WO2008004659A1 - Carriage for conveyance device - Google Patents

Carriage for conveyance device Download PDF

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Publication number
WO2008004659A1
WO2008004659A1 PCT/JP2007/063556 JP2007063556W WO2008004659A1 WO 2008004659 A1 WO2008004659 A1 WO 2008004659A1 JP 2007063556 W JP2007063556 W JP 2007063556W WO 2008004659 A1 WO2008004659 A1 WO 2008004659A1
Authority
WO
WIPO (PCT)
Prior art keywords
maintenance
transport
carriage
plate
floor
Prior art date
Application number
PCT/JP2007/063556
Other languages
French (fr)
Japanese (ja)
Inventor
Tatsumi Otomura
Masahiro Hirata
Original Assignee
Hirata Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirata Corporation filed Critical Hirata Corporation
Publication of WO2008004659A1 publication Critical patent/WO2008004659A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting

Definitions

  • the present invention relates to a transport apparatus, a transport system, and a carriage used for transporting a plate-like body, and in particular, a transport apparatus, a transport system, and a maintenance system that can easily perform maintenance of the transport apparatus and the transport system.
  • the present invention relates to a carriage used for these.
  • maintenance personnel stands on the side, so that maintenance, repair, or maintenance (hereinafter referred to as “maintenance") occurs.
  • the physical characteristics of such maintenance personnel for example, height, arm length, etc.
  • maintenance personnel for example, when a stepladder is placed on the side, maintenance with a special jig must be performed, resulting in a decrease in work efficiency.
  • an operation with a force just above is required at a predetermined position on the conveyance surface (for example, the central portion of the conveyance surface).
  • Patent Document 1 discloses a joint transport device for improving the efficiency of the work of attaching a joint to a steel pipe in a steel pipe sheet pile production line.
  • the joint conveying device is configured to convey a joint material in a direction perpendicular to the longitudinal direction of the joint material and provide a cross feed conveyor provided with a top plate for placing the joint material on the upper surface, and above the conveyor.
  • a plurality of gripping hands having a transport carriage capable of traveling in the longitudinal direction of the joint material and a torque-adjustable opening / closing means suspended so as to be lifted and lowered by the transport cart are provided. And a provided frame.
  • Patent Document 2 a cart 5 that holds the steel plate 2 and moves along the conveyor 4, a locking mechanism 6 that locks the steel plate 2 and presses it against the cart 5, and each reinforcement Longitudinal positioning mechanism for positioning the member 3 in the longitudinal direction, and holding each reinforcing member 3 from both sides, positioning in the width direction, and maintaining the positioning state, pressing upward force on the steel plate 2
  • a steel plate panel automatic welding apparatus is disclosed that includes a holding machine 8 for pressure welding and a welding torch for continuously welding the reinforcing member 3 to the steel plate 2.
  • the carriage 5 is arranged at one end of the conveyor 4 and is preferred for maintenance of the transfer device, which is not intended for maintenance personnel to get on and work.
  • Patent Document 1 Japanese Patent Laid-Open No. 7-276090
  • Patent Document 2 JP-A-5-115968
  • the transport apparatus is a transport apparatus, a transport apparatus and a transport system that can easily access a portion requiring maintenance, and the system.
  • a carriage used in such a device or system is provided.
  • the transport apparatus includes a movable maintenance carriage including a floor plate on which maintenance personnel can ride, and the floor plate or a floor plate support member that supports the floor plate crosses the transport direction In this way, the distance between the floor board and the transport surface is within a predetermined range even when the maintenance carriage is moved.
  • the transfer system according to the present invention includes the transfer device and the maintenance cart as described above, and the maintenance cart is removed from the transfer device in accordance with the operation status of the transfer device. And maintenance in the present invention The cart can be used in the above-described transport device and transport system.
  • the present invention can provide the following.
  • a transport device that transports a plate-shaped body in a predetermined transport direction, the transport means for moving the plate-shaped body, and transport defined by the transport means at least in a virtual manner
  • a maintenance cart used in a transporting device comprising a surface and a support member that supports the transporting unit, a floor plate on which maintenance personnel can board, and a moving unit that allows the maintenance cart to move along the predetermined transporting direction
  • a floor plate support member that supports the floor plate from the moving means, the floor plate support member or the floor plate straddling the transport surface across the predetermined transport direction, and from the floor plate to the transport surface
  • the plate-like body may include, for example, a glass substrate having a particularly small thickness dimension compared to the length and width.
  • a space where the plate-like object is located is necessary at a place where the plate-like body is conveyed, and the space (or surface) where the plate-like object is located can be called a virtual conveying surface.
  • a plane as a conveyance surface may actually be formed by a belt, such as a belt conveyor.
  • the transport means may include any device that can move a transported object (that is, a plate-like body) directly or indirectly.
  • a contact-type drive device that is moved by contact, such as a roller or a belt, may be used to drive the object to be conveyed in a non-contact manner using a fluid such as a gas, such as an airflow levitation device or a conveyance device. May be. Furthermore, the object to be conveyed is levitated in an electromagnetic non-contact manner and
  • the conveying surface is defined by the conveying means.
  • the transport device moves the object to be transported along the transport surface.
  • the transport means is supported by a support member that constitutes the transport device. Therefore, it can be said that the support member maintains the transport surface.
  • maintaining the conveyance surface may include that at least a virtual conveyance surface to be obtained is secured as a space. Therefore, the support member for maintenance directly forms the transport surface.
  • any existing member such as a frame, a plate, a square member, or the like can be used as the support member, and each material may be a metal, an inorganic material, or an organic material.
  • a direction in which the plate-like body is transported is referred to as a transport direction.
  • the predetermined transport direction includes a direction in which the transport device tries to move the plate-like body and a direction along the direction.
  • the direction may include forward and backward directions without considering the direction.
  • the means for moving the maintenance carriage may include any device that enables the maintenance carriage to move at least in the transport direction.
  • existing technologies such as wheels, linear motors, belts and chains may be included.
  • This moving means may function by engaging with a part of other parts of the transport apparatus.
  • wheels and rails may include those that are fixed directly and Z or indirectly to the support member which is secured to the transport device.
  • Rails may include those generally defined, for example, elongated plates, round bars, and noise. Moreover, even if the whole shape is not so, the case where the part exhibits such a shape may be included.
  • the transport direction may include both forward and rearward directions, but the traveling direction may mean the forward transport direction.
  • the backward direction is the opposite of this direction of travel.
  • the above-mentioned floor board is ultimately supported by the above-mentioned moving means via the floor board support member, and may be movable along the transport direction.
  • the floor board support member or the floor board may straddle the transport surface across the predetermined transport direction.
  • the floorboard support member or floorboard may be passed to both sides so that a bridge is built from this side of the river that flows by force toward the downstream, which is the forward conveyance direction.
  • the river surface corresponds to the transport surface
  • the floating material such as wood floating on the river surface corresponds to the transported object.
  • the floorboard support member or floorboard which is built like a bridge, rides on the moving means and can move downstream or upstream.
  • maintenance personnel are not limited to human power, and can include robots, operation arms, and other devices that can be substantially the same as humans in maintenance.
  • the floor board on which maintenance personnel can board may be of a size, strength, etc. that can hold maintenance personnel and attached items.
  • Maintenance personnel are transporting means In order to perform maintenance of parts in the vicinity of the transfer surface of the transfer device, it is desirable that the distance to the floor plate force transfer surface on which maintenance personnel are placed is within the range where maintenance personnel can work. That is, the predetermined range from the floor board to the conveyance surface may be a distance range where maintenance personnel on the floor board can actually work. Further, it is more preferable that this distance is substantially constant as the maintenance carriage moves.
  • This mechanism may be either automatic or manual.
  • the maintenance carriage may be moved by pulling the chain, or it may be moved by motor drive.
  • the mechanism that can be fixed may be, for example, a stopper or a brake attached to the moving means which may be an anchor using a bolt or the like.
  • the rail may be provided in the vicinity of at least one side of the transport surface (for example, along the side). Further, two rails may be provided along both sides of the transport surface. For stability, it is more preferable to provide two rails. It also includes rails along the transport direction in the transport surface, such as the center line that runs along the sides.
  • the caster includes any existing caster.
  • a baby caster may be used, and a caster used for a chair or the like may be included.
  • the term “stop collar” as used herein may include a stopper and a Z or a brake generally used for these casters.
  • the maintenance cart may be permanently installed or provided only when necessary. That is, it may be easily removable from the transport apparatus that has undergone maintenance.
  • the carriage itself may have a removal mechanism, or a removal mechanism that can be separately installed in the transport device at any time.
  • the fall prevention means can include commonly used fall prevention members such as handrails, guards, fences, and wires. Other than that, include structures and mechanisms that can indirectly prevent falls.
  • a maintenance method for a transport device that transports a plate-shaped body in a predetermined direction, the transport device supporting at least a virtual transport surface that transports the plate-shaped body and the transport surface. And a support member, and a maintenance carriage provided with a floor plate on which the maintenance personnel can board is moved on the conveyance surface, the maintenance carriage is stopped at a predetermined position, and the maintenance personnel are moved from the conveyance surface to the conveyance device.
  • a maintenance method for maintenance can be provided.
  • a transport apparatus that can be easily accessed to a place requiring maintenance in consideration of the physical characteristics of maintenance personnel even if the transport apparatus is relatively large! be able to.
  • FIG. 1A is a perspective view showing a transport apparatus according to an embodiment of the present invention.
  • FIG. 1B is a diagram showing a wheel of a carriage of a transfer device.
  • FIG. 1C is a partially enlarged perspective view showing a glass substrate transported by a transport device.
  • FIG. 1D is a diagram showing a wheel by AA in FIG. 1A.
  • FIG. 1E is a front view of the wheel of FIG. 1D.
  • FIG. 2 is a perspective view showing another transport apparatus according to the embodiment of the present invention.
  • FIG. 3 is a perspective view showing another conveying apparatus according to an embodiment of the present invention.
  • FIG. 4 is a perspective view showing another transport apparatus that is an embodiment of the present invention.
  • FIG. 5 is a perspective view showing another transport apparatus according to an embodiment of the present invention.
  • FIG. 6 is a perspective view showing still another transport apparatus that is an embodiment of the present invention.
  • FIG. 7 is a perspective view showing a transfer apparatus with a movable base that is an embodiment of the present invention.
  • FIG. 8 is a perspective view showing a usage state of the transfer apparatus of FIG. 8 which is an embodiment of the present invention.
  • FIG. 9 is a perspective view showing still another transport apparatus that is an embodiment of the present invention.
  • FIG. 1A is a perspective view showing a transport apparatus 10 that is an embodiment of the present invention.
  • the conveying device 10 includes a roller conveyor 14 held by a plurality of support pillars 12, a rail 16 supported by the plurality of support pillars 12, and a carriage 18 force movably disposed on the rails. Is done.
  • a plurality of roller shafts 20 provided with a plurality of conveying rollers 22 are arranged in parallel and perpendicular to the conveying direction.
  • These transport rollers 22 define a transport surface 24 on which a glass substrate 26 is disposed. Actually, when the glass substrate 26 is transported, the maintenance by the carriage 18 is not performed, and when the maintenance by the cart 18 is performed, the glass substrate 26 is not transported.
