WO2007097020A1 - Film cutting device - Google Patents

Film cutting device Download PDF

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Publication number
WO2007097020A1
WO2007097020A1 PCT/JP2006/303594 JP2006303594W WO2007097020A1 WO 2007097020 A1 WO2007097020 A1 WO 2007097020A1 JP 2006303594 W JP2006303594 W JP 2006303594W WO 2007097020 A1 WO2007097020 A1 WO 2007097020A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutter
film
cutting
cutting blade
corner
Prior art date
Application number
PCT/JP2006/303594
Other languages
French (fr)
Japanese (ja)
Inventor
Wataru Ogasawara
Original Assignee
Honma Precision Metalworking Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honma Precision Metalworking Co., Ltd. filed Critical Honma Precision Metalworking Co., Ltd.
Priority to PCT/JP2006/303594 priority Critical patent/WO2007097020A1/en
Priority to JP2006522164A priority patent/JP3914564B1/en
Publication of WO2007097020A1 publication Critical patent/WO2007097020A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/10Making cuts of other than simple rectilinear form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/0062Rounding off the end of self adhesive labels on tapes

Definitions

  • the present invention relates to a film cutting device, and more particularly to a film cutting device for a plastic film or the like used as a storage case or a package bag.
  • film Two flat, rectangular, thin, plastic films for storage cases such as documents, daily necessities, toiletries, cosmetics, and knocker bags (including fillings) for food, beverages, detergents, etc.
  • film is often used by laminating three sides.
  • a thin film that is folded in two and welded on both sides and a slide fastener for opening the storage case on the other side is often used.
  • Conventionally, such a film is obtained by intermittently feeding a continuous long film in the length direction and cutting it with a Thomson blade or a guillotine blade every intermittent feed.
  • Patent Document 1 Japanese Unexamined Patent Application Publication No. 2003-340777 proposes an apparatus that performs such corner force check.
  • FIG. 6 (A) is a perspective view of the film cutting device 40 proposed in Patent Document 1
  • FIG. 6 (B) is a diagram showing a corner processing procedure.
  • “Sheet” is “Film”
  • “Round” or “Chamfering” is “Corner Processing Section”
  • “Corner Cutting Device” is “Cutting Device”. To do.
  • a film cutting device 40 includes a first cutter 41 and a second cutter 42, and pulls the leading end of the web 51a from the long film 51 as a feed amount (F) (indicated by a dotted arrow). It is cut into a film 52 of a predetermined size, and corner force is applied to each corner according to the procedure of FIG. 6 (B). Furthermore, referring to Fig. 6 (A), detailed explanation will be given based on Fig. 6 (B). Then, first, as shown in FIG.
  • the corners 52a, 52b, 52c, and 52d are subjected to corner processing 52a, 52f and 52d, and the chips 53 are formed into scraps.
  • corner processing is completed, the film 52 is sucked by the suction table 43 and conveyed downstream so as to straddle the second force cutter 42.
  • the film cutting device 40 proposed in Patent Document 1 stabilizes the scattering direction of the cut chips 53 by making the blade edges 42a and 42b of the corner machining portion of the second cutter 42 into a V shape.
  • the chips 53 are collected by the absorption device 44.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2003-340777
  • Fig. 6 (C) (a) shows the film 52 after corner processing when the pitch (P) between the first cutter 41 and the second cutter 42 is adjusted to be shorter than the feed amount (F) of the film 52. It is a schematic plan view.
  • Figures 6 (C) and 6 (b) show the results after cornering when the pitch (P) between the first cutter 41 and the second cutter 42 is adjusted to be longer than the feed amount (F) of the film 52.
  • 3 is a schematic plan view of a film 52.
  • the first cutter 41 and the first cutter 41 with respect to the feed amount (F) of the film 52 When the pitch (P) between the two cutters 42 is adjusted to be long, edges 52f are generated at the corners 52a and 52b of the film 52. Therefore, in the film cutting device 40 proposed in Patent Document 1, in order not to cause such a problem in corner processing, in addition to the film 52 feed amount (F), the film 52 feed amount (F) Therefore, it is necessary to adjust the relationship between the pitch (P) between the cutting devices (the first cutter 41 and the second cutter 42) very accurately. If this is not done, there may be a problem in quality.
  • a first cutter 41 and a second cutter 42 are arranged apart from each other by a pitch (P). Therefore, in the case of a setup change that changes the length of film 52, in addition to changing the feed amount (F) of film 52, the pitch (P) of first cutter 41 and second cutter 42 must also be changed. It takes a lot of time and effort to make adjustments. In addition, after corner processing, a mechanism for sucking and discharging the film 52 by the suction table 43 is also required. For this reason, the entire device has a complicated structure and a large force, which increases the manufacturing cost and requires a large installation area. As a result, the manufacturing cost of film 52 also increases. .
  • FIGS. 6 (C) and 6 (c) are schematic plan views of the film 52 subjected to corner force check with a cutting margin S (for example, 2 to 5 mm in a package bag).
  • a cutting margin S for example, 2 to 5 mm in a package bag.
  • the cutting allowance 53s is added to obtain one film 52, so the material yield from the long film 51 to the cornered film 52 is poor.
  • the cutting allowance 53 s as well as the chip 53 requires additional processing such as chip processing means.
  • an object of the present invention is to provide a film cutting apparatus that performs corner processing on corners of a film (including a sheet), and (1) eliminates the need for extremely accurate adjustment between cutting tools. 2)
  • the entire device can be made simple and small in size, (3) it is difficult to cause troubles in the long film feed mechanism, and (4) the material yield of the film is improved, and chip disposal means, etc. It is to obtain a film cutting apparatus that does not require additional tracking.
  • the present inventors have used many blades so that the film is cut at one place and corner processing is performed on all corners of the leading edge and the trailing edge in the feed direction.
  • the inventors obtained the knowledge that the above problems can be solved by adopting a mating structure and arrived at the present invention.
  • the present invention relates to a film cutting apparatus that cuts and removes a predetermined region at the edge in the width direction of a long film having a predetermined width, and cuts the central portion in the width direction that has been cut and removed.
  • the following first to fourth cutters are provided.
  • a center cutting blade A located at the center in the width direction and a corner cutting blade a connected to both sides of the center cutting blade A are provided.
  • Second cutter A center cutting blade B that mates with the center cutting blade A of the first cutter.
  • Third cutter At the time of waiting for cutting, there is provided a corner cutting blade b positioned opposite to the second cutter with an interval exceeding the thickness of the film and positioned at both ends in the width direction.
  • a corner cutting blade c that mates with a corner cutting blade a of the first cutter and a corner cutting blade b of the third cutter.
  • the film cutting apparatus of the present invention cuts and removes both edges of the film by mating with the first cutter corner cutting blade a, the third cutter corner cutting blade b, and the fourth cutter corner cutting blade c. I do. Furthermore, the film cutting apparatus according to the present invention cuts the central portion in the width direction of the film remaining after being cut and removed by matching the center cutting blade A of the first cutter with the center cutting blade B of the second cutter. It is characterized by
  • the first cutter corner cutting blade a, the third cutter corner cutting blade b and the first cutter The cutting edge of the film was removed in advance by mating with the four-cut corner cutting blade c, and then the central portion in the width direction of the film left after the cutting was removed. It is preferable to cut by cutting the cutting blade A with the center cutting blade B of the second cutter. With this configuration, the film is positioned together with the cutting by the first cutter, the third cutter, and the fourth cutter, and the cutting center is not shifted when the film is cut by the first cutter and the second cutter.
  • the corner cutting blade c of the fourth cutter projects a predetermined amount from the corner cutting blade a of the second cutter with respect to the first cutter and the third cutter, and the second cutter and the fourth cutter. Make it a reality. By doing so, cutting and removal of both edges of the film is performed in advance without independently controlling the operation of the second cutter and the fourth cutter in the cutting operation, and then the film remaining after the cutting is removed. The central part in the width direction can be cut.
  • the film when the film is cut with the first cutter and the second cutter, the film is sandwiched between the second cutter and the third cutter, and the center cutting blade A and the second cutter of the first cutter are in that state. It is preferable to cut the central portion in the width direction of the film remaining after being cut and removed by the cutting operation in which the center cutting blades B meet. By adopting this configuration, it is possible to prevent deformation of the film and generation of burrs during cutting.
  • the second cutter presses the third cutter and the third cutter It is preferable to retreat in the pressing direction from the position. This is because the film is more reliably cut by the center cutting blade A of the first cutter and the center cutting blade B of the second cutter.
  • the film cutting device of the present invention presses the third cutter in the direction of the second cutter.
  • the pressing force of this spring may be smaller than the pressing force to the second cutter by the third cutter, which is greater than the cutting resistance in cutting and removing both edges of the film.
  • the third cutter can accept the cutting resistance when both edges are cut by the fourth cutter.
  • the third cutter retracts when cutting with the second cutter, and can assist in cutting the central portion of the film.
  • the center cutting blade A of the first cutter and the center cutting blade B of the second cutter are: The blades are straight along the width direction of the film, and the first cutter's corner cutting blade a, the third cutter's corner cutting blade b, and the fourth cutter's corner cutting blade c are round or long film.
  • a linear cutting blade having a predetermined angle with respect to the direction can be provided. With this configuration, the shape of film corner processing can be varied according to the storage case, package bag, and the like.
  • the film cutting apparatus of the present invention when producing a film in which corner calorie is applied to the corners of a film (including a sheet), (1) an extremely accurate adjustment between the two cutting apparatuses is performed. (2) The entire device has a simple structure and the force can be reduced. (3) Troubles do not easily occur in the long film feeding mechanism, and (4) the film yield is improved. Addition of chip disposal means is not required.
  • FIG. 1 is a front view of a film cutting apparatus 10 according to the embodiment
  • FIG. 2 is an exploded perspective view showing the cutters constituting the cutting tool apart
  • FIG. 3 cuts the long film 21 with the cutting tool. It is a perspective view which shows a mode.
  • FIG. 4 is a diagram showing the operation of the cutting device 10 according to the embodiment.
  • FIG. 5 is a plan view of an example of each film 22 after being cut by the cutting device 10 of FIG.
  • the cutting device 10 includes a base plate 17a and a movable plate 17e that is guided by a guide post 17b standing on the base plate 17a and slides up and down via a joint 17d by a cylinder 17c. ing.
  • a cutting tool is installed between the base plate 17a and the movable plate 17e.
  • This cutting tool includes a first cutter 11 and a third cutter 13 arranged on the base plate 17a side, and a second cutter 12 and a fourth cutter 14 arranged on the movable plate 17e side.
  • the second cutter 12 and the fourth cutter 14 move up and down as the movable plate 17e moves up and down.
