WO2008029470A1 - Polyester fabric with bamboo-blind-like configuration - Google Patents

Polyester fabric with bamboo-blind-like configuration Download PDF

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Publication number
WO2008029470A1
WO2008029470A1 PCT/JP2006/317742 JP2006317742W WO2008029470A1 WO 2008029470 A1 WO2008029470 A1 WO 2008029470A1 JP 2006317742 W JP2006317742 W JP 2006317742W WO 2008029470 A1 WO2008029470 A1 WO 2008029470A1
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WO
WIPO (PCT)
Prior art keywords
twist
treatment
rubber
cord
polyester
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Application number
PCT/JP2006/317742
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French (fr)
Japanese (ja)
Inventor
Masanao Kohashi
Katsutoshi Imaoka
Original Assignee
Toyo Boseki Kabushiki Kaisha
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Application filed by Toyo Boseki Kabushiki Kaisha filed Critical Toyo Boseki Kabushiki Kaisha
Priority to PCT/JP2006/317742 priority Critical patent/WO2008029470A1/en
Publication of WO2008029470A1 publication Critical patent/WO2008029470A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0008Compositions of the inner liner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C9/00Reinforcements or ply arrangement of pneumatic tyres
    • B60C9/18Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
    • B60C9/20Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
    • B60C9/22Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel the plies being arranged with all cords disposed along the circumference of the tyre
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/693Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof

Definitions

  • the present invention relates to a polyester knit fabric that can be suitably used for rubber reinforcement applications. More specifically, the present invention is excellent in heat-resistant adhesion to rubber and prevents generation of curls in an adhesion treatment process. It relates to high-quality silk fabrics.
  • the polyester woven fabric obtained by the present invention is suitable for use in tire cords, particularly cap ply cords, V belts, conveyor belts, hoses and the like used for outer layer portions of radial tires.
  • Polyester fibers typified by polyethylene terephthalate have excellent mechanical properties, dimensional stability, and durability, and are used for industrial materials, particularly rubber reinforcement for tire cords, V-belts, conveyor belts, hoses, etc. Widely used.
  • Such a rubber reinforcing fiber is usually subjected to a lower twist and an upper twist to form a twisted yarn cord.
  • this twisted yarn cord as a warp, 1000 to 2000 warps are arranged, and these warps are not separated. In this way, it is used for rubber reinforcement applications such as tires, belts and hoses in the form of woven fabrics produced by weaving weft yarns.
  • the above woven fabric is usually subjected to a mechanical softening treatment in order to improve workability in a subsequent process after being given an adhesive and undergoing a drying and heat treatment process.
  • the mechanical softening treatment means that the koji fabric is bent by an edge blade to soften the cord that has hardened during the drying heat treatment.
  • Patent Document 1 discloses a method for lowering a treatment temperature in a drying and heat treatment process of a twisted yarn cord prior to a mechanical softening treatment.
  • Patent Document 2 the ratio of the number of twists of the lower twist and the number of twists of the upper twist and the mechanical softening treatment are described.
  • a method for specifying the bending angle and cord tension is disclosed.
  • dip treatment was applied to improve adhesion to rubber, especially heat-resistant adhesion (see, for example, Patent Documents 3 and 4). Cannot be completely prevented.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 61-12952
  • Patent Document 2 JP 2004-30843 A
  • Patent Document 3 Japanese Patent Laid-Open No. 2000-8280
  • Patent Document 4 Japanese Unexamined Patent Publication No. 2000-212875
  • Fig. 1 is a view of a test piece used in a peel adhesion test.
  • the present invention has been made against the background of the above circumstances, and has a high-quality polyester film that has excellent heat-resistant adhesiveness with rubber and that prevents the occurrence of curling in the adhesion treatment process.
  • the object is to provide a woven fabric.
  • the present inventor has found that the occurrence of curling is closely related to the untwisting torque between warps constituting the woven fabric, and finally the present invention. It came to complete. That is, the present invention has the following configuration.
  • a polyester normal twisted cord with a Z twist and then a S twist, and a polyester reverse twist cord with a S twist and then a Z twist Woven woven fabrics characterized by being alternately arranged as warps.
  • the polyester fiber material constituting the polyester knit fabric of the present invention is a drawn yarn obtained by drawing and heat-treating undrawn yarn obtained by melt spinning polyethylene terephthalate or polyethylene terephthalate copolymerized with a small amount of a third component. (Raw yarn).
  • the polyethylene terephthalate raw yarn is made of polyester fiber surface-activated with an epoxy compound or an isocyanate compound at the stage of undrawn yarn or drawn yarn as disclosed in Japanese Patent Publication No. 47-49768.
  • the polyethylene terephthalate yarn is treated with an epoxy compound having two or more epoxy groups in the spinning, drawing or post-treatment step.
  • the epoxy compound include polyglycidyl ether compounds of aliphatic polyhydric alcohols such as glycerol 'polyglycidyl ether, diglycerol' polyglycidyl ether, polyglycerol 'polyglycidyl ether, sorbitoleol' polyglycidyl ether, and the like. It is done. Further, it is preferable that the raw yarn treated with the epoxy compound and the curing agent is heat-treated at a temperature of 40 ° C. to 80 ° C. for 24 hours to 240 hours.
  • a polyester regular twist in which the raw yarn is subjected to a Z twist in the Z direction, and then the two twisted yarns are subjected to an S twist in the S direction.
  • 1000 to 2000 polyester reverse twisted cords with the cord and the yarn twisted in the S direction and then the yarn twisted in the Z direction on the two twisted yarns are alternately arranged as warps.
  • the ratio of the number of twists of the twisted cord and the twisted cord is 0.6.60 ⁇ forward twist / reverse twist ⁇ 1.67.
  • the number ratio of the lower twist and the upper twist is not particularly limited.
  • the dipping treatment applied to the woven fabric includes: (A) a treatment liquid containing a carrier, (B) a blocky succinate aqueous solution, (C) a dispersion of an epoxy compound, and (D) a resorcin-formaldehyde-latex (RFL) mixture.
  • A a treatment liquid containing a carrier
  • B a blocky succinate aqueous solution
  • C a dispersion of an epoxy compound
  • RTL resorcin-formaldehyde-latex
  • the first treatment is more preferably a two-stage treatment in which a second treatment solution containing a dispersion of an epoxy compound and a (D) resorcin-formaldehyde latex (RFL) mixture is blended. More preferably, after the treatment with the solution, a heat treatment is performed, and then a three-stage treatment is performed by repeatedly treating the second treatment solution twice.
  • the first treatment liquid preferably contains 40 to 95 parts by weight of (B) blocked isocyanate solids based on 100 parts by weight of the total solids. If it is less than 40 parts by weight, the resin bridge is insufficient and sufficient heat-resistant adhesiveness cannot be obtained, and if it exceeds 95 parts by weight, the carrier component is reduced, and in this case, sufficient heat-resistant adhesiveness is also obtained. Absent.
  • the resin adhesion amount to the polyester fiber of the first treatment liquid is preferably 1 to 5% by weight. If the amount is less than 1% by weight, sufficient heat resistance cannot be obtained. If the amount is more than 5% by weight, the cord becomes stiff and the strength decreases, fatigue resistance decreases, and the occurrence of dip wrinkles increases. Not good
  • the second processing liquid preferably contains 5 to 40 parts by weight of (B) blocked isocyanate solids per 100 parts by weight of the total solids. If the amount is less than 5 parts by weight, the resin bridge is insufficient and sufficient heat-resistant adhesiveness cannot be obtained. If the amount is more than 40 parts by weight, the RFL component becomes too small and sufficient initial adhesiveness cannot be obtained. Furthermore, the second treatment liquid has (C) 0.5 to 10 parts by weight of the solid content of the epoxy compound based on 100 parts by weight of the total solid content. If it is less or more than this range, good adhesion cannot be obtained. More preferably, it is 0.5 to 6 parts by weight. The amount of resin attached to the polyester fiber of the second treatment liquid is preferably 2 to 10% by weight.
  • the treatment liquid (A) containing the carrier of the present invention is a solution obtained by dissolving, dispersing or emulsifying the carrier in water.
  • a solvent other than the carrier a dispersion, an emulsifier, a stabilizer, etc.
  • Auxiliaries, spinning oils and the like may be contained.
  • the carrier as used herein is a substance whose action is not sufficiently clear, but which penetrates and diffuses inside the polyester fiber, increases the swelling of the polyester fiber, and changes the internal structure of the fiber so that adhesive molecules can easily enter.
  • the carrier action is used to firmly bond the aqueous solution of blocked sulfonate, the epoxy compound dispersion and the RFL solution to the polyester fiber to improve heat-resistant adhesion.
  • Preferred carriers are phenol derivatives such as p-chlorophenol and o-phenylphenol, halogenated benzenes such as monochlorobenzene and trichlorobenzene, and a reaction product of resorcin, p-chlorophenol and formaldehyde. Things can be raised.
  • a particularly preferred example is a reaction product of resorcin, p-chlorophenol and formaldehyde.
