般的な加熱方法は、 インクジェットヘッドの印字位置を規定しているプ ラテンを加熱しておき、 インク液滴が着弾した記録媒体の部分を加熱すると いうものである。 しかしながら、 この加熱方法は、 紙のような薄い記録媒体 には有効であるが、 厚い記録媒体の場合にはインクの硬化に適した温度に記 録媒体を加熱するために要する時間が長くなるので、 有効な方法ではない。  [0004] A general heating method is to heat a platen that defines the printing position of an ink jet head and to heat a portion of a recording medium on which ink droplets have landed. However, this heating method is effective for a thin recording medium such as paper, but in the case of a thick recording medium, the time required to heat the recording medium to a temperature suitable for ink curing becomes longer. Is not an effective method.
[0005] また、 インクジェットヘッドはプラテンに対して僅かのギャップで対峙し た状態に配置されており、 プラテンに沿って移動しながら印字を行う。 した がって、 プラテンを加熱する方法では、 ここに対峙しているインクジェット へッドも加熱され、 そのインクノズル内のインクが増粘■凝固してインクの 目詰まりが発生してしまう。 場合によっては、 インクジェットヘッドが熱破 壊する可能性もある。 [0005] The ink jet head is arranged in a state facing the platen with a slight gap, and performs printing while moving along the platen. did Therefore, in the method of heating the platen, the inkjet head facing here is also heated, and the ink in the ink nozzle thickens and solidifies, causing ink clogging. In some cases, the inkjet head may be thermally destroyed.
[0006] さらに、 プラテンを通過する記録媒体の部分を均一な加熱状態とすること が困難である。 このため、 印字品質にバラツキができ、 印字品質が劣化する おそれもある。  [0006] Furthermore, it is difficult to make the portion of the recording medium that passes through the platen into a uniform heated state. For this reason, the print quality may vary and the print quality may deteriorate.
[0007] これに加えて、 従来では加熱手段としてニクロム線などが使用されている 力 従来の加熱手段は常時通電しておく必要があり、 電力消費が多く、 ラン ニングコス卜が高いという問題点もある。  [0007] In addition to this, Nichrome wire or the like is conventionally used as a heating means. Conventional heating means must always be energized, which consumes a lot of power and has a high running cost. is there.
[0008] 本願出願人は、 このような点に鑑みて、 特願 2 0 0 6— 1 6 2 3 7 7 ( 2 0 0 6年 6月 1 2日出願) において、 ガラス板、 金属板、 樹脂板、 木質板な どの各種素材の記録媒体に、 定着性良く印字を行うことのできるインクジェ ットプリンタを提案している。  [0008] In view of the above, the applicant of the present application, in Japanese Patent Application No. 2 0 0 6— 1 6 2 3 7 7 (filed on June 12, 2000), a glass plate, a metal plate, We have proposed an inkjet printer that can print on recording media of various materials such as resin boards and wood boards with good fixability.
[0009] このインクジェットプリンタは、 インクジェットヘッドと、 このインクジ エツトへッドによる印字位置を規定しているプラテンと、 このインクジエツ トへッドを担持しているへッドキャリッジと、 このへッドキャリッジに搭載 されており、 前記インクジエツトへッドから吐出されて前記プラテン上の記 録媒体に着弾したインク液滴を加熱する加熱器と、 この加熱器における放熱 用開口以外の外周面部分を冷却するための冷却機構とを有し、 この冷却機構 は、 前記加熱器の外側および/または内側において当該加熱器の構成部品に 接触状態で配置されたヒートパイプを備えていることを特徴としている。  [0009] This ink jet printer is mounted on an ink jet head, a platen that defines a printing position by the ink jet head, a head carriage that carries the ink jet head, and the head carriage. A heater for heating ink droplets ejected from the ink jet head and landed on a recording medium on the platen, and a cooling for cooling an outer peripheral surface portion of the heater other than the heat radiation opening. The cooling mechanism includes a heat pipe arranged in contact with the components of the heater on the outside and / or inside of the heater.
[0010] この構成のインクジェットプリンタでは、 ヘッドキャリッジに加熱器が搭 載され、 インクジェットヘッドと共に移動する。 加熱器が、 インクジェット へッドから吐出されて記録媒体に着弾するィンク液滴の直近に位置しており 、 インク液滴を直接に加熱硬化させることができる。 よって、 効率良くイン ク液滴を記録媒体に定着させることができる。  In the ink jet printer having this configuration, a heater is mounted on the head carriage and moves together with the ink jet head. The heater is positioned in the immediate vicinity of the ink droplet discharged from the inkjet head and landing on the recording medium, and the ink droplet can be directly heated and cured. Therefore, ink droplets can be efficiently fixed on the recording medium.
[001 1 ] また、 インクジエツトへッドの直近に加熱器を配置した場合には、 加熱器 からの放熱によってインクジエツトへッドのノズルの目詰まり、 インクジェ ットヘッド自体の熱破損が発生するおそれがある。 しかし、 本発明では、 冷 却機構によって、 加熱器を冷却するようにしているのでインクジエツトへッ ドの加熱を抑制あるいは防止できる。 特に、 本発明では、 冷却機構として熱 伝導効率の良いヒートパイプを用いているので、 加熱器からの放熱を効率良 く外部に放出できる。 [001 1] If a heater is placed in the immediate vicinity of the ink jet head, the heater The heat from the nozzle may clog the nozzles of the inkjet head and cause thermal damage to the inkjet head itself. However, in the present invention, since the heater is cooled by the cooling mechanism, heating of the ink jet head can be suppressed or prevented. In particular, in the present invention, a heat pipe having a good heat conduction efficiency is used as the cooling mechanism, so that the heat radiation from the heater can be efficiently released to the outside.
発明の開示  Disclosure of the invention
[0012] 本発明は、 かかる構成のインクジェットプリンタを用いて各種の素材への 印刷を試行している過程において考え出されたものであり、 本発明の課題は 、 インクジエツトへッドを用いて立体的な印刷画像を簡単に制作することの できる立体印刷画像の制作方法を提案することにある。  [0012] The present invention has been conceived in the process of trying to print on various materials using an ink jet printer having such a configuration, and an object of the present invention is to provide a three-dimensional image using an ink jet head. The purpose is to propose a method for producing a 3D print image that can easily produce a typical print image.
