WO2007100171A1 - Dyeing system for radiating far infrared ray - Google Patents

Dyeing system for radiating far infrared ray Download PDF

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Publication number
WO2007100171A1
WO2007100171A1 PCT/KR2006/001375 KR2006001375W WO2007100171A1 WO 2007100171 A1 WO2007100171 A1 WO 2007100171A1 KR 2006001375 W KR2006001375 W KR 2006001375W WO 2007100171 A1 WO2007100171 A1 WO 2007100171A1
Authority
WO
WIPO (PCT)
Prior art keywords
infrared ray
passage
common
far infrared
discharging part
Prior art date
Application number
PCT/KR2006/001375
Other languages
French (fr)
Inventor
Suck-Yun Joung
Original Assignee
Lee, Kwang-Bum
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Lee, Kwang-Bum filed Critical Lee, Kwang-Bum
Publication of WO2007100171A1 publication Critical patent/WO2007100171A1/en

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/007—Fixing of chemicals, e.g. dyestuffs, on textile materials by application of electric energy
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/101—Supporting materials without tension, e.g. on or between foraminous belts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/283—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun in combination with convection
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements

Definitions

  • the present invention relates to the far infrared ray dyeing apparatus which can be process the drying process and steaming process in one process after the printing process of the cloth.
  • the present invention is to provide the dyeing apparatus that can be mass produced in which a wavelength and heat conduction of the infrared ray heater can be evenly supplied to the cloth to ensure the high quality of dyeing.
  • the dyeing process goes through the process of the cloth supply, printing, drying, steaming, washing process etc.
  • the heat-emitting heater apparatus have been used to dry and steaming the dyed cloth.
  • the object of the present invention is to provide the far infrared ray dyeing apparatus in which it has the simple internal structure while it can perform the drying and the steaming process in one process.
  • Such object of the present invention is achieved by using a plurality of infrared ray heaters and by being supplied a wavelength and heat conduction of the infrared ray heater to the cloth constantly.
  • Such object of the present invention is achieved by making the cross section of the circulating passage into the trapezoid structure when the circulating passage is formed within each transfer passage in order to constantly keep up the air current supplied by the motor for the ventilation.
  • the present invention relates to the far infrared ray dyeing apparatus with a built-in plurality of infrared ray heaters in order to perform the drying and the steaming process in one process in the process of the supply, print, drying, steaming and washing of the cloth etc., which is characterized in comprising the upper transfer passage in which the circulating passage is constructed with the upper discharging part equipped with a plurality of infrared ray heaters and the lower common exhausting part above the upper transfer belt, and the ventilation and suction motor are embedded respectively; the middle transfer passage in which the circulating passage is constructed with the upper common discharging part and the lower common exhausting part equipped with a plurality of infrared ray heaters above the middle roller and the ventilation and suction motor are embedded respectively; and the bottom transfer passage in which the circulating passage is constructed with the upper discharging part and the lower exhausting part above the upper transfer belt, a plurality of infrared ray heaters are fixed by the fixing plate, and the ventilation and suction motor
  • the upper discharging part and the common discharging part of the apparatus have the cross section of trapezoid in which a width of the one end is narrow and the other end is broad, have a plurality of hole for circulating in inner side, and they are connected with a duct to form the circulating passage, and the upper discharging part embedded with a motor for ventilation and the common discharging part embedded with a motor for suction.
  • Fig. 1 is a schematic diagram showing the principles of the far infrared ray dyeing apparatus of the present invention.
  • Fig. 2 is a broken section showing the inside of the far infrared ray dyeing apparatus of the present invention
  • Fig. 3 is a part perspective view showing the circulating passage installed within the transfer passage of the present invention. * The description of reference numerals of the main elements in drawings
  • Tl upper transfer passage
  • T2 middle transfer passage.
  • T3 lower transfer passage P 1 : upper discharging part.
  • P23 common discharging part
  • P 12 common exhausting part
  • P3 lower discharging part 5: cloth.
