WO2008062825A1 - Insert/detachable type cutting tool and insert - Google Patents

Insert/detachable type cutting tool and insert Download PDF

Info

Publication number
WO2008062825A1
WO2008062825A1 PCT/JP2007/072534 JP2007072534W WO2008062825A1 WO 2008062825 A1 WO2008062825 A1 WO 2008062825A1 JP 2007072534 W JP2007072534 W JP 2007072534W WO 2008062825 A1 WO2008062825 A1 WO 2008062825A1
Authority
WO
WIPO (PCT)
Prior art keywords
insert
pedestal
nose
clamp piece
cutting tool
Prior art date
Application number
PCT/JP2007/072534
Other languages
French (fr)
Japanese (ja)
Inventor
Kazuya Yamazaki
Kenji Sugawara
Original Assignee
Mitsubishi Materials Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corporation filed Critical Mitsubishi Materials Corporation
Priority to JP2008545429A priority Critical patent/JPWO2008062825A1/en
Publication of WO2008062825A1 publication Critical patent/WO2008062825A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B29/00Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04Tool holders for a single cutting tool
    • B23B29/043Tool holders for a single cutting tool with cutting-off, grooving or profile cutting tools, i.e. blade- or disc-like main cutting parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1625Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/04Overall shape
    • B23B2200/048Star form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/08Rake or top surfaces
    • B23B2200/086Rake or top surfaces with one or more grooves
    • B23B2200/088Rake or top surfaces with one or more grooves for clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2200/00Details of cutting inserts
    • B23B2200/12Side or flank surfaces
    • B23B2200/125Side or flank surfaces discontinuous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2205/00Fixation of cutting inserts in holders
    • B23B2205/16Shims

Definitions

  • the present invention relates to an insert detachable cutting tool that is optimal for copying a workpiece, and an insert used therefor.
  • a triangular plate, a rhombus plate or a parallelogram plate is formed, and its corner portion protrudes. It has been proposed to form a nose portion and provide a cutting edge on the side ridge portion of the nose portion. In this insert, since the tip angle of the nose portion is configured to be small, the force S can be applied by moving the nose portion so as to follow the outer shape of the work material.
  • the insert is provided with a through-hole penetrating in the thickness direction at the center thereof, and is configured to be attached to the insert detachable cutting tool using the through-hole.
  • the nose portion when performing copying / processing, the nose portion is moved along the outer shape of the work material to perform cutting, so that the cutting resistance acts on the nose portion in all directions. For this reason, for example, when a clamp screw or the like is passed through and fixed to the through hole, the insert may rotate around the through hole portion. Also, if the mounting rigidity of the insert is low! /, If the cutting resistance causes the insert to sway, cutting cannot be performed with high dimensional accuracy.
  • Patent Document 2 discloses an insert attachment / detachment in which the mounting rigidity is increased by forming uneven portions on the side surface of the insert and the wall surface of the mounting seat to which the insert is attached, and fitting them together.
  • -Type cutting tools have been proposed!
  • the insert to be used has a through-hole penetrating in the thickness direction at the center thereof, and the tip of the clamp piece of the mounting seat is engaged with the through-hole portion so that the insert is pulled in. Concave and convex portions are fitted.
  • Patent Document 1 Japanese Utility Model Publication No. 56-132009
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2004-261883
  • the insert detachable cutting tool disclosed in Patent Document 2 the insert is clamped by fitting the uneven portions provided on the side surface of the insert and the wall surface of the mounting seat.
  • the protruding length of the nose portion is shortened, and the copying process cannot be performed sufficiently.
  • the protruding length of the nose portion is increased, the mounting rigidity of the insert is reduced.
  • the insert since the insert is provided with a through-hole, the insert itself has low rigidity, and the cutting resistance causes vibration, which makes it impossible to perform cutting with high dimensional accuracy. In addition, if excessive cutting force was applied, the insert could be damaged.
  • the present invention has been made in view of such a situation, and an insert detachable cutting tool capable of reliably preventing misalignment of the insert due to cutting resistance and performing cutting with high dimensional accuracy. And it aims at providing the insert used for this.
  • the insert detachable cutting tool of the present invention is an insert detachable cutting tool configured by mounting an insert having a cutting edge on a mounting seat provided at the tip of a holder.
  • the mounting seat includes a pedestal portion extending toward one side and a couch disposed to face the pedestal portion. And a lamp piece.
  • the pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion that stands on the other end of the pedestal surface, and the clamp piece protrudes toward the pedestal portion. And two locking projections that protrude one step higher than the pressing projection toward the pedestal portion.
  • the insert has a polygonal flat plate shape, protrudes in one direction when viewed from the side facing the polygonal surface, and has a nose portion provided with the cutting edge on a side ridge portion, and Locking portions that are provided on both sides of the base end portion and are respectively engaged with the locking projections, and are in contact with the contact wall portion facing away from the extending direction of the nose portion.
  • the insert is arranged on the mounting seat such that the nose portion protrudes from the tip of the pedestal portion, and the clamp piece is brought close to the pedestal portion and retracted toward the other side. Thus, the insert is clamped and fixed.
  • the insert of the present invention is an insert attached to the above-described insert detachable cutting tool, and the outer shape thereof is a polygonal flat plate shape, as viewed from the side facing the polygonal surface.
  • a nose portion projecting in one direction and having the cutting edge provided on the side ridge portion, a locking portion provided on both sides of the base end portion of the nose portion, and an extending direction of the nose portion And a contact portion facing the opposite side.
  • the insert detachable cutting tool and the insert having this configuration, when the insert is mounted on the mounting seat, the insert is separated into the base surface, the pressing convex portion, the locking convex portion, and the abutting wall portion. It will be clamped. Therefore, since the insert is clamped from two directions and fixed, the displacement of the insert can be prevented even if the cutting resistance acts in any direction with respect to the nose portion.
  • the locking part is formed on both sides of the base end part of the nose part, and the contact part is formed so as to face the side opposite to the extending direction of the nose part. It is possible to surely prevent the position from being shifted so that it rotates.
  • the rigidity of the insert can be improved, and the occurrence of runout of the insert due to cutting resistance can be prevented and dimensional accuracy can be improved. Can be cut. Furthermore, it is possible to prevent the insert from being damaged by cutting resistance and extend the life of the insert.
  • a coolant groove extending along an extending direction of the nose portion of the insert attached to the mounting seat is formed on a surface of the clamp piece facing the pedestal surface, and the holder A coolant supply hole communicating with the coolant groove may be formed.
  • the coolant supplied through the coolant supply hole is discharged along the extending direction of the nose portion through the coolant groove, so that the coolant can be reliably supplied toward the cutting point, and the cutting process is performed. Can be performed smoothly.
  • the insert of the present invention is a flat plate having an equilateral triangle shape, and each side of the equilateral triangle is directed toward the middle point side when viewed from the side facing the equilateral triangle surface.
  • the three nose portions each having a pair of cutting blades extending so as to approach each corner of the equilateral triangular surface can be formed by forming the recesses inwardly according to the above. Good.
  • An equilateral triangle is formed by connecting the intersections of the extension lines to the corners of the pair of cutting edges of the three nose portions with straight lines.
  • one nose portion is arranged so as to protrude from the pedestal portion, and the side surface on both sides of the base end portion of this nose portion, that is, the side surface between the other nose portions is used as a locking portion to engage the mounting seat.
  • the insert is clamped to the mounting seat by engaging with the stop projection and contacting the contact wall with the side facing away from the extending direction of one nose as the contact. Can do. Therefore, by rotating this insert, the three nose parts can be used sequentially for cutting, and the life of the insert can be further extended.
  • the insert detachable cutting tool of the present invention is an insert detachable cutting tool configured by mounting an insert having a cutting edge on a mounting seat provided at the tip of a holder.
  • the mounting seat has a pedestal portion extending toward one side, and a clamp piece disposed to face the pedestal portion.
  • the pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion standing on the other end of the pedestal surface, and the clamp piece protrudes toward the pedestal portion.
  • the insert is polygonal A nose portion that protrudes in one direction as viewed from the side facing the polygonal surface and has the cutting edge on the side ridge portion, and the one that the nose portion protrudes.
  • a contact portion that faces away from the direction and contacts the contact wall portion, and two engagement recesses that are provided on the polygonal surface and engage with the engagement protrusion, respectively.
  • the insert is disposed on the mounting seat so that the nose portion protrudes from the tip of the pedestal portion, the engaging convex portion is engaged with the engaging concave portion, and the pressing convex portion is moved forward.
  • the insert is clamped and fixed by bringing it into contact with the polygonal surface, causing the clamp piece to approach the pedestal portion and retracting toward the other side.
  • the insert of the present invention is an insert attached to the above-described insert detachable cutting tool, the outer shape of which is a polygonal flat plate shape, viewed from the side facing the polygonal surface.
  • a nose portion protruding in one direction and provided with the cutting edge on a side ridge portion, an abutting portion facing away from the one direction in which the nose portion protrudes, and a polygonal surface With two engaging recesses!
  • the insert detachable cutting tool and the insert having this configuration, when the insert is mounted on the mounting seat, the insert is contacted with the pedestal surface, the pressing convex portion, and the engaging convex portion engaged with the engaging concave portion. Clamping is performed at the contact wall. Therefore, since the insert is clamped from two directions and fixed, the displacement of the insert can be prevented even if the cutting resistance acts in any direction with respect to the nose portion.
  • the two engaging convex portions of the clamp piece are arranged in a direction intersecting with the extending direction of the pedestal portion when viewed from the side facing the pedestal surface, and engage with the two engaging concave portions of the insert.
  • the abutting portion of the insert is pressed against the abutting wall portion of the pedestal portion by the retraction of the clamp piece, it is possible to reliably prevent the displacement of the insert so as to rotate on the pedestal surface.
  • the pedestal surface and the pressing projection are clamped, it is possible to reliably prevent the insert from being displaced so as to lift from the pedestal surface.
  • the engaging recess does not need to be provided so as to penetrate the insert, the rigidity of the insert can be improved, and the occurrence of the runout of the insert due to the cutting resistance can be prevented, and the cutting process can be performed with high dimensional accuracy. It can be performed.
  • the insert can be prevented from being damaged by cutting resistance, and the life of the insert can be extended.
  • the two engaging recesses Since the portion can be formed closer to the abutting portion away from the nose portion, it is possible to avoid the clamp piece from protruding toward the tip end side of the nose portion, thereby impairing the chip discharging performance. The advantage that can be prevented is also obtained.
  • a coolant groove is formed on a surface of the clamp piece facing the pedestal surface along a direction in which the nose portion of the insert attached to the mounting seat extends, and the holder includes A coolant supply hole communicating with the coolant groove may be formed.
  • the coolant supplied through the coolant supply hole is discharged in the direction in which the nose extends through the coolant groove, so that the coolant can be reliably supplied toward the cutting location, and the cutting process can be performed smoothly. It becomes possible.
  • the insert of the present invention has a flat plate shape whose outer shape is an equilateral triangle, and each side of the equilateral triangle is directed to the midpoint side when viewed from the side facing the equilateral triangle surface.
  • the three nose portions each having a pair of cutting blades extending so as to approach each vertex toward the apex of the equilateral triangular surface can be formed by forming the recess so as to be recessed inwardly. Good.
  • an equilateral triangle is formed, and the equilateral triangle surface is on a bisector of the nose part.
  • Each one of the engaging recesses is formed.
  • one nose part is arranged so as to protrude from the pedestal part force, and the two engaging recesses located on the bisector of the other nose part other than this one nose part are arranged in the two clamp pieces.
  • Each of the inserts is attached to the mounting seat by engaging with the engaging convex portion and contacting the abutting wall portion with the side surface of the insert facing the direction opposite to the extending direction of the one nose portion as the abutting portion. Can be clamped. Therefore, by rotating the insert around the center of the equilateral triangular surface, the three noise portions can be used sequentially for cutting, and the life S of the insert can be further extended with a force S.
  • an insert detachable cutting tool capable of reliably preventing displacement of the insert due to cutting resistance and performing cutting with high dimensional accuracy, and an insert used therefor. Can do.
  • FIG. 1 is a top view of an insert-detachable cutting tool 101 according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view taken along line AA in FIG.
  • FIG. 3 is a front view of the insert-detachable cutting tool 101 shown in FIG.
  • FIG. 4 is a perspective view of an insert 140 used in the insert detachable cutting tool 101 shown in FIG.
  • FIG. 5 is a perspective view showing an insert 150 according to another embodiment of the present invention.
  • FIG. 6 is a perspective view showing an insert 160 according to another embodiment of the present invention.
  • FIG. 7 is a cross-sectional view of an insert detachable cutting tool 101 equipped with the insert 160 shown in FIG.
  • FIG. 8 is a perspective view showing an insert detachable cutting tool 201 according to a second embodiment of the present invention.
  • FIG. 9 is a plan view of the embodiment shown in FIG.
  • FIG. 10 is a side view of the embodiment shown in FIG.
  • FIG. 11 is a front view of the embodiment shown in FIG.
  • FIG. 12 is an enlarged sectional view taken along line BB in FIG.
  • FIG. 13 is a perspective view of the clamp piece 230 used in the embodiment shown in FIG. 8 as seen from the lower surface side.
  • FIG. 14 is a perspective view showing an insert 240 used in the embodiment shown in FIG.
  • FIG. 15 is a plan view of the embodiment shown in FIG.
  • FIG. 16 is a CC cross-sectional view in FIG.
  • FIG. 17 is a plan view showing an insert 250 according to another embodiment of the present invention.
  • FIG. 18 is a sectional view taken along the line DD in FIG.
  • FIG. 19 is a plan view showing an insert 260 according to another embodiment of the present invention.
  • FIG. 20 is a cross-sectional view taken along line EE in FIG.
  • FIG. 21 is a perspective view showing an insert 270 of still another embodiment of the present invention.
  • Coolant supply hole 215 ... Mounting seat 216 ... Fixing screw 220 ... Pedestal 221 ... Base surface 222 ... Abutting wall part 230 ... Clamp piece 231 ... Pressing convex part 232 ... Engaging convex part 233 ... Coolant groove, 240, 250, 260 ... Insert, 241 ... Seating surface, 242 ... Rake face, 243 ... Nose part, 244 ... Cutting edge, 245 ... Abutment part, 246, 251, 261 ... Engaging recess, L ... Axis, M ... Bisecting line
  • FIGS. 1 to 3 show an insert detachable cutting tool according to the present embodiment
  • FIG. 4 shows an insert used for the insert detachable cutting tool.
  • This insert-detachable cutting tool 101 includes a holder 110 extending along the axis L, and an insert 140 attached to the tip of the holder 110 (FIG. 1 and FIG. 2) and the left side thereof.
  • the holder 110 has a substantially quadrangular prism shape having an upper surface 110A and a lower surface 110B facing each other and a pair of side surfaces 110C, and an insert 140 is attached to the tip thereof.
  • a mounting seat 115 is formed!
  • the mounting seat 115 includes a pedestal portion 120, a clamp piece 130 disposed opposite to the pedestal portion 120, and the clamp horse 130 fixed to the hororeda 110 and the clamp horse 130 close to the pedestal rod 120. And a fixing screw 116 that presses against.
  • the pedestal portion 120 is extended so as to protrude toward the tip side along the axis L, and the width of the pedestal portion 120 gradually increases according to the directional force toward the tip side. Is configured to be narrow.
  • the front end side portion of the pedestal portion 120 is recessed one step downward from the upper surface 110A of the holder 110, and the upper surface of the recessed portion places an insert 140 described later.
  • the pedestal surface 121 Further, a contact wall portion 122 that stands up from the pedestal surface 121 is provided on the base end side (right side in FIGS. 1 and 2) of the pedestal surface 121.
  • the pair of contact wall portions 122, 122 are formed symmetrically across the axis L when viewed from the side facing the upper surface 110A. 122 is inclined with respect to the side surface 110C of the holder 110 so as to gradually approach the axis L as it goes toward the tip side.
  • a housing hole 123 that opens upward is provided on the upper surface of the pedestal portion 120 that is continuous from the upper end to the base end side of the contact wall portion 122, and the housing hole 123 has a coil spring. 12 4 are housed.
  • a screw hole 125 extending in a direction orthogonal to the upper surface of the pedestal 120 is formed in the bottom surface of the accommodation hole 123.
  • a concave groove 126 is formed which is recessed downward and extends in the width direction of the holder 110 (vertical direction in FIG. 1).
  • the side wall on the front end side of the concave groove 126 is an inclined wall 127 inclined to the upper surface 110A of the holder 110 such that the upward force is directed upward, and gradually the forward force is directed toward the distal end side.
  • a notch recess 128 is formed in the center portion in the width direction of the recess groove 126 by notching a part of the slope wall 127 so as to be orthogonal to the upper surface 110A.
  • a coolant supply hole 111 extending in parallel with the axis L is formed in the holder 110, and the coolant supply hole 111 is communicated with the distal end side of the base surface 121.
  • a hole 112 is provided.
  • a connection portion 113 for connecting a coolant pipe (not shown) is provided at the base end side opening of the coolant supply hole 111.
  • the clamp piece 130 has a substantially rectangular shape as shown in FIG. 1, and a pair of locking projections 131, 131 projecting downward are provided at the tip corners thereof.
  • the inner side surface of the locking projection 131 is configured to form a convex curve that is convex toward the inside of the clamp piece 130 in a cross section perpendicular to the protruding direction of the locking projection 131.
  • a pair of pressing protrusions 132, 132 protruding downward are arranged in parallel in the width direction on the base end side portion of the locking protrusion 131.
  • the pressing protrusion 132 has a cylindrical shape as shown in FIGS.
  • the protruding height of the pressing convex portion 132 is set to be one step lower than the protruding height of the locking convex portion 131.
  • the pair of pressing convex portions 132, 132 are The pair of locking projections 131 are arranged on the inner side in the width direction.
  • a coolant groove 133 extending toward the front end side is formed on the inner side in the width direction of the pair of pressing convex portions 132, 132.
  • a through hole 134 force S that penetrates in the thickness direction of the clamp piece 130 is provided, and a seat dolly portion 135 is formed in an upper opening portion of the through hole 134.
  • an engaging portion 136 that protrudes downward is formed at the base end portion of the clamp piece 130, and the lower end surface of the engaging portion 136 is directed toward the base end side of the clamp piece 130.
  • the gradual downward force is given as the inclined surface 137.
  • a protrusion 138 extending further downward from the inclined surface 137 is formed at the central portion in the width direction of the engaging portion 136.
  • the fixing screw 116 has a multi-stage columnar shape, and has a screw portion 1 16A in which a male screw is formed on the outer peripheral surface and a rear end of the screw portion 116A.
  • a shaft portion 116B having a one-step small diameter, and a head portion 116C that is continuously provided on the rear end side of the shaft portion 116B and protrudes outward in the radial direction are provided.
  • the fixing screw 116 is passed through the through hole 134 of the clamp piece 130 so that the head portion 116C is accommodated in the seat drip portion 135, and the shaft portion 116B is passed through the coil spring 124. It is screwed into the screw hole 125 of the pedestal part 120.
  • the clamp piece 130 is moved away from the pedestal 120 by the coil spring 124, so that the insert 140 can be attached and detached without completely removing the fixing screw 116.
  • the inclined surface 137 and the inclined wall 127 of the pedestal portion 120 are arranged so as to be slidable with the force S, and further project from the engaging portion 136.
  • the protrusion 138 is accommodated in the cutout recess 128 of the base 120 with a gap in the vertical direction and the axis L direction.
  • the upper opening portion of the communication hole 112 of the pedestal portion 120 is disposed so as to face the proximal end portion of the coolant groove 133 of the clamp piece 130.
  • the mounting seat 115 including the pedestal portion 120, the clamp piece 130, and the fixing screw 116 is provided at the tip of the holder 110.
  • This insert 140 is made of a hard material such as cemented carbide, and as shown in FIG.
  • the shape is a regular triangular flat plate.
  • One triangular surface is a seating surface 141, and the other triangular surface is a rake surface 142.
  • the insert 140 is formed such that each side of the equilateral triangle is recessed toward the inside according to the urging force toward the midpoint of each side when viewed from the side facing the rake face 142.
  • Three nose portions 143 are formed.
  • a rake face 142 cutting blades 144 and 144 are formed on the edge of each nose part 143.
  • an equilateral triangle is formed.
  • the support surface portion 14 5 extending in a direction intersecting the extending direction of the two nose portions 143. Is formed.
  • the support surface portion 145 serves as a locking portion 146 that is engaged with the locking projection 131 of the clamp piece 130.
  • the support surface portion 145 is formed so as to be orthogonal to a direction that bisects the crossing angle in the extending direction of the two nose portions 143.
  • the support surface portions 145 are arranged on both sides of the base end portion of the nose portion 143, respectively.
  • the side surface of the nose portion 143 is inclined so as to gradually retreat toward the inner side of the insert 140 from the rake face 142 toward the seating face 141.
