WO2007138780A1 - Flexible hose - Google Patents

Flexible hose Download PDF

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Publication number
WO2007138780A1
WO2007138780A1 PCT/JP2007/056540 JP2007056540W WO2007138780A1 WO 2007138780 A1 WO2007138780 A1 WO 2007138780A1 JP 2007056540 W JP2007056540 W JP 2007056540W WO 2007138780 A1 WO2007138780 A1 WO 2007138780A1
Authority
WO
WIPO (PCT)
Prior art keywords
hose
flexible hose
wall
adhesive
weir
Prior art date
Application number
PCT/JP2007/056540
Other languages
French (fr)
Japanese (ja)
Inventor
Tokujiro Hayashi
Junya Kurata
Original Assignee
Tigers Polymer Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tigers Polymer Corporation filed Critical Tigers Polymer Corporation
Priority to JP2007532710A priority Critical patent/JP5014135B2/en
Publication of WO2007138780A1 publication Critical patent/WO2007138780A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/24Hoses or pipes; Hose or pipe couplings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/583Winding and joining, e.g. winding spirally helically for making tubular articles with particular features
    • B29C53/585Winding and joining, e.g. winding spirally helically for making tubular articles with particular features the cross-section varying along their axis, e.g. tapered, with ribs, or threads, with socket-ends
    • B29C53/586Winding and joining, e.g. winding spirally helically for making tubular articles with particular features the cross-section varying along their axis, e.g. tapered, with ribs, or threads, with socket-ends having corrugations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/14Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
    • F16L11/15Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/18Pleated or corrugated hoses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/28Tools, e.g. cutlery
    • B29L2031/286Cutlery

Definitions

  • the present invention relates to a flexible hose.
  • the present invention relates to a flexible hose used as a suction hose for a vacuum cleaner.
  • a flexible hose used for a suction hose of a vacuum cleaner a flexible hose mainly made of polyvinyl chloride resin (PVC) has been widely used.
  • PVC polyvinyl chloride resin
  • a resin-coated reinforcing wire coated with a hard steel wire with PVC is spirally wound to form a helical reinforcing body, and a tube made of soft PVC is coated on the outside of the reinforcing body.
  • a flexible hose having a structure in which a tape made of soft PVC is spirally wound to form a bellows-like hose wall and the hose wall and a reinforcing body are fused and integrated is known.
  • the hard steel wire may be permanently deformed and the hose may become flat.
  • polyolefin resin does not have environmental hazards like PVC, and can produce a flexible hose that retains its hose shape and does not become permanently deformed.
  • polyolefin resin having higher hardness than soft PVC is preferably used.
  • Patent Document 1 As such a flexible hose, for example, there is one disclosed in Patent Document 1.
  • Patent Document 1 in order to prevent buckling when a hose is bent with a small radius, a joined portion of a strip 34 made of polyolefin-based resin that is spirally wound and overlapped with each other is described. Also disclosed is a hose 30 that is bonded with a hot-melt adhesive resin 33 having a higher hardness and used as a reinforcement. (See Figure 7)
  • Fig. 6 shows a cross-sectional view of the belt-like body 34 in the conventional flexible hose shown in Patent Document 1.
  • the band-shaped body 34 has a substantially S-shaped cross section, and overlapping portions 34a and 34c are provided at both ends thereof, which overlap each other when the band-shaped body is wound, and are bonded and integrated by an adhesive. Yes.
  • a portion constituting the inner peripheral surface side of the hose hereinafter referred to as an inner wall portion 34d
  • an outer wall portion 34f A side portion (hereinafter referred to as an outer wall portion 34f) and a rising portion 34e between the inner wall portion and the outer wall portion are provided.
  • Patent Document 1 Japanese Patent Laid-Open No. 11-159668
  • the first challenge was to improve the ease of bending of the hose.
  • the corner portion A connecting the overlapping portion 34a and the inner wall portion 34d and the corner connecting the rising portion 34e and the inner wall portion 34d are shown.
  • part B the wall thickness was substantially increased. Therefore, the deformation of the corner parts A and B is hindered compared to the other parts, and the hose tends to be relatively difficult to bend.
  • the width and thickness of the adhesive layer formed may vary due to variations in various conditions during production, such as the temperature of the belt, the tension applied to the belt 34, and the degree of pressing, such as the direction of the belt.
  • the ease of bending of the hose and the feel when bent may change the quality of the hose.
  • high-density polyethylene (HDPE) or the like having a relatively high hardness is used as an adhesive, this problem is likely to become prominent, making it difficult to obtain a hose with stable quality.
  • An object of the present invention is to provide a flexible hose having good bending characteristics, excellent tensile strength and durability, and capable of preventing the generation of airflow resonance generated with the airflow in the pipe. There is to do.
  • the band-shaped body has a specific shape in the vicinity of the portion to which the band-shaped body is not bonded, particularly the portion constituting the inner wall portion of the hose. It has been found that the above-mentioned problems can be solved by adopting a body, and the present invention has been completed.
  • the present invention provides a flexible hose in which a belt-like body is wound spirally, and an overlapping portion of the belt-like bodies adjacent to each other is bonded and bonded together with an adhesive.
  • Is substantially S-shaped, and both end portions in the cross section are the overlapping portions, and an intermediate wall portion forming a hose inner peripheral surface side at the time of winding, Are provided with an outer wall portion that forms the outer peripheral surface side of the hose, and a rising portion between the inner wall portion and the outer wall portion, and the overlapping portion, the inner wall portion, and the rising portion are substantially arc-shaped.
  • a flexible hose characterized by being connected by a connecting portion having a cross section and a constant wall thickness. (Claim 1)
  • the inner wall portion may have a constant thickness, and at least a part of the inner wall portion may be disposed at a position where the hose center line force is farther from the portion where the connection portion is closest to the hose center line ( Claim 2).
  • the belt-like body may be provided with a weir-like protrusion at a boundary portion of a region bonded by the adhesive (Claim 3).
  • the weir-shaped protrusions may be provided on both sides of the strips adjacent to each other so as to face each other (claim 4). ).
  • the weir-like protrusion may be provided so as to protrude in a direction substantially perpendicular to the hose center line (invention 5).
  • the overlapping portion, the inner wall portion, and the rising portion are connected to each other by a connection portion having a substantially arc-shaped cross section and a constant thickness in the cross section of the belt-like body.
  • the hose is easy to bend and improves the tensile strength and durability. Generation of flow resonance sound can be prevented.
  • the inner wall portion has a constant thickness, and at least a part of the inner wall portion is located at a position farther from the hose center line force than a portion where the connection portion is closest to the hose center line. Since it is arranged, it is possible to improve the ease of bending of the hose, improve the buckling resistance, and prevent the generation of airflow resonance noise.
  • the belt-like body is provided with a weir-like protrusion at a boundary portion of the region bonded by the adhesive, and in particular, in the invention according to claim 5, Since the weir-shaped protrusions are provided so as to protrude in a direction substantially perpendicular to the hose center line, it is possible to reliably prevent the adhesive from protruding and to improve the ease of bending of the hose. Furthermore, the quality of the hose can be stabilized so that the ease of bending and the feel of bending of the hose are uniform throughout the hose.
  • the strip-shaped body is extruded. Can also be easily obtained.
  • the hose since the resin having a hardness higher than that of the resin constituting the belt-like body is used as the adhesive, the hose can be easily bent and the buckling resistance can be secured. It can improve the sex.
  • FIG. 1 is a cross-sectional view of a flexible hose according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a belt-like body according to the first embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of the wall surface of the flexible hose according to the first embodiment of the present invention.
  • FIG. 4 is a cross-sectional view of a band according to a second embodiment of the present invention.
  • FIG. 5 is a cross-sectional view of a wall surface of a flexible hose according to a second embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of a belt-like body in a conventional example.
  • FIG. 7 is a cross-sectional view of a wall surface of a conventional flexible hose.
  • FIG. 8 is a cross-sectional view of a wall surface of a conventional flexible hose, (a) is a diagram showing a normal adhesive state, and (b) is a diagram showing a state where the adhesive protrudes. (C) is a view showing a state where the adhesive protrudes. [9] Description of c symbols is a diagram illustrative of the application of the vacuum cleaner of the flexible hose of the present invention
  • FIG. 9 shows an example in which the flexible hose 10 according to the first embodiment of the present invention is applied to a vacuum cleaner.
  • the flexible hose 10 is connected between the connection port 41 of the vacuum cleaner main body 40 and the hand operation unit 50, and is used as a suction hose.
  • FIG. 1 shows a cross-sectional structure of a flexible hose 10 according to the first embodiment, and the flexible hose 10 is obtained by spirally winding a belt-like body 14 having a cross section shown in FIG.
  • FIG. 3 shows a cross-sectional view of the wall portion of the flexible hose 10.
  • the strip 14 is extruded so as to have a cross section shown in FIG. 2 using a polyolefin resin as a material.
  • a polyolefin resin examples include polypropylene resin (PP), polyethylene resin (PE), and ethylene vinyl acetate copolymer resin (EVA).
  • the extruded belt-like body 14 is cooled and its cross-sectional shape is fixed, and is then spirally wound around a guide shaft of a hose manufacturing apparatus (not shown).
  • the band-like body 14 is wound so that the overlapping portion 14a is positioned in the concave portion 14b, and the flexible hose 10 is filled by adhering an adhesive 13 between the overlapping portions 14a and 14c adjacent to each other.
  • the belt-like body 14 may be formed by extruding and cooling, wound up on a reel or the like and temporarily stored on a guide shaft at the time of hose formation, and forming into a hose.
  • the band-like body 14 has a substantially S-shaped cross-sectional shape, and the both ends overlap each other when the band-like body 14 is wound, and are bonded and integrated by the adhesive 13.
  • overlapping portions 14a and 14c There are provided overlapping portions 14a and 14c.
  • an inner wall portion 14d constituting the hose inner peripheral surface side when wound, and a hose when wound
  • a portion constituting the outer peripheral surface side (hereinafter referred to as an outer wall portion) 14f and a rising portion 14e between the inner wall portion 14d and the outer wall portion 14f are provided.
  • the cross sections of the inner wall portion 14d and the outer wall portion 14f are provided substantially parallel to the central axis of the hose, and the inner wall portion 14d is arranged near the hose central axis and wound.