  • H 1 , H2, H3 , : infrared ray heater C 1 , C2 transfer belt.
  • roller 7 fixing plate.
  • Fig. 1 is a schematic diagram showing the principles of the far infrared ray dyeing apparatus of the present invention.
  • the transfer passage transferring the cloth of the present invention is constructed with multi layers of 3 transfer passages as the upper transfer passage (Tl), the middle transfer passage (T2), and the lower part transfer passage (T3).
  • Each transfer passage is embedded with the circulating passage within inner side respectively, the upper transfer passage (Tl) has the upper discharging part (Pl) and common exhausting part (P 12), and the middle transfer passage (T2) has the common discharging part (P23) and the common exhausting part (P 12). Moreover, the lower transfer passage (T3) has the common discharging part (P23) and the lower discharging part (P3).
  • denotations 1, 2 and 3 represent the upper part, the middle part and the lower part respectively, T represents a passage, and P represents the circulating passage.
  • the common discharging part (P23) becomes the path which is commonly used as the circulating passage at the middle part and the lower part, and the common discharging part (P23) becomes the path which is commonly used as the circulating passage at the upper part and the middle part
  • the far infrared ray dyeing apparatus of the present invention is constructed that the far infrared rays heaters radiates the far infrared ray through each of the outlet part contained therein, and the far infrared ray wavelength and radiant heat are emitted through the air circulating passage which is formed by the outlet part and the exhausting part embedded in each of the upper part, the middle part and the lower part when the cloth (5) pass through the far infrared ray dyeing apparatus (50) in the order of the upper transfer passage (Tl), the middle transfer passage (T2), and the lower transfer passage (T3).
  • Fig. 1 the transfer belt transferring the cloth (5) is omitted but it has the configuration like that of Fig. 2.
  • Fig. 2 is a part section view showing the inside of the far infrared ray dyeing apparatus of the present invention. The conceptual diagram of Fig. 1 can be more easily understood with this view.
  • the upper, the middle and the lower transfer passage of (Tl), (T2) and (T3) are established in the upper, the middle and the lower part of the far infrared ray dyeing apparatus (50), and the upper transfer passage (Tl) is equipped with the upper discharging part (Pl) and common exhausting part (P 12) above and below the upper transfer belt (Cl) respectively, and each of the upper discharging part (Pl) and common exhausting part (P 12) is constructed with a bilateral symmetry. In this way, by the symmetrical construction, it can be possible to cover the circulating passage corresponding to the length of the transfer belt of the longer distance.
  • a plurality of infrared ray heaters (H) is installed, a plurality of holes is punched in the lower part, and the motor (Ml) for the ventilation is installed at one side.
  • the common exhausting part (P 12) has a plurality of holes in the upper part and the lower part, and has the motor (M2) for a suction at one side, and the upper discharging part (Pl) and common exhausting part (P 12) are connected with each other to form the upper circulating passage.
  • the cloth (5) pass the upper transfer belt (Cl) through the upper transfer passage (Tl), it receives the heat and the radiant heat radiated from a plurality of infrared ray heaters of the upper discharging part (Pl), while the motor (M2) for the suction of the upper discharging part (Pl) and the motor (Ml) for the ventilation of the common exhausting part (P 12) are operated to form the circulating passage with circulating the air of an inner side in order to apply the fixed temperature to the cloth.
  • the rollers (Rl 1) and (R12) for a rotation are installed in the right and the left side, and a plurality small roller can be arranged between the rollers (Rl 1) and (R12) as occasion demands.
  • the roller (R21) and (R22) are formed and ensured the conveying path of the cloth, and as described above in detail, it has the structure of being opposed to the upper transfer passage (Tl) in which the common discharging part (P23) is installed in the upper part and the common exhausting part (P 12) is installed in the lower part.
  • the common discharging part (P23) installed in the lower part lets out the radiant heat of the far infrared rays and the circulating air
  • the common exhausting part (P 12) installed in the upper part inhales the circulating air.
