WO2008050717A1 - Lubricating oil composition for internal combustion engine - Google Patents

Lubricating oil composition for internal combustion engine Download PDF

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Publication number
WO2008050717A1
WO2008050717A1 PCT/JP2007/070547 JP2007070547W WO2008050717A1 WO 2008050717 A1 WO2008050717 A1 WO 2008050717A1 JP 2007070547 W JP2007070547 W JP 2007070547W WO 2008050717 A1 WO2008050717 A1 WO 2008050717A1
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Prior art keywords
lubricating oil
oil composition
internal combustion
metal
general formula
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PCT/JP2007/070547
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French (fr)
Japanese (ja)
Inventor
Koki Ito
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Idemitsu Kosan Co., Ltd.
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Application filed by Idemitsu Kosan Co., Ltd. filed Critical Idemitsu Kosan Co., Ltd.
Priority to JP2008540978A priority Critical patent/JP5175739B2/en
Priority to US12/446,821 priority patent/US20100009882A1/en
Priority to EP07830281A priority patent/EP2077319A4/en
Publication of WO2008050717A1 publication Critical patent/WO2008050717A1/en

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/045Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution and non-macromolecular compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/04Hydroxy compounds
    • C10M129/10Hydroxy compounds having hydroxy groups bound to a carbon atom of a six-membered aromatic ring
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    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/48Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring
    • C10M129/54Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring containing hydroxy groups
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/08Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium containing a sulfur-to-oxygen bond
    • C10M135/10Sulfonic acids or derivatives thereof
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    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/20Thiols; Sulfides; Polysulfides
    • C10M135/22Thiols; Sulfides; Polysulfides containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M135/26Thiols; Sulfides; Polysulfides containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
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    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/12Reaction products
    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
    • C10M159/22Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing phenol radicals
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    • C10M159/12Reaction products
    • C10M159/20Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products
    • C10M159/24Reaction mixtures having an excess of neutralising base, e.g. so-called overbasic or highly basic products containing sulfonic radicals
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/028Overbased salts thereof
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/04Ethers; Acetals; Ortho-esters; Ortho-carbonates
    • C10M2207/044Cyclic ethers having four or more ring atoms, e.g. furans, dioxolanes
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/046Overbasedsulfonic acid salts
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M2219/085Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing carboxyl groups; Derivatives thereof
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
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    • C10N2010/04Groups 2 or 12
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/42Phosphor free or low phosphor content compositions
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/43Sulfur free or low sulfur content compositions
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    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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    • C10N2030/45Ash-less or low ash content
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    • C10N2030/72Extended drain
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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    • C10N2040/08Hydraulic fluids, e.g. brake-fluids
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • the present invention relates to a lubricating oil composition for an internal combustion engine, in particular, a lubricating oil composition suitable for an internal combustion engine such as a gasoline engine, a diesel engine, or a gas engine.
  • the present invention relates to a long-life lubricating oil composition that maintains wear resistance while having low phosphorus content and low sulfur content, is excellent in heat resistance, and can extend the renewal interval of the lubricating oil.
  • Lubricating oil for internal combustion engines is mainly used for lubrication of various sliding parts such as piston rings, cylinder liners, crankshafts, connecting rod shafts, cams, and valve mechanisms including valve lifters. It has functions such as cooling, dispersion of sludge and unburned fuel.
  • the lubricating oil for internal combustion engines is required to have various performances, and in addition, in recent years, advanced performance has been demanded as internal combustion engines have become higher performance, higher output, and severer operating conditions. It is coming. Therefore, in order to satisfy such required performance, various additives such as an antiwear agent, a metal detergent, an ashless dispersant, and an antioxidant are blended in the lubricating oil for internal combustion engines.
  • Patent Document 1 discloses a lubricating oil composition containing a thiophosphate, a metal salt of phosphate, or an amine salt, having a reduced sulfur content and excellent base number retention. Sulfur content can be reduced as a substitute for ZnDTP S, phosphorus component, zinc component (ash content) cannot be reduced, and catalyst poisoning and DPF clogging problems remain and are still insufficient as a lubricating oil composition .
  • Patent Document 1 2002-924721
  • the present invention maintains wear resistance and has excellent heat resistance while having a low ash content, a low phosphorus content, and a low sulfur content. It is an object of the present invention to provide a lubricating oil composition for an internal combustion engine that can extend the interval. Means for solving the problem
  • the present inventor has used the above-mentioned by combining a disulfide compound having a specific structure and a specific amount of detergent. We have found that the objective can be achieved. The present invention has been completed based on such knowledge.
  • R 1 and R 2 are each independently an oxygen atom, a sulfur atom, or a nitrogen atom and a hydrocarbyl group having 1 to 30 carbon atoms
  • a 1 and A 2 are each independently CR 3 R 4 or CR 3 R 4 —CR 5 R 6 , wherein R 3 to R 6 each independently represents a hydrogen atom or a hydrocarbyl group having 1 to 20 carbon atoms.
  • R 7 , R 8 , R 12 and R 13 are each independently a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom
  • R 9 to R U and R 14 to R 16 are each independently a hydrogen atom or a hydrocarbyl group having 1 to 5 carbon atoms.
  • disulfide compounds represented by (B ) A lubricating oil composition for internal combustion engines, comprising 10 to 2000 mass ppm as a metal amount of at least one selected from alkali metal or alkaline earth metal detergents,
  • a long-life internal combustion engine that has a low ash content, a low phosphorus content, and a low sulfur content, is excellent in wear resistance and heat resistance, and can extend the interval between lubricating oils.
  • a lubricating oil composition for an engine can be provided.
  • Mineral oil and synthetic oil can be used as the base oil in the lubricating oil composition for internal combustion engines of the present invention (hereinafter sometimes abbreviated as "lubricating oil composition").
  • lubricating oil composition There are various mineral oils and synthetic oils, and they may be appropriately selected according to the application. Examples of mineral oils include paraffinic mineral oils, naphthenic mineral oils, intermediate-based mineral oils, and specific examples include light neutral oils, medium neutral oils, heavy neutral oils, bright oils by solvent refining or hydrorefining. Stocks can be listed.
  • synthetic oils include, for example, poly ⁇ -olefin, ⁇ -olefin copolymer, polybutene, alkylbenzene, polyol ester, dibasic acid ester, polyhydric alcohol esterol, polyoxyalkylene glycolol, polyoxyanol. Cylene glycol ester, polyoxyalkylene glycol ether, cycloalkane compounds, etc.
  • lubricating base oils can be used alone or in combination of two or more kinds, and mineral oil and synthetic oil may be used in combination.
  • the compound represented by the general formula (I), which is the component (ii) used in the lubricating oil of the present invention, has the following structure:
  • R 1 and R 2 are each independently a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom, or a nitrogen atom, preferably a carbon number;! A hydrocarbyl group of 20, or even 2 to 18 carbon atoms, especially 3 to 3 carbon atoms; 18 is preferred.
  • the hydrocarbyl group may be linear, branched or cyclic.
  • R 1 and R 2 may be the same or different, but are preferably the same for manufacturing reasons.
  • the hydrocarbyl group those having a carbon number of ⁇ ; and further those having a carbon number of ⁇ are preferred. And may be the same or different from each other, but are preferably the same for reasons of production.
  • the content of the polysulfide above the trisulfide when the bond is represented by the above-mentioned general formula, ie, —— is based on the total amount with the disulfide compound. It is preferable that it is less than mass%. When this content is less than or equal to mass%, the corrosiveness to non-ferrous metals can be sufficiently suppressed.
  • the content of the polysulfide compound more than trisulfide is more preferably not more than mass%, particularly preferably not more than mass%.
  • the disulfide compound represented by the above general formula it is important to adopt a method in which the amount of by-product of the polysulfide compound higher than trisulfide falls within the above range.
  • it is preferably produced according to the following method.
  • the oxidative coupling is performed using a mercaptoalkanecarboxylic acid ester represented by: According to such a production method, a by-product of a polysulfide compound higher than trisulfide hardly occurs.
  • an oxidizing agent used for producing a disulfide from mercaptan can be used.
  • Oxidants include oxygen, hydrogen peroxide, halogen (iodine, bromine), and And manganese oxide (IV).
  • oxygen, hydrogen peroxide, and dimethyl sulfoxide are preferable because they are inexpensive and easy to produce disulfide.
  • Specific examples of the disulfide compound represented by the general formula (I) include bis (methoxycarbonyl).
  • the compound represented by the general formula (II), which is the component (ii) used in the lubricating oil composition of the present invention has the following structure:
  • R 7 , R 8 , R 12 and R 13 each independently have 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom, or a nitrogen atom.
  • It is a hydrocarbyl group, preferably a hydrocarbyl group having 1 to 20 carbon atoms, more preferably 2 to 18 carbon atoms, particularly 3 to carbon atoms;
  • the hydrocarbyl group may be linear, branched or cyclic.
  • R 7 , R 8 , R 12 and R 13 may be the same or different from each other, but are preferably the same for manufacturing reasons.
  • R 9 to R U and R 14 to R 16 are each independently a hydrogen atom or a hydrocarbyl group having carbon number; A hydrogen atom is preferable because the raw material is easily available.
  • the disulfide compound is preferably produced, for example, according to the following two methods. That is, as the first production method, as a raw material, the general formula (V) and / or the general formula (VI)
  • the oxidizing agent includes oxygen, hydrogen peroxide, halogen (iodine, bromine), hypohalomanganese (IV), and the like.
  • oxygen, hydrogen peroxide, and dimethyl sulfoxide are preferable because they are inexpensive and easy to produce disulfide.
  • Esterify with alcohol for the esterification, the usual method of dehydration condensation using an acid catalyst can be used. By this method, specifically,
  • disulfide compound represented by the general formula ( ⁇ ) include tetramethyl dithiomalate, tetraethyl dithiomalate, tetra-1-propyl dithiomalate, tetra-2-propyl dithiomalate, tetra-1-butyl dithiomalate, Dithiomalate Tet 2-butyl, tetraisobutyl dithiomalate, tetrahexyl dithiomalate, 1-octyl dithiomalate, tetra-1-dithiomalate (2-ethyl) hexyl, tetramonodithiomalate 1- (3, 5, 5 —Trimethyl) hexyl, tetrathiodithiolate, 1-decyl, tetrathiododecyl dithiomalate, tetrahexadithiomalate, 1-octadec
  • the disulfide compound represented by the general formula (I) or the general formula ( ⁇ ) is excellent in load carrying ability and wear resistance as a sulfur-based extreme pressure additive, and is an additive for a lubricating oil composition. Used as
  • the component (A) may contain one or two or more disulfide compounds represented by the above general formula (I). ), Or one or two or more of the disulfide compounds represented by Furthermore, a mixture of at least one disulfide compound represented by the general formula (I) and at least one disulfide compound represented by the general formula (II) may be included.
  • the content of the disulfide compound as the component (A) in the lubricating oil composition of the present invention is a force that is appropriately selected according to the purpose and conditions of use of the composition. It is preferable to include -0.50% by mass, more preferably in the range of 0.01-0.30% by mass.
  • the component (B) contains 10 to 2000 ppm by mass of at least one selected from alkali metal or alkaline earth metal detergents as a metal. It takes a thing. Preferably it is 100-2000 mass ppm, More preferably, it is 200-2000 mass ppm.