  • the overlapping portions 14a and 14c and the rising portion 14e are provided so that their cross sections intersect with the hose center axis (preferably 45 degrees force and 90 degrees angle).
  • the overlapping portion 14a and the inner wall portion 14d are smoothly connected by a connecting portion 14g having a substantially arc-shaped cross section, and the rising portion 14e and the inner wall portion 14d are connected having a substantially arc-shaped cross section. It is connected smoothly by part 14h.
  • the outer wall portion 14f, the rising portion 14e, the connection portion 14h, the inner wall portion 14d, and the connection portion 14g are smoothly connected with a constant thickness.
  • the thickness of the belt-like body 14 is constant from the connecting portion 14g to the outer peripheral portion 14f, so that the belt-like body 14 accompanying expansion / contraction or bending of the hose 10 is constant. Since the thickness of the wall that prevents the deformation of the material is not present, it can be bent easily! Furthermore, since the wall thickness is constant, there is no part where stress concentration occurs. This prevents the hose's tensile strength and durability from deteriorating. In view of the object of the present invention, it is particularly important to keep the thickness of the connecting portions 14g and 14h constant.
  • the inner wall portion 14d is provided with a protruding portion 14i that protrudes toward the outer surface of the hose when the belt-like body 14 is wound around the hose 10.
  • the projecting portion 14i of the inner wall portion 14d is a portion where the connecting portions 14g and 14h are closest to the hose center line in a state where the strip 14 is wound and formed into the hose 10.
  • the hose center line force is also arranged at a far position.
  • a concave groove corresponding to the protruding portion 14i is formed in the hose inner wall portion constituted by the connecting portion 14g, the inner wall portion 14d, and the connecting portion 14h.
  • the hose inner wall portion composed of the connecting portion 14g, the inner wall portion 14d, and the connecting portion 14h has a so-called corrugated plate shape, so that the resistance to deformation that causes the hose to collapse is remarkably increased. Can be increased. Therefore, it is possible to improve the buckling resistance of the formed hose, that is, the difficulty of crushing the hose.
  • the force between the overlapping portion 14a and the inner wall portion 14d is smoothly connected by the connecting portion 14g having a substantially arc-shaped cross section, and between the rising portion 14e and the inner wall portion 14d.
  • the inner wall surface of the hose 10 can be constituted by a smooth surface, and there is no corner portion as seen in the conventional example.
  • the hose inner wall surface can be configured with a smooth surface because the disturbance of the air that causes resonance sound generated by the airflow often occurs from a non-smooth portion such as a corner of the hose inner wall surface. According to the embodiment, it is difficult for air disturbance to occur. Therefore, even when used at a high flow velocity, airflow resonance is hardly generated.
  • the boundary layer region of the airflow flowing inside the hose by this concave groove is of various types. It becomes a flow state, and the airflow is also separated from the inner wall surface force of the hose.
  • the airflow in the hose is in a kind of pulsation.
  • the hose wall force is repeatedly peeled off or stuck, causing pulsations in the airflow to grow and the generation of resonance noise. It is considered one of the mechanisms.
  • the separation of the airflow is prevented, the generation of the airflow resonance sound can be prevented even when the hose is used at a higher flow rate.
  • this embodiment can be applied particularly favorably to an electric vacuum cleaner.
  • weir-like protrusions are provided at the boundary between the regions bonded by the adhesive to prevent the adhesive 13 from flowing out of the region. That is, a weir-like protrusion 14j that protrudes in a direction substantially perpendicular to the center line of the hose 10 to be molded is provided at the end of the overlapping portion 14a of the strip 14. A weir-like protrusion 14k is provided on the hose outer surface side of the overlapping portion 14a, and a weir-like protrusion 14m is provided on the hose inner surface side of the overlapping portion 14c.
  • FIG. 3 is a cross-sectional view of the wall surface of the hose 10.
  • the overlapping portions 14 a and 14 c of the adjacent strips 14 are overlapped and bonded and integrated by the adhesive 13.
  • the weir-shaped protrusion 14j is disposed to face the hose inner surface of the outer wall 14f, and the weir-shaped protrusion 14k and the weir-shaped protrusion 14m are disposed to face each other.
  • Adhesion of the strip 14 is performed by filling the region surrounded by the overlapping portion 14a, the weir-shaped protrusion 14j, the outer wall portion 14f, the overlapping portion 14c, the weir-shaped protrusion 14m, and the weir-shaped protrusion 14k with the adhesive 13. This is done by solidifying the adhesive.
  • the adhesive 13 applied and injected into the region filled with the adhesive spreads to other regions as the strip 14 is wound and the gap between the overlapping portions 14a and 14c becomes smaller.
  • the weir-like protrusions 14j, 14k, and 14m can reliably prevent the adhesive 13 from flowing out or protruding into other areas. Therefore, it is possible to securely bond the adjacent overlapping portions 14a and 14c, and to prevent the adhesive from adhering to the other portions, and the width and thickness of the bonding area are constant. Can be kept. Therefore, according to the present embodiment, it is possible to obtain a flexible hose with stable quality that does not vary in the ease of bending of the hose and the feel when bent.
  • the flexible hose of the present embodiment can be particularly suitably applied to a vacuum cleaner.
  • the adhesive 13 is a hot-melt adhesive made of the same polyolefin resin as the strip 14 It is desirable to use an agent whose hardness is higher than that of the strip 14.
  • the material of the strip 14 and the adhesive 13 may be the same, but preferably, for example, when the strip 14 is EVA having a Shore hardness D35, the adhesive 13 has a Shore hardness D60 or a value close thereto.
  • the adhesive 13 having a relatively high hardness functions as a reinforcing body of the belt-like body 14 having a relatively low hardness, and the hose 10 itself Buckling of the hose due to a small bend can be prevented without impairing the flexibility.
  • FIG. 4 is a cross-sectional view of the band-shaped body 24 constituting the flexible hose 20 according to the second embodiment of the present invention
  • FIG. 5 is a cross-sectional view of the wall surface of the flexible hose 20, 24 shows a state in which a part 24 is wound and a part of the parts 24 are overlapped and adhered by the adhesive 23.
  • the belt-like body 24 has a substantially S-shaped cross-sectional shape, an overlapping portion 24a, a connection portion 24g having a substantially arc-shaped cross section, and an inner peripheral surface of the hose when wound.
  • the inner wall 24d has a protrusion that protrudes toward the outer surface of the hose 20 when the belt 24 is wound around the hose 20.
  • Two parts 24 i are provided.
  • the surface of the hose inner surface of the protrusion 24i is located at a position farther from the hose center line than the inner peripheral surface of the connection portions 24h and 24g.
  • two concave grooves corresponding to the protrusions 24i are formed in the hose inner wall portion composed of the connection portion 24g, the inner wall portion 24d, and the connection portion 24h. ing.
  • a dam-like protrusion 24k is provided that protrudes in a direction substantially perpendicular to the center line of the hose 20 to be molded. Further, a weir-shaped protrusion 24j is provided on the outer surface of the hose of the overlapping portion 24a.
  • the weir-shaped protrusion 24k is disposed to face the end of the overlapping portion 24a, and the weir-shaped protrusion 24j is disposed to face the overlapping portion 24c.
  • Adhesion of the belt-like body 24 is performed by overlapping part 24a, weir-like protrusion 24k, outer wall part 24f, overlapping part 2 This is done by filling the area surrounded by 4c and the weir-like protrusion 24j with the adhesive 23 and solidifying the adhesive.
  • the same bending ease as in the first embodiment can be improved, the tensile strength and durability are excellent, the buckling resistance is excellent, and the bending characteristics and the feel of bending are concerned.
  • the quality is stable and it is possible to prevent the generation of airflow resonance generated with the airflow in the pipe.
  • the two protruding portions 24i are provided on the inner wall portion 24d, the flexibility of the flexible hose and the buckling resistance can be greatly improved.
  • the flexible hose according to the present invention is not limited to the above-described embodiments, and can be variously modified within the scope of the gist thereof.
  • the arrangement and shape of the weir-shaped protrusions that prevent the adhesive from protruding outside the adhesive region are not limited to those shown in the first and second embodiments, and the adhesive flows out.
  • columnar protrusions may be arranged as long as the shape has an effect of preventing the above.
  • the weir-like protrusions may be arranged at the boundary of the region to be bonded, but like the weir-like protrusions 14j of the first embodiment and the weir-like protrusions 24k of the second embodiment It is more desirable to arrange the dam-like projections in a direction that is substantially perpendicular to the center line of the hose to be molded. When the hose is wound around the belt, tension is applied to the belt, so that the belt can be wound and the gap between the weir-shaped protrusions and the part facing it becomes narrower. It is possible to prevent the adhesive from protruding.
  • the weir-like protrusion can be configured by a single dam-like protrusion like the weir-like protrusion 24j of the second embodiment.
  • the weir-like protrusion 14k of the first embodiment and It is more desirable to configure with two weir-like protrusions facing each other, such as 14m. By making the two weir-like protrusions facing each other, the height of each of the weir-like protrusions can be lowered, and the process of forming the band-like body by extrusion molding becomes easier.
  • the cross-sectional shape of the belt-shaped body constituting the flexible hose may have various cross-sectional shapes as long as it has the characteristics of the present invention. be able to.
  • the kind and hardness of the polyolefin resin referred to in each of the above embodiments are examples, and can be appropriately changed according to the use of the hose itself or required characteristics.
  • a part of the strip 14 is molded with a polyolefin-based resin having a hardness higher than that of the material of the strip 14, or a material of the strip 14 is formed on a part of the strip 14.
  • the adhesive 13 can be made of a low hardness.
  • a belt-like body having a cross-sectional shape as shown in FIG. 2 and having a wall thickness of 0.8 mm from the connecting portion 14g to the outer wall portion 14f has a hardness of Shore hardness D35.
  • a 43 mm flexible hose was obtained.
  • Example 2 (Example 2) [0049] Except that the cross-sectional shape of the belt-like body is a cross-sectional shape as shown in Fig. 4, it corresponds to the second embodiment, which is the same as Example 1. A flexible hose was obtained.