  • roller shafts 20 are rotated by a roller belt 32 that is moved by driving of a motor 30 that is fixed to a CZV frame 28 disposed in the front in the drawing. In this way, the roller belt 32 is wound around each group at one end portion of each roller shaft 20.
  • the rail 16 is fixed by the support pillar 12 so as to be parallel to the transport surface 24 of the roller conveyor 14 and parallel to the transport direction. Accordingly, the rail 16 is provided in the vicinity of the side so as to be sandwiched between both sides of the transport surface 24 in parallel with the transport direction at a predetermined distance above the transport surface 24.
  • the rail 16 is provided with a hole 34 so that a pin 36 (to be described later) can be inserted!
  • the dolly 18 has wheels 38 and 41 (see FIGS. 1A, 1D, and IE, and so on) on both sides. Each wheel 38, 41 can smoothly roll on each rail 16. In the center of the carriage 18, a floor board 40 is stretched, and maintenance personnel can get on it and work. Handrails 42 are provided at both ends of the traveling direction and backward direction of the carriage 18 so that maintenance personnel can be prevented from falling!
  • the roller belt 32 is driven by the rotation of the motor 30 controlled by the control device (not shown) in each transport roller 22 of the roller conveyor 14 supported by the support pillars 12. Since the roller belt 32 is wound around the front end portion of each roller shaft 20, the roller belt 32 rotates in synchronization with each other, whereby the transport roller 22 rotates and the glass substrate 26 disposed on the transport surface 24 is moved. Transport in the transport direction.
  • the roller shaft 20 is supported by the intermediate support portion 44 in the vicinity of the center, and the flat conveying surface 24 can be maintained.
  • the width of the transport surface perpendicular to the transport direction exceeds about 2 m.
  • the rail 16 may be fixed to such a roller conveyor 14 at all times. This is because there is no particular hindrance to the conveyance of the glass substrate 26 that is the object to be conveyed. It may also be removed after maintenance is completed. As described above, it is more preferable that the rail 16 is arranged on the side (side) in parallel with the transport direction, avoiding the top of the transport surface as much as possible.
  • the rail 16 on the right side in the figure is open flat in a T shape with respect to the support frame 15.
  • the right rail is provided with a plurality of holes 34 at predetermined positions, so that the stop and fixing by the pins 36 of the carriage 18 can be easily performed at a desired position.
  • the right wheel 41 (see FIG. 1D, IE) (not shown) of the carriage 18 is a flat wheel unlike the left wheel.
  • the left rail 16 is also open in a T shape with respect to the support frame 15, but a triangular restraining rail 17 is used for the right wing.
  • the wheel 18 that matches the restraining rail 17 enables the carriage 18 to move in parallel with the conveying direction.
  • This cart 18 is a simple one that maintenance personnel can move by hand. It is also possible to equip the carriage 18 with a motor and a power source, and move the carriage 18 electrically.
  • FIG. 1B schematically shows the wheel 38 that matches the restraining rail 17.
  • a wheel 38 on the right side of the wheel cover 39 and the left and right truncated cones 38A and 38B are fixed to each other with a thin disc-shaped member 38C in the center, and a piece-like wheel 38 having a recess in the center.
  • the wheel 38 rolls in parallel with the rail 16 and the carriage moves forward or backward.
  • the floor plate 40 which is the main floor of the carriage 18, is capable of being made of a particularly general material. It is desirable to design the floor board 40 in consideration of the maintenance personnel boarding it.
  • the handrail 42 provided so as to sandwich the floor plate 40 is effective for preventing the fall, but it may become an obstacle when performing maintenance on the equipment in the transport surface directly below the carriage 18 and can be removed. More preferred to install.
  • the distance D from the floor plate 40 to the transfer surface 24 is a force that should be appropriately adjusted according to the work content.
  • the distance D is 10 to 40 cm. Is 20 to 30 cm.
  • the size of the carriage 18 of this embodiment is about 104.5 cm in width (width in the direction perpendicular to the conveyance direction) and about 257 cm in length (length parallel to the conveyance direction).
  • the height of the handrail is about 13.4 cm at 40 floors.
  • FIG. 1C is a partially enlarged view in which a part of the transport apparatus of FIG. 1 showing the glass substrate 26 (shown by a broken line) on the transport surface 24 and the floor plate 40 of the carriage 18 is broken.
  • the transparent glass substrate 26 is made opaque so that its position can be clearly grasped.
  • the glass substrate 26 and the floor plate 40 of the carriage 18 are shown in the same drawing in order to clarify their relative positions.
  • the peripheral portion of the side cannot be maintained by force S that can be maintained.
  • FIGS. 1A to 1C the rail 18 is attached to the carriage 18 so that the carriage 18 is movable, so that maintenance is easily performed.
  • the wheel 41 on the right side (the opposite side of the wheel 38) of the carriage 18 is indicated by an arrow AA.
  • a normal flat wheel 41 different from the wheel 38 rides on the rail 16 and rotates to facilitate the movement of the carriage 18 in the conveying direction.
  • the wheel may be the same type as the wheel 38.
  • FIG. 1E is a front view of the wheel 41 of FIG. 1D. As is apparent from this figure, the wheel 41 is a flat type.
  • the transport apparatus 10 described above is mainly used in an environmental room such as a clean room or a constant temperature and humidity room. If it is a normal indoor transfer device, it may be unnecessary to prepare such a maintenance cart 18 for maintenance. This is because scaffolds and passages for maintenance personnel to stand can be provided directly in the transfer device itself, and maintenance personnel can get on the transfer device directly to perform maintenance.
  • the effect of the carriage 18 is greatly exerted when the transport device becomes dirty by climbing or riding on the transport device, and as a result, there is a risk of contaminating the object to be transported during transport. In other words, the carriage 18 does not come into contact with the parts such as the transportation means or the nearby parts while being close to the parts near the transportation surface 24 of the transportation apparatus 10. For example, the use of such a carriage 18 is very significant for a transport device that transports FPD (flat 'panel display') or food as a workpiece.
  • FPD flat 'panel display'
  • FIGS. 2 to 5 are schematic views (perspective views) simply showing another embodiment of the present invention.
  • the conveying device 110 in FIG. 2 shows a state in which a workpiece 126 that is an object to be conveyed is conveyed by a plurality of conveying rollers 122 supported by side frames 115 on both sides.
  • the transport roller 122 is rotated by a driving device (not shown) (for example, a motor).
  • the workpiece 126 substantially overlaps the conveyance surface, and it can be said that a virtual conveyance surface formed on the conveyance roller 122 is formed.
  • FIG. 3 shows a state in which flat plates to be rails 116 are fixed to both side frames 115 in FIG.
  • Such a transport device 111 can be provided with the rail 116 at all times, which is not particularly necessary for transporting the workpiece 126. This is not useful because it is only arranged narrowly on both sides of the virtual transport surface, but it does not become an obstacle.
  • Such a transfer device 111 can omit the step of attaching the rail 116 in the transfer device maintenance method described below.
  • FIG. 4 shows that the work 126 conveyed in FIG. 3 is broken, and a carriage 118 is attached to remove the fragments. It shows where to open. Around the center of the workpiece 126, a crack 127A and a chip 127B due to a chip are shown.
  • the cart 118 is provided with guards 142 on both sides of the transport direction and the reverse direction so that ribs are raised. Since this rib is low in height, it is not very effective in preventing maintenance personnel from falling, but it can prevent tools and screws on the floor plate 140 from accidentally falling onto the transport surface.
  • the dolly 118 is provided with V and wheels (not shown) so as to roll on the respective rails 116 on both sides.
  • FIG. 5 shows a state where the carriage 118 is attached to the transfer device 111. Similar to FIG. 1, the carriage 118 can move freely along the rail 116. In addition, if the presence of the carriage 118 does not hinder the conveyance of the cake 126, such a carriage 118 can be always installed. In this way, maintenance work can be easily performed.
  • FIG. 6 is a perspective view showing a transport apparatus 10A obtained by modifying the transport apparatus 10 shown in FIG. 1A.
  • Each column 62 extends substantially vertically downward to near the floor surface, and a caster 64 is rotatably disposed at the lower end thereof.
  • the caster 64 can move on the floor in the front-rear and left-right directions, like casters such as strollers and chairs.
  • the caster 64 is provided with a stuno 64A, and the movement of the rotating wheel of the caster 64 can be stopped.
  • the casters 64 may contact the floor surface, but do not support all the loads of the carriage 18 and the auxiliary mechanism.
  • the weight of the cart 18 and the auxiliary mechanism and the weight of maintenance personnel are mainly determined by the wheels 38 and 41 (see Fig. 1D and IE, the same shall apply hereinafter). It is supported. Accordingly, maintenance personnel operate and move the carriage 18 to perform maintenance in the same manner as described for the carriage 18 in FIG. 1A.
  • the carriage 18 and the auxiliary mechanism are separated from the transport apparatus 10A as necessary. That is, if the carriage 18 and the auxiliary mechanism are moved in the right direction (forward in the conveyance direction) in FIG. 6 and moved forward in the conveyance direction as they are, the wheels 41 and 38 are separated from the force rails 16 and 17, and the carriage 18 and The auxiliary mechanism is separated. When the wheels 41, 38 are detached from the rails 16, 17, all the loads of the carriage 18 and the auxiliary mechanism are supported by the columns 62 and casters 64.
  • FIG. 7 is a diagram in which a moving gantry 70 is arranged in the transport direction in the same transport apparatus 10 as the transport apparatus 10 shown in FIG. 1A.
  • the movable platform 70 is placed in the same plane with the rail 16 and the restraining rail 17 of the transfer device 10 (the flush and the flush should fit on the same plane!
  • These rails 72 and 74 are held by a plate material as a beam extending in the direction of the conveyance width, and form a well shape.
  • the well is supported by hollow struts 76 made of the four plates below it, and casters with stoppers 78, which are the same as the casters with stoppers 64 of FIG.
  • stoppers 73 and 75 are disposed at the ends (right end in the figure) of the rails 72 and 74, and the wheels 38 and 38A of the carriage 18 that has moved can be stopped.
  • the rails 72 and 74 are provided with an overhang portion so that the rails 16 and the constraining rail 17 and the rails 72 and 74 can be arranged close to each other so that the movable frame can be arranged.
  • FIG. 8 shows a method for removing the carriage 18 from the transfer apparatus 10 using the above-described moving mount 70.
  • the force wheels 41 and 38 provided on the transport device 10 rotate on the rails 16 and 17 and move to the right in the figure.
  • the wheels 41 and 38 move from the rails 16 and 17 onto the rails 72 and 74, which are in a relationship with each other.
  • FIG. 9 is a perspective view showing a transport apparatus 10B obtained by modifying the transport apparatus 10 shown in FIG. 1A. Since the basic configuration of the modified transfer device 10B is basically the same as that of the transfer device 10 shown in FIG. 1A, redundant description is omitted. The difference from the transfer apparatus 10 shown in FIG. 1A is that the carriage 80 shown in FIG. 1A is changed. However, the mechanism for moving the carriage 80 is the same as that of the carriage 18 described above, and the wheels 38 and 41 (see FIGS. 1A, 1D, and IE, the same applies hereinafter) are used as the moving means.
