WO2008071069A1 - Manufacturing method of printing plate - Google Patents

Manufacturing method of printing plate Download PDF

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Publication number
WO2008071069A1
WO2008071069A1 PCT/CN2007/003385 CN2007003385W WO2008071069A1 WO 2008071069 A1 WO2008071069 A1 WO 2008071069A1 CN 2007003385 W CN2007003385 W CN 2007003385W WO 2008071069 A1 WO2008071069 A1 WO 2008071069A1
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WO
WIPO (PCT)
Prior art keywords
plate
acid
printing plate
manufacturing
treatment
Prior art date
Application number
PCT/CN2007/003385
Other languages
French (fr)
Chinese (zh)
Inventor
Wei Li
Peter Smith
Original Assignee
Brother Gao Deng Group
Zhang, Zhi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brother Gao Deng Group, Zhang, Zhi filed Critical Brother Gao Deng Group
Publication of WO2008071069A1 publication Critical patent/WO2008071069A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/10Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme
    • B41C1/1008Forme preparation for lithographic printing; Master sheets for transferring a lithographic image to the forme by removal or destruction of lithographic material on the lithographic support, e.g. by laser or spark ablation; by the use of materials rendered soluble or insoluble by heat exposure, e.g. by heat produced from a light to heat transforming system; by on-the-press exposure or on-the-press development, e.g. by the fountain of photolithographic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • B41N3/03Chemical or electrical pretreatment
    • B41N3/034Chemical or electrical pretreatment characterised by the electrochemical treatment of the aluminum support, e.g. anodisation, electro-graining; Sealing of the anodised layer; Treatment of the anodic layer with inorganic compounds; Colouring of the anodic layer
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • C25D11/24Chemical after-treatment
    • C25D11/246Chemical after-treatment for sealing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/02Positive working, i.e. the exposed (imaged) areas are removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/06Developable by an alkaline solution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/22Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by organic non-macromolecular additives, e.g. dyes, UV-absorbers, plasticisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C2210/00Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation
    • B41C2210/26Preparation or type or constituents of the imaging layers, in relation to lithographic printing forme preparation characterised by a macromolecular compound or binder obtained by reactions not involving carbon-to-carbon unsaturated bonds
    • B41C2210/262Phenolic condensation polymers, e.g. novolacs, resols

Definitions

  • the present invention relates generally to the field of manufacture of plates, and more particularly to a method of making a printing plate. Background technique
  • CTP Computer To Plate
  • This technology not only eliminates the traditional prepress process such as laser photo-distribution film and manual spelling and printing, saves the equipment and materials needed for the intermediate link, and avoids the disadvantages of loss, deformation and telescopicity of the dot, and reduces the number of defects.
  • the loss of color and level, and shortening the ink tone calibration and registration time and ink balance time during the printing process can greatly improve product quality and work efficiency.
  • Pre-coated lithographic printing is a process in which a thin layer of heat-sensitive or photosensitive coating is applied to a pretreated aluminum plate.
  • the image is formed in the coating, and the coating of the non-image portion is decomposed by the solvent (or more generally the water-based solution), revealing that the original treated aluminum plate surface is not in the form of a graphic, and The coating of the image portion is not broken down to form a graphic portion, and the solution is a so-called developing solution.
  • the surface of the aluminum plate of the non-image portion is hydrophilic, and the coating of the image portion has good ink affinity, so that the ink on the lipophilic image portion can be transferred onto the paper.
  • the coating on the pretreated aluminum plate is sensitive to UV light, while the image portion can be formed again after exposure to normal positive or negative film.
  • a typical photosensitive positive-type photosensitive paste is composed of a mixture comprising naphthoquinone and a phenolic resin. It has long been believed that naphthoquinones can effectively inhibit the dissolution of phenolic resins in alkaline solvents. Recent research shows that inhibition of dissolution is through hydrogen
  • U.S. Patent No. 6,063,544 describes a positive-type photosensitive adhesive that is sensitive to infrared wavelengths. It actually replaces the naphthoquinone in a common positive photosensitive paste with an infrared radiation-absorbing material. mixture. In fact, this simple process is not as effective as the use of a photopolymer containing naphthoquinone, and the plate produced according to U.S. Patent No. 6,063,544 has a short shelf life and is difficult to develop, making it difficult to flush the non-image portion. If you want to clean the non-image part, the alkaline developer will easily destroy the graphic part. In addition, the photoresist requires a higher exposure of the laser energy.
  • U.S. Patent No. 6,074,802 describes an infrared-sensitive photosensitive adhesive manufacturing technique which, in addition to a phenolic resin and an infrared sensitizer, also contains a mixture which can be crosslinked with phenolic resin when exposed to heat. Such as an amino mixture. Its purpose is to enhance the image quality after infrared exposure, and to obtain a more stable graphic part. However, it still There is no good solution to the problem of quality stability in long-term storage.
  • the European Patent No. EP1024958 describes a heat curing technique in which a sheet that has been cut into sheets is stored at a temperature exceeding 50 ° C for a few days to make the layer more stable.
  • this method is too cumbersome and increases production costs and scrap rates.
  • it does not have a good solution to the low temperature storage problem of the product.
  • the European patent No. EP1157854 describes part of the problem of the viscous problem in the infrared sensitized plate, that is, the surface of the aluminum plate is roughened to produce a high surface area to improve the water retention during the printing process.
  • the rough surface can produce photosensitive layers of different thicknesses at the valleys and valleys of the rough surface, commonly referred to as "sands". These different coating thicknesses will require different exposures.
  • Patent EP 1 157 854 states that for infrared imaging, the laser energy is quickly attenuated on the surface of the aluminum plate, thus greatly affecting the peaks and roughness of the infrared imaged plate.
  • the patent EP 1 157 854 proposes the use of alkali etching so that the 10% thickness of the thinnest portion of the photosensitive paste of the convex portion of the surface of the aluminum plate reaches 0.2 ⁇ m to 2 ⁇ m.
  • the surface of the sand surface is "rounded," which causes the bonding property of the aluminum plate base and the photoresist to decrease, resulting in a decrease in the printing durability, and the patent EP1 157854 does not mention such a phenomenon. Processing can improve and improve the storage of the media.
  • European Patent No. EP1300257 describes a new aluminum-based treatment technology that uses a special aluminum alloy aluminum plate to perform two stages of electrolysis to form a specific sand contour and then reoxidize. Treatment (two-stage oxidation, optional) to improve the anti-dirty capability of the aluminum plate.
  • a standard surface roughness tester such as a Taylor Hobson tester is used, and the average surface roughness measured is 0.445 um, also It is the average value of the valley peak to the valley bottom in a certain unit of measurement on the surface.
  • the anodic oxide film weighs more than 3.0 g per square meter.
  • the anodic oxide film weighs more than 0.3 g.
  • the Ra value is less than 0.4 um, it is generally not advantageous for printing because it is difficult to obtain a good ink-and-wash balance at the time of printing.
  • the aluminum version can achieve a Ra value of 0.3 um during the rolling process, so it is difficult to judge whether the 0.3 um Ra is the effect of electrolysis or the role of the aluminum version. Therefore, there is a need for a new method of producing positive-type thermal printing plates to overcome the above problems. Summary of the invention
  • the technical solution adopted by the present invention includes a method for manufacturing a printing plate material, including electrolytic sandblasting, oxidation, coating with a thermal sensitive photoresist, and a subsequent drying process, wherein The photosensitive adhesive is decomposed by alkali after being irradiated, and a surface roughness of the base having a maximum valley depth of 2.5 ⁇ m is generated in the electrolysis process, wherein the maximum valley depth is measured by a surface roughness meter, which is called an Rv value.
  • a method for manufacturing a printing plate material comprising the following technical steps: (1) using a degreasing liquid to remove grease on the surface of the plate material; (2) Electrolytic treatment and decontamination treatment of the plate material;
  • thermographic photosensitive adhesive
  • the oil removal solution of the plate material is 30-35 g/liter sodium hydroxide aqueous solution
  • the treatment temperature is 48-52 ° C
  • the treatment time is 28-32 seconds.
  • the plate material is electrolyzed by alternating current;
  • the electrolyte used is composed of nitric acid or hydrochloric acid plus a corrosion inhibitor;
  • the corrosion inhibitor is boric acid, acetic acid, phosphoric acid, sulfuric acid or their Salt substances.
  • the electrolytic solution used in the electrolytic process in the step (2) is a mixture of hydrochloric acid and boric acid, and the ratio of hydrochloric acid to boric acid is 1:1.1 to 1.3 by weight.
  • the detergent used in the decontamination treatment in the step (2) is a 7.0 to 8.
  • Q g/liter sodium hydroxide aqueous solution the treatment temperature is 24 to 25 ° C, and the treatment time is 70 ⁇ . 75 seconds.
