WO2007089010A1 - Adhesive anchor and method for adhesive anchor construction - Google Patents

Adhesive anchor and method for adhesive anchor construction Download PDF

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Publication number
WO2007089010A1
WO2007089010A1 PCT/JP2007/051882 JP2007051882W WO2007089010A1 WO 2007089010 A1 WO2007089010 A1 WO 2007089010A1 JP 2007051882 W JP2007051882 W JP 2007051882W WO 2007089010 A1 WO2007089010 A1 WO 2007089010A1
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WO
WIPO (PCT)
Prior art keywords
anchor
cone
rigid sleeve
base material
adhesive
Prior art date
Application number
PCT/JP2007/051882
Other languages
French (fr)
Japanese (ja)
Inventor
Yoji Hosokawa
Yasue Yagisawa
Kiyoshi Imai
Toshinobu Suka
Kenji Matsumoto
Kiyokazu Handa
Kenichiro Yamamoto
Original Assignee
Sanko Techno Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanko Techno Co., Ltd. filed Critical Sanko Techno Co., Ltd.
Priority to JP2007556945A priority Critical patent/JP5080281B2/en
Publication of WO2007089010A1 publication Critical patent/WO2007089010A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141Fixing plugs in holes by the use of settable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/04Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front
    • F16B13/08Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation
    • F16B13/0858Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation with an expansible sleeve or dowel body driven against a tapered or spherical expander plug

Definitions

  • the present invention relates to an adhesive anchor and a method for applying an adhesive anchor, and in particular, after construction, it is rigid and resistant to heating and cracking of a base material.
  • the present invention relates to an adhesive anchor that can maintain a stable state, and a method for constructing an adhesive anchor.
  • Background Art Of the anchors that have been installed afterwards, the so-called adhesive anchors are fixed by a resin material (having adhesiveness) inserted in a hole (lower hole) drilled in the base material. (For example, Patent Document 1).
  • Bolts include full thread port and deformed bar steel.
  • Adhesive anchors are advantageous in terms of cost because they require very few parts.
  • the required strength of the base material to be constructed is lower than that of metal expansion anchors such as the core rod insertion type.
  • metal expansion anchors such as the core rod insertion type.
  • a fragile base material such as a deteriorated brick body has a hole. If it can be formed, it can be constructed, and if a child can be formed, it can be constructed on almost any base material.
  • the conventional adhesive anchor has the following problems due to the structure that relies on the resin material for the fixing force to the base material.
  • the present invention aims to provide an adhesive anchor that can stably maintain rigidity and strength against heating, cracking, and the like of a base material, and a method for constructing the adhesive anchor.
  • Means for Solving the Problems In order to solve the above problems, the present invention provides the following configurations.
  • the invention according to claim 1 is an adhesive anchor, and is inserted into a port that is inserted into a pilot hole drilled in a base material, and an expansion portion in which the tip of the bolt is formed in a cylindrical shape.
  • a bonding anchor characterized in that the expansion portion can be expanded by being driven into a cone in contact with the innermost portion of the lower hole and fixed to a base material. ,I will provide a.
  • the invention according to claim 2 is characterized in that the bolt is made of a material equivalent to JISG 4 10 7 and is driven into a cone in which the port is in contact with the deepest part of the lower hole. 2.
  • the invention according to claim 3 provides the adhesive bunker according to claim 1 or 2, wherein the tip shape of the cone at the back hole side is formed in a substantially V shape.
  • the invention according to claim 4 is characterized in that the tip shape of the lower hole deep side of the cone is cut at an angle of approximately 45 degrees with respect to the axial direction from the side of the cone.
  • an adhesive anchor according to 2 is provided.
  • the invention according to claim 5 provides the adhesive anchor according to any one of claims 1 to 4, further comprising a rigid sleeve that is externally inserted into the bolt and inserted into the prepared hole.
  • grooves for allowing the resin material for bonding an anchor to pass in the axial direction of the rigid sleeve are formed in the outer peripheral surface and the inner peripheral surface of the rigid sleeve.
  • the adhesive anchor according to claim 5 is provided.
  • the invention according to claim 7 provides the adhesive anchor according to claim 6, wherein the groove is formed in a continuous spiral shape that opens at both ends in the axial direction of the rigid sleeve.
  • the invention according to claim 8 provides the adhesive system according to claim 5, wherein a flange is formed at one end of the rigid sleeve.
  • the invention according to claim 9 is characterized in that a groove for allowing the resin material for bonding an anchor to pass in the axial direction of the rigid sleeve is formed on the outer peripheral surface and the inner peripheral surface of the rigid sleeve, and the flange.
  • a groove for allowing the resin material for bonding an anchor to pass in the axial direction of the rigid sleeve is formed on the outer peripheral surface and the inner peripheral surface of the rigid sleeve, and the flange.
  • the invention according to claim 10 is the construction method of the adhesive anchor according to any one of claims 1 to 9, wherein the adhesive anchor is placed in a pilot hole in which a resin material for anchor adhesion is placed.
  • the expansion part expanded by inserting and inserting the port into a cone abutting against the innermost part of the lower hole is fixed to a base material, and by hardening the resin material,
  • an adhesive anchor construction method characterized in that a rigid sleeve is integrally fixed to the base material.
  • the invention according to claim 1.1 is the construction method of the adhesive system according to any one of claims 1 or 3 to 9, wherein the container containing the resin material for anchor adhesion is used.
  • the container containing the resin material for anchor adhesion is broken and agitated, and the adhesive anchor is inserted.
  • the expansion part which has been expanded by rotating the electric tool by revolving or hitting, is fixed to the base material on the cone abutted on the inner part, and the resin, the curing of the resin material, the port, the cone, the rigidity
  • a method for constructing an adhesive anchor is provided, wherein a sleeve is fixed to the base material together.
  • FIG. 1 shows an adhesive anchor 1 (hereinafter sometimes abbreviated as “anchor”) according to the present invention.
  • an anchor 1 has a bolt 2 which is a rod-like member inserted into a lower hole 1 1 1 drilled in a base material 1 1 0 and an extended portion in which the tip of the pole 2 is formed in a cylindrical shape
  • the cone 3 is fitted inside the 2 1, and the rigid sleeve 4 is inserted outside the port 2 and inserted into the lower hole 1 1 1.
  • a resin material scattering prevention plate 5 described later can be attached to Port 2.
  • Port 2, cone 3, and rigid sleeve 4 are made of metal such as iron, but the material is not limited to this.
  • the bolt 2 is a full screw bolt, but may be a deformed steel bar, for example.
  • the extended portion 21 of the porridge 2 is formed in a cylindrical shape having a cone receiving hole 22 inside, and is further divided into a plurality by a split 23.
  • the split 2 3 of the extended portion 2 1 is intended to facilitate expansion of the extended portion 21 when the bolt 2 is driven into the cone 3 as will be described later.
  • Part of the cone 3 is stored in the cone storage hole 2 2.
  • the cone 3 is attached to the tip of the bolt 2 in a protruding state with a part of the cone 3 fitted in the cone receiving hole 22.
  • the cone 3 for expanding the expansion portion 21 is spindle-shaped, and when the bolt 2 is driven into the cone 3, the expansion portion 21 is expanded along the outer surface of the cone 3.
  • the shape of the cone 3 is not limited to the above-described spindle shape as long as the expansion portion 21 can be expanded.
  • the cone 3 is shaped like a cone 31 as shown in Fig. 7, and the tip of the lower hole is formed in a V shape, or the cone 3 2 as shown in Fig. 8. It may be cut at an angle of 45 to 45 degrees with respect to the axial direction from the side.
  • Anchor If the resin material for bonding is an injection type (a type in which a thixotropic adhesive material is directly filled into the lower hole), the tip shape of the cone 3 on the inner side of the lower hole is not particularly limited.
  • For Port 2 it is preferable to use, for example, a steel material equivalent to JISG 4 10 7 (SNB 7).
  • the anchor 1 is inserted into the lower hole 1 1 1 drilled in the base material made of concrete steel 1 10, and the port 2 is inserted into the lower hole 1 1 1.
  • Cone 3 in contact with back 1 1 1 b (hole bottom) 3
  • the expansion portion 21 is expanded by driving into the expansion portion 21, the expansion portion 21 expands while the tip of the expansion portion 21 scrapes off the hole wall of the lower hole 11 1 1.
  • the expanded portion 21 surely bites into the hole wall of the lower hole 11 1 1 and the tensile resistance (pull-out resistance) is improved as compared with the conventional adhesive anchor.
  • JISG 31 01 (SS 400.
  • Rolled steel for general structural use which has been widely used for metal expansion anchors such as main body driven anchors, has been widely used.
  • JISG 31 01 (SS 400) The equivalent material is generally inferior in strength to the above-mentioned JISG 41 07 (SNB7) equivalent material.
  • SNB7 JISG 41 07
  • the expanded portion 21 of the port 2 formed of a material equivalent to JISG 4107 (SNB7) is expanded by being driven into the cone 3 so that the tip of the expanded portion 21 is the hole wall of the lower hole 1 1 1. Since it is expanded while scraping off, the expanded portion 21 surely bites into the hole wall of the lower hole 1 1 1, and a high pulling resistance (drawing resistance) can be obtained with certainty.
  • the cone 3 and the rigid sleeve 4 can be made of a material equivalent to JI S G 41 07 (SNB7).
  • a continuous spiral groove 41 that opens at both axial ends of the rigid sleeve 4 is formed.
  • the groove 41 When the rigid sleeve 4 is inserted into the lower hole 1 1 1, the groove 41 allows the surplus resin material 9 pushed out from the lower hole 1 1 1 to pass therethrough and opens the lower hole 1 1 1. Part 1 1 1 Plays out from a.
  • the groove 41 is also referred to as an excess resin discharge groove.
  • the groove may be formed not on the outer peripheral surface of the rigid sleeve but on the inner peripheral surface of the rigid sleeve, or may be formed on both the outer peripheral surface and the inner peripheral surface.
  • the shape of the groove is not limited to the spiral shape described above.
  • the groove only needs to function as a surplus resin discharge groove that allows excess resin material 9 to pass through in the axial direction of the rigid sleeve 4.
  • the groove extends along the axial direction of the rigid sleeve 4. It may be a labyrinth groove.
