WO2006137457A1 - Hemming method and hemming device - Google Patents

Hemming method and hemming device Download PDF

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Publication number
WO2006137457A1
WO2006137457A1 PCT/JP2006/312446 JP2006312446W WO2006137457A1 WO 2006137457 A1 WO2006137457 A1 WO 2006137457A1 JP 2006312446 W JP2006312446 W JP 2006312446W WO 2006137457 A1 WO2006137457 A1 WO 2006137457A1
Authority
WO
WIPO (PCT)
Prior art keywords
hemming
roller
mold
flange
moving
Prior art date
Application number
PCT/JP2006/312446
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshiyuki Kinouchi
Eisaku Hasegawa
Noriko Uematsu
Original Assignee
Honda Motor Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co., Ltd. filed Critical Honda Motor Co., Ltd.
Priority to DE112006001672T priority Critical patent/DE112006001672B4/en
Priority to US11/993,156 priority patent/US7950260B2/en
Priority to GB0724945A priority patent/GB2441709B/en
Priority to CN2006800220927A priority patent/CN101203337B/en
Publication of WO2006137457A1 publication Critical patent/WO2006137457A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/02Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
    • B21D19/04Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/021Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
    • B21D39/023Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors using rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53709Overedge assembling means
    • Y10T29/53787Binding or covering
    • Y10T29/53791Edge binding

Definitions

  • the present invention relates to a hemming method and a hemming apparatus for bending a flange provided at an end portion of a workpiece according to a mold.
  • a hemming force may be applied to bend the flange on which the edge of the panel stands up toward the inside of the panel.
  • the hemming cage include a roll hemming force in which a panel is positioned and held on a fixed mold and bent while pressing a roller against a flange at an end of the panel.
  • the bending angle is large! Therefore, the bending force is applied through multiple steps including pre-bending (or pre-hemming), finishing bending (or main hemming), taking into account the bending accuracy. May be.
  • the method of placing the workpiece on the upper surface of the fixed die and performing roll hemming requires a fixed die that supports the entire workpiece. Therefore, if the workpiece is large, the fixed die is correspondingly adjusted accordingly. A large one is required. In particular, even when roll hemming is performed on only a part of the workpiece, the fixed mold is not rational because it requires not only the caulking part but also the entire workpiece to support a large size. In addition, various roll hemming processes are required for each processing site. When required, a plurality of corresponding fixed molds are provided, and their storage and management are complicated.
  • the pressure roller has a normal cylindrical shape, the protective strip on the abutting side is also a smooth surface, and the mutual positioning is not performed. , You can't roll it exactly in the direction you want.
  • Japanese Patent Application Laid-Open No. 2006-110628 discloses an example in which a sensor roller is provided as a third roller for positioning the pressure roller with respect to the protective strip.
  • the pressure roller is brought into contact with the side surface of the protective strip, and the sensor roller is brought into contact with one end surface of the protective strip.
  • three rollers are required and the structure is complicated.
  • the present invention has been made in consideration of such problems, and can be applied universally regardless of the size of the entire workpiece, and can be applied to both the force and the production line.
  • An object of the present invention is to provide a hemming processing method and a hemming processing apparatus capable of performing the above.
  • Another object of the present invention is to provide a hemming check method and a hemming check device capable of performing a transition between pre-bending and finish bending in a short time and with a simple procedure.
  • an object of the present invention is to provide a hemming processing method and a hemming processing apparatus capable of quickly and accurately performing positioning contact between a workpiece and a mold.
  • the present invention provides a hemming check method and a hemming process capable of setting a hemming roller at an appropriate position with respect to a workpiece when hemming is performed using a mold.
  • An object is to provide an apparatus.
  • a hemming cache method includes a moving mold having a guide strip.
  • a positioning process in which the surface is brought into contact with the workpiece, and the guide strip is positioned so as to be substantially parallel to the flange provided at the end of the workpiece, and rolling while the guide roller is engaged with the guide strip.
  • the moving mold only needs to have a size corresponding to the machining site, and can be applied universally regardless of the size of the entire workpiece. can do.
  • the moving mold is smaller than the conventional fixed mold, and can be arranged in the vicinity of the production line, and is suitably applied to the workpiece that has been conveyed.
  • the moving mold has a plate shape, and the guide strip is provided on a first guide strip provided on the back surface outside the end portion of the flange, and on the back surface inside the end portion of the flange.
  • the hemming roller is tapered toward the inner side than the end of the flange and is tapered toward the distal end side, and is provided at the proximal end side with a cylindrical shape.
  • the first hemming step as the preliminary bending and the second step as the finishing bending can be performed using an apparatus having a simple configuration.
  • the first hemming process force can be shifted to the second hemming process only by moving the hemming roller forward, and the processing time can be shortened.
  • the hemming processing apparatus includes a first guide strip and a second guide strip, the surface of which contacts a workpiece having a flange, and the back surface is substantially parallel to the flange.
  • a die a guide roller that engages with the first guide strip or the second guide strip depending on the process, and a hemming machine that hemmes the flange in conjunction with the guide roller.
  • a hemming processing apparatus having a grora, wherein the first guide strip is provided outside an end portion of the flange, and the second guide strip is provided inside an end portion of the flange;
  • the hemming roller includes a taper roller tapered toward the inner side than the end of the flange and provided on the distal end side, and a cylindrical roller provided on the proximal end side in a cylindrical shape.
  • the first hemming step as the pre-bending and the second step as the finish bending can be performed using an apparatus having a simple configuration. Further, the first hemming process force can be shifted to the second hemming process only by moving the hemming roller forward, so that the machining time can be shortened. However, the transfer procedure is simple.
  • a hemming cache method is a hemming cache method in which a flange of a work placed at a predetermined station is bent using a roller, and is in the vicinity of the station.
  • a moving mold disposed in the first stage is conveyed by a mold moving means and is brought into contact with the work; the work is sandwiched between the moving mold and the roller; and the hemming roller is placed against the flange.
  • a second step of bending while rolling is a second step of bending while rolling.
  • the positioning contact between the workpiece and the mold can be performed quickly and accurately.
  • the mold moving means is an articulated robot that can be programmed, the positioning contact between the workpiece and the moving mold can be performed more quickly and accurately.
  • the flange is bent by moving the hemming roller by roller moving means while holding the moving mold in contact with the workpiece by the mold moving means. May be.
  • the mold moving means and the roller moving means cooperate to hold the moving mold and perform hemming processing, so that the moving mold holding process is unnecessary, and the procedure is simple and short. Processing can be done in time.
  • roller moving means is an articulated robot capable of performing a program operation
  • the roller can be moved quickly and accurately.
  • the mold moving means holds the hemming roller and the moving mold, and in the first step, the moving mold is fixed to the workpiece by positioning fixing means, Thereafter, the moving mold is separated from the mold moving means, and in the second step, the hemming roller is moved to the mold while the moving mold is held in contact with the workpiece by the positioning and fixing means.
  • the flange may be bent by being moved by a mold moving means.
  • the moving mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece in the first step, and the hemming roller is a guide roller that is guided by the guide strip.
  • force may be applied by the hemming roller while rolling the guide roller while following the guide strip.
  • Plural types of the moving molds are arranged in the vicinity of the station, and the mold moving means acquires information on a work to be conveyed next by an external computer force, and the next work You may choose to transfer a mold that corresponds to the ⁇ ⁇ . Since the moving mold is made small, one station can handle multiple workpieces. Also, it is possible to prepare in advance by acquiring information on the work of the external computer in advance.
  • a hemming processing apparatus is a hemming cache apparatus that bends a flange of a workpiece disposed at a predetermined station using a roller, and is disposed in the vicinity of the station.
  • a moving mold a mold moving means for bringing the moving mold into contact with the workpiece, a hemming roller that bends while rolling with respect to the flange, and moves the hemming roller along the flange.
  • a roller moving means is a roller moving means.
  • the positioning contact between the workpiece and the mold can be performed quickly and accurately.
  • the moving mold includes positioning and fixing means for the workpiece, the mold moving means and the roller moving means are common moving means, and a roller holding portion for holding the hemming roller; You can have a mold holding part that holds the mold detachably. Yes.
  • the moving mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece, and the hemming roller is coupled to a guide roller guided by the guide strip,
  • the roller moving means may perform a force check by the hemming roller while rolling while following the guide roller with the guide strip.
  • the processing roller and the guide roller may be supported so as to be displaceable in the axial direction with reference to the roller moving means while maintaining a relative position.
  • a hemming method includes a mold including a guide strip, a guide roller that rolls while a position in an axial direction is defined by the guide strip, and a hemming process with respect to the flange.
  • Roller moving means for moving the hemming unit, and the hemming unit supports at least one of the hemming roller and the guide roller so as to be axially displaceable.
  • the guide strip that guides the guide roller is provided in the mold, and at least one of the hemming port roller and the guide roller is supported so as to be displaceable in the axial direction, so that these rollers are supported. Can be set at an appropriate position with respect to the workpiece.
  • the hemming unit may support the guide roller and the hemming roller so as to be displaceable in an axial direction while maintaining a relative position. This makes it possible to set the roller more appropriately for the workpiece.
  • the moving mold by using the moving mold that is positioned on the workpiece, the moving mold has a size corresponding to the cache portion. That is enough, and it can be applied universally regardless of the size of the entire workpiece.
  • the moving mold is smaller than the conventional fixed mold, and can be arranged in the vicinity of the production line, and is suitably applied to the workpiece that has been conveyed.
  • the back surface of the mold is provided with two parallel first guide strips and second guide strips along the hemming direction, and is tapered and has a tapered roller provided on the tip side and a cylindrical shape.
  • a hemming roller comprising a cylindrical roller provided on the proximal end side, and the first guide strip Pre-bending is performed by rolling the taper roller while the guide roller is engaged, and finish bending is performed by rolling the cylindrical roller while engaging the guide roller to the second guide strip. Transition between times can be performed in a short time and with a simple procedure.
  • the positioning contact between the workpiece and the die can be performed quickly and accurately by the die moving means.
  • the guide strip for guiding the guide roller is provided in the mold, and at least one of the hemming roller and the guide roller is provided. These rollers can be set at an appropriate position with respect to the workpiece by supporting the shaft so as to be displaceable in the axial direction.
  • FIG. 1 is a perspective view of a hemming apparatus according to a first exemplary embodiment.
  • FIG. 2 is a perspective view of a hemming unit provided at the tip of a robot in the hemming processing apparatus according to the first exemplary embodiment.
  • FIG. 3 is a perspective view of a moving mold fixed to a wheel arch part.
  • FIG. 4 is an enlarged cross-sectional view taken along arrows IV-IV in FIG.
  • FIG. 5 is a flowchart showing a procedure of a hemming method by the hemming device according to the first exemplary embodiment.
  • FIG. 6 is a partial cross-sectional perspective view of a workpiece, a hemming roller, and a guide roller during a first hemming step.
  • FIG. 7 is a cross-sectional view showing positions of a hemming roller, a guide roller, a flange, and a moving mold in the second hemming step.
  • FIG. 8 is a partial cross-sectional perspective view of a workpiece, a hemming roller, and a guide roller when performing a second hemming step.
  • FIG. 9 is a perspective view of a hemming apparatus according to a second exemplary embodiment.
  • FIG. 10 A hemming cache device according to a second exemplary embodiment, which is fixed to a wheel arch.
  • FIG. 10 A hemming cache device according to a second exemplary embodiment, which is fixed to a wheel arch.
  • FIG. 11 is a flowchart showing a procedure of a hemming method by the hemming device according to the second exemplary embodiment.
  • FIG. 12 is a perspective view of a hemming unit according to a modification.
  • FIG. 13 is a partial cross-sectional side view showing a hemming unit according to a modified example before the hemming cache.
  • FIG. 14 is a partial cross-sectional side view showing a hemming unit according to a modification at the time of hemming cache.
  • FIG. 15 is a cross-sectional view of a flange portion at the time of hemming cache according to the prior art.
  • FIGS. 1 to 14 a hemming processing method and a processing apparatus according to an exemplary embodiment of the present invention will be described with reference to FIGS. 1 to 14.
  • the hemming check device 10a according to the first exemplary embodiment and the hemming check device 10b according to the second exemplary embodiment perform assembly and processing on a vehicle (workpiece) 12 in a so-called white body state.
  • This is a device for performing roll hemming force on the flange 17 of the wheel arch portion 16 on the left rear wheel side, which is set as an intermediate process in the production line 14 to be performed.
  • the wheel arch 16 has a substantially arc shape of 180 °. In the state prior to machining by the hemming devices 10a and 10b, the flange 17 is bent 90 ° from the end 16a of the wheel arch 16 (see the two-dot chain line in FIG. 4) inward. .
  • a hemming cache device 10a includes a moving mold 18 that is brought into contact with a wheel arch portion 16 of a vehicle 12 that is a workpiece, and the moving mold.
  • a robot 22 that moves 18 and has a hemming unit 20 at the tip, a photoelectric sensor 23 that detects that the vehicle 12 is transported and arranged at a predetermined position (station) in the production line 14, and a controller that performs overall control With 24.
  • the robot 22 is a stationary industrial articulated type, and can move the hemming unit 20 to an arbitrary position and an arbitrary posture by a program operation.
  • a storage table 26 in which a plurality of types of moving molds 18 corresponding to the type of the vehicle 12 is arranged is provided in the operation range of the robot 22. Is stored in controller 24.