  • the fourth cutter 14 also constitutes a force with a pair of the fourth cutter 14R and the fourth cutter 14L disposed at a predetermined interval in the width direction of the long film 21.
  • a long film 21 is placed between the base plate 17a and the movable plate 17e in the cutting device 10.
  • a stripper plate 17f for pressing the film 22 prior to the cutting tool when cutting is also provided.
  • the film 22 cut by the cutting device 10 includes a front end side 22m and a rear end 22u.
  • the front end side 22m and the rear edge end 22u form a straight line.
  • each end has a rounded corner processed portion (22a, 22b, 22c, 22d).
  • the first cutter 11 has a rectangular parallelepiped shape, and a part of the ridgeline constitutes a cutting edge.
  • This cutting blade is composed of a linear center cutting blade 111 and corner cutting blades 112 at both ends thereof.
  • the center cutting blade 111 corresponds to the cutting portion 22x of the front end side 22m (or the rear edge 22u) of the film 22, and the corner cutting blade 112 has a shape corresponding to the corner processing portions 22c and 22d of the film 22.
  • the second cutter 12 also constitutes a center cutting blade 121 having a part of the ridge line, but both ends thereof do not function as cutting blades.
  • the center cutting blade 121 has a shape corresponding to the cutting portion 22x on the front end side 22m (or the rear edge end 22u) of the film 22.
  • Both end portions of the second cutter 12 have shapes corresponding to the corner force feeding portions 22a and 22b of the film 22, but as described above, they do not function as cutting blades!
  • the second cutter 12 waits above the third cutter 13 with an interval exceeding the thickness of the film 22. This is to allow passage of the long film 21 (film 22) between the second cutter 12 and the third cutter 13.
  • the second cutter 12 is lowered by a predetermined amount, so that the center cutting blade 111 of the first cutter 11 and the center cutting blade 121 of the second cutter 12 are held together. Katsuta 12 is in place.
  • part of the ridgeline of the third cutter 13 is a corner cut.
  • the cutting blade 132 is configured.
  • the corner cutting blade 132 has a shape corresponding to the corner processed portions 22a and 22b of the film 22.
  • the straight portion between the corner cutting blades 132 does not function as a force cutting blade having a shape corresponding to the cutting portion 22x on the front end side 22m (or the rear edge 22u) of the film 22.
  • the third cutter 13 and the first cutter 11 are arranged such that the side surfaces on which the cutting blades are formed face each other with a predetermined clearance.
  • the third cutter 13 moves downward and retracts when the upper surface of the third cutter 13 is pressed by the second cutter 12 due to the operation of the second force cutter 12 positioned above and lowering the second cutter 12, and the second cutter 12 is raised. When contact is released, it will rise to the original standby position and return.
  • the third cutter 13 is supported by the coil spring 15 in order to raise the third cutter 13 to the initial standby position.
  • the coil spring 15 has a spring characteristic that is smaller than the pressing force received by the second cutter 12 from the third cutter 13 that is larger than the cutting resistance applied when the corner is cut.
  • the force shown by the coil spring 15 can be replaced by another elastic member that exhibits the above-described function.
  • the fourth cutter 14 (14R, 14L) includes corner cutting blades 142R and 142L, respectively.
  • the corner cutting blades 142R and 142L mesh with the corner cutting blade 112 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13 and have a possible shape!
  • the corner cutting blades 142R and 142L are arranged so as to protrude from the center cutting blade 121 of the second cutter 12 in the direction of the first cutter 11 or the second cutter 12.
  • This protruding amount G is equal to or greater than the thickness of film 22.
  • the fourth cutter 14 When the film 22 is cut, the fourth cutter 14 is lowered together with the second cutter 12 while maintaining the protruding amount G.
  • the fourth cutter 14 is integrally fixed to the second cutter 12 in order to maintain the protruding amount G.
  • the first cutter 11 to the fourth cutter 14 described above constitute a cutting tool, and the second cutter 12 and the fourth cutter 14 (14R, 14L) are lowered in the direction of the third cutter 13 to The film 22 is cut through a staged cutting step.
  • the protruding corner cutting blades 142R, 142L of the fourth cutter 14 squeeze first with the corner cutting blade 121 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13.
  • the Kona Karo arsenal 22a, 22b, 22c, 22d forces are cut and formed on the fed long Finolem 21.
  • the corner processed portions 22a and 22b are cut and formed by the first cutter 11 and the fourth cutter 14.
  • the corner force feeding portions 22c and 22d are cut and formed by the third cutter 13 and the fourth cutter 14.
  • Fig. 4 (a) shows a cutting standby state in which the long film 21 is placed on the tool surface
  • Fig. 4 (b) shows a cornered state
  • Fig. 4 (c) shows a state in which cutting has been completed.
  • the lower part is a longitudinal sectional view of each state
  • the upper part is a plan sectional view of a portion (indicated by a dotted oblique line) functioning in corner processing or cutting in each state.
  • the thick and solid lines in the upper part of Figs. 4 (b) and 4 (c) indicate the corner cache or the cut part.
  • the long film 21 fed by the feed amount (F) is placed on the upper surfaces of the first cutter 11 and the third cutter 13.
  • FIG. 4 (b) when the second cutter 12 is lowered as indicated by a dotted arrow, the thickness of the film 22 is integrated with the second cutter 12 and more than the center cutting blade 121 of the second cutter 12.
  • the fourth cutter 14 in which the corner cutting blades 142R and 142L protrude (G) also descends. Then, the corner cutting blades 142R and 142L of the fourth cutter 14 and the corner cutting blade 112 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13 respectively. Therefore, the first cutter 11, the third cutter 13, and the fourth cutter 14 force corner processing at the front end side 22m corner and the rear edge end 22u at the same time, and corner processing portions 22a, 22b, 22c indicated by thick solid lines , 22d force is formed.
  • FIG. 4 (b) the force that generates smaller chips 23 in the corner casing.
  • This chip 23 is compressed air introduced into the fourth cutters 14R and 14L, and the first cutter 11 and the third cutter below. The air is blown off in the vacant spaces formed on both sides of the pit 13 and the chips 23 are absorbed from these vacant spaces. For this reason, the chip 23 does not remain in the cutting tool, and chip disposal is facilitated.
  • the force is such that the long film 21 also sends the side force of the movable third cutter 13.
  • the first cutter 11 U prefer to send from the side.
  • the first cutter 11, the second cutter 12, the third cutter 13 and the fourth cutter 14 are collected in one place, so that cornering and cutting are performed together, so there is no need to adjust between cutting devices. Become. Since adjustment between the cutting devices is not necessary, the shape 22 of the corner processed portions 22a to 22d and the cut portion 22x can have a uniform size and a high quality film 22.
  • the cutting tool can be installed in a die set as shown in FIG.
  • F feed amount of the film 22
  • the film 22 cut and cut at the corner force is immediately sent to the next process, a complicated dispensing mechanism is not required. Because of this, the entire device has a simple structure and a small force, which lowers the manufacturing cost and does not increase the installation area. As a result, the manufacturing cost of the film 22 can be reduced. it can.
  • the cutting allowance S described above can be reduced to about 0.2 to 0.3 mm, and corner processing
  • the material yield of the film 22 can be increased.
  • the chip processing means can be easily manufactured by forming the chip 23 of the small pieces in combination with blowing and suction in the cutting tool.
  • the corner force feeding portions 22a to 22d can be formed in a straight shape on the front end side 22m (or rear end side 22u) and in a round shape on the rear end side 22u (or front end side 22m). Further, as shown in FIG. 5 (c), the corner processed portions 22a to 22d can be all linearly formed on the front end side 22m and the rear end side 22u. It is preferable in terms of strength of the corner cutting blades 142R and 142L of the fourth cutter 14 to make the corner processed portions 22a to 22d linear.
  • the corner force feeding portions 22a to 22d are rounded, the corner cutting edges 142R and 142L of the fourth cutter 14 must be sharpened, whereas the corner force feeding portions 22a to 22d are required.
  • the force can also make the tip of the corner cutting blades 142R and 142L of the fourth cutter 14 an obtuse angle.
  • the front end side 22m and the rear end side 22u are cut not in a straight line but in a curved shape, and a hole 22h or the like is formed near the rear end side 22u (or the front end side 22m).
  • Various shapes such as cornering, cutting, etc. can be performed.
  • various films 22 can be formed according to the storage case or the knock bag.
  • the above-described cutting device 10 has been described as a device for cutting a single long film 21, a plurality of long films 21 are arranged in parallel, and a plurality of rows of cutting tools corresponding to the following are arranged. It can also be set as the cutting device.
  • the cutting device 10 of the embodiment feeds the long film 21 horizontally, but it can also be sent in an inclined manner, and the corner tool and the cutting tool can be turned upside down. It is also possible to cut. It is also possible to operate the cutting tool from the drive source of the feeder for the long film 21 by, for example, a link mechanism. Corner processing is also applicable to some corners, not all corners.
  • FIG. 1 is a front view of a film cutting apparatus 10 according to an embodiment.
  • FIG. 2 is an exploded perspective view of a main part of the film cutting device 10.
  • FIG. 3 is a perspective view of essential parts of the film cutting device 10.
  • FIG. 4 is a view showing the operation of the cutting apparatus 10 according to the embodiment, where (a) is a state in which the long film 21 is placed on the tool surface, (b) is a state in which corner processing is performed, (c ) Shows the cut state, the lower part is a longitudinal sectional view of each state, and the upper part is a plan sectional view of a part (indicated by a dotted diagonal line) that functions in corner processing or cutting in each state. .
  • FIG. 5] (a) to (d) are plan views of an example of each film 22 after being cut by the cutting device 10 of FIG.
  • FIG. 6 shows a film cutting device 40 proposed in Patent Document 1, (A) is a perspective view thereof, (B) is a diagram showing a corner processing procedure, and (C) is a diagram showing an example of processing failure. It is.
  • 17a Base plate
  • 17b Guide post
  • 17c Cylinder
  • 17d Fitting
  • 17e Movable plate
  • 17f Stripper plate

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetal Cutting Devices (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

A film cutting device for cutting the corners of a film, in which adjustment between cutting tools is eliminated, the entire film cutting device is formed in a simple structure and reduced in size, and the yield rate of film materials is increased. The cutting device for a film has a first cutter (11) having a center cutting blade located at the lateral center of the first cutter (11) and corner cutting blades continuing to both sides of the center cutting blade, a second cutter (12) having a center cutting blade engaging the center cutting blade of the first cutter (11), a third cutter (13) disposed facing the second cutter (12) at an interval exceeding the thickness of the film (22) when the cutter is on standby for cutting and having corner cutting blades located at both lateral ends of the third cutter (13), and fourth cutters (14R, 14L) having corner cutting blades engaging the corner cutting blades of the first cutter (11) and also engaging the corner cutting blades of the third cutter (13).