  • the common effusion part (P23) In the upper and the lower part of the common effusion part (P23), a plurality of holes are punched and a plurality of infrared ray heaters and the motor (M3) for ventilation are embedded in an inner side.
  • the circulating passage of the middle transfer passage (T2) circulates from the common discharging part (P23) towards the common exhausting part (P 12) by the motor for the ventilation and the motor for the suction.
  • the fixing plate (7) on which a plurality of infrared ray heaters is fixed is formed above and the lower discharging part (P3) is formed blow based on the lower transfer belt (C3), and the circulating passage which is formed in the lower transfer passage (T3), is constructed with the common discharging part (P23) and the lower discharging part (P3).
  • the motor for the ventilation and the motor for the suction are embedded respectively, a plurality of hole is punched in the fixing plate (7) for lowing of the air.
  • the rollers (R31) and (R32) for a rotation is installed in the right and the left side, and a plurality small roller can be arranged between the rollers (R31) and (R32) as occasion demands.
  • the denotation No. 8, not depicted, represents the ventilation passage which exhausted to smoothly do the flow of the air within the far infrared ray dyeing apparatus (50), and the roller (R3) is the roller for the cloth exhaustion.
  • Fig. 3 is the part perspective view showing the circulating passage installed within the transfer passage of the present invention which shows the structure of the common exhausting part (P 12) and the upper discharging part (Pl) making the upper circulating passage formed within the upper transfer passage (T), and the other outlet part and exhausting part has the same structure.
  • the upper discharging part (Pl) has the trapezoid structure that the cross section of the one side is wider than that of the other side such that the flux of the wind by the blower motor (not depicted) is constantly supplied to the inner side.
  • a plurality of infrared ray heaters (Hl) and (Hl) are installed with a plurality of holes (11) being punched, and the infrared ray hot- wire and air circulate to this hole.
  • the common vent (P 12) is installed with punching a plurality of hole for the air circulation, the motor (not depicted) for a suction is built in an inside, and the upper discharging part (Pl) and common vent (P 12) are connected with a duct to form the hole for the air circulation
  • a configuration of a duct, not depicted, is same as those of the structure of the duct which is widely used in a general air conditioner.
  • the transfer belt (Cl) is constructed between the upper discharging part (Pl) and common vent (P 12), and a plurality of the hole for the air circulation is formed within the belt.
  • the process is progressed in the order of the front stage to the dyeing process. That is, after performing the cloth supply process and the print process, the drying and steaming process are performed, as described above, the drying and steaming process are performed in one process and then the cleaning process is performed lastly.
  • the far infrared ray dyeing apparatus (50) of the present invention is used in order to process a drying and steaming process in one process.
  • the far infrared ray dyeing apparatus (50) is pre- operated to be maintaining constant temperature in an inner side by the infrared ray heater installed in inner side and the flow of the air for the circulating passage. That is, as shown by Fig.
  • the cloth (1) if the cloth (1) is supplied to the input side (A) in the state that the temperature of the inside of the far infrared ray dyeing apparatus (50) is maintained constantly, the cloth passed the middle roller (R) and (R2) of the middle transfer passage (T2) through the upper transfer belt (Cl) of the upper transfer passage (Tl), and passed and the lower part transfer belt (C2) of the lower part transfer passage (T3) and drawn out from the output end (B) such that the drying and steaming are completed in one process.
  • each transfer belt it is preferable to use the rubber belt of the network structure in which the air can pass in respect of the cohesive power and the air circulation.
  • the circulating passage is formed with the upper discharging part (Pl) and common exhausting part (P 12) in the upper transfer passage (Tl), and the air flows to the arrow downward direction as shown by the figure, the flow of the air is generated in the middle transfer passage (T2) from the common discharging part (P23) to the common exhausting part (P 12) (the arrow directed from the downside to the upside).
  • the circulating passage generates the flow of the air to the direction from the common discharging part (P23) to the lower discharging part (P3) (the arrow directed from the upside to the downside).