[0013] 本発明の立体印刷画像の制作方法は、  [0013] A method for producing a three-dimensional printed image of the present invention includes:
熱溶融性の素材からなる印刷媒体の表面に沿つてインクジェットヘッドを 相対的に走査すると共に、 インクジエツトへッドの走査方向に直交する方向 に印刷媒体を相対的に移動させながら、 当該印刷媒体の表面に、 インクジェ ットへッドから吐出したインク液滴により印刷画像を形成し、  The inkjet head is relatively scanned along the surface of the print medium made of a heat-meltable material, and the print medium is moved while being relatively moved in the direction perpendicular to the scan direction of the ink jet head. A printed image is formed on the surface with ink droplets ejected from the inkjet head,
スポット状の照射熱を、 前記印刷画像が形成された印刷媒体の表面部分に 沿って走査して、 当該表面部分を順次に加熱し、  The spot-like irradiation heat is scanned along the surface portion of the print medium on which the print image is formed, and the surface portion is sequentially heated,
この加熱によって、 インク液滴を加熱乾燥して前記印刷画像を印刷媒体の 表面部分に定着させると共に、 この表面部分を加熱溶融して、 印刷画像を形 成しているインクの熱吸収率に応じた深さの窪みを形成することを特徴とし ている。  By this heating, the ink droplets are heated and dried to fix the print image on the surface portion of the print medium, and the surface portion is heated and melted to respond to the heat absorption rate of the ink forming the print image. It is characterized by the formation of a deep recess.
[0014] スポット状の照射熱を印刷画像に沿って走査すると、 印刷画像を構成して いるインクの熱吸収率の違いに応じて、 印刷画像の各部分の加熱状態が変化 する。 照射熱の熱量を適切に設定しておけば、 熱吸収率の高いブラックイン クが使用されている部分は印刷媒体が熱溶融するのに十分な温度まで加熱さ れて溶融し、 ブラックインクが使用されている表面部分が溶融して窪んだ状 態になる。 これに対して、 インクが付かずに印刷媒体の表面色、 例えば白色 がそのまま残っている表面部分は熱吸収率が小さいので、 当該部分が溶融す る温度まで加熱されることがない。 したがって、 当該部分は元の状態、 例え ば平坦面状態のまま残る。 この結果、 印刷媒体の表面に、 印刷画像の構成色 あるいは濃淡に応じて深さの異なる立体的な印刷画像を形成できる。 [0014] When spot-like irradiation heat is scanned along the print image, the heating state of each part of the print image changes according to the difference in the heat absorption rate of the ink constituting the print image. If the amount of heat of irradiation is set appropriately, the part where black ink with high heat absorption rate is used will be heated and melted to a temperature sufficient to melt the print medium, and the black ink will be melted. The used surface part melts and becomes depressed. In contrast, the surface color of the print medium without ink, for example white Since the surface portion where the material remains is low in heat absorption rate, it is not heated to a temperature at which the portion melts. Therefore, the part remains in its original state, for example, a flat surface. As a result, a three-dimensional print image with different depths can be formed on the surface of the print medium according to the constituent color or shading of the print image.
[0015] ここで、 インクジエツトへッドに追従して、 前記印刷媒体の表面に沿って スポット状の照射熱を走査することが望ましい。 印刷媒体の表面部分に付着 したインクを加熱乾燥させながら当該表面部分を溶融させると、 インク液滴 が滲み印刷画像の解像度が低下して印刷品位が劣化してしまうことを防止あ るいは抑制できる。  Here, it is desirable to follow the ink jet head and scan the spot-like irradiation heat along the surface of the print medium. When the ink adhered to the surface portion of the print medium is heated and dried and the surface portion is melted, it is possible to prevent or suppress the ink droplets from spreading and the resolution of the printed image to decrease, thereby deteriorating the print quality. .
[001 6] また、 本発明の立体印刷画像の制作方法では、 前記印刷媒体の表面に前記 印刷画像として熱吸収性の異なる濃淡のある画像を形成し、 印刷画像の濃淡 に応じて、 前記印刷媒体の表面部分を異なる深さに加熱溶融して、 当該表面 部分に、 濃淡に応じて深さが変化している印刷画像を形成することができる  [001 6] Further, in the method for producing a three-dimensional printed image of the present invention, the printed image is formed on the surface of the printing medium as a printed image with a light and shade having different heat absorption properties, and the printing The surface portion of the medium can be heated and melted to different depths, and a printed image with the depth changing according to the shading can be formed on the surface portion.
[001 7] 同様に、 異なる色の色インクを吐出する複数のノズルを備えたインクジェ ットへッドを用いてカラー印刷画像を形成すれば、 前記印刷媒体の前記表面 部分を、 当該表面部分に付着した各色インクの熱吸収率に応じて異なる深さ に加熱溶融して、 当該表面部分に、 付着色に応じて深さが変化しているカラ 一印刷画像を形成することができる。 [001 7] Similarly, if a color print image is formed by using an inkjet head having a plurality of nozzles for discharging different color inks, the surface portion of the print medium is changed to the surface portion. It is possible to form a color print image in which the depth varies according to the adhesion color on the surface portion by heating and melting to different depths according to the heat absorption rate of each color ink adhering to the surface.
[0018] ここで、 インクジェットヘッドの走査に先行して、 当該インクジェットへ ッドの走査ラインに沿って、 スポット状の予備照射熱を印刷媒体の表面を走 査して、 前記印刷画像が形成される直前の前記表面部分の各部を予熱するこ とが望ましい。 印刷媒体の表面を予熱しておくことにより、 印刷画像を印刷 媒体表面に迅速に定着させることができ、 また、 凹凸を付けるための印刷媒 体表面部分の熱溶融を確実に行うことができる。  Here, prior to scanning of the inkjet head, the surface of the print medium is scanned with spot-like preliminary irradiation heat along the scanning line of the inkjet head to form the printed image. It is desirable to pre-heat each part of the surface part immediately before starting. By preheating the surface of the print medium, it is possible to quickly fix the print image on the surface of the print medium, and it is possible to reliably heat-melt the surface portion of the print medium for providing unevenness.
[001 9] また、 本発明の立体印刷画像の制作方法では、 前記照射熱の熱量を調整す ることにより、 前記印刷媒体の前記表面部分に形成される窪みの深さを増減 することができる。 照射熱の熱量を下げることにより、 印刷媒体表面を熱溶 融させずに、 単に、 印刷画像を印刷媒体表面に定着させることも可能である [001 9] Further, in the method for producing a three-dimensional printed image of the present invention, the depth of the depression formed in the surface portion of the print medium can be increased or decreased by adjusting the amount of irradiation heat. . By reducing the amount of irradiation heat, the surface of the print medium is melted. It is also possible to fix the print image on the surface of the print medium without melting.
[0020] 次に、 本発明の立体印刷画像の制作方法では、 レジンインクなどの熱硬化 形インクを用いて印刷を行うことが望ましい。 Next, in the method for producing a three-dimensional printed image of the present invention, it is desirable to perform printing using a thermosetting ink such as a resin ink.
[0021 ] また、 印刷媒体としては熱可塑性樹脂からなる発泡体などの多孔質素材か らなるものを用いることができる。 発泡体は、 熱溶融した部分が大きく窪む ので、 立体印刷画像の制作に適している。 [0021] Further, as the print medium, a print medium made of a porous material such as a foam made of a thermoplastic resin can be used. The foam is suitable for the production of three-dimensional printed images because the heat-melted part is greatly depressed.
