WO2008001665A1 - Antifouling film and method for producing the same - Google Patents

Antifouling film and method for producing the same Download PDF

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Publication number
WO2008001665A1
WO2008001665A1 PCT/JP2007/062420 JP2007062420W WO2008001665A1 WO 2008001665 A1 WO2008001665 A1 WO 2008001665A1 JP 2007062420 W JP2007062420 W JP 2007062420W WO 2008001665 A1 WO2008001665 A1 WO 2008001665A1
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Prior art keywords
group
graft polymer
antifouling film
polymer chain
producing
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PCT/JP2007/062420
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French (fr)
Japanese (ja)
Inventor
Toshihide Aoshima
Koichi Kawamura
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Fujifilm Corporation
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Publication of WO2008001665A1 publication Critical patent/WO2008001665A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • C09D5/1662Synthetic film-forming substance
    • C09D5/1675Polyorganosiloxane-containing compositions
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F291/00Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/003Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds

Definitions

  • the present invention relates to an antifouling film and a method for producing the same, and more particularly to an antifouling film having an antifouling surface to which oily dirt or the like is difficult to adhere and a method for producing the same.
  • a film having water repellency and antifouling property a film having a water repellency and antifouling property by wet coating (wet film formation) with a fluorine compound layer on the outermost surface thereof has been used.
  • wet film formation wet film formation
  • fluorine compound layer on the outermost surface thereof has been used.
  • surface coating with organic materials required improvements to reduce surface hardness and durability.
  • silica layer having excellent water repellency and antifouling properties and low surface energy has the above-mentioned surface hardness and durability. Promising for improvement.
  • a silica layer having water repellency and antifouling properties is coated on the support to obtain a film having water repellency and antifouling properties, the surface energy of the silica force layer is small, which When the adhesion between the body and the body is reduced, there is a problem.
  • an adhesion silica layer having a carbon content of less than 20 atomic% as an intermediate layer between the support and the surface silica layer.
  • Patent Document 2 an adhesion silica layer having a large surface energy is provided between the surface silica layer and the support to improve the adhesion between the support and the surface silica layer.
  • this adhesion is sufficient.
  • the surface energy, water repellency, and antifouling properties vary greatly depending on the carbon content, making it difficult to prepare. There was a point.
  • Patent Document 1 Japanese Patent Laid-Open No. 2000-284102
  • Patent Document 2 Japanese Patent Laid-Open No. 2002-113805
  • the present inventors have developed an organic-inorganic composite layer including a graft polymer chain directly bonded on a support and a crosslinked structure formed by hydrolysis and polycondensation reaction of a metal alkoxide.
  • the present invention was completed by intensive research and applying the organic-inorganic composite layer to an antifouling film.
  • the first aspect of the present invention is that the antifouling film of the present invention comprises Si, Ti, Zr, and the like in a graft polymer layer comprising a support and a graft polymer chain directly bonded to the surface of the support.
  • An organic-inorganic composite layer comprising a crosslinked structure formed by hydrolysis and condensation polymerization of an alkoxide of an element selected from Al, and the surface of the organic-inorganic composite layer is subjected to a water / oil repellent treatment.
  • the graft polymer chain is preferably formed by a polymerization reaction starting from an initiation species generated on the surface of the support.
  • the graft polymer chain strength preferably includes an alkoxide group and / or an amide group of an element selected from Si, Ti, Zr, and Al in the chain.
  • a structural unit having a graft polymer chain strength polar group, preferably an amide group, and a structural unit having an alkoxide group of an element selected from Si, Ti, Zr, and Al, such as a silane coupling group It is preferable to be a copolymer of the above.
  • a graft polymer chain directly bonded to the surface of a support is generated, and a graft polymer layer comprising the graft polymer chain is formed.
  • a method for producing an antifouling film is provided.
  • the present invention can provide an antifouling film having a water and oil repellent treatment surface excellent in adhesion to a support, having high antifouling properties and its durability, and a method for producing the same.
  • the antifouling film of the present invention comprises an alkoxide of an element selected from Si, Ti, Zr, and A1 in a graft polymer layer comprising a support and a graft polymer chain directly bonded to the surface of the support. And an organic monoinorganic composite layer comprising a cross-linked structure formed by hydrolysis and condensation polymerization of the organic monoinorganic composite layer, and the surface of the organic monoinorganic composite layer is subjected to a water / oil repellent treatment.
  • a crosslinked structure is formed using Si alkoxide because of its reactivity and availability of the compound.
  • sol-gel crosslinked structure the above-mentioned crosslinked structure formed by hydrolysis and polycondensation of an alkoxide is hereinafter referred to as "sol-gel crosslinked structure" as appropriate.
  • Such an antifouling film of the present invention is produced by the following method for producing an antifouling film of the present invention. That is, the method for producing an antifouling film of the present invention comprises a step of forming a graft polymer chain formed of a graft polymer chain by directly forming a graft polymer chain bonded directly to the surface of the support [hereinafter referred to as “graft” as appropriate. This is referred to as “polymer layer forming step”.
  • a step of forming an organic-inorganic composite layer by carrying out a crosslinking reaction by hydrolysis and polycondensation of an alkoxide of an element whose Si, Ti, Zr, and A1 forces are also selected in the graft polymer layer [hereinafter referred to as “organic This is referred to as “inorganic composite layer forming step”.
  • organic composite layer forming step a step of subjecting the surface of the organic / inorganic composite layer to a water / oil repellent treatment [hereinafter referred to as a “water / oil repellent treatment step” as appropriate. ] And that the method that has the power S is preferred.
  • the organic / inorganic composite layer in the present invention is selected from Si, Ti, Zr, and A1 in a graft polymer chain (organic component) formed by direct bonding to the support surface and a graft polymer layer comprising the graft polymer chain. Formed by hydrolysis and condensation polymerization of alkoxides And a crosslinked structure (inorganic component). Even if such an organic-inorganic composite layer is a thin layer, the wear resistance is increased and the durability is high.
  • the graft polymer chain has a polar group
  • a polar interaction is formed with the cross-linked structure by the function of the polar group, and the organic-inorganic composite layer having excellent strength and durability is obtained.
  • the graft polymer chain strength has an alkoxide group of an element selected from Si, Ti, Zr, and A1 in the chain
  • a covalent bond is formed between the graft polymer chain and the crosslinked structure, and organic The strength and durability of one inorganic composite layer are improved.
  • the crosslinked structure in the organic-inorganic composite layer has a reactive group derived from an alkoxide of an element selected from Si, Ti, Zr, and A1, and this reactive group and the water / oil repellent treatment
  • a reactive group derived from an alkoxide of an element selected from Si, Ti, Zr, and A1 By forming a covalent bond with the compound used for the substrate, it is possible to obtain a water / oil repellent treated surface having excellent adhesion to the support.
  • an antifouling film having high antifouling properties and durability can be obtained.
  • a graft polymer chain directly bonded to the surface of the support is generated to form a graft polymer layer composed of the graph polymer chain.
  • a compound having a polymerizable double bond is surface graft polymerized from the support as a base point to form a graft polymer chain.
  • Method 1 A method of forming a graft polymer chain by chemically bonding a polymer having a functional group that reacts with the support and the surface of the support (hereinafter referred to as “method 1” as appropriate)
  • Method 2 A method of forming a graft polymer chain by chemically bonding a polymer having a functional group that reacts with the support and the surface of the support.
  • Method 1 is a method generally called surface graft polymerization.
  • the surface graft polymerization method is a polymerizable double layer disposed so as to be in contact with the support by giving an active species on the surface of the support by a method such as plasma irradiation, light irradiation, or heating, and using the active species as a base point. Have a bond
  • This is a method of polymerizing a compound. According to this method, the end of the resulting graft polymer chain is directly bonded and fixed to the support surface.
  • any known method described in literatures can be used.
  • New Polymer Experiment 10 edited by Society of Polymer Science, 1994, published by Kyoritsu Shuppan Co., Ltd., P135 describes photograft polymerization and plasma irradiation graft polymerization as surface graft polymerization methods.
  • the adsorption technique manual, NTS Co., Ltd., supervised by Takeuchi, published in February 1999, p203, p695 describes the radiation-induced graft polymerization method such as ⁇ -rays and electron beams.
  • a polymer surface such as PET is treated with plasma or electron beam to generate radicals as active species on the surface, and then polymerized with a support surface having the active species.
  • a graft polymer chain can be formed by reacting with a compound having a possible double bond (eg, a monomer).
  • photograft polymerization is described in JP-A-53-17407 (Kansai Vint) and JP-A-2000-212313 (Dainippon Ink). It can also be carried out by applying a photopolymerizable composition to the surface of the film support, bringing the radical polymerization compound into contact with the film, and irradiating with light.
  • a compound useful in producing a graft polymer chain by Method 1 needs to have a polymerizable double bond.
  • a double bond that can be combined and a polar group is added. It is preferable that it is a compound which has.
  • it has a polymerizable double bond and a specific element alkoxide group. A compound is preferred.
  • the compound applied to Method 1 has a double bond in the molecule, and if necessary polar As long as it has a group and / or a specific element alkoxide group, either a polymer, an oligomer or a monomer can be used.
  • One of the compounds useful in the present invention is a monomer having a polar group.
  • Monomers having a polar group useful in the present invention include positively charged monomers such as ammonium and phosphonium, and negative charges such as sulfonic acid groups, carboxyl groups, phosphoric acid groups, and phosphonic acid groups.
  • positive charged monomers such as ammonium and phosphonium
  • negative charges such as sulfonic acid groups, carboxyl groups, phosphoric acid groups, and phosphonic acid groups.
  • it has a nonionic group such as a hydroxyl group, an amide group, a sulfonamide group, an alkoxy group, or a cyano group.
  • Monomers having polar groups can also be used
  • the monomer having a particularly useful polar group include the following monomers.
  • a macromer having a polar group useful in the present invention can be obtained by a synthesis method described in "New Polymer Experiments 2, Polymer Synthesis and Reaction” edited by Polymer Society of Japan, Kyoritsu Publishing Co., Ltd. 1995. Can do. It is also described in detail in Yu Yamashita et al., “Macromonomer Chemistry and Industry” IPC, 1989. Specifically, using a monomer having the polar group specifically described above, such as acrylic acid, attalinoleamide, 2-atalinoleamide-2 methylpropane sulfonic acid, N vinylacetamide, etc. According to the method, a macromer having a polar group can be synthesized.
  • macromers having a polar group used in the present invention particularly useful macromers having a carboxyl group-containing monomer such as acrylic acid and methacrylic acid, 2_ acrylamide _ 2_ methylpropane sulfonic acid, Sulphonic acid-based macromers derived from monomers of styrene sulfonic acid and its salts, amide-based macromers such as acrylamide and methacrylamide, N-bulu amides such as N-buluacetoamide and N-buluformamide Monomer power derived from amide macromers derived from hydroxyl group-containing monomers such as hydroxyethyl methacrylate, hydroxyethyl acrylate, glycerol monomethacrylate, methoxyethyl acrylate, methoxypolyethylene Dali Call Atarirate, It is a macromer derived from an alkoxy group or ethylenoxide group-containing monomer such as polyethylene glycol acrylate
  • a macromer having an amide group as a polar group from the viewpoint that a strong polar interaction with the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later is formed. .
  • the useful molecular weight is in the range of 400 to 100,000, the preferred range is 1,000 to 50,000, and the particularly preferred range is 1500 to 20,000.
  • the graft polymer chain in the present invention includes an alkoxide group of an element selected from Si, Ti, Zr, and A1 (hereinafter appropriately referred to as a specific element alkoxide group and Preferably).
  • This specific element alkoxide group is a substituent capable of forming a covalent bond through hydrolysis and polycondensation reaction with a crosslinking agent (metal alkoxide) described later.
  • the graft polymer chain has a specific element alkoxide group, so that the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later and the graft polymer are formed.
  • a covalent bond can be formed with the remer chain.
  • the surface graft polymerization method of Method 1 it is preferable to use a monomer or macromer having a specific element alkoxide group.
  • the specific element alkoxide group will be specifically described by taking a typical silane coupling group as an example.
  • Examples of the silane coupling group suitable for the present invention include functional groups represented by the following general formula (I).
  • R 1 and R 2 each independently represents a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
  • Examples of the hydrocarbon group when R 1 and R 2 represent a hydrocarbon group include an alkyl group and an aryl group, and a linear, branched or cyclic alkyl group having 8 or less carbon atoms is preferable. Specifically, methylol group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, isopropyl group, isobutyl group, sbutyl group, tbutyl group, isopentyl group, neopentyl group, Examples include 1-methylbutyl group, isohexyl group, 2-ethylhexyl group, 2-methylhexyl group, cyclopentyl group and the like.
  • R 1 and R 2 are preferably a hydrogen atom, a methyl group or an ethynole group from the viewpoints of effects and availability.
  • Monomers having a functional group as shown in the general formula (I) include (3-Atalyloxypropylene) trimethoxysilane, (3-Ataryloxypropyl) dimethylmethoxysilane, (3-Atarioxypropyl) Methyldimethoxysilane, (methacryloxymethyl) dimethylethoxysilane, (methacryloxymethyl) triethoxysilane, (methacryloxymethyl) trimethoxysilane, (methacryloxypropyl) dimethylethoxysilane, (methacryloxypropyl) dimethylmethoxysilane, (Methacryloxypropyl) methyl jetoxysilane, (methacryloxypropyl) triethoxysilane, (methacryloxypropyl) triisopropyl silane, methacryloxypropi Nore (trismethoxyethoxy) silane and the like.
  • Method 1 when Method 1 is used, a monomer or macromer having a polar group and a monomer or macromer having a specific element alkoxide group such as a silane coupling group are used in combination with a surface graft weight. It is preferable to copolymerize by a combined method to form a graft polymer chain. Among them, it is more preferable to use a monomer or macromer having an amide group as a polar group.
  • a polymer having a functional group that reacts with the support at the main chain end or side chain is used, and the functional group on the surface of the support is chemically reacted to generate a graft polymer chain.
  • the functional group that reacts with the support is not particularly limited as long as it can react with the functional group on the support surface.
  • a silane coupling group such as alkoxysilane, an isocyanate group, an amino group, and a hydroxyl group.
  • Particularly useful as a polymer having a functional group that reacts with the support at the main chain end or side chain is a polymer having a trialkoxysilyl group at the polymer end, a polymer having an amino group at the polymer end, a carboxylate A polymer having a group at the polymer terminal, a polymer having an epoxy group at the polymer terminal, and a polymer having an isocyanate group at the polymer terminal.
  • the polymer used at this time preferably has a polar group.
  • the polymer having a polar group include polyacrylic acid, polymethacrylic acid, polystyrene sulfonic acid, Examples include 2_acrylamide_2_methylpropanesulfonic acid and salts thereof, polyacrylamide, polybuluacetamide, and the like.
  • a polymer of a monomer having a polar group used in the above-described method (1) or a copolymer containing a monomer having a polar group can also be used.
  • the polymer having a functional group that reacts with the support at the main chain end or side chain further has an alkoxide group (specific element alkoxide group) of an element selected from Si, Ti, Zr, and A1. Is preferred.
  • an alkoxide group specific element alkoxide group
  • a specific element alkoxide group can be introduced into the resulting graft polymer chain.
  • a covalent bond can be formed between the zonore gel cross-linked structure formed in the organic-inorganic composite layer forming step described later and the graft polymer chain.
  • both an amide group and a specific element alkoxide group as a polymer-polar group having a functional group that reacts with the support at the terminal or side chain of the main chain.
  • an amide group and an amide group are present in view of the formation of polar interaction with the zonoregel cross-linked structure and the formation of a covalent bond.
  • a preferable introduction amount of the amide group in the graft polymer chain in the present invention is 10 mol% to 9
  • the range is preferably 90 mol%.
  • the graft polymer chain in the present invention preferably has a polar group or a specific element alkoxide group as described above in the chain, but in addition to these groups, a crosslinkable group, a polymerizable group, etc. May be introduced and a cross-linked structure may be formed between the graft polymer chains by using these groups.
  • any support having mechanical strength and dimensional stability can be used.
  • a transparent film is used. Preferably used.
  • the film used as the support include polyester films such as polyethylene terephthalate phenol, polyethylene terephthalate copolymer polyester film, and polyethylene naphthalate film; nylon 66 film, nylon 6 film Polyamide film such as polypropylene film, polyethylene film, ethylene propylene copolymer film; Polyimide film; Polyamide imide film; Polybutyl alcohol phenolic; Examples include vinylenoreconole copolymer Finorem; Polyphenylene Finolem; Polysulfone film; Polyphenylene sulfide film; and the like.
  • polyester films such as polyethylene terephthalate phenol, polyethylene terephthalate copolymer polyester film, and polyethylene naphthalate film
  • nylon 66 film nylon 6 film
  • Polyamide film such as polypropylene film, polyethylene film, ethylene propylene copolymer film
  • Polyimide film Polyamide imide film
  • Polybutyl alcohol phenolic examples include vinylenoreconole cop
  • polyester films such as polyethylene terephthalate film and polyolefin films such as polyethylene film and polypropylene film are preferred from the viewpoint of cost performance and transparency. These films may be stretched or unstretched, or may be used alone or may be used by laminating films having different properties.
  • the film used as the support may contain various additives and stabilizers or may be coated as long as the effects of the present invention are not impaired.
  • additives include an antioxidant, an antistatic agent, an ultraviolet ray inhibitor, a plasticizer, a lubricant, and a heat stabilizer.