Description

明 細 書  Specification
フィルム切断装置  Film cutting device
技術分野  Technical field
[0001] 本発明は、フィルム切断装置に関し、詳しくは、収納ケースやパッケージ袋として用 いられるプラスチックフィルムなどでのフィルム切断装置に関する。  TECHNICAL FIELD [0001] The present invention relates to a film cutting device, and more particularly to a film cutting device for a plastic film or the like used as a storage case or a package bag.
背景技術  Background art
[0002] 書類、 日用雑貨、洗面用具、化粧品などの収納ケースや、食品、飲料、洗剤などの ノ ッケージ袋 (充填物を含む)として、平坦で矩形状の 2枚の薄 、プラスチックフィル ム(以下、略して単に「フィルム」 t 、う)を積層して三辺を溶着したものが多用されて いる。また、 1枚の薄いフィルムを 2つ折りに積層して両側を溶着し、残る一辺に収納 ケースの開口部とするためのスライドファスナを溶着したものも多用されている。従来 、このようなフィルムは、連続した長尺フィルムをその長さ方向に間欠的に送り、その 間欠送り毎に、トムソン刃やギロチン刃によって切断加工して 、る。  [0002] Two flat, rectangular, thin, plastic films for storage cases such as documents, daily necessities, toiletries, cosmetics, and knocker bags (including fillings) for food, beverages, detergents, etc. (Hereinafter abbreviated as “film” t) is often used by laminating three sides. In addition, a thin film that is folded in two and welded on both sides and a slide fastener for opening the storage case on the other side is often used. Conventionally, such a film is obtained by intermittently feeding a continuous long film in the length direction and cutting it with a Thomson blade or a guillotine blade every intermittent feed.
[0003] ところで、矩形状のフィルムの隅角部が鋭利であると、他のフィルムを突き刺して孔 を開けたり、極端なときは、人体に傷を負わせたりすることがある。これらの事故を阻 止するため、また PL法 (製造物責任法)の関係もあり、最近では、収納ケースゃパッ ケージ袋などの殆どは、矩形状の隅角を丸く切り落とす、いわゆる、ラウンド (角丸)に するコーナ加工が施されて ヽる。  [0003] By the way, if the corners of a rectangular film are sharp, other films may be pierced to make holes, and in extreme cases, the human body may be damaged. In order to prevent these accidents, there is also a relationship with the PL Law (Product Liability Law), and recently, most storage cases and package bags are rounded off at the corners of the rectangle, so-called round ( The corners are rounded.
[0004] 例えば、特許文献 1 (特開 2003— 340777号公報)には、このようなコーナ力卩ェを 行う装置が提案されて ヽる。図 6 (A)は特許文献 1に提案されるフィルムの切断装置 40の斜視図、図 6 (B)はコーナ加工の手順を示す図である。なお、特許文献 1での「 シート」は「フィルム」、「ラウンド」または「面取り」は「コーナ加工部」、また「コーナー力 ット装置」は「切断装置」として、語句を統一して説明する。  [0004] For example, Patent Document 1 (Japanese Unexamined Patent Application Publication No. 2003-340777) proposes an apparatus that performs such corner force check. FIG. 6 (A) is a perspective view of the film cutting device 40 proposed in Patent Document 1, and FIG. 6 (B) is a diagram showing a corner processing procedure. In Patent Document 1, “Sheet” is “Film”, “Round” or “Chamfering” is “Corner Processing Section”, and “Corner Cutting Device” is “Cutting Device”. To do.
図 6 (A)において、フィルムの切断装置 40は、第 1カツタ 41と第 2カツタ 42とを備え 、長尺フィルム 51からウェブ 51aの先端を送り量 (F) (点線矢印で示す)として引き出 し、予め決められたサイズのフィルム 52に切断すると共に、図 6 (B)の手順で各隅角 にコーナ力卩ェを施している。さらに、図 6 (A)を参照しつつ図 6 (B)をもとに詳しく説明 すると、先ず、図 6 (B) (a)に示すように、第 1カツタ 41の下刃 41Dと上刃 41Uとで、 送り量 (F)として引き出された長尺フィルム 51を切断すると共に、長尺フィルム 51の 後縁端 52uの隅角にコーナ力卩ェを施し、コーナ加工部(太線で示す) 52c、 52dとし ている。また、図 6 (B) (b)に示すように、第 2カツタ 42の下刃 42Dと上刃 42Uとで、切 断したフィルム 52の前端側 52mの隅角にコーナ加工 (太線で示す)を施し、コーナ 加工部 52a、 52bとしている。これにより、図 6 (B) (c)に示すように、隅角にコーナ加 工咅 52a、 52b、 52c、 52d力施された矩形状のフイノレム 52と、切屑 53にして!/ヽる。こ のコーナ加工が終了すると、フィルム 52をサクシヨンテーブル 43で吸い付け、第 2力 ッタ 42を跨ぐようにして下流側に搬送している。また、特許文献 1に提案されるフィル ムの切断装置 40は、第 2カツタ 42のコーナ加工部の刃先 42a、 42bを V字形状にす ることで、切断した切屑 53の飛散方向を安定させ、この切屑 53を吸収装置 44で回 収している。 In FIG. 6A, a film cutting device 40 includes a first cutter 41 and a second cutter 42, and pulls the leading end of the web 51a from the long film 51 as a feed amount (F) (indicated by a dotted arrow). It is cut into a film 52 of a predetermined size, and corner force is applied to each corner according to the procedure of FIG. 6 (B). Furthermore, referring to Fig. 6 (A), detailed explanation will be given based on Fig. 6 (B). Then, first, as shown in FIG. 6B (a), the lower blade 41D and the upper blade 41U of the first cutter 41 cut the long film 51 drawn out as the feed amount (F), and Corner force is applied to the corner of the trailing edge 52u of the long film 51 to form corner processed parts (indicated by bold lines) 52c and 52d. In addition, as shown in Fig. 6 (B) (b), the lower cutter 42D and the upper cutter 42U of the second cutter 42 are cornered at the corner of the cut end 52m of the film 52 (shown in bold lines). The corner processed parts 52a and 52b are used. As a result, as shown in FIGS. 6 (B) and 6 (c), the corners 52a, 52b, 52c, and 52d are subjected to corner processing 52a, 52f and 52d, and the chips 53 are formed into scraps. When this corner processing is completed, the film 52 is sucked by the suction table 43 and conveyed downstream so as to straddle the second force cutter 42. Further, the film cutting device 40 proposed in Patent Document 1 stabilizes the scattering direction of the cut chips 53 by making the blade edges 42a and 42b of the corner machining portion of the second cutter 42 into a V shape. The chips 53 are collected by the absorption device 44.
[0005] 特許文献 1:特開 2003— 340777号公報  [0005] Patent Document 1: Japanese Unexamined Patent Publication No. 2003-340777
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0006] し力しながら、特許文献 1に提案される、図 6 (A)に示すようなフィルムの切断装置 4[0006] The film cutting device 4 as shown in FIG.
0は、以下の(1)〜 (4)に示すような問題が発生しやす!/、。 0 is likely to cause problems as shown in (1) to (4) below!
[0007] (1)切断工具間で極めて正確な調整が必要で、品質上も問題発生のおそれ [0007] (1) Extremely accurate adjustment between cutting tools is required, which may cause quality problems.
特許文献 1に提案されるフィルムの切断装置 40におけるコーナ加工の不具合を、 図 6 (C) (a)〜(c)を用いて説明する。図 6 (C) (a)は、フィルム 52の送り量 (F)に対し て第 1カツタ 41と第 2カツタ 42間のピッチ (P)が短く調整された場合のコーナ加工後 のフィルム 52の模式平面図である。また、図 6 (C) (b)は、フィルム 52の送り量(F)に 対して第 1カツタ 41と第 2カツタ 42間のピッチ (P)が長く調整された場合のコーナ加 ェ後のフィルム 52の模式平面図である。  Problems in corner processing in the film cutting apparatus 40 proposed in Patent Document 1 will be described with reference to FIGS. 6 (C) (a) to (c). Fig. 6 (C) (a) shows the film 52 after corner processing when the pitch (P) between the first cutter 41 and the second cutter 42 is adjusted to be shorter than the feed amount (F) of the film 52. It is a schematic plan view. Figures 6 (C) and 6 (b) show the results after cornering when the pitch (P) between the first cutter 41 and the second cutter 42 is adjusted to be longer than the feed amount (F) of the film 52. 3 is a schematic plan view of a film 52. FIG.
図 6 (C) (a)に示すように、フィルム 52の送り量 (F)に対して第 1カツタ 41と第 2カツ タ 42間のピッチ(P)が短く調整された場合には、フィルム 52の隅角部 52a、 52bに余 分な耳 52eが発生してしまう。  As shown in Fig. 6 (C) (a), when the pitch (P) between the first cutter 41 and the second cutter 42 is adjusted to be shorter than the feed amount (F) of the film 52, the film Extra ears 52e are generated at the corners 52a and 52b of 52.
一方、図 6 (C) (b)に示すように、フィルム 52の送り量 (F)に対して第 1カツタ 41と第 2カツタ 42間のピッチ(P)が長く調整された場合には、フィルム 52の隅角部 52a、 52 bにエッジ 52fが発生してしまう。したがって、特許文献 1に提案されるフィルムの切断 装置 40においては、コーナ加工においてこのような不具合を発生させないため、フィ ルム 52の送り量 (F)に加え、フィルム 52の送り量 (F)と、切断装置(第 1カツタ 41と第 2カツタ 42)間のピッチ (P)との関係を極めて正確に調整する必要があり、これがされ ない場合は品質上、問題が発生するおそれがある。 On the other hand, as shown in FIGS. 6 (C) and (b), the first cutter 41 and the first cutter 41 with respect to the feed amount (F) of the film 52 When the pitch (P) between the two cutters 42 is adjusted to be long, edges 52f are generated at the corners 52a and 52b of the film 52. Therefore, in the film cutting device 40 proposed in Patent Document 1, in order not to cause such a problem in corner processing, in addition to the film 52 feed amount (F), the film 52 feed amount (F) Therefore, it is necessary to adjust the relationship between the pitch (P) between the cutting devices (the first cutter 41 and the second cutter 42) very accurately. If this is not done, there may be a problem in quality.
