JPWO2007089010A1 - Adhesive anchor, method for constructing adhesive anchor - Google Patents

Adhesive anchor, method for constructing adhesive anchor Download PDF

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JPWO2007089010A1
JPWO2007089010A1 JP2007556945A JP2007556945A JPWO2007089010A1 JP WO2007089010 A1 JPWO2007089010 A1 JP WO2007089010A1 JP 2007556945 A JP2007556945 A JP 2007556945A JP 2007556945 A JP2007556945 A JP 2007556945A JP WO2007089010 A1 JPWO2007089010 A1 JP WO2007089010A1
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anchor
bolt
cone
rigid sleeve
base material
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JP5080281B2 (en
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細川 洋治
洋治 細川
康衛 八木澤
康衛 八木澤
清史 今井
清史 今井
須賀 俊順
俊順 須賀
松本 健次
健次 松本
清和 半田
清和 半田
憲一郎 山本
憲一郎 山本
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SANKO TECHONO CO.,LTD.
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SANKO TECHONO CO.,LTD.
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/14Non-metallic plugs or sleeves; Use of liquid, loose solid or kneadable material therefor
    • F16B13/141Fixing plugs in holes by the use of settable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B13/00Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose
    • F16B13/04Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front
    • F16B13/08Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation
    • F16B13/0858Dowels or other devices fastened in walls or the like by inserting them in holes made therein for that purpose with parts gripping in the hole or behind the reverse side of the wall after inserting from the front with separate or non-separate gripping parts moved into their final position in relation to the body of the device without further manual operation with an expansible sleeve or dowel body driven against a tapered or spherical expander plug

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Dowels (AREA)
  • Insertion Pins And Rivets (AREA)

Abstract

接着系アンカーにおいて、母材の加熱、ひび割れ等が生じても、剪断剛性、引っ張り耐力(引き抜き耐力)を安定に維持できる技術の開発。下孔111内に投入された樹脂材料9の固着力のみならず、ボルト2を下孔111に打ち込んでボルト先端2に取り付けたコーン3によって拡張されたボルト2先端の拡張部21が、母材110に対する固着力を発揮する接着系アンカー1、および、その施工方法を提供する。Development of technology that can stably maintain shear rigidity and tensile strength (pullout strength) even when base material is heated or cracked in adhesive anchors. Not only the fixing force of the resin material 9 put into the lower hole 111 but also the extended portion 21 at the tip of the bolt 2 that is extended by the cone 3 that is attached to the bolt tip 2 by driving the bolt 2 into the lower hole 111 is a base material. An adhesive anchor 1 that exhibits a fixing force to 110 and a construction method thereof are provided.

Description

本発明は、接着系アンカー、接着系アンカーの施工方法に係り、特に、施工後に、母材の加熱、ひび割れに対して、剛性、耐力を安定に維持できる接着系アンカー、接着系アンカーの施工方法に関する。   TECHNICAL FIELD The present invention relates to an adhesive anchor and an adhesive anchor construction method, and in particular, an adhesive anchor and an adhesive anchor construction method capable of stably maintaining rigidity and proof strength against heating and cracking of a base material after construction. About.

あと施工アンカーのうち、所謂、接着系アンカーは、母材に穿設した孔(下孔)に挿入したボルトを、孔内に入れた樹脂材料(接着性を有する)によって固定するものである(例えば、特許文献1)。
この接着系アンカーの一般的な施工手順は、以下の通りである。
(1)母材への下孔の穿孔。
(2)下孔内の清掃。
(3)下孔へ樹脂材料を入れる(樹脂材料を封入したカプセル又はインジェクションが一般的)。
(4)下孔へのボルトの挿入。
(5)樹脂材料の養生。
なお、ボルトには、全ねじボルト、異形棒鋼などがある。
接着系アンカーは、部品点数が非常に少なくて済むため、コスト面で有利である。また、例えば芯棒打ち込み式をはじめとする金属拡張アンカー等に比べて施工対象となる母材の要求強度が低くて済み、例えば劣化したレンガ躯体などといった脆い母材であっても孔を形成できれば施工可能であり、孔を形成できれば殆どの母材に施工できるといった利点がある。
特開2005−68673号公報
Among post-installed anchors, so-called adhesive anchors are for fixing bolts inserted into holes (lower holes) drilled in a base material with a resin material (having adhesiveness) inserted into the holes ( For example, Patent Document 1).
The general construction procedure for this adhesive anchor is as follows.
(1) Drilling a pilot hole in the base material.
(2) Cleaning the inside of the pilot hole.
(3) A resin material is put into the prepared hole (a capsule or an injection enclosing the resin material is generally used).
(4) Insert bolts into the pilot holes.
(5) Curing of resin material.
Bolts include full thread bolts and deformed steel bars.
Adhesive anchors are advantageous in terms of cost because they require very few parts. In addition, the required strength of the base material to be constructed is lower than that of, for example, a metal expansion anchor such as a core rod driving type, and even if it is a brittle base material such as a deteriorated brick frame, a hole can be formed. There is an advantage that it can be applied to almost any base material if a hole can be formed.
JP 2005-68673 A

ところで、従来の接着系アンカーは、母材に対する固着力を樹脂材料に頼る構造であることに起因して、以下のような問題があった。
(a)アンカーを施工した、コンクリート躯体等の母材に高い熱が加わったときに、剪断力(アンカーに垂直の方向への変位力)に対する剛性が低下する。
(b)アンカーの施工後、該アンカーを施工したコンクリート躯体等の母材にひび割れが生じると、剪断、引っ張り(引き抜き)等の耐力が大幅に低下してしまうことがある。
本発明は、前記課題に鑑みて、母材の加熱、ひび割れ等に対して、剛性、耐力を安定に維持できる接着系アンカー、接着系アンカーの施工方法の提供を目的としている。
By the way, the conventional adhesive anchor has the following problems due to the structure relying on the resin material for the fixing force to the base material.
(A) When high heat is applied to a base material such as a concrete frame on which an anchor is constructed, rigidity against shearing force (displacement force in a direction perpendicular to the anchor) decreases.
(B) If cracks occur in the base material such as a concrete frame on which the anchor is installed after the anchor is installed, the proof stress such as shearing or pulling (drawing) may be significantly reduced.
The present invention has been made in view of the above problems, and an object of the present invention is to provide an adhesive anchor that can stably maintain rigidity and proof stress against heating, cracking, and the like of a base material, and an adhesive anchor construction method.