  • the groove is formed on the outer peripheral surface of the outer peripheral surface and inner peripheral surface of the rigid sleeve 4, the fixing force between the base material 110 and the anchor 1 made of a resin material (the inner surface of the lower hole (fine The fixing of the resin material 9 with respect to the unevenness) and the fixing force generated by the fixing force of the resin material 9) are preferable, and in terms of improving the fixing force, a spiral shape is preferable. (Spiral groove) is preferable to straight groove.
  • the resin material inserted into the thread groove 24 on the outer peripheral surface of the port 2 secures the fixing force between the rigid sleeve 4 and port 2.
  • the screw groove 24 can also function as an excess resin discharge groove.
  • the rigid sleeve 4 may have a flange formed at the end as shown in FIGS. FIG. 11 shows a tapered flange 4 2, but the flange is not particularly limited as long as the volume of the end of the rigid sleeve 4 increases. As shown in Fig. 1 3, the flange 4 2 shown in Fig.
  • the rigidity and strength of the rigid sleeve near the opening 1 1 1 a are significantly increased.
  • FIG. 14 when the rigid sleeve 4 is inserted, excess resin overflowing from the opening 1 1 1 a is filled between the flange 4 3 and the surface of the concrete base material 1 1 0 a. Adhesive force due to resin is also generated. As a result, the force acting on the adhesive anchor 1 as a bending or shearing force is transmitted while being distributed to the wide concrete part, which can greatly improve performance. Also, forming irregularities such as grooves on the back surface of the flange (surface on the base material side) will lead to further improvement in adhesion.
  • reference numeral 5 denotes a resin material scattering prevention plate.
  • the resin material scattering prevention plate 5 has a ring shape, and is provided by inserting a hole 51 passing through the center portion through the bolt 2 and extrapolating the bolt 2 as shown in FIGS.
  • This resin material scattering prevention plate 5 is formed from the surface of the base material 1 1 0 1 1 0 a from the opening side of the lower hole 1 1 1 1 1 a (in detail, inside the porch 2 and the lower hole 1 1 1 ). For example, when the bolt 2 is driven into the lower hole 1 1 1, the excess resin material 9 that overflows from the lower hole 1 1 1 is scattered. To prevent.
  • the step of putting the resin material into the lower hole 1 1 1 in (3) is, for example, putting a capsule enclosing the resin material into the lower hole 1 1 1, and injecting by injection. Which method can be adopted. Add a sufficient amount of resin material to the pilot holes 1 1 1 so that the resin is evenly distributed throughout the pilot holes 1 1 1.
  • port 2 having cone 3 attached to the tip (hereinafter also referred to as port 2A with cone) is inserted into pilot hole 1 1 1 1
  • the port 2 is struck from the rear end side (opposite to the front end to which the cone 3 is attached) using a tool such as a hammer 8 and the like.
  • the cone 3 is brought into contact with the innermost part 1 1 1 b (the bottom end in FIG. 3) and the expansion part 2 1 is driven into the cone 3 to expand it (anchor insertion 'driving process).
  • anchor insertion 'driving process As a result, the expanded portion 2 1 driven and expanded into the cone 3 bites into the hole wall of the lower hole 1 1 1, and the port 2 is fixed to the base material 1 1 0.
  • the port 2 A with cone inserted into the pilot hole 1 1 1 is obtained by extrapolating the resin material scattering prevention plate 5 to the bolt 2.
  • the resin material scattering prevention plate 5 can prevent the resin material 9 from scattering.
  • reference numeral 25 denotes a marking provided on the outer periphery of the bolt 2 by, for example, coloring.
  • This marking 25 is the amount of port 2 driven into the pilot hole 1 1 1 (embedding depth) Force Expansion part 2 “I expansion of port 2 base material 1 10 due to expansion of I is sufficiently secured At the position where it reaches the surface 1 1 0 a of the base material 1 1 0. When the porch 2 is driven into the pilot hole 1 1 1 1 When the base material 1 1 0 is reached, the necessary embedding length is secured, and the fixing force due to the expansion of the expanded portion 2 1 is sufficiently secured.
  • the resin material scattering prevention plate 5 and the marking 25 are not necessarily essential and can be omitted.
  • pilot hole 1 1 1 is previously formed with a drilling depth that secures the required embedding length of port 2.
  • the drilling depth of the pilot hole 1 1 1 can be expanded when the required embedding length is secured when the port 2 marking 2 5 reaches the base metal 1 1 0 by driving into the pilot hole 1 1 1.
  • the resin material scattering prevention plate 5 from the porcelain 2 and, as shown in Fig. 4, protrude from the pilot hole 1 1 1 to the outside of the base material 1 1 0 (surface 1 1 O a side).
  • the rigid sleeve 4 is extrapolated to the port 2, and the rigid sleeve 4 is pushed into the lower hole 11 and inserted.
  • the rigid sleeve 4 is pushed into the lower hole 1 1 1 by, for example, using a driving jig 6 (rigid sleeve for driving) and hitting with a tool such as a hammer-8.
  • the rigid sleeve 4 is preferably housed in a position separated from the extended portion 21 of the anchor 1, for example, in the opening 1 1 1 1 a of the lower hole 1 1 1, in terms of improving the shear strength.
  • the process of inserting the rigid sleeve 4 into the prepared hole 1 1 1 (sleeve insertion process) after the expansion of the expansion part 21 is performed before the resin material is cured.
  • the pilot hole 1 1 1 is formed so as to secure an inner diameter into which the rigid sleeve 4 can be inserted.
  • the inner diameter of the lower hole 1 1 1 is set so that the rigid sleeve 4 press-fitted into the lower hole 1 1 1 is fixed by the pressure contact with the inner surface of the lower hole 1 1 1. 4 It is preferable to adjust according to the outer diameter.
  • FIG. 5 When the rigid sleeve 4 has been pushed into the lower hole 1 1 1, as shown in FIG. 5, the opening of the lower hole 1 1 1 on the base material surface 1 1 0 a 1 1 1 a and the vicinity thereof By removing the resin material 9 (excess resin 9 1), the construction is completed (Fig. 6).
  • reference numeral 7 is a jig (scraper) for scraping excess resin.
  • the anchor (port 2 A with cone and rigid sleeve 4) is firmly fixed to the base material 110 by the resin material 9.
  • the anchor 1 is supported on the center axis of the lower hole 1 1 1 by the expanded portion 2 1 expanded in the lower hole 1 1 1.
  • the rigid sleeve 4 accommodated in the lower hole 1 1 1 is also supported on the central axis of the lower hole 1 1 1.
  • extension portion 21 and the rigid sleeve 4 perform a function (posture maintenance function) for supporting the anchor 1 on the central axis of the pilot hole 11 1.
  • anchor 1 is less likely to be eccentric in pilot hole 1 1 1, and anchor 1 is made of resin material 9. It is also easy to fix so that it is on the central axis of the lower hole 1 1 1.
  • the prevention of the eccentricity of the anchor 1 in the pilot hole 1 1 1 can be effectively obtained even when the expanded portion 2 1 alone, that is, the rigid sleeve 4 is not provided.
  • the use of the rigid sleeve 4 ensures the effect of preventing eccentricity.
  • the fixing force (the fixing of the resin material 9 to the inner surface of the lower hole (the presence of fine irregularities) is engaged) and the adhesive strength of the resin material 9
  • the anchor 1 is fixed to the base material 1 1 0 by the mechanical fixing force to the base material 1 10 due to the expansion of the expansion part 2 1.
  • the base material 1 1 0 is heated to a high temperature, causing carbonization of the resin material and cracking of the base material 1 1 0.
  • the shearing rigidity (the anchor 1's mother) depends on the anchoring force of the expansion part 2 1 fixed to the base material 110 and the rigidity of the rigid sleeve 4.
  • the rear end portion protruding from the material 110 can sufficiently secure the resistance against displacement force acting in the direction perpendicular to the anchor 1 and the resistance (tensile resistance, etc.).
  • Anchor 1 can be used to fix the attachment immediately after the completion of construction.
  • the extension part 21 and the rigid sleeve 4 contribute to an improvement in shear rigidity.
  • the metal extension 21 and the rigid sleeve 4 have higher rigidity than the resin material 9, the deformation of the anchor 1 against the bending or shearing force acting on the anchor 1 after completion of construction 1 Displacement within 1 can be suppressed, resulting in improved shear rigidity and bending strength.
  • Shear rigidity and bending resistance must be improved compared to conventional adhesive anchors that are fixed only with the strength of the resin material even when only the expansion part 21 is used, that is, when the rigid sleeve 4 is not used. Can do.
  • FIG. 1 is a front view showing an adhesive anchor according to an embodiment of the present invention.
  • FIG. 2 is a view showing a state in which the anchor of FIG. 1 is inserted into the pilot hole of the base material.
  • Fig. 3 is a view showing a state where the expanded portion of the anchor in Fig. 2 is expanded and the port is fixed to the base material.
  • FIG. 4 is a view showing a state where a rigid sleeve is put on the anchor of FIG.
  • FIG. 5 is a view showing a state where the insertion into the prepared hole of the rigid sleeve of FIG. 4 is completed.
  • Fig. 6 is a diagram showing the construction completion state of the anchor shown in Fig. 1.
  • FIG. 7 is a diagram showing another shape of the cone of FIG.
  • FIG. 8 is a diagram showing a cone having a different shape from that of Figs. 1 and 7.
  • FIG. 9 is a view showing a state where a capsule encapsulating a resin material is inserted into the lower hole.
  • FIG. 10 is a view showing a state in which the expanded portion of the anchor is expanded using an electric tool and the port is fixed to the base material.
  • FIG. 11 is a view showing another example of the rigid sleeve of FIG.
  • Fig. 1 shows the anchor construction completion state using the rigid sleeve of Fig. 11.
  • Fig. 1 3 is a diagram showing a rigid sleeve of another shape different from the rigid sleeve of Fig. 4 and Fig. 11.
  • FIG. 4 is a diagram showing the state of completion of anchor construction using the rigid sleeve of Fig. 13. Explanation of symbols
  • Adhesive anchor finish 2... Pol®, 2 1... Expansion part, 2 5... Marking, 3, 3 1, 3 2... Cone, 4... Rigid sleeve, 4 1... Groove (excess resin drain groove), 4 2, 4 3 ... Flange, 5 ... Resin material scattering prevention plate, 9 ... Resin material, 9 1 ... Capsule, 1 1 0 ... Base material, 1 1 1 ... Pilot hole, 1 1 1 a ... Opening, 1 1 1 b... The deepest part (hole bottom).