  • the upper discharging part (Pl) and common discharging part (P23) are formed with the inclined state to be shaped its cross section with a trapezoid such that it plays the role to uniformly maintain the flux of an inner side in the injection of the air by the blower motor In this way, as shown by Fig. 2, the cloth pass the upper transfer passage
  • the cloth rotates 180 to be located the surface of the cloth on the upper part again with passing through the lower transfer passage (T3), and adheres closely by the circulating air current blowing from the upper to the bottom while the far infrared ray is irradiated and then the cloth ejects from the output end (B).
  • the present invention has the effect on miniaturizing the apparatus occupying the big area by establishing the transfer passage with multi-layer, and also solved the problem of uneven dyeing by forming the circulating passage within each transfer passage in order to evenly distribute and supply the wavelength and the heat conduction radiating from the infrared ray heater on the cloth and by making the air supplying to the circulating passage to circulate in constant speed by the motor for the ventilation.
  • the present invention has the effect that the far infrared ray wavelength applied to the cloth can be penetrated into the internal fiber of the cloth by constructing the circulating passage between the upper and the bottom of the cloth to avoid the unevenness of the dyeing.
  • the present invention solves the drooping of the cloth by its own weight which occurred in a transfer with the circulating passage by constructing the transfer passage with a multi-layer
  • the apparatus of the present invention can be processed the drying and the steaming in one process to ensure the apparatus for having improved miniaturization and lightweight as well as to process the large amount of cloth massively.

Abstract

The present invention is to provide the far infrared ray dyeing apparatus in which the internal construction is simple while performing the drying and the steaming process in one process, particularly to provide the far infrared ray dyeing apparatus with embedding a plurality of infrared ray heaters, which is characterized in comprising the upper transfer passage in which the circulating passage is constructed with the upper discharging part equipped with a plurality of infrared ray heaters and the lower common exhausting part above the upper transfer belt, and the ventilation and suction motor are embedded respectively; the middle transfer passage in which the circulating passage is constructed with the upper common discharging part and the lower common exhausting part equipped with a plurality of infrared ray heaters above the middle roller and the ventilation and suction motor are embedded respectively; and the bottom transfer passage in which the circulating passage is constructed with the upper discharging part and the lower exhausting part above the upper transfer belt, a plurality of infrared ray heaters are fixed by the fixing plate, and the ventilation and suction motor are embedded respectively.

Description

[Specification]
DYEING SYSTEM FOR RADIATING FAR INFRARED RAY
[Technical Field]
The present invention relates to the far infrared ray dyeing apparatus which can be process the drying process and steaming process in one process after the printing process of the cloth.
Particularly, the present invention is to provide the dyeing apparatus that can be mass produced in which a wavelength and heat conduction of the infrared ray heater can be evenly supplied to the cloth to ensure the high quality of dyeing.
[Background Art] Generally, the dyeing process goes through the process of the cloth supply, printing, drying, steaming, washing process etc. In the drying and steaming process of the dyeing process, the heat-emitting heater apparatus have been used to dry and steaming the dyed cloth.
However, it is undesirable to cause a stain in case that the temperature deflection was extremely generated in the drying and the steaming process by the heat-emitting heater apparatus.
Recently, it makes every effort to reduce the temperature deflection by using the infrared ray heater and to conduct the drying and steaming process in one process by using the far infrared rays in order to solve this kind of problem. Moreover, even in case of implementing the far infrared ray dyeing apparatus in which the drying process and steaming process are conducted in one process by using the far infrared rays, the various problems have been generated by a process of the miniaturization of the apparatus as follows: (1) In order to perform the drying and the steaming process in one process, it needs to prevent the apparatus from becoming complicated and large sized.
(2) If the transfer distance passing through the far infrared rays is long, it occupies big area and thus the apparatus become larger. (3) The problem of the transfer distance can be solved in case the multilayer transfer passage is being formed, but if the cloth passes through the multilayer transfer passage, it needs to solve the problem that the cloth is drooped of its own gravity.