  • the carriage 80 is held movably on the rails 17 and 16 by the wheels 38 and 41.
  • the wheels 38 and 41 are fixed and supported by frame members along both sides of the conveying surface 24 of the carriage 80.
  • This frame member is adjacent to a support member 82 that is bridged across the transport surface 24 at each end (ie, before and after in the transport direction).
  • the handrails 42 are attached to the support members 82, respectively.
  • the support member 82 is provided with a slide mechanism which can be driven by a chain 86 having both ends stretched by a gear 84.
  • a floor plate 40A that slides in the groove by the slide mechanism is provided. Maintenance personnel can get on the floor board 40A, grab the handrail, and move the position of the floor board 40A substantially perpendicular to the conveying direction.
  • the wheels 41 and 38 as moving means can be used in the transport direction, and a slide mechanism can be used in the direction perpendicular to the transport direction.
  • a slide mechanism can be used in the direction perpendicular to the transport direction.
  • the transfer device maintenance auxiliary mechanism of the present invention
  • maintenance personnel can perform maintenance work at a desired position on the transfer surface. Can be done easily.
  • maintenance work can be performed directly above the transfer surface.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Handcart (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

A conveyance device and conveyance system in which portions requiring maintenance are easily accessible, and a carriage used for the device and system. The conveyance device (10) has conveyance means for moving a plate-like body (26), a conveyance surface (24) defined by the conveyance means, and a support member (12) for forming the conveyance surface (24). The carriage (18) can be supported so that it can move in both forward and reverse directions. Maintenance personnel can ride on the carriage (18).

Description

明 細 書  Specification
搬送装置用台車  Cart for transfer equipment
技術分野  Technical field
[0001] 本発明は、板状体を搬送する搬送装置、搬送システム、並びにこれらに用いる台車 に関し、特に、該搬送装置及び搬送システムのメンテナンスが容易に行うことができ る搬送装置、搬送システム、並びにこれらに用いる台車に関する。  TECHNICAL FIELD [0001] The present invention relates to a transport apparatus, a transport system, and a carriage used for transporting a plate-like body, and in particular, a transport apparatus, a transport system, and a maintenance system that can easily perform maintenance of the transport apparatus and the transport system. In addition, the present invention relates to a carriage used for these.
背景技術  Background art
[0002] 搬送装置により種々の被搬送物が搬送されているが、一般に、その搬送装置の保 守又はメンテナンスは、搬送装置を停止して、人手によって行われている。特に、基 板が搬送中に割れたり、ローラーコンベアのローラー交換などにおいては、保守又は メンテナンス時に、搬送装置を止め、必要に応じて、搬送装置の搬送面上の被搬送 物をどけて、一部部品の取除きを行い、搬送装置の横に人が立ち、その人により側 方から行われていた。  [0002] Various objects to be transported are transported by the transport device. In general, maintenance or maintenance of the transport device is performed manually by stopping the transport device. In particular, when the substrate breaks during transportation, or when replacing rollers on a roller conveyor, stop the transportation device during maintenance or maintenance, and remove the object to be transported on the transportation surface of the transportation device as necessary. Some parts were removed, a person stood beside the transport device, and the person was doing it from the side.
[0003] さらに、比較的小型の搬送装置では、保守、修理、又はメンテナンスを行う人 (以下 、「メンテナンス要員」という)が側に立つことで、保守、修理、又はメンテナンス(以下 、「メンテナンス」と総称する)を容易に行うことができるが、比較的大きい搬送装置で は、このようなメンテナンス要員の身体的な特徴 (例えば、身長、腕の長さ等)では、メ ンテナンスが必要な箇所へ手が届力ない場合もあり、例えば、脚立を側に置ぐ若し くは、特殊な治具によるメンテナンスをしなければならず、作業効率の低下をもたらし ていた。また、メンテナンスの種類によっては、搬送面の所定の位置 (例えば、搬送面 の中央部)において、その直上力もの作業が要求される場合がある。  [0003] Furthermore, in a relatively small transport apparatus, maintenance, repair, or maintenance (hereinafter referred to as "maintenance personnel") stands on the side, so that maintenance, repair, or maintenance (hereinafter referred to as "maintenance") occurs. In a relatively large transport device, the physical characteristics of such maintenance personnel (for example, height, arm length, etc.) may require maintenance. In some cases, for example, when a stepladder is placed on the side, maintenance with a special jig must be performed, resulting in a decrease in work efficiency. In addition, depending on the type of maintenance, there is a case where an operation with a force just above is required at a predetermined position on the conveyance surface (for example, the central portion of the conveyance surface).
[0004] ところで、特許文献 1には、鋼管矢板の製造ラインにおける鋼管への継手の取付け 作業の効率ィ匕を図るため継手搬送装置が開示されている。この装置では、継手搬送 装置を、継手材を継手材の長手方向と直角な方向に搬送し、上面に継手材を載置 するためのトッププレートを設けた横送りコンベアと、該コンベアの上方において前記 継手材の長手方向に走行可能な搬送台車と、搬送台車に昇降可能に懸架されたト ルク調整可能な開閉手段を備えた複数個の掴みハンドを前記継手材の長手方向に 設けたフレームとから構成される。このように主要な搬送装置に加えて、搬送台車を 用いると、資材等の供給において効率的であるが、この搬送台車は、メンテナンス要 員が乗って作業するためのものでなぐまた、その配置も、主要な搬送装置ではなく 天井に吊り下げられるので、主要な搬送装置のメンテナンスに好まし 、ものではな ヽ [0004] By the way, Patent Document 1 discloses a joint transport device for improving the efficiency of the work of attaching a joint to a steel pipe in a steel pipe sheet pile production line. In this apparatus, the joint conveying device is configured to convey a joint material in a direction perpendicular to the longitudinal direction of the joint material and provide a cross feed conveyor provided with a top plate for placing the joint material on the upper surface, and above the conveyor. In the longitudinal direction of the joint material, a plurality of gripping hands having a transport carriage capable of traveling in the longitudinal direction of the joint material and a torque-adjustable opening / closing means suspended so as to be lifted and lowered by the transport cart are provided. And a provided frame. In this way, using a transport cart in addition to the main transport device is efficient in supplying materials, etc., but this transport cart is not intended for maintenance personnel to work on. However, since it can be hung on the ceiling instead of the main transfer device, it is preferred for maintenance of the main transfer device.
[0005] 一方、特許文献 2には、鋼板 2を挾持しコンベア 4に沿って移動する台車 5と、鋼板 2を係止し押圧して台車 5に当接させる係止機構 6と、各補強部材 3の長手方向の位 置決めを行う長手位置決め機構と、各補強部材 3を両側から挾持しその幅方向の位 置決めを行うとともにこの位置決め状態を維持しつつ上方力 押圧して鋼板 2に圧接 させる挾持機 8と、補強部材 3を鋼板 2に連続溶接する溶接トーチとを備える鋼板パ ネル自動溶接装置が開示されている。ここでは、台車 5は、コンベア 4の片側端に配 置されるもので、メンテナンス要員が乗って作業するためのものでなぐ搬送装置のメ ンテナンスに好まし 、ものではな 、。 [0005] On the other hand, in Patent Document 2, a cart 5 that holds the steel plate 2 and moves along the conveyor 4, a locking mechanism 6 that locks the steel plate 2 and presses it against the cart 5, and each reinforcement Longitudinal positioning mechanism for positioning the member 3 in the longitudinal direction, and holding each reinforcing member 3 from both sides, positioning in the width direction, and maintaining the positioning state, pressing upward force on the steel plate 2 A steel plate panel automatic welding apparatus is disclosed that includes a holding machine 8 for pressure welding and a welding torch for continuously welding the reinforcing member 3 to the steel plate 2. Here, the carriage 5 is arranged at one end of the conveyor 4 and is preferred for maintenance of the transfer device, which is not intended for maintenance personnel to get on and work.
特許文献 1:特開平 7— 276090号公報  Patent Document 1: Japanese Patent Laid-Open No. 7-276090
特許文献 2:特開平 5 - 115968号公報  Patent Document 2: JP-A-5-115968
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] 本発明では、上記のような背景技術や従来技術を考慮し、比較的大き!、搬送装置 であっても、メンテナンスが必要な箇所へ容易にアクセス可能な搬送装置及び搬送 システム並びにこのような装置やシステムに用いる台車を提供する。 [0006] In the present invention, in consideration of the background art and the prior art as described above, even if the transport apparatus is a transport apparatus, a transport apparatus and a transport system that can easily access a portion requiring maintenance, and the system. A carriage used in such a device or system is provided.
課題を解決するための手段  Means for solving the problem
[0007] 上記課題を解決するために、本発明における搬送装置は、メンテナンス要員が搭 乗できる床板を備えるメンテナンス台車を移動可能に備え、前記床板若しくはそれを 支持する床板支持部材が搬送方向を横切るように搬送面上に渡され、前記メンテナ ンス台車の移動によっても前記床板と前記搬送面の間の距離が所定の範囲内であ ることを特徴とする。また、本発明における搬送システムは、上述のような搬送装置及 びメンテナンス台車を含み、搬送装置の稼働状況に応じて、前記メンテナンス台車を 前記搬送装置から撤去させることを特徴とする。そして、本発明におけるメンテナンス 台車は、上述のような搬送装置及び搬送システムに用いることができることを特徴と する。 [0007] In order to solve the above-described problem, the transport apparatus according to the present invention includes a movable maintenance carriage including a floor plate on which maintenance personnel can ride, and the floor plate or a floor plate support member that supports the floor plate crosses the transport direction In this way, the distance between the floor board and the transport surface is within a predetermined range even when the maintenance carriage is moved. In addition, the transfer system according to the present invention includes the transfer device and the maintenance cart as described above, and the maintenance cart is removed from the transfer device in accordance with the operation status of the transfer device. And maintenance in the present invention The cart can be used in the above-described transport device and transport system.
[0008] より具体的には、本発明では以下のようなものを提供することができる。  [0008] More specifically, the present invention can provide the following.
[0009] (1)板状体を所定の搬送方向に搬送する搬送装置であって、前記板状体を移動さ せる搬送手段と、少なくとも仮想的な態様で、前記搬送手段により規定される搬送面 と、該搬送手段を支持する支持部材と、を備える搬送装置に用いられるメンテナンス 台車において、メンテナンス要員が搭乗できる床板と、当該メンテナンス台車が前記 所定の搬送方向に沿って移動可能とする移動手段と、前記床板を前記移動手段か ら支持する床板支持部材と、を備え、該床板支持部材若しくは前記床板は、前記所 定の搬送方向を横切って前記搬送面を跨ぎ、前記床板から前記搬送面の距離が所 定の範囲内になるように移動可能なことを特徴とするメンテナンス台車を提供すること ができる。 [0009] (1) A transport device that transports a plate-shaped body in a predetermined transport direction, the transport means for moving the plate-shaped body, and transport defined by the transport means at least in a virtual manner In a maintenance cart used in a transporting device comprising a surface and a support member that supports the transporting unit, a floor plate on which maintenance personnel can board, and a moving unit that allows the maintenance cart to move along the predetermined transporting direction And a floor plate support member that supports the floor plate from the moving means, the floor plate support member or the floor plate straddling the transport surface across the predetermined transport direction, and from the floor plate to the transport surface It is possible to provide a maintenance cart characterized in that it can move so that the distance of the vehicle falls within a predetermined range.