  • the film may be subjected to surface treatment such as corona treatment, plasma treatment, glow discharge treatment, ion bombardment treatment, chemical treatment, solvent treatment, or roughening treatment.
  • the thickness of the support is not particularly limited because it can be set as appropriate in consideration of the suitability for the purpose of use, such as packaging material. From the viewpoint of general practical use, From the viewpoint of flexibility and workability that is preferably in the range of m to lmm, it is more preferably in the range of 10 ⁇ to 300 ⁇ .
  • the support itself may be used as long as it can generate active species upon application of energy. However, the purpose of the generation of the starting species for forming the graft polymer chain is more efficient.
  • a surface layer having a polymerization initiating ability may be provided on the support surface.
  • the surface layer having a polymerization initiating ability is preferably a layer containing a low-molecular or high-molecular polymerization initiator.
  • a polymer having a functional group having a polymerization initiating ability in a side chain and a polymer having a crosslinkable group are preferably used as a polymerization initiating layer in which a polymerization initiator is immobilized by a crosslinking reaction.
  • a polymerization initiation layer formed by immobilization by a crosslinking reaction is more preferable.
  • An organic-inorganic composite layer is formed by carrying out a bridge reaction by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr, and A1.
  • the organic-inorganic composite layer in the present invention is a crosslinking reaction by hydrolysis and condensation polymerization of an organic component composed of a graft polymer chain and an alkoxide of an element selected from Si, Ti, Zr, and A1. It is a layer in which an inorganic component having a cross-linked structure (sol-gel cross-linked structure) formed by performing is mixed.
  • a compound capable of forming a crosslinked structure formed by hydrolysis and condensation polymerization of an alkoxide of an element whose Si, Ti, Zr, and A1 forces are also selected.
  • crosslinking agent it is preferable to form the sol-gel bridge structure in the present invention using (hereinafter, sometimes simply referred to as “crosslinking agent”).
  • crosslinking agent in the present invention for example, a compound represented by the following general formula (II) is used.
  • the compound represented by the following general formula ( ⁇ ) is hydrolyzed and polycondensed with the specific element alkoxide group, whereby the graft polymer chain and the sol-gel crosslinked A covalent bond can be formed with the structure. Thereby, a strong organic-inorganic composite layer can be formed.
  • R 6 represents a hydrogen atom, an alkyl group, or an aryl group
  • R 7 represents an alkyl group or an aryl group
  • X represents Si, Al, Ti, or Zr
  • m represents an integer of 0-2.
  • R 6 and R 7 represent an alkyl group
  • the carbon number thereof is preferably 1 to 4.
  • the alkyl group or aryl group may have a substituent, and examples of the substituent that can be introduced include a halogen atom, an amino group, and a mercapto group.
  • This compound is a low molecular compound and preferably has a molecular weight of 1000 or less.
  • the hydrolyzable compound contains silicon, for example, trimethoxysilane, triethoxysilane, tripropoxysilane, tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane , Methyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, propyltriethoxysilane , dimethyldimethoxysilane, jetyljetoxysilane , ⁇
  • tetramethoxysilane tetraethoxysilane
  • methyltrimethoxysilane ethyltrimethoxysilane
  • methyltriethoxysilane methyltriethoxysilane
  • ethyltriethoxysilane dimethinolegetoxysilane
  • phenolinotrimethoxysilane phenolinotrimethoxysilane.
  • Phenoletriethoxysilane diphenyldimethoxysilane, diphenyljetoxysilane, and the like.
  • X is A1
  • that is, as the hydrolyzable compound containing aluminum for example, trimethoxy aluminate, triethoxy aluminate, tripropoxy aluminate, tetraethoxy aluminate, etc. Can be mentioned.
  • titanium includes, for example, trimethoxy titanate, tetramethoxy titanate, triethoxy titanate, tetraethoxy titanate, tetrapropoxy titanate, chlorotrimethoxy titanate, chlorotriethoxy titanate, ethinoretrimethoxy Titanate, methyl triethoxy titanate, etyl triethoxy titanate, dimethyl jetoxy titanate, phenyl trimethoxy titanate, phenyl triethoxy titanate Can be listed.
  • X is Zr, that is, those containing zirconium, for example, zirconates corresponding to the compounds exemplified as those containing titanium can be mentioned.
  • the crosslinking agent is dissolved in a solvent such as ethanol, and then a catalyst or the like is added as necessary.
  • a method can be used in which a composition is prepared, applied onto the graft polymer layer, heated and dried. By this method, a sol-gel crosslinked structure is formed by hydrolysis and polycondensation of the crosslinking agent.
  • the heating temperature and the heating time are not particularly limited as long as the solvent in the coating solution is removed and a strong film can be formed, but the heating temperature is 200 ° C from the viewpoint of production suitability and the like.
  • the heating time (crosslinking time) preferably below is preferably within 1 hour.
  • the content of the cross-linking agent in the coating liquid composition may be determined according to the amount of the sol-gel cross-linking structure to be formed, but the surface hardness of the formed organic-inorganic composite layer and the adhesion to the support. From the viewpoint of sex, in general, it is preferable to be in the range of 5-50% by mass, more preferably in the range of 10-40% by mass.
  • the content of the crosslinking agent in the coating solution composition is such that the crosslinking group in the crosslinking agent is relative to the specific element alkoxide group. Is preferably adjusted to an amount of 5 mol% or more, more preferably 10 mol% or more.
  • the upper limit of the content of the cross-linking agent is not particularly limited as long as it is within a range that can sufficiently cross-link with the specific element alkoxide group, but when added in a large excess, the organic agent formed by the cross-linking agent not involved in the cross-linking. Problems such as stickiness of the inorganic composite layer may occur.
  • the solvent used in preparing the coating liquid composition is not particularly limited as long as it can uniformly dissolve and disperse the crosslinking agent and other components.
  • methanol, ethanol, An aqueous solvent such as water is preferred.
  • an acidic catalyst or a basic catalyst in combination, it is preferable to use an acidic catalyst or a basic catalyst in combination.
  • a catalyst is essential when trying to obtain As this catalyst, an acid or a basic compound can be used as it is, or it can be dissolved in a solvent such as water or alcohol. (Hereinafter referred to as acidic catalyst and basic catalyst, respectively) can be used.
  • the concentration at which the catalyst is dissolved in the solvent is not particularly limited, and may be appropriately selected according to the characteristics of the acid or basic compound used, the desired content of the catalyst, etc. Hydrolysis and polycondensation rates tend to increase. However, if a basic catalyst with a high concentration is used, precipitates may be generated in the coating liquid composition. Therefore, when a basic catalyst is used, the concentration should be 1 N or less in terms of concentration in an aqueous solution. Is desirable.
  • the type of the acidic catalyst or basic catalyst is not particularly limited, but if it is necessary to use a highly concentrated catalyst, the catalyst is composed of an element that hardly remains in the coating film after drying. Is good.
  • the acid catalyst includes hydrogen halides such as hydrochloric acid, nitric acid, sulfuric acid, sulfurous acid, hydrogen sulfide, perchloric acid, hydrogen peroxide, carbonic acid, formic acid, acetic acid and other rubonic acids, and their RCOOH.
  • Examples thereof include substituted carboxylic acids obtained by substituting R in the structural formula with other elements or substituents, sulfonic acids such as benzenesulfonic acid, and the like, and basic catalysts include ammoniacal bases such as aqueous ammonia, ethylamine Amines such as diphosphorus are listed.
  • various additives can be used in this coating solution composition depending on the purpose as long as the effects of the present invention are not impaired.
  • a surfactant or the like can be added to improve the uniformity of the coating solution.
  • the graft polymer layer and the organic-inorganic composite layer may be formed by the following method. That is, for example, in addition to the polar group and the specific element alkoxide group as described above, a coating liquid composition containing a polymer having a functional group that reacts with the support at the main chain terminal or side chain, a crosslinking agent, and a catalyst. There is a method in which a product is prepared, treated with plasma, electron beam or the like, coated on a support on which radicals as active species are generated on the surface, heated and dried.
  • the functional group that reacts with the support of the polymer reacts with the support, whereby a graft polymer directly bonded to the support is formed, and a graft polymer layer is formed.
  • the coating liquid composition is heated and dried, hydrolysis and polycondensation reaction of the crosslinking agent occurs, and a crosslinked structure can be formed in the graft polymer layer.
  • a coating liquid composition is prepared and applied, heated and dried, Through a series of steps, the graft polymer layer and the organic-inorganic composite layer can be formed at a time.
  • a hydrophilic polymer may be included separately.
  • the hydrophilic polymer can be obtained by polymerizing a monomer having a polar group useful for forming the graft polymer chain mentioned above.
  • the content of the hydrophilic polymer is preferably 10% by mass or more and less than 50% by mass in terms of solid content. When the content is 50% by mass or more, the film strength tends to decrease. When the content is less than 10% by mass, the film characteristics are decreased, and the possibility of cracks in the film increases. Absent.
  • the formation of the organic-inorganic composite layer in the present invention uses the sol-gel method.
  • the Zonoregel method Sakuo Sakuo "Sol-Gel Science", Agne Jofusha (published) (1988), Satoshi Hirashima "Functional Thin Film Making Technology Using the Latest Zonole-Gel Method” General Technology Center (Published) (1992) and the like, and the methods described therein can be applied to the formation of the organic-inorganic composite layer in the present invention.
  • the film thickness of the organic-inorganic composite layer can be selected depending on the application of the antifouling film, but generally the range of 0.1 / 1 111 to 10/1 111 is preferred 0.5. The range of / 1 111 to 10/1 111 is even better. Within this film thickness range, an antifouling film excellent in adhesion and flexibility to the support is obtained, and curling is not likely to occur, and flexibility is less likely to cause a decrease in bending resistance. Good.
  • the surface of the organic / inorganic composite layer obtained in the organic / inorganic composite layer forming step is subjected to water / oil repellent treatment.
  • the compound (water repellent) and the treatment method used in the water / oil repellent treatment in the present invention are no particular limitations on the compound (water repellent) and the treatment method used in the water / oil repellent treatment in the present invention, but it is preferable that a fluorine or alkyl group is imparted to the surface of the organic-inorganic composite layer.
  • Masle for the water / oil repellent treatment, for example, an organometallic compound such as a silylating agent, a titanate coupling agent, or alkylaluminum is preferably used.
  • the silylating agent is a compound in which an alkyl group, aryl group, fluorine-containing fluoroalkyl group, or the like is bonded to a hydrolyzable silyl group having affinity or reactivity for the sol-gel crosslinked structure in the present invention.
  • the hydrolyzable group bonded to silicon include an alkoxy group, a halogen atom, an acetoxy group, and a silazane. Specifically, it is preferable to use a perfluoroalkylsilane compound or an alkylsilane compound.
  • a polydimethylsiloxane compound may be used as a water-repellent agent.
  • the critical inclination angle of the water / oil repellent treatment surface is the inclination angle of the plate where a certain amount of water drops placed on the surface of the antifouling film start rolling.
  • the water repellent is hydrolyzed as necessary before being used for coating the water repellent layer.
  • the surface treatment with the water repellent as described above is performed by spraying, flow coating, spin coating, dipping and lifting, or surface adsorption by liquid phase adsorption.
  • the surface treated with the water repellent is dried and then at a temperature of 300 ° C or lower, preferably 100 ° C to 250 ° C.
  • the water-repellent agent forms a monomolecular layer on the surface of the organic-inorganic composite layer, it exhibits water-repellent performance.
  • the preferred thickness of the water / oil repellent treated layer after the heat treatment is lnm ⁇ :! Onm.
  • the antifouling film of the present invention is excellent in the adhesion between the water / oil repellent treated surface and the organic / inorganic composite layer, and the adhesion between the organic / inorganic composite layer and the support, As a result, the water and oil repellent surface is excellent in adhesion to the support. Therefore, the antifouling film of the present invention is excellent in antifouling property and excellent in its sustainability.
  • Biaxially stretched polyethylene terephthalate film with a film thickness of 188 / im (A4100, Toyobo Co., Ltd.)
  • a lithographic magnetron sputtering device (CFS-10-EP70, manufactured by Shibaura ELECTRIC CO., LTD.)
  • a glow treatment device an oxygen glow treatment was performed under the following conditions to obtain a PET support.
  • the PET support was immersed in this mixed solution at 70 ° C for 7 hours. After the immersion, the PET support is thoroughly washed with ethanol, and the graft polymer layer is formed by directly bonding the graft polymer chain having the silane coupling group and amide group, which are specific element alkoxide groups, in the structure to the support surface. Formed.
  • the PET support having this graft polymer layer was designated as support A.
  • a coating solution composition 1 containing ethanol, water, tetraethoxysilane, and phosphoric acid in the following amounts was stirred on a support for 24 hours at room temperature, and heated at 100 ° C for 10 minutes.
  • An organic / inorganic hybrid film A was obtained by drying to form an organic / inorganic composite layer.
  • the obtained organic-inorganic hybrid film A was mixed with 0.1% by mass of 1H, 1H, 2H, 2H
  • An antifouling film A was obtained by dipping in a solution of monofluorodecyltrichlorosilane / hexane for 10 minutes, pulling up, and drying by heating (100 ° C., 30 min).
  • the total thickness of the formed water / oil repellent layer and organic / inorganic composite layer was 500 nm.
  • Example 1 ⁇ Formation of graft polymer layer 1> was changed to ⁇ Formation of graft polymer layer 2> below to prepare support B, and further used in ⁇ Formation of organic-inorganic composite layer 1>
  • An antifouling film E was obtained in the same manner as in Example 1 except that the support A was changed to the support B to produce an organic-inorganic hybrid film B.
  • Example 2 An aqueous acrylamide solution (concentration: 50% by mass) was subjected to nitrogen publishing.
  • the PET support used in Example 1 was immersed in this aqueous solution at 70 ° C for 7 hours.
  • the immersed PET support was thoroughly washed with distilled water to form a graft polymer layer in which a graft polymer chain having an amide group in the structure was directly bonded to the support surface.
  • the PET support having this graft polymer layer was designated as support B.
  • graft polymer layer 3 Methacryloxypropyl triethoxysilane ethanol solution (concentration: 50 mass 0/0) were nitrogen Paburingu.
  • the PET support used in Example 1 was immersed in this solution at 70 ° C. for 7 hours. After the immersion, the PET support is thoroughly washed with distilled water, and a graft polymer layer having a structure in which a graft polymer chain having a silane coupling group which is a specific element alkoxide group is directly bonded to the support surface is formed. Formed.
  • the PET support having this graft polymer layer was designated as support C.
  • a coating solution composition 2 containing 2_propanol, water, tetraethoxysilane, and phosphoric acid in the following amounts was stirred at room temperature for 5 hours, and then coated at 100 ° C., 10
  • Organic-inorganic hybrid film C was obtained by heating and drying for a minute to form an organic-inorganic hybrid layer.
  • the obtained organic / inorganic hybrid film C was treated in the same manner as the water / oil repellent treatment> in Example 1 to obtain an antifouling film F.
  • the total thickness of the formed water / oil repellent layer and the organic / inorganic composite layer was 1.2 ⁇ m.
  • Example 2_ perfluorobutyl) ethyl acrylate (manufactured by Azmax Co., Ltd.) 0.5 g, 1-methoxy-2-propanol (manufactured by Wako Pure Chemical Industries, Ltd.) 0.5 g, Mix to make a homogeneous solution.
  • the PET support used in Example 1 was immersed in this solution at 70 ° C. for 7 hours. After the immersion, the PET support is thoroughly washed with ethanol to obtain an antifouling finalem G in which the graft polymer chain (hydrophobic graft polymer chain) containing fluorine atoms in the structure is directly bonded to the support surface. It was.
  • Example 2 The antifouling film H was obtained in the same manner as in Example 1 except that the support (PET support having a graft polymer layer) A used in Example 1 was replaced with polyethylene terephthalate. It was.
  • Anti-fouling film A to H water- and oil-repellent treated surfaces (in the antifouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded), manufactured by Kyowa Interface Science Co., Ltd., CA- After using Z, and dropping pure water, the angle after 20 seconds was measured. A with a water droplet contact angle of 150 ° or more was designated as A. The results are shown in Table 1.
  • the surface of the antifouling film A to H is a rotary cutter against the water and oil repellent treated surface (in the antifouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded).
  • a 90 ° peel test was performed 3 times at a speed of 30000 mm / min. The evaluation was performed by measuring the number of cells remaining after the peel test. The results are shown in Table 1.
  • Anti-fouling film A to H water- and oil-repellent treated surfaces in the anti-fouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded
  • “(Registered trademark)” the number of times until the characters were wiped clean using “Bemcoton” (registered trademark) manufactured by Asahi Kasei Corporation was measured. The results are shown in Table 1.
  • the antifouling films A to F of the examples having an organic-inorganic composite layer have good water repellency and good adhesion between the support and the water / oil repellent treatment layer. I understand. Further, the antifouling films A to F of the examples are excellent in initial antifouling property and repeated antifouling property. From these facts, it can be seen that the antifouling film of the present invention is excellent in antifouling property and its sustainability.
  • the antifouling film of the present invention is suitable for a display such as CRT, LCD, PDP, and FED, touch panel, glass, table, decorative plywood, and the like, as well as a surface protective film for recording media such as CD and DVD. Can adapt.