[0008] (2)装置全体が複雑な構造でしかも大型  [0008] (2) The entire device has a complicated structure and large size
特許文献 1に提案されるフィルムの切断装置 40は、第 1カツタ 41と第 2カツタ 42が、 ピッチ(P)だけ離れて配置してある。したがって、フィルム 52の長さを変更する段取 替えのような場合、フィルム 52の送り量 (F)の変更に加え、第 1カツタ 41と第 2カツタ 4 2のピッチ (P)も変更しなければならず、その調整に多くの時間と労力を必要とする。 また、コーナ加工の後、フィルム 52をサクシヨンテーブル 43で吸い付けて払い出す 機構も必要となる。このようなことから、装置全体が複雑な構造でし力も大型のものと なって、製作コストが高くなると共に設置面積を広くとる必要があり、結果的にはフィ ルム 52の製造原価も高くなる。  In a film cutting apparatus 40 proposed in Patent Document 1, a first cutter 41 and a second cutter 42 are arranged apart from each other by a pitch (P). Therefore, in the case of a setup change that changes the length of film 52, in addition to changing the feed amount (F) of film 52, the pitch (P) of first cutter 41 and second cutter 42 must also be changed. It takes a lot of time and effort to make adjustments. In addition, after corner processing, a mechanism for sucking and discharging the film 52 by the suction table 43 is also required. For this reason, the entire device has a complicated structure and a large force, which increases the manufacturing cost and requires a large installation area. As a result, the manufacturing cost of film 52 also increases. .
[0009] (3)長尺フィルムの送り機構にトラブルが生じ易!ヽ  [0009] (3) Trouble is likely to occur in the long film feed mechanism!
また、第 1カツタ 41から第 2カツタ 42まで長尺フィルム 51が送られる際、長尺フィル ム 51の送り方向前縁端の隅角の突片部 51eが、第 2カツタ 42ほかに引っ掛かり、長 尺フィルム 51の送り機構にトラブルが生じ易くなる。  In addition, when the long film 51 is fed from the first cutter 41 to the second cutter 42, the protrusion 51e at the corner of the leading edge of the long film 51 in the feeding direction is caught on the second cutter 42 and others. Troubles are likely to occur in the feeding mechanism of the long film 51.
[0010] (4)フィルムの材料歩留が低ぐまた切屑処理手段の追加が必要  [0010] (4) The material yield of the film is low and it is necessary to add chip disposal means.
コーナ加工での不具合を防止するため、フィルム間に切断代を設けることも一般に 行われている。図 6 (C) (c)は、切断代 S (例えば、パッケージ袋においては 2〜5mm )を設けてコーナ力卩ェを行ったフィルム 52の模式平面図である。図 6 (C) (c)に示す ように、 1つのフィルム 52を得るのに切断代 53sも加わるため、長尺フィルム 51からコ ーナ加工されたフィルム 52にする迄の材料歩留が悪ぐまた、切屑 53と共に切断代 53sも切屑処理手段などの追カ卩が必要となってくる。  In order to prevent defects in corner processing, a cutting margin is generally provided between films. FIGS. 6 (C) and 6 (c) are schematic plan views of the film 52 subjected to corner force check with a cutting margin S (for example, 2 to 5 mm in a package bag). As shown in Fig. 6 (C) (c), the cutting allowance 53s is added to obtain one film 52, so the material yield from the long film 51 to the cornered film 52 is poor. In addition, the cutting allowance 53 s as well as the chip 53 requires additional processing such as chip processing means.
[0011] したがって、本発明の課題は、フィルム (シートを含む)の隅角にコーナ加工を施す フィルムの切断装置において、(1)切断工具間での極めて正確な調整を不要とし、 ( 2)装置全体を単純な構造としてしかも小型にでき、(3)長尺フィルムの送り機構にトラ ブルを生じ難くし、しかも、(4)フィルムの材料歩留を向上し、また切屑処理手段など の追カ卩が不要な、フィルムの切断装置を得ることにある。 Accordingly, an object of the present invention is to provide a film cutting apparatus that performs corner processing on corners of a film (including a sheet), and (1) eliminates the need for extremely accurate adjustment between cutting tools. 2) The entire device can be made simple and small in size, (3) it is difficult to cause troubles in the long film feed mechanism, and (4) the material yield of the film is improved, and chip disposal means, etc. It is to obtain a film cutting apparatus that does not require additional tracking.
課題を解決するための手段  Means for solving the problem
[0012] 本発明者らは、切断工具として、 1箇所でフィルムが切断されると共に送り方向の前 縁端と後縁端の全隅角にコーナ加工が施されるよう、多数の刃が嚙み合わさる構造 とすることで、上記課題が解決できるとの知見を得、本発明に想到した。 [0012] As a cutting tool, the present inventors have used many blades so that the film is cut at one place and corner processing is performed on all corners of the leading edge and the trailing edge in the feed direction. The inventors obtained the knowledge that the above problems can be solved by adopting a mating structure and arrived at the present invention.
[0013] すなわち本発明は、所定幅を有する長尺のフィルムを、その幅方向の縁の所定領 域を切断除去し、かつ切断除去されて残った幅方向の中央部分を切断するフィルム 切断装置であって、以下の第 1カツタ〜第 4カツタを備えている。 That is, the present invention relates to a film cutting apparatus that cuts and removes a predetermined region at the edge in the width direction of a long film having a predetermined width, and cuts the central portion in the width direction that has been cut and removed. However, the following first to fourth cutters are provided.
第 1カツタ:その幅方向中央部に位置するセンタ切断刃 Aとセンタ切断刃 Aの両側 に連なるコーナ切断刃 aとを備える。  First cutter: A center cutting blade A located at the center in the width direction and a corner cutting blade a connected to both sides of the center cutting blade A are provided.
第 2カツタ:第 1カツタのセンタ切断刃 Aと嚙合うセンタ切断刃 Bを備える。 第 3カツタ:切断待機時にはフィルムの厚さを超える間隔を隔てて第 2カツタに対し て対向配置され、幅方向の両端に位置するコーナ切断刃 bを備える。  Second cutter: A center cutting blade B that mates with the center cutting blade A of the first cutter. Third cutter: At the time of waiting for cutting, there is provided a corner cutting blade b positioned opposite to the second cutter with an interval exceeding the thickness of the film and positioned at both ends in the width direction.
第 4カツタ:第 1カツタのコーナ切断刃 a及び第 3カツタのコーナ切断刃 bと嚙合うコー ナ切断刃 cを備える。  Fourth cutter: A corner cutting blade c that mates with a corner cutting blade a of the first cutter and a corner cutting blade b of the third cutter.
そして本発明のフィルム切断装置は、第 1カツタのコーナ切断刃 a、第 3カツタのコ一 ナ切断刃 b及び第 4カツタのコーナ切断刃 cとの嚙合いにより、フィルムの両縁の切断 除去を行う。さら〖こ、本発明のフィルム切断装置は、切断除去されて残ったフィルムの 幅方向の中央部分を、第 1カツタのセンタ切断刃 Aと第 2カツタのセンタ切断刃 Bとの 嚙合いにより切断することを特徴として 、る。  The film cutting apparatus of the present invention cuts and removes both edges of the film by mating with the first cutter corner cutting blade a, the third cutter corner cutting blade b, and the fourth cutter corner cutting blade c. I do. Furthermore, the film cutting apparatus according to the present invention cuts the central portion in the width direction of the film remaining after being cut and removed by matching the center cutting blade A of the first cutter with the center cutting blade B of the second cutter. It is characterized by
[0014] 上記構成とすることで、(1)フィルムの長手方向に 2つの切断装置を設ける場合の 切断装置間での極めて正確な調整が不要となり、 (2)装置全体を単純な構造として し力も小型にでき、(3)長尺フィルムの送り機構にトラブルが生じ 1 、し力も、(4)フィ ルムの歩留を向上し、また切屑処理手段などの追加が不要な、フィルムの切断装置 となる。 [0014] By adopting the above configuration, (1) when two cutting devices are provided in the longitudinal direction of the film, it is not necessary to make an extremely accurate adjustment between the cutting devices, and (2) the entire device has a simple structure. (3) Trouble occurs in the long film feed mechanism 1, and force (4) Film cutting device that improves film yield and does not require additional chip disposal means It becomes.
[0015] 本発明において、第 1カツタのコーナ切断刃 a、第 3カツタのコーナ切断刃 b及び第 4カツタのコーナ切断刃 cとの嚙合いにより、フィルムの両縁の切断除去を先行して行 い、次いで、切断除去されて残ったフィルムの幅方向の中央部分を、第 1カツタのセ ンタ切断刃 Aと第 2カツタのセンタ切断刃 Bとの嚙合いにより切断することが好ましい。 この構成とすることで、第 1カツタ、第 3カツタ及び第 4カツタによる切断と共にフィルム の位置決めが行われ、第 1カツタ及び第 2カツタでフィルムを切断する際に切断中心 がずれることがない。 In the present invention, the first cutter corner cutting blade a, the third cutter corner cutting blade b and the first cutter The cutting edge of the film was removed in advance by mating with the four-cut corner cutting blade c, and then the central portion in the width direction of the film left after the cutting was removed. It is preferable to cut by cutting the cutting blade A with the center cutting blade B of the second cutter. With this configuration, the film is positioned together with the cutting by the first cutter, the third cutter, and the fourth cutter, and the cutting center is not shifted when the film is cut by the first cutter and the second cutter.
[0016] 本発明において、第 4カツタのコーナ切断刃 cは、第 1カツタ及び第 3カツタに対して 、第 2カツタのコーナ切断刃 aよりも所定量突出し、かつ第 2カツタ及び第 4カツタをー 体化しておく。そうすること〖こより、切断動作において第 2カツタ及び第 4カツタの動作 を独立して制御することなぐフィルムの両縁の切断除去を先行して行い、ついで、切 断除去されて残ったフィルムの幅方向の中央部分を切断することができる。  [0016] In the present invention, the corner cutting blade c of the fourth cutter projects a predetermined amount from the corner cutting blade a of the second cutter with respect to the first cutter and the third cutter, and the second cutter and the fourth cutter. Make it a reality. By doing so, cutting and removal of both edges of the film is performed in advance without independently controlling the operation of the second cutter and the fourth cutter in the cutting operation, and then the film remaining after the cutting is removed. The central part in the width direction can be cut.
[0017] また本発明において、第 1カツタと第 2カツタでフィルムを切断する際に、第 2カツタ 及び第 3カツタでフィルムを挟み込み、その状態で第 1カツタのセンタ切断刃 Aと第 2 カツタのセンタ切断刃 Bが嚙合う切断動作により、切断除去されて残ったフィルムの幅 方向の中央部分を切断することが好ましい。この構成とすることで、切断時のフィルム の変形やバリの発生を防止することができる。  In the present invention, when the film is cut with the first cutter and the second cutter, the film is sandwiched between the second cutter and the third cutter, and the center cutting blade A and the second cutter of the first cutter are in that state. It is preferable to cut the central portion in the width direction of the film remaining after being cut and removed by the cutting operation in which the center cutting blades B meet. By adopting this configuration, it is possible to prevent deformation of the film and generation of burrs during cutting.