  • Treatment liquid (D) RFL is an initial condensate obtained by reacting resorcin and formalin in the presence of an acid or alkali catalyst, styrene butadiene latex, carboxy-modified styrene butadiene latex, styrene butadiene butyl pyridine latex, carboxy modified styrene butadiene butyl. Pyridine latex, acrylonitrile butadiene latex, natural rubber
  • One or two or more mixed aqueous solutions such as polybutadiene latex are used.
  • excellent heat-resistant adhesiveness can be obtained by using styrene butadiene butyl pyridine latex or carboxy-modified styrene butadiene pyridine latex. Any of the known techniques can be used for the mixing ratio of resorenosin, honoremarin, and latex.
  • JP-B-60-31950 a dispersion of blocked isocyanate and Z or an epoxy resin is used as a component other than the carrier and RFL.
  • the treatment liquid (B) When the blocked isocyanate is water-soluble, preferably the average number of functional groups is 3 or more, more preferably 4 or more, excellent heat resistant adhesion can be obtained. It is. With dispersible blocked isocyanate, the effect of penetration of the treatment liquid into the fiber by combining with a carrier is insufficient, and good adhesion cannot be obtained.
  • the isocyanate component is not particularly limited, but tolylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate polyisocyanate is preferable, and diphenylmethane diisocyanate is more preferable. Cyanate-based polyisocyanates (mixed with bifunctional diphenylmethane diisocyanate) may exhibit excellent performance.
  • the thermal dissociation temperature of the blocking agent component is 100 ° C to 200 ° C, and preferable examples include phenols, ratatas, oximes and the like. If the thermal dissociation temperature is lower than 100 ° C, the isocyanate cross-linking reaction starts in the drying stage and the infiltration into the fiber becomes uneven. On the other hand, when the temperature is higher than 200 ° C, a sufficient crosslinking reaction cannot be obtained, and in all cases, the heat resistant adhesiveness is lowered.
  • the treatment liquid (C) epoxy resin is not particularly limited, but preferably a bifunctional or higher functional epoxy increases the crosslink density of the resin and provides excellent heat resistant adhesiveness.
  • Preferred examples of epoxy compounds include glycerol 'polyglycidyl ether, diglycerol * polyglycidyl ether, polyglycerol * polyglycidyl ether, sorbitol, polyglycidyl ether, etc. Indicates.
  • the effect of improving the heat-resistant adhesiveness is that the use of water-soluble blocked isocyanate makes the diffusion of the isocyanate into the fiber more uniform by the carrier, and the isocyanate causes a decrease in the heat-resistant adhesive force.
  • the polyester has a synergistic effect that it acts more effectively as a scavenger for amines in rubber compounds and that the polyfunctional isocyanate increases the crosslink density of the resin and improves the barrier properties against the penetration of amines into the fibers. This is thought to be the result of the suppression of deterioration. This is also suggested by the fact that the cord strength retention after overvulcanization is remarkably improved.
  • the polyester woven fabric of the present invention obtained by force is a high-quality woven fabric excellent in heat-resistant adhesion with rubber and prevented from curling in the bonding treatment process, and has various industrial reinforcements. It is extremely useful as a textile fabric for reinforcing rubber, such as caps, cords, belts and hoses, which are required to have high heat resistance and adhesive properties.
  • test piece was prepared by laminating the processing cord and tire rubber shown in Fig. 1 (rubber thickness 0.7 mm, width 25 mm, number of cords to be corded 33), 140 ° C at 40 ° C. After vulcanization for 60 minutes (over vulcanization) at 170 ° C for 60 minutes (initial) or at room temperature, cut the test piece at the top and bottom (parts a and b in Fig. 1) and pinch 50mm / The force required to peel in minutes is expressed in NZ25mm. Further, the test piece was heat-treated in an oven at 150 ° C. for 10 minutes, and the peeling force was measured in the same manner (when hot).
  • the treatment cord is embedded in tire rubber, vulcanized at 170 ° C for 180 minutes, the cord is taken out from the rubber, the strength after vulcanization is measured, and it is expressed as the retention rate before vulcanization. is there.
  • the surface layer of the koji fabric after the dip treatment was pulled out, and the shape was observed with the tip freed to determine whether the koji was rounded.
  • a polyethylene terephthalate chip with an intrinsic viscosity of 0.995 dl / g was melted and discharged from a spinneret with a hole diameter of 190 at a spinning temperature of 300 ° C, passed through a heating zone of 320 ° C, and then cooled by 20 ° C cooling air. It was cooled and solidified, taken up at a spinning speed of 550 m / min, and then drawn at a draw ratio of 5.8 times, and the epoxy compound sorbitol.polyglycidyl ether was added, and after 3.0% relaxation, it was scraped off. .
  • the polyethylene terephthalate yarn is subjected to a S twist in the S direction at a twist of 47 t / 10 cm, then two twisted twisted yarns in the Z direction and a twist in the Z direction at a twist of 47 t / 10 cm. I got a yarn cord.
  • composition of the first treatment liquid used in Example 1 is shown in Table 1, and the composition of the second treatment liquid is shown in Table 2.
  • Table 1 The composition of the first treatment liquid used in Example 1 is shown in Table 1, and the composition of the second treatment liquid is shown in Table 2.
  • Example 1 the number of twists (Z direction) of the twisted twisted yarn cord is 35t / l0cm, the number of twisted yarns (S direction) is 47tZl0cm, the number of twisted twisted yarns (S direction) is 35tZl0cm, The number of twists (Z direction) was changed to 47tZl0cm. Other than that, weaving was performed in the same manner as in Example 1, and subsequently the same dipping treatment as in Example 1 was performed.
  • Example 1 weaving was performed only with a positive twisted twine cord with 47 t / 10 cm of the lower twist (Z direction) and 47 t / 10 cm of the upper twist (S direction), and then the same dipping treatment as in Example 1 I did.
  • Example 1 weaving was performed only with a positive twisted twine cord with 47 t / 10 cm of the lower twist (Z direction) and 47 t / 10 cm of the upper twist (S direction), and then the same dipping treatment as in Example 1 Furthermore, the softening treatment was continued under the conditions of a bending angle of 120 degrees and a tension of 0.1 lcN / dtex.
  • Table 3 shows the twist structure, dip conditions, and treated cord properties of the cords of Examples 1 and 2 and Comparative Examples 1 and 2.
  • the woven fabric of the present invention has excellent heat-resistant adhesiveness, and curling is prevented even when the number of twists of the lower twist and the upper twist is unbalanced.
  • Comparative Example 2 is an example that satisfies the lower twist / upper twist ratio and mechanical softening treatment conditions described in Japanese Patent Application Laid-Open No. 2004-308043.
  • the cord is hard (in the embodiment of Japanese Patent Application Laid-Open No. 2004-308043, the Gurley hardness is about 30 mN, and in this example, 112 mN), and curling cannot be prevented.
  • the heat resistant adhesiveness is greatly lowered. The reason for this is considered to be that a part of the dip resin is scraped or a crack is generated in the resin due to rubbing with the edge blade in the softening treatment process. Treatment is not preferred. [0043] [Table 1]
  • Example 1 Example 2 Comparative example 1 Comparative example 2 Number of twisted twisted cords (lower twisted Z upper twisted S) 10cm 47X47 35 47 47 47 47 47 Number of twisted twisted cords (lower twisted S upper twisted Z) t / 10cm 47X47 35X47-One warp alternate arrangement-Yes Yes No
  • the polyester woven fabric of the present invention has excellent heat-resistant adhesiveness with rubber and prevents the occurrence of curling in the adhesion treatment process. Therefore, it can be used for rubber reinforcement applications that require heat-resistant adhesiveness. It is possible to reduce the problems of lower workability in the post-process and the occurrence of product defects, and contribute greatly to the industry.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A polyester fabric with bamboo-blind-like configuration that excels in heat resistant adhesion to rubber and avoids curling during bonding treatment operation, being of high quality. There is provided a fabric with bamboo-blind-like configuration, characterized by alternately drawing together, as warp yarns, polyester forward twisted cords resulting from Z-direction downward twisting followed by S-direction upward twisting and polyester backward twisted cords resulting from S-direction downward twisting followed by Z-direction upward twisting.

Description

明 細 書  Specification
ポリエステル簾織物  Polyester woven fabric
技術分野  Technical field
[0001] 本発明は、ゴム補強用途に好適に使用可能なポリエステル簾織物に関するもので あり、さらに詳しくは、ゴムとの耐熱接着性に優れかつ、接着処理工程におけるカー ルの発生が防止された、高品位の簾織物に関するものである。  [0001] The present invention relates to a polyester knit fabric that can be suitably used for rubber reinforcement applications. More specifically, the present invention is excellent in heat-resistant adhesion to rubber and prevents generation of curls in an adhesion treatment process. It relates to high-quality silk fabrics.
本発明により得られたポリエステル簾織物は、タイヤコードとりわけラジアルタイヤの ベルト外層部に用いられるキャッププライコード、 Vベルト、コンベアベルト、ホースな どの使用に好適である。  The polyester woven fabric obtained by the present invention is suitable for use in tire cords, particularly cap ply cords, V belts, conveyor belts, hoses and the like used for outer layer portions of radial tires.