上記課題を解決するために、本発明では以下の構成を提供する。
請求項1に係る発明は、接着系アンカーであって、母材に穿孔された下孔に挿入されるボルトと、このボルトの先端を筒状に形成した拡張部の内側に嵌め込まれたコーンとを具備し、前記拡張部は、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで拡張されて、母材に固着させることができることを特徴とする接着系アンカーを提供する。
請求項2に係る発明は、前記ボルトが、JIS G 4107相当材で形成されており、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで、前記拡張部が、その先端が前記下孔の孔壁を削り取りながら拡張するようになっていることを特徴とする請求項1記載の接着系アンカーを提供する。
請求項3に係る発明は、前記コーンの下孔奥部側の先端形状が、略V字型に形成されていることを特徴とする請求項1又は2に記載の接着系アンカーを提供する。
請求項4に係る発明は、前記コーンの下孔奥部側の先端形状が、コーンの側方から軸方向に対して略斜め45度にカットされていることを特徴とする請求項1又は2に記載の接着系アンカーを提供する。
請求項5に係る発明は、さらに、前記ボルトに外挿されて下孔に挿入される剛性スリーブを具備することを特徴とする請求項1〜4に記載の接着系アンカーを提供する。
請求項6に係る発明は、前記剛性スリーブの外周面及び/又は内周面に、アンカー接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が形成されていることを特徴とする請求項5記載の接着系アンカーを提供する。
請求項7に係る発明は、前記溝は、剛性スリーブの軸方向の両端に開口する、連続する螺旋状に形成されていることを特徴とする請求項6記載の接着系アンカーを提供する。
請求項8に係る発明は、前記剛性スリーブの一端にフランジが形成されていることを特徴とする請求項5記載の接着系アンカーを提供する。
請求項9に係る発明は、前記剛性スリーブの外周面及び/又は内周面に、アンカー接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が形成されるとともに、前記フランジの母材に接する側の面に凹凸を設けたことを特徴とする請求項8記載の接着系アンカーを提供する。
請求項10に係る発明は、請求項1〜9のいずれかに記載の接着系アンカーの施工方法であって、アンカー接着用の樹脂材料を入れた下孔に前記接着系アンカーを挿入し、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで拡張させた前記拡張部を母材に固着させ、前記樹脂材料の硬化によって、前記ボルト、前記コーン、前記剛性スリーブを、前記母材に一体に固着させることを特徴とする接着系アンカーの施工方法を提供する。
請求項11に係る発明は、請求項1又は3〜9のいずれかに記載の接着系アンカーの施工方法であって、アンカー接着用の樹脂材料が収容された容器を挿入した下孔に、回転、打撃を加えられる電動工具を用いて、アンカー接着用の樹脂材料が収容された容器を破壊、攪拌させながら前記接着系アンカーを挿入し、前記ボルトを下孔最奥部に当接させたコーンに、電動工具の回転、打撃により打ち込むことで拡張させた前記拡張部を母材に固着させ、前記樹脂材料の硬化によって、前記ボルト、前記コーン、前記剛性スリーブを、前記母材に一体に固着させることを特徴とする接着系アンカーの施工方法を提供する。
請求項12に係る発明は、拡張部を拡張させて母材に固着させた後、前記樹脂材料の硬化前に、ボルトの前記母材から突出された後端側から前記ボルトに外挿した剛性スリーブを前記下孔に挿入することを特徴とする請求項10又は11に記載の接着系アンカーの施工方法を提供する。
In order to solve the above problems, the present invention provides the following configuration.
The invention according to claim 1 is an adhesive anchor, wherein the bolt is inserted into a pilot hole drilled in the base material, and a cone fitted inside the expansion portion in which the tip of the bolt is formed in a cylindrical shape. And the expansion part is expanded by driving the bolt into a cone abutting against the innermost part of the lower hole, and can be fixed to a base material.
According to a second aspect of the present invention, the bolt is formed of a material equivalent to JIS G 4107, and when the bolt is driven into a cone in contact with the innermost part of the lower hole, the extension portion has a tip thereof. 2. The adhesive anchor according to claim 1, wherein the adhesive anchor is extended while scraping off a hole wall of the pilot hole.
The invention according to claim 3 provides the adhesive anchor according to claim 1 or 2, characterized in that the tip shape of the cone at the back side of the cone is substantially V-shaped.
The invention according to claim 4 is characterized in that the tip shape of the cone at the inner side of the lower hole is cut at an angle of substantially 45 degrees with respect to the axial direction from the side of the cone. The adhesive anchor described in 1) is provided.
According to a fifth aspect of the present invention, there is provided the adhesive anchor according to any one of the first to fourth aspects, further comprising a rigid sleeve that is externally inserted into the bolt and inserted into the prepared hole.
The invention according to claim 6 is characterized in that a groove for allowing an anchoring resin material to pass in the axial direction of the rigid sleeve is formed on the outer peripheral surface and / or inner peripheral surface of the rigid sleeve. An adhesive anchor according to claim 5 is provided.
The invention according to claim 7 provides the adhesive anchor according to claim 6, wherein the groove is formed in a continuous spiral shape that opens at both axial ends of the rigid sleeve.
The invention according to claim 8 provides the adhesive anchor according to claim 5, wherein a flange is formed at one end of the rigid sleeve.
In the invention according to claim 9, a groove for allowing the resin material for anchor bonding to pass in the axial direction of the rigid sleeve is formed on the outer peripheral surface and / or the inner peripheral surface of the rigid sleeve, and The adhesive anchor according to claim 8, wherein unevenness is provided on a surface in contact with the base material.
The invention according to claim 10 is the construction method of the adhesive anchor according to any one of claims 1 to 9, wherein the adhesive anchor is inserted into a prepared hole containing a resin material for anchor adhesion, The expanded portion that is expanded by driving a bolt into a cone that is in contact with the deepest part of the lower hole is fixed to a base material, and the bolt, the cone, and the rigid sleeve are fixed to the base material by curing the resin material. Provided is a method for constructing an adhesive anchor characterized by being integrally fixed to a material.
The invention according to claim 11 is the construction method for the adhesive anchor according to any one of claims 1 or 3 to 9, wherein the rotation is performed in the prepared hole in which the container containing the resin material for anchor adhesion is inserted. The cone in which the adhesive anchor was inserted while the container containing the resin material for anchor adhesion was broken and stirred using an electric tool that could be hit, and the bolt was in contact with the innermost part of the lower hole In addition, the expansion part expanded by driving and rotating the electric tool is fixed to the base material, and the bolt, the cone, and the rigid sleeve are integrally fixed to the base material by curing the resin material. There is provided a construction method of an adhesive anchor characterized in that
According to the twelfth aspect of the present invention, after the expansion portion is expanded and fixed to the base material, before the resin material is cured, the rigidity is extrapolated to the bolt from the rear end side protruding from the base material of the bolt. 12. A method for constructing an adhesive anchor according to claim 10 or 11, wherein a sleeve is inserted into the pilot hole.

本発明によれば、アンカー接着用の樹脂材料による固着力のみならず、ボルトに設けられた拡張部が下孔内で拡張されて母材に固着することによって、母材に対するアンカーの固定力が得られる。これにより、アンカー施工後の、母材の加熱による樹脂材料のアンカー固着力の低下や、母材のひび割れなどが生じても、母材に対するアンカーの耐力(引っ張り耐力等)や剪断剛性を安定に維持できる。   According to the present invention, not only the fixing force due to the resin material for bonding the anchor but also the expansion portion provided in the bolt is expanded in the lower hole and fixed to the base material, so that the anchor fixing force to the base material is increased. can get. This ensures stable anchor strength (tensile strength, etc.) and shear rigidity against the base material even if the anchor strength of the resin material decreases due to heating of the base material and cracks occur in the base material after anchor construction. Can be maintained.