  • Example [0051] Regarding the flexible hose of Example 2 and Comparative Example, it is easy to bend, tensile strength, durability, buckling resistance, stability of quality regarding bending, and difficulty in generating air flow resonance noise. Was evaluated. Table 1 shows the evaluation results.
  • the evaluation method of each evaluation item is as follows. The ease of bending was evaluated based on the reaction force when bent by hand. The smaller the reaction force when bending the hose into a predetermined bending shape, the better. With regard to the evaluation of tensile strength and durability, strength and durability tests were conducted, and “good” was given when the strength was high and the number of repetitions until breakage was large. Regarding the buckling resistance, a visual evaluation test was performed to bend the hose to a small bending radius, and the one that did not collapse the cross section of the hose when bent to a small bending radius was judged as “good”. Regarding the stability of the quality related to bending, we prepared 10 samples for bending evaluation and conducted sensory evaluations.
  • Example 1 and Example 2 were evaluated better than the comparative example. Industrial applicability
  • a flexible hose having particularly good bending characteristics, excellent tensile strength and durability, and capable of preventing the generation of airflow resonance noise.
  • Industrial applicability is high.
  • a hose suitable as a flexible hose applicable to a vacuum cleaner can be provided, and the utility value is high.

Abstract

A flexible hose (10) used for a vacuum cleaner or the like, which has an excellent bending property, tensile strength and durability, and in which occurrence of air stream resonant sound can be prevented. Band-like bodies (14) each having a generally S-shaped section are spirally wound, and the overlapped parts (14a, 14c) thereof adjacent to each other are integrated by an adhesive agent (13). The inside wall part (14d), the rise part (14e) and the overlapped part (14a) of the band-like body are so connected to each other by connection parts (14g, 14h) having a generally arcuate shape and a uniform thickness as to form the hose (10).

Description

明 細 書  Specification
可撓性ホース  Flexible hose
技術分野  Technical field
[0001] 本発明は、可撓性ホースに関する。特に、電気掃除機の吸い込みホースとして使用 される可撓性ホースに関する。  [0001] The present invention relates to a flexible hose. In particular, the present invention relates to a flexible hose used as a suction hose for a vacuum cleaner.
背景技術  Background art
[0002] 従来、電気掃除機の吸い込みホース等に使用されている可撓性ホースは、塩化ビ- ル榭脂(PVC)を主体に形成されたものが汎用されている。例えば、硬鋼線を PVCに よって被覆した榭脂被覆補強線材を螺旋状に捲回して螺旋状の補強体を形成し、こ の補強体の外側に、軟質 PVCよりなるチューブを被覆したり、軟質 PVCよりなるテー プを螺旋状に捲回したりして、蛇腹状のホース壁を形成すると共に、ホース壁と補強 体を融着一体ィ匕した構造の可撓性ホースが知られている。  Conventionally, as a flexible hose used for a suction hose of a vacuum cleaner, a flexible hose mainly made of polyvinyl chloride resin (PVC) has been widely used. For example, a resin-coated reinforcing wire coated with a hard steel wire with PVC is spirally wound to form a helical reinforcing body, and a tube made of soft PVC is coated on the outside of the reinforcing body. A flexible hose having a structure in which a tape made of soft PVC is spirally wound to form a bellows-like hose wall and the hose wall and a reinforcing body are fused and integrated is known.
しかしながら、近年の地球環境問題において、 PVCの廃棄燃焼物が有毒ガスを発生 させたり、酸性雨の原因とされたりして、その使用に制限が加えられる傾向にある。ま た、榭脂被覆補強線材を持つ PVC製のホースは誤って足で強く踏んだりした場合に However, recent global environmental problems tend to place restrictions on the use of PVC waste combustion products that generate toxic gases or cause acid rain. Also, PVC hoses with reinforced resin-coated reinforcing wires can be used if you accidentally step on them with your feet.
、硬鋼線が永久変形してホースが偏平ィ匕してしまうことがある。 The hard steel wire may be permanently deformed and the hose may become flat.
そこで、可撓'性ホースにおいては、ポリオレフイン系榭脂のみを使用して、可撓性ホ ースを成形することに移行しつつある。ポリオレフイン系榭脂には、 PVCのような環境 有害性がなぐかつ、それ自体でホース形状を保持して永久変形しない可撓性ホー スを製造できる。特に、軟質 PVCより硬度の高いポリオレフイン系榭脂が好ましく使用 される。  In view of this, in the case of a flexible hose, a transition is being made to molding a flexible hose using only polyolefin resin. Polyolefin resin does not have environmental hazards like PVC, and can produce a flexible hose that retains its hose shape and does not become permanently deformed. In particular, polyolefin resin having higher hardness than soft PVC is preferably used.
[0003] そのような可撓性ホースとしては、例えば特許文献 1に開示されたものがある。  [0003] As such a flexible hose, for example, there is one disclosed in Patent Document 1.
特許文献 1には、ホースを小さな半径で曲げた際の座屈を防止するために、螺旋状 に捲回され互いに重ね合わされるポリオレフイン系榭脂製の帯状体 34の接合部分を 、帯状体 34よりも硬度の高いホットメルト接着剤榭脂 33により接合し、補強体としたホ ース 30が開示されている。(図 7参照)  In Patent Document 1, in order to prevent buckling when a hose is bent with a small radius, a joined portion of a strip 34 made of polyolefin-based resin that is spirally wound and overlapped with each other is described. Also disclosed is a hose 30 that is bonded with a hot-melt adhesive resin 33 having a higher hardness and used as a reinforcement. (See Figure 7)
図 6に特許文献 1に示された従来の可撓性ホースにおける帯状体 34の断面図を示 す。帯状体 34は、略 S字状の断面を持ち、その両端部には、帯状体が捲回された際 に互いに重なり合い、接着剤によって接着一体化される重ね合わせ部 34a、 34cが 設けられている。帯状体 34の両端の重ね合わせ部 34a、 34cの間には、捲回された 際にホース内周面側を構成する部分 (以下内壁部 34d)と、捲回された際にホース外 周面側を構成する部分 (以下外壁部 34f)と、内壁部と外壁部の間の立ち上がり部 3 4eが設けられている。 Fig. 6 shows a cross-sectional view of the belt-like body 34 in the conventional flexible hose shown in Patent Document 1. The The band-shaped body 34 has a substantially S-shaped cross section, and overlapping portions 34a and 34c are provided at both ends thereof, which overlap each other when the band-shaped body is wound, and are bonded and integrated by an adhesive. Yes. Between the overlapping portions 34a and 34c at both ends of the belt-like body 34, a portion constituting the inner peripheral surface side of the hose (hereinafter referred to as an inner wall portion 34d) when wound and an outer peripheral surface of the hose when wound A side portion (hereinafter referred to as an outer wall portion 34f) and a rising portion 34e between the inner wall portion and the outer wall portion are provided.
特許文献 1:特開平 11— 159668号公報  Patent Document 1: Japanese Patent Laid-Open No. 11-159668
[0004] しかしながら、上記特許文献に記載されたような可撓性ホース 30においては、以下 に示すような課題があり、更なる改善が待たれていた。 [0004] However, the flexible hose 30 described in the above-mentioned patent document has the following problems, and further improvement has been awaited.
まず第 1の課題として、ホースの曲げやすさの改善が求められていた。図 6にその帯 状体の断面を示した従来例においては、重ね合わせ部 34aと内壁部 34dを接続して いる角部分 A部、および、立ち上がり部 34eと内壁部 34dを接続している角部分 B部 において実質的に肉厚が厚くなつていた。従って、角部分 A部および B部の変形が 他の部分に比べ阻害されるために、ホースが比較的曲げにくいものとなってしまう傾 向があった。ホースの曲げやすさを向上させるために、帯状体の肉厚を全体に減少 させることも考えられるが、ホースの強度 ·耐久性 ·耐座屈性すなわちつぶれにくさを 悪ィ匕させる方向であるために、帯状体の肉厚の低減には限界があり、ホースの曲げ やすさの改善は限定的な範囲にとどまるものであった。  The first challenge was to improve the ease of bending of the hose. In the conventional example in which the cross section of the strip is shown in FIG. 6, the corner portion A connecting the overlapping portion 34a and the inner wall portion 34d and the corner connecting the rising portion 34e and the inner wall portion 34d are shown. In part B, the wall thickness was substantially increased. Therefore, the deformation of the corner parts A and B is hindered compared to the other parts, and the hose tends to be relatively difficult to bend. In order to improve the ease of bending of the hose, it may be possible to reduce the thickness of the strip as a whole, but the direction of the hose strength, durability, buckling resistance, that is, the tendency to collapse is worsened. For this reason, there is a limit to the reduction in the thickness of the belt-like body, and the improvement of the bendability of the hose has been limited.
[0005] また、そのような帯状体 34に角部分 A部、 B部があると、ホース 30を曲げた際に、そ の部分の近傍で応力集中が起こりやすく、ホースの引っ張り強度や耐久性を低下さ せる恐れがあるという課題もあった。  [0005] In addition, when such a band 34 has corner portions A and B, when the hose 30 is bent, stress concentration tends to occur in the vicinity of the portion, and the tensile strength and durability of the hose 30 are increased. There was also a problem that there was a risk of lowering.
[0006] また、従来の可撓性ホースにおいては、完成したホースの使用時において、気流が ホース 30の内壁と相互作用することによって、笛吹き音のような鋭い共鳴音が発生す ることがあった。一旦共鳴音が発生すると、力なり大きな騒音となるために、掃除機の 使用をー且中断せざるを得なくなってしまう。共鳴音の発生は、ホース内を流れる気 流の流速が高いほど発生しやすぐ掃除機用のホースとしては、より高い流速で使用 しても、共鳴音が発生しにくいようなホースが望まれて 、た。  [0006] Further, in the conventional flexible hose, when the completed hose is used, a sharp resonance sound such as a whistling sound may be generated due to the interaction of the air flow with the inner wall of the hose 30. there were. Once resonant noise is generated, it becomes powerful and loud noise, so the use of the vacuum cleaner has to be interrupted. The generation of resonance noise occurs as the flow velocity of the air flowing through the hose increases. As a hose for a vacuum cleaner, a hose that does not generate resonance noise even when used at a higher flow velocity is desired. And
[0007] また、ホースの耐座屈性すなわちつぶれにくさの更なる改善が望まれていた。特許文 献 1に示された従来例においては、さらに耐座屈性を向上させるためには、補強体で ある硬度の高いホットメルト接着剤 33の量を増やしたり、接着する領域を広くしたりす るなどの方策が考えられる。しかしながら、いずれの方策も、ホースの重量アップゃホ ースの曲げやすさの劣化を伴うものであり無制限に行うことはできず、従って、ホース の耐座屈性の向上も限定的なものとならざるをえな力つた。 [0007] Further, there has been a demand for further improvement in the buckling resistance of the hose, that is, the resistance to crushing. Patent text In the conventional example shown in Appendix 1, in order to further improve the buckling resistance, the amount of the hot-melt adhesive 33 with high hardness, which is a reinforcement, is increased or the bonding area is increased. Can be considered. However, none of these measures can be performed without limitation because the hose weight increase is accompanied by a deterioration in the ease of bending of the hose. Therefore, the improvement in the buckling resistance of the hose is limited. I was forced to give power.
