WO2007094692A1 - A wall system - Google Patents
A wall system Download PDFInfo
- Publication number
- WO2007094692A1 WO2007094692A1 PCT/NZ2007/000030 NZ2007000030W WO2007094692A1 WO 2007094692 A1 WO2007094692 A1 WO 2007094692A1 NZ 2007000030 W NZ2007000030 W NZ 2007000030W WO 2007094692 A1 WO2007094692 A1 WO 2007094692A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- posts
- panels
- post
- roof
- panel
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/344—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts
- E04B1/3442—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts folding out from a core cell
- E04B1/3444—Structures characterised by movable, separable, or collapsible parts, e.g. for transport with hinged parts folding out from a core cell with only lateral unfolding
Definitions
- This invention relates to a wall system.
- a particularly preferred form of the invention relates to a wall system which can be used in the context of transportable buildings.
- New Zealand patent No. 532620 in the name Habode IP Limited
- a building which can be shipped in the manner of a freight container.
- the building can then be assembled on site. Installation may involve swinging a floor and a roof outwards from a housing by way of pivot connections. More specifically, the floor may swing down and the roof may swing up. When the floor and roof have been arranged in this way it is desirable to create a wall therebetween. It is accordingly an object of at least one form of the present invention to go at least some way towards facilitating this, or to provide the public with a useful choice. While reference has been made to New Zealand patent No 532620, it should be understood that the present invention is not limited to buildings described in that document.
- a method of constructing at least a part of an external weatherproof wall of a building comprising the steps of: i) obtaining a structural post which has a first slot running along one side thereof and a second slot running along an opposite side thereof, the slots facing substantially different directions,
- the wall being such that it can be disassembled without the application of destructive force to the panels or posts.
- the posts are secured to the roof and floor with fixing members (eg bolts) and the panels are fitted to the posts without fixing members.
- slots of the posts and the edge parts of the panels are complimentary to enable female/male fitting therebetween.
- the roof has a generally down facing channel, and an upper part of each post and/or an upper part of each panel is fitted into that channel.
- Preferably upper ends of the posts and/or panels are fitted into the channel of the roof and then swung downwards until they are substantially vertically oriented.
- the channel is generally "IT shaped.
- the posts and/or panels are swung downwards onto an extrusion forming part of the floor after engaging the roof.
- the floor has a generally shaped extrusion and a lower part of each post and a lower part of each panel is fitted against that extrusion.
- strips of sealing material are used to achieve watertight fittings between the panels and posts, and/or between the panels and the roof and floor, and/or between the posts and the roof and floor.
- the building can be disassembled and parts of the roof and floor swung inwards about hinges so that the building assumes the shape of a shipping container.
- a weatherproof wall or part thereof formed according to a method as set out above.
- kit of parts suitable for forming a weatherproof wall or part thereof by way of the method as set out above, the kit comprising the posts and panels, and optionally the channel and/or the extrusion.
- Figure 1 is a perspective view of a portable building in a disassembled state ready for shipping in the manner of a freight container
- Figure 2 is a perspective view of the building in a partially assembled state
- Figures 3 & 4 are perspective views showing opposite sides of the building when fully assembled
- Figure 5 is a perspective view of a panel used in assembling the building
- Figure 6 provides elevation views of various optional panels for use in the building
- Figures 7 & 8 illustrate the way panels may be erected to form a wall of the building
- Figures 9 & 10 show a channel forming part of the building's roof in cross section and in perspective respectively
- Figures 11 & 12 show a channel forming part of the building's floor in cross section and in perspective respectively
- Figure 13 is a perspective view of a medial post forming part of the building
- Figure 14 is a perspective view detailing part of the medial post
- Figure 15 is a transverse cross section view of the medial post
- Figure 16 shows perspective and cross sectional detail of a particular panel forming part of the building
- Figure 17 is a perspective view showing detail of the way that the panel engages the floor of the building.
- Figure 18 is a transverse cross section showing a corner post of the building fitted with panels substantially at right angles to one another.
- Figure 1 shows a portable building 1 in a disassembled state, substantially arranged as a 40 foot shipping container which conforms to ISO standards. When in its figure 1 configuration the building 1 can be shipped as an upper or lower part of a stack of containers, and is thus able to withstand substantial compressive force.
- Figure 2 shows the building 1 in a partially assembled state with roof 2 and floor 3 extensions proceeding outwards from a central part 4. When the building is in the container configuration shown in figure 1 the roof 2 and floor 3 extensions overlap one another at each side of the container. To achieve the figure 2 arrangement these roof 2 and floor 3 extensions are swung up and down respectively by way of a series of hinges 5. As shown in figure 2, corner posts 6 may be bolted in place to hold the floor and roof 3 extensions with respect to one another.