  • the controller 24 is connected to an external production management computer (not shown) that controls the operation of the production line 14, and information indicating the type of the vehicle 12 conveyed on the production line 14 is supplied to the controller 24.
  • the moving mold 18 is small, and a plurality of moving molds 18 can be arranged within the operation range of the robot 22.
  • the moving mold 18 is lightweight and easy to carry, and the robot 22 is small and paper output type.
  • the hemming unit 20 has a hemming unit provided so that the end force also protrudes. It has a grawler 30 and a guide roller 32, and a chuck (die holding part) 34 provided on the side surface part.
  • the chuck 34 has a pair of fingers 36 that open and close under the action of the controller 24, and is used for moving the moving mold 18.
  • the hemming roller 30 and the guide roller 32 are rotatably supported with respect to the support shafts 30a and 32a, and the hemming roller 30 has a function as a roller holding portion. Further, the hemming roller 30 and the guide roller 32 are movable in the Y direction (the direction in which the support shafts 30a and 32a are arranged), and the distance between the support shaft 30a and the support shaft 32a is adjusted. It is possible to apply pressure to the member sandwiched by 32.
  • the hemming roller 30 and the guide roller 32 have a so-called floating structure, and can also move in the X direction (the axial direction of the support shafts 30a and 32a). That is, the hemming roller 30 and the guide roller 32 can move in the X direction and the Y direction (that is, in the XY plane orthogonal to the rolling direction) while maintaining a relative position, and are driven by an external force. And elastically move. That is, the support shaft 30a and the support shaft 32a can move in conjunction with the X and Y directions while maintaining the adjusted distance.
  • the hemming roller 30 and the guide roller 32 can float with respect to the robot 22 in the X direction and the Y direction, the floating structure can be achieved even if the teaching of the robot 22 actually has an error in the workpiece shape. The error is absorbed, and the hemming roller 30 can be accurately guided along the flange 17 without the guide roller 32 derailing from a first groove 52 and a second groove 54 described later.
  • the axial direction of the guide roller 32 may be set to the X direction.
  • the Y direction may be a direction in which the hemming roller 30 and the guide roller 32 face each other. Set it to match the direction of pressure applied by the pressure source connected to the hemming roller 30 and Z or the guide roller 32.
  • the floating direction may further include one or more directions that are not parallel to the X direction and the Y direction as long as at least the X direction and the Y direction are included.
  • both the hemming roller 30 and the guide roller 32 have a floating structure so that the hemming roller 30 can follow the flange 17 more accurately.
  • the guide roller 32 has a floating structure, it can follow the flange 17 fairly accurately, and the structure of the hemming unit 20 can be simplified.
  • the hemming roller 30 includes a tapered roller 38 provided on the distal end side, and a cylindrical roller 40 provided on the proximal end side in a unitary structure with the tapered roller 38.
  • the taper roller 38 is a tapered truncated cone inclined at 45 ° in a side view, and the ridge line length L1 is set slightly longer than the height H of the flange 17.
  • the cylindrical roller 40 has a cylindrical shape slightly larger in diameter than the base end side maximum diameter portion of the taper roller 38, and the axial height L 2 is set to be slightly smaller than the height H of the flange 17.
  • the guide roller 32 has a disk shape with a narrow periphery, and has a first groove (first guide strip) 52 or a second groove (second guide strip) 54 provided in the moving mold 18. (See Fig. 4).
  • the position of the guide roller 32 in the X direction coincides with the position of the center (L2Z2) of the height L2 of the cylindrical roller 40 of the hemming roller 30 (see FIG. 4).
  • the moving mold 18 is configured based on a mold plate 49.
  • the mold plate 49 has a plate shape, and the side contacting the wheel arch 16 is referred to as the front surface 49a (see FIG. 4), and the opposite surface is referred to as the back surface 49b. Further, as viewed from the end portion 16a of the wheel arch portion 16, the workpiece side is referred to as an inner side, and the opposite side is referred to as an outer side.
  • the mold plate 49 is an arched plate shape in which the surface 49a abuts around the wheel arch portion 16, and the surface 49a is set to a three-dimensional curved surface that matches the surface shape of the vehicle 12. ing. Therefore, when the moving mold 18 is attached to the wheel arch portion 16, the first groove 52 and the second groove 54 are disposed in parallel (or substantially parallel) to the flange 17, and the surface 49a is located on the vehicle 12. Surface contact over a wide area.
  • the moving mold 18 includes an outer arc portion 50 formed slightly outside the end portion 16a of the wheel arch portion 16, and a first groove provided in parallel along the outer arc portion 50 on the back surface 49b. 52 and the second groove 54, a knob 56 provided on the back surface 49b, three clamp mechanisms (positioning and fixing means) 58 provided in the periphery, and a pipe 60 for supplying and recovering compressed fluid to the clamp mechanism 58 And a control valve 62 that performs switching control of the fluid supply direction of the pipe 60 and the like .
  • the control valve 62 is controlled by the controller 24.
  • the first groove 52 is provided on the mold plate 49 on the outer side protruding from the end 16a of the flange 17, and the second groove 54 is provided on the inner side of the end 16a.
  • the moving mold 18 is small because it contacts only the periphery of the wheel arch portion 16. In addition, it is set to light weight because it is not a load-bearing structure in which the weight of the vehicle 12 is not added because it abuts against the vehicle 12 from the side. Therefore, the movable mold 18 can be easily moved by the robot 22 by holding the knob 56 with the chuck 34 (see FIG. 1).
  • the clamp mechanism 58 includes a stay 64 that also extends the end portion of the mold plate 49, a cylinder 66 that is swingable with respect to the stage 64, and a support shaft that is provided on the stay 64. And an open / close lever 68 that tilts about the center.
  • One end of the opening / closing lever 68 is a grip portion 68a that engages and holds the reference position of the vehicle 12, and the opposite end portion is rotatably coupled to the rod 66a of the cylinder 66 via a support shaft. Yes.
  • the opening / closing lever 68 is closed and the vehicle 12 is held by the grip portion 68a, and when the door 66a is retracted, the opening / closing lever 68 is opened (see two points in FIG. 3).
  • Moving die 18 can be moved closer to or away from the vehicle 12.
  • the vehicle 12 has a force at which the stop position on the production line 14 may slightly deviate from the specified value force.
  • the clamp mechanism 58 allows the movable mold 18 to be accurately positioned with respect to the wheel arch portion 16.
  • the outer arc portion 50 is located outside the end portion 16a of the wheel arch portion 16 (see FIG. 4). Placed on the lower side).
  • the first groove 52 is disposed slightly outside the end portion 16a, specifically, slightly outside the half of the height L2 (L2Z2).
  • the second groove 54 is disposed on the inner side of the end portion 16a, specifically, slightly on the inner side of half the height L2 (L2Z2) of the cylindrical roller 40. That is, the first groove 52 and the second groove 54 are arranged in parallel along the end portion 16a at a substantially symmetrical position with respect to the end portion 16a.
  • step SI After confirming the vehicle type information of the vehicle 12 to which the production management computer force is also transported next, the robot 22 sets the movable mold 18 that is currently gripped by the storage table 26. Return to the position, and grip the other moving mold 18 corresponding to the vehicle type with the chuck 34. This holding work is not necessary if the corresponding moving mold 18 is already held, and when a plurality of vehicles 12 of the same vehicle type are transported in succession, the moving mold 18 is held. Of course, there is no need to change.
  • step S2 the signal from the photoelectric sensor 23 is confirmed, and the process waits until the vehicle 12 is conveyed.
  • the vehicle 12 is transported by the production line 14 and stops at a predetermined position in the vicinity of the robot 22.
  • the process proceeds to step S3.
  • step S3 the robot 22 is operated to bring the surface 49a of the moving mold 18 into contact with the wheel arch portion 16 of the vehicle 12, and the control valve 62 is switched and driven to open / close the lever 68 of the clamp mechanism 58. To close.
  • the movable mold 18 is attached to the wheel arch portion 16 and is accurately positioned and fixed. That is, in this step S3, the vehicle 12, which is a large heavy object, is completely stopped, and positioning and fixing can be easily performed by bringing the small and light movable mold 18 close to each other.
  • the robot 22 may be approached while correcting the movement path of the robot 22 while confirming the relative position of the moving mold 18 with respect to the wheel arch portion 16 in real time by a predetermined sensor. Further, positioning may be performed by providing a reference pin on the movable mold 18 and inserting the reference pin into a predetermined reference hole of the vehicle 12. Of course, these positioning means may be used together.
  • step S4 after opening the finger 36 of the chuck 34, the hemming unit 20 is separated from the moving mold 18 and separated.
  • step S5 after changing the direction of the hemming unit 20, the outer circular arc portion 50 of the moving mold 18 is brought close to the guide roller 32 to be engaged with the first groove 52.
  • step S6 the guide roller 32 and the hemming roller 30 are brought close to each other, and the movable mold 18 is sandwiched between the guide roller 32 and the cylindrical roller 40 as shown in FIG. At this time, the flange 17 is pressed by the taper roller 38 and bent at an angle of 45 ° along the conical surface.
  • the distance between the guide roller 32 and the cylindrical roller 40 is defined by the width w between the bottom of the first groove 52 and the surface 49a and does not approach too much.
  • the flange 17 will not be bent or waved more than the specified amount. Furthermore, since the guide roller 32 and the cylindrical roller 40 are disposed so as to coincide with each other in the X direction position, the movable mold 18 can be securely sandwiched. As a result, it is possible to prevent elastic deformation and displacement without applying moment force to the moving mold 18.
  • step S7 the flange 17 is bent at an angle of 45 ° inward by rolling it while engaging the guide roller 32 in the first groove 52 (following it).
  • the first hemming process is performed continuously. That is, the hemming roller 30 and the guide roller 32 roll while rotating in opposite directions, and the flange 17 is continuously bent by the conical surface of the taper roller 38 to perform the first hemming step.
  • the hemming roller 30 and the guide roller 32 have a floating structure, the hemming roller 30 and the guide roller 32 can be displaced in the X and Y directions while maintaining their relative positions.
  • the guide roller 32 can move following the first groove 52 accurately.
  • the taper roller 38 can press and deform the flange 17 in a specified direction.
  • the operation accuracy of the robot 22 need not be extremely high, and the operation speed can be increased and the control procedure can be simplified.
  • the hemming cache by the first hemming process is performed over the entire length of the flange 17.
  • the first groove 52 (and the second groove 54) defines the position in the X direction of the guide roller 32 and also defines the position in the Y direction. And accurate positioning is achieved. Since the hemming roller 30 is held at a position relative to the guide roller 32, the hemming roller 30 is accurately positioned in the same manner as the guide roller 32.
  • step S8 the distance between the hemming roller 30 and the guide aperture roller 32 is set slightly apart from the moving mold 18 as indicated by the two-dot chain line portion in FIG.
  • step S9 the hemming unit 20 is advanced to advance the hemming roller 30 and the guide roller 32 in the direction of arrow XI.
  • This advance distance is equal to the distance between the first groove 52 and the second groove 54, and is slightly longer than the height L2 of the cylindrical roller 40.
  • step S10 the guide roller 32 is engaged with the second groove 54.
  • guide law As shown in FIG. 7, the movable die 18 is sandwiched and pressed by the guide roller 32 and the cylindrical roller 40 as shown in FIG.
  • the operation procedure when moving the guide roller 32 from the first groove 52 to the second groove 54 is simple, and it is only necessary to advance the hemming unit 20 in the direction of the arrow XI while keeping the direction of the hemming unit 20 constant.
  • the transition is completed in a short time.
  • the flange 17 is pressed by the cylindrical roller 40 and bent until it contacts the back surface of the wheel arch portion 16. In other words, the flange 17 is bent at 90 ° from the initial angle by 45 ° in the first hemming process.
  • step S11 the flange 17 is brought into contact with the back surface of the wheel arch portion 16 by rolling (following) the guide roller 32 while engaging the second groove 54.
  • the second hemming process is performed continuously until bending. That is, the hemming roller 30 and the guide roller 32 roll while rotating in opposite directions, and the flange 17 is continuously bent by the outer circumferential cylindrical surface of the cylindrical roller 40 to perform the second hemming step.
  • the second groove 54 is provided on the back surface 49b side of the mold plate 49, the flange 17 and the mold plate 49 are sandwiched between the cylindrical roller 40 and the guide roller 32 and reliably pressed.
  • the pressing force does not disperse to other places and the strobe that restricts the pressing force acts on the flange 17 that is concentrated. As a result, the flange 17 is reliably bent.
  • the exact path along the second groove 54 is moved by the floating structure of the hemming roller 30 and the guide roller 32, and the entire length of the flange 17 is processed. Done.
  • step S12 as in step S8, the distance between the hemming roller 30 and the guide roller 32 is slightly separated from the moving mold 18. Further, the hemming unit 20 is moved away from the moving mold 18.
  • step S13 the moving mold 18 is opened. That is, after changing the direction of the hemming unit 20, the knob 56 is gripped by the chuck 34 by approaching the back surface 49b, and the control valve 62 is switched to open the opening / closing lever 68 of the clamp mechanism 58.
  • step S14 standby processing is performed. That is, the robot 22 is moved to a predetermined standby position to move the moving mold 18 away from the vehicle 12.
  • Controller 24 is a production management console Informs the computer that hemming has been successfully completed.