[0010] ここで、板状体とは、例えば、ガラス基板のように縦横の長さに比べて特に厚みの寸 法が小さいものを含んでよい。また、板状体を搬送する場所には、その板状のものが 位置する空間が必要であるが、この位置する空間 (若しくは面)を仮想の搬送面と呼 ぶことができる。また、例えばベルトコンベアのように、実際に、搬送面としての平面が ベルトによって形成されていてもよい。尚、実体としての面が形成されない場合を含 んでよいため、「少なくとも」と表現されている。上記搬送手段は、被搬送物 (即ち、板 状体)を直接的に又は間接的に移動させることが出来るあらゆる装置を含んでよい。 例えば、ローラやベルト等、接触により移動させる接触型の駆動装置を含んでよぐ 気流浮上装置若しくは搬送装置のように媒体となる気体等の流体を用いて非接触的 に被搬送物を駆動してもよい。更に、電磁気的に非接触で被搬送物を浮上させ及び Here, the plate-like body may include, for example, a glass substrate having a particularly small thickness dimension compared to the length and width. In addition, a space where the plate-like object is located is necessary at a place where the plate-like body is conveyed, and the space (or surface) where the plate-like object is located can be called a virtual conveying surface. Further, a plane as a conveyance surface may actually be formed by a belt, such as a belt conveyor. In addition, since it may include the case where the surface as an entity is not formed, it is expressed as “at least”. The transport means may include any device that can move a transported object (that is, a plate-like body) directly or indirectly. For example, a contact-type drive device that is moved by contact, such as a roller or a belt, may be used to drive the object to be conveyed in a non-contact manner using a fluid such as a gas, such as an airflow levitation device or a conveyance device. May be. Furthermore, the object to be conveyed is levitated in an electromagnetic non-contact manner and
Z又は搬送方向に駆動する非接触型の駆動装置を含んでょ 、。搬送手段により被 搬送物が移動されるため、この搬送手段により搬送面が規定されることになる。この 搬送面に沿って、搬送装置は被搬送物を移動させる。搬送手段は、搬送装置を構成 する支持部材により支持される。従って、支持部材は搬送面を維持するといえる。ここ で、搬送面を維持するとは、カゝかる少なくとも仮想の搬送面が、空間として確保されて いることを含んでよい。従って、維持のための支持部材は、直接的に搬送面を形成す る必要はない。支持部材としては、一般には、フレーム、板、角材等、既存の如何な る部材をも使用することができ、それぞれの材質は、金属でも、無機物若しくは有機 物でもよい。 Include a non-contact type drive that drives in the Z or transport direction. Since the object to be conveyed is moved by the conveying means, the conveying surface is defined by the conveying means. The transport device moves the object to be transported along the transport surface. The transport means is supported by a support member that constitutes the transport device. Therefore, it can be said that the support member maintains the transport surface. Here, maintaining the conveyance surface may include that at least a virtual conveyance surface to be obtained is secured as a space. Therefore, the support member for maintenance directly forms the transport surface. There is no need to In general, any existing member such as a frame, a plate, a square member, or the like can be used as the support member, and each material may be a metal, an inorganic material, or an organic material.
[0011] 板状体が搬送される方向を搬送方向と呼ぶ。ここで、所定の搬送方向とは、当該搬 送装置が、該板状体を移動させようとする方向及びそれに沿った方向を含む。ここで 、方向とは、一般に、向きを考慮せず、前向き及び後向きを含んでよい。メンテナンス 台車の移動手段は、メンテナンス台車を、少なくともこのような搬送方向に移動可能 にする如何なる装置を包含してよい。例えば、車輪、リニアモータ、ベルト、チェーン 等の既存の技術を含んでよい。この移動手段は、搬送装置の他の部品の一部と係合 して機能するものでもよい。例えば、車輪とレールである。例えば、レールは搬送装 置に固定されてよぐ前記支持部材に直接的に及び Z又は間接的に固定されるもの を含んでよい。レールは、一般的に定義されるようなものを含んでよぐ例えば、細長 い平板、丸棒、ノイブを含んでよい。また、全体の形状がそうでなくても、その一部が 、これらのような形状を呈する場合を含んでよい。  [0011] A direction in which the plate-like body is transported is referred to as a transport direction. Here, the predetermined transport direction includes a direction in which the transport device tries to move the plate-like body and a direction along the direction. Here, in general, the direction may include forward and backward directions without considering the direction. The means for moving the maintenance carriage may include any device that enables the maintenance carriage to move at least in the transport direction. For example, existing technologies such as wheels, linear motors, belts and chains may be included. This moving means may function by engaging with a part of other parts of the transport apparatus. For example, wheels and rails. For example, the rails may include those that are fixed directly and Z or indirectly to the support member which is secured to the transport device. Rails may include those generally defined, for example, elongated plates, round bars, and noise. Moreover, even if the whole shape is not so, the case where the part exhibits such a shape may be included.
[0012] 上述するように搬送方向は、前向き及び後向きの両者を含んでよいが、進行方向 は前向きの搬送方向を意味してよい。また、後退方向は、この進行方向の逆向きであ る。上述の床板は、床板支持部材を介して究極的に上述の移動手段により支持され 、搬送方向に沿って移動可能であってよい。このとき、床板支持部材若しくは床板は 、前記所定の搬送方向を横切って、前記搬送面を跨いでよい。川に例えれば、前向 きの搬送方向となる川下に向力つて流れる川のこちら側から向こう側に橋を架けるよう にして、床板支持部材若しくは床板を両側に渡してよい。このとき川面が搬送面に相 当し、川面に浮かぶ木材等の浮遊物が被搬送物に相当する。ここでは、橋のように 架けられた床板支持部材若しくは床板は、移動手段に乗っており、川下若しくは川 上に移動が可能となって 、る。  [0012] As described above, the transport direction may include both forward and rearward directions, but the traveling direction may mean the forward transport direction. The backward direction is the opposite of this direction of travel. The above-mentioned floor board is ultimately supported by the above-mentioned moving means via the floor board support member, and may be movable along the transport direction. At this time, the floor board support member or the floor board may straddle the transport surface across the predetermined transport direction. In the case of a river, the floorboard support member or floorboard may be passed to both sides so that a bridge is built from this side of the river that flows by force toward the downstream, which is the forward conveyance direction. At this time, the river surface corresponds to the transport surface, and the floating material such as wood floating on the river surface corresponds to the transported object. Here, the floorboard support member or floorboard, which is built like a bridge, rides on the moving means and can move downstream or upstream.
[0013] メンテナンス要員は、一般には、人である力 特に人に限らず、メンテナンスにおい て実質的に人と同じことができるロボット、操作アーム、その他の機器等を含むことが できる。メンテナンス要員が搭乗できる床板とは、メンテナンス要員及び付属する物を 保持可能な広さや強度等を有するものであってよい。メンテナンス要員は、搬送手段 等の搬送装置の搬送面近傍の部品のメンテナンスを行うため、メンテナンス要員を乗 せる床板力 搬送面までの距離が、メンテナンス要員の作業可能な範囲内にあること が望ましい。即ち、床板から搬送面までの上記所定の範囲は、床板に乗っているメン テナンス要員が実際に作業可能な距離の範囲であってよい。また、メンテナンス台車 の移動に伴って、この距離が実質的に一定であることがより好ましい。 [0013] In general, maintenance personnel are not limited to human power, and can include robots, operation arms, and other devices that can be substantially the same as humans in maintenance. The floor board on which maintenance personnel can board may be of a size, strength, etc. that can hold maintenance personnel and attached items. Maintenance personnel are transporting means In order to perform maintenance of parts in the vicinity of the transfer surface of the transfer device, it is desirable that the distance to the floor plate force transfer surface on which maintenance personnel are placed is within the range where maintenance personnel can work. That is, the predetermined range from the floor board to the conveyance surface may be a distance range where maintenance personnel on the floor board can actually work. Further, it is more preferable that this distance is substantially constant as the maintenance carriage moves.
[0014] (2)前記移動手段は、前記床板が前記搬送面上の任意の位置へ自在に移動可能な 機構を備えることを特徴とする上記(1)に記載のメンテナンス台車を提供できる。  (2) The maintenance means according to (1), wherein the moving means includes a mechanism that allows the floor board to freely move to an arbitrary position on the transport surface.
[0015] この機構は、自動又は手動の何れであってもよい。たとえば、チェーンを引っ張るこ とによりメンテナンス台車を移動してもよく、モータ駆動により移動してもよ 、。 [0015] This mechanism may be either automatic or manual. For example, the maintenance carriage may be moved by pulling the chain, or it may be moved by motor drive.
[0016] (3)前記移動手段は、前記任意の位置において固定できる機構を備えることを特徴 とする上記(1)又は(2)に記載のメンテナンス台車を提供できる。 [0016] (3) The maintenance cart according to (1) or (2), wherein the moving means includes a mechanism that can be fixed at the arbitrary position.
[0017] 固定できる機構は、例えば、ボルト等を用いたアンカーであってもよぐ移動手段に 付属するストッパ若しくはブレーキのようなものであってもよい。 [0017] The mechanism that can be fixed may be, for example, a stopper or a brake attached to the moving means which may be an anchor using a bolt or the like.
[0018] (4)前記移動手段は、前記搬送装置に設けられたレール上を移動することを特徴と する上記(1)から(3)の 、ずれか〖こ記載のメンテナンス台車を提供できる。 [0018] (4) The maintenance cart according to any one of (1) to (3) above, wherein the moving means moves on a rail provided in the transfer device.
[0019] レールは、前記搬送面の少なくとも一辺の近傍に(例えば、側辺に沿って)備えるこ とができる。また、前記搬送面の両側辺に沿って 2本のレールを備えてもよい。安定 上は、 2本のレールを備えることがより好ましい。また、側辺でなぐ中央線等の搬送 面内の搬送方向に沿うレールを含んでもょ 、。 [0019] The rail may be provided in the vicinity of at least one side of the transport surface (for example, along the side). Further, two rails may be provided along both sides of the transport surface. For stability, it is more preferable to provide two rails. It also includes rails along the transport direction in the transport surface, such as the center line that runs along the sides.
[0020] (5)前記床板を水平に支持する支柱を備え、前記支柱により前記床板は前記搬送 装置の搬送面より高く設置されることを特徴とする上記(1)から(3)の 、ずれかに記 載のメンテナンス台車を提供できる。 [0020] (5) The above-described (1) to (3), characterized in that it includes a support column that horizontally supports the floor plate, and the floor plate is installed higher than the transfer surface of the transfer device by the support column. We can provide the maintenance cart described in Crab.