(4) Moreover, in case of pursuing the miniaturization of the apparatus by forming the multi-layer transfer passage, it needs to solve the problem that the temperature deflection of in the apparatus is generated.
[Disclosure] [Technical Problem] The present invention can solve problems mentioned above, the object of the present invention is to provide the far infrared ray dyeing apparatus in which it has the simple internal structure while it can perform the drying and the steaming process in one process.
Such object of the present invention is achieved by using a plurality of infrared ray heaters and by being supplied a wavelength and heat conduction of the infrared ray heater to the cloth constantly.
Another object of the present invention is to provide the far infrared ray dyeing apparatus capable of avoiding the cloth droops by its own gravity, in which the multi-layer transfer passage are formed. Such object of the present invention is achieved by forming the path for the air circulation in each transfer passage to create and circulate the flow of the air. Still another object of the present invention is to provide the far infrared ray dyeing apparatus which solves the temperature deflection that ease to be generated in the apparatus as the multi-layer transfer passage is formed.
Such object of the present invention is achieved by making the cross section of the circulating passage into the trapezoid structure when the circulating passage is formed within each transfer passage in order to constantly keep up the air current supplied by the motor for the ventilation.
[Technical Solution]
The present invention, as described above, relates to the far infrared ray dyeing apparatus with a built-in plurality of infrared ray heaters in order to perform the drying and the steaming process in one process in the process of the supply, print, drying, steaming and washing of the cloth etc., which is characterized in comprising the upper transfer passage in which the circulating passage is constructed with the upper discharging part equipped with a plurality of infrared ray heaters and the lower common exhausting part above the upper transfer belt, and the ventilation and suction motor are embedded respectively; the middle transfer passage in which the circulating passage is constructed with the upper common discharging part and the lower common exhausting part equipped with a plurality of infrared ray heaters above the middle roller and the ventilation and suction motor are embedded respectively; and the bottom transfer passage in which the circulating passage is constructed with the upper discharging part and the lower exhausting part above the upper transfer belt, a plurality of infrared ray heaters are fixed by the fixing plate, and the ventilation and suction motor are embedded respectively.
Moreover, the upper discharging part and the common discharging part of the apparatus have the cross section of trapezoid in which a width of the one end is narrow and the other end is broad, have a plurality of hole for circulating in inner side, and they are connected with a duct to form the circulating passage, and the upper discharging part embedded with a motor for ventilation and the common discharging part embedded with a motor for suction.
[Brief Description of the Drawing(s)]
Fig. 1 is a schematic diagram showing the principles of the far infrared ray dyeing apparatus of the present invention.
Fig. 2 is a broken section showing the inside of the far infrared ray dyeing apparatus of the present invention
Fig. 3 is a part perspective view showing the circulating passage installed within the transfer passage of the present invention. * The description of reference numerals of the main elements in drawings
Tl : upper transfer passage T2: middle transfer passage.
T3 : lower transfer passage P 1 : upper discharging part.
P23: common discharging part P 12: common exhausting part. P3: lower discharging part 5: cloth. H 1 , H2, H3 , : infrared ray heater C 1 , C2 : transfer belt.
Rl, R2, R3, ....: roller 7: fixing plate.
50: the far infrared rays dyeing apparatus.
[Best Mode] With reference to the below attached figures, the preferred embodiment of the present invention is described in detail as follows.
Fig. 1 is a schematic diagram showing the principles of the far infrared ray dyeing apparatus of the present invention.
Firstly, the transfer passage transferring the cloth of the present invention, as shown by Fig. 1, is constructed with multi layers of 3 transfer passages as the upper transfer passage (Tl), the middle transfer passage (T2), and the lower part transfer passage (T3).