  • the production management computer that receives the notification drives the production line 14 after confirming that the conditions are met even if other predetermined requirements are met, and transports the vehicle 12 that has finished the hemming force to the next process. To do.
  • hemming cache device 10a hemming can be carried out by making contact with the vehicle 12 transported on the production line 14 by using the small and lightweight moving mold 18. In addition, no dedicated space for hemming carriage is required. In addition, since the hemming force check is performed on the production line 14 as in the other assembly and processing steps, the productivity of eliminating the trouble of transporting the vehicle 12 to another dedicated space only for the hemming check is improved. Further, according to the hemming carriage device 10a, the carriage 18 is applied while the moving mold 18 is brought into contact with the processed portion of the workpiece, so that it is applied regardless of the size of the workpiece.
  • the moving mold 18 is small and lightweight, a plurality of units can be stored in the storage base 26, and storage and management are simple, and the robot 22 selects the moving mold 18 for the vehicle type. Thus, the hemming force can be increased, and versatility is improved.
  • the hemming roller 30 can be shared during the first roll hemming and the second roll hemming, it is not necessary to replace the rollers. Since the first groove 52 and the second groove 54 are provided on the back surface 49b side, the flange 17 and the mold plate 49 can be sandwiched and pressed by the cylindrical roller 40 and the guide roller 32 during the second hemming step. . These actions can be similarly obtained in the hemming cache device 10b described later.
  • one robot 22 can be used as both the moving means for the moving mold 18 and the processing means for hemming.
  • the robot 22 can perform positioning contact between the workpiece and the moving mold 18 quickly and accurately.
  • first groove 52 and the second groove 54 for guiding the guide roller 32 are provided in the movable mold 18, and at least one of the hemming roller 30 and the guide roller 32 is supported so as to be displaceable in the axial direction. By doing so, these rollers can be set at appropriate positions with respect to the workpiece.
  • FIG. 9 a hemming cache device 10b according to a second exemplary embodiment will be described with reference to FIGS. 9 to 11.
  • FIG. About this hemming device 10b, the hemming device
  • the same parts as those in 10a are denoted by the same reference numerals, and detailed description thereof is omitted.
  • the hemming cache device 10b includes a moving mold 70 that is brought into contact with the wheel arch portion 16 of the vehicle 12 that is a workpiece, and the moving mold. It has a mold robot 72 for moving 70, a processing robot 74 having a hemming unit 20 at the tip, a photoelectric sensor 23, and a controller 24.
  • the chuck 34 of the hemming unit 20 is not used and may be omitted.
  • the processing robot 74 has the same configuration as the robot 22 described above.
  • the mold robot 72 is provided with a mold gripping mechanism 76 for gripping the handle section 78 of the movable mold 70 instead of the hemming unit 20.
  • the moving mold 70 includes a mold plate 49 and a handle portion 78 protruding from the back surface 49 b of the mold plate 49.
  • the handle portion 78 is set to have a polygonal cross section in order to prevent rotational deviation of the mold plate 49.
  • the mold plate 49 includes an outer circular arc portion 50, a first groove 52 and a second groove 54 similar to the moving mold 18.
  • the mold gripping mechanism 76 corresponds to the chuck 34 described above. The mold gripping mechanism 76 accurately grips the specified position of the handle portion 78, and can move the movable mold 70 to an arbitrary position and an arbitrary posture by a program operation. is there.
  • the mold robot 72 and the processing robot 74 are arranged side by side in the vicinity of the production line 14.
  • a storage table 26 is provided in the vicinity of the mold robot 72, and a plurality of movable molds 70 corresponding to the vehicle type are stored.
  • the position data of the storage table 26 is stored in the controller 24.
  • step S101 after confirming the vehicle type information of the vehicle 12 to which the production management computer force is to be transported next, the mold robot 72 currently holds and stores the movable mold 70. Returning to the position, another moving mold 70 corresponding to the vehicle type is gripped by the mold gripping mechanism 76. That is, the processing performed by the robot 22 in step S1 is performed by the mold robot 7. 2 do. At this time, the machining robot 74 stands by at a predetermined standby position.
  • step S102 the mold robot 72 and the force robot 74 check the signal of the photoelectric sensor 23 and wait until the vehicle 12 is conveyed, and the conveyance of the vehicle 12 is confirmed. At this point, go to step S3.
  • step S 103 the mold robot 72 is operated to bring the surface 49 a of the moving mold 70 into contact with the wheel arch portion 16 of the vehicle 12. At this time, while confirming the relative position of the moving mold 70 with respect to the wheel arch portion 16 in real time using a predetermined sensor, the moving path of the mold robot 72 is corrected while approaching to move the moving mold 70 to the wheel arch portion. Position and fix to 16 accurately. Further, a reference pin may be provided in the movable mold 70 and positioning may be performed by inserting the reference pin into a predetermined reference hole of the vehicle 12.
  • step S112 standby processing is performed in step S112. That is, the mold robot 72 and the processing robot 74 are respectively moved to a predetermined standby position so that the moving mold 70 is separated from the vehicle 12 force, and predetermined post-processing is performed as in step S14.
  • the mold robot 72 and the force carriage robot 74 cooperate to move the moving mold 70.
  • the moving mold 70 does not require an actuator, and is simple and lightweight.
  • the corresponding guide roller 32 can be formed into a simple disk shape, which is preferable.
  • the first groove 52 and the second groove 54 are not necessarily limited to the groove shape as long as they guide the guide roller 32 (in other words, restrict the position in both the forward and reverse directions with respect to the X axis).
  • Convex rail (guide strip) As an alternative, an annular groove may be provided on the peripheral surface of the guide roller 32.
  • the force shown in the example of performing the roll hemming force check on the wheel arch portion 16 of the left rear wheel in the vehicle 12 The left wheel arch portion and other portions Of course, it can be applied by setting the corresponding moving mold.
  • Examples of the application location where the roll hemming force is applied include a front wheel nose edge, a door edge, a bonnet edge and a trunk edge in the vehicle 12.
  • roll hemming is not limited to folding a single thin plate. For example, by bending the flange 17, the end of an inner panel, which is a separate thin plate, may be sandwiched.
  • the hemming unit 20a As with the hemming unit 20, the hemming unit 20a has a hemming roller 30 and a guide roller 32 in a floating structure. With respect to the hemming unit 20a, the same components as those of the hemming unit 20 are denoted by the same reference numerals and description thereof is omitted.
  • FIG. 12 is a perspective view of the hemming unit 20a
  • FIG. 13 is a partial sectional side view showing the hemming unit 20a before hemming
  • FIG. 14 is a hemming unit 20a during hemming FIG.
  • the outer box 21 is transparently shown by a two-dot chain line so that the structure of the hemming unit 20 a can be visually recognized.
  • the hemming unit 20a includes a hemming roller 30 and a guide roller 32, support shafts 30a and 32a that pivotally support them, a first movable portion 100 as a movable portion having the support shaft 30a on the upper end surface, and a support shaft.
  • the rod 104 is connected to the second movable portion 102 as the movable portion having the upper end surface 32a and the side surfaces 100a and 102a facing the lower portions of the first movable portion 100 and the second movable portion 102.
  • a cylinder 106 that connects the first movable unit 100 and the second movable unit 102 and displaces them in the Y direction, and a base unit 110 that supports the first movable unit 100, the second movable unit 102, and the cylinder 106 with respect to the robot 22.
  • the base 110 has a substantially U-shaped shape with the lower side longer than the upper side in a side view (see FIG. 4).
  • the base 110 is fixed to the bracket 22a and is substantially in a side view (see FIG. 4).
  • the linear guide 112 is attached to the second rail 25 that is supported in the X direction by the U-shaped support member 22b.
  • a third movable part 114 supported so as to be displaceable in the X direction, a rectangular base 116 projecting in the Y direction from a slightly lower center of the third movable part 114 in the X direction, and the base 116
  • a rectangular tip support member 118 provided on the tip surface of the first flat plate 120a, a rectangular flat plate 120a projecting from the upper part of the third movable portion 114 in a direction parallel to the base 116, and a tip of the flat plate 120a. It has a rectangular partition part 120b provided in parallel with the third movable part 114.
  • the side surface 102b on the third movable portion 114 side above the second movable portion 102 and the tip end portion of the extending portion 122 extending from the second movable portion 102 to the third movable portion 114 side are directed in the X direction.
  • the first support means 126 and the second support means 127 are arranged in series between the side surface 124a of the support member 124 protruding so as not to contact the flat plate 120a.
  • a partition 120b is provided so as to partition the space.
  • the first rail 128 extends in parallel with the base 116.
  • the first movable part 100 and the second movable part 102 are supported by the first rail 128 so as to be displaceable in the Y direction via linear guides 130 and 132, respectively. That is, the first movable part 100 and the second movable part 102 are supported by the base part 110 via the linear guides 130, 132, etc., and these function as a movable mechanism.
  • the second movable portion 102 is supported by the first support means 126 and the second support means 127 following the Y direction in the Y direction through the partition 120b as described above.
  • the second support means 127 is contracted by the partition part 120b, and the second movable part 102 approaches the first movable part 100.
  • the first support means 126 is contracted by the partition part 120b.
  • the protruding portion 22c protruding from the lower end face of the support member 22b in the Y direction and the base 116 are supported and elastically supported by the third support means 138.
  • the third support means is provided as a pair so as to connect the lateral portion 22c and both side ends of the base 116, but the lateral portion 22c and the center portion in the width direction of the base 116 are coupled.
  • the first support means 126, the second support means 127, and the third support means 138 all have the same configuration, and the first support means 126 includes a shaft portion 126a and the shaft portion 126a.
  • the second support means 127 includes a shaft portion 127a and the shaft portion 1.
  • a spring 127b arranged around 27a.
  • the third support means 138 includes a shaft portion 138a and a spring 138b installed around the shaft portion 138a.
  • Each of the shaft portions 126a, 127a, 138a may be constituted by, for example, a hydraulic damper or a pneumatic damper.
  • the second movable portion 102 is displaced by the linear guide 132 in the Y direction relative to the base portion 110.
  • the first support means 126 and the second support means 127 support and elastically support the base 110 via the partition 120b in the Y direction.
  • the third support means has the above-described configuration, the base 116 is driven and inertial in the X direction with respect to the lateral portion 22c fixed to the robot 22 by the third support means. Supported by
  • the second movable portion 102 has one side surface 102a extending downward and the other side surface 102c, and the other side surface 102c has a first locking portion as a first locking portion.
  • a first stopper 134 is provided, and the first stocker 134 is freely engageable with a second stocker 136 provided at the distal end of the lateral protrusion 22c. That is, the tip of the first stagger 134 is a substantially truncated cone-shaped convex portion, and the second strobe 136 is a substantially mortar-shaped recess into which the tip of the first stagger 134 can be inserted. For this reason, as shown in FIG.
  • the rod 104 of the cylinder 106 is extended so that the distance between the hemming roller 30 and the guide roller 32 is maximized, that is, before or after the hemming process described later.
  • the first stopper 134 and the second stopper 136 are engaged.
  • the mouth 104 of the cylinder 106 is retracted and the distance between the hemming roller 30 and the guide roller 32 is narrowed, that is, the hemming roller 30 in the hemming carriage described later.
  • the first stopper 134 and the second stopper 136 are not engaged.
  • the first movable part 100 is connected to the cylinder 106 when the rod 104 of the cylinder 106 is extended and the first stopper 134 and the second stopper 136 are engaged (see FIG. 4).
  • the tip 104 is contacted and supported by the pressing force in the direction opposite to the second movable portion 102 side by the pad 104.
  • the first movable portion 100 is moved to the second movable portion 102 by the rod 104. Is kept close to the second movable part 102 by the attractive force to the side. Be held.
  • the hemming processing apparatus and the hemming processing method according to the present invention are not limited to the above-described embodiments, and various configurations can be adopted without departing from the gist of the present invention.
  • the present invention can be used in a hemming processing method and a hemming processing apparatus for bending a flange provided at an end portion of a workpiece in accordance with a mold.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

A hemming method, wherein a moving mold (18) having a first groove (52) and a second groove (54) is moved by a robot (22) along a direction for performing hemming, and positioned on a production line (14) relative to the wheel arch part (16) of a vehicle (12). The moving mold (18) is mounted on the vehicle (12) by a clamp mechanism (58) and fixedly positioned on the vehicle. A guide roller (32) is rolled in the first groove (52) while being engaged with the first groove, and a flange (17) is tilted by the cone of the tapered roller (38) of a hemming roller (30) moving in conjunction with the guide roller (32). Next, the guide roller (32) is rolled in the second groove (54) while being engaged with the second groove, and the flange (17) is bent by the cylindrical surface of the cylindrical roller (40) of the hemming roller (30). Then, after the hemming is completed, the moving mold (18) is separated from the vehicle (12).

Description

明 細 書  Specification
ヘミング加工方法及びヘミング加工装置  Hemming processing method and hemming processing apparatus
技術分野  Technical field
[0001] 本発明は、金型に合わせてワークの端部に設けられたフランジを折り曲げるへミン グ加工方法及びヘミング加工装置に関する。  TECHNICAL FIELD [0001] The present invention relates to a hemming method and a hemming apparatus for bending a flange provided at an end portion of a workpiece according to a mold.