  • the oxidizing solution used for the oxidation treatment of the plate material in the step (3) is a mixed solution of phosphoric acid and sulfuric acid; the composition of the mixed solution of phosphoric acid and sulfuric acid is three parts of sulfuric acid and two parts of phosphoric acid by weight; The temperature is 22 - 24 ° C and the processing time is 75 ⁇ 80 seconds.
  • the thermal sensitive adhesive in the step (5) is composed of ethyl glycol and other solid materials; in terms of weight percentage, ethyl glycol is 80-85%, and other solid materials are 15-20. %.
  • the other solid substances include a heat sensitive agent and a phenolic resin, and the proportion of the heat sensitive agent is 1.5% to 3.0% by weight, and the proportion of other solid materials is 97% to 98.5%. .
  • the infrared heat sensitive agent is:
  • the drying temperature of the plate material in the step (6) is not less than 100 °C.
  • the beneficial technical effects of the present invention are:
  • the method for producing a positive-type thermal printing plate of the present invention is suitable for producing a plate material, and the plate material produced can be stably stored for several months at a maximum temperature of at least 40 ° C, and the plate making time thereof is also compared. Short, excellent printing quality, and the process of this method has no special requirements for production equipment, using traditional reel production equipment, using standard aluminum
  • the coil can be used as a raw material to produce a stable and reliable product, and the produced plate has excellent printing performance and stable ink-ink balance; the method for producing the positive-type thermal printing plate of the present invention is directly washed after the plate is oxidized.
  • the adhesion of the coating is stronger, the printing durability is higher, and the storage stability of the plate is enhanced.
  • FIG. 1 is a flow chart of a method of manufacturing a printing plate according to the present invention.
  • Figure 2 shows the molecular structure of the infrared heat-sensitive agent.
  • the method for producing a positive-type thermal printing plate of the present invention comprises the following steps: Step 100: The plate deoiling process uses a degreasing liquid to remove grease from the surface of the plate, and the degreasing liquid includes sodium hydroxide.
  • Step 200: The process plate for electrolysis of the plate material is made of alternating current when performing electrolysis sand.
  • the electrolyte is usually used (but not limited to) nitric acid or hydrochloric acid.
  • a corrosion inhibitor is usually added.
  • boric acid, acetic acid, phosphoric acid, sulfuric acid or their salts are used to ensure that no deep pits (valleys) are formed during the electrolysis of the plate.
  • the grain peaks and contours of the surface of the plate material are stored for the infrared photosensitive printing plate, especially the positive-type infrared photosensitive printing plate (referred to as: thermal CTP plate). It is not important, and the peak value of the valley peak does not affect the storage quality of the thermal CTP version. However, the bottom value of the sand must be less than 2. 5um. The most important thing in practice is not to detect the Ra value, but to detect it. Rv value, that is, the maximum valley value, Ra value between 0. 3um to 0.
  • 5um has no obvious influence on the printing quality and stability of the thermal CTP plate, because the Ra value is also strictly controlled for the bottom value, that is, Rv Relatively speaking, the Ra value is lower than the conventional version, but the Ra value is not important, because even without electrolysis, the Ra value can reach a considerable value, and the Rv value is directly related to the sand project; The sufficiency of the Rv value can be controlled below 2. 5um, the Rv value can be controlled below 2. 5um, the Rv value can be controlled below 2. 5um, the Rv value can be controlled below 2. 5um .
  • Step 300 Oxidizing the plate
  • the surface of the plate is hardened with sulfuric acid or phosphoric acid to prevent scratching or other physical damage, which can enhance the wear resistance of the plate and improve the printing durability of the plate.
  • the best way is to use a mixture of phosphoric acid and sulfuric acid.
  • the three parts of sulfuric acid have the best effect on the two parts of phosphoric acid.
  • This kind of complex acid can be improved without hurting mechanical endurance and oxide film.
  • the addition of phosphoric acid reduces the weight of the oxide film. Moreover, when the weight of the oxide film is 2-3 g per square meter, the printing effect is the best, the printing durability is the highest, and the stability of the product quality is not affected.
  • Step 400 Enhance the adhesion and development performance of the plate
  • the best method is to not seal the pores after oxidation and wash them directly. This results in a stronger adhesion of the coating and a higher print durability, while also enhancing the storage stability of the plate.
  • Step 500 coating the plate with a thermographic photosensitive adhesive, which mainly contains a phenolic resin and an infrared photosensitive material capable of absorbing 810 nm to 830 nm, which is compared with a conventional commercial laser imager (thermal CTP platesetter) on the market.
  • a thermographic photosensitive adhesive which mainly contains a phenolic resin and an infrared photosensitive material capable of absorbing 810 nm to 830 nm, which is compared with a conventional commercial laser imager (thermal CTP platesetter) on the market.
  • a wetting agent such as a wetting agent, other polymers, and a polymer such as a siloxane polymer which can enhance the development resistance can also be added. It is best not to use any additives, but to use only one dye dye, which enhances the visibility of the imaging plate, but it does not have any effect in the imaging process itself.
  • Any suitable organic solvent such as ethyl glycol or decyloxypropanol can be used in the coating liquid.
  • Step 600 The plate is baked at a temperature of 110 ° C for 4 minutes. After the plate is cut to the appropriate size, it is stored in a warehouse at room temperature of 42 °C. When drying, it is necessary to heat the plate to the softening temperature of the resin, so that the plate can be kept in the long-term preservation process. Material stability. The specific drying time and temperature should be determined according to different machines and equipment. However, the drying temperature of the plate must reach above 110 °C to stabilize the coating.
  • Step 700 After the plate is cut to an appropriate size, it is stored in a warehouse at room temperature of 42 °C. After the plate has been processed as described above, it is cut to the right size and can then be delivered directly to the printer or stored directly at room temperature (possibly 10-45 °C). The plate processed by the above process can be stored for several months before use, and the quality of the plate will not be Very obvious change.
  • the process of producing a thermal CTP version includes the following steps:
  • Degreasing step Using 31.14 g / liter of sodium hydroxide, the treatment temperature is 49 ° C, and the treatment time is 30 seconds.
  • Electrolysis step a 78-second decontamination step was performed using an electrolyte comprising 7.34 g/l hydrochloric acid and 9.44 g/l boric acid at a voltage of 32.5 volts and a current of 1600 amps: using 7.0 g/l Sodium hydroxide, treatment temperature was 24.4 ° C, and treatment time was 70 seconds.
  • Oxidation step using 143.1 g / liter of sulfuric acid and 71.3 g / liter of phosphoric acid, at a voltage of 29.5 volts (DC), a current of 1200 amps, a temperature of 22.8 ° C for 79 seconds after the oxidation of the aluminum plate Rinse and dry in DI water (demineralised water).
  • the Rv value of the aluminum plate treated by the above process was 1.80 um, and the Ra value was 0.44 um.
  • the photosensitive adhesive prepared in the following formulation was coated on the surface of the aluminum plate with a squeeze coating head:
  • Heat sensitive agent (2- [2 ⁇ 2- chloro- 3- (1, 3- dihydro- 1, 1, 3- trimethyl- 2H- benz (e) ind ol-2-yl idene) ethyl i dene- 1 -eye lohexen- L-yl ⁇
  • Ethenyl] - 1 1, 3-trimethyl- 1H- benz (e) indol ium, salt with 4-methylbenzene sulphonic acid
  • 4% phenolic resin K180 from K0Y0 (Japan)
  • the aluminum plate was allowed to dry at 110 ° C for 4 minutes. After the media has been cut to the appropriate size, it is stored in a warehouse at room temperature of 42 °C.
  • the method for producing the positive-type thermal printing plate of the present invention is controlled by using a new electrolyte to control the Rv value of the plate to be less than 2.5 urn to control the depth of the bottom of the plate, and to control the amount of the photoresist to stay at the bottom;
  • the light energy is rapidly heated by laser irradiation and the heat sensitive agent is added to solve the problem of storage and transportation of the plate material.
  • Example 2 The producer produced a 1030 mm aluminum roll on a reel production line to produce a printing plate.
  • the production process consists of the following steps: Degreasing step: Using 32 g/l sodium hydroxide, the treatment temperature is 50 ° C and the treatment time is 30 seconds.
  • Electrolysis step An electrolytic solution comprising 8.5 g/L hydrochloric acid and 13.5 g/L acetic acid was used for 80 seconds at a treatment temperature of 30 ° C, an AC voltage of 11. 5 volts, and a current of 1000 amps.
  • Decontamination step Using 7.0 g/l sodium hydroxide, the treatment temperature was 25 ° C, and the treatment time was 70 seconds.
  • Oxidation step 200 g/L of sulfuric acid was used for 80 seconds at a DC voltage of 30 volts, a current of 1000 amps, and a temperature of 35 °C.
  • Post-treatment Treatment with polyethylene phosphate ("Polyvinyl phosphonic acid”) was carried out at 85 ° C for 30 seconds.
  • the Ra value of the aluminum plate treated by the above process was 0.41 um, and the Rv value was 2.4 um.