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Abstract

Disclosed is an antifouling film comprising a supporting body and an organic-inorganic composite layer wherein a crosslinked structure formed by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr and Al is contained in a graft polymer layer composed of a graft polymer chain directly bonded to the surface of the supporting body. In this antifouling film, the surface of the organic-inorganic composite layer is subjected to a water/oil repellent treatment. Also disclosed is a method for producing such an antifouling film.

Description

明 細 書  Specification
防汚性フィルム及びその製造方法  Antifouling film and method for producing the same
技術分野  Technical field
[0001] 本発明は、防汚性フィルムとその製造方法に関し、より詳細には、油性汚れ等が付 着しにくい防汚性表面を有する防汚性フィルムとその製造方法に関する。  TECHNICAL FIELD [0001] The present invention relates to an antifouling film and a method for producing the same, and more particularly to an antifouling film having an antifouling surface to which oily dirt or the like is difficult to adhere and a method for producing the same.
背景技術  Background art
[0002] 汚染物質が材料表面に付着することにより引き起こされる「汚れ」は、汚染の進行に より、美観を損なうのみならず、材料表面が有する機能をも低下させる。したがって、「 防汚」のためには、汚染物質の付着 (相互作用)を低下させる必要がある。汚染物質 の付着低下は、材料表面の親水化又は撥油化により達成されているのが一般的で ある。  [0002] "Dirty" caused by the adhesion of contaminants to the material surface not only impairs the aesthetics but also reduces the functions of the material surface as the contamination progresses. Therefore, it is necessary to reduce the adhesion (interaction) of pollutants for “antifouling”. In general, the decrease in the adhesion of pollutants is achieved by making the material surface hydrophilic or oil repellent.
[0003] 従来、撥水性及び防汚性を有するフィルムとしては、その最表面にフッ素化合物層 をウエットコーティング (湿式成膜)して、撥水性と防汚性とをもたせるものが使用され ていた (例えば、特許文献 1参照。)。し力 ながら、有機物による表面コートでは、表 面硬度及び耐久性が低ぐそれらの改良が必要であった。  Conventionally, as a film having water repellency and antifouling property, a film having a water repellency and antifouling property by wet coating (wet film formation) with a fluorine compound layer on the outermost surface thereof has been used. (For example, see Patent Document 1). However, surface coating with organic materials required improvements to reduce surface hardness and durability.
[0004] こうした問題を解決するために、優れた撥水性と防汚性を有し、表面エネルギーが 小さいシリカ層を用いることが検討されており、このシリカ層が上記の表面硬度及び 耐久性の改良に有望視されている。し力、しながら、撥水性と防汚性があるシリカ層を 支持体上にコーティングして、撥水性及び防汚性を有するフィルムを得る場合、シリ 力層の表面エネルギーが小さいことによって、支持体との間の密着力が小さくなると レ、う問題点がある。  [0004] In order to solve these problems, it has been studied to use a silica layer having excellent water repellency and antifouling properties and low surface energy. This silica layer has the above-mentioned surface hardness and durability. Promising for improvement. However, when a silica layer having water repellency and antifouling properties is coated on the support to obtain a film having water repellency and antifouling properties, the surface energy of the silica force layer is small, which When the adhesion between the body and the body is reduced, there is a problem.
[0005] 支持体と表面シリカ層との密着性を改善するため、支持体と表面シリカ層との間に、 中間層として炭素含有量 20原子%未満の密着シリカ層を設けることを提案している( 例えば、特許文献 2参照。)。この方法では、表面エネルギーの大きな密着シリカ層を 、表面シリカ層と支持体との間に設けることにより、支持体と表面シリカ層との密着性 を改良しているが、この密着性は充分とは言えず、更に、炭素含有量により、表面ェ ネルギー、撥水性、防汚性が大きく変化するため、その調製が困難であるという問題 点があった。 [0005] In order to improve the adhesion between the support and the surface silica layer, it is proposed to provide an adhesion silica layer having a carbon content of less than 20 atomic% as an intermediate layer between the support and the surface silica layer. (For example, see Patent Document 2). In this method, an adhesion silica layer having a large surface energy is provided between the surface silica layer and the support to improve the adhesion between the support and the surface silica layer. However, this adhesion is sufficient. Furthermore, the surface energy, water repellency, and antifouling properties vary greatly depending on the carbon content, making it difficult to prepare. There was a point.
特許文献 1 :特開 2000— 284102号公報  Patent Document 1: Japanese Patent Laid-Open No. 2000-284102
特許文献 2:特開 2002— 113805号公報  Patent Document 2: Japanese Patent Laid-Open No. 2002-113805
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] したがって、支持体に対する密着性に優れた撥水撥油処理面を備え、高い防汚性 とその持続性を有する防汚性フィルム及びその製造方法に対するニーズがある。 課題を解決するための手段 [0006] Therefore, there is a need for an antifouling film having a water and oil repellent surface having excellent adhesion to a support, having high antifouling properties and its durability, and a method for producing the same. Means for solving the problem
[0007] 本発明者らは、支持体上に直接結合したグラフトポリマー鎖と、金属アルコキシドの 加水分解及び縮重合反応により形成された架橋構造と、を含む有機一無機複合層 につレ、て鋭意研究を進め、該有機 -無機複合層を防汚性フィルムに適用することに より本発明を完成した。 [0007] The present inventors have developed an organic-inorganic composite layer including a graft polymer chain directly bonded on a support and a crosslinked structure formed by hydrolysis and polycondensation reaction of a metal alkoxide. The present invention was completed by intensive research and applying the organic-inorganic composite layer to an antifouling film.
[0008] 本発明の第 1の観点は、本発明の防汚性フィルムは、支持体と、該支持体表面に 直接結合したグラフトポリマー鎖からなるグラフトポリマー層中に、 Si、 Ti、 Zr、 Alから 選択される元素のアルコキシドの加水分解及び縮重合により形成された架橋構造を 含んでなる有機 無機複合層と、を備え、該有機 無機複合層表面に撥水撥油処 理を施してなる防汚性フィルムを提供する。  [0008] The first aspect of the present invention is that the antifouling film of the present invention comprises Si, Ti, Zr, and the like in a graft polymer layer comprising a support and a graft polymer chain directly bonded to the surface of the support. An organic-inorganic composite layer comprising a crosslinked structure formed by hydrolysis and condensation polymerization of an alkoxide of an element selected from Al, and the surface of the organic-inorganic composite layer is subjected to a water / oil repellent treatment. Provide antifouling film.
[0009] 前記グラフトポリマー鎖は、支持体表面に発生した開始種を起点とした重合反応に より生成したものであることが好ましい。また、前記グラフトポリマー鎖力 その鎖中に Si、 Ti、 Zr、 Alから選択される元素のアルコキシド基、及び/又は、アミド基を有する ことが好ましい。更に、前記グラフトポリマー鎖力 極性基、好ましくはアミド基を有す る構造単位と、シランカップリング基などの Si、 Ti、 Zr、 Alから選択される元素のアル コキシド基を有する構造単位と、の共重合体であることが好ましレ、態様である。  [0009] The graft polymer chain is preferably formed by a polymerization reaction starting from an initiation species generated on the surface of the support. Further, the graft polymer chain strength preferably includes an alkoxide group and / or an amide group of an element selected from Si, Ti, Zr, and Al in the chain. And a structural unit having a graft polymer chain strength polar group, preferably an amide group, and a structural unit having an alkoxide group of an element selected from Si, Ti, Zr, and Al, such as a silane coupling group, It is preferable to be a copolymer of the above.
[0010] 本発明の第 2の観点は、本発明の防汚性フィルムの製造方法は、支持体表面に直 接結合したグラフトポリマー鎖を生成させて、該グラフトポリマー鎖からなるグラフトポリ マー層を形成する工程と、該グラフトポリマー層中で、 Si、 Ti、 Zr、 Alから選択される 元素のアルコキシドの加水分解及び縮重合による架橋反応を行い有機一無機複合 層を形成する工程と、該有機一無機複合層表面に撥水撥油処理を施す工程と、を 有する防汚性フィルムの製造方法を提供する。 [0010] According to a second aspect of the present invention, in the method for producing an antifouling film of the present invention, a graft polymer chain directly bonded to the surface of a support is generated, and a graft polymer layer comprising the graft polymer chain is formed. A step of forming an organic-inorganic composite layer by performing a crosslinking reaction by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr, and Al in the graft polymer layer; Applying a water / oil repellent treatment to the surface of one inorganic composite layer; A method for producing an antifouling film is provided.
発明の効果  The invention's effect
[0011] 本発明は、支持体に対する密着性に優れた撥水撥油処理面を備え、高い防汚性と その持続性を有する防汚性フィルム及びその製造方法を提供しうる。  [0011] The present invention can provide an antifouling film having a water and oil repellent treatment surface excellent in adhesion to a support, having high antifouling properties and its durability, and a method for producing the same.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 以下、本発明を詳細に説明する。なお、本明細書において、「〜」はその前後に記 載される数値をそれぞれ最小値及び最大値として含む範囲を示す。  Hereinafter, the present invention will be described in detail. In the present specification, “to” indicates a range including numerical values described before and after the minimum and maximum values, respectively.
[0013] 本発明の防汚性フィルムは、支持体と、該支持体表面に直接結合したグラフトポリ マー鎖からなるグラフトポリマー層中に、 Si、 Ti、 Zr、 A1から選択される元素のアルコ キシドの加水分解及び縮重合により形成された架橋構造を含んでなる有機一無機複 合層と、を備え、該有機一無機複合層表面に撥水撥油処理を施してなる。  [0013] The antifouling film of the present invention comprises an alkoxide of an element selected from Si, Ti, Zr, and A1 in a graft polymer layer comprising a support and a graft polymer chain directly bonded to the surface of the support. And an organic monoinorganic composite layer comprising a cross-linked structure formed by hydrolysis and condensation polymerization of the organic monoinorganic composite layer, and the surface of the organic monoinorganic composite layer is subjected to a water / oil repellent treatment.
本発明の防汚性フィルムとしては、反応性、化合物の入手の容易性から、 Siのアル コキシドを用いて架橋構造が形成されてレ、ることが好ましレ、。  As the antifouling film of the present invention, it is preferable that a crosslinked structure is formed using Si alkoxide because of its reactivity and availability of the compound.
[0014] 前記したようなアルコキシドの加水分解及び縮重合により形成された架橋構造を、 本発明では、以下、適宜、「ゾルゲル架橋構造」と称する。  [0014] In the present invention, the above-mentioned crosslinked structure formed by hydrolysis and polycondensation of an alkoxide is hereinafter referred to as "sol-gel crosslinked structure" as appropriate.
[0015] このような本発明の防汚性フィルムは、下記の本発明の防汚性フィルムの製造方法 により製造される。即ち、本発明の防汚性フィルムの製造方法は、支持体表面に直 接結合したグラフトポリマー鎖を生成させて、該グラフトポリマー鎖からなるグラフトポリ マー層を形成する工程〔以下、適宜、「グラフトポリマー層形成工程」と称する。〕と、 該グラフトポリマー層中で、 Si、 Ti、 Zr、 A1力も選択される元素のアルコキシドの加水 分解及び縮重合による架橋反応を行い有機 無機複合層を形成する工程〔以下、 適宜、「有機 無機複合層形成工程」と称する。〕と、(3)該有機 無機複合層表面 に撥水撥油処理を施す工程〔以下、適宜、「撥水撥油処理工程」と称する。〕と、を有 する方法が適用されること力 S好ましレ、。  [0015] Such an antifouling film of the present invention is produced by the following method for producing an antifouling film of the present invention. That is, the method for producing an antifouling film of the present invention comprises a step of forming a graft polymer chain formed of a graft polymer chain by directly forming a graft polymer chain bonded directly to the surface of the support [hereinafter referred to as “graft” as appropriate. This is referred to as “polymer layer forming step”. And a step of forming an organic-inorganic composite layer by carrying out a crosslinking reaction by hydrolysis and polycondensation of an alkoxide of an element whose Si, Ti, Zr, and A1 forces are also selected in the graft polymer layer [hereinafter referred to as “organic This is referred to as “inorganic composite layer forming step”. And (3) a step of subjecting the surface of the organic / inorganic composite layer to a water / oil repellent treatment [hereinafter referred to as a “water / oil repellent treatment step” as appropriate. ] And that the method that has the power S is preferred.
[0016] 本発明の作用は明確ではないが、以下のように推定される。  [0016] The effect of the present invention is not clear, but is estimated as follows.
本発明における有機 無機複合層は、支持体表面に直接結合してなるグラフトポリ マー鎖(有機成分)と、該グラフトポリマー鎖からなるグラフトポリマー層中において、 S i、 Ti、 Zr、 A1から選択される元素のアルコキシドの加水分解及び縮重合により形成さ れた架橋構造 (無機成分)と、を含んで構成される。このような有機 無機複合層は、 薄層であっても、耐摩耗性が増大し、高い耐久性を有する。 The organic / inorganic composite layer in the present invention is selected from Si, Ti, Zr, and A1 in a graft polymer chain (organic component) formed by direct bonding to the support surface and a graft polymer layer comprising the graft polymer chain. Formed by hydrolysis and condensation polymerization of alkoxides And a crosslinked structure (inorganic component). Even if such an organic-inorganic composite layer is a thin layer, the wear resistance is increased and the durability is high.
[0017] 特に、グラフトポリマー鎖が極性基を有する場合、その極性基の機能により架橋構 造との間に極性相互作用が形成され、強度、及び耐久性に優れた有機一無機複合 層とすることができる。更に、グラフトポリマー鎖力 その鎖中に Si、 Ti、 Zr、 A1から選 択される元素のアルコキシド基を有する場合には、該グラフトポリマー鎖と架橋構造と の間に共有結合が形成され、有機一無機複合層の強度、及び耐久性が向上する。 更に、この有機-無機複合層中の架橋構造が、 Si、 Ti、 Zr、 A1から選択される元素 のアルコキシドに起因する反応性基を有しており、この反応性基と撥水撥油処理に 用いられる化合物との間に共有結合が形成されることで、支持体に対する密着性に 優れた撥水撥油処理面を得ることができる。その結果、高い防汚性とその持続性を 有する防汚性フィルムを得ることができるものと推測される。  [0017] Particularly, when the graft polymer chain has a polar group, a polar interaction is formed with the cross-linked structure by the function of the polar group, and the organic-inorganic composite layer having excellent strength and durability is obtained. be able to. Furthermore, when the graft polymer chain strength has an alkoxide group of an element selected from Si, Ti, Zr, and A1 in the chain, a covalent bond is formed between the graft polymer chain and the crosslinked structure, and organic The strength and durability of one inorganic composite layer are improved. Furthermore, the crosslinked structure in the organic-inorganic composite layer has a reactive group derived from an alkoxide of an element selected from Si, Ti, Zr, and A1, and this reactive group and the water / oil repellent treatment By forming a covalent bond with the compound used for the substrate, it is possible to obtain a water / oil repellent treated surface having excellent adhesion to the support. As a result, it is presumed that an antifouling film having high antifouling properties and durability can be obtained.
[0018] 以下、「グラフトポリマー層形成工程」、「有機 無機複合層形成工程」、及び「撥水 撥油処理工程」について順に説明する。  [0018] Hereinafter, the "graft polymer layer forming step", the "organic / inorganic composite layer forming step", and the "water / oil repellent treatment step" will be described in order.
[0019] <グラフトポリマー層形成工程 >  <Graft polymer layer forming step>
本工程では、支持体表面に直接結合したグラフトポリマー鎖を生成させて、該グラ フトポリマー鎖からなるグラフトポリマー層を形成する。  In this step, a graft polymer chain directly bonded to the surface of the support is generated to form a graft polymer layer composed of the graph polymer chain.
[0020] 支持体表面に直接結合したグラフトポリマー鎖を生成させる方法としては、(1)支持 体を基点として、重合可能な 2重結合を有する化合物を表面グラフト重合させて、グ ラフトポリマー鎖を生成する方法 (以下、適宜「方法 1」と称する。)や、(2)支持体と反 応する官能基を有するポリマーと支持体表面とを化学結合させて、グラフトポリマー 鎖を生成する方法 (以下、適宜「方法 2」と称する。)がある。  [0020] As a method for producing a graft polymer chain directly bonded to the surface of the support, (1) a compound having a polymerizable double bond is surface graft polymerized from the support as a base point to form a graft polymer chain. (2) A method of forming a graft polymer chain by chemically bonding a polymer having a functional group that reacts with the support and the surface of the support (hereinafter referred to as “method 1” as appropriate) Hereinafter, this is referred to as “Method 2” as appropriate.
この 2つの方法について以下に説明する。  These two methods are described below.
[0021] (1)支持体を基点として、重合可能な 2重結合を有する化合物を表面グラフト重合さ せて、グラフトポリマー鎖を生成する方法 (方法 1)  [0021] (1) A method of producing a graft polymer chain by surface graft polymerization of a compound having a polymerizable double bond from a support as a starting point (Method 1)
方法 1は、一般的には表面グラフト重合と呼ばれる方法である。表面グラフト重合法 とは、プラズマ照射、光照射、加熱などの方法で支持体表面上に活性種を与え、そ の活性種を基点として、支持体と接するように配置された重合可能な 2重結合を有す る化合物を重合させる方法である。この方法によれば、生成するグラフトポリマー鎖の 末端が支持体表面に直接結合され、固定される。 Method 1 is a method generally called surface graft polymerization. The surface graft polymerization method is a polymerizable double layer disposed so as to be in contact with the support by giving an active species on the surface of the support by a method such as plasma irradiation, light irradiation, or heating, and using the active species as a base point. Have a bond This is a method of polymerizing a compound. According to this method, the end of the resulting graft polymer chain is directly bonded and fixed to the support surface.