背景技術  Background art
[0002] 自動車のボンネット、トランク、ドア及びホイールハウスの縁部に対しては、パネルの 縁部が起立したフランジをパネルの内側方向へ折り曲げるヘミング力卩ェが行われるこ とがある。このヘミングカ卩ェとしては、固定金型の上にパネルを位置決め保持してお き、該パネルにおける端部のフランジに対してローラを押しつけながら折り曲げるとい うロールヘミング力卩ェを挙げることができる。ロールヘミングカ卩ェでは、折り曲げ角度 が大き!/、ため折り曲げ精度を考慮して予備曲げ (又はプリヘミング)、仕上げ曲げ (又 は本ヘミング) 、つた複数段階の工程を経て力卩ェが行われることがある。  [0002] On the bonnet, trunk, door, and edge of a wheel house of an automobile, a hemming force may be applied to bend the flange on which the edge of the panel stands up toward the inside of the panel. Examples of the hemming cage include a roll hemming force in which a panel is positioned and held on a fixed mold and bent while pressing a roller against a flange at an end of the panel. In roll hemming carriages, the bending angle is large! Therefore, the bending force is applied through multiple steps including pre-bending (or pre-hemming), finishing bending (or main hemming), taking into account the bending accuracy. May be.
[0003] このようなロールヘミングカ卩ェとしては、専用スペースにおける専用工程に設けられ た金型にワークをセットするとともに、ロボット先端に保持されたユニットをフランジに 沿って転動させることによりロールヘミングを行う方法が提案されている(例えば、実 用新案登録第 2561596号公報、特許第 2924569号公報 参照)。この方法では、 大きい固定金型の上面にワークを載置した状態で力卩ェを行って 、る。  [0003] As such a roll hemming cage, a work is set in a die provided in a dedicated process in a dedicated space, and a unit held at the tip of the robot is rolled along a flange. Hemming methods have been proposed (see, for example, Utility Model Registration No. 2561596, Patent No. 2924569). In this method, force is applied with a work placed on the upper surface of a large fixed mold.
[0004] また、特開 2006— 110628号公報記載のフランジング装置では、金型に相当する 薄く細長い保護ストリップをワークの端のリムストリップに当てた状態で、保護ストリップ に対して圧力ローラを転動させつつリムストリップに対して押圧ローラで押圧しながら 挟み込むようにしてヘミングカ卩ェすることが提案されて 、る。  [0004] Further, in the flanging device described in Japanese Patent Application Laid-Open No. 2006-110628, a thin and long protective strip corresponding to a mold is applied to a rim strip at the end of a workpiece, and a pressure roller is rotated against the protective strip. It has been proposed that hemming is carried out in such a manner that the rim strip is pressed while being moved by a pressing roller while being moved.
[0005] 固定金型の上面にワークを載置してロールヘミングを行う方法ではワークの全体を 支える固定金型が必要であることから、ワークが大きい場合には固定金型もそれに応 じて大型のものが必要である。特に、ワークの一部のみにロールヘミングを行う場合 であっても、固定金型はカ卩ェ箇所だけではなくワークの全体を支えることから大型の ものが必要であり合理的でない。また、加工部位毎に多様なロールヘミング加工が要 求される場合には、対応する複数の固定金型を設けることになり、その保管及び管理 が煩雑である。 [0005] The method of placing the workpiece on the upper surface of the fixed die and performing roll hemming requires a fixed die that supports the entire workpiece. Therefore, if the workpiece is large, the fixed die is correspondingly adjusted accordingly. A large one is required. In particular, even when roll hemming is performed on only a part of the workpiece, the fixed mold is not rational because it requires not only the caulking part but also the entire workpiece to support a large size. In addition, various roll hemming processes are required for each processing site. When required, a plurality of corresponding fixed molds are provided, and their storage and management are complicated.
[0006] さらに、上記の方法では固定金型を基準としてその他の周辺装置の配置や構成が 規制されることとなり、ロールヘミング用としての専用スペース及び専用工程を設ける 必要があって、通常の生産ライン上に設けることは困難である。したがって、他の組 立'加工工程との間でワークの搬送を行う必要があり、適用されるワークは搬送可能 な小型のものに限定される。つまり、アセンブリ後の大きいワークに対してロールへミ ング加工を適用することは困難であり、組み立て前の小部品毎にロールヘミングを行 うように制約されている。  [0006] Furthermore, in the above method, the arrangement and configuration of other peripheral devices are restricted based on the fixed mold, and it is necessary to provide a dedicated space and a dedicated process for roll hemming. It is difficult to provide on the line. Therefore, it is necessary to transfer the workpiece between other assembly processes, and the applied workpiece is limited to a small one that can be transferred. In other words, it is difficult to apply mining to a roll for a large workpiece after assembly, and it is restricted to roll hemming for each small part before assembly.
[0007] このような観点から、自動車の生産工程においてホイールアーチ等にロールへミン ダカ卩ェを行う場合には、ヘミング専用工程でホイールアーチ近傍の板金部に対して ロールヘミング力卩ェを行った後に、該板金部をホワイトボディに組み付けることになつ ており、生産スペース、工程間搬送、組立時間等の面から一層の生産性向上が望ま れている。  [0007] From this point of view, when performing a wheel cover on a wheel arch or the like in an automobile production process, a roll hemming force is applied to a sheet metal part near the wheel arch in a special hemming process. After that, the sheet metal part is to be assembled to the white body, and further improvement in productivity is desired in terms of production space, inter-process conveyance, assembly time, and the like.
[0008] 一方、実用新案登録第 2561596号公報に記載された方法では、ローラユニットの 予備曲げ時の姿勢 (実用新案登録第 2561596号公報における図 2)と仕上げ曲げ 時の姿勢 (実用新案登録第 2561596号公報における図 5)が大きく異なることからこ の間の移行時に時間がかかり、またその姿勢制御手順が複雑である。さらに、予備曲 げ時にはヘミングローラの姿勢及び加圧力の規制が困難であり、図 15に示すように 、フランジ 900が過度に折れ曲がり又は波立つように不自然に折れ曲がるおそれが ある。  On the other hand, in the method described in Utility Model Registration No. 2561596, the attitude of the roller unit during preliminary bending (Figure 2 in Utility Model Registration No. 2561596) and the attitude during final bending (Utility Model Registration No. Since Figure 5) in the 2561596 publication is greatly different, it takes time to shift between them and the attitude control procedure is complicated. Furthermore, it is difficult to regulate the posture and pressure of the hemming roller during the preliminary bending, and as shown in FIG. 15, the flange 900 may be bent unnaturally so as to be bent or waved excessively.
[0009] また、特許第 2924569号公報に記載された方法では、ガイド用の溝が 1条のみで あることから、予備曲げ時と仕上げ曲げ時で異なるヘミングローラを用いなければな らず、ローラ交換のための余分な時間を要する。さらに、ガイド用の溝は金型の表面 側に設けられていることから仕上げ加工時 (特許第 2924569号公報における図 3 (c ) )にフランジに対して加えられる力は、溝に係合するガイドローラにも分散されてしま い、し力も溝がストッパとなることからカ卩えられる力は制限されてしまう。  [0009] In addition, in the method described in Japanese Patent No. 2924569, since only one guide groove is provided, different hemming rollers must be used for preliminary bending and finishing bending. Requires extra time for replacement. Furthermore, since the guide groove is provided on the surface side of the mold, the force applied to the flange during finishing (FIG. 3 (c) in Japanese Patent No. 2924569) is engaged with the groove. It is also distributed to the guide roller, and the force that can be obtained is limited because the groove acts as a stopper.
[0010] 特開 2006— 110628号公報に記載された方法では、金型に相当する保護ストリツ プをワークに対して自動的に装着することはできず、作業員が個別に手作業で装着 しなければならない。し力も保護ストリップには、ワークに対して装着するための相当 に大型のフレームワークやクランプ等が設けられて 、ることから、重く且つ複雑である 。したがって、通常の生産ライン上に設けることは困難であるという固定金型と同様の 不都合がある。 [0010] In the method described in Japanese Patent Application Laid-Open No. 2006-110628, a protective strip corresponding to a mold is used. It is not possible to automatically attach the head to the workpiece, and the worker must put it on manually. The protective strip is also heavy and complex because the protective strip is provided with a fairly large framework, clamps, etc. for mounting on the workpiece. Therefore, there is the same inconvenience as the fixed mold that it is difficult to provide on a normal production line.
[0011] また、特開 2006— 110628号公報に記載された方法では、圧力ローラが通常の円 筒形状であり、当接する側の保護ストリップも平滑な面であって、相互の位置決めが なされず、望まし 、方向に正確に転動させることはできな 、。  [0011] Further, in the method described in Japanese Patent Application Laid-Open No. 2006-110628, the pressure roller has a normal cylindrical shape, the protective strip on the abutting side is also a smooth surface, and the mutual positioning is not performed. , You can't roll it exactly in the direction you want.
[0012] さらに、特開 2006— 110628号公報には、保護ストリップに対して圧力ローラの位 置決めを行うために第 3のローラとしてセンサローラを設けた例が開示されている。こ の場合、圧力ローラを保護ストリップの側面に当接させるとともに、センサローラを保 護ストリップの一方の端面に当接させている。このような方法では、保護ストリップの一 方の端面にはセンサローラがあって該方向には位置決めがなされる力 他方の端面 には位置決め手段がないことから反対方向には位置決めがなされず、ずれが生じう る。また、ローラが 3つ必要で構造が複雑である。  [0012] Furthermore, Japanese Patent Application Laid-Open No. 2006-110628 discloses an example in which a sensor roller is provided as a third roller for positioning the pressure roller with respect to the protective strip. In this case, the pressure roller is brought into contact with the side surface of the protective strip, and the sensor roller is brought into contact with one end surface of the protective strip. In such a method, there is a sensor roller on one end face of the protective strip and the positioning force is applied in that direction, and there is no positioning means on the other end face. Can occur. In addition, three rollers are required and the structure is complicated.
発明の開示  Disclosure of the invention
[0013] 本発明はこのような課題を考慮してなされたものであり、ワーク全体の大きさに拘わ らずに汎用的に適用可能であって、し力も生産ライン上においても適用することがで きるヘミング加工方法及びヘミング加工装置を提供することを目的とする。  [0013] The present invention has been made in consideration of such problems, and can be applied universally regardless of the size of the entire workpiece, and can be applied to both the force and the production line. An object of the present invention is to provide a hemming processing method and a hemming processing apparatus capable of performing the above.
[0014] また、本発明は、予備曲げ時と仕上げ曲げ時との間の移行を短時間で、且つ簡便 な手順で行うことができるヘミングカ卩ェ方法及びヘミングカ卩ェ装置を提供することを 目的とする。  Another object of the present invention is to provide a hemming check method and a hemming check device capable of performing a transition between pre-bending and finish bending in a short time and with a simple procedure. And
[0015] さらに、本発明は、ワークと金型との位置決め当接を迅速且つ正確に行うことのでき るヘミング加工方法及びヘミング加工装置を提供することを目的とする。  [0015] Furthermore, an object of the present invention is to provide a hemming processing method and a hemming processing apparatus capable of quickly and accurately performing positioning contact between a workpiece and a mold.
[0016] さらにまた、本発明は、金型を用いてヘミング加工をする場合に、ヘミング用のロー ラをワークに対して適切な位置に設定することのできるヘミングカ卩ェ方法及びへミン グ加工装置を提供することを目的とする。  [0016] Furthermore, the present invention provides a hemming check method and a hemming process capable of setting a hemming roller at an appropriate position with respect to a workpiece when hemming is performed using a mold. An object is to provide an apparatus.
[0017] 本発明の典型的実施例に係るヘミングカ卩ェ方法は、ガイド条を備えた移動金型の 表面をワークに対して接触させ、前記ガイド条が前記ワークの端部に設けられたフラ ンジと略平行になるように位置決めする位置決め工程と、前記ガイド条にガイドローラ を係合させながら転動させ、前記ガイドローラに連動して転動するヘミングローラによ つて前記フランジに対してヘミング加工を行う加工工程と、ヘミング加工後に前記移 動金型を前記ワークから離間させる離間工程とを有することを特徴とする。 [0017] A hemming cache method according to an exemplary embodiment of the present invention includes a moving mold having a guide strip. A positioning process in which the surface is brought into contact with the workpiece, and the guide strip is positioned so as to be substantially parallel to the flange provided at the end of the workpiece, and rolling while the guide roller is engaged with the guide strip. And a step of performing hemming on the flange by a hemming roller that rolls in conjunction with the guide roller, and a separation step of separating the moving mold from the workpiece after hemming. It is characterized by.
[0018] このように、ワークに対して位置決めする移動金型を用いることにより、該移動金型 は加工部位に対応した大きさで足り、ワーク全体の大きさに拘わらずに汎用的に適 用することができる。また、移動金型は従来の固定金型と比較して小型であって、生 産ライン上の近傍に配置可能であり、搬送されてきたワークに対して好適に適用され る。  [0018] As described above, by using the moving mold for positioning with respect to the workpiece, the moving mold only needs to have a size corresponding to the machining site, and can be applied universally regardless of the size of the entire workpiece. can do. Further, the moving mold is smaller than the conventional fixed mold, and can be arranged in the vicinity of the production line, and is suitably applied to the workpiece that has been conveyed.
[0019] この場合、前記移動金型はワークに取着させて位置決め固定すると、ワークに対し てより正確に位置決めがなされる。  In this case, when the movable mold is attached to the workpiece and positioned and fixed, the positioning with respect to the workpiece is performed more accurately.