[0008] また、ホースの曲げやすさや曲げた際の感触をホース全体にわたって均一なものと するのが困難であるという品質上の課題もあった。すなわち、従来例においては、互 いに一部が重なり合うように螺旋状に捲回された帯状体 34を接着剤 33により接着一 体化するが、接着剤の供給量や、帯状体 34を螺旋状に巻きつける際の張力や巻き つけ位置 '方向によっては、図 8 (b)及び (c)に示すように、接着剤 33が接着の不要 な部分にまではみ出してしまうことがあった。接着剤 33により接着された部分では、 捲回された帯状体 34と接着剤 33がー体に接着されるため、その部分の剛性は非常 に高いものとなる。このように、本来接着が不要である部分まで接着されてしまうと、そ の分だけ、帯状体 34の接着されていない変形可能な部分が相対的に狭くなつてしま うことになり、ホース 30が曲がりにくくなる。  [0008] Further, there is a quality problem that it is difficult to make the hose bendable and feel the same when it is bent. That is, in the conventional example, the band 34 wound spirally so as to partially overlap each other is bonded together by the adhesive 33, but the supply amount of the adhesive and the band 34 are spirally wound. Depending on the tension at the time of winding in the shape and the winding position 'direction, as shown in FIGS. 8 (b) and (c), the adhesive 33 sometimes protrudes to the part where bonding is unnecessary. In the part bonded by the adhesive 33, the wound strip 34 and the adhesive 33 are bonded to the body, so that the rigidity of the part is very high. In this way, if a part that is not originally required to be bonded is bonded, the unbonded deformable part of the band 34 will be relatively narrowed accordingly, and the hose 30 will become relatively narrow. Becomes difficult to bend.
[0009] 従来の可撓性ホースにおいては、接着される領域の幅や厚さを適切に制限しうる手 段が設けられていないため、接着剤 33の供給量やホース成形の速度、接着剤の温 度、帯状体 34に付与される張力やその方向など押さえつけ度合いの程度といった生 産時の種々の条件のばらつきにより、形成される接着層の幅や厚さにばらつきが生じ ることがあり、その結果、ホースの曲げやすさや曲げた際の感触が変化してしまうとい う、ホースの品質上の問題となることがあった。特に接着剤として比較的硬度の高い 高密度ポリエチレン (HDPE)などを使用した際には、この問題が顕著となりやすいた め、品質の安定したホースを得ることが困難となることがあった。  [0009] In the conventional flexible hose, there is no means for appropriately limiting the width and thickness of the bonded area, so the supply amount of the adhesive 33, the hose forming speed, the adhesive The width and thickness of the adhesive layer formed may vary due to variations in various conditions during production, such as the temperature of the belt, the tension applied to the belt 34, and the degree of pressing, such as the direction of the belt. As a result, the ease of bending of the hose and the feel when bent may change the quality of the hose. In particular, when high-density polyethylene (HDPE) or the like having a relatively high hardness is used as an adhesive, this problem is likely to become prominent, making it difficult to obtain a hose with stable quality.
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0010] 本発明の目的は、良好な曲げ特性を持ち、引っ張り強度および耐久性に優れるとと もに、管内の気流に伴って発生する気流共鳴音の発生が防止できる可撓性ホースを 提供することにある。 課題を解決するための手段 [0010] An object of the present invention is to provide a flexible hose having good bending characteristics, excellent tensile strength and durability, and capable of preventing the generation of airflow resonance generated with the airflow in the pipe. There is to do. Means for solving the problem
[0011] 発明者らは、上記目的を達成するため鋭意検討を重ねた結果、帯状体の接着されな い部分、特にホースの内壁部分を構成する部分の付近において特定の形状を有す る帯状体を採用することによって、上記課題が解決されることを知見し、本発明を完 成させるに至ったものである。  [0011] As a result of intensive investigations to achieve the above-mentioned object, the inventors have found that the band-shaped body has a specific shape in the vicinity of the portion to which the band-shaped body is not bonded, particularly the portion constituting the inner wall portion of the hose. It has been found that the above-mentioned problems can be solved by adopting a body, and the present invention has been completed.
[0012] すなわち本発明は、帯状体を螺旋状に捲回し、互いに隣接する前記帯状体の重ね 合わせ部を接着剤により接着一体ィ匕してなる可撓性ホースにおいて、前記帯状体は その断面が略 S字状であり、前記断面における両端部が前記重ね合せ部となってお り、前記両端部の中間には、捲回時にホース内周面側を形成する内壁部と、捲回時 にホース外周面側を形成する外壁部と、内壁部と外壁部との間の立ち上がり部が設 けられており、かつ、前記重ね合わせ部と前記内壁部と立ち上がり部とが互いに、略 円弧状断面を持ち肉厚が一定である接続部により接続されていることを特徴とする、 可撓性ホースである。(請求項 1)  [0012] That is, the present invention provides a flexible hose in which a belt-like body is wound spirally, and an overlapping portion of the belt-like bodies adjacent to each other is bonded and bonded together with an adhesive. Is substantially S-shaped, and both end portions in the cross section are the overlapping portions, and an intermediate wall portion forming a hose inner peripheral surface side at the time of winding, Are provided with an outer wall portion that forms the outer peripheral surface side of the hose, and a rising portion between the inner wall portion and the outer wall portion, and the overlapping portion, the inner wall portion, and the rising portion are substantially arc-shaped. A flexible hose characterized by being connected by a connecting portion having a cross section and a constant wall thickness. (Claim 1)
[0013] 本発明においては、前記内壁部が肉厚一定で、その少なくとも一部が前記接続部が ホース中心線に最も近づく部分よりも、ホース中心線力も遠い位置に配置されていて も良い(請求項 2)。  [0013] In the present invention, the inner wall portion may have a constant thickness, and at least a part of the inner wall portion may be disposed at a position where the hose center line force is farther from the portion where the connection portion is closest to the hose center line ( Claim 2).
[0014] また、本発明においては、前記帯状体には、前記接着剤により接着される領域の境 界部に堰状の突起が設けられて 、ても良 、 (請求項 3)。  [0014] Further, in the present invention, the belt-like body may be provided with a weir-like protrusion at a boundary portion of a region bonded by the adhesive (Claim 3).
[0015] また、請求項 3に係る発明において、前記堰状の突起が、互いに隣接する前記帯状 体の両側に、それぞれ互 ヽに対向するように設けられて ヽても良 ヽ(請求項 4)。 [0015] Further, in the invention according to claim 3, the weir-shaped protrusions may be provided on both sides of the strips adjacent to each other so as to face each other (claim 4). ).
[0016] また、請求項 3に係る発明において、前記堰状の突起が、ホース中心線に対して略 直角をなす方向に突出するように設けられて 、ても良 ゝ(請求項 5)。 [0016] In the invention according to claim 3, the weir-like protrusion may be provided so as to protrude in a direction substantially perpendicular to the hose center line (invention 5).
[0017] また、本発明においては、前記帯状体を構成する榭脂よりも硬度の高い榭脂を前記 接着剤として用 ヽても良 ヽ (請求項 6)。 In the present invention, it is also possible to use, as the adhesive, a resin having a hardness higher than that of the resin constituting the belt-like body (Claim 6).
発明の効果  The invention's effect
[0018] 本発明においては、前記帯状体の断面において重ね合わせ部と内壁部と立ち上が り部とが互いに、略円弧状断面を持ち肉厚が一定である接続部によって接続されて いるので、ホースが曲がりやすくなり、かつ引っ張り強度及び耐久性を向上させ、気 流共鳴音の発生を防止することができる。 In the present invention, the overlapping portion, the inner wall portion, and the rising portion are connected to each other by a connection portion having a substantially arc-shaped cross section and a constant thickness in the cross section of the belt-like body. The hose is easy to bend and improves the tensile strength and durability. Generation of flow resonance sound can be prevented.
[0019] また、請求項 2に係る発明においては、前記内壁部を肉厚一定とし、その少なくとも 一部が、前記接続部がホース中心線に最も近づく部分よりも、ホース中心線力 遠い 位置に配置されているので、ホースの曲がりやすさを向上させるとともに、耐座屈性を 向上させ、気流共鳴音の発生を防止することができる。  [0019] Further, in the invention according to claim 2, the inner wall portion has a constant thickness, and at least a part of the inner wall portion is located at a position farther from the hose center line force than a portion where the connection portion is closest to the hose center line. Since it is arranged, it is possible to improve the ease of bending of the hose, improve the buckling resistance, and prevent the generation of airflow resonance noise.
[0020] また、請求項 3に係る発明においては、前記帯状体には、前記接着剤により接着され る領域の境界部に堰状の突起が設けられ、特に請求項 5に係る発明においては前 記堰状の突起が、ホース中心線に対して略直角をなす方向に突出するように設けら れているので、接着剤のはみ出しを確実に防止し、ホースの曲げやすさを向上できる 。さらに、ホースの曲げやすさや曲げの感触などがホース全体に渡って均一であるよ うに、ホースの品質を安定させることができる。  [0020] In the invention according to claim 3, the belt-like body is provided with a weir-like protrusion at a boundary portion of the region bonded by the adhesive, and in particular, in the invention according to claim 5, Since the weir-shaped protrusions are provided so as to protrude in a direction substantially perpendicular to the hose center line, it is possible to reliably prevent the adhesive from protruding and to improve the ease of bending of the hose. Furthermore, the quality of the hose can be stabilized so that the ease of bending and the feel of bending of the hose are uniform throughout the hose.