  • the treated aluminum panels were coated with a solution of the following formulation: mercapto glycol: 40% ethyl glycol: 40% phenolic resin, Shell bakelite 6464: 9.6% Infrared heat sensitive agent:
  • the stored plate was plated on a screen imager at a speed of 800 r P m (revolutions per minute), energy of 80%, and the developer of the following formulation was used automatically.
  • Development in the developing machine development time 30 seconds, development temperature 26 ° C: Sodium silicate: 12% Surfactant T304 ( Synperonic T304 ) : 0.1% Surfactant H6.6 (Triton H66 ) : 1.0% Water: 85.9%
  • the developed plate was rinsed and dried, and examined with a microscope of 5Q times. The blank portion of the plate was not affected by the image dot.
  • Example 3 This example and Example 2 are comparative examples.
  • Example 4 The following formulation was used except for the electrolytic solution using the production process of Example 2: containing 8 g/l of nitric acid and 8 g/l of boric acid at a treatment temperature of 30 ° C, an alternating voltage of 12 volts, and a current of 1000 amps. It is processed for 80 seconds. Lum ⁇ The processed aluminum plate Ra value of 0. 40um, Rv value 2. lum. The aluminum plate was then coated, dried, cut and stored as in Example 2. After the same treatment as in Example 2, observe the layout of the net, use 50 times For large mirror inspection, there are no blue dots in the blank part.
  • Example 5 Using the production process of Example 2, the following formulation was used except for the electrolytic solution: 80 g of phosphoric acid was used at a treatment temperature of 22 ° C, a direct current voltage of 30 volts, and a current of 1,200 amps for 80 seconds.
  • the aluminum plate was rinsed after oxidation, directly coated without any treatment, and then dried and coated as in Example 2. Produced and stored as in Example 2. After development, the layout is as clean as the version in Example 1.
  • Example 6 An aluminum coil was treated using the process of Example 1, except that: oxidation and post treatment were carried out using the process of Example 2. The aluminum plate was coated and stored with the process of Example 1. The final layout blank portion is as clean as in Embodiment 1.
  • the above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Any changes that can be easily conceived by those skilled in the art within the scope of the present invention are intended to be included within the scope of the present invention.

Abstract

A manufacturing method of a printing plate comprises electrolysis aperture diameters, oxidation, coating with a thermal sensing photoresist, and drying process, wherein the radiated thermal sensing photoresist is decomposed with a base. The substrate has a surface roughness of 2.5μm during the decomposing process.

Description

一种印刷版材的制造方法  Method for manufacturing printing plate
技术领域 Technical field
本发明主要涉及版材的制造领域, 尤其是一种印刷版材的制造方 法。 背景技术  The present invention relates generally to the field of manufacture of plates, and more particularly to a method of making a printing plate. Background technique
计算机直接制版( Computer To Plate, CTP )是指经过计算机将 数字页面直接输出到印刷版材上的工艺过程。这一技术不仅省去了经 过激光照排输出软片和人工拼、 晒版等传统印前工艺程序, 节省了中 间环节所需的设备和材料, 避免了网点的损耗、 变形、 伸缩的弊病, 减少了颜色和层次的损失,而且在印刷过程中缩短了墨色调校与套准 调整时间及水墨平衡时间, 可大大提高产品质量和工作效率。 预涂感光平版印刷是指在一张预处理过的铝版上涂布一层薄薄 的热敏性或光敏性涂层的工艺技术。使用中, 图像是在该涂层中形成 的, 非图文部分的涂层被溶剂(或更通常的是水基溶液)分解掉, 露 出原来的经过处理的铝版表面形不成图文,而图文部分的涂层不会被 分解, 从而形成图文部分, 该溶液就是通常说的显影液。 在印刷过程 中,非图文部分的铝版表面亲水性好,而图文部分的涂层亲油墨性好, 因此, 亲油的图文部分上的油墨就可以转印到纸张上。 一般情况下, 预处理过的铝版上的涂层对紫外光敏感, 而图文部 分则可以通过普通阳图或阴图胶片曝光之后再次形成。 典型的光敏性阳图型感光胶是由包含萘醌物和酚醛树脂的混合 物组成。 长久以来, 人们都认为, 在碱性溶剂里, 萘醌物可以有效的 抑制酚醛树脂的溶解。 最新研究显示, 对溶解的抑制是通过与氢元素  Computer To Plate (CTP) refers to the process of outputting digital pages directly onto a printing plate through a computer. This technology not only eliminates the traditional prepress process such as laser photo-distribution film and manual spelling and printing, saves the equipment and materials needed for the intermediate link, and avoids the disadvantages of loss, deformation and telescopicity of the dot, and reduces the number of defects. The loss of color and level, and shortening the ink tone calibration and registration time and ink balance time during the printing process can greatly improve product quality and work efficiency. Pre-coated lithographic printing is a process in which a thin layer of heat-sensitive or photosensitive coating is applied to a pretreated aluminum plate. In use, the image is formed in the coating, and the coating of the non-image portion is decomposed by the solvent (or more generally the water-based solution), revealing that the original treated aluminum plate surface is not in the form of a graphic, and The coating of the image portion is not broken down to form a graphic portion, and the solution is a so-called developing solution. In the printing process, the surface of the aluminum plate of the non-image portion is hydrophilic, and the coating of the image portion has good ink affinity, so that the ink on the lipophilic image portion can be transferred onto the paper. In general, the coating on the pretreated aluminum plate is sensitive to UV light, while the image portion can be formed again after exposure to normal positive or negative film. A typical photosensitive positive-type photosensitive paste is composed of a mixture comprising naphthoquinone and a phenolic resin. It has long been believed that naphthoquinones can effectively inhibit the dissolution of phenolic resins in alkaline solvents. Recent research shows that inhibition of dissolution is through hydrogen
确认本 结合达到的 (Rei ser et Al. Angew Chem Int Edn. Engl 33 2428 (1996) )。 Confirmation The combination is achieved (Rei ser et Al. Angew Chem Int Edn. Engl 33 2428 (1996)).
美国专利号为 6, 063, 544 的专利介绍了一种对红外波长敏感的 阳图型感光胶,它实际上是将普通阳图感光胶中的萘醌物换成一种可 以吸收红外辐射的混合物。 实际上, 这种简单的工艺不如用含有萘醌 物的感光胶效果好,而且按照美国 6, 063, 544号专利生产的版保存期 较短, 并不易显影, 很难将非图文部分沖洗千净, 如果想把非图文部 分冲洗干净的话, 碱性显影液又容易破坏图文部分。 另外, 该感光胶 要求较高的激光能量曝光。  U.S. Patent No. 6,063,544 describes a positive-type photosensitive adhesive that is sensitive to infrared wavelengths. It actually replaces the naphthoquinone in a common positive photosensitive paste with an infrared radiation-absorbing material. mixture. In fact, this simple process is not as effective as the use of a photopolymer containing naphthoquinone, and the plate produced according to U.S. Patent No. 6,063,544 has a short shelf life and is difficult to develop, making it difficult to flush the non-image portion. If you want to clean the non-image part, the alkaline developer will easily destroy the graphic part. In addition, the photoresist requires a higher exposure of the laser energy.
现在最主要的问题是, 至目前为止, 生产商生产的版材质量不稳 定, 随着时间的推移, 感光度会发生变化。 因此, 其结果就是, 这种 版不得不一直在低温下保存, 要求一直使用空调控制温度, 即使在运 输过程中也要求冷藏; 但是, 环境环境却在 25 °C以上。 这样, 其缺 点就是费用昂贵, 储运不便。  The main problem now is that the quality of the plates produced by the manufacturers has not been stable so far, and the sensitivity will change over time. Therefore, as a result, this version has to be kept at a low temperature, and it is required to always use an air conditioner to control the temperature, even if it is required to be refrigerated during transportation; however, the environmental environment is above 25 °C. Thus, its shortcoming is that it is expensive and inconvenient to store and transport.
如果不在低温环境下储运,就会造成制版过程中需要较高的更多 的激光能量, 最终出现所谓的 "印刷上脏" 现象, 即非图文部分在印 刷过程中亲油墨。  If it is not stored and transported in a low temperature environment, it will cause a higher amount of laser energy in the plate making process, and eventually the so-called "printing dirty" phenomenon occurs, that is, the non-image portion is inked during the printing process.
随后, 为了解决这个问题, 人们又发明了其它一些方法。  Subsequently, in order to solve this problem, people have invented other methods.
美国专利号为 6, 074, 802 的专利介绍了一种红外感光的感光胶 制造技术, 该感光胶除了含有酚醛树脂和红外感光剂外, 还含有一种 混合物遇热可以与酚醛树脂交联, 如一种氨基混合物。 它的目的是要 加强红外曝光后的图像质量, 得到更稳定的图文部分。 但是, 它仍然 没有很好的解决长期存储过程中的质量稳定性问题。 U.S. Patent No. 6,074,802 describes an infrared-sensitive photosensitive adhesive manufacturing technique which, in addition to a phenolic resin and an infrared sensitizer, also contains a mixture which can be crosslinked with phenolic resin when exposed to heat. Such as an amino mixture. Its purpose is to enhance the image quality after infrared exposure, and to obtain a more stable graphic part. However, it still There is no good solution to the problem of quality stability in long-term storage.