背景技術  Background art
[0002] ポリエチレンテレフタレートに代表されるポリエステル繊維は優れた力学特性、寸法 安定性、耐久性を有し、産業資材用途、なかでも、タイヤコード、 Vベルト、コンベア ベルト、ホースなどのゴム補強用途に広く利用されている。  [0002] Polyester fibers typified by polyethylene terephthalate have excellent mechanical properties, dimensional stability, and durability, and are used for industrial materials, particularly rubber reinforcement for tire cords, V-belts, conveyor belts, hoses, etc. Widely used.
そして、このようなゴム補強用繊維は、通常、下撚および上撚を施されて撚糸コード とされ、この撚糸コードを経糸として、該経糸を 1000本〜 2000本並べ、これら経糸 がばらけないように緯糸を打ち込んで製織することにより製造される簾織物の形で、 タイヤ、ベルトおよびホースなどのゴム補強用途に使用されている。  Such a rubber reinforcing fiber is usually subjected to a lower twist and an upper twist to form a twisted yarn cord. Using this twisted yarn cord as a warp, 1000 to 2000 warps are arranged, and these warps are not separated. In this way, it is used for rubber reinforcement applications such as tires, belts and hoses in the form of woven fabrics produced by weaving weft yarns.
[0003] 上記の簾織物は、接着剤を付与され、乾燥、熱処理工程を経た後に、後工程の作 業性を高めるために、通常、機械的柔軟化処理が施される。ここで、機械的柔軟化 処理とは、エッジ刃によって簾織物を屈曲させることにより、乾燥熱処理中に硬化した コードを柔軟化させるものである力 屈曲の条件が不適性であると、簾織物が丸まつ てしまう、いわゆるカールと呼ばれる不具合が発生し、後工程での作業性の低下や、 製品不良が発生するという問題があった。  [0003] The above woven fabric is usually subjected to a mechanical softening treatment in order to improve workability in a subsequent process after being given an adhesive and undergoing a drying and heat treatment process. Here, the mechanical softening treatment means that the koji fabric is bent by an edge blade to soften the cord that has hardened during the drying heat treatment. There was a problem of curling, so-called curling, and there was a problem that workability was lowered in the post-process and product defects occurred.
[0004] このような問題を解決するため、例えば、特許文献 1には、機械的柔軟化処理に先 立つ撚糸コードの乾燥、熱処理工程における処理温度を低くする方法が開示されて いる力 該方法では、簾織物のゴムに対する接着力が低下してしまうという問題があ つた。また、特許文献 2では、下撚の撚数と上撚の撚数の比および機械的柔軟化処 理の屈曲角度、コード張力を特定した方法が開示されている。 [0004] In order to solve such a problem, for example, Patent Document 1 discloses a method for lowering a treatment temperature in a drying and heat treatment process of a twisted yarn cord prior to a mechanical softening treatment. However, there was a problem that the adhesive strength of the woven fabric to the rubber decreased. In Patent Document 2, the ratio of the number of twists of the lower twist and the number of twists of the upper twist and the mechanical softening treatment are described. A method for specifying the bending angle and cord tension is disclosed.
し力 ながら、ゴムとの接着性、とりわけ耐熱接着性の改善を目的としてしたディップ 処理がなされた (例えば特許文献 3, 4参照)簾織物では、コードが硬くなる傾向にあ り、カールの発生を完全に防止することは出来ない。  However, dip treatment was applied to improve adhesion to rubber, especially heat-resistant adhesion (see, for example, Patent Documents 3 and 4). Cannot be completely prevented.
[0005] 特許文献 1 :特開昭 61— 12952号公報 Patent Document 1: Japanese Patent Application Laid-Open No. 61-12952
特許文献 2:特開 2004— 30843号公報  Patent Document 2: JP 2004-30843 A
特許文献 3:特開 2000— 8280号公報  Patent Document 3: Japanese Patent Laid-Open No. 2000-8280
特許文献 4 :特開 2000— 212875号公報  Patent Document 4: Japanese Unexamined Patent Publication No. 2000-212875
図面の簡単な説明  Brief Description of Drawings
[0006] [図 1]剥離接着試験に使用する試験片の図である。 [0006] Fig. 1 is a view of a test piece used in a peel adhesion test.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] 本発明は以上の事情を背景としてなされたものであり、ゴムとの優れた耐熱接着性 を有し、かつ、接着処理工程におけるカールの発生が防止された、高品位のポリエス テル簾織物を提供することを目的とする。  [0007] The present invention has been made against the background of the above circumstances, and has a high-quality polyester film that has excellent heat-resistant adhesiveness with rubber and that prevents the occurrence of curling in the adhesion treatment process. The object is to provide a woven fabric.
課題を解決するための手段  Means for solving the problem
[0008] 本発明者は上記の目的を達成するため、鋭意検討した結果、カールの発生は、簾 織物を構成する経糸相互の解撚トルクと密接な関係があることを究明し、遂に本発明 を完成するに到った。即ち本発明は以下の構成をとるものである。  [0008] As a result of intensive investigations to achieve the above object, the present inventor has found that the occurrence of curling is closely related to the untwisting torque between warps constituting the woven fabric, and finally the present invention. It came to complete. That is, the present invention has the following configuration.
[0009] 1. Z方向の下撚を施し、次いで S方向の上撚を施したポリエステル正撚コードと、 S 方向の下撚を施し、次いで Z方向の上撚を施したポリエステル逆撚コードとを経糸と して交互に引き揃えたことを特徴とする簾織物。  [0009] 1. A polyester normal twisted cord with a Z twist and then a S twist, and a polyester reverse twist cord with a S twist and then a Z twist Woven woven fabrics characterized by being alternately arranged as warps.
[0010] 2.上記 1に記載の簾織物に処理液として (A)キャリアーを含む処理液、(B)ブロック ドイソシァネート水溶液、(C)エポキシ化合物の分散液、(D)レゾルシン ホルムァ ルデヒドーラテックス (RFL)混合液の 4者を組合せて、 1段、または 2段以上の多段処 理により処理を施し、かつ少なくとも(A)キャリアーを含む処理液が配合された第 1処 理液で処理した後、少なくとも(D)レゾルシン ホルムアルデヒド ラテックス(RFL) 混合液が配合された第 2処理液で処理するゴムとの接着性を付与するディップ処理 を施すことを特徴とする簾織物。 [0010] 2. (A) a treatment liquid containing a carrier as the treatment liquid in (1), (B) an aqueous solution of a blocked deisocyanate, (C) a dispersion of an epoxy compound, (D) a resorcin formaldehyde latex ( (RFL) After the four liquids are combined and processed by multistage processing of one or more stages, and after processing with the first processing liquid that contains at least (A) a processing liquid containing a carrier , At least (D) resorcinol formaldehyde latex (RFL) A woven fabric characterized by being subjected to a dipping treatment for imparting adhesion to rubber to be treated with the second treatment liquid containing the mixed liquid.
[0011] 上記 1または 2に記載の簾織物を用いたタイヤキャッププライ用簾織物。 [0011] A tire cap ply kite fabric using the kite fabric according to 1 or 2 above.
発明の効果  The invention's effect
[0012] 本発明によれば、ゴムとの優れた耐熱接着性を有しかつ、接着処理工程における カールの発生が防止された、高品位のポリエステル簾織物を提供することが出来る。 発明を実施するための最良の形態  [0012] According to the present invention, it is possible to provide a high-quality polyester knit fabric that has excellent heat-resistant adhesiveness with rubber and prevents curling in the adhesion treatment process. BEST MODE FOR CARRYING OUT THE INVENTION
[0013] 以下、本発明を詳細に説明する。  Hereinafter, the present invention will be described in detail.
本発明のポリエステル簾織物を構成するポリエステル繊維材料は、ポリエチレンテ レフタレートまたは少量の第 3成分を共重合したポリエチレンテレフタレートを溶融紡 糸して得られる未延伸糸を延伸、熱処理して得られる延伸糸(原糸)である。  The polyester fiber material constituting the polyester knit fabric of the present invention is a drawn yarn obtained by drawing and heat-treating undrawn yarn obtained by melt spinning polyethylene terephthalate or polyethylene terephthalate copolymerized with a small amount of a third component. (Raw yarn).