[0022] 本発明を実施するための表面グラフト重合法としては、文献記載の公知の方法をい ずれも使用することができる。例えば、新高分子実験学 10、高分子学会編、 1994年 、共立出版 (株)発行、 P135には、表面グラフト重合法として光グラフト重合法、ブラ ズマ照射グラフト重合法が記載されている。また、吸着技術便覧、 NTS (株)、竹内監 修、 1999. 2発行、 p203、 p695には、 γ線、電子線等の放射線照射グラフト重合法 が記載されている。光グラフト重合法の具体的方法としては、特開昭 63— 92658号 公報、特開平 10— 296895号公報及び特開平 11— 119413号公報に記載の方法 を使用することができる。プラズマ照射グラフト重合法、放射線照射グラフト重合法に おレヽては、上記記載の文献、及び Y. Ikada et al, Macromolecules vol. 19、 p age 1804 (1986)などに記載の方法を適用することができる。  [0022] As the surface graft polymerization method for carrying out the present invention, any known method described in literatures can be used. For example, New Polymer Experiment 10, edited by Society of Polymer Science, 1994, published by Kyoritsu Shuppan Co., Ltd., P135 describes photograft polymerization and plasma irradiation graft polymerization as surface graft polymerization methods. Also, the adsorption technique manual, NTS Co., Ltd., supervised by Takeuchi, published in February 1999, p203, p695, describes the radiation-induced graft polymerization method such as γ-rays and electron beams. As specific methods of the photograft polymerization method, methods described in JP-A-63-92658, JP-A-10-296895, and JP-A-11-119413 can be used. For the plasma irradiation graft polymerization method and the radiation irradiation graft polymerization method, the methods described in the above-mentioned literature and Y. Ikada et al, Macromolecules vol. 19, page 1804 (1986) can be applied. it can.
[0023] 具体的には、 PETなどの高分子表面を、プラズマ、若しくは、電子線にて処理して 表面に活性種であるラジカルを発生させ、その後、その活性種を有する支持体表面 と重合可能な 2重結合を有する化合物(例えば、モノマー)と、を反応させることにより グラフトポリマー鎖を生成させることができる。  [0023] Specifically, a polymer surface such as PET is treated with plasma or electron beam to generate radicals as active species on the surface, and then polymerized with a support surface having the active species. A graft polymer chain can be formed by reacting with a compound having a possible double bond (eg, a monomer).
[0024] 光グラフト重合は、上記記載の文献のほかに、特開昭 53— 17407号公報(関西べ イント)や、特開 2000— 212313号公報(大日本インキ)に記載されるように、フィル ム支持体の表面に光重合性組成物を塗布して、ラジカル重合化合物を接触させて 光を照射することによつても実施することができる。  [0024] In addition to the above-mentioned documents, photograft polymerization is described in JP-A-53-17407 (Kansai Vint) and JP-A-2000-212313 (Dainippon Ink). It can also be carried out by applying a photopolymerizable composition to the surface of the film support, bringing the radical polymerization compound into contact with the film, and irradiating with light.
[0025] 方法 1によってグラフトポリマー鎖を生成する際に有用な化合物は、重合可能な 2 重結合を有していることが必要である。また、後述する有機—無機複合層形成工程 におレ、て形成されるゾルゲル架橋構造との極性相互作用の形成性を考慮すると、重 合可能な 2重結合を有し、且つ、極性基を有する化合物であることが好ましい。更に 、後述する有機一無機複合層形成工程において形成されるゾルゲル架橋構造との 間に共有結合を形成することを考慮すると、重合可能な 2重結合を有し、且つ、特定 元素アルコキシド基を有する化合物であることが好ましい。  [0025] A compound useful in producing a graft polymer chain by Method 1 needs to have a polymerizable double bond. In addition, in consideration of the formation of polar interaction with the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later, a double bond that can be combined and a polar group is added. It is preferable that it is a compound which has. Furthermore, in consideration of forming a covalent bond with the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later, it has a polymerizable double bond and a specific element alkoxide group. A compound is preferred.
[0026] 方法 1に適用される化合物としては、分子内に 2重結合を有し、必要に応じて極性 基及び/又は特定元素アルコキシド基を有していれば、ポリマーでも、オリゴマーで も、モノマーでも、これらいずれの化合物をも用いることができる。本発明において有 用な化合物の一つは、極性基を有するモノマーである。 [0026] The compound applied to Method 1 has a double bond in the molecule, and if necessary polar As long as it has a group and / or a specific element alkoxide group, either a polymer, an oligomer or a monomer can be used. One of the compounds useful in the present invention is a monomer having a polar group.
[0027] 本発明で有用な極性基を有するモノマーとは、アンモニゥム、ホスホニゥムなどの正 の荷電を有するモノマーや、スルホン酸基、カルボキシル基、リン酸基、ホスホン酸基 などの負の荷電を有するか負の荷電に解離し得る酸性基を有するモノマーが挙げら れる力 その他にも、例えば、水酸基、アミド基、スルホンアミド基、アルコキシ基、シ ァノ基、などの非イオン性の基を有する極性基を有するモノマーを用いることもできる  [0027] Monomers having a polar group useful in the present invention include positively charged monomers such as ammonium and phosphonium, and negative charges such as sulfonic acid groups, carboxyl groups, phosphoric acid groups, and phosphonic acid groups. In addition, there is a force that includes a monomer having an acidic group that can be dissociated into a negative charge. In addition, for example, it has a nonionic group such as a hydroxyl group, an amide group, a sulfonamide group, an alkoxy group, or a cyano group. Monomers having polar groups can also be used
[0028] 本発明において、特に有用な極性基を有するモノマーの具体例としては、次のモノ マーを挙げることができる。例えば、(メタ)アクリル酸若しくはそのアルカリ金属塩及 びァミン塩、ィタコン酸若しくはそのアルカリ金属塩及びアミン酸塩、ァリルアミン若し くはそのハロゲン化水素酸塩、 3—ビエルプロピオン酸若しくはそのアルカリ金属塩 及びアミン塩、ビニルスルホン酸若しくはそのアルカリ金属塩及びアミン塩、スチレン スルホン酸若しくはそのアルカリ金属塩及びアミン塩、 2—スルホエチレン(メタ)アタリ レート、 3—スルホプロピレン (メタ)アタリレート若しくはそのアルカリ金属塩及びアミン 塩、 2—アクリルアミド 2—メチルプロパンスルホン酸若しくはそのアルカリ金属塩及 びァミン塩、アシッドホスホォキシポリオキシエチレングリコールモノ(メタ)アタリレート 若しくはそれらの塩、 2—ジメチルアミノエチル (メタ)アタリレート若しくはそのハロゲン 化水素酸塩、 3—トリメチルアンモニゥムプロピル (メタ)アタリレート、 3—トリメチルアン モニゥムプロピル(メタ)アクリルアミド、 N, N, N トリメチル N— (2 ヒドロキシ一 3 —メタクリロイルォキシプロピル)アンモニゥムクロライド、などを使用することができる。 また、 2—ヒドロキシェチル(メタ)アタリレート、(メタ)アクリルアミド、 N モノメチロー ノレ(メタ)アクリルアミド、 N ジメチロール(メタ)アクリルアミド、 N ビュルピロリドン、 N ビュルァセトアミド、ポリオキシエチレングリコールモノ(メタ)アタリレートなども有 用である。 In the present invention, specific examples of the monomer having a particularly useful polar group include the following monomers. For example, (meth) acrylic acid or its alkali metal salts and ammine salts, itaconic acid or its alkali metal salts and amine salts, arylamine or its hydrohalides, 3-bipropionic acid or its alkali metals Salts and amine salts, vinyl sulfonic acid or alkali metal salts and amine salts thereof, styrene sulfonic acid or alkali metal salts and amine salts thereof, 2-sulfoethylene (meth) acrylate, 3-sulfopropylene (meth) acrylate or the salt thereof Alkali metal salts and amine salts, 2-acrylamide 2-methylpropanesulfonic acid or its alkali metal salts and amin salts, acid phosphooxypolyoxyethylene glycol mono (meth) acrylate or their salts, 2-dimethylaminoethyl (Meta Atalylate or its hydrohalide salt, 3-trimethylammonium propyl (meth) atalylate, 3-trimethylammonium propyl (meth) acrylamide, N, N, N trimethyl N— (2 hydroxy-l-methacryloyloxy Propyl) ammonium chloride, etc. can be used. In addition, 2-hydroxyethyl (meth) acrylate, (meth) acrylamide, N monomethylol nore (meth) acrylamide, N dimethylol (meth) acrylamide, N bulpyrrolidone, N bulacetoamide, polyoxyethylene glycol mono (meta) ) Atarirate is also useful.
[0029] 本発明で有用な極性基を有するマクロマーは、 "新高分子実験学 2、高分子の合成 •反応"高分子学会編、共立出版 (株) 1995に記載されている合成法により得ること ができる。また、山下雄他著"マクロモノマーの化学と工業"アイピーシー、 1989にも 詳しく記載されている。具体的には、アクリル酸、アタリノレアミド、 2—アタリノレアミドー 2 メチルプロパンスルホン酸、 N ビニルァセトアミドなど、上記の具体的に記載した 極性基を有するモノマーを使用して、文献記載の方法に従い極性基を有するマクロ マーを合成することができる。 [0029] A macromer having a polar group useful in the present invention can be obtained by a synthesis method described in "New Polymer Experiments 2, Polymer Synthesis and Reaction" edited by Polymer Society of Japan, Kyoritsu Publishing Co., Ltd. 1995. Can do. It is also described in detail in Yu Yamashita et al., “Macromonomer Chemistry and Industry” IPC, 1989. Specifically, using a monomer having the polar group specifically described above, such as acrylic acid, attalinoleamide, 2-atalinoleamide-2 methylpropane sulfonic acid, N vinylacetamide, etc. According to the method, a macromer having a polar group can be synthesized.
[0030] 本発明で使用される極性基を有するマクロマーのうち特に有用なものは、アクリル 酸、メタクリル酸等のカルボキシル基含有のモノマー力 誘導されるマクロマー、 2_ アクリルアミド _ 2 _メチルプロパンスルホン酸、スチレンスルホン酸、及びその塩のモ ノマーから誘導されるスルホン酸系マクロマー、アクリルアミド、メタクリルアミド等のァ ミド系マクロマー、 N—ビュルァセトアミド、 N—ビュルホルムアミド等の N—ビュル力 ルボン酸アミドモノマー力、ら誘導されるアミド系マクロマー、ヒドロキシェチルメタクリレ ート、ヒドロキシェチルアタリレート、グリセロールモノメタタリレート等の水酸基含有モ ノマーから誘導されるマクロマー、メトキシェチルアタリレート、メトキシポリエチレンダリ コールアタリレート、ポリエチレングリコールアタリレート等のアルコキシ基若しくはェチ レンォキシド基含有モノマーから誘導されるマクロマーである。また、ポリエチレンダリ コール鎖若しくはポリプロピレングリコール鎖を有するモノマーも本発明のマクロマー として有用に使用することができる。  [0030] Among the macromers having a polar group used in the present invention, particularly useful macromers having a carboxyl group-containing monomer such as acrylic acid and methacrylic acid, 2_ acrylamide _ 2_ methylpropane sulfonic acid, Sulphonic acid-based macromers derived from monomers of styrene sulfonic acid and its salts, amide-based macromers such as acrylamide and methacrylamide, N-bulu amides such as N-buluacetoamide and N-buluformamide Monomer power derived from amide macromers derived from hydroxyl group-containing monomers such as hydroxyethyl methacrylate, hydroxyethyl acrylate, glycerol monomethacrylate, methoxyethyl acrylate, methoxypolyethylene Dali Call Atarirate, It is a macromer derived from an alkoxy group or ethylenoxide group-containing monomer such as polyethylene glycol acrylate. In addition, a monomer having a polyethylene glycol chain or a polypropylene glycol chain can be usefully used as the macromer of the present invention.
[0031] これらのマクロマー中でも、後述する有機 無機複合層形成工程において形成さ れるゾルゲル架橋構造との極性相互作用が強く形成される点から、極性基としてアミ ド基を有するマクロマーを用いることが好ましい。  [0031] Among these macromers, it is preferable to use a macromer having an amide group as a polar group from the viewpoint that a strong polar interaction with the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later is formed. .
[0032] これらのマクロマーのうち有用な分子量は、 400〜: 10万の範囲、好ましい範囲は 1 000〜5万、特に好ましい範囲は 1500〜2万の範囲である。  [0032] Among these macromers, the useful molecular weight is in the range of 400 to 100,000, the preferred range is 1,000 to 50,000, and the particularly preferred range is 1500 to 20,000.
[0033] また、本発明におけるグラフトポリマー鎖は、先に述べたように、その鎖中に、 Si、 Ti 、 Zr、 A1から選択される元素のアルコキシド基(以下、適宜、特定元素アルコキシド基 と称する)を有することが好ましい。この特定元素アルコキシド基は、後述する架橋剤 (金属アルコキシド)との加水分解及び縮重合反応を経て共有結合を形成しうる置換 基である。このようにグラフトポリマー鎖が特定元素アルコキシド基を有することで、後 述の有機—無機複合層形成工程において形成されるゾルゲル架橋構造とグラフトポ リマー鎖との間に共有結合を形成することができる。 [0033] In addition, as described above, the graft polymer chain in the present invention includes an alkoxide group of an element selected from Si, Ti, Zr, and A1 (hereinafter appropriately referred to as a specific element alkoxide group and Preferably). This specific element alkoxide group is a substituent capable of forming a covalent bond through hydrolysis and polycondensation reaction with a crosslinking agent (metal alkoxide) described later. In this way, the graft polymer chain has a specific element alkoxide group, so that the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later and the graft polymer are formed. A covalent bond can be formed with the remer chain.
[0034] 方法 1の表面グラフト重合法を用いる場合には、特定元素アルコキシド基を有する モノマーやマクロマーを用いることが好ましレ、。この特定元素アルコキシド基として代 表的なシランカップリング基を例に挙げて具体的に説明する。本発明に好適なシラン カップリング基として、下記一般式 (I)に示すような官能基を例示することができる。  [0034] When the surface graft polymerization method of Method 1 is used, it is preferable to use a monomer or macromer having a specific element alkoxide group. The specific element alkoxide group will be specifically described by taking a typical silane coupling group as an example. Examples of the silane coupling group suitable for the present invention include functional groups represented by the following general formula (I).
[0035] [化 1]  [0035] [Chemical 1]
一般式(I) Formula (I)
(R1)m(OR2)3.m-Si— (R 1) m (OR 2 ) 3. M -Si-
[0036] 一般式 (I)中、 R1及び R2は、それぞれ独立に、水素原子、又は炭素数 8以下の炭 化水素基を表し、 mは 0〜2の整数を表す。 In general formula (I), R 1 and R 2 each independently represents a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
[0037] R1及び R2が炭化水素基を表す場合の炭化水素基としては、アルキル基、ァリール 基などが挙げられ、炭素数 8以下の直鎖、分岐又は環状のアルキル基が好ましい。 具体的には、メチノレ基、ェチル基、プロピル基、ブチル基、ペンチル基、へキシル基 、ヘプチル基、ォクチル基、イソプロピル基、イソブチル基、 s ブチル基、 t ブチル 基、イソペンチル基、ネオペンチル基、 1 メチルブチル基、イソへキシル基、 2—ェ チルへキシル基、 2—メチルへキシル基、シクロペンチル基等が挙げられる。 [0037] Examples of the hydrocarbon group when R 1 and R 2 represent a hydrocarbon group include an alkyl group and an aryl group, and a linear, branched or cyclic alkyl group having 8 or less carbon atoms is preferable. Specifically, methylol group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, isopropyl group, isobutyl group, sbutyl group, tbutyl group, isopentyl group, neopentyl group, Examples include 1-methylbutyl group, isohexyl group, 2-ethylhexyl group, 2-methylhexyl group, cyclopentyl group and the like.
R1及び R2は、効果及び入手容易性の観点から、好ましくは水素原子、メチル基又 はェチノレ基である。 R 1 and R 2 are preferably a hydrogen atom, a methyl group or an ethynole group from the viewpoints of effects and availability.
[0038] 一般式 (I)に示すような官能基を有するモノマーとしては、(3—アタリロキシプロピ ノレ)トリメトキシシラン、(3—アタリロキシプロピル)ジメチルメトキシシラン、 (3—アタリ口 キシプロピル)メチルジメトキシシラン、(メタクリロキシメチル)ジメチルエトキシシラン、 (メタクリロキシメチル)トリエトキシシラン、(メタクリロキシメチル)トリメトキシシラン、(メ タクリロキシプロピル)ジメチルエトキシシラン、 (メタクリロキシプロピル)ジメチルメトキ シシラン、(メタクリロキシプロピル)メチルジェトキシシラン、(メタクリロキシプロピル)ト リエトキシシラン、 (メタクリロキシプロピル)トリイソプロビルシラン、メタクリロキシプロピ ノレ(トリスメトキシエトキシ)シラン等が挙げられる。 [0038] Monomers having a functional group as shown in the general formula (I) include (3-Atalyloxypropylene) trimethoxysilane, (3-Ataryloxypropyl) dimethylmethoxysilane, (3-Atarioxypropyl) Methyldimethoxysilane, (methacryloxymethyl) dimethylethoxysilane, (methacryloxymethyl) triethoxysilane, (methacryloxymethyl) trimethoxysilane, (methacryloxypropyl) dimethylethoxysilane, (methacryloxypropyl) dimethylmethoxysilane, (Methacryloxypropyl) methyl jetoxysilane, (methacryloxypropyl) triethoxysilane, (methacryloxypropyl) triisopropyl silane, methacryloxypropi Nore (trismethoxyethoxy) silane and the like.