[0020] 前記移動金型は板形状であり、前記ガイド条は、前記フランジの端部よりも外側の 裏面に設けられた第 1ガイド条と、前記フランジの端部よりも内側の裏面に設けられた 第 2ガイド条とからなり、前記ヘミングローラは、前記フランジの端部よりも内側に向か つて先細り形状で先端側に設けられたテーパローラと、円筒形状で基端側に設けら れた円筒ローラとからなり、前記加工工程は、前記ガイドローラを前記第 1ガイド条に 係合させながら転動させ、前記テーパローラを前記フランジに当接させて傾斜させる 第 1ヘミング工程と、前記ガイドローラを前記第 2ガイド条に係合させながら転動させ、 前記フランジ及び前記移動金型を前記円筒ローラ及び前記ガイドローラで挟み込む 第 2ヘミング工程とを有するとよ 、。  [0020] The moving mold has a plate shape, and the guide strip is provided on a first guide strip provided on the back surface outside the end portion of the flange, and on the back surface inside the end portion of the flange. The hemming roller is tapered toward the inner side than the end of the flange and is tapered toward the distal end side, and is provided at the proximal end side with a cylindrical shape. A cylindrical roller, and in the machining step, the guide roller is rolled while being engaged with the first guide strip, and the taper roller is brought into contact with the flange to incline the first hemming step, and the guide roller And a second hemming step in which the flange and the moving mold are sandwiched between the cylindrical roller and the guide roller while being engaged with the second guide strip.
[0021] これにより、予備曲げとしての第 1ヘミング工程と、仕上げ曲げとしての第 2工程を簡 便な構成の装置を用いて行うことができる。また、第 1ヘミング工程力も第 2ヘミングェ 程への移行は、ヘミングローラを前進させれば足り、加工時間の短縮化が図られる。  [0021] Thereby, the first hemming step as the preliminary bending and the second step as the finishing bending can be performed using an apparatus having a simple configuration. In addition, the first hemming process force can be shifted to the second hemming process only by moving the hemming roller forward, and the processing time can be shortened.
[0022] さらに、本発明の典型的実施例に係るヘミング加工装置は、表面が、フランジを備 えるワークに接触し、裏面に前記フランジと略平行な第 1ガイド条及び第 2ガイド条を 備える金型と、工程に応じて前記第 1ガイド条又は前記第 2ガイド条に係合するガイド ローラと、前記ガイドローラと連動し、前記フランジに対してヘミング加工を行うへミン グローラとを有するヘミング加工装置であって、前記第 1ガイド条は、前記フランジの 端部よりも外側に設けられ、前記第 2ガイド条は、前記フランジの端部よりも内側に設 けられ、前記ヘミングローラは、前記フランジの端部よりも内側に向力つて先細り形状 で先端側に設けられたテーパローラと、円筒形状で基端側に設けられた円筒ローラ とを備えることを特徴とする。 [0022] Further, the hemming processing apparatus according to the exemplary embodiment of the present invention includes a first guide strip and a second guide strip, the surface of which contacts a workpiece having a flange, and the back surface is substantially parallel to the flange. A die, a guide roller that engages with the first guide strip or the second guide strip depending on the process, and a hemming machine that hemmes the flange in conjunction with the guide roller. A hemming processing apparatus having a grora, wherein the first guide strip is provided outside an end portion of the flange, and the second guide strip is provided inside an end portion of the flange; The hemming roller includes a taper roller tapered toward the inner side than the end of the flange and provided on the distal end side, and a cylindrical roller provided on the proximal end side in a cylindrical shape.
[0023] これにより、予備曲げとしての第 1ヘミング工程と、仕上げ曲げとしての第 2工程を簡 便な構成の装置を用いて行うことができる。また、第 1ヘミング工程力も第 2ヘミングェ 程への移行はヘミングローラを前進させれば足り、加工時間の短縮化が図られ、しか もその移行手順は簡便である。  [0023] Thus, the first hemming step as the pre-bending and the second step as the finish bending can be performed using an apparatus having a simple configuration. Further, the first hemming process force can be shifted to the second hemming process only by moving the hemming roller forward, so that the machining time can be shortened. However, the transfer procedure is simple.
[0024] また、本発明の典型的実施例に係るヘミングカ卩ェ方法は、所定のステーションに配 置されたワークのフランジをローラを用いて折り曲げるヘミングカ卩ェ方法であって、前 記ステーションの近傍に配置された移動金型を金型移動手段により搬送して、前記 ワークに当接させる第 1工程と、前記移動金型と前記ローラとにより前記ワークを挟み 前記フランジに対して前記ヘミングローラを転動させながら折り曲げる第 2工程とを有 することを特徴とする。  [0024] Further, a hemming cache method according to an exemplary embodiment of the present invention is a hemming cache method in which a flange of a work placed at a predetermined station is bent using a roller, and is in the vicinity of the station. A moving mold disposed in the first stage is conveyed by a mold moving means and is brought into contact with the work; the work is sandwiched between the moving mold and the roller; and the hemming roller is placed against the flange. And a second step of bending while rolling.
[0025] このように、金型移動手段によれば、ワークと金型との位置決め当接を迅速且つ正 確に行うことができる。  Thus, according to the mold moving means, the positioning contact between the workpiece and the mold can be performed quickly and accurately.
[0026] 前記金型移動手段は、プログラム動作可能な多関節ロボットであると、ワークと移動 金型との位置決め当接を一層迅速且つ正確に行うことができる。  [0026] If the mold moving means is an articulated robot that can be programmed, the positioning contact between the workpiece and the moving mold can be performed more quickly and accurately.
[0027] 前記第 2工程では、前記移動金型を前記金型移動手段によって前記ワークに当接 させた状態に保持しながら、前記ヘミングローラをローラ移動手段によって移動させ ることにより前記フランジを折り曲げてもよい。このように、金型移動手段とローラ移動 手段が協動して、移動金型の保持及びヘミング加工を行うことにより、移動金型の持 ち替え処理が不要であり、手順が簡便で、短時間で加工を行うことができる。  [0027] In the second step, the flange is bent by moving the hemming roller by roller moving means while holding the moving mold in contact with the workpiece by the mold moving means. May be. In this way, the mold moving means and the roller moving means cooperate to hold the moving mold and perform hemming processing, so that the moving mold holding process is unnecessary, and the procedure is simple and short. Processing can be done in time.
[0028] 前記ローラ移動手段は、プログラム動作可能な多関節ロボットであると、ローラの移 動を迅速且つ正確に行うことができる。  [0028] When the roller moving means is an articulated robot capable of performing a program operation, the roller can be moved quickly and accurately.
[0029] 前記金型移動手段は前記ヘミングローラ及び前記移動金型を保持し、前記第 1ェ 程では、前記移動金型を位置決め固定手段により前記ワークに対して固定し、その 後、前記移動金型を前記金型移動手段から切り離し、前記第 2工程では、前記移動 金型を前記位置決め固定手段によって前記ワークに当接させた状態に保持しながら 、前記ヘミングローラを前記金型移動手段によって移動させることにより前記フランジ を折り曲げてもよい。これにより、一台の移動手段を移動金型の移動用と、ヘミングカロ ェ用に兼用することができる。 [0029] The mold moving means holds the hemming roller and the moving mold, and in the first step, the moving mold is fixed to the workpiece by positioning fixing means, Thereafter, the moving mold is separated from the mold moving means, and in the second step, the hemming roller is moved to the mold while the moving mold is held in contact with the workpiece by the positioning and fixing means. The flange may be bent by being moved by a mold moving means. Thereby, one moving means can be used both for moving the moving mold and for hemming calorie.
[0030] 前記移動金型は、前記第 1工程で前記ワークに当接された状態で、前記フランジに 略平行となるガイド条を備え、前記ヘミングローラは、前記ガイド条によって案内され るガイドローラに連結され、前記第 2工程では、前記ガイド条に前記ガイドローラを倣 わせながら転動させつつ、前記ヘミングローラによって力卩ェを行うようにしてもよい。 ガイド条にガイドローラを倣わせることにより、ヘミングローラを正確に位置決めするこ とがでさる。 [0030] The moving mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece in the first step, and the hemming roller is a guide roller that is guided by the guide strip. In the second step, force may be applied by the hemming roller while rolling the guide roller while following the guide strip. By making the guide roller follow the guide strip, the hemming roller can be positioned accurately.
[0031] 前記移動金型は、前記ステーションの近傍に複数種類が配置されており、前記金 型移動手段は、外部コンピュータ力 次に搬送されてくるワークの情報を取得して、 該次のワークに対応した移動金型を選択して搬送するようにしてもよ ヽ。移動金型は 小型に形成されることから、 1つのステーションで複数のワークに対応が可能となる。 また、予め外部コンピュータ力もワークの情報を取得しておくことにより事前の準備が 可能である。  [0031] Plural types of the moving molds are arranged in the vicinity of the station, and the mold moving means acquires information on a work to be conveyed next by an external computer force, and the next work You may choose to transfer a mold that corresponds to the 搬 送. Since the moving mold is made small, one station can handle multiple workpieces. Also, it is possible to prepare in advance by acquiring information on the work of the external computer in advance.
[0032] さらに、本発明の典型的実施例に係るヘミング加工装置は、所定のステーションに 配置されたワークのフランジをローラを用いて折り曲げるヘミングカ卩ェ装置であって、 前記ステーションの近傍に配置された移動金型と、前記移動金型を前記ワークに当 接させる金型移動手段と、前記フランジに対して転動させながら折り曲げるヘミング口 ーラと、前記ヘミングローラを前記フランジに沿って移動させるローラ移動手段とを有 することを特徴とする。  [0032] Further, a hemming processing apparatus according to an exemplary embodiment of the present invention is a hemming cache apparatus that bends a flange of a workpiece disposed at a predetermined station using a roller, and is disposed in the vicinity of the station. A moving mold, a mold moving means for bringing the moving mold into contact with the workpiece, a hemming roller that bends while rolling with respect to the flange, and moves the hemming roller along the flange. And a roller moving means.
[0033] このように、金型移動手段によれば、ワークと金型との位置決め当接を迅速且つ正 確に行うことができる。  As described above, according to the mold moving means, the positioning contact between the workpiece and the mold can be performed quickly and accurately.
[0034] 前記移動金型は前記ワークに対する位置決め固定手段を備え、前記金型移動手 段と前記ローラ移動手段は共通の移動手段であって、前記ヘミングローラを保持す るローラ保持部と、前記金型を着脱自在に保持する金型保持部とを備えて ヽてもよ い。 [0034] The moving mold includes positioning and fixing means for the workpiece, the mold moving means and the roller moving means are common moving means, and a roller holding portion for holding the hemming roller; You can have a mold holding part that holds the mold detachably. Yes.
[0035] 前記移動金型は、前記ワークに当接された状態で、前記フランジに略平行となるガ イド条を備え、前記ヘミングローラは、前記ガイド条によって案内されるガイドローラに 連結され、前記ローラ移動手段は、前記ガイド条に前記ガイドローラを倣わせながら 転動させつつ、前記ヘミングローラによって力卩ェを行うようにしてもょ 、。  [0035] The moving mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece, and the hemming roller is coupled to a guide roller guided by the guide strip, The roller moving means may perform a force check by the hemming roller while rolling while following the guide roller with the guide strip.
[0036] 前記加工ローラ及び前記ガイドローラは相対的な位置を保持しながら、前記ローラ 移動手段を基準として、軸方向に変位自在に支持されて 、てもよ 、。  [0036] The processing roller and the guide roller may be supported so as to be displaceable in the axial direction with reference to the roller moving means while maintaining a relative position.
[0037] 本発明の典型的実施例に係るヘミング加工方法は、ガイド条を備える金型と、前記 ガイド条によって軸方向位置が規定されながら転動するガイドローラと、前記フランジ に対してヘミング加工を行うヘミングローラと、前記ガイドローラ及び前記ヘミングロー ラを支持するヘミングユニットと、前記ガイド条に前記ガイドローラを倣わせながら転 動させつつ、前記ヘミングローラによって力卩ェを行うように、前記ヘミングユニットを移 動させるローラ移動手段とを有し、前記ヘミングユニットは、前記ヘミングローラ及び 前記ガイドローラの少なくとも一方を軸方向に変位可能に支持することを特徴とする。  [0037] A hemming method according to an exemplary embodiment of the present invention includes a mold including a guide strip, a guide roller that rolls while a position in an axial direction is defined by the guide strip, and a hemming process with respect to the flange. A hemming roller for performing the above, a hemming unit for supporting the guide roller and the hemming roller, and the hemming roller for performing a force check while rolling the guide roller while following the guide roller. Roller moving means for moving the hemming unit, and the hemming unit supports at least one of the hemming roller and the guide roller so as to be axially displaceable.
[0038] このように、ガイドローラを案内するガイド条を金型に設けるとともに、前記ヘミング口 ーラ及び前記ガイドローラの少なくとも一方を軸方向に変位可能に支持することによ り、これらのローラをワークに対して適切な位置に設定することができる。  [0038] As described above, the guide strip that guides the guide roller is provided in the mold, and at least one of the hemming port roller and the guide roller is supported so as to be displaceable in the axial direction, so that these rollers are supported. Can be set at an appropriate position with respect to the workpiece.