  • Maintaining acid neutralization performance by keeping the content of component (B) within the above range as the amount of metal
  • Maintaining acid neutralization performance by suppressing the increase in ash content, it is possible to prevent clogging of DPF, suppress the formation of deposits, and extend the oil renewal interval.
  • the component (B) Al-strength metal or al-strength earth metal-based detergent (hereinafter sometimes abbreviated as "metal-based detergent”) has acid neutralization performance, high-temperature cleanability, and wear resistance. It is preferable to use for enhancing the above.
  • metal-based detergent any metal-based detergent used for lubricating oils without particular limitation can be used.
  • one or more metal-based cleaners selected from alkali metal sulfonate or alkaline earth metal sulfonate, alkali metal phenate or alkaline earth metal phenate, alkali metal salicylate, alkaline earth metal salicylate, etc.
  • the alkali metal include sodium, potassium, and examples of the alkaline earth metal include magnesium, calcium, and barium. In particular, the alkaline earth metal magnesium and calcium are preferably used.
  • an alkaline earth metal sulfonate and / or an alkaline earth metal salicylate is used in order to obtain a composition having excellent base number maintenance, high temperature cleanability, and wear resistance.
  • the total base number is 20 to 600 mg KO H / g QlS K-2501: perchloric acid method).
  • Alkaline earth metal sulfonates are alkaline earth metal salts of various sulfonic acids, and are usually obtained by a method of carbonating alkaline earth metal salts of various sulfonic acids.
  • sulfonic acids include aromatic petroleum sulfonic acids, alkyl sulfonic acids, aryl sulfonic acids, and alkyl aryl sulfonic acids.
  • dodecyl benzene sulfonic acid dilauryl cetyl benzene sulfonic acid, paraffin wax substitution Examples thereof include benzene sulfonic acid, polyolefin-substituted benzene sulfonic acid, polyisobutylene-substituted benzene sulfonic acid, and naphthalene sulfonic acid.
  • the alkaline earth metal salicylate is an alkali metal salt of an alkyl salicylic acid, usually alkylating phenol with ⁇ -olefin having 8 to 18 carbon atoms, and then introducing a carboxyl group by a Kolbeschmitt reaction. Obtained by the method of metathesis and carbonation. It is done.
  • Specific examples of the alkyl salicylic acid include dodecyl salicylic acid, dodecyl methylolesalicylic acid, tetradecyl salicylic acid, hexadecyl salicylic acid, octadecyl salicylic acid, dioctyl salicylic acid and the like.
  • lubricating oil composition of the present invention depending on the purpose of use, various additives such as other friction modifiers, antiwear agents, ashless dispersants, viscosity index improvers, A pour point depressant, an antifungal agent, a metal corrosion inhibitor, an antifoaming agent, a surfactant, an antioxidant and the like can be appropriately contained.
  • friction modifiers and antiwear agents include sulfur compounds such as olefin sulfide, dialkyl polysulfides, dialyl alkyl polysulfides, and dialyl polysulfides, phosphate esters, thiophosphate esters, and phosphorus oxides.
  • Phosphorus compounds such as acid esters, alkyl hydrogen phosphates, phosphate ester amine salts, phosphite amine salts, chlorinated oils, chlorinated paraffins, chlorinated fatty acid esters, chlorinated fatty acid esters and other chlorinated compounds, Ester compounds such as alkyl or alkenyl maleic acid esters, alkyl or alkenyl succinic acid esters, organic acid compounds such as alkyl or alkenyl maleic acid, alkyl or alkenyl succinic acid, naphthenates, zinc dithiophosphate (ZnDTP), Dithio rubamate (ZnDTC), sulfurized O carboxymethyl molybdenum organo phosphorodithioate di Chio er HMoDTP), and an organic metal-based compounds such as sulfurized O carboxymethyl molybdenum Chio force Rubameto (MoDTC).
  • Ester compounds such as alkyl or alkenyl maleic acid est
  • Examples of the ashless dispersant include succinimides, boron-containing succinimides, benzilamines, boron-containing benzylamines, succinic esters, fatty acids or succinic acids. Examples include amides of divalent carboxylic acids.
  • viscosity index improver examples include polymetatalylate, dispersed polymetatalylate, olefinic copolymer (for example, ethylene propylene copolymer), dispersed olefinic copolymer, and styrene copolymer.
  • examples of the pour point depressant include polymetatalylate (for example, styrene-hydrogenated copolymer).
  • antifungal agents include, for example, alkenyl succinic acid and partial esters thereof, and examples of anticorrosive agents include benzotriazole, benzimidazole, benzothiazole, and thiadiazole, and antifoaming agents.
  • antifungal agents include benzotriazole, benzimidazole, benzothiazole, and thiadiazole, and antifoaming agents.
  • dimethylpolysiloxane For example, polyoxyethylene alkylphenyl ether or the like is used as the surfactant.
  • antioxidants examples include amine-based antioxidants such as alkylated diphenylamine, phenyl- ⁇ -naphthylamine, alkylated mononaphthylamine, 2, 6-di-butyltalesol, 4, 4 ' Mention may be made of phenolic antioxidants such as -methylenebis (2,6-di ⁇ -butylphenol).
  • the lubricating oil composition for internal combustion engines of the present invention is excellent in wear resistance and heat resistance while having a low ash content, low phosphorus content and low sulfur content, and has a length that can extend the renewal interval of the lubricating oil. It is characterized by a long life, and is mainly used for internal combustion engines. Besides, drive system equipment such as automatic transmissions, shock absorbers, and power steering, lubricating oil for automobiles used in gears, cutting, grinding Metal oil used for metal processing such as processing and plastic processing, hydraulic oil that is used as power transmission fluid for hydraulic power systems such as hydraulic equipment and devices, power transmission, force control, buffering, etc. it can.
  • Luminescence spectroscopic analysis was performed by ICP (Inductively Coupled Plasma) analysis (apparatus: IRIS Advantage manufactured by JARRELL ASH) to determine the mass% of phosphorus element in the sample. Table 1 shows the measurement results.
  • Base number Conforms to potentiometric titration method (base number / hydrochloric acid method) of JIS K2501 “Petroleum products and lubricating oil neutralization number test method”.
  • test oil 0.3 milliliter / hr and air 10 milliliter / min were kept flowing in the glass tube with an inner diameter of 2 mm for 16 hours while maintaining the temperature of the glass tube at the specified evaluation temperature (280 ° C to 310 ° C). .
  • the lacquer adhering to the glass tube was compared with the color sample, and the score was given as 10 points for transparent and 0 points for black. Higher grades indicate higher performance.
  • Test apparatus A friction test was conducted under the following conditions using an LFW-1 friction tester, and the wear scar width of the block after the test was measured.
  • the ISOT test was conducted in accordance with JIS K-2514 “Lubricating oil monoxide stability test”. In other words, an iron-copper plate was put into oil and stirred at 165.5 ° C., and the total base number after 96 hours was measured by JIS K-2501 (hydrochloric acid method).
  • Mercaptomethanecarboxylic acid octyl ester was oxidatively coupled according to the method for producing the compound represented by the above general formula (I) to produce bis (n-otatoxycarbonylmethyl) disulfide.
  • the presence of polysulfide higher than trisulfide was not observed.
  • Sulfur content 15. 8% by mass.
  • PIBSA Polybuture (molecular weight 1000) succinic anhydride
  • a lubricating oil composition was prepared based on the formulation shown in Table 1.
  • Each of the obtained lubricating oil compositions was measured for phosphorus concentration, sulfur concentration and sulfated ash, and subjected to a hot tube test, LFW-1 friction test and ISOT test. Table 1 shows the measurement results and evaluation results.
  • 500N mineral oil hydrorefined mineral oil, 100 ° C kinematic viscosity 10.9mm 2 / s, sulfur content 0.01% by mass or less
  • Viscosity index improver polymetatalylate (weight average molecular weight; 90, 000)
  • Metal detergent calcium sulfonate (base number 300mgKOH / g, calcium content; 12% by mass)
  • Molybdenum-based antioxidant Oil-soluble molybdenum-containing composition prepared in Production Example 2 * 10. Ashless dispersant: Polybutyruccinimide (nitrogen content; 0.7 mass%) * 11. Ashless Powder: Boron-modified polybutyrsuccinimide (boron content; 0.2% by mass, nitrogen content; 2.1% by mass)
  • Table 1 shows the following.
  • Example 1 is one in which the sulfur content of ZnDTP is replaced with the disulfide compound according to the present invention in the prescription of the comparative example, and the wear resistance of Example 1 is equivalent to that of the comparative example.
  • the property (hot tube test) is better than the comparative example.
  • Example 2 the amount of sulfur relative to ZnDTP was reduced and replaced with the disulfide compound according to the present invention in the formulation of the comparative example, and the wear resistance and base number maintenance characteristics of Example 2 were compared with those of the comparative example. They are equivalent and have good heat resistance.
  • Example 3 the amount of sulfur relative to ZnDTP in the formulation of the comparative example was reduced and replaced with the disulfide compound according to the present invention, and the sulfated ash content was adjusted to 0.6% by mass or less (Ca-based cleaning agent increased amount). ).
  • the abrasion resistance of Example 3 is equivalent to that of the comparative example, and the heat resistance and the base value maintenance property are good.
  • the lubricating oil composition for an internal combustion engine of the present invention maintains wear resistance, has excellent heat resistance, and has an extended oil renewal interval while having a low ash content, low phosphorus content and low sulfur content.
  • automotive lubricating oils used in automatic transmissions, shock absorbers, power steering and other gear systems, gears, etc., cutting, grinding, plastic working It is suitably used as metal working oil used for metal processing such as, hydraulic fluid that is a power transmission fluid used for power transmission, force control, buffering, etc. in hydraulic systems such as hydraulic equipment and devices.

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Abstract

Disclosed is a lubricating oil composition for an internal combustion engine, which comprises: a base oil; (A) at least one member selected from a disulfide compound represented by the general formula (I): R1OOC-A1-S-S-A2-COOR2 (I) and a disulfide compound represented by the general formula (II): R7OOC-CR9R10-CR11(COOR8)-S-S-CR16(COOR13)-CR14R15-COOR12 (II) ; and (B) at least one member selected from an alkali metal-containing detergent and an alkali earth metal-containing detergent in an amount of 10 to 2000 ppm by mass in terms of metal content. The lubricating oil composition can maintain abrasion resistance, has excellent heat resistance, can prolong the time interval for the lubricating oil renewal and has a long service life, in spite of its low ash content, low phosphorous content and low sulfur content.

Description

明 細 書  Specification
内燃機関用潤滑油組成物  Lubricating oil composition for internal combustion engines
技術分野  Technical field
[0001] 本発明は内燃機関用潤滑油組成物、特にガソリンエンジン、ディーゼルエンジン又 はガスエンジンなどの内燃機関用として好適な潤滑油組成物に関するものであり、さ らに詳しくは、低灰分量、低リン含有量及び低硫黄含有量でありながら耐摩耗性を維 持し、耐熱性に優れ、さらに、潤滑油の更油間隔を延長しうる長寿命の潤滑油組成 物に関するものである。  [0001] The present invention relates to a lubricating oil composition for an internal combustion engine, in particular, a lubricating oil composition suitable for an internal combustion engine such as a gasoline engine, a diesel engine, or a gas engine. The present invention relates to a long-life lubricating oil composition that maintains wear resistance while having low phosphorus content and low sulfur content, is excellent in heat resistance, and can extend the renewal interval of the lubricating oil.