[0039] 本発明において、方法 1を用いる場合には、極性基を有するモノマーやマクロマー と、シランカップリング基などの特定元素アルコキシド基を有するモノマーやマクロマ 一と、を用レ、、表面グラフト重合法にて共重合させて、グラフトポリマー鎖を生成する ことが好ましい。中でも、極性基としてアミド基を有するモノマーやマクロマーを用いる ことがより好ましい。  [0039] In the present invention, when Method 1 is used, a monomer or macromer having a polar group and a monomer or macromer having a specific element alkoxide group such as a silane coupling group are used in combination with a surface graft weight. It is preferable to copolymerize by a combined method to form a graft polymer chain. Among them, it is more preferable to use a monomer or macromer having an amide group as a polar group.
[0040] (2)支持体と反応する官能基を有するポリマーと支持体表面とを化学結合させて、グ ラフトポリマー鎖を生成する方法 (方法 2)  [0040] (2) Method of producing a graph polymer chain by chemically bonding a polymer having a functional group that reacts with the support and the surface of the support (Method 2)
方法 2においては、主鎖末端若しくは側鎖に支持体と反応する官能基を有するポリ マーを使用し、この官能基と支持体表面の官能基とを化学反応させることでグラフト ポリマー鎖を生成させることができる。支持体と反応する官能基としては、支持体表 面の官能基と反応し得るものであれば特に限定はないが、例えば、アルコキシシラン のようなシランカップリング基、イソシァネート基、アミノ基、水酸基、カルボキシノレ基、 スルホン酸基、リン酸基、エポキシ基、ァリル基、メタクリロイノレ基、アタリロイル基等を 挙げること力 Sできる。  In Method 2, a polymer having a functional group that reacts with the support at the main chain end or side chain is used, and the functional group on the surface of the support is chemically reacted to generate a graft polymer chain. be able to. The functional group that reacts with the support is not particularly limited as long as it can react with the functional group on the support surface. For example, a silane coupling group such as alkoxysilane, an isocyanate group, an amino group, and a hydroxyl group. , A carboxynole group, a sulfonic acid group, a phosphoric acid group, an epoxy group, an aryl group, a methacryloylole group, an attalyloyl group, and the like.
[0041] 主鎖末端若しくは側鎖に支持体と反応する官能基を有するポリマーとして特に有用 な化合物は、トリアルコキシシリル基をポリマー末端に有するポリマー、アミノ基をポリ マー末端に有するポリマー、カルボキシノレ基をポリマー末端に有するポリマー、ェポ キシ基をポリマー末端に有するポリマー、イソシァネート基をポリマー末端に有するポ リマーである。  [0041] Particularly useful as a polymer having a functional group that reacts with the support at the main chain end or side chain is a polymer having a trialkoxysilyl group at the polymer end, a polymer having an amino group at the polymer end, a carboxylate A polymer having a group at the polymer terminal, a polymer having an epoxy group at the polymer terminal, and a polymer having an isocyanate group at the polymer terminal.
[0042] また、この時に使用されるポリマーは、更に極性基を有することが好ましぐ極性基 を有するポリマーとしては、具体的には、ポリアクリル酸、ポリメタクリル酸、ポリスチレ ンスルホン酸、ポリ一 2 _アクリルアミド _ 2 _メチルプロパンスルホン酸及びそれらの 塩、ポリアクリルアミド、ポリビュルァセトアミドなどを挙げることができる。これら以外に も、前述の方法(1)で使用される極性基を有するモノマーの重合体、若しくは、極性 基を有するモノマーを含む共重合体を使用することもできる。  [0042] In addition, the polymer used at this time preferably has a polar group. Specific examples of the polymer having a polar group include polyacrylic acid, polymethacrylic acid, polystyrene sulfonic acid, Examples include 2_acrylamide_2_methylpropanesulfonic acid and salts thereof, polyacrylamide, polybuluacetamide, and the like. In addition to these, a polymer of a monomer having a polar group used in the above-described method (1) or a copolymer containing a monomer having a polar group can also be used.
[0043] なお、後述する有機一無機複合層形成工程において形成されるゾルゲル架橋構 造との極性相互作用が強く形成される点から、極性基としてアミド基を有するポリマー を用いることが好ましい。 [0043] A polymer having an amide group as a polar group from the viewpoint that a strong polar interaction with the sol-gel crosslinked structure formed in the organic-inorganic composite layer forming step described later is formed. Is preferably used.
[0044] 一方、主鎖末端若しくは側鎖に支持体と反応する官能基を有するポリマーは、更に Si、 Ti、 Zr、 A1から選択される元素のアルコキシド基(特定元素アルコキシド基)を有 することが好ましい。このポリマーを用いることで、生成されるグラフトポリマー鎖中に 特定元素アルコキシド基を導入することができる。このようにグラフトポリマー鎖が特定 元素アルコキシド基を有することで、後述の有機—無機複合層形成工程において形 成されるゾノレゲル架橋構造とグラフトポリマー鎖との間に共有結合を形成することが できる。  On the other hand, the polymer having a functional group that reacts with the support at the main chain end or side chain further has an alkoxide group (specific element alkoxide group) of an element selected from Si, Ti, Zr, and A1. Is preferred. By using this polymer, a specific element alkoxide group can be introduced into the resulting graft polymer chain. Thus, when the graft polymer chain has a specific element alkoxide group, a covalent bond can be formed between the zonore gel cross-linked structure formed in the organic-inorganic composite layer forming step described later and the graft polymer chain.
本発明においては、主鎖末端若しくは側鎖に支持体と反応する官能基を有するポ リマー力 極性基としてアミド基と特定元素アルコキシド基との両方を有することが特 に好ましい。  In the present invention, it is particularly preferable to have both an amide group and a specific element alkoxide group as a polymer-polar group having a functional group that reacts with the support at the terminal or side chain of the main chain.
[0045] 本発明において、ゾノレゲル架橋構造との極性相互作用の形成性や、共有結合の 形成性の点から、上記のような方法で生成したグラフトポリマー鎖中は、アミド基及び [0045] In the present invention, in the graft polymer chain produced by the above method, an amide group and an amide group are present in view of the formation of polar interaction with the zonoregel cross-linked structure and the formation of a covalent bond.
/又は特定元素アルコキシド基を有することが好ましい。 It is preferable to have a specific element alkoxide group.
[0046] 本発明におけるグラフトポリマー鎖中のアミド基の好ましい導入量は、 10mol%〜9[0046] A preferable introduction amount of the amide group in the graft polymer chain in the present invention is 10 mol% to 9
Omol%の範囲であり、また、特定元素アルコキシド基の導入量としては、 10mol%〜The range of Omol%, and the amount of alkoxide group introduced is 10mol% ~
90mol%の範囲であること好ましい。 The range is preferably 90 mol%.
[0047] 本発明におけるグラフトポリマー鎖は、その鎖中に、上述のような極性基や特定元 素アルコキシド基を有することが好ましいが、これらの基以外にも、架橋性基や重合 性基などが導入され、それらの基を用いることで、グラフトポリマー鎖間で架橋構造を 形成していてもよい。 [0047] The graft polymer chain in the present invention preferably has a polar group or a specific element alkoxide group as described above in the chain, but in addition to these groups, a crosslinkable group, a polymerizable group, etc. May be introduced and a cross-linked structure may be formed between the graft polymer chains by using these groups.
[0048] (支持体) [0048] (Support)
本発明における支持体としては、機械的強度や寸法安定性を有するものであれば いずれも使用しうるが、防汚性フィルムが透過性を必要とする場合には、透明性を有 するフィルムが好ましく使用される。  As the support in the present invention, any support having mechanical strength and dimensional stability can be used. However, when the antifouling film requires transparency, a transparent film is used. Preferably used.
[0049] 支持体として使用されるフィルムとしては、具体的には、ポリエチレンテレフタレート フイノレム、ポリエチレンテレフタレート系共重合ポリエステルフィルム、ポリエチレンナ フタレートフィルム等のポリエステルフィルム;ナイロン 66フィルム、ナイロン 6フィルム 、メタキシリデンジァミン共重合ポリアミドフィルム等のポリアミドフィルム;ポリプロピレ ンフィルム、ポリエチレンフィルム、エチレン プロピレン共重合体フィルム等のポリオ レフインフィルム;ポリイミドフィルム;ポリアミドイミドフィルム;ポリビュルアルコールフィ ノレム;エチレン一ビニノレアノレコーノレ共重合体フイノレム;ポリフエ二レンフイノレム;ポリス ルフォンフィルム;ポリフエ二レンスルフイツドフィルム;等が挙げられる。これらの中で も、コストパフォーマンス、透明性等の観点から、ポリエチレンテレフタレートフィルム などのポリエステルフィルムや、ポリエチレンフィルム、ポリプロピレンフィルムなどのポ リオレフインフィルムが好ましレ、。これらのフィルムは、延伸、未延伸のどちらでもよい し、単独で使用しても、異なる性質のフィルムを積層して使用してもよい。 [0049] Specific examples of the film used as the support include polyester films such as polyethylene terephthalate phenol, polyethylene terephthalate copolymer polyester film, and polyethylene naphthalate film; nylon 66 film, nylon 6 film Polyamide film such as polypropylene film, polyethylene film, ethylene propylene copolymer film; Polyimide film; Polyamide imide film; Polybutyl alcohol phenolic; Examples include vinylenoreconole copolymer Finorem; Polyphenylene Finolem; Polysulfone film; Polyphenylene sulfide film; and the like. Of these, polyester films such as polyethylene terephthalate film and polyolefin films such as polyethylene film and polypropylene film are preferred from the viewpoint of cost performance and transparency. These films may be stretched or unstretched, or may be used alone or may be used by laminating films having different properties.
[0050] 支持体として用いられるフィルムには、本発明の効果を損なわない限り、種々の添 加剤や安定剤を含有させたり、塗布したりしてもよい。用い得る添加剤としては、例え ば、酸化防止剤、帯電防止剤、紫外線防止剤、可塑剤、滑剤、熱安定剤などが挙げ られる。また、該フィルムには、コロナ処理、プラズマ処理、グロ一放電処理、イオンボ ンバード処理、薬品処理、溶剤処理、粗面化処理などの表面処理を施してもよい。  [0050] The film used as the support may contain various additives and stabilizers or may be coated as long as the effects of the present invention are not impaired. Examples of additives that can be used include an antioxidant, an antistatic agent, an ultraviolet ray inhibitor, a plasticizer, a lubricant, and a heat stabilizer. The film may be subjected to surface treatment such as corona treatment, plasma treatment, glow discharge treatment, ion bombardment treatment, chemical treatment, solvent treatment, or roughening treatment.
[0051] 支持体の厚さは、包装材料など使用目的の適性を考慮して、適宜、設定することが できるため、特に制限を受けるものではないが、一般的な実用の観点から、 3 / m〜 lmmの範囲であることが好ましぐ可撓性や加工性の観点から、 10 μ ΐη〜300 μ ΐη の範囲であることがより好ましレ、。  [0051] The thickness of the support is not particularly limited because it can be set as appropriate in consideration of the suitability for the purpose of use, such as packaging material. From the viewpoint of general practical use, From the viewpoint of flexibility and workability that is preferably in the range of m to lmm, it is more preferably in the range of 10 μΐη to 300 μΐη.
[0052] 支持体は、それ自体がエネルギー付与により活性種を発生しうるものであれば、そ のまま使用してもよいが、グラフトポリマー鎖を形成する開始種の発生をより効率よく 行う目的で、支持体表面に重合開始能を有する表面層を有していてもよい。  [0052] The support itself may be used as long as it can generate active species upon application of energy. However, the purpose of the generation of the starting species for forming the graft polymer chain is more efficient. In addition, a surface layer having a polymerization initiating ability may be provided on the support surface.
[0053] 重合開始能を有する表面層としては、低分子や高分子の重合開始剤を含有する層 であることが好ましい。中でも、安定性、耐久性の観点から、重合開始剤を架橋反応 により固定化してなる重合開始層であることが好ましぐ側鎖に重合開始能を有する 官能基及び架橋性基を有するポリマーを架橋反応により固定化してなる重合開始層 であることがより好ましい。  [0053] The surface layer having a polymerization initiating ability is preferably a layer containing a low-molecular or high-molecular polymerization initiator. Among these, from the viewpoint of stability and durability, a polymer having a functional group having a polymerization initiating ability in a side chain and a polymer having a crosslinkable group are preferably used as a polymerization initiating layer in which a polymerization initiator is immobilized by a crosslinking reaction. A polymerization initiation layer formed by immobilization by a crosslinking reaction is more preferable.
[0054] 側鎖に重合開始能を有する官能基及び架橋性基を有するポリマーを架橋反応によ り固定化してなる重合開始層については、特開 2004— 161995号公報の段落番号 〔0011〕〜〔0169〕に記載に詳細に記載されており、この重合開始層を本発明に適 用すること力 Sできる。 [0054] For the polymerization initiating layer formed by immobilizing a polymer having a functional group having a polymerization initiating ability and a crosslinkable group in the side chain by a cross-linking reaction, paragraph number of JP 2004-161995 A [0011] to [0169] are described in detail, and this polymerization initiation layer can be applied to the present invention.
[0055] <有機 無機複合層形成工程 > [0055] <Organic / inorganic composite layer forming step>
本工程では、前述のグラフトポリマー層形成工程で得られたグラフトポリマー層中で In this step, in the graft polymer layer obtained in the aforementioned graft polymer layer forming step
、 Si、 Ti、 Zr、 A1から選択される元素のアルコキシドの加水分解及び縮重合による架 橋反応を行い有機一無機複合層を形成する。 An organic-inorganic composite layer is formed by carrying out a bridge reaction by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr, and A1.
[0056] つまり、本発明における有機—無機複合層は、グラフトポリマー鎖からなる有機成 分と、 Si、 Ti、 Zr、 A1から選択される元素のアルコキシドの加水分解及び縮重合によ る架橋反応を行うことにより形成された架橋構造 (ゾルゲル架橋構造)からなる無機成 分と、が混在する層である。 That is, the organic-inorganic composite layer in the present invention is a crosslinking reaction by hydrolysis and condensation polymerization of an organic component composed of a graft polymer chain and an alkoxide of an element selected from Si, Ti, Zr, and A1. It is a layer in which an inorganic component having a cross-linked structure (sol-gel cross-linked structure) formed by performing is mixed.
[0057] まず、本工程では、 Si、 Ti、 Zr、 A1力も選択される元素のアルコキシドの加水分解 及び縮重合による架橋反応を行うことにより形成された架橋構造を形成しうる化合物[0057] First, in this step, a compound capable of forming a crosslinked structure formed by hydrolysis and condensation polymerization of an alkoxide of an element whose Si, Ti, Zr, and A1 forces are also selected.
(以下、単に、「架橋剤」と称する場合がある。)を用いて、本発明におけるゾルゲル架 橋構造を形成することが好ましレヽ。 It is preferable to form the sol-gel bridge structure in the present invention using (hereinafter, sometimes simply referred to as “crosslinking agent”).
[0058] 本発明における架橋剤としては、例えば、下記一般式 (II)で表される化合物が用い られる。 [0058] As the crosslinking agent in the present invention, for example, a compound represented by the following general formula (II) is used.
[0059] 下記一般式 (Π)で表される化合物は、グラフトポリマー鎖が特定元素アルコキシド 基を有する場合、その特定元素アルコキシド基と加水分解及び縮重合することで、グ ラフトポリマー鎖とゾルゲル架橋構造との間に共有結合を形成することができる。これ により、強固な有機 無機複合層を形成することができる。  [0059] When the graft polymer chain has a specific element alkoxide group, the compound represented by the following general formula (Π) is hydrolyzed and polycondensed with the specific element alkoxide group, whereby the graft polymer chain and the sol-gel crosslinked A covalent bond can be formed with the structure. Thereby, a strong organic-inorganic composite layer can be formed.
[0060] [化 2] 一般式(I I)  [0060] [Chemical Formula 2] General Formula (I I)
(R6)m-X-(OR7)4.m (R 6 ) m -X- (OR 7 ) 4 .m
[0061] 一般式(Π)中、 R6は、水素原子、アルキル基、又はァリール基を表し、 R7はアルキ ル基又はァリール基を表し、 Xは Si、 Al、 Ti又は Zrを表し、 mは 0〜2の整数を表す。 [0062] R6及び R7がアルキル基を表す場合、その炭素数は好ましくは 1から 4である。アル キル基又はァリール基は置換基を有していてもよぐ導入可能な置換基としては、ハ ロゲン原子、アミノ基、メルカプト基などが挙げられる。 [0061] In the general formula ( 6 ), R 6 represents a hydrogen atom, an alkyl group, or an aryl group, R 7 represents an alkyl group or an aryl group, X represents Si, Al, Ti, or Zr, m represents an integer of 0-2. [0062] When R 6 and R 7 represent an alkyl group, the carbon number thereof is preferably 1 to 4. The alkyl group or aryl group may have a substituent, and examples of the substituent that can be introduced include a halogen atom, an amino group, and a mercapto group.