図面の簡単な説明  Brief Description of Drawings
[0022] [図 1 ]本発明を適用した立体印刷画像の制作装置の概略斜視図である。  FIG. 1 is a schematic perspective view of a three-dimensional printed image production apparatus to which the present invention is applied.
[図 2]図 1の立体印刷画像の制作装置の概略構成図である。  2 is a schematic configuration diagram of the three-dimensional printed image production apparatus in FIG.
[図 3]図 1の加熱器および冷却機構を示す概略斜視図および概略断面図である  3 is a schematic perspective view and a schematic cross-sectional view showing the heater and cooling mechanism of FIG. 1.
[図 4]ヒートパイプの配置例を示す説明図である。 FIG. 4 is an explanatory view showing an arrangement example of heat pipes.
[図 5]断熱材を備えた加熱器を示す説明図である。  FIG. 5 is an explanatory view showing a heater provided with a heat insulating material.
[図 6]ヒートパイプおよび送風機を備えた冷却機構の例を示す説明図である。  FIG. 6 is an explanatory view showing an example of a cooling mechanism including a heat pipe and a blower.
[図 7]インクジエツトへッドの冷却機構の例を示す説明図である。  FIG. 7 is an explanatory view showing an example of a cooling mechanism for the ink jet head.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0023] 以下に、 図面を参照して、 本発明の方法により立体印刷画像を制作する立 体印刷画像の制作装置を説明する。  Hereinafter, with reference to the drawings, a cubic print image production apparatus for producing a three-dimensional print image by the method of the present invention will be described.
[0024] (制作装置の構成)  [0024] (Configuration of production device)
図 1は本実施の形態に係る立体印刷画像の制作装置を示す概略斜視図であ り、 図 2はその制御系も含めて示す概略構成図である。 立体印刷画像の制作 装置 1は、 縦長の矩形枠状の架台 2と、 この架台 2に搭載されている門型の 支持ュニット 3と、 架台 2の内側に設置された水平な長方形の媒体載置面 4 を備えたテーブル 5 (プラテン) とを有している。  FIG. 1 is a schematic perspective view showing a 3D printed image production apparatus according to the present embodiment, and FIG. 2 is a schematic configuration diagram showing its control system. 3D printing image production device 1 includes a vertically long rectangular frame 2, a gate-shaped support unit 3 mounted on the frame 2, and a horizontal rectangular medium placed inside the frame 2 Table 5 with plate 4 (platen).
[0025] 支持ユニット 3は、 左右の垂直枠 6、 7と、 これらの間に架け渡した水平 枠 8とを備えている。 水平枠 8は左右の垂直枠 6、 7の間に水平に架け渡し たキャリッジガイ ド 9を備えており、 このキャリッジガイ ド 9に沿って、 へ ッドキヤリッジ 1 0がプリンタ幅方向に往復移動可能である。 へッドキヤリ ッジ 1 0にはインクジエツトへッド 1 1が下向きに担持されている。 へッド キャリッジ 1 0はキャリッジモータ 1 4を含むキャリッジ駆動機構によって プリンタ幅方向 Xに往復移動する。 The support unit 3 includes left and right vertical frames 6 and 7 and a horizontal frame 8 bridged between them. The horizontal frame 8 is provided with a carriage guide 9 that extends horizontally between the left and right vertical frames 6, 7. The dot carriage 10 can reciprocate in the printer width direction. The ink carriage head 1 1 is carried downwardly on the head carriage 10. The head carriage 10 is reciprocated in the printer width direction X by a carriage driving mechanism including a carriage motor 14.
[0026] ヘッドキャリッジ 1 0における移動方向の一方の側面にはハロゲンランプ 4 1を備えた加熱ランプユニット 4 0 (加熱器) が取り付けられている。 加 熱ランプュニット 4 0からの照射光は放熱用開口 4 2から下向きに照射され る。 なお、 ハロゲンランプ以外の加熱ランプを用いることもできる。 また、 加熱ランプ以外の加熱手段を用いることもできる。 さらに、 後述のように、 へッドキャリッジ 1 0の両側に加熱ランプュニットを取り付けても良い。  A heating lamp unit 40 (heater) including a halogen lamp 41 is attached to one side surface of the head carriage 10 in the moving direction. Light emitted from the heating lamp unit 40 is irradiated downward from the heat radiation opening 42. A heating lamp other than the halogen lamp can also be used. Also, heating means other than the heating lamp can be used. Further, heating lamp units may be attached to both sides of the head carriage 10 as will be described later.
[0027] インクジェットヘッド 1 1には不図示のインクタンクからレジンインクが 供給され、 レジンインクを用いて、 媒体載置面 4に載せた印刷媒体 3 0の印 刷面 3 0 aに印字が行われる。 レジンインク以外の熱硬化形インクを用いる こともできる。  [0027] Resin ink is supplied from an ink tank (not shown) to the inkjet head 11 and printing is performed on the printing surface 30a of the printing medium 30 placed on the medium mounting surface 4 using the resin ink. Is called. Thermosetting inks other than resin inks can also be used.
[0028] ここで、 印刷媒体 3 0は発泡スチロール、 発泡ポリウレタンなどの熱溶融 性の多孔質素材からなる矩形板であり、 印刷面 3 0 aは例えば白色の平坦面 である。 印刷媒体 3 0としては、 その印刷面 3 0 aの部分が、 熱溶融性を有 し、 溶融した部分が減容化して窪みが形成される素材であればよい。  [0028] Here, the printing medium 30 is a rectangular plate made of a heat-meltable porous material such as expanded polystyrene or expanded polyurethane, and the printed surface 30a is, for example, a white flat surface. As the printing medium 30, any material may be used as long as the portion of the printing surface 30 a has heat melting property and the melted portion is reduced in volume to form a depression.
[0029] 次に、 へッドキャリッジ 1 0などが搭載されている支持ュニット 3は、 架 台 2の左右のガイ ド枠 1 5、 1 6に沿ってプリンタ前後方向 Yに移動可能な 状態で支持されている。 支持ュニット 3は、 送りモータ 1 7を含む送り機構 によってプリンタ前後方向 Yに移動する。  [0029] Next, the support unit 3 on which the head carriage 10 and the like are mounted is supported so as to be movable in the longitudinal direction Y of the printer along the left and right guide frames 15 and 16 of the gantry 2. ing. The support unit 3 is moved in the longitudinal direction Y of the printer by a feed mechanism including a feed motor 17.