[0021] また、請求項 4に係る発明においては、前記堰状の突起が、互いに隣接する前記帯 状体の両側に、それぞれ互いに対向するように設けられているので、前記帯状体を 押出成形によっても容易に得ることができる。  [0021] Further, in the invention according to claim 4, since the weir-like protrusions are provided on both sides of the strips adjacent to each other so as to face each other, the strip-shaped body is extruded. Can also be easily obtained.
[0022] さらに、請求項 6に係る発明では、前記帯状体を構成する榭脂よりも硬度の高い榭脂 を前記接着剤として用いたので、ホースの曲げやすさを確保しながら、耐座屈性を高 めることができる。  [0022] Further, in the invention according to claim 6, since the resin having a hardness higher than that of the resin constituting the belt-like body is used as the adhesive, the hose can be easily bent and the buckling resistance can be secured. It can improve the sex.
図面の簡単な説明  Brief Description of Drawings
[0023] [図 1]は本発明の第 1の実施形態である可撓性ホースの断面図である。 [0023] FIG. 1 is a cross-sectional view of a flexible hose according to a first embodiment of the present invention.
[図 2]は本発明の第 1の実施形態の帯状体の断面図である。  FIG. 2 is a cross-sectional view of a belt-like body according to the first embodiment of the present invention.
[図 3]は本発明の第 1の実施形態である可撓性ホースの壁面の断面図である。  FIG. 3 is a cross-sectional view of the wall surface of the flexible hose according to the first embodiment of the present invention.
[図 4]は本発明の第 2の実施形態の帯状体の断面図である。  FIG. 4 is a cross-sectional view of a band according to a second embodiment of the present invention.
[図 5]は本発明の第 2の実施形態である可撓性ホースの壁面の断面図である。  FIG. 5 is a cross-sectional view of a wall surface of a flexible hose according to a second embodiment of the present invention.
[図 6]は従来例における帯状体の断面図である。  FIG. 6 is a cross-sectional view of a belt-like body in a conventional example.
[図 7]は従来例である可撓性ホースの壁面の断面図である。  FIG. 7 is a cross-sectional view of a wall surface of a conventional flexible hose.
[図 8]は従来例である可撓性ホースの壁面の断面図であり、 (a)は正規の接着状 態を示す図であり、 (b)は接着剤がはみ出した状態を示す図であり、 (c)は 接着剤がはみ出した状態を示す図である。 [図 9]は本発明の可撓性ホースの電気掃除機への適用を例示する図である c 符号の説明 FIG. 8 is a cross-sectional view of a wall surface of a conventional flexible hose, (a) is a diagram showing a normal adhesive state, and (b) is a diagram showing a state where the adhesive protrudes. (C) is a view showing a state where the adhesive protrudes. [9] Description of c symbols is a diagram illustrative of the application of the vacuum cleaner of the flexible hose of the present invention
[0024] 10、 20、 30 可撓性ホース [0024] 10, 20, 30 Flexible hose
13、 23、 33 接着剤  13, 23, 33 Adhesive
14、 24、 34 帯状体  14, 24, 34 Band
14a、 24a, 34a 重ね合わせ部  14a, 24a, 34a Overlapping part
14b、 24b、 34b 凹部  14b, 24b, 34b recess
14c、 24c、 34c 重ね合わせ部  14c, 24c, 34c Overlap
14d、 24d、 34d 内壁部  14d, 24d, 34d inner wall
14e、 24e、 34e 立ち上がり部  14e, 24e, 34e Rising part
14f、 24f、 34f 外壁部  14f, 24f, 34f outer wall
14gゝ 24g  14g ゝ 24g
14h、 24h  14h, 24h
14iゝ 24i 突出部  14i ゝ 24i Projection
14j、 14k、 14m 堰状の突起  14j, 14k, 14m Weir-shaped protrusion
24j、 24k 堰状の突起  24j, 24k Weir-shaped protrusion
40 電気掃除機本体  40 Vacuum cleaner body
50 手元操作部  50 Hand control
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0025] 以下、添付図面を参照しつつ、本発明を説明する。 Hereinafter, the present invention will be described with reference to the accompanying drawings.
(第 1実施形態、図 1、図 2、図 3、図 9参照)  (Refer to the first embodiment, Fig. 1, Fig. 2, Fig. 3, and Fig. 9)
図 9に本発明の第 1の実施形態である可撓性ホース 10が電気掃除機に適用された 例を示す。可撓性ホース 10は電気掃除機本体 40の接続口 41と、手元操作部 50と の間に接続され、吸引用ホースとして使用される。  FIG. 9 shows an example in which the flexible hose 10 according to the first embodiment of the present invention is applied to a vacuum cleaner. The flexible hose 10 is connected between the connection port 41 of the vacuum cleaner main body 40 and the hand operation unit 50, and is used as a suction hose.
図 1は、第 1の実施形態である可撓性ホース 10の断面構造を示し、可撓性ホース 10 は、図 2に示す断面の帯状体 14を螺旋状に捲回したものである。図 3には、可撓性ホ ース 10の壁面部分の断面図を示す。  FIG. 1 shows a cross-sectional structure of a flexible hose 10 according to the first embodiment, and the flexible hose 10 is obtained by spirally winding a belt-like body 14 having a cross section shown in FIG. FIG. 3 shows a cross-sectional view of the wall portion of the flexible hose 10.
[0026] 帯状体 14は、ポリオレフイン系榭脂を材料として図 2に示す断面を有するように押出 成形によって製作される。ポリオレフイン系榭脂としては、ポリプロピレン榭脂(PP)、 ポリエチレン榭脂 (PE)、エチレン酢酸ビニル共重合体榭脂 (EVA)などが例示され る。押し出された帯状体 14は冷却され、その断面形状が固定された後、図示しない ホース製造装置のガイドシャフトの周囲に螺旋状に捲回される。帯状体 14は、重ね 合わせ部 14aが凹部 14bに位置するように捲回され、互!、に隣接する重ね合わせ部 14a, 14c間に接着剤 13を充填し接着することにより可撓性ホース 10に製造される。 なお、帯状体 14は、押出成形して冷却後に、リール等に巻き取って一旦保管したも のを、ホース成形時にガイドシャフトに螺旋状に捲回してホースに成形してもよい。 [0026] The strip 14 is extruded so as to have a cross section shown in FIG. 2 using a polyolefin resin as a material. Manufactured by molding. Examples of the polyolefin resin include polypropylene resin (PP), polyethylene resin (PE), and ethylene vinyl acetate copolymer resin (EVA). The extruded belt-like body 14 is cooled and its cross-sectional shape is fixed, and is then spirally wound around a guide shaft of a hose manufacturing apparatus (not shown). The band-like body 14 is wound so that the overlapping portion 14a is positioned in the concave portion 14b, and the flexible hose 10 is filled by adhering an adhesive 13 between the overlapping portions 14a and 14c adjacent to each other. To be manufactured. The belt-like body 14 may be formed by extruding and cooling, wound up on a reel or the like and temporarily stored on a guide shaft at the time of hose formation, and forming into a hose.
[0027] 図 2に示すように、帯状体 14は略 S字状の断面形状を有し、その両端部には、帯状 体 14が捲回された際に互いに重なり合い、接着剤 13によって接着一体化される重 ね合わせ部 14a、 14cが設けられている。帯状体 14の両端に設けられた重ね合わせ 部 14a、 14cの間には、捲回された際にホース内周面側を構成する部分 (以下内壁 部) 14dと、捲回された際にホース外周面側を構成する部分 (以下外壁部) 14fと、内 壁部 14dと外壁部 14fの間の立ち上がり部 14eが設けられている。ホースの中心軸線 に対し、内壁部 14dと外壁部 14fの断面は略平行に設けられており、内壁部 14dの 方が外壁部 14はりもホース中心軸の近くに配置され捲回される。重ね合せ部 14a、 14cと立ち上がり部 14eとは、その断面がホース中心軸線に対して、(望ましくは 45度 力も 90度の角度をなすように、)交わるように設けられている。重ね合わせ部 14aと内 壁部 14dとの間は、略円弧状の断面を持つ接続部 14gによって滑らかに接続され、 立ち上がり部 14eと内壁部 14dとの間は、略円弧状の断面を持つ接続部 14hによつ て滑らかに接続されている。本発明においては、外壁部 14f、立ち上がり部 14e、接 続部 14h、内壁部 14d、接続部 14gは、一定の肉厚で滑らかに接続されている。  As shown in FIG. 2, the band-like body 14 has a substantially S-shaped cross-sectional shape, and the both ends overlap each other when the band-like body 14 is wound, and are bonded and integrated by the adhesive 13. There are provided overlapping portions 14a and 14c. Between the overlapping portions 14a and 14c provided at both ends of the belt-like body 14, a portion (hereinafter referred to as an inner wall portion) 14d constituting the hose inner peripheral surface side when wound, and a hose when wound A portion constituting the outer peripheral surface side (hereinafter referred to as an outer wall portion) 14f and a rising portion 14e between the inner wall portion 14d and the outer wall portion 14f are provided. The cross sections of the inner wall portion 14d and the outer wall portion 14f are provided substantially parallel to the central axis of the hose, and the inner wall portion 14d is arranged near the hose central axis and wound. The overlapping portions 14a and 14c and the rising portion 14e are provided so that their cross sections intersect with the hose center axis (preferably 45 degrees force and 90 degrees angle). The overlapping portion 14a and the inner wall portion 14d are smoothly connected by a connecting portion 14g having a substantially arc-shaped cross section, and the rising portion 14e and the inner wall portion 14d are connected having a substantially arc-shaped cross section. It is connected smoothly by part 14h. In the present invention, the outer wall portion 14f, the rising portion 14e, the connection portion 14h, the inner wall portion 14d, and the connection portion 14g are smoothly connected with a constant thickness.