なお、この化合物は低分子化合物であり、分子量 1000以下であることが好ましい。  This compound is a low molecular compound and preferably has a molecular weight of 1000 or less.
[0063] 以下に、一般式 (II)で表される化合物の具体例を挙げるが、本発明はこれに限定さ れるものではない。  [0063] Specific examples of the compound represented by the general formula (II) are shown below, but the present invention is not limited thereto.
Xが Siの場合、即ち、加水分解性化合物中にケィ素を含むものとしては、例えば、ト リメトキシシラン、トリエトキシシラン、トリプロボキシシラン、テトラメトキシシラン、テトラ エトキシシラン、テトラプロボキシシラン、メチルトリメトキシシラン、ェチルトリエトキシシ ラン、プロピルトリメトキシシラン、メチルトリエトキシシラン、ェチルトリエトキシシラン、 プロピルトリエトキシシラン、ジメチルジメトキシシラン、ジェチルジェトキシシラン、 Ί When X is Si, i.e., the hydrolyzable compound contains silicon, for example, trimethoxysilane, triethoxysilane, tripropoxysilane, tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane , Methyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, propyltriethoxysilane , dimethyldimethoxysilane, jetyljetoxysilane , Ί
—クロ口プリピルトリエトキシシラン、 γ—メルカプトプロピルトリメトキシシラン、 γ—メ ルカプトプロピルトリエトキシシラン、 γ—ァミノプロピルトリエトキシシラン、フエニルトリ メトキシシラン、フエニルトリエトキシシラン、フエニルトリプロポキシシラン、ジフエ二ノレ ジメトキシシラン、ジフエ二ルジェトキシシラン等を挙げることができる。 —Black opening propyl triethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, γ-aminopropyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltripropoxy Examples thereof include silane, diphenylenomethoxymethoxy and diphenyloxysilane.
これらのうち特に好ましいものとしては、テトラメトキシシラン、テトラエトキシシラン、メ チルトルィメトキシシラン、ェチルトリメトキシシラン、メチルトリエトキシシラン、ェチルト リエトキシシラン、ジメチノレジェトキシシラン、フエニノレトリメトキシシラン、フエニノレトリエ トキシシラン、ジフエ二ルジメトキシシラン、ジフエ二ルジェトキシシラン等を挙げること ができる。  Among these, particularly preferred are tetramethoxysilane, tetraethoxysilane, methyltrimethoxysilane, ethyltrimethoxysilane, methyltriethoxysilane, ethyltriethoxysilane, dimethinolegetoxysilane, and phenolinotrimethoxysilane. , Phenoletriethoxysilane, diphenyldimethoxysilane, diphenyljetoxysilane, and the like.
[0064] また、 Xが A1である場合、即ち、加水分解性化合物中にアルミニウムを含むものとし ては、例えば、トリメトキシアルミネート、トリエトキシアルミネート、トリプロポキシアルミ ネート、テトラエトキシアルミネート等を挙げることができる。  [0064] Further, when X is A1, that is, as the hydrolyzable compound containing aluminum, for example, trimethoxy aluminate, triethoxy aluminate, tripropoxy aluminate, tetraethoxy aluminate, etc. Can be mentioned.
Xが Tiである場合、即ち、チタンを含むものとしては、例えば、トリメトキシチタネート 、テトラメトキシチタネート、トリエトキシチタネート、テトラエトキシチタネート、テトラプロ ポキシチタネート、クロロトリメトキシチタネート、クロロトリエトキシチタネート、ェチノレトリ メトキシチタネート、メチルトリエトキシチタネート、ェチルトリエトキシチタネート、ジェ チルジェトキシチタネート、フエニルトリメトキシチタネート、フエニルトリエトキシチタネ 一ト等を挙げることができる。 When X is Ti, i.e., titanium includes, for example, trimethoxy titanate, tetramethoxy titanate, triethoxy titanate, tetraethoxy titanate, tetrapropoxy titanate, chlorotrimethoxy titanate, chlorotriethoxy titanate, ethinoretrimethoxy Titanate, methyl triethoxy titanate, etyl triethoxy titanate, dimethyl jetoxy titanate, phenyl trimethoxy titanate, phenyl triethoxy titanate Can be listed.
Xが Zrである場合、即ち、ジルコニウムを含むものとしては、例えば、前記チタンを 含むものとして例示した化合物に対応するジルコネートを挙げることができる。  When X is Zr, that is, those containing zirconium, for example, zirconates corresponding to the compounds exemplified as those containing titanium can be mentioned.
[0065] このような架橋剤を用いてグラフトポリマー層中にゾルゲル架橋構造を形成するに は、この架橋剤をエタノールなどの溶媒に溶解後、必要に応じて、触媒等を加えて塗 布液組成物を調製し、これをグラフトポリマー層上に塗布し、加熱、乾燥する方法を 用いることができる。この方法により、架橋剤が加水分解及び重縮合することにより、 ゾルゲル架橋構造が形成される。 [0065] In order to form a sol-gel crosslinked structure in the graft polymer layer using such a crosslinking agent, the crosslinking agent is dissolved in a solvent such as ethanol, and then a catalyst or the like is added as necessary. A method can be used in which a composition is prepared, applied onto the graft polymer layer, heated and dried. By this method, a sol-gel crosslinked structure is formed by hydrolysis and polycondensation of the crosslinking agent.
ここで、加熱温度と加熱時間は、塗布液中の溶媒が除去され、強固な皮膜が形成 できる温度と時間であれば特に制限はないが、製造適性などの点から、加熱温度は 200°C以下であることが好ましぐ加熱時間(架橋時間)は 1時間以内が好ましい。  Here, the heating temperature and the heating time are not particularly limited as long as the solvent in the coating solution is removed and a strong film can be formed, but the heating temperature is 200 ° C from the viewpoint of production suitability and the like. The heating time (crosslinking time) preferably below is preferably within 1 hour.
[0066] 塗布液組成物中の架橋剤の含有量は、形成するゾルゲル架橋構造の量に応じて 、決定すればよいが、形成される有機 無機複合層の表面硬度及び支持体への密 着性の観点から、一般的には、 5〜50質量%の範囲であることが好ましぐ 10-40 質量%の範囲であることがより好ましレ、。  [0066] The content of the cross-linking agent in the coating liquid composition may be determined according to the amount of the sol-gel cross-linking structure to be formed, but the surface hardness of the formed organic-inorganic composite layer and the adhesion to the support. From the viewpoint of sex, in general, it is preferable to be in the range of 5-50% by mass, more preferably in the range of 10-40% by mass.
[0067] また、グラフトポリマー鎖がその鎖中に特定元素アルコキシド基を有する場合、塗布 液組成物中の架橋剤の含有量は、特定元素アルコキシド基に対して、架橋剤中の架 橋性基が 5mol%以上、更に 10mol%以上となる量に調整されることが好ましい。 この際、架橋剤の含有量の上限は、特定元素アルコキシド基と十分架橋できる範囲 内であれば特に制限はないが、大過剰に添加した場合、架橋に関与しない架橋剤 により、形成された有機 無機複合層がベたつくなどの問題を生じる可能性がある。  [0067] When the graft polymer chain has a specific element alkoxide group in the chain, the content of the crosslinking agent in the coating solution composition is such that the crosslinking group in the crosslinking agent is relative to the specific element alkoxide group. Is preferably adjusted to an amount of 5 mol% or more, more preferably 10 mol% or more. In this case, the upper limit of the content of the cross-linking agent is not particularly limited as long as it is within a range that can sufficiently cross-link with the specific element alkoxide group, but when added in a large excess, the organic agent formed by the cross-linking agent not involved in the cross-linking. Problems such as stickiness of the inorganic composite layer may occur.
[0068] 前記塗布液組成物を調製する際に用いる溶媒としては、架橋剤及びその他の成分 を、均一に、溶解、分散し得るものであれば特に制限はないが、例えば、メタノーノレ、 エタノール、水等の水系溶媒が好ましい。  [0068] The solvent used in preparing the coating liquid composition is not particularly limited as long as it can uniformly dissolve and disperse the crosslinking agent and other components. For example, methanol, ethanol, An aqueous solvent such as water is preferred.
[0069] また、前記塗布液組成物には、架橋剤の加水分解及び重縮合反応を促進するた めに、酸性触媒又は塩基性触媒を併用することが好ましぐ実用上、好ましい反応効 率を得ようとする場合、触媒は必須である。この触媒としては、酸、或いは塩基性化 合物をそのまま用いる力、、或いは水又はアルコールなどの溶媒に溶解させた状態の もの(以下、それぞれ酸性触媒、塩基性触媒と称する)を用いることができる。触媒を 溶媒に溶解させる際の濃度については特に限定はなぐ用いる酸、或いは塩基性化 合物の特性、触媒の所望の含有量などに応じて適宜選択すればよいが、濃度が高 い場合は加水分解、重縮合速度が速くなる傾向がある。但し、濃度の高い塩基性触 媒を用いると、塗布液組成物中で沈殿物が生成する場合があるため、塩基性触媒を 用いる場合、その濃度は水溶液での濃度換算で 1N以下であることが望ましい。 [0069] In addition, in order to promote the hydrolysis and polycondensation reaction of the crosslinking agent in the coating liquid composition, it is preferable to use an acidic catalyst or a basic catalyst in combination. A catalyst is essential when trying to obtain As this catalyst, an acid or a basic compound can be used as it is, or it can be dissolved in a solvent such as water or alcohol. (Hereinafter referred to as acidic catalyst and basic catalyst, respectively) can be used. The concentration at which the catalyst is dissolved in the solvent is not particularly limited, and may be appropriately selected according to the characteristics of the acid or basic compound used, the desired content of the catalyst, etc. Hydrolysis and polycondensation rates tend to increase. However, if a basic catalyst with a high concentration is used, precipitates may be generated in the coating liquid composition. Therefore, when a basic catalyst is used, the concentration should be 1 N or less in terms of concentration in an aqueous solution. Is desirable.
[0070] 酸性触媒或いは塩基性触媒の種類は特に限定されないが、濃度の濃い触媒を用 レ、る必要がある場合には、乾燥後に塗膜中にほとんど残留しないような元素から構成 される触媒がよい。具体的には、酸性触媒としては、塩酸などのハロゲン化水素、硝 酸、硫酸、亜硫酸、硫化水素、過塩素酸、過酸化水素、炭酸、蟻酸や酢酸などの力 ルボン酸、その RCOOHで表される構造式の Rを他元素又は置換基によって置換し た置換カルボン酸、ベンゼンスルホン酸などのスルホン酸などが挙げられ、塩基性触 媒としては、アンモニア水などのアンモニア性塩基、ェチルアミンゃァ二リンなどのァ ミン類などが挙げられる。  [0070] The type of the acidic catalyst or basic catalyst is not particularly limited, but if it is necessary to use a highly concentrated catalyst, the catalyst is composed of an element that hardly remains in the coating film after drying. Is good. Specifically, the acid catalyst includes hydrogen halides such as hydrochloric acid, nitric acid, sulfuric acid, sulfurous acid, hydrogen sulfide, perchloric acid, hydrogen peroxide, carbonic acid, formic acid, acetic acid and other rubonic acids, and their RCOOH. Examples thereof include substituted carboxylic acids obtained by substituting R in the structural formula with other elements or substituents, sulfonic acids such as benzenesulfonic acid, and the like, and basic catalysts include ammoniacal bases such as aqueous ammonia, ethylamine Amines such as diphosphorus are listed.
[0071] また、この塗布液組成物には、本発明の効果を損なわない限りにおいて、種々の添 加剤を目的に応じて使用することができる。例えば、塗布液の均一性を向上させるた め界面活性剤などを添加することができる。  [0071] In addition, various additives can be used in this coating solution composition depending on the purpose as long as the effects of the present invention are not impaired. For example, a surfactant or the like can be added to improve the uniformity of the coating solution.
[0072] なお、本発明においては、以下の方法でグラフトポリマー層、及び有機 無機複合 層を形成してもよい。即ち、例えば、前記したような極性基と特定元素アルコキシド基 とに加え、更に、主鎖末端若しくは側鎖に支持体と反応する官能基を有するポリマー 、架橋剤、及び触媒を含有する塗布液組成物を調製し、それをプラズマ若しくは電 子線等にて処理して表面に活性種であるラジカルを発生させた支持体上に塗布し、 加熱、乾燥させる方法が挙げられる。  In the present invention, the graft polymer layer and the organic-inorganic composite layer may be formed by the following method. That is, for example, in addition to the polar group and the specific element alkoxide group as described above, a coating liquid composition containing a polymer having a functional group that reacts with the support at the main chain terminal or side chain, a crosslinking agent, and a catalyst. There is a method in which a product is prepared, treated with plasma, electron beam or the like, coated on a support on which radicals as active species are generated on the surface, heated and dried.
[0073] この方法では、前記ポリマーが有する支持体と反応する官能基と、支持体とが反応 することで、支持体に直接結合したグラフトポリマーが生成し、グラフトポリマー層が形 成される。また、塗布液組成物を加熱、乾燥させる際に、架橋剤の加水分解及び縮 重合反応が生じ、グラフトポリマー層中に架橋構造を形成することができる。つまり、 このような方法によれば、塗布液組成物を調製し、それを塗布、加熱、乾燥させると レ、う一連の工程により、グラフトポリマー層と有機-無機複合層とを一度に形成するこ とができる。 [0073] In this method, the functional group that reacts with the support of the polymer reacts with the support, whereby a graft polymer directly bonded to the support is formed, and a graft polymer layer is formed. Further, when the coating liquid composition is heated and dried, hydrolysis and polycondensation reaction of the crosslinking agent occurs, and a crosslinked structure can be formed in the graft polymer layer. In other words, according to such a method, when a coating liquid composition is prepared and applied, heated and dried, Through a series of steps, the graft polymer layer and the organic-inorganic composite layer can be formed at a time.
[0074] なお、この塗布液組成物を調製するにあたっては、別途親水性ポリマーを含んでい てもよレ、。親水性ポリマーは、先に挙げたグラフトポリマー鎖を形成するのに有用な 極性基を有するモノマーを重合することにより得ることができる。親水性ポリマーの含 有量は固形分換算で、 10質量%以上、 50質量%未満とすることが好ましい。含有量 が 50質量%以上になると膜強度が低下する傾向があり、また、 10質量%未満である と、皮膜特性が低下し、膜にクラックが入るなどの可能性が高くなり、いずれも好ましく ない。  [0074] In preparing this coating solution composition, a hydrophilic polymer may be included separately. The hydrophilic polymer can be obtained by polymerizing a monomer having a polar group useful for forming the graft polymer chain mentioned above. The content of the hydrophilic polymer is preferably 10% by mass or more and less than 50% by mass in terms of solid content. When the content is 50% by mass or more, the film strength tends to decrease. When the content is less than 10% by mass, the film characteristics are decreased, and the possibility of cracks in the film increases. Absent.
[0075] 以上述べたように、本発明における有機一無機複合層の形成は、ゾルゲル法を利 用している。ゾノレゲル法については、作花済夫「ゾル—ゲル法の科学」(株)ァグネ承 風社 (刊)(1988年〕、平島硯「最新ゾノレ-ゲル法による機能性薄膜作成技術」総合 技術センター(刊)(1992年)等の成書等に詳細に記述され、それらに記載の方法を 本発明における有機 無機複合層の形成に適用することができる。  [0075] As described above, the formation of the organic-inorganic composite layer in the present invention uses the sol-gel method. Regarding the Zonoregel method, Sakuo Sakuo "Sol-Gel Science", Agne Jofusha (published) (1988), Satoshi Hirashima "Functional Thin Film Making Technology Using the Latest Zonole-Gel Method" General Technology Center (Published) (1992) and the like, and the methods described therein can be applied to the formation of the organic-inorganic composite layer in the present invention.
[0076] この有機 無機複合層の膜厚は、防汚性フィルムの用途等により選択できるが、一 般的には 0. 1 /1 111〜10 /1 111の範囲が好ましぐ0. 5 /1 111〜10 /1 111の範囲が更に好 ましレ、。この膜厚の範囲で、支持体に対する密着性と可撓性に優れた防汚性フィル ムが得られ、且つ、カールの発生や、可撓性ゃ耐屈曲性の低下も生じにくいので、好 ましい。  [0076] The film thickness of the organic-inorganic composite layer can be selected depending on the application of the antifouling film, but generally the range of 0.1 / 1 111 to 10/1 111 is preferred 0.5. The range of / 1 111 to 10/1 111 is even better. Within this film thickness range, an antifouling film excellent in adhesion and flexibility to the support is obtained, and curling is not likely to occur, and flexibility is less likely to cause a decrease in bending resistance. Good.
[0077] <撥水撥油処理工程 >  [0077] <Water / oil repellent treatment process>
本工程では、前述の有機 無機複合層形成工程により得られた有機 無機複合 層表面に撥水撥油処理を施す。  In this step, the surface of the organic / inorganic composite layer obtained in the organic / inorganic composite layer forming step is subjected to water / oil repellent treatment.