  • the cutting edge 144 has a clearance angle.
  • the support surface portion 145 is formed so as to be orthogonal to the rake surface 142 and the seating surface 141, respectively.
  • the insert detachable cutting tool 101 is configured by mounting the insert 140 having such a configuration on the mounting seat 115 provided at the tip of the holder 110 as follows. .
  • the fixing screw 1 16 is loosened so that the clamp piece 130 and the pedestal 120 are separated from each other, thereby creating a gap in which the insert 140 can be inserted.
  • Insert 140 is inserted into this gap from the front end side of holder 110 while arranging the extending direction of one nose portion 143A parallel to the axis L direction and slidingly contacting seating surface 141 with pedestal surface 121.
  • the other two nose portions 143B, 14 located on both sides of the support surface portion 145 facing the opposite side of the extending direction of the one nose portion 143A
  • the side surfaces of 3C are brought into contact with the contact wall portion 122 of the pedestal portion 120, respectively. That is, the side surfaces of the other two nose portions 143B and 143C are the contact portions 147.
  • the fixing screw 116 is tightened. Then, the head 116C of the fixing screw 116 presses the seat drip portion 135 of the clamp piece 130 and moves so that the clamp piece 130 comes close to the pedestal portion 120, and the sliding of the inclined surface 137 and the inclined wall 127 As a result, the clamp piece 130 moves toward the base end. Then, the two locking protrusions 131 of the clamp piece 130 are brought into contact with the support surface portions 145 (locking portions 146) disposed on both sides of the base end portion of the one nose portion 143A of the insert 140 and clamped. The pressing protrusion 132 of the piece 130 is brought into contact with the rake face 142 of the insert 140.
  • the insert 140 is clamped in the vertical direction (the thickness direction of the insert 140) by the pedestal surface 121 and the pressing convex portion 132, and the locking convex portion 1 31 and the contact wall portion With 122, it is clamped in the direction of the axis L.
  • the insert detachable cutting tool 101 configured as described above is supported by a machine tool such as a lathe or a machining center, and the insert 140 is pressed against a workpiece rotating at a high speed.
  • the workpiece 110 is cut so as to follow the workpiece by the cutting blade 144 of the one nose portion 143A that is relatively moved and protruded from the front end side of the holder 110.
  • the insert 140 is clamped by the base surface 121 and the pressing convex portion 132, and the locking convex portion 131 and the abutting wall portion 122, respectively.
  • the insert 140 can be firmly fixed, and the displacement of the insert 140 can be prevented even if the cutting force acts on the nose portion 143 in any direction.
  • the support surface portions 145 located on both sides of the base end portion of one nose portion 143A are engaged with the locking projections 131 as locking portions 146, respectively, and the extension of one nose portion 143A is performed. Since the side surfaces of the other two nose parts 143B and 143C located on both sides of the support surface part 145 facing the opposite direction are in contact with the contact wall part 122 of the pedestal part 120 as the contact parts 147, The insert 140 is clamped at four points in the axis L direction, and the insert 140 can be reliably prevented from rotating or sliding on the pedestal surface 121.
  • the insert 140 has a base surface 121 in the vertical direction (the thickness direction of the insert 140). Since it is clamped by the pressing convex portion 132, it is possible to reliably prevent the insert 140 from being displaced from the pedestal surface 121 so as to lift up.
  • the rigidity of the insert 140 can be improved, and the insert 140 can be prevented from shaking due to cutting resistance. Generation can be prevented and cutting can be performed with high dimensional accuracy. Further, the force S can be used to prevent the insert 140 from being damaged by the cutting force and extend the life of the insert 140.
  • the coolant groove 133 is formed in the clamp piece 130 and the coolant supply hole 111 communicating with the coolant groove 133 is formed in the holder 110, so that the supply is made through the coolant supply hole 111.
  • the coolant thus discharged can be discharged through the coolant groove 133 along the extending direction of one nose portion 143A. Therefore, the coolant can be reliably supplied toward the cutting location, and the cutting can be performed smoothly.
  • the outer shape of the insert 140 is a regular triangular flat plate shape, and three nose portions 143 extending toward each vertex of the regular triangular surface are formed when viewed from the side facing the regular triangular surface. Therefore, one nose part 143A is arranged so as to protrude from the pedestal part 120, and the support surface part 145 located between the other two nose parts 143B and 143C is used as the locking part 146. Attaching to the mounting seat 1 15 using the side surfaces of the other two nose parts 143B and 143C located on both sides of the support surface part 145 facing the opposite side of the extending direction of one nose part 143A as the contact part 147 be able to. Therefore, by rotating the insert 140, the three nose parts 143 can be sequentially used for cutting, and the life S of the insert 140 can be further extended with the force S.
  • the force S that causes the side surfaces of the nose portion 143 located on both sides of the support surface portion 145 to contact the contact wall portion 122 another embodiment shown in FIG.
  • a receiving surface 148 that contacts the contact wall 122 may be formed on both sides of the support surface 145.
  • the receiving surface 148 is changed to the rake surface 142 and the seating surface 141. If the contact wall portion 122 of the pedestal portion 120 is erected so as to be orthogonal to the pedestal surface 121, the contact wall portion 122 can be easily formed. Of course, the mounting rigidity of the insert 150 can be further improved.
  • the side surface and the seating surface 141 and the rake surface 142 are orthogonal to each other, and the seating surface 141 and the rake surface 142 can be used interchangeably. It may be a negative type.
  • such an insert 160 was inclined so that the pedestal face 121 gradually receded toward the lower end as shown in FIG.
  • the holder 110 is mounted by being clamped in a direction substantially perpendicular to the pedestal surface 121 (thickness direction of the insert 160) and a direction in which the pedestal surface 121 extends (projection direction of the nose portion 143).
  • the nose portion 143 is disposed so as to protrude along the axis L of the holder 110, the present invention is not limited to this, and in a direction oblique to the axis L of the holder 110. Alternatively, the nose portion 143 may be projected in a direction orthogonal to the axis L. Further, the shape of the holder 110, the shape of the clamp piece 130, and the shape of the insert 140 may be other shapes that are not limited to the present embodiment.
  • the 1S coil spring 124 may not be provided. However, by arranging the coil spring 124, a gap is generated between the clamp piece 130 and the pedestal portion 120 just by loosening the fixing screw 116, and this insertion gap can be easily attached and detached.
  • FIGS. 8 to 12 show an insert detachable cutting tool according to the present embodiment
  • FIG. 13 shows a clamp piece used for the insert detachable cutting tool
  • worn is shown.
  • the insert detachable cutting tool 201 includes a holder 210 extending along the axis L, and the insert 240 of the above-described embodiment attached to the tip of the holder 210 (left side in FIGS. 8 and 9).
  • the holder 210 has an upper surface 210A and a lower surface 2 facing each other. 10B and a pair of side surfaces 210C are formed into a substantially quadrangular prism shape, and a mounting seat 215 for mounting the insert 240 is formed at the tip thereof.
  • the mounting seat 215 is attached to a base portion 220, a step portion 210D that protrudes one step from the upper surface 210A, and is disposed to face the upper portion of the base portion 220.
  • the clamp piece 230 is fixed to the holder 210. And a fixing screw 216 for pressing the clamp piece 230 so as to be close to the pedestal portion 220.
  • the pedestal part 220 is extended along the axis L so as to protrude toward one side of the front end side of the holder 210.
  • the pedestal part 220 is configured such that its width gradually decreases as the urging force increases toward the front end side. Yes.
  • the tip side portion of the pedestal portion 220 is recessed one step downward from the upper surface of the step portion 210D, and the upper surface of the recessed portion is a pedestal surface 221 on which an insert 240 described later is placed.
  • the pedestal surface 221 is inclined so as to have a directional force toward the tip, and gradually toward the lower surface 210B.
  • a contact wall portion 222 that stands in a direction perpendicular to the pedestal surface 221 is provided on the other base end side (right side in FIGS. 9 and 10) of the pedestal surface 221.
  • the pair of abutting wall portions 222 are formed symmetrically with respect to the axis L as viewed from the side facing the upper surface 210A. It is inclined with respect to the side surface 210C of the holder 210 so as to gradually approach the axis L symmetrically with the axis L as it goes toward the tip side.
  • a portion between the contact wall portions 222 (not shown) is formed in a planar shape extending perpendicularly to the axis L in a plan view perpendicular to the pedestal surface 221.
  • an accommodation hole 223 is formed on the upper surface of the step portion 210D so as to be positioned on the axis L in the plan view in a direction perpendicular to the pedestal surface 221.
  • a coil spring 224 is accommodated in the accommodation hole 223.
  • a screw hole 225 is formed coaxially with the accommodation hole 223 from the center of the bottom surface of the accommodation hole 223.
  • a recess 226 is formed on the back surface of the stepped portion 210D facing the base end side so as to be positioned on the base end side of the accommodation hole 223.
  • the recess 226 has an obtuse angle on the upper surface of the step portion 210D and gradually descends toward the proximal side as it goes downward, with respect to the center line of the receiving hole 223.
  • a notch recess 228 extending in a row is formed.
  • the holder 210 is provided with a blind hole-shaped coolant supply hole 211 extending in parallel to the axis L from the base end thereof.
  • the distal end side of the coolant supply hole 211 extends upward in parallel with the accommodation hole 223 and opens at the base end portion of the pedestal surface 221, and further along the portion between the pair of contact wall portions 222.
  • the communication hole 212 communicates with the extended communication hole 212.
  • the clamp piece 230 has a substantially rectangular shape extending along the axis L in the plan view, and two corners on the front end side of the lower surface thereof are shown in FIGS.
  • a pair of pressing projections 231 projecting downward is provided.
  • engaging convex portions 232 that protrude one step further downward, and these engaging convex portions 232 are as shown in FIG. 13 in this embodiment. It has a disc shape or a column shape.
  • a coolant groove 233 that opens between the pair of pressing convex portions 231 and the engaging convex portions 232 and opens to the proximal end side of the clamp piece 230. Is formed. Further, the base end of the coolant groove 233 communicates with a through hole 234 that passes through the upper and lower surfaces of the clamp piece 230, and a seat drip portion 235 is formed at the upper surface opening of the through hole 234.
  • the lower surface of the pressing convex portion 231 is in a direction perpendicular to the center line of the through hole 234, and the center line of the disk or cylinder formed by the engaging convex portion 232 is the center line of the through hole 234. It is made to be parallel to.
  • a protrusion 236 that protrudes downward and is accommodated in the recess 226 is formed on the lower surface of the clamp piece 230 on the base end side of the through hole 234.
  • the surface of the projecting portion 236 facing the tip side is directed downward, and gradually becomes a force on the proximal end side of the clamp piece 230, and is inclined to the inclined surface 237.
  • the inclination angle formed with respect to the recess 226 is equal to the inclination angle formed by the inclined wall 227 of the recess 226 with respect to the center line of the receiving hole 223.
  • a cylindrical projecting portion 2 38 that projects further downward from the inclined surface 237 in parallel with the center line of the through hole 234 and is accommodated in the notched recess 228. Is formed.
  • the fixing screw 216 has a multi-stage columnar shape, and has a screw portion 216A in which a male screw is formed on the outer peripheral surface and a rear end of the screw portion 216A.
  • a shaft portion 216B having a stepped small diameter, and a head portion 216C that is connected to the rear end side of the shaft portion 216B and projects outwardly in the radial direction are provided.
  • the fixing screw 216 is passed through the through hole 234 of the clamp piece 230 so that the head portion 216C is accommodated in the seat drip portion 235, and the shaft portion 216B is passed inside the coil spring 224 and screwed.
  • the clamp piece 230 is attached to the holder 210 so that the center line of the receiving hole 223 and the center line of the through hole 234 are coaxial. Mounted on step 210D.
  • the inclined surface 237 of the projecting portion 236 of the clamp piece 230 and the inclined wall 227 of the pedestal portion 220 are disposed so as to be in close contact with each other and slidable while being attached to the holder 210.
  • the protruding portion 238 protruding from the protruding portion 236 is accommodated in the cutout recess 228 of the pedestal portion 220 with a gap in the vertical direction and the axis L direction.
  • the upper opening portion of the communication hole 212 of the pedestal portion 220 is disposed so as to face the proximal end portion of the coolant groove 233 of the clamp piece 230.
  • the pair of pressing convex portions 231 and the engaging convex portions 232 are the one extending so that the base portion 220 protrudes on both sides of the axis L of the holder 210 in the plan view. It is arranged in a direction that intersects (orthogonally) the axis L direction.
  • This insert 240 is made of a hard material such as a cemented carbide, and as shown in FIG. 15, is a negative insert whose outer shape is formed in a regular triangular flat plate shape.
  • One of the equilateral triangular surfaces is selected as the seating surface 241.
  • the other equilateral triangular surface is the rake surface 242.
  • this insert 240 is seen from the side facing the seating surface 241 or the rake face 242 of the equilateral triangle, and the inner side of each side of the equilateral triangle toward the midpoint side (the center C side).
  • the three nose portions 243 extending from the center C toward the vertices of the equilateral triangle are formed.
  • a pair of cutting blades 244 and 244 are formed at the side ridges of the nose portions 243 so as to approach each vertex of the equilateral triangular surface. Extension lines to each corner of the pair of cutting edges 244, 244 of three nose parts 243 If each intersection of is connected with a straight line, it becomes an equilateral triangle.
  • the side surface of the insert 240 perpendicular to the equilateral triangular surface as the flank face of the cutting blade 244 is a contact portion 245 that contacts the contact wall portion 222 of the pedestal portion 220 and is adjacent to the circumferential direction.
  • the crossing angle between the pair of contact portions 245 located on each side of the equilateral triangle between the nose portions 243 is equal to the crossing angle between the pair of contact wall portions 222.
  • the tip angle ⁇ of the nose portion 243 is also set, and the tip angle ⁇ is 15 ° ⁇ a ⁇ 35 Force to be within the range of ° S
  • 25 ° is set in the present embodiment.
  • the tip of the nose portion 243 is formed in a convex arc shape, while the pair of contact portions 245 intersect each other, and the portion where each side of the regular triangle is recessed toward the center C on the middle point side is the nose
  • a concave arc surface having a larger radius than the convex arc at the tip of the part 243 is in smooth contact with the pair of abutting parts 245.
  • two engaging recesses 246 are formed for one nose portion 243 used for cutting.
  • the engaging concave portion 246 is engageable with the two engaging convex portions 232 of the clamp piece 230.
  • the engaging recess 246 is a blind hole-like recess having a bottom surface, and in this embodiment, is recessed so as to form a disk-like or columnar space having a center line perpendicular to the equilateral triangular surface.
  • the inner diameter and depth thereof are slightly larger than the outer diameter of the disk or cylinder formed by the engaging convex portion 232 and the amount of protrusion from the lower surface of the engaging convex portion 232, respectively.
  • such an engaging recess 246 has a bisector of each nose portion 243 as shown in FIG. 15 when viewed from the side facing the equilateral triangular plane.
  • the center fountain is positioned at the same distance between the tip of the nose 243 and the center C. It is formed.
  • the interval between two engagement recesses 246 that are circumferentially adjacent to each other in the equilateral triangular plane is equal to the interval between the two engagement projections 232 of the clamp piece 230, and thus the two engagement projections 232 are When engaged with the two engaging recesses 246, the one nose portion 243 in which the remaining engaging recesses 246 are positioned on the bisector M is used for copying.
  • the insert detachable cutting tool 201 is configured by mounting the insert 240 having such a configuration on the mounting seat 215 provided at the tip of the holder 210 as follows. First, the fixing screw 216 is loosened so that the clamp piece 230 and the pedestal portion 220 are separated from each other, thereby creating a gap in which the insert 240 can be inserted.
  • a sheet 247 having the same shape and the same thickness as the equilateral triangular surface of the insert 240 is interposed between the seating surface 241 and the pedestal surface 221 of the insert 240. The above gap includes the thickness of the sheet 247.
  • the insert 240 and the sheet 247 are inserted into the gap from the front end side of the holder 210 so that the bisector M of the one nose portion 243 coincides with the axis L in the plan view.
  • a pair of contact portions 245 on one side of a regular triangle facing the opposite side to the one direction from which the nose portion 243 protrudes are brought into contact with the pair of contact wall portions 222 of the pedestal portion 220, respectively.
  • the head 216C of the fixing screw 216 presses the seat drip portion 235 of the clamp piece 230 and moves so that the clamp piece 230 approaches the pedestal portion 220.
  • the clamp piece 230 moves toward the base end side by sliding between the inclined surface 237 and the inclined wall 227.
  • the two engaging convex portions 232 of the clamp piece 230 are fitted into the two engaging concave portions 246 other than the engaging concave portion 246 located on the bisector M of the one nose portion 243 of the insert 240 and engaged.
  • the insert 240 and the pedestal surface 221 are pressed.
  • the sheet 247 is clamped in the direction perpendicular to the pedestal surface 221 (thickness direction of the insert 240) with the part 231 and also clamped in the axis L direction with the engaging convex part 232 and the abutting wall part 222 .
  • the sheet 247 may be clamped by one fixing means together with the insert 240, or may be clamped by a fixing means different from the insert 240.
  • the insert detachable cutting tool 201 configured as described above is supported by a machine tool such as a lathe or a machining center, and the insert 240 is pressed against the workpiece while the insert 240 is pressed against the workpiece rotating at high speed.
  • the cutting edge 244 of the one nose portion 243 protruding from the tip end side of the holder 210 is cut so as to follow a workpiece such as a V pulley.
  • the communication hole 212 is connected to the coolant supply hole 211.
  • the coolant (cutting fluid) is supplied to the coolant groove 233 of the clamp piece 230 through the bisector M of the 1 nose portion 243 of the insert 240 at the tip of the nose portion 243.
  • the clamping screw 230 is moved away from the base 220 by the coil spring 224 by loosening the fixing screw 216, so the fixing screw 216 is completely removed.
  • the insert 240 can be attached and detached.
  • the insert 240 is clamped by the pedestal surface 221 and the pressing convex portion 231, the engaging convex portion 232 and the abutting wall portion 222, respectively. Therefore, the insert 240 can be firmly fixed, and even if the cutting force acts on the nose portion 243 in any direction, the displacement of the insert 240 can be prevented.
  • the insert 240 has two engaging protrusions 232 located on both sides of the axis L and arranged in a direction perpendicular to the axis L.
  • Engage with two engaging recesses 246 located on both sides of the matched bisector M and arranged in a direction perpendicular to the axis L, and the axis L and the bisector M are also connected to each other. Clamped between each pair of abutting portions 245 and abutting wall portions 222 located on both sides of the sandwiched portion, that is, clamped at a total of four points in the direction of the axis L and the direction perpendicular thereto.
  • the insert 240 can be reliably prevented from rotating or sliding on the base surface 221. Further, since the insert 240 is clamped by the pedestal surface 221 and the engaging projection 232 of the clamp piece 230 in the direction perpendicular to the pedestal surface 221, the insert 240 is lifted from the pedestal surface 221. It is possible to reliably prevent displacement.
  • the engaging recess 246 provided in the insert 240 in this way can be formed in a blind hole shape without penetrating the insert 240, so that the rigidity of the insert 240 can be improved.
  • the coolant groove 233 is formed in the clamp piece 230, and the coolant supply hole 211 communicating with the coolant groove 233 is formed in the holder 210. Therefore, the coolant is supplied through the coolant supply hole 211. Cut coolant through coolant groove 233 Can be supplied toward one nose 243 used.
  • the two engaging protrusions 232 of the clamp piece 230 are arranged on both sides of the axis L with a space in the direction intersecting the axis L, and engage with the two engaging recesses 246 of the insert 240.
  • the coolant groove 233 along the axis L in a plan view so that a convex portion that prevents coolant supply is not formed on the axis L and the bisector M, and therefore, surely toward the cutting site. Coolant can be supplied to the pump and more reliable lubrication and cooling can be achieved.
  • the outer shape of the insert 240 is a regular triangular flat plate shape, and three nose parts 243 extending toward each vertex of the regular triangular surface are formed when viewed from the side facing the regular triangular surface. Therefore, when any one nose portion 243 is arranged so as to protrude from the pedestal portion 220, the engagement recess 246 located on the bisector M of the other two nose portions 243 is The insert 240 can be mounted on the mounting seat 215 by engaging with the mating convex portion 232 and bringing the two abutting portions 245 opposite to the one nose portion 243 into contact with the abutting wall portion 222. wear.
  • this nose 240 can be rotated to use the three nose parts 243 in order for cutting, and the insert 240 can be turned upside down to use the opposite regular triangular surface as the rake face 242. With the force S, the life of the insert 240 can be further extended.
  • the engaging recess 246 is formed on the equilateral triangular surface thus defined as the rake face 242, the distal end portion of the clamp piece 230 having the engaging protrusion 232 that engages with the engaging recess 246.