[0018] 本発明において、第 1カツタのセンタ切断刃 Aと第 2カツタのセンタ切断刃 Bが嚙合 う切断動作の過程で、第 2カツタが第 3カツタを押圧して第 3カツタが当初の位置から 押圧方向に後退することが好ま 、。第 1カツタのセンタ切断刃 Aと第 2カツタのセンタ 切断刃 Bによるフィルムの切断をより確実に行うためである。  [0018] In the present invention, in the process of the cutting operation in which the center cutting blade A of the first cutter and the center cutting blade B of the second cutter are mated, the second cutter presses the third cutter and the third cutter It is preferable to retreat in the pressing direction from the position. This is because the film is more reliably cut by the center cutting blade A of the first cutter and the center cutting blade B of the second cutter.
[0019] 第 2カツタが第 3カツタを押圧して第 3カツタが当初の位置力 押圧方向に後退する ために、本発明のフィルム切断装置は、第 3カツタを第 2カツタの方向に押圧するば ねを備え、このばねの押圧力は、フィルムの両縁の切断除去における切断抵抗より 大である力 第 3カツタによる第 2カツタへの押圧力より小とすればよい。この構成とす ることで、第 4カツタによる両縁の切断時にはその切断抵抗を第 3カツタが受けとめる ことができる。またこの構成とすることで、第 2カツタによる切断の際には第 3カツタが後 退し、フィルムの中央部分の切断を補助することができる。  [0019] Since the second cutter presses the third cutter and the third cutter moves backward in the initial position force pressing direction, the film cutting device of the present invention presses the third cutter in the direction of the second cutter. There is a spring, and the pressing force of this spring may be smaller than the pressing force to the second cutter by the third cutter, which is greater than the cutting resistance in cutting and removing both edges of the film. With this configuration, the third cutter can accept the cutting resistance when both edges are cut by the fourth cutter. Also, with this configuration, the third cutter retracts when cutting with the second cutter, and can assist in cutting the central portion of the film.
[0020] 本発明において、第 1カツタのセンタ切断刃 A及び第 2カツタのセンタ切断刃 Bは、 フィルムの幅方向に沿う直線状の刃とし、第 1カツタのコーナ切断刃 a、第 3カツタのコ ーナ切断刃 b及び第 4カツタのコーナ切断刃 cは、ラウンド形状、またはフィルムの長 手方向に対して所定角度を有する直線状の切断刃を有することができる。この構成と することで、フィルムのコーナ加工の形状を、収納ケースやパッケージ袋などに応じて 多様にすることができる。 [0020] In the present invention, the center cutting blade A of the first cutter and the center cutting blade B of the second cutter are: The blades are straight along the width direction of the film, and the first cutter's corner cutting blade a, the third cutter's corner cutting blade b, and the fourth cutter's corner cutting blade c are round or long film. A linear cutting blade having a predetermined angle with respect to the direction can be provided. With this configuration, the shape of film corner processing can be varied according to the storage case, package bag, and the like.
発明の効果  The invention's effect
[0021] 本発明のフィルムの切断装置によれば、フィルム(シートを含む)の隅角にコーナカロ ェを施すフィルムを作製する際に、 (1) 2つの切断装置間での極めて正確な調整を 不要とし、(2)装置全体を単純な構造としてし力も小型にでき、(3)長尺フィルムの送 り機構にトラブルが生じ難くし、しかも、(4)フィルムの歩留を向上し、また切屑処理手 段などの追加が不要となる。  [0021] According to the film cutting apparatus of the present invention, when producing a film in which corner calorie is applied to the corners of a film (including a sheet), (1) an extremely accurate adjustment between the two cutting apparatuses is performed. (2) The entire device has a simple structure and the force can be reduced. (3) Troubles do not easily occur in the long film feeding mechanism, and (4) the film yield is improved. Addition of chip disposal means is not required.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0022] 以下、発明の実施の形態の一例を図面に基づき詳細に説明する。 Hereinafter, an example of an embodiment of the invention will be described in detail with reference to the drawings.
図 1は実施の形態に係るフィルムの切断装置 10の正面図、図 2は切断工具を構成 するカツタを離間させて示した分解斜視図、図 3は切断工具で長尺フィルム 21を切 断する様子を示す斜視図である。また、図 4は、実施の形態に係る切断装置 10の動 作を示す図である。さらに、図 5は、図 1の切断装置 10で切断後の各フィルム 22の一 例の平面図である。  FIG. 1 is a front view of a film cutting apparatus 10 according to the embodiment, FIG. 2 is an exploded perspective view showing the cutters constituting the cutting tool apart, and FIG. 3 cuts the long film 21 with the cutting tool. It is a perspective view which shows a mode. FIG. 4 is a diagram showing the operation of the cutting device 10 according to the embodiment. Further, FIG. 5 is a plan view of an example of each film 22 after being cut by the cutting device 10 of FIG.
[0023] 図 1において、切断装置 10は、ベースプレート 17aと、このベースプレート 17aに立 設されたガイドポスト 17bで案内されて、シリンダ 17cにより継手 17dを介して上下に 滑動する可動プレート 17eとを備えている。  In FIG. 1, the cutting device 10 includes a base plate 17a and a movable plate 17e that is guided by a guide post 17b standing on the base plate 17a and slides up and down via a joint 17d by a cylinder 17c. ing.
ベースプレート 17aと可動プレート 17eの間に切断工具が設置されている。この切 断工具は、ベースプレート 17a側に配設された第 1カツタ 11及び第 3カツタ 13と、可 動プレート 17e側に配設された第 2カツタ 12及び第 4カツタ 14とから構成される。第 2 カツタ 12及び第 4カツタ 14は、可動プレート 17eの上下動に伴って上下動する。なお 、第 4カツタ 14は、長尺フィルム 21の幅方向に所定間隔隔てて配設された一対の第 4カツタ 14R及び第 4カツタ 14Lと力も構成される。  A cutting tool is installed between the base plate 17a and the movable plate 17e. This cutting tool includes a first cutter 11 and a third cutter 13 arranged on the base plate 17a side, and a second cutter 12 and a fourth cutter 14 arranged on the movable plate 17e side. The second cutter 12 and the fourth cutter 14 move up and down as the movable plate 17e moves up and down. The fourth cutter 14 also constitutes a force with a pair of the fourth cutter 14R and the fourth cutter 14L disposed at a predetermined interval in the width direction of the long film 21.
ベースプレート 17aと可動プレート 17eの間には、長尺フィルム 21を切断装置 10内 にガイドすると共に、切断する際に切断工具に先立ってフィルム 22を押えるためのス トリッパプレート 17fも配設されている。 A long film 21 is placed between the base plate 17a and the movable plate 17e in the cutting device 10. A stripper plate 17f for pressing the film 22 prior to the cutting tool when cutting is also provided.
[0024] 切断装置 10により切断されたフィルム 22は、図 3に示すように、前端側 22m及び後 縁端 22uを備えている。前端側 22m及び後縁端 22uは直線をなしている、ただし、 各々の両端はラウンド形状をなしたコーナ加工部(22a, 22b, 22c, 22d)を有してい る。 [0024] As shown in FIG. 3, the film 22 cut by the cutting device 10 includes a front end side 22m and a rear end 22u. The front end side 22m and the rear edge end 22u form a straight line. However, each end has a rounded corner processed portion (22a, 22b, 22c, 22d).
[0025] 以下、切断装置 10をより詳細に説明する。  Hereinafter, the cutting apparatus 10 will be described in more detail.
先ず、切断工具について、図 2及び図 3に基づいて説明する。  First, the cutting tool will be described with reference to FIGS.
第 1カツタ 11 :  First Katsuta 11:
第 1カツタ 11は、直方体状の形状を成し、その稜線の一部が切断刃(Cutting edge) を構成する。この切断刃は、直線状のセンタ切断刃 111とその両端部のコーナ切断 刃 112とから構成される。センタ切断刃 111はフィルム 22の前端側 22m (又は後縁 端 22u)の切断部 22xに対応し、コーナ切断刃 112はフィルム 22のコーナ加工部 22 c、 22dに対応する形状をなしている。  The first cutter 11 has a rectangular parallelepiped shape, and a part of the ridgeline constitutes a cutting edge. This cutting blade is composed of a linear center cutting blade 111 and corner cutting blades 112 at both ends thereof. The center cutting blade 111 corresponds to the cutting portion 22x of the front end side 22m (or the rear edge 22u) of the film 22, and the corner cutting blade 112 has a shape corresponding to the corner processing portions 22c and 22d of the film 22.
[0026] 第 2カツタ 12 :  [0026] 2nd Katsuta 12:
第 2カツタ 12も、第 1カツタ 11と同様に、その稜線の一部が直線状のセンタ切断刃 1 21を構成するが、その両端部は切断刃としては機能しない。センタ切断刃 121はフィ ルム 22の前端側 22m (又は後縁端 22u)の切断部 22xに対応する形状を有して 、る 。第 2カツタ 12の両端部はフィルム 22のコーナ力卩ェ部 22a、 22bに対応する形状をな して 、るが、上述のように切断刃としては機能しな!、。  Similarly to the first cutter 11, the second cutter 12 also constitutes a center cutting blade 121 having a part of the ridge line, but both ends thereof do not function as cutting blades. The center cutting blade 121 has a shape corresponding to the cutting portion 22x on the front end side 22m (or the rear edge end 22u) of the film 22. Both end portions of the second cutter 12 have shapes corresponding to the corner force feeding portions 22a and 22b of the film 22, but as described above, they do not function as cutting blades!
[0027] フィルム 22の切断待機の段階には、第 2カツタ 12は、フィルム 22の厚さを超える間 隔を隔てて第 3カツタ 13の上方に待機する。第 2カツタ 12と第 3カツタ 13との間の長 尺フィルム 21 (フィルム 22)の通過を許容するためである。そして、フィルム 22の切断 時には、第 2カツタ 12は所定量だけ下降することにより、第 1カツタ 11のセンタ切断刃 111と第 2カツタ 12のセンタ切断刃 121とが嚙み合うように、第 2カツタ 12は配置され ている。  In the stage of waiting to cut the film 22, the second cutter 12 waits above the third cutter 13 with an interval exceeding the thickness of the film 22. This is to allow passage of the long film 21 (film 22) between the second cutter 12 and the third cutter 13. When the film 22 is cut, the second cutter 12 is lowered by a predetermined amount, so that the center cutting blade 111 of the first cutter 11 and the center cutting blade 121 of the second cutter 12 are held together. Katsuta 12 is in place.