[0028] 従って、本実施形態においては、帯状体 14において、接続部 14gから外周部 14fに 力けて、その肉厚が一定になっているので、ホース 10の伸縮や曲げに伴う帯状体 14 の変形が阻害される肉厚の厚 、部分が無 、ので、曲げやす!/、ホースとすることがで きる。さらに、肉厚が一定となっているので、応力集中が発生するような部位も無ぐ ホースの引っ張り強度や耐久性の劣化が未然に防止される。本発明の目的を鑑みる と、特に接続部 14g、 14hの肉厚を一定にすることが重要である。 [0029] また、内壁部 14dには、帯状体 14をホース 10に捲回した際にホース外面側に向けて 突出する突出部 14iが設けられている。この突出部 14iを設けたことによって、帯状体 14が捲回されホース 10に成形された状態において、内壁部 14dの突出部 14iが、前 記接続部 14g、 14hが最もホース中心線に近づく部分よりも、ホース中心線力も遠い 位置に配置されるようになる。すなわち、ホース 10をホース内部から見た際に、接続 部 14gおよび内壁部 14dおよび接続部 14hで構成されるホース内壁部分に、突出部 14iに対応した凹状の溝が形成される。 Accordingly, in the present embodiment, the thickness of the belt-like body 14 is constant from the connecting portion 14g to the outer peripheral portion 14f, so that the belt-like body 14 accompanying expansion / contraction or bending of the hose 10 is constant. Since the thickness of the wall that prevents the deformation of the material is not present, it can be bent easily! Furthermore, since the wall thickness is constant, there is no part where stress concentration occurs. This prevents the hose's tensile strength and durability from deteriorating. In view of the object of the present invention, it is particularly important to keep the thickness of the connecting portions 14g and 14h constant. [0029] Further, the inner wall portion 14d is provided with a protruding portion 14i that protrudes toward the outer surface of the hose when the belt-like body 14 is wound around the hose 10. By providing the projecting portion 14i, the projecting portion 14i of the inner wall portion 14d is a portion where the connecting portions 14g and 14h are closest to the hose center line in a state where the strip 14 is wound and formed into the hose 10. The hose center line force is also arranged at a far position. That is, when the hose 10 is viewed from the inside of the hose, a concave groove corresponding to the protruding portion 14i is formed in the hose inner wall portion constituted by the connecting portion 14g, the inner wall portion 14d, and the connecting portion 14h.
[0030] 従って、接続部 14gおよび内壁部 14dおよび接続部 14hで構成されるホース内壁部 分力 いわば波板状の形態を有するものとなるので、ホースがつぶれるような変形に 対する抵抗力を著しく高めることができる。よって、形成されたホースの耐座屈性すな わちホースのつぶれにくさを向上させることができる。  [0030] Therefore, the hose inner wall portion composed of the connecting portion 14g, the inner wall portion 14d, and the connecting portion 14h has a so-called corrugated plate shape, so that the resistance to deformation that causes the hose to collapse is remarkably increased. Can be increased. Therefore, it is possible to improve the buckling resistance of the formed hose, that is, the difficulty of crushing the hose.
[0031] また、本実施形態においては、重ね合わせ部 14aと内壁部 14dとの間力 略円弧状 の断面を有する接続部 14gによって滑らかに接続され、立ち上がり部 14eと内壁部 1 4dとの間も、略円弧状の断面を持つ接続部 14hによって滑らかに接続されているの で、ホース 10の内壁面を滑らかな面によって構成することができ、従来例に見られる 様な角部分は無い。気流により発生する共鳴音の原因となる空気の擾乱は、ホース 内壁面の角部など滑らかでない部分を起点として生ずることが多ぐ本発明ではホー ス内壁面を滑らかな面で構成できるので、本実施形態によれば、空気の擾乱が発生 しにくぐ従って、高い流速で使用しても気流共鳴音が発生しにくい。  [0031] Further, in the present embodiment, the force between the overlapping portion 14a and the inner wall portion 14d is smoothly connected by the connecting portion 14g having a substantially arc-shaped cross section, and between the rising portion 14e and the inner wall portion 14d. However, since it is smoothly connected by the connecting portion 14h having a substantially arc-shaped cross section, the inner wall surface of the hose 10 can be constituted by a smooth surface, and there is no corner portion as seen in the conventional example. In the present invention, the hose inner wall surface can be configured with a smooth surface because the disturbance of the air that causes resonance sound generated by the airflow often occurs from a non-smooth portion such as a corner of the hose inner wall surface. According to the embodiment, it is difficult for air disturbance to occur. Therefore, even when used at a high flow velocity, airflow resonance is hardly generated.
[0032] さらに、本実施形態では、ホース内壁面に突出部 14iに対応する凹状の溝部が形成 されているので、この凹状の溝部分によってホース内部を流れる気流の境界層領域 がー種の乱流状態となり、気流がホース内壁面力も剥離しに《なる。気流共鳴音が 発生している状態では、ホース内の気流は一種の脈動状態にある。特にホースが曲 げられた部分等において、気流がホース壁面力も剥離したりくっついたりすることが 繰り返されることによって、気流内の脈動が成長し、共鳴音の発生に至ることが気流 共鳴音発生のメカニズムのひとつであると考えられている。従って、本実施形態によ れば、気流の剥離が防止されるので、ホースをより高い流速で使用しても気流共鳴音 の発生を防止できる。ホース内を高速の気流が通過する電気掃除機においては、よ り高い流速まで気流共鳴音が発生しないことが特に望まれており、本実施形態は電 気掃除機に対して特に好適に適用できる。 [0032] Furthermore, in this embodiment, since the concave groove corresponding to the protrusion 14i is formed on the inner wall surface of the hose, the boundary layer region of the airflow flowing inside the hose by this concave groove is of various types. It becomes a flow state, and the airflow is also separated from the inner wall surface force of the hose. When airflow resonance is generated, the airflow in the hose is in a kind of pulsation. Especially when the hose is bent, the hose wall force is repeatedly peeled off or stuck, causing pulsations in the airflow to grow and the generation of resonance noise. It is considered one of the mechanisms. Therefore, according to the present embodiment, since the separation of the airflow is prevented, the generation of the airflow resonance sound can be prevented even when the hose is used at a higher flow rate. For vacuum cleaners where high-speed airflow passes through the hose, It is particularly desired that no airflow resonance sound is generated up to a higher flow velocity, and this embodiment can be applied particularly favorably to an electric vacuum cleaner.
[0033] さらに、本実施形態においては、接着剤により接着される領域の境界部には、接着 剤 13の領域外への流出を防止するために、堰状の突起が設けられている。すなわち 、帯状体 14の重ね合わせ部 14aの端部には、成形されるホース 10の中心線に対し て略直角をなす方向に突出する堰状の突起 14jが設けられている。また、重ね合わ せ部 14aのホース外面側には、堰状の突起 14kが設けられており、重ね合わせ部 14 cのホース内面側には、堰状の突起 14mが設けられている。  Furthermore, in the present embodiment, weir-like protrusions are provided at the boundary between the regions bonded by the adhesive to prevent the adhesive 13 from flowing out of the region. That is, a weir-like protrusion 14j that protrudes in a direction substantially perpendicular to the center line of the hose 10 to be molded is provided at the end of the overlapping portion 14a of the strip 14. A weir-like protrusion 14k is provided on the hose outer surface side of the overlapping portion 14a, and a weir-like protrusion 14m is provided on the hose inner surface side of the overlapping portion 14c.
[0034] 図 3は、ホース 10の壁面の断面図である。隣接する帯状体 14の重ね合わせ部 14a、 14cが重ね合わせられ、接着剤 13によって接着一体化されている。堰状の突起部 1 4jは外壁部 14fのホース内面側表面と対向して配置されており、堰状の突起 14kお よび堰状の突起 14mは、互いに対向するように配置されている。帯状体 14の接着は 、重ね合わせ部 14a、堰状の突起 14j、外壁部 14f、重ね合わせ部 14c、堰状の突起 14m、堰状の突起 14kとで囲まれた領域に接着剤 13を充填し、接着剤を固化するこ とによって行われる。  FIG. 3 is a cross-sectional view of the wall surface of the hose 10. The overlapping portions 14 a and 14 c of the adjacent strips 14 are overlapped and bonded and integrated by the adhesive 13. The weir-shaped protrusion 14j is disposed to face the hose inner surface of the outer wall 14f, and the weir-shaped protrusion 14k and the weir-shaped protrusion 14m are disposed to face each other. Adhesion of the strip 14 is performed by filling the region surrounded by the overlapping portion 14a, the weir-shaped protrusion 14j, the outer wall portion 14f, the overlapping portion 14c, the weir-shaped protrusion 14m, and the weir-shaped protrusion 14k with the adhesive 13. This is done by solidifying the adhesive.
[0035] 接着剤が充填される領域に塗布'注入された接着剤 13は、帯状体 14が捲回され、 重ね合わせ部 14a, 14cの間の隙間が小さくなるに従って、他の領域へと広がってい こうとするが、本発明においては、堰状の突起 14j、 14k、 14mによって、接着剤 13 が他の領域へ流出したりはみ出したりすることを確実に防止できる。従って、隣接す る重ね合わせ部 14a、 14cの間は確実に接着一体ィ匕することができ、それ以外の部 分には接着剤が付着しないようにでき、接着領域の幅や厚さを一定に保つことができ る。従って、本実施形態によれば、ホースの曲げやすさや曲げた際の感触にばらつ きを生ずることの無い、品質の安定した可撓性ホースを得ることができる。電気掃除 機においては、手元操作部によってホースや掃除機本体を自在に操作する必要が あるので、ホースの曲げやすさやその感触が均一でばらつきがないことが必要である 。従って、本実施形態の可撓性ホースは電気掃除機に対しても特に好適に適用する ことができる。  [0035] The adhesive 13 applied and injected into the region filled with the adhesive spreads to other regions as the strip 14 is wound and the gap between the overlapping portions 14a and 14c becomes smaller. However, in the present invention, the weir-like protrusions 14j, 14k, and 14m can reliably prevent the adhesive 13 from flowing out or protruding into other areas. Therefore, it is possible to securely bond the adjacent overlapping portions 14a and 14c, and to prevent the adhesive from adhering to the other portions, and the width and thickness of the bonding area are constant. Can be kept. Therefore, according to the present embodiment, it is possible to obtain a flexible hose with stable quality that does not vary in the ease of bending of the hose and the feel when bent. In an electric vacuum cleaner, it is necessary to freely operate the hose and the main body of the vacuum cleaner with the hand control unit, and therefore it is necessary that the ease of bending and the feel of the hose are uniform and uniform. Therefore, the flexible hose of the present embodiment can be particularly suitably applied to a vacuum cleaner.