背景技術  Background art
[0002] 内燃機関用潤滑油は、主としてピストンリングとシリンダーライナー、クランク軸ゃコ ネクティングロッドの軸、カム、バルブリフタ一を含む動弁機構など各種摺動部分の潤 滑の他、エンジン内の冷却、スラッジ及び燃料未燃焼物の分散などの機能を有して いる。  [0002] Lubricating oil for internal combustion engines is mainly used for lubrication of various sliding parts such as piston rings, cylinder liners, crankshafts, connecting rod shafts, cams, and valve mechanisms including valve lifters. It has functions such as cooling, dispersion of sludge and unburned fuel.
このように、内燃機関用潤滑油には多様な性能が要求され、し力、も近年、内燃機関 の高性能化、高出力化、運転条件の過酷化などに伴い、高度な性能が要求されてき ている。したがって、該内燃機関用潤滑油には、このような要求性能を満たすために 、例えば摩耗防止剤、金属清浄剤、無灰分散剤、酸化防止剤などの種々の添加剤 が配合されている。  As described above, the lubricating oil for internal combustion engines is required to have various performances, and in addition, in recent years, advanced performance has been demanded as internal combustion engines have become higher performance, higher output, and severer operating conditions. It is coming. Therefore, in order to satisfy such required performance, various additives such as an antiwear agent, a metal detergent, an ashless dispersant, and an antioxidant are blended in the lubricating oil for internal combustion engines.
[0003] また、潤滑油の長寿命化の一環として、より有効な酸化防止剤の開発と、組合わせ 技術が検討されてきており、その中で、従来極圧添加剤としてジアルキルジチォリン 酸亜鉛(ZnDTP)が多用されてきた。この ZnDTPは、酸化防止作用を有するのみな らず、摩耗防止に対しても大きな効果をもち、さらに腐食防止作用も有しており、特に エンジン油において広く使用されてきた。  In addition, as part of extending the life of lubricating oils, development of more effective antioxidants and combination techniques have been studied, and among them, dialkyldithiophosphoric acid has been conventionally used as an extreme pressure additive. Zinc (ZnDTP) has been heavily used. This ZnDTP not only has an antioxidant action, but also has a great effect on wear prevention, and also has a corrosion prevention action, and has been widely used especially in engine oils.
しかしながら、近年自動車排気ガスの規制強化によりガソリンエンジンには排気ガス 浄化装置が装着されるようになり、この三元触媒の被毒を防止するために、ガソリンは 無鉛化され、エンジン油も低リン化され、それに伴い ZnDTPの使用も制限され始め た。そのため、リンを含まない極圧耐摩耗剤の開発が必須となってきている。 [0004] また、ディーゼルエンジンにおいても、ディーゼル車から排出される燃焼ガス中に ふくまれる微粒子状物質 (パティキュレート'マター)が問題となり、ディーゼル車にデ イーゼル微粒子除去装置(ディーゼル 'パティキュレート'フィルター、以下「DPF」と 略記する。)の装着が義務づけられている。上記と同様に極圧添加剤として ZnDTP を使用した場合、 ZnDTPに含まれる亜鉛成分の DPFへの堆積よりフィルターの閉塞 を引き起こす恐れが有り、 ZnDTPの代替品の開発が望まれている。 However, in recent years, regulations on automobile exhaust gas have been tightened, and exhaust gas purification devices have been installed in gasoline engines. In order to prevent poisoning of this three-way catalyst, gasoline is lead-free and engine oil is low in phosphorus. As a result, the use of ZnDTP began to be restricted. Therefore, the development of extreme pressure antiwear agents that do not contain phosphorus has become essential. [0004] In diesel engines, particulate matter (particulate matter) contained in the combustion gas discharged from diesel vehicles is also a problem, and diesel particulate removal devices (diesel 'particulate' filters) are used in diesel vehicles. , Hereinafter abbreviated as “DPF”). When ZnDTP is used as an extreme pressure additive as described above, there is a risk of clogging of the filter due to the deposition of zinc components contained in ZnDTP on DPF, and the development of alternatives to ZnDTP is desired.
また、 ZnDTPに含まれるリン成分についても触媒被毒としての観点から削減するこ とが望ましい。  It is also desirable to reduce the phosphorus component contained in ZnDTP from the viewpoint of catalyst poisoning.
[0005] 特許文献 1には、チォリン酸エステル若しくはリン酸エステルの金属塩又はアミン塩 を含有する、硫黄分が低減されかつ優れた塩基価維持性を有する潤滑油組成物が 開示されている。 ZnDTP代替として硫黄分の削減は可能である力 S、リン成分、亜鉛 成分 (灰分)の削減ができず、触媒被毒、 DPF詰まりの問題が残り潤滑油組成物とし ては未だ不十分である。  [0005] Patent Document 1 discloses a lubricating oil composition containing a thiophosphate, a metal salt of phosphate, or an amine salt, having a reduced sulfur content and excellent base number retention. Sulfur content can be reduced as a substitute for ZnDTP S, phosphorus component, zinc component (ash content) cannot be reduced, and catalyst poisoning and DPF clogging problems remain and are still insufficient as a lubricating oil composition .
以上のように、極圧添加剤として耐摩耗性及び酸化防止性能を低下させることなく 亜鉛成分、リン成分及び硫黄成分を削減することは困難ではあるが、排気ガス処理 装置、 DPF等の自動車の後処理工程への影響をできるだけ少なくするためにはそれ らの削減が望まれている。  As described above, it is difficult to reduce the zinc component, phosphorus component and sulfur component without reducing wear resistance and antioxidant performance as an extreme pressure additive, but it is difficult to reduce the amount of exhaust gas treatment equipment, DPF and other automobiles. These reductions are desired in order to minimize the impact on the post-processing process.
[0006] 従来、硫黄系酸化防止剤とフエノール系酸化防止剤とを組み合わせることで、相乗 効果が得られることは良く知られている。し力もながら、硫黄系酸化防止剤としては、 モノスルフイド構造を有するものが主として用いられており、加水分解による酸価の上 昇が問題となっていた。また、トリスルフイド以上のポリスルフイド構造を有する硫黄系 化合物は、非鉄金属に対する腐食性が大きいという問題がある。  [0006] Conventionally, it is well known that a synergistic effect can be obtained by combining a sulfur-based antioxidant and a phenol-based antioxidant. However, as the sulfur-based antioxidant, those having a monosulfide structure are mainly used, and an increase in acid value due to hydrolysis has been a problem. In addition, sulfur compounds having a polysulfide structure higher than trisulfide have a problem of high corrosiveness to non-ferrous metals.
[0007] 特許文献 1 : 2002— 924721号公報 [0007] Patent Document 1: 2002-924721
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 本発明は、このような状況下で、低灰分量、低リン含有量及び低硫黄含有量であり ながらも耐摩耗性を維持し、耐熱性に優れ、さらに、潤滑油の更油間隔を延長しうる 長寿命の内燃機関用潤滑油組成物を提供することを目的とするものである。 課題を解決するための手段 [0008] Under such circumstances, the present invention maintains wear resistance and has excellent heat resistance while having a low ash content, a low phosphorus content, and a low sulfur content. It is an object of the present invention to provide a lubricating oil composition for an internal combustion engine that can extend the interval. Means for solving the problem
本発明者は、前記の好ましい性質を有する内燃機関用潤滑油組成物を開発すべく 鋭意研究を重ねた結果、特定の構造を有するジスルフイド化合物と特定量の清浄剤 とを組み合わせて用いることで上記目的を達成し得ることを見出した。本発明はかか る知見に基づいて完成したものである。  As a result of earnest research to develop a lubricating oil composition for an internal combustion engine having the above-mentioned preferable properties, the present inventor has used the above-mentioned by combining a disulfide compound having a specific structure and a specific amount of detergent. We have found that the objective can be achieved. The present invention has been completed based on such knowledge.
すなわち、本発明は、 That is, the present invention
(1) 基油と、(A)—般式 (I)  (1) Base oil and (A) —general formula (I)
R'OOC - A1 - S - S - A2- COOR2…(I) R'OOC-A 1 -S-S-A 2 -COOR 2 … (I)
(式中、 R1及び R2は、それぞれ独立に、酸素原子、硫黄原子、又は窒素原子を含ん でいてもよい炭素数 1〜30のヒドロカルビル基、 A1及び A2は、それぞれ独立に CR3R 4または CR3R4— CR5R6で表される基であって、 R3〜R6はそれぞれ独立に水素原子 又は炭素数 1〜20のヒドロカルビル基を示す。)で表されるジスルフイド化合物 及び一般式 (Π) (Wherein R 1 and R 2 are each independently an oxygen atom, a sulfur atom, or a nitrogen atom and a hydrocarbyl group having 1 to 30 carbon atoms, A 1 and A 2 are each independently CR 3 R 4 or CR 3 R 4 —CR 5 R 6 , wherein R 3 to R 6 each independently represents a hydrogen atom or a hydrocarbyl group having 1 to 20 carbon atoms. Disulfide compounds and general formula (Π)
R7OOC CR9R10— CRU (COOR8) S— S— CR16 (COOR13) CR14R15 CO OR12 (II) R 7 OOC CR 9 R 10 — CR U (COOR 8 ) S— S— CR 16 (COOR 13 ) CR 14 R 15 CO OR 12 (II)
(式中、 R7、 R8、 R12及び R13は、それぞれ独立に、酸素原子、硫黄原子、又は窒素原 子を含んでいてもよい炭素数 1〜30のヒドロカルビル基、 R9〜RU及び R14〜R16はそ れぞれ独立に、水素原子又は炭素数 1〜5のヒドロカルビル基である。)で表されるジ スルフイド化合物の中から選ばれる少なくとも一種を含み、さらに(B)アルカリ金属も しくはアルカリ土類金属系清浄剤の中から選ばれる少なくとも一種を金属量として 10 〜2000質量 ppmを含むことを特徴とする内燃機関用潤滑油組成物、 (Wherein R 7 , R 8 , R 12 and R 13 are each independently a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom, R 9 to R U and R 14 to R 16 are each independently a hydrogen atom or a hydrocarbyl group having 1 to 5 carbon atoms.) And at least one selected from disulfide compounds represented by (B ) A lubricating oil composition for internal combustion engines, comprising 10 to 2000 mass ppm as a metal amount of at least one selected from alkali metal or alkaline earth metal detergents,
(2) 前記 (A)成分のジスルフイド化合物の中から選ばれる少なくとも一種を硫黄量と して 0. 01-0. 50質量%を含む上記(1)の内燃機関用潤滑油組成物、  (2) The lubricating oil composition for internal combustion engines according to (1) above, which contains 0.01 to 0.50 mass% as a sulfur amount of at least one selected from the disulfide compounds of component (A),
(3) 前記 (B)成分のアルカリ金属もしくはアルカリ土類金属系清浄剤がサリチレート もしくはスルホネートからなる上記( 1 )又は(2)の内燃機関用潤滑油組成物、及び (3) The lubricating oil composition for internal combustion engines according to (1) or (2) above, wherein the alkali metal or alkaline earth metal detergent of component (B) comprises salicylate or sulfonate, and
(4) 前記(B)成分の金属が Caもしくは Mgである上記(1)〜(3) V、ずれかの内燃機 関用潤滑油組成物、 (4) (1) to (3) V above, wherein the metal of component (B) is Ca or Mg, any one of the lubricating oil compositions for internal combustion engines,
を提供するものである。 発明の効果 Is to provide. The invention's effect
[0010] 本発明によれば、低灰分量、低リン含有量及び低硫黄含有量でありながら耐摩耗 性、耐熱性に優れ、さらに、潤滑油の更油間隔を延長しうる長寿命の内燃機関用潤 滑油組成物を提供することができる。  [0010] According to the present invention, a long-life internal combustion engine that has a low ash content, a low phosphorus content, and a low sulfur content, is excellent in wear resistance and heat resistance, and can extend the interval between lubricating oils. A lubricating oil composition for an engine can be provided.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 本発明の内燃機関用潤滑油組成物(以下潤滑油組成物と略記することがある)に おける基油としては、鉱油や合成油が使用できる。鉱油,合成油は各種のものがあり 、用途などに応じて適宜選定すればよい。鉱油としては、例えばパラフィン系鉱油, ナフテン系鉱油, 中間基系鉱油などが挙げられ、具体例としては、溶剤精製または 水添精製による軽質ニュートラル油, 中質ニュートラル油,重質ニュートラル油,ブラ イトストックなどを挙げることができる。  [0011] Mineral oil and synthetic oil can be used as the base oil in the lubricating oil composition for internal combustion engines of the present invention (hereinafter sometimes abbreviated as "lubricating oil composition"). There are various mineral oils and synthetic oils, and they may be appropriately selected according to the application. Examples of mineral oils include paraffinic mineral oils, naphthenic mineral oils, intermediate-based mineral oils, and specific examples include light neutral oils, medium neutral oils, heavy neutral oils, bright oils by solvent refining or hydrorefining. Stocks can be listed.
