WO2007037368A1 - One-pack type curable composition - Google Patents
One-pack type curable composition Download PDFInfo
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- WO2007037368A1 WO2007037368A1 PCT/JP2006/319457 JP2006319457W WO2007037368A1 WO 2007037368 A1 WO2007037368 A1 WO 2007037368A1 JP 2006319457 W JP2006319457 W JP 2006319457W WO 2007037368 A1 WO2007037368 A1 WO 2007037368A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J143/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Adhesives based on derivatives of such polymers
- C09J143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
- C08J3/243—Two or more independent types of crosslinking for one or more polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5435—Silicon-containing compounds containing oxygen containing oxygen in a ring
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
- C09K3/1018—Macromolecular compounds having one or more carbon-to-silicon linkages
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
- C08L2312/08—Crosslinking by silane
Definitions
- the present invention includes a hydrogen-containing group or a hydrolyzable group bonded to a silicon atom, and can be crosslinked by forming a siloxane bond (hereinafter also referred to as "reactive key group"). It relates to a curable composition containing an organic polymer having
- An organic polymer containing at least one reactive cage group in a molecule is crosslinked at room temperature by forming a siloxane bond accompanying a hydrolysis reaction of the reactive cage group by moisture or the like.
- a rubber-like cured product it is known to have a natural property.
- organic polymers whose main chain skeleton is a polyoxyalkylene polymer or a meth (acrylic acid) ester polymer are disclosed in Patent Document 1 and Patent Document 2, etc., have already been industrially produced, and are widely used in applications such as sealants, adhesives, and paints.
- a curable composition containing an organic polymer having these reactive cage groups is cured using a silanol condensation catalyst, and is usually dibutyltin bis (acetylacetate) or dibutyl.
- a silanol condensation catalyst is usually dibutyltin bis (acetylacetate) or dibutyl.
- Organotin compounds having a carbon-tin bond such as tin dilaurate, are widely used.
- organotin compounds are concerned about toxicity to living organisms as endocrine disruptors, and there has been a demand for the development of a catalyst having a practical curing rate to replace them.
- Patent Document 6 Patent Document 7, Patent Document 8, Patent Document 9, Patent Document 10, Patent It is disclosed in Reference 11, Patent Document 12, Patent Document 13, Patent Document 14, and Patent Document 15.
- a curable composition containing an organic polymer containing a reactive cage group In many cases, bonding to various types of substrates is required. In order to ensure this adhesiveness, so-called aminosilane having a primary amino group and an alkoxy group in the molecule is usually used. However, when a one-component curable composition is prepared by adding aminosilane using an organic polymer containing a reactive cage group and a titanium catalyst, the adhesive is good, but after storage for a certain period of time. In this case, the viscosity of the composition is improved. In severe cases, the composition hardens in the container and may not be used. Sealing materials and adhesives are not always used immediately after production, but are often stored for several months in warehouses or stores, and their curability and viscosity are constant before and after storage. Is desired.
- Patent Document 1 Japanese Patent Laid-Open No. 52-73998
- Patent Document 2 Japanese Patent No. 1780140
- Patent Document 3 Japanese Patent Publication No. 39-27643
- Patent Document 4 U.S. Pat.No. 3,175,993
- Patent Document 5 U.S. Pat.No. 3334067
- Patent Document 6 Japanese Patent Laid-Open No. 58-17154
- Patent Document 7 JP-A-11-209538
- Patent Document 8 Japanese Patent Laid-Open No. 5-311063
- Patent Document 9 JP 2001-302929 A
- Patent Document 10 JP 2001-302930 A
- Patent Document 11 Japanese Patent Laid-Open No. 2001-302931
- Patent Document 12 Japanese Patent Laid-Open No. 2001-302934
- Patent Document 13 Japanese Patent Laid-Open No. 2001-348528
- Patent Document 14 Japanese Unexamined Patent Application Publication No. 2002-249672
- Patent Document 15 Japanese Unexamined Patent Publication No. 2003-165916
- the present invention is a curable composition mainly composed of an organic polymer having a reactive cage group, and has good curability and adhesiveness without using an organic tin compound that has been pointed out to be toxic. And providing a curable composition that maintains good workability even after storage for a long period of time. Objective.
- main chain skeleton of the organic polymer (A) having a reactive cage group used in the present invention those having various main chain skeletons without particular limitation can be used.
- polyoxyalkylene-based polymers such as polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene polyoxypropylene copolymer, polyoxypropylene polyoxybutylene copolymer, etc.
- Copolymer Ethylene Propylene copolymer, polyisobutylene, copolymer of isobutylene and isoprene, etc., copolymer of polychloroprene, polyisoprene, isoprene or butadiene and tali-tolyl and Z or styrene , Polybutadiene, isoprene or copolymers of butadiene with acrylonitrile, styrene, etc., hydrocarbon polymers such as hydrogenated polyolefin polymers obtained by hydrogenating these polyolefin polymers; adipic acid, etc.
- Dibasic acid and Dalicol Polyester polymers obtained by condensation of or by ring-opening polymerization of latatones; (meth) acrylic acid esters obtained by radical polymerization of monomers such as ethyl (meth) acrylate and butyl (meth) acrylate Polymers: Vinyl polymers obtained by radical polymerization of monomers such as (meth) acrylic acid ester monomers, butyl acetate, acrylonitrile, styrene, etc .; obtained by polymerizing vinyl monomers in the organic polymer Graft polymer; Polysulfide polymer; ⁇ Nylon 6 by ring-opening polymerization of one-strength prolatatam, Nylon 6 ⁇ 6 by condensation polymerization of hexamethylene diamine and adipic acid, hexamethylene diamine and sebacic acid Nylon 6 ⁇ 10 by condensation polymerization, Nylon 11, by condensation polymerization of ⁇ -aminoundecanoic acid Nai by polymer
- polyoxyalkylene polymers and (meth) acrylic acid ester polymers are more preferable because cured products obtained with a relatively low glass transition temperature are excellent in cold resistance.
- the glass transition temperature of the organic polymer as component (A) is not particularly limited, but it is preferably 20 ° C or lower, more preferably 0 ° C or lower. It is particularly preferable that the temperature is not higher than ° C. If the glass transition temperature exceeds 20 ° C, the viscosity in winter or in cold regions may increase and workability may deteriorate, and the flexibility of the cured product may decrease and elongation may decrease.
- the glass transition temperature is a value obtained by DSC measurement.
- the (B) titanium catalyst and (C) the silane compound having an epoxy group and an alkoxy group of the present invention have a reduced deep curability of the composition obtained depending on the amount of addition.
- polyoxyalkylene polymers and (meth) acrylic acid ester polymers are particularly preferred because they are highly moisture permeable and have excellent deep curability.
- the curable composition containing a (meth) acrylic acid ester-based polymer is preferable because adhesiveness is excellent in weather resistance. Considering the above balance, it is most preferable to use a polyoxyalkylene polymer and a (meth) acrylate polymer in combination.
- the reactive cage group contained in the organic polymer having a reactive cage group of the present invention has a hydroxyl group or a hydrolyzable group bonded to the silicon atom and is accelerated by the curing catalyst. It is a group that can be cross-linked by reaction.
- Reactive key groups include general formula (4):
- each R 6 independently represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ′) SiO— ( R 'it
- X is independently a hydroxyl group or a hydrolyzable group.
- a is a group represented by 1), 2 or 3).
- the hydrolyzable group is not particularly limited as long as it is a conventionally known hydrolyzable group. Specific examples include a hydrogen atom, a halogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amide group, an acid amide group, an aminooxy group, a mercapto group, and an alkenyloxy group.
- alkoxy groups are particularly preferred.
- the hydrolyzable group or hydroxyl group can be bonded to one key atom in the range of 1 to 3, and two or more hydrolyzable groups or hydroxyl groups are bonded to the reactive key group. In some cases, they may be the same or different.
- a is preferably 2 or 3, more preferably 3 from the viewpoint of curability.
- R 6 in the general formula (4) include, for example, an alkyl group such as a methyl group and an ethyl group, a cycloalkyl group such as a cyclohexyl group, an aryl group such as a phenyl group, benzyl
- an aralkyl group such as a group, or R, is a methyl group, a phenyl group, etc. (R,) SiO—
- More specific examples of reactive silicon groups include trimethoxysilyl group, triethoxysilyl group, triisopropoxysilyl group, dimethoxymethylsilyl group, diethoxymethylsilyl group, diisopropoxymethyl.
- a silyl group is mentioned.
- a trimethoxysilyl group, particularly preferably a trimethoxysilyl group, a triethoxysilyl group or a dimethoxymethylsilyl group is particularly preferred because of its high activity and good curability.
- a dimethoxymethylsilyl group is particularly preferable from the viewpoint of storage stability.
- the triethoxysilyl group is particularly preferable because it is an alcoholic ethanol produced by the hydrolysis reaction of the reactive silicon group and has higher safety.
- Introduction of the reactive cage group may be performed by a known method. That is, for example, the following method can be mentioned.
- An organic polymer having a functional group such as a hydroxyl group in the molecule reacts with the functional group.
- An organic compound having an unsaturated group is obtained by reacting an organic compound having an active group and an unsaturated group exhibiting properties.
- an unsaturated group-containing organic polymer is obtained by copolymerization with an unsaturated group-containing epoxy compound.
- the reaction product obtained in step 2 is hydrosilylated by the action of a hydrosilane having a reactive silicon group.
- the method (i) or the method (c) in which the polymer having a hydroxyl group at the terminal is reacted with a compound having an isocyanate group and a reactive group is relatively short. It is preferable because a high conversion rate can be obtained in the reaction time. Furthermore, the organic polymer having a reactive group obtained by the method (i) is a curable composition having a lower viscosity and better workability than the organic polymer obtained by the method (c). In addition, since the organic polymer obtained by the (mouth) method has a strong odor based on mercaptosilane, the method (i) is particularly preferred.
- hydrosilane compounds used in the method (i) include halogenated silanes such as trichlorosilane, methyldichlorosilane, dimethylchlorosilane, and phenyldichlorosilane; , Triethoxysilane, methyljetoxysilane, methyldimethoxysilane, phenyldimethoxysilane, 1- [2- (trimethoxysilyl) ethyl] -1, 1, 3, 3-tetraalkoxy such as tetramethyldisiloxane Silanes; acyl silanes such as methyl diacetoxy silane, and phenyl diacetoxy silane; methoxy silanes such as bis (dimethyl ketoximate) methyl silane and bis (cyclohexyl ketoximate) methyl silane It is not limited to.
- halogenated silanes and alkoxysilanes are particularly preferable.
- alkoxysilanes are most preferable because the resulting curable composition has a mild hydrolyzability and is easy to handle.
- methyldimethoxysilane is a curable composition containing an organic polymer that can be easily obtained.
- trimethoxysilane and 1- [2- (trimethoxysilyl) ethyl] -1,1,3,3-tetramethyldisiloxane are preferred titanium catalysts, which are preferable curing catalysts because they can accelerate the curing rate. It is preferable because the amount of use can be reduced.
- (Mouth) can be synthesized, for example, by subjecting a compound having a mercapto group and a reactive silicon group to an organic polymer by radical addition reaction in the presence of a radical initiator and Z or a radical source.
- a radical initiator and Z or a radical source examples include introduction to an unsaturated binding site, but it is not particularly limited.
- Specific examples of the compound having a mercapto group and a reactive silicon group include, for example, ⁇ -mercaptopropyltrimethoxysilane, ⁇ -mercaptopropylmethylmethyldimethoxysilane, ⁇ -mercaptopropyltriethoxysilane, and ⁇ -mercaptopropyl. Examples thereof include, but are not limited to, methyl jetoxy silane and mercaptomethyl triethoxy silane.
- a disproportionation reaction may proceed in some silane compounds. As the disproportionation reaction proceeds, a rather dangerous compound such as dimethoxysilane is formed. However, such disproportionation reaction does not proceed with ⁇ -mercaptopropyltrimethoxysilane or ⁇ -isocyanatopropyltrimethoxysilane. For this reason, when three hydrolyzable groups such as trimethoxysilyl group are bonded to one key atom as the group containing a group, and the group is used, the synthesis method of (mouth) or (c) is used. It is preferable to use it.
- R 7 s are each independently a monovalent hydrocarbon group.
- a monovalent hydrocarbon group having 1 to 20 carbon atoms is preferable, and a monovalent hydrocarbon group having 1 to 8 carbon atoms is more preferable.
- the monovalent hydrocarbon group is particularly preferable.
- R 8 is a divalent organic group. From the viewpoint of availability and cost, a divalent hydrocarbon group having 2 to 8 carbon atoms is preferred because of a divalent hydrocarbon group having 1 to 12 carbon atoms. A more preferred divalent hydrocarbon group having 2 carbon atoms is particularly preferred.
- M is an integer from 0 to 19, and 1 is preferable from the viewpoint of availability and cost.
- the silane compound represented by) does not proceed with the disproportionation reaction. For this reason, when a group in which three hydrolyzable groups are bonded to one silicon atom is introduced by the synthesis method (ii), a silane compound represented by the general formula (5) is used. I prefer that.
- Specific examples of the silane compound represented by the general formula (5) include 1 [2- (trimethoxysilyl) ethyl] 1, 1, 3, 3-tetramethyldisiloxane, 1- [2- (trimethoxysilyl) ) Propyl] —1, 1, 3, 3-tetramethyldisiloxane, 1- [2- (trimethoxysilyl) hexyl] 1,1,3,3-tetramethyldisiloxane and the like.
- the organic polymer having a reactive cage group may be linear or branched, and its number average molecular weight is about 500 to 100,000 in terms of polystyrene in GPC, more preferably ⁇ It is 1,000 to 50,000, particularly preferred ⁇ is 3,000 to 30,000. If the number average molecular weight is less than 500, the cured product tends to be inconvenient in terms of elongation characteristics, and if it exceeds 100,000, the viscosity tends to be inconvenient because of high viscosity. Although not particularly limited, specifically, the number average molecular weight and molecular weight distribution are, for example,
- Liquid feeding system HLC-8120GPC manufactured by Tosoh Corporation
- the reactive cage group contained in the organic polymer has an average of at least 1 in one molecule of the polymer. There are preferably 1 to 5 pieces. If the number of reactive cage groups contained in the molecule is less than 1 on average, the curability will be insufficient and good rubber elastic behavior will be exhibited.
- the reactive cage group is at the end of the main chain of the organic polymer molecular chain! Or at the end of the side chain. Or both.
- the reactive cage group when the reactive cage group is only at the end of the main chain of the molecular chain, the effective network length of the organic polymer component contained in the finally formed cured product is increased, so that high strength and high elongation are achieved. Thus, it becomes easy to obtain a rubber-like cured product having a low elastic modulus.
- the polyoxyalkylene polymer essentially has the general formula (6):
- R 9 is a linear or branched alkylene group having 1 to 14 carbon atoms
- R 9 in the general formula (6) is the number of carbon atoms. 2 to 4 linear or branched alkylene groups are preferred.
- the repeating unit represented by the general formula (6)
- the main chain skeleton of the polyoxyalkylene polymer may have only one type of repeating unit force or two or more types of repeating unit forces.
- a (co) polymer-based component mainly composed of a propylene oxide monomer unit such as a polyoxypropylene polymer is amorphous or compared. Preferred because of its low viscosity.
- a method for synthesizing a polyoxyalkylene polymer for example, a polymerization method using an alkali catalyst such as KOH, an organoaluminum compound disclosed in JP-A-61-215623 and a porphyrin can be obtained.
- Transition metal compounds such as the complex to be synthesized -Bolphyrin complex-catalyzed polymerization method, Japanese Patent Publication No. 46-27250, Japanese Patent Publication No. 59-15336, US Pat. No. 3,278,457, US Pat. No. 3,278,458, US Pat. No. 3278459, U.S. Pat.No. 3,427,256, U.S. Pat.No. 3,427,334, U.S.
- a polymerization method using a double metal cyanide complex catalyst JP-A-10-273512
- a polymerization method using a catalyst that also becomes a polyphosphazene salt exemplified in Japanese Patent Publication No. 11-060722 and a polymerization method using a catalyst that also has a phosphazene compound strength exemplified in Japanese Patent Laid-Open No. 11-060722 It is, but not particularly limited.
- the process for producing a polyoxyalkylene polymer having a reactive cage group of the present invention is characterized by JP 45-36319, 46-12154, JP 50-156599, 54-6096, 55-13767, 55-13468, 57-16412 3 No. 3-2450, US Pat. No. 3,632,557, US Pat. No. 4,345053, US Pat. No. 4,366,307, US Pat. No. 4,960,844, etc.
- JP 61-197631, 61-21 5622, 61-215623, 61-218632, JP 3-72527, JP 3-47825
- Examples thereof include polyoxyalkylene polymers having a high molecular weight with a number average molecular weight of 6,000 or more, MwZMn of 1.6 or less, and a narrow molecular weight distribution, which are proposed in JP-A-8-231707. Power Not particularly limited to these.
- polyoxyalkylene polymer having a reactive silicon group may be used alone or in combination of two or more.
- the (meth) acrylic acid ester monomer constituting the main chain of the (meth) acrylic acid ester polymer is not particularly limited, and various types can be used. Examples include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, Isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylic acid n-heptyl, n-octyl (meth) acrylate, 2-methylhexyl (meth) acrylate, noel (meth) acrylate, decyl (meth)
- Acrylic acid monomers In the (meth) acrylic acid ester polymer, the following bull monomers can be copolymerized with the (meth) acrylic acid ester monomer.
- the vinyl-based monomer include styrene-based monomers such as styrene, vinylenorenorene, a -methino styrene, chronole styrene, styrene sulphonic acid, and salts thereof; perfluoroethylene, perfluoropropylene, Fluorine-containing butyl monomers such as vinylidene fluoride; benzene-containing butyl monomers such as butyltrimethoxysilane and butyltriethoxysilane; maleic anhydride, maleic acid, monoalkyl and dialkyl esters of maleic acid; fumaric acid, Monoalkyl and dialkyl esters of fumaric acid; maleimide, methylmaleimide, ethylmaleimide,
- a polymer composed of a styrene monomer and a (meth) acrylic acid monomer is preferred in view of the physical properties of the product. More preferably, it is a (meth) acrylic polymer that also has an acrylic ester monomer power and a methacrylic ester monomer strength, and an acrylic polymer that also has an acrylic ester monomer strength is particularly preferable.
- a butyl acrylate monomer is more preferred because physical properties such as low viscosity of the compound, low modulus of the cured product, high elongation, weather resistance, and heat resistance are required.
- copolymers based on ethyl acrylate are more preferred.
- This polymer mainly composed of ethyl acrylate is excellent in oil resistance but tends to be slightly inferior in low-temperature characteristics (cold resistance). Therefore, in order to improve the low-temperature characteristics, a part of the ethyl acrylate is acrylic acid. It is also possible to replace it with butyl. However, as the proportion of acrylic acid is increased, its good oil resistance is impaired! /, So it is preferable that the ratio be 40% or less for applications that require oil resistance. Further, it is more preferable to make it 30% or less.
- the ratio is preferably 40% or less when heat resistance is required.
- these preferable monomers may be copolymerized with other monomers, and further block copolymerized. In this case, it is preferable that these preferable monomers are contained in an amount of 40% or more by weight.
- (meth) acrylic acid means acrylic acid and ⁇ means methacrylic acid.
- the method for synthesizing the (meth) acrylic acid ester polymer is not particularly limited, and may be carried out by a known method.
- a polymer obtained by a normal free radical polymerization method using an azo compound or a peroxide as a polymerization initiator has a problem that the molecular weight distribution is generally as large as 2 or more and the viscosity becomes high. Have. Therefore, in order to obtain a (meth) acrylate polymer having a narrow molecular weight distribution and a low viscosity and having a crosslinkable functional group at the molecular chain terminal at a high ratio. For this, it is preferable to use a living radical polymerization method.
- “living radical polymerization methods” there are organic halides, or halogenated sulfone compounds as initiators, and transition metal complexes as catalysts to polymerize (meth) acrylic acid ester monomers.
- “Radical polymerization method” is a special feature of the above "living radical polymerization method”.
- (meth) acrylic acid ester series having specific functional groups because it has halogen at the terminal, which is relatively advantageous for functional group conversion reactions, and has a high degree of freedom in designing initiators and catalysts.
- Further preferred as a method for producing a polymer As this atom transfer radical polymerization method, for example, Matyjaszewski et al., Journal 'Ob' American 'Chemical Society (J. Am. Chem. Soc.) 1995, 117, p.
- Examples of the method for producing a (meth) acrylic acid ester-based polymer having a reactive cage group include Japanese Patent Publication No. 3-14068, Japanese Patent Publication No. 4-55444, and Japanese Patent Publication No. Hei 6-212922. Discloses a production method using a free radical polymerization method using a chain transfer agent. Further, the power disclosed in JP-A-9-272714 and the like using a method using an atom transfer radical polymerization method is not particularly limited thereto.
- the (meth) acrylic acid ester-based polymer having a reactive cage group may be used alone or in combination of two or more.
- organic polymers having reactive cage groups may be used alone or in combination of two or more. Specifically, an organic polymer obtained by blending a polyoxyalkylene polymer having a reactive cage group and a (meth) acrylic acid ester polymer having a reactive cage group can also be used.
- a method for producing an organic polymer obtained by blending a polyoxyalkylene polymer having a reactive cage group and a (meth) acrylate polymer having a reactive cage group is disclosed in JP —Proposed in JP-A-122541, JP-A-63-112642, JP-A-6-172631, and JP-A-11-116763, but is not limited thereto.
- Preferred specific examples include a reactive chain group and a molecular chain substantially having the following general formula (7):
- R 1G represents a hydrogen atom or a methyl group
- R 11 represents an alkyl group having 1 to 8 carbon atoms
- a (meth) acrylate ester having an alkyl group having 1 to 8 carbon atoms
- R 1C> is the same as above, R 12 represents an alkyl group having 9 or more carbon atoms
- This is a method for producing a (meth) acrylic acid ester monomer unit copolymer having an alkyl group having 9 or more carbon atoms by blending a polyoxyalkylene polymer having a reactive cage group. .
- R 11 in the general formula (7) is, for example, 1 to 8 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an n-propyl group, a t-butyl group, and a 2-ethylhexyl group, preferably Includes 1 to 4, more preferably 1 to 2 alkyl groups.
- the alkyl group of R 11 may be used alone or in combination of two or more.
- R 12 in the general formula (8) is, for example, 9 or more carbon atoms such as lauryl group, tridecyl group, cetyl group, stearyl group, and beryl group, usually 10 to 30, preferably Includes 10 to 20 long-chain alkyl groups.
- the alkyl group for R 12 may be used alone or in a mixture of two or more as in the case of R 11 .
- the molecular chain of the (meth) acrylic acid ester-based copolymer also has a monomer unit force of the formula (7) and the formula (8).
- “substantially” means It means that the total of the monomer units of formula (7) and formula (8) present in the copolymer exceeds 50% by weight.
- the total of the monomer units of formula (7) and formula (8) is preferably 70% by weight or more.
- the abundance ratio of the monomer unit of the formula (7) and the monomer unit of the formula (8) is preferably 95: 5-40: 60 force, and 90: 10-60: 40 force in weight ratio. Further preferred.
- the monomer unit contained in the copolymer may be! / ⁇ other than formula (7) and formula (8), for example, acrylic acid such as acrylic acid and methacrylic acid; acrylamide, Contains amide groups such as methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, epoxy groups such as glycidyl acrylate and glycidyl methacrylate, and amino groups such as jetylaminoethyl acrylate and jetylaminoethyl methacrylate Monomers; Others include monomer units derived from acrylonitrile, styrene, ⁇ -methylstyrene, alkyl butyl ether, butyl chloride, butyl acetate, butyl propionate, ethylene and the like.
- the main chain skeleton of the organic polymer of the present invention may contain other components such as a urethane bond component as long as the effects of the invention are not significantly impaired.
- the urethane bond component is not particularly limited, and examples thereof include a group (hereinafter also referred to as an amide segment) generated by a reaction between an isocyanate group and an active hydrogen group.
- the amide segment has the general formula (9):
- R 13 represents a hydrogen atom or a substituted or unsubstituted organic group.
- a urethane group generated by a reaction of an isocyanate group and a hydroxyl group a urea group generated by a reaction of an isocyanate group and an amino group
- a reaction of an isocyanate group and a mercapto group a group formed by further reacting an active hydrogen in the urethane group, urea group and thiourethane group with an isocyanate group is also included in the group of the general formula (9).
- An example of an industrially easy method for producing an organic polymer having an amide segment and a reactive silicon group is as follows. To an organic polymer having an active hydrogen-containing group at the terminal, an excess polyisocyanate compound is combined. After reacting to form a polymer having an isocyanate group at the end of the polyurethane main chain, or at the same time, all or part of the isocyanate group may be represented by the general formula (10) WR 14 -SiR 6 X (10)
- R 14 is a divalent organic group, more preferably a substituted or unsubstituted divalent hydrocarbon having 1 to 20 carbon atoms.
- W is an active hydrogen-containing group selected from a hydroxyl group, a forcel-poxyl group, a mercapto group, and an amino group (unsubstituted or mono-substituted).
- Examples of known production methods for organic polymers related to this production method include Japanese Patent Publication No. 46-12154 (US Pat. No. 3,632,557) and Japanese Patent Publication No. 58-109529 (US Pat. No. 4,374,237). Description), Japanese Patent Application Laid-Open No.
- organic polymer having an active hydrogen-containing group at the terminal is represented by the general formula (11)
- R 6 , R 14 , X, and c are the same as described above, and those produced by reacting with a reactive silicon group-containing isocyanate compound.
- Examples of known production methods for organic polymers related to this production method include JP-A-11 279249 (US Pat. No. 5,990,257) and JP-A 2000-119365 (US Pat. No. 6046270). ), JP-A-58-29818 (U.S. Pat. No. 4345053), JP-A-3-47825 (U.S. Pat. No. 5,068,304), JP-A-11-60724, JP-A-2002- No. 155145, JP 2002-249538 A, pamphlet of International Publication No. 03Z018658, pamphlet of International Publication No. 03/059981, and the like.
- Examples of the organic polymer having an active hydrogen-containing group at the terminal include an oxyalkylene polymer (polyether polyol) having a hydroxyl group at the terminal and a polyacrylic polyol.
- polyether polyols are more preferable because the resulting organic polymer has low viscosity and good workability, and good adhesion and deep part curability.
- Polyacryl polyol is more preferred because the cured product of the resulting organic polymer has good weather resistance and heat resistance.
- polyether polyol those produced by any production method can be used, but those having at least 0.7 hydroxyl groups per molecular terminal in terms of the total molecular average are preferred.
- the polymerization method using a double metal cyanide complex is a low unsaturation, low molecular weight distribution, low viscosity, high acid resistance, and high weather resistance. It is preferable because a rualkylene polymer can be obtained.
- Examples of the polyacrylic polyol include a polyol having a (meth) acrylic acid alkyl ester (co) polymer as a skeleton and having a hydroxyl group in the molecule.
- the polymer synthesis method is more preferably an atom transfer radical polymerization method, which is preferred to a living radical polymerization method, because the molecular weight distribution is narrow and low viscosity can be achieved.
- Specific examples include Alfon UH 2000 and UH-2130 manufactured by Toagosei Co., Ltd.
- polyisocyanate compound examples include aromatic polyisocyanates such as toluene (tolylene) diisocyanate, diphenylmethane diisocyanate, and xylylene diisocyanate; Examples thereof include aliphatic polyisocyanates such as cyanate and hexamethylene diisocyanate.
- the key compound of the general formula (10) is not particularly limited, but specific examples include ⁇ -aminopropyltrimethoxysilane, ⁇ - ( ⁇ -aminoethyl) ⁇ -aminopropyltrimeth Xysilane, ⁇ - ( ⁇ -phenol) aminopropyltrimethoxysilane, ⁇ ethylaminoisobutyltrimethoxysilane, ( ⁇ cyclohexylaminomethyl) triethoxysilane, ( ⁇ -cyclohexylaminomethyl) diethoxymethylsilane, Amino group-containing silanes such as ( ⁇ -phenolaminomethyl) trimethoxysilane; hydroxy group-containing silanes such as y-hydroxypropyltrimethoxysilane; mercapto group-containing silanes such as y-mercaptopropyltrimethoxysilane; Is mentioned.
- JP-A-6-211879 (U.S. Pat. No. 53 64955), JP-A-10-53637 (U.S. Pat. No. 5756751), JP-A-10-204144 (European Patent Application Publication No. No. 0831108), JP-A 2000-169544, JP-A 2000-169545, various ⁇ , ⁇ -unsaturated carbonyl compounds, primary amino group-containing silanes, Michael addition reaction Or a Michael addition reaction product of various (meth) atalyloyl group-containing silanes with primary amino group-containing compounds can also be used as the key compound of the general formula (10).
- the reactive silicon group-containing isocyanate compound of the general formula (11) is not particularly limited, but specific examples include ⁇ -trimethoxysilylpropyl isocyanate, ⁇ -triexylsilylpropyl isocyanate. And ⁇ -methyldimethoxysilylpropyl isocyanate, ⁇ and dimethoxymethylsilylmethyl isocyanate, and the like. Further, as described in JP-A No. 2000-1 19365 (US Pat. No. 6046270), a silicon compound of the general formula (10) and an excess of the polyisocyanate ich compound are used. The compound obtained by the reaction can also be used as a reactive silicon group-containing isocyanate compound of the general formula (11).
- the main chain skeleton of the organic polymer of the present invention contains a large number of amide segments, the viscosity of the organic polymer may increase and the composition may have poor workability.
- the amide segment in the main chain skeleton of the organic polymer tends to improve the curability of the composition of the present invention.
- the composition combined with the component ( ⁇ ) of the present invention has a faster curing property while using a non-organotin catalyst. Therefore, it is preferable.
- the average number of amide segments per molecule is 1 to 10 and 1.5 to 7 is more preferable 2 to 5 Is particularly preferred.
- the number is less than 1, the curability may not be sufficient.
- the organic polymer may have a high viscosity, resulting in a poor workability composition.
- a titanium catalyst is used as the component (ii). This titanium catalyst functions as a curing catalyst for the organic polymer as component (ii).
- organotin compounds such as dibutyltin dilaurate and dibutyltin diacetylacetonate have been used as curing catalysts for organic polymers having a reactive cage group as component (ii).
- the toxicity of organotin compounds has been pointed out. Since the organotin compound increases the toxicity or the burden on the environment depending on the amount of the organotin compound, the composition of the present invention is characterized by substantially containing the organotin compound in the composition. To do.
- substantially “Not contained in” means that the content of the organic tin compound is 0.5 parts by weight or less based on 100 parts by weight of the organic polymer (A).
- the content of the organotin compound is preferably 0.1 parts by weight or less, and more preferably 0.01 parts by weight or less. It is particularly preferable that no organic tin compound is contained.
- the titanium catalyst (B) of the present invention By using the titanium catalyst (B) of the present invention, a curable composition having substantially the same curing characteristics as when an organotin compound is used can be obtained. Further, compared to the case of using another curing catalyst such as an organic tin catalyst, it is possible to improve the adhesion to a difficult-to-adhere organic adherend such as an acrylic resin.
- a compound such as TiO that does not function as a curing catalyst for component (A) is a component (B) of the present invention.
- the titanium catalyst is a compound having a titanium atom bonded to a hydroxyl group or a substituted or unsubstituted alkoxy group.
- Preferred specific examples of the titanium catalyst include a compound represented by the general formula (1):
- R 1 is an organic group, more preferably a monovalent hydrocarbon group in the substituted or Hi ⁇ conversion 1 to 20 carbon atoms.
- the four R 1 may be identical to each other , Which may be different from each other).
- titanium alkoxide can be exemplified as a typical compound.
- a part or all of four OR 1 groups in the general formula (1) may be represented by the general formula (12):
- R 17 is an organic group, more preferably a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms.
- titanium catalysts other than the titanium catalyst represented by the general formula (1) include those represented by the general formula (13).
- X 1 is a halogen atom, and (4 ⁇ a) pieces of X 1 may be the same or different from each other.
- R 18 is an organic group, more preferably the number of carbon atoms. It is a substituted or unsubstituted monovalent hydrocarbon group of 1 to 20, and a R 18 may be the same or different from each other, and a is 1, 2, or 3. .) Is a halogenated titanium alkoxide.
- titanium alkoxide is preferable from the viewpoints of stability to moisture and curability.
- the titanium chelate is preferred, but the general formula (2):
- n R 2 s are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms.
- (4-n) R 3 s are each independently a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms.
- (4 11) 8 1 and (4—n) A 2 are each independently —R 4 or —OR 4 (where R 4 is a substitution of 1 to 8 carbon atoms or An unsubstituted monovalent hydrocarbon group).
- n is 0, 1, 2, or 3.
- R 3 and A ⁇ A 2 are the same as described above.
- R 5 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms.
- Chelates are more preferable from the viewpoint of compatibility with the component (A), high catalytic activity, and storage stability. Titanium chelates of general formula (2) are particularly preferred because of their high catalytic activity. A titanium chelate having n of 2 in the general formula (2) is most preferred because of its relatively low crystallinity (melting point), good workability and high catalytic activity.
- titanium alkoxides are specifically exemplified by titanium tetramethoxide, titanium tetraethoxide, titanium tetraaryloxide, titanium tetra n-propoxide, titanium.
- Tetraisopropoxide Titanium tetra n-butoxide, Titanium tetraisobutoxide, Titanium tetra sec-Butoxide, Titanium tetra tert-butoxide, Titanium tetra n-pentyloxide, Titanium tetracyclopentyloxide, Titanium tetrahexoxide, Titanium tetracyclo Hexyloxide, Titanium tetrabenziloxide, Titanium tetraoctyloxide, Titanium tetrakis (2-Ethylhexyloxide), Titanium tetradecyloxy , Titanium tetradodecyloxide, titanium tetrastearyloxide, titanium tetrabutoxide dimer, titanium tetrakis (8-hydroxyoctyloxide), titanium diisopropoxide bis (2-ethyl-1,3-hexanediolate), Titan
- titanium-carboxylates in which some or all of the four OR 1 groups in the general formula (1) are groups represented by the general formula (12) Rate triisoprovo Such as oxide, titanium metatalylate triisopropoxide, titanium dimethacrylate diisopropoxide, titanium isopropoxide trimetatalylate, titanium hexanoate triisopropoxide, titanium stearate triisopropoxide, etc. .
- halogenated titanium alkoxides of the general formula (13) include titanium chloride triisopropoxide, titanium dichloride diisopropoxide, titanium sopropoxide trichloride, titanium bromide triisopropoxide, titanium. Fluoride triisopropoxide, titanium chloride triethoxide, titanium chloride tributoxide, and the like.
- titanium chelate of the general formula (2) or the general formula (3) include titanium dimethoxide bis (ethinoreacetoacetate), titanium dimethodobis (acetinoreacetonate), Titanium diethoxide bis (ethylacetoacetate), Titanium diethoxide bis (acetylacetonate), Titanium diisopropoxide bis (ethylacetoacetate), Titanium diisopropoxide bis (methylacetoacetate) ), Titanium diisopropoxide bis (t-butylacetoacetate), titanium diisopropoxide bis (methyl-3-oxo-4,4-dimethylhexanoate), titanium diisopropoxide bis (ethyl 1-oxo) 4, 4, 4—trifluorobutanoate), titanium diisopropoxide Bis (acetylacetonate), Titanium diisopropoxide bis (2, 2, 6, 6-tetramethyl-3,5-heptanedionate), Titanium di-n-
- Titanium diisopropoxide bis (ethylacetoacetate) is commercially available from Matsumoto Pharmaceutical Co., Ltd. under the trade name Olga-Tix TC-750, and from DuPont Co., Ltd. under the trade name Tyza 1 DC, and is readily available. .
- titanium catalysts other than the above include titanium tris (dioctyl phosphate) isopropoxide, titanium tris (dodecylbenzene sulfonate) isopropoxide, dihydroxy titanium bislatate, and the like.
- the chelating reagent capable of forming the chelate ligand of the titanium chelate include ⁇ -diketones such as acetylacetone, 2,2,4,4-tetramethyl-3,5 heptanedione; Methyl acetate, ethyl acetate, tert-butyl acetate, acetoacetate allyl, acetoacetate (2-methacryloxychetyl), 3-oxo-4,4-dimethylhexanoic acid methyl, 3-oxo-4, 4, 4 From the viewpoint of curability, j8-ketoesters such as ethyl trifluorobutanoate; 13-esters such as dimethyl malonate and jetyl malonate are preferred.
- ⁇ -diketones such as acetylacetone, 2,2,4,4-tetramethyl-3,5 heptanedione
- ⁇ -diketone and j8-ketoester are curable and stored.
- ⁇ -ketoesters are also particularly preferred because they are more stable in terms of stability.
- acetoacetate particularly preferred is acetoylacetone, methyl acetoacetate and ethyl acetoacetate.
- each chelate ligand may be the same or different.
- a titanium compound capable of reacting with a chelating reagent such as titanium tetraisopropoxide or titanium dichloride disopropoxide
- a method in which a chelating reagent such as ethyl acetate is added to the composition of the present invention and chelated in the composition can also be applied.
- the amount of the titanium catalyst ( ⁇ ) is preferably about 2 to 20 parts by weight, more preferably about 4 to 15 parts by weight with respect to 100 parts by weight of the organic polymer ( ⁇ ). Particularly preferred is about LO parts by weight. If the blending amount of the component (ii) is less than 2 parts by weight, a practical curing rate may not be obtained and the curing reaction may not proceed sufficiently. On the other hand, when the blending amount of the component (ii) exceeds 20 parts by weight, the work life tends to be too short and workability tends to deteriorate.
- a titanium catalyst is used as the curing catalyst of the present invention
- other curing catalysts may be used in combination so as not to reduce the effects of the present invention.
- Specific examples include carboxylic acid metal salts such as tin 2-ethylhexanoate, tin versatate, and bismuth 2-ethylhexanoate.
- 2-Ethylhexanoic acid tin and versatic acid tin are divalent inorganic tins, not organic tin compounds.
- a silane compound having an epoxy group and an alkoxy group is used as the component (C).
- the alkoxy group is present on a silicon atom.
- Specific examples of the component (C) include ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, j8 (3, 4 epoxycyclohexenole) ethino Examples include epoxy group-containing silanes such as letrimethoxysilane and j8 (3,4-epoxycyclohexyl) ethyltriethoxysilane.
- ⁇ -glycidoxypropyltrimethoxysilane ⁇ -glycidoxypropinoletriethoxysilane, and ⁇ -glycidoxypropylmethyldimethoxysilane are used.
- ⁇ -glycidoxypropyltrimethoxysilane is especially preferred Is preferred.
- the amount of the silane compound having an epoxy group as the component (C) is preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer as the component (A). ⁇ : LO parts by weight are more preferred.
- the blending amount of component (C) is less than 0.1 parts by weight, it is difficult to obtain sufficient adhesion, while when it exceeds 20 parts by weight, the curability becomes too long.