  • the engagement protrusion 232 is engaged with the two engagement recesses 246 separated from the one nose 243 toward the base end side of the holder 210, so that the clamp in the axial direction is performed.
  • the position of the tip of the piece 230 can also be arranged closer to the base end side, and it is possible to prevent chips generated by cutting from colliding with the clamp piece 230 and damaging its discharge performance. it can.
  • the engagement recess 246 is formed to form a disk-like or columnar space similar to the engagement projection 232, as shown in FIGS.
  • the engaging recess 251 may be formed to have a concave spherical shape such as a hemispherical shape.
  • a truncated cone or a conical space whose inner diameter gradually decreases with the engagement recess 261 facing the bottom may be formed.
  • the same reference numerals are assigned to portions other than the engaging recess 246 common to the insert 240 of the second embodiment shown in FIGS. 14 to 16. is there.
  • the engagement convex portion 232 of the clamp piece 230 may have a size and shape that can engage with the engagement concave portions 251 and 261 and draw the inserts 250 and 260 into the proximal end side of the holder 210.
  • it may protrude in the same disk shape or column shape as in the second embodiment.
  • each engagement recess 251, 261 protrudes in a convex curved shape such as a hemisphere, or protrudes in a truncated cone shape or a cone shape to engage with these engagement recesses 251, 261
  • the inserts 250 and 260 are slightly pressed by the engagement with the engagement recesses 251 and 261, so that the inserts 250 and 260 are pressed against the base surface 221 side. It is possible to further reliably prevent the position from being shifted from the base surface 221.
  • three engagement recesses 246, 251, 261 as described above are spaced apart from each other on the equilateral triangular surface that becomes the seating surface 241 or the rake surface 242.
  • the force S formed independently with a gap, for example, the insert C 270 of the other embodiment shown in FIG. It may be formed so as to constitute one recess 271 having a triangular shape.
  • three engaging recesses 246 are continuously formed corresponding to the insert 240 of the second embodiment shown in FIGS. 14 to 16, and a recess 271 is formed. Parts common to the insert 240 are also assigned the same reference numerals.
  • the inserts 240, 250, and 260 are all of the negative type, but the side surface of the cutting edge 244, which is the flank face, gradually moves from one equilateral triangle surface to the other equilateral triangle surface. It is possible to use a positive insert that is inclined so as to be retracted and the cutting edge 244 has a clearance angle. In this case, the engaging recess 24 6, 251, 261 only on one equilateral triangular surface that is the rake face 242 May be formed. However, also in this case, it is desirable that the side surface portion that becomes the contact portion 245 that contacts the pair of contact wall portions 222 of the pedestal portion 220 be perpendicular to these equilateral triangular surfaces.
  • the pedestal part 220 extends so as to protrude to one side along the axis L of the holder 210, and the insert 240 also corresponds to the nose of the first part.
  • the force described as having the part 243 arranged so as to protrude is not limited to this, and the nose part 243 of the base parts 220 and 1 is obliquely crossed with the axis L of the holder 210 or the nose part. 243 may be projected in a direction perpendicular to the axis L.
  • the shape of the hono-redder 210, the shape of the clamp piece 230, and the shape of the insert 240 may be other shapes that are not limited to this embodiment.
  • the engaging convex portion 232 protrudes from the lower surface of the pressing convex portion 231! /, And the force is formed separately at another position! /, May! / .
  • the coil spring 224 may not be provided. However, when the coil spring 224 is placed, a gap is created between the clamp piece 230 and the pedestal portion 220 just by loosening the fixing screw 216, and this insertion gap can be easily attached and detached. .
  • the present invention relates to an insert detachable cutting tool configured by attaching an insert having a cutting blade to a mounting seat provided at the tip of a holder.
  • the mounting seat is one side A pedestal portion extending toward the pedestal and a clamp piece disposed to face the pedestal portion.
  • the pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion standing on the other end portion of the pedestal surface, and the clamp piece protrudes toward the pedestal portion. And two locking projections that protrude one step higher than the pressing projection toward the pedestal portion.
  • the insert has a polygonal flat plate shape, and protrudes in one direction when viewed from the side facing the polygonal surface, and a nose portion provided with the cutting edge on a side ridge portion; and the nose portion A locking portion that is provided on both sides of the base end portion and engages with the locking projection, and abuts against the abutting wall portion facing away from the extending direction of the nose portion. A contact portion.
  • the insert is disposed on the mounting seat such that the nose portion protrudes from the tip of the pedestal portion, and the clamp piece is brought close to the pedestal portion and retracted toward the other side. To clamp and insert the insert.
  • an insert detachable cutting tool that can surely prevent displacement of the insert due to cutting resistance and perform cutting with high dimensional accuracy, and an insert used therefor.

Abstract

In an insert/detachable type cutting tool, a mounting seat has a base and a clamp piece, the base is provided with an insert-mounting base surface and a contact wall, and the clamp piece is provided with a pressing protrusion protruding toward the base and two locking protrusions protruding beyond the pressing protrusion upward toward the base. The insert has a polygonal flat plate shape, and has a nose portion protruding toward one direction when viewed from a side facing that polygonal surface and provided at its side ridge with the above cutting edge, locking portions provided on the opposite sides of the base end of the nose portion to be locked with the above locking protrusions respectively, and a contact portion kept in contact with the contact wall while facing a side opposite to the extension direction of the nose portion.

Description

明 細 書  Specification
インサート着脱式切削工具及びインサート  Insert detachable cutting tool and insert
技術分野  Technical field
[0001] 本発明は、被削材の倣い加工に最適なインサート着脱式切削工具及びこれに使用 されるインサートに関する。  [0001] The present invention relates to an insert detachable cutting tool that is optimal for copying a workpiece, and an insert used therefor.
本願 (ま、 2006年 11月 22曰 ίこ出願された特願 2006— 315353号、および 2007 年 8月 20日に出願された特願 2007— 213538号について優先権を主張し、その内 容をここに援用する。  This application claims that priority has been claimed for Japanese Patent Application No. 2006—315353, filed on Nov. 22, 2006, and Japanese Patent Application No. 2007—213538, filed on August 20, 2007. This is incorporated here.
背景技術  Background art
[0002] 倣い加工に用いられるインサート着脱式切削工具を構成するインサートとしては、 例えば特許文献 1に記載されているように、三角形板、菱形板又は平行四辺形板を なし、そのコーナ部分を突出させてノーズ部を形成し、このノーズ部の辺稜部に切刃 を設けたものが提案されている。このインサートにおいては、ノーズ部の先端角が小さ く構成されているので、ノーズ部を被削材の外形に沿って倣うように移動させて切削 を fiうこと力 Sできる。  As an insert constituting an insert detachable cutting tool used for copying, for example, as described in Patent Document 1, a triangular plate, a rhombus plate or a parallelogram plate is formed, and its corner portion protrudes. It has been proposed to form a nose portion and provide a cutting edge on the side ridge portion of the nose portion. In this insert, since the tip angle of the nose portion is configured to be small, the force S can be applied by moving the nose portion so as to follow the outer shape of the work material.
また、このインサートには、その中央部分に厚さ方向に貫通する貫通孔が設けられ ており、この貫通孔を利用してインサート着脱式切削工具に装着される構成とされて いる。  The insert is provided with a through-hole penetrating in the thickness direction at the center thereof, and is configured to be attached to the insert detachable cutting tool using the through-hole.
[0003] ところで、倣!/、加工を行う場合、ノーズ部を被削材の外形に沿って移動させて切削 するので、切削抵抗がノーズ部に対してあらゆる方向に作用することになる。このた め、例えば前記貫通孔にクランプネジ等を揷通して固定した場合には、この貫通孔 部分を中心としてインサートが回転してしまうおそれがある。また、インサートの取付 剛性が低!/、場合には、切削抵抗によってインサートに振れが生じて切削加工を寸法 精度良く行うことができなくなってしまう。  [0003] By the way, when performing copying / processing, the nose portion is moved along the outer shape of the work material to perform cutting, so that the cutting resistance acts on the nose portion in all directions. For this reason, for example, when a clamp screw or the like is passed through and fixed to the through hole, the insert may rotate around the through hole portion. Also, if the mounting rigidity of the insert is low! /, If the cutting resistance causes the insert to sway, cutting cannot be performed with high dimensional accuracy.
[0004] 一方、特許文献 2には、インサートの側面と、このインサートが取り付けられる取付座 の壁面とにそれぞれ凹凸部を形成し、これらを互いに嵌合させることで取付剛性を高 めたインサート着脱式切削工具が提案されて!/、る。このインサート着脱式切削工具に 使用されるインサートには、その中央部分に厚さ方向に貫通する貫通孔が設けられ ており、取付座のクランプ駒の先端が貫通孔部分に係合されることにより、インサート を引き込むようにして前記凹凸部を嵌合させている。 [0004] On the other hand, Patent Document 2 discloses an insert attachment / detachment in which the mounting rigidity is increased by forming uneven portions on the side surface of the insert and the wall surface of the mounting seat to which the insert is attached, and fitting them together. -Type cutting tools have been proposed! In this insert detachable cutting tool The insert to be used has a through-hole penetrating in the thickness direction at the center thereof, and the tip of the clamp piece of the mounting seat is engaged with the through-hole portion so that the insert is pulled in. Concave and convex portions are fitted.
特許文献 1:実開昭 56— 132009号公報  Patent Document 1: Japanese Utility Model Publication No. 56-132009
特許文献 2 :特開 2004— 261883号公報  Patent Document 2: Japanese Patent Application Laid-Open No. 2004-261883
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] しかしながら、特許文献 2に開示されたインサート着脱式切削工具においては、イン サートの側面及び取付座の壁面にそれぞれ設けられた凹凸部の嵌合によりインサー トをクランプしているので、取付剛性を向上させるためには、インサートの側面と取付 座の壁面との接触面積を確保する必要がある。ここで、インサートの側面を大きくする と、ノーズ部の突出長さが短くなつてしまい倣い加工を十分に行うことができない。一 方、ノーズ部の突出長さを長くすると、インサートの取付剛性が低下してしまう。  [0005] However, in the insert detachable cutting tool disclosed in Patent Document 2, the insert is clamped by fitting the uneven portions provided on the side surface of the insert and the wall surface of the mounting seat. In order to improve the rigidity, it is necessary to secure a contact area between the side surface of the insert and the wall surface of the mounting seat. Here, if the side surface of the insert is enlarged, the protruding length of the nose portion is shortened, and the copying process cannot be performed sufficiently. On the other hand, when the protruding length of the nose portion is increased, the mounting rigidity of the insert is reduced.
[0006] さらに、インサートに設けられた貫通孔にクランプ駒の先端を係合させてクランプし ているので、切削抵抗によってインサートが前記貫通孔部分を中心として回転し易く 、前記凹凸部の係合が解除されてしまいインサートを強固に固定できなくなるおそれ があった。  [0006] Further, since the tip of the clamp piece is engaged and clamped in the through hole provided in the insert, the insert easily rotates around the through hole portion due to cutting resistance, and the engagement of the uneven portion is There was a risk that the insert could not be firmly fixed due to the release.
また、インサートに貫通孔が設けられているので、インサート自体の剛性が低ぐ切 削抵抗によって振れが生じて切削加工を寸法精度良く行うことができなくなってしまう 。また、過大な切削抵抗が作用した場合には、インサートが破損してしまうおそれがあ つた。  In addition, since the insert is provided with a through-hole, the insert itself has low rigidity, and the cutting resistance causes vibration, which makes it impossible to perform cutting with high dimensional accuracy. In addition, if excessive cutting force was applied, the insert could be damaged.
[0007] 本発明は、このような状況に鑑みてなされたものであって、切削抵抗によるインサー トの位置ずれを確実に防止でき、寸法精度良く切削加工を行うことができるインサート 着脱式切削工具及びこれに使用されるインサートを提供することを目的とする。  [0007] The present invention has been made in view of such a situation, and an insert detachable cutting tool capable of reliably preventing misalignment of the insert due to cutting resistance and performing cutting with high dimensional accuracy. And it aims at providing the insert used for this.
課題を解決するための手段  Means for solving the problem
[0008] 本発明のインサート着脱式切削工具は、ホルダの先端に設けられた取付座に、切 刃を有するインサートが装着されることにより構成されるインサート着脱式切削工具で ある。前記取付座は、一方に向けて延びる台座部と、この台座部に対向配置されるク ランプ駒とを有している。前記台座部は、前記インサートが載置される台座面と、この 台座面の他方側端部に起立する当接壁部とを備え、前記クランプ駒は、前記台座部 に向けて突出する押圧凸部と、この押圧凸部よりもさらに前記台座部に向けて一段 高く突出した 2つの係止凸部とを備えている。前記インサートは多角形状の平板形を なし、その多角形面に対向する側から見て、一方向に向けて突出するとともに辺稜部 に前記切刃が設けられたノーズ部と、前記ノーズ部の基端部の両側に設けられてそ れぞれ前記係止凸部と係合される係止部と、前記ノーズ部の延在方向とは反対側を 向いて前記当接壁部に当接される当接部とを有している。前記取付座に、前記イン サートを、前記ノーズ部が前記台座部の先端から突出するようにして配置して、前記 クランプ駒を前記台座部に対して近接させるとともに前記他方側に向けて後退させる ことにより、前記インサートをクランプして固定する。 [0008] The insert detachable cutting tool of the present invention is an insert detachable cutting tool configured by mounting an insert having a cutting edge on a mounting seat provided at the tip of a holder. The mounting seat includes a pedestal portion extending toward one side and a couch disposed to face the pedestal portion. And a lamp piece. The pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion that stands on the other end of the pedestal surface, and the clamp piece protrudes toward the pedestal portion. And two locking projections that protrude one step higher than the pressing projection toward the pedestal portion. The insert has a polygonal flat plate shape, protrudes in one direction when viewed from the side facing the polygonal surface, and has a nose portion provided with the cutting edge on a side ridge portion, and Locking portions that are provided on both sides of the base end portion and are respectively engaged with the locking projections, and are in contact with the contact wall portion facing away from the extending direction of the nose portion. A contact portion to be operated. The insert is arranged on the mounting seat such that the nose portion protrudes from the tip of the pedestal portion, and the clamp piece is brought close to the pedestal portion and retracted toward the other side. Thus, the insert is clamped and fixed.
[0009] また、本発明のインサートは、前述のインサート着脱式切削工具に装着されるイン サートであって、その外形が多角形状の平板形をなし、その多角形面に対向する側 から見て、一方向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ 部と、前記ノーズ部の基端部の両側に設けられた係止部と、前記ノーズ部の延在方 向とは反対側を向く当接部とを有している。  [0009] Further, the insert of the present invention is an insert attached to the above-described insert detachable cutting tool, and the outer shape thereof is a polygonal flat plate shape, as viewed from the side facing the polygonal surface. A nose portion projecting in one direction and having the cutting edge provided on the side ridge portion, a locking portion provided on both sides of the base end portion of the nose portion, and an extending direction of the nose portion And a contact portion facing the opposite side.
[0010] この構成のインサート着脱式切削工具及びインサートによれば、インサートを取付 座に装着する際に、インサートを、台座面と押圧凸部、係止凸部と当接壁部でそれぞ れクランプすることになる。したがって、インサートを 2方向からクランプして固定してい るので、切削抵抗がノーズ部に対してあらゆる方向に作用してもインサートの位置ず れを防止できる。  [0010] According to the insert detachable cutting tool and the insert having this configuration, when the insert is mounted on the mounting seat, the insert is separated into the base surface, the pressing convex portion, the locking convex portion, and the abutting wall portion. It will be clamped. Therefore, since the insert is clamped from two directions and fixed, the displacement of the insert can be prevented even if the cutting resistance acts in any direction with respect to the nose portion.
具体的には、ノーズ部の基端部の両側に係止部が形成され、ノーズ部の延在方向 とは反対側を向くように当接部が形成されているので、台座面上でインサートが回転 するように位置ずれすることを確実に防止できる。  Specifically, the locking part is formed on both sides of the base end part of the nose part, and the contact part is formed so as to face the side opposite to the extending direction of the nose part. It is possible to surely prevent the position from being shifted so that it rotates.
さらに、台座面と押圧凸部とでクランプしているので、インサートが台座面から浮き 上がるように位置ずれすることを確実に防止できる。  Furthermore, since the pedestal surface and the pressing projection are clamped, it is possible to reliably prevent the insert from being displaced so as to be lifted from the pedestal surface.
[0011] また、このインサートには、貫通孔を設ける必要がないので、インサートの剛性を向 上させることができ、切削抵抗によるインサートの振れの発生を防止して寸法精度良 く切削加工を行うことができる。さらに、切削抵抗によるインサートの破損を防止して、 このインサートの寿命延長を図ることができる。 [0011] In addition, since it is not necessary to provide a through hole in the insert, the rigidity of the insert can be improved, and the occurrence of runout of the insert due to cutting resistance can be prevented and dimensional accuracy can be improved. Can be cut. Furthermore, it is possible to prevent the insert from being damaged by cutting resistance and extend the life of the insert.
[0012] ここで、前記クランプ駒の前記台座面と対向する面に、前記取付座に装着された前 記インサートの前記ノーズ部の延在方向に沿って延びるクーラント溝を形成し、前記 ホルダに、前記クーラント溝に連通されたクーラント供給孔を形成してもよレ、。  Here, a coolant groove extending along an extending direction of the nose portion of the insert attached to the mounting seat is formed on a surface of the clamp piece facing the pedestal surface, and the holder A coolant supply hole communicating with the coolant groove may be formed.
この場合には、クーラント供給孔を通じて供給されたクーラントが、クーラント溝を通 じてノーズ部の延在方向に沿って吐出されるので、切削箇所に向けて確実にクーラ ントを供給でき、切削加工をスムーズに行うことが可能となる。  In this case, the coolant supplied through the coolant supply hole is discharged along the extending direction of the nose portion through the coolant groove, so that the coolant can be reliably supplied toward the cutting point, and the cutting process is performed. Can be performed smoothly.
[0013] また、本発明のインサートを、その外形が正三角形状の平板形をなし、その正三角 形面に対向する側から見て、正三角形の各辺がそれぞれの中点側に向力、うに従い 内側に向けて凹むように形成することにより、上記正三角形面の各角部に向けて互 いに接近するように延びる一対の切刃をそれぞれ有する 3つのノーズ部を形成しても よい。前記 3つのノーズ部の上記一対の切刃の前記各角部側への延長線の各交点 を直線で結ぶと正三角形になる。  [0013] In addition, the insert of the present invention is a flat plate having an equilateral triangle shape, and each side of the equilateral triangle is directed toward the middle point side when viewed from the side facing the equilateral triangle surface. The three nose portions each having a pair of cutting blades extending so as to approach each corner of the equilateral triangular surface can be formed by forming the recesses inwardly according to the above. Good. An equilateral triangle is formed by connecting the intersections of the extension lines to the corners of the pair of cutting edges of the three nose portions with straight lines.
この場合、一のノーズ部を台座部から突出するように配置して、このノーズ部の基端 部両側の側面、つまり、他のノーズ部との間の側面を係止部として取付座の係止凸 部と係合させるとともに、一のノーズ部の延在方向とは反対側を向く側面を当接部と して当接壁部に当接させることで、インサートを取付座にクランプすることができる。し たがって、このインサートを回転させて 3つのノーズ部を順次切削加工に使用すること ができ、インサートのさらなる寿命延長を図ることができる。  In this case, one nose portion is arranged so as to protrude from the pedestal portion, and the side surface on both sides of the base end portion of this nose portion, that is, the side surface between the other nose portions is used as a locking portion to engage the mounting seat. The insert is clamped to the mounting seat by engaging with the stop projection and contacting the contact wall with the side facing away from the extending direction of one nose as the contact. Can do. Therefore, by rotating this insert, the three nose parts can be used sequentially for cutting, and the life of the insert can be further extended.