前記ポリエチレンテレフタレート原糸は、特公昭 47— 49768号公報で示されるよう な、未延伸糸条あるいは延伸糸条の段階でエポキシィ匕合物またはイソシァネートイ匕 合物などで表面活性化したポリエステル繊維よりなるものであってもよぐ特に該ポリ エチレンテレフタレート原糸が紡糸または延伸または後処理工程で 2個以上のェポ キシ基を有するエポキシィ匕合物で処理されたものであることが好ましい。エポキシィ匕 合物の好ましい例としては、グリセロール'ポリグリシジルエーテル、ジグリセロール' ポリグリシジルエーテル、ポリグリセロール'ポリグリシジルエーテル、ソルビトーノレ 'ポ リグリシジルエーテル等の脂肪族多価アルコールのポリグリシジルエーテル化合物が 挙げられる。更には、エポキシ化合物および硬化剤で処理された原糸を 40°C〜80 °Cの温度で 24時間〜 240時間、加熱処理されたものが好ましい。  The polyethylene terephthalate raw yarn is made of polyester fiber surface-activated with an epoxy compound or an isocyanate compound at the stage of undrawn yarn or drawn yarn as disclosed in Japanese Patent Publication No. 47-49768. In particular, it is preferable that the polyethylene terephthalate yarn is treated with an epoxy compound having two or more epoxy groups in the spinning, drawing or post-treatment step. Preferable examples of the epoxy compound include polyglycidyl ether compounds of aliphatic polyhydric alcohols such as glycerol 'polyglycidyl ether, diglycerol' polyglycidyl ether, polyglycerol 'polyglycidyl ether, sorbitoleol' polyglycidyl ether, and the like. It is done. Further, it is preferable that the raw yarn treated with the epoxy compound and the curing agent is heat-treated at a temperature of 40 ° C. to 80 ° C. for 24 hours to 240 hours.
[0014] 本発明のカール発生の防止された簾織物を得るには、該原糸に Z方向の下撚を施 し、次いで該下撚糸 2本に S方向の上撚を施したポリエステル正撚コードと、該原糸 に S方向の下撚を施し、次いで該下撚糸 2本に Z方向の上撚を施したポリエステル逆 撚コードを交互に 1000本〜 2000本程度並べ、これらを経糸とし、これらの経糸がば らけないように緯糸を 5cm当たり 2本〜 5本程度打ち込み、製織することが必要である 。正撚コードと逆撚コードが交互に配置されないと、経糸相互の解撚トルクを打ち消 し合うことが出来ず、カールの発生を完全に防止することは出来ない。 更に、正撚コードと逆撚コードの上撚数の比は、 0. 60≤正撚/逆撚≤1. 67であ ること力 S好ましレ、。下撚と上撚の撚数比は、特に限定されない。 [0014] In order to obtain a knit fabric in which curling is prevented according to the present invention, a polyester regular twist in which the raw yarn is subjected to a Z twist in the Z direction, and then the two twisted yarns are subjected to an S twist in the S direction. 1000 to 2000 polyester reverse twisted cords with the cord and the yarn twisted in the S direction and then the yarn twisted in the Z direction on the two twisted yarns are alternately arranged as warps, In order to prevent these warp yarns from being scattered, it is necessary to drive 2 to 5 wefts per 5 cm and weave them. If the normal and reverse twisted cords are not arranged alternately, the untwisting torque between the warps cannot be canceled out, and curling cannot be completely prevented. Furthermore, the ratio of the number of twists of the twisted cord and the twisted cord is 0.6.60 ≤ forward twist / reverse twist ≤ 1.67. The number ratio of the lower twist and the upper twist is not particularly limited.
[0015] 前記簾織物に施すディップ処理は、 (A)キャリアーを含む処理液、 (B)ブロックドィ ソシァネート水溶液、(C)エポキシ化合物の分散液、(D)レゾルシン—ホルムアルデ ヒド—ラテックス (RFL)混合液の 4者を組合せた処理液により、 1段、または 2段以上 の多段処理が好ましレ、。 (A)キャリアーを含む処理液および(B)ブロックドイソシァネ ート水溶液が配合された第 1処理液で処理した後、熱処理を施し、次いで(B)ブロッ クドイソシァネート水溶液、 (C)エポキシ化合物の分散液および(D)レゾルシン—ホ ルムアルデヒド ラテックス(RFL)混合液が配合された第 2処理液で処理する 2段処 理が施されることがさらに好ましぐ前記第 1処理液で処理した後、熱処理を施し、次 いで、前記第 2処理液を 2回繰り返し処理することによる 3段処理が施されることがより 好ましい。 [0015] The dipping treatment applied to the woven fabric includes: (A) a treatment liquid containing a carrier, (B) a blocky succinate aqueous solution, (C) a dispersion of an epoxy compound, and (D) a resorcin-formaldehyde-latex (RFL) mixture. Multi-stage treatment with one stage or more than two stages is preferred by using a combination of four liquids. (A) A treatment solution containing a carrier and (B) a first treatment solution containing a blocked isocyanate solution, followed by heat treatment, and then (B) a blocked isocyanate solution, (C The first treatment is more preferably a two-stage treatment in which a second treatment solution containing a dispersion of an epoxy compound and a (D) resorcin-formaldehyde latex (RFL) mixture is blended. More preferably, after the treatment with the solution, a heat treatment is performed, and then a three-stage treatment is performed by repeatedly treating the second treatment solution twice.
[0016] 前記第 1処理液は、総固形分 100重量部に対し、 (B)ブロックドイソシァネート固形 分が 40〜95重量部配合されていることが好ましい。 40重量部より少ないと樹脂の架 橋が不十分であり充分な耐熱接着性が得られず、 95重量部より多いとキャリア一成 分が少なくなり、この場合も充分な耐熱接着性が得られない。第 1処理液のポリエス テル繊維に対する樹脂付着量は、 1〜5重量%であることが好ましい。 1重量%より少 ないと充分な耐熱性が得られず、 5重量%より多いとコードが硬くなり強力低下、耐疲 労性が低下するとともに、ディップ柏の発生が多くなるなど品位の点から好ましくない  [0016] The first treatment liquid preferably contains 40 to 95 parts by weight of (B) blocked isocyanate solids based on 100 parts by weight of the total solids. If it is less than 40 parts by weight, the resin bridge is insufficient and sufficient heat-resistant adhesiveness cannot be obtained, and if it exceeds 95 parts by weight, the carrier component is reduced, and in this case, sufficient heat-resistant adhesiveness is also obtained. Absent. The resin adhesion amount to the polyester fiber of the first treatment liquid is preferably 1 to 5% by weight. If the amount is less than 1% by weight, sufficient heat resistance cannot be obtained. If the amount is more than 5% by weight, the cord becomes stiff and the strength decreases, fatigue resistance decreases, and the occurrence of dip wrinkles increases. Not good
[0017] 前記第 2処理液は、総固形分 100重量部に対し、 (B)ブロックドイソシァネート固形 分が 5〜40重量部配合されていることが好ましい。 5重量部より少ないと、樹脂の架 橋が不十分であり充分な耐熱接着性が得られず、 40重量部より多いと RFL成分が 少なくなり過ぎるため充分な初期接着性が得られない。更に第 2処理液は、総固形分 100重量部に対して、(C)エポキシィ匕合物固形分が 0. 5〜: 10重量部配合されてい ること力 S好ましレ、。この範囲より少なくても多くても、良好な接着性は得られない。更に 好ましくは 0. 5〜6重量部である。第 2処理液のポリエステル繊維に対する樹脂付着 量は、 2〜: 10重量%であることが好ましい。 2重量%より少ないと充分な初期接着、耐 熱接着性が得られず、 10重量%より多いと、ブリスター発生等により接着性がむしろ 低下する場合があることや、コードが硬くなり強力低下、耐疲労性といった力学特性 の低下、ディップ柏の発生が多くなるなど品位の点から好ましくない。 [0017] The second processing liquid preferably contains 5 to 40 parts by weight of (B) blocked isocyanate solids per 100 parts by weight of the total solids. If the amount is less than 5 parts by weight, the resin bridge is insufficient and sufficient heat-resistant adhesiveness cannot be obtained. If the amount is more than 40 parts by weight, the RFL component becomes too small and sufficient initial adhesiveness cannot be obtained. Furthermore, the second treatment liquid has (C) 0.5 to 10 parts by weight of the solid content of the epoxy compound based on 100 parts by weight of the total solid content. If it is less or more than this range, good adhesion cannot be obtained. More preferably, it is 0.5 to 6 parts by weight. The amount of resin attached to the polyester fiber of the second treatment liquid is preferably 2 to 10% by weight. If less than 2% by weight, sufficient initial adhesion and resistance If thermal adhesiveness is not obtained and the amount exceeds 10% by weight, the adhesiveness may be lowered due to blistering, etc., the cord becomes hard and the mechanical properties such as strength reduction and fatigue resistance, It is not preferable from the viewpoint of quality, such as the generation is increased.
[0018] 本発明のキャリアーを含む処理液 (A)とは、キャリアーを水に溶解、分散または乳 化せしめたものであり、その中にはキャリアー以外の溶剤、分散液、乳化剤あるいは 安定剤等の助剤や紡糸油剤等が含有されていてもよい。  [0018] The treatment liquid (A) containing the carrier of the present invention is a solution obtained by dissolving, dispersing or emulsifying the carrier in water. Among them, a solvent other than the carrier, a dispersion, an emulsifier, a stabilizer, etc. Auxiliaries, spinning oils and the like may be contained.