[0030] テーブル 5には媒体載置面 4を加熱するための加熱機構 1 8が備わってい る。 媒体載置面 4に載せた記録媒体 3 0は、 加熱機構 1 8によって裏面側か ら加熱される。 また、 ヘッドキャリッジ 1 0と一緒に移動する加熱ランプュ ニット 4 0によって、 上側からインク液滴が着弾した部分がスポット的に加 熱される。 本例では、 加熱機構 1 8には温度制御機能が組み込まれており、 加熱ランプュニット 4 0にはトランスなどからなる電圧制御回路 1 9を介し て駆動電流が供給され、 加熱温度を制御可能となっている。 The table 5 includes a heating mechanism 18 for heating the medium placement surface 4. The recording medium 30 placed on the medium placement surface 4 is heated from the back side by the heating mechanism 18. In addition, the heating lamp unit 40 that moves together with the head carriage 10 heats the spot where the ink droplets land from the upper side in a spot manner. In this example, the temperature control function is incorporated in the heating mechanism 18, and the heating lamp unit 40 is connected to the voltage control circuit 19 including a transformer. The drive current is supplied and the heating temperature can be controlled.
[0031 ] なお、 テーブル 5は、 例えば油圧式の昇降式テーブルであり、 油圧駆動機 構 2 1によって高さ調整を行うことが可能となっている。 また、 各部の制御 はマイクロコンピュータなどを中心に構成されているプリンタ制御盤 2 2に よって行われるようになっている。  [0031] The table 5 is, for example, a hydraulic lifting table, and the height can be adjusted by the hydraulic drive mechanism 21. The control of each part is performed by a printer control panel 22 composed mainly of a microcomputer.
[0032] 図 3はヘッドキャリッジ 1 0に搭載されている加熱ランプユニット 4 0を 示す概略斜視図、 およびその概略断面図である。 加熱ランプユニット 4 0は 、 ハロゲンランプ 4 1 と、 このハロゲンランプ 4 1が取り付けられている反 射鏡 4 3と、 この反射鏡 4 3の射出開口部の側に同軸状態で取り付けられて いる矩形断面の鏡筒 4 4とを備えており、 鏡筒 4 4の下端開口が放熱用開口 4 2となっている。 鏡筒 4 4は矩形断面以外の形状でもよく、 例えば円筒状 のものであってもよい。 ハロゲンランプ 4 1の発光部からの出射光は、 反射 鏡 4 3によって反射されて、 媒体載置面 4上の記録媒体 3 0の印字面 3 0 a に所定の径の光スポット 4 5を形成し、 当該印字面 3 0 aの部位を加熱する  FIG. 3 is a schematic perspective view showing a heating lamp unit 40 mounted on the head carriage 10 and a schematic cross-sectional view thereof. The heating lamp unit 40 includes a halogen lamp 4 1, a reflector 4 3 to which the halogen lamp 4 1 is attached, and a rectangle attached coaxially to the exit opening side of the reflector 4 3. The lower end opening of the lens barrel 44 is a heat radiation opening 42. The lens barrel 44 may have a shape other than a rectangular cross section, for example, a cylindrical shape. The light emitted from the light emitting part of the halogen lamp 41 is reflected by the reflecting mirror 43 to form a light spot 45 having a predetermined diameter on the printing surface 30a of the recording medium 30 on the medium mounting surface 4. And heat the part of the printing surface 30a
[0033] この構造の加熱ランプユニット 4 0には、 ヒートパイプからなる冷却機構 5 0が取り付けられている。 本例の冷却機構 5 0は、 鏡筒 4 4の内周面の四 隅に上下方向に延びる 4本の内蔵ヒ一トパイプ 5 1を備えている。 これらの 内蔵ヒ一トパイプ 5 1の上端は鏡筒 4 4の上端面から上方に突出している。 これらの上端は、 それぞれ反射鏡 4 3の背面に沿って配置した 4本の外付け ヒートパイプ 5 2に接続されている。 ヒートパイプの本数は 4本に限定され るものではなく、 1本でもよく、 4本以外の複数本であってもよい。 また、 ヒートパイプは直線状のものであってもよいし、 湾曲状のもの、 螺旋状に巻 いたものであってもよい。 [0033] A cooling mechanism 50 comprising a heat pipe is attached to the heating lamp unit 40 having this structure. The cooling mechanism 50 of this example includes four built-in heat pipes 51 extending in the vertical direction at the four corners of the inner peripheral surface of the lens barrel 44. The upper ends of these built-in heat pipes 51 protrude upward from the upper end surface of the lens barrel 44. These upper ends are connected to four external heat pipes 52 arranged along the back surface of the reflecting mirror 43, respectively. The number of heat pipes is not limited to four, but may be one or plural other than four. Further, the heat pipe may be linear, curved, or spirally wound.
[0034] これらの外付けヒートパイプ 5 2は一つに束ねられて上方に延び、 それら の上端には水平に延びる放熱板 5 3の下面に取り付けられている。 放熱板 5 3は、 支持ュニット 3の内側に形成されたガイ ド (図示せず) に沿ってプリ ンタ幅方向に移動可能な状態で支持されている。 放熱板 5 3の表面には移動 方向に延びる複数枚の放熱フィン 5 3 aが形成されている。 加熱ランプュニ ット 4 0の発熱量が多くない場合、 すなわち、 ヒートパイプ 5 1、 5 2によ る放熱作用のみによって、 加熱ランプユニット 4 0を十分に冷却でき、 イン クジエツトへッド 1 1に加熱による弊害が発生しない場合には、 放熱板を省 略することも可能である。 These external heat pipes 52 are bundled together and extend upward, and are attached to the lower surface of a heat radiating plate 53 that extends horizontally at the upper end of these heat pipes 52. The heat radiating plate 53 is supported so as to be movable in the printer width direction along a guide (not shown) formed inside the support unit 3. Move to the surface of the heat sink 5 3 A plurality of radiating fins 53a extending in the direction are formed. If the heating lamp unit 40 does not generate a large amount of heat, that is, the heating lamp unit 40 can be sufficiently cooled only by the heat radiation action of the heat pipes 51 and 52, the intake head 11 If there is no harmful effect due to heating, the heat sink can be omitted.
[0035] (制作装置の動作)  [0035] (Operation of production device)
この構成の立体印刷画像の制作装置 1の動作を説明する。 テーブル 5の媒 体載置面 4に印刷媒体 3 0を載せ、 油圧駆動機構 2 1によって印刷媒体 3 0 の印刷面 3 0 aとインクジェットヘッド 1 1のギャップ調整を行う。 これに 先立って、 あるいは、 このギャップ調整の後に、 加熱機構 1 8を駆動して媒 体載置面 4を加熱する。  The operation of the three-dimensional printed image production apparatus 1 having this configuration will be described. The print medium 30 is placed on the medium placement surface 4 of the table 5, and the gap between the print surface 30 a of the print medium 30 and the inkjet head 11 is adjusted by the hydraulic drive mechanism 21. Prior to this, or after this gap adjustment, the heating mechanism 18 is driven to heat the medium mounting surface 4.