[0014] 本発明のインサート着脱式切削工具は、ホルダの先端に設けられた取付座に、切 刃を有するインサートが装着されることにより構成されるインサート着脱式切削工具で ある。前記取付座は、一方に向けて延びる台座部と、この台座部に対向配置されるク ランプ駒とを有している。前記台座部は、前記インサートが載置される台座面と、この 台座面の他方側の端部に起立する当接壁部とを備え、前記クランプ駒は、前記台座 部に向けて突出する押圧凸部と、この押圧凸部よりもさらに前記台座部に向けて一 段突出するとともに、前記台座面に対向する側から見て前記台座部が延びる方向に 交差する方向に配置される 2つの係合凸部とを備えている。前記インサートは多角形 状の平板形をなし、その多角形面に対向する側から見て、一方向に向けて突出する とともに辺稜部に前記切刃が設けられたノーズ部と、前記ノーズ部が突出する前記一 方向とは反対側を向レ、て前記当接壁部に当接される当接部と、前記多角形面に設 けられて前記係合凸部とそれぞれ係合される 2つの係合凹部とを有して!/、る。前記取 付座に、前記インサートを、前記ノーズ部が前記台座部の先端から突出するようにし て配置して、前記係合凸部を前記係合凹部に係合させるとともに前記押圧凸部を前 記多角形面に当接させ、前記クランプ駒を前記台座部に向けて接近させるとともに 前記他方側に向けて後退させることにより、前記インサートをクランプして固定する。 [0014] The insert detachable cutting tool of the present invention is an insert detachable cutting tool configured by mounting an insert having a cutting edge on a mounting seat provided at the tip of a holder. The mounting seat has a pedestal portion extending toward one side, and a clamp piece disposed to face the pedestal portion. The pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion standing on the other end of the pedestal surface, and the clamp piece protrudes toward the pedestal portion. A protrusion and a second protrusion that protrudes further toward the pedestal than the pressing protrusion, and is arranged in a direction intersecting the direction in which the pedestal extends as viewed from the side facing the pedestal surface. And a convex portion. The insert is polygonal A nose portion that protrudes in one direction as viewed from the side facing the polygonal surface and has the cutting edge on the side ridge portion, and the one that the nose portion protrudes. A contact portion that faces away from the direction and contacts the contact wall portion, and two engagement recesses that are provided on the polygonal surface and engage with the engagement protrusion, respectively. And have! / The insert is disposed on the mounting seat so that the nose portion protrudes from the tip of the pedestal portion, the engaging convex portion is engaged with the engaging concave portion, and the pressing convex portion is moved forward. The insert is clamped and fixed by bringing it into contact with the polygonal surface, causing the clamp piece to approach the pedestal portion and retracting toward the other side.
[0015] また、本発明のインサートは、前述のインサート着脱式切削工具に装着されるイン サートであって、その外形が多角形状の平板形をなし、その多角形面に対向する側 から見て、一方向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ 部と、このノーズ部が突出する前記一方向とは反対側を向く当接部と、前記多角形面 に設けられた 2つの係合凹部とを有して!/、る。  [0015] Further, the insert of the present invention is an insert attached to the above-described insert detachable cutting tool, the outer shape of which is a polygonal flat plate shape, viewed from the side facing the polygonal surface. A nose portion protruding in one direction and provided with the cutting edge on a side ridge portion, an abutting portion facing away from the one direction in which the nose portion protrudes, and a polygonal surface With two engaging recesses!
[0016] この構成のインサート着脱式切削工具及びインサートによれば、インサートを取付 座に装着する際に、インサートを、台座面と押圧凸部、係合凹部に係合した係合凸 部と当接壁部でそれぞれクランプすることになる。したがって、インサートを 2方向から クランプして固定しているので、切削抵抗がノーズ部に対してあらゆる方向に作用し てもインサートの位置ずれを防止できる。具体的には、クランプ駒の 2つ係合凸部は、 台座面に対向する側から見て台座部が延びる方向に交差する方向に配置されてィ ンサートの 2つの係合凹部とそれぞれ係合し、クランプ駒の後退によりインサートの当 接部を台座部の当接壁部に押し付けるので、台座面上でインサートが回転するよう に位置ずれすることを確実に防止できる。また、台座面と押圧凸部とでクランプしてい るので、インサートが台座面から浮き上がるように位置ずれすることも確実に防止でき  [0016] According to the insert detachable cutting tool and the insert having this configuration, when the insert is mounted on the mounting seat, the insert is contacted with the pedestal surface, the pressing convex portion, and the engaging convex portion engaged with the engaging concave portion. Clamping is performed at the contact wall. Therefore, since the insert is clamped from two directions and fixed, the displacement of the insert can be prevented even if the cutting resistance acts in any direction with respect to the nose portion. Specifically, the two engaging convex portions of the clamp piece are arranged in a direction intersecting with the extending direction of the pedestal portion when viewed from the side facing the pedestal surface, and engage with the two engaging concave portions of the insert. In addition, since the abutting portion of the insert is pressed against the abutting wall portion of the pedestal portion by the retraction of the clamp piece, it is possible to reliably prevent the displacement of the insert so as to rotate on the pedestal surface. In addition, since the pedestal surface and the pressing projection are clamped, it is possible to reliably prevent the insert from being displaced so as to lift from the pedestal surface.
[0017] また、前記係合凹部はインサートを貫通するように設ける必要がないので、インサー トの剛性を向上させることができ、切削抵抗によるインサートの振れの発生を防止して 寸法精度良く切削加工を行うことができる。さらに、切削抵抗によるインサートの破損 を防止して、このインサートの寿命延長を図ることができる。また、前記 2つの係合凹 部をノーズ部から離れた前記当接部寄りに形成することができるので、クランプ駒がノ ーズ部先端側に突出するのを避けることができ、これによりクランプ駒が切屑排出性 を損なうのを防ぐことができるという利点も得られる。 [0017] Further, since the engaging recess does not need to be provided so as to penetrate the insert, the rigidity of the insert can be improved, and the occurrence of the runout of the insert due to the cutting resistance can be prevented, and the cutting process can be performed with high dimensional accuracy. It can be performed. In addition, the insert can be prevented from being damaged by cutting resistance, and the life of the insert can be extended. Also, the two engaging recesses Since the portion can be formed closer to the abutting portion away from the nose portion, it is possible to avoid the clamp piece from protruding toward the tip end side of the nose portion, thereby impairing the chip discharging performance. The advantage that can be prevented is also obtained.
[0018] ここで、前記クランプ駒の前記台座面と対向する面に、前記取付座に装着された前 記インサートの前記ノーズ部が延びる方向に沿ってクーラント溝を形成し、前記ホル ダには、前記クーラント溝に連通するクーラント供給孔を穿設してもよい。この場合に は、クーラント供給孔を通じて供給されたクーラントが、クーラント溝を通じてノーズ部 が延びる方向に吐出されるので、切削箇所に向けて確実にクーラントを供給でき、切 削加工をスムーズに行うことが可能となる。  Here, a coolant groove is formed on a surface of the clamp piece facing the pedestal surface along a direction in which the nose portion of the insert attached to the mounting seat extends, and the holder includes A coolant supply hole communicating with the coolant groove may be formed. In this case, the coolant supplied through the coolant supply hole is discharged in the direction in which the nose extends through the coolant groove, so that the coolant can be reliably supplied toward the cutting location, and the cutting process can be performed smoothly. It becomes possible.
[0019] また、本発明のインサートを、その外形が正三角形状の平板形をなし、その正三角 形面に対向する側から見て、正三角形の各辺がそれぞれの中点側に向力、うに従い 内側に向けて凹むように形成することにより、前記正三角形面の各頂点に向けて互 いに接近するように延びる一対の切刃をそれぞれ有する 3つの前記ノーズ部を形成 してもよい。前記 3つのノーズ部の上記一対の切刃の前記各角部側への延長線の各 交点を直線で結ぶと正三角形になり、前記正三角形面には前記ノーズ部の 2等分線 上にそれぞれ 1つの前記係合凹部が形成される。この場合、一のノーズ部を台座部 力、ら突出するように配置して、この一のノーズ部以外の他のノーズ部の二等分線上に 位置する 2つの係合凹部をクランプ駒の 2つの係合凸部とそれぞれ係合させるととも に、前記一のノーズ部が延びる方向と反対側を向くインサートの側面を当接部として 当接壁部に当接させることで、インサートを取付座にクランプすることができる。したが つて、このインサートを前記正三角形面の中心回りに回転させることにより、 3つのノ 一ズ部を順次切削加工に使用することができ、インサートのさらなる寿命延長を図る こと力 Sでさる。  [0019] Further, the insert of the present invention has a flat plate shape whose outer shape is an equilateral triangle, and each side of the equilateral triangle is directed to the midpoint side when viewed from the side facing the equilateral triangle surface. The three nose portions each having a pair of cutting blades extending so as to approach each vertex toward the apex of the equilateral triangular surface can be formed by forming the recess so as to be recessed inwardly. Good. When the intersections of the extended lines toward the respective corners of the pair of cutting blades of the three nose parts are connected by straight lines, an equilateral triangle is formed, and the equilateral triangle surface is on a bisector of the nose part. Each one of the engaging recesses is formed. In this case, one nose part is arranged so as to protrude from the pedestal part force, and the two engaging recesses located on the bisector of the other nose part other than this one nose part are arranged in the two clamp pieces. Each of the inserts is attached to the mounting seat by engaging with the engaging convex portion and contacting the abutting wall portion with the side surface of the insert facing the direction opposite to the extending direction of the one nose portion as the abutting portion. Can be clamped. Therefore, by rotating the insert around the center of the equilateral triangular surface, the three noise portions can be used sequentially for cutting, and the life S of the insert can be further extended with a force S.
発明の効果  The invention's effect
[0020] 本発明によれば、切削抵抗によるインサートの位置ずれを確実に防止でき、寸法精 度良く切削加工を行うことができるインサート着脱式切削工具、及びこれに使用され るインサートを提供することができる。  [0020] According to the present invention, it is possible to provide an insert detachable cutting tool capable of reliably preventing displacement of the insert due to cutting resistance and performing cutting with high dimensional accuracy, and an insert used therefor. Can do.
図面の簡単な説明 [0021] [図 1]本発明の第一の実施形態であるインサート着脱式切削工具 101の上面図であ [図 2]図 1における A— A断面図である。 Brief Description of Drawings FIG. 1 is a top view of an insert-detachable cutting tool 101 according to a first embodiment of the present invention. FIG. 2 is a cross-sectional view taken along line AA in FIG.
[図 3]図 1に示すインサート着脱式切削工具 101の正面図である。  3 is a front view of the insert-detachable cutting tool 101 shown in FIG.
[図 4]図 1に示すインサート着脱式切削工具 101に使用されるインサート 140の斜視 図である。  4 is a perspective view of an insert 140 used in the insert detachable cutting tool 101 shown in FIG.
[図 5]本発明の他の実施形態のインサート 150を示す斜視図である。  FIG. 5 is a perspective view showing an insert 150 according to another embodiment of the present invention.
[図 6]本発明のその他の実施形態のインサート 160を示す斜視図である。  FIG. 6 is a perspective view showing an insert 160 according to another embodiment of the present invention.
[図 7]図 6に示すインサート 160を装着したインサート着脱式切削工具 101の断面図 である。  FIG. 7 is a cross-sectional view of an insert detachable cutting tool 101 equipped with the insert 160 shown in FIG.
[図 8]本発明の第二の実施形態であるインサート着脱式切削工具 201を示す斜視図 である。  FIG. 8 is a perspective view showing an insert detachable cutting tool 201 according to a second embodiment of the present invention.
[図 9]図 8に示す実施形態の平面図である。  FIG. 9 is a plan view of the embodiment shown in FIG.
[図 10]図 8に示す実施形態の側面図である。  FIG. 10 is a side view of the embodiment shown in FIG.
[図 11]図 8に示す実施形態の正面図である。  FIG. 11 is a front view of the embodiment shown in FIG.
[図 12]図 9における B— B拡大断面図である。  FIG. 12 is an enlarged sectional view taken along line BB in FIG.
[図 13]図 8に示される実施形態に用いられるクランプ駒 230を下面側から見た斜視図 である。  FIG. 13 is a perspective view of the clamp piece 230 used in the embodiment shown in FIG. 8 as seen from the lower surface side.
[図 14]図 8に示される実施形態に用いられるインサート 240を示す斜視図である。  FIG. 14 is a perspective view showing an insert 240 used in the embodiment shown in FIG.
[図 15]図 14に示す実施形態の平面図である。  FIG. 15 is a plan view of the embodiment shown in FIG.
[図 16]図 15における C C断面図である。  FIG. 16 is a CC cross-sectional view in FIG.
[図 17]本発明の他の実施形態のインサート 250を示す平面図である。  FIG. 17 is a plan view showing an insert 250 according to another embodiment of the present invention.
[図 18]図 17における D— D断面図である。  FIG. 18 is a sectional view taken along the line DD in FIG.
[図 19]本発明のその他の実施形態のインサート 260を示す平面図である。  FIG. 19 is a plan view showing an insert 260 according to another embodiment of the present invention.
[図 20]図 19における E— E断面図である。  FIG. 20 is a cross-sectional view taken along line EE in FIG.
[図 21]本発明のさらに他の実施形態のインサート 270を示す斜視図である。  FIG. 21 is a perspective view showing an insert 270 of still another embodiment of the present invention.
符号の説明  Explanation of symbols
[0022] 101 · · ·インサート着脱式切削工具、 110· · ·ホノレダ、 111 · · ·クーラント供給孔、 115 …取付座、 116···固定ネジ、 120···台座部、 121···台座面、 122···当接壁部、 130 …クランプ駒、 131…係止凸部、 132…押圧凸部、 133…クーラン卜溝、 140, 150, 160…インサート、 141···着座面、 142···すくレヽ面、 143···ノーズ咅 ^ 144···切刃、 1 46…係止部、 147…当接部、 201…インサート着脱式切肖 IJ工具、 210…ホルダ、 21 1···クーラント供給孔、 215···取付座、 216···固定ネジ、 220···台座部、 221···台座 面、 222…当接壁部、 230…クランプ駒、 231…押圧凸部、 232…係合凸部、 233··· クーラント溝、 240, 250, 260…インサート、 241…着座面、 242…すくい面、 243··· ノーズ部、 244…切刃、 245…当接部、 246, 251, 261…係合凹部、 L…軸線、 M …二等分線 [0022] 101 · · · Insert-detachable cutting tool, 110 · · Honoreda, 111 · · · Coolant supply hole, 115 … Mounting seat, 116 ··· Fixing screw, 120 ··· Base portion, 121 ··· Base surface, 122 ··· Abutment wall portion, 130… Clamp piece, 131 ··· Locking convex portion, 132 ··· Pressing convex portion Part, 133 ... Coolan groove, 140, 150, 160 ... insert, 141 ... seating surface, 142 ... scoop surface, 143 ... nose 咅 ^ 144 ... cutting blade, 1 46 ... locking 147 ... Abutting part 201 ... Insert removable type IJ tool 210 ... Holder 21 21 ... Coolant supply hole 215 ... Mounting seat 216 ... Fixing screw 220 ... Pedestal 221 ... Base surface 222 ... Abutting wall part 230 ... Clamp piece 231 ... Pressing convex part 232 ... Engaging convex part 233 ... Coolant groove, 240, 250, 260 ... Insert, 241 ... Seating surface, 242 ... Rake face, 243 ... Nose part, 244 ... Cutting edge, 245 ... Abutment part, 246, 251, 261 ... Engaging recess, L ... Axis, M ... Bisecting line
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0023] (第 1の実施形態) [0023] (First embodiment)
以下に、本発明の第 1の実施形態について添付した図面を参照して説明する。図 1 から図 3に、本実施形態であるインサート着脱式切削工具を示し、図 4には、このイン サート着脱式切削工具に使用されるインサートを示す。  Hereinafter, a first embodiment of the present invention will be described with reference to the accompanying drawings. FIGS. 1 to 3 show an insert detachable cutting tool according to the present embodiment, and FIG. 4 shows an insert used for the insert detachable cutting tool.
このインサート着脱式切削工具 101は、軸線 Lに沿って延びるホルダ 110と、ホル ダ 110の先端(図 1及び図 2お!/、て左側)に装着されるインサート 140と、を備えてレヽ  This insert-detachable cutting tool 101 includes a holder 110 extending along the axis L, and an insert 140 attached to the tip of the holder 110 (FIG. 1 and FIG. 2) and the left side thereof.
[0024] ホルダ 110は、図 1、図 2に示すように、互いに対向する上面 110A及び下面 110B と一対の側面 110Cとを有する概略四角柱状をなしており、その先端に、インサート 1 40を装着するための取付座 115が形成されて!/、る。 [0024] As shown in Figs. 1 and 2, the holder 110 has a substantially quadrangular prism shape having an upper surface 110A and a lower surface 110B facing each other and a pair of side surfaces 110C, and an insert 140 is attached to the tip thereof. A mounting seat 115 is formed!
取付座 115は、台座部 120と、この台座部 120の上方に対向配置されるクランプ駒 130と、このクランプ馬句 130をホノレダ 110に固定するとともにクランプ馬句 130を台座咅 120に近接するように押圧する固定ネジ 116と、を有している。  The mounting seat 115 includes a pedestal portion 120, a clamp piece 130 disposed opposite to the pedestal portion 120, and the clamp horse 130 fixed to the hororeda 110 and the clamp horse 130 close to the pedestal rod 120. And a fixing screw 116 that presses against.
[0025] 台座部 120は、図 1から図 3に示すように、軸線 Lに沿って先端側に向けて突出す るように延設されており、先端側に向力、うにしたがい漸次その幅が狭くなるように構成 されている。  [0025] As shown in FIGS. 1 to 3, the pedestal portion 120 is extended so as to protrude toward the tip side along the axis L, and the width of the pedestal portion 120 gradually increases according to the directional force toward the tip side. Is configured to be narrow.
この台座部 120の先端側部分は、図 2に示すように、ホルダ 110の上面 110Aから 一段下方に凹んでおり、この凹んだ部分の上面が後述するインサート 140を載置す る台座面 121とされている。さらに、台座面 121の基端側(図 1、図 2において右側) には、台座面 121から起立する当接壁部 122が設けられている。本実施形態では、 図 1に示すように、一対の当接壁部 122, 122力 上面 110Aに対向する側から見て 軸線 Lを挟んで対称に形成されており、これら当接壁部 122, 122は、先端側に向か うにしたがい漸次軸線 Lに近づくように、ホルダ 110の側面 110Cに対して傾斜させら れている。 As shown in FIG. 2, the front end side portion of the pedestal portion 120 is recessed one step downward from the upper surface 110A of the holder 110, and the upper surface of the recessed portion places an insert 140 described later. The pedestal surface 121. Further, a contact wall portion 122 that stands up from the pedestal surface 121 is provided on the base end side (right side in FIGS. 1 and 2) of the pedestal surface 121. In the present embodiment, as shown in FIG. 1, the pair of contact wall portions 122, 122 are formed symmetrically across the axis L when viewed from the side facing the upper surface 110A. 122 is inclined with respect to the side surface 110C of the holder 110 so as to gradually approach the axis L as it goes toward the tip side.
[0026] また、当接壁部 122の上端から基端側に連なる台座部 120の上面には、上方に向 けて開口する収容孔 123が設けられており、この収容孔 123にはコイルスプリング 12 4が収容されている。また、この収容孔 123の底面には、台座部 120の上面に対して 直交する方向に延びるネジ孔 125が穿設されている。  In addition, a housing hole 123 that opens upward is provided on the upper surface of the pedestal portion 120 that is continuous from the upper end to the base end side of the contact wall portion 122, and the housing hole 123 has a coil spring. 12 4 are housed. In addition, a screw hole 125 extending in a direction orthogonal to the upper surface of the pedestal 120 is formed in the bottom surface of the accommodation hole 123.
収容孔 123のさらに基端側には、下方に向けて凹んでホルダ 110の幅方向(図 1に おいて上下方向)に延びる凹溝 126が形成されている。この凹溝 126の先端側の側 壁は、上方に向力、うにしたがい漸次先端側に向力、うようにホルダ 110の上面 110Aに 対して傾斜させられた斜面壁 127とされている。また、凹溝 126の幅方向中央部には 、前記斜面壁 127の一部を前記上面 110Aに直交するように切り欠くことにより、切欠 凹部 128が形成されている。  On the further proximal end side of the accommodation hole 123, a concave groove 126 is formed which is recessed downward and extends in the width direction of the holder 110 (vertical direction in FIG. 1). The side wall on the front end side of the concave groove 126 is an inclined wall 127 inclined to the upper surface 110A of the holder 110 such that the upward force is directed upward, and gradually the forward force is directed toward the distal end side. Further, a notch recess 128 is formed in the center portion in the width direction of the recess groove 126 by notching a part of the slope wall 127 so as to be orthogonal to the upper surface 110A.
[0027] また、ホルダ 110には、軸線 Lに平行に延びるクーラント供給孔 111が穿設されて おり、このクーラント供給孔 111の先端側には、前記台座面 121の基端部分に開口 する連通孔 112が設けられている。さらに、クーラント供給孔 111の基端側開口部に は、図示しなレ、クーラントパイプを接続するための接続部 113が設けられて!/、る。  In addition, a coolant supply hole 111 extending in parallel with the axis L is formed in the holder 110, and the coolant supply hole 111 is communicated with the distal end side of the base surface 121. A hole 112 is provided. Further, a connection portion 113 for connecting a coolant pipe (not shown) is provided at the base end side opening of the coolant supply hole 111.