ここで言うキャリアーとは、その作用は十分明らかではないが、ポリエステル繊維内 部に浸入拡散し、ポリエステル繊維の膨潤を高め、繊維内部構造を接着剤分子が入 りやすいよう変化せしめる物質である。つまり、キャリアー作用を活用してブロックドィ ソシァネート水溶液、エポキシ化合物の分散液および RFL溶液をポリエステル繊維 により強固に結合させ耐熱接着性を向上させようとするものである。  The carrier as used herein is a substance whose action is not sufficiently clear, but which penetrates and diffuses inside the polyester fiber, increases the swelling of the polyester fiber, and changes the internal structure of the fiber so that adhesive molecules can easily enter. In other words, the carrier action is used to firmly bond the aqueous solution of blocked sulfonate, the epoxy compound dispersion and the RFL solution to the polyester fiber to improve heat-resistant adhesion.
[0019] キャリア一として好ましいものは p—クロルフエノール、 o—フエニルフエノール等のフ ェノール誘導体類、モノクロルベンゼン、トリクロルベンゼン等のハロゲン化ベンゼン 類およびレゾルシンと p—クロルフエノールとホルムアルデヒドとの反応生成物等が上 げられる。特に好ましい例はレゾルシンと p—クロルフエノールとホルムアルデヒドとの 反応生成物である。  [0019] Preferred carriers are phenol derivatives such as p-chlorophenol and o-phenylphenol, halogenated benzenes such as monochlorobenzene and trichlorobenzene, and a reaction product of resorcin, p-chlorophenol and formaldehyde. Things can be raised. A particularly preferred example is a reaction product of resorcin, p-chlorophenol and formaldehyde.
[0020] 処理液(D) RFLはレゾルシンとホルマリンを酸またはアルカリ触媒下で反応させて 得られる初期縮合物とスチレンブタジエンラテックス、カルボキシ変性スチレンブタジ ェンラテックス、スチレンブタジエンビュルピリジンラテックス、カルボキシ変性スチレ ンブタジエンビュルピリジンラテックス、アクリロニトリルブタジエンラテックス、天然ゴム [0020] Treatment liquid (D) RFL is an initial condensate obtained by reacting resorcin and formalin in the presence of an acid or alkali catalyst, styrene butadiene latex, carboxy-modified styrene butadiene latex, styrene butadiene butyl pyridine latex, carboxy modified styrene butadiene butyl. Pyridine latex, acrylonitrile butadiene latex, natural rubber
、ポリブタジエンラテックス等の 1種または 2種以上の混合水溶液が用いられる。好ま しくはスチレンブタジエンビュルピリジンラテックス、カルボキシ変性スチレンブタジェ ンビュルピリジンラテックスを用いることで、優れた耐熱接着性を得ることが出来る。レ ゾノレシン、ホノレマリン、ラテックスの配合比率は公知技術のいずれを適用してもよレ、。 One or two or more mixed aqueous solutions such as polybutadiene latex are used. Preferably, excellent heat-resistant adhesiveness can be obtained by using styrene butadiene butyl pyridine latex or carboxy-modified styrene butadiene pyridine latex. Any of the known techniques can be used for the mixing ratio of resorenosin, honoremarin, and latex.
[0021] 特公昭 60— 31950号公報ではキャリアー、 RFL以外の成分としてブロックドイソシ ァネートおよび Zまたはエポキシ樹脂の分散液が用いられるが、本発明者が鋭意検 討した結果、処理液 (B)ブロックドイソシァネートが水溶性であり、好ましくは平均官 能基数が 3官能以上、更に好ましくは 4官能以上であるとき優れた耐熱接着性が得ら れる。分散性のブロックドイソシァネートでは、キャリアーとの組合せによる処理液の 繊維内部への浸透効果が不十分であり、良好な接着性は得られなレ、。イソシァネー ト基を多官能化すると同樹脂付着量で比較してコードが硬くなることから樹脂の架橋 密度が向上していることが示唆され、その結果、樹脂付着量を下げても優れた耐熱 接着性が得られるという利点がある。 [0021] In JP-B-60-31950, a dispersion of blocked isocyanate and Z or an epoxy resin is used as a component other than the carrier and RFL. As a result of intensive investigation by the present inventors, the treatment liquid (B) When the blocked isocyanate is water-soluble, preferably the average number of functional groups is 3 or more, more preferably 4 or more, excellent heat resistant adhesion can be obtained. It is. With dispersible blocked isocyanate, the effect of penetration of the treatment liquid into the fiber by combining with a carrier is insufficient, and good adhesion cannot be obtained. Polyfunctionalization of the isocyanate group results in a harder cord compared to the same resin adhesion amount, suggesting that the crosslink density of the resin is improved, and as a result, excellent heat-resistant adhesion even when the resin adhesion amount is lowered There is an advantage that it can be obtained.
[0022] イソシァネート成分は、特に限定されないが、トリレンジイソシァネート、ジフヱニルメ タンジイソシァネート、へキサメチレンジイソシァネート系のポリイソシァネートが好まし く、更には、ジフエニルメタンジイソシァネート系ポリイソシァネート(2官能のジフエ二 ルメタンジイソシァネートが混合されてレ、てもよレ、)混合体が優れた性能を示す。  [0022] The isocyanate component is not particularly limited, but tolylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate polyisocyanate is preferable, and diphenylmethane diisocyanate is more preferable. Cyanate-based polyisocyanates (mixed with bifunctional diphenylmethane diisocyanate) may exhibit excellent performance.
[0023] ブロック剤成分の熱解離温度は 100°C〜200°Cであるもの、好ましい例としてフエノ ール類、ラタタム類、ォキシム類等が挙げられる。熱解離温度が 100°Cより低いと乾 燥段階でイソシァネートの架橋反応が開始し、繊維内部への浸入が不均一なものと なる。一方、 200°Cより高いと充分な架橋反応が得られず、いずれも耐熱接着性は低 下する。  [0023] The thermal dissociation temperature of the blocking agent component is 100 ° C to 200 ° C, and preferable examples include phenols, ratatas, oximes and the like. If the thermal dissociation temperature is lower than 100 ° C, the isocyanate cross-linking reaction starts in the drying stage and the infiltration into the fiber becomes uneven. On the other hand, when the temperature is higher than 200 ° C, a sufficient crosslinking reaction cannot be obtained, and in all cases, the heat resistant adhesiveness is lowered.
[0024] 処理液(C)エポキシ樹脂は特に限定されないが好ましくは 2官能以上の多官能ェ ポキシを用いることで、樹脂の架橋密度が高くなり、優れた耐熱接着性が得られる。 エポキシ化合物の好ましい例としては、グリセロール 'ポリグリシジルエーテル、ジグリ セロール *ポリグリシジルエーテル、ポリグリセロール *ポリグリシジルエーテル、ソルビ トール.ポリグリシジルエーテル等、脂肪族多価アルコールのポリグリシジルエーテル 化合物が優れた性能を示す。  [0024] The treatment liquid (C) epoxy resin is not particularly limited, but preferably a bifunctional or higher functional epoxy increases the crosslink density of the resin and provides excellent heat resistant adhesiveness. Preferred examples of epoxy compounds include glycerol 'polyglycidyl ether, diglycerol * polyglycidyl ether, polyglycerol * polyglycidyl ether, sorbitol, polyglycidyl ether, etc. Indicates.
[0025] 耐熱接着性向上の作用は水溶性ブロックドイソシァネートを用いることでキャリアー によるイソシァネートの繊維内部への浸入拡散がより均一なものとなり、イソシァネー トが耐熱接着力の低下の原因となるゴム配合物中のァミンの捕捉剤としてより有効に 作用していること及び、多官能イソシァネートにより樹脂架橋密度が高くなり、ァミンの 繊維内部へ浸入に対するバリア性が向上することの相乗効果によりポリエステルの劣 化が抑制された結果と考えられる。このことは過加硫後のコード強力保持率が著しく 改善されてレヽることからも示唆される。  [0025] The effect of improving the heat-resistant adhesiveness is that the use of water-soluble blocked isocyanate makes the diffusion of the isocyanate into the fiber more uniform by the carrier, and the isocyanate causes a decrease in the heat-resistant adhesive force. The polyester has a synergistic effect that it acts more effectively as a scavenger for amines in rubber compounds and that the polyfunctional isocyanate increases the crosslink density of the resin and improves the barrier properties against the penetration of amines into the fibers. This is thought to be the result of the suppression of deterioration. This is also suggested by the fact that the cord strength retention after overvulcanization is remarkably improved.
[0026] この作用は、上述の第 1処理液、第 2処理液の組合せで処理することで、より顕著な ものとなる。つまり、第 1処理液は、イソシァネートによるアミンバリア層が、キャリアー 効果で繊維と強固に結合し、繊維および繊維と隣接する接着剤層およびそれらの界 面の劣化を著しく抑制させ、次いで、第 2処理液は、イソシァネートおよびエポキシに よるラテックスの架橋改質効果により、 RFL樹脂の耐熱性が向上し、これら全体の効 果により優れた耐熱接着性および強力保持率が得られると考えられる。 [0026] This effect is more prominent by processing with the combination of the first processing liquid and the second processing liquid described above. It will be a thing. In other words, in the first treatment liquid, the amine barrier layer made of isocyanate binds firmly to the fiber by the carrier effect, and the deterioration of the fiber and the adhesive layer adjacent to the fiber and their interface are remarkably suppressed. The treatment solution is thought to improve the heat resistance of the RFL resin due to the cross-linking modification effect of the latex with isocyanate and epoxy, and to achieve excellent heat-resistant adhesion and strong retention due to the overall effect.