以下、本発明の実施形態について、図面を参照して説明する。
なお、図中、符号110はコンクリート躯体(母材)、111は下孔である。
図1は、本発明に係る接着系アンカー1(以下、アンカーと略称する場合がある)を示す。
図1において、アンカー1は、母材110に穿孔された下孔111に挿入される棒状部材であるボルト2と、このボルト2の先端を筒状に形成した拡張部21の内側に嵌め込まれたコーン3と、前記ボルト2に外挿されて下孔111に挿入される剛性スリーブ4とを具備して構成されている。
また、ボルト2には、後述する樹脂材料飛散防止板5を取り付けることができる。
ボルト2、コーン3、剛性スリーブ4は、例えば、鉄等の金属製のものを採用するが、材質は、これには限定されない。
ボルト2は、図示例では、全ねじボルトを例示しているが、例えば、異形棒鋼等であっても良い。
ボルト2の拡張部21は、内側にコーン収納穴22を有する筒状に形成され、しかも、割り23によって複数に分割されている。拡張部21の割り23は、後述のように、コーン3にボルト2を打ち込んだときに、拡張部21を拡張しやすくするためのものである。
コーン収納穴22には、コーン3の一部が収納される。コーン3は、一部がコーン収納穴22に嵌め込まれた状態で、ボルト2の先端に突出状態に取り付けられている。
拡張部21を拡張させるための前記コーン3は紡錘形であり、ボルト2がコーン3に打ち込まれると、拡張部21がコーン3外面に沿って拡張されていく。
但し、コーン3の形状は、拡張部21を拡張可能なものであれば良く、前述の紡錘形に限定されない。
また、コーン3は、図7に示すコーン31のように、下孔奥部側の先端形状が、略V字型に形成されたものや、図8に示すコーン32のようにコーンの側方から軸方向に対して略斜め45度にカットされているものでもよい。アンカー接着用の樹脂材料がインジェクションタイプ(揺変性のある接着材料を直接、下孔に充填するタイプ)であればコーン3の下孔奥部側の先端形状は特に限定されないが、これに対してアンカー接着用の樹脂材料を封入したカプセル91(カプセル内で樹脂と硬化剤が別々に隔てて収容されているタイプ)の場合は、下孔111への接着系アンカー1の挿入時に、容器の破壊と攪拌が十分にされる必要があるので、図7、図8のような形状にすることが必要である。
ボルト2については、例えば、JIS G 4107(SNB7)相当材の鋼製のものを採用することが好ましい。この場合、図2、図3に示すように、アンカー1を、コンクリート製母材110に穿孔された下孔111に挿入し、前記ボルト2を、下孔111の最奥部111b(孔底)に当接させたコーン3に打ち込んで拡張部21を拡張する際に、拡張部21の先端が前記下孔111の孔壁を削り取りながら、拡張部21が拡張するようになる。これにより、拡張部21が下孔111の孔壁に確実に食い込むようになり、従来の接着系アンカーに比べて引っ張り耐力(引き抜き耐力)が向上する。
従来から、例えば本体打ち込み式アンカー等の金属拡張アンカーでは、JIS G 3101(SS400。一般構造用圧延鋼材)相当材で形成したものが広く採用されているが、JIS G 3101(SS400)相当材は、一般に、上述のJIS G 4107(SNB7)相当材に比べて強度が劣る。JIS G 3101(SS400)相当材で形成した金属拡張アンカーの場合は、拡張部を拡張したときに、孔壁に押圧された拡張部に曲げ変形が生じて、孔壁への食い込み量が必ずしも大きくならない。これに対して、JIS G 4107(SNB7)相当材で形成したボルト2の拡張部21は、コーン3への打ち込みによる拡張によって、拡張部21の先端が前記下孔111の孔壁を削り取りながら拡張するため、拡張部21が下孔111の孔壁に確実に食い込むようになり、高い引っ張り耐力(引き抜き耐力)を確実に得られる。
なお、ボルト2の他、コーン3、剛性スリーブ4も、JIS G 4107(SNB7)相当材で形成したものを採用できることは言うまでも無い。
剛性スリーブ4の外周面には、該剛性スリーブ4の軸方向両端に開口する、連続する螺旋状の溝41が形成されている。
この溝41は、剛性スリーブ4を下孔111に挿入したときに、下孔111内から押し出されてくる余剰分の樹脂材料9を通過させて、下孔111の開口部111aから外に排出させる役割を果たす。以下、溝41を、余剰樹脂排出溝とも言う。
なお、溝は、剛性スリーブの外周面でなく、剛性スリーブの内周面に形成しても良く、また、外周面と内周面の両方に形成しても良い。
また、溝の形状は、前述した螺旋状に限定されない。この溝は、余剰分の樹脂材料9を剛性スリーブ4の軸方向に通過させる余剰樹脂排出溝として機能するものであれば良く、例えば、剛性スリーブ4の軸方向に沿って延在するストレート溝であっても良い。
但し、前記溝は、剛性スリーブ4の外周面及び内周面の内、外周面に形成する方が、樹脂材料による母材110とアンカー1との固着力(下孔内面(微細な凹凸が存在する)に対する樹脂材料9の定着・係合、及び、樹脂材料9の接着力、によって発生する固着力)の向上の点で好ましく、また、前記固着力の向上の点では、螺旋状(螺旋溝)に形成することがストレート溝よりも好ましい。
なお、ボルト2として全ねじボルトを採用している場合、ボルト2の外周面のねじ溝24に入り込んだ樹脂材料によって、剛性スリーブ4とボルト2との間の固着力が確保される、といった利点もある。ねじ溝24は、余剰樹脂排出溝として機能させることも可能である。
また、剛性スリーブ4は、図11、図12のように端部にフランジを形成したものでもよい。図11はテーパー状のフランジ42を図示しているが、当該フランジは、剛性スリーブ4の端部の容積が増える形状であれば特に限定されない。図13に図示したように、図11に記載されたフランジ42は、剛性スリーブ4の下孔111への挿入後に、下孔111の開口部111aに埋め込まれた状態になる。剛性スリーブ4の開口端部近傍は大きな曲げやせん断力が加わった場合、楕円形に変形する。そのため、曲げやせん断力が集中的に作用するコンクリートの開口部111aに当接する剛性スリーブ4の端部の外周にフランジ42を設け、剛性スリーブ4の端部の剛性と強度をより高くすることにより、接着系アンカー1のせん断剛性、曲げ耐力をさらに向上させることができる。
剛性スリーブ4は、図12のように径方向に平らで大きなフランジ43を形成する場合は、開口部111a付近での剛性スリーブの剛性と強度が大幅に高くなるとともに、図14に図示したように剛性スリーブ4の挿入時に開口部111aより溢れ出た余剰樹脂が前記フランジ43とコンクリート母材の表面110aとの間に充填されることから樹脂による付着力も発生する。そのため、曲げやせん断力として接着系アンカー1に作用する力をより広いコンクリート部分に分散しながら伝達するので、大幅な性能向上が図れる。また、フランジの裏面(母材側の面)に溝などの凹凸を形成すると、より付着力の向上に繋がる。
図1において、符号5は、樹脂材料飛散防止板を示す。
この樹脂材料飛散防止板5は、リング状であり、図2、図3に示すように、中央部を貫通する孔51をボルト2に通してボルト2に外挿して設けられる。
この樹脂材料飛散防止板5は、母材110の表面110a側から前記下孔111の開口部111a(詳細には、ボルト2と下孔111内周面との間の隙間)を覆うように設けられることで、例えば、下孔111へのボルト2の打ち込み時に下孔111から溢れ出す余剰分の樹脂材料9の飛散を防止する。
次に、上述したアンカー1の施工方法の一例を、図2〜図6を参照して説明する。
なお、図2〜図6では、例えばコンクリート躯体に、その側面から穿孔した下孔111にボルト2を挿入して施工する場合を例示するが、本発明はこれに限定されず、例えば、床(床上からの施工)、天井(天井下からの施工)等への施工にも適用可能であることは言うまでも無い。
まず、以下の(1)〜(4)の工程を行う。
(1)母材への下孔の穿孔。
(2)下孔内の清掃。
(3)下孔へ樹脂材料を入れる。
ここで、(3)の下孔111へ樹脂材料を入れる工程は、例えば、樹脂材料を封入したカプセルを下孔111に入れる、インジェクションで注入する、などの手法を採用できる。樹脂材料は、下孔111全体に満遍なく行き渡るように、充分な量を下孔111に投入する。
次いで、樹脂材料をインジェクションで注入する場合には、図2に示すように、先端にコーン3が取り付けられているボルト2(以下、コーン付きボルト2Aとも言う)を下孔111に挿入し、図3に示すように、ボルト2を後端側(コーン3が取り付けられている先端とは反対側)から、ハンマー8等の工具を用いて叩打して打ち込んで、下孔111の最奥部111b(孔底。図3において左端)にコーン3を当接させるとともに、コーン3に拡張部21を打ち込んで拡張させる(アンカー挿入・打ち込み工程)。結果、コーン3に打ち込まれて拡張された拡張部21が下孔111の孔壁に食い込んで、ボルト2が母材110に固着される。
また、図9のように樹脂材料を封入したカプセルを下孔111に入れる場合には、コーン3は、図7または図8に記載されているような形状のものを使用し、電動工具を用いて接着系アンカーに、回転、打撃を加えながら、カプセル(カプセル内で樹脂と硬化剤が別々に隔てて収容されているタイプ)を破壊および十分に攪拌しながら下孔111の最奥部111bに達するまで打ち込み、さらに続けて電動工具の回転打撃力を加えながら、図10に図示したようにコーン3に拡張部21を打ち込んで拡張させる。結果、インジェクションの場合と同様に、コーン3に打ち込まれて拡張された拡張部21が下孔111の孔壁に食い込んで、ボルト2が母材110に固着される。
図2において、下孔111に挿入するコーン付きボルト2Aは、ボルト2に樹脂材料飛散防止板5を外挿しておいたものである。これにより、ボルト2の打ち込み時に、下孔111からの樹脂材料9の飛び出しが生じても、樹脂材料飛散防止板5によって、樹脂材料9の飛散を防止できる。
但し、この段階では、ボルト2には、剛性スリーブ4は外挿させない。
図2、図3において、符号25は、ボルト2の外周部に、例えば着色等によって設けられたマーキングである。
このマーキング25は、下孔111へのボルト2の打ち込み量(埋め込み深さ)が、拡張部21の拡張によるボルト2の母材110に対する固着力が充分に確保されるところに達したときに、T度、母材110の表面110aに達する位置に設けられている。下孔111へのボルト2の打ち込みによって、マーキング25が母材110に達したら、必要埋め込み長が確保され、拡張部21の拡張による固着力も充分に確保されたことになる。
このマーキング25が、母材表面110aから離隔した位置にあるときは、マーキング25と母材表面110aとの間の距離が、T度、下孔111に対するボルト2の打ち込み残量を示すことになる。
なお、樹脂材料飛散防止板5、マーキング25は、必ずしも必須ではなく、省略可能である。
下孔111は、予め、ボルト2の必要埋め込み長が確保される穿孔深さで形成しておくことは言うまでも無い。
但し、下孔111の穿孔深さは、下孔111への打ち込みよってボルト2のマーキング25が母材110に達したところで、必要埋め込み長が確保され、かつ、拡張部21の拡張による固着力も充分に確保されるように設定する。
次に、ボルト2から樹脂材料飛散防止板5を取り外し、図4に示すように、ボルト2の、下孔111から母材110の外(表面110a側)に突出された後端側から、剛性スリーブ4を前記ボルト2に外挿し、この剛性スリーブ4を前記下孔111に押し込んで挿入する。下孔111への剛性スリーブ4の押し込みは、例えば、打ち込み治具6(打ち込み用剛性スリーブ)を用い、ハンマー8等の工具で叩打して叩き込む。
但し、剛性スリーブ4は、剪断耐力の向上等の点で、アンカー1の拡張部21から離隔した位置、例えば、下孔111の開口部111aに収納することが好ましい。
拡張部21の拡張後、下孔111に剛性スリーブ4を挿入する工程(スリーブ挿入工程)を行うのは、前記樹脂材料の硬化前であることは言うまでも無い。
なお、下孔111は、剛性スリーブ4が挿入可能な内径を確保して形成しておくことは言うまでも無い。但し、剪断剛性の確保の点では、下孔111に圧入された剛性スリーブ4が下孔111内面との圧接力によって固定されるように、下孔111内径を剛性スリーブ4外径に対応して調整しておくことが好ましい。
剛性スリーブ4を下孔111に挿入していくと、下孔111内の樹脂材料9の余剰分が、剛性スリーブ4の溝41を通って、下孔111の外、すなわち母材110の外に溢れ出してくる。これにより、下孔111への剛性スリーブ4の押し込みを円滑に行える。
下孔111への剛性スリーブ4の押し込みが完了したら、図5に示すように、母材表面110aにおける下孔111の開口部111a及びその近傍に溜まった樹脂材料9(余剰樹脂91)を除去することで、施工完了となる(図6)。
なお、図5において、符号7は、余剰樹脂掻き取り用の治具(スクレーパ)である。
下孔111内の樹脂材料9が硬化すると、アンカーが(コーン付きボルト2A及び剛性スリーブ4)が樹脂材料9によって母材110に強固に固着される。
ここで、アンカー1は、樹脂材料9が硬化するまで、下孔111内で拡張された拡張部21によって、ボルト2の先端側が下孔111の中心軸線上に支持されるとともに、下孔111内に収納された剛性スリーブ4によっても下孔111の中心軸線上に支持される。
すなわち、拡張部21、及び、剛性スリーブ4は、アンカー1を下孔111の中心軸線上に支持する機能(姿勢維持機能)を果たす。
このため、図5等に示したような、アンカー1を横向きに施工する場合であっても、下孔111内でアンカー1の偏心が生じにくく、アンカー1を樹脂材料9によって下孔111の中心軸線上となるように固定することも容易である。
なお、下孔111内でのアンカー1の偏心防止は、拡張部21単独、すなわち、剛性スリーブ4が無い場合でも、有効に得られる。剛性スリーブ4を使用すると、偏心防止効果が確実に得られるようになる。
前記アンカー1及びその施工方法によれば、樹脂材料9の硬化による固着力(下孔内面(微細な凹凸が存在する)に対する樹脂材料9の定着・係合、及び、樹脂材料9の接着力、によって発生する固着力)のみならず、拡張部21の拡張による母材110に対する機械的な固着力によって、母材110に対してアンカー1が固定される。
このため、母材110に対するアンカー1の施工完了後に、母材110が高温に加熱されることによる樹脂材料の炭化や、母材110にひび割れが生じるなどといった要因によって、樹脂材料9によるアンカー1の固着力が低下したとしても、母材110に固着された拡張部21の固着力や剛性スリーブ4の剛性によって、剪断剛性(アンカー1の母材110から突出した後端側部分に、アンカー1に垂直の方向に作用する変位力に対する耐力)や、耐力(引っ張り耐力等)を充分に確保することができる。
また、アンカー1の施工作業において、下孔111内の樹脂材料9の硬化が完了する前、つまり樹脂材料が強度を発現する前であっても、拡張部21の固着力によって、剪断剛性や、耐力(引っ張り耐力等)を確保できる。このため、アンカー1は、施工完了後、直ちに、取付物の固定に利用できる。特に、従来の接着系アンカーでは、樹脂材料の強度が発現する養生時間が経過するまで不可能であった、天井等に対する上向き施工についても、本発明であれば、施工完了後のアンカー1を、直ちに取付物の固定に利用できるため、アンカーの施工から取付物の固定までの作業時間を大幅に短縮できる。
拡張部21及び剛性スリーブ4は、剪断剛性の向上にも寄与する。
金属製の拡張部21及び剛性スリーブ4は、樹脂材料9に比べて剛性が高いため、施工完了後のアンカー1に作用する曲げや剪断力に対して、アンカー1の変形や下孔111内での変位を抑えることができ、その結果、剪断剛性、曲げ耐力が向上する。