[0078] 本発明における撥水撥油処理に使用される化合物 (撥水剤)や処理方法に特別の 制限はないが、有機—無機複合層表面にフッ素やアルキル基が付与されることが好 ましレ、。この撥水撥油処理には、例えば、シリル化剤、チタネートカップリング剤、アル キルアルミニウムなどの有機金属化合物が好ましく用いられる。  [0078] There are no particular limitations on the compound (water repellent) and the treatment method used in the water / oil repellent treatment in the present invention, but it is preferable that a fluorine or alkyl group is imparted to the surface of the organic-inorganic composite layer. Masle. For the water / oil repellent treatment, for example, an organometallic compound such as a silylating agent, a titanate coupling agent, or alkylaluminum is preferably used.
[0079] これらの化合物は、本発明における架橋構造との間に共有結合を形成することが できることから、撥水撥油処理面は支持体との密着性に優れることとなる。 [0080] シリル化剤は、本発明におけるゾルゲル架橋構造に対して親和性或いは反応性を 有する加水分解性シリル基に、アルキル基、ァリール基、フッ素を含有したフルォロ アルキル基等を結合させた化合物であり、ケィ素に結合した加水分解性基としては、 アルコキシ基、ハロゲン原子、ァセトキシ基、シラザン等が挙げられる。具体的には、 パーフルォロアルキルシラン化合物や、アルキルシラン化合物を用いることが好まし レ、。 [0079] Since these compounds can form a covalent bond with the crosslinked structure in the present invention, the water- and oil-repellent treated surface is excellent in adhesion to the support. [0080] The silylating agent is a compound in which an alkyl group, aryl group, fluorine-containing fluoroalkyl group, or the like is bonded to a hydrolyzable silyl group having affinity or reactivity for the sol-gel crosslinked structure in the present invention. Examples of the hydrolyzable group bonded to silicon include an alkoxy group, a halogen atom, an acetoxy group, and a silazane. Specifically, it is preferable to use a perfluoroalkylsilane compound or an alkylsilane compound.
[0081] また、撥水撥油処理面の臨界傾斜角を小さくして水滴が転落しやすくなるようにす るため、ポリジメチルシロキサンィ匕合物を撥水剤として使用してもよレ、。撥水撥油処理 面の臨界傾斜角とは、水平に置レ、た防汚性フィルム表面に置かれた一定量の水滴 が転力 Sり始める板の傾き角度である。撥水剤は必要に応じて加水分解してから撥水 層のコーティングに供する。  [0081] Further, in order to reduce the critical inclination angle of the water- and oil-repellent treated surface so that water droplets can easily fall down, a polydimethylsiloxane compound may be used as a water-repellent agent. . The critical inclination angle of the water / oil repellent treatment surface is the inclination angle of the plate where a certain amount of water drops placed on the surface of the antifouling film start rolling. The water repellent is hydrolyzed as necessary before being used for coating the water repellent layer.
[0082] 上記のような撥水剤による表面処理は、スプレー法、流し塗り法、スピンコート法、 浸漬引き上げ法などによる塗布や、液相吸着法などによる表面吸着で行われる。  [0082] The surface treatment with the water repellent as described above is performed by spraying, flow coating, spin coating, dipping and lifting, or surface adsorption by liquid phase adsorption.
[0083] 撥水剤で処理された表面は乾燥後、 300°C以下の温度、好ましくは 100°C〜250[0083] The surface treated with the water repellent is dried and then at a temperature of 300 ° C or lower, preferably 100 ° C to 250 ° C.
°Cで 10分間〜 1時間加熱処理する。 Heat at ° C for 10 minutes to 1 hour.
[0084] 有機 無機複合層表面に撥水剤が単分子層を形成すれば撥水性能を示し、また[0084] If the water-repellent agent forms a monomolecular layer on the surface of the organic-inorganic composite layer, it exhibits water-repellent performance.
、撥水剤の厚みが 10nmを超えても効果はそれ以上高くならないので、熱処理後の 撥水撥油処理層の好ましい厚みは lnm〜: !Onmである。 Even if the thickness of the water repellent exceeds 10 nm, the effect does not increase any more. Therefore, the preferred thickness of the water / oil repellent treated layer after the heat treatment is lnm˜:! Onm.
[0085] 以上のように、本発明の防汚性フィルムは、撥水撥油処理面と有機 無機複合層 との密着性、及び、有機 無機複合層と支持体との密着性に優れ、その結果、撥水 撥油処理面は支持体との密着性に優れたものとなる。従って、本発明の防汚性フィ ルムは、防汚性に優れ、その持続性に優れる。 As described above, the antifouling film of the present invention is excellent in the adhesion between the water / oil repellent treated surface and the organic / inorganic composite layer, and the adhesion between the organic / inorganic composite layer and the support, As a result, the water and oil repellent surface is excellent in adhesion to the support. Therefore, the antifouling film of the present invention is excellent in antifouling property and excellent in its sustainability.
実施例  Example
[0086] 以下に、実施例を挙げて本発明を具体的に説明するが、本発明はこれに制限され るものではない。  [0086] The present invention will be specifically described below with reference to examples, but the present invention is not limited thereto.
[0087] [実施例 1] [0087] [Example 1]
<基材 Aの作製 >  <Preparation of base material A>
膜厚 188 /i mの 2軸延伸ポリエチレンテレフタレートフィルム(A4100、東洋紡(株) 社製)を用い、グロ一処理装置として平版マグネトロンスパッタリング装置 (芝浦エレテ ック製 CFS— 10— EP70)を使用し、下記の条件で酸素グロ一処理を行って PET支 持体を得た。 Biaxially stretched polyethylene terephthalate film with a film thickness of 188 / im (A4100, Toyobo Co., Ltd.) Using a lithographic magnetron sputtering device (CFS-10-EP70, manufactured by Shibaura ELECTRIC CO., LTD.) As a glow treatment device, an oxygen glow treatment was performed under the following conditions to obtain a PET support.
[0088] 一酸素グロ -処理条件一  [0088] One oxygen glow-One treatment condition
初期真空 : 1. 2 X 10— 3Pa Initial vacuum: 1. 2 X 10— 3 Pa
酸素圧力 : 0. 9Pa  Oxygen pressure: 0.9 Pa
RFグロ一 : 1. 5kW  RF Glow: 1.5kW
処理時間 : 60sec  Processing time: 60sec
[0089] <グラフトポリマー層の形成 1 >  [0089] <Formation of graft polymer layer 1>
次に、 N, N—ジメチルアクリルアミド 1エトキシシラン、エタ ノール混合溶液 (N, N—ジメチルアクリルアミド:メタタリ Jエトキシシ ラン = 1: 1 (モル比)、濃度: 50質量%)を窒素パブリングした。この混合溶液に、上 記 PET支持体を 70°Cで 7時間浸漬した。浸漬後の PET支持体をエタノールで充分 洗浄して、その構造内に特定元素アルコキシド基であるシランカップリング基及びアミ ド基を有するグラフトポリマー鎖が支持体表面に直接結合してなるグラフトポリマー層 を形成した。このグラフトポリマー層を有する PET支持体を支持体 Aとした。  Next, N, N-dimethylacrylamide 1 ethoxysilane and ethanol mixed solution (N, N-dimethylacrylamide: metathari J ethoxysilane = 1: 1 (molar ratio), concentration: 50 mass%) were nitrogen-published. The PET support was immersed in this mixed solution at 70 ° C for 7 hours. After the immersion, the PET support is thoroughly washed with ethanol, and the graft polymer layer is formed by directly bonding the graft polymer chain having the silane coupling group and amide group, which are specific element alkoxide groups, in the structure to the support surface. Formed. The PET support having this graft polymer layer was designated as support A.
[0090] <有機 無機複合層の形成 1 >  [0090] <Formation of organic-inorganic composite layer 1>
得られた支持体 Aに、エタノール、水、テトラエトキシシラン、及びリン酸を以下の量 で含む塗布液組成物 1を室温で 24時間撹拌したものを塗布し、 100°C、 10分間加 熱乾燥して有機 無機複合層を形成することにより、有機 無機ハイプリッドフィルム Aを得た。  A coating solution composition 1 containing ethanol, water, tetraethoxysilane, and phosphoric acid in the following amounts was stirred on a support for 24 hours at room temperature, and heated at 100 ° C for 10 minutes. An organic / inorganic hybrid film A was obtained by drying to form an organic / inorganic composite layer.
[0091] 一塗布液組成物 1一  [0091] One coating composition 1
'テトラエトキシシラン〔架橋剤〕 0. 9g  'Tetraethoxysilane (crosslinking agent) 0.9 g
'エタノーノレ 3. 7g  'Ethanor 3.7 g
'水 8. 7g  'Water 8.7 g
•リン酸水溶液(0. 85 %水溶液) 1. 3g  • Phosphoric acid aqueous solution (0.85% aqueous solution) 1.3 g
[0092] <撥水撥油処理 >  [0092] <Water / oil repellent treatment>
得られた有機—無機ハイブリッドフィルム Aを、 0. 1質量%の 1H, 1H, 2H, 2Hパ 一フルォロデシルトリクロロシラン ·へキサン溶液に、 10分間浸漬し、引き上げた後、 加熱乾燥(100°C、 30min)することにより防汚性フィルム Aを得た。形成された撥水 撥油処理層と有機 無機複合層との総厚みは 500nmであった。 The obtained organic-inorganic hybrid film A was mixed with 0.1% by mass of 1H, 1H, 2H, 2H An antifouling film A was obtained by dipping in a solution of monofluorodecyltrichlorosilane / hexane for 10 minutes, pulling up, and drying by heating (100 ° C., 30 min). The total thickness of the formed water / oil repellent layer and organic / inorganic composite layer was 500 nm.
[0093] [実施例 2] [0093] [Example 2]
実施例 1の <有機一無機複合層の形成 1 >において、有機一無機複合層の形成 に使用した塗布液組成物 1に含まれるテトラエトキシシラン 0. 9gを、テトラメトキシチタ ネート 1. Ogに代えた以外は、実施例 1と同様の方法で防汚性フィルム Bを得た。  In <Formation of organic one-inorganic composite layer 1> in Example 1, 0.9 g of tetraethoxysilane contained in the coating liquid composition 1 used for forming the organic one-inorganic composite layer was changed to tetramethoxytitanate 1. Og. An antifouling film B was obtained in the same manner as in Example 1 except that it was replaced.
[0094] [実施例 3] [0094] [Example 3]
実施例 1の <有機一無機複合層の形成 1 >において、有機一無機複合層の形成 に使用した塗布液組成物 1に含まれるテトラエトキシシラン 0. 9gを、テトラメトキシジ ルコネート 1. 6gに代えた以外は、実施例 1と同様の方法で防汚性フィルム Cを得た。  In <Formation of organic-inorganic composite layer 1> in Example 1, 0.9 g of tetraethoxysilane contained in coating liquid composition 1 used for forming the organic-inorganic composite layer was changed to 1.6 g of tetramethoxyzirconate. An antifouling film C was obtained in the same manner as in Example 1 except that it was replaced.
[0095] [実施例 4] [0095] [Example 4]
実施例 1の <有機 無機複合層の形成 1 >において、有機 無機複合層の形成 に使用した塗布液組成物 1に含まれるテトラエトキシシラン 0. 9gを、トリメトキシアルミ ネート 0. 7gに代えた以外は、実施例 1と同様の方法で防汚性フィルム Dを得た。  In <Formation of organic-inorganic composite layer 1> in Example 1, 0.9 g of tetraethoxysilane contained in coating liquid composition 1 used for forming the organic-inorganic composite layer was replaced with 0.7 g of trimethoxyaluminate. Except for the above, an antifouling film D was obtained in the same manner as in Example 1.
[0096] [実施例 5] [0096] [Example 5]
実施例 1において、 <グラフトポリマー層の形成 1 >を下記 <グラフトポリマー層の 形成 2 >に変更して支持体 Bを作製し、更に、 <有機 無機複合層の形成 1 >にお いて用いた支持体 Aを支持体 Bに変更して有機 無機ハイブリッドフィルム Bを作製 した以外は、実施例 1と同様の方法で防汚性フィルム Eを得た。  In Example 1, <Formation of graft polymer layer 1> was changed to <Formation of graft polymer layer 2> below to prepare support B, and further used in <Formation of organic-inorganic composite layer 1> An antifouling film E was obtained in the same manner as in Example 1 except that the support A was changed to the support B to produce an organic-inorganic hybrid film B.
[0097] <グラフトポリマー層の形成 2 >  [0097] <Formation of graft polymer layer 2>
アクリルアミド水溶液 (濃度: 50質量%)を窒素パブリングした。この水溶液に実施 例 1で用いた PET支持体を 70°Cで 7時間浸漬した。浸漬後の PET支持体を蒸留水 で充分洗浄して、その構造内にアミド基を有するグラフトポリマー鎖が支持体表面に 直接結合してなるグラフトポリマー層を形成した。このグラフトポリマー層を有する PE T支持体を支持体 Bとした。  An aqueous acrylamide solution (concentration: 50% by mass) was subjected to nitrogen publishing. The PET support used in Example 1 was immersed in this aqueous solution at 70 ° C for 7 hours. The immersed PET support was thoroughly washed with distilled water to form a graft polymer layer in which a graft polymer chain having an amide group in the structure was directly bonded to the support surface. The PET support having this graft polymer layer was designated as support B.
[0098] [実施例 6]  [Example 6]
<グラフトポリマー層の形成 3 > メタクリロキシプロピルトリエトキシシラン ·エタノール溶液 (濃度: 50質量0 /0)を窒素 パブリングした。この溶液に、実施例 1で用いた PET支持体を 70°Cで 7時間浸漬した 。浸漬後の PET支持体を蒸留水で充分洗浄して、その構造内に特定元素アルコキ シド基であるシランカップリング基を有するグラフトポリマー鎖が支持体表面に直接結 合してなるグラフトポリマー層を形成した。このグラフトポリマー層を有する PET支持 体を支持体 Cとした。 <Formation of graft polymer layer 3> Methacryloxypropyl triethoxysilane ethanol solution (concentration: 50 mass 0/0) were nitrogen Paburingu. The PET support used in Example 1 was immersed in this solution at 70 ° C. for 7 hours. After the immersion, the PET support is thoroughly washed with distilled water, and a graft polymer layer having a structure in which a graft polymer chain having a silane coupling group which is a specific element alkoxide group is directly bonded to the support surface is formed. Formed. The PET support having this graft polymer layer was designated as support C.
[0099] ぐ有機一無機複合層の形成 2 >  [0099] Formation of organic-inorganic composite layer 2>
得られた支持体 Cに、 2_プロパノール、水、テトラエトキシシラン、及びリン酸を以 下の量で含む塗布液組成物 2を室温で 5時間撹拌したものを塗布し、 100°C、 10分 間加熱乾燥して有機一無機複合層を形成することにより、有機一無機ハイプリッドフ イルム Cを得た。  On the obtained support C, a coating solution composition 2 containing 2_propanol, water, tetraethoxysilane, and phosphoric acid in the following amounts was stirred at room temperature for 5 hours, and then coated at 100 ° C., 10 Organic-inorganic hybrid film C was obtained by heating and drying for a minute to form an organic-inorganic hybrid layer.
[0100] 一塗布液組成物 2—  [0100] One coating composition 2—
•2 プロパノーノレ 8g  • 2 Propanore 8g
.テトラエトキシシラン [架橋剤] 1 · Og  .Tetraethoxysilane [Crosslinking agent] 1 · Og
'水 1. Og  'Water 1. Og
•リン酸水溶液(0. 85 %水溶液) 1. Og  • Phosphoric acid aqueous solution (0.85% aqueous solution) 1. Og
[0101] <撥水撥油処理 >  [0101] <Water and oil repellent treatment>
得られた有機 無機ハイブリッドフィルム Cに、実施例 1のく撥水撥油処理 >と同 様の処理を行い、防汚性フィルム Fを得た。  The obtained organic / inorganic hybrid film C was treated in the same manner as the water / oil repellent treatment> in Example 1 to obtain an antifouling film F.
形成された撥水撥油処理層と有機 無機複合層との総厚みは 1. 2 μ mであった。  The total thickness of the formed water / oil repellent layer and the organic / inorganic composite layer was 1.2 μm.
[0102] [比較例 1] [0102] [Comparative Example 1]
2 _ (パーフルォロブチル)ェチルアタリレート(ァズマックス(株)社製) 0. 5gと、 1 - メトキシ - 2—プロパノール (和光純薬工業 (株)社製) 0. 5gと、を混合して均一溶液と した。この溶液に実施例 1にて用いた PET支持体を 70°Cで 7時間浸漬した。浸漬後 の PET支持体をエタノールで充分洗浄して、その構造内にフッ素原子を含むグラフト ポリマー鎖 (疎水性グラフトポリマー鎖)が支持体表面に直接結合してなる防汚性フィ ノレム Gを得た。  2_ (perfluorobutyl) ethyl acrylate (manufactured by Azmax Co., Ltd.) 0.5 g, 1-methoxy-2-propanol (manufactured by Wako Pure Chemical Industries, Ltd.) 0.5 g, Mix to make a homogeneous solution. The PET support used in Example 1 was immersed in this solution at 70 ° C. for 7 hours. After the immersion, the PET support is thoroughly washed with ethanol to obtain an antifouling finalem G in which the graft polymer chain (hydrophobic graft polymer chain) containing fluorine atoms in the structure is directly bonded to the support surface. It was.
[0103] [比較例 2] 実施例 1におレ、て用いた支持体 (グラフトポリマー層を有す PET支持体) Aを、ポリ エチレンテレフタレートに代えた以外は、実施例 1と同様の方法で防汚性フィルム H を得た。 [0103] [Comparative Example 2] The antifouling film H was obtained in the same manner as in Example 1 except that the support (PET support having a graft polymer layer) A used in Example 1 was replaced with polyethylene terephthalate. It was.