[0021] (6)前記支柱にはキャスタが設けられ、さらにキャスタの動きを止めるストツバが付い ていることを特徴とする請求項 5に記載のメンテナンス台車を提供できる。 [0021] (6) The maintenance cart according to claim 5, wherein the support is provided with a caster and further provided with a stagger to stop the movement of the caster.
[0022] ここで、上記キャスタとは、既存の如何なるキャスタを含んでょ 、。例えば、ベビー力 一、椅子等に用いられるキャスタを含んでよい。また、ここでいうストツバとは、これらの キャスタに一般に用いられるストッパ及び Z又はブレーキを含んでよい。 [0022] Here, the caster includes any existing caster. For example, a baby caster may be used, and a caster used for a chair or the like may be included. In addition, the term “stop collar” as used herein may include a stopper and a Z or a brake generally used for these casters.
[0023] (7)前記搬送装置から退避する機構を備えることを特徴とする上記(1)から (6)の 、 ずれかに記載のメンテナンス台車を提供できる。 [0023] (7) The above (1) to (6), characterized in that it comprises a mechanism for retracting from the transport device. The maintenance cart described in any one of the above can be provided.
[0024] メンテナンス台車は、常設してもよぐ必要なときだけ備えるようにしてもよい。即ち、 メンテナンスを行った搬送装置から、容易に取り外しができるものであってよい。この ための機構としては、例えば、台車自体が撤去機構を有してもよぐまた、別途搬送 装置に随時設置可能な撤去機構であってもよい。  [0024] The maintenance cart may be permanently installed or provided only when necessary. That is, it may be easily removable from the transport apparatus that has undergone maintenance. As a mechanism for this purpose, for example, the carriage itself may have a removal mechanism, or a removal mechanism that can be separately installed in the transport device at any time.
[0025] (8)前記メンテナンス要員の落下防止手段を備えることを特徴とする上記(1)から (6 )の 、ずれかに記載のメンテナンス台車を提供できる。  [0025] (8) The maintenance cart according to any one of (1) to (6) above, further comprising means for preventing the maintenance personnel from falling.
[0026] 落下防止手段としては、手すり、ガード、フェンス、ワイヤ等の一般に用いられる落 下防止のための部材を含むことができる。それ以外にも、間接的に落下を防止するこ とができる構造や機構を含んでょ 、。  [0026] The fall prevention means can include commonly used fall prevention members such as handrails, guards, fences, and wires. Other than that, include structures and mechanisms that can indirectly prevent falls.
[0027] (9)板状体を所定の方向に搬送する搬送装置のメンテナンス方法であって、該搬送 装置は、前記板状体を搬送する少なくとも仮想の搬送面と、前記搬送面を支持する 支持部材と、を備え、前記搬送面の上においてメンテナンス要員が搭乗できる床板 を備えるメンテナンス台車を移動させ、前記メンテナンス台車を所定の位置に停止し 、前記メンテナンス要員が前記搬送面から当該搬送装置のメンテナンスを行うメンテ ナンス方法を提供できる。  [0027] (9) A maintenance method for a transport device that transports a plate-shaped body in a predetermined direction, the transport device supporting at least a virtual transport surface that transports the plate-shaped body and the transport surface. And a support member, and a maintenance carriage provided with a floor plate on which the maintenance personnel can board is moved on the conveyance surface, the maintenance carriage is stopped at a predetermined position, and the maintenance personnel are moved from the conveyance surface to the conveyance device. A maintenance method for maintenance can be provided.
発明の効果  The invention's effect
[0028] 本発明によれば、比較的大き!/、搬送装置であっても、メンテナンス要員の身体的な 特徴を考慮して、メンテナンスが必要な箇所へ容易にアクセス可能な搬送装置を提 供することができる。  [0028] According to the present invention, there is provided a transport apparatus that can be easily accessed to a place requiring maintenance in consideration of the physical characteristics of maintenance personnel even if the transport apparatus is relatively large! be able to.
図面の簡単な説明  Brief Description of Drawings
[0029] [図 1A]本発明の実施例である搬送装置を示す斜視図である。 [0029] FIG. 1A is a perspective view showing a transport apparatus according to an embodiment of the present invention.
[図 1B]搬送装置の台車の車輪を示す図である。  FIG. 1B is a diagram showing a wheel of a carriage of a transfer device.
[図 1C]搬送装置で搬送されるガラス基板を示す部分拡大斜視図である。  FIG. 1C is a partially enlarged perspective view showing a glass substrate transported by a transport device.
[図 1D]図 1Aの矢視 AAによる車輪を示す図である。  FIG. 1D is a diagram showing a wheel by AA in FIG. 1A.
[図 1E]図 1Dの車輪を正面から示す図である。  FIG. 1E is a front view of the wheel of FIG. 1D.
[図 2]本発明の実施例に関して、別の搬送装置を示す斜視図である。  FIG. 2 is a perspective view showing another transport apparatus according to the embodiment of the present invention.
[図 3]本発明の実施例である別の搬送装置を示す斜視図である。 [図 4]本発明の実施例である別の搬送装置を示す斜視図である。 FIG. 3 is a perspective view showing another conveying apparatus according to an embodiment of the present invention. FIG. 4 is a perspective view showing another transport apparatus that is an embodiment of the present invention.
[図 5]本発明の実施例である別の搬送装置を示す斜視図である。 FIG. 5 is a perspective view showing another transport apparatus according to an embodiment of the present invention.
[図 6]本発明の実施例である更に別の搬送装置を示す斜視図である。 FIG. 6 is a perspective view showing still another transport apparatus that is an embodiment of the present invention.
[図 7]本発明の実施例である移動架台付の搬送装置を示す斜視図である。 FIG. 7 is a perspective view showing a transfer apparatus with a movable base that is an embodiment of the present invention.
[図 8]本発明の実施例である図 8の搬送装置の使用状態を示す斜視図である。 FIG. 8 is a perspective view showing a usage state of the transfer apparatus of FIG. 8 which is an embodiment of the present invention.
[図 9]本発明の実施例であるまた別の搬送装置を示す斜視図である。 FIG. 9 is a perspective view showing still another transport apparatus that is an embodiment of the present invention.
符号の説明 Explanation of symbols
10、 10A、 10B、 110、 111、 112 搬送装置 10, 10A, 10B, 110, 111, 112 Conveyor
12 支持柱 12 Support pillar
14 ローラコンベア 14 Roller conveyor
15 支持フレーム 15 Support frame
16、 116 レール 16, 116 rails
17 拘束レーノレ 17 Restraint Lenore
18、 80、 118 台車 18, 80, 118
20 ローラ軸 20 Roller shaft
22、 122 搬送ローラ 22, 122 Transport rollers
24 搬送面 24 Transport surface
26 ガラス基板 26 Glass substrate
28 C/Vフレーム 28 C / V frame
30 モータ 30 motor
32 ローラベルト 32 Roller belt
34 穴 34 holes
36 ピン 36 pin
38、 41 車輪 38, 41 wheels
40, 40 A 床板 40, 40 A Floor board
42 手すり 42 handrail
44 中間支持部 44 Intermediate support
70 移動架台 115 サイドフレーム 70 Moving platform 115 Side frame
126 ワーク  126 work
142 ガード  142 Guard
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0031] 次に、本発明の実施の形態について、図面を参照しながら説明する。各図面にお いて同一の構成または機能を有する構成要素および相当部分には、同一の符号を 付し、その説明は省略する。また、以下の説明では、本発明に係る実施の態様の一 例を示したに過ぎず、当業者の技術常識に基づき、本発明の範囲を超えることなぐ 適宜変更可能である。従って、本発明の範囲はこれらの具体例に限定されるもので はない。 Next, embodiments of the present invention will be described with reference to the drawings. In the drawings, components having the same configuration or function and corresponding parts are denoted by the same reference numerals, and description thereof is omitted. In the following description, only one example of the embodiment according to the present invention is shown, and can be appropriately changed without exceeding the scope of the present invention based on the common general knowledge of those skilled in the art. Therefore, the scope of the present invention is not limited to these specific examples.
[0032] 図 1Aは、本発明の実施例である搬送装置 10を示す斜視図である。搬送装置 10は 、複数の支持柱 12により保持されたローラコンベア 14と、前記複数の支持柱 12によ り支持されたレール 16と、そのレールの上に移動可能に配置された台車 18力 構成 される。ローラコンベア 14は、複数の搬送ローラ 22が備えられた各ローラ軸 20が、そ れぞれ平行に搬送方向に対して垂直に複数並べられて ヽる。これらの搬送ローラ 22 によって、搬送面 24が規定され、その上にガラス基板 26が配置されている。尚、実 際に、ガラス基板 26を搬送する場合は、台車 18によるメンテナンスは行わず、また、 台車 18によるメンテナンスを行う場合は、ガラス基板 26を搬送しない。この図では、 ガラス基板 26及び台車 18の相対的な位置関係を示すために両者を一緒に記載し ている。これらのローラ軸 20は、図中手前に配置される CZVフレーム 28に固定され るモータ 30の駆動により動くローラベルト 32によって回転させられる。このように各口 ーラ軸 20の一端部に、ローラベルト 32が幾つかのグループ毎にかけ回されている。  FIG. 1A is a perspective view showing a transport apparatus 10 that is an embodiment of the present invention. The conveying device 10 includes a roller conveyor 14 held by a plurality of support pillars 12, a rail 16 supported by the plurality of support pillars 12, and a carriage 18 force movably disposed on the rails. Is done. In the roller conveyor 14, a plurality of roller shafts 20 provided with a plurality of conveying rollers 22 are arranged in parallel and perpendicular to the conveying direction. These transport rollers 22 define a transport surface 24 on which a glass substrate 26 is disposed. Actually, when the glass substrate 26 is transported, the maintenance by the carriage 18 is not performed, and when the maintenance by the cart 18 is performed, the glass substrate 26 is not transported. In this figure, in order to show the relative positional relationship between the glass substrate 26 and the carriage 18, both are shown together. These roller shafts 20 are rotated by a roller belt 32 that is moved by driving of a motor 30 that is fixed to a CZV frame 28 disposed in the front in the drawing. In this way, the roller belt 32 is wound around each group at one end portion of each roller shaft 20.
[0033] レール 16は、支持柱 12により、ローラコンベア 14の搬送面 24と平行で、かつ搬送 方向と平行になるように固定されている。従って、レール 16は、搬送面 24からほぼ一 定の所定の距離だけ上に隔てたところに、搬送方向に平行に、搬送面 24の両側を 挟むように側辺近傍に備えられている。このレール 16には、穴 34が設けられ、後述 するピン 36を差し込むことができるようになって!/、る。  The rail 16 is fixed by the support pillar 12 so as to be parallel to the transport surface 24 of the roller conveyor 14 and parallel to the transport direction. Accordingly, the rail 16 is provided in the vicinity of the side so as to be sandwiched between both sides of the transport surface 24 in parallel with the transport direction at a predetermined distance above the transport surface 24. The rail 16 is provided with a hole 34 so that a pin 36 (to be described later) can be inserted!