剪断剛性、曲げ耐力は、拡張部21のみ、すなわち剛性スリーブ4を用いない場合であっても、樹脂材料のみの強度で固定される従来の接着系アンカーに比べて、向上させることができる。
剛性スリーブ4も使用した場合は、アンカー1に作用した剪断力や曲げ応力が、拡張部21と剛性スリーブ4とによって効率良く分散支持されることとなり、アンカー1(詳細には、ボルト2)の変形を確実に抑えることができ、高い剪断剛性、曲げ耐力を得ることができる。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In the figure, reference numeral 110 denotes a concrete frame (base material), and 111 denotes a pilot hole.
FIG. 1 shows an adhesive anchor 1 (hereinafter sometimes abbreviated as “anchor”) according to the present invention.
In FIG. 1, the anchor 1 is fitted inside a bolt 2 which is a rod-like member inserted into a pilot hole 111 drilled in a base material 110 and an extension portion 21 in which the tip of the bolt 2 is formed in a cylindrical shape. It comprises a cone 3 and a rigid sleeve 4 that is externally inserted into the bolt 2 and inserted into the lower hole 111.
Moreover, the resin material scattering prevention board 5 mentioned later can be attached to the volt | bolt 2. FIG.
The bolt 2, the cone 3, and the rigid sleeve 4 are made of metal such as iron, but the material is not limited to this.
In the illustrated example, the bolt 2 is a full screw bolt, but may be a deformed steel bar, for example.
The extended portion 21 of the bolt 2 is formed in a cylindrical shape having a cone receiving hole 22 on the inner side, and is divided into a plurality by a split 23. As will be described later, the split 23 of the expansion portion 21 is for facilitating expansion of the expansion portion 21 when the bolt 2 is driven into the cone 3.
A part of the cone 3 is stored in the cone storage hole 22. The cone 3 is attached to the tip end of the bolt 2 in a protruding state with a part of the cone 3 fitted in the cone storage hole 22.
The cone 3 for expanding the expansion portion 21 has a spindle shape, and when the bolt 2 is driven into the cone 3, the expansion portion 21 is expanded along the outer surface of the cone 3.
However, the shape of the cone 3 is not limited to the above-described spindle shape as long as the expansion portion 21 can be expanded.
Further, the cone 3 has a substantially V-shaped tip at the bottom of the lower hole as in the cone 31 shown in FIG. 7 or the side of the cone as in the cone 32 shown in FIG. May be cut at an angle of approximately 45 degrees with respect to the axial direction. If the resin material for anchoring is an injection type (a type in which a thixotropic adhesive material is directly filled into the lower hole), the tip shape of the cone 3 on the inner side of the lower hole is not particularly limited. In the case of a capsule 91 encapsulating a resin material for anchor adhesion (a type in which a resin and a curing agent are separately separated in the capsule), the container is destroyed when the adhesive anchor 1 is inserted into the lower hole 111. Therefore, it is necessary to make the shape as shown in FIG. 7 and FIG.
About the bolt 2, it is preferable to employ | adopt the steel thing of a JISG4107 (SNB7) equivalent material, for example. In this case, as shown in FIGS. 2 and 3, the anchor 1 is inserted into the lower hole 111 drilled in the concrete base material 110, and the bolt 2 is inserted into the innermost portion 111 b (hole bottom) of the lower hole 111. When the expansion portion 21 is expanded by being driven into the cone 3 abutted on the expansion portion 21, the expansion portion 21 expands while the tip of the expansion portion 21 scrapes the hole wall of the lower hole 111. As a result, the expanded portion 21 surely bites into the hole wall of the lower hole 111, and the tensile strength (pullout strength) is improved as compared with the conventional adhesive anchor.
Conventionally, for example, metal expansion anchors such as main body drive-in type anchors, which are formed of a material equivalent to JIS G 3101 (SS400. General structural rolled steel), have been widely used, but a material corresponding to JIS G 3101 (SS400) is Generally, the strength is inferior to the above-mentioned JIS G 4107 (SNB7) equivalent material. In the case of a metal expansion anchor formed of a material equivalent to JIS G 3101 (SS400), when the expansion portion is expanded, bending deformation occurs in the expansion portion pressed against the hole wall, and the amount of biting into the hole wall is not always large. Don't be. On the other hand, the extended portion 21 of the bolt 2 formed of a material equivalent to JIS G 4107 (SNB7) is expanded while the tip of the expanded portion 21 scrapes the hole wall of the lower hole 111 by expansion by driving into the cone 3. For this reason, the extended portion 21 surely bites into the hole wall of the lower hole 111, and a high tensile strength (pullout strength) can be obtained with certainty.
Needless to say, in addition to the bolt 2, the cone 3 and the rigid sleeve 4 may be formed of a material equivalent to JIS G 4107 (SNB7).
On the outer peripheral surface of the rigid sleeve 4, continuous spiral grooves 41 that are open at both axial ends of the rigid sleeve 4 are formed.
When the rigid sleeve 4 is inserted into the lower hole 111, the groove 41 allows the excess resin material 9 pushed out from the lower hole 111 to pass therethrough and be discharged out of the opening 111 a of the lower hole 111. Play a role. Hereinafter, the groove 41 is also referred to as an excess resin discharge groove.
The groove may be formed not on the outer peripheral surface of the rigid sleeve but on the inner peripheral surface of the rigid sleeve, or may be formed on both the outer peripheral surface and the inner peripheral surface.
Further, the shape of the groove is not limited to the spiral shape described above. The groove only needs to function as a surplus resin discharge groove that allows surplus resin material 9 to pass through in the axial direction of the rigid sleeve 4. For example, the groove is a straight groove extending along the axial direction of the rigid sleeve 4. There may be.
However, when the groove is formed on the outer peripheral surface of the outer peripheral surface and the inner peripheral surface of the rigid sleeve 4, the fixing force between the base material 110 and the anchor 1 made of a resin material (the inner surface of the lower hole (the presence of minute irregularities exists) It is preferable in terms of improvement in fixing / engagement of the resin material 9 with respect to the adhesive and the adhesive force generated by the resin material 9), and in terms of improvement in the fixing force, a spiral shape (spiral groove) ) Is preferable to the straight groove.
In addition, when the all screw bolt is employ | adopted as the volt | bolt 2, the advantage that the adhering force between the rigid sleeve 4 and the volt | bolt 2 is ensured by the resin material which entered the screw groove 24 of the outer peripheral surface of the volt | bolt 2. There is also. The screw groove 24 can also function as an excess resin discharge groove.