[0104] 〔防汚性フィルムの性能評価〕  [0104] [Performance evaluation of antifouling film]
実施例:!〜 6、比較例 1、 2の防汚性フィルム A〜Hについて、以下のようにして性能 評価を行った。結果を下記表 1に示す。  Examples:! To 6, and antifouling films A to H of Comparative Examples 1 and 2 were evaluated for performance as follows. The results are shown in Table 1 below.
[0105] 1.撥水性の評価  [0105] 1. Evaluation of water repellency
防汚性フィルム A〜Hの撥水撥油処理面(防汚性フィルム Gではフッ素原子を含む グラフトポリマー鎖が直接結合してなる面)に対して、協和界面科学 (株)製、 CA-Z を用レ、、純水の滴下後、 20秒後の角度を測定した。水滴接触角が 150° 以上である ものを Aとした。結果を表 1に示す。  Anti-fouling film A to H water- and oil-repellent treated surfaces (in the antifouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded), manufactured by Kyowa Interface Science Co., Ltd., CA- After using Z, and dropping pure water, the angle after 20 seconds was measured. A with a water droplet contact angle of 150 ° or more was designated as A. The results are shown in Table 1.
[0106] 2.密着性の評価  [0106] 2. Evaluation of adhesion
JIS K5400に準拠し、防汚性フィルム A〜Hの撥水撥油処理面(防汚性フィルム Gではフッ素原子を含むグラフトポリマー鎖が直接結合してなる面)に対して、ロータ リーカッターにて lmm角の碁盤目 100マスを付け、セロテープ(ニチバン (株)製、登 録商標)を圧着させたのち、 30000mm/minの速度で 90度の剥離試験を 3回実施 した。評価は、剥離試験後に残存する升目の数を測定することにより行った。結果を 表 1に示す。  In accordance with JIS K5400, the surface of the antifouling film A to H is a rotary cutter against the water and oil repellent treated surface (in the antifouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded). After attaching 100 square grids of lmm squares and crimping the cello tape (manufactured by Nichiban Co., Ltd., registered trademark), a 90 ° peel test was performed 3 times at a speed of 30000 mm / min. The evaluation was performed by measuring the number of cells remaining after the peel test. The results are shown in Table 1.
[0107] 3.防汚性の評価  [0107] 3. Evaluation of antifouling property
3. 1初期防汚性の評価  3.1 Evaluation of initial antifouling property
防汚性フィルム A〜Hの撥水撥油処理面(防汚性フィルム Gではフッ素原子を含む グラフトポリマー鎖が直接結合してなる面)に対して、速乾性油性インキ (ゼブラ製、「 マッキー」(登録商標))を用いて字を書いた。次に、その字を旭化成社製「ベムコット ン」(登録商標)を用いてきれいに拭き取れるまでの回数を測定した。結果を表 1に示 す。  Anti-fouling film A to H water- and oil-repellent treated surfaces (in the anti-fouling film G, the surface where the graft polymer chains containing fluorine atoms are directly bonded) "(Registered trademark)). Next, the number of times until the characters were wiped clean using “Bemcoton” (registered trademark) manufactured by Asahi Kasei Corporation was measured. The results are shown in Table 1.
[0108] 3. 12繰返し防汚性の評価  [0108] 3.12 Repeated antifouling evaluation
旭化成社製「ベムコットン」(登録商標)を用いて、防汚性フィルム A〜Hの撥水撥油 処理面(防汚性フィルム Gではフッ素原子を含むグラフトポリマー鎖が直接結合して なる面)を 500回強くこすった後、その表面に速乾性油性インキ(ゼブラ製、「マッキー 」(登録商標))で字を書き、それが拭き取れるまでの回数を示した。結果を表 1に示 す。 Using “Bem Cotton” (registered trademark) manufactured by Asahi Kasei Co., Ltd., the water- and oil-repellent treated surfaces of the antifouling films A to H (in the antifouling film G, the graft polymer chains containing fluorine atoms are directly bonded. After the surface was rubbed strongly 500 times, letters were written on the surface with quick-drying oil-based ink (Zebra, “Mackey” (registered trademark)), and the number of times until it was wiped off was shown. The results are shown in Table 1.
[表 1]  [table 1]
Figure imgf000023_0001
Figure imgf000023_0001
[0110] 表 1の結果より、有機一無機複合層を有する実施例の防汚性フィルム A〜Fは、撥 水性、及び支持体と撥水撥油処理層との密着性が良好であることがわかる。また、実 施例の防汚性フィルム A〜Fは、初期防汚性、及び繰返し防汚性に優れている。これ らのことから、本発明の防汚性フィルムは、防汚性及びその持続性に優れることが分 かる。 [0110] From the results in Table 1, the antifouling films A to F of the examples having an organic-inorganic composite layer have good water repellency and good adhesion between the support and the water / oil repellent treatment layer. I understand. Further, the antifouling films A to F of the examples are excellent in initial antifouling property and repeated antifouling property. From these facts, it can be seen that the antifouling film of the present invention is excellent in antifouling property and its sustainability.
産業上の利用可能性  Industrial applicability
[0111] 本発明の防汚性フィルムは、 CRT、 LCD, PDP、 FED等のディスプレイ、タツチパ ネル、ガラス、テーブル、化粧合板等、更に CD、 DVD等の記録媒体における表面 保護フィルム等に好適に適応しうる。 [0111] The antifouling film of the present invention is suitable for a display such as CRT, LCD, PDP, and FED, touch panel, glass, table, decorative plywood, and the like, as well as a surface protective film for recording media such as CD and DVD. Can adapt.
[0112] 日本出願 2006— 182291の開示は、その全体が参照により本明細書に取り込ま れる。本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献[0112] The disclosure of Japanese application 2006—182291 is hereby incorporated by reference in its entirety. All documents, patent applications, and technical standards mentioned in this specification are
、特許出願、および技術規格が参照により取り込まれることが具体的かつ個々に記さ れた場合と同程度に、本明細書中に参照により取り込まれる。 , Patent applications, and technical standards are incorporated herein by reference to the same extent as if specifically and individually stated to be incorporated by reference.

Claims

請求の範囲 The scope of the claims
[1] 支持体と、該支持体表面に直接結合したグラフトポリマー鎖からなるグラフトポリマ 一層中に、 Si、 Ti、 Zr、 A1から選択される元素のアルコキシドの加水分解及び縮重 合により形成された架橋構造を含んでなる有機—無機複合層と、を備え、該有機— 無機複合層表面に撥水撥油処理を施してなる防汚性フィルム。  [1] It is formed by hydrolysis and condensation of an alkoxide of an element selected from Si, Ti, Zr, and A1 in a graft polymer layer composed of a support and a graft polymer chain directly bonded to the support surface. And an organic-inorganic composite layer comprising a crosslinked structure, and the surface of the organic-inorganic composite layer is subjected to a water / oil repellent treatment.
[2] 前記グラフトポリマー鎖力 その鎖中に Si、 Ti、 Zr、 A1から選択される元素のアルコ キシド基を有する請求項 1に記載の防汚性フィルム。  [2] The antifouling film according to claim 1, wherein the chain strength of the graft polymer has an alkoxide group of an element selected from Si, Ti, Zr, and A1 in the chain.
[3] 前記アルコキシド基が、下記一般式 (I)に示す基である請求項 2に記載の光触媒フ イルムの製造方法。。  [3] The method for producing a photocatalytic film according to claim 2, wherein the alkoxide group is a group represented by the following general formula (I). .
[化 1]  [Chemical 1]
一般式(I )
Figure imgf000024_0001
General formula (I)
Figure imgf000024_0001
一般式 (I)中、 R1及び R2は、それぞれ独立に、水素原子、又は炭素数 8以下の炭 化水素基を表し、 mは 0〜2の整数を表す。 In general formula (I), R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
[4] 前記グラフトポリマー鎖が、その鎖中にアミド基を有する請求項 1に記載の防汚性フ イノレム。 [4] The antifouling finem according to claim 1, wherein the graft polymer chain has an amide group in the chain.
[5] 前記グラフトポリマー鎖中のアミド基の導入量力 10mol%〜90mol%の範囲であ る請求項 4に記載の防汚性フィルム。  [5] The antifouling film according to claim 4, wherein the introduction amount of amide groups in the graft polymer chain is in the range of 10 mol% to 90 mol%.
[6] 前記グラフトポリマー鎖力 アミド基を有する構造単位と、 Si、 Ti、 Zr、 A1からなる群 力 選択される元素のアルコキシド基を有する構造単位と、を有する共重合体である 請求項 1に記載の防汚性フィルム。 6. The graft polymer chain strength is a copolymer having a structural unit having an amide group and a structural unit having an alkoxide group of an element selected from the group force consisting of Si, Ti, Zr, and A1. The antifouling film described in 1.
[7] 前記アルコキシド基が、下記一般式 (I)に示す基である請求項 6に記載の光触媒フ イルムの製造方法。。 [化 2] 7. The method for producing a photocatalytic film according to claim 6, wherein the alkoxide group is a group represented by the following general formula (I). . [Chemical 2]
一般式(I) Formula (I)
(R1)m(OR2)3_m—Si— (R 1 ) m (OR 2 ) 3 _ m —Si—
一般式 (I)中、 R1及び R2は、それぞれ独立に、水素原子、又は炭素数 8以下の炭 化水素基を表し、 mは 0〜2の整数を表す。 In general formula (I), R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
[8] 前記撥水撥油処理が、撥水撥油処理に使用される化合物を用いた表面処理であ る請求項 1に記載の防汚性フィルム。 8. The antifouling film according to claim 1, wherein the water / oil repellent treatment is a surface treatment using a compound used for the water / oil repellent treatment.
[9] 前記撥水撥油処理に使用される化合物が、シリル化剤、チタネートカップリング剤、 又はアルキルアルミニウムである請求項 8に記載の防汚性フィルム。 9. The antifouling film according to claim 8, wherein the compound used for the water / oil repellent treatment is a silylating agent, a titanate coupling agent, or an alkylaluminum.
[10] 支持体表面に直接結合したグラフトポリマー鎖を生成させて、該グラフトポリマー鎖 力 なるグラフトポリマー層を形成する工程と、 [10] generating a graft polymer chain directly bonded to the surface of the support to form a graft polymer layer having the graft polymer chain force;
該グラフトポリマー層中で、 Si、 Ti、 Zr、 A1から選択される元素のアルコキシドの加 水分解及び縮重合による架橋反応を行い有機一無機複合層を形成する工程と、 該有機 無機複合層表面に撥水撥油処理を施す工程と、  A step of forming an organic-inorganic composite layer by performing a crosslinking reaction by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr, and A1 in the graft polymer layer; and the surface of the organic-inorganic composite layer Applying water and oil repellent treatment to the
を有する防汚性フィルムの製造方法。  A method for producing an antifouling film having
[11] 前記グラフトポリマー鎖力 Si、 Ti、 Zr、 A1からなる群から選択される元素のアルコ キシド基を有するモノマー又はマクロマーを用いて生成したグラフトポリマー鎖である 請求項 10に記載の防汚性フィルムの製造方法。 [11] The antifouling agent according to claim 10, wherein the graft polymer chain force is a graft polymer chain formed using a monomer or a macromer having an alkoxide group of an element selected from the group consisting of Si, Ti, Zr, and A1. For producing a conductive film.
[12] 前記アルコキシド基が、下記一般式 (I)に示す基である請求項 11に記載の防汚性 フィルムの製造方法。。 12. The method for producing an antifouling film according to claim 11, wherein the alkoxide group is a group represented by the following general formula (I). .
[化 3] 一般式(I) [Chemical 3] Formula (I)
(R1)m(OR2)3_m—Si— (R 1 ) m (OR 2 ) 3 _ m —Si—
一般式 (I)中、 R1及び R2は、それぞれ独立に、水素原子、又は炭素数 8以下の炭 化水素基を表し、 mは 0〜2の整数を表す。 In general formula (I), R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
[13] 前記グラフトポリマー鎖力 アミド基を有するモノマー又はマクロマーを用いて生成 したグラフトポリマー鎖である請求項 10に記載の防汚性フィルムの製造方法。 13. The method for producing an antifouling film according to claim 10, wherein the graft polymer chain strength is a graft polymer chain formed by using a monomer or a macromer having an amide group.
[14] 前記グラフトポリマー鎖中のアミド基の導入量力 10mol%〜90mol%の範囲であ る請求項 13に記載の防汚性フィルムの製造方法。 14. The method for producing an antifouling film according to claim 13, wherein the introduction amount of amide groups in the graft polymer chain is in the range of 10 mol% to 90 mol%.
[15] 前記グラフトポリマー鎖力 アミド基を有するモノマーと、 Si、 Ti、 Zr、 A1からなる群 力 選択される元素のアルコキシド基を有するモノマーと、を用いて生成した共重合 体である請求項 14に記載の防汚性フィルムの製造方法。 [15] The copolymer produced by using the monomer having a graft polymer chain strength amide group and a monomer having an alkoxide group of an element selected from the group force consisting of Si, Ti, Zr, and A1. 14. A method for producing an antifouling film according to 14.
[16] 前記アルコキシド基が、下記一般式 (I)に示す基である請求項 15に記載の防汚性 フィルムの製造方法。 16. The method for producing an antifouling film according to claim 15, wherein the alkoxide group is a group represented by the following general formula (I).
[化 4]  [Chemical 4]
一般式(I) Formula (I)
(R1)m(OR2)3_m— Si— (R 1 ) m (OR 2 ) 3 _ m — Si—
一般式 (I)中、 R1及び R2は、それぞれ独立に、水素原子、又は炭素数 8以下の炭 化水素基を表し、 mは 0〜2の整数を表す。 In general formula (I), R 1 and R 2 each independently represent a hydrogen atom or a hydrocarbon group having 8 or less carbon atoms, and m represents an integer of 0 to 2.
[17] 前記架橋反応が、前記グラフトポリマー層に含まれる Si、 Ti、 Zr、 A1から選択される 元素のアルコキシドと、架橋剤と、の加水分解及び縮重合による架橋反応である請求 項 16に記載の防汚性フィルムの製造方法。 [17] The cross-linking reaction is a cross-linking reaction by hydrolysis and condensation polymerization of an alkoxide of an element selected from Si, Ti, Zr, and A1 included in the graft polymer layer and a cross-linking agent. The manufacturing method of the antifouling film of description.
[18] 前記架橋剤が、下記一般式 (II)で表される化合物である請求項 17に記載の防汚 性フィルムの製造方法。  18. The method for producing an antifouling film according to claim 17, wherein the crosslinking agent is a compound represented by the following general formula (II).
[化 5]  [Chemical 5]
一般式 Π Ι) (General formula Ι Ι)
(R6)m-X-(OR7)4.m (R 6 ) m -X- (OR 7 ) 4. m
一般式 (Π)中、 R6は、水素原子、アルキル基、又はァリール基を表し、 R7はアルキ ル基又はァリール基を表し、 Xは Si、 Al、 Ti又は Zrを表し、 mは 0〜2の整数を表す。 In general formula (Π), R 6 represents a hydrogen atom, an alkyl group, or an aryl group, R 7 represents an alkyl group or an aryl group, X represents Si, Al, Ti, or Zr, and m represents 0. Represents an integer of ~ 2.
[19] 前記撥水撥油処理が、撥水撥油処理に使用される化合物を用いた表面処理であ る請求項 10に記載の防汚性フィルムの製造方法。  19. The method for producing an antifouling film according to claim 10, wherein the water / oil repellent treatment is a surface treatment using a compound used for the water / oil repellent treatment.
[20] 前記撥水撥油処理に使用される化合物が、シリル化剤、チタネートカップリング剤、 又はアルキルアルミニウムである請求項 19に記載の防汚性フィルムの製造方法。  20. The method for producing an antifouling film according to claim 19, wherein the compound used for the water / oil repellent treatment is a silylating agent, a titanate coupling agent, or an alkylaluminum.
PCT/JP2007/062420 2006-06-30 2007-06-20 Antifouling film and method for producing the same WO2008001665A1 (en)

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JP2002361800A (en) * 2001-06-11 2002-12-18 Fuji Photo Film Co Ltd Surface hydrophilic member
JP2003127268A (en) * 2001-10-22 2003-05-08 Fuji Photo Film Co Ltd Hydrophilic member and hydrophilic graft polymer used for hydrophilic member
JP2004136638A (en) * 2002-02-14 2004-05-13 Fuji Photo Film Co Ltd Gas barrier film and manufacturing method thereof
JP2006056949A (en) * 2004-08-18 2006-03-02 Fuji Photo Film Co Ltd Method for producing surface-functional member and surface-functional member

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002361800A (en) * 2001-06-11 2002-12-18 Fuji Photo Film Co Ltd Surface hydrophilic member
JP2003127268A (en) * 2001-10-22 2003-05-08 Fuji Photo Film Co Ltd Hydrophilic member and hydrophilic graft polymer used for hydrophilic member
JP2004136638A (en) * 2002-02-14 2004-05-13 Fuji Photo Film Co Ltd Gas barrier film and manufacturing method thereof
JP2006056949A (en) * 2004-08-18 2006-03-02 Fuji Photo Film Co Ltd Method for producing surface-functional member and surface-functional member

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