[0036] 接着剤 13は、前記帯状体 14と同じポリオレフイン系榭脂からなるホットメルト型接着 剤であって、その硬度が帯状体 14よりも高いものを使用するのが望ましい。帯状体 1 4と接着剤 13の材料は同じであっても良いが、望ましくは、例えば、帯状体 14がショ ァ硬度 D35の EVAであるとき、接着剤 13としてはショァ硬度 D60ないしそれに近い 値の硬度を有する高密度ポリエチレン榭脂 (HDPE)が使用される。 The adhesive 13 is a hot-melt adhesive made of the same polyolefin resin as the strip 14 It is desirable to use an agent whose hardness is higher than that of the strip 14. The material of the strip 14 and the adhesive 13 may be the same, but preferably, for example, when the strip 14 is EVA having a Shore hardness D35, the adhesive 13 has a Shore hardness D60 or a value close thereto. High density polyethylene resin (HDPE) having a hardness of
[0037] 接着剤 13の硬度を帯状体 14の硬度よりも高くすることにより、比較的硬度の高い接 着剤 13が比較的硬度の低い帯状体 14の補強体として機能し、ホース 10自体の可 撓性を損なうことなく小さな曲げによるホースの座屈を未然に防止することができる。  [0037] By making the hardness of the adhesive 13 higher than the hardness of the belt-like body 14, the adhesive 13 having a relatively high hardness functions as a reinforcing body of the belt-like body 14 having a relatively low hardness, and the hose 10 itself Buckling of the hose due to a small bend can be prevented without impairing the flexibility.
[0038] (第 2実施形態、図 4、図 5参照)  [0038] (Refer to the second embodiment, FIGS. 4 and 5)
図 4は、本発明の第 2の実施形態である可撓性ホース 20を構成する帯状体 24の断 面を示し、図 5は、可撓性ホース 20の壁面の断面図であり、帯状体 24が捲回され一 部が重ね合わせられて、接着剤 23により接着された状態を示している。  FIG. 4 is a cross-sectional view of the band-shaped body 24 constituting the flexible hose 20 according to the second embodiment of the present invention, and FIG. 5 is a cross-sectional view of the wall surface of the flexible hose 20, 24 shows a state in which a part 24 is wound and a part of the parts 24 are overlapped and adhered by the adhesive 23.
[0039] 第 2実施形態においては、帯状体 24が略 S字状の断面形状を有し、重ね合わせ部 2 4a、略円弧状断面の接続部 24g、捲回された際にホース内周面側を構成する部分( 以下内壁部) 24d、略円弧状断面の接続部 24h、立ち上がり部 24e、捲回された際 にホース外周面側を構成する部分 (以下外壁部) 24f、重ね合わせ部 24cが設けられ ている点は第 1の実施形態と同様である力 本実施形態においては、内壁部 24dに は、帯状体 24をホース 20に捲回した際にホース外面側に向けて突出する突出部 24 iが 2つ設けられている。帯状体 24が捲回されホース 20に成形された状態において、 突出部 24iのホース内面側表面は、接続部 24h、 24gの内周側表面よりもホース中 心線との距離が遠くなる位置に設けられており、ホース 20をホース内部力も見た際に 、接続部 24gおよび内壁部 24dおよび接続部 24hで構成されるホース内壁部分に、 突出部 24iに対応した凹状の溝が 2本形成されている。  [0039] In the second embodiment, the belt-like body 24 has a substantially S-shaped cross-sectional shape, an overlapping portion 24a, a connection portion 24g having a substantially arc-shaped cross section, and an inner peripheral surface of the hose when wound. Part constituting the side (hereinafter referred to as inner wall part) 24d, connecting part 24h having a substantially arcuate cross section, rising part 24e, part constituting the outer peripheral surface side of the hose when wound (hereinafter referred to as outer wall part) 24f, overlapping part 24c In this embodiment, the inner wall 24d has a protrusion that protrudes toward the outer surface of the hose 20 when the belt 24 is wound around the hose 20. Two parts 24 i are provided. In the state where the belt-like body 24 is wound and formed into the hose 20, the surface of the hose inner surface of the protrusion 24i is located at a position farther from the hose center line than the inner peripheral surface of the connection portions 24h and 24g. When the hose 20 is also seen in the hose internal force, two concave grooves corresponding to the protrusions 24i are formed in the hose inner wall portion composed of the connection portion 24g, the inner wall portion 24d, and the connection portion 24h. ing.
[0040] また、帯状体 24の外壁部 24fのホース内面側には、成形されるホース 20の中心線に 対して略直角をなす方向に突出する堰状の突起 24kが設けられている。また、重ね 合わせ部 24aのホース外面側には、堰状の突起 24jが設けられて 、る。  [0040] Further, on the inner surface side of the hose 20 of the outer wall portion 24f of the belt-like body 24, a dam-like protrusion 24k is provided that protrudes in a direction substantially perpendicular to the center line of the hose 20 to be molded. Further, a weir-shaped protrusion 24j is provided on the outer surface of the hose of the overlapping portion 24a.
[0041] 図 5に示すように、堰状の突起 24kは重ね合わせ部 24aの端部と対向して配置され ており、堰状の突起 24jは、重ね合わせ部 24cと対向するように配置されている。帯状 体 24の接着は、重ね合わせ部 24a、堰状の突起 24k、外壁部 24f、重ね合わせ部 2 4c、堰状の突起 24jとで囲まれた領域に接着剤 23を充填し、接着剤を固化すること によって行われる。 [0041] As shown in FIG. 5, the weir-shaped protrusion 24k is disposed to face the end of the overlapping portion 24a, and the weir-shaped protrusion 24j is disposed to face the overlapping portion 24c. ing. Adhesion of the belt-like body 24 is performed by overlapping part 24a, weir-like protrusion 24k, outer wall part 24f, overlapping part 2 This is done by filling the area surrounded by 4c and the weir-like protrusion 24j with the adhesive 23 and solidifying the adhesive.
[0042] 第 2の実施形態においても、第 1の実施形態と同じぐ曲がりやすさを改善でき、引つ 張り強度及び耐久性に優れ、耐座屈性に富み、曲げ特性や曲げの感触に関して特 に品質が安定し、管内の気流に伴って発生する気流共鳴音の発生を防止できる。 特に第 2の実施形態においては、内壁部 24dに突出部 24iが 2本設けられているの で、可撓性ホースの曲がりやすさと耐座屈性をより大きく改善することができる。  [0042] Also in the second embodiment, the same bending ease as in the first embodiment can be improved, the tensile strength and durability are excellent, the buckling resistance is excellent, and the bending characteristics and the feel of bending are concerned. In particular, the quality is stable and it is possible to prevent the generation of airflow resonance generated with the airflow in the pipe. In particular, in the second embodiment, since the two protruding portions 24i are provided on the inner wall portion 24d, the flexibility of the flexible hose and the buckling resistance can be greatly improved.
[0043] (他の実施形態)なお、本発明に係る可撓性ホースは前記実施形態に限定するもの ではなぐその要旨の範囲内で種々に変更することができる。  (Other Embodiments) The flexible hose according to the present invention is not limited to the above-described embodiments, and can be variously modified within the scope of the gist thereof.
[0044] 接着剤の接着領域外へのはみ出しを防止する堰状の突起の配置や形状は、第 1及 び第 2の実施形態に示されたものに限定されるものではなぐ接着剤の流出を阻止 する効果のある形状であれば、例えば、柱状の突起が並べられたものであっても良 い。堰状の突起部の配置は、接着する領域の境界部に配置すればよいが、第 1の実 施形態の堰状の突起 14jおよび、第 2の実施形態の堰状の突起 24kのように、成形さ れるホースの中心線に対して堰状の突起が略直角をなす方向に突出するような位置 に配置することが、より望ましい。帯状体をホースを捲回する際に、帯状体に張力を 与えることにより、帯状体が巻きつけられるようになり、堰状の突起と対向する部位の 間の隙間が狭くなるので、より効果的に接着剤のはみ出しを防止することができる。  [0044] The arrangement and shape of the weir-shaped protrusions that prevent the adhesive from protruding outside the adhesive region are not limited to those shown in the first and second embodiments, and the adhesive flows out. For example, columnar protrusions may be arranged as long as the shape has an effect of preventing the above. The weir-like protrusions may be arranged at the boundary of the region to be bonded, but like the weir-like protrusions 14j of the first embodiment and the weir-like protrusions 24k of the second embodiment It is more desirable to arrange the dam-like projections in a direction that is substantially perpendicular to the center line of the hose to be molded. When the hose is wound around the belt, tension is applied to the belt, so that the belt can be wound and the gap between the weir-shaped protrusions and the part facing it becomes narrower. It is possible to prevent the adhesive from protruding.
[0045] また、堰状の突起は、第 2の実施形態の堰状の突起 24jのように単独の堰状の突起 で構成することもできる力 第 1の実施形態の堰状の突起 14kおよび 14mのように互 いに対向する 2つの堰状の突起で構成することが、より望ましい。互いに対向する 2 つの堰状の突起とすることによって、それぞれの堰状の突起単独の高さを低くするこ とができるので、帯状体を押出成形によって形成する工程がより容易となる。  [0045] Further, the weir-like protrusion can be configured by a single dam-like protrusion like the weir-like protrusion 24j of the second embodiment. The weir-like protrusion 14k of the first embodiment and It is more desirable to configure with two weir-like protrusions facing each other, such as 14m. By making the two weir-like protrusions facing each other, the height of each of the weir-like protrusions can be lowered, and the process of forming the band-like body by extrusion molding becomes easier.