Further, the rigid sleeve 4 may have a flange formed at the end thereof as shown in FIGS. Although FIG. 11 illustrates the tapered flange 42, the flange is not particularly limited as long as the volume of the end portion of the rigid sleeve 4 is increased. As illustrated in FIG. 13, the flange 42 illustrated in FIG. 11 is embedded in the opening 111 a of the lower hole 111 after being inserted into the lower hole 111 of the rigid sleeve 4. The vicinity of the opening end of the rigid sleeve 4 is deformed into an elliptical shape when a large bending or shearing force is applied. Therefore, by providing a flange 42 on the outer periphery of the end of the rigid sleeve 4 that abuts on the concrete opening 111a on which bending and shearing forces act intensively, the rigidity and strength of the end of the rigid sleeve 4 are further increased. The shear rigidity and bending strength of the adhesive anchor 1 can be further improved.
When the rigid sleeve 4 is flat in the radial direction and has a large flange 43 as shown in FIG. 12, the rigidity and strength of the rigid sleeve near the opening 111a are significantly increased, and as shown in FIG. Since the excess resin overflowing from the opening 111a when the rigid sleeve 4 is inserted is filled between the flange 43 and the surface 110a of the concrete base material, an adhesive force due to the resin is also generated. Therefore, since the force acting on the adhesive anchor 1 as a bending or shearing force is transmitted while being distributed to a wider concrete portion, a significant performance improvement can be achieved. In addition, if irregularities such as grooves are formed on the rear surface of the flange (surface on the base material side), the adhesion is further improved.
In FIG. 1, the code | symbol 5 shows the resin material scattering prevention board.
The resin material scattering prevention plate 5 has a ring shape, and is provided by inserting a hole 51 penetrating the center portion through the bolt 2 and extrapolating the bolt 2 as shown in FIGS.
The resin material scattering prevention plate 5 is provided so as to cover the opening 111a of the lower hole 111 (specifically, the gap between the bolt 2 and the inner peripheral surface of the lower hole 111) from the surface 110a side of the base material 110. For example, the excess resin material 9 that overflows from the lower hole 111 when the bolt 2 is driven into the lower hole 111 is prevented from scattering.
Next, an example of the construction method of the anchor 1 mentioned above is demonstrated with reference to FIGS.
2 to 6 exemplify the case where the concrete body is constructed by inserting the bolt 2 into the prepared hole 111 drilled from the side surface, but the present invention is not limited to this. For example, the floor ( Needless to say, it can also be applied to construction on the floor (construction from the floor), ceiling (construction from the bottom of the ceiling), and the like.
First, the following steps (1) to (4) are performed.
(1) Drilling a pilot hole in the base material.
(2) Cleaning the inside of the pilot hole.
(3) Put the resin material into the prepared hole.
Here, in the step (3) of putting the resin material into the lower hole 111, for example, a method of putting a capsule encapsulating the resin material into the lower hole 111 or injecting it by injection can be employed. A sufficient amount of the resin material is poured into the lower holes 111 so that the resin material is evenly distributed throughout the lower holes 111.
Next, when injecting the resin material by injection, as shown in FIG. 2, a bolt 2 having a cone 3 attached to the tip (hereinafter also referred to as a bolt 2A with a cone) is inserted into the prepared hole 111. As shown in FIG. 3, the bolt 2 is struck by using a tool such as a hammer 8 from the rear end side (the side opposite to the front end to which the cone 3 is attached) and driven into the innermost portion 111b of the lower hole 111. The cone 3 is brought into contact with the bottom of the hole (the left end in FIG. 3), and the expansion portion 21 is driven into the cone 3 to be expanded (anchor insertion and driving step). As a result, the expanded portion 21 that has been driven and expanded into the cone 3 bites into the hole wall of the lower hole 111, and the bolt 2 is fixed to the base material 110.
Further, when a capsule encapsulating a resin material as shown in FIG. 9 is put into the lower hole 111, the cone 3 is shaped as shown in FIG. 7 or FIG. While rotating and striking the adhesive anchor, the capsule (the type in which the resin and the curing agent are separately stored in the capsule) is broken and stirred thoroughly into the innermost portion 111b of the lower hole 111. As shown in FIG. 10, the expansion portion 21 is driven and expanded as shown in FIG. As a result, as in the case of the injection, the expanded portion 21 that has been driven and expanded into the cone 3 bites into the hole wall of the lower hole 111, and the bolt 2 is fixed to the base material 110.
In FIG. 2, the cone-attached bolt 2 </ b> A to be inserted into the lower hole 111 is obtained by extrapolating the resin material scattering prevention plate 5 to the bolt 2. Thereby, even if the resin material 9 jumps out of the lower hole 111 when the bolt 2 is driven, the resin material scattering prevention plate 5 can prevent the resin material 9 from scattering.
However, at this stage, the rigid sleeve 4 is not extrapolated to the bolt 2.
2 and 3, reference numeral 25 is a marking provided on the outer periphery of the bolt 2 by, for example, coloring.
This marking 25 is when the amount of bolt 2 (embedding depth) into the lower hole 111 reaches a place where the fixing force of the bolt 2 to the base material 110 due to the expansion of the expansion portion 21 is sufficiently secured. It is provided at a position that reaches the surface 110 a of the base material 110 at T degrees. When the marking 25 reaches the base material 110 by driving the bolt 2 into the lower hole 111, the necessary embedding length is secured, and the fixing force due to the expansion of the expansion portion 21 is sufficiently secured.
When the marking 25 is located at a position separated from the base material surface 110a, the distance between the marking 25 and the base material surface 110a indicates the remaining driving amount of the bolt 2 into the lower hole 111 by T degrees. .
In addition, the resin material scattering prevention plate 5 and the marking 25 are not necessarily essential and can be omitted.