Each transfer passage is embedded with the circulating passage within inner side respectively, the upper transfer passage (Tl) has the upper discharging part (Pl) and common exhausting part (P 12), and the middle transfer passage (T2) has the common discharging part (P23) and the common exhausting part (P 12). Moreover, the lower transfer passage (T3) has the common discharging part (P23) and the lower discharging part (P3).
Here, denotations 1, 2 and 3 represent the upper part, the middle part and the lower part respectively, T represents a passage, and P represents the circulating passage.
Therefore, the common discharging part (P23) becomes the path which is commonly used as the circulating passage at the middle part and the lower part, and the common discharging part (P23) becomes the path which is commonly used as the circulating passage at the upper part and the middle part
Here, an arrow represents the flow of the air, and H represents the infrared ray heater. The far infrared ray dyeing apparatus of the present invention is constructed that the far infrared rays heaters radiates the far infrared ray through each of the outlet part contained therein, and the far infrared ray wavelength and radiant heat are emitted through the air circulating passage which is formed by the outlet part and the exhausting part embedded in each of the upper part, the middle part and the lower part when the cloth (5) pass through the far infrared ray dyeing apparatus (50) in the order of the upper transfer passage (Tl), the middle transfer passage (T2), and the lower transfer passage (T3).
In Fig. 1, the transfer belt transferring the cloth (5) is omitted but it has the configuration like that of Fig. 2. Fig. 2 is a part section view showing the inside of the far infrared ray dyeing apparatus of the present invention. The conceptual diagram of Fig. 1 can be more easily understood with this view.
As described above, the upper, the middle and the lower transfer passage of (Tl), (T2) and (T3) are established in the upper, the middle and the lower part of the far infrared ray dyeing apparatus (50), and the upper transfer passage (Tl) is equipped with the upper discharging part (Pl) and common exhausting part (P 12) above and below the upper transfer belt (Cl) respectively, and each of the upper discharging part (Pl) and common exhausting part (P 12) is constructed with a bilateral symmetry. In this way, by the symmetrical construction, it can be possible to cover the circulating passage corresponding to the length of the transfer belt of the longer distance.
That is, in the lower part of the upper discharging part (Pl), a plurality of infrared ray heaters (H) is installed, a plurality of holes is punched in the lower part, and the motor (Ml) for the ventilation is installed at one side.
Also, the common exhausting part (P 12) has a plurality of holes in the upper part and the lower part, and has the motor (M2) for a suction at one side, and the upper discharging part (Pl) and common exhausting part (P 12) are connected with each other to form the upper circulating passage.
Consequently, when the cloth (5) pass the upper transfer belt (Cl) through the upper transfer passage (Tl), it receives the heat and the radiant heat radiated from a plurality of infrared ray heaters of the upper discharging part (Pl), while the motor (M2) for the suction of the upper discharging part (Pl) and the motor (Ml) for the ventilation of the common exhausting part (P 12) are operated to form the circulating passage with circulating the air of an inner side in order to apply the fixed temperature to the cloth.
Also, as to the transfer belt (Cl), the rollers (Rl 1) and (R12) for a rotation are installed in the right and the left side, and a plurality small roller can be arranged between the rollers (Rl 1) and (R12) as occasion demands.
As to the middle transfer passage (T2), the roller (R21) and (R22) are formed and ensured the conveying path of the cloth, and as described above in detail, it has the structure of being opposed to the upper transfer passage (Tl) in which the common discharging part (P23) is installed in the upper part and the common exhausting part (P 12) is installed in the lower part.
Also, it has a structure that the common discharging part (P23) installed in the lower part lets out the radiant heat of the far infrared rays and the circulating air, and the common exhausting part (P 12) installed in the upper part inhales the circulating air.
In the upper and the lower part of the common effusion part (P23), a plurality of holes are punched and a plurality of infrared ray heaters and the motor (M3) for ventilation are embedded in an inner side. The circulating passage of the middle transfer passage (T2) circulates from the common discharging part (P23) towards the common exhausting part (P 12) by the motor for the ventilation and the motor for the suction.