[0034] 台車 18は、その両側に車輪 38、 41 (図 1A、 1D、 IE参照。以下同様。)を備えて おり、それぞれの車輪 38、 41は、それぞれのレール 16の上を滑らかに転がることが できる。台車 18の中央には、床板 40が張ってあり、メンテナンス要員がそこに乗って 作業することができる。台車 18の進行方向及び後退方向の両端部には、手すり 42が 設けられ、メンテナンス要員が落下することを防止できるようになって!/、る。 [0034] The dolly 18 has wheels 38 and 41 (see FIGS. 1A, 1D, and IE, and so on) on both sides. Each wheel 38, 41 can smoothly roll on each rail 16. In the center of the carriage 18, a floor board 40 is stretched, and maintenance personnel can get on it and work. Handrails 42 are provided at both ends of the traveling direction and backward direction of the carriage 18 so that maintenance personnel can be prevented from falling!
[0035] 次に、ローラコンベア 14の搬送方法について述べる。上述のように支持柱 12により 支持されたローラコンベア 14の各搬送ローラ 22は、制御装置(図示せず)により制御 されたモータ 30の回転によってローラベルト 32が駆動される。このローラベルト 32は 、各ローラ軸 20の手前端部に巻き付けられているので、それぞれ同期して回転し、そ れにより搬送ローラ 22が回転して、搬送面 24に配置されるガラス基板 26を搬送方向 に搬送する。尚、ローラ軸 20は、真ん中近傍で、中間支持部 44により支持されており 、フラットな搬送面 24を維持することができる。この実施例の搬送装置は、搬送方向 に垂直な搬送面の幅は、約 2mを超えている。この搬送装置の側辺に立ち、約 lmの 高さに設定されている搬送面 24にある部品のメンテナンスを行うことを考えると、メン テナンス要員の手が届く範囲は、せいぜい立っている側辺から lm弱であり、搬送面 の中央部は、メンテナンスをすることが容易でない。尚、ローラコンベア 14の搬送面 2 4の下には、補器が配置されており、下にもぐってメンテナンスすることも困難である。 Next, a method for conveying the roller conveyor 14 will be described. As described above, the roller belt 32 is driven by the rotation of the motor 30 controlled by the control device (not shown) in each transport roller 22 of the roller conveyor 14 supported by the support pillars 12. Since the roller belt 32 is wound around the front end portion of each roller shaft 20, the roller belt 32 rotates in synchronization with each other, whereby the transport roller 22 rotates and the glass substrate 26 disposed on the transport surface 24 is moved. Transport in the transport direction. Incidentally, the roller shaft 20 is supported by the intermediate support portion 44 in the vicinity of the center, and the flat conveying surface 24 can be maintained. In the transport apparatus of this embodiment, the width of the transport surface perpendicular to the transport direction exceeds about 2 m. Standing on the side of this transfer device and considering the maintenance of parts on the transfer surface 24, which is set to a height of about lm, the range within which the maintenance personnel can reach is at most It is a little less than lm, and it is not easy to maintain the central part of the transport surface. It should be noted that an auxiliary device is disposed under the conveying surface 24 of the roller conveyor 14, and it is difficult to perform maintenance downward.
[0036] レール 16は、このようなローラコンベア 14に常時固定されていてもよい。被搬送物 であるガラス基板 26の搬送等を特に妨害しないからである。また、メンテナンス終了 後に取り外してもよい。このように、レール 16は、なるべく搬送面の直上を避け、サイ ド (側方)に搬送方向に平行に配置することがより好まし 、。  [0036] The rail 16 may be fixed to such a roller conveyor 14 at all times. This is because there is no particular hindrance to the conveyance of the glass substrate 26 that is the object to be conveyed. It may also be removed after maintenance is completed. As described above, it is more preferable that the rail 16 is arranged on the side (side) in parallel with the transport direction, avoiding the top of the transport surface as much as possible.
[0037] 図中右側のレール 16は、支持フレーム 15に対して T字型にフラットに開いている。  [0037] The rail 16 on the right side in the figure is open flat in a T shape with respect to the support frame 15.
その右側レールには、所定の位置に複数の穴 34が設けられ、所望の位置に台車 18 のピン 36による停止固定が容易に行われるようになされて!、る。台車 18の図示しな い右側の車輪 41 (図 1D、 IE参照)は、左側の車輪と異なり、フラットな車輪である。 一方、左側のレール 16は、やはり支持フレーム 15に対して T字型に開いているが、 右側のウィングには、三角形の拘束レール 17が用いられている。この拘束レール 17 とマッチする車輪 38により、台車 18は、搬送方向に平行に移動することが可能となる のである。尚、この台車 18は、メンテナンス要員が手で移動する簡便なものであるが 、台車 18にモータ及び電源を備えておき、電動により移動させることも可能である。 The right rail is provided with a plurality of holes 34 at predetermined positions, so that the stop and fixing by the pins 36 of the carriage 18 can be easily performed at a desired position. The right wheel 41 (see FIG. 1D, IE) (not shown) of the carriage 18 is a flat wheel unlike the left wheel. On the other hand, the left rail 16 is also open in a T shape with respect to the support frame 15, but a triangular restraining rail 17 is used for the right wing. The wheel 18 that matches the restraining rail 17 enables the carriage 18 to move in parallel with the conveying direction. This cart 18 is a simple one that maintenance personnel can move by hand. It is also possible to equip the carriage 18 with a motor and a power source, and move the carriage 18 electrically.
[0038] 図 1Bに、上記拘束レール 17とマッチする車輪 38を模式的に示す。車輪カバー 39 の右横には、車輪 38があり、左右の円錐台 38A、 38Bが、中央の薄い円盤状の部 材 38Cを挟んで固着されており、中央に凹みを持つ駒状の車輪 38を構成する。この 中央の凹みに、拘束レール 17の頂部が入るので、レール 16に平行して車輪 38が転 がり、台車が前進若しくは後退するのである。  FIG. 1B schematically shows the wheel 38 that matches the restraining rail 17. There is a wheel 38 on the right side of the wheel cover 39, and the left and right truncated cones 38A and 38B are fixed to each other with a thin disc-shaped member 38C in the center, and a piece-like wheel 38 having a recess in the center. Configure. Since the top of the restraining rail 17 enters this central recess, the wheel 38 rolls in parallel with the rail 16 and the carriage moves forward or backward.
[0039] 台車 18のメインフロアである床板 40は、特に一般的な材料で形成することができる 力 この上にメンテナンス要員が搭乗することを考慮した設計をすることが望ましい。 床板 40を挟むようにして設けられた手すり 42は、落下防止のために有効であるが、 台車 18直下の搬送面内の機材のメンテナンスを行う場合、邪魔になることもあり、取 り外しが可能に設置することがより好ま 、。  [0039] The floor plate 40, which is the main floor of the carriage 18, is capable of being made of a particularly general material. It is desirable to design the floor board 40 in consideration of the maintenance personnel boarding it. The handrail 42 provided so as to sandwich the floor plate 40 is effective for preventing the fall, but it may become an obstacle when performing maintenance on the equipment in the transport surface directly below the carriage 18 and can be removed. More preferred to install.
[0040] 搭乗したメンテナンス要員は、台車 18から、床板 40の上に腹這いになって、搬送 面 24に顔を向けながら、両手を用いて、作業することが可能である。このとき、床板 4 0から、搬送面 24までの距離 D (図 1C参照)は、作業内容に合わせて適宜調整され るべきである力 一般には、 10から 40cmであることが好ましぐより好ましくは、 20か ら 30cmである。本実施例の台車 18の大きさは、幅 (搬送方向に直角の方向の幅)が 、約 104. 5cmで、長さ(搬送方向に平行な長さ)は、約 257cmである。また、手すり の高さは、床面 40力も、約 13. 4cmである。  [0040] The maintenance personnel who have boarded can work with both hands while standing on the floor plate 40 from the carriage 18 and facing their face to the transfer surface 24. At this time, the distance D from the floor plate 40 to the transfer surface 24 (see FIG. 1C) is a force that should be appropriately adjusted according to the work content. Generally, it is more preferable that the distance D is 10 to 40 cm. Is 20 to 30 cm. The size of the carriage 18 of this embodiment is about 104.5 cm in width (width in the direction perpendicular to the conveyance direction) and about 257 cm in length (length parallel to the conveyance direction). In addition, the height of the handrail is about 13.4 cm at 40 floors.
[0041] 図 1Cは、搬送面 24上のガラス基板 26 (破線で表示)と台車 18の床板 40を示す図 1の搬送装置の一部が破断した部分拡大図である。この図では、透明なガラス基板 2 6を不透明にして、その位置が明確に把握できるようにしている。図 1Aの場合と同様 、それぞれの相対的な位置を明らかにするために、ガラス基板 26と台車 18の床板 4 0を同一の図面に図示している。図 1Aからわ力るように、比較的大きな薄いガラス基 板 26を搬送する搬送面 24を持つ搬送装置では、側辺の周辺部はメンテナンス要員 力 Sメンテナンスすることが可能である力もしれない。し力しながら、側辺に立てた脚立 によって高さ調節をしても、その中央部には、手が届かないことが明らかである。従つ て、図 1Aから 1Cに示す本発明の搬送装置では、台車 18が移動可能にレール 16を 付設しているので、メンテナンスが容易に行われる。 [0042] 図 IDに、台車 18の図中右側(上記車輪 38の反対側)の車輪 41を矢視 AAにより 示す。上記車輪 38と異なる通常のフラットな車輪 41がレール 16上に乗り、回転して 台車 18の搬送方向の移動を容易ならしめる。尚、上記車輪 38と同じタイプの車輪で あってもよい。図 1Eは、図 1Dの車輪 41を正面から見た図である。この図から明らか なように、車輪 41はフラットなタイプである。 FIG. 1C is a partially enlarged view in which a part of the transport apparatus of FIG. 1 showing the glass substrate 26 (shown by a broken line) on the transport surface 24 and the floor plate 40 of the carriage 18 is broken. In this figure, the transparent glass substrate 26 is made opaque so that its position can be clearly grasped. As in the case of FIG. 1A, the glass substrate 26 and the floor plate 40 of the carriage 18 are shown in the same drawing in order to clarify their relative positions. As shown in FIG. 1A, in the transfer device having the transfer surface 24 for transferring the relatively large thin glass substrate 26, the peripheral portion of the side cannot be maintained by force S that can be maintained. However, it is clear that even if the height is adjusted with a stepladder that stands on the side, the center of the step cannot be reached. Therefore, in the transfer apparatus of the present invention shown in FIGS. 1A to 1C, the rail 18 is attached to the carriage 18 so that the carriage 18 is movable, so that maintenance is easily performed. In FIG. ID, the wheel 41 on the right side (the opposite side of the wheel 38) of the carriage 18 is indicated by an arrow AA. A normal flat wheel 41 different from the wheel 38 rides on the rail 16 and rotates to facilitate the movement of the carriage 18 in the conveying direction. The wheel may be the same type as the wheel 38. FIG. 1E is a front view of the wheel 41 of FIG. 1D. As is apparent from this figure, the wheel 41 is a flat type.