一方合成油としては、例えば、ポリ α—ォレフイン, α—ォレフィンコポリマー,ポリ ブテン,アルキルベンゼン,ポリオールエステル,二塩基酸エステル,多価アルコー ノレエステノレ,ポリオキシァノレキレングリコーノレ,ポリオキシァノレキレングリコーノレエステ ル,ポリオキシアルキレングリコールエーテル、シクロアルカン系化合物などを挙げる こと力 Sでさる。  On the other hand, synthetic oils include, for example, poly α-olefin, α-olefin copolymer, polybutene, alkylbenzene, polyol ester, dibasic acid ester, polyhydric alcohol esterol, polyoxyalkylene glycolol, polyoxyanol. Cylene glycol ester, polyoxyalkylene glycol ether, cycloalkane compounds, etc.
これらの潤滑油基油は、それぞれ単独で、あるいは二種以上を組み合わせて使用す ることができ、鉱油と合成油を組み合わせて使用してもよい。  These lubricating base oils can be used alone or in combination of two or more kinds, and mineral oil and synthetic oil may be used in combination.
[0012] 本発明の潤滑油に用いられる (Α)成分である一般式 (I)で表される化合物は、下記 の構造 [0012] The compound represented by the general formula (I), which is the component (ii) used in the lubricating oil of the present invention, has the following structure:
R^OOC— Α1— S— S— Α2— COOR2…(I) R ^ OOC— Α 1 — S— S— Α 2 — COOR 2 … (I)
を有するジスルフイド化合物である。  It is a disulfide compound having
前記一般式 (I)において、 R1及び R2はそれぞれ独立に酸素原子、硫黄原子、又は 窒素原子を含んでいてもよい炭素数 1〜30のヒドロカルビル基であり、好ましくは炭 素数;!〜 20、さらには炭素数 2〜18、特には炭素数 3〜; 18のヒドロカルビル基が好ま しい。該ヒドロカルビル基は直鎖状、分岐状、環状のいずれであってもよい。この R1及 び R2は、たがいに同一であってもよぐ異なっていてもよいが、製造上の理由から、同 一であることが好ましい。 次に、 及び は、それぞれ独立に または、 で表される基 であって、 〜 はそれぞれ独立に水素原子又は炭素数 〜 のヒドロカルビル基 である。ヒドロカルビル基としては炭素数が 〜; のもの、さらには炭素数 〜 のもの が好ましい。また、 及び はたがいに同一であってもよぐ異なっていてもよいが、 製造上の理由から、同一であることが好ましい。 In the general formula (I), R 1 and R 2 are each independently a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom, or a nitrogen atom, preferably a carbon number;! A hydrocarbyl group of 20, or even 2 to 18 carbon atoms, especially 3 to 3 carbon atoms; 18 is preferred. The hydrocarbyl group may be linear, branched or cyclic. R 1 and R 2 may be the same or different, but are preferably the same for manufacturing reasons. Next, and are each independently a group represented by or, and are independently a hydrogen atom or a hydrocarbyl group having a carbon number of. As the hydrocarbyl group, those having a carbon number of ~; and further those having a carbon number of ~ are preferred. And may be the same or different from each other, but are preferably the same for reasons of production.
本発明の潤滑油組成物においては、前記一般式 における、 結合が 以上の結合、すなわち— —と表示した場合 が のトリスルフイド以 上のポリスルフイドの含有量は、前記ジスルフイド化合物との合計量に基づき、 質 量%以下であることが好ましい。この含有量が 質量%以下であると非鉄金属に対 する腐食性を十分に抑制することができる。トリスルフイド以上のポリスルフイド化合物 の含有量は、さらに好ましくは 質量%以下、特に好ましくは 質量%以下である。 したがって、前記一般式 で表されるジスルフイド化合物の製造においては、トリス ルフイド以上のポリスルフイド化合物の副生量力 前記の範囲になるような方法を採 用することが肝要である。本発明においては、例えば以下に示す方法に従って製造 するのが好ましい。  In the lubricating oil composition of the present invention, the content of the polysulfide above the trisulfide when the bond is represented by the above-mentioned general formula, ie, —— is based on the total amount with the disulfide compound. It is preferable that it is less than mass%. When this content is less than or equal to mass%, the corrosiveness to non-ferrous metals can be sufficiently suppressed. The content of the polysulfide compound more than trisulfide is more preferably not more than mass%, particularly preferably not more than mass%. Therefore, in the production of the disulfide compound represented by the above general formula, it is important to adopt a method in which the amount of by-product of the polysulfide compound higher than trisulfide falls within the above range. In the present invention, for example, it is preferably produced according to the following method.
すなわち、原料として、一般式 及び/又は一般式  That is, as a raw material, general formula and / or general formula
…(m)  … (M)
…(  … (
(式中、 及び 、 及び は前記と同じである。 )  (Wherein, and, and are the same as above.)
で表されるメルカプトアルカンカルボン酸エステルを用い、酸化カップリングする。こ のような製造方法によれば、トリスルフイド以上のポリスルフイド化合物の副生は、実質 上起こらない。 The oxidative coupling is performed using a mercaptoalkanecarboxylic acid ester represented by: According to such a production method, a by-product of a polysulfide compound higher than trisulfide hardly occurs.
具体白勺には、  For example,
が製造される。  Is manufactured.
α メルカプトカルボン酸エステルを酸化して対応するジスルフイドを製造する際に 使用する酸化剤としては、メルカブタンからジスルフイドを製造するのに使用される酸 化剤が使用できる。酸化剤としては酸素、過酸化水素、ハロゲン (ヨウ素、臭素)、次 、酸化マンガン (IV)等が挙げられる。これらの酸化剤の中で酸素、過酸化水素、ジメ チルスルホキシドが安価であり、ジスルフイドの製造が容易であることから好ましい。 前記一般式 (I)で表されるジスルフイド化合物の具体例としては、ビス (メトキシカル
Figure imgf000007_0001
As an oxidizing agent used in the production of a corresponding disulfide by oxidizing an α-mercaptocarboxylic acid ester, an oxidizing agent used for producing a disulfide from mercaptan can be used. Oxidants include oxygen, hydrogen peroxide, halogen (iodine, bromine), and And manganese oxide (IV). Among these oxidizing agents, oxygen, hydrogen peroxide, and dimethyl sulfoxide are preferable because they are inexpensive and easy to produce disulfide. Specific examples of the disulfide compound represented by the general formula (I) include bis (methoxycarbonyl).
Figure imgf000007_0001
Figure imgf000007_0002
ビス(n ドデシルォキシカルボ二,
Figure imgf000007_0003
Figure imgf000007_0002
Bis (n dodecyloxycarbonyl,
Figure imgf000007_0003
ビス(1.  Screw (1.
ノレ- - π- 1 ビス(1ーメトキシカルボ ニノレ一 π- ビス( 1ーメトキシカルボ二ルー n ドデシル  Norre- π-1 Bis (1-methoxycarbo Ninore π-Bis (1-Methoxycarboro n Dodecyl
2, 2—ビス(2—メトキシカルボ二ルー n—プロピノレ)ジスルフイド、 α , α—ビス(α—メトキシカルボニルベンジル)ジスルフイド、 1 , 1 ビス(2—メトキシカ ノレボニルェチル)ジスルフイド、 1 , 1 ビス(2—エトキシカルボニルェチル)ジスルフ イド、 1 , 1 ビス(2— η—プロポキシカルボ二ルェチノレ)ジスルフイド、 1 , 1 ビス(2 イソプロポキシカルボニルェチル)ジスルフイド、 1 , 1 ビス(2—シクロプロポキシ カルボ二ルェチノレ)ジスルフイド、 1 , 1 ビス(2—メトキシカルボ二ルー η—プロピル) ジスノレフイド、 1 , 1—ビス(2—メトキシカルボ二ルー η ブチノレ)ジスルフイド、 1 , 1— ビス(2—メトキシカルボ二ルー η へキシル)ジスルフイド、 1 , 1 ビス(2—メトキシカ ノレボニル η プロピノレ)ジスルフイド、 2, 2 ビス(3 メトキシカルボ二ルー η ペン チノレ)ジスルフイド、 1 , 1 ビス(2—メトキシカルボ二ルー 1 フエ二ルェチノレ)ジスル フイドなどを挙げることができる。  2, 2-bis (2-methoxycarbonyl n-propinole) disulfide, α, α-bis (α-methoxycarbonylbenzyl) disulfide, 1,1 bis (2-methoxycarbonylbenzoyl) disulfide, 1,1 bis (2 —Ethoxycarbonylethyl) disulfide, 1,1 bis (2-η-propoxycarbonylruetinole) disulfide, 1,1 bis (2 isopropoxycarbonylethyl) disulfide, 1,1 bis (2-cyclopropoxycarbodi) Ruetinore) disulfide, 1, 1 bis (2-methoxycarbolulu η-propyl) Disunoreuid, 1, 1-bis (2-methoxycarbolulu η butinole) disulfide, 1, 1-bis (2-methoxycarbolulu) η-hexyl) disulfide, 1,1 bis (2-methoxycanolebonyl ηpropinole) disulfide, 2, 2 Bis (3 methoxycarbonoluene η pen chinole) disulfide, 1,1 bis (2-methoxycarbodiluene 1 phenethylenole) disulfide, and the like.