- the building 1 When in a fully assembled state the building 1 may appear as shown in figures 3 and 4, complete with a sun shade 7 and decking 8.
- the external walls of the building are created from a series of panels 9 and end and medial posts 6, 10. As shown, some of the panels incorporate windows and some do not. The pattern in which these panels 9 are employed will depend on the requirements and preferences of the end user.
- Figure 5 shows one of the panels 9 in more detail and figure 6 shows various other options for the panels in terms of size and shape.
- Figures 7 and 8 exemplify the way in which panels 9 and medial posts 10 are installed, either before or after the corner posts 6 are set in place.
- a panel 9 (step 1) is taken and is angled (step 2) so that an upper edge 11 of the panel fits into a generally "IY shaped upper channel 12 secured to the roof extension 2 (step 3).
- the profile of the channel 12 is shown in more detail in figures 9 and 10.
- the bottom edge 13 of the panel 9 is then
- step 4 The profile of the lower channel 14, which is secured to the floor extension 3, is shown in more detail in figures 11 and 12.
- the swing of the panel 9 down onto the lower channel 14 is interrupted when the panel is vertical by way of a water stop or ledge 15 (see figures 11 and 12) forming part of the lower channel 14. After the panel is vertically aligned between the upper and lower channels 12 and 14 it is slid sideways (eg to the left of the page) to butt up against one of the posts 10 (step 5).
- a further post 10 J is then taken (step 6) and inserted between the upper and lower channels 12 and 14, and then slid across to the panel 9 (steps 7 and
- FIG 13 provides more detail as to the profile of the medial posts 9. As shown, each post 9 has a tongue 16 at its upper end, and a further tongue 17 at its lower end. These tongues are bolted to the upper and lower channels 12 and 14 respectively.
- Figure 14 shows a portion of the post 9 in perspective and figure 15 shows the post in transverse cross section.
- roof section 2 may need to be supported in some way, for example by way of a small crane or the like, until enough posts/panels are installed to give sufficient structural integrity to keep the roof extension 2 up.
- Figure 16 provides detail of a preferred profile for the panels 9.
- the vertical and horizontal framing 18 of the panel is adapted to accommodate double cladding, whether it be in the form of panes of glass 19 or non-transparent sheets 20 with insulation 21 therebetween.
- the non-transparent sheets are preferably formed from plywood laminated with a suitable 'plastic aluminium' substance.
- Figure 18 provides detail of one of the corner posts when arranged between two panels 9 at right angles.
- the upper channels 12 are fitted with strips of rubber 22 pressed within generally 'C shaped protrusions 23 (see figures 9 and 16). As shown in figure 16, the bottom parts of the panels are sealed with respect to the lower channel 14 by further rubber strips 24. Rubber strips 25 or other suitable means are also employed to seal the panes of glass 19 and non-transparent sheets 20 with respect to the panel framing 18. Additional rubber strips 26 (see figure 16) may also be employed to provide a water tight seal between the posts 6, 10 and the panels 9.
- the posts 6, 10, the channels 12, 14 and the panel framing 18 may all be formed as aluminium extrusions or the like. While the medial and end posts 10, 6 have a different in transverse cross section their edge parts are preferably the same for receiving the panels 9.
- a watertight exterior wall can be created in a short time, employing a pattern of panels in terms or window positioning which suits the preferences of an end user.
- the manner in which the exterior wall is created can be reversed so that it can be readily dismantled and/or modified without having to apply destructive force. Thus one does not have to destroy the wall to take it down or, destroy it in part and then rebuild it, to enable disassembly to or modification of the building.
- the wall can be created by simply bolting the posts 6, 9 in place and then slotting the panels in place, one after the other, without screws or bolts for the panels. Because the panels butt tightly into and against the posts the rubber seals between the posts and panels ensure a watertight fit.
- At least one of the posts will have a profile slightly different to the others.
- most or the medial posts generally have an "H” profile.
- the post (not shown) which enables disassembly is similar except that it has one the "H" tails 27 missing to give a generally "h” profile.
- the missing tail means that one of the panels can be swung outwards from the post inside the building to enable access to the bolts which proceed through the tongues 16 and 17 of that post. From there the wall can be disassembled panel after post.
- a capping (not shown) may be removably screwed in place over the area of the "missing tail" for aesthetic purposes when the wall is in its fully assembled state.