[0027] 更に、第 2処理液を、 2回繰り返し処理すると、 1回処理と比較して同樹脂付着量で 優れた耐熱接着性を得ることが出来る。この作用は、 1回あたりの樹脂付着量を下げ て重ね塗りすることにより、樹脂の付着斑が改善されることによると考えられる。  [0027] Further, when the second treatment liquid is repeatedly treated twice, excellent heat-resistant adhesion can be obtained with the same resin adhesion amount as compared with the single treatment. This effect is thought to be due to the fact that the resin adhesion unevenness is improved by reducing the amount of resin adhesion per application and recoating.
[0028] 耐熱接着性の評価メジャーとして、過加硫および/または熱時のゴム コード間の 剥離接着試験におけるゴム被覆率を用いる。一般に、ポリエステルタイヤコードは、ゴ ム中で長時間高温に曝露された場合、接着力が低下する。この現象は、ゴムおよび 接着剤(ディップ樹脂)および繊維およびそれらの界面の劣化によるものと考えられる 。従来のポリエステルタイヤコードでは、接着破壊後のコードにはゴムが殆ど付着して レ、ないことから、ゴムの凝集破壊よりもはやぐ繊維および/または接着剤およびそれ らの界面で破壊が起こっていた。それに対して、耐熱接着性に優れるナイロン 66で は、接着破壊後のコードはゴムで殆ど被覆されており、破壊部位は繊維から接着剤 に至る層ではなぐゴム側に移行している。これらの視点より、ゴム被覆率を評価する ことで、耐熱接着性の優劣を判断することが可能である。タイヤキャッププライ用途で は、常温雰囲気下、 150°C高温雰囲気下、いずれにおいても、初期加硫後のゴム被 覆率が 90%以上、過加硫後のゴム被覆率が 80%以上であることが好ましレ、。  [0028] As an evaluation measure of heat-resistant adhesion, rubber coverage in a peel adhesion test between rubber cords during overvulcanization and / or heat is used. In general, when a polyester tire cord is exposed to a high temperature in rubber for a long time, its adhesive strength decreases. This phenomenon is thought to be due to deterioration of rubber and adhesive (dip resin) and fibers and their interfaces. In conventional polyester tire cords, there is almost no rubber adhering to the cord after adhesion failure, so there was no longer any failure at the fiber and / or adhesive and their interface than the cohesive failure of rubber. . On the other hand, with nylon 66, which has excellent heat-resistant adhesion, the cord after adhesion failure is almost covered with rubber, and the fracture site has shifted to the rubber side, not the layer from the fiber to the adhesive. From these viewpoints, it is possible to judge the superiority or inferiority of the heat-resistant adhesiveness by evaluating the rubber coverage. For tire cap ply applications, the rubber coverage after initial vulcanization is 90% or higher, and the rubber coverage after overvulcanization is 80% or higher in both normal temperature and 150 ° C high temperature atmospheres. I prefer it.
[0029] 力べして得られる本発明のポリエステル簾織物は、ゴムとの耐熱接着性に優れかつ 、接着処理工程におけるカールの発生が防止された高品位の簾織物であり、種々の 産業用補強材、タイヤコードとりわけ耐熱接着性が強く要求されるキャップブライコー ド、ベルトおよびホースなどのゴム補強用簾織物として極めて有用である。  [0029] The polyester woven fabric of the present invention obtained by force is a high-quality woven fabric excellent in heat-resistant adhesion with rubber and prevented from curling in the bonding treatment process, and has various industrial reinforcements. It is extremely useful as a textile fabric for reinforcing rubber, such as caps, cords, belts and hoses, which are required to have high heat resistance and adhesive properties.
実施例  Example
[0030] 次に実施例および比較例を用いて、本発明を具体的に説明するが、本発明はこれ に限定されるものではなレ、。なお各物性値は下記の方法により測定したものである。  [0030] Next, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto. Each physical property value is measured by the following method.
[0031] <強伸度 > JIS -L1017 8. 5 (2002)に準拠し、 20。〇、65%1¾1の温'湿度管理された个亘温 室で 24時間以上放置後、引張試験機で、強伸度を測定した。 [0031] <Strong elongation> 20 according to JIS-L1017 8.5 (2002). 〇 After standing for more than 24 hours in a private room with 65% 1¾1 temperature and humidity control, the tensile strength was measured with a tensile tester.
[0032] <繊度 > [0032] <Fineness>
JIS -L1017 8. 3 (2002)に準拠し、 20。〇、65%1¾1の温'湿度管理された个亘温 室で 24時間以上放置後、繊度を測定した。  20 in accordance with JIS-L1017 8.3 (2002). 〇 After standing for 24 hours or more in a private room with 65% 1¾1 temperature and humidity control, the fineness was measured.
[0033] <引抜接着 > [0033] <Pull-out adhesion>
JIS -L1017 附属書 1 3. 1 (2002)の Tテスト(A法)を改良した Hテストにより評 価した。  The T test (Method A) in JIS-L1017 Annex 1.3.1 (2002) was evaluated by an improved H test.
処理コードをタイヤ用ゴム中に l cmの長さ坦め込み、 140°Cで 40分(初期)または 1 70°Cで 60分 (過加硫)加硫した後、常温でゴムからコードを 300mm/分で引き抜く のに要する力を N/cmで表したものである。 Place the treated cord into the tire rubber for l cm length and vulcanize at 140 ° C for 40 minutes (initial) or 1 70 ° C for 60 minutes (over vulcanization), and then remove the cord from the rubber at room temperature. The force required to pull out at 300 mm / min is expressed in N / cm.
[0034] <剥離接着 > [0034] <Peeling adhesion>
JIS -K6256 5. (1999)の「布と加硫ゴムの剥離試験」を改良した方法により測 定した。図 1に示す処理コードとタイヤ用ゴムを積層した試験片を作成し (コードーコ ード間の剥離面のゴム厚 0. 7mm、幅 25mm、コードの打ち込み本数は 33本)、 140 °Cで 40分 (初期)または 170°Cで 60分 (過加硫)加硫した後、常温で試験片の切り込 み上下部(図 1の a部および b部)をつまみ、引張試験機で 50mm/分で剥離させる のに要する力を NZ25mmで表したものである。更に、試験片をオーブン内で 150 °Cで 10分熱処理し、その雰囲気下 (熱時)で同様に剥離力を測定した。  JIS-K6256 5. (1999) “Cloth and vulcanized rubber peel test” was measured by an improved method. A test piece was prepared by laminating the processing cord and tire rubber shown in Fig. 1 (rubber thickness 0.7 mm, width 25 mm, number of cords to be corded 33), 140 ° C at 40 ° C. After vulcanization for 60 minutes (over vulcanization) at 170 ° C for 60 minutes (initial) or at room temperature, cut the test piece at the top and bottom (parts a and b in Fig. 1) and pinch 50mm / The force required to peel in minutes is expressed in NZ25mm. Further, the test piece was heat-treated in an oven at 150 ° C. for 10 minutes, and the peeling force was measured in the same manner (when hot).
試験後、剥離面のコードのゴム被覆率を目視評価した。コードがゴムで完全に被覆 されているものを被覆率 100%、全くゴムが付いていない状態を 0%とした。  After the test, the rubber coverage of the cord on the peeled surface was visually evaluated. The cord was completely covered with rubber, and the coverage was 100%, and no cord was attached at 0%.
[0035] <ゴム中強力劣化 > [0035] <Strong deterioration in rubber>
処理コードをタイヤ用ゴム中に埋め込み、 170°Cで 180分加硫した後、ゴムからコ ードを取り出して加硫後の強力を測定し、加硫前との保持率で表したものである。  The treatment cord is embedded in tire rubber, vulcanized at 170 ° C for 180 minutes, the cord is taken out from the rubber, the strength after vulcanization is measured, and it is expressed as the retention rate before vulcanization. is there.
[0036] <コード硬さ > [0036] <Cord hardness>
JIS -L1096 8. 20. 1 A法(1999)のガーレ法により評価した。  JIS-L1096 8.2.1 Evaluation was made by the Gurley method of Method A (1999).
ガーレ式ステフイネステスターの振子支点より下部 5. 08cmの位置に 25gの荷重を 取り付ける。コード長 3. 81cmの試料を可動アームのチャックに取り付け(チャックと 振子の自由端間の試長は 2. 54cm)、可動アーム作動させ、試料が振子の自由端を 離れる瞬間の目盛り RGとし、次式よりコード硬さを求めた。 Attach a load of 25g at a position 5.08cm below the pendulum fulcrum of the Gurley Stephine Tester. Attach a specimen with a cord length of 3.81 cm to the chuck of the movable arm (with the chuck The test length between the free ends of the pendulum was 2.54 cm), the movable arm was operated, and the scale RG at the moment when the sample left the free end of the pendulum was used as the scale RG.