[0043] 以上説明してきた搬送装置 10は、主に、クリーンルームや恒温恒湿室等の環境室 において使用される。通常の室内の搬送装置であれば、取り立ててこのようなメンテ ナンス用の台車 18を準備する必要はないとも考えられる。なぜならば、メンテナンス 要員が立っための足場や通路を直接搬送装置自体に設けることができ、メンテナン ス要員は搬送装置にじかに乗ってメンテナンスをすることができるからである。しかし ながら、搬送装置によじ登ったり乗ったりすることにより、搬送装置が汚れ、その結果 、搬送時に被搬送物を汚染するおそれがあるときには、このような台車 18の効果が 大きく発揮される。即ち、この台車 18により、搬送装置 10の搬送面 24近傍の部品等 に近接しつつ、直接搬送手段や近傍の部品に乗る等の接触をすることがないからで ある。例えば、 FPD (フラット 'パネル ·ディスプレイ)や食品等がワークとして搬送され るような搬送装置等にぉ 、ては、このような台車 18を用いる意義は大変大き 、。  [0043] The transport apparatus 10 described above is mainly used in an environmental room such as a clean room or a constant temperature and humidity room. If it is a normal indoor transfer device, it may be unnecessary to prepare such a maintenance cart 18 for maintenance. This is because scaffolds and passages for maintenance personnel to stand can be provided directly in the transfer device itself, and maintenance personnel can get on the transfer device directly to perform maintenance. However, the effect of the carriage 18 is greatly exerted when the transport device becomes dirty by climbing or riding on the transport device, and as a result, there is a risk of contaminating the object to be transported during transport. In other words, the carriage 18 does not come into contact with the parts such as the transportation means or the nearby parts while being close to the parts near the transportation surface 24 of the transportation apparatus 10. For example, the use of such a carriage 18 is very significant for a transport device that transports FPD (flat 'panel display') or food as a workpiece.
[0044] 図 2から図 5は、本発明の別の実施例を簡単に示す概略図 (斜視図)である。図 2の 搬送装置 110は、両側部のサイドフレーム 115に支持された複数の搬送ローラ 122 によって、被搬送物であるワーク 126が搬送されるようすを示している。搬送ローラ 12 2は図示しない駆動装置 (例えばモータ)により回転させられる。ワーク 126は、実質 的に搬送面に重なるものであり、搬送ローラ 122上にできる仮想の搬送面を形成する ということもできる。図 3は、図 2の両サイドフレーム 115にレール 116となる平板を固 定したようすを示す。このような搬送装置 111は、ワーク 126の搬送には特に必要で はな 、レール 116を常時備えて 、ることができる。仮想の搬送面の両サイドに幅狭く 配置されるだけであるので、有用ではないが、障害物にならないからである。このよう な搬送装置 111は、以下に述べる搬送装置のメンテナンス方法において、レール 11 6を取り付ける工程を省くことができる。  FIGS. 2 to 5 are schematic views (perspective views) simply showing another embodiment of the present invention. The conveying device 110 in FIG. 2 shows a state in which a workpiece 126 that is an object to be conveyed is conveyed by a plurality of conveying rollers 122 supported by side frames 115 on both sides. The transport roller 122 is rotated by a driving device (not shown) (for example, a motor). The workpiece 126 substantially overlaps the conveyance surface, and it can be said that a virtual conveyance surface formed on the conveyance roller 122 is formed. FIG. 3 shows a state in which flat plates to be rails 116 are fixed to both side frames 115 in FIG. Such a transport device 111 can be provided with the rail 116 at all times, which is not particularly necessary for transporting the workpiece 126. This is not useful because it is only arranged narrowly on both sides of the virtual transport surface, but it does not become an obstacle. Such a transfer device 111 can omit the step of attaching the rail 116 in the transfer device maintenance method described below.
[0045] 図 4は、図 3で搬送したワーク 126が割れ、破片を取り除くために台車 118を取り付 けるところを示している。ワーク 126の中央あたりに、割れ 127A及び欠けによる破片 127Bが示されている。台車 118は、その搬送方向の進行方向及び後退方向の両側 にガード 142が、リブを立てるように備えられている。このリブは、高さが低いので、メ ンテナンス要員の落下防止にはあまり有効ではないが、床板 140においた工具ゃネ ジ等が誤って搬送面に落下することを防止することができる。台車 118は、図示しな V、車輪をそれぞれ両側にそれぞれのレール 116に乗って転がるように備えて 、る。 図 5は、台車 118が搬送装置 111に取付られた状態を示す。図 1と同様に、台車 118 は、レール 116に沿って自由に移動することができる。尚、台車 118の存在が、ヮー ク 126の搬送に障害を与えないのであれば、このような台車 118を常時設置しておく ことができる。このようにすれば、簡便にメンテナンス作業をすることができる。 [0045] FIG. 4 shows that the work 126 conveyed in FIG. 3 is broken, and a carriage 118 is attached to remove the fragments. It shows where to open. Around the center of the workpiece 126, a crack 127A and a chip 127B due to a chip are shown. The cart 118 is provided with guards 142 on both sides of the transport direction and the reverse direction so that ribs are raised. Since this rib is low in height, it is not very effective in preventing maintenance personnel from falling, but it can prevent tools and screws on the floor plate 140 from accidentally falling onto the transport surface. The dolly 118 is provided with V and wheels (not shown) so as to roll on the respective rails 116 on both sides. FIG. 5 shows a state where the carriage 118 is attached to the transfer device 111. Similar to FIG. 1, the carriage 118 can move freely along the rail 116. In addition, if the presence of the carriage 118 does not hinder the conveyance of the cake 126, such a carriage 118 can be always installed. In this way, maintenance work can be easily performed.
[0046] 図 6は、図 1Aに示す搬送装置 10を変形した搬送装置 10Aを示す斜視図である。  FIG. 6 is a perspective view showing a transport apparatus 10A obtained by modifying the transport apparatus 10 shown in FIG. 1A.
この変形した搬送装置 10Aは、基本構成は図 1Aに示す搬送装置 10と基本的に同 一であるので、重複する説明は省略する。図 1Aに示す搬送装置 10との違いは、図 1 Aに示す台車 18に補助的な機構を追加した点にある。  Since the basic configuration of the deformed transfer device 10A is basically the same as that of the transfer device 10 shown in FIG. 1A, redundant description is omitted. The difference from the transfer apparatus 10 shown in FIG. 1A is that an auxiliary mechanism is added to the carriage 18 shown in FIG. 1A.
[0047] 図 1Aの台車 18と基本的に同一であるので、重複する説明は省略する。異なる点 は搬送装置 10Aから離れて単独で床上を移動可能な構造となっていることである。 即ち、床板 40の下に、搬送装置 10Aの搬送方向に直角な方向に延びる板材カも構 成される中空箱状の梁 (ビーム) 60を搬送幅を超えるように 2本渡し、床板 40を支え るような構造となっている。この梁 60は、搬送方向において床板 40の両端に沿うよう に渡されており、床板 40を安定して支持可能である。搬送幅においてこの梁 60の両 端には、やはり板材カゝら構成される中空箱状の支柱 62がそれぞれ備えられる。それ ぞれの支柱 62は、ほぼ垂直に下方に床面近くまで延び、その下端には、回転自在 にキャスタ 64が配置されている。このキャスタ 64は、ベビーカーや椅子等のキャスタ と同様に、前後左右に床面を移動可能である。このキャスタ 64には、ストッノ 64Aが 付けられており、キャスタ 64の回転ホイールの動きを止めることができる。  [0047] Since it is basically the same as the carriage 18 of FIG. The difference is that it has a structure that can move on the floor independently from the transfer device 10A. That is, under the floor plate 40, two hollow box-shaped beams (beams) 60, which are also configured with plate members extending in a direction perpendicular to the transport direction of the transport apparatus 10A, are passed so as to exceed the transport width, and the floor plate 40 is passed. It has a structure that supports it. The beam 60 is passed along both ends of the floor board 40 in the conveying direction, and can stably support the floor board 40. At both ends of the beam 60 in the conveyance width, hollow box-like columns 62, each of which is also composed of a plate member, are provided. Each column 62 extends substantially vertically downward to near the floor surface, and a caster 64 is rotatably disposed at the lower end thereof. The caster 64 can move on the floor in the front-rear and left-right directions, like casters such as strollers and chairs. The caster 64 is provided with a stuno 64A, and the movement of the rotating wheel of the caster 64 can be stopped.
[0048] 図 6に示す状態では、キャスタ 64は、床面に接触してもよいが、台車 18及び補助機 構の荷重を全て支えるものではない。台車 18及び補助機構の自重及びメンテナンス 要員の体重等は、主に、上述する車輪 38、 41 (図 1D、 IE参照。以下同様。 )により 支えられている。従って、メンテナンス要員は、図 1Aの台車 18について述べたのと 同様にして、台車 18を操作して移動してメンテナンスを行う。 In the state shown in FIG. 6, the casters 64 may contact the floor surface, but do not support all the loads of the carriage 18 and the auxiliary mechanism. The weight of the cart 18 and the auxiliary mechanism and the weight of maintenance personnel are mainly determined by the wheels 38 and 41 (see Fig. 1D and IE, the same shall apply hereinafter). It is supported. Accordingly, maintenance personnel operate and move the carriage 18 to perform maintenance in the same manner as described for the carriage 18 in FIG. 1A.
[0049] 台車 18及び補助機構は、必要に応じて搬送装置 10Aから分離される。即ち、図 6 において右方向(搬送方向で前)に、台車 18及び補助機構を移動させ、そのまま搬 送方向で前に動かせば、車輪 41、 38力レール 16、 17からはずれて、台車 18及び 補助機構が分離される。車輪 41、 38がレール 16、 17からはずれるときに、台車 18 及び補助機構の荷重の全てが支柱 62及びキャスタ 64により支持される。  [0049] The carriage 18 and the auxiliary mechanism are separated from the transport apparatus 10A as necessary. That is, if the carriage 18 and the auxiliary mechanism are moved in the right direction (forward in the conveyance direction) in FIG. 6 and moved forward in the conveyance direction as they are, the wheels 41 and 38 are separated from the force rails 16 and 17, and the carriage 18 and The auxiliary mechanism is separated. When the wheels 41, 38 are detached from the rails 16, 17, all the loads of the carriage 18 and the auxiliary mechanism are supported by the columns 62 and casters 64.