It goes without saying that the lower hole 111 is formed in advance at a drilling depth that secures the necessary embedding length of the bolt 2.
However, the drilling depth of the lower hole 111 is such that when the marking 25 of the bolt 2 reaches the base material 110 by driving into the lower hole 111, the necessary embedding length is secured and the fixing force due to the expansion of the expansion portion 21 is also secured. Set to ensure enough.
Next, the resin material scattering prevention plate 5 is removed from the bolt 2, and as shown in FIG. 4, the rigidity of the bolt 2 from the rear end side protruding from the lower hole 111 to the outside of the base material 110 (surface 110 a side) is rigid. The sleeve 4 is extrapolated to the bolt 2, and the rigid sleeve 4 is pushed into the lower hole 111 and inserted. The rigid sleeve 4 is pushed into the lower hole 111 by, for example, using a driving jig 6 (a driving rigid sleeve) and hitting with a tool such as a hammer 8.
However, the rigid sleeve 4 is preferably housed in a position separated from the expanded portion 21 of the anchor 1, for example, in the opening 111 a of the lower hole 111, in terms of improving the shear strength.
Needless to say, the process of inserting the rigid sleeve 4 into the lower hole 111 (sleeve insertion process) after the expansion of the expansion part 21 is performed before the resin material is cured.
Needless to say, the lower hole 111 is formed with an inner diameter into which the rigid sleeve 4 can be inserted. However, in terms of securing shear rigidity, the inner diameter of the lower hole 111 corresponds to the outer diameter of the rigid sleeve 4 so that the rigid sleeve 4 press-fitted into the lower hole 111 is fixed by the pressure contact force with the inner surface of the lower hole 111. It is preferable to adjust.
When the rigid sleeve 4 is inserted into the lower hole 111, the excess resin material 9 in the lower hole 111 passes through the groove 41 of the rigid sleeve 4 and outside the lower hole 111, that is, outside the base material 110. It overflows. Thereby, the rigid sleeve 4 can be smoothly pushed into the lower hole 111.
When the pushing of the rigid sleeve 4 into the lower hole 111 is completed, as shown in FIG. 5, the opening 111a of the lower hole 111 on the base material surface 110a and the resin material 9 (surplus resin 91) accumulated in the vicinity thereof are removed. This completes the construction (FIG. 6).
In FIG. 5, reference numeral 7 denotes a surplus resin scraping jig (scraper).
When the resin material 9 in the lower hole 111 is cured, the anchor (the bolt 2A with cone and the rigid sleeve 4) is firmly fixed to the base material 110 by the resin material 9.
Here, the anchor 1 is supported by the expanded portion 21 expanded in the lower hole 111 until the resin material 9 is hardened, and the tip end side of the bolt 2 is supported on the central axis of the lower hole 111. Also supported by the rigid sleeve 4 housed in the central axis of the lower hole 111.
That is, the expansion part 21 and the rigid sleeve 4 fulfill the function of supporting the anchor 1 on the central axis of the lower hole 111 (posture maintaining function).
For this reason, even when the anchor 1 is constructed sideways as shown in FIG. 5 and the like, the anchor 1 is less likely to be eccentric in the lower hole 111, and the anchor 1 is centered in the lower hole 111 by the resin material 9. It is also easy to fix so as to be on the axis.
It should be noted that the prevention of the eccentricity of the anchor 1 in the pilot hole 111 can be effectively obtained even when the expansion portion 21 alone, that is, the rigid sleeve 4 is not provided. When the rigid sleeve 4 is used, an eccentricity prevention effect can be obtained with certainty.
According to the anchor 1 and its construction method, the fixing force by the hardening of the resin material 9 (fixing / engaging of the resin material 9 with respect to the inner surface of the lower hole (the presence of fine irregularities), and the adhesive force of the resin material 9; The anchor 1 is fixed to the base material 110 not only by the fixing force generated by the expansion portion 21 but also by the mechanical fixing force to the base material 110 due to the expansion of the expansion portion 21.
For this reason, after completion of the installation of the anchor 1 on the base material 110, the anchor of the anchor 1 made of the resin material 9 is caused by factors such as carbonization of the resin material due to the base material 110 being heated to a high temperature and cracks in the base material 110. Even if the fixing force decreases, the anchoring force of the extension portion 21 fixed to the base material 110 and the rigidity of the rigid sleeve 4 cause shear rigidity (on the rear end side portion protruding from the base material 110 of the anchor 1 to the anchor 1). It is possible to sufficiently secure the yield strength (displacement force acting in the vertical direction) and the yield strength (tensile strength, etc.).
Further, in the construction work of the anchor 1, even before the curing of the resin material 9 in the pilot hole 111 is completed, that is, before the resin material develops strength, the shearing rigidity, Yield strength (tensile strength, etc.) can be secured. For this reason, the anchor 1 can be used for fixing the attachment immediately after the completion of construction. In particular, with conventional adhesive anchors, it was impossible until the curing time for the strength of the resin material to develop. Since it can be used immediately for fixing an attachment, the work time from the construction of the anchor to the fixation of the attachment can be greatly reduced.
The expansion part 21 and the rigid sleeve 4 contribute to the improvement of shear rigidity.
Since the metal extension portion 21 and the rigid sleeve 4 are higher in rigidity than the resin material 9, the deformation of the anchor 1 and the inside of the prepared hole 111 against bending and shearing force acting on the anchor 1 after the completion of construction. Displacement can be suppressed, and as a result, shear rigidity and bending strength are improved.
The shear rigidity and the bending strength can be improved as compared with the conventional adhesive anchor that is fixed only by the strength of the resin material even when only the expansion portion 21, that is, when the rigid sleeve 4 is not used.
When the rigid sleeve 4 is also used, the shearing force and bending stress acting on the anchor 1 are efficiently distributed and supported by the expansion portion 21 and the rigid sleeve 4, and the anchor 1 (specifically, the bolt 2) is supported. Deformation can be reliably suppressed, and high shear rigidity and bending strength can be obtained.