欧洲专利号为 EP1024958的专利介绍了一种加热固化技术,把已 经裁切成张的版材放在超过 50 °C的条件下存储几天使图层更稳定。 但是这个方法太麻烦, 而且增加了生产成本和废品率。 而且, 它也没 有很好的解决产品的低温存储问题。  The European Patent No. EP1024958 describes a heat curing technique in which a sheet that has been cut into sheets is stored at a temperature exceeding 50 ° C for a few days to make the layer more stable. However, this method is too cumbersome and increases production costs and scrap rates. Moreover, it does not have a good solution to the low temperature storage problem of the product.
欧洲专利号为 EP1157854 的专利说明了在红外感光版出现上脏 问题的部分原因, 就是铝版的表面被粗化, 产生高表面积, 以提高印 刷过程中的保水性。 在印刷版材的感光涂层中, 粗糙的表面可以在粗 糙表面的谷峰和谷底产生不同厚度的感光层, 通常称之为 "砂目" 。 这些不同的涂层厚度, 会要求不同的曝光量。 专利 EP1 157854做出说 明, 对于红外成像, 激光能量会在铝版表面很快被减弱, 因此对红外 成像的版材的谷峰和粗糙度影响很大。 因此, 专利 EP1 157854建议使 用碱腐蚀, 以使铝版表面的凸起部分的感光胶的最薄部分的 10%的厚 度达到 0. 2um至 2um。 但是, 经过强碱腐蚀处理, 会造成砂目表面的 "圓化,, , 这样会导致铝版基和感光胶的结合性能下降, 从而导致耐 印率降低,且专利 EP1 157854没有提到经过这样处理可以改进和提高 版材的储存问题。  The European patent No. EP1157854 describes part of the problem of the viscous problem in the infrared sensitized plate, that is, the surface of the aluminum plate is roughened to produce a high surface area to improve the water retention during the printing process. In the photographic coating of the printing plate, the rough surface can produce photosensitive layers of different thicknesses at the valleys and valleys of the rough surface, commonly referred to as "sands". These different coating thicknesses will require different exposures. Patent EP 1 157 854 states that for infrared imaging, the laser energy is quickly attenuated on the surface of the aluminum plate, thus greatly affecting the peaks and roughness of the infrared imaged plate. Therefore, the patent EP 1 157 854 proposes the use of alkali etching so that the 10% thickness of the thinnest portion of the photosensitive paste of the convex portion of the surface of the aluminum plate reaches 0.2 μm to 2 μm. However, after the strong alkali corrosion treatment, the surface of the sand surface is "rounded," which causes the bonding property of the aluminum plate base and the photoresist to decrease, resulting in a decrease in the printing durability, and the patent EP1 157854 does not mention such a phenomenon. Processing can improve and improve the storage of the media.
欧洲专利号为 EP1300257 的专利介绍了一种新的铝版基处理技 术,该专利使用一种特殊的铝合金成份的铝版,进行两个阶段的电解, 形成特定的砂目轮廓, 然后再氧化处理(两段氧化, 可选择), 从而 提高铝版基的抗脏能力。在该专利中使用标准的表面粗糙度测试仪比 如 Taylor Hobson的测试仪, 测试的表面平均粗糙度是 0. 45um, 也 就是在表面某个测量单位内谷峰到谷底的平均值。 但是, 该专利生产 过程繁瑣, 而且使用该工技术也不能解决解决产品质量的稳定性问 题。 美国专利号为 US200526093 的专利也介绍了一种砂目技术, 它 的 Ra值小于 0. 4um, 最好能小于 0. 3um,并且阳极氧化膜重量大于每 平方米 3. 0克。 但是, 和专利号为 EP1300257的专利所提供的技术一 样, Ra值小于 0. 4um时, 通常情况下并不有益于印刷, 因为这样在 印刷时很难得到很好的水墨平衡。 而且, 铝版本身在轧制过程中 Ra 值就可以达到 0. 3um, 这样就很难判断 0. 3um的 Ra是电解产生的作 用还是铝版本身所起的作用。 因此, 需要一种新的生产阳图型热敏印刷版材的方法, 以克服上 述问题。 发明内容 European Patent No. EP1300257 describes a new aluminum-based treatment technology that uses a special aluminum alloy aluminum plate to perform two stages of electrolysis to form a specific sand contour and then reoxidize. Treatment (two-stage oxidation, optional) to improve the anti-dirty capability of the aluminum plate. In this patent, a standard surface roughness tester such as a Taylor Hobson tester is used, and the average surface roughness measured is 0.445 um, also It is the average value of the valley peak to the valley bottom in a certain unit of measurement on the surface. However, the production process of this patent is cumbersome, and the use of this technology cannot solve the problem of stability in solving product quality. The anodic oxide film weighs more than 3.0 g per square meter. The anodic oxide film weighs more than 0.3 g. However, as with the technique provided in the patent No. EP1300257, when the Ra value is less than 0.4 um, it is generally not advantageous for printing because it is difficult to obtain a good ink-and-wash balance at the time of printing. Moreover, the aluminum version can achieve a Ra value of 0.3 um during the rolling process, so it is difficult to judge whether the 0.3 um Ra is the effect of electrolysis or the role of the aluminum version. Therefore, there is a need for a new method of producing positive-type thermal printing plates to overcome the above problems. Summary of the invention
本发明的目的在于提供一种印刷版材的制造方法。 为了解决上述技术问题,本发明所采取的技术方案包括一种印刷 版材的制造方法, 包括电解砂目、 氧化、 采用热敏感光胶的涂布和随 后的烘干工艺过程, 其中, 热敏感光胶受辐射后遇碱分解, 电解过程 中产生一种最大谷底深度为 2. 5微米的版基表面粗糙度, 其中, 最大 谷底深度使用表面粗糙度仪测量, 称之为 Rv值。 本发明所采取的具体的技术方案如下: 一种印刷版材的制造方法, 包括如下技术步骤: ( 1 )使用除油液除去版材表面的油脂; (2)对版材进行电解处理及去污处理; It is an object of the present invention to provide a method of producing a printing plate. In order to solve the above technical problems, the technical solution adopted by the present invention includes a method for manufacturing a printing plate material, including electrolytic sandblasting, oxidation, coating with a thermal sensitive photoresist, and a subsequent drying process, wherein The photosensitive adhesive is decomposed by alkali after being irradiated, and a surface roughness of the base having a maximum valley depth of 2.5 μm is generated in the electrolysis process, wherein the maximum valley depth is measured by a surface roughness meter, which is called an Rv value. The specific technical solution adopted by the present invention is as follows: A method for manufacturing a printing plate material, comprising the following technical steps: (1) using a degreasing liquid to remove grease on the surface of the plate material; (2) Electrolytic treatment and decontamination treatment of the plate material;
( 3 )对版材进行氧化处理;  (3) oxidizing the plate material;
(4)增强版材的附着力和显影性能;  (4) enhancing the adhesion and developing performance of the plate;
(5)使用热敏成像感光胶对版材进行涂布;  (5) coating the plate with a thermographic photosensitive adhesive;
(6)对版材进行烘干;  (6) drying the plate;
( 7 )对版材进行裁切处理。  (7) Cut the plate.
上述技术方案中, (1) 步骤中, 版材除油液为 30 - 35克 /升的 氢氧化钠水溶液, 处理温度为 48 ~ 52°C, 处理时间为 28 - 32秒。  In the above technical solution, in the step (1), the oil removal solution of the plate material is 30-35 g/liter sodium hydroxide aqueous solution, the treatment temperature is 48-52 ° C, and the treatment time is 28-32 seconds.
上述技术方案中, (2) 步骤中: 版材采用交流电进行电解; 所 用的电解液由硝酸或盐酸加腐蚀抑制剂组成;所述的腐蚀抑制剂为硼 酸, 醋酸, 磷酸, 硫酸或者是它们的盐类物质。  In the above technical solution, in (2) step: the plate material is electrolyzed by alternating current; the electrolyte used is composed of nitric acid or hydrochloric acid plus a corrosion inhibitor; the corrosion inhibitor is boric acid, acetic acid, phosphoric acid, sulfuric acid or their Salt substances.
作为优选, (2) 步骤中的电解工艺使用的电解液为盐酸和硼酸 的混合液, 以重量比计, 盐酸和硼酸的比例为 1: 1.1~1.3。  Preferably, the electrolytic solution used in the electrolytic process in the step (2) is a mixture of hydrochloric acid and boric acid, and the ratio of hydrochloric acid to boric acid is 1:1.1 to 1.3 by weight.