[0028] クランプ駒 130は、図 1に示すように概略矩形状をなしており、その先端角部には、 下方に向けて突出する一対の係止凸部 131 , 131が設けられている。係止凸部 131 の内側面は、係止凸部 131の突出方向に直交する断面においてクランプ駒 130の 内側に向けて凸となる凸曲線状をなすように構成されている。  The clamp piece 130 has a substantially rectangular shape as shown in FIG. 1, and a pair of locking projections 131, 131 projecting downward are provided at the tip corners thereof. The inner side surface of the locking projection 131 is configured to form a convex curve that is convex toward the inside of the clamp piece 130 in a cross section perpendicular to the protruding direction of the locking projection 131.
[0029] また、係止凸部 131よりも基端側部分には、下方に向けて突出した一対の押圧凸 部 132, 132が幅方向に並設されている。この押圧凸部 132は、図 1及び図 2に示す ように円柱状をなしている。また、この押圧凸部 132の突出高さは、係止凸部 131の 突出高さよりも一段低く設定されている。なお、一対の押圧凸部 132, 132は、前記 一対の係止凸部 131 , 131の幅方向内側にそれぞれ配置されている。 [0029] In addition, a pair of pressing protrusions 132, 132 protruding downward are arranged in parallel in the width direction on the base end side portion of the locking protrusion 131. The pressing protrusion 132 has a cylindrical shape as shown in FIGS. Further, the protruding height of the pressing convex portion 132 is set to be one step lower than the protruding height of the locking convex portion 131. The pair of pressing convex portions 132, 132 are The pair of locking projections 131 are arranged on the inner side in the width direction.
[0030] これら一対の押圧凸部 132, 132の幅方向内側には、先端側に向けて延びるクー ラント溝 133が形成されている。 [0030] A coolant groove 133 extending toward the front end side is formed on the inner side in the width direction of the pair of pressing convex portions 132, 132.
このクーラント溝 133の基端側には、クランプ駒 130の厚さ方向に貫通する揷通孔 134力 S設けられ、この揷通孔 134の上方開口部には座ダリ部 135が形成されている。 さらに、クランプ駒 130の基端部には、下方に向けて突出する係合部 136が形成さ れており、この係合部 136の下端面は、クランプ駒 130の基端側に向力、うにしたがい 漸次下方に向力、う傾斜面 137とされている。また、係合部 136の幅方向中央部分に は、傾斜面 137からさらに下方に向けて延びる突起部 138が形成されている。  On the base end side of the coolant groove 133, a through hole 134 force S that penetrates in the thickness direction of the clamp piece 130 is provided, and a seat dolly portion 135 is formed in an upper opening portion of the through hole 134. . Furthermore, an engaging portion 136 that protrudes downward is formed at the base end portion of the clamp piece 130, and the lower end surface of the engaging portion 136 is directed toward the base end side of the clamp piece 130. In accordance with the sea urchin, the gradual downward force is given as the inclined surface 137. In addition, a protrusion 138 extending further downward from the inclined surface 137 is formed at the central portion in the width direction of the engaging portion 136.
[0031] 固定ネジ 116は、多段円柱状をなしており、外周面に雄ネジが形成されたネジ部 1 16 Aと、このネジ部 116Aの後端に連設されて前記ネジ部 116Aよりも一段小径とさ れた軸部 116Bと、この軸部 116Bのさらに後端側に連設されて大きく径方向外側に 向けて張り出した頭部 116Cと、を備えている。この固定ネジ 116は、前記クランプ駒 130の揷通孔 134に揷通されて頭部 116Cが座ダリ部 135に収容されるとともに、前 記軸部 116Bがコイルスプリング 124の内側に揷通されて台座部 120のネジ孔 125 に螺着されている。これにより、固定ネジ 116を緩めることでコイルスプリング 124によ つてクランプ駒 130が台座部 120から離間するように移動されるので、固定ネジ 116 を完全に取り外すことなぐインサート 140の着脱を行うことができる構成とされている [0031] The fixing screw 116 has a multi-stage columnar shape, and has a screw portion 1 16A in which a male screw is formed on the outer peripheral surface and a rear end of the screw portion 116A. A shaft portion 116B having a one-step small diameter, and a head portion 116C that is continuously provided on the rear end side of the shaft portion 116B and protrudes outward in the radial direction are provided. The fixing screw 116 is passed through the through hole 134 of the clamp piece 130 so that the head portion 116C is accommodated in the seat drip portion 135, and the shaft portion 116B is passed through the coil spring 124. It is screwed into the screw hole 125 of the pedestal part 120. As a result, by loosening the fixing screw 116, the clamp piece 130 is moved away from the pedestal 120 by the coil spring 124, so that the insert 140 can be attached and detached without completely removing the fixing screw 116. Can be configured
[0032] また、クランプ馬句 130の係合部 136の頃斜面 137と台座部 120の斜面壁 127と力 S互 いに摺動可能に配置されており、さらに、係合部 136から突出する突起部 138が、台 座部 120の切欠凹部 128内に、上下方向及び軸線 L方向に隙間をあけて収容され ている。また、台座部 120の連通孔 112の上方開口部がクランプ駒 130のクーラント 溝 133の基端部分に対向するように配置されている。 [0032] Further, when the engaging portion 136 of the clamp horse 130 is engaged, the inclined surface 137 and the inclined wall 127 of the pedestal portion 120 are arranged so as to be slidable with the force S, and further project from the engaging portion 136. The protrusion 138 is accommodated in the cutout recess 128 of the base 120 with a gap in the vertical direction and the axis L direction. Further, the upper opening portion of the communication hole 112 of the pedestal portion 120 is disposed so as to face the proximal end portion of the coolant groove 133 of the clamp piece 130.
以上のように、ホルダ 110の先端には、台座部 120、クランプ駒 130及び固定ネジ 1 16とからなる取付座 115が設けられて!/、る。  As described above, the mounting seat 115 including the pedestal portion 120, the clamp piece 130, and the fixing screw 116 is provided at the tip of the holder 110.
[0033] 次に、前記取付座 115に装着されるインサート 140について説明する。このインサ ート 140は、超硬合金等の硬質材料により構成されており、図 4に示すように、その外 形が正三角形状の平板形に形成されており、一の三角形面が着座面 141とされ、他 の三角形面がすくい面 142とされている。 Next, the insert 140 attached to the mounting seat 115 will be described. This insert 140 is made of a hard material such as cemented carbide, and as shown in FIG. The shape is a regular triangular flat plate. One triangular surface is a seating surface 141, and the other triangular surface is a rake surface 142.
[0034] インサート 140には、すくい面 142に対向する側から見て、正三角形の各辺がそれ ぞれの中点側に向力、うに従い内側に向けて凹むように形成されることにより、 3つのノ ーズ部 143が形成されている。各ノーズ部 143の辺稜部には、すくい面 142切刃 14 4, 144が形成されている。 3つのノーズ部 143の一対の切刃 144, 144の各角部側 への延長線の各交点を直線で結ぶと正三角形になる。なお、ノーズ部 143の先端角 aは、 15° ≤ a≤35° の範囲内とすることが好ましぐ本実施形態では、 α = 25° に設定されている。 [0034] The insert 140 is formed such that each side of the equilateral triangle is recessed toward the inside according to the urging force toward the midpoint of each side when viewed from the side facing the rake face 142. Three nose portions 143 are formed. A rake face 142 cutting blades 144 and 144 are formed on the edge of each nose part 143. When the intersections of the extension lines to the corners of the pair of cutting edges 144 and 144 of the three nose parts 143 are connected by straight lines, an equilateral triangle is formed. It should be noted that the tip angle a of the nose portion 143 is set to α = 25 ° in the present embodiment in which it is preferable to set the tip angle a within the range of 15 ° ≦ a ≦ 35 °.
[0035] そして、隣り合う 2つのノーズ部 143の間には、すくい面 142に対向する側から見て 、これら 2つのノーズ部 143の延在方向に対して交差する方向に延びる支持面部 14 5が形成されている。この支持面部 145が前記クランプ駒 130の係止凸部 131に係 合される係止部 146とされている。なお、本実施形態では、支持面部 145は、これら 2 つのノーズ部 143の延在方向の交差角を 2等分する方向に対して直交するように形 成されている。これによりノーズ部 143の基端部両側に支持面部 145がそれぞれ配 置されることになる。  [0035] Between the two adjacent nose portions 143, when viewed from the side facing the rake face 142, the support surface portion 14 5 extending in a direction intersecting the extending direction of the two nose portions 143. Is formed. The support surface portion 145 serves as a locking portion 146 that is engaged with the locking projection 131 of the clamp piece 130. In the present embodiment, the support surface portion 145 is formed so as to be orthogonal to a direction that bisects the crossing angle in the extending direction of the two nose portions 143. As a result, the support surface portions 145 are arranged on both sides of the base end portion of the nose portion 143, respectively.
[0036] また、本実施形態においては、ノーズ部 143の側面は、すくい面 142から着座面 14 1へと向力、うにした力^、インサート 140の内側に漸次後退するように傾斜させられてお り、切刃 144に逃げ角が付されている。ただし、前記支持面部 145は、すくい面 142 及び着座面 141に対してそれぞれ直交するように形成されて!/、る。  [0036] In the present embodiment, the side surface of the nose portion 143 is inclined so as to gradually retreat toward the inner side of the insert 140 from the rake face 142 toward the seating face 141. The cutting edge 144 has a clearance angle. However, the support surface portion 145 is formed so as to be orthogonal to the rake surface 142 and the seating surface 141, respectively.
[0037] このような構成とされたインサート 140が、ホルダ 1 10の先端に設けられた取付座 1 15に、以下のようにして装着されることによって、インサート着脱式切削工具 101が 構成される。  [0037] The insert detachable cutting tool 101 is configured by mounting the insert 140 having such a configuration on the mounting seat 115 provided at the tip of the holder 110 as follows. .
まず、固定ネジ 1 16を緩めてクランプ駒 130と台座部 120とを離間させ、インサート 140を揷入可能な隙間を生じさせる。この隙間に、インサート 140を、 1つのノーズ部 143Aの延在方向を軸線 L方向に平行に配置するとともに着座面 141を台座面 121 に摺接させながらホルダ 1 10の先端側から揷入し、前記 1つのノーズ部 143Aの延在 方向の反対側を向く支持面部 145の両側に位置する他の 2つのノーズ部 143B, 14 3Cの側面をそれぞれ台座部 120の当接壁部 122に当接させる。つまり、これら他の 2つのノーズ部 143B, 143Cの側面が当接部 147とされているのである。 First, the fixing screw 1 16 is loosened so that the clamp piece 130 and the pedestal 120 are separated from each other, thereby creating a gap in which the insert 140 can be inserted. Insert 140 is inserted into this gap from the front end side of holder 110 while arranging the extending direction of one nose portion 143A parallel to the axis L direction and slidingly contacting seating surface 141 with pedestal surface 121. The other two nose portions 143B, 14 located on both sides of the support surface portion 145 facing the opposite side of the extending direction of the one nose portion 143A The side surfaces of 3C are brought into contact with the contact wall portion 122 of the pedestal portion 120, respectively. That is, the side surfaces of the other two nose portions 143B and 143C are the contact portions 147.
[0038] 次に、固定ネジ 116を締め付ける。すると、固定ネジ 116の頭部 116Cがクランプ駒 130の座ダリ部 135を押圧し、クランプ駒 130が台座部 120に近接するように移動す るとともに、傾斜面 137と斜面壁 127との摺動によりクランプ駒 130が基端側に向けて 移動する。そして、クランプ駒 130の 2つの係止凸部 131がインサート 140の前記 1つ のノーズ部 143Aの基端部両側に配置された支持面部 145 (係止部 146)に当接さ せられるとともにクランプ駒 130の押圧凸部 132がインサート 140のすくい面 142に 当接させられる。 [0038] Next, the fixing screw 116 is tightened. Then, the head 116C of the fixing screw 116 presses the seat drip portion 135 of the clamp piece 130 and moves so that the clamp piece 130 comes close to the pedestal portion 120, and the sliding of the inclined surface 137 and the inclined wall 127 As a result, the clamp piece 130 moves toward the base end. Then, the two locking protrusions 131 of the clamp piece 130 are brought into contact with the support surface portions 145 (locking portions 146) disposed on both sides of the base end portion of the one nose portion 143A of the insert 140 and clamped. The pressing protrusion 132 of the piece 130 is brought into contact with the rake face 142 of the insert 140.
さらに固定ネジ 116を締め付けることで、インサート 140は、台座面 121と押圧凸部 132とで上下方向(インサート 140の厚さ方向)にクランプされるとともに、係止凸部 1 31と当接壁部 122とで軸線 L方向にもクランプされる。  Further, by tightening the fixing screw 116, the insert 140 is clamped in the vertical direction (the thickness direction of the insert 140) by the pedestal surface 121 and the pressing convex portion 132, and the locking convex portion 1 31 and the contact wall portion With 122, it is clamped in the direction of the axis L.
[0039] 以上のようにして構成されたインサート着脱式切削工具 101は、旋盤又はマシニン グセンタ等の工作機械に支持されて、高速に回転するワークにインサート 140が押し 付けられた状態でワークに対して相対的に移動させられ、ホルダ 110の先端側から 突き出された前記 1つのノーズ部 143Aの切刃 144によってワークを倣うように切削す るものである。 [0039] The insert detachable cutting tool 101 configured as described above is supported by a machine tool such as a lathe or a machining center, and the insert 140 is pressed against a workpiece rotating at a high speed. The workpiece 110 is cut so as to follow the workpiece by the cutting blade 144 of the one nose portion 143A that is relatively moved and protruded from the front end side of the holder 110.
[0040] 本実施形態であるインサート着脱式切削工具 101によれば、インサート 140を、台 座面 121と押圧凸部 132、係止凸部 131と当接壁部 122でそれぞれクランプすること になり、インサート 140を強固に固定でき、切削抵抗がノーズ部 143に対してあらゆる 方向に作用してもインサート 140の位置ずれを防止できる。  [0040] According to the insert detachable cutting tool 101 according to the present embodiment, the insert 140 is clamped by the base surface 121 and the pressing convex portion 132, and the locking convex portion 131 and the abutting wall portion 122, respectively. The insert 140 can be firmly fixed, and the displacement of the insert 140 can be prevented even if the cutting force acts on the nose portion 143 in any direction.
[0041] 具体的には、 1つのノーズ部 143Aの基端部両側に位置する支持面部 145をそれ ぞれ係止部 146として係止凸部 131に係合させ、 1つのノーズ部 143Aの延在方向 の反対側を向く支持面部 145の両側に位置する他の 2つのノーズ部 143B, 143Cの 側面をそれぞれ当接部 147として台座部 120の当接壁部 122に当接させているので 、インサート 140は、軸線 L方向に 4点でクランプされることになり、台座面 121上でィ ンサート 140が回転したりスライドしたりすることを確実に防止できる。  [0041] Specifically, the support surface portions 145 located on both sides of the base end portion of one nose portion 143A are engaged with the locking projections 131 as locking portions 146, respectively, and the extension of one nose portion 143A is performed. Since the side surfaces of the other two nose parts 143B and 143C located on both sides of the support surface part 145 facing the opposite direction are in contact with the contact wall part 122 of the pedestal part 120 as the contact parts 147, The insert 140 is clamped at four points in the axis L direction, and the insert 140 can be reliably prevented from rotating or sliding on the pedestal surface 121.
また、インサート 140は、上下方向(インサート 140の厚さ方向)には、台座面 121と 押圧凸部 132とでクランプされているので、インサート 140が台座面 121から浮き上 力 ¾ように位置ずれすることを確実に防止できる。 The insert 140 has a base surface 121 in the vertical direction (the thickness direction of the insert 140). Since it is clamped by the pressing convex portion 132, it is possible to reliably prevent the insert 140 from being displaced from the pedestal surface 121 so as to lift up.
[0042] さらに、このインサート 140には、取付座 115に装着するための貫通孔を設ける必 要がないので、インサート 140の剛性を向上させることができ、切削抵抗によるインサ ート 140の振れの発生を防止して寸法精度良く切削加工を行うことができる。さらに、 切削抵抗によるインサート 140の破損を防止して、このインサート 140の寿命延長を 図ること力 Sでさる。 [0042] Furthermore, since it is not necessary to provide a through hole for mounting on the mounting seat 115 in the insert 140, the rigidity of the insert 140 can be improved, and the insert 140 can be prevented from shaking due to cutting resistance. Generation can be prevented and cutting can be performed with high dimensional accuracy. Further, the force S can be used to prevent the insert 140 from being damaged by the cutting force and extend the life of the insert 140.
[0043] また、本実施形態では、クランプ駒 130にクーラント溝 133が形成され、ホルダ 110 にクーラント溝 133へと連通されたクーラント供給孔 111が形成されているので、クー ラント供給孔 111を通じて供給されたクーラントを、クーラント溝 133を通じて 1つのノ ーズ部 143Aの延在方向に沿って吐出できる。したがって、切削箇所に向けて確実 にクーラントを供給でき、切削加工をスムーズに行うことができる。  Further, in the present embodiment, the coolant groove 133 is formed in the clamp piece 130 and the coolant supply hole 111 communicating with the coolant groove 133 is formed in the holder 110, so that the supply is made through the coolant supply hole 111. The coolant thus discharged can be discharged through the coolant groove 133 along the extending direction of one nose portion 143A. Therefore, the coolant can be reliably supplied toward the cutting location, and the cutting can be performed smoothly.
[0044] また、インサート 140の外形が正三角形状の平板形をなし、正三角形面に対向する 側から見て、この正三角形面の各頂点に向けて延びる 3つのノーズ部 143が形成さ れているので、 1つのノーズ部 143Aを台座部 120から突出するように配置して、他の 2つのノーズ部 143B, 143Cとの間に位置する支持面部 145を係止部 146として利 用し、 1つのノーズ部 143Aの延在方向の反対側を向く支持面部 145の両側に位置 する他の 2つのノーズ部 143B, 143Cの側面を当接部 147として利用して、取付座 1 15に装着することができる。したがって、このインサート 140を回転させて 3つのノー ズ部 143を順次切削加工に使用することができ、インサート 140のさらなる寿命延長 を図ること力 Sでさる。  [0044] In addition, the outer shape of the insert 140 is a regular triangular flat plate shape, and three nose portions 143 extending toward each vertex of the regular triangular surface are formed when viewed from the side facing the regular triangular surface. Therefore, one nose part 143A is arranged so as to protrude from the pedestal part 120, and the support surface part 145 located between the other two nose parts 143B and 143C is used as the locking part 146. Attaching to the mounting seat 1 15 using the side surfaces of the other two nose parts 143B and 143C located on both sides of the support surface part 145 facing the opposite side of the extending direction of one nose part 143A as the contact part 147 be able to. Therefore, by rotating the insert 140, the three nose parts 143 can be sequentially used for cutting, and the life S of the insert 140 can be further extended with the force S.
[0045] 以上、本発明の第 1の実施形態であるインサート着脱式切削工具について説明し たが、本発明はこれに限定されることはなぐその発明の技術的思想を逸脱しない範 囲で適宜変更可能である。  [0045] While the insert detachable cutting tool according to the first embodiment of the present invention has been described above, the present invention is not limited to this, and is appropriately within a range not departing from the technical idea of the present invention. It can be changed.
例えば、前記第 1の実施形態のインサート 140では支持面部 145の両側に位置す るノーズ部 143の側面を当接壁部 122に当接させようにした力 S、図 5に示す他の実施 形態のインサート 150のように、支持面部 145の両側に当接壁部 122に当接させる 受け面 148を形成してもよい。ここで、受け面 148をすくい面 142及び着座面 141に 対して直交するように構成することにより、台座部 120の当接壁部 122を台座面 121 に対して直交するように立設すればよぐ当接壁部 122の形成が容易となるのはもち ろん、インサート 150の取付剛性の一層の向上を図ることができる。 For example, in the insert 140 of the first embodiment, the force S that causes the side surfaces of the nose portion 143 located on both sides of the support surface portion 145 to contact the contact wall portion 122, another embodiment shown in FIG. As in the case of the insert 150, a receiving surface 148 that contacts the contact wall 122 may be formed on both sides of the support surface 145. Here, the receiving surface 148 is changed to the rake surface 142 and the seating surface 141. If the contact wall portion 122 of the pedestal portion 120 is erected so as to be orthogonal to the pedestal surface 121, the contact wall portion 122 can be easily formed. Of course, the mounting rigidity of the insert 150 can be further improved.
[0046] また、図 6に示すその他の実施形態のインサート 160のように、その側面と着座面 1 41およびすくい面 142とが直交し、着座面 141とすくい面 142とを取り替えて使用可 能なネガティブタイプのものとしてもよい。このようなインサート 160は、すくい面 142 に連なる側面に逃げを与えるため、図 7に示すように、台座面 121が先端側に向かう にしたがい漸次下側に向けて後退するように傾斜させられたホルダ 110に、台座面 1 21に略直交する方向(インサート 160の厚さ方向)および台座面 121の延びる方向( ノーズ部 143の突出方向)にクランプされることで装着される。  [0046] Further, like the insert 160 of the other embodiment shown in FIG. 6, the side surface and the seating surface 141 and the rake surface 142 are orthogonal to each other, and the seating surface 141 and the rake surface 142 can be used interchangeably. It may be a negative type. In order to give relief to the side surface connected to the rake face 142, such an insert 160 was inclined so that the pedestal face 121 gradually receded toward the lower end as shown in FIG. The holder 110 is mounted by being clamped in a direction substantially perpendicular to the pedestal surface 121 (thickness direction of the insert 160) and a direction in which the pedestal surface 121 extends (projection direction of the nose portion 143).