- a silane coupling agent in addition to the component (C), a silane coupling agent, a reaction product of the silane coupling agent, or a compound other than the silane coupling agent can be added to the composition of the present invention as an adhesion promoter.
- the silane coupling agent include ⁇ -isocyanate propyltrimethoxysilane, ⁇ —isocyanate propyltriethoxysilane, ⁇ —isocyanate propylmethyl jetoxysilane, and ⁇ -isocyanate propylmethyldimethoxy.
- Isocyanate group-containing silanes such as silane, (isocyanatemethyl) trimethoxysilane, (isocyanatemethyl) dimethoxymethylsilane, (isocyanatemethyl) triethoxysilane, (isocyanatemethyl) diethoxymethylsilane ⁇ —Mercaptopropyltrimethoxysilane , ⁇
- Androgenic containing silanes can be mentioned tris (3-trimethoxysilylpropyl) I cios ⁇ isocyanurate silanes such as Isoshianureto like. Further, a condensate obtained by partially condensing the above silanes can also be used.
- the reaction product of the silane coupling agent include a reaction product of aminosilane and epoxysilane, a reaction product of aminosilane and isocyanate silane, and a partial condensate of various silane coupling agents. It is necessary to prevent the secondary amino group from remaining.
- a silane compound having a primary amino group and an alkoxy group in the molecule is used as an adhesiveness-imparting agent for a sealing material, but in the composition of the present invention, storage stability It is not practically used because it lowers. However, it can be used as long as the storage stability is not lowered.
- the amount of the silanic compound having a primary amino group and an alkoxy group is based on 100 parts by weight of the organic polymer (A). 0.5 parts by weight or less is preferred 0.1 parts by weight or less is more preferred 0.01 parts by weight or less is more preferred. Particularly preferably, it is not contained.
- a silane coupling agent having a secondary amino group and a Z or tertiary amino group is preferably used because it can improve adhesion to the base without deteriorating storage stability.
- Emission type silanes and the like can be used.
- bis (3-trimethoxysilylpropyl) amine and N-ethyl-1-yaminoisobutyltrimethoxysilane are particularly preferred from the viewpoint of further improving curability.
- the silane coupling agent, the reaction product of the silane coupling agent, or the compound other than the silane coupling agent used in the present invention is usually based on 100 parts by weight of the organic polymer having a reactive key group (A). Used in the range of 0.1 to 20 parts by weight. In particular, it is preferably used in the range of 0.5 to 10 parts by weight. If the amount of the silane coupling agent used is less than 0.1 part by weight, the viscosity of the one-component curable composition may increase in the container or become hard to use when stored for a long period of time. If it exceeds 20 parts by weight, the curing rate may become very slow.
- the effects of the silane coupling agent added to the curable composition of the present invention include various adherends, That is, when used on inorganic substrates such as glass, aluminum, stainless steel, zinc, copper, mortar, and organic substrates such as vinyl chloride, acrylic, polyester, polyethylene, polypropylene, polycarbonate, etc., under non-primer conditions or primer treatment conditions It shows a remarkable adhesion improvement effect. When used under non-primer conditions, the effect of improving the adhesion to various adherends is particularly remarkable.
- Specific examples of the compound other than the silane coupling agent are not particularly limited, and examples thereof include epoxy resin, phenol resin, sulfur, alkyl titanates, and aromatic polyisocyanate.
- the adhesiveness-imparting agent may be used alone or in combination of two or more. By adding these adhesiveness-imparting agents, the adhesion to the adherend can be improved.
- compounds having only a hydrolyzable cage group as a functional group can be used, and these are compounds that can function as a dehydrating agent, a crosslinking agent, a physical property adjusting agent, or the like.
- this component various compounds having no particular limitation can be used as long as they have only a reactive group as a functional group and have a molecular weight of 100 to LOOO.
- tetramethoxysilane tetraethoxysilane, ethoxytrimethoxysilane, dimethoxydiethoxysilane, methoxytriethoxysilane, tetra-n-propoxysilane, tetra-1-i-propoxysilane, tetra-1-n-butoxysilane, Tetraalkoxysilanes (tetraalkyl silicates) such as tetra-i-butoxysilane and tetra-t-butoxysilane; methyltrimethoxysilane, methyltriethoxysilane, methyltriisopropoxysilane, methyltriphenoxysilane, etyltri Trianolecoxysilanes such as methoxysilane, butyltrimethoxysilane, and phenyltrimethoxysilane; dialkoxy such as dimethinoresimethoxymethoxy, jetinores
- the partially hydrolyzed condensate of the organosilicate compound a commercially available product can be used.
- examples of such condensates include methyl silicate 51, ethyl silicate 40 (both manufactured by Colcoat Co., Ltd.) and the like.
- a compound containing a primary amino group is substantially not used.
- substantially means an amount that does not decrease the storage stability of the curable composition of the present invention.
- the organic polymer (A) is a first grade with respect to 100 parts by weight. It means that the content of the compound having an amino group is 0.5 parts by weight or less.
- the content of the compound having a primary amino group is preferably 0.1 parts by weight or less, and more preferably 0.01 parts by weight or less. Particularly preferably, it is not contained at all.
- a filler may be added to the composition of the present invention.
- reinforcing fillers such as fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, anhydrous key acid, hydrous key acid, and carbon black; heavy calcium carbonate, calcium carbonate carbonate, Magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, bentonite, organic bentonite, ferric oxide, aluminum fine powder, flint powder, zinc oxide, activated zinc white, shirasu balloon, glass microballoon, phenol ⁇ Examples of such fillers include organic microballoons of fatty acid salt vinylidene resin, PVC powder, filler powder such as PMMA powder, and fibrous fillers such as asbestos, glass fiber, and filament.
- the amount used is 1 to 250 parts by weight, preferably 10 to 200 parts by weight, per 100 parts by weight of the poly
- the filler is uniformly mixed with a dehydrating agent such as acid calcium, and then sealed in a bag made of an airtight material. It is also possible to dehydrate and dry in advance by leaving it for an appropriate time. By using this low water content filler, the storage stability can be further improved.
- a dehydrating agent such as acid calcium
- a polymer powder using a polymer such as methyl methacrylate as a raw material, Amorphous silica or the like can be used as a filler.
- hydrophobic silica which is a fine powder of silicon dioxide silicon dioxide having a hydrophobic group bonded to the surface thereof, as a filler makes it possible to achieve transparency.
- a high composition can be obtained.
- the surface of the silicon dioxide fine powder is generally a silanol group (—SiOH).
- Hydrophobic silica is a product in which (SiO—hydrophobic group) is generated. More specifically, dimethylsiloxane, hexamethyldisiloxane is added to silanol groups present on the surface of silicon dioxide fine powder. This is a reaction-bonded silazane, dimethyldichlorosilane, trimethoxyoctylsilane, trimethylsilane, etc.
- the silicon dioxide fine powder whose surface is formed of silanol groups (—SiOH) is called hydrophilic silica fine powder.
- calcium carbonate such as titanium oxide and heavy calcium carbonate, magnesium carbonate, talc, ferric oxide, zinc oxide, and shirasu balloon
- the filler selected from the above is used in the range of 5 to 200 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive cage group, preferable results are obtained.
- the larger the specific surface area of calcium carbonate the greater the effect of improving the breaking strength, breaking elongation and adhesion of the cured product.
- these fillers may be used alone or in combination of two or more.
- the surface treatment in which the particle diameter of the surface-treated fine calcium carbonate is preferably 0.5 m or less, is preferably treated with a fatty acid or a fatty acid salt.
- the particle size of calcium carbonate having a large particle size is preferably 1 ⁇ m or more and can be used after being surface-treated.
- an organic balloon or inorganic balloon additive is preferred. These fillers can be surface-treated, and may be used alone or in combination of two or more.
- the balloon particle size is preferably 0.1 mm or less. In order to make the surface of the cured product matt, 5 to 300 m is preferable.
- the composition of the present invention has good chemical resistance of the cured product, for example, saizin board, especially ceramic sizing board, etc. Suitable for adhesives that remain on the joints
- high-quality outer walls are being used as outer walls due to the inclusion of spatter paint, colored aggregates, and the like.
- the composition of the present invention contains a scaly or granular substance having a diameter of 0.1 mm or more, preferably about 0.1 to 5 Omm
- the cured product has such a high-grade outer wall. Because of the harmony and chemical resistance, the appearance of this cured product is an excellent composition that lasts for a long time.
- a granular material it has a sanding tone! When it comes to a sandstone-like rough surface, if it uses a scale-like material, it becomes an uneven surface due to the scale shape.
- Preferred diameters, blending amounts, materials, and the like of the scaly or granular substance are as follows as described in JP-A-9-53063.
- the diameter is 0.1 mm or more, preferably about 0.1 to 5. Omm, and one having an appropriate size is used according to the material and pattern of the outer wall. Those of about 0.2 mm to 5. Omm and about 0.5 mm to 5. Omm can also be used. In the case of a scale-like substance, the thickness is about 1Z 10 to lZ5 of the diameter (about 0.01 to 1.00 mm). The scale-like or granular substance is mixed in advance in the main sealing material and transported to the construction site as a sealing material, or mixed into the main sealing material at the construction site for use.
- the scale-like or granular substance is blended in an amount of about 1 to 200 parts by weight per 100 parts by weight of a composition such as a sealing material composition or an adhesive composition.
- the amount to be blended is appropriately selected according to the size of each scale-like or granular substance, the material of the outer wall, the pattern, and the like.
- the scale-like or granular substance natural substances such as key sand and my strength, synthetic rubbers, synthetic resins, and inorganic substances such as alumina are used. In order to improve the design when filling the joints, it is colored in an appropriate color according to the material and pattern of the outer wall.
- a balloon preferably having an average particle size of 0.1 mm or more
- the surface becomes sandy or sandstone rough, and light weight can be achieved. it can.
- preferred diameters, blending amounts, materials, and the like of the balloon are as follows.
- the balloon is a spherical filler with a hollow inside.
- the balloon material includes inorganic materials such as glass, shirasu, and silica, phenol resin, urea resin, Forces that include organic materials such as polystyrene and saran.
- Inorganic materials and organic materials that are not limited to these materials can be combined, or multiple layers can be formed by stacking them. You can also Inorganic or organic balloons or a combination of these can be used.
- the same balloon may be used, or a mixture of different types of balloons may be used.
- a balloon whose surface is processed or coated can be used, and a balloon whose surface is treated with various surface treatment agents can also be used.
- an organic balloon may be coated with calcium carbonate, talc, oxytitanium, or the like, or an inorganic lane may be surface-treated with a silane coupling agent.
- the balloon preferably has a particle size of 0.1 mm or more. Those of about 0.2 mm to 5. Omm and about 0.5 mm to 5. Omm can also be used. If it is less than 0. lmm, even if it is added in a large amount, the viscosity of the composition is only increased, and a rough feeling may not be exhibited. The amount of nolane can be easily determined according to the desired degree of sanding or sandstone roughness. In general, it is desirable to blend those having a particle size of 0.1 mm or more in a ratio of 5 to 25 vol% by volume concentration in the composition.
- volume concentration of the balloon When the volume concentration of the balloon is less than 5 vol%, the feeling of roughness does not occur.When the volume concentration exceeds 25 vol%, the viscosity of the adhesive becomes high and the modulus of the cured product becomes poor, and the modulus of the cured product becomes high. The basic performance of the agent tends to be impaired. The balance with the basic performance of the sealing material is particularly preferred, and the volume concentration is 8-22 vol%.
- balloons include JP-A-2-129262, JP-A-4-8788, JP-A-4173867, JP-A-5-1225, JP-A-7-113073, JP-A-9. — 53063, JP-A-10-251618, JP-A-2000-154368, JP2001-164237, WO97 / 05201, etc.
- thermally expandable fine particle hollow body described in JP-A-2004-51701 or JP-A-2004-66749 can be used.
- Thermally expandable fine hollow body is the number of carbon atoms Low-boiling compounds such as 1 to 5 hydrocarbons in a spherical shape with a polymer outer shell (salt-vinylidene copolymer, acrylonitrile copolymer, or salt-vinyl-linden acrylonitrile copolymer) It is an encased plastic sphere.
- the gas pressure in the shell of the thermally expandable fine hollow body increases, and the volume of the polymer outer shell material softens, so that the volume expands dramatically. And serves to peel the adhesive interface.
- heat-expandable fine-grain hollow bodies an adhesive composition that can be peeled off without breaking the material simply by heating when not needed, and can be peeled off without using any organic solvent is obtained. It is possible.
- the composition of the present invention contains particles of cured sealant
- the cured product can form irregularities on the surface and improve the design.
- preferred diameters, blending amounts, materials and the like of the cured sealant particles are as follows.
- the diameter is preferably about 0.1 mm to Lmm, and the thickness is preferably about 0.2 to 0.5 mm.
- the blending amount is preferably 5 to L00% by weight, more preferably 20 to 50% by weight in the curable composition.
- the material include urethane resin, silicone, modified silicone, polysulfur rubber, and the like. The material is not limited as long as it is used as a sealing material, but a modified silicone-based sealing material is preferable.
- a tackifier can be added to the composition of the present invention.
- the tackifier resin is not particularly limited, and any commonly used solid or liquid at normal temperature can be used. Specific examples include styrenic block copolymers, hydrogenated products thereof, phenolic resins, modified phenolic resins (for example, cache oil modified phenolic resins, tol oil modified phenolic resins), terpene phenolic resins, and the like.
- Styrene block copolymers and their hydrogenated products include styrene butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer. (S), styrene ethylene butylene styrene block copolymer (SEBS), styrene-ethylene propylene styrene block copolymer (SEPS), styrene isobutylene styrene block copolymer (SIBS) and the like.
- SBS styrene butadiene-styrene block copolymer
- SEBS styrene ethylene butylene styrene block copolymer
- SEPS styrene-ethylene propylene styrene block copolymer
- SIBS styrene isobutylene styrene block copolymer
- the tackifier resin is used in the range of 5 to 1,000 parts by weight, preferably 10 to L00 parts by weight with respect to 100 parts by weight of the organic polymer (A).
- a plasticizer may be added to the composition of the present invention.
- a plasticizer By adding a plasticizer, the viscosity and slump property of the curable composition and the mechanical properties such as tensile strength and elongation of the cured product obtained by curing the composition can be adjusted.
- plasticizers include phthalates such as dibutyl phthalate, diheptyl phthalate, di (2-ethylhexyl) phthalate, butyl benzyl phthalate; dioctyl adipate, dioctyl sebacate, dibutyl sebacate, succinate
- Non-aromatic dibasic acid esters such as isodecyl acid; Aliphatic esters such as ptyl oleate and methyl acetyl glycylic acid; Phosphate esters such as tricresyl phosphate and tributyl phosphate; Trimellitic acid esters Chlorinated paraffins; hydrocarbon oils such as alkyl diphenols and partially hydrogenated terfals; process oils; epoxy plasticizers such as epoxy soybean oil and benzyl epoxy stearate.
- a polymer plasticizer can be used.
- the initial physical properties are maintained for a long period of time compared to the case of using a low-molecular plasticizer that is a plasticizer that does not contain a polymer component in the molecule.
- the drying property also referred to as paintability
- the polymer plasticizer include a bull polymer obtained by polymerizing vinyl monomers by various methods; esters of polyalkylene glycol such as diethylene glycol dibenzoate, triethylene glycol dibenzoate, and pentaerythritol ester.
- Polyether polyols such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol having a molecular weight of 500 or more and even 1000 or more
- polyethers such as derivatives in which the hydroxyl groups of these polyether polyols are converted to ester groups, ether groups, etc .
- polystyrenes such as polystyrene and poly- a -methylstyrene
- polybutadiene, polybutene, polyisobutylene, butadiene acrylonitrile Forces such as PVC mouth-opening are not limited to these.
- polyethers and vinyl polymers are preferable.
- polypropylene glycol is more preferable because it improves surface curability and deep part curability and does not cause curing delay after storage.
- a bull polymer is preferable from the viewpoint of compatibility, weather resistance, and heat resistance.
- acrylic polymers such as polyacrylic acid alkyl esters, which are preferred to acrylic polymers and Z or methacrylic polymers, are more preferred.
- the polymer transfer method is more preferably an atom transfer radical polymerization method in which a living radical polymerization method is preferred because the molecular weight distribution is narrow and low viscosity can be achieved. Further, it is preferable to use a polymer obtained by so-called SGO process obtained by continuous bulk polymerization of an alkyl acrylate monomer as described in JP-A-2001-207157 at high temperature and high pressure. Specifically, Alfon UP-1000, UP-1010, UP-1020, UP-1110, etc. manufactured by Toagosei Co., Ltd. may be mentioned.
- the number average molecular weight of the polymer plasticizer is preferably a force of 500-15000, more preferably
- the molecular weight distribution of the polymer plasticizer is not particularly limited, but it is preferable that the molecular weight distribution is narrow. Specifically, the value of Mw ZMn (weight average molecular weight Z number average molecular weight) is preferably less than 1.80. The value of M wZMn is more preferably 1.70 or less. 1. More preferably, it is 50 or less, and 1. Most preferably, it is 30 or less.
- the number average molecular weight is measured by a GPC method in the case of a vinyl polymer and by a terminal group analysis method in the case of a polyether polymer.
- the molecular weight distribution (MwZMn) is determined by the GPC method (polystyrene). (In terms of conversion). Specifically, although not particularly limited, specifically, the number average molecular weight and molecular weight distribution are, for example,
- Liquid feeding system HLC-8120GPC manufactured by Tosoh Corporation
- the polymer plasticizer may not have a reactive group, but may have a reactive group.
- it When it has a reactive cage group, it acts as a reactive plasticizer and can prevent migration of the plasticizer from the cured product.
- the average number per molecule is preferably 1 or less, more preferably 0.8 or less.
- the number average molecular weight must be lower than that of the polymer of component (A). .
- the plasticizers may be used alone or in combination of two or more.
- a low molecular plasticizer and a high molecular plasticizer may be used in combination. These plasticizers can be blended at the time of polymer production.
- the plasticizer is used in an amount of 0 to 150 parts by weight, preferably 0 to 120 parts by weight, more preferably 0 to: LOO parts by weight based on 100 parts by weight of the polymer of component (A). . If the amount of plasticizer exceeds 150 parts by weight, the mechanical strength of the cured product will be insufficient.
- the curable composition of the present invention may contain a compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis.
- This compound has the effect of reducing the modulus of the cured product without deteriorating the stickiness of the surface of the cured product.
- a compound that generates trimethylsilanol is preferable.
- Examples of the compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis include compounds described in JP-A-5-117521.
- R 3 is a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms.
- generates a copper compound can also be mentioned.
- a polymer having a crosslinkable hydrolyzable silicon-containing group described in JP-A-6-279693 and a silicon-containing group that can be converted into a monosilanol-containing compound by hydrolysis can also be used.
- the compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis is 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer having a reactive cage group (A).
- a thixotropic agent may be added to the curable composition of the present invention, if necessary, in order to prevent sagging and improve workability.
- the anti-sagging agent is not particularly limited, and examples thereof include polyamide waxes; hydrogenated castor oil derivatives; metal stalates such as calcium stearate, aluminum stearate, and barium stearate.
- rubber powder having a particle diameter of 10 to 500 ⁇ m, or organic fibers as described in JP-A-2003-155389 are used.
- a composition having high thixotropy and good workability can be obtained.
- thixotropic agents anti-sagging agents
- the thixotropic agent is used in the range of 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive carbon group.
- a photocurable material can be used in the composition of the present invention.
- a photocurable material is used, a film of a photocurable material is formed on the surface of the cured product, and the stickiness and weather resistance of the cured product can be improved.
- a photo-curing substance is a substance that undergoes a chemical change in its molecular structure within a short period of time due to the action of light, resulting in a change in physical properties such as curing. Many compounds such as organic monomers, oligomers, resin, and compositions containing them are known as this type of compound, and any commercially available compound can be adopted. Representative examples include unsaturated acrylic compounds, polycalyx butyls, azide resins and the like.
- unsaturated acrylic compounds A monomer, oligomer or mixture thereof having one or several acrylic or methacrylic unsaturated groups, which is propylene (or butylene, ethylene) glycol di (meth) acrylate, neopentyl dalycol Monomers or molecular weights such as (meth) attalylate
- Examples include oligoesters of 10,000 or less. Specifically, for example, special allyrate (bifunctional) Aronix M-210, Aronix M-215, Aronix M-220, A-Lux M-233, A-Lux-M-240, A-Lux-M — 245; (Trifunctional) M-305, A-M, M- 309, A-M, M- 310, A-M, M-315, Aronix, M- 320, Aronix, M— 325, and (polyfunctional) Aronix M-400, etc. can be exemplified, but a compound containing an acrylic functional group is particularly preferred, and a compound containing 3 or more same functional groups on average in one molecule. Favored ,. (All of Alonix is !, and all are products of Toagosei Co., Ltd.)
- polyvinyl cinnamates examples include photosensitive rosin having a cinnamoyl group as a photosensitive group, and polybutyl alcohol esterified with cinnamate, as well as many polyvinyl cinnamate derivatives.
- Azide resin is known as a photosensitive resin having an azide group as a photosensitive group. Usually, it is a rubber photosensitive solution containing a diazide compound as a photosensitive agent. (Published 17th of May, published by the Printing Society Press, pages 93-, 106-, 117-), these are detailed examples. These are used alone or in combination, and sensitizers are added as necessary. Can be used.
- the photo-curing substance is an organic polymer having a reactive carbon group (A) 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight per 100 parts by weight. If less than 1 part by weight, the effect of improving the weather resistance is not sufficient. If it exceeds 20 parts by weight, the cured product becomes too hard and tends to crack.
- A reactive carbon group
- An oxygen curable substance can be used in the composition of the present invention.
- An example of the oxygen curable substance is an unsaturated compound that can react with oxygen in the air.
- the oxygen curable substance reacts with oxygen in the air to form a cured film near the surface of the cured product, resulting in surface stickiness or the surface of the cured product. It acts to prevent dust from adhering to dust.
- oxygen curable substance examples include drying oil typified by drill oil, Amani oil, etc., various alkyd oils obtained by modifying the compound, acrylic polymer modified with drying oil, epoxy System resin, silicone resin; Polymers such as 1,2 polybutadiene, 1,4 polybutadiene, and C5 to C8 polymers obtained by polymerizing or copolymerizing genic compounds such as ethylene, black-opened plane, isoprene, and 1,3 pentagene.
- monomers such as talitol, nitrile, and styrene that are copolymerizable with these gen compounds so that the gen compound is the main component
- various modified products thereof maleized modified products, boiled oil modified products, etc.
- drill oil and liquid gen-based polymers are particularly preferred.
- the use of a catalyst that promotes the oxidative curing reaction or a metal dryer may enhance the effect.
- Examples of these catalysts and metal dryers include metal salts such as cobalt naphthenate, lead naphthenate, zirconium naphthenate, cobalt octylate, and zirconium octylate.
- the amount of the oxygen curable substance used is preferably 0.1 to 20 parts by weight, more preferably 0 to 100 parts by weight of the organic polymer (A) having a reactive key group. 5 to 10 parts by weight. If the amount used is less than 0.1 parts by weight, the contamination is not improved sufficiently, and if it exceeds 20 parts by weight, the tensile properties of the cured product tend to be impaired.
- an oxygen curable substance is preferably used in combination with a photocurable substance.
- an anti-oxidation agent in the composition of the present invention.
- Use of an antioxidant can increase the heat resistance of the cured product.
- the antioxidant are hindered phenols, monophenols, bisphenols, and polyphenols, with hindered phenols being particularly preferred.
- Specific examples of hindered phenolic antioxidants include IRGANOX 1010, IRGANOX 1076, IRGANOX 245 (all of which are manufactured by Chinoku Specialty Chemicals); ADK STAB AO-20, ADK STAB AO-40 (above Asahi Denka Kogyo Co., Ltd.).
- Tinuvin 622LD, Tinuvin 144, CHIMASSORB 944FDL, CHIMAS SORB 119FL (all of these are manufactured by Chinoku Specialty Chemicals); Adecast LA-57, Adekastab LA-62, Adekastab LA-63, ADK STAB LA—67, ADK STAB LA—68 (all manufactured by Asahi Denki Kogyo Co., Ltd.); Sanol LS—770, Sanol LS—765, Sanol LS—292, Sanol LS—2626, Sanol LS—1114 , Sa Hinder Doamine-based light stabilizer shown in Nord LS-744 (above, manufactured by Sankyo Lifetech Co., Ltd.) and benzoate-type light stabilizer shown in TINUVIN 120 (made by Ciba 'Specialty' Chemicals Co., Ltd.) Can also be used.
- the antioxidants and light stabilizers are used in an amount of 0.1 to L0 parts by weight per 100
- An ultraviolet absorber can be used in the composition of the present invention.
- Use of a UV absorber can improve the surface weather resistance of the cured product.
- the UV absorber include benzophenone-based, benzotriazole-based, salicylate-based, substituted tolyl-based, and metal chelate-based compounds. Particularly, benzotriazole-based is preferable.
- the amount of the UV absorber used is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 100 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive key group. 5 parts by weight. It is preferable to use a combination of a phenolic or hindered phenolic acid inhibitor, a hindered amine light stabilizer and a benzotriazole ultraviolet absorber.
- An epoxy resin can be added to the composition of the present invention.
- a composition to which epoxy resin is added is particularly preferred as an adhesive, particularly as an adhesive for exterior wall tiles.
- Epoxy olefins such as epichlorohydrin-bisphenol A type epoxy resin, epichlorohydrin bisphenol F type epoxy resin, tetrabromobisphenol A glycidyl ether, flame retardant type epoxy resin, Novolac epoxy resin, hydrogenated bisphenol A type epoxy resin, glycidyl ether type epoxy resin with bisphenol A propylene oxide, p-oxybenzoic acid glycidyl ether ester type epoxy resin, m-aminophenol Mono-epoxy epoxy resin, diaminodiphenole-epoxy resin, urethane-modified epoxy resin, various alicyclic epoxy resins, N, N-diglycidyl dilin, N, N-diglycidyl ro o-toluidine, Triglycidyl isocyanur
- the known epoxy resin can be used.
- the ability to contain at least two epoxy groups in the molecule is also preferred because it has high reactivity during curing and the cured product can easily form a three-dimensional network.
- Even better Preferred examples include bisphenol A type epoxy resins or novolac type epoxy resins.
- the preferred use ratio varies depending on the use of the curable resin composition, and cannot be determined unconditionally.
- the component (A) is used in an amount of 1 to: L00 parts by weight, more preferably 5 to 100 parts by weight, based on 100 parts by weight of the epoxy resin.
- the strength of the cured product of component (A) 1 to 200 parts by weight, more preferably 5 to 100 parts by weight of epoxy resin per 100 parts by weight of component (A) is used. Good.
- an epoxy resin is added, it goes without saying that a hardener that cures the epoxy resin can be used in combination with the composition of the present invention.
- a hardener that cures the epoxy resin can be used in combination with the composition of the present invention.
- an epoxy resin hardener generally used can be used, but a compound having a primary amino group cannot be used.
- tripropylamine N, N-dimethylpropylamine, N, N, ⁇ ', ⁇ , -tetramethylhexamethylenediamine, ⁇ -methylpyrrolidine, ,, ⁇ , monodimethylbiperazine , Dimethyldimethylamine, 2,4,6-tris (dimethylaminomethyl) phenol, and tertiary amines, and salts of these tertiary amines; polyamide resins; imidazoles; dicyandiamides; Boron trifluoride complexes; carboxylic anhydrides such as phthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, dodecynyl succinic anhydride, pyromellitic anhydride, chlorenic anhydride; alcohols; Examples of compounds such as phenols; carboxylic acids; diketone complex compounds of aluminum or zirconium are not limited thereto
- the amount used is in the range of 0.1 to 300 parts by weight per 100 parts by weight of epoxy resin.
- Ketimine can be used as a curing agent for epoxy resin.
- Ketimine epoxy Well known as a latent curing agent for fats, it reacts with moisture in the air and decomposes to produce an amine compound.
- Ketimines obtained by reacting a compound having a primary amino group with methylisoptyl ketone as a raw material are commercially available and can be easily obtained. Examples of ketimines include Epicure H-3, Epicure H-30 (above!
- Ade force hardener EH— 235R Ade force hardener EH— 235R-2
- Ade force hardener EH-235X Ade force hardener EH-235X (the above is a product of Asahi Denka Kogyo Co., Ltd.).
- These ketimines may be used alone or in combination of two or more.
- One hundred parts by weight of epoxy resin is used in an amount of 1 to: LOO parts by weight. It depends on the type of ketimine.
- the curable composition of the present invention has a difficulty such as phosphorus plasticizers such as ammonium polyphosphate and tricresyl phosphate, aluminum hydroxide, magnesium hydroxide, and thermally expandable graphite.
- a flame retardant can be added. The above flame retardants may be used alone or in combination.
- the flame retardant is used in the range of 5 to 200 parts by mass, preferably 10 to LOO parts by mass with respect to 100 parts by mass of component (A).
- a solvent can be used for the purpose of reducing the viscosity of the composition, increasing thixotropy, and improving workability.
- the solvent various compounds with no particular limitation can be used. Specific examples include toluene, xylene, heptane, hexane, hydrocarbon solvents such as petroleum solvents, halogen solvents such as trichloroethylene, ester solvents such as ethyl acetate and butyl acetate, acetone, methyl ethyl ketone, Ketone solvents such as methyl isobutyl ketone, ether solvents, alcohol solvents such as methanol, ethanol and isopropanol, silicone solvents such as hexamethylcyclotrisiloxane, otamethylcyclotetrasiloxane and decamethylcyclopentasiloxane Is illustrated.
- the boiling point of the solvent is preferably 150 ° C or higher, more preferably 200 ° C or higher, more preferably 250 ° C or higher, due to air pollution problems when the composition is used indoors. Especially preferred. These solvents may be used alone or in combination of two or more.
- the blending amount of the solvent is (A) component
- the amount is preferably 3 parts by weight or less based on 100 parts by weight of the organic polymer, more preferably 1 part by weight or less, and most preferably substantially free of solvent.
- additives may be added to the curable composition of the present invention as necessary for the purpose of adjusting various physical properties of the curable composition or the cured product.
- additives include, for example, flame retardants, curability modifiers, radical inhibitors, metal deactivators, ozone degradation inhibitors, phosphorus peroxide decomposers, lubricants, pigments, foaming agents. Ant-proofing agents, solvents, fungicides and the like.
- flame retardants include, for example, flame retardants, curability modifiers, radical inhibitors, metal deactivators, ozone degradation inhibitors, phosphorus peroxide decomposers, lubricants, pigments, foaming agents.
- Ant-proofing agents include, for example, Japanese Patent Publication No. 4-69659, Japanese Patent Publication No. 7-108928, Japanese Patent Laid-Open No. 63-254149, Japanese Patent Laid-Open No. 64- No. 22904, JP-A-2001-72854, etc.
- the one-component curable composition of the present invention all the components are preliminarily blended and stored, and are cured by moisture in the air after application. Since it is a one-component curable composition in which all the ingredients are pre-blended, it is preferable that the ingredients containing moisture be dehydrated and dried before use, or dehydrated by vacuum during compounding and kneading. . Dehydration and drying methods include heat drying for solids such as powders, vacuum dehydration for liquids, or dehydration using synthetic zeolite, activated alumina, silica gel, quicklime, magnesium oxide, etc. Is preferred.
- isocyanate compound may be blended and the isocyanate group and water reacted to dehydrate.
- an oxazolidin compound such as 3 ethyl 2-methyl 2- (3-methylbutyl) 1,3 oxazolidine may be blended and reacted with water for dehydration.
- Lower alcohols such as methanol and ethanol in addition to the powerful dehydration drying method; n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, methylsilicate, ethylsilicate, ⁇ mercaptopropylmethyldimethoxysilane,
- an alkoxysilane compound such as ⁇ -mercaptopropylmethyljetoxysilane or ⁇ -glycidoxypropyltrimethoxysilane, the storage stability is further improved.
- the amount of a dehydrating agent, particularly a key compound capable of reacting with water such as vinyltrimethoxysilane, is 0.1 to 20 with respect to 100 parts by weight of an organic polymer having a reactive key group. Part by weight, preferably in the range of 0.5 to 10 parts by weight.
- the method for preparing the curable composition of the present invention is not particularly limited. For example, the above-described components are blended and kneaded using a mixer, a roll, a roll or the like at room temperature or under heating, or a suitable solvent. Ordinary methods such as using a small amount of the ingredients to dissolve and mixing the components may be employed.
- the curable composition of the present invention When exposed to the atmosphere, the curable composition of the present invention forms a three-dimensional network structure by the action of moisture, and cures to a solid having rubbery elasticity.
- the one-component curable composition of the present invention does not use a harmful organic tin compound, and is excellent in curability, adhesion, and storage stability.
- methanol was distilled off by adding 1.2 times equivalent of a methanol solution of NaOMe to the hydroxyl group of this hydroxyl group-terminated polypropylene oxide (P-1). Was added to convert the terminal hydroxyl group to an aryl group. Unreacted salt aryl was removed by vacuum devolatilization. After mixing and stirring 300 parts by weight of n-hexane and 300 parts by weight of water with respect to 100 parts by weight of the obtained unpurified aryl group-terminated polypropylene oxide, water was removed by centrifugation, and the resulting hexane was obtained.
- the average was 1.3.
- the resulting trimethoxysilyl group-terminated polyoxypropylene polymer (A-2) has the following chemical formula:
- the average number of trimethoxysilyl groups per molecule was about 1.2.
- Example 1 except that 100 parts by weight of the trimethoxysilyl terminal polyoxypropylene polymer ( ⁇ -2) obtained in Synthesis Example 2 was used in place of the polymer (A-1) in Example 1. In the same manner, a curable composition was obtained.
- Example 4 ⁇ ⁇ -ethyl-y-aminoisobutyltrimethoxysilane (manufactured by GE Silicones Corp., trade name: Silquest A-Linkl5) was used except that 1.24 parts by weight were used. A curable composition was obtained in the same manner as in Example 1. [0154] (Example 4)
- Example 1 instead of A-1170 in Example 1, 1.43 parts by weight of (N-phenol- ⁇ -aminopropyl) trimethyoxysilane (manufactured by Dow Coung Co., Ltd., trade name: : -9669) was used. In the same manner as in Example 1, a curable composition was obtained.
- (N-phenol- ⁇ -aminopropyl) trimethyoxysilane manufactured by Dow Coung Co., Ltd., trade name: : -9669
- a curable composition was obtained in the same manner as in Example 1 except that A-1170 in Example 1 was not used.
- Example 2 Similar to Example 1 except that 3 parts by weight of y-aminopropyltrimethoxysilane (manufactured by Toray Dow Cowing Co., Ltd., trade name: A-1110) was used instead of A-1170 in Example 1. Thus, a curable composition was obtained.
- y-aminopropyltrimethoxysilane manufactured by Toray Dow Cowing Co., Ltd., trade name: A-1110
- Example 1 a reaction product of y-glycidoxypropyltrimethoxysilane and ⁇ -aminopropinoletriethoxysilane (excess of ⁇ -aminopropyltriethoxysilane) ( A curable composition was obtained in the same manner as in Example 1, except that 4.4 parts by weight of Chisso Corporation, trade name: Silaace XS-1 104) was used.
- a curable composition was obtained in the same manner as in Example 1 except that A-187 and A-1170 in Example 1 were not used.
- Example 1 instead of using 4 parts by weight of vinyltrimethoxysilane (trade name: A-171 manufactured by Toray Dow Cowing Co., Ltd.) A curable composition was obtained in the same manner as in Example 1.
- the above curable composition is stretched to a thickness of about 3 mm under conditions of 23 ° C and 50% RH, and the surface of the curable composition is sometimes lightly touched with a microspatella, and the composition adheres to the microspatella. The time until it stopped was measured. The results are shown in Tables 3 and 4.
- each one-component curable composition put in a dryer at 50 ° C for 28 days, take it out and put it in 23 ° C 50% RH condition for one day or more, and then The hardenability was evaluated and compared with the initial value.
- the value of the curability after storage does not change at all compared to the initial curability, that is, the rate of change is 1.0, ⁇ , the rate of change is from 0.7 to 1.3, and the rate of change is 0. .
- Less than 7 or greater than 1.3 is denoted as ⁇ , and greater than 3.0 is denoted as X.
- the curable composition at the initial stage and after storage was measured for 2 rpm viscosity at 23 ° C. using a BM type viscometer (manufactured by Tokyo Keiki Co., Ltd.) and rotor No. 7.
- the value obtained by dividing the viscosity value after storage by the initial value is calculated as the rate of increase in viscosity after storage, and the viscosity increase rate from 1.0 to 1.4 is ⁇ , greater than 1.4. Less than ⁇ , 2.0 or more
- composition (comparative example)
- Example 16 As shown in 6, using (A) an organic polymer having a reactive cage group, (B) a titanium catalyst, and (C) an epoxy silane, and having no compound having a primary amino group.
- the curable composition has a low viscosity change and good stability before and after storage, where the curability is fast.
- the composition is also environmentally friendly because it has good properties and does not contain an organic tin compound.
- Comparative Examples 1 to 4 to which a compound having a primary amino group is added have increased viscosity after storage and lack stability.
- Comparative Example 5 containing no silane coupling agent the initial curability is fast, but the adhesion to the substrate is poor, and it is cured in the cartridge after storage, so the physical properties are poor.
- Comparative Example 6 In Comparative Example 6 in which butylsilane was used instead of epoxysilane, the stability of physical properties before and after storage was good, but the adhesion to the substrate was poor. Comparative Example 7 using an organic tin compound has good curability and stability after storage, but has insufficient adhesiveness, has an environmental burden, and has poor environmental compatibility. Industrial applicability
- the curable composition of the present invention comprises a pressure-sensitive adhesive, a sealing material for a building 'ship' automobile 'road, an adhesive, a mold preparation, a vibration-proofing material, a vibration-damping material, a sound-proofing material, a foamed material, and a paint. Can be used for spraying materials. Since a cured product obtained by curing the curable composition of the present invention is excellent in flexibility and adhesiveness, among these, it is more preferable to use it as a sealing material or an adhesive.
- electrical / electronic component materials such as solar cell backside sealing materials, electrical insulation materials such as insulation coating materials for electric wires and cables, elastic adhesives, outer contour adhesives, spray-type sealing materials, and crack repairs Materials, tile adhesives, powder paints, casting materials, medical rubber materials, medical adhesives, medical equipment sealants, food packaging materials, sealing materials for joints of exterior materials such as sizing boards, coatings Materials, primers, conductive materials for shielding electromagnetic waves, thermal conductive materials, hot-melt materials, potting agents for electrical and electronic use, films, gaskets, various molding materials, and prevention of meshed glass and laminated glass end faces (cut parts) 'It can be used for various applications such as liquid sealants used in waterproof sealants, automotive parts, electrical parts, and various machine parts.
- the curable composition of the present invention includes an adhesive for interior panels, an adhesive for exterior panels, an adhesive for tiles, an adhesive for stonework, an adhesive for ceiling finish, an adhesive for floor finish, and a wall finish.