上述技术方案中, (2) 步骤中的去污处理中所使用的去污剂为 7.0~ 8. Q克 /升的氢氧化钠水溶液, 处理温度为 24 ~ 25°C, 处理时间 为 70 ~ 75秒。  In the above technical solution, the detergent used in the decontamination treatment in the step (2) is a 7.0 to 8. Q g/liter sodium hydroxide aqueous solution, the treatment temperature is 24 to 25 ° C, and the treatment time is 70 ~. 75 seconds.
上述技术方案中, ( 3 ) 步骤中对版材进行氧化处理使用的氧化 液为磷酸和硫酸的混合液; 按重量计, 磷酸和硫酸的混合液的组成为 三份硫酸对两份磷酸;处理温度为 22 - 24°C,处理时间为 75 ~ 80秒。  In the above technical solution, the oxidizing solution used for the oxidation treatment of the plate material in the step (3) is a mixed solution of phosphoric acid and sulfuric acid; the composition of the mixed solution of phosphoric acid and sulfuric acid is three parts of sulfuric acid and two parts of phosphoric acid by weight; The temperature is 22 - 24 ° C and the processing time is 75 ~ 80 seconds.
上述技术方案中, (5) 步骤中的热敏感光胶由乙基乙二醇及其 它固态物质构成; 以重量百分比计, 乙基乙二醇为 80~85% , 其它 固态物质为 15 ~ 20%。 上述技术方案中, 所述的其它固态物质包括热敏剂及酚酪树脂, 以重量百分比计, 热敏剂所占比例为 1.5%~ 3.0%, 其他固态物质所 占比例为 97%~ 98.5%。 In the above technical solution, the thermal sensitive adhesive in the step (5) is composed of ethyl glycol and other solid materials; in terms of weight percentage, ethyl glycol is 80-85%, and other solid materials are 15-20. %. In the above technical solution, the other solid substances include a heat sensitive agent and a phenolic resin, and the proportion of the heat sensitive agent is 1.5% to 3.0% by weight, and the proportion of other solid materials is 97% to 98.5%. .
作为优选方案, 所述的红外热敏剂为:  Preferably, the infrared heat sensitive agent is:
2-[2 {2- chloro-3— (1, 3-dihydro-l, 1, 3-tr imethyl-2H-benz (e) indol-2-yl idene) ethyl idene-l-cyclohexen-l-yl} ethenyl] -1, 1, 3 -t rime thy 1-lH-benz (e) indol ium, salt with 4- methy lbenzene sulphonic acid; 分子式为:  2-[2 {2- chloro-3—(1, 3-dihydro-l, 1, 3-tr imethyl-2H-benz (e) indol-2-yl idene) ethyl idene-l-cyclohexen-l-yl } ethenyl] -1, 1, 3 -t rime thy 1-lH-benz (e) indol ium, salt with 4- methy lbenzene sulphonic acid;
Figure imgf000007_0001
Figure imgf000007_0001
上述技术方案中, (6 ) 步骤中的版材的烘干温度不小于 100°C。 与现有技术相比, 本发明的有益的技术效果在于:  In the above technical solution, the drying temperature of the plate material in the step (6) is not less than 100 °C. Compared with the prior art, the beneficial technical effects of the present invention are:
本发明的生产阳图型热敏印刷版材的方法适用于生产版材,生产 出的版材不仅可以在最高温度至少超过 40 °C的条件下稳定保存数月 , 而且它的制版时间也比较短, 印刷品质优良, 且该方法的工艺对生产 设备并没有其它特殊要求, 采用传统的卷筒式生产设备, 使用标准铝 卷作为原材料可以生产出稳定可靠的产品,生产出的版材具有优良的 印刷性能和稳定的水墨平衡;本发明的生产阳图型热敏印刷版材的方 法在版材氧化处理后直接水洗,使涂层的附着力更强, 耐印率更高, 同时增强版材的存储稳定性。 本发明的特征及优点将通过实施例结合附图进行详细说明。 The method for producing a positive-type thermal printing plate of the present invention is suitable for producing a plate material, and the plate material produced can be stably stored for several months at a maximum temperature of at least 40 ° C, and the plate making time thereof is also compared. Short, excellent printing quality, and the process of this method has no special requirements for production equipment, using traditional reel production equipment, using standard aluminum The coil can be used as a raw material to produce a stable and reliable product, and the produced plate has excellent printing performance and stable ink-ink balance; the method for producing the positive-type thermal printing plate of the present invention is directly washed after the plate is oxidized. The adhesion of the coating is stronger, the printing durability is higher, and the storage stability of the plate is enhanced. Features and advantages of the present invention will be described in detail by the embodiments in conjunction with the accompanying drawings.
附图说明 DRAWINGS
图 1为本发明生产印刷版材的制造方法的流程图。  1 is a flow chart of a method of manufacturing a printing plate according to the present invention.
图 2为红外热敏剂的分子结构式。 具体实施方式  Figure 2 shows the molecular structure of the infrared heat-sensitive agent. Detailed ways
以下结合具体实施例来对本发明作进一步的描述。  The invention is further described below in conjunction with specific embodiments.
实施例 1  Example 1
请参阅图 1 , 本发明的生产阳图型热敏印刷版材的方法包括以下 步骤: 步骤 100: 版材去油过程 使用除油液除去版材表面的油脂, 除油液包括氢氧化钠。 步骤 200 : 对版材电解的过程 版材在进行电解砂目时采用交流电,电解液通常使用(但不限于) 硝酸或盐酸都可以,为控制砂目轮廓,通常还要加入一些腐蚀抑制剂, 比如硼酸, 醋酸, 磷酸, 硫酸或者是它们的盐类物质, 以保证在对版 材电解的过程中不会出现特别深的凹坑(谷底) 。 在电解过程中,版材表面砂目的谷峰和轮廓对于红外感光印刷版 材特别是阳图型红外感光印刷版材(简称: 热敏 CTP版)的存储质量 并不重要, 而且, 谷峰最高值即使达到 3um也不会影响热敏 CTP版的 存储质量, 但是, 砂目的谷底值必须小于 2. 5um, 实践中最重要的不 是检测 Ra值, 而是检测 Rv值, 即最大的谷底值, Ra值在 0. 3um到 0. 5um之间对于热敏 CTP版的印刷质量和稳定性没有明显的影响, 因 为对谷底值即 Rv的严格控制, Ra值也会相对来说比传统版的 Ra值 要低, 但是 Ra值并不重要, 因为即使没有经过电解, Ra值也可以达 到相当的数值, 而 Rv值是直接跟砂目过程相关联的; 砂目的轮廓也 并不重要, 只要谷底最大值即 Rv值小于 2. 5um, 本实施例中的电解 液包括盐酸和硼酸, 硼酸含量大于等于每升 8克, 从而使 Rv值能够 控制在 2. 5um以下。 Referring to FIG. 1, the method for producing a positive-type thermal printing plate of the present invention comprises the following steps: Step 100: The plate deoiling process uses a degreasing liquid to remove grease from the surface of the plate, and the degreasing liquid includes sodium hydroxide. Step 200: The process plate for electrolysis of the plate material is made of alternating current when performing electrolysis sand. The electrolyte is usually used (but not limited to) nitric acid or hydrochloric acid. In order to control the contour of the sand, a corrosion inhibitor is usually added. For example, boric acid, acetic acid, phosphoric acid, sulfuric acid or their salts are used to ensure that no deep pits (valleys) are formed during the electrolysis of the plate. In the electrolysis process, the grain peaks and contours of the surface of the plate material are stored for the infrared photosensitive printing plate, especially the positive-type infrared photosensitive printing plate (referred to as: thermal CTP plate). It is not important, and the peak value of the valley peak does not affect the storage quality of the thermal CTP version. However, the bottom value of the sand must be less than 2. 5um. The most important thing in practice is not to detect the Ra value, but to detect it. Rv value, that is, the maximum valley value, Ra value between 0. 3um to 0. 5um has no obvious influence on the printing quality and stability of the thermal CTP plate, because the Ra value is also strictly controlled for the bottom value, that is, Rv Relatively speaking, the Ra value is lower than the conventional version, but the Ra value is not important, because even without electrolysis, the Ra value can reach a considerable value, and the Rv value is directly related to the sand project; The sufficiency of the Rv value can be controlled below 2. 5um, the Rv value can be controlled below 2. 5um, the Rv value can be controlled below 2. 5um .
