Classifications

• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
  • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
  • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
  • E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
  • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
  • E04B2002/0202—Details of connections
  • E04B2002/0204—Non-undercut connections, e.g. tongue and groove connections
  • E04B2002/0206—Non-undercut connections, e.g. tongue and groove connections of rectangular shape

Definitions

• This invention concerns new perspectives on construction element that has high insulation properties to be produced according to construction standards and measures for the building of internal and external walls and the Asmolen ceiling applications.
• Construction sheets made of gas concrete (conforming to TS 500-800
• Wall sheets and blocks made of plaster of paris (including those with pores, holes, filling or aggregate) (conforming to TS 600-1200
• Walls plates made of plaster of paris with dilated perlite 600-900 aggregate added (conforming to TS 3682)
• Walls made of gas concrete wall blocks (conforming toTS 453) 400-800
• Walls made of concrete briquettes or wall blocks wth the use of light filled (conforming toTS 406), concrete with natural 1 bims 500-2000 conforming to TS 2823
• Hard foam sheets made of polyurethane-phenol resin (TS > 30
• Insulation materials made of mineral and vegetal fibers (TS 8-500
• the known construction materials (bricks, briquette, asmolen gas concrete) have densities between 400-2200 mg/m3 (TABLE 1). While this material density brings significant loads to the bearing system of the building, its coefficient of insulation, in accordance with TS 825 Heat Insulation regulations, which is gaining more and more importance in Turkey, is extremely insufficient as it can be seen in TABLE 2.
• Two important reasons for lack of insulation are as follows: 1- The cement based mortar at the joints after the construction causes a heat bridge. 2- The second thing is the different ratios of materials and common techniques in the process of the product cause low insulation features. In order to prevent this situation you need to apply additional insulation for heat-sound-water insulation at added labor material costs. If you avoid performing the additional insulation you tend to incur much bigger expenses in the long run because of the loss of heat.
• insulation materials such as stonewool, extruded polystyrene, expanded polystyrene, glass wool, polyethylene, polyurethane, glass foam whose insulation values are less than ( ⁇ ) 0.060kcal/mh°C are called "heat insulation materials” and those with higher values are called "construction materials”.
• the most important task is performed by the external construction components in protecting the buildings from the effects of heat/cold.
• Walls and windows being the primary, the ceiling, chimney, and the components that come into contact with the ground/floor protect the building from the external effects.
• the heat insulation, heat storage and heating-cooling features of the materials that constitute these components, in respect to heat insulation, are very important.
• heat insulators are the kind of materials or composition of materials which convey, transfer and/or which reduce the passing of energy with the type of heat rays. These insulation materials could be made of fiber, granules, film layers, either in blocks or single parts, with open-closed cells, connected to each other either chemically - mechanically or supported with mixed materials.
• a new insulator light wall construction material has been designed by combining a construction material with superior properties with an insulator which provides superior insulation to be used instead of the various construction materials which provide poor insulation and which do not reduce the cost when used individually.
• the superiority of the material in comparison to other similar products are listed below.
• the weight of the new product is between 250-350 kg/m 3 while the weight of the other products varies between 400-2200 kg/m 3 .
• the 1 m 3 or Im 2 weight of the product is at a minimum 20% lighter than 1 m 3 or m 2 of gas concrete known and accepted actually as the lightest wall construction material and is 260% lighter than the other materials.
• the load of the building is decreased at these ratios as well.
• the reduction in the load of the building has to bear will also decrease the quantities of concrete and filling equipment used in the bearing system and as a result the total weight of the building will also be reduced. This deduction means that significant savings may be achieved in the total cost of the building.
• the reduction in the unit weight will contribute to work health and safety because it will facilitate the carrying of the material and construction of the wall and by reducing the load of the building and the wall system it will provide safety to a great degree in the case of earthquakes.
• the new construction material is light and flexible it will prevent cracks in the walls as the building settles in its foundation or as it shakes.
• It will achieve high standard heat, sound and water insulation in the walls of the buildings. This will preclude additional insulation process, additional labor and additional cost.