- Adhesives, vehicle panel adhesives, electrical 'electronic' precision equipment assembly adhesives, direct glazing seals It can also be used as a sealing material for double glazing, a sealing material for double-glazed glass, a sealing material for the SSG method, or a sealing material for single king joints in buildings.
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Abstract
A one-pack type curable composition which contains no organotin catalyst and is satisfactory in curability, adhesion, and storage stability. The one-pack type curable composition comprises (A) an organic polymer having a silicon-containing group which can be crosslinked by forming a siloxane bond, (B) a titanium catalyst, and (C) a silane compound having an epoxy group and an alkoxy group, and is characterized by containing substantially no organotin catalyst and substantially no compound having a primary amino group.
Description
明 細 書 Specification
1成分型硬化性組成物 1-component curable composition
技術分野 Technical field
[0001] 本発明は、ケィ素原子に結合した水素基または加水分解性基を有し、シロキサン結 合を形成することにより架橋し得るケィ素含有基 (以下、「反応性ケィ素基」ともいう。 ) を有する有機重合体を含有する硬化性組成物に関する。 [0001] The present invention includes a hydrogen-containing group or a hydrolyzable group bonded to a silicon atom, and can be crosslinked by forming a siloxane bond (hereinafter also referred to as "reactive key group"). It relates to a curable composition containing an organic polymer having
背景技術 Background art
[0002] 分子中に少なくとも 1個の反応性ケィ素基を含有する有機重合体は、室温において も湿分等による反応性ケィ素基の加水分解反応等を伴うシロキサン結合の形成によ つて架橋し、ゴム状硬化物が得られると!、う性質を有することが知られて 、る。 [0002] An organic polymer containing at least one reactive cage group in a molecule is crosslinked at room temperature by forming a siloxane bond accompanying a hydrolysis reaction of the reactive cage group by moisture or the like. However, once a rubber-like cured product is obtained, it is known to have a natural property.
[0003] これらの反応性ケィ素基を有する重合体の中でも、主鎖骨格がポリオキシアルキレン 系重合体またはメタ (アクリル)酸エステル系重合体である有機重合体は、特許文献 1 、特許文献 2などに開示されており、既に工業的に生産され、シーリング材、接着剤、 塗料などの用途に広く使用されている。 Among these polymers having reactive reactive groups, organic polymers whose main chain skeleton is a polyoxyalkylene polymer or a meth (acrylic acid) ester polymer are disclosed in Patent Document 1 and Patent Document 2, etc., have already been industrially produced, and are widely used in applications such as sealants, adhesives, and paints.
[0004] これらの反応性ケィ素基を有する有機重合体を含有する硬化性組成物は、シラノー ル縮合触媒を用いて硬化させており、通常、ジブチル錫ビス(ァセチルァセトナート) やジブチル錫ジラウレートなどの、炭素 錫結合を有する有機錫化合物が広く使用 されている。しかしながら、近年、有機錫化合物は内分泌撹乱物質として生体への毒 性が懸念されており、これらに代わる実用的な硬化速度を持つ触媒の開発が求めら れていた。 [0004] A curable composition containing an organic polymer having these reactive cage groups is cured using a silanol condensation catalyst, and is usually dibutyltin bis (acetylacetate) or dibutyl. Organotin compounds having a carbon-tin bond, such as tin dilaurate, are widely used. However, in recent years, organotin compounds are concerned about toxicity to living organisms as endocrine disruptors, and there has been a demand for the development of a catalyst having a practical curing rate to replace them.
[0005] この非有機錫化合物として、チタン触媒を使用する脱アルコール型シリコーン組成物 は既に市販されており、多くの用途に広く使用されている。この技術は、特許文献 3、 特許文献 4、特許文献 5などに記載されている。 [0005] As this non-organotin compound, a dealcohol-free silicone composition using a titanium catalyst has already been marketed and is widely used in many applications. This technique is described in Patent Document 3, Patent Document 4, Patent Document 5, and the like.
[0006] しかし、反応性ケィ素基を含有する有機重合体に、チタン触媒を添加した例は比較 的少なぐ特許文献 6、特許文献 7、特許文献 8、特許文献 9、特許文献 10、特許文 献 11、特許文献 12、特許文献 13、特許文献 14、特許文献 15に開示されている。 [0006] However, there are relatively few examples in which a titanium catalyst is added to an organic polymer containing a reactive silicon group. Patent Document 6, Patent Document 7, Patent Document 8, Patent Document 9, Patent Document 10, Patent It is disclosed in Reference 11, Patent Document 12, Patent Document 13, Patent Document 14, and Patent Document 15.
[0007] 反応性ケィ素基を含有する有機重合体を含む硬化性組成物は、接着剤ゃシーリン
グ材として使用されることが多ぐその場合にさまざまな種類の基材への接着が求め られる。この接着性を確保するために、分子内に 1級のアミノ基とアルコキシ基を有す る、いわゆるアミノシランが通常用いられる。しかし、反応性ケィ素基を含有する有機 重合体とチタン触媒を用いて、アミノシランを添加して 1液型硬化性組成物を作成し た場合、接着性は良好なものの、一定期間貯蔵した後では組成物の粘度が向上し、 ひどい場合には容器内で硬化し、使用できないことがある。シーリング材ゃ接着剤は 、製造してすぐに使用されるとは限らず、倉庫や店頭で数ケ月間保管されることが多 く、硬化性や粘度が貯蔵前後にお 、て一定であることが望まれて 、る。 [0007] A curable composition containing an organic polymer containing a reactive cage group, In many cases, bonding to various types of substrates is required. In order to ensure this adhesiveness, so-called aminosilane having a primary amino group and an alkoxy group in the molecule is usually used. However, when a one-component curable composition is prepared by adding aminosilane using an organic polymer containing a reactive cage group and a titanium catalyst, the adhesive is good, but after storage for a certain period of time. In this case, the viscosity of the composition is improved. In severe cases, the composition hardens in the container and may not be used. Sealing materials and adhesives are not always used immediately after production, but are often stored for several months in warehouses or stores, and their curability and viscosity are constant before and after storage. Is desired.
特許文献 1:特開昭 52— 73998号公報 Patent Document 1: Japanese Patent Laid-Open No. 52-73998
特許文献 2:特許第 1780140号公報 Patent Document 2: Japanese Patent No. 1780140
特許文献 3:特公昭 39 - 27643号公報 Patent Document 3: Japanese Patent Publication No. 39-27643
特許文献 4:米国特許第 3175993号明細書 Patent Document 4: U.S. Pat.No. 3,175,993
特許文献 5 :米国特許第 3334067号明細書 Patent Document 5: U.S. Pat.No. 3334067
特許文献 6:特開昭 58— 17154号公報 Patent Document 6: Japanese Patent Laid-Open No. 58-17154
特許文献 7:特開平 11― 209538号公報 Patent Document 7: JP-A-11-209538
特許文献 8:特開平 5 - 311063号公報 Patent Document 8: Japanese Patent Laid-Open No. 5-311063
特許文献 9:特開 2001— 302929号公報 Patent Document 9: JP 2001-302929 A
特許文献 10:特開 2001— 302930号公報 Patent Document 10: JP 2001-302930 A
特許文献 11:特開 2001— 302931号公報 Patent Document 11: Japanese Patent Laid-Open No. 2001-302931
特許文献 12:特開 2001— 302934号公報 Patent Document 12: Japanese Patent Laid-Open No. 2001-302934
特許文献 13:特開 2001— 348528号公報 Patent Document 13: Japanese Patent Laid-Open No. 2001-348528
特許文献 14:特開 2002 - 249672号公報 Patent Document 14: Japanese Unexamined Patent Application Publication No. 2002-249672
特許文献 15 :特開 2003— 165916号公報 Patent Document 15: Japanese Unexamined Patent Publication No. 2003-165916
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
本発明は、反応性ケィ素基を有する有機重合体を主成分とする硬化性組成物であ つて、毒性が指摘されている有機錫化合物を用いずに、良好な硬化性、接着性を有 し、長期間保存した後も良好な作業性が維持された硬化性組成物を提供することを
目的とする。 The present invention is a curable composition mainly composed of an organic polymer having a reactive cage group, and has good curability and adhesiveness without using an organic tin compound that has been pointed out to be toxic. And providing a curable composition that maintains good workability even after storage for a long period of time. Objective.
課題を解決するための手段 Means for solving the problem
[0009] 本発明者等は、このような問題を解決するために鋭意検討した結果、(A)シロキサン 結合を形成することにより架橋し得るケィ素含有基を有する有機重合体、 (B)チタン 触媒、(C)エポキシ基を有し、かつアルコキシ基を有するシランィ匕合物、を含有する 硬化性組成物であって、かつ、組成物中に有機錫化合物と、 1級アミノ基を有する化 合物が含有されていない 1成分型硬化性組成物にすることで、本発明を完成させた [0009] As a result of diligent studies to solve such problems, the present inventors have found that (A) an organic polymer having a silicon-containing group that can be crosslinked by forming a siloxane bond, (B) titanium A curable composition containing a catalyst, (C) a silane compound having an epoxy group and an alkoxy group, and having an organotin compound and a primary amino group in the composition The present invention was completed by making a one-component curable composition containing no compound.
[0010] 以下、本発明について詳しく説明する。 [0010] Hereinafter, the present invention will be described in detail.
[0011] 本発明に用いる反応性ケィ素基を有する有機重合体 (A)の主鎖骨格は特に制限は なぐ各種の主鎖骨格を持つものを使用することができる。 [0011] As the main chain skeleton of the organic polymer (A) having a reactive cage group used in the present invention, those having various main chain skeletons without particular limitation can be used.
[0012] 具体的には、ポリオキシエチレン、ポリオキシプロピレン、ポリオキシブチレン、ポリオ キシテトラメチレン、ポリオキシエチレン ポリオキシプロピレン共重合体、ポリオキシ プロピレン ポリオキシブチレン共重合体等のポリオキシアルキレン系重合体;ェチ レン プロピレン系共重合体、ポリイソブチレン、イソブチレンとイソプレン等との共重 合体、ポリクロ口プレン、ポリイソプレン、イソプレンあるいはブタジエンとアタリ口-トリ ルおよび Zまたはスチレン等との共重合体、ポリブタジエン、イソプレンあるいはブタ ジェンとアクリロニトリル及びスチレン等との共重合体、これらのポリオレフイン系重合 体に水素添加して得られる水添ポリオレフイン系重合体等の炭化水素系重合体;ァ ジピン酸等の 2塩基酸とダリコールとの縮合、または、ラタトン類の開環重合で得られ るポリエステル系重合体;ェチル (メタ)アタリレート、ブチル (メタ)アタリレート等のモノ マーをラジカル重合して得られる (メタ)アクリル酸エステル系重合体;(メタ)アクリル 酸エステル系モノマー、酢酸ビュル、アクリロニトリル、スチレン等のモノマーをラジカ ル重合して得られるビニル系重合体;前記有機重合体中でのビニルモノマーを重合 して得られるグラフト重合体;ポリサルファイド系重合体; ε一力プロラタタムの開環重 合によるナイロン 6、へキサメチレンジァミンとアジピン酸の縮重合によるナイロン 6 · 6 、 へキサメチレンジァミンとセバシン酸の縮重合によるナイロン 6 · 10、 ε アミノウン デカン酸の縮重合によるナイロン 11、 εーァミノラウ口ラタタムの開環重合によるナイ
ロン 12、上記のナイロンのうち 2成分以上の成分を有する共重合ナイロン等のポリアミ ド系重合体;たとえばビスフエノール Aと塩ィ匕カルボニルより縮重合して製造されるポ リカーボネート系重合体、ジァリルフタレート系重合体等が例示される。 Specifically, polyoxyalkylene-based polymers such as polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene polyoxypropylene copolymer, polyoxypropylene polyoxybutylene copolymer, etc. Copolymer: Ethylene Propylene copolymer, polyisobutylene, copolymer of isobutylene and isoprene, etc., copolymer of polychloroprene, polyisoprene, isoprene or butadiene and tali-tolyl and Z or styrene , Polybutadiene, isoprene or copolymers of butadiene with acrylonitrile, styrene, etc., hydrocarbon polymers such as hydrogenated polyolefin polymers obtained by hydrogenating these polyolefin polymers; adipic acid, etc. Dibasic acid and Dalicol Polyester polymers obtained by condensation of or by ring-opening polymerization of latatones; (meth) acrylic acid esters obtained by radical polymerization of monomers such as ethyl (meth) acrylate and butyl (meth) acrylate Polymers: Vinyl polymers obtained by radical polymerization of monomers such as (meth) acrylic acid ester monomers, butyl acetate, acrylonitrile, styrene, etc .; obtained by polymerizing vinyl monomers in the organic polymer Graft polymer; Polysulfide polymer; ε Nylon 6 by ring-opening polymerization of one-strength prolatatam, Nylon 6 · 6 by condensation polymerization of hexamethylene diamine and adipic acid, hexamethylene diamine and sebacic acid Nylon 6 · 10 by condensation polymerization, Nylon 11, by condensation polymerization of ε-aminoundecanoic acid Nai by polymerization Ron 12, a polyamide polymer such as copolymer nylon having two or more components among the above nylons; for example, a polycarbonate polymer produced by condensation polymerization of bisphenol A and salt carbonyl. Examples thereof include diallyl phthalate polymers.
[0013] さらに、ポリオキシアルキレン系重合体、(メタ)アクリル酸エステル系重合体は比較的 ガラス転移温度が低ぐ得られる硬化物が耐寒性に優れることからより好ましい。 [0013] Furthermore, polyoxyalkylene polymers and (meth) acrylic acid ester polymers are more preferable because cured products obtained with a relatively low glass transition temperature are excellent in cold resistance.
[0014] (A)成分である有機重合体のガラス転移温度は、特に限定は無!、が、 20°C以下で あることが好ましぐ 0°C以下であることがより好ましぐ 20°C以下であることが特に 好ましい。ガラス転移温度が 20°Cを上回ると、冬季または寒冷地での粘度が高くなり 作業性が悪くなる場合があり、また、硬化物の柔軟性が低下し、伸びが低下する場合 がある。前記ガラス転移温度は DSC測定による値を示す。 [0014] The glass transition temperature of the organic polymer as component (A) is not particularly limited, but it is preferably 20 ° C or lower, more preferably 0 ° C or lower. It is particularly preferable that the temperature is not higher than ° C. If the glass transition temperature exceeds 20 ° C, the viscosity in winter or in cold regions may increase and workability may deteriorate, and the flexibility of the cured product may decrease and elongation may decrease. The glass transition temperature is a value obtained by DSC measurement.
[0015] また、本発明の(B)チタン触媒、および、(C)エポキシ基を有し、かつアルコキシ基を 有するシラン化合物は、その添加量に応じて得られる組成物の深部硬化性が低下す る傾向がある。従って、ポリオキシアルキレン系重合体および (メタ)アクリル酸エステ ル系重合体は、透湿性が高いために深部硬化性に優れることから特に好ましぐポリ ォキシアルキレン系重合体は最も好ましい。また、(メタ)アクリル酸エステル系重合体 を含有する硬化性組成物は、接着性ゃ耐候性に優れることから好ましい。以上のバ ランスを考慮すると、ポリオキシアルキレン系重合体と (メタ)アクリル酸エステル系重 合体を併用するのが最も好まし 、。 [0015] In addition, the (B) titanium catalyst and (C) the silane compound having an epoxy group and an alkoxy group of the present invention have a reduced deep curability of the composition obtained depending on the amount of addition. There is a tendency to Therefore, polyoxyalkylene polymers and (meth) acrylic acid ester polymers are particularly preferred because they are highly moisture permeable and have excellent deep curability. Moreover, the curable composition containing a (meth) acrylic acid ester-based polymer is preferable because adhesiveness is excellent in weather resistance. Considering the above balance, it is most preferable to use a polyoxyalkylene polymer and a (meth) acrylate polymer in combination.
[0016] 本発明の反応性ケィ素基を有する有機重合体に含有される反応性ケィ素基は、ケィ 素原子に結合した水酸基又は加水分解性基を有し、硬化触媒によって加速される反 応により架橋しうる基である。反応性ケィ素基としては、一般式 (4): The reactive cage group contained in the organic polymer having a reactive cage group of the present invention has a hydroxyl group or a hydrolyzable group bonded to the silicon atom and is accelerated by the curing catalyst. It is a group that can be cross-linked by reaction. Reactive key groups include general formula (4):
-SiR6 X (4) -SiR 6 X (4)
3-a a 3-a a
(式中、 R6は、それぞれ独立に、炭素原子数 1〜20のアルキル基、炭素原子数 6〜2 0のァリール基、炭素原子数 7〜20のァラルキル基または (R' ) SiO- (R'は、それ (In the formula, each R 6 independently represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, or (R ′) SiO— ( R 'it
3 Three
ぞれ独立に、炭素原子数 1〜20の置換あるいは非置換の 1価の炭化水素基である) で示されるトリオルガノシロキシ基である。また、 Xは、それぞれ独立に、水酸基または 加水分解性基である。さらに、 aは 1、 2、 3のいずれかである)で表される基が挙げら れる。
[0017] 加水分解性基としては、特に限定されず、従来公知の加水分解性基であればよい。 具体的には、例えば水素原子、ハロゲン原子、アルコキシ基、ァシルォキシ基、ケト キシメート基、アミド基、酸アミド基、アミノォキシ基、メルカプト基、アルケニルォキシ 基等が挙げられる。これらの内では、水素原子、アルコキシ基、ァシルォキシ基、ケト キシメート基、アミド基、アミノォキシ基、メルカプト基およびアルケ-ルォキシ基が好 ましぐ加水分解性が穏やかで取扱 、やす 、と 、う観点力 アルコキシ基が特に好ま しい。 Each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms). X is independently a hydroxyl group or a hydrolyzable group. Furthermore, a is a group represented by 1), 2 or 3). [0017] The hydrolyzable group is not particularly limited as long as it is a conventionally known hydrolyzable group. Specific examples include a hydrogen atom, a halogen atom, an alkoxy group, an acyloxy group, a ketoximate group, an amide group, an acid amide group, an aminooxy group, a mercapto group, and an alkenyloxy group. Of these, hydrogen atoms, alkoxy groups, acyloxy groups, ketoximate groups, amide groups, aminooxy groups, mercapto groups and alkoxy groups are preferred because of their mild hydrolyzability and ease of handling. Alkoxy groups are particularly preferred.
[0018] 加水分解性基や水酸基は、 1個のケィ素原子に 1〜3個の範囲で結合することができ 、加水分解性基や水酸基が反応性ケィ素基中に 2個以上結合する場合には、それら は同じであってもよいし、異なってもよい。 [0018] The hydrolyzable group or hydroxyl group can be bonded to one key atom in the range of 1 to 3, and two or more hydrolyzable groups or hydroxyl groups are bonded to the reactive key group. In some cases, they may be the same or different.
上記一般式 (4)における aは、硬化性の点から、 2または 3であることが好ましぐ 3で あることがより好ましい。 In the general formula (4), a is preferably 2 or 3, more preferably 3 from the viewpoint of curability.
[0019] また上記一般式 (4)における R6の具体例としては、たとえばメチル基、ェチル基等の アルキル基、シクロへキシル基等のシクロアルキル基、フエ-ル基等のァリール基、 ベンジル基等のァラルキル基や、 R,がメチル基、フエ-ル基等である (R,) SiO—で Further, specific examples of R 6 in the general formula (4) include, for example, an alkyl group such as a methyl group and an ethyl group, a cycloalkyl group such as a cyclohexyl group, an aryl group such as a phenyl group, benzyl In the case of an aralkyl group such as a group, or R, is a methyl group, a phenyl group, etc. (R,) SiO—
3 示されるトリオルガノシロキシ基等が挙げられる。これらの中ではメチル基が特に好ま しい。 3 The triorganosiloxy group shown is mentioned. Of these, the methyl group is particularly preferred.
[0020] 反応性ケィ素基のより具体的な例示としては、トリメトキシシリル基、トリエトキシシリル 基、トリイソプロボキシシリル基、ジメトキシメチルシリル基、ジエトキシメチルシリル基、 ジイソプロボキシメチルシリル基が挙げられる。活性が高く良好な硬化性が得られるこ と力ら、トリメトキシシリル基、トリエトキシシリル基、ジメトキシメチルシリル基がより好ま しぐトリメトキシシリル基が特に好ましい。また、貯蔵安定性の点からはジメトキシメチ ルシリル基が特に好ましい。また、トリエトキシシリル基は、反応性ケィ素基の加水分 解反応に伴って生成するアルコール力 エタノールであり、より高い安全性を有する ことから特に好ましい。 [0020] More specific examples of reactive silicon groups include trimethoxysilyl group, triethoxysilyl group, triisopropoxysilyl group, dimethoxymethylsilyl group, diethoxymethylsilyl group, diisopropoxymethyl. A silyl group is mentioned. A trimethoxysilyl group, particularly preferably a trimethoxysilyl group, a triethoxysilyl group or a dimethoxymethylsilyl group, is particularly preferred because of its high activity and good curability. Further, a dimethoxymethylsilyl group is particularly preferable from the viewpoint of storage stability. Further, the triethoxysilyl group is particularly preferable because it is an alcoholic ethanol produced by the hydrolysis reaction of the reactive silicon group and has higher safety.
[0021] 反応性ケィ素基の導入は公知の方法で行えばよい。すなわち、例えば以下の方法 が挙げられる。 [0021] Introduction of the reactive cage group may be performed by a known method. That is, for example, the following method can be mentioned.
[0022] (ィ)分子中に水酸基等の官能基を有する有機重合体に、この官能基に対して反応
性を示す活性基および不飽和基を有する有機化合物を反応させ、不飽和基を含有 する有機重合体を得る。もしくは、不飽和基含有エポキシィ匕合物との共重合により不 飽和基含有有機重合体を得る。つ!ヽで得られた反応生成物に反応性ケィ素基を有 するヒドロシランを作用させてヒドロシリル化する。 [0022] (ii) An organic polymer having a functional group such as a hydroxyl group in the molecule reacts with the functional group. An organic compound having an unsaturated group is obtained by reacting an organic compound having an active group and an unsaturated group exhibiting properties. Alternatively, an unsaturated group-containing organic polymer is obtained by copolymerization with an unsaturated group-containing epoxy compound. The reaction product obtained in step 2 is hydrosilylated by the action of a hydrosilane having a reactive silicon group.
[0023] (口)(ィ)法と同様にして得られた不飽和基を含有する有機重合体にメルカプト基お よび反応性ケィ素基を有する化合物を反応させる。 [0023] (Mouth) An organic polymer containing an unsaturated group obtained in the same manner as in the method (i) is reacted with a compound having a mercapto group and a reactive key group.
[0024] (ハ)分子中に水酸基、エポキシ基やイソシァネート基等の官能基を有する有機重合 体に、この官能基に対して反応性を示す官能基および反応性ケィ素基を有する化合 物を反応させる。 (C) An organic polymer having a functional group such as a hydroxyl group, an epoxy group or an isocyanate group in the molecule is combined with a compound having a functional group reactive to this functional group and a reactive key group. React.
[0025] 以上の方法のなかで、(ィ)の方法、または (ハ)のうち末端に水酸基を有する重合体 とイソシァネート基および反応性ケィ素基を有する化合物を反応させる方法は、比較 的短い反応時間で高い転ィ匕率が得られる為に好ましい。更に、(ィ)の方法で得られ た反応性ケィ素基を有する有機重合体は、(ハ)の方法で得られる有機重合体よりも 低粘度で作業性の良い硬化性組成物となること、また、(口)の方法で得られる有機 重合体は、メルカプトシランに基づく臭気が強 、ことから、(ィ)の方法が特に好ま ヽ [0025] Among the above methods, the method (i) or the method (c) in which the polymer having a hydroxyl group at the terminal is reacted with a compound having an isocyanate group and a reactive group is relatively short. It is preferable because a high conversion rate can be obtained in the reaction time. Furthermore, the organic polymer having a reactive group obtained by the method (i) is a curable composition having a lower viscosity and better workability than the organic polymer obtained by the method (c). In addition, since the organic polymer obtained by the (mouth) method has a strong odor based on mercaptosilane, the method (i) is particularly preferred.
[0026] (ィ)の方法において用いるヒドロシランィ匕合物の具体例としては、たとえば、トリクロ口 シラン、メチルジクロロシラン、ジメチルクロロシラン、フエニルジクロロシランのようなハ ロゲン化シラン類;トリメトキシシラン、トリエトキシシラン、メチルジェトキシシラン、メチ ルジメトキシシラン、フエ-ルジメトキシシラン、 1— [2— (トリメトキシシリル)ェチル]― 1, 1, 3, 3—テトラメチルジシロキサンのようなアルコキシシラン類;メチルジァセトキ シシラン、フエ-ルジァセトキシシランのようなァシロキシシラン類;ビス(ジメチルケトキ シメート)メチルシラン、ビス(シクロへキシルケトキシメート)メチルシランのようなケトキ シメートシラン類などが挙げられる力 これらに限定されるものではない。これらのうち ではとくにハロゲンィ匕シラン類、アルコキシシラン類が好ましぐ特にアルコキシシラン 類は、得られる硬化性組成物の加水分解性が穏やかで取り扱 、やす 、ために最も 好ましい。アルコキシシラン類の中で、メチルジメトキシシランは、入手し易ぐ得られ る有機重合体を含有する硬化性組成物の硬化性、貯蔵安定性、伸び特性、引張強
度が高い為に特に好ましい。また、トリメトキシシランや 1— [2— (トリメトキシシリル)ェ チル]— 1, 1, 3, 3—テトラメチルジシロキサンは、硬化速度を速くできることから好ま しぐさらに硬化触媒であるチタン触媒の使用量を減量できることから好ましい。 [0026] Specific examples of hydrosilane compounds used in the method (i) include halogenated silanes such as trichlorosilane, methyldichlorosilane, dimethylchlorosilane, and phenyldichlorosilane; , Triethoxysilane, methyljetoxysilane, methyldimethoxysilane, phenyldimethoxysilane, 1- [2- (trimethoxysilyl) ethyl] -1, 1, 3, 3-tetraalkoxy such as tetramethyldisiloxane Silanes; acyl silanes such as methyl diacetoxy silane, and phenyl diacetoxy silane; methoxy silanes such as bis (dimethyl ketoximate) methyl silane and bis (cyclohexyl ketoximate) methyl silane It is not limited to. Among these, halogenated silanes and alkoxysilanes are particularly preferable. Particularly, alkoxysilanes are most preferable because the resulting curable composition has a mild hydrolyzability and is easy to handle. Among the alkoxysilanes, methyldimethoxysilane is a curable composition containing an organic polymer that can be easily obtained. Particularly preferred because of its high degree. Trimethoxysilane and 1- [2- (trimethoxysilyl) ethyl] -1,1,3,3-tetramethyldisiloxane are preferred titanium catalysts, which are preferable curing catalysts because they can accelerate the curing rate. It is preferable because the amount of use can be reduced.
[0027] (口)の合成法としては、たとえば、メルカプト基および反応性ケィ素基を有する化合 物を、ラジカル開始剤および Zまたはラジカル発生源存在下でのラジカル付加反応 によって、有機重合体の不飽和結合部位に導入する方法等が挙げられるが、特に限 定されるものではな ヽ。前記メルカプト基および反応性ケィ素基を有する化合物の具 体例としては、たとえば、 γ—メルカプトプロピルトリメトキシシラン、 γ—メルカプトプ 口ピルメチルジメトキシシラン、 γ —メルカプトプロピルトリエトキシシラン、 γ —メルカ プトプロピルメチルジェトキシシラン、メルカプトメチルトリエトキシシランなどが挙げら れるが、これらに限定されるものではない。 [0027] (Mouth) can be synthesized, for example, by subjecting a compound having a mercapto group and a reactive silicon group to an organic polymer by radical addition reaction in the presence of a radical initiator and Z or a radical source. Examples include introduction to an unsaturated binding site, but it is not particularly limited. Specific examples of the compound having a mercapto group and a reactive silicon group include, for example, γ-mercaptopropyltrimethoxysilane, γ-mercaptopropylmethylmethyldimethoxysilane, γ-mercaptopropyltriethoxysilane, and γ-mercaptopropyl. Examples thereof include, but are not limited to, methyl jetoxy silane and mercaptomethyl triethoxy silane.
[0028] (ハ)の合成法のうち末端に水酸基を有する重合体とイソシァネート基および反応性 ケィ素基を有する化合物を反応させる方法としては、たとえば、特開平 3— 47825号 公報に示される方法等が挙げられる力 特に限定されるものではない。前記イソシァ ネート基および反応性ケィ素基を有する化合物の具体例としては、たとえば、 γ—ィ ソシァネートプロピルトリメトキシシラン、 γ —イソシァネートプロピルメチルジメトキシシ ラン、 Ί—イソシァネートプロピルトリエトキシシラン、 γ—イソシァネートプロピルメチ ルジェトキシシランなどが挙げられる力 これらに限定されるものではない。 [0028] As a method of reacting a polymer having a hydroxyl group at the terminal with a compound having an isocyanate group and a reactive cage group in the synthesis method of (c), for example, the method disclosed in JP-A-3-47825 There is no particular limitation. Specific examples of the compound having an isocyanate group and a reactive silicon group include, for example, γ-isocyanatopropyltrimethoxysilane, γ-isocyanatepropylmethyldimethoxysilane, and Ί-isocyanatepropyltrimethyl. Forces including ethoxysilane, γ-isocyanate propylmethyl methoxysilane and the like are not limited to these.
[0029] トリメトキシシラン等の一つのケィ素原子に 3個の加水分解性基が結合して 、るシラン 化合物は不均化反応が進行する場合がある。不均化反応が進むと、ジメトキシシラン のようなかなり危険な化合物が生じる。しかし、 γ—メルカプトプロピルトリメトキシシラ ンゃ γ —イソシァネートプロピルトリメトキシシランでは、このような不均化反応は進行 しない。このため、ケィ素含有基としてトリメトキシシリル基など 3個の加水分解性基が 一つのケィ素原子に結合して 、る基を用いる場合には、(口)または (ハ)の合成法を 用いることが好ましい。 [0029] When three hydrolyzable groups are bonded to one silicon atom such as trimethoxysilane, a disproportionation reaction may proceed in some silane compounds. As the disproportionation reaction proceeds, a rather dangerous compound such as dimethoxysilane is formed. However, such disproportionation reaction does not proceed with γ-mercaptopropyltrimethoxysilane or γ-isocyanatopropyltrimethoxysilane. For this reason, when three hydrolyzable groups such as trimethoxysilyl group are bonded to one key atom as the group containing a group, and the group is used, the synthesis method of (mouth) or (c) is used. It is preferable to use it.
[0030] 一方、一般式(5) : On the other hand, the general formula (5):
H- (SiR7 O) SiR7—R8—SiX (5) H- (SiR 7 O) SiR 7 —R 8 —SiX (5)
2 m 2 3 2 m 2 3
(式中、 Xは前記に同じ。 2m+ 2個の R7は、それぞれ独立に、 1価の炭化水素基であ
り、入手性およびコストの点から、炭素原子数 1から 20の 1価の炭化水素基が好ましく 、炭素原子数 1から 8の 1価の炭化水素基がより好ましぐ炭素原子数 1から 4の 1価の 炭化水素基が特に好ましい。 R8は 2価の有機基であり、入手性およびコストの点から 、炭素原子数 1から 12の 2価の炭化水素基が好ましぐ炭素原子数 2から 8の 2価の 炭化水素基がより好ましぐ炭素原子数 2の 2価の炭化水素基が特に好ましい。また、 mは、 0から 19の整数であり、入手性およびコストの点から、 1が好ましい。)で表され るシラン化合物は、不均化反応が進まない。このため、(ィ)の合成法で、 3個の加水 分解性基が 1つのケィ素原子に結合している基を導入する場合には、一般式 (5)で 表されるシラン化合物を用いることが好まし 、。一般式(5)で表されるシランィ匕合物の 具体例としては、 1 [2—(トリメトキシシリル)ェチル ] 1, 1, 3, 3—テトラメチルジ シロキサン、 1— [2— (トリメトキシシリル)プロピル]— 1, 1, 3, 3—テトラメチルジシロ キサン、 1— [2— (トリメトキシシリル)へキシル ] 1, 1, 3, 3—テトラメチルジシロキサ ン等が挙げられる。 (In the formula, X is the same as above. 2m + 2 R 7 s are each independently a monovalent hydrocarbon group. In view of availability and cost, a monovalent hydrocarbon group having 1 to 20 carbon atoms is preferable, and a monovalent hydrocarbon group having 1 to 8 carbon atoms is more preferable. The monovalent hydrocarbon group is particularly preferable. R 8 is a divalent organic group. From the viewpoint of availability and cost, a divalent hydrocarbon group having 2 to 8 carbon atoms is preferred because of a divalent hydrocarbon group having 1 to 12 carbon atoms. A more preferred divalent hydrocarbon group having 2 carbon atoms is particularly preferred. M is an integer from 0 to 19, and 1 is preferable from the viewpoint of availability and cost. The silane compound represented by) does not proceed with the disproportionation reaction. For this reason, when a group in which three hydrolyzable groups are bonded to one silicon atom is introduced by the synthesis method (ii), a silane compound represented by the general formula (5) is used. I prefer that. Specific examples of the silane compound represented by the general formula (5) include 1 [2- (trimethoxysilyl) ethyl] 1, 1, 3, 3-tetramethyldisiloxane, 1- [2- (trimethoxysilyl) ) Propyl] —1, 1, 3, 3-tetramethyldisiloxane, 1- [2- (trimethoxysilyl) hexyl] 1,1,3,3-tetramethyldisiloxane and the like.
[0031] 反応性ケィ素基を有する有機重合体は直鎖状、または分岐を有してもよぐその数平 均分子量は GPCにおけるポリスチレン換算において 500〜100, 000程度、より好ま し <は 1, 000〜50, 000であり、特に好まし <は 3, 000〜30, 000ある。数平均分子 量が 500未満では、硬化物の伸び特性の点で不都合な傾向があり、 100, 000を越 えると、高粘度となる為に作業性の点で不都合な傾向がある。特に限定されないが、 具体的には、上記数平均分子量、分子量分布は、例えば、 [0031] The organic polymer having a reactive cage group may be linear or branched, and its number average molecular weight is about 500 to 100,000 in terms of polystyrene in GPC, more preferably < It is 1,000 to 50,000, particularly preferred <is 3,000 to 30,000. If the number average molecular weight is less than 500, the cured product tends to be inconvenient in terms of elongation characteristics, and if it exceeds 100,000, the viscosity tends to be inconvenient because of high viscosity. Although not particularly limited, specifically, the number average molecular weight and molecular weight distribution are, for example,
送液システム:東ソー製 HLC -8120GPC Liquid feeding system: HLC-8120GPC manufactured by Tosoh Corporation
カラム:東ソー製 TSK— GEL Hタイプ Column: Tosoh TSK—GEL H type
溶媒: THF Solvent: THF
を用いて、ポリスチレン換算の値として測定することができる。 Can be measured as a value in terms of polystyrene.
[0032] 高強度、高伸びで、低弾性率を示すゴム状硬化物を得るためには、有機重合体に含 有される反応性ケィ素基は重合体 1分子中に平均して少なくとも 1個、好ましくは 1. 1 〜5個存在するのがよ ヽ。分子中に含まれる反応性ケィ素基の数が平均して 1個未 満になると、硬化性が不充分になり、良好なゴム弾性挙動を発現しに《なる。反応 性ケィ素基は、有機重合体分子鎖の主鎖の末端ある!、は側鎖の末端にあってもょ ヽ
し、また、両方にあってもよい。特に、反応性ケィ素基が分子鎖の主鎖の末端にのみ あるときは、最終的に形成される硬化物に含まれる有機重合体成分の有効網目長が 長くなるため、高強度、高伸びで、低弾性率を示すゴム状硬化物が得られやすくなる [0032] In order to obtain a rubber-like cured product having high strength, high elongation, and low elastic modulus, the reactive cage group contained in the organic polymer has an average of at least 1 in one molecule of the polymer. There are preferably 1 to 5 pieces. If the number of reactive cage groups contained in the molecule is less than 1 on average, the curability will be insufficient and good rubber elastic behavior will be exhibited. The reactive cage group is at the end of the main chain of the organic polymer molecular chain! Or at the end of the side chain. Or both. In particular, when the reactive cage group is only at the end of the main chain of the molecular chain, the effective network length of the organic polymer component contained in the finally formed cured product is increased, so that high strength and high elongation are achieved. Thus, it becomes easy to obtain a rubber-like cured product having a low elastic modulus.
[0033] ポリオキシアルキレン系重合体は、本質的に一般式 (6): [0033] The polyoxyalkylene polymer essentially has the general formula (6):
-R9-0- (6) -R 9 -0- (6)
(式中、 R9は炭素原子数 1〜14の直鎖状もしくは分岐アルキレン基である。)で示さ れる繰り返し単位を有する重合体であり、一般式 (6)における R9は、炭素原子数 2〜 4の、直鎖状もしくは分岐アルキレン基が好ましい。一般式 (6)で示される繰り返し単 位の具体例としては、 (Wherein R 9 is a linear or branched alkylene group having 1 to 14 carbon atoms), and R 9 in the general formula (6) is the number of carbon atoms. 2 to 4 linear or branched alkylene groups are preferred. As a specific example of the repeating unit represented by the general formula (6),
-CH O—、 -CH CH O—、 -CH CH (CH ) 0—、 一 CH CH (C H ) 0—、 一 -CH O-, -CH CH O-, -CH CH (CH) 0-, 1 CH CH (C H) 0-, 1
2 2 2 2 3 2 2 5 2 2 2 2 3 2 2 5
CH C (CH ) O—、 -CH CH CH CH O— CH C (CH) O—, -CH CH CH CH O—
2 3 2 2 2 2 2 2 3 2 2 2 2 2
等が挙げられる。ポリオキシアルキレン系重合体の主鎖骨格は、 1種類だけの繰り返 し単位力 なってもよいし、 2種類以上の繰り返し単位力 なってもよい。特にシーリン グ材等に使用される場合には、ポリオキシプロピレン系重合体等のプロピレンォキシ ド単量体単位を主成分とする (共)重合体力 成るものが非晶質であることや比較的 低粘度である点から好まし 、。 Etc. The main chain skeleton of the polyoxyalkylene polymer may have only one type of repeating unit force or two or more types of repeating unit forces. In particular, when used as a sealing material, a (co) polymer-based component mainly composed of a propylene oxide monomer unit such as a polyoxypropylene polymer is amorphous or compared. Preferred because of its low viscosity.