さらに、本発明の潤滑油組成物用いられる (Α)成分である一般式 (II)で表される化 合物は、下記の構造  Furthermore, the compound represented by the general formula (II), which is the component (ii) used in the lubricating oil composition of the present invention, has the following structure:
R7OOC CR9R10— CRU (COOR8) S— S CR16 (COOR13) CR14R15 COOR 7 OOC CR 9 R 10 — CR U (COOR 8 ) S— S CR 16 (COOR 13 ) CR 14 R 15 COO
R12 (II) R 12 (II)
を有するジスルフイド化合物である。 前記一般式 (Π)において、式中、 R7、 R8、 R12及び R13は、それぞれ独立に、酸素原 子、硫黄原子、又は窒素原子を含んでいてもよい炭素数 1〜30のヒドロカルビル基 であり、好ましくは炭素数 1〜20、さらには炭素数 2〜18、特には炭素数 3〜; 18のヒド 口カルビル基が好ましい。該ヒドロカルビル基は直鎖状、分岐状、環状のいずれであ つてもよい。 It is a disulfide compound having In the general formula (Π), in the formula, R 7 , R 8 , R 12 and R 13 each independently have 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom, or a nitrogen atom. It is a hydrocarbyl group, preferably a hydrocarbyl group having 1 to 20 carbon atoms, more preferably 2 to 18 carbon atoms, particularly 3 to carbon atoms; The hydrocarbyl group may be linear, branched or cyclic.
この R7、 R8、 R12及び R13は、たがいに同一であってもよぐ異なっていてもよいが、製 造上の理由から、同一であることが好ましい。 R 7 , R 8 , R 12 and R 13 may be the same or different from each other, but are preferably the same for manufacturing reasons.
次に、 R9〜RU及び R14〜R16はそれぞれ独立に、水素原子又は炭素数;!〜 5のヒドロ カルビル基である。原料の入手が容易なことから、水素原子が好ましい。 Next, R 9 to R U and R 14 to R 16 are each independently a hydrogen atom or a hydrocarbyl group having carbon number; A hydrogen atom is preferable because the raw material is easily available.
[0017] 本発明においては、前記ジスルフイド化合物を、例えば以下に示す 2つの方法に従 つて製造するのが好ましい。すなわち,第一の製造方法としては、原料として、一般式 (V)及び/又は一般式 (VI) In the present invention, the disulfide compound is preferably produced, for example, according to the following two methods. That is, as the first production method, as a raw material, the general formula (V) and / or the general formula (VI)
R?OOC - CR9R10 - CRU (COOR8)—SH (V) R ? OOC-CR 9 R 10 -CR U (COOR 8 ) —SH (V)
R12OOC - CR15R14- CRlD (COOR13) SH' · -(VI) R 12 OOC-CR 15 R 14 -CR lD (COOR 13 ) SH '-(VI)
(式中、 R7〜R16は前記と同じである。 ) (Wherein R 7 to R 16 are the same as above.)
で表されるメルカプトアルカンジカルボン酸ジエステルを用い、酸化カップリングする 方法である。  This is a method of oxidative coupling using a mercaptoalkanedicarboxylic acid diester represented by the formula:
[0018] 具体的には、 [0018] Specifically,
R7OOC - CR9R10 - CRU (COOR8)— S— S— CR16 (COOR13) - CR^CR15— COO R12R 7 OOC-CR 9 R 10 -CR U (COOR 8 ) — S— S— CR 16 (COOR 13 )-CR ^ CR 15 — COO R 12 ,
R7OOC CR9R10 CR11 (COOR8) S— S— CRU (COOR8) CR10CR9 COOR7 、及び R 7 OOC CR 9 R 10 CR 11 (COOR 8 ) S— S— CR U (COOR 8 ) CR 10 CR 9 COOR 7 , and
R12OOC— CR15R14— CR16 (COOR13) - S - S - CR16 (COOR13) CR14CR15— CO OR12が製造される。 R 12 OOC—CR 15 R 14 —CR 16 (COOR 13 ) —S—S—CR 16 (COOR 13 ) CR 14 CR 15 —CO OR 12 is produced.
この場合の酸化剤としては酸素、過酸化水素、ハロゲン (ヨウ素、臭素)、次亜ハロ マンガン(IV)等がある。これらの酸化剤の中で酸素、過酸化水素、ジメチルスルホキ シドが安価であり、かつジスルフイドの製造が容易であることから好ましい。 [0019] また、前記ジスルフイド化合物の第二の製造方法は、原料として、一般式 (VII)及びIn this case, the oxidizing agent includes oxygen, hydrogen peroxide, halogen (iodine, bromine), hypohalomanganese (IV), and the like. Among these oxidizing agents, oxygen, hydrogen peroxide, and dimethyl sulfoxide are preferable because they are inexpensive and easy to produce disulfide. [0019] Further, in the second production method of the disulfide compound, as a raw material, the general formula (VII) and
/又は一般式 (vm) / Or general formula (vm)
HOOC- CR9R10 CRU (COOH) SH… (VII) HOOC- CR 9 R 10 CR U (COOH) SH… (VII)
HOOC - CR14R15 - CR16 (COOH)— SH (VIII) HOOC-CR 14 R 15 -CR 16 (COOH) — SH (VIII)
(式中、 R9〜RU及び R14〜R16は前記と同じである。 ) (In the formula, R 9 to R U and R 14 to R 16 are the same as described above.)
で表されるメルカプトアルカンジカルボン酸を酸化カップリングし、つ!/、で  Oxidative coupling of the mercaptoalkanedicarboxylic acid represented by
酸素原子、硫黄原子、又は窒素原子を含んでいてもよい炭素数 1〜30のヒドロカル ビル基を力、ら成る 1価のアルコールでエステル化する方法である。酸化カップリングで は具体的には、  This is a method in which a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom is esterified with a monohydric alcohol. Specifically, in oxidative coupling,
HOOC - CR9R10 - CR11 (COOH) S— S— CR16 (COOH)— CR15R14— COOH、 HOOC CR9R10 CR11 (COOH) S— S— CRU (COOH) CR10R9 COOH, 及び HOOC-CR 9 R 10 -CR 11 (COOH) S— S— CR 16 (COOH) — CR 15 R 14 — COOH, HOOC CR 9 R 10 CR 11 (COOH) S— S— CR U (COOH) CR 10 R 9 COOH, and
HOOC - CR14R15 - CR16 (COOH)—S— S— CR16 (COOH)—CR15R14— COOH 、が製造される。この場合の酸化剤としては前記のものが使用できる。 HOOC-CR 14 R 15 -CR 16 (COOH) —S— S—CR 16 (COOH) —CR 15 R 14 — COOH In this case, the above oxidizing agents can be used.
[0020] 酸化カップリングに続いて、一般式(IX) [0020] Following oxidative coupling, general formula (IX)
R17— OH…(K) R 17 — OH… (K)
(式中、 R17は前記 R7と同じである。 ) (Wherein R 17 is the same as R 7 described above.)
のアルコールとエステル化する。エステル化は酸触媒を使用して脱水縮合する通常 の方法が使用できる。この方法により、具体的には、  Esterify with alcohol. For the esterification, the usual method of dehydration condensation using an acid catalyst can be used. By this method, specifically,
R17 OOC - CR9R10 - CRU (COOR17) S— S— CR16 (COOR17)— CR15R14— COO R17R 17 OOC-CR 9 R 10 -CR U (COOR 17 ) S— S— CR 16 (COOR 17 ) — CR 15 R 14 — COO R 17 ,
R17OOC CR9R10 CR11 (COOR17) S— S— CRU (COOR17) CR10R9— COO R17、及び R 17 OOC CR 9 R 10 CR 11 (COOR 17 ) S— S— CR U (COOR 17 ) CR 10 R 9 — COO R 17 , and
R17OOC - CR14R15- CR16 (COOR17) S— S— CR16 (COOR17)— CR15R14— COO R17、が製造される。 R 17 OOC-CR 14 R 15 -CR 16 (COOR 17 ) S—S—CR 16 (COOR 17 ) —CR 15 R 14 —COO R 17
[0021] 前記一般式 (Π)で表されるジスルフイド化合物の具体例としては、ジチォリンゴ酸テ トラメチル、ジチオリンゴ酸テトラエチル、ジチォリンゴ酸テトラー 1 プロピル、ジチォ リンゴ酸テトラー 2—プロピル、ジチォリンゴ酸テトラー 1ーブチル、ジチオリンゴ酸テト ラー 2—ブチル、ジチォリンゴ酸テトライソブチル、ジチォリンゴ酸テトラー 1一へキシ ノレ、ジチォリンゴ酸テトラー 1ーォクチル、ジチォリンゴ酸テトラー 1一(2—ェチル)へ キシル、ジチォリンゴ酸テトラ一 1— (3, 5, 5—トリメチル)へキシル、ジチォリンゴ酸テ トラー 1 デシル、ジチォリンゴ酸テトラー 1ードデシル、ジチォリンゴ酸テトラー 1一へ キサデシル、ジチォリンゴ酸テトラー 1ーォクタデシル、ジチォリンゴ酸テトラべンジル 、ジチォリンゴ酸テトラー α (メチル)ベンジル、ジチォリンゴ酸テトラ α , a ジメチ ルベンジル、ジチォリンゴ酸テトラー 1一(2—メトキシ)ェチル、ジチォリンゴ酸テトラ 一 1一(2—エトキシ)ェチル、ジチォリンゴ酸テトラー 1一(2—ブトキシ)ェチル、ジチ オリンゴ酸テトラー 1一(2—エトキシ)ェチル、ジチォリンゴ酸テトラー 1一(2—ブトキ シーブトキシ)ェチル、ジチォリンゴ酸テトラー 1一(2—フエノキシ)ェチルなどを挙げ ること力 Sでさる。 [0021] Specific examples of the disulfide compound represented by the general formula (Π) include tetramethyl dithiomalate, tetraethyl dithiomalate, tetra-1-propyl dithiomalate, tetra-2-propyl dithiomalate, tetra-1-butyl dithiomalate, Dithiomalate Tet 2-butyl, tetraisobutyl dithiomalate, tetrahexyl dithiomalate, 1-octyl dithiomalate, tetra-1-dithiomalate (2-ethyl) hexyl, tetramonodithiomalate 1- (3, 5, 5 —Trimethyl) hexyl, tetrathiodithiolate, 1-decyl, tetrathiododecyl dithiomalate, tetrahexadithiomalate, 1-octadecyl dithiomalate, tetrabenzyl dithiomalate, tetra-dithiomalate α (methyl) benzyl, dithiomalate Tetra α, a dimethylbenzyl, tetrathiodithiolate (2-methoxy) ethyl, tetrathiodithiolate (2-ethoxy) ethyl, dithiomalate tetra (1-butoxy) ethyl, dithiomalate tetra (2—E Carboxymethyl) Echiru, Jichioringo acid tetra 1 i (2-butoxy Shibutokishi) Echiru, leaving at Jichioringo acid tetra 1 i (2-phenoxy) thereof and Echiru Rukoto force S.
[0022] 前記一般式 (I)又は一般式 (Π)で表されるジスルフイド化合物は、硫黄系極圧添加 剤として、耐荷重能及び耐摩耗性に優れており、潤滑油組成物用添加剤として用い られる。  [0022] The disulfide compound represented by the general formula (I) or the general formula (Π) is excellent in load carrying ability and wear resistance as a sulfur-based extreme pressure additive, and is an additive for a lubricating oil composition. Used as
本発明の潤滑油組成物においては、(A)成分として前記一般式 (I)で表されるジス ルフイド化合物を単独で一種又は、二種以上含んでいてもよぐまた、前記一般式 (Π )で表されるジスルフイド化合物を単独で一種又は、二種以上含んで!/、てもよ!/、。 さらに、前記一般式 (I)で表されるジスルフイド化合物の少なくとも一種と前記一般 式 (II)で表されるジスルフイド化合物の少なくとも一種との混合物を含んでもよい。  In the lubricating oil composition of the present invention, the component (A) may contain one or two or more disulfide compounds represented by the above general formula (I). ), Or one or two or more of the disulfide compounds represented by Furthermore, a mixture of at least one disulfide compound represented by the general formula (I) and at least one disulfide compound represented by the general formula (II) may be included.