Abstract

This invention provides an adhesive anchor that, even when, for example, heating of a base material and cracking have occurred, can stably maintain shear stiffness and tensile proof strength (drawing proof strength). In this adhesive anchor (1), not only the fixing strength of a resin material (9) introduced into a lower hole (111) but also an enlarged part (21) of the leading end of a bolt (2) enlarged by a cone (3) mounted on the leading end of the bolt (2) by driving the bolt (2) in the lower hole (111) exhibit the strength of fixation to the base material (110). There is also provided a method for the construction of the adhesive anchor.

Description

明細書 接着系アンカー、 接着系アンカーの施工方法 技術分野 本発明は、 接着系アンカー、 接着系アンカーの施工方法に係り、 特に、 施工 後に、 母材の加熱、 ひび割れに対して、 剛性、 耐カを安定に維持できる接着系 アンカー、 接着系アンカーの施工方法に関する。 背景技術. あと施工アンカ一のうち、 所謂、 接着系アンカ一は、 母材に穿設した孔 (下 孔) に挿入したポルトを、 孔内に入れた樹脂材料 (接着性を有する) によって 固定するものである (例えば、 特許文献 1 ) 。  TECHNICAL FIELD The present invention relates to an adhesive anchor and a method for applying an adhesive anchor, and in particular, after construction, it is rigid and resistant to heating and cracking of a base material. The present invention relates to an adhesive anchor that can maintain a stable state, and a method for constructing an adhesive anchor. Background Art. Of the anchors that have been installed afterwards, the so-called adhesive anchors are fixed by a resin material (having adhesiveness) inserted in a hole (lower hole) drilled in the base material. (For example, Patent Document 1).
この接着系アンカーの一般的な施工手順は、 以下の通りである。  The general construction procedure for this adhesive anchor is as follows.
( 1 ) 母材への下孔の穿孔。  (1) Drilling a pilot hole in the base material.
( 2 ) 下孔内の清掃。  (2) Clean the inside of the pilot hole.
( 3 ) 下孔へ樹脂材料を入れる (樹脂材料を封入したカプセル又はインジェク シヨンが一般的) 。  (3) Put the resin material into the prepared hole (usually capsule or injection encapsulating resin material).
( 4 ) 下孔へのボルトの揷入。  (4) Insert bolts into the pilot holes.
( 5 ) 樹脂材料の養生。  (5) Curing resin materials.
なお、 ボルトには、 全ねじポルト、 異形棒鋼などがある。  Bolts include full thread port and deformed bar steel.
接着系アンカーは、 部品点数が非常に少なくて済むため、 コスト面で有利で ある。 また、 例えば芯棒 ち込み式をはじめとする金属拡張アンカー等に比べ て施工対象となる母材の要求強度が低くて済み、 例えば劣化したレンガ躯体な どといった脆い母材であっても孔を形成できれば施工可能であり、 子しを形成で きれば殆どの母材に施工できるといつた利点がある。 特許文献 1  Adhesive anchors are advantageous in terms of cost because they require very few parts. In addition, the required strength of the base material to be constructed is lower than that of metal expansion anchors such as the core rod insertion type. For example, even a fragile base material such as a deteriorated brick body has a hole. If it can be formed, it can be constructed, and if a child can be formed, it can be constructed on almost any base material. Patent Literature 1
特開 2 0 0 5— 6 8 6 7 3号公報 発明の開示 JP 2 0 0 5-6 8 6 7 3 Disclosure of the invention
発明が解決しょうとする課題 ところで、 従来の接着系アンカーは、 母材に対する固着力を樹脂材料に頼る 構造であることに起因して、 以下のような問題があった。  SUMMARY OF THE INVENTION Problems to be Solved by the Invention By the way, the conventional adhesive anchor has the following problems due to the structure that relies on the resin material for the fixing force to the base material.
( a ) アンカ一を施工した、 コンクリート躯体等の母材に高い熱が加わったと きに、 剪断力 (アンカーに垂直の方向への変位力) に対する剛性が低下する。  (a) The rigidity against shearing force (displacement force in the direction perpendicular to the anchor) decreases when high heat is applied to the base material such as the concrete frame where the anchor is installed.
( b ) アンカーの施工後、 該アンカーを施工したコンクリート躯体等の母材に ひび割れが生じると、 剪断、 引っ張り (引き抜き) 等の耐力が大幅に低下して しまうことがある。  (b) If cracks occur in the base material such as a concrete frame on which the anchor is installed after the anchor is installed, the proof stress such as shearing or pulling (drawing) may be significantly reduced.
本発明は、 前記課題に鑑みて、 母材の加熱、 ひび割れ等に対して、 剛性、 耐 力を安定に維持できる接着系アンカー、 接着系アンカーの施工方法の提供を目 的としている。 課題を解決するための手段 上記課題を解決するために、 本発明では以下の構成を提供する。  In view of the above-described problems, the present invention aims to provide an adhesive anchor that can stably maintain rigidity and strength against heating, cracking, and the like of a base material, and a method for constructing the adhesive anchor. Means for Solving the Problems In order to solve the above problems, the present invention provides the following configurations.
請求項 1に係る発明は、 接着系アンカーであって、 母材に穿孔された下孔に 挿入されるポルトと、 このボル卜の先端を筒状に形成した拡張部の内側に嵌め 込まれたコーンとを具備し、 前記拡張部は、 前記ポル卜を下孔最奥部に当接さ せたコーンに打ち込むことで拡張されて、 母材に固着させることができること を特徴とする接着系アンカ,を提供する。  The invention according to claim 1 is an adhesive anchor, and is inserted into a port that is inserted into a pilot hole drilled in a base material, and an expansion portion in which the tip of the bolt is formed in a cylindrical shape. A bonding anchor characterized in that the expansion portion can be expanded by being driven into a cone in contact with the innermost portion of the lower hole and fixed to a base material. ,I will provide a.
請求項 2に係る発明は、 前記ボル卜が、 J I S G 4 1 0 7相当材で形成 されており、 前記ポルトを下孔最奥部に当接させたコーンに打ち込むことで、 前記拡張部が、 その先端が前記下孔の孔壁を削リ取リながら拡張するようにな つていることを特徴とする請求項 1記載の接着系アンカーを提供する。  The invention according to claim 2 is characterized in that the bolt is made of a material equivalent to JISG 4 10 7 and is driven into a cone in which the port is in contact with the deepest part of the lower hole. 2. The adhesive anchor according to claim 1, wherein the tip of the adhesive anchor expands while removing the hole wall of the pilot hole.
請求項 3に係る発明は、 前記コーンの下孔奥部側の先端形状が、 略 V字型に 形成されていることを特徴とする請求項 1又は 2に記載の接着系ァンカーを提 供する。  The invention according to claim 3 provides the adhesive bunker according to claim 1 or 2, wherein the tip shape of the cone at the back hole side is formed in a substantially V shape.
請求項 4に係る発明は、 前記コーンの下孔奥部側の先端形状が、 コーンの側 方から軸方向に対して略斜め 4 5度にカツ卜されていることを特徴とする請求 項 1又は 2に記載の接着系アンカ一を提供する。  The invention according to claim 4 is characterized in that the tip shape of the lower hole deep side of the cone is cut at an angle of approximately 45 degrees with respect to the axial direction from the side of the cone. Alternatively, an adhesive anchor according to 2 is provided.
請求項 5に係る発明は、 さらに、 前記ボルトに外挿されて下孔に揷入される 剛性スリーブを具備することを特徴とする請求項 1〜 4に記載の接着系アンカ 一を提供する。  The invention according to claim 5 provides the adhesive anchor according to any one of claims 1 to 4, further comprising a rigid sleeve that is externally inserted into the bolt and inserted into the prepared hole.
請求項 6に係る発明は、 前記剛性スリーブの外周面及びノ又は内周面に、 ァ ンカ一接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が 形成されていることを特徴とする請求項 5記載の接着系アンカーを提供する。 請求項 7に係る発明は、 前記溝は、 剛性スリーブの軸方向の両端に開口する、 連続する螺旋状に形成されていることを特徴とする請求項 6記載の接着系アン カーを提供する。 In the invention according to claim 6, grooves for allowing the resin material for bonding an anchor to pass in the axial direction of the rigid sleeve are formed in the outer peripheral surface and the inner peripheral surface of the rigid sleeve. The adhesive anchor according to claim 5 is provided. The invention according to claim 7 provides the adhesive anchor according to claim 6, wherein the groove is formed in a continuous spiral shape that opens at both ends in the axial direction of the rigid sleeve.
請求項 8に係る発明は、 前記剛性スリーブの一端にフランジが形成されてい ることを特徴とする請求項 5記載の接着系ァン力一を提供する。  The invention according to claim 8 provides the adhesive system according to claim 5, wherein a flange is formed at one end of the rigid sleeve.
請求項 9に係る発明は、 前記剛性スリーブの外周面及びノ又は内周面に、 ァ ンカー接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が 形成されるとともに、 前記フランジの母材に接する側の面に凹凸を設けたこと を特徴とする請求項 8記載の接着系アンカーを提供する。  The invention according to claim 9 is characterized in that a groove for allowing the resin material for bonding an anchor to pass in the axial direction of the rigid sleeve is formed on the outer peripheral surface and the inner peripheral surface of the rigid sleeve, and the flange. 9. The adhesive anchor according to claim 8, wherein the surface on the side in contact with the base material is uneven.
請求項 1 0に係る発明は、 請求項 1〜 9のいずれかに記載の接着系アンカー の施工方法であって、 アンカ一接着用の樹脂材料を入れた下孔に前記接着系ァ ンカ一を挿入し、 前記ポルトを下孔最奥部に当接させたコーンに打ち込むこと で拡張させた前記拡張部を母材に固着させ、 前記樹脂材料の硬化によって、 前 記ボル卜、 前記コーン、 前記剛性スリーブを、 前記母材に一体に固着させるこ とを特徴とする接着系アンカーの施工方法を提供する。  The invention according to claim 10 is the construction method of the adhesive anchor according to any one of claims 1 to 9, wherein the adhesive anchor is placed in a pilot hole in which a resin material for anchor adhesion is placed. The expansion part expanded by inserting and inserting the port into a cone abutting against the innermost part of the lower hole is fixed to a base material, and by hardening the resin material, Provided is an adhesive anchor construction method characterized in that a rigid sleeve is integrally fixed to the base material.