[0034] ポリオキシアルキレン系重合体の合成法としては、例えば、 KOHのようなアルカリ触 媒による重合法、特開昭 61— 215623号公報に示される有機アルミニウム化合物と ポルフィリンとを反応させて得られる錯体のような遷移金属化合物—ボルフイリン錯体 触媒による重合法、特公昭 46— 27250号公報、特公昭 59— 15336号公報、米国 特許第 3278457号明細書、米国特許第 3278458号明細書、米国特許第 327845 9号明細書、米国特許第 3427256号明細書、米国特許第 3427334号明細書、米 国特許第 3427335号明細書等に示される複合金属シアン化物錯体触媒による重 合法、特開平 10— 273512号公報に例示されるポリホスファゼン塩カもなる触媒を 用いる重合法、特開平 11— 060722号公報に例示されるホスファゼンィ匕合物力もな る触媒を用いる重合法等、が挙げられるが、特に限定されるものではない。 [0034] As a method for synthesizing a polyoxyalkylene polymer, for example, a polymerization method using an alkali catalyst such as KOH, an organoaluminum compound disclosed in JP-A-61-215623 and a porphyrin can be obtained. Transition metal compounds such as the complex to be synthesized -Bolphyrin complex-catalyzed polymerization method, Japanese Patent Publication No. 46-27250, Japanese Patent Publication No. 59-15336, US Pat. No. 3,278,457, US Pat. No. 3,278,458, US Pat. No. 3278459, U.S. Pat.No. 3,427,256, U.S. Pat.No. 3,427,334, U.S. Pat.No. 3,427,335, etc., a polymerization method using a double metal cyanide complex catalyst, JP-A-10-273512 For example, a polymerization method using a catalyst that also becomes a polyphosphazene salt exemplified in Japanese Patent Publication No. 11-060722, and a polymerization method using a catalyst that also has a phosphazene compound strength exemplified in Japanese Patent Laid-Open No. 11-060722 It is, but not particularly limited.
[0035] 本発明の反応性ケィ素基を有するポリオキシアルキレン系重合体の製造方法は、特
公昭 45— 36319号公報、同 46— 12154号公報、特開昭 50— 156599号公報、同 54— 6096号公報、同 55— 13767号公報、同 55— 13468号公報、同 57— 16412 3号公報、特公平 3— 2450号公報、米国特許第 3632557号明細書、米国特許第 4 345053号明細書、米国特許第 4366307号明細書、米国特許第 4960844号明細 書等の各公報に提案されているもの、また特開昭 61— 197631号公報、同 61— 21 5622号公報、同 61— 215623号公報、同 61— 218632号公報、特開平 3— 7252 7号公報、特開平 3— 47825号公報、特開平 8— 231707号公報の各公報に提案さ れている数平均分子量 6, 000以上、 MwZMnが 1. 6以下の高分子量で分子量分 布が狭いポリオキシアルキレン系重合体が例示できる力 特にこれらに限定されるも のではない。 [0035] The process for producing a polyoxyalkylene polymer having a reactive cage group of the present invention is characterized by JP 45-36319, 46-12154, JP 50-156599, 54-6096, 55-13767, 55-13468, 57-16412 3 No. 3-2450, US Pat. No. 3,632,557, US Pat. No. 4,345053, US Pat. No. 4,366,307, US Pat. No. 4,960,844, etc. JP, 61-197631, 61-21 5622, 61-215623, 61-218632, JP 3-72527, JP 3-47825 Examples thereof include polyoxyalkylene polymers having a high molecular weight with a number average molecular weight of 6,000 or more, MwZMn of 1.6 or less, and a narrow molecular weight distribution, which are proposed in JP-A-8-231707. Power Not particularly limited to these.
[0036] 上記の反応性ケィ素基を有するポリオキシアルキレン系重合体は、単独で使用して もよ 、し 2種以上併用してもょ 、。 [0036] The above-mentioned polyoxyalkylene polymer having a reactive silicon group may be used alone or in combination of two or more.
[0037] 一方、(メタ)アクリル酸エステル系重合体の主鎖を構成する (メタ)アクリル酸エステル 系モノマーとしては特に限定されず、各種のものを用いることができる。例示するなら ば、(メタ)アクリル酸、(メタ)アクリル酸メチル、(メタ)アクリル酸ェチル、(メタ)アクリル 酸 n—プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸 n—ブチル、(メタ)ァ クリル酸イソブチル、(メタ)アクリル酸 tert—ブチル、(メタ)アクリル酸 n—ペンチル、( メタ)アクリル酸 n—へキシル、(メタ)アクリル酸シクロへキシル、(メタ)アクリル酸 n— ヘプチル、(メタ)アクリル酸 n—ォクチル、(メタ)アクリル酸 2—ェチルへキシル、(メタ )アクリル酸ノエル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル、(メタ)アクリル 酸フヱ-ル、(メタ)アクリル酸トルィル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸 2 —メトキシェチル、(メタ)アクリル酸 3—メトキシブチル、(メタ)アクリル酸 2 ヒドロキシ ェチル、(メタ)アクリル酸 2—ヒドロキシプロピル、(メタ)アクリル酸ステアリル、(メタ)ァ クリル酸グリシジル、(メタ)アクリル酸 2—アミノエチル、 Ύ— (メタクリロイルォキシプロ メタ)アクリル酸のエチレンオキサイド付加物、(メタ)アクリル酸トリフルォロメチルメチ ル、(メタ)アクリル酸 2—トリフルォロメチルェチル、(メタ)アクリル酸 2—パーフルォロ ェチルェチル、(メタ)アクリル酸 2—パーフルォロェチル 2—パーフルォロブチル
ェチル、(メタ)アクリル酸パーフルォロェチル、(メタ)アクリル酸トリフルォロメチル、( メタ)アクリル酸ビス(トリフルォロメチルメチル)、(メタ)アクリル酸 2—トリフルォロメチ ルー 2—パーフルォロェチルェチル、(メタ)アクリル酸 2—パーフルォ口へキシルェ チル、(メタ)アクリル酸 2—パーフルォロデシルェチル、(メタ)アクリル酸 2—パーフ ルォ口へキサデシルェチル等の(メタ)アクリル酸系モノマーが挙げられる。前記 (メタ )アクリル酸エステル系重合体では、(メタ)アクリル酸エステル系モノマーとともに、以 下のビュル系モノマーを共重合することもできる。該ビニル系モノマーを例示すると、 スチレン、ビニノレトノレェン、 aーメチノレスチレン、クロノレスチレン、スチレンスノレホン酸 及びその塩等のスチレン系モノマー;パーフルォロエチレン、パーフルォロプロピレン 、フッ化ビ-リデン等のフッ素含有ビュルモノマー;ビュルトリメトキシシラン、ビュルトリ エトキシシラン等のケィ素含有ビュル系モノマー;無水マレイン酸、マレイン酸、マレイ ン酸のモノアルキルエステル及びジアルキルエステル;フマル酸、フマル酸のモノァ ルキルエステル及びジアルキルエステル;マレイミド、メチルマレイミド、ェチルマレイミ ド、プロピルマレイミド、ブチルマレイミド、へキシルマレイミド、ォクチルマレイミド、ド デシルマレイミド、ステアリルマレイミド、フエ-ルマレイミド、シクロへキシルマレイミド 等のマレイミド系モノマー;アクリロニトリル、メタタリ口-トリル等の-トリル基含有ビ- ル系モノマー;アクリルアミド、メタクリルアミド等のアミド基含有ビュル系モノマー;酢 酸ビュル、プロピオン酸ビュル、ピバリン酸ビュル、安息香酸ビュル、桂皮酸ビュル 等のビュルエステル類;エチレン、プロピレン等のアルケン類;ブタジエン、イソプレン 等の共役ジェン類;塩ィ匕ビュル、塩ィ匕ビユリデン、塩化ァリル、ァリルアルコール等が 挙げられる。これらは、単独で用いても良いし、複数を共重合させても構わない。なか でも、生成物の物性等から、スチレン系モノマー及び (メタ)アクリル酸系モノマーから なる重合体が好ましい。より好ましくは、アクリル酸エステルモノマー及びメタクリル酸 エステルモノマー力もなる (メタ)アクリル系重合体であり、特に好ましくはアクリル酸ェ ステルモノマー力もなるアクリル系重合体である。一般建築用等の用途においては配 合物の低粘度、硬化物の低モジュラス、高伸び、耐候、耐熱性等の物性が要求され る点から、アクリル酸ブチル系モノマーが更に好ましい。一方、自動車用途等の耐油 性等が要求される用途においては、アクリル酸ェチルを主とした共重合体が更に好
ま 、。このアクリル酸ェチルを主とした重合体は耐油性に優れるが低温特性 (耐寒 性)にやや劣る傾向があるため、その低温特性を向上させるために、アクリル酸ェチ ルの一部をアクリル酸ブチルに置き換えることも可能である。ただし、アクリル酸プチ ルの比率を増やすに伴 、その良好な耐油性が損なわれて!/、くので、耐油性を要求さ れる用途にはその比率は 40%以下にするのが好ましぐ更には 30%以下にするの 力 り好ましい。また、耐油性を損なわずに低温特性等を改善するために側鎖のアル キル基に酸素が導入されたアクリル酸 2—メトキシェチルゃアクリル酸 2—エトキシェ チル等を用いるのも好ましい。ただし、側鎖にエーテル結合を持つアルコキシ基の導 入により耐熱性が劣る傾向にあるので、耐熱性が要求されるときには、その比率は 40 %以下にするのが好ましい。各種用途や要求される目的に応じて、必要とされる耐油 性や耐熱性、低温特性等の物性を考慮し、その比率を変化させ、適した重合体を得 ることが可能である。例えば、限定はされないが耐油性や耐熱性、低温特性等の物 性バランスに優れて 、る例としては、アクリル酸ェチル Zアクリル酸ブチル Zアクリル 酸 2—メトキシェチル(重量比で 40〜50Z20〜30Z30〜20)の共重合体が挙げら れる。本発明においては、これらの好ましいモノマーを他のモノマーと共重合、更に はブロック共重合させても構わなぐその際は、これらの好ましいモノマーが重量比で 40%以上含まれて 、ることが好ま 、。なお上記表現形式で例えば (メタ)アクリル酸 とは、アクリル酸および Ζある 、はメタクリル酸を表す。 On the other hand, the (meth) acrylic acid ester monomer constituting the main chain of the (meth) acrylic acid ester polymer is not particularly limited, and various types can be used. Examples include (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, Isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, cyclohexyl (meth) acrylate, (meth) acrylic acid n-heptyl, n-octyl (meth) acrylate, 2-methylhexyl (meth) acrylate, noel (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, (meth) acrylic acid File, Toluyl (meth) acrylate, Benzyl (meth) acrylate, 2- (meth) acrylic acid 2-methoxyethyl, (meth) acrylic acid 3-methoxy Butyl, (meth) acrylic acid 2-hydroxy Echiru, (meth) acrylate, 2-hydroxypropyl (meth) acrylate, stearyl (meth) § acrylic acid glycidyl, (meth) 2-aminoethyl acrylate, Y - (methacryloyl Oxypro-meth) acrylic acid ethylene oxide adduct, (meth) acrylic acid trifluoromethyl methyl, (meth) acrylic acid 2-trifluoromethylethyl, (meth) acrylic acid 2-perfluoroethylethyl, ( (Meth) acrylic acid 2-perfluoroethyl 2-perfluorobutyl Ethyl, perfluoroethyl (meth) acrylate, trifluoromethyl (meth) acrylate, bis (trifluoromethylmethyl) (meth) acrylate, 2-methacrylic acid 2-trifluoromethyl (Meth) acrylic acid 2-perfluorohexylethyl, (meth) acrylic acid 2-perfluorodecylethyl, (meth) acrylic acid 2-perfluorohexadecylethyl, etc. ) Acrylic acid monomers. In the (meth) acrylic acid ester polymer, the following bull monomers can be copolymerized with the (meth) acrylic acid ester monomer. Examples of the vinyl-based monomer include styrene-based monomers such as styrene, vinylenorenorene, a -methino styrene, chronole styrene, styrene sulphonic acid, and salts thereof; perfluoroethylene, perfluoropropylene, Fluorine-containing butyl monomers such as vinylidene fluoride; benzene-containing butyl monomers such as butyltrimethoxysilane and butyltriethoxysilane; maleic anhydride, maleic acid, monoalkyl and dialkyl esters of maleic acid; fumaric acid, Monoalkyl and dialkyl esters of fumaric acid; maleimide, methylmaleimide, ethylmaleimide, propylmaleimide, butylmaleimide, hexylmaleimide, octylmaleimide, dodecylmaleimide, stearylmaleimide, phenolmaleimide Maleimide monomers such as cyclohexylmaleimide; -Tolyl group-containing beryl monomers such as acrylonitrile and meta-n-tolyl; Amyl group-containing butyl monomers such as acrylamide and methacrylamide; Butyl acetate, Bulle propionate, Pivalin Bull esters such as acid bull, benzoic acid bull and cinnamic acid bull; Alkenes such as ethylene and propylene; Conjugates such as butadiene and isoprene; Salt butyl, salt vinylidene, valyl chloride, allylic alcohol, etc. Is mentioned. These may be used alone or a plurality of these may be copolymerized. Of these, a polymer composed of a styrene monomer and a (meth) acrylic acid monomer is preferred in view of the physical properties of the product. More preferably, it is a (meth) acrylic polymer that also has an acrylic ester monomer power and a methacrylic ester monomer strength, and an acrylic polymer that also has an acrylic ester monomer strength is particularly preferable. For applications such as general construction, a butyl acrylate monomer is more preferred because physical properties such as low viscosity of the compound, low modulus of the cured product, high elongation, weather resistance, and heat resistance are required. On the other hand, in applications that require oil resistance, such as automotive applications, copolymers based on ethyl acrylate are more preferred. Well ,. This polymer mainly composed of ethyl acrylate is excellent in oil resistance but tends to be slightly inferior in low-temperature characteristics (cold resistance). Therefore, in order to improve the low-temperature characteristics, a part of the ethyl acrylate is acrylic acid. It is also possible to replace it with butyl. However, as the proportion of acrylic acid is increased, its good oil resistance is impaired! /, So it is preferable that the ratio be 40% or less for applications that require oil resistance. Further, it is more preferable to make it 30% or less. It is also preferable to use 2-methoxyethyl acrylate or 2-ethoxyethyl acrylate in which oxygen is introduced into the side chain alkyl group in order to improve the low temperature characteristics without impairing oil resistance. However, since heat resistance tends to be inferior due to the introduction of an alkoxy group having an ether bond in the side chain, the ratio is preferably 40% or less when heat resistance is required. In accordance with various uses and required purposes, it is possible to obtain a suitable polymer by changing the ratio in consideration of required physical properties such as oil resistance, heat resistance, and low temperature characteristics. For example, although it is not limited, it has an excellent balance of physical properties such as oil resistance, heat resistance, and low temperature characteristics. Examples thereof include ethyl acrylate, butyl acrylate, 2-methoxyethyl acrylate (40-50Z20-30Z30 by weight). To 20). In the present invention, these preferable monomers may be copolymerized with other monomers, and further block copolymerized. In this case, it is preferable that these preferable monomers are contained in an amount of 40% or more by weight. ,. In the above expression format, for example, (meth) acrylic acid means acrylic acid and Ζ means methacrylic acid.
[0038] (メタ)アクリル酸エステル系重合体の合成法としては、特に限定されず、公知の方法 で行えばよい。但し、重合開始剤としてァゾ系化合物、過酸ィ匕物などを用いる通常の フリーラジカル重合法で得られる重合体は、分子量分布の値が一般に 2以上と大きく 、粘度が高くなるという問題を有している。従って、分子量分布が狭ぐ粘度の低い (メ タ)アクリル酸エステル系重合体であって、高 、割合で分子鎖末端に架橋性官能基 を有する (メタ)アクリル酸エステル系重合体を得るためには、リビングラジカル重合法 を用いることが好ましい。 [0038] The method for synthesizing the (meth) acrylic acid ester polymer is not particularly limited, and may be carried out by a known method. However, a polymer obtained by a normal free radical polymerization method using an azo compound or a peroxide as a polymerization initiator has a problem that the molecular weight distribution is generally as large as 2 or more and the viscosity becomes high. Have. Therefore, in order to obtain a (meth) acrylate polymer having a narrow molecular weight distribution and a low viscosity and having a crosslinkable functional group at the molecular chain terminal at a high ratio. For this, it is preferable to use a living radical polymerization method.
[0039] 「リビングラジカル重合法」の中でも、有機ハロゲン化物ある 、はハロゲン化スルホ- ル化合物等を開始剤、遷移金属錯体を触媒として (メタ)アクリル酸エステル系モノマ 一を重合する「原子移動ラジカル重合法」は、上記の「リビングラジカル重合法」の特
徴に加えて、官能基変換反応に比較的有利なハロゲン等を末端に有し、開始剤や 触媒の設計の自由度が大きいことから、特定の官能基を有する (メタ)アクリル酸エス テル系重合体の製造方法としてはさらに好まし 、。この原子移動ラジカル重合法とし ては例えば、 Matyjaszewskiら、ジャーナル'ォブ'アメリカン'ケミカルソサエティ一( J. Am. Chem. Soc. ) 1995年、 117卷、 5614頁など力挙げられる。 [0039] Among the “living radical polymerization methods”, there are organic halides, or halogenated sulfone compounds as initiators, and transition metal complexes as catalysts to polymerize (meth) acrylic acid ester monomers. "Radical polymerization method" is a special feature of the above "living radical polymerization method". In addition to the above, (meth) acrylic acid ester series having specific functional groups because it has halogen at the terminal, which is relatively advantageous for functional group conversion reactions, and has a high degree of freedom in designing initiators and catalysts. Further preferred as a method for producing a polymer. As this atom transfer radical polymerization method, for example, Matyjaszewski et al., Journal 'Ob' American 'Chemical Society (J. Am. Chem. Soc.) 1995, 117, p.
[0040] 反応性ケィ素基を有する (メタ)アクリル酸エステル系重合体の製法としては、たとえ ば、特公平 3— 14068号公報、特公平 4— 55444号公報、特開平 6— 211922号公 報等に、連鎖移動剤を用いたフリーラジカル重合法を用いた製法が開示されている 。また、特開平 9— 272714号公報等に、原子移動ラジカル重合法を用いた製法が 開示されている力 特にこれらに限定されるものではない。 [0040] Examples of the method for producing a (meth) acrylic acid ester-based polymer having a reactive cage group include Japanese Patent Publication No. 3-14068, Japanese Patent Publication No. 4-55444, and Japanese Patent Publication No. Hei 6-212922. Discloses a production method using a free radical polymerization method using a chain transfer agent. Further, the power disclosed in JP-A-9-272714 and the like using a method using an atom transfer radical polymerization method is not particularly limited thereto.
[0041] 上記の反応性ケィ素基を有する (メタ)アクリル酸エステル系重合体は、単独で使用し てもよ 、し 2種以上併用してもょ 、。 [0041] The (meth) acrylic acid ester-based polymer having a reactive cage group may be used alone or in combination of two or more.
[0042] これらの反応性ケィ素基を有する有機重合体は、単独で使用してもよいし 2種以上併 用してもよい。具体的には、反応性ケィ素基を有するポリオキシアルキレン系重合体 と、反応性ケィ素基を有する (メタ)アクリル酸エステル系重合体をブレンドしてなる有 機重合体も使用できる。 [0042] These organic polymers having reactive cage groups may be used alone or in combination of two or more. Specifically, an organic polymer obtained by blending a polyoxyalkylene polymer having a reactive cage group and a (meth) acrylic acid ester polymer having a reactive cage group can also be used.
[0043] 反応性ケィ素基を有するポリオキシアルキレン系重合体と反応性ケィ素基を有する( メタ)アクリル酸エステル系重合体をブレンドしてなる有機重合体の製造方法は、特 開昭 59— 122541号公報、特開昭 63— 112642号公報、特開平 6— 172631号公 報、特開平 11— 116763号公報等に提案されているが、特にこれらに限定されるも のではない。好ましい具体例は、反応性ケィ素基を有し分子鎖が実質的に、下記一 般式 (7) : [0043] A method for producing an organic polymer obtained by blending a polyoxyalkylene polymer having a reactive cage group and a (meth) acrylate polymer having a reactive cage group is disclosed in JP —Proposed in JP-A-122541, JP-A-63-112642, JP-A-6-172631, and JP-A-11-116763, but is not limited thereto. Preferred specific examples include a reactive chain group and a molecular chain substantially having the following general formula (7):
-CH C (R10) (COOR11) (7) -CH C (R 10 ) (COOR 11 ) (7)
2 2
(式中、 R1Gは水素原子またはメチル基、 R11は炭素原子数 1〜8のアルキル基を示す )で表される炭素原子数 1〜8のアルキル基を有する (メタ)アクリル酸エステル単量体 単位と、下記一般式 (8) : (Wherein R 1G represents a hydrogen atom or a methyl group, R 11 represents an alkyl group having 1 to 8 carbon atoms) and a (meth) acrylate ester having an alkyl group having 1 to 8 carbon atoms Unit of mer and the following general formula (8):
CH— C (R10) (COOR12) (8) CH— C (R 10 ) (COOR 12 ) (8)
2 2
(式中、 R1C>は前記に同じ、 R12は炭素原子数 9以上のアルキル基を示す)で表される
炭素原子数 9以上のアルキル基を有する (メタ)アクリル酸エステル単量体単位力 な る共重合体に、反応性ケィ素基を有するポリオキシアルキレン系重合体をブレンドし て製造する方法である。 (Wherein R 1C> is the same as above, R 12 represents an alkyl group having 9 or more carbon atoms) This is a method for producing a (meth) acrylic acid ester monomer unit copolymer having an alkyl group having 9 or more carbon atoms by blending a polyoxyalkylene polymer having a reactive cage group. .
[0044] 前記一般式(7)の R11としては、たとえばメチル基、ェチル基、プロピル基、 n—プチ ル基、 t ブチル基、 2 ェチルへキシル基等の炭素原子数 1〜8、好ましくは 1〜4、 さらに好ましくは 1〜2のアルキル基が挙げられる。なお、 R11のアルキル基は単独で もよぐ 2種以上混合していてもよい。 [0044] R 11 in the general formula (7) is, for example, 1 to 8 carbon atoms, such as a methyl group, an ethyl group, a propyl group, an n-propyl group, a t-butyl group, and a 2-ethylhexyl group, preferably Includes 1 to 4, more preferably 1 to 2 alkyl groups. The alkyl group of R 11 may be used alone or in combination of two or more.
[0045] 前記一般式 (8)の R12としては、たとえば、ラウリル基、トリデシル基、セチル基、ステア リル基、ベへ-ル基等の炭素原子数 9以上、通常は 10〜30、好ましくは 10〜20の 長鎖のアルキル基が挙げられる。なお、 R12のアルキル基は R11の場合と同様、単独 でもよく、 2種以上混合したものであってもよい。 [0045] R 12 in the general formula (8) is, for example, 9 or more carbon atoms such as lauryl group, tridecyl group, cetyl group, stearyl group, and beryl group, usually 10 to 30, preferably Includes 10 to 20 long-chain alkyl groups. The alkyl group for R 12 may be used alone or in a mixture of two or more as in the case of R 11 .
[0046] 該 (メタ)アクリル酸エステル系共重合体の分子鎖は実質的に式(7)及び式 (8)の単 量体単位力もなるが、ここで 、う「実質的に」とは該共重合体中に存在する式 (7)及 び式 (8)の単量体単位の合計が 50重量%を超えることを意味する。式(7)及び式 (8 )の単量体単位の合計は好ましくは 70重量%以上である。 [0046] The molecular chain of the (meth) acrylic acid ester-based copolymer also has a monomer unit force of the formula (7) and the formula (8). Here, "substantially" means It means that the total of the monomer units of formula (7) and formula (8) present in the copolymer exceeds 50% by weight. The total of the monomer units of formula (7) and formula (8) is preferably 70% by weight or more.
[0047] また式(7)の単量体単位と式(8)の単量体単位の存在比は、重量比で 95: 5〜40: 6 0力好ましく、 90 : 10〜60 :40力さらに好ましい。 [0047] The abundance ratio of the monomer unit of the formula (7) and the monomer unit of the formula (8) is preferably 95: 5-40: 60 force, and 90: 10-60: 40 force in weight ratio. Further preferred.
[0048] 該共重合体に含有されて!ヽてもよ!/ヽ式(7)及び式 (8)以外の単量体単位としては、 たとえばアクリル酸、メタクリル酸等のアクリル酸;アクリルアミド、メタクリルアミド、 N— メチロールアクリルアミド、 N—メチロールメタクリルアミド等のアミド基、グリシジルァク リレート、グリシジルメタタリレート等のエポキシ基、ジェチルアミノエチルアタリレート、 ジェチルアミノエチルメタタリレート等のアミノ基を含む単量体;その他アクリロニトリル ゝスチレン、 α—メチルスチレン、アルキルビュルエーテル、塩化ビュル、酢酸ビュル 、プロピオン酸ビュル、エチレン等に起因する単量体単位が挙げられる。 [0048] The monomer unit contained in the copolymer may be! / ヽ other than formula (7) and formula (8), for example, acrylic acid such as acrylic acid and methacrylic acid; acrylamide, Contains amide groups such as methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, epoxy groups such as glycidyl acrylate and glycidyl methacrylate, and amino groups such as jetylaminoethyl acrylate and jetylaminoethyl methacrylate Monomers; Others include monomer units derived from acrylonitrile, styrene, α-methylstyrene, alkyl butyl ether, butyl chloride, butyl acetate, butyl propionate, ethylene and the like.
[0049] さらに、反応性ケィ素官能基を有する (メタ)アクリル酸エステル系重合体をブレンドし てなる有機重合体の製造方法としては、他にも、反応性ケィ素基を有するポリオキシ プロピレン系重合体の存在下で (メタ)アクリル酸エステル系単量体の重合を行う方法 が利用できる。この製造方法は、特開昭 59— 78223号公報、特開昭 60— 228516
号公報、特開昭 60— 228517号公報等の各公報に具体的に開示されているが、こ れらに限定されるものではない。 [0049] Further, as a method for producing an organic polymer obtained by blending a (meth) acrylic acid ester-based polymer having a reactive cage functional group, there are other polyoxypropylene-based methods having a reactive cage group. A method of polymerizing a (meth) acrylate monomer in the presence of a polymer can be used. This production method is disclosed in JP-A-59-78223 and JP-A-60-228516. Although specifically disclosed in each publication, such as Japanese Patent Publication No. 60-228517, etc., it is not limited thereto.
[0050] 一方、本発明の有機重合体の主鎖骨格中には発明の効果を大きく損なわない範囲 でウレタン結合成分等の他の成分を含んで 、てもよ 、。 [0050] On the other hand, the main chain skeleton of the organic polymer of the present invention may contain other components such as a urethane bond component as long as the effects of the invention are not significantly impaired.
[0051] 前記ウレタン結合成分としては特に限定されないが、イソシァネート基と活性水素基 との反応により生成する基 (以下、アミドセグメントともいう)を挙げることができる。 [0051] The urethane bond component is not particularly limited, and examples thereof include a group (hereinafter also referred to as an amide segment) generated by a reaction between an isocyanate group and an active hydrogen group.
[0052] 前記アミドセグメントは一般式(9) : [0052] The amide segment has the general formula (9):
NR13 - C ( = 0) - (9) NR 13 -C (= 0)-(9)
(R13は水素原子または置換あるいは非置換の有機基を表す)で表される基である。 (R 13 represents a hydrogen atom or a substituted or unsubstituted organic group).
[0053] 前記アミドセグメントとしては、具体的には、イソシァネート基と水酸基との反応により 生成するウレタン基;イソシァネート基とアミノ基との反応により生成する尿素基;イソ シァネート基とメルカプト基との反応により生成するチォウレタン基などを挙げることが できる。また、本発明では、上記ウレタン基、尿素基、及び、チォウレタン基中の活性 水素が、更にイソシァネート基と反応して生成する基も、一般式 (9)の基に含まれる。 [0053] Specifically, as the amide segment, a urethane group generated by a reaction of an isocyanate group and a hydroxyl group; a urea group generated by a reaction of an isocyanate group and an amino group; a reaction of an isocyanate group and a mercapto group The thiourethane group produced by In the present invention, a group formed by further reacting an active hydrogen in the urethane group, urea group and thiourethane group with an isocyanate group is also included in the group of the general formula (9).
[0054] アミドセグメントと反応性ケィ素基を有する有機重合体の工業的に容易な製造方法を 例示すると、末端に活性水素含有基を有する有機重合体に、過剰のポリイソシァネ 一トイ匕合物を反応させて、ポリウレタン系主鎖の末端にイソシァネート基を有する重合 体とした後、あるいは同時に、該イソシァネート基の全部または一部に一般式(10) W-R14-SiR6 X (10) [0054] An example of an industrially easy method for producing an organic polymer having an amide segment and a reactive silicon group is as follows. To an organic polymer having an active hydrogen-containing group at the terminal, an excess polyisocyanate compound is combined. After reacting to form a polymer having an isocyanate group at the end of the polyurethane main chain, or at the same time, all or part of the isocyanate group may be represented by the general formula (10) WR 14 -SiR 6 X (10)
3-c c 3-c c
(ただし、式中、 R6、 X、 cは前記と同じ。 R14は、 2価の有機基であり、より好ましくは炭 素原子数 1〜20の置換もしくは非置換の 2価の炭化水素基である。 Wは水酸基、力 ルポキシル基、メルカプト基およびアミノ基 (非置換または一置換)から選ばれた活性 水素含有基である。 )で表されるケィ素化合物の W基を反応させる方法により製造さ れるものを挙げることができる。この製造方法に関連した、有機重合体の公知の製造 法を例示すると、特公昭 46— 12154号公報 (米国特許第 3632557号明細書)、特 開昭 58— 109529号公報 (米国特許第 4374237号明細書)、特開昭 62— 13430 号公報 (米国特許第 4645816号明細書)、特開平 8— 53528号公報 (欧州特許出 願公開第 0676403号明細書)、特開平 10— 204144号公報 (欧州特許出願公開
第 0831108号明細書;)、特表 2003— 508561号公報(米国特許第 6197912号明 細書)、特開平 6— 211879号公報 (米国特許第 5364955号明細書)、特開平 10— 53637号公報 (米国特許第 5756751号明細書)、特開平 11— 100427号公報、特 開 2000— 169544号公報、特開 2000— 169545号公報、特開 2002— 212415号 公報、特許第 3313360号公報、米国特許第 4067844号明細書、米国特許第 371 1445号明細書、特開 2001— 323040号公報、などが挙げられる。 (In the formula, R 6 , X and c are the same as described above. R 14 is a divalent organic group, more preferably a substituted or unsubstituted divalent hydrocarbon having 1 to 20 carbon atoms. W is an active hydrogen-containing group selected from a hydroxyl group, a forcel-poxyl group, a mercapto group, and an amino group (unsubstituted or mono-substituted). Can be mentioned. Examples of known production methods for organic polymers related to this production method include Japanese Patent Publication No. 46-12154 (US Pat. No. 3,632,557) and Japanese Patent Publication No. 58-109529 (US Pat. No. 4,374,237). Description), Japanese Patent Application Laid-Open No. 62-13430 (U.S. Pat. No. 4645816), Japanese Patent Application Laid-Open No. 8-53528 (Japanese Patent Application Publication No. 0676403), Japanese Patent Application Laid-Open No. 10-204144 ( Published European patent application No. 0831108 ;; Special Table 2003-508561 (U.S. Pat. No. 6,197912), JP-A-6-211879 (U.S. Pat. No. 5,364,955), JP-A-10-53637 U.S. Pat. No. 5756751), JP-A-11-100427, JP2000-169544, JP2000-169545, JP2002-212415, Patent 3313360, USP No. 4067844, US Pat. No. 371 1445, JP-A-2001-323040, and the like.
[0055] また、末端に活性水素含有基を有する有機重合体に一般式 (11) [0055] Further, the organic polymer having an active hydrogen-containing group at the terminal is represented by the general formula (11)
0 = C=N-R14-SiR6 X (11) 0 = C = NR 14 -SiR 6 X (11)
3-c c 3-c c
(ただし、式中 R6、 R14、 X、 cは前記に同じ。)で示される反応性ケィ素基含有イソシァ ネートイ匕合物とを反応させることにより製造されるものを挙げることができる。この製造 方法に関連した、有機重合体の公知の製造法を例示すると、特開平 11 279249 号公報 (米国特許第 5990257号明細書)、特開 2000— 119365号公報 (米国特許 第 6046270号明細書)、特開昭 58— 29818号公報 (米国特許第 4345053号明細 書)、特開平 3— 47825号公報 (米国特許第 5068304号明細書)、特開平 11— 60 724号公報、特開 2002— 155145号公報、特開 2002— 249538号公報、国際公 開第 03Z018658号パンフレット、国際公開第 03/059981号パンフレットなどが 挙げられる。 (Wherein, R 6 , R 14 , X, and c are the same as described above), and those produced by reacting with a reactive silicon group-containing isocyanate compound. Examples of known production methods for organic polymers related to this production method include JP-A-11 279249 (US Pat. No. 5,990,257) and JP-A 2000-119365 (US Pat. No. 6046270). ), JP-A-58-29818 (U.S. Pat. No. 4345053), JP-A-3-47825 (U.S. Pat. No. 5,068,304), JP-A-11-60724, JP-A-2002- No. 155145, JP 2002-249538 A, pamphlet of International Publication No. 03Z018658, pamphlet of International Publication No. 03/059981, and the like.
[0056] 末端に活性水素含有基を有する有機重合体としては、末端に水酸基を有するォキシ アルキレン重合体(ポリエーテルポリオール)、ポリアクリルポリオールが挙げられる。 これらの中でも、ポリエーテルポリオールは、得られる有機重合体の粘度が低く作業 性が良好であり、接着性、深部硬化性が良好である為により好ましい。また、ポリアク リルポリオールは、得られる有機重合体の硬化物の耐候性 ·耐熱性が良好である為 により好ましい。 [0056] Examples of the organic polymer having an active hydrogen-containing group at the terminal include an oxyalkylene polymer (polyether polyol) having a hydroxyl group at the terminal and a polyacrylic polyol. Among these, polyether polyols are more preferable because the resulting organic polymer has low viscosity and good workability, and good adhesion and deep part curability. Polyacryl polyol is more preferred because the cured product of the resulting organic polymer has good weather resistance and heat resistance.
[0057] ポリエーテルポリオールとしては、いかなる製造方法において製造されたものでも使 用することが出来るが、全分子平均で分子末端当り少なくとも 0. 7個の水酸基を末端 に有するものが好ましい。具体的には、従来のアルカリ金属触媒を使用して製造した ォキシアルキレン重合体や、複合金属シアン化物錯体ゃセシウムの存在下、少なくと も 2つの水酸基を有するポリヒドロキシィ匕合物などの開始剤に、アルキレンォキシドを
反応させて製造されるォキシアルキレン重合体などが挙げられる。 [0057] As the polyether polyol, those produced by any production method can be used, but those having at least 0.7 hydroxyl groups per molecular terminal in terms of the total molecular average are preferred. Specifically, an oxyalkylene polymer produced by using a conventional alkali metal catalyst, a polyhydroxy compound having at least two hydroxyl groups in the presence of a double metal cyanide complex, cesium, etc. As an initiator, alkylene oxide Examples thereof include an oxyalkylene polymer produced by reaction.
[0058] 上記の各重合法の中でも、複合金属シアン化物錯体を使用する重合法は、より低不 飽和度で、分子量分布が狭ぐより低粘度でかつ、高耐酸性、高耐候性のォキシァ ルキレン重合体を得ることが可能であるため好ましい。 [0058] Among the above polymerization methods, the polymerization method using a double metal cyanide complex is a low unsaturation, low molecular weight distribution, low viscosity, high acid resistance, and high weather resistance. It is preferable because a rualkylene polymer can be obtained.
[0059] 前記ポリアクリルポリオールとしては、(メタ)アクリル酸アルキルエステル(共)重合体 を骨格とし、かつ、分子内にヒドロキシル基を有するポリオールを挙げることができる。 この重合体の合成法は、分子量分布が狭ぐ低粘度化が可能なことからリビングラジ カル重合法が好ましぐ原子移動ラジカル重合法がさらに好ましい。また、特開 2001 - 207157号公報に記載されて 、るアクリル酸アルキルエステル系単量体を高温、 高圧で連続塊状重合によって得た、いわゆる SGOプロセスによる重合体を用いるの が好ましい。具体的には、東亞合成(株)製のアルフォン UH 2000、 UH - 2130 等が挙げられる。 [0059] Examples of the polyacrylic polyol include a polyol having a (meth) acrylic acid alkyl ester (co) polymer as a skeleton and having a hydroxyl group in the molecule. The polymer synthesis method is more preferably an atom transfer radical polymerization method, which is preferred to a living radical polymerization method, because the molecular weight distribution is narrow and low viscosity can be achieved. Further, it is preferable to use a polymer by the so-called SGO process obtained by continuous bulk polymerization of an acrylic acid alkyl ester monomer described in JP-A-2001-207157 at high temperature and high pressure. Specific examples include Alfon UH 2000 and UH-2130 manufactured by Toagosei Co., Ltd.
[0060] 前記ポリイソシァネートイ匕合物の具体例としては、トルエン(トリレン)ジイソシァネート 、ジフエ-ルメタンジイソシァネート、キシリレンジイソシァネート等の芳香族系ポリイソ シァネート;イソフォロンジイソシァネート、へキサメチレンジイソシァネート等の脂肪族 系ポリイソシァネートなどを挙げることができる。 [0060] Specific examples of the polyisocyanate compound include aromatic polyisocyanates such as toluene (tolylene) diisocyanate, diphenylmethane diisocyanate, and xylylene diisocyanate; Examples thereof include aliphatic polyisocyanates such as cyanate and hexamethylene diisocyanate.
[0061] 一般式(10)のケィ素化合物としては特に限定はないが、具体的に例示すると、 γ - ァミノプロピルトリメトキシシラン、 Ν—( β—アミノエチル) Ί—ァミノプロピルトリメト キシシラン、 γ - (Ν フエ-ル)ァミノプロピルトリメトキシシラン、 Ν ェチルアミノィ ソブチルトリメトキシシラン、(Ν シクロへキシルアミノメチル)トリエトキシシラン、(Ν ーシクロへキシルアミノメチル)ジエトキシメチルシラン、(Ν—フエ-ルアミノメチル)トリ メトキシシラン、等のアミノ基含有シラン類; y—ヒドロキシプロピルトリメトキシシラン等 のヒドロキシ基含有シラン類; y—メルカプトプロピルトリメトキシシラン等のメルカプト 基含有シラン類;等が挙げられる。また、特開平 6— 211879号公報 (米国特許第 53 64955号明細書)、特開平 10— 53637号公報 (米国特許第 5756751号明細書)、 特開平 10— 204144号公報 (欧州特許出願公開第 0831108号明細書)、特開 200 0— 169544号公報、特開 2000— 169545号公報に記載されている様に、各種の α , β 不飽和カルボ二ルイ匕合物と一級アミノ基含有シランとの Michael付加反応
物、または、各種の (メタ)アタリロイル基含有シランと一級アミノ基含有ィ匕合物との Mi chael付加反応物もまた、一般式(10)のケィ素化合物として用いることができる。 [0061] The key compound of the general formula (10) is not particularly limited, but specific examples include γ-aminopropyltrimethoxysilane, Ν- (β-aminoethyl) Ί -aminopropyltrimeth Xysilane, γ- (Ν-phenol) aminopropyltrimethoxysilane, Νethylaminoisobutyltrimethoxysilane, (Νcyclohexylaminomethyl) triethoxysilane, (Ν-cyclohexylaminomethyl) diethoxymethylsilane, Amino group-containing silanes such as (Ν-phenolaminomethyl) trimethoxysilane; hydroxy group-containing silanes such as y-hydroxypropyltrimethoxysilane; mercapto group-containing silanes such as y-mercaptopropyltrimethoxysilane; Is mentioned. JP-A-6-211879 (U.S. Pat. No. 53 64955), JP-A-10-53637 (U.S. Pat. No. 5756751), JP-A-10-204144 (European Patent Application Publication No. No. 0831108), JP-A 2000-169544, JP-A 2000-169545, various α, β-unsaturated carbonyl compounds, primary amino group-containing silanes, Michael addition reaction Or a Michael addition reaction product of various (meth) atalyloyl group-containing silanes with primary amino group-containing compounds can also be used as the key compound of the general formula (10).