[0047] また、ホルダ 110の軸線 Lに沿ってノーズ部 143を突出させるように配置したものと して説明したが、これに限定されることはなぐホルダ 110の軸線 Lと斜交する方向に 、あるいは、ノーズ部 143を軸線 Lに直交する方向に突出させたものであってもよい。 さらに、ホルダ 110の形状、クランプ駒 130の形状、インサート 140の形状について も本実施形態に制限されることはなぐ他の形状であってもよい。  [0047] In addition, although it has been described that the nose portion 143 is disposed so as to protrude along the axis L of the holder 110, the present invention is not limited to this, and in a direction oblique to the axis L of the holder 110. Alternatively, the nose portion 143 may be projected in a direction orthogonal to the axis L. Further, the shape of the holder 110, the shape of the clamp piece 130, and the shape of the insert 140 may be other shapes that are not limited to the present embodiment.
[0048] また、コイルスプリング 124を介して固定ネジ 116を螺着させた構成として説明した  [0048] Further, the configuration in which the fixing screw 116 is screwed via the coil spring 124 has been described.
1S コイルスプリング 124を備えていなくてもよい。ただし、コイルスプリング 124を配 置することで、固定ネジ 116を緩めるだけでクランプ駒 130と台座部 120との間に隙 間が生じてこの隙間が保持され、インサート 140の着脱が容易となる。  The 1S coil spring 124 may not be provided. However, by arranging the coil spring 124, a gap is generated between the clamp piece 130 and the pedestal portion 120 just by loosening the fixing screw 116, and this insertion gap can be easily attached and detached.
[0049] (第 2の実施形態)  [0049] (Second Embodiment)
次に、本発明の第 2の実施形態について添付した図面を参照して説明する。図 8か ら図 12に本実施形態であるインサート着脱式切削工具を示し、図 13には、このイン サート着脱式切削工具に使用されるクランプ駒を示し、図 14から図 16には、このイン サート着脱式切削工具に装着される本発明の実施の形態のインサートを示す。この インサート着脱式切削工具 201は、軸線 Lに沿って延びるホルダ 210と、ホルダ 210 の先端(図 8及び図 9おいて左側)に装着される前記実施形態のインサート 240とを 備えている。  Next, a second embodiment of the present invention will be described with reference to the accompanying drawings. FIGS. 8 to 12 show an insert detachable cutting tool according to the present embodiment, FIG. 13 shows a clamp piece used for the insert detachable cutting tool, and FIGS. The insert of embodiment of this invention with which an insert detachable cutting tool is mounted | worn is shown. The insert detachable cutting tool 201 includes a holder 210 extending along the axis L, and the insert 240 of the above-described embodiment attached to the tip of the holder 210 (left side in FIGS. 8 and 9).
[0050] ホルダ 210は、図 8から図 12に示すように、互いに対向する上面 210A及び下面 2 10Bと一対の側面 210Cとを有する概略四角柱状をなしており、その先端に、インサ ート 240を装着するための取付座 215が形成されている。取付座 215は、台座部 22 0と、前記上面 210Aから一段突出した段部 210Dに取り付けられて前記台座部 220 の上方に対向配置されるクランプ駒 230と、このクランプ駒 230をホルダ 210に固定 するとともにクランプ駒 230を台座部 220に近接するように押圧する固定ネジ 216とを 有している。 [0050] As shown in FIGS. 8 to 12, the holder 210 has an upper surface 210A and a lower surface 2 facing each other. 10B and a pair of side surfaces 210C are formed into a substantially quadrangular prism shape, and a mounting seat 215 for mounting the insert 240 is formed at the tip thereof. The mounting seat 215 is attached to a base portion 220, a step portion 210D that protrudes one step from the upper surface 210A, and is disposed to face the upper portion of the base portion 220. The clamp piece 230 is fixed to the holder 210. And a fixing screw 216 for pressing the clamp piece 230 so as to be close to the pedestal portion 220.
[0051] 台座部 220は、軸線 Lに沿ってホルダ 210先端側の一方に向け突出するように延 設されており、先端側に向力、うにしたがい漸次その幅が狭くなるように構成されている 。この台座部 220の先端側部分は、図 10に示すように、前記段部 210Dの上面から 一段下方に凹んでおり、この凹んだ部分の上面が後述するインサート 240を載置す る台座面 221とされていて、この台座面 221は先端側に向力、うにしたがい漸次下面 2 10B側に向力、うように傾斜させられている。  [0051] The pedestal part 220 is extended along the axis L so as to protrude toward one side of the front end side of the holder 210. The pedestal part 220 is configured such that its width gradually decreases as the urging force increases toward the front end side. Yes. As shown in FIG. 10, the tip side portion of the pedestal portion 220 is recessed one step downward from the upper surface of the step portion 210D, and the upper surface of the recessed portion is a pedestal surface 221 on which an insert 240 described later is placed. The pedestal surface 221 is inclined so as to have a directional force toward the tip, and gradually toward the lower surface 210B.
[0052] さらに、台座面 221他方側の基端側(図 9、図 10において右側)には、台座面 221 に対して垂直な方向に起立する当接壁部 222が設けられている。本実施形態では、 図 8に示すように、一対の当接壁部 222が、上面 210Aに対向する側から見て軸線 L を挟んで対称に形成されており、これら当接壁部 222は、先端側に向かうにしたがい 軸線 Lに対称に漸次軸線 Lに近づくように、ホルダ 210の側面 210Cに対して傾斜さ せられている。また、図示されない当接壁部 222の間の部分は台座面 221に垂直な 平面視にお!/、て軸線 Lに垂直に延びる平面状に形成されて!/、る。  Furthermore, a contact wall portion 222 that stands in a direction perpendicular to the pedestal surface 221 is provided on the other base end side (right side in FIGS. 9 and 10) of the pedestal surface 221. In the present embodiment, as shown in FIG. 8, the pair of abutting wall portions 222 are formed symmetrically with respect to the axis L as viewed from the side facing the upper surface 210A. It is inclined with respect to the side surface 210C of the holder 210 so as to gradually approach the axis L symmetrically with the axis L as it goes toward the tip side. Further, a portion between the contact wall portions 222 (not shown) is formed in a planar shape extending perpendicularly to the axis L in a plan view perpendicular to the pedestal surface 221.
[0053] さらにまた、上記段部 210Dの上面には、前記台座面 221に対して垂直な方向に 向けて、収容孔 223が前記平面視に軸線 L上に位置するように穿設されており、この 収容孔 223にはコイルスプリング 224が収容されている。また、この収容孔 223の底 面中央からは該収容孔 223と同軸にネジ孔 225が穿設されている。  [0053] Furthermore, an accommodation hole 223 is formed on the upper surface of the step portion 210D so as to be positioned on the axis L in the plan view in a direction perpendicular to the pedestal surface 221. A coil spring 224 is accommodated in the accommodation hole 223. In addition, a screw hole 225 is formed coaxially with the accommodation hole 223 from the center of the bottom surface of the accommodation hole 223.
[0054] さらに、段部 210Dの基端側を向く背面には、収容孔 223の基端側に位置するよう に凹所 226が形成されている。この凹所 226には図 12に示すように、段部 210Dの 上面に鈍角に交差して下方に向かうにしたがい漸次基端側に向力、うように前記収容 孔 223の中心線に対して一定の傾斜角で傾斜させられた平面状の斜面壁 227と、前 記平面視にこの斜面壁 227の軸線 L上の部分を切り欠くようにして収容孔 223に平 行に延びる切欠凹部 228とが形成されている。 Furthermore, a recess 226 is formed on the back surface of the stepped portion 210D facing the base end side so as to be positioned on the base end side of the accommodation hole 223. As shown in FIG. 12, the recess 226 has an obtuse angle on the upper surface of the step portion 210D and gradually descends toward the proximal side as it goes downward, with respect to the center line of the receiving hole 223. A flat inclined wall 227 inclined at a fixed inclination angle, and flat in the receiving hole 223 so as to cut out a portion on the axis L of the inclined wall 227 in the plan view. A notch recess 228 extending in a row is formed.
[0055] また、ホルダ 210には、その基端から軸線 Lに平行に延びる止まり孔状のクーラント 供給孔 211が穿設されている。このクーラント供給孔 211の先端側は、前記収容孔 2 23と平行に上方に向けて延びて台座面 221の基端部分に開口し、さらに前記一対 の当接壁部 222の間の部分に沿って延びる連通孔 212に連通している。  In addition, the holder 210 is provided with a blind hole-shaped coolant supply hole 211 extending in parallel to the axis L from the base end thereof. The distal end side of the coolant supply hole 211 extends upward in parallel with the accommodation hole 223 and opens at the base end portion of the pedestal surface 221, and further along the portion between the pair of contact wall portions 222. The communication hole 212 communicates with the extended communication hole 212.
[0056] クランプ駒 230は、図 9に示すように前記平面視に軸線 Lに沿って延びる概略長方 形状をなしており、その下面の先端側の 2つの角部には、図 12及び図 13に示すよう に下方に向けて突出する一対の押圧凸部 231が設けられている。また、これらの押 圧凸部 231の下面には、下方に向けてさらに一段突出した係合凸部 232が形成され ており、これらの係合凸部 232は本実施形態では図 13に示すように円板状あるいは 円柱状をなしている。  As shown in FIG. 9, the clamp piece 230 has a substantially rectangular shape extending along the axis L in the plan view, and two corners on the front end side of the lower surface thereof are shown in FIGS. As shown in FIG. 13, a pair of pressing projections 231 projecting downward is provided. Further, on the lower surface of these pressing convex portions 231, there are formed engaging convex portions 232 that protrude one step further downward, and these engaging convex portions 232 are as shown in FIG. 13 in this embodiment. It has a disc shape or a column shape.
[0057] さらに、クランプ駒 230の下面には、これら一対の押圧凸部 231および係合凸部 23 2の間に、該クランプ駒 230の先端面に開口して基端側に延びるクーラント溝 233が 形成されている。また、このクーラント溝 233の基端は、クランプ駒 230の上下面を貫 通する揷通孔 234に連通しており、この揷通孔 234の上面開口部には座ダリ部 235 が形成されているとともに、前記押圧凸部 231の下面はこの揷通孔 234の中心線に 垂直な方向に、また前記係合凸部 232がなす円板あるいは円柱の中心線はこの揷 通孔 234の中心線と平行となるようにされている。  Further, on the lower surface of the clamp piece 230, a coolant groove 233 that opens between the pair of pressing convex portions 231 and the engaging convex portions 232 and opens to the proximal end side of the clamp piece 230. Is formed. Further, the base end of the coolant groove 233 communicates with a through hole 234 that passes through the upper and lower surfaces of the clamp piece 230, and a seat drip portion 235 is formed at the upper surface opening of the through hole 234. In addition, the lower surface of the pressing convex portion 231 is in a direction perpendicular to the center line of the through hole 234, and the center line of the disk or cylinder formed by the engaging convex portion 232 is the center line of the through hole 234. It is made to be parallel to.
[0058] さらに、この揷通孔 234よりも基端側のクランプ駒 230下面には、下方に向けて突 出して前記凹所 226に収容される突出部 236が形成されている。この突出部 236の 先端側を向く面は、下方に向力、うにしたがい漸次クランプ駒 230の基端側に向力、う傾 斜面 237とされていて、その前記揷通孔 234の中心線に対してなす傾斜角は、凹所 226の斜面壁 227が収容孔 223の中心線に対してなす傾斜角と等しくされている。 また、この突出部 236の下端には、傾斜面 237からさらに下方に向けて前記揷通孔 2 34の中心線と平行に突出し、前記切欠凹部 228に収容させられる円柱状の突起部 2 38が形成されている。  Furthermore, a protrusion 236 that protrudes downward and is accommodated in the recess 226 is formed on the lower surface of the clamp piece 230 on the base end side of the through hole 234. The surface of the projecting portion 236 facing the tip side is directed downward, and gradually becomes a force on the proximal end side of the clamp piece 230, and is inclined to the inclined surface 237. The inclination angle formed with respect to the recess 226 is equal to the inclination angle formed by the inclined wall 227 of the recess 226 with respect to the center line of the receiving hole 223. Further, at the lower end of the projecting portion 236, a cylindrical projecting portion 2 38 that projects further downward from the inclined surface 237 in parallel with the center line of the through hole 234 and is accommodated in the notched recess 228. Is formed.
[0059] さらにまた、固定ネジ 216は多段円柱状をなしており、外周面に雄ネジが形成され たネジ部 216Aと、このネジ部 216Aの後端に連設されて前記ネジ部 216Aよりも一 段小径とされた軸部 216Bと、この軸部 216Bのさらに後端側に連設されて大きく径 方向外側に向けて張り出した頭部 216Cとを備えている。この固定ネジ 216は、前記 クランプ駒 230の揷通孔 234に揷通されて頭部 216Cが座ダリ部 235に収容され、前 記軸部 216Bがコイルスプリング 224の内側に揷通されるとともにネジ部 216Aが台 座部 220のネジ孔 225に螺着されることにより、前記収容孔 223の中心線と揷通孔 2 34の中心線とが同軸となるようにしてクランプ駒 230はホルダ 210の段部 210D上に 取り付けられる。 [0059] Furthermore, the fixing screw 216 has a multi-stage columnar shape, and has a screw portion 216A in which a male screw is formed on the outer peripheral surface and a rear end of the screw portion 216A. one A shaft portion 216B having a stepped small diameter, and a head portion 216C that is connected to the rear end side of the shaft portion 216B and projects outwardly in the radial direction are provided. The fixing screw 216 is passed through the through hole 234 of the clamp piece 230 so that the head portion 216C is accommodated in the seat drip portion 235, and the shaft portion 216B is passed inside the coil spring 224 and screwed. When the portion 216A is screwed into the screw hole 225 of the pedestal portion 220, the clamp piece 230 is attached to the holder 210 so that the center line of the receiving hole 223 and the center line of the through hole 234 are coaxial. Mounted on step 210D.
[0060] また、こうしてホルダ 210に取り付けられた状態で、クランプ駒 230の突出部 236の 傾斜面 237と台座部 220の斜面壁 227とは互いに密着して摺動可能に配置されて おり、さらに突出部 236から突出する突起部 238は、台座部 220の切欠凹部 228内 に上下方向及び軸線 L方向に隙間をあけて収容される。また、台座部 220の連通孔 212の上方開口部がクランプ駒 230のクーラント溝 233の基端部分に対向するように 配置されている。したがって、この取付状態において前記一対の押圧凸部 231及び 係合凸部 232は、前記平面視においてホルダ 210の軸線 Lを挟んでその両側に、台 座部 220が突出するように延びるその前記一方向である軸線 L方向に交差(直交)す る方向に配置されることになる。  [0060] In addition, the inclined surface 237 of the projecting portion 236 of the clamp piece 230 and the inclined wall 227 of the pedestal portion 220 are disposed so as to be in close contact with each other and slidable while being attached to the holder 210. The protruding portion 238 protruding from the protruding portion 236 is accommodated in the cutout recess 228 of the pedestal portion 220 with a gap in the vertical direction and the axis L direction. Further, the upper opening portion of the communication hole 212 of the pedestal portion 220 is disposed so as to face the proximal end portion of the coolant groove 233 of the clamp piece 230. Therefore, in this attached state, the pair of pressing convex portions 231 and the engaging convex portions 232 are the one extending so that the base portion 220 protrudes on both sides of the axis L of the holder 210 in the plan view. It is arranged in a direction that intersects (orthogonally) the axis L direction.
[0061] 次に、前記取付座 215に装着されるインサート 240について説明する。このインサ ート 240は、超硬合金等の硬質材料により構成されており、図 15に示すように、その 外形が正三角形状の平板形に形成されたネガティブインサートであって、その正三 角形面の中心 C回りに 120° ずつの回転対称とされるとともに表裏反転対称とされ、 互いに平行な平面状とされた表裏の正三角形面のうち、選択的に一方の正三角形 面が着座面 241とされ、他方の正三角形面がすくい面 242とされる。  [0061] Next, the insert 240 attached to the mounting seat 215 will be described. This insert 240 is made of a hard material such as a cemented carbide, and as shown in FIG. 15, is a negative insert whose outer shape is formed in a regular triangular flat plate shape. One of the equilateral triangular surfaces is selected as the seating surface 241. The other equilateral triangular surface is the rake surface 242.
[0062] ただし、このインサート 240は、正三角形の前記着座面 241またはすくい面 242に 対向する側から見て、正三角形の各辺がその中点側に向かうにしたがい内側(前記 中心 C側)に凹むように形成されることにより、前記中心 Cから正三角形の各頂点に向 けて延びる 3つのノーズ部 243が形成されている。各ノーズ部 243の辺稜部には、正 三角形面の各頂点に向けて互いに接近するように延びる一対の切刃 244, 244が形 成されている。 3つのノーズ部 243の一対の切刃 244, 244の各角部側への延長線 の各交点を直線で結ぶと正三角形になる。また、この切刃 244の逃げ面とされる前記 正三角形面に垂直なインサート 240の側面は、台座部 220の当接壁部 222に当接 する当接部 245とされ、周方向に隣接するノーズ部 243同士で前記正三角形の各辺 上に位置する一対の当接部 245同士の交差角は、前記一対の当接壁部 222同士の 交差角と等しくされている。 [0062] However, this insert 240 is seen from the side facing the seating surface 241 or the rake face 242 of the equilateral triangle, and the inner side of each side of the equilateral triangle toward the midpoint side (the center C side). The three nose portions 243 extending from the center C toward the vertices of the equilateral triangle are formed. A pair of cutting blades 244 and 244 are formed at the side ridges of the nose portions 243 so as to approach each vertex of the equilateral triangular surface. Extension lines to each corner of the pair of cutting edges 244, 244 of three nose parts 243 If each intersection of is connected with a straight line, it becomes an equilateral triangle. Further, the side surface of the insert 240 perpendicular to the equilateral triangular surface as the flank face of the cutting blade 244 is a contact portion 245 that contacts the contact wall portion 222 of the pedestal portion 220 and is adjacent to the circumferential direction. The crossing angle between the pair of contact portions 245 located on each side of the equilateral triangle between the nose portions 243 is equal to the crossing angle between the pair of contact wall portions 222.
[0063] なお、このように前記一対の当接部 245の交差角が設定されることにより、ノーズ部 243の先端角 αも設定されるが、この先端角 αは 1 5° ≤ a≤35° の範囲内とされ ること力 S好ましく、本実施形態では、 α = 25° に設定されている。また、ノーズ部 243 の先端は凸円弧状に形成される一方、前記一対の当接部 245同士が交差する、前 記正三角形の各辺がその中点側で中心 Cに凹む部分は、ノーズ部 243先端の凸円 弧よりも半径の大きな凹円弧面状とされて、前記一対の当接部 245に滑らかに接して いる。 [0063] Note that, by setting the crossing angle of the pair of contact portions 245 in this way, the tip angle α of the nose portion 243 is also set, and the tip angle α is 15 ° ≤ a ≤ 35 Force to be within the range of ° S Preferably, α = 25 ° is set in the present embodiment. The tip of the nose portion 243 is formed in a convex arc shape, while the pair of contact portions 245 intersect each other, and the portion where each side of the regular triangle is recessed toward the center C on the middle point side is the nose A concave arc surface having a larger radius than the convex arc at the tip of the part 243 is in smooth contact with the pair of abutting parts 245.
[0064] そして、前記着座面 241またはすくい面 242とされるインサートの正三角形面には、 切削に使用される 1つのノーズ部 243に対して 2つの係合凹部 246が形成されており 、これらの係合凹部 246がクランプ駒 230の前記 2つの係合凸部 232と係合可能とさ れている。  [0064] And, in the equilateral triangular surface of the insert which is the seating surface 241 or the rake surface 242, two engaging recesses 246 are formed for one nose portion 243 used for cutting. The engaging concave portion 246 is engageable with the two engaging convex portions 232 of the clamp piece 230.
この係合凹部 246は底面を有する止まり孔状の凹部であって、本実施形態では前記 正三角形面に垂直な中心線を有する円板状または円柱状の空間を形成するように 凹まされており、その内径及び深さは、前記係合凸部 232がなす円板または円柱の 外径及び係合凸部 232の下面からの突出量よりもそれぞれ僅かに大きくされている。  The engaging recess 246 is a blind hole-like recess having a bottom surface, and in this embodiment, is recessed so as to form a disk-like or columnar space having a center line perpendicular to the equilateral triangular surface. The inner diameter and depth thereof are slightly larger than the outer diameter of the disk or cylinder formed by the engaging convex portion 232 and the amount of protrusion from the lower surface of the engaging convex portion 232, respectively.