請求項 1 .1に係る発明は、 請求項 1又は 3〜 9のいずれかに記載の接着系ァ ン力一の施工方法であって、 アンカ一接着用の樹脂材料が収容された容器を揷 入した下孔に、 回転、 打撃を加えられる電動工具を用いて、 アンカー接着用の 樹脂材料が収容された容器を破壊、 攪拌させながら前記接着系アンカーを挿入 し、 前記ポル卜を下孔最奥部に当接させたコーンに、 電動工具の回転、 打撃に よリ打ち込むことで拡張させた前記拡張部を母材に固着させ、 前記樹脂材料の 硬化によって、 前記ポルト、 前記コーン、 前記剛性スリーブを、 前記母材に一 体に固着させることを特徴とする接着系アンカーの施工方法を提供する。  The invention according to claim 1.1 is the construction method of the adhesive system according to any one of claims 1 or 3 to 9, wherein the container containing the resin material for anchor adhesion is used. Using a power tool that can be rotated and blown into the prepared pilot hole, the container containing the resin material for anchor adhesion is broken and agitated, and the adhesive anchor is inserted. The expansion part, which has been expanded by rotating the electric tool by revolving or hitting, is fixed to the base material on the cone abutted on the inner part, and the resin, the curing of the resin material, the port, the cone, the rigidity A method for constructing an adhesive anchor is provided, wherein a sleeve is fixed to the base material together.
請求項 1 2に係る発明は、 拡張部を拡張させて母材に固着させた後、 前記樹 脂材料の硬化前に、 ポル卜の前記母材から突出された後端側から前記ポル卜に 外挿した剛性スリーブを前記下孔に揷入することを特徴とする請求項 1 0又は 1 1に記載の接着系アンカーの施工方法を提供する。 発明の効果 本発明によれば、 アンカー接着用の樹脂材料による固着力のみならず、 ボル 卜に設けられた拡張部が下孔内で拡張されて母材に固着することによって、 母 材に対するアンカーの固定力が得られる。 これにより、 アンカー施工後の、 母 材の加熱による樹脂材料のアンカ一固着力の低下や、 母材のひび割れなどが生 じても、 母材に対するアンカーの耐カ (引っ張リ耐カ等) や剪断剛性を安定に 維持できる。 発明を実施するための最良の形態 以下、 本発明の実施形態について、 図面を参照して説明する。 In the invention according to claim 12, after the expansion portion is expanded and fixed to the base material, before the resin material is hardened, the porcela from the rear end side projected from the base material of the porridge The construction method for an adhesive anchor according to claim 10 or 11, wherein an extrapolated rigid sleeve is inserted into the pilot hole. Effects of the Invention According to the present invention, not only the fixing force by the resin material for anchoring but also the expansion portion provided on the bolt is expanded in the pilot hole and fixed to the base material, thereby anchoring the base material. The fixing force can be obtained. As a result, even if anchor anchor strength of the resin material decreases due to the heating of the base material after the anchor construction, or cracks of the base material occur, the anchor's resistance to the base material (such as tensile resistance) Shear rigidity can be maintained stably. BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings.
なお、 図中、 符号 1 1 0はコンクリート躯体 (母材) 、 1 1 1は下孔である。 図 1は、 本発明に係る接着系アンカ一 1 (以下、 アンカーと略称する場合が ある) を示す。  In the figure, reference numeral 110 denotes a concrete frame (base material), and 1111 denotes a pilot hole. FIG. 1 shows an adhesive anchor 1 (hereinafter sometimes abbreviated as “anchor”) according to the present invention.
図 1において、 アンカー 1は、 母材 1 1 0に穿孔された下孔 1 1 1に揷入さ れる棒状部材であるボル卜 2と、 このポル卜 2の先端を筒状に形成した拡張部 2 1の内側に嵌め込まれたコーン 3と、 前記ポルト 2に外挿されて下孔 1 1 1 に挿入される剛性スリーブ 4とを具備して構成されている。  In FIG. 1, an anchor 1 has a bolt 2 which is a rod-like member inserted into a lower hole 1 1 1 drilled in a base material 1 1 0 and an extended portion in which the tip of the pole 2 is formed in a cylindrical shape The cone 3 is fitted inside the 2 1, and the rigid sleeve 4 is inserted outside the port 2 and inserted into the lower hole 1 1 1.
また、 ポルト 2には、 後述する樹脂材料飛散防止板 5を取り付けることがで きる。  In addition, a resin material scattering prevention plate 5 described later can be attached to Port 2.
ポルト 2、 コーン 3、 剛性スリーブ 4は、 例えば、 鉄等の金属製のものを採 用するが、 材質は、 これには限定されない。  Port 2, cone 3, and rigid sleeve 4 are made of metal such as iron, but the material is not limited to this.
ボルト 2は、 図示例では、 全ねじボル卜を例示しているが、 例えば、 異形棒 鋼等であっても良い。  In the illustrated example, the bolt 2 is a full screw bolt, but may be a deformed steel bar, for example.
ポル卜 2の拡張部 2 1は、 内側にコーン収納穴 2 2を有する筒状に形成され、 しかも、 割り 2 3によって複数に分割されている。 拡張部 2 1の割り 2 3は、 後述のように、 コーン 3にボルト 2を打ち込んだときに、 拡張部 2 1を拡張し やすくするためのものである。  The extended portion 21 of the porridge 2 is formed in a cylindrical shape having a cone receiving hole 22 inside, and is further divided into a plurality by a split 23. The split 2 3 of the extended portion 2 1 is intended to facilitate expansion of the extended portion 21 when the bolt 2 is driven into the cone 3 as will be described later.
コーン収納穴 2 2には、 コーン 3の一部が収納される。 コーン 3は、 一部が コーン収納穴 2 2に嵌め込まれた状態で、 ボルト 2の先端に突出状態に取り付 けられている。  Part of the cone 3 is stored in the cone storage hole 2 2. The cone 3 is attached to the tip of the bolt 2 in a protruding state with a part of the cone 3 fitted in the cone receiving hole 22.
拡張部 2 1を拡張させるための前記コーン 3は紡錘形であり、 ボル卜 2がコ ーン 3に打ち込まれると、 拡張部 2 1がコーン 3外面に沿って拡張されていく。 但し、 コーン 3の形状は、 拡張部 2 1を拡張可能なものであれば良く、 前述 の紡錘形に限定されない。  The cone 3 for expanding the expansion portion 21 is spindle-shaped, and when the bolt 2 is driven into the cone 3, the expansion portion 21 is expanded along the outer surface of the cone 3. However, the shape of the cone 3 is not limited to the above-described spindle shape as long as the expansion portion 21 can be expanded.
また、 コーン 3は、 図 7に示すコーン 3 1のように、 下孔奥部側の先端形状 が、 略 V字型に形成されたものや、 図 8に示すコーン 3 2のようにコーンの側 方から軸方向に対して略斜め 4 5度にカツ卜されているものでもよい。 アンカ 一接着用の樹脂材料がィンジェクシヨンタイプ (揺変性のある接着材料を直接、 下孔に充填するタイプ) であればコーン 3の下孔奥部側の先端形状は特に限定 されないが、 これに対してアンカー接着用の樹脂材料を封入したカプセル 9 1 (カプセル内で樹脂と硬化剤が別々に隔てて収容されているタイプ) の場合は、 下孔 1 1 1への接着系アンカ一 1の挿入時に、 容器の破壊と攪拌が十分にされ る必要があるので、 図 7、 図 8のような形状にすることが必要である。  The cone 3 is shaped like a cone 31 as shown in Fig. 7, and the tip of the lower hole is formed in a V shape, or the cone 3 2 as shown in Fig. 8. It may be cut at an angle of 45 to 45 degrees with respect to the axial direction from the side. Anchor If the resin material for bonding is an injection type (a type in which a thixotropic adhesive material is directly filled into the lower hole), the tip shape of the cone 3 on the inner side of the lower hole is not particularly limited. On the other hand, in the case of a capsule 9 1 encapsulating a resin material for anchoring (a type in which the resin and the curing agent are separately stored in the capsule), the anchor anchor 1 Since the container must be sufficiently broken and agitated when 1 is inserted, the shape shown in Fig. 7 and Fig. 8 is required.
ポルト 2については、 例えば、 J I S G 4 1 0 7 ( S N B 7 ) 相当材の 鋼製のものを採用することが好ましい。 この場合、 図 2、 図 3に示すように、 アンカー 1を、 コンクリー卜製母材 1 1 0に穿孔された下孔 1 1 1に挿入し、 前記ポルト 2を、 下孔 1 1 1の最奥部 1 1 1 b (孔底) に当接させたコーン 3 に打ち込んで拡張部 21を拡張する際に、 拡張部 21の先端が前記下孔 1 1 1 の孔壁を削り取りながら、 拡張部 21が拡張するようになる。 これにより、 拡 張部 21が下孔 1 1 1の孔壁に確実に食い込むようになり、 従来の接着系アン カーに比べて引っ張リ耐カ (引き抜き耐カ) が向上する。 For Port 2, it is preferable to use, for example, a steel material equivalent to JISG 4 10 7 (SNB 7). In this case, as shown in FIG. 2 and FIG. 3, the anchor 1 is inserted into the lower hole 1 1 1 drilled in the base material made of concrete steel 1 10, and the port 2 is inserted into the lower hole 1 1 1. Cone 3 in contact with back 1 1 1 b (hole bottom) 3 When the expansion portion 21 is expanded by driving into the expansion portion 21, the expansion portion 21 expands while the tip of the expansion portion 21 scrapes off the hole wall of the lower hole 11 1 1. As a result, the expanded portion 21 surely bites into the hole wall of the lower hole 11 1 1 and the tensile resistance (pull-out resistance) is improved as compared with the conventional adhesive anchor.