[0023] 本発明の潤滑油組成物における (A)成分のジスルフイド化合物の含有量は、該組 成物の使用目的や使用条件などに応じて適宜選定される力 通常、硫黄量として 0. 01 -0. 50質量%を含むことが好ましぐより好ましくは 0. 01 -0. 30質量%の範囲 である。 [0023] The content of the disulfide compound as the component (A) in the lubricating oil composition of the present invention is a force that is appropriately selected according to the purpose and conditions of use of the composition. It is preferable to include -0.50% by mass, more preferably in the range of 0.01-0.30% by mass.
[0024] また、本発明の潤滑油組成物においては、(B)成分としてアルカリ金属もしくはアル カリ土類金属系清浄剤の中から選ばれる少なくとも一種を金属量として 10〜2000質 量 ppmを含むことを要する。好ましくは 100〜2000質量 ppm、よりこのましくは 200 〜2000質量 ppmである。  [0024] Further, in the lubricating oil composition of the present invention, the component (B) contains 10 to 2000 ppm by mass of at least one selected from alkali metal or alkaline earth metal detergents as a metal. It takes a thing. Preferably it is 100-2000 mass ppm, More preferably, it is 200-2000 mass ppm.
金属量として (B)成分の含有量を上記範囲にすることによって、酸中和性能を維持 し、灰分の増加を抑えることで、 DPFの目詰まりを防ぐと共に、デポジットの生成を抑 え潤滑油の更油間隔の延長が可能となる。 Maintaining acid neutralization performance by keeping the content of component (B) within the above range as the amount of metal In addition, by suppressing the increase in ash content, it is possible to prevent clogging of DPF, suppress the formation of deposits, and extend the oil renewal interval.
[0025] 前記 (B)成分のアル力リ金属もしくはアル力リ土類金属系清浄剤(以下金属系清浄 剤と略記することがある)は、酸中和性能、高温清浄性及び摩耗防止性等を高めるた めに使用することが好ましい。金属系清浄剤としては、特に制限はなぐ潤滑油に用 いられる任意の金属系清浄剤が使用可能である。具体的には例えば、アルカリ金属 スルホネート又はアルカリ土類金属スルホネート、アルカリ金属フエネート又はアル力 リ土類金属フエネート、アルカリ金属サリシレート又はアルカリ土類金属サリシレート等 の中から選ばれる 1種以上の金属系清浄剤が挙げられる。また、アルカリ金属として はナトリウム、カリウム、アルカリ土類金属としてはマグネシウム、カルシウム、バリウム が挙げられ、特にアルカリ土類金属のマグネシウム、カルシウムが好適に用いられる[0025] The component (B) Al-strength metal or al-strength earth metal-based detergent (hereinafter sometimes abbreviated as "metal-based detergent") has acid neutralization performance, high-temperature cleanability, and wear resistance. It is preferable to use for enhancing the above. As the metal-based detergent, any metal-based detergent used for lubricating oils without particular limitation can be used. Specifically, for example, one or more metal-based cleaners selected from alkali metal sulfonate or alkaline earth metal sulfonate, alkali metal phenate or alkaline earth metal phenate, alkali metal salicylate, alkaline earth metal salicylate, etc. Agents. Examples of the alkali metal include sodium, potassium, and examples of the alkaline earth metal include magnesium, calcium, and barium. In particular, the alkaline earth metal magnesium and calcium are preferably used.
Yes
本発明においては、その塩基価維持性、及び高温清浄性、並びに摩耗防止性に 優れた組成物を得るためには、アル力リ土類金属スルホネート及び/又はアル力リ土 類金属サリシレートを使用することが好ましレ、。好ましレ、全塩基価は 20〜600mgKO H/g QlS K— 2501 :過塩素酸法)である。全塩基価を上記範囲にすることにより、 酸化により生成する酸性成分の中和能力が確保され、潤滑油中の灰分の増加を抑 え長時間の使用により多量のデポジットの生成を防ぐことができる。  In the present invention, an alkaline earth metal sulfonate and / or an alkaline earth metal salicylate is used in order to obtain a composition having excellent base number maintenance, high temperature cleanability, and wear resistance. I prefer to do it. Preferably, the total base number is 20 to 600 mg KO H / g QlS K-2501: perchloric acid method). By making the total base number within the above range, the ability to neutralize acidic components generated by oxidation is ensured, the increase in ash content in the lubricating oil can be suppressed, and the formation of a large amount of deposits can be prevented by prolonged use. .
[0026] アルカリ土類金属のスルホネートは、各種スルホン酸のアルカリ土類金属塩であり、 通常、各種スルホン酸のアルカリ土類金属塩を炭酸化する方法により得られる。スル ホン酸としては、芳香族石油スルホン酸、アルキルスルホン酸、ァリールスルホン酸、 アルキルァリールスルホン酸等があり、具体的には、ドデシルベンゼンスルホン酸、ジ ラウリルセチルベンゼンスルホン酸、パラフィンワックス置換ベンゼンスルホン酸、ポリ ォレフィン置換ベンゼンスルホン酸、ポリイソブチレン置換ベンゼンスルホン酸、ナフ タレンスルホン酸などを挙げることができる。  [0026] Alkaline earth metal sulfonates are alkaline earth metal salts of various sulfonic acids, and are usually obtained by a method of carbonating alkaline earth metal salts of various sulfonic acids. Examples of sulfonic acids include aromatic petroleum sulfonic acids, alkyl sulfonic acids, aryl sulfonic acids, and alkyl aryl sulfonic acids. Specifically, dodecyl benzene sulfonic acid, dilauryl cetyl benzene sulfonic acid, paraffin wax substitution Examples thereof include benzene sulfonic acid, polyolefin-substituted benzene sulfonic acid, polyisobutylene-substituted benzene sulfonic acid, and naphthalene sulfonic acid.
[0027] また、アルカリ土類金属のサリチレートは、アルキルサリチル酸のアルカリ金属塩で あり、通常、炭素数 8〜; 18の α—ォレフインでフエノールをアルキル化し、次いでコル べシュミット反応でカルボキシル基を導入した後、複分解し、炭酸化する方法により得 られる。アルキルサリチル酸の具体的例としては、ドデシルサリチル酸,ドデシルメチ ノレサリチル酸,テトラデシルサリチル酸,へキサデシルサリチル酸,ォクタデシルサリ チル酸,ジォクチルサリチル酸などを挙げることができる。 [0027] The alkaline earth metal salicylate is an alkali metal salt of an alkyl salicylic acid, usually alkylating phenol with α-olefin having 8 to 18 carbon atoms, and then introducing a carboxyl group by a Kolbeschmitt reaction. Obtained by the method of metathesis and carbonation. It is done. Specific examples of the alkyl salicylic acid include dodecyl salicylic acid, dodecyl methylolesalicylic acid, tetradecyl salicylic acid, hexadecyl salicylic acid, octadecyl salicylic acid, dioctyl salicylic acid and the like.
[0028] 本発明の潤滑油組成物にお!/、ては、使用目的に応じ、各種添加剤、例えば他の摩 擦調整剤ゃ耐摩耗剤、無灰系分散剤、粘度指数向上剤、流動点降下剤、防鯖剤、 金属腐食防止剤、消泡剤、界面活性剤、酸化防止剤などを適宜含有させることがで きる。 [0028] In the lubricating oil composition of the present invention, depending on the purpose of use, various additives such as other friction modifiers, antiwear agents, ashless dispersants, viscosity index improvers, A pour point depressant, an antifungal agent, a metal corrosion inhibitor, an antifoaming agent, a surfactant, an antioxidant and the like can be appropriately contained.
摩擦調整剤ゃ耐摩耗剤としては、例えば硫化ォレフィン、ジアルキルポリスルフイド 、ジァリールアルキルポリスルフイド、ジァリールポリスルフイドなどの硫黄系化合物、リ ン酸エステル、チォリン酸エステル、亜リン酸エステル、アルキルハイドロゲンホスファ イト、リン酸エステルアミン塩、亜リン酸エステルアミン塩などのリン系化合物、塩素化 油脂、塩素化パラフィン、塩素化脂肪酸エステル、塩素化脂肪酸などの塩素系化合 物、アルキル若しくはアルケニルマレイン酸エステル、アルキル若しくはアルケニルコ ハク酸エステルなどのエステル系化合物、アルキル若しくはアルケニルマレイン酸、 アルキル若しくはアルケニルコハク酸などの有機酸系化合物、ナフテン酸塩、ジチォ リン酸亜鉛(ZnDTP)、ジチォ力ルバミン酸亜鉛(ZnDTC)、硫化ォキシモリブデン オルガノホスホロジチォエー HMoDTP)、硫化ォキシモリブデンジチォ力ルバメート (MoDTC)などの有機金属系化合物などが挙げられる。  Examples of friction modifiers and antiwear agents include sulfur compounds such as olefin sulfide, dialkyl polysulfides, dialyl alkyl polysulfides, and dialyl polysulfides, phosphate esters, thiophosphate esters, and phosphorus oxides. Phosphorus compounds such as acid esters, alkyl hydrogen phosphates, phosphate ester amine salts, phosphite amine salts, chlorinated oils, chlorinated paraffins, chlorinated fatty acid esters, chlorinated fatty acid esters and other chlorinated compounds, Ester compounds such as alkyl or alkenyl maleic acid esters, alkyl or alkenyl succinic acid esters, organic acid compounds such as alkyl or alkenyl maleic acid, alkyl or alkenyl succinic acid, naphthenates, zinc dithiophosphate (ZnDTP), Dithio rubamate (ZnDTC), sulfurized O carboxymethyl molybdenum organo phosphorodithioate di Chio er HMoDTP), and an organic metal-based compounds such as sulfurized O carboxymethyl molybdenum Chio force Rubameto (MoDTC).
[0029] 無灰系分散剤としては、例えばコハク酸イミド類、ホウ素含有コハク酸イミド類、ベン ジルァミン類、ホウ素含有ベンジルァミン類、コハク酸エステル類、脂肪酸あるいはコ ハク酸で代表される一価又は二価のカルボン酸のアミド類などが挙げられる。 [0029] Examples of the ashless dispersant include succinimides, boron-containing succinimides, benzilamines, boron-containing benzylamines, succinic esters, fatty acids or succinic acids. Examples include amides of divalent carboxylic acids.
粘度指数向上剤としては、例えば、ポリメタタリレート、分散型ポリメタタリレート、ォレ フィン系共重合体 (例えば、エチレン プロピレン共重合体など)、分散型ォレフィン 系共重合体、スチレン系共重合体 (例えば、スチレン ジェン水素化共重合体など) などが、流動点降下剤としては、例えば、ポリメタタリレートなどが挙げられる。  Examples of the viscosity index improver include polymetatalylate, dispersed polymetatalylate, olefinic copolymer (for example, ethylene propylene copolymer), dispersed olefinic copolymer, and styrene copolymer. Examples of the pour point depressant include polymetatalylate (for example, styrene-hydrogenated copolymer).