コード硬さ(mN) =RG X 2. 46Zコードゲージ(cm)  Cord hardness (mN) = RG X 2. 46Z cord gauge (cm)
[0037] <カール > [0037] <Curl>
ディップ処理後の簾織物の表層を引き出し、先端をフリーした状態で、その形態を 観察し、簾の丸まり有無を判定した。  The surface layer of the koji fabric after the dip treatment was pulled out, and the shape was observed with the tip freed to determine whether the koji was rounded.
[0038] (実施例 1) [0038] (Example 1)
固有粘度 0. 95dl/gのポリエチレンテレフタレートチップを、紡糸温度 300°Cで孔 数 190の紡糸口金より溶融吐出させ、 320°Cの加熱領域を通過させた後、 20°Cの冷 却風により冷却固化させ、紡糸速度 550m/分で引き取り、続いて、延伸倍率 5. 8 倍で延伸し、エポキシ化合物であるソルビトール.ポリグリシジルエーテルを付与、 3. 0%弛緩させた後、卷き取った。こうして得られた 1100dtex、 190フィラメントのポリエ チレンテレフタレート原糸(固有粘度 0· 88dl/g、強度 8· 3cN/dtex)に Ζ方向の 下撚を撚数 47t/ 10cmで施し、次レ、で該下撚糸を 2本撚り合わせ S方向の上撚を 撚数 47t/10cm施しポリエステル正撚双糸コードを得た。また、上記ポリエチレンテ レフタレート原糸に S方向の下撚を撚数 47t/10cmで施し、次いで該下撚糸を 2本 撚り合せ Z方向の上撚を撚数 47t/10cmで施し、ポリエステル逆撚双糸コードを得 た。  A polyethylene terephthalate chip with an intrinsic viscosity of 0.995 dl / g was melted and discharged from a spinneret with a hole diameter of 190 at a spinning temperature of 300 ° C, passed through a heating zone of 320 ° C, and then cooled by 20 ° C cooling air. It was cooled and solidified, taken up at a spinning speed of 550 m / min, and then drawn at a draw ratio of 5.8 times, and the epoxy compound sorbitol.polyglycidyl ether was added, and after 3.0% relaxation, it was scraped off. . The thus obtained 1100 dtex, 190 filament polyethylene terephthalate raw yarn (intrinsic viscosity 0 · 88 dl / g, strength 8 · 3 cN / dtex) was subjected to a twist in the cocoon direction at a twist number of 47 t / 10 cm. Two lower twisted yarns were twisted, and an upper twist of 47 t / 10 cm in the S direction was applied to obtain a polyester regular twisted double yarn cord. In addition, the polyethylene terephthalate yarn is subjected to a S twist in the S direction at a twist of 47 t / 10 cm, then two twisted twisted yarns in the Z direction and a twist in the Z direction at a twist of 47 t / 10 cm. I got a yarn cord.
前記の正撚および逆撚の生コードを交互に計 1500本、引き揃え経糸とし、これに 緯糸を 3本 /5cmの間隔で打ち込んで製織し、簾織物(生反)を得た。  The above-described normal and reverse twisted raw cords were alternately made into a total of 1,500 aligned warp yarns, and wefts were driven into the fabric at intervals of 5/5 cm to obtain a woven fabric (raw fabric).
次いで、この簾織物を、第 1処理液中に浸漬させた後、バキュームで余剰な液を削 除し、次いで 4. 0%のストレッチ率を与えながら、 120°Cのオーブンで 56秒間乾燥、 次いで 235°Cのオーブンで 45秒間熱処理させた。  Next, after immersing this knit fabric in the first treatment liquid, the excess liquid was removed with a vacuum, and then dried in an oven at 120 ° C for 56 seconds while giving a stretch rate of 4.0%. Subsequently, it was heat-treated in an oven at 235 ° C for 45 seconds.
引き続き、上記第 1処理液で処理した簾織物を、第 2処理液中に浸漬させた後、バ キュームで余剰な液を削除し、次いで 0%のリラックス率を与えながら、 120°Cオーブ ンで 56秒間乾燥、次いで 235°Cのオーブンで 45秒間熱処理させた。  Subsequently, after immersing the koji fabric treated with the above-mentioned first treatment liquid in the second treatment liquid, the excess liquid was removed by vacuum, and then a 120 ° C oven was applied while giving a relaxation rate of 0%. For 56 seconds and then heat treated in an oven at 235 ° C for 45 seconds.
その後、機械的柔軟化処理は行わず、卷き取った。  Then, it was scraped off without performing mechanical softening treatment.
実施例 1で用レ、た第 1処理液の配合組成を表 1、第 2処理液の配合組成を表 2に示 す。 The composition of the first treatment liquid used in Example 1 is shown in Table 1, and the composition of the second treatment liquid is shown in Table 2. The
[0039] (実施例 2)  [0039] (Example 2)
実施例 1において、正撚双糸コードの下撚 (Z方向)数を 35t/l0cm、上撚(S方向 )数を 47tZl0cm、逆撚双糸コードの下撚(S方向)数を 35tZl0cm、上撚(Z方向) 数を 47tZl0cmに変更した。それ以外は実施例 1と同様の製織を行レ、、引き続き実 施例 1と同様のディップ処理を行った。  In Example 1, the number of twists (Z direction) of the twisted twisted yarn cord is 35t / l0cm, the number of twisted yarns (S direction) is 47tZl0cm, the number of twisted twisted yarns (S direction) is 35tZl0cm, The number of twists (Z direction) was changed to 47tZl0cm. Other than that, weaving was performed in the same manner as in Example 1, and subsequently the same dipping treatment as in Example 1 was performed.
[0040] (比較例 1) [0040] (Comparative Example 1)
実施例 1において、下撚(Z方向)数を 47t/10cm、上撚(S方向)数を 47t/10c mの正撚双糸コードのみで製織を行い、引き続き実施例 1と同様のディップ処理を行 つた。  In Example 1, weaving was performed only with a positive twisted twine cord with 47 t / 10 cm of the lower twist (Z direction) and 47 t / 10 cm of the upper twist (S direction), and then the same dipping treatment as in Example 1 I did.
[0041] (比較例 2) [0041] (Comparative Example 2)
実施例 1において、下撚(Z方向)数を 47t/10cm、上撚(S方向)数を 47t/10c mの正撚双糸コードのみで製織を行い、引き続き実施例 1と同様のディップ処理を行 い、更に、引き続き屈曲角度 120度、張力 0. l lcN/dtexの条件で、柔軟 化処理を行った。  In Example 1, weaving was performed only with a positive twisted twine cord with 47 t / 10 cm of the lower twist (Z direction) and 47 t / 10 cm of the upper twist (S direction), and then the same dipping treatment as in Example 1 Furthermore, the softening treatment was continued under the conditions of a bending angle of 120 degrees and a tension of 0.1 lcN / dtex.
[0042] 表 3に実施例 1、 2および比較例 1、 2のコードの撚構成、ディップ条件、および処理 コード物性を示す。  [0042] Table 3 shows the twist structure, dip conditions, and treated cord properties of the cords of Examples 1 and 2 and Comparative Examples 1 and 2.
表 3から明らかなように、本発明の簾織物は、優れた耐熱接着性を有し、かつ下撚 と上撚の撚数がアンバランスであっても、カールの発生が防止されている。  As is apparent from Table 3, the woven fabric of the present invention has excellent heat-resistant adhesiveness, and curling is prevented even when the number of twists of the lower twist and the upper twist is unbalanced.
比較例 1は、生コードが全て正撚であり、酷いカールが発生している。  In Comparative Example 1, the raw cords are all twisted and severe curls are generated.