従来から、 例えば本体打ち込み式アンカー等の金属拡張アンカ一では、 J I S G 31 01 (SS 400。 一般構造用圧延鋼材) 相当材で形成したものが 広く採用されているが、 J I S G 31 01 (S S 400) 相当材は、 一般に、 上述の J I S G 41 07 (SNB7) 相当材に比べて強度が劣る。 J I S G 31 01 (SS 400) 相当材で形成した金属拡張アンカーの場合は、 拡 張部を拡張したときに、 孔壁に押圧された拡張部に曲げ変形が生じて、 孔壁へ の食い込み量が必ずしも大きくならない。 これに対して、 J I S G 41 0 7 (SNB7) 相当材で形成したポルト 2の拡張部 21は、 コーン 3への打ち 込みによる拡張によって、 拡張部 21の先端が前記下孔 1 1 1の孔壁を削り取 りながら拡張するため、 拡張部 21が下孔 1 1 1の孔壁に確実に食い込むよう になり、 高い引っ張リ耐カ (引き抜き耐カ) を確実に得られる。  Conventionally, for example, JISG 31 01 (SS 400. Rolled steel for general structural use), which has been widely used for metal expansion anchors such as main body driven anchors, has been widely used. JISG 31 01 (SS 400) The equivalent material is generally inferior in strength to the above-mentioned JISG 41 07 (SNB7) equivalent material. In the case of a metal expansion anchor made of JISG 31 01 (SS 400) equivalent material, when the expansion part is expanded, bending deformation occurs in the expansion part pressed against the hole wall, and the amount of bite into the hole wall is reduced. Not necessarily big. On the other hand, the expanded portion 21 of the port 2 formed of a material equivalent to JISG 4107 (SNB7) is expanded by being driven into the cone 3 so that the tip of the expanded portion 21 is the hole wall of the lower hole 1 1 1. Since it is expanded while scraping off, the expanded portion 21 surely bites into the hole wall of the lower hole 1 1 1, and a high pulling resistance (drawing resistance) can be obtained with certainty.
なお、 ボルト 2の他、 コーン 3、 剛性スリーブ 4も、 J I S G 41 07 (SNB7) 相当材で形成したものを採用できることは言うまでも無い。  Needless to say, in addition to the bolt 2, the cone 3 and the rigid sleeve 4 can be made of a material equivalent to JI S G 41 07 (SNB7).
剛性スリーブ 4の外周面には、 該剛性スリーブ 4の軸方向両端に開口する、 連続する螺旋状の溝 41が形成されている。  On the outer peripheral surface of the rigid sleeve 4, a continuous spiral groove 41 that opens at both axial ends of the rigid sleeve 4 is formed.
この溝 41は、 剛性スリーブ 4を下孔 1 1 1に揷入したときに、 下孔 1 1 1 内から押し出されてくる余剰分の樹脂材料 9を通過させて、 下孔 1 1 1の開口 部 1 1 1 aから外に排出させる役割を果たす。 以下、 溝 41を、 余剰樹脂排出 溝とも言う。  When the rigid sleeve 4 is inserted into the lower hole 1 1 1, the groove 41 allows the surplus resin material 9 pushed out from the lower hole 1 1 1 to pass therethrough and opens the lower hole 1 1 1. Part 1 1 1 Plays out from a. Hereinafter, the groove 41 is also referred to as an excess resin discharge groove.
なお、 溝は、 剛性スリーブの外周面でなく、 剛性スリーブの内周面に形成し ても良く、 また、 外周面と内周面の両方に形成しても良い。  The groove may be formed not on the outer peripheral surface of the rigid sleeve but on the inner peripheral surface of the rigid sleeve, or may be formed on both the outer peripheral surface and the inner peripheral surface.
また、 溝の形状は、 前述した螺旋状に限定されない。 この溝は、 余剰分の樹 脂材料 9を剛性スリーブ 4の軸方向に通過させる余剰樹脂排出溝として機能す るものであれば良く、 例えば、 剛性スリーブ 4の軸方向に沿って延在するスト レー卜溝であっても良い。  Further, the shape of the groove is not limited to the spiral shape described above. The groove only needs to function as a surplus resin discharge groove that allows excess resin material 9 to pass through in the axial direction of the rigid sleeve 4. For example, the groove extends along the axial direction of the rigid sleeve 4. It may be a labyrinth groove.
但し、 前記溝は、 剛性スリーブ 4の外周面及び内周面の内、 外周面に形成す る方が、 樹脂材料による母材 1 1 0とアンカー 1 との固着力 (下孔内面 (微細 な凹凸が存在する) に対する樹脂材料 9の定着 '係合、 及び、 樹脂材料 9の接 着力、 によって発生する固着力) の向上の点で好ましく、 また、 前記固着力の 向上の点では、 螺旋状 (螺旋溝) に形成することがストレート溝よりも好まし い。  However, if the groove is formed on the outer peripheral surface of the outer peripheral surface and inner peripheral surface of the rigid sleeve 4, the fixing force between the base material 110 and the anchor 1 made of a resin material (the inner surface of the lower hole (fine The fixing of the resin material 9 with respect to the unevenness) and the fixing force generated by the fixing force of the resin material 9) are preferable, and in terms of improving the fixing force, a spiral shape is preferable. (Spiral groove) is preferable to straight groove.
なお、 ボルト 2として全ねじポルトを採用している場合、 ポル卜 2の外周面 のねじ溝 24に入リ込んだ樹脂材料によって、 剛性スリーブ 4とポルト 2との 間の固着力が確保される、 といった利点もある。 ねじ溝 24は、 余剰樹脂排出 溝として機能させることも可能である。 また、 剛性スリーブ 4は、 図 1 1、 図 1 2のように端部にフランジを形成し たものでもよい。 図 1 1はテーパー状のフランジ 4 2を図示しているが、 当該 フランジは、 剛性スリーブ 4の端部の容積が増える形状であれば特に限定され ない。 図 1 3に図示したように、 図 1 1に記載されたフランジ 4 2は、 剛性ス リーブ 4の下孔 1 1 1への揷入後に、 下孔 1 1 1の開口部 1 1 1 aに埋め込ま れた状態になる。 剛性スリーブ 4の開口端部近傍は大きな曲げやせん断力が加 わった場合、 楕円形に変形する。 そのため、 曲げやせん断力が集中的に作用す るコンクリートの開口部 1 1 1 aに当接する剛性スリーブ 4の端部の外周にフ ランジ 4 2を設け、 剛性スリーブ 4の端部の剛性と強度をより高くすることに より、 接着系アンカー 1のせん断剛性、 曲げ耐カをさらに向上させることがで きる。 If a fully threaded port is used as the bolt 2, the resin material inserted into the thread groove 24 on the outer peripheral surface of the port 2 secures the fixing force between the rigid sleeve 4 and port 2. There are also advantages such as. The screw groove 24 can also function as an excess resin discharge groove. Further, the rigid sleeve 4 may have a flange formed at the end as shown in FIGS. FIG. 11 shows a tapered flange 4 2, but the flange is not particularly limited as long as the volume of the end of the rigid sleeve 4 increases. As shown in Fig. 1 3, the flange 4 2 shown in Fig. 1 1 is inserted into the opening 1 1 1 a of the lower hole 1 1 1 after insertion into the lower hole 1 1 1 of the rigid sleeve 4. It becomes embedded. The vicinity of the open end of the rigid sleeve 4 is deformed into an ellipse when a large bending or shearing force is applied. Therefore, a flange 4 1 is provided on the outer periphery of the end of the rigid sleeve 4 that abuts the concrete opening 1 1 1 1 a where bending and shearing force acts intensively. By making the height higher, the shear rigidity and bending resistance of the adhesive anchor 1 can be further improved.
剛性スリーブ 4は、 図 1 2のように径方向に平らで大きなフランジ 4 3を形 成する場合は、 開口部 1 1 1 a付近での剛性スリーブの剛性と強度が大幅に高 くなるとともに、 図 1 4に図示したように剛性スリーブ 4の挿入時に開口部 1 1 1 aより溢れ出た余剰樹脂が前記フランジ 4 3とコンクリート母材の表面 1 1 0 aとの間に充填されることから樹脂による付着力も発生する。 そのため、 曲げやせん断力として接着系アンカー 1に作用する力をよリ広ぃコンクリート 部分に分散しながら伝達するので、 大幅な性能向上が図れる。 また、 フランジ の裏面 (母材側の面) に溝などの凹凸を形成すると、 より付着力の向上に繋が る。  When the rigid sleeve 4 is formed with a large flat flange 4 3 in the radial direction as shown in Fig. 12, the rigidity and strength of the rigid sleeve near the opening 1 1 1 a are significantly increased. As shown in FIG. 14, when the rigid sleeve 4 is inserted, excess resin overflowing from the opening 1 1 1 a is filled between the flange 4 3 and the surface of the concrete base material 1 1 0 a. Adhesive force due to resin is also generated. As a result, the force acting on the adhesive anchor 1 as a bending or shearing force is transmitted while being distributed to the wide concrete part, which can greatly improve performance. Also, forming irregularities such as grooves on the back surface of the flange (surface on the base material side) will lead to further improvement in adhesion.
図 1において、 符号 5は、 樹脂材料飛散防止板を示す。  In FIG. 1, reference numeral 5 denotes a resin material scattering prevention plate.
この樹脂材料飛散防止板 5は、 リング状であり、 図 2、 図 3に示すように、 中央部を貫通する孔 5 1をボルト 2に通してボルト 2に外挿して設けられる。 この樹脂材料飛散防止板 5は、 母材 1 1 0の表面 1 1 0 a側から前記下孔 1 1 1の開口部 1 1 1 a (詳細には、 ポル卜 2と下孔 1 1 1内周面との間の隙 間) を覆うように設けられることで、 例えば、 下孔 1 1 1へのボル卜 2の打ち 込み時に下孔 1 1 1から溢れ出す余剰分の樹脂材料 9の飛散を防止する。 次に、 上述したアンカー 1の施工方法の一例を、 図 2〜図 6を参照して説明 する。  The resin material scattering prevention plate 5 has a ring shape, and is provided by inserting a hole 51 passing through the center portion through the bolt 2 and extrapolating the bolt 2 as shown in FIGS. This resin material scattering prevention plate 5 is formed from the surface of the base material 1 1 0 1 1 0 a from the opening side of the lower hole 1 1 1 1 1 1 a (in detail, inside the porch 2 and the lower hole 1 1 1 For example, when the bolt 2 is driven into the lower hole 1 1 1, the excess resin material 9 that overflows from the lower hole 1 1 1 is scattered. To prevent. Next, an example of the construction method of the anchor 1 described above will be described with reference to FIGS.
なお、 図 2〜図 6では、 例えばコンクリート躯体に、 その側面から穿孔した 下孔 1 1 1にボルト 2を挿入して施工する場合を例示するが、 本発明はこれに 限定されず、 例えば、 床 (床上からの施工) 、 天井 (天井下からの施工) 等へ の施工にも適用可能であることは言うまでも無い。  2 to 6 exemplify the case where the concrete body is constructed by inserting the bolt 2 into the pilot hole 11 1 1 drilled from the side surface, but the present invention is not limited to this, for example, Needless to say, it can also be applied to floor (construction from the floor) and ceiling (construction from the bottom of the ceiling).