步骤 300 :对版材进行氧化处理  Step 300: Oxidizing the plate
一般是用硫酸或磷酸对版材表面进行硬化处理, 防止划伤或是其 它的物理损伤, 可以增强版材的耐磨性并提高版材的耐印率。 最佳的 方式为采用磷酸和硫酸的混合液效果更好, 按重量计, 三份硫酸对两 份磷酸效果最好, 在不伤及机械耐力和氧化膜的情况下, 这种复合酸 可以提高版材的显影性能和储存的稳定性。加入磷酸会降低氧化膜重 量, 而且, 氧化膜重量在每平方米 2-3克时, 印刷效果最好, 耐印率 最高, 也不会影响产品质量的稳定性。  Generally, the surface of the plate is hardened with sulfuric acid or phosphoric acid to prevent scratching or other physical damage, which can enhance the wear resistance of the plate and improve the printing durability of the plate. The best way is to use a mixture of phosphoric acid and sulfuric acid. The three parts of sulfuric acid have the best effect on the two parts of phosphoric acid. This kind of complex acid can be improved without hurting mechanical endurance and oxide film. The developing performance and storage stability of the plate. The addition of phosphoric acid reduces the weight of the oxide film. Moreover, when the weight of the oxide film is 2-3 g per square meter, the printing effect is the best, the printing durability is the highest, and the stability of the product quality is not affected.
步骤 400 : 增强版材的附着力和显影性能  Step 400: Enhance the adhesion and development performance of the plate
在平版印刷业中, 生产商一般会采取进一步措施(封孔工艺)来 增强版材的附着力和显影性能。 这些处理措施通常包括使用磷 /氟混 合物, 丙烯酸聚合物, 乙烯磷酸聚合物, 乙烯醇聚合物, 硅酸钠类或 其它很多物质。 In the lithography industry, manufacturers generally take further steps (sealing process) to enhance the adhesion and development performance of the plate. These treatments usually involve the use of phosphorus/fluorine mixtures, acrylic polymers, ethylene phosphate polymers, vinyl alcohol polymers, sodium silicates or Many other substances.
以上方法的任何一种都可以使用。最好的方法是在氧化后不进行 封孔处理, 直接水洗。 这样可以使涂层的附着力更强, 耐印率更高, 同时还可以增强版材的存储稳定性。  Any of the above methods can be used. The best method is to not seal the pores after oxidation and wash them directly. This results in a stronger adhesion of the coating and a higher print durability, while also enhancing the storage stability of the plate.
步骤 500 :使用热敏成像感光胶对版材进行涂布, 它主要含有酚 酪树脂和可以吸收 810nm- 830nm的红外感光物质,它跟目前市场上普 通商业激光成像机(热敏 CTP制版机, 其通过激光照射使光能迅速变 热能)的输出范围是一致的。 另外, 也可以添加一些添加剂, 如润湿 剂, 其它一些聚合物, 以及可以增强抗显影能力的聚合物如硅氧烷聚 合物。 最好是不用任何添加剂, 而只用一种染色剂染料, 它可以增强 成像版的可见度, 但它自身在成像过程中不起任何作用。  Step 500: coating the plate with a thermographic photosensitive adhesive, which mainly contains a phenolic resin and an infrared photosensitive material capable of absorbing 810 nm to 830 nm, which is compared with a conventional commercial laser imager (thermal CTP platesetter) on the market. The output range of the light energy that is rapidly heated by laser irradiation is uniform. In addition, some additives such as a wetting agent, other polymers, and a polymer such as a siloxane polymer which can enhance the development resistance can also be added. It is best not to use any additives, but to use only one dye dye, which enhances the visibility of the imaging plate, but it does not have any effect in the imaging process itself.
在涂布液中可以使用任何合适的有机溶剂,如乙基乙二醇或曱氧 基丙醇。  Any suitable organic solvent such as ethyl glycol or decyloxypropanol can be used in the coating liquid.
步骤 600 : 版材在 110 °C的温度下烘千 4分钟。 版材裁切成合适 尺寸后, 存储在室温 42 °C的仓库中, 在烘干时, 需要将版材加热到 树脂软化的温度就可以了,这样可使版材在长期保存过程中保持版材 的稳定性。 具体的烘干时间和温度, 要根据不同的机器设备来确定, 但是,版材的烘干温度必须达到 110 °C以上,以使涂层达到稳定状态。  Step 600: The plate is baked at a temperature of 110 ° C for 4 minutes. After the plate is cut to the appropriate size, it is stored in a warehouse at room temperature of 42 °C. When drying, it is necessary to heat the plate to the softening temperature of the resin, so that the plate can be kept in the long-term preservation process. Material stability. The specific drying time and temperature should be determined according to different machines and equipment. However, the drying temperature of the plate must reach above 110 °C to stabilize the coating.
步骤 700 :版材裁切成合适尺寸后, 存储在室温 42 °C的仓库中。 版 材经过上述工艺处理后, 要裁切成合适的尺寸, 然后就可以直接交付 印刷厂商使用, 也可以直接在室温条件 (可能是 10-45 °C ) 下保存。 经过上述工艺处理的版材可以储存几个月再使用,而版材质量不会有 很明显的变化。 Step 700: After the plate is cut to an appropriate size, it is stored in a warehouse at room temperature of 42 °C. After the plate has been processed as described above, it is cut to the right size and can then be delivered directly to the printer or stored directly at room temperature (possibly 10-45 °C). The plate processed by the above process can be stored for several months before use, and the quality of the plate will not be Very obvious change.
以下以铝卷原材料为例, 描述本发明的具体过程, 铝卷宽度为 Hereinafter, the specific process of the present invention will be described by taking an aluminum coil raw material as an example, and the width of the aluminum coil is
1030mm, 铝的表面粗糙度 Ra值为 0.18um, Rv值为 0.5亂 1030mm, aluminum surface roughness Ra value is 0.18um, Rv value is 0.5 chaos
生产热敏 CTP版的过程包括如下步骤:  The process of producing a thermal CTP version includes the following steps:
去油步骤: 使用 31.14克 /升的氢氧化钠, 处理温度为 49°C, 处 理时间为 30秒。  Degreasing step: Using 31.14 g / liter of sodium hydroxide, the treatment temperature is 49 ° C, and the treatment time is 30 seconds.
电解步骤:使用包括 7.34克 /升的盐酸和 9.44克 /升的硼酸的电 解液, 在电压为 32.5伏, 电流为 1600安的情况下处理 78秒的时间 去污步骤: 使用 7.0克 /升的氢氧化钠, 处理温度为 24.4°C, 处 理时间为 70秒。  Electrolysis step: a 78-second decontamination step was performed using an electrolyte comprising 7.34 g/l hydrochloric acid and 9.44 g/l boric acid at a voltage of 32.5 volts and a current of 1600 amps: using 7.0 g/l Sodium hydroxide, treatment temperature was 24.4 ° C, and treatment time was 70 seconds.
氧化步骤: 使用 143.1克 /升的硫酸和 71.3克 /升的磷酸, 在电压 为 29.5伏(直流) , 电流为 1200安, 温度为 22.8°C的条件下处理 79秒的时间氧化之后要将铝板在 DI水 ( demineralised water) 中 沖洗干净并烘干。  Oxidation step: using 143.1 g / liter of sulfuric acid and 71.3 g / liter of phosphoric acid, at a voltage of 29.5 volts (DC), a current of 1200 amps, a temperature of 22.8 ° C for 79 seconds after the oxidation of the aluminum plate Rinse and dry in DI water (demineralised water).
经过检测, 经上述工艺处理后的铝板的 Rv值是 1.80um,Ra值是 0.44um。  After testing, the Rv value of the aluminum plate treated by the above process was 1.80 um, and the Ra value was 0.44 um.
然后, 使用下列配方配制的感光胶, 用挤压式涂布头在铝板表面 进行涂布:  Then, the photosensitive adhesive prepared in the following formulation was coated on the surface of the aluminum plate with a squeeze coating head:
乙基乙二醇: 83%  Ethylene glycol: 83%
其它固态物质: 17% , 其它固态物质包括热敏剂、 酚醛树脂和 结晶紫, 它们所占比例分别为:  Other solid materials: 17%, other solid substances including heat sensitive agents, phenolic resins and crystal violets, their proportions are:
热敏剂 (2- [2 {2- chloro- 3- (1, 3- dihydro- 1, 1, 3- trimethyl- 2H- benz (e) ind ol-2-yl idene) ethyl i dene- 1 -eye lohexen-l-yl} Heat sensitive agent (2- [2 {2- chloro- 3- (1, 3- dihydro- 1, 1, 3- trimethyl- 2H- benz (e) ind ol-2-yl idene) ethyl i dene- 1 -eye lohexen- L-yl}
ethenyl] - 1 , 1, 3-trimethyl- 1H- benz (e) indol ium, salt with 4-methylbenzene sulphonic acid) 2. 4% 酚醛树脂 ( K180 产自 K0Y0 (日本) ) 95. 95% 结晶紫 1. 65% 涂布后, 铝板在 110 °C的温度下供干 4分钟。 版材裁切成合适尺 寸后, 存储在室温 42 °C的仓库中。 Ethenyl] - 1 , 1, 3-trimethyl- 1H- benz (e) indol ium, salt with 4-methylbenzene sulphonic acid) 2. 4% phenolic resin (K180 from K0Y0 (Japan)) 95. 95% crystal violet 1 After 65% of the coating, the aluminum plate was allowed to dry at 110 ° C for 4 minutes. After the media has been cut to the appropriate size, it is stored in a warehouse at room temperature of 42 °C.