[0062] 一般式(11)の反応性ケィ素基含有イソシァネートイ匕合物としては特に限定はないが 、具体的に例示すると、 γ—トリメトキシシリルプロピルイソシァネート、 γ—トリエキシ シリルプロピルイソシァネート、 γーメチルジメトキシシリルプロピルイソシァネート、 γ ト、ジメトキシメチルシリルメチルイソシァネート等が挙げられる。また、特開 2000— 1 19365号公報 (米国特許第 6046270号明細書)に記載されている様に、一般式(1 0)のケィ素化合物と、過剰の前記ポリイソシァネートイヒ合物を反応させて得られる化 合物もまた、一般式(11)の反応性ケィ素基含有イソシァネートイ匕合物として用いるこ とがでさる。 [0062] The reactive silicon group-containing isocyanate compound of the general formula (11) is not particularly limited, but specific examples include γ-trimethoxysilylpropyl isocyanate, γ-triexylsilylpropyl isocyanate. And γ-methyldimethoxysilylpropyl isocyanate, γ and dimethoxymethylsilylmethyl isocyanate, and the like. Further, as described in JP-A No. 2000-1 19365 (US Pat. No. 6046270), a silicon compound of the general formula (10) and an excess of the polyisocyanate ich compound are used. The compound obtained by the reaction can also be used as a reactive silicon group-containing isocyanate compound of the general formula (11).
[0063] 本発明の有機重合体の主鎖骨格中にアミドセグメントが多いと、有機重合体の粘度 が高くなり、作業性の悪い組成物となる場合がある。一方、有機重合体の主鎖骨格 中のアミドセグメントによって、本発明の組成物の硬化性が向上する傾向がある。主 鎖骨格中にアミドセグメントを有する有機重合体を (Α)成分として用いた場合、本発 明の (Β)成分と組合せた組成物は、非有機錫触媒を用いながらより速硬化性を有す る為に好ましい。従って、有機重合体の主鎖骨格中にアミドセグメントを含む場合、ァ ミドセグメントは 1分子あたり平均で、 1〜10個が好ましぐ 1. 5〜7個がより好ましぐ 2〜5個が特に好ましい。 1個よりも少ない場合には、硬化性が十分ではない場合が あり、 10個よりも大きい場合には、有機重合体が高粘度となり作業性の悪い組成物と なる場合がある。 [0063] If the main chain skeleton of the organic polymer of the present invention contains a large number of amide segments, the viscosity of the organic polymer may increase and the composition may have poor workability. On the other hand, the amide segment in the main chain skeleton of the organic polymer tends to improve the curability of the composition of the present invention. When an organic polymer having an amide segment in the main chain skeleton is used as the component (Α), the composition combined with the component (Β) of the present invention has a faster curing property while using a non-organotin catalyst. Therefore, it is preferable. Therefore, when the main chain skeleton of the organic polymer contains an amide segment, the average number of amide segments per molecule is 1 to 10 and 1.5 to 7 is more preferable 2 to 5 Is particularly preferred. When the number is less than 1, the curability may not be sufficient. When the number is more than 10, the organic polymer may have a high viscosity, resulting in a poor workability composition.
[0064] 本発明では、(Β)成分として、チタン触媒を使用する。このチタン触媒は、(Α)成分で ある有機重合体の硬化触媒として機能する。 [0064] In the present invention, a titanium catalyst is used as the component (ii). This titanium catalyst functions as a curing catalyst for the organic polymer as component (ii).
従来、(Α)成分である反応性ケィ素基を有する有機重合体の硬化触媒として、ジブ チル錫ジラウレートやジブチル錫ジァセチルァセトネートなどの有機錫化合物が用い られているが、これらの有機錫化合物の毒性が指摘されている。有機錫化合物はそ の添加量に応じて毒性または環境への負荷が大きくなるため、本発明の組成物は組 成物中に有機錫化合物を実質的に含有して 、な 、ことを特徴とする。ここで「実質的
に含有していない」とは、有機重合体 (A) 100重量部に対する有機錫化合物の含有 量が 0. 5重量部以下であることを意味する。上記有機錫化合物の含有量は、 0. 1重 量部以下であるのが好ましぐ 0. 01重量部以下であるのがより好ましい。特に好まし くは、有機錫化合物を全く含有していないことである。 Conventionally, organotin compounds such as dibutyltin dilaurate and dibutyltin diacetylacetonate have been used as curing catalysts for organic polymers having a reactive cage group as component (ii). The toxicity of organotin compounds has been pointed out. Since the organotin compound increases the toxicity or the burden on the environment depending on the amount of the organotin compound, the composition of the present invention is characterized by substantially containing the organotin compound in the composition. To do. Where "substantial “Not contained in” means that the content of the organic tin compound is 0.5 parts by weight or less based on 100 parts by weight of the organic polymer (A). The content of the organotin compound is preferably 0.1 parts by weight or less, and more preferably 0.01 parts by weight or less. It is particularly preferable that no organic tin compound is contained.
ここで、本発明における「有機錫化合物」とは、炭素とスズの直接結合をもつ化合物を いい、一般式 R15 SnY (n= 1〜4、 R15はアルキル基、ァリール基などの炭化水素 基を表す。また Yは例えばノヽロゲン、 OH、 OR16、 OCOR16など (R16はアルキル基、 ァリール基などの炭化水素基)の官能基である)で表されるものである。 Here, the “organotin compound” in the present invention refers to a compound having a direct bond between carbon and tin, and has a general formula R 15 SnY (n = 1 to 4, R 15 is a hydrocarbon such as an alkyl group or an aryl group. Y represents, for example, a functional group such as neurogen, OH, OR 16 , OCOR 16 (R 16 is a hydrocarbon group such as an alkyl group or an aryl group).
[0065] 本発明のチタン触媒 (B)を用いることにより、有機錫化合物を使用した場合とほぼ同 等の硬化特性を有する硬化性組成物が得られる。また、有機錫触媒などの他の硬化 触媒を用いた場合と比較して、アクリル榭脂などの難接着有機系被着体に対する接 着性を高めることができる。 [0065] By using the titanium catalyst (B) of the present invention, a curable composition having substantially the same curing characteristics as when an organotin compound is used can be obtained. Further, compared to the case of using another curing catalyst such as an organic tin catalyst, it is possible to improve the adhesion to a difficult-to-adhere organic adherend such as an acrylic resin.
[0066] なお、(A)成分の硬化触媒として機能しない TiOなどの化合物は、本発明の (B)成 [0066] It should be noted that a compound such as TiO that does not function as a curing catalyst for component (A) is a component (B) of the present invention.
2 2
分に含まれない。 Not included in minutes.
[0067] 前記チタン触媒は、水酸基または置換あるいは非置換のアルコキシ基と結合したチ タン原子を有する化合物であり、前記チタン触媒の好ましい具体例としては、一般式 (1): [0067] The titanium catalyst is a compound having a titanium atom bonded to a hydroxyl group or a substituted or unsubstituted alkoxy group. Preferred specific examples of the titanium catalyst include a compound represented by the general formula (1):
TKOR1) (1) TKOR 1 ) (1)
4 Four
(式中、 R1は有機基であり、より好ましくは炭素原子数 1から 20の置換あるいは非置 換の 1価の炭化水素基である。 4個の R1は相互に同一であっても、異なっていてもよ い。)で表される化合物が挙げられる。なかでもチタニウムアルコキシドが代表的な化 合物として例示できる。その他に一般式(1)で表される化合物としては、一般式(1) 中の 4個の OR1基の一部または全部が一般式(12): (Wherein, R 1 is an organic group, more preferably a monovalent hydrocarbon group in the substituted or Hi置conversion 1 to 20 carbon atoms. The four R 1 may be identical to each other , Which may be different from each other). Among these, titanium alkoxide can be exemplified as a typical compound. As other compounds represented by the general formula (1), a part or all of four OR 1 groups in the general formula (1) may be represented by the general formula (12):
-OCOR17 (12) -OCOR 17 (12)
(式中、 R17は有機基であり、より好ましくは炭素原子数 1から 20の置換あるいは非置 換の 1価の炭化水素基である。 )で表されるァシルォキシ基であるチタニウムカルボキ シレートが挙げられる。 (Wherein R 17 is an organic group, more preferably a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms.) Titanium carboxylate represented by an acyloxy group represented by Can be mentioned.
[0068] また、一般式(1)で表されるチタン触媒以外の他のチタン触媒としては、一般式(13)
TiX1 (OR18) (13) [0068] Other titanium catalysts other than the titanium catalyst represented by the general formula (1) include those represented by the general formula (13). TiX 1 (OR 18 ) (13)
4— a a 4—a a
(式中、 X1はハロゲン原子であり、(4— a)個の X1は相互に同一であっても、異なって いてもよい。 R18は有機基であり、より好ましくは炭素原子数 1から 20の置換あるいは 非置換の 1価の炭化水素基であり、 a個の R18は相互に同一であっても、異なってい てもよい。 aは 1、 2、 3のいずれかである。)で表されるハロゲン化チタニウムアルコキ シドが挙げられる。 (In the formula, X 1 is a halogen atom, and (4−a) pieces of X 1 may be the same or different from each other. R 18 is an organic group, more preferably the number of carbon atoms. It is a substituted or unsubstituted monovalent hydrocarbon group of 1 to 20, and a R 18 may be the same or different from each other, and a is 1, 2, or 3. .) Is a halogenated titanium alkoxide.
[0069] これらの中でも、チタニウムアルコキシドは、湿分に対する安定性、および、硬化性の 点から好ましい。 [0069] Among these, titanium alkoxide is preferable from the viewpoints of stability to moisture and curability.
[0070] 前記一般式(1)で表されるチタン触媒の中でも、チタニウムキレートが好ましぐなか でも、一般式 (2) : Among the titanium catalysts represented by the general formula (1), the titanium chelate is preferred, but the general formula (2):
[0071] [化 1] [0071] [Chemical 1]
[0072] [式中、 n個の R2は、それぞれ独立に炭素原子数 1から 20の置換あるいは非置換の 1 価の炭化水素基である。(4— n)個の R3は、それぞれ独立に水素原子または炭素原 子数 1から 8の置換あるいは非置換の 1価の炭化水素基である。(4 11)個の八1ぉょ び (4— n)個の A2は、それぞれ独立に— R4または— OR4である(ここで R4は炭素原 子数 1から 8の置換あるいは非置換の 1価の炭化水素基である)。 nは 0、 1、 2、 3のい ずれかである。 ]で表されるチタニウムキレートおよび Zまたは一般式(3): [In the formula, n R 2 s are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms. (4-n) R 3 s are each independently a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms. (4 11) 8 1 and (4—n) A 2 are each independently —R 4 or —OR 4 (where R 4 is a substitution of 1 to 8 carbon atoms or An unsubstituted monovalent hydrocarbon group). n is 0, 1, 2, or 3. ] Titanium chelate and Z or the general formula (3):
[0073] [化 2] [0073] [Chemical 2]
[0074] (式中、 R3、 A\ A2は前記と同じ。 R5は、炭素原子数 1から 20の置換あるいは非置換 の 2価の炭化水素基である。)で表されるチタニウムキレートが、(A)成分との相溶性 、触媒活性の高さ、および、貯蔵安定性の点から、より好ましい。一般式 (2)のチタ- ゥムキレートは、触媒活性が高いことから、特に好ましい。一般式(2)の nが 2であるチ タ-ゥムキレートは、比較的結晶性 (融点)が低ぐ作業性が良好で、触媒活性が高 い為、最も好ましい。 [0074] (In the formula, R 3 and A \ A 2 are the same as described above. R 5 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms.) Chelates are more preferable from the viewpoint of compatibility with the component (A), high catalytic activity, and storage stability. Titanium chelates of general formula (2) are particularly preferred because of their high catalytic activity. A titanium chelate having n of 2 in the general formula (2) is most preferred because of its relatively low crystallinity (melting point), good workability and high catalytic activity.
[0075] 一般式(1)で表される化合物のうち、チタニウムアルコキシドを具体的に例示すると、 チタニウムテトラメトキシド、チタニウムテトラエトキシド、チタニウムテトラァリルォキシド 、チタニウムテトラ n—プロポキシド、チタニウムテトライソプロポキシド、チタニウムテト ラ n—ブトキシド、チタニウムテトライソブトキシド、チタニウムテトラ sec—ブトキシド、チ タ-ゥムテトラ tーブトキシド、チタニウムテトラ n—ペンチルォキシド、チタニウムテトラ シクロペンチルォキシド、チタニウムテトラへキシルォキシド、チタニウムテトラシクロへ キシルォキシド、チタニウムテトラべンジルォキシド、チタニウムテトラオクチルォキシド 、チタニウムテトラキス(2—ェチルへキシルォキシド)、チタニウムテトラデシルォキシ ド、チタニウムテトラドデシルォキシド、チタニウムテトラステアリルォキシド、チタニウム テトラブトキシドダイマー、チタニウムテトラキス(8—ヒドロキシォクチルォキシド)、チタ ユウムジイソプロポキシドビス(2—ェチルー 1, 3—へキサンジォラト)、チタニウムビス (2—ェチルへキシルォキシ)ビス(2—ェチルー 1, 3—へキサンジォラト)、チタ-ゥ ムテトラキス(2—クロロェトキシド)、チタニウムテトラキス(2—ブロモェトキシド)、チタ ユウムテトラキス(2—メトキシェトキシド)、チタニウムテトラキス(2—エトキシエトキシド )、チタニウムブトキシドトリメトキシド、チタニウムジブトキシドジメトキシド、チタニウム ブトキシドトリエトキシド、チタニウムジブトキシドジェトキシド、チタニウムブトキシドトリ イソプロポキシド、チタニウムジブトキシドジイソプロポキシド、チタニウムテトラフエノキ シド、チタニウムテトラキス(o—クロロフエノキシド)、チタニウムテトラキス(m—-トロフ エノキシド)、チタニウムテトラキス (p—メチルフエノキシド)、チタニウムテトラキス(トリメ チルシリルォキシド)、などが挙げられる。 [0075] Among the compounds represented by the general formula (1), titanium alkoxides are specifically exemplified by titanium tetramethoxide, titanium tetraethoxide, titanium tetraaryloxide, titanium tetra n-propoxide, titanium. Tetraisopropoxide, Titanium tetra n-butoxide, Titanium tetraisobutoxide, Titanium tetra sec-Butoxide, Titanium tetra tert-butoxide, Titanium tetra n-pentyloxide, Titanium tetracyclopentyloxide, Titanium tetrahexoxide, Titanium tetracyclo Hexyloxide, Titanium tetrabenziloxide, Titanium tetraoctyloxide, Titanium tetrakis (2-Ethylhexyloxide), Titanium tetradecyloxy , Titanium tetradodecyloxide, titanium tetrastearyloxide, titanium tetrabutoxide dimer, titanium tetrakis (8-hydroxyoctyloxide), titanium diisopropoxide bis (2-ethyl-1,3-hexanediolate), Titanium bis (2-ethylhexyloxy) bis (2-ethyl-1-, 3-hexanediolate), titanium tetrakis (2-chloroethoxide), titanium tetrakis (2-bromoethoxide), titanium tetrakis (2-methoxyethoxide) , Titanium tetrakis (2-ethoxyethoxide), titanium butoxide trimethoxide, titanium dibutoxide dimethoxide, titanium butoxide triethoxide, titanium dibutoxide jetoxide, titanium butoxide Lyisopropoxide, titanium dibutoxide diisopropoxide, titanium tetraphenoxide, titanium tetrakis (o-chlorophenoxide), titanium tetrakis (m--trophenoxide), titanium tetrakis (p-methylphenoxide), And titanium tetrakis (trimethylsilyloxide).
[0076] 一般式(1)中の 4個の OR1基の一部または全部が一般式(12)で表される基であるチ タ -ゥムカルボキシレートを具体的に例示すると、チタニウムアタリレートトリイソプロボ
キシド、チタニウムメタタリレートトリイソプロポキシド、チタニウムジメタクリレートジイソ プロポキシド、チタニウムイソプロポキシドトリメタタリレート、チタニウムへキサノエートト リイソプロポキシド、チタ-ゥムステアレートトリイソプロポキシド、などが挙げられる。 [0076] Specific examples of titanium-carboxylates in which some or all of the four OR 1 groups in the general formula (1) are groups represented by the general formula (12) Rate triisoprovo Such as oxide, titanium metatalylate triisopropoxide, titanium dimethacrylate diisopropoxide, titanium isopropoxide trimetatalylate, titanium hexanoate triisopropoxide, titanium stearate triisopropoxide, etc. .
[0077] 一般式(13)のハロゲンィ匕チタニウムアルコキシドを具体的に例示すると、チタニウム クロライドトリイソプロポキシド、チタニウムジクロライドジイソプロポキシド、チタニウムィ ソプロボキシドトリクロライド、チタニウムブロマイドトリイソプロポキシド、チタニウムフル オライドトリイソプロポキシド、チタニウムクロライドトリエトキシド、チタニウムクロライドト リブトキシド、などが挙げられる。 [0077] Specific examples of the halogenated titanium alkoxides of the general formula (13) include titanium chloride triisopropoxide, titanium dichloride diisopropoxide, titanium sopropoxide trichloride, titanium bromide triisopropoxide, titanium. Fluoride triisopropoxide, titanium chloride triethoxide, titanium chloride tributoxide, and the like.
[0078] 一般式(2)または一般式(3)のチタニウムキレートを具体的に例示すると、チタニウム ジメトキシドビス(ェチノレアセトアセテート)、チタニウムジメトキドビス(ァセチノレアセトネ ート)、チタニウムジエトキシドビス(ェチルァセトアセテート)、チタニウムジエトキドビス (ァセチルァセトネート)、チタニウムジイソプロボキシドビス(ェチルァセトアセテート) 、チタニウムジイソプロボキシドビス(メチルァセトアセテート)、チタニウムジイソプロボ キシドビス(t—ブチルァセトアセテート)、チタニウムジイソプロボキシドビス(メチルー 3—ォキソ 4, 4—ジメチルへキサノエート)、チタニウムジイソプロボキシドビス(ェチ ル一 3—ォキソ 4, 4, 4—トリフルォロブタノエート)、チタニウムジイソプロボキシド ビス(ァセチルァセトネート)、チタニウムジイソプロボキシドビス(2, 2, 6, 6—テトラメ チルー 3, 5—ヘプタンジォネート)、チタニウムジー n ブトキシドビス(ェチルァセト アセテート)、チタニウムジー n ブトキシドビス(ァセチルァセトネート)、チタニウムジ イソブトキシドビス(ェチノレアセトアセテート)、チタニウムジイソブトキシドビス(ァセチ ルァセトネート)、チタニウムジー t—ブトキシドビス(ェチルァセトアセテート)、チタ- ゥムジ t—ブトキシドビス(ァセチルァセトネート)、チタニウムジー 2—ェチルへキソ キシドビス(ェチルァセトアセテート)、チタニウムジ一 2—ェチルへキソキシドビス(ァ セチルァセトネート)、チタニウムビス(1ーメトキシ 2—プロポキシド)ビス(ェチルァ セトアセテート)、チタニウムビス(3 ォキソ 2 ブトキシド)ビス(ェチノレアセトァセ テート)、チタニウムビス(3—ジェチノレアミノプロポキシド)ビス(ェチノレアセトァセテー ト)、チタニウムトリイソプロポキシド(ェチルァセトアセテート)、チタニウムトリイソプロボ キシド(ジェチルマロネート)、チタニウムトリイソプロポキシド(ァリルァセトアセテート)
、チタニウムトリイソプロボキシド (メタクリロキシェチルァセトアセテート)、 1, 2—ジォ キシェタンチタニウムビス(ェチルァセトアセテート)、 1, 3 ジォキシプロパンチタ- ゥムビス(ェチルァセトアセテート)、 2, 4ージォキシペンタンチタニウムビス(ェチルァ セトアセテート)、 2, 4 ジメチルー 2, 4 ジォキシペンタンチタニウムビス(ェチルァ セトアセテート)、チタニウムジイソプロボキシドビス(トリエタノーノレアミネート)、チタ二 ゥムテトラキス(ェチノレアセトアセテート)、チタニウムテトラキス(ァセチノレアセトネート) トリメチルシロキシ)ビス(ァセチルァセトナート)、などが挙げられる。これらの中でもチ タニゥムジエトキシドビス(ェチノレアセトアセテート)、チタニウムジエトキドビス(ァセチ ノレァセトネート)、チタニウムジイソプロボキシドビス(ェチノレアセトアセテート)、チタ二 ゥムジイソプロポキシドビス(ァセチルァセトネート)、チタニウムジブトキシドビス(ェチ ルァセトアセテート)、チタニウムジブトキシドビス(ァセチルァセトネート)力 入手性 および触媒活性の点力も好ましぐチタニウムジエトキシドビス(ェチルァセトァセテー ト)、チタニウムジイソプロボキシドビス(ェチルァセトアセテート)、チタニウムジブトキ シドビス(ェチルァセトアセテート)がより好ましぐチタニウムジイソプロボキシドビス ( ェチルァセトアセテート)が最も好ましい。チタニウムジイソプロボキシドビス(ェチルァ セトアセテート)は、松本製薬工業 (株)から商品名オルガチックス TC— 750として、 またデュポン (株)から商品名タイザ一 DCとして市販されており、容易に入手できる。 [0078] Specific examples of the titanium chelate of the general formula (2) or the general formula (3) include titanium dimethoxide bis (ethinoreacetoacetate), titanium dimethodobis (acetinoreacetonate), Titanium diethoxide bis (ethylacetoacetate), Titanium diethoxide bis (acetylacetonate), Titanium diisopropoxide bis (ethylacetoacetate), Titanium diisopropoxide bis (methylacetoacetate) ), Titanium diisopropoxide bis (t-butylacetoacetate), titanium diisopropoxide bis (methyl-3-oxo-4,4-dimethylhexanoate), titanium diisopropoxide bis (ethyl 1-oxo) 4, 4, 4—trifluorobutanoate), titanium diisopropoxide Bis (acetylacetonate), Titanium diisopropoxide bis (2, 2, 6, 6-tetramethyl-3,5-heptanedionate), Titanium di-n-butoxide bis (ethyl acetoacetate), Titanium di-n-butoxide Bis (acetylacetonate), Titanium diisobutoxide bis (ethinoreacetoacetate), Titanium diisobutoxide bis (acetylacetonate), Titanium di-t-butoxide bis (ethylacetoacetate), Titanium —Butoxide bis (acetyl acetonate), titanium 2-ethyl hexoxide bis (ethyl acetoacetate), titanium di-2-ethyl hexoxide bis (acetyl acetonate), titanium bis (1-methoxy 2— Propoxide) bis (ethyl acetate) ), Titanium bis (3 oxo-2-butoxide) bis (ethinoreacetoacetate), titanium bis (3-ethinoreaminopropoxide) bis (ethenoreacetoacetate), titanium triisopropoxide (ethyl) Acetoacetate), titanium triisopropoxide (jetylmalonate), titanium triisopropoxide (arylacetoacetate) , Titanium triisopropoxide (methacryloxetyl acetate acetate), 1,2-dioxetane titanium bis (ethyl acetate acetate), 1,3 dioxypropane titanium umbis (ethyl acetate) Acetate), 2,4-dioxypentanetitanium bis (ethyl acetate acetate), 2,4 dimethyl-2,4 dioxypentane titanium bis (ethyl acetate acetate), titanium diisopropoxide bis (triethanolanolate) ), Titanium tetrakis (ethinoreacetoacetate), titanium tetrakis (acetinoreacetonate) trimethylsiloxy) bis (acetylacetonate), and the like. Among these, titanium diethoxide bis (ethenoreacetoacetate), titanium diethoxide bis (acetinoleacetonate), titanium diisopropoxide bis (ethinoreacetoacetate), titanium diisopropoxide bis ( Acetylacetonate), Titanium dibutoxide bis (ethylacetoacetate), Titanium dibutoxide bis (acetylacetonate) power Titanium diethoxide bis (ethyl) which favors availability and catalytic activity Titanium diisopropoxide bis (ethylacetoacetate), which is more preferable to acetoacetate), titanium diisopropoxide bis (ethylacetoacetate), and titanium dibutoxyside bis (ethylacetoacetate). Most preferred. Titanium diisopropoxide bis (ethylacetoacetate) is commercially available from Matsumoto Pharmaceutical Co., Ltd. under the trade name Olga-Tix TC-750, and from DuPont Co., Ltd. under the trade name Tyza 1 DC, and is readily available. .
[0079] また、上記以外のチタン触媒を具体的に記載すると、チタニウムトリス (ジォクチルフォ スフエート)イソプロポキシド、チタニウムトリス(ドデシルベンゼンスルフォネート)イソプ ロポキシド、ジヒドロキシチタニウムビスラタテート、などが挙げられる。 [0079] Specific examples of titanium catalysts other than the above include titanium tris (dioctyl phosphate) isopropoxide, titanium tris (dodecylbenzene sulfonate) isopropoxide, dihydroxy titanium bislatate, and the like.
[0080] また、前記チタニウムキレートのキレート配位子を形成し得るキレート試薬の具体例と しては、ァセチルアセトン、 2, 2, 4, 4ーテトラメチルー 3, 5 ヘプタンジオンなどの βージケトン;ァセト酢酸メチル、ァセト酢酸ェチル、ァセト酢酸 tーブチル、ァセト酢 酸ァリル、ァセト酢酸(2—メタクリロキシェチル)、 3 ォキソ—4, 4ージメチルへキサ ン酸メチル、 3—ォキソ—4, 4, 4 トリフルォロブタン酸ェチルなどの j8—ケトエステ ル;マロン酸ジメチル、マロン酸ジェチルなどの 13ージエステル;が硬化性の点から好 ましい。これらのなかでも、 βージケトンおよび j8—ケトエステルが硬化性および貯蔵
安定性の点力もより好ましぐ β—ケトエステルが特に好ましい。また、硬化性、貯蔵 安定性および入手性の点から、ァセチルアセトン、ァセト酢酸メチル、ァセト酢酸ェチ ルがより好ましぐァセト酢酸ェチルが特に好ましい。また、キレート配位子が 2個以上 存在する場合、それぞれのキレート配位子は同一であっても異なっていてもよい。 [0080] Further, specific examples of the chelating reagent capable of forming the chelate ligand of the titanium chelate include β-diketones such as acetylacetone, 2,2,4,4-tetramethyl-3,5 heptanedione; Methyl acetate, ethyl acetate, tert-butyl acetate, acetoacetate allyl, acetoacetate (2-methacryloxychetyl), 3-oxo-4,4-dimethylhexanoic acid methyl, 3-oxo-4, 4, 4 From the viewpoint of curability, j8-ketoesters such as ethyl trifluorobutanoate; 13-esters such as dimethyl malonate and jetyl malonate are preferred. Among these, β-diketone and j8-ketoester are curable and stored. Β-ketoesters are also particularly preferred because they are more stable in terms of stability. Further, from the viewpoints of curability, storage stability and availability, acetoacetate, particularly preferred is acetoylacetone, methyl acetoacetate and ethyl acetoacetate. When two or more chelate ligands are present, each chelate ligand may be the same or different.
[0081] 前記チタニウムキレートを添加する方法として、上記に例示したチタニウムキレートを 直接添加する以外に、チタニウムテトライソプロボキシドやチタニウムジクロライドジィ ソプロボキシドなどのキレート試薬と反応し得るチタンィ匕合物と、ァセト酢酸ェチルな どのキレート試薬を、本発明の組成物にそれぞれ添加し、組成物中にてキレートイ匕さ せる方法も適用し得る。 [0081] As a method of adding the titanium chelate, besides directly adding the titanium chelate exemplified above, a titanium compound capable of reacting with a chelating reagent such as titanium tetraisopropoxide or titanium dichloride disopropoxide; A method in which a chelating reagent such as ethyl acetate is added to the composition of the present invention and chelated in the composition can also be applied.
[0082] チタン触媒 (Β)の配合量は、有機重合体 (Α) 100重量部に対して 2〜20重量部程 度が好ましぐ 4〜 15重量部程度がより好ましぐ 6〜: LO重量部程度が特に好ましい 。 (Β)成分の配合量が 2重量部未満であると、実用的な硬化速度が得られない場合 があり、また硬化反応が充分に進行し難くなる場合がある。一方、(Β)成分の配合量 が 20重量部を越えると、可使時間が短くなり過ぎて作業性が悪くなる傾向がある。 [0082] The amount of the titanium catalyst (Β) is preferably about 2 to 20 parts by weight, more preferably about 4 to 15 parts by weight with respect to 100 parts by weight of the organic polymer (Α). Particularly preferred is about LO parts by weight. If the blending amount of the component (ii) is less than 2 parts by weight, a practical curing rate may not be obtained and the curing reaction may not proceed sufficiently. On the other hand, when the blending amount of the component (ii) exceeds 20 parts by weight, the work life tends to be too short and workability tends to deteriorate.
[0083] 本発明の硬化触媒としてチタン触媒を使用するが、本発明の効果を低下させない程 度に他の硬化触媒を併用することもできる。具体例としては、 2—ェチルへキサン酸 錫、バーサチック酸錫、 2—ェチルへキサン酸ビスマス等のカルボン酸金属塩が挙げ られる。 2—ェチルへキサン酸錫、バーサチック酸錫は、 2価の無機錫であり、有機錫 化合物ではない。 [0083] Although a titanium catalyst is used as the curing catalyst of the present invention, other curing catalysts may be used in combination so as not to reduce the effects of the present invention. Specific examples include carboxylic acid metal salts such as tin 2-ethylhexanoate, tin versatate, and bismuth 2-ethylhexanoate. 2-Ethylhexanoic acid tin and versatic acid tin are divalent inorganic tins, not organic tin compounds.
[0084] 本発明では、(C)成分として、エポキシ基を有し、かつアルコキシ基を有するシランィ匕 合物を使用する。上記アルコキシ基はケィ素原子上に存在するものである。 (C)成分 の具体例としては、 γ—グリシドキシプロピルトリメトキシシラン、 γ—グリシドキシプロ ピルトリエトキシシラン、 Ύ—グリシドキシプロピルメチルジメトキシシラン、 j8 (3, 4 エポキシシクロへキシノレ)ェチノレトリメトキシシラン、 j8 (3, 4—エポキシシクロへ キシル)ェチルトリエトキシシラン等のエポキシ基含有シラン類を挙げることができる。 In the present invention, a silane compound having an epoxy group and an alkoxy group is used as the component (C). The alkoxy group is present on a silicon atom. Specific examples of the component (C) include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, Ύ -glycidoxypropylmethyldimethoxysilane, j8 (3, 4 epoxycyclohexenole) ethino Examples include epoxy group-containing silanes such as letrimethoxysilane and j8 (3,4-epoxycyclohexyl) ethyltriethoxysilane.
[0085] これらのうち、良好な接着性を確保するためには、 γ—グリシドキシプロピルトリメトキ シシラン、 γ—グリシドキシプロピノレトリエトキシシラン、 γ—グリシドキシプロピルメチ ルジメトキシシランが好ましぐ中でも γ—グリシドキシプロピルトリメトキシシランが特
に好ましい。 [0085] Of these, in order to ensure good adhesiveness, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropinoletriethoxysilane, and γ-glycidoxypropylmethyldimethoxysilane are used. Γ-glycidoxypropyltrimethoxysilane is especially preferred Is preferred.
[0086] 前記 (C)成分であるエポキシ基を有するシランィ匕合物の配合量は、(A)成分の有機 重合体 100重量部に対して 0. 1〜20重量部が好ましぐ更に 1〜: LO重量部がより好 ましい。(C)成分の配合量が 0. 1重量部未満であると十分な接着性を得ることが困 難であり、一方、 20重量部を越えると硬化性が長くなり過ぎる。 [0086] The amount of the silane compound having an epoxy group as the component (C) is preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer as the component (A). ~: LO parts by weight are more preferred. When the blending amount of component (C) is less than 0.1 parts by weight, it is difficult to obtain sufficient adhesion, while when it exceeds 20 parts by weight, the curability becomes too long.
[0087] 本発明の組成物には、(C)成分以外の、シランカップリング剤、シランカップリング剤 の反応物、またはシランカップリング剤以外の化合物を接着性付与剤として添加する ことができる。シランカップリング剤の具体例としては、 γ—イソシァネートプロピルトリ メトキシシラン、 γ —イソシァネートプロピルトリエトキシシラン、 γ —イソシァネートプロ ピルメチルジェトキシシラン、 γ—イソシァネートプロピルメチルジメトキシシラン、(ィ ソシァネートメチル)トリメトキシシラン、(イソシァネートメチル)ジメトキシメチルシラン、 (イソシァネートメチル)トリエトキシシラン、(イソシァネートメチル)ジエトキシメチルシ ラン等のイソシァネート基含有シラン類; Ύ—メルカプトプロピルトリメトキシシラン、 Ύ [0087] In addition to the component (C), a silane coupling agent, a reaction product of the silane coupling agent, or a compound other than the silane coupling agent can be added to the composition of the present invention as an adhesion promoter. . Specific examples of the silane coupling agent include γ-isocyanate propyltrimethoxysilane, γ—isocyanate propyltriethoxysilane, γ—isocyanate propylmethyl jetoxysilane, and γ-isocyanate propylmethyldimethoxy. Isocyanate group-containing silanes such as silane, (isocyanatemethyl) trimethoxysilane, (isocyanatemethyl) dimethoxymethylsilane, (isocyanatemethyl) triethoxysilane, (isocyanatemethyl) diethoxymethylsilane Ύ —Mercaptopropyltrimethoxysilane , Ύ
—メルカプトプロピルトリエトキシシラン、 γ—メルカプトプロピルメチルジメトキシシラ ン、 γ —メルカプトプロピルメチルジェトキシシラン、メルカプトメチルトリエトキシシラン 、メルカプトメチルトリメトキシシラン、メルカプトメチルトリエトキシシラン等のメルカプト 基含有シラン類; j8—カルボキシェチルトリエトキシシラン、 13—カルボキシェチルフ ェ-ルビス(2—メトキシエトキシ)シラン、 N— β— (カルボキシメチル)アミノエチル一 γ—ァミノプロピルトリメトキシシラン等のカルボキシシラン類;ビュルトリメトキシシラン γ—アタリロイルォキシプロピルトリエトキシシラン、メタクリロイルォキシメチルトリメトキ シシラン等のビュル型不飽和基含有シラン類; γ—クロ口プロピルトリメトキシシラン等 のハロゲン含有シラン類;トリス(3—トリメトキシシリルプロピル)イソシァヌレート等のィ ソシァヌレートシラン類等を挙げることができる。また、上記シラン類を部分的に縮合 した縮合体も使用できる。シランカップリング剤の反応物としては、アミノシランとェポ キシシランの反応物、アミノシランとイソシァネートシランの反応物、各種シランカップ リング剤の部分縮合体等を挙げる事ができるが、この場合、 1級ァミノ基が残存しない ようにすることが必要である。
[0088] 通常、シーリング材ゃ接着剤の接着性付与剤として、分子内に 1級のアミノ基とアル コキシ基を有するシラン化合物が使用されるが、本発明の組成物においては、貯蔵 安定性を低下させることから実質的に使用しない。しかし、貯蔵安定性を低下させな い程度であれば使用してもよぐ 1級ァミノ基とアルコキシ基を有するシランィ匕合物の 使用量は、有機重合体 (A) 100重量部に対して 0. 5重量部以下が好ましぐ 0. 1重 量部以下がより好ましぐ 0. 01重量部以下がさらに好ましい。特に好ましくは、含有 していないことである。 —Mercaptopropyltriethoxysilane, γ-mercaptopropylmethyldimethoxysilane, γ—mercapto group-containing silanes such as mercaptopropylmethyljetoxysilane, mercaptomethyltriethoxysilane, mercaptomethyltrimethoxysilane, mercaptomethyltriethoxysilane; Carboxysilanes such as j8-carboxyethyltriethoxysilane, 13-carboxyethylphenylbis (2-methoxyethoxy) silane, N-β- (carboxymethyl) aminoethyl γ-aminopropyltrimethoxysilane Butyl trimethoxysilane γ-Ataryloxypropyltriethoxysilane, butyl type unsaturated group-containing silanes such as methacryloyloxymethyltrimethoxysilane; γ-black propyltrimethoxysilane, etc. Androgenic containing silanes; can be mentioned tris (3-trimethoxysilylpropyl) I Société § isocyanurate silanes such as Isoshianureto like. Further, a condensate obtained by partially condensing the above silanes can also be used. Examples of the reaction product of the silane coupling agent include a reaction product of aminosilane and epoxysilane, a reaction product of aminosilane and isocyanate silane, and a partial condensate of various silane coupling agents. It is necessary to prevent the secondary amino group from remaining. [0088] Usually, a silane compound having a primary amino group and an alkoxy group in the molecule is used as an adhesiveness-imparting agent for a sealing material, but in the composition of the present invention, storage stability It is not practically used because it lowers. However, it can be used as long as the storage stability is not lowered. The amount of the silanic compound having a primary amino group and an alkoxy group is based on 100 parts by weight of the organic polymer (A). 0.5 parts by weight or less is preferred 0.1 parts by weight or less is more preferred 0.01 parts by weight or less is more preferred. Particularly preferably, it is not contained.