防鯖剤としては、例えば、アルケニルコハク酸やその部分エステルなど力 金属腐 食防止剤としては、例えば、ベンゾトリアゾール系、ベンズイミダゾール系、ベンゾチ ァゾール系、チアジアゾール系などが、消泡剤としては、例えば、ジメチルポリシロキ サン、ポリアタリレートなどが、界面活性剤としては、例えば、ポリオキシエチレンアル キルフエニルエーテルなどが用いられる。 Examples of antifungal agents include, for example, alkenyl succinic acid and partial esters thereof, and examples of anticorrosive agents include benzotriazole, benzimidazole, benzothiazole, and thiadiazole, and antifoaming agents. For example, dimethylpolysiloxane For example, polyoxyethylene alkylphenyl ether or the like is used as the surfactant.
[0030] 酸化防止剤としては、例えば、アルキル化ジフエニルァミン、フエ二ルー α —ナフチ ルァミン、アルキル化一ナフチルァミンなどのアミン系酸化防止剤、 2, 6—ジー Τ— ブチルタレゾール、4, 4'ーメチレンビス(2, 6—ジー Τ—ブチルフエノール)などのフ ェノール系酸化防止剤を挙げることができる。 [0030] Examples of the antioxidant include amine-based antioxidants such as alkylated diphenylamine, phenyl-α-naphthylamine, alkylated mononaphthylamine, 2, 6-di-butyltalesol, 4, 4 ' Mention may be made of phenolic antioxidants such as -methylenebis (2,6-diΤ-butylphenol).
本発明の内燃機関用潤滑油組成物は、低灰分量、低リン含有量及び低硫黄含有 量でありながら耐摩耗性、耐熱性に優れ、さらに、潤滑油の更油間隔を延長しうる長 寿命であるという特徴を有し、主に内燃機関用として用いられる力 そのほか、 自動 変速機、緩衝器、パワーステアリングなどの駆動系機器、ギヤなどに用いられる自動 車用潤滑油、切削加工、研削加工、塑性加工などの金属加工に用いられる金属加 ェ油、油圧機器や装置などの油圧システムにおける動力伝達、力の制御、緩衝など の作動に用いる動力伝達流体である作動油などとして用いることができる。  The lubricating oil composition for internal combustion engines of the present invention is excellent in wear resistance and heat resistance while having a low ash content, low phosphorus content and low sulfur content, and has a length that can extend the renewal interval of the lubricating oil. It is characterized by a long life, and is mainly used for internal combustion engines. Besides, drive system equipment such as automatic transmissions, shock absorbers, and power steering, lubricating oil for automobiles used in gears, cutting, grinding Metal oil used for metal processing such as processing and plastic processing, hydraulic oil that is used as power transmission fluid for hydraulic power systems such as hydraulic equipment and devices, power transmission, force control, buffering, etc. it can.
実施例  Example
[0031] 次に、本発明を実施例により、さらに詳細に説明する力 本発明は、これらの例によ つてなんら限定されるものではない。  [0031] Next, the present invention will be described in more detail with reference to examples. The present invention is not limited to these examples.
なお、第 1表に記載の配合処方にて調製した潤滑油組成物の分析及び評価はそ れぞれ以下に示す方法に従った。  The analysis and evaluation of the lubricating oil composition prepared with the formulation shown in Table 1 followed the methods shown below.
(1)リン濃度測定  (1) Phosphorus concentration measurement
ICP (Inductively Coupled Plasma)分析(装置: JARRELL ASH社製 IRIS Adva ntage)により発光分光分析を行い、試料中のリン元素の質量%を求めた。測定結果 を第 1表に示す。  Luminescence spectroscopic analysis was performed by ICP (Inductively Coupled Plasma) analysis (apparatus: IRIS Advantage manufactured by JARRELL ASH) to determine the mass% of phosphorus element in the sample. Table 1 shows the measurement results.
(2)硫黄濃度測定  (2) Sulfur concentration measurement
ASTM D-1552に準拠した。  Conforms to ASTM D-1552.
(3)硫酸灰分  (3) Sulfated ash
JIS K2272の「原油及び石油製品—灰分及び硫酸灰分の試験方法」に準拠した  Compliant with JIS K2272 "Crude oil and petroleum products-Test methods for ash and sulfate ash"
(4)塩基価 (塩酸法) JIS K2501の「石油製品及び潤滑油 中和価試験法」の電位差滴定法 (塩基価 · 塩酸法)に準拠した。 (4) Base number (hydrochloric acid method) Conforms to potentiometric titration method (base number / hydrochloric acid method) of JIS K2501 “Petroleum products and lubricating oil neutralization number test method”.
(5)ホットチューブ試験  (5) Hot tube test
内径 2mmのガラス管中に供試油 0. 3ミリリットノレ/ hr、空気 10ミリリットノレ/ min.を ガラス管の温度を所定の評価温度(280°C〜310°C)に保ちながら 16時間流し続け た。ガラス管中に付着したラッカーと色見本とを比較し、透明の場合は 10点、黒の場 合は 0点として評点を付けた。評点が高!/、ほど高性能であることを示す。  The test oil 0.3 milliliter / hr and air 10 milliliter / min were kept flowing in the glass tube with an inner diameter of 2 mm for 16 hours while maintaining the temperature of the glass tube at the specified evaluation temperature (280 ° C to 310 ° C). . The lacquer adhering to the glass tube was compared with the color sample, and the score was given as 10 points for transparent and 0 points for black. Higher grades indicate higher performance.
(6) 1^\¥—1摩擦試験  (6) 1 ^ \ ¥ —1 Friction test
試験装置: LFW— 1摩擦試験機を用いて下記条件で摩擦試験を実施し、試験後 のブロックの摩耗痕幅を測定した。  Test apparatus: A friction test was conducted under the following conditions using an LFW-1 friction tester, and the wear scar width of the block after the test was measured.
ブロック材 H— 60、リング材 S— 10、回転数 1400rpm、油温 80。C、荷重 30Lbs 、時間 30分  Block material H-60, ring material S-10, rotation speed 1400rpm, oil temperature 80. C, load 30Lbs, time 30 minutes
(7) ISOT試験 (酸化安定度試験)  (7) ISOT test (oxidation stability test)
ISOT試験を JIS K— 2514「潤滑油一酸化安定度試験」に準じて行った。すなわ ち、油に鉄-銅板を入れて、 165. 5°Cで攪拌し、 96時間後の全塩基価を JIS K— 2501 (塩酸法)により測定した。  The ISOT test was conducted in accordance with JIS K-2514 “Lubricating oil monoxide stability test”. In other words, an iron-copper plate was put into oil and stirred at 165.5 ° C., and the total base number after 96 hours was measured by JIS K-2501 (hydrochloric acid method).
[0032] 製造例 1 ビス(n オタトキシカルボニルメチル)ジスルフイドの製造 Production Example 1 Production of bis (n otatoxycarbonylmethyl) disulfide
メルカプトメタンカルボン酸ォクチルエステルを上記一般式 (I)に表される化合物の 製造方法に従って酸化カップリングし、ビス(n—オタトキシカルボニルメチル)ジスル フイドを製造した。この化合物の中には、トリスルフイド以上のポリスルフイドの存在は 認められなかった。硫黄含有量 15. 8質量%。  Mercaptomethanecarboxylic acid octyl ester was oxidatively coupled according to the method for producing the compound represented by the above general formula (I) to produce bis (n-otatoxycarbonylmethyl) disulfide. In this compound, the presence of polysulfide higher than trisulfide was not observed. Sulfur content 15. 8% by mass.
100mlのナスフラスコにメルカプトメタンカルボン酸ォクチルエステルを  Mercaptomethanecarboxylic acid octyl ester in a 100 ml eggplant flask
40. 8gとジメチノレスノレホキシド 30. 8gを入れ、 120°Cの油浴で 8時間加熱した。冷却 後トルエン 100mlに溶解し 10回洗浄し、未反応のジメチルスルホキシドを除去した。 減圧下のトルエンを留去し、ビス(n オタトキシカルボニルメチル)ジスルフイド 30· 5 gを得た。  40.8 g and dimethinolesnoreoxide 30.8 g were added and heated in an oil bath at 120 ° C. for 8 hours. After cooling, it was dissolved in 100 ml of toluene and washed 10 times to remove unreacted dimethyl sulfoxide. Toluene was distilled off under reduced pressure to obtain 30.5 g of bis (n oxycarbonylcarbonyl) disulfide.
[0033] 製造例 2 油溶性モリブデン含有組成物  [0033] Production Example 2 Oil-soluble molybdenum-containing composition
ポリブテュル(分子量 1000)コハク酸無水物(PIBSA)と、ハンツマン.ケミカル社か ら E— 100ポリエチレンァミンとして市販されているポリエチレンポリアミンオリゴマーの 混合物とから、ァミンと PIBSAのモル比 0. 5 : 1で合成したビスコハク酸イミド 250g、 およびニュートラル油 162. 5gを温度調節器、機械攪拌器および水冷冷却器を備え たガラス製反応器に入れた。混合物をモリブデン酸塩化反応の温度を 70°Cに過熱し た。反応温度に保ちながら、酸化モリブデン 26. 6g及び水 45. 8gを反応器に加えた 。次いで、反応器を反応温度 70°Cで 28時間維持した。モリブデン酸塩化反応の終 了後に、温度 99°C、圧力 25mmHg (絶対値)以下で約 30分間蒸留を行なって水分 を除去した。生成物は、モリブデン 4. 01質量%と窒素 1. 98質量%を含んでいた。 実施例;!〜 3、比較例 1 Polybuture (molecular weight 1000) succinic anhydride (PIBSA) and Huntsman Chemical From a mixture of polyethylene polyamine oligomers commercially available as E-100 polyethyleneamine, 250 g of bissuccinimide synthesized at a molar ratio of amine to PIBSA of 0.5: 1, and 162.5 g of neutral oil, It was placed in a glass reactor equipped with a mechanical stirrer and a water-cooled cooler. The mixture was heated to a molybdation reaction temperature of 70 ° C. While maintaining the reaction temperature, 26.6 g of molybdenum oxide and 45.8 g of water were added to the reactor. The reactor was then maintained at a reaction temperature of 70 ° C. for 28 hours. After the molybdation reaction, water was removed by distillation at a temperature of 99 ° C and a pressure of 25 mmHg (absolute value) or less for about 30 minutes. The product contained 4.01% by weight molybdenum and 1.98% by weight nitrogen. Examples;! -3, Comparative Example 1
第 1表に記載の配合組成に基づいて潤滑油組成物を調製した。  A lubricating oil composition was prepared based on the formulation shown in Table 1.
得られた潤滑油組成物それぞれにつ!/、てリン濃度、硫黄濃度及び硫酸灰分を測 定し、ホットチューブ試験、 LFW— 1摩擦試験及び ISOT試験を行った。測定結果及 び評価結果を第 1表に示す。  Each of the obtained lubricating oil compositions was measured for phosphorus concentration, sulfur concentration and sulfated ash, and subjected to a hot tube test, LFW-1 friction test and ISOT test. Table 1 shows the measurement results and evaluation results.