[0036] しかる後に、 キャリッジモータ 1 4および送りモータ 1 7を駆動して、 支 持ュニット 3を図示のホームポジシヨンからプリンタ前後方向 Yに移動させ ると共に、 そこに搭載されているへッドキヤリッジ 1 0をプリンタ幅方向 X に移動させる。 これに同期させて、 ヘッドドライバ 2 3を介してインクジェ ットへッド 1 1を駆動して、 レジンインク液滴を印刷媒体 3 0の印刷面 3 0 aに吐出しながら所望の印字を行う。  Thereafter, the carriage motor 14 and the feed motor 17 are driven to move the support unit 3 from the illustrated home position in the front-rear direction Y of the printer, and the head carriage 1 mounted thereon Move 0 in the printer width direction X. In synchronism with this, the inkjet head 11 is driven via the head driver 23 to perform desired printing while discharging resin ink droplets onto the printing surface 30a of the printing medium 30. .
[0037] ここで、 インクジエツトへッド 1 1の印刷動作に先立って加熱ランプュニ ット 4 0が点灯する。 したがって、 インクジエツトへッド 1 1から印刷媒体 3 0の印刷面 3 0 aに吐出されてそこに付着したレジンインク液滴 3 1は、 直ちに、 スポット状の照射熱によって走査されて加熱され、 熱硬化を開始す る。 本例では、 媒体載置面 4も加熱されているので、 印刷媒体 3 0の印刷面 3 0 aを、 レジンィンクが熱硬化するのに適した最適な加熱状態に保持でき る。 よって、 印刷動作と同時にレジンインク液滴が印刷面 3 0 aに定着して いく。 このようにして印刷および熱硬化が同時に行われながら、 印刷媒体 3 0の印刷面 3 0 aに印刷画像が形成される。  Here, the heating lamp unit 40 is turned on prior to the printing operation of the ink jet head 11. Therefore, the resin ink droplet 3 1 ejected from the ink jet head 1 1 to the printing surface 3 0 a of the printing medium 30 and adhered thereto is immediately scanned and heated by the spot-like irradiation heat, Start curing. In this example, since the medium mounting surface 4 is also heated, the printing surface 30 a of the printing medium 30 can be maintained in an optimal heating state suitable for the resin sink to be thermally cured. Therefore, the resin ink droplets are fixed on the printing surface 30 a simultaneously with the printing operation. In this way, a printing image is formed on the printing surface 30 a of the printing medium 30 while printing and thermosetting are simultaneously performed.
[0038] また、 スポット状の照射熱が当った印刷面 3 0 aの印刷画像の部分では、 印刷画像の構成インクに応じて加熱状態が相違する。 ブラックインクが付着 している部分が最も熱吸収率が高く、 白地のまま印刷面 3 0 aが残っている 部分が最も熱吸収率が低い。 例えば、 スポット状の照射熱がブラックインク の付着部分に当った場合に、 当該部分が瞬間的に印刷媒体 3 0の熱溶融温度 よりも高くなるように、 照射熱の熱量を設定しておく。 このようにすると、 ブラックインクの付着部分においては、 ブラックインクが熱硬化すると同時 に、 当該付着部分が熱溶融して所定深さの窪みが形成され、 形成された窪み の表面に熱硬化したブラックインクが定着して、 黒色の窪みが得られる。 [0038] Further, in the portion of the printed image on the printing surface 30 0a that has been irradiated with the spot-like irradiation heat, the heating state differs depending on the constituent ink of the printed image. Black ink adheres The area with the highest heat absorption rate is the white area, and the part with the printed surface 30 0a remaining on the white background has the lowest heat absorption rate. For example, when the spot-like irradiation heat hits the black ink adhering portion, the amount of irradiation heat is set so that the portion instantaneously becomes higher than the heat melting temperature of the print medium 30. In this way, at the black ink adhering portion, at the same time as the black ink is thermally cured, the adhering portion is thermally melted to form a depression of a predetermined depth, and the black surface is formed on the surface of the formed depression. The ink is fixed and a black depression is obtained.
[0039] ブラックインク以外の色インクが付着している印刷画像の部分では、 ブラ ックインクの付着部分に比べて加熱温度が低いので、 熱溶融量も少なく、 し たがって、 ブラックインクの付着部分に比べて浅い窪みが形成される。 これ に対して、 白地のまま印刷面 3 0 aが残っている部分は平坦面のまま残る。  [0039] In the portion of the printed image where color inks other than black ink are attached, the heating temperature is lower than the portion where black ink is attached, so the amount of heat melting is small, and therefore the portion where black ink is attached. A shallow depression is formed. On the other hand, the portion where the printing surface 30 a remains on a white background remains flat.
[0040] このようにして、 印刷画像が形成された印刷媒体 3 0の印刷面 3 0 aの部 分には、 印刷画像の濃淡、 あるいは、 印刷画像を構成する色インクの熱吸収 率に応じた深さの凹凸が形成される。 したがって、 本例の制作装置 1を用い ることにより、 印刷媒体表面に、 印刷の濃淡あるいは印刷色に応じて深さが 変化した立体印刷画像を簡単に形成することができる。 また、 スポット状の 照射熱の強さを調節することにより立体印刷画像の凹凸の深さを変えること ができ、 レジンインクの熱硬化に必要な最小限の強さにしておくことにより 、 凹凸の無い印刷画面を得ることもできる。 さらに、 印刷の途中で照射熱の 強さを変更することにより、 部分的に深い窪みのある立体印刷画像を制作す ることも可能である。  [0040] In this way, the portion of the print surface 30a of the print medium 30 on which the print image is formed depends on the density of the print image or the heat absorption rate of the color ink constituting the print image. An unevenness of a certain depth is formed. Therefore, by using the production apparatus 1 of this example, it is possible to easily form a three-dimensional printed image whose depth changes according to the density of printing or the printing color on the surface of the printing medium. In addition, by adjusting the intensity of the spot-like irradiation heat, the depth of the unevenness of the three-dimensional printed image can be changed, and by setting the minimum intensity required for the thermal curing of the resin ink, the unevenness of the unevenness You can also get a print screen without. Furthermore, by changing the intensity of irradiation heat during printing, it is also possible to produce a three-dimensional printed image with a partially deep depression.