[0089] 2級ァミノ基及び Z又は 3級アミノ基を有するシランカップリング剤は、貯蔵安定性を 悪ィ匕させることなぐ基剤への接着性を向上させ得るので、使用するのが好ましい。 具体的には、 N—フエ-ル一 γ—ァミノプロピルトリメトキシシラン、 Ν—ベンジル一 γ —ァミノプロピルトリメトキシシラン、 Ν—ビニノレべンジノレ一 γ—ァミノプロピルトリェトキ シシラン、 Ν—シクロへキシルァミノメチルトリエトキシシラン、 Ν—シクロへキシルァミノ メチルジェトキシメチルシラン、 Ν—フエニルアミノメチルトリメトキシシラン、 Ν, N'— ビス [3— (トリメトキシシリル)プロピル]エチレンジァミン、ビス(3—トリメトキシシリルプ 口ピル)ァミン、 Ν—ェチル一 y—ァミノイソブチルトリメトキシシラン等のアミノ基含有 シラン類; N— (1, 3—ジメチルブチリデン) - 3- (トリエトキシシリル)— 1—プロパン ァミン、 N— (1, 3—ジメチルブチリデン) - 3- (トリメトキシシリル)— 1—プロパンアミ ン等のケチミン型シラン類等が使用できる。この中でも、ビス(3—トリメトキシシリルプ 口ピル)ァミン、 N—ェチル一 y—ァミノイソブチルトリメトキシシランは、硬化性をさら に向上させる点で特に好ましい。 [0089] A silane coupling agent having a secondary amino group and a Z or tertiary amino group is preferably used because it can improve adhesion to the base without deteriorating storage stability. Specifically, N-phenyl γ-aminopropyltrimethoxysilane, ベ ン ジ ル -benzyl-1-γ-aminopropyltrimethoxysilane, ビ -vininolevenodiole γ-aminopropyltriethoxysilane, Ν- Cyclohexylaminomethyltriethoxysilane, Ν-cyclohexylaminomethyljetoxymethylsilane, Ν-phenylaminomethyltrimethoxysilane, Ν, N'-bis [3- (trimethoxysilyl) propyl] ethylenediamine, bis Amino group-containing silanes such as (3-trimethoxysilyl-propyl) amine, Ν-ethyl-1-yaminoisobutyltrimethoxysilane; N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) ) — 1-Propanamine, N— (1, 3-Dimethylbutylidene)-3- (Trimethoxysilyl) — 1-Propanamine, etc. Emission type silanes and the like can be used. Of these, bis (3-trimethoxysilylpropyl) amine and N-ethyl-1-yaminoisobutyltrimethoxysilane are particularly preferred from the viewpoint of further improving curability.
[0090] 本発明に用いるシランカップリング剤、シランカップリング剤の反応物、またはシラン力 ップリング剤以外の化合物は、通常、反応性ケィ素基を有する有機重合体 (A) 100 重量部に対して、 0. 1〜20重量部の範囲で使用される。特に、 0. 5〜10重量部の 範囲で使用するのが好ましい。上記シランカップリング剤の使用量が 0. 1重量部未 満の場合、 1成分型硬化性組成物が長期にわたって保管した場合に容器内で粘度 が高くなつたり、固まって使用できなくなる場合があり、また 20重量部を超える場合に は硬化速度が非常に遅くなる場合がある。 [0090] The silane coupling agent, the reaction product of the silane coupling agent, or the compound other than the silane coupling agent used in the present invention is usually based on 100 parts by weight of the organic polymer having a reactive key group (A). Used in the range of 0.1 to 20 parts by weight. In particular, it is preferably used in the range of 0.5 to 10 parts by weight. If the amount of the silane coupling agent used is less than 0.1 part by weight, the viscosity of the one-component curable composition may increase in the container or become hard to use when stored for a long period of time. If it exceeds 20 parts by weight, the curing rate may become very slow.
[0091] 本発明の硬化性組成物に添加されるシランカップリング剤の効果は、各種被着体、
すなわち、ガラス、アルミニウム、ステンレス、亜鉛、銅、モルタルなどの無機基材や、 塩ビ、アクリル、ポリエステル、ポリエチレン、ポリプロピレン、ポリカーボネートなどの 有機基材に用いた場合、ノンプライマー条件またはプライマー処理条件下で、著しい 接着性改善効果を示す。ノンプライマー条件下で使用した場合には、各種被着体に 対する接着性を改善する効果が特に顕著である。シランカップリング剤以外の化合 物の具体例としては、特に限定されないが、例えば、エポキシ榭脂、フエノール榭脂 、硫黄、アルキルチタネート類、芳香族ポリイソシァネート等が挙げられる。上記接着 性付与剤は 1種類のみで使用しても良いし、 2種類以上混合使用しても良い。これら 接着性付与剤は添加することにより被着体に対する接着性を改善することができる。 [0091] The effects of the silane coupling agent added to the curable composition of the present invention include various adherends, That is, when used on inorganic substrates such as glass, aluminum, stainless steel, zinc, copper, mortar, and organic substrates such as vinyl chloride, acrylic, polyester, polyethylene, polypropylene, polycarbonate, etc., under non-primer conditions or primer treatment conditions It shows a remarkable adhesion improvement effect. When used under non-primer conditions, the effect of improving the adhesion to various adherends is particularly remarkable. Specific examples of the compound other than the silane coupling agent are not particularly limited, and examples thereof include epoxy resin, phenol resin, sulfur, alkyl titanates, and aromatic polyisocyanate. The adhesiveness-imparting agent may be used alone or in combination of two or more. By adding these adhesiveness-imparting agents, the adhesion to the adherend can be improved.
[0092] また、官能基として加水分解性ケィ素基のみを有する化合物を使用することができ、 これらは脱水剤、架橋剤、または、物性調整剤等として機能し得る化合物である。こ の成分としては、官能基として反応性ケィ素基のみを有し、分子量が 100〜: LOOOの 化合物であれば特に限定は無ぐ各種の化合物を使用することができる。 [0092] Further, compounds having only a hydrolyzable cage group as a functional group can be used, and these are compounds that can function as a dehydrating agent, a crosslinking agent, a physical property adjusting agent, or the like. As this component, various compounds having no particular limitation can be used as long as they have only a reactive group as a functional group and have a molecular weight of 100 to LOOO.
[0093] 具体例としては、テトラメトキシシラン、テトラエトキシシラン、エトキシトリメトキシシラン 、ジメトキシジエトキシシラン、メトキシトリエトキシシラン、テトラー n—プロポキシシラン 、テトラ一 i-プロボキシシラン、テトラ一 n—ブトキシシラン、テトラ一 i—ブトキシシラン 、テトラー t—ブトキシシランなどのテトラアルコキシシラン (テトラアルキルシリケート); メチルトリメトキシシラン、メチルトリエトキシシラン、メチルトリイソプロボキシシラン、メ チルトリフエノキシシラン、ェチルトリメトキシシラン、ブチルトリメトキシシラン、フエニル トリメトキシシランなどのトリアノレコキシシラン;ジメチノレジメトキシシラン、ジェチノレジメト キシシラン、ジフエ-ルジメトキシシランなどのジアルコキシシラン;トリメチルメトキシシ ラン、トリフエニルメトキシシランなどのモノアルコキシシラン;ジメチルジイソプロぺノキ よび、それらの部分加水分解縮合物が挙げられる。 Specific examples include tetramethoxysilane, tetraethoxysilane, ethoxytrimethoxysilane, dimethoxydiethoxysilane, methoxytriethoxysilane, tetra-n-propoxysilane, tetra-1-i-propoxysilane, tetra-1-n-butoxysilane, Tetraalkoxysilanes (tetraalkyl silicates) such as tetra-i-butoxysilane and tetra-t-butoxysilane; methyltrimethoxysilane, methyltriethoxysilane, methyltriisopropoxysilane, methyltriphenoxysilane, etyltri Trianolecoxysilanes such as methoxysilane, butyltrimethoxysilane, and phenyltrimethoxysilane; dialkoxy such as dimethinoresimethoxymethoxy, jetinoresimethoxysilane, and diphenyldimethoxysilane Examples thereof include silanes; monoalkoxysilanes such as trimethylmethoxysilane and triphenylmethoxysilane; dimethyldiisopropenoxy and partial hydrolysis condensates thereof.
[0094] オルガノシリケート化合物の部分加水分解縮合物は、市販のものを用いることができ る。このような縮合物としては、例えば、メチルシリケート 51、ェチルシリケート 40 (い ずれもコルコート (株)製)等が挙げられる。 [0094] As the partially hydrolyzed condensate of the organosilicate compound, a commercially available product can be used. Examples of such condensates include methyl silicate 51, ethyl silicate 40 (both manufactured by Colcoat Co., Ltd.) and the like.
本発明では、 1級アミノ基を含有する化合物を実質的に使用しない。ここで「実質的
に含有して 、な 、」とは、本発明の硬化性組成物の貯蔵安定性を低下させな 、程度 の量を意味し、具体的には有機重合体 (A) 100重量部に対する 1級アミノ基を有す る化合物の含有量が 0. 5重量部以下であることを意味する。上記 1級アミノ基を有す る化合物の含有量は 0. 1重量部以下であるのが好ましぐ 0. 01重量部以下である のがより好ましい。特に好ましくは、全く含有していないことである。 In the present invention, a compound containing a primary amino group is substantially not used. Where "substantial The term “contained in the composition” means an amount that does not decrease the storage stability of the curable composition of the present invention. Specifically, the organic polymer (A) is a first grade with respect to 100 parts by weight. It means that the content of the compound having an amino group is 0.5 parts by weight or less. The content of the compound having a primary amino group is preferably 0.1 parts by weight or less, and more preferably 0.01 parts by weight or less. Particularly preferably, it is not contained at all.
[0095] 本発明の組成物には充填剤を添加することができる。充填剤としては、フュームシリ 力、沈降性シリカ、結晶性シリカ、溶融シリカ、ドロマイト、無水ケィ酸、含水ケィ酸、お よびカーボンブラックの如き補強性充填剤;重質炭酸カルシウム、膠質炭酸カルシゥ ム、炭酸マグネシウム、ケイソゥ土、焼成クレー、クレー、タルク、酸化チタン、ベントナ イト、有機ベントナイト、酸化第二鉄、アルミニウム微粉末、フリント粉末、酸化亜鉛、 活性亜鉛華、シラスバルーン、ガラスミクロバルーン、フエノール榭脂ゃ塩ィ匕ビ -リデ ン榭脂の有機ミクロバルーン、 PVC粉末、 PMMA粉末など榭脂粉末の如き充填剤; 石綿、ガラス繊維およびフィラメントの如き繊維状充填剤等が挙げられる。充填剤を 使用する場合、その使用量は (A)成分の重合体 100重量部に対して 1〜250重量 部、好ましくは 10〜 200重量部である。 [0095] A filler may be added to the composition of the present invention. As fillers, reinforcing fillers such as fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, anhydrous key acid, hydrous key acid, and carbon black; heavy calcium carbonate, calcium carbonate carbonate, Magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, bentonite, organic bentonite, ferric oxide, aluminum fine powder, flint powder, zinc oxide, activated zinc white, shirasu balloon, glass microballoon, phenol 榭Examples of such fillers include organic microballoons of fatty acid salt vinylidene resin, PVC powder, filler powder such as PMMA powder, and fibrous fillers such as asbestos, glass fiber, and filament. When a filler is used, the amount used is 1 to 250 parts by weight, preferably 10 to 200 parts by weight, per 100 parts by weight of the polymer of component (A).
[0096] 前記充填剤は、特開 2001— 181532号公報に記載されているように、酸ィ匕カルシゥ ムなどの脱水剤と均一に混合した後、気密性素材で構成された袋に封入し、適当な 時間放置することにより予め脱水乾燥することも可能である。この低水分量充填剤を 使用することにより、さらに貯蔵安定性を改良することができる。 [0096] As described in Japanese Patent Application Laid-Open No. 2001-181532, the filler is uniformly mixed with a dehydrating agent such as acid calcium, and then sealed in a bag made of an airtight material. It is also possible to dehydrate and dry in advance by leaving it for an appropriate time. By using this low water content filler, the storage stability can be further improved.
[0097] また、透明性の高い組成物を得る場合には、特開平 11— 302527号公報に記載さ れているように、メタクリル酸メチルなどの重合体を原料とした高分子粉体や、非晶質 シリカなどを充填剤として使用することができる。また、特開 2000— 38560号公報に 記載されて 、るように、その表面に疎水基が結合した二酸ィ匕珪素微粉末である疎水 性シリカなどを充填剤として使用することにより透明性の高い組成物を得ることができ る。二酸ィ匕珪素微粉末の表面は、一般的にシラノール基(-SiOH)となっているが、 このシラノール基に有機珪素ハロゲンィ匕物やアルコール類等を反応させることによつ て、(一 SiO—疎水基)を生成させたものが疎水性シリカである。具体的には、二酸ィ匕 珪素微粉末の表面に存在するシラノール基に、ジメチルシロキサン,へキサメチルジ
シラザン,ジメチルジクロルシラン, トリメトキシォクチルシラン, トリメチルシラン等を反 応結合させたものである。なお、表面がシラノール基(— SiOH)で形成されている二 酸化珪素微粉末は、親水性シリカ微粉末と呼ばれる。 [0097] Further, when obtaining a highly transparent composition, as described in JP-A-11-302527, a polymer powder using a polymer such as methyl methacrylate as a raw material, Amorphous silica or the like can be used as a filler. Further, as described in JP-A-2000-38560, the use of hydrophobic silica, which is a fine powder of silicon dioxide silicon dioxide having a hydrophobic group bonded to the surface thereof, as a filler makes it possible to achieve transparency. A high composition can be obtained. The surface of the silicon dioxide fine powder is generally a silanol group (—SiOH). By reacting the silanol group with an organosilicon halide or alcohol, Hydrophobic silica is a product in which (SiO—hydrophobic group) is generated. More specifically, dimethylsiloxane, hexamethyldisiloxane is added to silanol groups present on the surface of silicon dioxide fine powder. This is a reaction-bonded silazane, dimethyldichlorosilane, trimethoxyoctylsilane, trimethylsilane, etc. The silicon dioxide fine powder whose surface is formed of silanol groups (—SiOH) is called hydrophilic silica fine powder.
[0098] これら充填剤の使用により強度の高い硬化物を得たい場合には、主にヒュームシリカ 、沈降性シリカ、結晶性シリカ、溶融シリカ、ドロマイト、無水ケィ酸、含水ケィ酸およ びカーボンブラック、表面処理微細炭酸カルシウム、焼成クレー、クレー、および活性 亜鉛華などから選ばれる充填剤が好ましぐ反応性ケィ素基を有する有機重合体 (A ) 100重量部に対し、 1〜200重量部の範囲で使用すれば好ましい結果が得られる。 また、低強度で破断伸びが大である硬化物を得たい場合には、主に酸化チタン、重 質炭酸カルシウムなどの炭酸カルシウム、炭酸マグネシウム、タルク、酸化第二鉄、 酸化亜鉛、およびシラスバルーンなどから選ばれる充填剤を、反応性ケィ素基を有 する有機重合体 (A) 100重量部に対して 5〜200重量部の範囲で使用すれば好ま しい結果が得られる。なお、一般的に炭酸カルシウムは、比表面積の値が大きいほど 硬化物の破断強度、破断伸び、接着性の改善効果は大きくなる。もちろんこれら充填 剤は 1種類のみで使用してもよいし、 2種類以上混合使用してもよい。炭酸カルシゥ ムを使用する場合、表面処理微細炭酸カルシウムと重質炭酸カルシウムなどの粒径 が大き 、炭酸カルシウムを併用することが望まし 、。表面処理微細炭酸カルシウムの 粒径は 0. 5 m以下が好ましぐ表面処理は脂肪酸や脂肪酸塩で処理されているこ とが好ましい。また、粒径が大きい炭酸カルシウムの粒径は 1 μ m以上が好ましく表 面処理されて ヽな 、ものを用いることができる。 [0098] When it is desired to obtain a cured product with high strength by using these fillers, mainly fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, anhydrous caustic acid, hydrous caustic acid and carbon Filler selected from black, surface-treated fine calcium carbonate, calcined clay, clay, and active zinc white, etc. Preferred organic polymer having a reactive key group (A) 1 to 200 parts by weight per 100 parts by weight If it is used within the range of parts, preferable results are obtained. Also, when you want to obtain a cured product with low strength and high elongation at break, mainly calcium carbonate such as titanium oxide and heavy calcium carbonate, magnesium carbonate, talc, ferric oxide, zinc oxide, and shirasu balloon When the filler selected from the above is used in the range of 5 to 200 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive cage group, preferable results are obtained. In general, the larger the specific surface area of calcium carbonate, the greater the effect of improving the breaking strength, breaking elongation and adhesion of the cured product. Of course, these fillers may be used alone or in combination of two or more. When calcium carbonate is used, it is desirable to use calcium carbonate in combination with a large particle size such as surface-treated fine calcium carbonate and heavy calcium carbonate. The surface treatment, in which the particle diameter of the surface-treated fine calcium carbonate is preferably 0.5 m or less, is preferably treated with a fatty acid or a fatty acid salt. The particle size of calcium carbonate having a large particle size is preferably 1 μm or more and can be used after being surface-treated.
[0099] 組成物の作業性 (キレなど)向上や硬化物表面を艷消し状にするために、有機バル ーン、無機バルーンの添カ卩が好ましい。これらの充填剤は表面処理することもでき、 1 種類のみで使用しても良いし、 2種類以上混合使用することもできる。作業性 (キレな ど)向上には、バルーンの粒径は 0. 1mm以下が好ましい。硬化物表面を艷消し状 にするためには、 5〜300 mが好ましい。 [0099] In order to improve the workability (such as sharpness) of the composition and to make the surface of the cured product matt, an organic balloon or inorganic balloon additive is preferred. These fillers can be surface-treated, and may be used alone or in combination of two or more. For improving workability (such as sharpness), the balloon particle size is preferably 0.1 mm or less. In order to make the surface of the cured product matt, 5 to 300 m is preferable.
[0100] 本発明の組成物は硬化物の耐薬品性が良好であるなどの理由により、サイジンダボ ード、特に窯業系サイジングボード、など住宅の外壁の目地や外壁タイルの接着剤、 外壁タイルの接着剤であって目地に接着剤がそのまま残るものなどに好適に用いら
れるが、外壁の意匠とシーリング材の意匠が調和することが望ましい。特に、外壁とし てスパッタ塗装、着色骨材などの混入により高級感のある外壁が用いられるようにな つている。本発明の組成物に直径が 0. 1mm以上、好ましくは 0. 1〜5. Omm程度 の鱗片状または粒状の物質が配合されていると、硬化物はこのような高級感のある外 壁と調和し、耐薬品性がすぐれるためこの硬化物の外観は長期にわたつて持続する すぐれた組成物となる。粒状の物質を用いると砂まき調ある!ヽは砂岩調のざらつき感 力ある表面となり、鱗片状物質を用いると鱗片状に起因する凹凸状の表面となる。 [0100] Because the composition of the present invention has good chemical resistance of the cured product, for example, saizin board, especially ceramic sizing board, etc. Suitable for adhesives that remain on the joints However, it is desirable that the design of the outer wall and the design of the sealing material harmonize. In particular, high-quality outer walls are being used as outer walls due to the inclusion of spatter paint, colored aggregates, and the like. When the composition of the present invention contains a scaly or granular substance having a diameter of 0.1 mm or more, preferably about 0.1 to 5 Omm, the cured product has such a high-grade outer wall. Because of the harmony and chemical resistance, the appearance of this cured product is an excellent composition that lasts for a long time. When using a granular material, it has a sanding tone! When it comes to a sandstone-like rough surface, if it uses a scale-like material, it becomes an uneven surface due to the scale shape.
[0101] 鱗片状または粒状の物質の好ましい直径、配合量、材料などは特開平 9— 53063号 公報に記載されて 、るように次の通りである。 [0101] Preferred diameters, blending amounts, materials, and the like of the scaly or granular substance are as follows as described in JP-A-9-53063.
[0102] 直径は 0. 1mm以上、好ましくは 0. 1〜5. Omm程度であり、外壁の材質、模様等に 合わせて適当な大きさのものが使用される。 0. 2mm〜5. Omm程度や 0. 5mm〜5 . Omm程度のものも使用可能である。鱗片状の物質の場合には、厚さが直径の 1Z 10〜lZ5程度の薄さ(0. 01〜1. 00mm程度)とされる。鱗片状または粒状の物質 は、シーリング主材内に予め混合されてシーリング材として施工現場に運搬されるか 、使用に際して、施工現場にてシーリング主材内に混合される。 [0102] The diameter is 0.1 mm or more, preferably about 0.1 to 5. Omm, and one having an appropriate size is used according to the material and pattern of the outer wall. Those of about 0.2 mm to 5. Omm and about 0.5 mm to 5. Omm can also be used. In the case of a scale-like substance, the thickness is about 1Z 10 to lZ5 of the diameter (about 0.01 to 1.00 mm). The scale-like or granular substance is mixed in advance in the main sealing material and transported to the construction site as a sealing material, or mixed into the main sealing material at the construction site for use.
[0103] 鱗片状または粒状の物質は、シーリング材組成物や接着剤組成物等の組成物 100 重量部に対して、 1〜200重量部程度が配合される。配合量は、個々の鱗片状また は粒状の物質の大きさ、外壁の材質、模様等によって、適当に選定される。 [0103] The scale-like or granular substance is blended in an amount of about 1 to 200 parts by weight per 100 parts by weight of a composition such as a sealing material composition or an adhesive composition. The amount to be blended is appropriately selected according to the size of each scale-like or granular substance, the material of the outer wall, the pattern, and the like.
[0104] 鱗片状または粒状の物質としては、ケィ砂、マイ力等の天然物、合成ゴム、合成樹脂 、アルミナ等の無機物が使用される。目地部に充填した際の意匠性を高めるために、 外壁の材質、模様等に合わせて、適当な色に着色される。 [0104] As the scale-like or granular substance, natural substances such as key sand and my strength, synthetic rubbers, synthetic resins, and inorganic substances such as alumina are used. In order to improve the design when filling the joints, it is colored in an appropriate color according to the material and pattern of the outer wall.
[0105] 好ましい仕上げ方法などは特開平 9— 53063号公報に記載されている。 [0105] A preferable finishing method and the like are described in JP-A-9-53063.
[0106] また、同様の目的でバルーン (好ましくは平均粒径が 0. 1mm以上のもの)を用いれ ば砂まき調あるいは砂岩調のざらつき感がある表面になり、かつ軽量ィ匕を図ることが できる。バルーンの好ましい直径、配合量、材料などは特開平 10— 251618号公報 に記載されて 、るように次の通りである。 [0106] In addition, if a balloon (preferably having an average particle size of 0.1 mm or more) is used for the same purpose, the surface becomes sandy or sandstone rough, and light weight can be achieved. it can. As described in JP-A-10-251618, preferred diameters, blending amounts, materials, and the like of the balloon are as follows.
[0107] バルーンは、球状体充填剤で内部が中空のものである。このバルーンの材料として は、ガラス、シラス、シリカなどの無機系の材料、および、フエノール榭脂、尿素樹脂、
ポリスチレン、サランなどの有機系の材料が挙げられる力 これらのみに限定されるも のではなぐ無機系の材料と有機系の材料とを複合させたり、また、積層して複数層 を形成させたりすることもできる。無機系の、あるいは有機系の、またはこれらを複合 させるなどしたバルーンを使用することができる。また、使用するバルーンは、同一の バルーンを使用しても、あるいは異種の材料のバルーンを複数種類混合して使用し ても差し支えがない。さらに、バルーンは、その表面を加工ないしコーティングしたも のを使用することもできるし、またその表面を各種の表面処理剤で処理したものを使 用することもできる。たとえば、有機系のバルーンを炭酸カルシウム、タルク、酸ィ匕チ タンなどでコーティングしたり、無機系のノ レーンをシランカップリング剤で表面処理 することなどが挙げられる。 [0107] The balloon is a spherical filler with a hollow inside. The balloon material includes inorganic materials such as glass, shirasu, and silica, phenol resin, urea resin, Forces that include organic materials such as polystyrene and saran. Inorganic materials and organic materials that are not limited to these materials can be combined, or multiple layers can be formed by stacking them. You can also Inorganic or organic balloons or a combination of these can be used. In addition, the same balloon may be used, or a mixture of different types of balloons may be used. Further, a balloon whose surface is processed or coated can be used, and a balloon whose surface is treated with various surface treatment agents can also be used. For example, an organic balloon may be coated with calcium carbonate, talc, oxytitanium, or the like, or an inorganic lane may be surface-treated with a silane coupling agent.
[0108] 砂まき調あるいは砂岩調のざらつき感がある表面を得るには、バルーンは粒径が 0. lmm以上であることが好ましい。 0. 2mm〜5. Omm程度や 0. 5mm〜5. Omm程 度のものも使用可能である。 0. lmm未満のものでは、多量に配合しても組成物の粘 度を上昇させるだけで、ざらつき感が発揮されない場合がある。ノ レーンの配合量は 目的とする砂まき調あるいは砂岩調のざらつき感の程度によって容易に定めることが できる。通常、粒径が 0. lmm以上のものを組成物中の容積濃度で 5〜25vol%の 範囲となる割合で配合することが望まし 、。バルーンの容積濃度が 5vol%未満であ るとざらつき感がなぐまた 25vol%を超えると、シーリング材ゃ接着剤の粘度が高く なり作業性が悪ぐ硬化物のモジュラスも高くなり、シーリング材ゃ接着剤の基本性能 が損なわれる傾向にある。シーリング材の基本性能とのバランスが特に好ま 、容積 濃度は 8〜22vol%である。 [0108] In order to obtain a surface having a rough feeling of sanding or sandstone, the balloon preferably has a particle size of 0.1 mm or more. Those of about 0.2 mm to 5. Omm and about 0.5 mm to 5. Omm can also be used. If it is less than 0. lmm, even if it is added in a large amount, the viscosity of the composition is only increased, and a rough feeling may not be exhibited. The amount of nolane can be easily determined according to the desired degree of sanding or sandstone roughness. In general, it is desirable to blend those having a particle size of 0.1 mm or more in a ratio of 5 to 25 vol% by volume concentration in the composition. When the volume concentration of the balloon is less than 5 vol%, the feeling of roughness does not occur.When the volume concentration exceeds 25 vol%, the viscosity of the adhesive becomes high and the modulus of the cured product becomes poor, and the modulus of the cured product becomes high. The basic performance of the agent tends to be impaired. The balance with the basic performance of the sealing material is particularly preferred, and the volume concentration is 8-22 vol%.
[0109] バルーンの具体例は特開平 2— 129262号公報、特開平 4— 8788号公報、特開平 4 173867号公報、特開平 5— 1225号公報、特開平 7— 113073号公報、特開平 9— 53063号公報、特開平 10— 251618号公報、特開 2000— 154368号公報、特 開 2001— 164237号公報、国際公開第 97/05201号パンフレットなどの各公報に 記載されている。 [0109] Specific examples of balloons include JP-A-2-129262, JP-A-4-8788, JP-A-4173867, JP-A-5-1225, JP-A-7-113073, JP-A-9. — 53063, JP-A-10-251618, JP-A-2000-154368, JP2001-164237, WO97 / 05201, etc.
[0110] また、特開 2004— 51701号公報または特開 2004— 66749号公報などに記載の熱 膨張性微粒中空体を使用することができる。熱膨張性微粒中空体とは、炭素原子数
1から 5の炭化水素などの低沸点化合物を高分子外殻材 (塩ィ匕ビ二リデン系共重合 体、アクリロニトリル系共重合体、または塩ィ匕ビ-リンデン アクリロニトリル共重合体) で球状に包み込んだプラスチック球体である。本組成物を用いた接着部分を加熱す ること〖こよって、熱膨張性微粒中空体の殻内のガス圧が増し、高分子外殻材が軟ィ匕 することで体積が劇的に膨張し、接着界面を剥離させる役割を果たす。熱膨張性微 粒中空体の添カ卩により、不要時には加熱するだけで簡単に材料の破壊を伴わずに 剥離でき、且つ有機溶剤を一切用いな ヽで加熱剥離可能な接着性組成物が得られ る。 [0110] In addition, a thermally expandable fine particle hollow body described in JP-A-2004-51701 or JP-A-2004-66749 can be used. Thermally expandable fine hollow body is the number of carbon atoms Low-boiling compounds such as 1 to 5 hydrocarbons in a spherical shape with a polymer outer shell (salt-vinylidene copolymer, acrylonitrile copolymer, or salt-vinyl-linden acrylonitrile copolymer) It is an encased plastic sphere. By heating the bonded part using this composition, the gas pressure in the shell of the thermally expandable fine hollow body increases, and the volume of the polymer outer shell material softens, so that the volume expands dramatically. And serves to peel the adhesive interface. By adding heat-expandable fine-grain hollow bodies, an adhesive composition that can be peeled off without breaking the material simply by heating when not needed, and can be peeled off without using any organic solvent is obtained. It is possible.
[0111] 本発明の組成物がシーリング材硬化物粒子を含む場合も硬化物は表面に凹凸を形 成し意匠性を向上させることができる。シーリング材硬化物粒子の好ましい直径、配 合量、材料などは特開 2001— 115142号公報に記載されているように次の通りであ る。直径は 0. 1mm〜: Lmm、さら〖こは 0. 2〜0. 5mm程度が好ましい。配合量は硬 化性組成物中に 5〜: L00重量%、さらには 20〜50重量%が好ましい。材料は、ウレ タン榭脂、シリコーン、変成シリコーン、多硫ィ匕ゴム等を挙げることができシーリング材 に用いられるものであれば限定されないが、変成シリコーン系のシーリング材が好ま しい。 [0111] When the composition of the present invention contains particles of cured sealant, the cured product can form irregularities on the surface and improve the design. As described in JP-A-2001-115142, preferred diameters, blending amounts, materials and the like of the cured sealant particles are as follows. The diameter is preferably about 0.1 mm to Lmm, and the thickness is preferably about 0.2 to 0.5 mm. The blending amount is preferably 5 to L00% by weight, more preferably 20 to 50% by weight in the curable composition. Examples of the material include urethane resin, silicone, modified silicone, polysulfur rubber, and the like. The material is not limited as long as it is used as a sealing material, but a modified silicone-based sealing material is preferable.
[0112] 本発明の組成物には粘着性付与剤を添加することができる。粘着性付与榭脂として は、特に限定されないが、常温で固体、液体を問わず通常使用されるものを使用す ることができる。具体例としては、スチレン系ブロック共重合体、その水素添加物、フエ ノール榭脂、変性フエノール榭脂(例えば、カシュ一オイル変性フエノール榭脂、トー ル油変性フエノール榭脂等)、テルペンフエノール榭脂、キシレン フエノール榭脂、 シクロペンタジェン一フエノール榭脂、クマロンインデン榭脂、ロジン系榭脂、ロジン エステル榭脂、水添ロジンエステル榭脂、キシレン榭脂、低分子量ポリスチレン系榭 脂、スチレン共重合体榭脂、石油榭脂 (例えば、 C5炭化水素榭脂、 C9炭化水素榭 脂、 C5C9炭化水素共重合榭脂等)、水添石油榭脂、テルペン系榭脂、 DCPD榭脂 石油榭脂等が挙げられる。これらは単独で用いても良ぐ 2種以上を併用しても良い 。スチレン系ブロック共重合体及びその水素添カ卩物としては、スチレン ブタジエン —スチレンブロック共重合体(SBS)、スチレン一イソプレン一スチレンブロック共重合
体(SIS)、スチレン エチレンブチレン スチレンブロック共重合体(SEBS)、スチレ ン一エチレンプロピレースチレンブロック共重合体(SEPS)、スチレン イソブチレン スチレンブロック共重合体 (SIBS)等が挙げられる。上記粘着性付与榭脂は単独 で用いてもよぐ 2種以上併用してもよい。 [0112] A tackifier can be added to the composition of the present invention. The tackifier resin is not particularly limited, and any commonly used solid or liquid at normal temperature can be used. Specific examples include styrenic block copolymers, hydrogenated products thereof, phenolic resins, modified phenolic resins (for example, cache oil modified phenolic resins, tol oil modified phenolic resins), terpene phenolic resins, and the like. Oil, xylene phenol resin, cyclopentagen monophenol resin, coumarone indene resin, rosin resin resin, rosin ester resin, hydrogenated rosin ester resin, xylene resin, low molecular weight polystyrene resin, styrene Copolymer resin, petroleum resin (for example, C5 hydrocarbon resin, C9 hydrocarbon resin, C5C9 hydrocarbon copolymer resin, etc.), hydrogenated petroleum resin, terpene resin, DCPD resin Examples include fats. These may be used alone or in combination of two or more. Styrene block copolymers and their hydrogenated products include styrene butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer. (S), styrene ethylene butylene styrene block copolymer (SEBS), styrene-ethylene propylene styrene block copolymer (SEPS), styrene isobutylene styrene block copolymer (SIBS) and the like. The above-mentioned tackifiers may be used alone or in combination of two or more.
[0113] 粘着性付与榭脂は有機重合体 (A) 100重量部に対して、 5〜1, 000重量部、好ま しくは 10〜: L00重量部の範囲で使用される。 [0113] The tackifier resin is used in the range of 5 to 1,000 parts by weight, preferably 10 to L00 parts by weight with respect to 100 parts by weight of the organic polymer (A).
[0114] 本発明の組成物には可塑剤を添加することができる。可塑剤の添カ卩により、硬化性 組成物の粘度やスランプ性および組成物を硬化して得られる硬化物の引張り強度、 伸びなどの機械特性が調整できる。可塑剤の例としては、ジブチルフタレート、ジへ プチルフタレート、ジ(2—ェチルへキシル)フタレート、ブチルベンジルフタレート等 のフタル酸エステル類;ジォクチルアジペート、ジォクチルセバケート、ジブチルセバ ケート、コハク酸イソデシル等の非芳香族二塩基酸エステル類;ォレイン酸プチル、 ァセチルリシリノール酸メチル等の脂肪族エステル類;トリクレジルホスフェート、トリブ チルホスフェート等のリン酸エステル類;トリメリット酸エステル類;塩素化パラフィン類 ;アルキルジフヱ-ル、部分水添ターフェ-ル、等の炭化水素系油;プロセスオイル類 ;エポキシィ匕大豆油、エポキシステアリン酸ベンジル等のエポキシ可塑剤類を挙げる ことができる。 [0114] A plasticizer may be added to the composition of the present invention. By adding a plasticizer, the viscosity and slump property of the curable composition and the mechanical properties such as tensile strength and elongation of the cured product obtained by curing the composition can be adjusted. Examples of plasticizers include phthalates such as dibutyl phthalate, diheptyl phthalate, di (2-ethylhexyl) phthalate, butyl benzyl phthalate; dioctyl adipate, dioctyl sebacate, dibutyl sebacate, succinate Non-aromatic dibasic acid esters such as isodecyl acid; Aliphatic esters such as ptyl oleate and methyl acetyl glycylic acid; Phosphate esters such as tricresyl phosphate and tributyl phosphate; Trimellitic acid esters Chlorinated paraffins; hydrocarbon oils such as alkyl diphenols and partially hydrogenated terfals; process oils; epoxy plasticizers such as epoxy soybean oil and benzyl epoxy stearate.
[0115] また、高分子可塑剤を使用することができる。高分子可塑剤を使用すると重合体成 分を分子中に含まない可塑剤である低分子可塑剤を使用した場合に比較して、初期 の物性を長期にわたり維持する。更に、該硬化物にアルキド塗料を塗布した場合の 乾燥性 (塗装性ともいう)を改良できる。高分子可塑剤の具体例としては、ビニル系モ ノマーを種々の方法で重合して得られるビュル系重合体;ジエチレングリコールジべ ンゾエート、トリエチレングリコールジベンゾエート、ペンタエリスリトールエステル等の ポリアルキレングリコールのエステル類;セバシン酸、アジピン酸、ァゼライン酸、フタ ル酸等の 2塩基酸とエチレングリコール、ジエチレングリコール、トリエチレングリコー ル、プロピレングリコール、ジプロピレングリコール等の 2価アルコールから得られるポ リエステル系可塑剤;分子量 500以上、さらには 1000以上のポリエチレングリコール 、ポリプロピレングリコール、ポリテトラメチレングリコール等のポリエーテルポリオール
あるいはこれらポリエーテルポリオールの水酸基をエステル基、エーテル基などに変 換した誘導体等のポリエーテル類;ポリスチレンやポリ一 a—メチルスチレン等のポリ スチレン類;ポリブタジエン、ポリブテン、ポリイソブチレン、ブタジエン アタリロニトリ ル、ポリクロ口プレン等が挙げられる力 これらに限定されるものではない。 [0115] In addition, a polymer plasticizer can be used. When a high-molecular plasticizer is used, the initial physical properties are maintained for a long period of time compared to the case of using a low-molecular plasticizer that is a plasticizer that does not contain a polymer component in the molecule. Furthermore, the drying property (also referred to as paintability) when an alkyd paint is applied to the cured product can be improved. Specific examples of the polymer plasticizer include a bull polymer obtained by polymerizing vinyl monomers by various methods; esters of polyalkylene glycol such as diethylene glycol dibenzoate, triethylene glycol dibenzoate, and pentaerythritol ester. Polyester plasticizers obtained from dibasic acids such as sebacic acid, adipic acid, azelaic acid and phthalic acid, and dihydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol and dipropylene glycol; Polyether polyols such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol having a molecular weight of 500 or more and even 1000 or more Alternatively, polyethers such as derivatives in which the hydroxyl groups of these polyether polyols are converted to ester groups, ether groups, etc .; polystyrenes such as polystyrene and poly- a -methylstyrene; polybutadiene, polybutene, polyisobutylene, butadiene acrylonitrile, Forces such as PVC mouth-opening are not limited to these.
[0116] これらの高分子可塑剤のうちで、(A)成分の重合体と相溶するものが好ましい。この 点から、ポリエーテル類やビニル系重合体が好ましい。また、ポリエーテル類を可塑 剤として使用すると、表面硬化性および深部硬化性が改善され、貯蔵後の硬化遅延 も起こらないこと力も好ましぐ中でもポリプロピレングリコールがより好ましい。また、相 溶性および耐候性、耐熱性の点からビュル系重合体が好ましい。ビュル系重合体の 中でもアクリル系重合体および Z又はメタクリル系重合体が好ましぐポリアクリル酸 アルキルエステルなどアクリル系重合体がさらに好まし 、。この重合体の合成法は、 分子量分布が狭ぐ低粘度化が可能なことからリビングラジカル重合法が好ましぐ原 子移動ラジカル重合法がさらに好ましい。また、特開 2001— 207157号公報に記載 されて 、るアクリル酸アルキルエステル系単量体を高温、高圧で連続塊状重合によ つて得た、いわゆる SGOプロセスによる重合体を用いるのが好ましい。具体的には、 東亞合成(株)製のアルフォン UP— 1000、 UP— 1010、 UP— 1020、 UP— 1110 等が挙げられる。 Of these polymer plasticizers, those compatible with the polymer of component (A) are preferred. In this respect, polyethers and vinyl polymers are preferable. In addition, when polyethers are used as plasticizers, polypropylene glycol is more preferable because it improves surface curability and deep part curability and does not cause curing delay after storage. Further, a bull polymer is preferable from the viewpoint of compatibility, weather resistance, and heat resistance. Among the bulle polymers, acrylic polymers such as polyacrylic acid alkyl esters, which are preferred to acrylic polymers and Z or methacrylic polymers, are more preferred. The polymer transfer method is more preferably an atom transfer radical polymerization method in which a living radical polymerization method is preferred because the molecular weight distribution is narrow and low viscosity can be achieved. Further, it is preferable to use a polymer obtained by so-called SGO process obtained by continuous bulk polymerization of an alkyl acrylate monomer as described in JP-A-2001-207157 at high temperature and high pressure. Specifically, Alfon UP-1000, UP-1010, UP-1020, UP-1110, etc. manufactured by Toagosei Co., Ltd. may be mentioned.