本発明の一実施形態の接着系アンカーを示す正面図である。It is a front view which shows the adhesion type | system | group anchor of one Embodiment of this invention. 図1のアンカーを母材の下孔に挿入した状態を示す図である。It is a figure which shows the state which inserted the anchor of FIG. 1 in the pilot hole of the base material. 図2のアンカーの拡張部を拡張させて、ボルトを母材に固着した状態を示す図である。It is a figure which shows the state which expanded the expansion part of the anchor of FIG. 2, and fixed the volt | bolt to the base material. 図3のアンカーに剛性スリーブを外挿した状態を示す図である。It is a figure which shows the state which extrapolated the rigid sleeve to the anchor of FIG. 図4の剛性スリーブの下孔への挿入を完了した状態を示す図である。It is a figure which shows the state which completed the insertion to the prepared hole of the rigid sleeve of FIG. 図1のアンカーの施工完了状態を示す図である。It is a figure which shows the construction completion state of the anchor of FIG. 図1のコーンの他の形状を示す図である。It is a figure which shows the other shape of the cone of FIG. 図1、図7のコーンとは異なる他の形状のコーンを示した図である。It is the figure which showed the cone of the other shape different from the cone of FIG. 1, FIG. 下孔に樹脂材料の封入されたカプセルを挿入した状態を示す図である。It is a figure which shows the state which inserted the capsule with which the resin material was enclosed in the lower hole. 電動工具を用いて、アンカーの拡張部を拡張させて、ボルトを母材に固着した状態を示す図である。It is a figure which shows the state which expanded the expansion part of the anchor using the electric tool, and fixed the volt | bolt to the base material. 図4の剛性スリーブの他の例を示した図である。It is the figure which showed the other example of the rigid sleeve of FIG. 図11の剛性スリーブを用いた、アンカーの施工完了状態を示した図である。It is the figure which showed the construction completion state of the anchor using the rigid sleeve of FIG. 図4、図11の剛性スリーブとは異なる他の形状の剛性スリーブを示した図である。It is the figure which showed the rigid sleeve of the other shape different from the rigid sleeve of FIG. 4, FIG. 図13の剛性スリーブを用いた、アンカーの施工完了状態を示した図である。It is the figure which showed the construction completion state of the anchor using the rigid sleeve of FIG.