[0046] また、可撓性ホースを構成する帯状体の断面形状は前記各実施形態に示した形状 以外にも、本発明の特徴を有するものであれば、種々の断面形状のものを採用する ことができる。さらに、前記各実施形態で言及したポリオレフイン系榭脂の種類及び 硬度は一例であり、ホース自体の用途あるいは要求される特性に合わせて適宜変更 することができる。 [0047] また、第 1の実施形態において、帯状体 14の一部を帯状体 14の材料よりも高い硬度 のポリオレフイン系榭脂で成形したり、帯状体 14の一部に帯状体 14の材料よりも高 V、硬度のポリオレフイン系榭脂で形成した補強芯を設けたりしてもよぐこの場合には 、接着剤 13を低硬度のものとすることもできる。 [0046] In addition to the shape shown in each of the embodiments, the cross-sectional shape of the belt-shaped body constituting the flexible hose may have various cross-sectional shapes as long as it has the characteristics of the present invention. be able to. Furthermore, the kind and hardness of the polyolefin resin referred to in each of the above embodiments are examples, and can be appropriately changed according to the use of the hose itself or required characteristics. [0047] In the first embodiment, a part of the strip 14 is molded with a polyolefin-based resin having a hardness higher than that of the material of the strip 14, or a material of the strip 14 is formed on a part of the strip 14. In this case, it is possible to provide a reinforcing core made of a polyolefin resin having a higher V and hardness. In this case, the adhesive 13 can be made of a low hardness.
実施例  Example
[0048] (実施例 1)図 2に示したような断面形状を持ち、接続部 14gから外壁部 14fにかけて の肉厚が 0. 8mmであるような帯状体を、硬度がショァ硬度 D35である EVA榭脂を 押出成形することにより作成し、その帯状体を捲回して、重ね合わせ部をショァ硬度 D60の HDPE榭脂により接着して、前記第 1の実施形態に相当する内径 35mm、外 径 43mmの可撓性ホースを得た。  (Embodiment 1) A belt-like body having a cross-sectional shape as shown in FIG. 2 and having a wall thickness of 0.8 mm from the connecting portion 14g to the outer wall portion 14f has a hardness of Shore hardness D35. Created by extruding EVA resin, wound the strip, and bonded the overlapped part with HDPE resin with Shore hardness D60, with an inner diameter of 35 mm and outer diameter equivalent to the first embodiment A 43 mm flexible hose was obtained.
[0049] (実施例 2)帯状体の断面形状が図 4に示したような断面形状であることを除いては、 実施例 1と同じであるような、前記第 2の実施形態に相当する可撓性ホースを得た。  (Example 2) [0049] Except that the cross-sectional shape of the belt-like body is a cross-sectional shape as shown in Fig. 4, it corresponds to the second embodiment, which is the same as Example 1. A flexible hose was obtained.
[0050] (比較例)帯状体の断面形状が図 6に示した断面形状であることを除いては、実施例 1と同じであるような、従来の可撓 ¾ホースを得た。  [0050] (Comparative Example) A conventional flexible hose was obtained which was the same as Example 1 except that the cross-sectional shape of the strip was the cross-sectional shape shown in FIG.
[0051] 実施例 実施例 2、比較例の可撓性ホースに関し、曲げやすさ、引っ張り強度、耐 久性、耐座屈性、曲げに関する品質の安定度、気流共鳴音の発生のしにくさを評価 した。評価結果を表 1に示す。  Example [0051] Regarding the flexible hose of Example 2 and Comparative Example, it is easy to bend, tensile strength, durability, buckling resistance, stability of quality regarding bending, and difficulty in generating air flow resonance noise. Was evaluated. Table 1 shows the evaluation results.
[0052] それぞれの評価項目の評価方法については、以下の通りである。曲げやすさについ ては、手で曲げた際の反力により評価を行い、ホースを所定の曲げ形状に曲げる際 の反力が小さいほど「良い」とした。引っ張り強度や耐久性の評価に関しては、強度 及び耐久性の試験を行い、強度が大きい、破壊までの繰り返し回数が大きいものを「 良い」とした。耐座屈性に関しては、ホースを小さい曲げ半径に曲げる目視評価試験 を行い、小さい曲げ半径に曲げた際にもホースの断面がつぶれてしまわないものを「 良い」とした。曲げに関する品質の安定度に関しては、それぞれ 10本の曲げ評価用 サンプルを準備し官能評価を行 、、曲げやすさの評価にばらつきがな 、ものを「良 、 [0052] The evaluation method of each evaluation item is as follows. The ease of bending was evaluated based on the reaction force when bent by hand. The smaller the reaction force when bending the hose into a predetermined bending shape, the better. With regard to the evaluation of tensile strength and durability, strength and durability tests were conducted, and “good” was given when the strength was high and the number of repetitions until breakage was large. Regarding the buckling resistance, a visual evaluation test was performed to bend the hose to a small bending radius, and the one that did not collapse the cross section of the hose when bent to a small bending radius was judged as “good”. Regarding the stability of the quality related to bending, we prepared 10 samples for bending evaluation and conducted sensory evaluations.
」とした。気流共鳴音の発生のしにくさに関しては、それぞれのホースを直径 150mm で 4回巻いた試験サンプルを準備し、サンプルに対して空気流量を徐々に大きくしな がら、気流共鳴音の発生の有無を評価する試験を行った。試験可能な最大流量まで 気流共鳴音の発生がなかったもの、あるいは、より高い流量まで気流共鳴音の発生 がな力つたものを「良い」とした。 " Regarding the difficulty of generating airflow resonance noise, prepare a test sample in which each hose is wound 4 times with a diameter of 150 mm, and gradually increase the air flow rate while checking whether airflow resonance noise is generated. The test which evaluates was conducted. Up to the maximum flow rate that can be tested “Good” means that no airflow resonance sound was generated, or that airflow resonance sound was not generated up to a higher flow rate.
[0053] [表 1]  [0053] [Table 1]
Figure imgf000015_0001
Figure imgf000015_0001
△標準的 〇良い ◎特に良い △ Standard 〇Good ◎ Particularly good
[0054] 表 1に示したように、実施例 1および実施例 2は比較例に比べ優れた評価が得られた 産業上の利用可能性  [0054] As shown in Table 1, Example 1 and Example 2 were evaluated better than the comparative example. Industrial applicability
[0055] したがって、本発明によれば、特に良好な曲げ特性を持ち、引っ張り強度および耐 久性に優れるとともに、気流共鳴音の発生が防止可能な可撓性ホースを提供するこ とができ、産業上の利用可能性は高い。特に電気掃除機に適用できる可撓性ホース として好適なホースが提供でき、利用価値が高い。 [0055] Therefore, according to the present invention, it is possible to provide a flexible hose having particularly good bending characteristics, excellent tensile strength and durability, and capable of preventing the generation of airflow resonance noise. Industrial applicability is high. In particular, a hose suitable as a flexible hose applicable to a vacuum cleaner can be provided, and the utility value is high.

Claims

請求の範囲 The scope of the claims
[1] 帯状体を螺旋状に捲回し、互いに隣接する前記帯状体の重ね合わせ部を接着剤に より接着一体ィ匕してなる可撓性ホースにおいて、  [1] In a flexible hose in which a strip is wound in a spiral shape and the overlapping portions of the strips adjacent to each other are bonded together by an adhesive,
前記帯状体はその断面が略 s字状であり、前記断面における両端部が前記重ね合 せ部となっており、前記両端部の中間には、捲回時にホース内周面側を形成する内 壁部と、捲回時にホース外周面側を形成する外壁部と、内壁部と外壁部との間の立 ち上がり部が設けられており、  The strip has a substantially s-shaped cross section, and both end portions of the cross section are the overlapping portions, and an inner hose inner peripheral surface side is formed between the both end portions during winding. A wall, an outer wall that forms the outer peripheral surface of the hose when wound, and a rising portion between the inner wall and the outer wall.
かつ、前記重ね合わせ部と前記内壁部と立ち上がり部とが互いに、略円弧状断面を 持ち肉厚が一定である接続部により接続されていることを特徴とする、可撓性ホース  The flexible hose is characterized in that the overlapping portion, the inner wall portion, and the rising portion are connected to each other by a connection portion having a substantially arc-shaped cross section and a constant thickness.
[2] 前記内壁部が肉厚一定で、その少なくとも一部が前記接続部がホース中心線に最も 近づく部分よりも、ホース中心線力も遠い位置に配置されていることを特徴とする、請 求項 1記載の可撓性ホース。 [2] The request is characterized in that the inner wall portion has a constant thickness, and at least a part of the inner wall portion is arranged at a position where the hose center line force is farther from the portion where the connection portion is closest to the hose center line. Item 2. A flexible hose according to item 1.
[3] 前記帯状体には、前記接着剤により接着される領域の境界部に堰状の突起が設けら れて 、ることを特徴とする、請求項 1記載の可撓性ホース。 [3] The flexible hose according to claim 1, wherein the belt-like body is provided with a weir-like protrusion at a boundary portion of a region bonded by the adhesive.
[4] 前記堰状の突起が、互いに隣接する前記帯状体の両側に、それぞれ互いに対向す るように設けられたことを特徴とする、請求項 3記載の可撓性ホース。 4. The flexible hose according to claim 3, wherein the dam-like protrusions are provided on both sides of the strips adjacent to each other so as to face each other.
[5] 前記堰状の突起が、ホース中心線に対して略直角をなす方向に突出するように設け られたことを特徴とする、請求項 3記載の可撓性ホース。 5. The flexible hose according to claim 3, wherein the weir-shaped protrusion is provided so as to protrude in a direction substantially perpendicular to the hose center line.
[6] 前記帯状体を構成する榭脂よりも硬度の高!、榭脂を前記接着剤として用いたことを 特徴とする、請求項 1な!、し請求項 5の 、ずれか一項に記載の可撓性ホース。 [6] The hardness is higher than that of the resin constituting the belt-like body, and the resin is used as the adhesive, and according to any one of claims 1 and 5 The flexible hose as described.
PCT/JP2007/056540 2006-05-30 2007-03-28 Flexible hose WO2007138780A1 (en)

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US9556576B2 (en) 2009-06-05 2017-01-31 Stormtech Llc Corrugated stormwater chamber having sub-corrugations
US9637907B2 (en) 2009-06-05 2017-05-02 Stormtech Llc Corrugated stormwater chamber having sub-corrugations
US9885171B2 (en) 2009-06-05 2018-02-06 Stormtech Llc Corrugated stormwater chamber having sub-corrugations
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