[0117] 高分子可塑剤の数平均分子量は、好ましくは 500〜15000である力 より好ましくは [0117] The number average molecular weight of the polymer plasticizer is preferably a force of 500-15000, more preferably
800〜10000であり、さら【こ好まし <ίま 1000〜8000、特【こ好まし <ίま 1000〜5000 である。最も好ましくは 1000〜3000である。分子量が低すぎると熱や降雨により可 塑剤が経時的に流出し、初期の物性を長期にわたり維持できず、アルキド塗装性が 改善できない。また、分子量が高すぎると粘度が高くなり、作業性が悪くなる。高分子 可塑剤の分子量分布は特に限定されないが、狭いことが好ましぐ具体的には Mw ZMn (重量平均分子量 Z数平均分子量)の値が 1. 80未満であるのが好ましい。 M wZMnの値は 1. 70以下であるのがより好ましぐ 1. 50以下であるのがさらに好まし く、 1. 30以下であるのが最も好ましい。 It is 800 to 10000, and more preferably <1000 or 8000, particularly <1000 or 5000. Most preferably, it is 1000-3000. If the molecular weight is too low, the plasticizer will flow out over time due to heat and rain, the initial physical properties cannot be maintained over a long period of time, and the alkyd paintability cannot be improved. Moreover, when molecular weight is too high, a viscosity will become high and workability | operativity will worsen. The molecular weight distribution of the polymer plasticizer is not particularly limited, but it is preferable that the molecular weight distribution is narrow. Specifically, the value of Mw ZMn (weight average molecular weight Z number average molecular weight) is preferably less than 1.80. The value of M wZMn is more preferably 1.70 or less. 1. More preferably, it is 50 or less, and 1. Most preferably, it is 30 or less.
[0118] 数平均分子量はビニル系重合体の場合は GPC法で、ポリエーテル系重合体の場合 は末端基分析法で測定される。また、分子量分布 (MwZMn)は GPC法 (ポリスチレ
ン換算)で測定される。具体的には、特に限定されないが、具体的には、上記数平均 分子量、分子量分布は、例えば、 [0118] The number average molecular weight is measured by a GPC method in the case of a vinyl polymer and by a terminal group analysis method in the case of a polyether polymer. The molecular weight distribution (MwZMn) is determined by the GPC method (polystyrene). (In terms of conversion). Specifically, although not particularly limited, specifically, the number average molecular weight and molecular weight distribution are, for example,
送液システム:東ソー製 HLC -8120GPC Liquid feeding system: HLC-8120GPC manufactured by Tosoh Corporation
カラム:東ソー製 TSK— GEL Hタイプ Column: Tosoh TSK—GEL H type
溶媒: THF Solvent: THF
を用いて、ポリエチレン換算の値として測定することができる。 Can be measured as a value in terms of polyethylene.
[0119] また、高分子可塑剤は、反応性ケィ素基を有しないものでよいが、反応性ケィ素基を 有してもよい。反応性ケィ素基を有する場合、反応性可塑剤として作用し、硬化物か らの可塑剤の移行を防止できる。反応性ケィ素基を有する場合、 1分子あたり平均し て 1個以下、さらには 0. 8個以下が好ましい。反応性ケィ素基を有する可塑剤、特に 反応性ケィ素基を有するォキシアルキレン重合体を使用する場合、その数平均分子 量は (A)成分の重合体より低!、ことが必要である。 [0119] Further, the polymer plasticizer may not have a reactive group, but may have a reactive group. When it has a reactive cage group, it acts as a reactive plasticizer and can prevent migration of the plasticizer from the cured product. In the case of having a reactive cage group, the average number per molecule is preferably 1 or less, more preferably 0.8 or less. When using a plasticizer having a reactive key group, particularly an oxyalkylene polymer having a reactive key group, the number average molecular weight must be lower than that of the polymer of component (A). .
[0120] 可塑剤は、単独で使用してもよぐ 2種以上を併用してもよい。また低分子可塑剤と高 分子可塑剤を併用してもよい。なおこれら可塑剤は、重合体製造時に配合することも 可能である。 [0120] The plasticizers may be used alone or in combination of two or more. A low molecular plasticizer and a high molecular plasticizer may be used in combination. These plasticizers can be blended at the time of polymer production.
[0121] 可塑剤の使用量は、(A)成分の重合体 100重量部に対して 0〜 150重量部、好まし くは 0〜 120重量部、さらに好ましくは 0〜: LOO重量部である。可塑剤量が 150重量 部を越えると硬化物の機械強度が不足する。 [0121] The plasticizer is used in an amount of 0 to 150 parts by weight, preferably 0 to 120 parts by weight, more preferably 0 to: LOO parts by weight based on 100 parts by weight of the polymer of component (A). . If the amount of plasticizer exceeds 150 parts by weight, the mechanical strength of the cured product will be insufficient.
[0122] 本発明の硬化性組成物には、必要に応じて、加水分解により分子内に 1価のシラノ 一ル基を有する化合物を生成する化合物を添加しても良い。この化合物は硬化物の 表面のベたつきを悪化させずに硬化物のモジュラスを低下させる作用を有する。特 にトリメチルシラノールを生成する化合物が好ましい。加水分解により分子内に 1価の シラノール基を有する化合物を生成する化合物としては、特開平 5— 117521号公 報に記載されている化合物を挙げることができる。また、へキサノール、ォクタノール、 デカノールなどのアルキルアルコールの誘導体であって加水分解によりトリメチルシ ラノールなどの R3SiOHを生成するシリコンィ匕合物を生成する化合物、特開平 11—2 41029号公報に記載されているトリメチロールプロパン、グリセリン、ペンタエリスリト ールあるいはソルビトールなどの水酸基数が 3以上の多価アルコールの誘導体であ
つて加水分解によりトリメチルシラノールなどの R SiOHを生成するシリコン化合物を [0122] If necessary, the curable composition of the present invention may contain a compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis. This compound has the effect of reducing the modulus of the cured product without deteriorating the stickiness of the surface of the cured product. In particular, a compound that generates trimethylsilanol is preferable. Examples of the compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis include compounds described in JP-A-5-117521. Further, compounds that are derivatives of alkyl alcohols such as hexanol, octanol, decanol, and the like, which generate silicon compounds that generate R 3 SiOH such as trimethylsilane by hydrolysis, described in JP-A-11-241029 It is a derivative of a polyhydric alcohol having 3 or more hydroxyl groups such as trimethylolpropane, glycerin, pentaerythritol or sorbitol. Therefore, silicon compounds that produce R SiOH such as trimethylsilanol by hydrolysis
3 Three
生成する化合物を挙げることができる。(R3は、水素原子または炭素原子数 1から 8の 置換あるいは非置換の 1価の炭化水素基である。 ) Mention may be made of the compounds produced. (R 3 is a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms.)
[0123] また、特開平 7— 258534号公報に記載されているようなォキシプロピレン重合体の 誘導体であって加水分解によりトリメチルシラノールなどの R SiOHを生成するシリコ [0123] Further, it is a derivative of an oxypropylene polymer as described in JP-A-7-258534, which produces R SiOH such as trimethylsilanol by hydrolysis.
3 Three
ン化合物を生成する化合物も挙げることができる。さらに特開平 6— 279693号公報 に記載されている架橋可能な加水分解性ケィ素含有基と加水分解によりモノシラノ ール含有化合物となりうるケィ素含有基を有する重合体を使用することもできる。 The compound which produces | generates a copper compound can also be mentioned. Furthermore, a polymer having a crosslinkable hydrolyzable silicon-containing group described in JP-A-6-279693 and a silicon-containing group that can be converted into a monosilanol-containing compound by hydrolysis can also be used.
[0124] 加水分解により分子内に 1価のシラノール基を有する化合物を生成する化合物は、 反応性ケィ素基を有する有機重合体 (A) 100重量部に対して、 0. 1〜20重量部、 好ましくは 0. 5〜: L0重量部の範囲で使用される。 [0124] The compound that generates a compound having a monovalent silanol group in the molecule by hydrolysis is 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer having a reactive cage group (A). Preferably, 0.5 to: L0 part by weight is used.
[0125] 本発明の硬化性組成物には、必要に応じて垂れを防止し、作業性を良くするために チクソ性付与剤 (垂れ防止剤)を添加しても良い。垂れ防止剤としては特に限定され ないが、例えば、ポリアミドワックス類;水添ヒマシ油誘導体類;ステアリン酸カルシウム 、ステアリン酸アルミニウム、ステアリン酸バリウム等の金属石酸類等が挙げられる。ま た、特開平 11― 349916号公報に記載されて!、るような粒子径 10〜500 μ mのゴム 粉末や、特開 2003— 155389号公報に記載されているような有機質繊維を用いると 、チクソ性が高く作業性の良好な組成物が得られる。これらチクソ性付与剤 (垂れ防 止剤)は単独で用いてもよぐ 2種以上併用してもよい。チクソ性付与剤は反応性ケィ 素基を有する有機重合体 (A) 100重量部に対して、 0. 1〜20重量部の範囲で使用 される。 [0125] A thixotropic agent (anti-sagging agent) may be added to the curable composition of the present invention, if necessary, in order to prevent sagging and improve workability. The anti-sagging agent is not particularly limited, and examples thereof include polyamide waxes; hydrogenated castor oil derivatives; metal stalates such as calcium stearate, aluminum stearate, and barium stearate. Also, as described in JP-A-11-349916, rubber powder having a particle diameter of 10 to 500 μm, or organic fibers as described in JP-A-2003-155389 are used. A composition having high thixotropy and good workability can be obtained. These thixotropic agents (anti-sagging agents) may be used alone or in combination of two or more. The thixotropic agent is used in the range of 0.1 to 20 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive carbon group.
[0126] 本発明の組成物には光硬化性物質を使用できる。光硬化性物資を使用すると硬化 物表面に光硬化性物質の皮膜が形成され、硬化物のベたつきや耐候性を改善でき る。光硬化性物質とは、光の作用によって力なり短時間に分子構造が化学変化をお こし、硬化などの物性的変化を生ずるものである。この種の化合物には有機単量体、 オリゴマー、榭脂或いはそれらを含む組成物等多くのものが知られており、市販の任 意のものを採用し得る。代表的なものとしては、不飽和アクリル系化合物、ポリケィ皮 酸ビュル類あるいはアジドィ匕榭脂等が使用できる。不飽和アクリル系化合物としては
、アクリル系又はメタクリル系不飽和基を 1ないし数個有するモノマー、オリゴマー或 いはそれ等の混合物であって、プロピレン(又はブチレン、エチレン)グリコールジ (メ タ)アタリレート、ネオペンチルダリコールジ (メタ)アタリレート等の単量体又は分子量[0126] A photocurable material can be used in the composition of the present invention. When a photocurable material is used, a film of a photocurable material is formed on the surface of the cured product, and the stickiness and weather resistance of the cured product can be improved. A photo-curing substance is a substance that undergoes a chemical change in its molecular structure within a short period of time due to the action of light, resulting in a change in physical properties such as curing. Many compounds such as organic monomers, oligomers, resin, and compositions containing them are known as this type of compound, and any commercially available compound can be adopted. Representative examples include unsaturated acrylic compounds, polycalyx butyls, azide resins and the like. As unsaturated acrylic compounds , A monomer, oligomer or mixture thereof having one or several acrylic or methacrylic unsaturated groups, which is propylene (or butylene, ethylene) glycol di (meth) acrylate, neopentyl dalycol Monomers or molecular weights such as (meth) attalylate
10, 000以下のオリゴエステルが例示される。具体的には、例えば特殊アタリレート( 2官能)のァロニックス M— 210,ァロニックス M— 215,ァロニックス M— 220,ァ口- ックス M— 233,ァ口-ックス M— 240,ァ口-ックス M— 245 ; (3官能)のァ口-ックス M— 305,ァ口-ックス M— 309,ァ口-ックス M— 310,ァ口-ックス M— 315,ァロ ニックス M— 320,ァロニックス M— 325,及び(多官能)のァロニックス M— 400など が例示できるが、特にアクリル官能基を含有する化合物が好ましぐまた 1分子中に 平均して 3個以上の同官能基を含有する化合物が好ま 、。(以上ァロニックスは!、 ずれも東亞合成 (株)の製品である。 ) Examples include oligoesters of 10,000 or less. Specifically, for example, special allyrate (bifunctional) Aronix M-210, Aronix M-215, Aronix M-220, A-Lux M-233, A-Lux-M-240, A-Lux-M — 245; (Trifunctional) M-305, A-M, M- 309, A-M, M- 310, A-M, M-315, Aronix, M- 320, Aronix, M— 325, and (polyfunctional) Aronix M-400, etc. can be exemplified, but a compound containing an acrylic functional group is particularly preferred, and a compound containing 3 or more same functional groups on average in one molecule. Favored ,. (All of Alonix is !, and all are products of Toagosei Co., Ltd.)
[0127] ポリケィ皮酸ビニル類としては、シンナモイル基を感光基とする感光性榭脂でありポリ ビュルアルコールをケィ皮酸でエステル化したものの他、多くのポリケィ皮酸ビニル 誘導体が例示される。アジド化榭脂は、アジド基を感光基とする感光性榭脂として知 られており、通常はジアジド化合物を感光剤として加えたゴム感光液の他、「感光性 榭脂」(昭和 47年 3月 17日出版、印刷学会出版部発行、第 93頁〜、第 106頁〜、第 117頁〜)に詳細な例示があり、これらを単独又は混合し、必要に応じて増感剤を加 えて使用することができる。なお、ケトン類、ニトロ化合物などの増感剤ゃァミン類など の促進剤を添加すると、効果が高められる場合がある。光硬化性物質は反応性ケィ 素基を有する有機重合体 (A) 100重量部に対して 0. 1〜20重量部、好ましくは 0. 5 〜10重量部の範囲で使用するのがよぐ 0. 1重量部未満では耐候性を高める効果 はなぐ 20重量部を超えると硬化物が硬くなりすぎて、ヒビ割れを生じる傾向がある。 [0127] Examples of polyvinyl cinnamates include photosensitive rosin having a cinnamoyl group as a photosensitive group, and polybutyl alcohol esterified with cinnamate, as well as many polyvinyl cinnamate derivatives. Azide resin is known as a photosensitive resin having an azide group as a photosensitive group. Usually, it is a rubber photosensitive solution containing a diazide compound as a photosensitive agent. (Published 17th of May, published by the Printing Society Press, pages 93-, 106-, 117-), these are detailed examples. These are used alone or in combination, and sensitizers are added as necessary. Can be used. In addition, the addition of sensitizers such as ketones and nitro compounds and amines may enhance the effect. The photo-curing substance is an organic polymer having a reactive carbon group (A) 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight per 100 parts by weight. If less than 1 part by weight, the effect of improving the weather resistance is not sufficient. If it exceeds 20 parts by weight, the cured product becomes too hard and tends to crack.
[0128] 本発明の組成物には酸素硬化性物質を使用することができる。酸素硬化性物質に は空気中の酸素と反応し得る不飽和化合物を例示でき、空気中の酸素と反応して硬 化物の表面付近に硬化皮膜を形成し表面のベたつきや硬化物表面へのゴミゃホコリ の付着を防止するなどの作用をする。酸素硬化性物質の具体例には、キリ油、アマ 二油などで代表される乾性油や、該化合物を変性してえられる各種アルキッド榭脂; 乾性油により変性されたアクリル系重合体、エポキシ系榭脂、シリコン榭脂;ブタジェ
ン、クロ口プレン、イソプレン、 1, 3 ペンタジェンなどのジェン系化合物を重合また は共重合させて得られる 1, 2 ポリブタジエン、 1, 4 ポリブタジエン、 C5〜C8ジェ ンの重合体などの液状重合体や、これらジェン系化合物と共重合性を有するアタリ口 二トリル、スチレンなどの単量体とをジェン系化合物が主体となるように共重合させて えられる NBR、 SBRなどの液状共重合体や、さらにはそれらの各種変性物(マレイン 化変性物、ボイル油変性物など)などが挙げられる。これらは単独で用いてもよぐ 2 種以上併用してもよい。これらのうちではキリ油や液状ジェン系重合体がとくに好まし い。又、酸化硬化反応を促進する触媒や金属ドライヤーを併用すると効果が高めら れる場合がある。これらの触媒や金属ドライヤーとしては、ナフテン酸コバルト、ナフ テン酸鉛、ナフテン酸ジルコニウム、ォクチル酸コバルト、ォクチル酸ジルコニウム等 の金属塩が例示される。酸素硬化性物質の使用量は、反応性ケィ素基を有する有 機重合体 (A) 100重量部に対して 0. 1〜20重量部の範囲で使用するのがよぐさら に好ましくは 0. 5〜10重量部である。前記使用量が 0. 1重量部未満になると汚染性 の改善が充分でなくなり、 20重量部をこえると硬化物の引張り特性などが損なわれる 傾向が生ずる。特開平 3— 160053号公報に記載されているように酸素硬化性物質 は光硬化性物質と併用して使用するのがよい。 [0128] An oxygen curable substance can be used in the composition of the present invention. An example of the oxygen curable substance is an unsaturated compound that can react with oxygen in the air. The oxygen curable substance reacts with oxygen in the air to form a cured film near the surface of the cured product, resulting in surface stickiness or the surface of the cured product. It acts to prevent dust from adhering to dust. Specific examples of the oxygen curable substance include drying oil typified by drill oil, Amani oil, etc., various alkyd oils obtained by modifying the compound, acrylic polymer modified with drying oil, epoxy System resin, silicone resin; Polymers such as 1,2 polybutadiene, 1,4 polybutadiene, and C5 to C8 polymers obtained by polymerizing or copolymerizing genic compounds such as ethylene, black-opened plane, isoprene, and 1,3 pentagene. And NBR, SBR, and other liquid copolymers obtained by copolymerizing monomers such as talitol, nitrile, and styrene that are copolymerizable with these gen compounds so that the gen compound is the main component, Further, various modified products thereof (maleized modified products, boiled oil modified products, etc.) and the like can be mentioned. These may be used alone or in combination of two or more. Of these, drill oil and liquid gen-based polymers are particularly preferred. In addition, the use of a catalyst that promotes the oxidative curing reaction or a metal dryer may enhance the effect. Examples of these catalysts and metal dryers include metal salts such as cobalt naphthenate, lead naphthenate, zirconium naphthenate, cobalt octylate, and zirconium octylate. The amount of the oxygen curable substance used is preferably 0.1 to 20 parts by weight, more preferably 0 to 100 parts by weight of the organic polymer (A) having a reactive key group. 5 to 10 parts by weight. If the amount used is less than 0.1 parts by weight, the contamination is not improved sufficiently, and if it exceeds 20 parts by weight, the tensile properties of the cured product tend to be impaired. As described in JP-A-3-160053, an oxygen curable substance is preferably used in combination with a photocurable substance.
[0129] 本発明の組成物には、酸ィ匕防止剤を使用することが望ましい。酸化防止剤を使用す ると硬化物の耐熱性を高めることができる。酸ィ匕防止剤としてはヒンダードフエノール 系、モノフエノール系、ビスフエノール系、ポリフエノール系が例示できるが、特にヒン ダードフエノール系が好まし 、。ヒンダードフエノール系酸化防止剤の具体例としては 、IRGANOX 1010, IRGANOX 1076, IRGANOX 245 (以上いずれもチノく' スペシャルティ'ケミカルズ (株)製);アデカスタブ AO— 20、アデカスタブ AO— 40 ( 以上 、ずれも旭電化工業 (株)製)等を挙げることができる。 [0129] It is desirable to use an anti-oxidation agent in the composition of the present invention. Use of an antioxidant can increase the heat resistance of the cured product. Examples of the antioxidant are hindered phenols, monophenols, bisphenols, and polyphenols, with hindered phenols being particularly preferred. Specific examples of hindered phenolic antioxidants include IRGANOX 1010, IRGANOX 1076, IRGANOX 245 (all of which are manufactured by Chinoku Specialty Chemicals); ADK STAB AO-20, ADK STAB AO-40 (above Asahi Denka Kogyo Co., Ltd.).
[0130] 同様に、チヌビン 622LD,チヌビン 144, CHIMASSORB 944FDL, CHIMAS SORB 119FL (以上いずれもチノく'スペシャルティ'ケミカルズ (株)製);アデカスタ ブ LA—57,アデカスタブ LA— 62,アデカスタブ LA— 63,アデカスタブ LA— 67, アデカスタブ LA— 68 (以上いずれも旭電ィ匕工業 (株)製);サノール LS— 770,サノ ール LS— 765,サノール LS— 292,サノール LS— 2626,サノール LS— 1114,サ
ノール LS - 744 (以上 、ずれも三共ライフテック (株)製)に示されるヒンダードァミン 系光安定剤や、 TINUVIN 120 (チバ'スペシャルティ'ケミカルズ (株)製)に示され るべンゾエート系光安定剤を使用することもできる。酸化防止剤および光安定剤の使 用量は、反応性ケィ素基を有する有機重合体 (A) 100重量部に対してそれぞれ 0. 1〜: L0重量部の範囲で使用するのがよぐさらに好ましくは 0. 2〜5重量部である。 [0130] Similarly, Tinuvin 622LD, Tinuvin 144, CHIMASSORB 944FDL, CHIMAS SORB 119FL (all of these are manufactured by Chinoku Specialty Chemicals); Adecast LA-57, Adekastab LA-62, Adekastab LA-63, ADK STAB LA—67, ADK STAB LA—68 (all manufactured by Asahi Denki Kogyo Co., Ltd.); Sanol LS—770, Sanol LS—765, Sanol LS—292, Sanol LS—2626, Sanol LS—1114 , Sa Hinder Doamine-based light stabilizer shown in Nord LS-744 (above, manufactured by Sankyo Lifetech Co., Ltd.) and benzoate-type light stabilizer shown in TINUVIN 120 (made by Ciba 'Specialty' Chemicals Co., Ltd.) Can also be used. The antioxidants and light stabilizers are used in an amount of 0.1 to L0 parts by weight per 100 parts by weight of the organic polymer (A) having a reactive key group. Preferably it is 0.2 to 5 parts by weight.
[0131] 本発明の組成物には紫外線吸収剤を使用することができる。紫外線吸収剤を使用 すると硬化物の表面耐候性を高めることができる。紫外線吸収剤としてはべンゾフエ ノン系、ベンゾトリアゾール系、サリシレート系、置換トリル系及び金属キレート系化合 物等が例示できる力 特にべンゾトリアゾール系が好ましい。紫外線吸収剤の使用量 は、反応性ケィ素基を有する有機重合体 (A) 100重量部に対して 0. 1〜10重量部 の範囲で使用するのがよぐさらに好ましくは 0. 2〜5重量部である。フエノール系や ヒンダードフエノール系酸ィ匕防止剤とヒンダードアミン系光安定剤とベンゾトリァゾー ル系紫外線吸収剤を併用して使用するのが好ましい。 [0131] An ultraviolet absorber can be used in the composition of the present invention. Use of a UV absorber can improve the surface weather resistance of the cured product. Examples of the UV absorber include benzophenone-based, benzotriazole-based, salicylate-based, substituted tolyl-based, and metal chelate-based compounds. Particularly, benzotriazole-based is preferable. The amount of the UV absorber used is preferably 0.1 to 10 parts by weight, more preferably 0.2 to 100 parts by weight with respect to 100 parts by weight of the organic polymer (A) having a reactive key group. 5 parts by weight. It is preferable to use a combination of a phenolic or hindered phenolic acid inhibitor, a hindered amine light stabilizer and a benzotriazole ultraviolet absorber.
[0132] 本発明の組成物にはエポキシ榭脂を添加することができる。エポキシ榭脂を添加した 組成物は特に接着剤、殊に外壁タイル用接着剤として好ましい。エポキシ榭脂として はェピクロルヒドリン一ビスフエノール A型エポキシ榭脂、ェピクロルヒドリン一ビスフエ ノール F型エポキシ榭脂、テトラブロモビスフエノール Aのグリシジルエーテルなどの 難燃型エポキシ榭脂、ノボラック型エポキシ榭脂、水添ビスフエノール A型エポキシ榭 脂、ビスフエノール Aプロピレンォキシド付カ卩物のグリシジルエーテル型エポキシ榭脂 、 p—ォキシ安息香酸グリシジルエーテルエステル型エポキシ榭脂、 m—アミノフエノ 一ノレ系エポキシ榭脂、ジアミノジフエ二ノレメタン系エポキシ榭脂、ウレタン変'性ェポキ シ榭脂、各種脂環式エポキシ榭脂、 N, N—ジグリシジルァ二リン、 N, N—ジグリシジ ルー o—トルイジン、トリグリシジルイソシァヌレート、ポリアルキレングリコールジグリシ ジルエーテル、グリセリンなどのごとき多価アルコールのグリシジルエーテル、ヒダント イン型エポキシ榭脂、石油榭脂などのごとき不飽和重合体のエポキシィ匕物などが例 示されるが、これらに限定されるものではなぐ一般に使用されているエポキシ榭脂が 使用されうる。エポキシ基を少なくとも分子中に 2個含有するもの力 硬化に際し反応 性が高ぐまた硬化物が 3次元的網目をつくりやすいなどの点力も好ましい。さらに好
ましいものとしてはビスフエノール A型エポキシ榭脂類またはノボラック型エポキシ榭 脂などが挙げ挙げられる。これらのエポキシ榭脂と反応性ケィ素基を有する有機重 合体 (A)の使用割合は、重量比で (A) Zエポキシ榭脂 = 100Zl〜lZlOOの範囲 である。 (Α)Ζエポキシ榭脂の割合が 1Ζ100未満になると、エポキシ榭脂硬化物の 衝撃強度ゃ強靱性の改良効果が得られがたくなり、 (A) Zエポキシ榭脂の割合が 10 οζιを超えると、有機系重合体硬化物の強度が不十分となる。好ましい使用割合は 、硬化性榭脂組成物の用途などにより異なるため一概には決められないが、たとえば エポキシ榭脂硬化物の耐衝撃性、可撓性、強靱性、剥離強度などを改善する場合に は、エポキシ榭脂 100重量部に対して (A)成分を 1〜: L00重量部、さらに好ましくは 5 〜100重量部使用するのがよい。一方、(A)成分の硬化物の強度を改善する場合に は、(A)成分 100重量部に対してエポキシ榭脂を 1〜200重量部、さらに好ましくは 5 〜100重量部使用するのがよい。 [0132] An epoxy resin can be added to the composition of the present invention. A composition to which epoxy resin is added is particularly preferred as an adhesive, particularly as an adhesive for exterior wall tiles. Epoxy olefins such as epichlorohydrin-bisphenol A type epoxy resin, epichlorohydrin bisphenol F type epoxy resin, tetrabromobisphenol A glycidyl ether, flame retardant type epoxy resin, Novolac epoxy resin, hydrogenated bisphenol A type epoxy resin, glycidyl ether type epoxy resin with bisphenol A propylene oxide, p-oxybenzoic acid glycidyl ether ester type epoxy resin, m-aminophenol Mono-epoxy epoxy resin, diaminodiphenole-epoxy resin, urethane-modified epoxy resin, various alicyclic epoxy resins, N, N-diglycidyl dilin, N, N-diglycidyl ro o-toluidine, Triglycidyl isocyanurate, polyalkylene glycol diglycidyl ether Examples include glycidyl ethers of polyhydric alcohols such as glycerin, unsaturated polymer epoxy resins such as hydantoin type epoxy resin, petroleum resin, etc., but are not limited to these. The known epoxy resin can be used. The ability to contain at least two epoxy groups in the molecule is also preferred because it has high reactivity during curing and the cured product can easily form a three-dimensional network. Even better Preferred examples include bisphenol A type epoxy resins or novolac type epoxy resins. The proportion of the epoxy polymer and the organic polymer (A) having a reactive key group used is in the range of (A) Z epoxy resin = 100Zl to lZlOO in weight ratio. (Ii) If the proportion of epoxy resin is less than 1-100, it will be difficult to improve the toughness of the impact strength of the cured epoxy resin, and (A) the proportion of Z epoxy resin will exceed 10 οζι And the intensity | strength of organic type polymer cured material will become inadequate. The preferred use ratio varies depending on the use of the curable resin composition, and cannot be determined unconditionally. For example, when improving the impact resistance, flexibility, toughness, peel strength, etc. of the epoxy resin cured product In this case, the component (A) is used in an amount of 1 to: L00 parts by weight, more preferably 5 to 100 parts by weight, based on 100 parts by weight of the epoxy resin. On the other hand, when improving the strength of the cured product of component (A), 1 to 200 parts by weight, more preferably 5 to 100 parts by weight of epoxy resin per 100 parts by weight of component (A) is used. Good.
[0133] エポキシ榭脂を添加する場合、本発明の組成物には、エポキシ榭脂を硬化させる硬 ィ匕剤を併用できることは当然である。使用し得るエポキシ榭脂硬化剤としては、一般 に使用されて ヽるエポキシ榭脂硬化剤を使用できるが、 1級アミノ基を有する化合物 を用いることはできない。具体的には、トリプロピルァミン、 N, N—ジメチルプロピルァ ミン、 N, N, Ν' , Ν,ーテトラメチルへキサメチレンジァミン、 Ν—メチルピロリジン、 Ν , Ν, 一ジメチルビペラジン、ベンジルジメチルァミン、 2, 4, 6—トリス(ジメチルアミノメ チル)フエノール、のような 3級ァミン類、及び、これら 3級ァミン類の塩類;ポリアミド榭 脂類;イミダゾール類;ジシアンジアミド類;三弗化硼素錯ィ匕合物類;無水フタル酸、 へキサヒドロ無水フタル酸、テトラヒドロ無水フタル酸、ドデシニル無水琥珀酸、無水ピ ロメリット酸、無水クロレン酸等のような無水カルボン酸類;アルコール類;フエノール 類;カルボン酸類;アルミニウム又はジルコニウムのジケトン錯ィ匕合物等の化合物を例 示することができるが、これらに限定されるものではない。また、硬化剤も単独でも 2種 以上併用してもよい。 [0133] When an epoxy resin is added, it goes without saying that a hardener that cures the epoxy resin can be used in combination with the composition of the present invention. As the epoxy resin hardener that can be used, an epoxy resin hardener generally used can be used, but a compound having a primary amino group cannot be used. Specifically, tripropylamine, N, N-dimethylpropylamine, N, N, Ν ', Ν, -tetramethylhexamethylenediamine, Ν-methylpyrrolidine, ,, Ν, monodimethylbiperazine , Dimethyldimethylamine, 2,4,6-tris (dimethylaminomethyl) phenol, and tertiary amines, and salts of these tertiary amines; polyamide resins; imidazoles; dicyandiamides; Boron trifluoride complexes; carboxylic anhydrides such as phthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, dodecynyl succinic anhydride, pyromellitic anhydride, chlorenic anhydride; alcohols; Examples of compounds such as phenols; carboxylic acids; diketone complex compounds of aluminum or zirconium are not limited thereto. Not. Further, the curing agents may be used alone or in combination of two or more.
[0134] エポキシ榭脂の硬化剤を使用する場合、その使用量はエポキシ榭脂 100重量部に 対し、 0. 1〜300重量部の範囲である。 [0134] When a curing agent for epoxy resin is used, the amount used is in the range of 0.1 to 300 parts by weight per 100 parts by weight of epoxy resin.
[0135] エポキシ榭脂の硬化剤としてケチミンを用いることができる。ケチミンは、エポキシ榭
脂の潜在性硬化剤としてよく知られており、空気中の湿気と反応し、分解してアミン化 合物を生成する。 1級アミノ基を有する化合物と、メチルイソプチルケトンを原料として 反応させたケチミンは市販されており、簡単に入手できる。ケチミンの例として、ェピ キュア H - 3、ェピキュア H - 30 (以上は!、ずれもジャパンエポキシレジン (株)の製 品である。)や、アデ力ハードナー EH— 235R、アデ力ハードナー EH— 235R— 2、 アデ力ハードナー EH - 235X (以上は 、ずれも旭電化工業 (株)の製品である。 )等 が挙げられる。これらのケチミンは、単独で用いてもよぐ二種類以上を併用して用い てもよく、エポキシ榭脂 100重量部に対し、 1〜: LOO重量部使用され、その使用量は エポキシ榭脂およびケチミンの種類によって異なる。 [0135] Ketimine can be used as a curing agent for epoxy resin. Ketimine epoxy Well known as a latent curing agent for fats, it reacts with moisture in the air and decomposes to produce an amine compound. Ketimines obtained by reacting a compound having a primary amino group with methylisoptyl ketone as a raw material are commercially available and can be easily obtained. Examples of ketimines include Epicure H-3, Epicure H-30 (above! Is a product of Japan Epoxy Resin Co., Ltd.), Ade force hardener EH— 235R, Ade force hardener EH— 235R-2, Ade force hardener EH-235X (the above is a product of Asahi Denka Kogyo Co., Ltd.). These ketimines may be used alone or in combination of two or more. One hundred parts by weight of epoxy resin is used in an amount of 1 to: LOO parts by weight. It depends on the type of ketimine.
[0136] 本発明の硬化性組成物には、ポリリン酸アンモ-ゥム、トリクレジルホスフェートなどの リン系可塑剤、水酸ィ匕アルミニウム、水酸化マグネシウム、および、熱膨張性黒鉛な どの難燃剤を添加することができる。上記難燃剤は単独で用いてもよぐ 2種以上併 用してちょい。 [0136] The curable composition of the present invention has a difficulty such as phosphorus plasticizers such as ammonium polyphosphate and tricresyl phosphate, aluminum hydroxide, magnesium hydroxide, and thermally expandable graphite. A flame retardant can be added. The above flame retardants may be used alone or in combination.
[0137] 難燃剤は (A)成分 100重量部に対して、 5〜200質量部、好ましくは 10〜: LOO質量 部の範囲で使用される。 [0137] The flame retardant is used in the range of 5 to 200 parts by mass, preferably 10 to LOO parts by mass with respect to 100 parts by mass of component (A).
[0138] 本発明の組成物には、組成物の粘度を低減し、チクソ性を高め、作業性を改善する 目的で、溶剤を使用することができる。溶剤としては、特に限定は無ぐ各種の化合 物を使用することができる。具体例としては、トルエン、キシレン、ヘプタン、へキサン 、石油系溶媒等の炭化水素系溶剤、トリクロロエチレン等のハロゲン系溶剤、酢酸ェ チル、酢酸ブチル等のエステル系溶剤、アセトン、メチルェチルケトン、メチルイソブ チルケトン等のケトン系溶剤、エーテル系溶剤、メタノール、エタノール、イソプロパノ ール等のアルコール系溶剤、へキサメチルシクロトリシロキサン、オタタメチルシクロテ トラシロキサン、デカメチルシクロペンタシロキサン等のシリコーン系溶剤が例示され る。溶剤を使用する場合、組成物を屋内で使用した時の空気への汚染の問題から、 溶剤の沸点は、 150°C以上が好ましぐ 200°C以上がより好ましぐ 250°C以上が特 に好ましい。これらの溶剤は、単独で使用してもよぐ 2種以上併用してもよい。 [0138] In the composition of the present invention, a solvent can be used for the purpose of reducing the viscosity of the composition, increasing thixotropy, and improving workability. As the solvent, various compounds with no particular limitation can be used. Specific examples include toluene, xylene, heptane, hexane, hydrocarbon solvents such as petroleum solvents, halogen solvents such as trichloroethylene, ester solvents such as ethyl acetate and butyl acetate, acetone, methyl ethyl ketone, Ketone solvents such as methyl isobutyl ketone, ether solvents, alcohol solvents such as methanol, ethanol and isopropanol, silicone solvents such as hexamethylcyclotrisiloxane, otamethylcyclotetrasiloxane and decamethylcyclopentasiloxane Is illustrated. When using a solvent, the boiling point of the solvent is preferably 150 ° C or higher, more preferably 200 ° C or higher, more preferably 250 ° C or higher, due to air pollution problems when the composition is used indoors. Especially preferred. These solvents may be used alone or in combination of two or more.
[0139] 但し、溶剤の配合量が多い場合には、人体への毒性が高くなる場合があり、また、硬 化物の体積収縮などが見られる場合がある。従って、溶剤の配合量は、(A)成分の
有機重合体 100重量部に対して、 3重量部以下であることが好ましぐ 1重量部以下 であることがより好ましく、溶剤を実質的に含まな 、ことが最も好ま 、。 [0139] However, when the amount of the solvent is large, toxicity to the human body may increase, and volume shrinkage of the hardened material may be observed. Therefore, the blending amount of the solvent is (A) component The amount is preferably 3 parts by weight or less based on 100 parts by weight of the organic polymer, more preferably 1 part by weight or less, and most preferably substantially free of solvent.
[0140] 本発明の硬化性組成物には、硬化性組成物又は硬化物の諸物性の調整を目的とし て、必要に応じて各種添加剤を添加してもよい。このような添加物の例としては、例え ば、難燃剤、硬化性調整剤、ラジカル禁止剤、金属不活性化剤、オゾン劣化防止剤 、リン系過酸化物分解剤、滑剤、顔料、発泡剤、防蟻剤、溶剤、防かび剤などが挙げ られる。これらの各種添加剤は単独で用いてもよぐ 2種類以上を併用してもよい。本 明細書に挙げた添加物の具体例以外の具体例は、例えば、特公平 4— 69659号公 報、特公平 7— 108928号公報、特開昭 63— 254149号公報、特開昭 64— 22904 号公報、特開 2001— 72854号公報の各公報などに記載されている。 [0140] Various additives may be added to the curable composition of the present invention as necessary for the purpose of adjusting various physical properties of the curable composition or the cured product. Examples of such additives include, for example, flame retardants, curability modifiers, radical inhibitors, metal deactivators, ozone degradation inhibitors, phosphorus peroxide decomposers, lubricants, pigments, foaming agents. Ant-proofing agents, solvents, fungicides and the like. These various additives may be used alone or in combination of two or more. Specific examples other than the specific examples of the additives listed in this specification include, for example, Japanese Patent Publication No. 4-69659, Japanese Patent Publication No. 7-108928, Japanese Patent Laid-Open No. 63-254149, Japanese Patent Laid-Open No. 64- No. 22904, JP-A-2001-72854, etc.