[0050] 図 7は、図 1Aに示す搬送装置 10と同一の搬送装置 10に、移動架台 70を搬送方 向に配置したものである。移動架台 70は、搬送装置 10のレール 16及び拘束レール 17とそれぞれッライチの関係(面一 ·つら 、ち (flush)とは、同じ平面に納まる事を!ヽ う。面とは部材の表面のこと。)となるレール 72、 74が同一方向に延びるように備える 。これらのレール 72、 74は、搬送幅の方向に延びる梁としての板材により保持され、 井形を形成する。この井形は、その下の 4本の板材からなる中空の支柱 76に支えら れ、これら支柱 76の下端には、図 6のストッパ付キャスタ 64と同じストッパ付キャスタ 7 8が配置される。尚、レール 72、 74の端(図中右端)には、ストッパ 73、 75が配置され 、移動してきた台車 18の車輪 38、 38Aを止めることができる。また、レール 16及び拘 束レール 17とレール 72、 74を近接して、該移動架台を配置できるように、レール 72 、 74はオーバーハング部を設ける。  [0050] FIG. 7 is a diagram in which a moving gantry 70 is arranged in the transport direction in the same transport apparatus 10 as the transport apparatus 10 shown in FIG. 1A. The movable platform 70 is placed in the same plane with the rail 16 and the restraining rail 17 of the transfer device 10 (the flush and the flush should fit on the same plane! Prepare the rails 72 and 74 to extend in the same direction. These rails 72 and 74 are held by a plate material as a beam extending in the direction of the conveyance width, and form a well shape. The well is supported by hollow struts 76 made of the four plates below it, and casters with stoppers 78, which are the same as the casters with stoppers 64 of FIG. Note that stoppers 73 and 75 are disposed at the ends (right end in the figure) of the rails 72 and 74, and the wheels 38 and 38A of the carriage 18 that has moved can be stopped. In addition, the rails 72 and 74 are provided with an overhang portion so that the rails 16 and the constraining rail 17 and the rails 72 and 74 can be arranged close to each other so that the movable frame can be arranged.
[0051] 図 8は、上述の移動架台 70を用いて行う台車 18を搬送装置 10から撤去する方法 を示すものである。波線で示す台車 18は、搬送装置 10上に備えられる力 車輪 41、 38がそれぞれレール 16及び 17上を回転して図中右方向に移動する。車輪 41、 38 は、レール 16、 17上から、それぞれッライチの関係にあるレール 72、 74上に移行す る。このとき、レール 16、 17及びレール 72、 74の間に隙間が大きく空いていると、移 動が制限されるので、隙間を空けないように移動架台 70を配置することが好ましい。  FIG. 8 shows a method for removing the carriage 18 from the transfer apparatus 10 using the above-described moving mount 70. In the carriage 18 indicated by the broken line, the force wheels 41 and 38 provided on the transport device 10 rotate on the rails 16 and 17 and move to the right in the figure. The wheels 41 and 38 move from the rails 16 and 17 onto the rails 72 and 74, which are in a relationship with each other. At this time, if there is a large gap between the rails 16, 17 and the rails 72, 74, the movement is restricted. Therefore, it is preferable to dispose the moving base 70 so as not to leave a gap.
[0052] 図 8に示すように、台車 18が完全に移動架台 70に乗ったところで、移動架台 70の キャスタ 78のストツバをはずし、移動架台 70を搬送装置 10から離れたところに移動さ せる。このような移動架台 70を設けることにより、必要に応じてメンテナンス用の台車 を搬送装置 10に脱着可能となる。 [0053] 図 9は、図 1Aに示す搬送装置 10を変形した搬送装置 10Bを示す斜視図である。こ の変形した搬送装置 10Bは、基本構成は図 1Aに示す搬送装置 10と基本的に同一 であるので、重複する説明は省略する。図 1Aに示す搬送装置 10との違いは、図 1A に示す台車 80が変更された点にある。し力しながら、台車 80を移動させる機構は、 上述してきた台車 18と同じであり、車輪 38、 41 (図 1A、図 1D、 IE参照。以下同じ。 )が移動手段として用いられる。 As shown in FIG. 8, when the carriage 18 is completely on the moving stand 70, the stagger of the casters 78 of the moving stand 70 is removed, and the moving stand 70 is moved away from the transfer device 10. By providing such a movable gantry 70, a maintenance trolley can be attached to and detached from the transfer device 10 as necessary. FIG. 9 is a perspective view showing a transport apparatus 10B obtained by modifying the transport apparatus 10 shown in FIG. 1A. Since the basic configuration of the modified transfer device 10B is basically the same as that of the transfer device 10 shown in FIG. 1A, redundant description is omitted. The difference from the transfer apparatus 10 shown in FIG. 1A is that the carriage 80 shown in FIG. 1A is changed. However, the mechanism for moving the carriage 80 is the same as that of the carriage 18 described above, and the wheels 38 and 41 (see FIGS. 1A, 1D, and IE, the same applies hereinafter) are used as the moving means.
[0054] 台車 80は、車輪 38、 41によりレール 17、 16上に移動可能に保持される。この車輪 38、 41は、台車 80のそれぞれ搬送面 24の両側の辺に沿ったフレーム部材により固 定、支持される。このフレーム部材は、それぞれの両端 (即ち搬送方向の前と後)に 搬送面 24を横切って橋架けされる支持部材 82に隣設される。これらの支持部材 82 には、手すり 42がそれぞれ取り付けられる。また、支持部材 82〖こは、両端がギア 84 によって張られたチェーン 86により駆動可能なスライド機構が備えられる。このスライ ド機構による溝をスライドする床板 40Aが備えられる。メンテナンス要員は、この床板 40Aに乗り、手すりをつかんで、この床板 40Aの位置を搬送方向に対して略直角に 移動させることができる。即ち、搬送方向には、移動手段である車輪 41、 38を用い、 搬送方向に直角な方向には、スライド機構を用いることができる。このような構造とす ることにより、より細かく搬送面上を移動可能となり、メンテナンスをより容易に行うこと ができる。  The carriage 80 is held movably on the rails 17 and 16 by the wheels 38 and 41. The wheels 38 and 41 are fixed and supported by frame members along both sides of the conveying surface 24 of the carriage 80. This frame member is adjacent to a support member 82 that is bridged across the transport surface 24 at each end (ie, before and after in the transport direction). The handrails 42 are attached to the support members 82, respectively. Further, the support member 82 is provided with a slide mechanism which can be driven by a chain 86 having both ends stretched by a gear 84. A floor plate 40A that slides in the groove by the slide mechanism is provided. Maintenance personnel can get on the floor board 40A, grab the handrail, and move the position of the floor board 40A substantially perpendicular to the conveying direction. That is, the wheels 41 and 38 as moving means can be used in the transport direction, and a slide mechanism can be used in the direction perpendicular to the transport direction. By adopting such a structure, it is possible to move on the transport surface more finely, and maintenance can be performed more easily.
[0055] 以上説明してきたように、本発明の搬送装置 (メンテナンス補助機構)では、広い搬 送面を有する搬送装置であっても、搬送面の所望の位置でメンテナンス作業を、メン テナンス要員が、容易に行うことができる。また、搬送面の直上からメンテナンス作業 が可能である。  [0055] As described above, in the transfer device (maintenance auxiliary mechanism) of the present invention, even if the transfer device has a wide transfer surface, maintenance personnel can perform maintenance work at a desired position on the transfer surface. Can be done easily. In addition, maintenance work can be performed directly above the transfer surface.

Claims

請求の範囲 The scope of the claims
[1] 板状体を所定の搬送方向に搬送する搬送装置であって、前記板状体を移動させる 搬送手段と、前記搬送手段により規定される搬送面と、前記搬送手段を支持する支 持部材と、を備える搬送装置に用いられるメンテナンス台車にぉ 、て、  [1] A transport device that transports a plate-shaped body in a predetermined transport direction, the transport device moving the plate-shaped body, a transport surface defined by the transport means, and a support that supports the transport means A maintenance carriage used in a conveying device including a member, and
メンテナンス要員が搭乗できる床板と、  A floorboard on which maintenance personnel can board,
当該メンテナンス台車が前記所定の搬送方向に沿って移動可能とする移動手段と 前記床板を前記移動手段から支持する床板支持部材と、を備え、該床板支持部材 若しくは前記床板は、前記所定の搬送方向を横切って前記搬送面を跨ぎ、  A moving means that enables the maintenance carriage to move along the predetermined conveying direction; and a floor board supporting member that supports the floor board from the moving means, wherein the floor board supporting member or the floor board is in the predetermined conveying direction. Across the transport surface across
前記床板力 前記搬送面の距離が所定の範囲内になるように移動可能なことを特 徴とするメンテナンス台車。  The maintenance cart characterized in that the floor board force is movable so that the distance of the conveying surface is within a predetermined range.
[2] 前記移動手段は、前記床板が前記搬送面上の任意の位置へ自在に移動可能な 機構を備えることを特徴とする請求項 1に記載のメンテナンス台車。  [2] The maintenance carriage according to claim 1, wherein the moving means includes a mechanism in which the floor plate can freely move to an arbitrary position on the transport surface.
[3] 前記移動手段は、前記任意の位置において固定できる機構を備えることを特徴と する請求項 1又は 2に記載のメンテナンス台車。 [3] The maintenance carriage according to claim 1 or 2, wherein the moving means includes a mechanism that can be fixed at the arbitrary position.
[4] 前記移動手段は、前記搬送装置に設けられたレール上を移動することを特徴とす る請求項 1から 3のいずれかに記載のメンテナンス台車。 [4] The maintenance carriage according to any one of claims 1 to 3, wherein the moving means moves on a rail provided in the transfer device.
[5] 前記床板を水平に支持する支柱を備え、前記支柱により前記床板は前記搬送装 置の搬送面より高く設置されることを特徴とする請求項 1から 3のいずれかに記載のメ ンテナンス台車。 [5] The maintenance according to any one of claims 1 to 3, further comprising a support column that horizontally supports the floor plate, wherein the floor plate is installed higher than a transfer surface of the transfer device. Trolley.
[6] 前記支柱にはキャスタが設けられ、さらにキャスタの動きを止めるストツバが付いて いることを特徴とする請求項 5に記載のメンテナンス台車。  6. The maintenance cart according to claim 5, wherein the support column is provided with a caster, and further provided with a strut that stops the movement of the caster.
[7] 前記搬送装置力 撤去する機構を備えることを特徴とする請求項 1から 6の 、ずれ かに記載のメンテナンス台車。 [7] The maintenance cart according to any one of claims 1 to 6, further comprising a mechanism for removing the force of the transfer device.
[8] 前記メンテナンス要員の落下防止手段を備えることを特徴とする請求項 1から 6の ヽ ずれかに記載のメンテナンス台車。 [8] The maintenance carriage according to any one of claims 1 to 6, further comprising means for preventing the maintenance personnel from falling.
[9] 板状体を所定の方向に搬送する搬送装置のメンテナンス方法であって、 [9] A maintenance method for a transport device for transporting a plate-like body in a predetermined direction,
該搬送装置は、前記板状体を搬送する搬送面と、 前記搬送面を支持する支持部材と、を備え、 The transport device includes a transport surface for transporting the plate-like body; A support member for supporting the transport surface,
前記搬送面の上においてメンテナンス要員が搭乗できる床板を備えるメンテナンス 台車を移動させ、  Moving a maintenance carriage provided with a floor board on which maintenance personnel can board on the transport surface;
前記メンテナンス台車を任意の位置に停止し、  Stop the maintenance carriage at an arbitrary position,
前記メンテナンス要員が前記搬送面から当該搬送装置のメンテナンスを行うメンテ ナンス方法。  A maintenance method in which the maintenance staff performs maintenance of the transfer device from the transfer surface.
PCT/JP2007/063556 2006-07-07 2007-07-06 Carriage for conveyance device WO2008004659A1 (en)

Applications Claiming Priority (2)

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JP2006187800A JP2009255992A (en) 2006-07-07 2006-07-07 Carriage device
JP2006-187800 2006-07-07

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