90天后, 按照上述全部工艺过程再次进行生产, 经检测, 这次的 Rv值为 1. 74um。  After 90 days, the production was carried out again according to the above-mentioned entire process. After testing, the Rv value was 1.74 um.
然后, 从刚生产下线的版材和上次生产后存放于仓库中的版材中 各取一批,分别在爱克发 Excal iber成像机制版并使用爱克发 CTP显 影液在 26 °C下显影, 其效果两种批次的版材完全一致, 成像快, 良 好的水墨平衡, 无上脏现象发生。  Then, take a batch from the plate that has just been produced and the plates that were stored in the warehouse after the last production, respectively, in the Agfa Excal iber imaging mechanism version and use Agfa CTP developer at 26 °C. The lower development, the effect of the two batches of the plate is exactly the same, the imaging is fast, the good ink and water balance, no grungy phenomenon occurs.
本发明的生产阳图型热敏印刷版材的方法通过使用新的电解液 控制版材 Rv值小于 2. 5 urn从而达到控制版材谷底的深度, 控制感光 胶停留在谷底的量;另外在制造过程中通过激光照射使光能迅速变热 能及增加热敏剂, 解决版材储运的问题。 实施例 2 生产者将一个 1030 毫米的铝卷在卷筒式生产线上生产印刷版 材。 生产过程包括如下步骤 : 去油步骤: 使用 32克 /升的氢氧化钠, 处理温度为 50°C, 处理 时间为 30秒。 电解步骤: 使用包括 8.5克 /升的盐酸和 13.5克 /升的醋酸的电 解液, 在处理温度 30°C, 交流电压 11. 5伏, 电流 1000安的情况下 处理 80秒的时间。 去污步骤: 使用 7. 0克 /升的氢氧化钠, 处理温度 25°C, 处理 时间为 70秒。 氧化步骤: 使用 200克 /升的硫酸, 在直流电压为 30伏, 电流 为 1000安, 温度为 35°C的情况下处理 80秒。 后处理: 使用聚乙烯基磷酸《原文是 Polyvinyl phosphonic acid) ))在 85°C的情况下处理 30秒。 然后用清水沖洗干净并烘干。 经过测量, 经上述工艺处理后的铝板的 Ra值是 0.41um, Rv值是 2.4um。 处理后的铝板使用下列配方配制的溶液涂布: 曱基乙二醇: 40% 乙基乙二醇: 40% 酚醛树脂, 壳牌公司胶木 6464: 9.6% 红外热敏剂: The method for producing the positive-type thermal printing plate of the present invention is controlled by using a new electrolyte to control the Rv value of the plate to be less than 2.5 urn to control the depth of the bottom of the plate, and to control the amount of the photoresist to stay at the bottom; During the manufacturing process, the light energy is rapidly heated by laser irradiation and the heat sensitive agent is added to solve the problem of storage and transportation of the plate material. Example 2 The producer produced a 1030 mm aluminum roll on a reel production line to produce a printing plate. The production process consists of the following steps: Degreasing step: Using 32 g/l sodium hydroxide, the treatment temperature is 50 ° C and the treatment time is 30 seconds. Electrolysis step: An electrolytic solution comprising 8.5 g/L hydrochloric acid and 13.5 g/L acetic acid was used for 80 seconds at a treatment temperature of 30 ° C, an AC voltage of 11. 5 volts, and a current of 1000 amps. Decontamination step: Using 7.0 g/l sodium hydroxide, the treatment temperature was 25 ° C, and the treatment time was 70 seconds. Oxidation step: 200 g/L of sulfuric acid was used for 80 seconds at a DC voltage of 30 volts, a current of 1000 amps, and a temperature of 35 °C. Post-treatment: Treatment with polyethylene phosphate ("Polyvinyl phosphonic acid") was carried out at 85 ° C for 30 seconds. Then rinse with water and dry. After measurement, the Ra value of the aluminum plate treated by the above process was 0.41 um, and the Rv value was 2.4 um. The treated aluminum panels were coated with a solution of the following formulation: mercapto glycol: 40% ethyl glycol: 40% phenolic resin, Shell bakelite 6464: 9.6% Infrared heat sensitive agent:
2-[2 {2- chloro- 3- (1, 3-dihydro-l, 1, 3-trimethy卜 2H-benz (e) indol-2-yl idene-l-cyc lohexen-l-yl} ethenyl] -1, 1, 3-tr imethyl- lH-benz(e) indolium : 0.28% 维多利亚蓝 B : 0.1% 涂布后, 铝板在 1Q(TC的温度下烘干 4分钟。 版材裁切成合适尺 寸后, 存储在室温 42°C的仓库中 90天。 将存储后的版材在网屏成像机上制版, 转速 800rPm (转 /分钟), 能量 80%, 并使用下列配方的显影液在自动显影机中显影, 显影时间 30秒, 显影温度 26°C: 硅酸钠: 12% 表面活性剂 T304 ( Synperonic T304 ) : 0.1% 表面活性剂 H6.6 (Triton H66 ) : 1.0% 水: 85.9% 将显影后的版沖洗干净并烘干, 用 5Q倍的显微镜检查。 版面空 白部分不受图文网点的影响。 实施例 3 本实施例与实施例 2为对比实施例。 取于实施例 2中相同质量和批次的铝卷,使用实施例 1中的生产 工艺处理和涂布, 但是使用以下电解液: 包含 12克 /升的盐酸和 4克 /升的醋酸。 经过检测, 经上述工艺处理后的铝板的 Ra值是 0. 7um, Rv值是2-[2 {2- chloro- 3-(1, 3-dihydro-l, 1, 3-trimethyb 2H-benz (e) indol-2-yl idene-l-cyc lohexen-l-yl} ethenyl] -1, 1, 3-tr imethyl- lH-benz(e) indolium : 0.28% Victoria Blue B : 0.1% After coating, the aluminum plate is dried at 1Q (TC temperature for 4 minutes. The plate is cut to size After that, it was stored in a warehouse at room temperature of 42 ° C for 90 days. The stored plate was plated on a screen imager at a speed of 800 r P m (revolutions per minute), energy of 80%, and the developer of the following formulation was used automatically. Development in the developing machine, development time 30 seconds, development temperature 26 ° C: Sodium silicate: 12% Surfactant T304 ( Synperonic T304 ) : 0.1% Surfactant H6.6 (Triton H66 ) : 1.0% Water: 85.9% The developed plate was rinsed and dried, and examined with a microscope of 5Q times. The blank portion of the plate was not affected by the image dot. Example 3 This example and Example 2 are comparative examples. The same quality and batch of aluminum coils, using the production in Example 1 Process and coating, but using the following electrolyte: Containing 12 grams per liter of hydrochloric acid and 4 grams per liter of acetic acid. The rm value of the aluminum plate after the above process is 0. 7um, Rv value is
4. 3。 同实施例 1 中的铝板一样涂布, 烘干, 铝板在 35 °C的仓库中存 储 90天。 经过实施例 2中的步骤进行处理, 检查发现, 版基的整体都为蓝 色, 用 50倍的放大镜检查, 发现经过电解砂钼后的版面有大量的蓝 点。 由于这种蓝点在印刷过程中吸墨, 造成印刷品空白部分也有颜 色, 因此这种版显然不可以应用于印刷。 这种情况在印刷业中被称为 "上脏" 。 实施例 4 使用实施例 2中的生产工艺除了电解液使用下列配方: 含有 8克 /升的硝酸和 8克 /升的硼酸, 在处理温度 30 °C, 交流 电压 12伏, 电流 1000安的情况下处理 80秒。 经过处理后的铝板 Ra值 0. 40um, Rv值 2. lum。 随后铝板像实施例 2中一样涂布、 烘干、 裁切并存储。 经过同实施例 2中一样的处理后, 观察版面千净, 用 50倍的放 大镜检查, 空白部分无蓝点。 实施例 5 使用实施例 2中的生产工艺除了电解液使用下列配方: 使用 1 80克 /升的磷酸在处理温度 22 °C, 直流电压 30伏, 电流 1 200安的情况下处理 8 0秒。 铝板氧化后沖洗干净, 不经任何处理直接涂布, 之后的烘干和涂 布像实施例 2中一样。 像实施例 2中一样生产和存储。 显影之后, 版面的千净程度和举例 1中的版相同。 实施例 6 使用实施例 1中的工艺处理铝卷, 除了: 氧化和后处理采用实施例 2中的工艺。 使用实施例 1中的工艺对铝版涂布并随之存储。 最后的版面空白部分干净程度和实施例 1中一样。 以上所述, 仅为本发明的较佳实例而已, 并非用于限制本发明的 保护范围。任何熟悉本技术领域的技术人员在本发明揭露的技术范围 内, 可轻易想到的变化, 都应涵盖在本发明的保护范围之内。 4. 3. It was coated and dried in the same manner as the aluminum plate of Example 1, and the aluminum plate was stored in a warehouse at 35 ° C for 90 days. After the treatment in the procedure of Example 2, it was found that the entire substrate was blue, and it was examined with a magnifying glass of 50 times, and it was found that the plate after the electrolytic sand molybdenum had a large number of blue dots. Since this blue dot absorbs ink during the printing process, and the blank portion of the printed matter also has a color, this version is obviously not applicable to printing. This situation is called "upper" in the printing industry. Example 4 The following formulation was used except for the electrolytic solution using the production process of Example 2: containing 8 g/l of nitric acid and 8 g/l of boric acid at a treatment temperature of 30 ° C, an alternating voltage of 12 volts, and a current of 1000 amps. It is processed for 80 seconds. Lum。 The processed aluminum plate Ra value of 0. 40um, Rv value 2. lum. The aluminum plate was then coated, dried, cut and stored as in Example 2. After the same treatment as in Example 2, observe the layout of the net, use 50 times For large mirror inspection, there are no blue dots in the blank part. Example 5 Using the production process of Example 2, the following formulation was used except for the electrolytic solution: 80 g of phosphoric acid was used at a treatment temperature of 22 ° C, a direct current voltage of 30 volts, and a current of 1,200 amps for 80 seconds. The aluminum plate was rinsed after oxidation, directly coated without any treatment, and then dried and coated as in Example 2. Produced and stored as in Example 2. After development, the layout is as clean as the version in Example 1. Example 6 An aluminum coil was treated using the process of Example 1, except that: oxidation and post treatment were carried out using the process of Example 2. The aluminum plate was coated and stored with the process of Example 1. The final layout blank portion is as clean as in Embodiment 1. The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Any changes that can be easily conceived by those skilled in the art within the scope of the present invention are intended to be included within the scope of the present invention.