[0141] 本発明の 1成分型硬化性組成物は、すべての配合成分を予め配合密封保存し、施 ェ後空気中の湿気により硬化する。すべての配合成分が予め配合される 1成分型硬 化性組成物であるため、水分を含有する配合成分は予め脱水乾燥してから使用する 力 また配合混練中に減圧などにより脱水するのが好ましい。脱水、乾燥方法として は粉状などの固状物の場合は加熱乾燥法、液状物の場合は減圧脱水法または合成 ゼォライト、活性アルミナ、シリカゲル、生石灰、酸ィ匕マグネシウムなどを使用した脱 水法が好適である。また、イソシァネートイ匕合物を少量配合してイソシァネート基と水 とを反応させて脱水してもよい。また、 3 ェチル 2—メチル 2— (3—メチルブチ ル) 1, 3 ォキサゾリジンなどのォキサゾリジンィ匕合物を配合して水と反応させて 脱水してもよい。力かる脱水乾燥法にカ卩えてメタノール、エタノールなどの低級アルコ ール; n—プロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルメチルジメトキシ シラン、メチルシリケート、ェチルシリケート、 γ メルカプトプロピルメチルジメトキシ シラン、 γ メルカプトプロピルメチルジェトキシシラン、 γ—グリシドキシプロピルトリ メトキシシランなどのアルコキシシランィ匕合物を添加することにより、さらに貯蔵安定性 は向上する。 [0141] In the one-component curable composition of the present invention, all the components are preliminarily blended and stored, and are cured by moisture in the air after application. Since it is a one-component curable composition in which all the ingredients are pre-blended, it is preferable that the ingredients containing moisture be dehydrated and dried before use, or dehydrated by vacuum during compounding and kneading. . Dehydration and drying methods include heat drying for solids such as powders, vacuum dehydration for liquids, or dehydration using synthetic zeolite, activated alumina, silica gel, quicklime, magnesium oxide, etc. Is preferred. Alternatively, a small amount of isocyanate compound may be blended and the isocyanate group and water reacted to dehydrate. Further, an oxazolidin compound such as 3 ethyl 2-methyl 2- (3-methylbutyl) 1,3 oxazolidine may be blended and reacted with water for dehydration. Lower alcohols such as methanol and ethanol in addition to the powerful dehydration drying method; n-propyltrimethoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, methylsilicate, ethylsilicate, γ mercaptopropylmethyldimethoxysilane, By adding an alkoxysilane compound such as γ-mercaptopropylmethyljetoxysilane or γ-glycidoxypropyltrimethoxysilane, the storage stability is further improved.
[0142] 脱水剤、特にビニルトリメトキシシランなどの水と反応し得るケィ素化合物の使用量は 反応性ケィ素基を有する有機重合体 (Α) 100重量部に対して、 0. 1〜20重量部、 好ましくは 0. 5〜10重量部の範囲が好ましい。
[0143] 本発明の硬化性組成物の調製法には特に限定はなぐ例えば上記した成分を配合 し、ミキサーやロールや-一ダーなどを用いて常温または加熱下で混練したり、適し た溶剤を少量使用して成分を溶解させ、混合したりするなどの通常の方法が採用さ れうる。 [0142] The amount of a dehydrating agent, particularly a key compound capable of reacting with water such as vinyltrimethoxysilane, is 0.1 to 20 with respect to 100 parts by weight of an organic polymer having a reactive key group. Part by weight, preferably in the range of 0.5 to 10 parts by weight. [0143] The method for preparing the curable composition of the present invention is not particularly limited. For example, the above-described components are blended and kneaded using a mixer, a roll, a roll or the like at room temperature or under heating, or a suitable solvent. Ordinary methods such as using a small amount of the ingredients to dissolve and mixing the components may be employed.
[0144] 本発明の硬化性組成物は、大気中に暴露されると水分の作用により、三次元的に網 状組織を形成し、ゴム状弾性を有する固体へと硬化する。 [0144] When exposed to the atmosphere, the curable composition of the present invention forms a three-dimensional network structure by the action of moisture, and cures to a solid having rubbery elasticity.
発明の効果 The invention's effect
[0145] 本発明の 1成分型硬化性組成物は、有害な有機錫化合物を使用せず、硬化性と接 着性と貯蔵安定性に優れる。 [0145] The one-component curable composition of the present invention does not use a harmful organic tin compound, and is excellent in curability, adhesion, and storage stability.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0146] つぎに実施例および比較例によって本発明を具体的に説明する力 本発明はこれ に限定されるものではない。 Next, the power to specifically explain the present invention by way of examples and comparative examples The present invention is not limited thereto.
[0147] (合成例 1) [0147] (Synthesis Example 1)
分子量約 2, 000のポリオキシプロピレンジオールを開始剤とし、亜鉛へキサシァノコ バルテートグライム錯体触媒にてプロピレンォキシドの重合を行 ヽ、末端が水酸基で ある数平均分子量約 25, 500 (送液システムとして東ソー製 HLC -8120GPCを用 い、カラムは東ソー製 TSK— GEL Hタイプを用い、溶媒は THFを用いて測定した ポリスチレン換算分子量)のポリプロピレンォキシド (P— 1)を得た。続、て、この水酸 基末端ポリプロピレンォキシド(P— 1)の水酸基に対して 1. 2倍当量の NaOMeのメ タノール溶液を添カ卩してメタノールを留去し、更に塩ィ匕ァリルを添カ卩して末端の水酸 基をァリル基に変換した。未反応の塩ィ匕ァリルを減圧脱揮により除去した。得られた 未精製のァリル基末端ポリプロピレンォキシド 100重量部に対し、 n—へキサン 300 重量部と、水 300重量部を混合攪拌した後、遠心分離により水を除去し、得られたへ キサン溶液に更に水 300重量部を混合攪拌し、再度遠心分離により水を除去した後 、へキサンを減圧脱揮により除去した。以上により、末端がァリル基である数平均分 子量約 25, 500の 2官能ポリプロピレンォキシド(P— 2)を得た。 Polymerization of propylene oxide using a polyoxypropylene diol having a molecular weight of about 2,000 as an initiator and a zinc hexanocobaltate glyme complex catalyst, resulting in a number average molecular weight of about 25,500 (terminal liquid system) As a result, Tosoh HLC-8120GPC was used, TOS-GEL H type made by Tosoh was used, and polystyrene oxide (polystyrene equivalent molecular weight measured using THF as a solvent) was obtained (P-1). Subsequently, methanol was distilled off by adding 1.2 times equivalent of a methanol solution of NaOMe to the hydroxyl group of this hydroxyl group-terminated polypropylene oxide (P-1). Was added to convert the terminal hydroxyl group to an aryl group. Unreacted salt aryl was removed by vacuum devolatilization. After mixing and stirring 300 parts by weight of n-hexane and 300 parts by weight of water with respect to 100 parts by weight of the obtained unpurified aryl group-terminated polypropylene oxide, water was removed by centrifugation, and the resulting hexane was obtained. 300 parts by weight of water was further mixed and stirred in the solution, and after removing water again by centrifugation, hexane was removed by devolatilization under reduced pressure. As a result, a bifunctional polypropylene oxide (P-2) having a number average molecular weight of about 25,500 having a terminal aryl group was obtained.
[0148] 得られたァリル末端ポリプロピレンォキシド (P— 2) 100重量部に対し、白金ビニルシ ロキサン錯体の白金含量 3wt%のイソプロパノール溶液 150ppmを触媒として、トリメ
トキシシラン 1. 1重量部と 90°Cで 5時間反応させ、トリメトキシシリル基末端ポリオキシ プロピレン系重合体 (A— 1)を得た。 NMR (日本電子 i^NM— LA400を用い て、 CDC1溶媒中で測定)の測定により、末端のトリメトキシシリル基は 1分子あたり平 [0148] To 100 parts by weight of the resulting aryl-terminated polypropylene oxide (P-2), a trivinyl chloride complex containing 150 wt. Toxisilane (1.1 parts by weight) was reacted at 90 ° C. for 5 hours to obtain a trimethoxysilyl group-terminated polyoxypropylene polymer (A-1). According to NMR (measured in CDC1 solvent using JEOL i ^ NM-LA400), the terminal trimethoxysilyl group is
3 Three
均して 1. 3個であった。 The average was 1.3.
[0149] (合成例 2) [0149] (Synthesis Example 2)
合成例 1で得られたァリル末端ポリプロピレンォキシド (P— 2) 100重量部に対し、白 金ビュルシロキサン錯体の白金含量 3wt%のイソプロパノール溶液 150ppmを触媒 として、下記化学式: Using 100 parts by weight of the aryl-terminated polypropylene oxide (P-2) obtained in Synthesis Example 1 as a catalyst, 150 ppm of an isopropanol solution containing a platinum content of 3% by weight of a white gold butylsiloxane complex, the following chemical formula:
HSi(CH ) OSi(CH ) C H Si (OCH ) HSi (CH) OSi (CH) C H Si (OCH)
3 2 3 2 2 4 3 3 3 2 3 2 2 4 3 3
で表されるシラン化合物と、下記化学式: And the following chemical formula:
HSi(CH ) OSi(CH ) CH (CH ) Si(OCH ) HSi (CH) OSi (CH) CH (CH) Si (OCH)
3 2 3 2 3 3 3 3 2 3 2 3 3 3
で表されるシラン化合物との 84Z16 (mol比)の混合液 2. 1重量部と 90°Cで 2時間 反応させ、ジメチルジシロキサン変性したトリメトキシシリル基末端ポリオキシプロピレ ン系重合体 (A— 2)を得た。得られたトリメトキシシリル基末端ポリオキシプロピレン系 重合体 (A— 2)は、下記化学式: Mixture of 84Z16 (mol ratio) with the silane compound represented by the formula 2. Trimethoxysilyl group-terminated polyoxypropylene polymer modified with dimethyldisiloxane by reacting with 1 part by weight at 90 ° C for 2 hours. A—2) was obtained. The resulting trimethoxysilyl group-terminated polyoxypropylene polymer (A-2) has the following chemical formula:
— Si(CH ) OSi(CH ) C H Si (OCH ) — Si (CH) OSi (CH) C H Si (OCH)
3 2 3 2 2 4 3 3 3 2 3 2 2 4 3 3
で表される基 (a)と、下記化学式: A group (a) represented by the following chemical formula:
-Si(CH ) OSi(CH ) CH (CH ) Si (OCH ) -Si (CH) OSi (CH) CH (CH) Si (OCH)
3 2 3 2 3 3 3 3 2 3 2 3 3 3
で表される基 (b)とを有し、(a)Z(b)のモル比が 84Z16である。また、 ipi— NMR( 日本電子 SiiNM— LA400を用いて、 CDC1溶媒中で測定)による測定により、末端 And (a) the molar ratio of Z (b) is 84Z16. In addition, by terminal measurement by ipi-NMR (measured in CDC1 solvent using JEOL SiiNM-LA400)
3 Three
のトリメトキシシリル基は 1分子あたり平均して約 1. 2個であった。 The average number of trimethoxysilyl groups per molecule was about 1.2.
[0150] (合成例 3) [0150] (Synthesis example 3)
攪拌機、加熱装置、温度計、窒素ガス導入口を備えた四つ口フラスコにイソブタノー ル 200gを入れ、窒素ガスを流して 20分間パブリングしながら攪拌することによって、 系内から酸素を除去した後、 105°Cに加熱した。この中に、アクリル酸ブチル 264g、 メタクリル酸メチル 56g、メタクリル酸ステアリル 62g、 γ—メタクリロキシプロピルトリメト キシシラン 18gおよびイソブタノール 60gの混合物に重合開始剤として和光純薬製 V 59を 4. Og溶カゝした溶液を 4時間かけて滴下した。その後、イソブタノール 20gに V
—59を 0. 4g溶力した溶液を投入して後重合を 2時間行った後、室温まで冷却し重 合を終了させた。固形分濃度 60%で、ゲル浸透クロマトグラフィー (ポリスチレン換算 )による数平均分子量が 10, 000のアクリル重合体 (A— 3)を得た。 After removing oxygen from the system by putting 200 g of isobutanol into a four-necked flask equipped with a stirrer, heating device, thermometer, and nitrogen gas inlet, and stirring while publishing with nitrogen gas for 20 minutes, Heated to 105 ° C. In this mixture, Wako Pure Chemical V 59 was dissolved in a mixture of 264 g of butyl acrylate, 56 g of methyl methacrylate, 62 g of stearyl methacrylate, 18 g of γ-methacryloxypropyltrimethyoxysilane and 60 g of isobutanol as a polymerization initiator. The glued solution was added dropwise over 4 hours. Then add 20 g of isobutanol to V A solution prepared by dissolving 0.4 g of —59 was added, followed by polymerization for 2 hours, and then cooled to room temperature to complete the polymerization. An acrylic polymer (A-3) having a solid content concentration of 60% and a number average molecular weight of 10,000 by gel permeation chromatography (polystyrene conversion) was obtained.
[0151] (実施例 1) [0151] (Example 1)
合成例 1で得られたトリメトキシシリル基末端ポリオキシプロピレン系重合体 (A— 1) 1 00重量部に対して、表面処理膠質炭酸カルシウム(白石工業 (株)製、商品名:白艷 華 CCR) 50重量部、重質炭酸カルシウム(白石カルシウム (株)商品名:ホワイトン SB ) 50重量部、タレ防止剤 (楠本ィ匕成 (株)製、商品名:デイスバロン 6500) 2重量部、ヒ ンダードフエノール系酸ィ匕防止剤(チバ 'スペシャルティ ·ケミカルズ (株)製、商品名: ィルガノックス 1010) 1重量部、ベンゾエート系紫外線吸収剤 (住友ィ匕学 (株)製、商 品名:スミソープ 400) 1重量部、ヒンダードアミン系光安定剤(三共ライフテック (株) 製、商品名:サノール LS— 765) 1重量部を計量、混合して充分混練りした後、 3本ぺ イントロールに 3回通して分散させた。この後、 120°Cで 2時間減圧脱水を行い、 50 °C以下に冷却後、接着付与剤として γ—グリシドキシプロピルトリメトキシシラン (東レ 'ダウコーユング (株)製、商品名: A— 187) 4重量部、ビス(3—トリメトキシシリルプロ ピル)ァミン (東レ 'ダウコーユング (株)製、商品名: Α— 1170) 0. 89重量部、硬化触 媒としてチタニウムジイソプロボキシドビス (ェチルァセトアセテート)(松本製薬工業( 株)製、商品名:オルガチックス TC— 750) 4重量部を加えて混練し、実質的に水分 の存在しない状態で混練した後、防湿性の容器であるカートリッジに密閉し、 1成分 型硬化性組成物を得た。 Trimethoxysilyl group-terminated polyoxypropylene-based polymer (A-1) obtained in Synthesis Example 1 with respect to 100 parts by weight, surface-treated colloidal calcium carbonate (manufactured by Shiraishi Kogyo Co., Ltd., trade name: Hana Shirasagi) CCR) 50 parts by weight, heavy calcium carbonate (Shiraishi Calcium Co., Ltd. trade name: Whiten SB) 50 parts by weight, sagging prevention agent (manufactured by Enomoto Ichinari Co., Ltd., trade name: Dice Baron 6500) Hindered phenolic acid proofing agent (Ciba Specialty Chemicals Co., Ltd., trade name: Irganox 1010) 1 part by weight, benzoate UV absorber (Sumitomo Chemical Co., Ltd., trade name: Sumithorpe 400 ) 1 part by weight, hindered amine light stabilizer (manufactured by Sankyo Lifetech Co., Ltd., trade name: Sanol LS-765) 1 part by weight was weighed, mixed and kneaded thoroughly, then 3 times in 3 paint rolls Dispersed through. This was then dehydrated under reduced pressure at 120 ° C for 2 hours, cooled to 50 ° C or lower, and γ-glycidoxypropyltrimethoxysilane (manufactured by Dow Coung Co., Ltd., product name: A- 187) ) 4 parts by weight, bis (3-trimethoxysilylpropyl) amine (manufactured by Toray Dow Co., Ltd., trade name: Α-1170) 0. 89 parts by weight, titanium diisopropoxide bis Tilacetoacetate) (Matsumoto Pharmaceutical Co., Ltd., trade name: Orgatics TC-750) Add 4 parts by weight and knead in a moisture-free container. Sealed in a cartridge to obtain a one-component curable composition.
[0152] (実施例 2) [0152] (Example 2)
実施例 1における重合体 (A— 1)の代わりに、合成例 2で得られたトリメトキシシリル末 端ポリオキシプロピレン系重合体 (Α— 2)を 100重量部用いた以外は、実施例 1と同 様にして硬化性組成物を得た。 Example 1 except that 100 parts by weight of the trimethoxysilyl terminal polyoxypropylene polymer (系 -2) obtained in Synthesis Example 2 was used in place of the polymer (A-1) in Example 1. In the same manner, a curable composition was obtained.
[0153] (実施例 3) [0153] (Example 3)
実施例 1における Α— 1170の代わりに、 Ν—ェチル— y—ァミノイソブチルトリメトキ シシラン(GE Silicones Corp.製、商品名: Silquest A— Linkl5)を 1. 24重量 部用いた以外は、実施例 1と同様にして硬化性組成物を得た。
[0154] (実施例 4) Instead of Α-1170 in Example 1, 実 施 -ethyl-y-aminoisobutyltrimethoxysilane (manufactured by GE Silicones Corp., trade name: Silquest A-Linkl5) was used except that 1.24 parts by weight were used. A curable composition was obtained in the same manner as in Example 1. [0154] (Example 4)
実施例 1における A— 1170の代わりに、(N—フエ-ル一 γ—ァミノプロピル)トリメト キシシラン (東レ 'ダウコーユング (株)製、商品名: Υ— 9669)を 1. 43重量部用いた 以外は、実施例 1と同様にして硬化性組成物を得た。 Instead of A-1170 in Example 1, 1.43 parts by weight of (N-phenol-γ-aminopropyl) trimethyoxysilane (manufactured by Dow Coung Co., Ltd., trade name: : -9669) was used. In the same manner as in Example 1, a curable composition was obtained.
[0155] (実施例 5) [Example 5]
実施例 1における A— 1170を用いな 、こと以外は、実施例 1と同様にして硬化性組 成物を得た。 A curable composition was obtained in the same manner as in Example 1 except that A-1170 in Example 1 was not used.
[0156] (実施例 6) [Example 6]
合成例 1で得られたトリメトキシシリル基末端ポリオキシプロピレン系重合体 (A— 1) 8 0重量部と、合成例 3で得られたトリメトキシシリル基含有アクリル重合体 (A— 3)のィ ソブタノール溶液を 33. 3重量部(固形分で 20重量部)をよく混合し、ロータリーエバ ポレーターを用いて、 120°C加熱、減圧を 2時間実施してイソブタノールを完全に取 り除いた。この混合したポリマー 100重量部を、実施例 5における重合体 (A—1)の 代わりに用いた以外は、実施例 1と同様にして硬化性組成物を得た。 80 parts by weight of the trimethoxysilyl group-terminated polyoxypropylene polymer (A-1) obtained in Synthesis Example 1 and the trimethoxysilyl group-containing acrylic polymer (A-3) obtained in Synthesis Example 3 33.3 parts by weight (20 parts by weight in solids) of the isobutanol solution were mixed well, and the isobutanol was completely removed by heating at 120 ° C for 2 hours using a rotary evaporator. . A curable composition was obtained in the same manner as in Example 1, except that 100 parts by weight of the mixed polymer was used instead of the polymer (A-1) in Example 5.
[0157] (比較例 1) [0157] (Comparative Example 1)
実施例 1における A— 1170の代わりに、 y—ァミノプロピルトリメトキシシラン (東レ' ダウコーユング (株)製、商品名: A— 1110)を 3重量部用いた以外は、実施例 1と同 様にして硬化性組成物を得た。 Similar to Example 1 except that 3 parts by weight of y-aminopropyltrimethoxysilane (manufactured by Toray Dow Cowing Co., Ltd., trade name: A-1110) was used instead of A-1170 in Example 1. Thus, a curable composition was obtained.
[0158] (比較例 2) [0158] (Comparative Example 2)
比較例 1における重合体 (A— 1)の代わりに、合成例 2で得られたトリメトキシシリル末 端ポリオキシプロピレン系重合体 (A— 2)を 100重量部用い、さらに A— 1110の使 用量を 1重量部に変更した以外は、比較例 1と同様にして硬化性組成物を得た。 Instead of the polymer (A-1) in Comparative Example 1, 100 parts by weight of the trimethoxysilyl terminal polyoxypropylene polymer (A-2) obtained in Synthesis Example 2 was used. A curable composition was obtained in the same manner as in Comparative Example 1 except that the dose was changed to 1 part by weight.
[0159] (比較例 3) [0159] (Comparative Example 3)
実施例 1における A— 187と A— 1170を使用しない代わりに、 y—グリシドキシプロ ピルトリメトキシシランと γ—ァミノプロピノレトリエトキシシラン (ただし γ—ァミノプロピ ルトリエトキシシランが過剰)との反応物 (チッソ (株)製、商品名:サイラエース XS - 1 104)を 4. 4重量部用いた以外は、実施例 1と同様にして硬化性組成物を得た。 Instead of using A-187 and A-1170 in Example 1, a reaction product of y-glycidoxypropyltrimethoxysilane and γ-aminopropinoletriethoxysilane (excess of γ-aminopropyltriethoxysilane) ( A curable composition was obtained in the same manner as in Example 1, except that 4.4 parts by weight of Chisso Corporation, trade name: Silaace XS-1 104) was used.
[0160] (比較例 4)
実施例 1における A— 1170の代わりに、イソプロピルトリ(N—アミドエチル 'アミノエ チル)チタネート(味の素ファインテクノ (株)製、商品名:プレンァクト KR— 44)を 2重 量部用いた以外は、実施例 1と同様にして硬化性組成物を得た。 [0160] (Comparative Example 4) Instead of A-1170 in Example 1, this procedure was carried out except that 2 parts by weight of isopropyltri (N-amidoethyl'aminoethyl) titanate (manufactured by Ajinomoto Fine-Techno Co., Ltd., trade name: Preract KR-44) was used. A curable composition was obtained in the same manner as in Example 1.
[0161] (比較例 5) [0161] (Comparative Example 5)
実施例 1における A— 187と A— 1170を使用しないこと以外は、実施例 1と同様にし て硬化性組成物を得た。 A curable composition was obtained in the same manner as in Example 1 except that A-187 and A-1170 in Example 1 were not used.
[0162] (比較例 6) [0162] (Comparative Example 6)
実施例 1における A— 187と A— 1170を使用しな 、代わりに、ビニルトリメトキシシラ ン (東レ 'ダウコーユング (株)製、商品名: A— 171)を 4重量部用いた以外は、実施 例 1と同様にして硬化性組成物を得た。 Instead of using A-187 and A-1170 in Example 1, instead of using 4 parts by weight of vinyltrimethoxysilane (trade name: A-171 manufactured by Toray Dow Cowing Co., Ltd.) A curable composition was obtained in the same manner as in Example 1.
[0163] (比較例 7) [0163] (Comparative Example 7)
比較例 1における TC— 750を使用しな 、代わりに、ジブチル錫ジラウレート(三共有 機合成 (株)製、商品名: STANN BL)を 0. 2重量部用いた以外は、比較例 1と同 様にして硬化性組成物を得た。 Same as Comparative Example 1 except that TC-750 in Comparative Example 1 was not used, but instead 0.2 part by weight of dibutyltin dilaurate (trade name: STANN BL) manufactured by Sankyo Co., Ltd. was used. In this way, a curable composition was obtained.
[0164] (硬化性) [0164] (Curable)
23°C、 50%R. H.条件下にて上記硬化性組成物を厚みが約 3mmになるよう伸ばし 、ミクロスパテユラを用いてときどき硬化性組成物の表面に軽く触れ、組成物がミクロ スパテユラに付着しなくなるまでの時間を測定した。結果を表 3及び表 4に示す。 The above curable composition is stretched to a thickness of about 3 mm under conditions of 23 ° C and 50% RH, and the surface of the curable composition is sometimes lightly touched with a microspatella, and the composition adheres to the microspatella. The time until it stopped was measured. The results are shown in Tables 3 and 4.
[0165] (貯蔵後の硬化性) [0165] (Curing property after storage)
貯蔵後の安定性を評価するために、各 1成分型硬化性組成物を 50°Cの乾燥機に 28 日間入れ、取り出して 23°C50%R. H.条件に 1日以上置いた後、上記と同様に硬 化性評価を行い、初期値との比較を行った。貯蔵後の硬化性の値が初期の硬化性 に比較して全く変化ないもの、すなわち変化率が 1. 0を◎、変化率が 0. 7〜1. 3の ものを〇、変化率が 0. 7未満または 1. 3より大きいものを△、変化率が 3. 0より大き いものを Xと表記した。 To evaluate the stability after storage, put each one-component curable composition in a dryer at 50 ° C for 28 days, take it out and put it in 23 ° C 50% RH condition for one day or more, and then The hardenability was evaluated and compared with the initial value. The value of the curability after storage does not change at all compared to the initial curability, that is, the rate of change is 1.0, ◎, the rate of change is from 0.7 to 1.3, and the rate of change is 0. . Less than 7 or greater than 1.3 is denoted as △, and greater than 3.0 is denoted as X.
[0166] (貯蔵前後の粘度変化) [0166] (Viscosity change before and after storage)
上記と同様に、初期、貯蔵後のそれぞれの硬化性組成物について、 BM型粘度計(( 株)東京計器製)、ローター No. 7を使用して、 23°Cにおける 2rpm粘度を測定した。
貯蔵後の粘度の値を初期値で割ったものを、貯蔵後の粘度上昇率として計算し、粘 度上昇率が 1. 0〜1. 4のものを〇、 1. 4より大きく 2. 0未満のものを△、 2. 0以上をIn the same manner as described above, the curable composition at the initial stage and after storage was measured for 2 rpm viscosity at 23 ° C. using a BM type viscometer (manufactured by Tokyo Keiki Co., Ltd.) and rotor No. 7. The value obtained by dividing the viscosity value after storage by the initial value is calculated as the rate of increase in viscosity after storage, and the viscosity increase rate from 1.0 to 1.4 is 〇, greater than 1.4. Less than △, 2.0 or more
X、ゲノレイ匕して測定できな力つたのものを X Xと記した。 X, the force that could not be measured by Genorei was marked as XX.
[0167] (硬化物の接着性) [0167] (Adhesiveness of cured product)
硬化性組成物を 4種の被着体(陽極酸ィ匕アルミ、ステンレス鋼板、ガラス、アクリル板) 上にそれぞれ密着するように乗せ、 23°C50%RHの恒温恒湿条件下で 7日養生した 後、硬化物と基材の界面に力ミソリ刃で切り込みを入れ、 90度方向に引張った後、硬 化物の破壊状態を観察し、凝集破壊率 (CF率)を測定した。 Place the curable composition on 4 types of adherends (anodic acid-aluminum, stainless steel plate, glass, acrylic plate) in close contact with each other, and cure for 7 days under constant temperature and humidity conditions of 23 ° C50% RH After that, after cutting with a force razor blade at the interface between the cured product and the substrate and pulling in the 90 ° direction, the fractured state of the cured product was observed, and the cohesive failure rate (CF rate) was measured.
[0168] 結果を表 3及び表 4に示す。表中、 CF率 100%を〇、 50%以上 100%未満を△、 5 0%未満を Xと表記した。接着性の総合評価として、 4種類の基材に対する接着性の Xの合計力^)個のものを〇、 Xの合計が 1〜2個のものを△、 Xの合計が 3〜4個のも のを Xとした。 [0168] The results are shown in Tables 3 and 4. In the table, a CF ratio of 100% is indicated as ◯, 50% or more and less than 100% as △, and less than 50% as X. As a comprehensive evaluation of adhesiveness, the total strength of X for adhesion to four types of substrates ^) is ◯, the total of X is 1-2, the total of X is 3-4 The thing was X.
[0169] (環境適合性) [0169] (Environmental compatibility)
有機錫化合物を使用していないものを〇、使用しているものを Xと記した。 Those that do not use organotin compounds are marked with ◯, and those that do not use are marked with X.
[0170] [表 1]
[0170] [Table 1]
^ 組成物の配合(実施例) ^ Composition formulation (Example)
IN3 IN3
※表中の単位は「重量部」を表す
* Units in the table represent "parts by weight"
組成物の配合(比較例) Composition (comparative example)
※表中の単位は「重量部」を表す
* Units in the table represent "parts by weight"
実施例 1 6に示すように、 (A)反応性ケィ素基を有する有機重合体と (B)チタン触 媒と(C)エポキシシランを使用し、 1級アミノ基を有する化合物を有さな 硬化性組成 物は、硬化性が速ぐ貯蔵前後で粘度変化が小さく安定性が良好で、基材との接着
性も良好であり、有機錫化合物を含有していないことから、環境にも優しい組成物で ある。一方、 1級アミノ基を有する化合物を添加した比較例 1〜4は、貯蔵後に粘度が 上昇しており、安定性に欠ける。シランカップリング剤を全く含んでいない比較例 5は 、初期の硬化性は早いものの、基材との接着性が悪ぐまた貯蔵後にカートリッジ内 で硬化しており、物性の安定性が悪い。エポキシシランの代わりにビュルシランを用 いた比較例 6は、貯蔵前後における物性の安定性は良好であるものの、基材との接 着性が悪い。有機錫化合物を用いた比較例 7は、硬化性、貯蔵後の安定性は良好 なものの、接着性が不充分であり、また、環境への負荷があり、環境適合性が悪い。 産業上の利用可能性 Example 16 As shown in 6, using (A) an organic polymer having a reactive cage group, (B) a titanium catalyst, and (C) an epoxy silane, and having no compound having a primary amino group. The curable composition has a low viscosity change and good stability before and after storage, where the curability is fast. The composition is also environmentally friendly because it has good properties and does not contain an organic tin compound. On the other hand, Comparative Examples 1 to 4 to which a compound having a primary amino group is added have increased viscosity after storage and lack stability. In Comparative Example 5 containing no silane coupling agent, the initial curability is fast, but the adhesion to the substrate is poor, and it is cured in the cartridge after storage, so the physical properties are poor. In Comparative Example 6 in which butylsilane was used instead of epoxysilane, the stability of physical properties before and after storage was good, but the adhesion to the substrate was poor. Comparative Example 7 using an organic tin compound has good curability and stability after storage, but has insufficient adhesiveness, has an environmental burden, and has poor environmental compatibility. Industrial applicability
[0175] 本発明の硬化性組成物は、粘着剤、建造物'船舶'自動車'道路などのシーリング材 、接着剤、型取剤、防振材、制振材、防音材、発泡材料、塗料、吹付材などに使用で きる。本発明の硬化性組成物を硬化して得られる硬化物は、柔軟性および接着性に 優れることから、これらの中でも、シーリング材または接着剤として用いることがより好 ましい。 [0175] The curable composition of the present invention comprises a pressure-sensitive adhesive, a sealing material for a building 'ship' automobile 'road, an adhesive, a mold preparation, a vibration-proofing material, a vibration-damping material, a sound-proofing material, a foamed material, and a paint. Can be used for spraying materials. Since a cured product obtained by curing the curable composition of the present invention is excellent in flexibility and adhesiveness, among these, it is more preferable to use it as a sealing material or an adhesive.
[0176] また、太陽電池裏面封止材などの電気 ·電子部品材料、電線'ケーブル用絶縁被覆 材などの電気絶縁材料、弾性接着剤、コンタ外型接着剤、スプレー型シール材、ク ラック補修材、タイル張り用接着剤、粉体塗料、注型材料、医療用ゴム材料、医療用 粘着剤、医療機器シール材、食品包装材、サイジングボード等の外装材の目地用シ 一リング材、コーティング材、プライマー、電磁波遮蔽用導電性材料、熱伝導性材料 、ホットメルト材料、電気電子用ポッティング剤、フィルム、ガスケット、各種成形材料、 および、網入りガラスや合わせガラス端面 (切断部)の防鲭'防水用封止材、自動車 部品、電機部品、各種機械部品などにおいて使用される液状シール剤等の様々な 用途に利用可能である。更に、単独あるいはプライマーの助けをかりてガラス、磁器、 木材、金属、榭脂成形物などの如き広範囲の基質に密着しうるので、種々のタイプの 密封組成物および接着組成物としても使用可能である。また、本発明の硬化性組成 物は、内装パネル用接着剤、外装パネル用接着剤、タイル張り用接着剤、石材張り 用接着剤、天井仕上げ用接着剤、床仕上げ用接着剤、壁仕上げ用接着剤、車両パ ネル用接着剤、電気 '電子'精密機器組立用接着剤、ダイレクトグレージング用シーリ
ング材、複層ガラス用シーリング材、 SSG工法用シーリング材、または、建築物のヮ 一キングジョイント用シーリング材、としても使用可能である。
[0176] In addition, electrical / electronic component materials such as solar cell backside sealing materials, electrical insulation materials such as insulation coating materials for electric wires and cables, elastic adhesives, outer contour adhesives, spray-type sealing materials, and crack repairs Materials, tile adhesives, powder paints, casting materials, medical rubber materials, medical adhesives, medical equipment sealants, food packaging materials, sealing materials for joints of exterior materials such as sizing boards, coatings Materials, primers, conductive materials for shielding electromagnetic waves, thermal conductive materials, hot-melt materials, potting agents for electrical and electronic use, films, gaskets, various molding materials, and prevention of meshed glass and laminated glass end faces (cut parts) 'It can be used for various applications such as liquid sealants used in waterproof sealants, automotive parts, electrical parts, and various machine parts. In addition, it can adhere to a wide range of substrates such as glass, porcelain, wood, metal, and resin molding with the help of a primer or a primer, so it can be used as various types of sealing and adhesive compositions. is there. In addition, the curable composition of the present invention includes an adhesive for interior panels, an adhesive for exterior panels, an adhesive for tiles, an adhesive for stonework, an adhesive for ceiling finish, an adhesive for floor finish, and a wall finish. Adhesives, vehicle panel adhesives, electrical 'electronic' precision equipment assembly adhesives, direct glazing seals It can also be used as a sealing material for double glazing, a sealing material for double-glazed glass, a sealing material for the SSG method, or a sealing material for single king joints in buildings.
Claims
[1] (A)シロキサン結合を形成することにより架橋し得るケィ素含有基を有する有機重合 体、 [1] (A) an organic polymer having a silicon-containing group that can be crosslinked by forming a siloxane bond;
(B)チタン触媒、 (B) a titanium catalyst,
(C)エポキシ基を有し、かつアルコキシ基を有するシランィ匕合物、 (C) Silane compound having an epoxy group and an alkoxy group,
を含有する硬化性組成物であって、かつ、組成物中に有機錫化合物と、 1級ァミノ基 を有する化合物を実質的に含有して!/ヽな!ヽことを特徴とする 1成分型硬化性組成物 A curable composition containing an organic tin compound and a compound having a primary amino group in the composition! / Cunning! A one-component curable composition characterized by that
[2] 有機重合体 (A)の主鎖骨格が、ポリオキシアルキレン系重合体、および (メタ)アタリ ル酸エステル系重合体力 なる群力 選択される少なくとも 1種である請求項 1に記 載の硬化性組成物。 [2] The main chain skeleton of the organic polymer (A) is at least one selected from a group force consisting of a polyoxyalkylene polymer and a (meth) acrylate ester polymer force. Curable composition.
[3] ポリオキシアルキレン系重合体がポリオキシプロピレン系重合体である請求項 1また は請求項 2に記載の硬化性組成物。 [3] The curable composition according to claim 1 or 2, wherein the polyoxyalkylene polymer is a polyoxypropylene polymer.
[4] チタン触媒 (B)が、一般式 (1) : [4] The titanium catalyst (B) has the general formula (1):
TKOR1) (1) TKOR 1 ) (1)
4 Four
(式中、 R1は有機基であり、 4個の R1は相互に同一であっても、異なっていてもよい。 )で表される化合物である請求項 1〜3の 、ずれかに記載の硬化性組成物。 (Wherein R 1 is an organic group, and four R 1 s may be the same as or different from each other.) The curable composition as described.
[5] 前記一般式 (1)で表される化合物が、 一般式 (2): [5] The compound represented by the general formula (1) is represented by the general formula (2):
[化 1] [Chemical 1]
[式中、 n個の R2は、それぞれ独立に炭素原子数 1から 20の置換あるいは非置換の 1 価の炭化水素基である。(4— n)個の R3は、それぞれ独立に水素原子または炭素原 子数 1から 8の置換あるいは非置換の 1価の炭化水素基である。(4 11)個の八1ぉょ び (4— n)個の A2は、それぞれ独立に— R4または— OR4である(ここで R4は炭素原
子数 1から 8の置換あるいは非置換の 1価の炭化水素基である)。 nは 0、 1、 2、 3のい ずれかである。 ]で表されるチタニウムキレートおよび Zまたは一般式(3): [Wherein n R 2 s are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms. (4-n) R 3 s are each independently a hydrogen atom or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms. (4 11) eight ( 1 ) and (4—n) A 2 are each independently —R 4 or —OR 4 (where R 4 is carbon atom A substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 children). n is 0, 1, 2, or 3. ] Titanium chelate and Z or the general formula (3):
[化 2] [Chemical 2]
(式中、 R3、 A\ A2は前記と同じ。 R5は、炭素原子数 1から 20の置換あるいは非置換 の 2価の炭化水素基である。 )で表されるチタニウムキレートである請求項 4に記載の 硬化性組成物。 (Wherein R 3 and A \ A 2 are the same as described above. R 5 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms.) The curable composition according to claim 4.
[6] (C)成分のエポキシ基を有し、かつアルコキシ基を有するシランィ匕合物が、 γ—ダリ シドキシプロピルトリメトキシシランである請求項 1〜6のいずれかに記載の硬化性組 成物。 [6] The curable composition according to any one of [1] to [6], wherein the Silane compound having an epoxy group and an alkoxy group as component (C) is γ-dalicydoxypropyltrimethoxysilane. Adult.
請求項 1〜6の 、ずれかに記載の硬化性組成物を用いてなるシーリング材。 A sealing material comprising the curable composition according to claim 1.
請求項 1〜6の!ヽずれかに記載の硬化性組成物を用いてなる接着剤。
An adhesive comprising the curable composition according to claim 1.
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JP2008303375A (en) * | 2007-05-07 | 2008-12-18 | Momentive Performance Materials Japan Kk | Curable composition |
JP2010215715A (en) * | 2009-03-13 | 2010-09-30 | Shin-Etsu Chemical Co Ltd | Adhesion promoter and curable resin composition |
JP2010285462A (en) * | 2009-06-09 | 2010-12-24 | Konishi Co Ltd | Flame-retardant moisture-curing type adhesive composition |
WO2012056850A1 (en) * | 2010-10-27 | 2012-05-03 | セメダイン株式会社 | Curable composition |
WO2012057281A1 (en) * | 2010-10-27 | 2012-05-03 | セメダイン株式会社 | Curable composition |
JP2013053272A (en) * | 2011-09-06 | 2013-03-21 | Cemedine Co Ltd | Curable composition |
JP2013060589A (en) * | 2011-08-25 | 2013-04-04 | Cemedine Co Ltd | Room-temperature, moisture-curable adhesive composition |
WO2014175358A1 (en) * | 2013-04-24 | 2014-10-30 | 積水フーラー株式会社 | Curable composition, and joint structure produced using same |
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WO2014175358A1 (en) * | 2013-04-24 | 2014-10-30 | 積水フーラー株式会社 | Curable composition, and joint structure produced using same |
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CN105121544A (en) * | 2013-04-24 | 2015-12-02 | 积水富乐株式会社 | Curable composition, and joint structure produced using same |
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