[0065] また、本実施形態のインサート 240では、このような係合凹部 246が、該正三角形 面に対向する側から見て図 15に示すように各ノーズ部 243の 2等分線 Μ上に前記中 心泉を位置させるようにして、ノーズ部 243の先端と前記中心 Cとの間に 1つずつ、表 裏の正三角形面それぞれに 3つずっ該中心 Cからの距離を等しくして形成されてい る。そして、一つの正三角形面において周方向に隣接する 2つの係合凹部 246の間 隔は、クランプ駒 230の 2つの係合凸部 232の間隔と等しくされ、こうして 2つの係合 凸部 232が 2つの係合凹部 246と係合したときに、残りの係合凹部 246が 2等分線 M 上に位置した 1つのノーズ部 243が倣い切削に使用されることになる。 [0066] このような構成とされたインサート 240が、ホルダ 210の先端に設けられた取付座 2 15に、以下のようにして装着されることによって、インサート着脱式切削工具 201が 構成される。まず、固定ネジ 216を緩めてクランプ駒 230と台座部 220とを離間させ、 インサート 240を揷入可能な隙間を生じさせる。なお、本実施形態ではインサート 24 0の着座面 241と台座面 221との間に、インサート 240の正三角形面と同形で厚さが 均一のシート 247が介装されている。上記の隙間は、このシート 247の厚さも含めた ものとされる。そして、この隙間にインサート 240及びシート 247を、前記 1つのノーズ 部 243の 2等分線 Mが前記平面視に軸線 Lと一致するようにしてホルダ 210の先端 側から揷入し、この 1つのノーズ部 243が突出した前記一方向とは反対側を向く正三 角形の 1辺の一対の当接部 245をそれぞれ台座部 220の一対の当接壁部 222に当 接させる。 [0065] Further, in the insert 240 of the present embodiment, such an engaging recess 246 has a bisector of each nose portion 243 as shown in FIG. 15 when viewed from the side facing the equilateral triangular plane. The center fountain is positioned at the same distance between the tip of the nose 243 and the center C. It is formed. The interval between two engagement recesses 246 that are circumferentially adjacent to each other in the equilateral triangular plane is equal to the interval between the two engagement projections 232 of the clamp piece 230, and thus the two engagement projections 232 are When engaged with the two engaging recesses 246, the one nose portion 243 in which the remaining engaging recesses 246 are positioned on the bisector M is used for copying. The insert detachable cutting tool 201 is configured by mounting the insert 240 having such a configuration on the mounting seat 215 provided at the tip of the holder 210 as follows. First, the fixing screw 216 is loosened so that the clamp piece 230 and the pedestal portion 220 are separated from each other, thereby creating a gap in which the insert 240 can be inserted. In this embodiment, a sheet 247 having the same shape and the same thickness as the equilateral triangular surface of the insert 240 is interposed between the seating surface 241 and the pedestal surface 221 of the insert 240. The above gap includes the thickness of the sheet 247. The insert 240 and the sheet 247 are inserted into the gap from the front end side of the holder 210 so that the bisector M of the one nose portion 243 coincides with the axis L in the plan view. A pair of contact portions 245 on one side of a regular triangle facing the opposite side to the one direction from which the nose portion 243 protrudes are brought into contact with the pair of contact wall portions 222 of the pedestal portion 220, respectively.
[0067] 次に、固定ネジ 216を締め付けると、固定ネジ 216の頭部 216Cがクランプ駒 230 の座ダリ部 235を押圧し、クランプ駒 230が台座部 220に接近するように移動するとと もに、傾斜面 237と斜面壁 227との摺動によりクランプ駒 230が基端側に向けて移動 する。そして、クランプ駒 230の 2つの係合凸部 232力 インサート 240の前記 1つの ノーズ部 243の 2等分線 M上に位置する係合凹部 246以外の 2つの係合凹部 246 に嵌り込んで係合するとともに、前記押圧凸部 231の下面がすくい面 242とされるィ ンサート 240の正三角形面に当接させられ、さらに固定ネジ 216を締め付けることで 、インサート 240は、台座面 221と押圧凸部 231とで台座面 221に垂直な方向(イン サート 240の厚さ方向)にシート 247ごとクランプされるとともに、係合凸部 232と当接 壁部 222とで軸線 L方向にもクランプされる。なお、シート 247は、インサート 240とと もにひとつの固定手段によってクランプされてもよいし、インサート 240とは別の固定 手段によってクランプされてもよい。  [0067] Next, when the fixing screw 216 is tightened, the head 216C of the fixing screw 216 presses the seat drip portion 235 of the clamp piece 230 and moves so that the clamp piece 230 approaches the pedestal portion 220. The clamp piece 230 moves toward the base end side by sliding between the inclined surface 237 and the inclined wall 227. Then, the two engaging convex portions 232 of the clamp piece 230 are fitted into the two engaging concave portions 246 other than the engaging concave portion 246 located on the bisector M of the one nose portion 243 of the insert 240 and engaged. When the insert 240 is brought into contact with the equilateral triangular surface of the insert 240, which is the rake face 242 and the fixing screw 216 is further tightened, the insert 240 and the pedestal surface 221 are pressed. The sheet 247 is clamped in the direction perpendicular to the pedestal surface 221 (thickness direction of the insert 240) with the part 231 and also clamped in the axis L direction with the engaging convex part 232 and the abutting wall part 222 . The sheet 247 may be clamped by one fixing means together with the insert 240, or may be clamped by a fixing means different from the insert 240.
[0068] 以上のようにして構成されたインサート着脱式切削工具 201は、旋盤又はマシニン グセンタ等の工作機械に支持されて、高速に回転するワークにインサート 240が押し 付けられた状態でワークに対して相対的に移動させられ、ホルダ 210の先端側から 突き出された前記 1つのノーズ部 243の切刃 244によって、例えば Vプーリ等のヮー クを倣うように切削する。また、このとき前記クーラント供給孔 211からは連通孔 212を 介してクランプ駒 230のクーラント溝 233にクーラント(切削油剤)が供給され、このク 一ラントはインサート 240の前記 1のノーズ部 243の 2等分線 Mに沿って該ノーズ部 2 43の先端に吐出させられて、切削部位を冷却、潤滑する。なお、インサート 240を取 り外す際には、固定ネジ 216を緩めることでコイルスプリング 224によってクランプ駒 2 30が台座部 220から離間するように移動されるので、固定ネジ 216を完全に取り外 すことなぐインサート 240の着脱を行うことができる構成とされている。 [0068] The insert detachable cutting tool 201 configured as described above is supported by a machine tool such as a lathe or a machining center, and the insert 240 is pressed against the workpiece while the insert 240 is pressed against the workpiece rotating at high speed. The cutting edge 244 of the one nose portion 243 protruding from the tip end side of the holder 210 is cut so as to follow a workpiece such as a V pulley. At this time, the communication hole 212 is connected to the coolant supply hole 211. The coolant (cutting fluid) is supplied to the coolant groove 233 of the clamp piece 230 through the bisector M of the 1 nose portion 243 of the insert 240 at the tip of the nose portion 243. It is discharged and cools and lubricates the cutting part. When removing the insert 240, the clamping screw 230 is moved away from the base 220 by the coil spring 224 by loosening the fixing screw 216, so the fixing screw 216 is completely removed. The insert 240 can be attached and detached.
[0069] このように、本実施形態であるインサート着脱式切削工具 201によれば、インサート 240を、台座面 221と押圧凸部 231、係合凸部 232と当接壁部 222でそれぞれクラ ンプすることになり、インサート 240を強固に固定でき、切削抵抗がノーズ部 243に対 してあらゆる方向に作用してもインサート 240の位置ずれを防止できる。  As described above, according to the insert detachable cutting tool 201 according to the present embodiment, the insert 240 is clamped by the pedestal surface 221 and the pressing convex portion 231, the engaging convex portion 232 and the abutting wall portion 222, respectively. Therefore, the insert 240 can be firmly fixed, and even if the cutting force acts on the nose portion 243 in any direction, the displacement of the insert 240 can be prevented.
[0070] 具体的に、インサート 240は前記平面視においては、軸線 Lを挟んで両側に位置し て該軸線 Lに直交する方向に配置された 2つの係合凸部 232が、この軸線 Lと一致さ せられた 2等分線 Mを挟んで両側に位置して該軸線 Lに直交する方向に配置された 2つの係合凹部 246と係合し、同じく軸線 Lおよび 2等分線 Mを挟んで両側に位置す る各一対の当接部 245及び当接壁部 222との間でクランプされ、すなわち軸線 L方 向とこれに直交する方向とで合計 4点でクランプされることになるので、台座面 221上 でインサート 240が回転したりスライドしたりすることを確実に防止できる。また、インサ ート 240は、台座面 221に垂直な方向には、この台座面 221とクランプ駒 230の係合 凸部 232とでクランプされているので、インサート 240が台座面 221から浮き上がるよ うに位置ずれすることを確実に防止できる。  [0070] Specifically, in the plan view, the insert 240 has two engaging protrusions 232 located on both sides of the axis L and arranged in a direction perpendicular to the axis L. Engage with two engaging recesses 246 located on both sides of the matched bisector M and arranged in a direction perpendicular to the axis L, and the axis L and the bisector M are also connected to each other. Clamped between each pair of abutting portions 245 and abutting wall portions 222 located on both sides of the sandwiched portion, that is, clamped at a total of four points in the direction of the axis L and the direction perpendicular thereto. Therefore, the insert 240 can be reliably prevented from rotating or sliding on the base surface 221. Further, since the insert 240 is clamped by the pedestal surface 221 and the engaging projection 232 of the clamp piece 230 in the direction perpendicular to the pedestal surface 221, the insert 240 is lifted from the pedestal surface 221. It is possible to reliably prevent displacement.
[0071] さらに、こうしてインサート 240に設けられる係合凹部 246は、当該インサート 240を 貫通することのな!/、止まり孔状に形成することができるので、インサート 240の剛性を 向上させることができ、切削抵抗によるインサート 240の振れの発生を防止して寸法 精度良く切削加工を行うことができるとともに、過大な負荷が作用してもインサート 24 0の破損を防止して、このインサート 240の寿命延長を図ることができる。  [0071] Furthermore, the engaging recess 246 provided in the insert 240 in this way can be formed in a blind hole shape without penetrating the insert 240, so that the rigidity of the insert 240 can be improved. In addition to preventing the occurrence of runout of the insert 240 due to cutting force, it is possible to perform cutting with high dimensional accuracy and prevent damage to the insert 240 even if an excessive load is applied, thereby extending the life of the insert 240. Can be achieved.
[0072] また、本実施形態では、クランプ駒 230にクーラント溝 233が形成され、ホルダ 210 にクーラント溝 233へと連通されたクーラント供給孔 211が形成されているので、クー ラント供給孔 211を通じて供給されたクーラントを、クーラント溝 233を通じて切削に 使用される 1つのノーズ部 243に向けて供給できる。そして、クランプ駒 230の 2つの 係合凸部 232は軸線 Lを挟んでその両側に該軸線 Lに交差する方向に間隔をあけ て配置され、インサート 240の 2つの係合凹部 246と係合するので、この軸線 L及び 2 等分線 M上にクーラントの供給を妨げる凸部が形成されることがなぐクーラント溝 23 3を平面視に軸線 Lに沿って配置でき、したがって切削部位に向けて確実にクーラン トを供給でき、より確実な潤滑、冷却を図ることができる。 Further, in the present embodiment, the coolant groove 233 is formed in the clamp piece 230, and the coolant supply hole 211 communicating with the coolant groove 233 is formed in the holder 210. Therefore, the coolant is supplied through the coolant supply hole 211. Cut coolant through coolant groove 233 Can be supplied toward one nose 243 used. The two engaging protrusions 232 of the clamp piece 230 are arranged on both sides of the axis L with a space in the direction intersecting the axis L, and engage with the two engaging recesses 246 of the insert 240. Therefore, it is possible to arrange the coolant groove 233 along the axis L in a plan view so that a convex portion that prevents coolant supply is not formed on the axis L and the bisector M, and therefore, surely toward the cutting site. Coolant can be supplied to the pump and more reliable lubrication and cooling can be achieved.
[0073] また、インサート 240の外形が正三角形状の平板形をなし、正三角形面に対向する 側から見て、この正三角形面の各頂点に向けて延びる 3つのノーズ部 243が形成さ れているので、いずれか 1つのノーズ部 243を台座部 220から突出するように配置し たときに、他の 2つのノーズ部 243の 2等分線 M上に位置する係合凹部 246を前記 係合凸部 232と係合させるとともに、この 1つのノーズ部 243と反対側の 2つの当接部 245を当接壁部 222に当接させて、インサート 240を取付座 215に装着することがで きる。したがって、このインサート 240を回転させて 3つのノーズ部 243を順次切削加 ェに使用することができ、さらにはインサート 240を表裏反転させて反対側の正三角 形面をすくい面 242として使用することができ、インサート 240のさらなる寿命延長を 図ること力 Sでさる。 [0073] Further, the outer shape of the insert 240 is a regular triangular flat plate shape, and three nose parts 243 extending toward each vertex of the regular triangular surface are formed when viewed from the side facing the regular triangular surface. Therefore, when any one nose portion 243 is arranged so as to protrude from the pedestal portion 220, the engagement recess 246 located on the bisector M of the other two nose portions 243 is The insert 240 can be mounted on the mounting seat 215 by engaging with the mating convex portion 232 and bringing the two abutting portions 245 opposite to the one nose portion 243 into contact with the abutting wall portion 222. wear. Therefore, this nose 240 can be rotated to use the three nose parts 243 in order for cutting, and the insert 240 can be turned upside down to use the opposite regular triangular surface as the rake face 242. With the force S, the life of the insert 240 can be further extended.
[0074] また、こうしてすくい面 242とされる正三角形面上に係合凹部 246が形成されている ため、この係合凹部 246に係合する係合凸部 232を有するクランプ駒 230の先端部 を、このすくい面 242に対向する側から見て、切削に使用される前記 1つのノーズ部 243の切刃 244から外側にはみ出したりすることなぐ前記三角形面内に納めること ができ、したがって切刃 244の切り込み量が制限を受けたりするような事態を防止す ること力 Sできる。しカゝも、本実施形態では、この 1つのノーズ部 243からホルダ 210の 基端側に離れた 2つの係合凹部 246に係合凸部 232が係合させられるので、軸線し 方向におけるクランプ駒 230の先端の位置も、より基端側に配設することができ、切 削によって生成された切屑がこのクランプ駒 230に衝突してその排出性が損なわれ るようなことも防ぐことカできる。  [0074] Further, since the engaging recess 246 is formed on the equilateral triangular surface thus defined as the rake face 242, the distal end portion of the clamp piece 230 having the engaging protrusion 232 that engages with the engaging recess 246. When viewed from the side facing the rake face 242, it can be stored in the triangular plane that does not protrude outward from the cutting edge 244 of the one nose portion 243 used for cutting. It is possible to prevent the situation where the amount of cutting of 244 is limited. In this embodiment, the engagement protrusion 232 is engaged with the two engagement recesses 246 separated from the one nose 243 toward the base end side of the holder 210, so that the clamp in the axial direction is performed. The position of the tip of the piece 230 can also be arranged closer to the base end side, and it is possible to prevent chips generated by cutting from colliding with the clamp piece 230 and damaging its discharge performance. it can.
[0075] 以上、本発明の第 2の実施形態であるインサート着脱式切削工具 201およびインサ ート 240について説明した力 本発明はこれに限定されることはなぐその発明の技 術的思想を逸脱しない範囲で適宜変更可能である。 [0075] The force described above for the insert detachable cutting tool 201 and the insert 240 according to the second embodiment of the present invention is not limited to this. Changes can be made as appropriate without departing from the technical idea.
例えば、前記第 2の実施形態のインサート 240では係合凹部 246を、係合凸部 232 と同様の円板状または円柱状の空間を形成するようにしたが、図 17及び図 18に示 す他の実施形態のインサート 250のように、係合凹部 251を半球状等の凹球面状を なして凹むように形成してもよい。あるいは図 19及び図 20に示すその他の実施形態 のインサート 260のように、係合凹部 261を底部に向けて内径が漸次小さくなる円錐 台あるいは円錐状の空間を形成してもよい。なお、これら図 17から図 20に示す実施 形態において、図 14から図 16に示した前記第 2の実施形態のインサート 240と共通 する係合凹部 246以外の部分には同一の符号を配してある。  For example, in the insert 240 of the second embodiment, the engagement recess 246 is formed to form a disk-like or columnar space similar to the engagement projection 232, as shown in FIGS. As with the insert 250 of another embodiment, the engaging recess 251 may be formed to have a concave spherical shape such as a hemispherical shape. Alternatively, like the insert 260 of another embodiment shown in FIGS. 19 and 20, a truncated cone or a conical space whose inner diameter gradually decreases with the engagement recess 261 facing the bottom may be formed. In these embodiments shown in FIGS. 17 to 20, the same reference numerals are assigned to portions other than the engaging recess 246 common to the insert 240 of the second embodiment shown in FIGS. 14 to 16. is there.
[0076] この場合、クランプ駒 230の係合凸部 232は、これらの係合凹部 251 , 261に係合 してインサート 250, 260をホルダ 210の基端側に引き込み可能な寸法、形状であれ ば、前記第 2の実施形態と同様の円板状あるいは円柱状に突出するものであっても よい。また、各係合凹部 251 , 261の形状に合わせて、半球等の凸曲面状をなして 突出したり、円錐台状あるいは円錐状に突出したりしてこれら係合凹部 251 , 261と 係合するものであってもよぐこの場合には、これら係合凹部 251 , 261との係合によ つて僅かながらインサート 250, 260を台座面 221側に押し付ける押圧力も生じるの で、インサート 250, 260が台座面 221から浮き上がるように位置ずれすることをさら に確実に防止できる。 [0076] In this case, the engagement convex portion 232 of the clamp piece 230 may have a size and shape that can engage with the engagement concave portions 251 and 261 and draw the inserts 250 and 260 into the proximal end side of the holder 210. For example, it may protrude in the same disk shape or column shape as in the second embodiment. Further, in accordance with the shape of each engagement recess 251, 261, it protrudes in a convex curved shape such as a hemisphere, or protrudes in a truncated cone shape or a cone shape to engage with these engagement recesses 251, 261 In this case, however, the inserts 250 and 260 are slightly pressed by the engagement with the engagement recesses 251 and 261, so that the inserts 250 and 260 are pressed against the base surface 221 side. It is possible to further reliably prevent the position from being shifted from the base surface 221.
[0077] さらにまた、これらのインサー卜 240, 250, 260では、着座面 241またはすくい面 2 42となる正三角形面に上述のような係合凹部 246, 251 , 261が 3つずつ互いに間 隔をあけて独立して形成されている力 S、例えば図 21に示すさらに他の実施形態のィ ンサート 270のように、これらの係合凹部 246, 251 , 261の前記中心 C側の部分が 連続するように形成されて三角形状の 1つの凹所 271を構成するようにされていても よい。なお、本実施形態では図 14から図 16に示した第 2の実施形態のインサート 24 0に対応して、 3つの係合凹部 246が連続して凹所 271を形成するようにされており、 このインサート 240と共通する部分にはやはり同一の符号を配してある。  [0077] Furthermore, in these inserts 240, 250, 260, three engagement recesses 246, 251, 261 as described above are spaced apart from each other on the equilateral triangular surface that becomes the seating surface 241 or the rake surface 242. The force S formed independently with a gap, for example, the insert C 270 of the other embodiment shown in FIG. It may be formed so as to constitute one recess 271 having a triangular shape. In the present embodiment, three engaging recesses 246 are continuously formed corresponding to the insert 240 of the second embodiment shown in FIGS. 14 to 16, and a recess 271 is formed. Parts common to the insert 240 are also assigned the same reference numerals.
[0078] このような場合でも、クランプ駒 230の 2つの係合凸部 232は、凹所 271がなす三角 形の 3つの角部のうち 2箇所に位置する 2つの係合凹部 246と係合してインサート 27 0をクランプすることになるため、位置ずれを防止することができる。ただし、この場合 でも、すくい面 242とされる正三角形面にクランプ駒 230の押圧凸部 231を確実に当 接させるため、この正三角形面の周縁と前記凹所 271との間には、該正三角形面に 連続する面一な平面部がある程度の幅をもって残されるように形成されるのが望まし い。 [0078] Even in such a case, the two engaging convex portions 232 of the clamp piece 230 are engaged with the two engaging concave portions 246 located at two of the three triangular portions formed by the concave portions 271. Insert 27 Since 0 is clamped, positional deviation can be prevented. However, even in this case, in order to ensure that the pressing convex portion 231 of the clamp piece 230 is brought into contact with the equilateral triangular surface which is the rake face 242, the perimeter of the equilateral triangular surface and the recess 271 are not connected to the concave portion 271. It is desirable that a flat surface portion that is continuous with the equilateral triangular surface is left with a certain width.