[0041 ] ここで、 本例の加熱ランプユニット 4 0は、 そこに配置されている冷却機 構 5 0によって冷却されている。 すなわち、 加熱ランプユニット 4 0で発生 した熱は、 4本の内蔵ヒートパイプ 5 1、 外付けヒートパイプ 5 2を介して 放熱板 5 3に放出される。 放熱板 5 3はヘッドキャリッジ 1 0と共にプリン タ幅方向 Xに移動するので、 ここに集まった熱は放熱板 5 3の放熱フィン 5 3 aから効率良く外部に放出される。 なお、 印刷動作が終了すると、 支持ュ ニット 3は再び図示のホームポジションに復帰する。 [0042] 以上説明したように、 本例の立体印刷画像の制作装置 1では、 レジンイン クを用いて印刷媒体 3 0の印刷面 3 0 aに印刷を行うようにしている。 した がって、 各種素材の印刷媒体に対してインク受像面を形成するための下地処 理を前もって行うことなく、 印刷を行うことができる。 [0041] Here, the heating lamp unit 40 of the present example is cooled by a cooling mechanism 50 arranged therein. That is, the heat generated in the heating lamp unit 40 is released to the heat radiating plate 53 through the four built-in heat pipes 51 and the external heat pipe 52. Since the heat sink 53 moves together with the head carriage 10 in the printer width direction X, the heat collected here is efficiently released from the heat sink fins 53 of the heat sink 53 to the outside. When the printing operation is completed, the support unit 3 returns to the home position shown in the figure again. [0042] As described above, in the three-dimensional printed image production apparatus 1 of this example, printing is performed on the printing surface 30a of the printing medium 30 using a resin ink. Therefore, it is possible to perform printing without previously performing a background process for forming an ink image receiving surface on a printing medium made of various materials.
[0043] また、 印刷動作と同時に加熱ランプユニット 4 0によるスポット状の照射 熱によってレジンインクを走査している。 したがって、 印刷面 3 0 aにレジ ンインクが着弾すると同時にそれが熱硬化し、 同時に、 照射熱の走査部分が 熱溶融して窪みが形成される。 よって、 窪みの表面にレジンインクが熱硬化 して定着した状態が形成される。 印刷面 3 0 aには印刷画像の濃淡あるいは 構成インクに応じた深さの窪みを備えた立体印刷画像が形成される。  In addition, simultaneously with the printing operation, the resin ink is scanned by spot-like irradiation heat from the heating lamp unit 40. Accordingly, the resin ink lands on the printing surface 30 a and at the same time is thermally cured, and at the same time, the scanning portion of the irradiation heat is melted and a depression is formed. Therefore, the resin ink is thermally cured and fixed on the surface of the depression. A three-dimensional printed image is formed on the printing surface 30 a with the density of the printed image or a depth corresponding to the constituent ink.
[0044] さらに、 加熱ランプユニット 4 0には冷却機構 5 0が取り付けられており 、 加熱ランプュニット 4 0で発生した熱が放熱板 5 3から外部に効率良く放 出される。 よって、 隣接した位置に配置されているインクジェットヘッド 1 1が加熱ランプュニット 4 0からの熱によって加熱されて、 ノズルの目詰ま り、 インクジエツトへッド自体の熱破壊などが引き起こされることもない。  Furthermore, a cooling mechanism 50 is attached to the heating lamp unit 40, and heat generated in the heating lamp unit 40 is efficiently released from the radiator plate 53 to the outside. Therefore, the inkjet heads 11 arranged at the adjacent positions are not heated by the heat from the heating lamp unit 40, and the nozzles are not clogged and the ink jet head itself is not destroyed.
[0045] これに加えて、 本例では、 テーブル 5を昇降させることにより、 プラテン ギャップを調整できるので、 各種の厚さの印刷媒体の表面に立体印刷画像を 形成することができる。  In addition to this, in this example, the platen gap can be adjusted by moving the table 5 up and down, so that a three-dimensional printed image can be formed on the surface of the print medium of various thicknesses.
[0046] (その他の実施の形態)  [Other Embodiments]
図 4は冷却機構 5 0におけるヒートパイプの配置例を示す説明図である。 図 4 ( a ) の例では、 加熱ランプユニット 4 0の鏡筒 4 4の内周面に沿って 螺旋状に 1本のヒートパイプ 5 5が取り付けられている。 図 4 ( b ) の例で は、 鏡筒 4 4の外周面を螺旋状に取り囲む状態で 1本のヒ一トパイプ 5 6が 取り付けられている。 図 4 ( c ) の例では、 加熱ランプユニット 4 0の反射 鏡 4 3 (ランプカバ一) の背面に沿って円錐台状に 1本のヒートパイプ 5 7 が取り付けられている。  FIG. 4 is an explanatory view showing an arrangement example of the heat pipes in the cooling mechanism 50. In the example of FIG. 4 (a), one heat pipe 55 is attached spirally along the inner peripheral surface of the lens barrel 44 of the heating lamp unit 40. In the example of FIG. 4 (b), one heat pipe 56 is attached so as to spirally surround the outer peripheral surface of the lens barrel 44. In the example of FIG. 4 (c), one heat pipe 5 7 is attached in a truncated cone shape along the back surface of the reflector 4 3 (lamp cover) of the heating lamp unit 40.
[0047] 次に、 冷却機構 5 0と断熱材を組み合わせて、 インクジヱットへッド 1 1 が加熱されないようにすることもできる。 例えば、 図 5に示すように、 加熱 ランプュニット 4 0の鏡筒 4 4 Aとして円筒状のものを用い、 その内周面に 等角度間隔で、 例えば 4本のヒートパイプ 5 8を鏡筒軸線方向に配置する。 これらのヒ一トパイプ 5 8の内側に、 鏡筒内周面およびヒ一トパイプ 5 8を 覆うように円筒状の断熱材 5 9を配置する。 このようにすれば、 放熱および 断熱作用を利用して、 インクジェットヘッド 1 1の加熱を防止できる。 [0047] Next, the ink jet head 11 can be prevented from being heated by combining the cooling mechanism 50 and a heat insulating material. For example, as shown in Figure 5, heating For example, four heat pipes 58 are arranged at equal angular intervals on the inner peripheral surface of the lens barrel 40 4 A of the lamp unit 40 in the lens barrel axis direction. Inside these heat pipes 58, a cylindrical heat insulating material 59 is arranged so as to cover the inner peripheral surface of the lens barrel and the heat pipe 58. In this way, it is possible to prevent the ink jet head 11 from being heated by utilizing heat radiation and heat insulation.
[0048] —方、 冷却機構 5 0として、 ヒートパイプと共に空冷機構を用いることも できる。 例えば、 図 6に示すように、 ヘッドキャリッジ 1 0の両側に加熱ラ ンプュニット 4 0を取り付けた場合に、 これらに配置した複数本のヒートパ イブ 6 0を一つに纏めて上方に引き出し、 その上端部を放熱板 6 1に接続す る。 放熱板 6 1は表面に多数の放熱フィン 6 1 aを備えている。 放熱板 6 1 は、 図 1における支持ュニット 3の内部に形成したプリンタ幅方向に延びる ダク ト 6 2内をプリンタ幅方向に移動可能な状態で支持されている。 ダク ト 6 2の一方の端には、 空冷用の送風機 6 3が取り付けられており、 放熱板 6 1に向けてプリンタ幅方向に冷却用の風を吹き付けることが可能となってい る。 [0048] On the other hand, as the cooling mechanism 50, an air cooling mechanism can be used together with the heat pipe. For example, as shown in FIG. 6, when heating lamps 40 are attached to both sides of the head carriage 10, a plurality of heat pipes 60 arranged on these are pulled together and drawn upward, Connect the part to the heat sink 61. The heat radiating plate 61 has a large number of heat radiating fins 61 on the surface. The heat radiating plate 61 is supported so as to be movable in the printer width direction within a duct 62 formed in the support unit 3 in FIG. 1 and extending in the printer width direction. An air cooling fan 63 is attached to one end of the duct 62, and cooling air can be blown toward the heat radiating plate 61 in the width direction of the printer.