[0039] 前記ヘミングユニットは、前記ガイドローラ及び前記ヘミングローラを相対的な位置 を保持しながら軸方向に変位可能に支持していてもよい。これにより、ローラをワーク に対して一層適切に設定できる。  [0039] The hemming unit may support the guide roller and the hemming roller so as to be displaceable in an axial direction while maintaining a relative position. This makes it possible to set the roller more appropriately for the workpiece.
[0040] 本発明の典型的実施例に係るヘミングカ卩ェ方法及びヘミングカ卩ェ装置によれば、 ワークに位置決めする移動金型を用いることにより、該移動金型はカ卩ェ部位に対応 した大きさで足り、ワーク全体の大きさに拘わらずに汎用的に適用することができる。 また、移動金型は従来の固定金型と比較して小型であって、生産ライン上の近傍に 配置可能であり、搬送されてきたワークに対して好適に適用される。  [0040] According to the hemming / caching method and the hemming / caching apparatus according to the exemplary embodiment of the present invention, by using the moving mold that is positioned on the workpiece, the moving mold has a size corresponding to the cache portion. That is enough, and it can be applied universally regardless of the size of the entire workpiece. In addition, the moving mold is smaller than the conventional fixed mold, and can be arranged in the vicinity of the production line, and is suitably applied to the workpiece that has been conveyed.
[0041] さらに、金型の裏面にヘミング方向に沿った 2本の平行な第 1ガイド条及び第 2ガイ ド条を設けるとともに、先細り形状で先端側に設けられたテーパローラ、及び円筒形 状で基端側に設けられた円筒ローラとからなるヘミングローラとを設け、第 1ガイド条 にガイドローラを係合させながらテーパローラの転動により予備曲げを行い、第 2ガイ ド条にガイドローラを係合させながら円筒ローラの転動により仕上げ曲げを行うと、予 備曲げ時と仕上げ曲げ時との間の移行を短時間で、且つ簡便な手順で行うことがで きる。 [0041] Furthermore, the back surface of the mold is provided with two parallel first guide strips and second guide strips along the hemming direction, and is tapered and has a tapered roller provided on the tip side and a cylindrical shape. A hemming roller comprising a cylindrical roller provided on the proximal end side, and the first guide strip Pre-bending is performed by rolling the taper roller while the guide roller is engaged, and finish bending is performed by rolling the cylindrical roller while engaging the guide roller to the second guide strip. Transition between times can be performed in a short time and with a simple procedure.
[0042] さらにまた、本発明の典型的実施例に係るヘミングカ卩ェ方法及びヘミングカ卩ェ装置 では、金型移動手段によりワークと金型との位置決め当接を迅速且つ正確に行うこと ができる。  Furthermore, in the hemming check method and the hemming check device according to the exemplary embodiment of the present invention, the positioning contact between the workpiece and the die can be performed quickly and accurately by the die moving means.
[0043] 本発明の典型的実施例に係るヘミングカ卩ェ方法及びヘミングカ卩ェ装置によれば、 ガイドローラを案内するガイド条を金型に設けるとともに、前記ヘミングローラ及び前 記ガイドローラの少なくとも一方を軸方向に変位可能に支持することにより、これらの ローラをワークに対して適切な位置に設定することができる。  [0043] According to the hemming / caching method and the hemming / caching apparatus according to the exemplary embodiment of the present invention, the guide strip for guiding the guide roller is provided in the mold, and at least one of the hemming roller and the guide roller is provided. These rollers can be set at an appropriate position with respect to the workpiece by supporting the shaft so as to be displaceable in the axial direction.
[0044] その他の特徴および効果は、実施例の記載および添付のクレームより明白である。 [0044] Other features and advantages will be apparent from the description of the examples and the appended claims.
図面の簡単な説明  Brief Description of Drawings
[0045] [図 1]第 1の典型的実施例に係るヘミング加工装置の斜視図である。 [0045] FIG. 1 is a perspective view of a hemming apparatus according to a first exemplary embodiment.
[図 2]第 1の典型的実施例に係るヘミング加工装置で、ロボットの先端に設けられたへ ミングュニットの斜視図である。  FIG. 2 is a perspective view of a hemming unit provided at the tip of a robot in the hemming processing apparatus according to the first exemplary embodiment.
[図 3]ホイールアーチ部に固定された移動金型の斜視図である。  FIG. 3 is a perspective view of a moving mold fixed to a wheel arch part.
[図 4]図 3における IV— IV矢視の拡大断面図である。  FIG. 4 is an enlarged cross-sectional view taken along arrows IV-IV in FIG.
[図 5]第 1の典型的実施例に係るヘミング加工装置によるヘミング加工方法の手順を 示すフローチャートである。  FIG. 5 is a flowchart showing a procedure of a hemming method by the hemming device according to the first exemplary embodiment.
[図 6]第 1ヘミング工程を行っている際のワーク、ヘミングローラ及びガイドローラの一 部断面斜視図である。  FIG. 6 is a partial cross-sectional perspective view of a workpiece, a hemming roller, and a guide roller during a first hemming step.
[図 7]第 2ヘミング工程時のヘミングローラ、ガイドローラ、フランジ及び移動金型の位 置を示す断面図である。  FIG. 7 is a cross-sectional view showing positions of a hemming roller, a guide roller, a flange, and a moving mold in the second hemming step.
[図 8]第 2ヘミング工程を行って 、る際のワーク、ヘミングローラ及びガイドローラの一 部断面斜視図である。  FIG. 8 is a partial cross-sectional perspective view of a workpiece, a hemming roller, and a guide roller when performing a second hemming step.
[図 9]第 2の典型的実施例に係るヘミング加工装置の斜視図である。  FIG. 9 is a perspective view of a hemming apparatus according to a second exemplary embodiment.
[図 10]第 2の典型的実施例に係るヘミングカ卩ェ装置で、ホイールアーチ部に固定さ れた移動金型の斜視図である。 [FIG. 10] A hemming cache device according to a second exemplary embodiment, which is fixed to a wheel arch. FIG.
[図 11]第 2の典型的実施例に係るヘミング加工装置によるヘミング加工方法の手順 を示すフローチャートである。  FIG. 11 is a flowchart showing a procedure of a hemming method by the hemming device according to the second exemplary embodiment.
[図 12]変形例に係るヘミングユ ットの斜視図である。  FIG. 12 is a perspective view of a hemming unit according to a modification.
[図 13]ヘミングカ卩ェ前の変形例に係るヘミングユニットを示す一部断面側面図である  FIG. 13 is a partial cross-sectional side view showing a hemming unit according to a modified example before the hemming cache.
[図 14]ヘミングカ卩ェ時の変形例に係るヘミングユニットを示す一部断面側面図である FIG. 14 is a partial cross-sectional side view showing a hemming unit according to a modification at the time of hemming cache.
[図 15]従来技術に係るヘミングカ卩ェ時のフランジ部の断面図である。 FIG. 15 is a cross-sectional view of a flange portion at the time of hemming cache according to the prior art.
符号の説明 Explanation of symbols
10a、 10b…ヘミング加工装置 10a, 10b ... Hemming machine
12…車両 (ワーク) 12 ... Vehicle (work)
14…生産ライン 14 ... Production line
16···ホイールアーチ部 16 ... Wheel arch
17···フランジ 17 ··· Flange
18、 70…移動金型 18, 70 ... Move mold
20、 20a…ヘミングュニッ卜 20, 20a ... Heming Tun
22、 72、 74· "ロボット 22, 72, 74 "Robot
26···格納台 26 ··· Container
30···ヘミングローラ 30 ... Hemming roller
32···ガイドローラ 32 ··· Guide roller
38···テーパローラ38 ··· Taper roller
0···円筒ローラ 0 ... Cylindrical roller
9…金型板 9 ... Mold plate
9a…表面 9a… surface
9b…裏面  9b… Back side
50…外側円弧部 50… Outer arc
52···第 1溝 (第 1ガイド条) 54· ··第 2溝 (第 2ガイド条) 52 ... 1st groove (1st guide) 54 ... 2nd groove (2nd guide)
58…クランプ機構  58… Clamp mechanism
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0047] 以下、本発明の典型的実施例に係るヘミング加工方法及び加工装置について、添 付の図 1〜図 14を参照しながら説明する。  Hereinafter, a hemming processing method and a processing apparatus according to an exemplary embodiment of the present invention will be described with reference to FIGS. 1 to 14.
[0048] 第 1の典型的実施例に係るヘミングカ卩ェ装置 10a及び第 2の典型的実施例に係る ヘミングカ卩ェ装置 10bは、いわゆるホワイトボディの状態の車両(ワーク) 12について 組み立て及び加工を行う生産ライン 14における途中工程に設定されており、左後輪 側のホイールアーチ部 16のフランジ 17についてロールヘミング力卩ェを行うための装 置である。ホイールアーチ部 16は 180° の略円弧形状となっている。ヘミング加工装 置 10a及び 10bによる加工前の状態において、フランジ 17はホイールアーチ部 16の 端部 16a (図 4の二点鎖線部参照)から内側に向力つて 90° の屈曲形状となってい る。  [0048] The hemming check device 10a according to the first exemplary embodiment and the hemming check device 10b according to the second exemplary embodiment perform assembly and processing on a vehicle (workpiece) 12 in a so-called white body state. This is a device for performing roll hemming force on the flange 17 of the wheel arch portion 16 on the left rear wheel side, which is set as an intermediate process in the production line 14 to be performed. The wheel arch 16 has a substantially arc shape of 180 °. In the state prior to machining by the hemming devices 10a and 10b, the flange 17 is bent 90 ° from the end 16a of the wheel arch 16 (see the two-dot chain line in FIG. 4) inward. .
[0049] 図 1に示すように、第 1の典型的実施例に係るヘミングカ卩ェ装置 10aは、ワークであ る車両 12のホイールアーチ部 16に接触させる移動金型 18と、該移動金型 18を移動 させるとともに先端にヘミングユニット 20を備えるロボット 22と、生産ライン 14における 所定位置 (ステーション)に車両 12が搬送'配置されたことを検出する光電センサ 23 と、統括的な制御を行うコントローラ 24とを有する。  As shown in FIG. 1, a hemming cache device 10a according to a first exemplary embodiment includes a moving mold 18 that is brought into contact with a wheel arch portion 16 of a vehicle 12 that is a workpiece, and the moving mold. A robot 22 that moves 18 and has a hemming unit 20 at the tip, a photoelectric sensor 23 that detects that the vehicle 12 is transported and arranged at a predetermined position (station) in the production line 14, and a controller that performs overall control With 24.
[0050] ロボット 22は据置型の産業用多関節型であって、プログラム動作によってヘミング ユニット 20を任意の位置で且つ任意の姿勢に移動可能である。ロボット 22の近傍で 、該ロボット 22の動作範囲内には、車両 12の種類に応じた複数種の移動金型 18が 配置された格納台 26が設けられており、該格納台 26の位置データはコントローラ 24 に記憶されている。コントローラ 24は、生産ライン 14の運行制御を行う外部の生産管 理コンピュータ(図示せず)に接続され、生産ライン 14上を搬送される車両 12の種類 等を示す情報がコントローラ 24に供給される。移動金型 18は小型であって、ロボット 22の動作範囲内に複数配置することができる。移動金型 18は軽量で搬送が容易で あって、ロボット 22は小型、抄出力型のもので足りる。  [0050] The robot 22 is a stationary industrial articulated type, and can move the hemming unit 20 to an arbitrary position and an arbitrary posture by a program operation. In the vicinity of the robot 22, a storage table 26 in which a plurality of types of moving molds 18 corresponding to the type of the vehicle 12 is arranged is provided in the operation range of the robot 22. Is stored in controller 24. The controller 24 is connected to an external production management computer (not shown) that controls the operation of the production line 14, and information indicating the type of the vehicle 12 conveyed on the production line 14 is supplied to the controller 24. . The moving mold 18 is small, and a plurality of moving molds 18 can be arranged within the operation range of the robot 22. The moving mold 18 is lightweight and easy to carry, and the robot 22 is small and paper output type.
[0051] 図 2に示すように、ヘミングユニット 20は、端面力も突出するように設けられたへミン グローラ 30及びガイドローラ 32と、側面部に設けられたチャック (金型保持部) 34とを 有する。チャック 34はコントローラ 24の作用下に開閉する一対のフィンガー 36を有し 、移動金型 18の移動用に用いられる。 [0051] As shown in FIG. 2, the hemming unit 20 has a hemming unit provided so that the end force also protrudes. It has a grawler 30 and a guide roller 32, and a chuck (die holding part) 34 provided on the side surface part. The chuck 34 has a pair of fingers 36 that open and close under the action of the controller 24, and is used for moving the moving mold 18.
[0052] ヘミングローラ 30及びガイドローラ 32は、支軸 30a、 32aに対して回転自在に軸支 されており、該ヘミングローラ 30はローラ保持部としての機能を有する。また、へミン グローラ 30及びガイドローラ 32は Y方向(支軸 30a、 32aが並ぶ方向)に移動可能で あって、支軸 30aと支軸 32aとの間隔が調整され、ヘミングローラ 30及びガイドローラ 32により挟まれる部材に対して加圧が可能である。  [0052] The hemming roller 30 and the guide roller 32 are rotatably supported with respect to the support shafts 30a and 32a, and the hemming roller 30 has a function as a roller holding portion. Further, the hemming roller 30 and the guide roller 32 are movable in the Y direction (the direction in which the support shafts 30a and 32a are arranged), and the distance between the support shaft 30a and the support shaft 32a is adjusted. It is possible to apply pressure to the member sandwiched by 32.