符号の説明Explanation of symbols

1…接着系アンカー、2…ボルト、21…拡張部、25…マーキング、3、31、32…コーン、4…剛性スリーブ、41…溝(余剰樹脂排出溝)、42、43…フランジ、5…樹脂材料飛散防止板、9…樹脂材料、91…カプセル、110…母材、111…下孔、111a…開口部、111b…最奥部(孔底)。   DESCRIPTION OF SYMBOLS 1 ... Adhesive-type anchor, 2 ... Bolt, 21 ... Expansion part, 25 ... Marking 3, 31, 32 ... Cone, 4 ... Rigid sleeve, 41 ... Groove (excess resin discharge groove), 42, 43 ... Flange, 5 ... Resin material scattering prevention plate, 9 ... resin material, 91 ... capsule, 110 ... base material, 111 ... lower hole, 111a ... opening, 111b ... innermost part (hole bottom).

Claims (12)

接着系アンカーであって、 母材に穿孔された下孔に挿入されるボルトと、
このボルトの先端を筒状に形成した拡張部の内側に嵌め込まれたコーンとを具備し、前記拡張部は、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで拡張されて、母材に固着させることができることを特徴とする接着系アンカー。
An adhesive anchor, a bolt inserted into a pilot hole drilled in the base material;
A cone fitted into the inside of the expansion portion formed in a cylindrical shape at the tip of the bolt, and the expansion portion is expanded by driving the bolt into a cone in contact with the innermost part of the lower hole. An adhesive anchor that can be fixed to a base material.
前記ボルトが、JIS G 4107相当材で形成されており、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで、前記拡張部が、その先端が前記下孔の孔壁を削り取りながら拡張するようになっていることを特徴とする請求項1記載の接着系アンカー。 The bolt is made of a material equivalent to JIS G 4107, and by driving the bolt into a cone abutting on the innermost part of the lower hole, the extension part scrapes off the hole wall of the lower hole. 2. The adhesive anchor according to claim 1, wherein the adhesive anchor is expanded. 前記コーンの下孔奥部側の先端形状が、略V字型に形成されていることを特徴とする請求項1又は2に記載の接着系アンカー。 3. The adhesive anchor according to claim 1, wherein a tip shape of the cone on the deep hole side is formed in a substantially V shape. 前記コーンの下孔奥部側の先端形状が、コーンの側方から軸方向に対して略斜め45度にカットされていることを特徴とする請求項1又は2に記載の接着系アンカー。 3. The adhesive anchor according to claim 1, wherein a tip shape of the cone at the inner side of the lower hole is cut at an angle of approximately 45 degrees with respect to the axial direction from the side of the cone. さらに、前記ボルトに外挿されて下孔に挿入される剛性スリーブを具備することを特徴とする請求項1〜4に記載の接着系アンカー。 The adhesive anchor according to claim 1, further comprising a rigid sleeve that is externally inserted into the bolt and inserted into the prepared hole. 前記剛性スリーブの外周面及び/又は内周面に、アンカー接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が形成されていることを特徴とする請求項5記載の接着系アンカー。 6. An adhesive system according to claim 5, wherein a groove for allowing an anchoring resin material to pass in the axial direction of the rigid sleeve is formed on an outer peripheral surface and / or an inner peripheral surface of the rigid sleeve. anchor. 前記溝は、剛性スリーブの軸方向の両端に開口する、連続する螺旋状に形成されていることを特徴とする請求項6記載の接着系アンカー。 The adhesive anchor according to claim 6, wherein the groove is formed in a continuous spiral shape that opens at both axial ends of the rigid sleeve. 前記剛性スリーブの一端にフランジが形成されていることを特徴とする請求項5記載の接着系アンカー。 6. The adhesive anchor according to claim 5, wherein a flange is formed at one end of the rigid sleeve. 前記剛性スリーブの外周面及び/又は内周面に、アンカー接着用の樹脂材料を前記剛性スリーブの軸方向に通過させるための溝が形成されるとともに、前記フランジの母材に接する側の面に凹凸を設けたことを特徴とする請求項8記載の接着系アンカー。 Grooves are formed on the outer peripheral surface and / or inner peripheral surface of the rigid sleeve to allow the resin material for anchor adhesion to pass in the axial direction of the rigid sleeve, and on the surface on the side in contact with the base material of the flange The adhesive anchor according to claim 8, wherein unevenness is provided. 請求項1〜9のいずれかに記載の接着系アンカーの施工方法であって、アンカー接着用の樹脂材料を入れた下孔に前記接着系アンカーを挿入し、前記ボルトを下孔最奥部に当接させたコーンに打ち込むことで拡張させた前記拡張部を母材に固着させ、前記樹脂材料の硬化によって、前記ボルト、前記コーン、前記剛性スリーブを、前記母材に一体に固着させることを特徴とする接着系アンカーの施工方法。 It is the construction method of the adhesion type | system | group anchor in any one of Claims 1-9, Comprising: The said adhesion type | system | group anchor is inserted in the pilot hole which put the resin material for anchor adhesion | attachment, The said bolt is made into the pilot hole innermost part. The expansion portion expanded by driving into the abutted cone is fixed to a base material, and the bolt, the cone, and the rigid sleeve are fixed to the base material integrally by curing the resin material. A method for constructing an adhesive anchor. 請求項1又は3〜9のいずれかに記載の接着系アンカーの施工方法であって、アンカー接着用の樹脂材料が収容された容器を挿入した下孔に、回転、打撃を加えられる電動工具を用いて、アンカー接着用の樹脂材料が収容された容器を破壊、攪拌させながら前記接着系アンカーを挿入し、前記ボルトを下孔最奥部に当接させたコーンに、電動工具の回転、打撃により打ち込むことで拡張させた前記拡張部を母材に固着させ、前記樹脂材料の硬化によって、前記ボルト、前記コーン、前記剛性スリーブを、前記母材に一体に固着させることを特徴とする接着系アンカーの施工方法。 A method for constructing an adhesive anchor according to any one of claims 1 or 3 to 9, wherein an electric tool capable of rotating and striking a prepared hole into which a container containing a resin material for anchor adhesion is inserted. Use to break and stir the container containing the resin material for bonding the anchor, insert the adhesive anchor, and rotate and hit the power tool on the cone with the bolt in contact with the innermost part of the lower hole. An adhesive system characterized in that the expanded portion expanded by driving in is fixed to a base material, and the bolt, the cone, and the rigid sleeve are integrally fixed to the base material by curing the resin material. Anchor construction method. 拡張部を拡張させて母材に固着させた後、前記樹脂材料の硬化前に、ボルトの前記母材から突出された後端側から前記ボルトに外挿した剛性スリーブを前記下孔に挿入することを特徴とする請求項10又は11に記載の接着系アンカーの施工方法。 After the expansion portion is expanded and fixed to the base material, before the resin material is cured, a rigid sleeve externally inserted into the bolt is inserted into the lower hole from the rear end side of the bolt protruding from the base material. The construction method of the adhesion type | system | group anchor of Claim 10 or 11 characterized by the above-mentioned.
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