まず、 以下の (1 ) 〜 (4 ) の工程を行う。  First, the following steps (1) to (4) are performed.
( 1 ) 母材への下孔の穿孔。  (1) Drilling a pilot hole in the base material.
( 2 ) 下孔内の清掃。  (2) Clean the inside of the pilot hole.
( 3 ) 下孔へ樹脂材料を入れる。  (3) Put the resin material into the prepared hole.
ここで、 (3 ) の下孔 1 1 1へ樹脂材料を入れる工程は、 例えば、 樹脂材料 を封入したカプセルを下孔 1 1 1に入れる、 インジェクションで注入する、 な どの手法を採用できる。 樹脂材料は、 下孔 1 1 1全体に満遍なく行き渡るよう に、 充分な量を下孔 1 1 1に投入する。 Here, the step of putting the resin material into the lower hole 1 1 1 in (3) is, for example, putting a capsule enclosing the resin material into the lower hole 1 1 1, and injecting by injection. Which method can be adopted. Add a sufficient amount of resin material to the pilot holes 1 1 1 so that the resin is evenly distributed throughout the pilot holes 1 1 1.
次いで、 樹脂材料をインジェクションで注入する場合には、 図 2に示すよう に、 先端にコーン 3が取り付けられているポルト 2 (以下、 コーン付きポルト 2 Aとも言う) を下孔 1 1 1に挿入し、 図 3に示すように、 ポルト 2を後端側 (コーン 3が取り付けられている先端とは反対側) から、 ハンマー 8等の工具 を用いて叩打して打ち込んで、 下孔 1 1 1の最奥部 1 1 1 b (孔底。 図 3にお いて左端) にコーン 3を当接させるとともに、 コーン 3に拡張部 2 1を打ち込 んで拡張させる (アンカー挿入 '打ち込み工程) 。 結果、 コーン 3に打ち込ま れて拡張された拡張部 2 1が下孔 1 1 1の孔壁に食い込んで、 ポルト 2が母材 1 1 0に固着される。  Next, when the resin material is injected by injection, as shown in Fig. 2, port 2 having cone 3 attached to the tip (hereinafter also referred to as port 2A with cone) is inserted into pilot hole 1 1 1 As shown in Fig. 3, the port 2 is struck from the rear end side (opposite to the front end to which the cone 3 is attached) using a tool such as a hammer 8 and the like. The cone 3 is brought into contact with the innermost part 1 1 1 b (the bottom end in FIG. 3) and the expansion part 2 1 is driven into the cone 3 to expand it (anchor insertion 'driving process). As a result, the expanded portion 2 1 driven and expanded into the cone 3 bites into the hole wall of the lower hole 1 1 1, and the port 2 is fixed to the base material 1 1 0.
また、 図 9のように樹脂材) 1 を封入したカプセルを下孔 1 1 1に入れる場合 には、 コーン 3は、 図 7または図 8に記載されているような形状のものを使用 し、 電動工具を用いて接着系アンカーに、 回転、 打撃を加えながら、 カプセル (カプセル内で樹脂と硬化剤が別々に隔てて収容されているタイプ) を破壊お よび十分に攪拌しながら下孔 1 1 1の最奥部 1 1 1 bに達するまで打ち込み、 さらに続けて電動工具の回転 撃力を加えながら、 図 1 0に図示したようにコ ーン 3に拡張部 2 1を打ち込んで拡張させる。 結果、 インジ: cクシヨンの場合 と同様に、 コーン 3に打ち込まれて拡張された拡張部 2 1が下孔 1 1 1の孔壁 に食い込んで、 ボルト 2が母材 1 1 0に固着される。  Also, when a capsule enclosing resin material (1) is inserted into the pilot hole 1 1 1 as shown in Fig. 9, use a cone 3 with the shape shown in Fig. 7 or Fig. 8, While rotating and hitting the adhesive anchor with an electric power tool, the capsule (the type in which the resin and the hardener are separately stored in the capsule) is broken and the pilot hole 1 1 Drive in until the innermost part 1 1 1 b of 1 is reached, and then continue to apply the rotational impact of the power tool and drive the expansion part 21 into the cone 3 as shown in FIG. As a result, in the same way as in the case of c: cion, the expanded part 2 1 driven and expanded into the cone 3 bites into the hole wall of the lower hole 1 1 1 and the bolt 2 is fixed to the base material 1 1 0. .
図 2において、 下孔 1 1 1に揷入するコーン付きポルト 2 Aは、 ボルト 2に 樹脂材料飛散防止板 5を外挿しておいたものである。 これにより、 ボルト 2の 打ち込み時に、 下孔 1 1 1からの樹脂材料 9の飛び出しが生じても、 樹脂材料 飛散防止板 5によって、 樹脂材料 9の飛散を防止できる。  In FIG. 2, the port 2 A with cone inserted into the pilot hole 1 1 1 is obtained by extrapolating the resin material scattering prevention plate 5 to the bolt 2. As a result, even if the resin material 9 jumps out from the pilot hole 11 1 1 when the bolt 2 is driven in, the resin material scattering prevention plate 5 can prevent the resin material 9 from scattering.
但し、 この段階では、 ボルト 2には、 剛性スリーブ 4は外揷させない。 図 2、 図 3において、 符号 2 5は、 ボルト 2の外周部に、 例えば着色等によ つて設けられたマーキングである。  However, at this stage, the rigid sleeve 4 should not be put on the bolt 2. 2 and 3, reference numeral 25 denotes a marking provided on the outer periphery of the bolt 2 by, for example, coloring.
このマ一キング 2 5は、 下孔 1 1 1へのポルト 2の打ち込み量 (埋め込み深 さ) 力 拡張部 2 "Iの拡張によるポルト 2の母材 1 1 0に対する固着力が充分 に確保されるところに達したときに、 丁度、 母材 1 1 0の表面 1 1 0 aに達す る位置に設けられている。 下孔 1 1 1へのポル卜 2の打ち込みによって、 マー キング 2 5が母材 1 1 0に達したら、 必要埋め込み長が確保され、 拡張部 2 1 の拡張による固着力も充分に確保されたことになる。  This marking 25 is the amount of port 2 driven into the pilot hole 1 1 1 (embedding depth) Force Expansion part 2 “I expansion of port 2 base material 1 10 due to expansion of I is sufficiently secured At the position where it reaches the surface 1 1 0 a of the base material 1 1 0. When the porch 2 is driven into the pilot hole 1 1 1 When the base material 1 1 0 is reached, the necessary embedding length is secured, and the fixing force due to the expansion of the expanded portion 2 1 is sufficiently secured.
このマーキング 2 5が、 母材表面 1 1 0 aから離隔した位置にあるときは、 マーキング 2 5と母材表面 1 1 0 aとの間の距離が、 丁度、 下孔 1 1 1に対す るボル卜 2の打ち込み残量を示すことになる。  When this marking 25 is located away from the base material surface 1 1 0 a, the distance between the marking 2 5 and the base material surface 1 1 0 a is exactly the same as that of the pilot hole 1 1 1 It will indicate the remaining driving amount of Vol 2
なお、 樹脂材料飛散防止板 5、 マーキング 2 5は、 必ずしも必須ではなく、 省略可能である。  The resin material scattering prevention plate 5 and the marking 25 are not necessarily essential and can be omitted.
下孔 1 1 1は、 予め、 ポルト 2の必要埋め込み長が確保される穿孔深さで形 成しておくことは言うまでも無い。 T JP2007/051882 Needless to say, the pilot hole 1 1 1 is previously formed with a drilling depth that secures the required embedding length of port 2. T JP2007 / 051882
8 但し、 下孔 1 1 1の穿孔深さは、 下孔 1 1 1への打ち込みよってポルト 2の マーキング 2 5が母材 1 1 0に達したところで、 必要埋め込み長が確保され、 かつ、 拡張部 2 1の拡張による固着力も充分に確保されるように設定する。 次に、 ポル卜 2から樹脂材料飛散防止板 5を取り外し、 図 4に示すように、 ポルト 2の、 下孔 1 1 1から母材 1 1 0の外 (表面 1 1 O a側) に突出された 後端側から、 剛性スリーブ 4を前記ポルト 2に外挿し、 この剛性スリーブ 4を 前記下孔 1 1 1に押し込んで挿入する。 下孔 1 1 1への剛性スリーブ 4の押し 込みは、 例えば、 打ち込み治具 6 (打ち込み用剛性スリーブ) を用い、 ハンマ ― 8等の工具で叩打して叩き込む。 8 However, the drilling depth of the pilot hole 1 1 1 can be expanded when the required embedding length is secured when the port 2 marking 2 5 reaches the base metal 1 1 0 by driving into the pilot hole 1 1 1. Set so that the fixing force due to the expansion of part 21 is sufficiently secured. Next, remove the resin material scattering prevention plate 5 from the porcelain 2 and, as shown in Fig. 4, protrude from the pilot hole 1 1 1 to the outside of the base material 1 1 0 (surface 1 1 O a side). From the rear end side, the rigid sleeve 4 is extrapolated to the port 2, and the rigid sleeve 4 is pushed into the lower hole 11 and inserted. The rigid sleeve 4 is pushed into the lower hole 1 1 1 by, for example, using a driving jig 6 (rigid sleeve for driving) and hitting with a tool such as a hammer-8.
但し、 剛性スリーブ 4は、 剪断耐力の向上等の点で、 アンカ一 1の拡張部 2 1から離隔した位置、 例えば、 下孔 1 1 1の開口部 1 1 1 aに収納することが 好ましい。  However, the rigid sleeve 4 is preferably housed in a position separated from the extended portion 21 of the anchor 1, for example, in the opening 1 1 1 1 a of the lower hole 1 1 1, in terms of improving the shear strength.