[0049] この構成によれば、 放熱板 6 1が空冷されるので冷却効果を高めることが できる。 また、 送風機 6 3によって外部から空気が導入されるので、 これに よつて冷却効果が高まるという利点もある。  [0049] According to this configuration, since the heat radiating plate 61 is air-cooled, the cooling effect can be enhanced. In addition, since air is introduced from the outside by the blower 63, there is an advantage that the cooling effect is enhanced.
[0050] 次に、 加熱ランプユニット 4 0に冷却機構 5 0を取り付けると共に、 冷却 機構をインクジエツトへッド 1 1あるいはへッドキャリッジ 1 0に取り付け て、 これらを直接に冷却することもできる。 例えば、 図 7に示すように、 へ ッドキヤリッジ 1 0に搭載されているインクジエツトヘッド 1 1の外周を取 り囲む状態でヒートパイプ 7 1を配置し、 この先端をへッドキャリッジ 1 0 の外側に引き出して、 ヘッドキャリッジ 1 0と一体となってプリンタ幅方向 に移動する放熱板 7 2に接続する。 この構成によれば、 インクジヱットへッ ド 1 1が加熱状態に陥ることを確実に防止できる。  [0050] Next, the cooling mechanism 50 can be attached to the heating lamp unit 40, and the cooling mechanism can be attached to the ink jet head 11 or the head carriage 10 to cool them directly. For example, as shown in FIG. 7, the heat pipe 71 is disposed so as to surround the outer periphery of the ink jet head 11 mounted on the head carriage 10, and the tip is pulled out of the head carriage 10. Then, it is connected to a heat radiating plate 7 2 that moves in the printer width direction integrally with the head carriage 10. According to this configuration, the ink jet head 11 can be reliably prevented from falling into a heated state.
[0051 ] なお、 これに代えて、 あるいは、 これと共に、 ヘッドキャリッジ 1 0およ び/またはインクジエツトへッド 1 1を空冷するようにしてもよい。 [0052] (加熱器の制御方法) [0051] Instead of this, or together with this, the head carriage 10 and / or the ink jet head 11 may be air-cooled. [0052] (Control method of heater)
なお、 印刷媒体の材質が異なる場合などにおいては、 各印刷媒体の材質に 応じて比熱が異なり、 そこに着弾したインク液滴を硬化させるために適した 照射温度、 あるいは、 インク液滴が着弾した印刷媒体表面部分を熱溶融させ るために適した照射温度も異なる。 照射温度を変える方法としては、 加熱手 段、 例えば加熱ランプの駆動電圧、 駆動電流を制御すればよい。 また、 照射 光の照射経路上に遮光フィルタを出し入れして、 照射光量を増減して照射温 度を変えることができる。  In addition, when the material of the print medium is different, the specific heat varies depending on the material of each print medium, and the irradiation temperature suitable for curing the ink droplets landed there, or the ink droplets landed The irradiation temperature suitable for heat melting the surface of the print medium is also different. As a method of changing the irradiation temperature, the heating means, for example, the driving voltage and driving current of the heating lamp may be controlled. In addition, it is possible to change the irradiation temperature by increasing or decreasing the amount of irradiation light by putting a light shielding filter in and out of the irradiation path of the irradiation light.
[0053] 照射温度の切替制御は、 例えば、 手動式の選択スィッチを配置しておき、 これを操作することにより多段階に切り替えるようにすることができる。 ま た、 プリンタ ドライバ内に照射温度制御用のプログラムを搭載しておき、 周 囲温度、 選択された記録媒体の素材の種類などに応じて自動的に照射温度を 制御するようにしてもよい。  [0053] Irradiation temperature switching control can be performed in multiple stages by, for example, arranging a manual selection switch and operating it. Also, an irradiation temperature control program may be installed in the printer driver so that the irradiation temperature is automatically controlled according to the ambient temperature, the type of material of the selected recording medium, and the like.
[0054] また、 加熱器による加熱を必要なときにのみ行うように制御することが望 ましい。 すなわち、 インクジェットヘッド 1 1によって実際に印字が行われ るときにのみ、 加熱器をオンにして記録媒体の表面を加熱すれば、 インクジ エツトヘッド 1 1が加熱されることを抑制でき、 また、 加熱器による消費電 力も削減できる。  [0054] Further, it is desirable to control so that heating by the heater is performed only when necessary. That is, only when printing is actually performed by the inkjet head 11 1, if the heater is turned on to heat the surface of the recording medium, the ink jet head 11 1 can be suppressed from being heated, and the heater Can also reduce power consumption.
[0055] ここで、 加熱ランプユニットのランプとしてハロゲンランプなどの放電ラ ンプを用いる場合には、 次のようにハロゲンランプを駆動制御することが望 ましい。 まず、 ハロゲンランプのスィッチがオンになったところで、 瞬時に 点灯して目標温度まで上げる。 また、 温度の立ち上がり速度を上げるために 、 ハロゲンランプの駆動電圧を制御することにより、 半点灯状態を形成可能 とする。  [0055] Here, when a discharge lamp such as a halogen lamp is used as the lamp of the heating lamp unit, it is desirable to drive and control the halogen lamp as follows. First, when the halogen lamp switch is turned on, the lamp is turned on instantaneously and raised to the target temperature. In addition, in order to increase the rising speed of temperature, it is possible to form a semi-lighted state by controlling the driving voltage of the halogen lamp.
[0056] そして、 インクジェットヘッドが印字を行うときにのみ、 全点灯状態に切 り替え、 それ以外の状態では消灯あるいは半点灯状態に保持する。 例えば、 インクジヱットへッドがそのホームポジションに待機している状態、 インク ジェットヘッドのクリーニング時には、 そのような状態に保持する。 さらに 、 極端な温度上昇を招くことのないように、 ランプ駆動制御回路には、 サ一 ミスタ、 熱電対を使い、 温度管理を行う。 また、 非常時には緊急停止回路を 設けて、 ランプを強制的にオフに切り替えるようにする。 [0056] Then, only when the ink-jet head performs printing, it is switched to the fully lit state, and otherwise it is kept off or semi-lit. For example, when the ink jet head is waiting at its home position, or when cleaning the ink jet head, such a state is maintained. further The lamp drive control circuit uses a thermistor and thermocouple so as not to cause an extreme temperature rise. In case of emergency, an emergency stop circuit will be provided to force the lamp to turn off.