[表 1] [table 1]
第 1表 Table 1
Figure imgf000016_0001
注」
Figure imgf000016_0001
note"
* 1. 100N鉱油:水素化精製鉱油、 100°C動粘度 4.5mm2 ,硫黄分 0.01質量% 以下 * 1. 100N mineral oil: hydrorefined mineral oil, 100 ° C kinematic viscosity 4.5mm 2 , sulfur content 0.01% by mass or less
* 2. 500N鉱油:水素化精製鉱油、 100°C動粘度 10.9mm2/s,硫黄分 0.01質量 %以下 * 2. 500N mineral oil: hydrorefined mineral oil, 100 ° C kinematic viscosity 10.9mm 2 / s, sulfur content 0.01% by mass or less
* 3.粘度指数向上剤:ポリメタタリレート (重量平均分子量; 90, 000)  * 3. Viscosity index improver: polymetatalylate (weight average molecular weight; 90, 000)
* 4.流動点降下剤:ポリアルキルメタタリレート (重量平均分子量; 69, 000) * 4. Pour point depressant: polyalkylmetatalylate (weight average molecular weight; 69, 000)
* 5.ジスルフイド:ビス(n—オタトキシカルボニルメチル)ジスルフイド、硫黄含有量 1 * 5. Disulfide: Bis (n-otatoxycarbonylmethyl) disulfide, sulfur content 1
差替え用紙 (M26) 5. 8質量% (製造例 1で調製) Replacement paper (M26) 5. 8% by mass (prepared in Production Example 1)
* 6.金属系清浄剤:カルシウムスルホネート(塩基価 300mgKOH/g、カルシウム 含有量; 12質量%)  * 6. Metal detergent: calcium sulfonate (base number 300mgKOH / g, calcium content; 12% by mass)
* 7·ヒンダードフエノール系酸化防止剤: 4, 4'ーメチレンビス(2, 6 ジ tーブチ ノレフエノール)  * 7. Hindered phenolic antioxidants: 4, 4'-methylenebis (2, 6-dibutylphenol)
* 8. アミン系酸化防止剤:ジアルキルジフエニルァミン(アルキル基はブチル基とォ クチル基の混合物)  * 8. Amine-based antioxidants: dialkyldiphenylamine (the alkyl group is a mixture of butyl and octyl groups)
* 9.モリブデン系酸化防止剤:製造例 2で調製した油溶性モリブデン含有組成物 * 10.無灰分散剤:ポリブテュルコハク酸イミド(窒素含有量; 0. 7質量%) * 11.無 灰分散剤:ホウ素変性ポリブテュルコハク酸イミド (ホウ素含有量; 0. 2質量%、窒素 含有量; 2. 1質量%)  * 9. Molybdenum-based antioxidant: Oil-soluble molybdenum-containing composition prepared in Production Example 2 * 10. Ashless dispersant: Polybutyruccinimide (nitrogen content; 0.7 mass%) * 11. Ashless Powder: Boron-modified polybutyrsuccinimide (boron content; 0.2% by mass, nitrogen content; 2.1% by mass)
* 12.銅不活性剤:ベンゾトリァゾール  * 12. Copper deactivator: Benzotriazole
* 13.消泡剤:シリコーン油  * 13. Antifoaming agent: silicone oil
[0035] 第 1表より以下のことがわかる。 [0035] Table 1 shows the following.
実施例 1は、比較例の処方の内、 ZnDTPの硫黄量を基準に本発明に係わるジス ルフイド化合物に置き換えたものであり、実施例 1の耐摩耗性は、比較例と同等であり 、耐熱性 (ホットチューブ試験)は比較例より良好である。  Example 1 is one in which the sulfur content of ZnDTP is replaced with the disulfide compound according to the present invention in the prescription of the comparative example, and the wear resistance of Example 1 is equivalent to that of the comparative example. The property (hot tube test) is better than the comparative example.
実施例 2は、比較例の処方の内、 ZnDTP対比硫黄量を減量して本発明に係わる ジスルフイド化合物に置き換えたものであり、実施例 2の耐摩耗性及び塩基価維持特 性は比較例対比同等であり耐熱性は良好である。  In Example 2, the amount of sulfur relative to ZnDTP was reduced and replaced with the disulfide compound according to the present invention in the formulation of the comparative example, and the wear resistance and base number maintenance characteristics of Example 2 were compared with those of the comparative example. They are equivalent and have good heat resistance.
実施例 3は、比較例の処方の内 ZnDTP対比硫黄量を減量して本発明に係わるジ スルフイド化合物に置き換え、硫酸灰分を 0. 6質量%以下となるように調整(Ca系清 浄剤増量)した処方である。実施例 3の耐摩耗性は比較例と同等であり、耐熱性、塩 基価維持特性は良好である。  In Example 3, the amount of sulfur relative to ZnDTP in the formulation of the comparative example was reduced and replaced with the disulfide compound according to the present invention, and the sulfated ash content was adjusted to 0.6% by mass or less (Ca-based cleaning agent increased amount). ). The abrasion resistance of Example 3 is equivalent to that of the comparative example, and the heat resistance and the base value maintenance property are good.
[0036] 実施例;!〜 3の処方は、いずれも触媒被毒の原因であるリンを含まず、さらに、実施 例 2及び 3で示したように耐摩耗性を損なうことなく触媒被毒の原因となりうる硫黄量 の削減が可能である。また、一般に DPF詰まりとなる金属分の総量を表す硫酸灰分 の上限が設定されている (API規格、 JASO規格等)。そのため、 DPFへの影響を考 えると実施例 3で示したように、本発明に係わるジスルフイド化合物を ZnDTPの代替 として用いた潤滑油組成物は、耐摩耗性を損なうことなぐ耐熱性 (ホットチューブ試 験)及び ISOT試験後の塩基価維持特性を良好にすることが可能である。 [0036] The formulations of Examples;! To 3 do not contain phosphorus, which is the cause of catalyst poisoning. Further, as shown in Examples 2 and 3, the formulations of catalyst poisoning were not impaired without impairing wear resistance. It is possible to reduce the amount of sulfur that can be a cause. In general, there is an upper limit for sulfated ash that represents the total amount of metal that becomes clogged with DPF (API standards, JASO standards, etc.). Therefore, consider the impact on DPF. In other words, as shown in Example 3, the lubricating oil composition using the disulfide compound according to the present invention as a substitute for ZnDTP has a heat resistance that does not impair the wear resistance (hot tube test) and after the ISOT test. It is possible to improve the base number maintenance property.
産業上の利用可能性 Industrial applicability
本発明の内燃機関用潤滑油組成物は、低灰分量、低リン含有量及び低硫黄含有 量でありながら耐摩耗性を維持し、耐熱性に優れ、さらに、潤滑油の更油間隔を延長 しうるなどの特徴を有し、内燃機関用潤滑油はもとより自動変速機、緩衝器、パワース テアリングなどの駆動系機器、ギヤなどに用いられる自動車用潤滑油、切削加工、研 削加工、塑性加工などの金属加工に用いられる金属加工油、油圧機器や装置など の油圧システムにおける動力伝達、力の制御、緩衝などの作動に用いる動力伝達流 体である作動油などとして好適に用いられる。  The lubricating oil composition for an internal combustion engine of the present invention maintains wear resistance, has excellent heat resistance, and has an extended oil renewal interval while having a low ash content, low phosphorus content and low sulfur content. In addition to lubricating oils for internal combustion engines, automotive lubricating oils used in automatic transmissions, shock absorbers, power steering and other gear systems, gears, etc., cutting, grinding, plastic working It is suitably used as metal working oil used for metal processing such as, hydraulic fluid that is a power transmission fluid used for power transmission, force control, buffering, etc. in hydraulic systems such as hydraulic equipment and devices.

Claims

請求の範囲 The scope of the claims
[1] 基油と、(A)—般式 (I)  [1] Base oil and (A) —general formula (I)
R'OOC - A1 - S - S - A2- COOR2…(I) R'OOC-A 1 -S-S-A 2 -COOR 2 … (I)
(式中、 R1及び R2は、それぞれ独立に、酸素原子、硫黄原子、又は窒素原子を含ん でいてもよい炭素数 1〜30のヒドロカルビル基、 A1及び A2は、それぞれ独立に CR3R 4または CR3R4— CR5R6で表される基であって、 R3〜R6はそれぞれ独立に水素原子 又は炭素数 1〜20のヒドロカルビル基を示す。)で表されるジスルフイド化合物 及び一般式 (Π) (Wherein R 1 and R 2 are each independently an oxygen atom, a sulfur atom, or a nitrogen atom and a hydrocarbyl group having 1 to 30 carbon atoms, A 1 and A 2 are each independently CR 3 R 4 or CR 3 R 4 —CR 5 R 6 , wherein R 3 to R 6 each independently represents a hydrogen atom or a hydrocarbyl group having 1 to 20 carbon atoms. Disulfide compounds and general formula (Π)
R7OOC CR9R10— CRU (COOR8) S— S— CR16 (COOR13) CR14R15 CO OR12 (II) R 7 OOC CR 9 R 10 — CR U (COOR 8 ) S— S— CR 16 (COOR 13 ) CR 14 R 15 CO OR 12 (II)
(式中、 R7、 R8、 R12及び R13は、それぞれ独立に、酸素原子、硫黄原子、又は窒素原 子を含んでいてもよい炭素数 1〜30のヒドロカルビル基、 R9〜RU及び R14〜R16はそ れぞれ独立に、水素原子又は炭素数 1〜5のヒドロカルビル基である。)で表されるジ スルフイド化合物の中から選ばれる少なくとも一種を含み、さらに(B)アルカリ金属も しくはアルカリ土類金属系清浄剤の中から選ばれる少なくとも一種を金属量として 10 〜2000質量 ppmを含むことを特徴とする内燃機関用潤滑油組成物。 (Wherein R 7 , R 8 , R 12 and R 13 are each independently a hydrocarbyl group having 1 to 30 carbon atoms which may contain an oxygen atom, a sulfur atom or a nitrogen atom, R 9 to R U and R 14 to R 16 are each independently a hydrogen atom or a hydrocarbyl group having 1 to 5 carbon atoms.) And at least one selected from disulfide compounds represented by (B ) A lubricating oil composition for an internal combustion engine, comprising 10 to 2000 mass ppm as a metal amount of at least one selected from alkali metal or alkaline earth metal detergents.
[2] 前記 (A)成分のジスルフイド化合物の中から選ばれる少なくとも一種を硫黄量とし て 0. 01-0. 50質量%を含む請求項 1に記載の内燃機関用潤滑油組成物。  [2] The lubricating oil composition for an internal combustion engine according to claim 1, comprising at least one selected from the disulfide compounds as component (A) in an amount of 0.01-0.50% by mass.
[3] 前記 (B)成分のアルカリ金属もしくはアルカリ土類金属系清浄剤がサリチレート及 び/又はスルホネートからなる請求項 1に記載の内燃機関用潤滑油組成物。  [3] The lubricating oil composition for an internal combustion engine according to claim 1, wherein the alkali metal or alkaline earth metal detergent as the component (B) comprises salicylate and / or sulfonate.
[4] 前記 (B)成分の金属が Caもしくは Mgである請求項 1に記載の内燃機関用潤滑油 組成物。  [4] The lubricating oil composition for an internal combustion engine according to claim 1, wherein the metal of the component (B) is Ca or Mg.
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