拡張部 2 1の拡張後、 下孔 1 1 1に剛性スリーブ 4を挿入する工程 (スリ一 ブ揷入工程) を行うのは、 前記樹脂材料の硬化前であることは言うまでも無い。 なお、 下孔 1 1 1は、 剛性スリーブ 4が挿入可能な内径を確保して形成して おくことは言うまでも無い。 但し、 剪断剛性の確保の点では、 下孔 1 1 1に圧 入された剛性スリーブ 4が下孔 1 1 1内面との圧接力によって固定されるよう に、 下孔 1 1 1内径を剛性スリーブ 4外径に対応して調整しておくことが好ま しい。  Needless to say, the process of inserting the rigid sleeve 4 into the prepared hole 1 1 1 (sleeve insertion process) after the expansion of the expansion part 21 is performed before the resin material is cured. Needless to say, the pilot hole 1 1 1 is formed so as to secure an inner diameter into which the rigid sleeve 4 can be inserted. However, in terms of securing shear rigidity, the inner diameter of the lower hole 1 1 1 is set so that the rigid sleeve 4 press-fitted into the lower hole 1 1 1 is fixed by the pressure contact with the inner surface of the lower hole 1 1 1. 4 It is preferable to adjust according to the outer diameter.
剛性スリーブ 4を下孔 1 1 1に挿入していくと、 下孔 1 1 1内の樹脂材料 9 の余剰分が、 剛性スリーブ 4の溝 4 "Iを通って、 下孔 1 1 1の外、 すなわち母 材 1 1 0の外に溢れ出してくる。 これにより、 下孔 1 1 "1への剛性スリーブ 4 の押し込みを円滑に行える。  When the rigid sleeve 4 is inserted into the lower hole 1 1 1, the excess resin material 9 in the lower hole 1 1 1 passes through the groove 4 “I of the rigid sleeve 4 to the outside of the lower hole 1 1 1. That is, it overflows out of the base material 110. This makes it possible to smoothly push the rigid sleeve 4 into the pilot hole 11 "1.
下孔 1 1 1への剛性スリーブ 4の押し込みが完了したら、 図 5に示すように、 母材表面 1 1 0 aにおける下孔 1 1 1の開口部 1 1 1 a及びその近傍に溜まつ た樹脂材料 9 (余剰樹脂 9 1 ) を除去することで、 施工完了となる (図 6 ) 。 なお、 図 5において、 符号 7は、 余剰樹脂搔き取り用の治具 (スクレーバ) である。  When the rigid sleeve 4 has been pushed into the lower hole 1 1 1, as shown in FIG. 5, the opening of the lower hole 1 1 1 on the base material surface 1 1 0 a 1 1 1 a and the vicinity thereof By removing the resin material 9 (excess resin 9 1), the construction is completed (Fig. 6). In FIG. 5, reference numeral 7 is a jig (scraper) for scraping excess resin.
下孔 1 1 1内の樹脂材料 9が硬化すると、 アンカーが (コーン付きポルト 2 A及び剛性スリーブ 4 ) が樹脂材料 9によって母材 1 1 0に強固に固着される。 ここで、 アンカー 1は、 樹脂材料 9が硬化するまで、 下孔 1 1 1内で拡張さ れた拡張部 2 1によって、 ポルト 2の先端側が下孔 1 1 1の中心軸線上に支持 されるとともに、 下孔 1 1 1内に収納された剛性スリーブ 4によっても下孔 1 1 1の中心軸線上に支持される。  When the resin material 9 in the lower hole 1 1 1 is cured, the anchor (port 2 A with cone and rigid sleeve 4) is firmly fixed to the base material 110 by the resin material 9. Here, until the resin material 9 is cured, the anchor 1 is supported on the center axis of the lower hole 1 1 1 by the expanded portion 2 1 expanded in the lower hole 1 1 1. At the same time, the rigid sleeve 4 accommodated in the lower hole 1 1 1 is also supported on the central axis of the lower hole 1 1 1.
すなわち、 拡張部 2 1、 及び、 剛性スリーブ 4は、 アンカ一 1を下孔 1 1 1の 中心軸線上に支持する機能 (姿勢維持機能) を果たす。 That is, the extension portion 21 and the rigid sleeve 4 perform a function (posture maintenance function) for supporting the anchor 1 on the central axis of the pilot hole 11 1.
このため、 図 5等に示したような、 アンカー 1を横向きに施工する場合であ つても、 下孔 1 1 1内でアンカ一 1の偏心が生じにくく、 アンカ一 1を樹脂材 料 9によって下孔 1 1 1の中心軸線上となるように固定することも容易である。 なお、 下孔 1 1 1内でのアンカー 1の偏心防止は、 拡張部 2 1単独、 すなわ ち、 剛性スリーブ 4が無い場合でも、 有効に得られる。 剛性スリーブ 4を使用 すると、 偏心防止効果が確実に得られるようになる。 For this reason, even when anchor 1 is installed sideways as shown in Fig. 5 etc., anchor 1 is less likely to be eccentric in pilot hole 1 1 1, and anchor 1 is made of resin material 9. It is also easy to fix so that it is on the central axis of the lower hole 1 1 1. In addition, the prevention of the eccentricity of the anchor 1 in the pilot hole 1 1 1 can be effectively obtained even when the expanded portion 2 1 alone, that is, the rigid sleeve 4 is not provided. The use of the rigid sleeve 4 ensures the effect of preventing eccentricity.
前記アンカー 1及びその施工方法によれば、 樹脂材料 9の硬化による固着力 (下孔内面 (微細な凹凸が存在する) に対する樹脂材料 9の定着 '係合、 及び、 樹脂材料 9の接着力、 によって発生する固着力) のみならず、 拡張部 2 1の拡 張による母材 1 1 0に対する機械的な固着力によって、 母材 1 1 0に対してァ ンカー 1が固定される。  According to the anchor 1 and its construction method, the fixing force (the fixing of the resin material 9 to the inner surface of the lower hole (the presence of fine irregularities) is engaged) and the adhesive strength of the resin material 9 The anchor 1 is fixed to the base material 1 1 0 by the mechanical fixing force to the base material 1 10 due to the expansion of the expansion part 2 1.
このため、 母材 1 1 0に対するアンカ一 1の施工完了後に、 母材 1 1 0が高 温に加熱されることによる樹脂材料の炭化や、 母材 1 1 0にひび割れが生じる などといった要因によって、 樹脂材料 9によるアンカ一 1の固着力が低下した としても、 母材 1 1 0に固着された拡張部 2 1の固着力や剛性スリーブ 4の剛 性によって、 剪断剛性 (アンカ一 1の母材 1 1 0から突出した後端側部分に、 アンカー 1に垂直の方向に作用する変位力に対する耐カ) や、 耐カ (引っ張り 耐カ等) を充分に確保することができる。  For this reason, after completion of anchor 1 construction on the base material 1 1 0, the base material 1 1 0 is heated to a high temperature, causing carbonization of the resin material and cracking of the base material 1 1 0. Even if the anchoring force of the anchor 1 due to the resin material 9 is reduced, the shearing rigidity (the anchor 1's mother) depends on the anchoring force of the expansion part 2 1 fixed to the base material 110 and the rigidity of the rigid sleeve 4. The rear end portion protruding from the material 110 can sufficiently secure the resistance against displacement force acting in the direction perpendicular to the anchor 1 and the resistance (tensile resistance, etc.).
また、 アンカー 1の施工作業において、 下孔 1 1 1内の樹脂材料 9の硬化が 完了する前、 つまり樹脂材料が強度を発現する前であっても、 拡張部 2 1の固 着力によって、 剪断剛性や、 耐カ (引っ張リ耐カ等) を確保できる。 このため、 アンカー 1は、 施工完了後、 直ちに、 取付物の固定に利用できる。 特に、 従来 の接着系アンカーでは、 樹脂材料の強度が発現する養生時間が経過するまで不 可能であった、 天井等に対する上向き施工についても、 本発明であれば、 施工 完了後のアンカ一 1を、 直ちに取付物の固定に利用できるため、 アンカーの施 ェから取付物の固定までの作業時間を大幅に短縮できる。  In addition, in the construction work of anchor 1, even before the resin material 9 in the pilot hole 1 1 1 is completely cured, that is, before the resin material develops strength, the anchoring force of the expansion part 2 1 causes shearing. Rigidity and resistance (such as tension resistance) can be secured. For this reason, Anchor 1 can be used to fix the attachment immediately after the completion of construction. In particular, with conventional adhesive anchors, it was impossible until the curing time for the strength of the resin material to develop. Since it can be used immediately to fix the fixture, the work time from anchor application to fixture fixture can be greatly reduced.
拡張部 2 1及び剛性スリーブ 4は、 剪断剛性の向上にも寄与する。  The extension part 21 and the rigid sleeve 4 contribute to an improvement in shear rigidity.
金属製の拡張部 2 1及び剛性スリーブ 4は、 樹脂材料 9に比べて剛性が高い ため、 施工完了後のアンカ一 1に作用する曲げや剪断力に対して、 アンカー 1 の変形ゃ下孔 1 1 1内での変位を抑えることができ、 その結果、 剪断剛性、 曲 げ耐力が向上する。  Since the metal extension 21 and the rigid sleeve 4 have higher rigidity than the resin material 9, the deformation of the anchor 1 against the bending or shearing force acting on the anchor 1 after completion of construction 1 Displacement within 1 can be suppressed, resulting in improved shear rigidity and bending strength.
剪断剛性、 曲げ耐カは、 拡張部 2 1のみ、 すなわち剛性スリーブ 4を用いな い場合であっても、 樹脂材料のみの強度で固定される従来の接着系アンカ一に 比べて、 向上させることができる。  Shear rigidity and bending resistance must be improved compared to conventional adhesive anchors that are fixed only with the strength of the resin material even when only the expansion part 21 is used, that is, when the rigid sleeve 4 is not used. Can do.
剛性スリーブ 4も使用した場合は、 アンカ一 1に作用した剪断力や曲げ応力 が、 拡張部 2 1と剛性スリーブ 4とによって効率良く分散支持されることとな リ、 アンカー 1 (詳細には、 ポルト 2 ) の変形を確実に抑えることができ、 高 い剪断剛性、 曲げ耐カを得ることができる。 図面の簡単な説明 図 1 本発明の一実施形態の接着系アンカ一を示す正面図である 0 図 2 図 1のアンカーを母材の下孔に揷入した状態を示す図である。 If the rigid sleeve 4 is also used, the shearing force and bending stress acting on the anchor 1 will be efficiently distributed and supported by the expansion portion 21 and the rigid sleeve 4, and the anchor 1 (in detail, Deformation of port 2) can be reliably suppressed, and high shear rigidity and bending resistance can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view showing an adhesive anchor according to an embodiment of the present invention. FIG. 2 is a view showing a state in which the anchor of FIG. 1 is inserted into the pilot hole of the base material.