[0028] 第 3カツタ 13 :  [0028] Third cut 13:
第 3カツタ 13も、第 1カツタ 11、第 2カツタ 12と同様に、その稜線の一部がコーナ切 断刃 132を構成する。コーナ切断刃 132はフィルム 22のコーナ加工部 22a、 22bに 対応する形状をなしている。コーナ切断刃 132の間の直線部分はフィルム 22の前端 側 22m (又は後縁端 22u)の切断部 22xに対応する形状をなしている力 切断刃とし ては機能しない。 As with the first cutter 11 and the second cutter 12, part of the ridgeline of the third cutter 13 is a corner cut. The cutting blade 132 is configured. The corner cutting blade 132 has a shape corresponding to the corner processed portions 22a and 22b of the film 22. The straight portion between the corner cutting blades 132 does not function as a force cutting blade having a shape corresponding to the cutting portion 22x on the front end side 22m (or the rear edge 22u) of the film 22.
[0029] 第 3カツタ 13と第 1カツタ 11は、切断刃が形成された側面同士が所定のクリアランス をもって対向して配置されている。また、第 3カツタ 13は、その上方に位置する第 2力 ッタ 12が下降して接触する動作によりその上面が第 2カツタ 12により押されると下降、 後退し、第 2カツタ 12が上昇して接触が解除されると当初の待機位置まで上昇、復帰 する。第 3カツタ 13が当初の待機位置まで上昇するために、第 3カツタ 13はコイルス プリング 15により支持されている。このコイルスプリング 15は、コーナ切断時にかかる 切断抵抗より大きぐ第 2カツタ 12が第 3カツタ 13から受ける押圧力より小さいばね特 性を有している。ここではコイルスプリング 15を示した力 前述した機能を発揮する他 の弾性部材で代替可能であることは言うまでもない。  [0029] The third cutter 13 and the first cutter 11 are arranged such that the side surfaces on which the cutting blades are formed face each other with a predetermined clearance. In addition, the third cutter 13 moves downward and retracts when the upper surface of the third cutter 13 is pressed by the second cutter 12 due to the operation of the second force cutter 12 positioned above and lowering the second cutter 12, and the second cutter 12 is raised. When contact is released, it will rise to the original standby position and return. The third cutter 13 is supported by the coil spring 15 in order to raise the third cutter 13 to the initial standby position. The coil spring 15 has a spring characteristic that is smaller than the pressing force received by the second cutter 12 from the third cutter 13 that is larger than the cutting resistance applied when the corner is cut. Here, it is needless to say that the force shown by the coil spring 15 can be replaced by another elastic member that exhibits the above-described function.
[0030] 第 4カツタ 14 : [0030] Fourth cutout 14:
第 4カツタ 14 (14R、 14L)は、各々、コーナ切断刃 142R及び 142Lを備えている。 コーナ切断刃 142R及び 142Lは、第 1カツタ 11のコーナ切断刃 112及び第 3カツタ 13のコーナ切断刃 132と嚙み合 、可能な形状を有して!/、る。  The fourth cutter 14 (14R, 14L) includes corner cutting blades 142R and 142L, respectively. The corner cutting blades 142R and 142L mesh with the corner cutting blade 112 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13 and have a possible shape!
コーナ切断刃 142R及び 142Lは、第 1カツタ 11又は第 2カツタ 12の方向に向けて 、第 2カツタ 12のセンタ切断刃 121よりも突出して配置される。この突出量 Gはフィル ム 22の厚さ以上とされる。  The corner cutting blades 142R and 142L are arranged so as to protrude from the center cutting blade 121 of the second cutter 12 in the direction of the first cutter 11 or the second cutter 12. This protruding amount G is equal to or greater than the thickness of film 22.
フィルム 22の切断時には、第 4カツタ 14は、この突出量 Gを維持しながら、第 2カツ タ 12とともに下降する。本実施の形態では、突出量 Gを維持するために、第 4カツタ 1 4を第 2カツタ 12に一体的に固定している。  When the film 22 is cut, the fourth cutter 14 is lowered together with the second cutter 12 while maintaining the protruding amount G. In the present embodiment, the fourth cutter 14 is integrally fixed to the second cutter 12 in order to maintain the protruding amount G.
[0031] 以上の第 1カツタ 11〜第 4カツタ 14により切断工具を構成し、第 2カツタ 12、第 4カツ タ 14 (14R、 14L)を第 3カツタ 13の方向に下降させることで、 2段階の切断ステップ を経てフィルム 22が切断される。 [0031] The first cutter 11 to the fourth cutter 14 described above constitute a cutting tool, and the second cutter 12 and the fourth cutter 14 (14R, 14L) are lowered in the direction of the third cutter 13 to The film 22 is cut through a staged cutting step.
つまり、突出している第 4カツタ 14 (14R、 14L)のコーナ切断刃 142R、 142Lが、 第 1カツタ 11のコーナ切断刃 121及び第 3カツタ 13のコーナ切断刃 132と先に嚙み 合うことにより、送り込まれた長尺フイノレム 21にコーナカロ工咅 22a、 22b、 22c, 22d力 ^ 切断、形成される。なお、コーナ加工部 22a、 22bは、第 1カツタ 11及び第 4カツタ 14 により切断、形成される。また、コーナ力卩ェ部 22c、 22dは、第 3カツタ 13及び第 4カツ タ 14により切断、形成される。 That is, the protruding corner cutting blades 142R, 142L of the fourth cutter 14 (14R, 14L) squeeze first with the corner cutting blade 121 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13. As a result, the Kona Karo arsenal 22a, 22b, 22c, 22d forces are cut and formed on the fed long Finolem 21. The corner processed portions 22a and 22b are cut and formed by the first cutter 11 and the fourth cutter 14. The corner force feeding portions 22c and 22d are cut and formed by the third cutter 13 and the fourth cutter 14.
次!、で、第 2カツタ 12のセンタ切断刃 121が第 1カツタ 11のセンタ切断刃 111と嚙 み合うことで、長尺フィルム 21が矩形状のフィルム 22に切断され、フィルム 22の前端 側 22mと後縁端 22uが形成される。以下、図 4を用いて、切断装置 10の切断動作に ついてより詳しく説明する。  Next, when the center cutting blade 121 of the second cutter 12 and the center cutting blade 111 of the first cutter 11 are engaged with each other, the long film 21 is cut into the rectangular film 22, and the front side of the film 22 22m and trailing edge 22u are formed. Hereinafter, the cutting operation of the cutting apparatus 10 will be described in more detail with reference to FIG.
[0032] 図 4 (a)は長尺フィルム 21が工具面に載置された切断待機状態、図 4 (b)はコーナ 加工された状態、図 4 (c)は切断が修了した状態を示している。そして、図 4において 、下段は各々の状態の縦断面図、上段は各々の状態でのコーナ加工または切断に 機能している部位 (点線斜線で示す)の平断面図である。なお、図 4 (b)、(c)上段で の太 、実線はコーナカ卩ェまたは切断箇所を示して 、る。  [0032] Fig. 4 (a) shows a cutting standby state in which the long film 21 is placed on the tool surface, Fig. 4 (b) shows a cornered state, and Fig. 4 (c) shows a state in which cutting has been completed. ing. In FIG. 4, the lower part is a longitudinal sectional view of each state, and the upper part is a plan sectional view of a portion (indicated by a dotted oblique line) functioning in corner processing or cutting in each state. The thick and solid lines in the upper part of Figs. 4 (b) and 4 (c) indicate the corner cache or the cut part.
[0033] 先ず、図 4 (a)において、送り量 (F)だけ送り込まれた長尺フィルム 21が、第 1カツタ 11と第 3カツタ 13の上面上に載置されている。続いて、図 4 (b)において、第 2カツタ 12が点線矢印のように下降すると、この第 2カツタ 12と一体ィ匕され、かつ第 2カツタ 12 のセンタ切断刃 121よりもフィルム 22の厚さ以上にコーナ切断刃 142R、 142Lが突 出(G)した第 4カツタ 14も下降する。そうすると、第 4カツタ 14のコーナ切断刃 142R、 142Lが、各々、第 1カツタ 11のコーナ切断刃 112、第 3カツタ 13のコーナ切断刃 13 2と嚙合う。したがって、第 1カツタ 11、第 3カツタ 13及び第 4カツタ 14力 前端側 22m の隅角と後縁端 22uの隅角にコーナ加工を同時に施し、太実線で示すコーナ加工 部 22a、 22b, 22c, 22d力形成される。  First, in FIG. 4A, the long film 21 fed by the feed amount (F) is placed on the upper surfaces of the first cutter 11 and the third cutter 13. Subsequently, in FIG. 4 (b), when the second cutter 12 is lowered as indicated by a dotted arrow, the thickness of the film 22 is integrated with the second cutter 12 and more than the center cutting blade 121 of the second cutter 12. Furthermore, the fourth cutter 14 in which the corner cutting blades 142R and 142L protrude (G) also descends. Then, the corner cutting blades 142R and 142L of the fourth cutter 14 and the corner cutting blade 112 of the first cutter 11 and the corner cutting blade 132 of the third cutter 13 respectively. Therefore, the first cutter 11, the third cutter 13, and the fourth cutter 14 force corner processing at the front end side 22m corner and the rear edge end 22u at the same time, and corner processing portions 22a, 22b, 22c indicated by thick solid lines , 22d force is formed.
[0034] 続いて、図 4 (c)に示すように、第 2カツタ 12がさらに点線矢印のように下降すると、 コイルスプリング 15で上方に支持されている第 3カツタ 13を押し込む。第 2カツタ 12と 第 3カツタ 13は長尺フィルム 21を挟み込んだ状態で、コイルスプリング 15の応力に 抵抗しながら所定量下降、後退する。このとき、第 1カツタ 11のセンタ切断刃 111と第 2カツタ 12のセンタ切断刃 121とが嚙合うことにより、長尺フィルム 21は切断部 22x ( 太実線で示す)で切断されて、図 5 (a)に示すような 1つの矩形状のフィルム 22となる 。コーナ加工と切断がされたフィルム 22は、直ちに次の工程に送られる。 なお、図 4 (b)において、コーナカ卩ェにより小さい切屑 23が発生する力 この切屑 2 3は、第 4カツタ 14R、 14L内に導入した圧縮空気で、下方の第 1カツタ 11と第 3カツ タ 13の両側面に形成した空所に吹き飛ばし、またこの空所からも切屑 23を吸収して いる。このため、切屑 23が切断工具内に残らず、切屑処理が容易になっている。 Subsequently, as shown in FIG. 4 (c), when the second cutter 12 further descends as indicated by a dotted arrow, the third cutter 13 supported upward by the coil spring 15 is pushed in. The second cutter 12 and the third cutter 13 are lowered and retracted by a predetermined amount while resisting the stress of the coil spring 15 with the long film 21 sandwiched therebetween. At this time, the center cutting blade 111 of the first cutter 11 and the center cutting blade 121 of the second cutter 12 are brought into contact with each other, whereby the long film 21 is cut at the cutting portion 22x (shown by a thick solid line), and FIG. It becomes one rectangular film 22 as shown in (a). . The film 22 that has been subjected to corner processing and cutting is immediately sent to the next step. In FIG. 4 (b), the force that generates smaller chips 23 in the corner casing. This chip 23 is compressed air introduced into the fourth cutters 14R and 14L, and the first cutter 11 and the third cutter below. The air is blown off in the vacant spaces formed on both sides of the pit 13 and the chips 23 are absorbed from these vacant spaces. For this reason, the chip 23 does not remain in the cutting tool, and chip disposal is facilitated.