以上説明したように、 本発明の立体印刷画像の制作方法では、 インクジェ ットへッドの走査ラインに沿って、 スポット状の照射熱を印刷媒体の表面に 沿つて走査し、 印刷媒体の表面に形成された印刷画像を構成している各イン クの熱吸収率の差を利用して、 選択的に印刷画像が形成されている印刷媒体 の表面部分を熱溶融して所定深さの窪みを形成している。 したがって、 本発 明によれば、 印刷媒体の表面色、 印刷画像の濃淡構成、 印刷画像の構成色な どに応じて凹凸が付けられた立体印刷画像を簡単に制作することができる。  As described above, in the method for producing a three-dimensional printed image according to the present invention, the spot-like irradiation heat is scanned along the surface of the print medium along the scanning line of the inkjet head, and the surface of the print medium is obtained. Using the difference in the heat absorption rate of each ink constituting the print image formed on the surface, the surface portion of the print medium on which the print image is selectively formed is thermally melted to form a depression of a predetermined depth. Is forming. Therefore, according to the present invention, it is possible to easily produce a three-dimensional print image with irregularities according to the surface color of the print medium, the density configuration of the print image, the configuration color of the print image, and the like.

Claims

請求の範囲 The scope of the claims
[1 ] 熱溶融性の素材からなる印刷媒体の表面に沿つてインクジェットヘッドを 相対的に走査すると共に、 インクジエツトへッドの走査方向に直交する方向 に印刷媒体を相対的に移動させながら、 当該印刷媒体の表面に、 インクジェ ットへッドから吐出したインク液滴により印刷画像を形成し、  [1] The ink jet head is relatively scanned along the surface of the print medium made of a heat-meltable material, and the print medium is relatively moved in a direction perpendicular to the ink jet head scan direction. A print image is formed on the surface of the print medium with ink droplets ejected from the inkjet head.
スポット状の照射熱を、 前記印刷画像が形成された印刷媒体の表面部分に 沿って走査して、 当該表面部分を順次に加熱し、  The spot-like irradiation heat is scanned along the surface portion of the print medium on which the print image is formed, and the surface portion is sequentially heated,
この加熱によって、 インク液滴を加熱乾燥して前記印刷画像を印刷媒体の 表面部分に定着させると共に、 この表面部分を加熱溶融して、 印刷画像を形 成しているインクの熱吸収率に応じた深さの窪みを形成することを特徴とす る立体印刷画像の制作方法。  By this heating, the ink droplets are heated and dried to fix the print image on the surface portion of the print medium, and the surface portion is heated and melted to respond to the heat absorption rate of the ink forming the print image. A method for producing a three-dimensional printed image characterized by forming a dent of a deep depth.
[2] 請求項 1に記載の立体印刷画像の制作方法において、 [2] In the method for producing a three-dimensional printed image according to claim 1,
インクジエツトへッドに追従して、 前記印刷媒体の表面に沿ってスポット 状の照射熱を走査することを特徴とする立体印刷画像の制作方法。  A method for producing a three-dimensional print image, characterized by scanning spot-like irradiation heat along the surface of the print medium following an ink jet head.
[3] 請求項 1に記載の立体印刷画像の制作方法において、 [3] In the method for producing a three-dimensional printed image according to claim 1,
前記印刷媒体の表面に前記印刷画像として、 熱吸収性の異なる濃淡のある 画像を形成し、  As the print image on the surface of the print medium, forming an image having a light and shade with different heat absorption,
印刷画像の濃淡に応じて、 前記印刷媒体の表面部分を異なる深さに加熱溶 融して、 当該表面部分に、 濃淡に応じて深さが変化している印刷画像を形成 することを特徴とする立体印刷画像の制作方法。  According to the density of the print image, the surface portion of the print medium is heated and melted to different depths, and a print image with the depth changing according to the density is formed on the surface portion. To create a 3D printed image.
[4] 請求項 1に記載の立体印刷画像の制作方法において、 [4] In the method for producing a three-dimensional printed image according to claim 1,
前記インクジエツトへッドとして、 異なる色の色インクを吐出する複数の ノズルを備えたインクジエツトへッドを用い、  As the ink jet head, an ink jet head having a plurality of nozzles for discharging different color inks is used,
前記印刷媒体の前記表面部分を、 当該表面部分に付着した各色インクの熱 吸収率に応じて異なる深さに加熱溶融して、 当該表面部分に、 付着色に応じ て深さが変化しているカラー印刷画像を形成することを特徴とする立体印刷 画像の制作方法。  The surface portion of the printing medium is heated and melted to a different depth according to the heat absorption rate of each color ink attached to the surface portion, and the depth changes according to the attached color on the surface portion. A method for producing a three-dimensional printed image, comprising forming a color printed image.
[5] 請求項 1に記載の立体印刷画像の制作方法において、 インクジエツトへッドの走査に先行して、 当該インクジエツトへッドの走 査ラインに沿って、 スポット状の予備照射熱を印刷媒体の表面を走査して、 前記印刷画像が形成される直前の前記表面部分の各部を予備加熱することを 特徴とする立体印刷画像の制作方法。 [5] In the method for producing a three-dimensional printed image according to claim 1, Prior to scanning the ink jet head, along the scanning line of the ink jet head, the surface of the print medium is scanned with spot-like pre-irradiation heat, and the print image is formed immediately before the print image is formed. A method for producing a three-dimensional printed image, characterized by preheating each part of the surface portion.
[6] 請求項 1ないし 5のうちのいずれかの項に記載の立体印刷画像の制作方法 において、  [6] In the method for producing a three-dimensional printed image according to any one of claims 1 to 5,
前記照射熱の熱量を調整することにより、 前記印刷媒体の前記表面部分に 形成される窪みの深さを増減することを特徴とする立体印刷画像の制作方法  A method for producing a three-dimensional printed image, wherein the depth of the depression formed in the surface portion of the print medium is increased or decreased by adjusting the amount of heat of the irradiation heat
[7] 請求項 1ないし 6のうちのいずれかの項に記載の立体印刷画像の制作方法 において、 [7] In the method for producing a three-dimensional printed image according to any one of claims 1 to 6,
レジンインクなどの熱硬化形インクを用いて印刷を行うことを特徴とする 立体印刷画像の制作方法。  A method for producing a three-dimensional printed image, wherein printing is performed using a thermosetting ink such as a resin ink.
[8] 請求項 1ないし 7のうちのいずれかの項に記載の立体印刷画像の制作方法 において、 [8] In the method for producing a three-dimensional printed image according to any one of claims 1 to 7,
印刷媒体として、 熱可塑性樹脂からなる発泡体などの多孔質素材からなる 印刷媒体を用いることを特徴とする立体印刷画像の制作方法。  A method for producing a three-dimensional print image, wherein a print medium made of a porous material such as a foam made of a thermoplastic resin is used as the print medium.
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