Moreover, in the lower transfer passage (T3) which is installed in the lower part of the apparatus, the fixing plate (7) on which a plurality of infrared ray heaters is fixed, is formed above and the lower discharging part (P3) is formed blow based on the lower transfer belt (C3), and the circulating passage which is formed in the lower transfer passage (T3), is constructed with the common discharging part (P23) and the lower discharging part (P3). In an inner side, the motor for the ventilation and the motor for the suction are embedded respectively, a plurality of hole is punched in the fixing plate (7) for lowing of the air.
Also, as to the transfer belt (C3), the rollers (R31) and (R32) for a rotation is installed in the right and the left side, and a plurality small roller can be arranged between the rollers (R31) and (R32) as occasion demands. The denotation No. 8, not depicted, represents the ventilation passage which exhausted to smoothly do the flow of the air within the far infrared ray dyeing apparatus (50), and the roller (R3) is the roller for the cloth exhaustion.
Fig. 3 is the part perspective view showing the circulating passage installed within the transfer passage of the present invention which shows the structure of the common exhausting part (P 12) and the upper discharging part (Pl) making the upper circulating passage formed within the upper transfer passage (T), and the other outlet part and exhausting part has the same structure. The upper discharging part (Pl) has the trapezoid structure that the cross section of the one side is wider than that of the other side such that the flux of the wind by the blower motor (not depicted) is constantly supplied to the inner side. In an inner side, a plurality of infrared ray heaters (Hl) and (Hl) are installed with a plurality of holes (11) being punched, and the infrared ray hot- wire and air circulate to this hole.
The common vent (P 12) is installed with punching a plurality of hole for the air circulation, the motor (not depicted) for a suction is built in an inside, and the upper discharging part (Pl) and common vent (P 12) are connected with a duct to form the hole for the air circulation A configuration of a duct, not depicted, is same as those of the structure of the duct which is widely used in a general air conditioner.
The transfer belt (Cl) is constructed between the upper discharging part (Pl) and common vent (P 12), and a plurality of the hole for the air circulation is formed within the belt. In the present invention constructed in this way, the process is progressed in the order of the front stage to the dyeing process. That is, after performing the cloth supply process and the print process, the drying and steaming process are performed, as described above, the drying and steaming process are performed in one process and then the cleaning process is performed lastly. At this time, the far infrared ray dyeing apparatus (50) of the present invention is used in order to process a drying and steaming process in one process.
In this way, the cloth supplied from the front stage is finished with the printing process. At this time, the far infrared ray dyeing apparatus (50) is pre- operated to be maintaining constant temperature in an inner side by the infrared ray heater installed in inner side and the flow of the air for the circulating passage. That is, as shown by Fig. 2, if the cloth (1) is supplied to the input side (A) in the state that the temperature of the inside of the far infrared ray dyeing apparatus (50) is maintained constantly, the cloth passed the middle roller (R) and (R2) of the middle transfer passage (T2) through the upper transfer belt (Cl) of the upper transfer passage (Tl), and passed and the lower part transfer belt (C2) of the lower part transfer passage (T3) and drawn out from the output end (B) such that the drying and steaming are completed in one process.
As to each transfer belt, it is preferable to use the rubber belt of the network structure in which the air can pass in respect of the cohesive power and the air circulation. Firstly, as to the circulation-process of the air within each transfer passage in Fig. 1, the circulating passage is formed with the upper discharging part (Pl) and common exhausting part (P 12) in the upper transfer passage (Tl), and the air flows to the arrow downward direction as shown by the figure, the flow of the air is generated in the middle transfer passage (T2) from the common discharging part (P23) to the common exhausting part (P 12) (the arrow directed from the downside to the upside).
Moreover, in the lower part transfer passage (T3), the circulating passage generates the flow of the air to the direction from the common discharging part (P23) to the lower discharging part (P3) (the arrow directed from the upside to the downside).