[0035] 図 3および図 4では、長尺フィルム 21を、可動第 3カツタ 13側力も送るようにしている 力 第 3カツタ 13の上下動に影響されずスムーズに送るために、第 1カツタ 11側から 送ることが好ま U、場合もある。  In FIG. 3 and FIG. 4, the force is such that the long film 21 also sends the side force of the movable third cutter 13. In order to smoothly feed the long film 21 without being affected by the vertical movement of the third cutter 13, the first cutter 11 U, prefer to send from the side.
[0036] 実施の形態の切断装置 10によれば、以下(1)〜 (4)のことが達成できる。  [0036] According to the cutting device 10 of the embodiment, the following (1) to (4) can be achieved.
(1)切断工具間の調整が不要で、高品質  (1) No adjustment between cutting tools, high quality
切断工具として、第 1カツタ 11、第 2カツタ 12、第 3カツタ 13及び第 4カツタ 14を 1箇 所に集め、これにより、コーナ加工と切断を共に行うので、切断装置間の調整が不要 となる。そして、切断装置間の調整が不要となるので、コーナ加工部 22a〜22dと切 断部 22xの形状 '寸法が均一で高品質なフィルム 22にすることができる。  As the cutting tool, the first cutter 11, the second cutter 12, the third cutter 13 and the fourth cutter 14 are collected in one place, so that cornering and cutting are performed together, so there is no need to adjust between cutting devices. Become. Since adjustment between the cutting devices is not necessary, the shape 22 of the corner processed portions 22a to 22d and the cut portion 22x can have a uniform size and a high quality film 22.
[0037] (2)装置全体が単純な構造でしかも小型  [0037] (2) The entire device has a simple structure and is small
切断工具は、図 1に示すようなダイセットなどに設けることが可能となっている。また 、フィルム 22の長さを変更する段取替えのような場合、フィルム 22の送り量 (F)を変 更するのみで良いので、調整は少ない時間で足りる。また、コーナ力卩ェと切断がされ たフィルム 22は、直ちに次の工程に送られるので、複雑な払い出す機構が不要とな る。このようなこと力 、装置全体が単純な構造でし力も小型のものとなって、製作コス トが低くなると共に設置面積が広くならず、結果的にはフィルム 22の製造原価を低く することができる。  The cutting tool can be installed in a die set as shown in FIG. In addition, in the case of a setup change in which the length of the film 22 is changed, it is only necessary to change the feed amount (F) of the film 22, so that adjustment is sufficient in a short time. In addition, since the film 22 cut and cut at the corner force is immediately sent to the next process, a complicated dispensing mechanism is not required. Because of this, the entire device has a simple structure and a small force, which lowers the manufacturing cost and does not increase the installation area. As a result, the manufacturing cost of the film 22 can be reduced. it can.
[0038] (3)長尺フィルムの送り機構にトラブルが少な!/、  [0038] (3) Fewer troubles in the long film feed mechanism! /
フィルム 22のコーナカロ工部 22a、 22bを、例えばラウンドにすれば、シート状のフィ ルム 21が切断工具に送られる際に引っ掛力ることがない。このため、長尺フィルム 21 の送り機構のトラブル発生を少なくすることができる。  If the corners 22a and 22b of the film 22 are rounded, for example, the sheet-like film 21 will not be caught when sent to the cutting tool. For this reason, it is possible to reduce the occurrence of troubles in the feeding mechanism of the long film 21.
[0039] (4)フィルムの材料歩留が高ぐまた切屑処理手段が容易  [0039] (4) High film material yield and easy chip disposal
上述した切断代 Sを 0. 2〜0. 3mm程度にすることができるとともに、コーナ加工お よび切断後に除去されるのは他には小片の切屑 23のみであるのでフィルム 22の材 料歩留を高くすることができる。また、切断工具内に、小片の切屑 23も吹き飛ばしと 吸引を組み合わせ形成することで、切屑処理手段を容易に作製することができる。 The cutting allowance S described above can be reduced to about 0.2 to 0.3 mm, and corner processing In addition, since only other small chips 23 are removed after cutting, the material yield of the film 22 can be increased. Further, the chip processing means can be easily manufactured by forming the chip 23 of the small pieces in combination with blowing and suction in the cutting tool.
[0040] なお、実施の形態の切断装置 10は、図 5 (a)に示すような、隅角のコーナ加工部 2 2a〜22dがラウンド形状だけでなぐ図 5 (b)に示すように、コーナ力卩ェ部 22a〜22d を前端側 22m (または後端側 22u)が直線形状で、後端側 22u (または前端側 22m) 力 Sラウンド形状にすることができる。また、図 5 (c)に示すように、コーナ加工部 22a〜 22dを前端側 22mおよび後端側 22uの全てを直線形状にすることもできる。コーナ 加工部 22a〜22dを直線形状にすることは、第 4カツタ 14のコーナ切断刃 142R、 14 2Lの強度上好ましい。つまり、コーナ力卩ェ部 22a〜22dをラウンド形状にする場合に は第 4カツタ 14のコーナ切断刃 142R、 142Lの先端を鋭利にしなければならないの に対して、コーナ力卩ェ部 22a〜22dを直線形状にする場合には、第 4カツタ 14のコー ナ切断刃 142R、 142Lの先端を鈍角にすることもできる力らである。  [0040] Note that the cutting device 10 of the embodiment, as shown in FIG. 5 (a), as shown in FIG. The corner force feeding portions 22a to 22d can be formed in a straight shape on the front end side 22m (or rear end side 22u) and in a round shape on the rear end side 22u (or front end side 22m). Further, as shown in FIG. 5 (c), the corner processed portions 22a to 22d can be all linearly formed on the front end side 22m and the rear end side 22u. It is preferable in terms of strength of the corner cutting blades 142R and 142L of the fourth cutter 14 to make the corner processed portions 22a to 22d linear. In other words, when the corner force feeding portions 22a to 22d are rounded, the corner cutting edges 142R and 142L of the fourth cutter 14 must be sharpened, whereas the corner force feeding portions 22a to 22d are required. In the case of a straight line shape, the force can also make the tip of the corner cutting blades 142R and 142L of the fourth cutter 14 an obtuse angle.
[0041] さらに、図 5 (d)に示すように前端側 22mと後端側 22uを直線でなく曲線の形状で 切断し、後端側 22u (または前端側 22m)の近くに孔 22hなどの加工を付加するなど 、種々の形状のコーナ加工と切断ほかを行うことができる。これにより、収納ケースや ノ ッケージ袋などに応じて多様なフィルム 22にすることができる。  [0041] Further, as shown in FIG. 5 (d), the front end side 22m and the rear end side 22u are cut not in a straight line but in a curved shape, and a hole 22h or the like is formed near the rear end side 22u (or the front end side 22m). Various shapes such as cornering, cutting, etc. can be performed. As a result, various films 22 can be formed according to the storage case or the knock bag.
さらに、上述した切断装置 10は、単一の長尺フィルム 21を切断する装置として説明 したが、長尺フィルム 21を複数並列に配置し、これに対応する下図の切断工具を配 置した多列の切断装置とすることもできる。  Furthermore, although the above-described cutting device 10 has been described as a device for cutting a single long film 21, a plurality of long films 21 are arranged in parallel, and a plurality of rows of cutting tools corresponding to the following are arranged. It can also be set as the cutting device.
[0042] また、実施の形態の切断装置 10は、長尺フィルム 21を水平にして送っているが、 傾斜させて送ることも可能であり、また、切断工具を上下逆にしてコーナカ卩ェおよび 切断することも可能である。また、長尺フィルム 21の送り装置の駆動源から、例えばリ ンク機構により切断工具を動作させることも可能である。また、コーナ加工は全隅角で なぐ一部の隅角でも適用可能である。  [0042] Further, the cutting device 10 of the embodiment feeds the long film 21 horizontally, but it can also be sent in an inclined manner, and the corner tool and the cutting tool can be turned upside down. It is also possible to cut. It is also possible to operate the cutting tool from the drive source of the feeder for the long film 21 by, for example, a link mechanism. Corner processing is also applicable to some corners, not all corners.
図面の簡単な説明  Brief Description of Drawings
[0043] [図 1]実施の形態に係るフィルム切断装置 10の正面図である。 FIG. 1 is a front view of a film cutting apparatus 10 according to an embodiment.
[図 2]フィルム切断装置 10の要部分解斜視図である。 [図 3]フィルム切断装置 10の要部斜視図である。 FIG. 2 is an exploded perspective view of a main part of the film cutting device 10. FIG. 3 is a perspective view of essential parts of the film cutting device 10.
[図 4]実施の形態に係る切断装置 10の動作を示す図であり、 (a)は長尺フィルム 21 が工具面に載置された状態、(b)はコーナ加工された状態、(c)は切断された状態を 示し、下段は各々の状態の縦断面図、上段は各々の状態でのコーナ加工または切 断に機能して 、る部位 (点線斜線で示す)の平断面図である。  FIG. 4 is a view showing the operation of the cutting apparatus 10 according to the embodiment, where (a) is a state in which the long film 21 is placed on the tool surface, (b) is a state in which corner processing is performed, (c ) Shows the cut state, the lower part is a longitudinal sectional view of each state, and the upper part is a plan sectional view of a part (indicated by a dotted diagonal line) that functions in corner processing or cutting in each state. .
[図 5](a)〜(d)は、図 1の切断装置 10で切断後の各フィルム 22の一例の平面図であ る。  [FIG. 5] (a) to (d) are plan views of an example of each film 22 after being cut by the cutting device 10 of FIG.
[図 6]特許文献 1に提案されるフィルムの切断装置 40を示し、(A)はその斜視図、(B )はコーナ加工の手順を示す図、(C)は加工不具合の例を示す図である。  FIG. 6 shows a film cutting device 40 proposed in Patent Document 1, (A) is a perspective view thereof, (B) is a diagram showing a corner processing procedure, and (C) is a diagram showing an example of processing failure. It is.