• the product, with its horizontal and vertical axis will reduce the cost of labor, insulation costs, and heating and cooling by preventing heat loss at a maximum. 6- It will reduce production and transportation costs because it is much lighter than the other products of the same volume.
• the wall construction elements have been shaped in the manner given in the enclosed figure for the invention to achieve its intended purpose and of these;
• Figure 1- is the picture of the external unit made of polystyrene or polyurethane material.
• Figure 2- is the picture of the final product after the internal unit made of foam concrete or light aggregate concrete is installed on the external unit.
• FIG. 4 picture of the product from the bottom.
• Figure 5- picture of the product from the left and rights sides.
• FIG. 6 picture of the product from the front and the rear.
• the external of the product (1) shall be manufactured with (Expanded, Extruced Polystren Stropor) or one of the polyuretahne foam light materials in appropriate different sizes (FIGURE 1).
• the thickness (2) of the external unit shall be between 1 and 5 cm. If EPS is used in the external unit (1) then the known procedures shall be applied; the granular raw materials shall be expanded beforehand with steam and shall be in one of the settling silos for the product to settle. Later, the material treated beforehand shall be injected and compacted into forms and shall be placed in the oven after it reaches a certain degree and removed from the forms once the product takes the final shape.
• polyurethane foam is used in the production of external unit (1) two or more chemical liquids shall be mixed together in specific ratios. This mixture shall then be placed in forms and closed. After a chemical reaction the volume will expand and cover the form entirely and turn from liquid to solid form and shall be removed from the form as an interim product. The bottom surface of the external unit (3) is covered to prevent the creation of the vertical mortal heat bridge.
• the internal unit (7) is made of foam concrete or concrete made of light aggregate the known methods shall be used;
• the wet foam manufacture with synthetic protein and/or fluorprotein foam extract shall be processed in a concrete plant according to the concrete recipe (with natural and sifted sand, bims, eps polystyrene particles, volatile ash, etc) and shall be placed in the external unit (1) while it is still wet without being reinforced.
• the unit volume weight of light foam concrete is between 400-500 kg/m3.
• the concrete of the internal unit (7) may be produced by wet foam made of synthetic, protein and /or fluoroprotein foam extract and/or with all types of light aggregate (natural and crushed sand, bims, eps polystren particles, volatile ash etc) and used in the product. In this process the unit volume weight of the concrete varies between 500-1000 kg/m 3 .
• the top and bottom telescopic teeth (4) and the left-right telescopic teeth (5) of the insulated and light construction materials designed and produced in the manner explained above shall be bounded during the construction of the walls of the buildings and shall be connected with each other by confining the connections inside the building mortar.
• the product has channels (9) in the shapes and depths to insure the product sticks to the surface (8) on which plaster is to be administered.
• the product to be used on the ceiling ASMOLEN shall be manufactured with the same materials in the same manner in different sizes only.
• the product is manufactured by combining polystyrene or polyurethane whose unit volume density is 15-30 kg/m3 and heat insulation coefficient is 0,031-0,04 W/mK with concrete made of foam concrete or with light aggregate with pores and whose unit volume density is 400-500 kg/m3 and heat insulation coefficient is 0,16-0,19 W/mk in the manner and fashion explained above; the new combined material will have a weight of 300-350 kg/m3 and a heat insulation of 0.06-0,08 W/mK shall be a new product which will also serve as an insulation material. If the new material is used in the wall system of the buildings it will provide heat-sound and water insulation, reduce the cost of materials and labor and the expenses incurred from heat loss, and will provide high quality, simplicity, comfort, safety of life and commodities.

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• Engineering & Computer Science (AREA)
• Architecture (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Building Environments (AREA)

Priority Applications (3)

Applications Claiming Priority (2)

Publications (1)

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Family Applications (1)

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Cited By (5)

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Citations (6)

Family Cites Families (9)

• 2006
  • 2006-12-01 TR TR2006/06812A patent/TR200606812A1/xx unknown
• 2007
  • 2007-11-30 EA EA200970521A patent/EA200970521A1/ru unknown
  • 2007-11-30 US US12/312,861 patent/US20100064622A1/en not_active Abandoned
  • 2007-11-30 WO PCT/TR2007/000143 patent/WO2008066499A1/en active Search and Examination
  • 2007-11-30 CN CN200780050678A patent/CN101617090A/zh active Pending
  • 2007-11-30 EP EP07852335A patent/EP2089588A1/en not_active Withdrawn

Patent Citations (6)

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