比較例 2は、特開 2004— 308043号公報記載の下撚/上撚の撚数比および、機 械的柔軟化処理条件を満足する例であるが、本発明の耐熱ディップ処理にぉレ、ては 、コードが硬く(特開 2004— 308043号公報の実施例ではガーレー硬さ約 30mNに 対して、本例では 112mN)、カールの発生を防止することは出来なレ、。更に、実施 例 1および 2、比較例 1と比べて、耐熱接着性が大幅に低下するという欠点が生じる。 この理由は、柔軟化処理工程でのエッジ刃との擦過により、ディップ樹脂の一部が削 られたり、樹脂にクラックが生じたりするためと考えられ、本発明の耐熱ディップ処理 においては、柔軟化処理は好ましくない。 [0043] [表 1]
Figure imgf000012_0001
Figure imgf000012_0002
Comparative Example 2 is an example that satisfies the lower twist / upper twist ratio and mechanical softening treatment conditions described in Japanese Patent Application Laid-Open No. 2004-308043. As a result, the cord is hard (in the embodiment of Japanese Patent Application Laid-Open No. 2004-308043, the Gurley hardness is about 30 mN, and in this example, 112 mN), and curling cannot be prevented. Further, as compared with Examples 1 and 2 and Comparative Example 1, there is a disadvantage that the heat resistant adhesiveness is greatly lowered. The reason for this is considered to be that a part of the dip resin is scraped or a crack is generated in the resin due to rubbing with the edge blade in the softening treatment process. Treatment is not preferred. [0043] [Table 1]
Figure imgf000012_0001
Figure imgf000012_0002
薬品 A ナガセケムテックス (株)製 デナポンド  Pharmaceutical A Nagase ChemteX Corp. Dena Pound
(クロルフエノール 'ホルマリンレゾルシン縮合物のアンモニア水溶液 固形分 20%) 薬品 B 第一工業製薬 (株)製 エラストロン BN- 27  (Ammonia aqueous solution of chlorophenol and formalin resorcinol condensate: 20% solids) Pharmaceutical B Elastron BN-27, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
(ポリウレタンプレボリマーブロック化体 固形分 30% 官能基数約 5)  (Polyurethane polymer blocker, solid content 30%, functional group number approx. 5)
[0044] [表 2] 実施例 1の第 2処理液 [0044] [Table 2] Second treatment liquid of Example 1
Figure imgf000012_0003
Figure imgf000012_0003
薬品 B 第一工業製薬 (株)製 エラストロン BN- 27  Pharmaceutical B Erastron BN-27 manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
(ポリウレタンプレボリマーブロック化体 固形分 30% 官能基数約 5)  (Polyurethane polymer blocker, solid content 30%, functional group number approx. 5)
薬品 C ナガセケムテックス(株)製 デナコール EX-614  Pharmaceutical C Nagase ChemteX Corp. Denacol EX-614
(ソルビトール'ポリグリシジル'エーテル)  (Sorbitol 'polyglycidyl' ether)
薬品 D 第一工業製薬 (株)製 ネオコール P  Medicinal D Neocor P, Daiichi Kogyo Seiyaku Co., Ltd.
(ジアルキルスルホコ/ \ク酸エステルソーダ塩 固形分 75%)  (Dialkylsulfoco / succinate soda salt solids 75%)
薬品 E 日本エイアンドエル(株)製 SNX- 7046  Pharmaceutical E Nippon A & L Co., Ltd. SNX- 7046
(スチレン'ブタジエン · 2ビニルピリジン共重合 固形分 41 W  (Styrene 'butadiene / 2 vinyl pyridine copolymer solid content 41 W
薬品 F 日本エイアンドエル(株)製 J-9049  Pharmaceutical F Nippon A & L Co., Ltd. J-9049
(スチレン'ブタジエン共重合 固形分 49%)  (Styrene / butadiene copolymer solid content 49%)
[0045] [表 3] 実施例 1 実施例 2 比較例 1 比較例 2 正撚コードの撚数(下撚 Z 上撚 S) 10cm 47X47 35 47 47 47 47 47 逆撚コードの撚数(下撚 S 上撚 Z) t/10cm 47X47 35X47 - 一 経糸の交互配置 - 有 有 無 [0045] [Table 3] Example 1 Example 2 Comparative example 1 Comparative example 2 Number of twisted twisted cords (lower twisted Z upper twisted S) 10cm 47X47 35 47 47 47 47 47 Number of twisted twisted cords (lower twisted S upper twisted Z) t / 10cm 47X47 35X47-One warp alternate arrangement-Yes Yes No
ディップ処理時の柔軟化処理 一 無 無 有 強力 N 123 127 123 128 強度 cN/dtex 5.6 5.8 5.6 5.8 中間伸度 3.5 3.2 3.5 3.4 切断伸度 12.1 12.0 12.2 12.5 初期 N/cm 122 125 121 125 Softening treatment during dip treatment 1 No No Yes Strong N 123 127 123 128 Strength cN / dtex 5.6 5.8 5.6 5.8 Intermediate elongation 3.5 3.2 3.5 3.4 Cutting elongation 12.1 12.0 12.2 12.5 Initial N / cm 122 125 121 125
H接着 H bonding
過加硫 N/cm 123 125 122 105 処  Overvulcanized N / cm 123 125 122 105
常温 ·初期 N/25mm 226 229 221 208 理  Normal temperature · Initial N / 25mm 226 229 221 208
コ ゴム被覆率 100 100 100 100 Rubber coverage 100 100 100 100
I 常温 ·過加硫 N/25mm 197 195 200 152 ゴム被覆率 90 90 90 70 物 剥離接着 I Room temperature / Over vulcanization N / 25mm 197 195 200 152 Rubber coverage 90 90 90 70
性 熱時,初期 N/25mm 130 128 127 104 ゴム被覆率 100 100 100 85 熱時,過加硫 N/25mm 115 120 119 60 ゴム被覆率 85 85 85 40 ゴム中劣化強力保持率 85 86 86 78 コード硬さ mN 157 152 157 112 樹脂付着量 6.6 6.5 6.7 5.5 カールの有無 - 無 無 有 有 産業上の利用可能性  Hot, initial N / 25mm 130 128 127 104 Rubber coverage 100 100 100 85 Hot, overvulcanized N / 25mm 115 120 119 60 Rubber coverage 85 85 85 40 Deterioration strength retention in rubber 85 86 86 78 Code Hardness mN 157 152 157 112 Resin adhesion 6.6 6.5 6.7 5.5 Presence or absence of curling-No No Yes Yes Industrial applicability
本発明のポリエステル簾織物は、ゴムとの優れた耐熱接着性を有しかつ、接着処理 工程におけるカールの発生が防止されているため、耐熱接着性の要求されるゴム補 強用途に利用することができ、かつ後工程での作業性の低下や、製品不良が発生す るという問題を低減することができ、産業界に寄与することが大である。  The polyester woven fabric of the present invention has excellent heat-resistant adhesiveness with rubber and prevents the occurrence of curling in the adhesion treatment process. Therefore, it can be used for rubber reinforcement applications that require heat-resistant adhesiveness. It is possible to reduce the problems of lower workability in the post-process and the occurrence of product defects, and contribute greatly to the industry.

Claims

請求の範囲 The scope of the claims
[1] Z方向の下撚を施し、次いで S方向の上撚を施したポリエステル正撚コードと、 S方 向の下撚を施し、次いで Z方向の上撚を施したポリエステル逆撚コードとを経糸として 交互に引き揃えたことを特徴とする簾織物。  [1] A polyester regular twisted cord with a Z twist and then a S twist, and a polyester reverse twist cord with a S twist and then a Z twist. A silk fabric characterized by being alternately arranged as warps.
[2] 請求項 1に記載の簾織物に処理液として (A)キャリアーを含む処理液、 (B)ブロック ドイソシァネート水溶液、(C)エポキシ化合物の分散液、(D)レゾルシン ホルムァ ルデヒドーラテックス (RFL)混合液の 4者を組合せて、 1段、または 2段以上の多段処 理により処理を施し、かつ少なくとも(A)キャリアーを含む処理液が配合された第 1処 理液で処理した後、少なくとも(D)レゾルシン ホルムアルデヒド ラテックス(RFL) 混合液が配合された第 2処理液で処理するゴムとの接着性を付与するディップ処理 を施すことを特徴とする簾織物。  [2] A treatment liquid containing (A) a carrier as a treatment liquid in the knit fabric according to claim 1, (B) a block deisocyanate aqueous solution, (C) a dispersion of an epoxy compound, (D) resorcin formaldehyde latex (RFL) ) After combining the four of the mixed liquids and performing processing by multistage processing of one stage or two or more stages, and processing with the first processing liquid containing at least (A) a processing liquid containing a carrier, A woven fabric characterized in that at least (D) a dipping treatment is applied to provide adhesion to rubber to be treated with a second treatment liquid containing a resorcinol formaldehyde latex (RFL) mixture.
[3] 請求項 1または 2に記載の簾織物を用いたタイヤキャッププライ用簾織物。  [3] A tire cap ply kite fabric using the kite fabric according to claim 1 or 2.
PCT/JP2006/317742 2006-09-07 2006-09-07 Polyester fabric with bamboo-blind-like configuration WO2008029470A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/JP2006/317742 WO2008029470A1 (en) 2006-09-07 2006-09-07 Polyester fabric with bamboo-blind-like configuration

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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WO2008029470A1 true WO2008029470A1 (en) 2008-03-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011001661A (en) * 2009-06-19 2011-01-06 Sumitomo Rubber Ind Ltd Cord fabric for tire cord

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000008280A (en) * 1998-06-17 2000-01-11 Toyobo Co Ltd Production of polyester fiber material having improved adhesion to rubber
JP2006063486A (en) * 2004-08-27 2006-03-09 Yokohama Rubber Co Ltd:The Tire woven fabric and pneumatic radial tire using the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000008280A (en) * 1998-06-17 2000-01-11 Toyobo Co Ltd Production of polyester fiber material having improved adhesion to rubber
JP2006063486A (en) * 2004-08-27 2006-03-09 Yokohama Rubber Co Ltd:The Tire woven fabric and pneumatic radial tire using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011001661A (en) * 2009-06-19 2011-01-06 Sumitomo Rubber Ind Ltd Cord fabric for tire cord

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