In this way, by the circulating passage, the heat conduction and the wavelength coming out of the infrared ray heater installed in an inner side uniformly supply and distribute within the dyeing apparatus. Here, the upper discharging part (Pl) and common discharging part (P23) are formed with the inclined state to be shaped its cross section with a trapezoid such that it plays the role to uniformly maintain the flux of an inner side in the injection of the air by the blower motor In this way, as shown by Fig. 2, the cloth pass the upper transfer passage
(Tl) through the transfer belt (Cl) with more closely adhering to the transfer belt (Cl) by the air blowing from the upper part to the lower part. As the cloth (5) passes through the middle transfer passage (T2), the cloth is prevented from sagging to the downward because of its load by rotating 180° as well as the far infrared rays radiate and the air blows on the cloth constantly.
Again, the cloth rotates 180 to be located the surface of the cloth on the upper part again with passing through the lower transfer passage (T3), and adheres closely by the circulating air current blowing from the upper to the bottom while the far infrared ray is irradiated and then the cloth ejects from the output end (B).
[Industrial Availability]
As described above, the present invention has the effect on miniaturizing the apparatus occupying the big area by establishing the transfer passage with multi-layer, and also solved the problem of uneven dyeing by forming the circulating passage within each transfer passage in order to evenly distribute and supply the wavelength and the heat conduction radiating from the infrared ray heater on the cloth and by making the air supplying to the circulating passage to circulate in constant speed by the motor for the ventilation. Particularly, the present invention has the effect that the far infrared ray wavelength applied to the cloth can be penetrated into the internal fiber of the cloth by constructing the circulating passage between the upper and the bottom of the cloth to avoid the unevenness of the dyeing. Moreover, the present invention solves the drooping of the cloth by its own weight which occurred in a transfer with the circulating passage by constructing the transfer passage with a multi-layer, the apparatus of the present invention can be processed the drying and the steaming in one process to ensure the apparatus for having improved miniaturization and lightweight as well as to process the large amount of cloth massively.

Claims

[Claims]
1. A far infrared ray dyeing apparatus with embedding a plurality of infrared ray heaters in order to perform the drying and the steaming process in one process in the process of the supply, print, drying, steaming and washing of the cloth etc., which is characterized in comprising the upper transfer passage in which the circulating passage is constructed with the upper discharging part equipped with a plurality of infrared ray heaters and the lower common exhausting part above the upper transfer belt, and the ventilation and suction motor are embedded respectively; the middle transfer passage in which the circulating passage is constructed with the upper common discharging part and the lower common exhausting part equipped with a plurality of infrared ray heaters above the middle roller and the ventilation and suction motor are embedded respectively; and the bottom transfer passage in which the circulating passage is constructed with the upper discharging part and the lower exhausting part above the upper transfer belt, a plurality of infrared ray heaters are fixed by the fixing plate, and the ventilation and suction motor are embedded respectively.
2. The far infrared ray dyeing apparatus according to claim 1, wherein the upper discharging part (Pl) and the common discharging part (P23) are constructed to have the cross section of trapezoid that a width of the one end is broader than that of the other end, and a plurality of hole for the air circulation is punched in inner side of them.
3. The far infrared ray dyeing apparatus according to claim 1, wherein the upper discharging part (Pl) and the common exhausting part (P 12) are connected by a duct to form the circulating passage, the motor for the ventilation is embedded in the upper discharging part (Pl), and the motor for suction is embedded in the common exhausting part (P 12).
4. The far infrared ray dyeing apparatus according to claim 1, wherein the transfer belt (Cl) and (C3) are the rubber belt on which a plurality of hole for the air circulations is punched.
PCT/KR2006/001375 2006-02-28 2006-04-13 Dyeing system for radiating far infrared ray WO2007100171A1 (en)

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KR101409442B1 (en) 2013-11-21 2014-06-20 배응준 Fiber material heat treating and drying apparatus
KR101789228B1 (en) * 2016-07-07 2017-10-26 아성기계 주식회사 Continuous Drying and Steaming Device For Textile Printing Process
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