Claims

权 利 要 求 Rights request
1. 一种印刷版材的制造方法, 其特征在于: 包括如下技术步骤: A method of manufacturing a printing plate, comprising: the following technical steps:
( 1 )使用除油液除去版材表面的油脂; (1) using a degreasing liquid to remove grease from the surface of the plate;
( 2 )对版材进行电解处理及去污处理;  (2) Electrolytic treatment and decontamination treatment of the plate material;
( 3 )对版材进行氧化处理;  (3) oxidizing the plate material;
(4)增强版材的附着力和显影性能;  (4) enhancing the adhesion and developing performance of the plate;
( 5 )使用热敏成像感光胶对版材进行涂布;  (5) coating the plate with a thermographic photosensitive adhesive;
(6)对版材进行烘干;  (6) drying the plate;
(7)对版材进行裁切处理。  (7) Cutting the plate material.
2. 根据权利要求 1所述的一种印刷版材的制造方法, 其特征在 于: (1) 步骤中, 版材除油液为 30 - 35克 /升的氢氧化钠水溶液, 处理温度为 48 ~ 52°C, 处理时间为 28 - 32秒。  2. The method of manufacturing a printing plate according to claim 1, wherein: (1) wherein the plate oil removal solution is a 30-35 g/liter sodium hydroxide aqueous solution, and the treatment temperature is 48. ~ 52 ° C, processing time is 28 - 32 seconds.
3. 根据权利要求 1所述的一种印刷版材的制造方法, 其特征在 于: (2) 步骤中: 版材采用交流电进行电解; 所用的电解液由硝酸 或盐酸加腐蚀抑制剂组成; 所述的腐蚀抑制剂为硼酸, 醋酸, 磷酸, 硫酸或者是它们的盐类物质。  3. The method of manufacturing a printing plate according to claim 1, wherein: (2) wherein: the plate material is electrolyzed by alternating current; the electrolyte used is composed of nitric acid or hydrochloric acid plus a corrosion inhibitor; The corrosion inhibitors described are boric acid, acetic acid, phosphoric acid, sulfuric acid or their salts.
4. 根据权利要求 3 所述的一种印刷版材的制造方法, 其特征在 于: (2) 步骤中的电解工艺使用的电解液为盐酸和硼酸的混合液, 以重量比计, 盐酸和硼酸的比例为 1: 1.1~1.3。  4. A method of manufacturing a printing plate according to claim 3, wherein: (2) the electrolytic solution used in the electrolytic process is a mixture of hydrochloric acid and boric acid, by weight ratio, hydrochloric acid and boric acid. The ratio is 1: 1.1~1.3.
5. 根据权利要求 1 所述的一种印刷版材的制造方法, 其特征在 于: (2) 步骤中的去污处理中所使用的去污剂为 7.0~8.0克 /升的 氢氧化钠水溶液, 处理温度为 24~25°C, 处理时间为 70-75秒。 The method for producing a printing plate according to claim 1, wherein: (2) the detergent used in the decontamination treatment in the step is a sodium hydroxide aqueous solution of 7.0 to 8.0 g/liter. The treatment temperature is 24~25°C, and the treatment time is 70-75 seconds.
6. 根据权利要求 1所述的一种印刷版材的制造方法, 其特征在 于: ( 3 ) 步骤中对版材进行氧化处理使用的氧化液为磷酸和硫酸的 混合液; 按重量计, 磷酸和硫酸的混合液的组成为三份硫酸对两份磷 酸; 处理温度为 22 ~ 24°C, 处理时间为 75 ~ 80秒。 The method for manufacturing a printing plate according to claim 1, wherein: (3) the oxidizing solution used for oxidizing the plate material in the step is a mixture of phosphoric acid and sulfuric acid; The composition of the mixture with sulfuric acid is three parts of sulfuric acid to two parts of phosphoric acid; the treatment temperature is 22 to 24 ° C, and the treatment time is 75 to 80 seconds.
7. 根据权利要求 1所述的一种印刷版材的制造方法, 其特征在 于: (5 ) 步骤中的热敏感光胶由乙基乙二醇及其它固态物质构成; 以重量百分比计, 乙基乙二醇为 80~85% , 其它固态物质为 15 -20 。  7. The method of manufacturing a printing plate according to claim 1, wherein: (5) the heat sensitive photoresist is composed of ethyl glycol and other solid materials; The base glycol is 80-85%, and the other solid materials are 15-20.
8. 根据权利要求 7所述的一种印刷版材的制造方法, 其特征在 于: 所述的其它固态物质包括热敏剂及酚醛树脂, 以重量百分比计, 热敏剂所占比例为 1.5% ~ 3.0%, 其他固态物质所占比例为 97°/。~ 98.5%。  8. The method of manufacturing a printing plate according to claim 7, wherein: the other solid matter comprises a heat sensitive agent and a phenolic resin, and the proportion of the heat sensitive agent is 1.5% by weight. ~ 3.0%, the proportion of other solid substances is 97 ° /. ~ 98.5%.
9. 根据权利要求 8所述的一种印刷版材的制造方法, 其特征在 于: 所述的热敏剂为:  9. A method of manufacturing a printing plate according to claim 8, wherein: said heat sensitive agent is:
2-[2 {2-chloro-3-(l, 3- dihydro- 1, 1, 3-tr imethyl-2H-benz (e) indol-2-yl idene) ethyl idene-l-cyclohexen-l-yl} ethenyl] -1, 1, 3 -tr imethyl-lH-benz (e) indolium, salt with 4- methy lbenzene sulphonic acid;  2-[2 {2-chloro-3-(l, 3- dihydro- 1, 1, 3-tr imethyl-2H-benz (e) indol-2-yl idene) ethyl idene-l-cyclohexen-l-yl } ethenyl] -1, 1, 3 -tr imethyl-lH-benz (e) indolium, salt with 4- methy lbenzene sulphonic acid;
分子式为: The formula is:
Figure imgf000019_0001
Figure imgf000019_0002
Figure imgf000019_0001
Figure imgf000019_0002
10. 根据权利要求 1所述的一种印刷版材的制造方法, 其特征在 (6) 步骤中的版材的烘干温度不小于 100°C。  10. A method of producing a printing plate according to claim 1, wherein the drying temperature of the plate material in the step (6) is not less than 100 °C.
PCT/CN2007/003385 2006-12-13 2007-11-30 Manufacturing method of printing plate WO2008071069A1 (en)

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CN1987651A (en) * 2006-12-13 2007-06-27 李伟 Method for producing printing plate material
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CN1499287A (en) * 2002-11-01 2004-05-26 ���Ῠ���ܴ�ع���ʽ���� Printed board material
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JPH03120399A (en) * 1989-10-03 1991-05-22 Okamoto Kagaku Kogyo Kk Production of aluminum support for planographic printing plate
JPH0768966A (en) * 1993-09-07 1995-03-14 Okamoto Kagaku Kogyo Kk Aluminum supporting body for lithographic printing block and its production
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