[0053] さらに、ヘミングローラ 30及びガイドローラ 32は、いわゆるフローティング構造であり 、 X方向(支軸 30a、 32aの軸方向)にも移動可能である。すなわち、ヘミングローラ 3 0及びガイドローラ 32は相対的な位置を保持しながら X方向及び Y方向に(つまり、 転動する方向に対して直交する XY平面内で)移動可能であり、外力によって従動的 且つ弾性的に移動する。つまり、支軸 30aと支軸 32aは調整された間隔を維持したま ま X方向及び Y方向に連動して移動可能となる。  [0053] Further, the hemming roller 30 and the guide roller 32 have a so-called floating structure, and can also move in the X direction (the axial direction of the support shafts 30a and 32a). That is, the hemming roller 30 and the guide roller 32 can move in the X direction and the Y direction (that is, in the XY plane orthogonal to the rolling direction) while maintaining a relative position, and are driven by an external force. And elastically move. That is, the support shaft 30a and the support shaft 32a can move in conjunction with the X and Y directions while maintaining the adjusted distance.
[0054] ヘミングローラ 30及びガイドローラ 32がロボット 22に対して X方向及び Y方向にフロ 一ティング可能であることにより、ロボット 22のティーチングが実際にワーク形状に誤 差があってもフローティング構造が誤差を吸収し、ガイドローラ 32が後述するガイド用 の第 1溝 52及び第 2溝 54から脱線することなくヘミングローラ 30を正確にフランジ 17 に沿ってガイドすることができる。  [0054] Since the hemming roller 30 and the guide roller 32 can float with respect to the robot 22 in the X direction and the Y direction, the floating structure can be achieved even if the teaching of the robot 22 actually has an error in the workpiece shape. The error is absorbed, and the hemming roller 30 can be accurately guided along the flange 17 without the guide roller 32 derailing from a first groove 52 and a second groove 54 described later.
[0055] なお、ヘミングローラ 30とガイドローラ 32の軸方向が平行でない場合には、ガイド口 ーラ 32の軸方向を X方向とするとよい。  [0055] When the axial directions of the hemming roller 30 and the guide roller 32 are not parallel, the axial direction of the guide roller 32 may be set to the X direction.
[0056] また、 Y方向はヘミングローラ 30とガイドローラ 32が対向する方向とするとよい。へミ ングローラ 30及び Z又はガイドローラ 32に連結される加圧源による加圧方向と一致 するように設定してちょい。  [0056] Further, the Y direction may be a direction in which the hemming roller 30 and the guide roller 32 face each other. Set it to match the direction of pressure applied by the pressure source connected to the hemming roller 30 and Z or the guide roller 32.
[0057] さらに、フローティングの方向は、少なくとも X方向及び Y方向を含めばよぐ X方向 及び Y方向に非平行な 1以上の方向をさらに含んで!/、てもよい。  [0057] Further, the floating direction may further include one or more directions that are not parallel to the X direction and the Y direction as long as at least the X direction and the Y direction are included.
[0058] さらにまた、ヘミングローラ 30とガイドローラ 32の双方をフローティング構造とするこ とにより、ヘミングローラ 30がより正確にフランジ 17に追従することができて好適であ る。ただし、ガイドローラ 32のみをフローティング構造とした場合でも相当正確にフラ ンジ 17に追従可能であり、し力もヘミングユニット 20の構造を簡便にすることができる [0058] Furthermore, it is preferable that both the hemming roller 30 and the guide roller 32 have a floating structure so that the hemming roller 30 can follow the flange 17 more accurately. The However, even if only the guide roller 32 has a floating structure, it can follow the flange 17 fairly accurately, and the structure of the hemming unit 20 can be simplified.
[0059] フローティング構造の具体例(図 12〜図 14)については後述する。 [0059] Specific examples of the floating structure (FIGS. 12 to 14) will be described later.
[0060] ヘミングローラ 30は先端側に設けられたテーパローラ 38と、該テーパローラ 38と一 体構造で基端側に設けられた円筒ローラ 40とからなる。テーパローラ 38は、側面視 で 45° に傾斜した先細り形状の円錐台であり、稜線長さ L1はフランジ 17の高さ H りやや長く設定されている。円筒ローラ 40は、テーパローラ 38の基端側最大径部より もやや大径の円筒形状であって、軸方向高さ L2はフランジ 17の高さ Hよりやや小さ く設定されている。 The hemming roller 30 includes a tapered roller 38 provided on the distal end side, and a cylindrical roller 40 provided on the proximal end side in a unitary structure with the tapered roller 38. The taper roller 38 is a tapered truncated cone inclined at 45 ° in a side view, and the ridge line length L1 is set slightly longer than the height H of the flange 17. The cylindrical roller 40 has a cylindrical shape slightly larger in diameter than the base end side maximum diameter portion of the taper roller 38, and the axial height L 2 is set to be slightly smaller than the height H of the flange 17.
[0061] ガイドローラ 32は周囲が狭幅に設定された円盤形状であり、移動金型 18に設けら れた第 1溝 (第 1ガイド条) 52又は第 2溝 (第 2ガイド条) 54 (図 4参照)に係合可能で ある。ガイドローラ 32の X方向位置はヘミングローラ 30の円筒ローラ 40の高さ L2の 中心 (L2Z2)の位置に一致して 、る(図 4参照)。  [0061] The guide roller 32 has a disk shape with a narrow periphery, and has a first groove (first guide strip) 52 or a second groove (second guide strip) 54 provided in the moving mold 18. (See Fig. 4). The position of the guide roller 32 in the X direction coincides with the position of the center (L2Z2) of the height L2 of the cylindrical roller 40 of the hemming roller 30 (see FIG. 4).
[0062] 図 3に示すように、移動金型 18は、金型板 49をベースに構成されている。金型板 4 9は板形状であり、ホイールアーチ部 16に接触する側を表面 49a (図 4参照)、その 反対側の面を裏面 49bと呼んで区別する。また、ホイールアーチ部 16の端部 16aか らみてワーク側を内側、その反対側を外側と呼んで区別する。  As shown in FIG. 3, the moving mold 18 is configured based on a mold plate 49. The mold plate 49 has a plate shape, and the side contacting the wheel arch 16 is referred to as the front surface 49a (see FIG. 4), and the opposite surface is referred to as the back surface 49b. Further, as viewed from the end portion 16a of the wheel arch portion 16, the workpiece side is referred to as an inner side, and the opposite side is referred to as an outer side.
[0063] 金型板 49は、ホイールアーチ部 16の周囲に表面 49aが当接するアーチ形の板形 状であって、表面 49aは車両 12の表面形状に合わせた 3次元的な曲面に設定され ている。したがって、移動金型 18がホイールアーチ部 16に取り付けられるとき、第 1 溝 52及び第 2溝 54はフランジ 17と平行 (又は略平行)に配設されるとともに、表面 49 aは車両 12に対して広い面積で面接触する。  [0063] The mold plate 49 is an arched plate shape in which the surface 49a abuts around the wheel arch portion 16, and the surface 49a is set to a three-dimensional curved surface that matches the surface shape of the vehicle 12. ing. Therefore, when the moving mold 18 is attached to the wheel arch portion 16, the first groove 52 and the second groove 54 are disposed in parallel (or substantially parallel) to the flange 17, and the surface 49a is located on the vehicle 12. Surface contact over a wide area.
[0064] 移動金型 18は、ホイールアーチ部 16の端部 16aよりやや外側に沿って形成された 外側円弧部 50と、裏面 49bにおいて外側円弧部 50に沿って平行に設けられた第 1 溝 52及び第 2溝 54と、裏面 49bに設けられたノブ 56と、周囲に設けられた 3つのクラ ンプ機構 (位置決め固定手段) 58と、該クランプ機構 58に圧縮流体を供給及び回収 する配管 60と、該配管 60の流体供給方向の切換制御等を行う制御弁 62とを有する 。制御弁 62はコントローラ 24により制御される。第 1溝 52は、金型板 49上でフランジ 17の端部 16aよりも突出した外側に設けられ、第 2溝 54は端部 16aよりも内側に設け られている。 [0064] The moving mold 18 includes an outer arc portion 50 formed slightly outside the end portion 16a of the wheel arch portion 16, and a first groove provided in parallel along the outer arc portion 50 on the back surface 49b. 52 and the second groove 54, a knob 56 provided on the back surface 49b, three clamp mechanisms (positioning and fixing means) 58 provided in the periphery, and a pipe 60 for supplying and recovering compressed fluid to the clamp mechanism 58 And a control valve 62 that performs switching control of the fluid supply direction of the pipe 60 and the like . The control valve 62 is controlled by the controller 24. The first groove 52 is provided on the mold plate 49 on the outer side protruding from the end 16a of the flange 17, and the second groove 54 is provided on the inner side of the end 16a.
[0065] 移動金型 18はホイールアーチ部 16の周囲にのみ当接することから小型である。ま た、車両 12に対して側面から当接することから車両 12の重量が加わることがなぐ耐 荷重構造でないことから軽量に設定される。したがって、移動金型 18はノブ 56をチヤ ック 34で把持することによりロボット 22により簡便に移動可能である(図 1参照)。  The moving mold 18 is small because it contacts only the periphery of the wheel arch portion 16. In addition, it is set to light weight because it is not a load-bearing structure in which the weight of the vehicle 12 is not added because it abuts against the vehicle 12 from the side. Therefore, the movable mold 18 can be easily moved by the robot 22 by holding the knob 56 with the chuck 34 (see FIG. 1).
[0066] クランプ機構 58は、金型板 49の端部カも延出するステー 64と、該ステ一 64に対し て揺動自在に設けられたシリンダ 66と、ステー 64に設けられた支軸を中心として傾 動する開閉レバー 68とを有する。開閉レバー 68の一端は、車両 12の基準位置に係 合及び保持するグリップ部 68aとなっており、支軸を介して反対側端部はシリンダ 66 のロッド 66aに対して回転自在に結合されている。つまり、シリンダ 66のロッド 66aを 延出させることにより開閉レバー 68が閉じてグリップ部 68aにより車両 12を保持し、口 ッド 66aを縮退させることにより開閉レバー 68が開いて(図 3の二点鎖線部参照)移動 金型 18を車両 12から接近又は離間させることができる。車両 12は生産ライン 14上 における停止位置が規定値力も多少ずれる場合がある力 このクランプ機構 58によ り移動金型 18はホイールアーチ部 16に対して正確に位置決めされる。  [0066] The clamp mechanism 58 includes a stay 64 that also extends the end portion of the mold plate 49, a cylinder 66 that is swingable with respect to the stage 64, and a support shaft that is provided on the stay 64. And an open / close lever 68 that tilts about the center. One end of the opening / closing lever 68 is a grip portion 68a that engages and holds the reference position of the vehicle 12, and the opposite end portion is rotatably coupled to the rod 66a of the cylinder 66 via a support shaft. Yes. That is, when the rod 66a of the cylinder 66 is extended, the opening / closing lever 68 is closed and the vehicle 12 is held by the grip portion 68a, and when the door 66a is retracted, the opening / closing lever 68 is opened (see two points in FIG. 3). Moving die 18 can be moved closer to or away from the vehicle 12. The vehicle 12 has a force at which the stop position on the production line 14 may slightly deviate from the specified value force. The clamp mechanism 58 allows the movable mold 18 to be accurately positioned with respect to the wheel arch portion 16.
[0067] クランプ機構 58によって移動金型 18がホイールアーチ部 16に固定されると、図 4 に示すように、外側円弧部 50はホイールアーチ部 16の端部 16aよりも外側(図 4にお ける下側)に配置される。第 1溝 52は、端部 16aよりやや外側であって、具体的には 高さ L2の半分 (L2Z2)よりやや外側に配置される。第 2溝 54は端部 16aより内側で あって、具体的には円筒ローラ 40の高さ L2の半分 (L2Z2)よりやや内側に配置さ れる。つまり、第 1溝 52と第 2溝 54は端部 16aを基準として略対称位置で、端部 16a に沿って平行配置される。  [0067] When the movable mold 18 is fixed to the wheel arch portion 16 by the clamp mechanism 58, the outer arc portion 50 is located outside the end portion 16a of the wheel arch portion 16 (see FIG. 4). Placed on the lower side). The first groove 52 is disposed slightly outside the end portion 16a, specifically, slightly outside the half of the height L2 (L2Z2). The second groove 54 is disposed on the inner side of the end portion 16a, specifically, slightly on the inner side of half the height L2 (L2Z2) of the cylindrical roller 40. That is, the first groove 52 and the second groove 54 are arranged in parallel along the end portion 16a at a substantially symmetrical position with respect to the end portion 16a.