符号の説明 Explanation of symbols
10:フィルムの切断装置、 10: Film cutting device,
11:第 1カツタ、 111:センタ切断刃、 112:コーナ切断刃、  11: First cutter 111: Center cutting blade 112: Corner cutting blade
12:第 2カツタ、 121:センタ切断刃、  12: 2nd cutter, 121: Center cutting blade,
13:第 3カツタ、 132:コーナ切断刃、  13: No. 3 cutter, 132: Corner cutting blade,
14(14R、 14L):第 4カツタ、 142R, 142L:コーナ切断刃、  14 (14R, 14L): 4th cutter, 142R, 142L: Corner cutting blade,
15:コイルスプリング、  15: Coil spring,
17a:ベースプレート、 17b:ガイドポスト、 17c:シリンダ、 17d:継手、 17e:可動プレ ート、 17f:ストリッパプレート、  17a: Base plate, 17b: Guide post, 17c: Cylinder, 17d: Fitting, 17e: Movable plate, 17f: Stripper plate,
21:長尺フィルム、 22:フィルム、 22a, 22b, 22c, 22d:コーナカロェ部、 22x:切断部 、 22m:前端側、 22u:後端側、 52:フィルム、 52a, 52b、 52c、 52d:コーナカロェ部、 F:送り量、 G:突出  21: Long film, 22: Film, 22a, 22b, 22c, 22d: Corner caloe section, 22x: Cutting section, 22m: Front end side, 22u: Rear end side, 52: Film, 52a, 52b, 52c, 52d: Corner caloe Part, F: Feed amount, G: Protrusion

Claims

請求の範囲 The scope of the claims
[1] 所定幅を有する長尺のフィルムを、その幅方向の両縁の所定領域を切断除去し、 かつ切断除去されて残った前記幅方向の中央部分を切断するフィルム切断装置で あって、  [1] A film cutting apparatus that cuts and removes a predetermined region at both edges in the width direction of a long film having a predetermined width, and cuts the central portion in the width direction left after being cut and removed.
その幅方向中央部に位置するセンタ切断刃 Aと前記センタ切断刃 Aの両側に連な るコーナ切断刃 aとを備える第 1カツタと、 A first cutter comprising a center cutting blade A located in the center in the width direction and a corner cutting blade a connected to both sides of the center cutting blade A;
前記第 1カツタの前記センタ切断刃 Aと嚙合うセンタ切断刃 Bを備える第 2カツタと、 切断待機時には前記フィルムの厚さを超える間隔を隔てて前記第 2カツタに対して 対向配置され、その幅方向の両端に位置するコーナ切断刃 bを備える第 3カツタと、 前記第 1カツタの前記コーナ切断刃 a及び前記第 3カツタの前記コーナ切断刃 bと嚙 合うコーナ切断刃 cを備える第 4カツタと、を備え、  A second cutter provided with a center cutting blade B that mates with the center cutting blade A of the first cutter, and opposed to the second cutter with an interval exceeding the thickness of the film when waiting for cutting; A third cutter provided with corner cutting blades b located at both ends in the width direction, and a fourth cutter provided with corner cutting blades c that match the corner cutting blades a of the first cutter and the corner cutting blades b of the third cutter. With katsuta,
前記第 1カツタの前記コーナ切断刃 a及び前記第 3カツタの前記コーナ切断刃 bと前 記第 4カツタの前記コーナ切断刃 cとの嚙合いにより、前記フィルムの前記両縁の切 断除去を行い、  By cutting the corner cutting blade a of the first cutter and the corner cutting blade b of the third cutter with the corner cutting blade c of the fourth cutter, cutting of both edges of the film is removed. Done
切断除去されて残った前記フィルムの前記幅方向の中央部分を、前記第 1カツタの 前記センタ切断刃 Aと前記第 2カツタの前記センタ切断刃 Bとの嚙合いにより切断す ることを特徴とするフィルム切断装置。  The central portion in the width direction of the film remaining after being cut and removed is cut by the engagement between the center cutting blade A of the first cutter and the center cutting blade B of the second cutter. Film cutting device.
[2] 前記第 1カツタの前記コーナ切断刃 a、及び前記第 3カツタの前記コーナ切断刃 bと 前記第 4カツタの前記コーナ切断刃 cとの嚙合いにより、前記フィルムの前記両縁の 切断除去を先行して行い、 [2] Cutting the both edges of the film by fitting the corner cutting blade a of the first cutter and the corner cutting blade b of the third cutter with the corner cutting blade c of the fourth cutter Remove in advance,
次いで、切断除去されて残った前記フィルムの前記幅方向の中央部分を、前記第 1カツタの前記センタ切断刃 Aと前記第 2カツタの前記センタ切断刃 Bとの嚙合いによ り切断することを特徴とする請求項 1に記載のフィルム切断装置。  Next, the central portion in the width direction of the film remaining after being cut and removed is cut by the engagement between the center cutting blade A of the first cutter and the center cutting blade B of the second cutter. The film cutting device according to claim 1, wherein:
[3] 前記第 4カツタの前記コーナ切断刃 cは、前記第 1カツタ及び前記第 3カツタに対し て、前記第 2カツタの前記コーナ切断刃 aよりも所定量突出し、 [3] The corner cutting blade c of the fourth cutter projects a predetermined amount from the corner cutting blade a of the second cutter with respect to the first cutter and the third cutter,
前記第 2カツタ及び前記第 4カツタが一体化されていることにより、  By integrating the second cutter and the fourth cutter,
前記第 1カツタの前記コーナ切断刃 a、及び前記第 3カツタの前記コーナ切断刃 bと 前記第 4カツタの前記コーナ切断刃 cとの嚙合いにより、前記フィルムの前記両縁の 切断除去を先行して行い、 The corner cutting blade a of the first cutter, the corner cutting blade b of the third cutter, and the corner cutting blade c of the fourth cutter are in contact with each other of the two edges of the film. Cutting and removing in advance,
次いで、切断除去されて残った前記フィルムの前記幅方向の中央部分を、前記第 Next, the central portion in the width direction of the film left after being cut and removed is
1カツタの前記センタ切断刃 Aと前記第 2カツタの前記センタ切断刃 Bとの嚙合いによ り切断することを特徴とする請求項 2に記載のフィルム切断装置。 3. The film cutting apparatus according to claim 2, wherein the film cutting device is configured to cut by a match between the center cutting blade A of one cutter and the center cutting blade B of the second cutter.
[4] 前記第 1カツタと前記第 2カツタで前記フィルムを切断する際に、前記第 2カツタ及 び第 3カツタで前記フィルムを挟み込み、その状態で前記第 1カツタの前記センタ切 断刃 Aと前記第 2カツタの前記センタ切断刃 Bが嚙合う切断動作により、切断除去さ れて残った前記フィルムの前記幅方向の中央部分を切断することを特徴とする請求 項 1に記載のフィルム切断装置。  [4] When cutting the film with the first cutter and the second cutter, the film is sandwiched between the second cutter and the third cutter, and the center cutting blade A of the first cutter is in that state. 2. The film cutting according to claim 1, wherein the central portion in the width direction of the film left after being cut and removed is cut by a cutting operation in which the center cutting blade B of the second cutter is brought into contact with each other. apparatus.
[5] 前記第 1カツタの前記センタ切断刃 Aと前記第 2カツタの前記センタ切断刃 Bが嚙合 う切断動作の過程で、前記第 2カツタが前記第 3カツタを押圧して前記第 3カツタが前 記押圧の方向に後退することを特徴とする請求項 3に記載のフィルム切断装置。  [5] In the course of the cutting operation in which the center cutting blade A of the first cutter and the center cutting blade B of the second cutter are mated, the second cutter presses the third cutter and presses the third cutter. 4. The film cutting device according to claim 3, wherein is retracted in the pressing direction.
[6] 前記第 3カツタを前記第 2カツタの方向に押圧するばねを備え、  [6] A spring for pressing the third cutter in the direction of the second cutter,
前記ばねの押圧力は、  The pressing force of the spring is
前記フィルムの前記両縁の切断除去における切断抵抗より大であるが、 前記第 3カツタによる前記第 2カツタへの前記押圧力より小であることを特徴とする 請求項 5に記載のフィルム切断装置。  6. The film cutting device according to claim 5, wherein the film cutting device is larger than a cutting resistance in cutting and removing both edges of the film, but smaller than the pressing force applied to the second cutter by the third cutter. .
[7] 前記第 1カツタの前記センタ切断刃 A及び前記第 2カツタの前記センタ切断刃 Bは、 前記フィルムの前記幅方向に沿う直線状の刃であり、 [7] The center cutting blade A of the first cutter and the center cutting blade B of the second cutter are linear blades along the width direction of the film,
前記第 1カツタの前記コーナ切断刃 a、前記第 3カツタの前記コーナ切断刃 b及び前 記第 4カツタの前記コーナ切断刃 cは、ラウンド形状、または前記フィルムの長手方向 に対して所定角度を有する直線状の切断刃を有することを特徴とする請求項 1に記 載のフィルム切断装置。  The corner cutting blade a of the first cutter, the corner cutting blade b of the third cutter, and the corner cutting blade c of the fourth cutter have a round shape or a predetermined angle with respect to the longitudinal direction of the film. 2. The film cutting device according to claim 1, further comprising a linear cutting blade.
PCT/JP2006/303594 2006-02-27 2006-02-27 Film cutting device WO2007097020A1 (en)

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JP2010194621A (en) * 2009-02-23 2010-09-09 Toko Tokyo Branch Co Ltd Pressing device for sheet material, press line of the sheet material by use of the pressing device, and sheet material processing method
JP2011230227A (en) * 2010-04-27 2011-11-17 Duplo Seiko Corp Paper processing apparatus
JP7439364B2 (en) 2019-12-26 2024-02-28 兼房株式会社 cutting tools

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CN105415437A (en) * 2015-12-18 2016-03-23 南京工程学院 Opener for hard packaging bag
CN106427060B (en) * 2016-10-13 2019-01-25 珠海瑞创科技发展有限公司 The corner excision forming device of packaging bag
KR102195597B1 (en) * 2020-08-20 2020-12-28 주식회사 주광 Vinyl bag manufacturing machine with selectable front and rear of vinyl bag

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JP2010194621A (en) * 2009-02-23 2010-09-09 Toko Tokyo Branch Co Ltd Pressing device for sheet material, press line of the sheet material by use of the pressing device, and sheet material processing method
JP2011230227A (en) * 2010-04-27 2011-11-17 Duplo Seiko Corp Paper processing apparatus
JP7439364B2 (en) 2019-12-26 2024-02-28 兼房株式会社 cutting tools

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