- the panels 9 may have only a glass pane or panes, ie without a non-transparent sheet or sheets. In that case the panels may thus be windows only and in that event, and for the purposes of this document, the arrangement should still be regarded as a wall or part thereof.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2007215644A AU2007215644B2 (en) | 2006-02-17 | 2007-02-16 | A wall system |
NZ570101A NZ570101A (en) | 2006-02-17 | 2007-02-16 | A wall system having slotted posts and interfitting panels |
EP07715982A EP1984579A1 (en) | 2006-02-17 | 2007-02-16 | A wall system |
CA002636307A CA2636307A1 (en) | 2006-02-17 | 2007-02-16 | A wall system |
US12/279,719 US20100218453A1 (en) | 2006-02-17 | 2007-02-16 | A wall system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NZ54541106 | 2006-02-17 | ||
NZ545411 | 2006-02-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2007094692A1 true WO2007094692A1 (en) | 2007-08-23 |
Family
ID=38371790
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NZ2007/000030 WO2007094692A1 (en) | 2006-02-17 | 2007-02-16 | A wall system |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100218453A1 (en) |
EP (1) | EP1984579A1 (en) |
CN (1) | CN101360868A (en) |
AU (1) | AU2007215644B2 (en) |
CA (1) | CA2636307A1 (en) |
NZ (1) | NZ570101A (en) |
WO (1) | WO2007094692A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2689074A1 (en) * | 2011-03-22 | 2014-01-29 | Tektum Ltd | Building construction |
EP2913452A1 (en) * | 2014-02-28 | 2015-09-02 | Krampitz Tanksystem GmbH | Transportable shelter |
EP2992148A4 (en) * | 2013-05-03 | 2016-11-16 | Gary Prodaniuk | Apparatus and system for forming a structure |
US20210246675A1 (en) * | 2020-02-10 | 2021-08-12 | Beverly Pearce | Convertible shipping container |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102454220B (en) * | 2010-10-21 | 2016-03-02 | 浙江鑫源彩钢有限公司 | A kind of spatial layout system of prefabricated house |
WO2012103133A1 (en) * | 2011-01-26 | 2012-08-02 | Paul Warner | Dual-side unfoldable building modules |
SE538486C2 (en) * | 2014-10-02 | 2016-08-02 | Paralox Ab | Wall element, wall section constructed of said wall element and method for building said wall section |
US10738459B2 (en) * | 2017-04-28 | 2020-08-11 | Big 6, LLP | Vault for active shooters and tornadoes |
JP6973809B2 (en) * | 2019-06-11 | 2021-12-01 | 株式会社シェルタージャパン | System shelter |
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2007
- 2007-02-16 AU AU2007215644A patent/AU2007215644B2/en not_active Ceased
- 2007-02-16 WO PCT/NZ2007/000030 patent/WO2007094692A1/en active Application Filing
- 2007-02-16 US US12/279,719 patent/US20100218453A1/en not_active Abandoned
- 2007-02-16 EP EP07715982A patent/EP1984579A1/en not_active Withdrawn
- 2007-02-16 CN CNA2007800017477A patent/CN101360868A/en active Pending
- 2007-02-16 CA CA002636307A patent/CA2636307A1/en not_active Abandoned
- 2007-02-16 NZ NZ570101A patent/NZ570101A/en unknown
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2689074A1 (en) * | 2011-03-22 | 2014-01-29 | Tektum Ltd | Building construction |
EP2689074A4 (en) * | 2011-03-22 | 2014-08-27 | Tektum Ltd | Building construction |
EP2992148A4 (en) * | 2013-05-03 | 2016-11-16 | Gary Prodaniuk | Apparatus and system for forming a structure |
EP2913452A1 (en) * | 2014-02-28 | 2015-09-02 | Krampitz Tanksystem GmbH | Transportable shelter |
WO2015128482A1 (en) * | 2014-02-28 | 2015-09-03 | Krampitz Tanksystem Gmbh | Transportable shelter |
US20210246675A1 (en) * | 2020-02-10 | 2021-08-12 | Beverly Pearce | Convertible shipping container |
US11846108B2 (en) * | 2020-02-10 | 2023-12-19 | Beverly Pearce | Convertible shipping container |
Also Published As
Publication number | Publication date |
---|---|
EP1984579A1 (en) | 2008-10-29 |
CA2636307A1 (en) | 2007-08-23 |
US20100218453A1 (en) | 2010-09-02 |
CN101360868A (en) | 2009-02-04 |
NZ570101A (en) | 2011-07-29 |
AU2007215644A1 (en) | 2007-08-23 |
AU2007215644B2 (en) | 2009-10-01 |
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