図 3 図 2のアンカーの拡張部を拡張させて、 ポルトを母材に固着した状態 を示す図である。 Fig. 3 is a view showing a state where the expanded portion of the anchor in Fig. 2 is expanded and the port is fixed to the base material.
図 4 図 3のアンカーに剛性スリーブを外揷した状態を示す図である。 4 is a view showing a state where a rigid sleeve is put on the anchor of FIG.
図 5 図 4の剛性スリーブの下孔への挿入を完了した状態を示す図である。 図 6 図 1のアンカ一の施工完了状態を示す図である。 5 is a view showing a state where the insertion into the prepared hole of the rigid sleeve of FIG. 4 is completed. Fig. 6 is a diagram showing the construction completion state of the anchor shown in Fig. 1.
図 7 図 1のコーンの他の形状を示す図である。 7 is a diagram showing another shape of the cone of FIG.
図 8 図 1、 図 7のコーンとは異なる他の形状のコーンを示した図である。 図 9 下孔に樹脂材料の封入されたカプセルを挿入した状態を示す図である。 図 1 0 電動工具を用いて、 アンカーの拡張部を拡張させて、 ポルトを母材に 固着した状態を示す図である。 Fig. 8 is a diagram showing a cone having a different shape from that of Figs. 1 and 7. FIG. 9 is a view showing a state where a capsule encapsulating a resin material is inserted into the lower hole. FIG. 10 is a view showing a state in which the expanded portion of the anchor is expanded using an electric tool and the port is fixed to the base material.
図 1 1 図 4の剛性スリーブの他の例を示した図である。 FIG. 11 is a view showing another example of the rigid sleeve of FIG.
図 1 2 図 1 1の剛性スリーブを用いた、 アンカーの施工完了状態を示した図 である。 Fig. 1 2 Fig. 1 shows the anchor construction completion state using the rigid sleeve of Fig. 11.
図 1 3 図 4、 図 1 1の剛性スリーブとは異なる他の形状の剛性スリーブを示 した図であ.る。 Fig. 1 3 is a diagram showing a rigid sleeve of another shape different from the rigid sleeve of Fig. 4 and Fig. 11.
図 1 4 図 1 3の剛性スリーブを用いた、 アンカーの施工完了状態を示した図 である。 符号の説明 Fig. 4 Fig. 4 is a diagram showing the state of completion of anchor construction using the rigid sleeve of Fig. 13. Explanation of symbols
1…接着系アンカ了、 2…ポル卜、 2 1…拡張部、 2 5…マーキング、 3、 3 1 、 3 2…コーン、 4…剛性スリーブ、 4 1…溝 (余剰樹脂排出溝) 、 4 2、 4 3…フランジ、 5…樹脂材料飛散防止板、 9…樹脂材料、 9 1…カプセル、 1 1 0…母材、 1 1 1…下孔、 1 1 1 a…開口部、 1 1 1 b…最奥部 (孔底) 。 1… Adhesive anchor finish, 2… Pol®, 2 1… Expansion part, 2 5… Marking, 3, 3 1, 3 2… Cone, 4… Rigid sleeve, 4 1… Groove (excess resin drain groove), 4 2, 4 3 ... Flange, 5 ... Resin material scattering prevention plate, 9 ... Resin material, 9 1 ... Capsule, 1 1 0 ... Base material, 1 1 1 ... Pilot hole, 1 1 1 a ... Opening, 1 1 1 b… The deepest part (hole bottom).

Claims

請求の範囲 The scope of the claims
1 . 接着系アンカ一であって、 母材に穿孔された下孔に揷入されるボル卜と、 このポル卜の先端を筒状に形成した拡張部の内側に嵌め込まれたコーンとを 具備し、 前記拡張部は、 前記ポルトを下孔最奥部に当接させたコーンに打ち込 むことで拡張されて、 母材に固着させることができることを特徴とする接着系 アンカー。 1. Adhesive anchor, which has a bolt inserted into a pilot hole drilled in a base material, and a cone fitted inside an expansion portion formed in a cylindrical shape at the tip of the pole. And the said expansion | extension part is expanded by driving in the cone which contact | abutted the said port to the innermost part of the lower hole, and can be made to adhere to a preform | base_material.
2 . 前記ポル卜が、 J I S G 4 1 0 7相当材で形成されており、 前記ポル トを下孔最奥部に当接させたコーンに打ち込むことで、 前記拡張部が、 その先 端力《前記下孔の孔壁を削リ取リながら拡張するようになっていることを特徴と する請求項 1記載の接着系アンカー。  2. The porcelain is formed of a material equivalent to JISG 4 10 7 and the expansion portion has its tip force << by driving the port into a cone that is in contact with the innermost part of the lower hole. The adhesive anchor according to claim 1, wherein the hole wall of the lower hole is expanded while being scraped off.
3 . 前記コーンの下子 L奥部側の先端形状が、 略 V字型に形成されていることを 特徴とする請求項 1又は 2に記載の接着系アンカー。  3. The adhesive anchor according to claim 1 or 2, wherein a distal end shape of the cone lower L side of the cone is substantially V-shaped.
4 . 前記コーンの下孔奥部側の先端形状が、 コーンの側方から軸方向に対して 略斜め 4 5度に力ッ卜されていることを特徴とする請求項 1又は 2に記載の接 着系アンカー。  4. The tip shape of the cone at the back side of the lower hole is biased at an angle of approximately 45 degrees with respect to the axial direction from the side of the cone. Adhesive anchor.
5 . さらに、 前記ボルトに外挿されて下孔に揷入される剛性スリーブを具備す ることを特徴とする請求項 1〜 4に記載の接着系アンカー。 5. The adhesive anchor according to any one of claims 1 to 4, further comprising a rigid sleeve that is externally inserted into the bolt and inserted into the prepared hole.
6 . 前記剛性スリーブの外周面及び Z又は内周面に、 アンカー接着用の樹脂材 料を前記剛性スリーブの軸方向に通過させるための溝が形成されていることを 特徴とする請求項 5記載の接着系アンカ一。 6. A groove for allowing an anchoring resin material to pass in the axial direction of the rigid sleeve is formed in the outer peripheral surface and the Z or inner peripheral surface of the rigid sleeve. Adhesive system anchor.
7 . 前記溝は、 剛性スリーブの軸方向の両端に開口する、 連続する螺旋状に形 成されていることを特徴とする請求項 6記載の接着系ァンカー。 7. The adhesive anchor according to claim 6, wherein the groove is formed in a continuous spiral shape that opens at both ends of the rigid sleeve in the axial direction.
8 . 前記剛性スリーブの一端にフランジが形成されていることを特徴とする請 求項 5記載の接着系アンカ一。 8. The adhesive anchor according to claim 5, wherein a flange is formed at one end of the rigid sleeve.
9 . 前記剛性スリーブの外周面及び Z又は内周面に、 アンカ一接着用の樹脂材 料を前記剛性スリーブの軸方向に通過させるための溝が形成されるとともに、 前記フランジの母材に接する側の面に凹凸を設けたことを特徴とする請求項 8 記載の接着系アンカー。 9. Grooves are formed in the outer peripheral surface and Z or inner peripheral surface of the rigid sleeve for allowing the anchor-adhesive resin material to pass in the axial direction of the rigid sleeve, and contact the base material of the flange. The adhesive anchor according to claim 9, wherein unevenness is provided on the side surface.
1 0 . 請求項 1〜 9のいずれかに記載の接着系アンカーの施工方法であって、 アンカ一接着用の樹脂材料を入れた下孔に前記接着系アンカーを挿入し、 前記 ポルトを下孔最奥部に当接させたコーンに打ち込むことで拡張させた前記拡張 部を母材に固着させ、 前記樹脂材料の硬化によって、 前記ポルト、 前記コーン、 前記剛性スリ一ブを、 前記母材に一体に固着させることを特徴とする接着系ァ ンカーの施工方法。 10. A method for constructing an adhesive anchor according to any one of claims 1 to 9, wherein the adhesive anchor is inserted into a pilot hole containing a resin material for anchor adhesion, and the port is provided as a pilot hole. The expansion part expanded by driving into a cone in contact with the innermost part is fixed to a base material, and by hardening the resin material, the port, the cone, A method for constructing an adhesive anchor, wherein the rigid sleeve is integrally fixed to the base material.
1 1 . 請求項 1又は 3〜 9のいずれかに記載の接着系アンカーの施工方法であ つて、 アンカー接着用の樹脂材料が収容された容器を挿入した下孔に、 回転、 打撃を加えられる電動工具を用いて、 アンカー接着用の樹脂材料が収容された 容器を破壊、 攪拌させながら前記接着系アンカーを挿入し、 前記ポルトを下孔 最奥部に当接させたコーンに、 電動工具の回転、 打撃により打ち込むことで拡 張させた前記拡張部を母材に固着させ、 前記樹脂材料の硬化によって、 前記ポ ルト、 前記コーン、 前記剛性スリーブを、 前記母材に一体に固着させることを 特徴とする接着系アンカーの施工方法。  1 1. A method for constructing an adhesive anchor according to any one of claims 1 or 3 to 9, wherein a rotation or impact is applied to a pilot hole into which a container containing a resin material for anchor adhesion is inserted. Using a power tool, break the container containing the resin material for anchor adhesion, insert the adhesive anchor while stirring, and attach the port to the deepest part of the lower hole. The expansion portion expanded by driving by rotation or striking is fixed to a base material, and the bolt, the cone, and the rigid sleeve are integrally fixed to the base material by curing the resin material. A method for constructing an adhesive anchor.
1 2 . 拡張部を拡張させて母材に固着させた後、 前記樹脂材料の硬化前に、 ボ ル卜の前記母材から突出された後端側から前記ボルトに外挿した剛性スリーブ を前記下孔に揷入することを特徴とする請求項 1 0又は 1 1に記載の接着系ァ ンカーの施工方法。  1 2. After the expansion portion is expanded and fixed to the base material, before the resin material is hardened, the rigid sleeve that is externally attached to the bolt from the rear end side protruding from the base material of the ball cage is The method for constructing an adhesive anchor according to claim 10 or 11, characterized by being inserted into a pilot hole.
PCT/JP2007/051882 2006-02-01 2007-01-30 Adhesive anchor and method for adhesive anchor construction WO2007089010A1 (en)

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