[0079] さらに、前記インサート 240, 250, 260はいずれもネガティブタイプのものであるが 、切刃 244の逃げ面とされる側面が一方の正三角形面から他方の正三角形面に向 けて漸次後退するように傾斜して、切刃 244に逃げ角が付されたポジティブインサー トでもよぐこの場合にはすくい面 242とされる一方の正三角形面にのみ係合凹部 24 6, 251 , 261を形成すればよい。ただし、この場合にも、台座部 220の一対の当接 壁部 222に当接する当接部 245となる側面部分は、これらの正三角形面に垂直とさ れるのが望ましい。  [0079] Furthermore, the inserts 240, 250, and 260 are all of the negative type, but the side surface of the cutting edge 244, which is the flank face, gradually moves from one equilateral triangle surface to the other equilateral triangle surface. It is possible to use a positive insert that is inclined so as to be retracted and the cutting edge 244 has a clearance angle. In this case, the engaging recess 24 6, 251, 261 only on one equilateral triangular surface that is the rake face 242 May be formed. However, also in this case, it is desirable that the side surface portion that becomes the contact portion 245 that contacts the pair of contact wall portions 222 of the pedestal portion 220 be perpendicular to these equilateral triangular surfaces.
[0080] また、前記第 2の実施形態のインサート着脱式切削工具では、台座部 220がホルダ 210の軸線 Lに沿った一方に突出するように延び、これに合わせてインサート 240も その 1のノーズ部 243を突出させるように配置したものとして説明した力 これに限定 されることはなく、これら台座部 220と 1のノーズ部 243がホルダ 210の軸線 Lと斜交 する方向に、あるいは、ノーズ部 243を軸線 Lに直交する方向に突出させたものであ つてもよい。さらに、ホノレダ 210の形状、クランプ駒 230の形状、インサート 240の形 状についても本実施形態に制限されることはなぐ他の形状であってもよい。例えば、 本実施形態のクランプ駒 230では押圧凸部 231の下面から係合凸部 232が突出し て!/、る力 これらは別の位置に離れて形成されて!/、てもよ!/、。  [0080] In the insert detachable cutting tool of the second embodiment, the pedestal part 220 extends so as to protrude to one side along the axis L of the holder 210, and the insert 240 also corresponds to the nose of the first part. The force described as having the part 243 arranged so as to protrude is not limited to this, and the nose part 243 of the base parts 220 and 1 is obliquely crossed with the axis L of the holder 210 or the nose part. 243 may be projected in a direction perpendicular to the axis L. Furthermore, the shape of the hono-redder 210, the shape of the clamp piece 230, and the shape of the insert 240 may be other shapes that are not limited to this embodiment. For example, in the clamp piece 230 of the present embodiment, the engaging convex portion 232 protrudes from the lower surface of the pressing convex portion 231! /, And the force is formed separately at another position! /, May! / .
[0081] また、コイルスプリング 224を介して固定ネジ 216を螺着させた構成として説明した 、コイルスプリング 224を備えていなくてもよい。ただし、コイルスプリング 224を酉己 置することで、固定ネジ 216を緩めるだけでクランプ駒 230と台座部 220との間に隙 間が生じてこの隙間が保持され、インサート 240の着脱が容易となる。  In addition, although described as a configuration in which the fixing screw 216 is screwed through the coil spring 224, the coil spring 224 may not be provided. However, when the coil spring 224 is placed, a gap is created between the clamp piece 230 and the pedestal portion 220 just by loosening the fixing screw 216, and this insertion gap can be easily attached and detached. .
産業上の利用可能性  Industrial applicability
[0082] 本発明は、ホルダの先端に設けられた取付座に、切刃を有するインサートが装着さ れることにより構成されるインサート着脱式切削工具に関する。前記取付座は、一方 に向けて延びる台座部と、この台座部に対向配置されるクランプ駒とを有している。 前記台座部は、前記インサートが載置される台座面と、この台座面の他方側端部に 起立する当接壁部とを備え、前記クランプ駒は、前記台座部に向けて突出する押圧 凸部と、この押圧凸部よりもさらに前記台座部に向けて一段高く突出した 2つの係止 凸部とを備えている。前記インサートは多角形状の平板形をなし、その多角形面に対 向する側から見て、一方向に向けて突出するとともに辺稜部に前記切刃が設けられ たノーズ部と、前記ノーズ部の基端部の両側に設けられてそれぞれ前記係止凸部と 係合される係止部と、前記ノーズ部の延在方向とは反対側を向いて前記当接壁部に 当接される当接部とを有している。前記取付座に、前記インサートを、前記ノーズ部 が前記台座部の先端から突出するようにして配置して、前記クランプ駒を前記台座部 に対して近接させるとともに前記他方側に向けて後退させることにより、前記インサー トをクランプして固定する。 The present invention relates to an insert detachable cutting tool configured by attaching an insert having a cutting blade to a mounting seat provided at the tip of a holder. The mounting seat is one side A pedestal portion extending toward the pedestal and a clamp piece disposed to face the pedestal portion. The pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion standing on the other end portion of the pedestal surface, and the clamp piece protrudes toward the pedestal portion. And two locking projections that protrude one step higher than the pressing projection toward the pedestal portion. The insert has a polygonal flat plate shape, and protrudes in one direction when viewed from the side facing the polygonal surface, and a nose portion provided with the cutting edge on a side ridge portion; and the nose portion A locking portion that is provided on both sides of the base end portion and engages with the locking projection, and abuts against the abutting wall portion facing away from the extending direction of the nose portion. A contact portion. The insert is disposed on the mounting seat such that the nose portion protrudes from the tip of the pedestal portion, and the clamp piece is brought close to the pedestal portion and retracted toward the other side. To clamp and insert the insert.
本発明によれば、切削抵抗によるインサートの位置ずれを確実に防止でき、寸法精 度良く切削加工を行うことができるインサート着脱式切削工具、及びこれに使用され るインサートを提供することができる。  According to the present invention, it is possible to provide an insert detachable cutting tool that can surely prevent displacement of the insert due to cutting resistance and perform cutting with high dimensional accuracy, and an insert used therefor.

Claims

請求の範囲 The scope of the claims
[1] ホルダの先端に設けられた取付座に、切刃を有するインサートが装着されることに より構成されるインサート着脱式切削工具であって、  [1] An insert detachable cutting tool configured by attaching an insert having a cutting blade to a mounting seat provided at a tip of a holder,
前記取付座は、一方に向けて延びる台座部と、この台座部に対向配置されるクラン プ駒とを有し、  The mounting seat includes a pedestal portion extending toward one side, and a clamp piece disposed to face the pedestal portion,
前記台座部は、前記インサートが載置される台座面と、この台座面の他方側端部に 起立する当接壁部とを備え、  The pedestal portion includes a pedestal surface on which the insert is placed, and an abutment wall portion standing on the other end of the pedestal surface,
前記クランプ駒は、前記台座部に向けて突出する押圧凸部と、この押圧凸部よりも さらに前記台座部に向けて一段高く突出した 2つの係止凸部とを備えており、 前記インサートは多角形状の平板形をなし、その多角形面に対向する側から見て、 一方向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ部と、前記ノ ーズ部の基端部の両側に設けられてそれぞれ前記係止凸部と係合される係止部と、 前記ノーズ部の延在方向とは反対側を向レ、て前記当接壁部に当接される当接部と を有し、  The clamp piece includes a pressing convex portion that protrudes toward the pedestal portion, and two locking convex portions that protrude further toward the pedestal portion than the pressing convex portion, and the insert is A nose portion having a polygonal flat plate shape, projecting in one direction when viewed from the side facing the polygonal surface and provided with the cutting edge on the side ridge portion, and a base of the nose portion Locking portions that are provided on both sides of the end portion and are respectively engaged with the locking projections, and are in contact with the contact wall portion so as to face away from the extending direction of the nose portion. A contact portion, and
前記取付座に、前記インサートを、前記ノーズ部が前記台座部の先端から突出す るようにして配置して、前記クランプ駒を前記台座部に対して近接させるとともに前記 他方側に向けて後退させることにより、前記インサートをクランプして固定するインサ ート着脱式切削工具。  The insert is arranged on the mounting seat so that the nose portion protrudes from the tip of the pedestal portion, and the clamp piece is brought close to the pedestal portion and retracted toward the other side. Accordingly, an insert detachable cutting tool for clamping and fixing the insert.
[2] 請求項 1に記載のインサート着脱式切削工具であって、  [2] The insert detachable cutting tool according to claim 1,
前記クランプ駒の前記台座面と対向する面には、前記取付座に装着された前記ィ ンサートの前記ノーズ部の延在方向に沿って延びるクーラント溝が形成されており、 前記ホルダには、前記クーラント溝に連通されたクーラント供給孔が穿設されて!/、る インサート着脱式切削工具。  A coolant groove extending along an extending direction of the nose portion of the insert attached to the mounting seat is formed on a surface of the clamp piece facing the pedestal surface, and the coolant is formed on the holder. A coolant supply hole communicating with the groove is drilled!
[3] 請求項 1又は請求項 2に記載のインサート着脱式切削工具に装着されるインサート でめって、  [3] With an insert attached to the insert detachable cutting tool according to claim 1 or claim 2,
その外形が多角形状の平板形をなし、その多角形面に対向する側から見て、一方 向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ部と、前記ノーズ 部の基端部の両側に設けられた係止部と、前記ノーズ部の延在方向とは反対側を向 く当接部とを有しているインサート。 The outer shape is a polygonal flat plate shape that protrudes in one direction when viewed from the side facing the polygonal surface and has a cutting edge on the side ridge, and The locking portions provided on both sides of the base end portion are directed to the side opposite to the extending direction of the nose portion. An insert having a contact portion.
[4] 請求項 3に記載のインサートであって、 [4] The insert according to claim 3,
その外形が正三角形状の平板形をなし、その正三角形面に対向する側から見て、 正三角形の各辺がそれぞれの中点側に向力、うに従い内側に向けて凹むように形成 されることにより、上記正三角形面の各角部に向けて互いに接近するように延びる一 対の切刃をそれぞれ有する 3つのノーズ部が形成され、  Its outer shape is a regular triangular flat plate shape, and when viewed from the side facing the equilateral triangle surface, each side of the equilateral triangle is dented toward the middle point, and indented toward the inside. Thus, three nose portions each having a pair of cutting blades extending toward each corner of the equilateral triangular surface are formed,
前記 3つのノーズ部の上記一対の切刃の前記各角部側への延長線の各交点を直 線で結ぶと正三角形になるインサート。  An insert that becomes an equilateral triangle by connecting the intersections of the extension lines to the corners of the pair of cutting blades of the three nose parts.
[5] ホルダの先端に設けられた取付座に、切刃を有するインサートが装着されることに より構成されるインサート着脱式切削工具であって、 [5] An insert detachable cutting tool configured by attaching an insert having a cutting edge to a mounting seat provided at a tip of a holder,
前記取付座は、一方に向けて延びる台座部と、この台座部に対向配置されるクラン プ駒とを有し、  The mounting seat includes a pedestal portion extending toward one side, and a clamp piece disposed to face the pedestal portion,
前記台座部は、前記インサートが載置される台座面と、この台座面の他方側の端部 に起立する当接壁部とを備え、  The pedestal portion includes a pedestal surface on which the insert is placed, and an abutting wall portion standing on the other end of the pedestal surface,
前記クランプ駒は、前記台座部に向けて突出する押圧凸部と、この押圧凸部よりも さらに前記台座部に向けて一段突出するとともに、前記台座面に対向する側から見 て前記台座部が延びる方向に交差する方向に配置される 2つの係合凸部とを備えて おり、  The clamp piece protrudes toward the pedestal portion, and further protrudes toward the pedestal portion further than the pressing convex portion, and the pedestal portion is viewed from the side facing the pedestal surface. Two engaging projections arranged in a direction intersecting the extending direction,
前記インサートは多角形状の平板形をなし、その多角形面に対向する側から見て、 一方向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ部と、前記ノ ーズ部が突出する前記一方向とは反対側を向レ、て前記当接壁部に当接される当接 部と、前記多角形面に設けられて前記係合凸部とそれぞれ係合される 2つの係合凹 部とを有し、  The insert has a polygonal flat plate shape, as seen from the side facing the polygonal surface, protrudes in one direction and has a nose portion provided with the cutting edge on a side ridge portion, and the nose. A contact portion that faces the side opposite to the one direction in which the portion protrudes and contacts the contact wall portion, and is provided on the polygonal surface and is engaged with the engagement convex portion, respectively. Two engaging recesses,
前記取付座に、前記インサートを、前記ノーズ部が前記台座部の先端から突出す るようにして配置して、前記係合凸部を前記係合凹部に係合させるとともに前記押圧 凸部を前記多角形面に当接させ、前記クランプ駒を前記台座部に向けて接近させる とともに前記他方側に向けて後退させることにより、前記インサートをクランプして固定 するインサート着脱式切削工具。 The insert is disposed on the mounting seat such that the nose portion protrudes from the tip of the pedestal portion, the engaging convex portion is engaged with the engaging concave portion, and the pressing convex portion is An insert detachable cutting tool that clamps and fixes the insert by bringing it into contact with a polygonal surface, causing the clamp piece to approach the pedestal portion, and retracting toward the other side.
[6] 請求項 5に記載のインサート着脱式切削工具であって、 [6] The insert detachable cutting tool according to claim 5,
前記クランプ駒の前記台座面と対向する面には、前記取付座に装着された前記ィ ンサートの前記ノーズ部が延びる方向に沿ってクーラント溝が形成されており、前記 ホルダには、前記クーラント溝に連通するクーラント供給孔が穿設されて!/、るインサー ト着脱式切削工具。  A coolant groove is formed on a surface of the clamp piece facing the pedestal surface along a direction in which the nose portion of the insert attached to the mounting seat extends. A coolant supply hole that communicates with it!
[7] 請求項 5又は請求項 6に記載のインサート着脱式切削工具に装着されるインサート であって、  [7] An insert attached to the insert detachable cutting tool according to claim 5 or claim 6,
その外形が多角形状の平板形をなし、その多角形面に対向する側から見て、一方 向に向けて突出するとともに辺稜部に前記切刃が設けられたノーズ部と、このノーズ 部が突出する前記一方向とは反対側を向く当接部と、前記多角形面に設けられた 2 つの係合凹部とを有して!/、るインサート。  The outer shape is a polygonal flat plate shape, which protrudes in one direction when viewed from the side facing the polygonal surface, and has a nose portion provided with the cutting edge on the side ridge portion. An insert having a projecting contact portion facing away from the one direction and two engagement recesses provided on the polygonal surface.
[8] 請求項 7に記載のインサートであって、 [8] The insert according to claim 7,
その外形が正三角形状の平板形をなし、その正三角形面に対向する側から見て、 正三角形の各辺がそれぞれの中点側に向力、うに従い内側に向けて凹むように形成 されることにより、前記正三角形面の各頂点に向けて互いに接近するように延びる一 対の切刃をそれぞれ有する 3つの前記ノーズ部が形成され、  Its outer shape is a regular triangular flat plate shape, and when viewed from the side facing the equilateral triangle surface, each side of the equilateral triangle is dented toward the middle point, and indented toward the inside. Thus, the three nose portions each having a pair of cutting blades extending toward each vertex of the equilateral triangular surface are formed,
前記 3つのノーズ部の上記一対の切刃の前記各角部側への延長線の各交点を直 線で結ぶと正三角形になり、  When the intersections of the extension lines to the corners of the pair of cutting edges of the three nose parts are connected by a straight line, an equilateral triangle is formed.
前記正三角形面には前記ノーズ部の 2等分線上にそれぞれ 1つの前記係合凹部 が形成されているインサート。  The insert in which each said engagement recessed part is formed in the bisector of the said nose part in the said equilateral triangle surface.
PCT/JP2007/072534 2006-11-22 2007-11-21 Insert/detachable type cutting tool and insert WO2008062825A1 (en)

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EP1920862A2 (en) * 2006-11-07 2008-05-14 SCF Snc di Colpani Gianfranco e Pier Giuseppe Cutting insert and tool holder
CN103357907A (en) * 2013-04-26 2013-10-23 厦门金鹭特种合金有限公司 Indexable blade and cutter bar
JP2014534082A (en) * 2011-10-26 2014-12-18 セラムテック ゲゼルシャフト ミット ベシュレンクテル ハフツングCeramTec GmbH Tool system
US20160107248A1 (en) * 2013-05-21 2016-04-21 Pramet Tools, S.R.O. Indexable milling insert having side supporting valley, and a milling tool
CN105992665A (en) * 2014-02-19 2016-10-05 伊斯卡有限公司 Cutting tool having adjustable insert cutting angle
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US20180001390A1 (en) * 2014-12-17 2018-01-04 Kyocera Corporation Cutting insert, cutting tool, and method for manufacturing machined product
US9925594B2 (en) 2015-10-09 2018-03-27 Sandvik Intellectual Property Method to machine a metal work piece by turning
US10005131B2 (en) 2014-03-25 2018-06-26 Kennametal Inc. Triangular-shaped cutting insert with twelve cutting edges and tool holder therefor
US20190047061A1 (en) * 2017-08-10 2019-02-14 Tungaloy Corporation Cutting insert and cutting tool
EP3530388A1 (en) * 2018-02-21 2019-08-28 Ceratizit Luxembourg Sàrl Tool system
JPWO2018143089A1 (en) * 2017-01-31 2019-11-07 京セラ株式会社 CUTTING TOOL AND PROCESS FOR PRODUCING CUT WORK
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EP1920862A3 (en) * 2006-11-07 2009-09-30 SCF Snc di Colpani Gianfranco e Pier Giuseppe Cutting insert and tool holder
EP1920862A2 (en) * 2006-11-07 2008-05-14 SCF Snc di Colpani Gianfranco e Pier Giuseppe Cutting insert and tool holder
JP2014534082A (en) * 2011-10-26 2014-12-18 セラムテック ゲゼルシャフト ミット ベシュレンクテル ハフツングCeramTec GmbH Tool system
CN103357907A (en) * 2013-04-26 2013-10-23 厦门金鹭特种合金有限公司 Indexable blade and cutter bar
US10144069B2 (en) * 2013-05-21 2018-12-04 Pramet Tools, S.R.O. Indexable milling insert having side supporting valley, and a milling tool
US20160107248A1 (en) * 2013-05-21 2016-04-21 Pramet Tools, S.R.O. Indexable milling insert having side supporting valley, and a milling tool
CN105992665A (en) * 2014-02-19 2016-10-05 伊斯卡有限公司 Cutting tool having adjustable insert cutting angle
US10239124B2 (en) 2014-03-25 2019-03-26 Kennametal Inc. Cutting insert
US10005131B2 (en) 2014-03-25 2018-06-26 Kennametal Inc. Triangular-shaped cutting insert with twelve cutting edges and tool holder therefor
US10252341B2 (en) * 2014-12-17 2019-04-09 Kyocera Corporation Cutting insert, cutting tool, and method for manufacturing machined product
US20180001390A1 (en) * 2014-12-17 2018-01-04 Kyocera Corporation Cutting insert, cutting tool, and method for manufacturing machined product
WO2017060025A1 (en) * 2015-10-09 2017-04-13 Sandvik Intellectual Property Ab Turning insert
US9925594B2 (en) 2015-10-09 2018-03-27 Sandvik Intellectual Property Method to machine a metal work piece by turning
US11273499B2 (en) 2015-10-09 2022-03-15 Sandvik Intellectual Property Ab Turning insert
JPWO2018143089A1 (en) * 2017-01-31 2019-11-07 京セラ株式会社 CUTTING TOOL AND PROCESS FOR PRODUCING CUT WORK
JP7022705B2 (en) 2017-01-31 2022-02-18 京セラ株式会社 Manufacturing method of cutting tools and cutting products
US11504777B2 (en) * 2017-03-22 2022-11-22 Ceramtec Gmbh Tool system
US20190047061A1 (en) * 2017-08-10 2019-02-14 Tungaloy Corporation Cutting insert and cutting tool
US10994342B2 (en) * 2017-08-10 2021-05-04 Tungaloy Corporation Cutting insert and cutting tool
EP3530388A1 (en) * 2018-02-21 2019-08-28 Ceratizit Luxembourg Sàrl Tool system
JP7299936B2 (en) 2021-02-19 2023-06-28 株式会社タンガロイ Cutting tools, cutting inserts and holding fixtures
US11786976B2 (en) 2021-02-19 2023-10-17 Tungaloy Corporation Cutting tool, cutting insert and holding tool

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