[0068] 次に、このように構成されるヘミングカ卩ェ装置 10aを用いて、ホイールアーチ部 16 のフランジ 17についてロールヘミング力卩ェを行う加工方法について図 5を参照しなが ら説明する。図 5に示す処理は、主にコントローラ 24による制御下において、移動金 型 18、ヘミングユニット 20及びロボット 22によって実行される。 [0069] 先ず、ステップ SIにおいて、生産管理コンピュータ力も次に搬送されてくる車両 12 の車種の情報を確認した後、ロボット 22は現在把持して ヽる移動金型 18を格納台 2 6の規定位置に戻し、車種に対応する別の移動金型 18をチャック 34により把持する 。すでに対応する移動金型 18を保持している場合には、この持ち替え作業は不要で あり、また、同じ車種の車両 12が複数台連続して搬送される際には、移動金型 18を 持ち変える必要がな 、ことはもちろんである。 Next, a processing method for performing roll hemming force check on the flange 17 of the wheel arch portion 16 using the hemming check device 10a configured as described above will be described with reference to FIG. The process shown in FIG. 5 is executed by the moving mold 18, the hemming unit 20, and the robot 22 mainly under the control of the controller 24. [0069] First, in step SI, after confirming the vehicle type information of the vehicle 12 to which the production management computer force is also transported next, the robot 22 sets the movable mold 18 that is currently gripped by the storage table 26. Return to the position, and grip the other moving mold 18 corresponding to the vehicle type with the chuck 34. This holding work is not necessary if the corresponding moving mold 18 is already held, and when a plurality of vehicles 12 of the same vehicle type are transported in succession, the moving mold 18 is held. Of course, there is no need to change.
[0070] ステップ S2において、光電センサ 23の信号を確認して車両 12が搬送されてくるま で待機する。車両 12は生産ライン 14により搬送され、ロボット 22の近傍における所定 位置で停止する。光電センサ 23により車両 12の搬送が確認された時点でステップ S 3へ移る。  [0070] In step S2, the signal from the photoelectric sensor 23 is confirmed, and the process waits until the vehicle 12 is conveyed. The vehicle 12 is transported by the production line 14 and stops at a predetermined position in the vicinity of the robot 22. When the conveyance of the vehicle 12 is confirmed by the photoelectric sensor 23, the process proceeds to step S3.
[0071] ステップ S3において、ロボット 22を動作させて移動金型 18の表面 49aを車両 12の ホイールアーチ部 16に当接させ、制御弁 62を切換駆動することによりクランプ機構 5 8の開閉レバー 68を閉じさせる。これにより、移動金型 18はホイールアーチ部 16に 対して取着され、正確に位置決め固定される。つまり、このステップ S3においては大 型の重量物である車両 12は完全に停止しており、小型軽量な移動金型 18を接近さ せていることにより、位置決め固定が簡便になされる。  [0071] In step S3, the robot 22 is operated to bring the surface 49a of the moving mold 18 into contact with the wheel arch portion 16 of the vehicle 12, and the control valve 62 is switched and driven to open / close the lever 68 of the clamp mechanism 58. To close. As a result, the movable mold 18 is attached to the wheel arch portion 16 and is accurately positioned and fixed. That is, in this step S3, the vehicle 12, which is a large heavy object, is completely stopped, and positioning and fixing can be easily performed by bringing the small and light movable mold 18 close to each other.
[0072] なお、所定のセンサによりホイールアーチ部 16に対する移動金型 18の相対的な位 置をリアルタイムで確認しながらロボット 22の移動経路を補正しながら接近させるよう にしてもよい。また、移動金型 18に基準ピンを設けておき、該基準ピンを車両 12の所 定の基準孔に挿入させることにより位置決めをしてもい。これらの位置決め手段は併 用してもよいことはもちろんである。  Note that the robot 22 may be approached while correcting the movement path of the robot 22 while confirming the relative position of the moving mold 18 with respect to the wheel arch portion 16 in real time by a predetermined sensor. Further, positioning may be performed by providing a reference pin on the movable mold 18 and inserting the reference pin into a predetermined reference hole of the vehicle 12. Of course, these positioning means may be used together.
[0073] ステップ S4において、チャック 34のフィンガー 36を開いた後、ヘミングユニット 20を 移動金型 18から切り離し、ー且離間させる。  [0073] In step S4, after opening the finger 36 of the chuck 34, the hemming unit 20 is separated from the moving mold 18 and separated.
[0074] ステップ S5において、ヘミングユニット 20の向きを変えた後、移動金型 18の外側円 弧部 50に接近させ、ガイドローラ 32を第 1溝 52に係合させる。ステップ S6において、 ガイドローラ 32とヘミングローラ 30とを接近させ、図 4に示すようにガイドローラ 32と円 筒ローラ 40により移動金型 18を挟み込む。このとき、フランジ 17はテーパローラ 38 により押圧されて錐面に沿って 45° 傾斜して屈曲することになる。また、図 4から明ら かなように、ガイドローラ 32と円筒ローラ 40との距離は、第 1溝 52の底部と表面 49aと の幅 wに規定されて、過度に接近することがない。したがって、フランジ 17が規定量 以上に屈曲し、又は波立つ形状となることがない。さらに、ガイドローラ 32と円筒ロー ラ 40の X方向位置が一致するように対向配置されて!、ることから移動金型 18を確実 に挟み込むことができる。これにより、移動金型 18にモーメント力が加わることがなぐ 弾性変形やずれが生じることが防止される。 [0074] In step S5, after changing the direction of the hemming unit 20, the outer circular arc portion 50 of the moving mold 18 is brought close to the guide roller 32 to be engaged with the first groove 52. In step S6, the guide roller 32 and the hemming roller 30 are brought close to each other, and the movable mold 18 is sandwiched between the guide roller 32 and the cylindrical roller 40 as shown in FIG. At this time, the flange 17 is pressed by the taper roller 38 and bent at an angle of 45 ° along the conical surface. It is also clear from Figure 4 As described above, the distance between the guide roller 32 and the cylindrical roller 40 is defined by the width w between the bottom of the first groove 52 and the surface 49a and does not approach too much. Therefore, the flange 17 will not be bent or waved more than the specified amount. Furthermore, since the guide roller 32 and the cylindrical roller 40 are disposed so as to coincide with each other in the X direction position, the movable mold 18 can be securely sandwiched. As a result, it is possible to prevent elastic deformation and displacement without applying moment force to the moving mold 18.
[0075] ステップ S7において、図 6に示すように、第 1溝 52にガイドローラ 32を係合させなが ら (倣わせながら)転動させることにより、フランジ 17を内側方向へ 45° 傾斜屈曲させ る第 1ヘミング工程を連続的に行う。つまり、ヘミングローラ 30及びガイドローラ 32は 互いに逆方向に回転しながら転動し、テーパローラ 38の円錐面によりフランジ 17を 連続的に曲げて第 1ヘミング工程が行われる。このとき、ヘミングローラ 30及びガイド ローラ 32はフローティング構造であることから、相対的な位置を保持したまま X方向 及び Y方向に変位可能であり、ロボット 22の動作軌跡に多少の誤差があっても、ガイ ドローラ 32は第 1溝 52に正確に倣って移動することができる。したがって、テーパロ ーラ 38はフランジ 17を規定の向きに押圧、変形させることができる。また、ロボット 22 の動作精度は極度に高精度である必要はなぐ動作速度の高速化及び制御手順の 簡便化が図られる。第 1ヘミング工程によるヘミングカ卩ェは、フランジ 17の全長にわ たって行われる。 [0075] In step S7, as shown in FIG. 6, the flange 17 is bent at an angle of 45 ° inward by rolling it while engaging the guide roller 32 in the first groove 52 (following it). The first hemming process is performed continuously. That is, the hemming roller 30 and the guide roller 32 roll while rotating in opposite directions, and the flange 17 is continuously bent by the conical surface of the taper roller 38 to perform the first hemming step. At this time, since the hemming roller 30 and the guide roller 32 have a floating structure, the hemming roller 30 and the guide roller 32 can be displaced in the X and Y directions while maintaining their relative positions. The guide roller 32 can move following the first groove 52 accurately. Therefore, the taper roller 38 can press and deform the flange 17 in a specified direction. In addition, the operation accuracy of the robot 22 need not be extremely high, and the operation speed can be increased and the control procedure can be simplified. The hemming cache by the first hemming process is performed over the entire length of the flange 17.
[0076] また、図 6 (及び図 8)から明らかなように、第 1溝 52 (及び第 2溝 54)は、ガイドローラ 32の X方向位置を規定するとともに、 Y方向位置も規定しており、正確な位置決めが なされる。ヘミングローラ 30は、ガイドローラ 32と相対的な位置が保持されていること から、ガイドローラ 32と同様に正確な位置決めがなされる。  Further, as is clear from FIG. 6 (and FIG. 8), the first groove 52 (and the second groove 54) defines the position in the X direction of the guide roller 32 and also defines the position in the Y direction. And accurate positioning is achieved. Since the hemming roller 30 is held at a position relative to the guide roller 32, the hemming roller 30 is accurately positioned in the same manner as the guide roller 32.
[0077] ステップ S8において、図 7の二点鎖線部で示すように、ヘミングローラ 30とガイド口 ーラ 32との距離をやや遠ざけて移動金型 18から離間させる。  [0077] In step S8, the distance between the hemming roller 30 and the guide aperture roller 32 is set slightly apart from the moving mold 18 as indicated by the two-dot chain line portion in FIG.
[0078] ステップ S9において、ヘミングユニット 20を前進させることによりヘミングローラ 30 及びガイドローラ 32を矢印 XI方向に前進させる。この前進距離は、第 1溝 52と第 2 溝 54との距離に等しく、円筒ローラ 40の高さ L2よりやや長 、距離である。  [0078] In step S9, the hemming unit 20 is advanced to advance the hemming roller 30 and the guide roller 32 in the direction of arrow XI. This advance distance is equal to the distance between the first groove 52 and the second groove 54, and is slightly longer than the height L2 of the cylindrical roller 40.
[0079] ステップ S10において、ガイドローラ 32を第 2溝 54に係合させる。さらに、ガイドロー ラ 32とヘミングローラ 30とを接近させ、図 7に示すようにガイドローラ 32と円筒ローラ 4 0により移動金型 18を挟み込み押圧する。このように、ガイドローラ 32を第 1溝 52から 第 2溝 54に移動させる際の動作手順は単純であって、ヘミングユニット 20の向きは 一定のまま矢印 XI方向に前進させるだけでよい。また、移動距離も短いことから移行 は短時間で終了する。 [0079] In step S10, the guide roller 32 is engaged with the second groove 54. In addition, guide law As shown in FIG. 7, the movable die 18 is sandwiched and pressed by the guide roller 32 and the cylindrical roller 40 as shown in FIG. Thus, the operation procedure when moving the guide roller 32 from the first groove 52 to the second groove 54 is simple, and it is only necessary to advance the hemming unit 20 in the direction of the arrow XI while keeping the direction of the hemming unit 20 constant. In addition, since the movement distance is short, the transition is completed in a short time.
[0080] またこのとき、フランジ 17は円筒ローラ 40により押圧されて、ホイールアーチ部 16 の裏面に接触するまで屈曲する。つまり、フランジ 17は、第 1ヘミング工程時力もさら に 45° 、当初の角度から 90° 屈曲することになる。  At this time, the flange 17 is pressed by the cylindrical roller 40 and bent until it contacts the back surface of the wheel arch portion 16. In other words, the flange 17 is bent at 90 ° from the initial angle by 45 ° in the first hemming process.
[0081] ステップ S11において、図 8に示すように、第 2溝 54にガイドローラ 32を係合させな がら (倣わせながら)転動させることにより、フランジ 17をホイールアーチ部 16の裏面 に接触するまで折り曲げる第 2ヘミング工程を連続的に行う。つまり、ヘミングローラ 3 0及びガイドローラ 32は互いに逆方向に回転しながら転動し円筒ローラ 40の外周円 筒面によりフランジ 17を連続的に曲げて、第 2ヘミング工程が行われる。  [0081] In step S11, as shown in FIG. 8, the flange 17 is brought into contact with the back surface of the wheel arch portion 16 by rolling (following) the guide roller 32 while engaging the second groove 54. The second hemming process is performed continuously until bending. That is, the hemming roller 30 and the guide roller 32 roll while rotating in opposite directions, and the flange 17 is continuously bent by the outer circumferential cylindrical surface of the cylindrical roller 40 to perform the second hemming step.
[0082] また、第 2溝 54は金型板 49の裏面 49b側に設けられていることから、フランジ 17及 び金型板 49は円筒ローラ 40及びガイドローラ 32に挟み込まれて確実に押圧され、 し力も加圧力は他の箇所に分散することなく且つ加圧力を制限するストツバはなぐフ ランジ 17に集中して作用する。これにより、フランジ 17は確実に屈曲する。  [0082] Further, since the second groove 54 is provided on the back surface 49b side of the mold plate 49, the flange 17 and the mold plate 49 are sandwiched between the cylindrical roller 40 and the guide roller 32 and reliably pressed. However, the pressing force does not disperse to other places and the strobe that restricts the pressing force acts on the flange 17 that is concentrated. As a result, the flange 17 is reliably bent.
[0083] 第 2ヘミング工程についても第 1ヘミング工程と同様に、ヘミングローラ 30及びガイ ドローラ 32のフローティング構造により第 2溝 54に沿った正確な経路を移動し、フラ ンジ 17の全長にわたって加工が行われる。  [0083] In the second hemming step, as in the first hemming step, the exact path along the second groove 54 is moved by the floating structure of the hemming roller 30 and the guide roller 32, and the entire length of the flange 17 is processed. Done.
[0084] ステップ S12において、ステップ S8と同様にヘミングローラ 30とガイドローラ 32との 距離をやや遠ざけて移動金型 18から離間させる。さら〖こ、ヘミングユニット 20を移動 金型 18からー且離間させる。  In step S12, as in step S8, the distance between the hemming roller 30 and the guide roller 32 is slightly separated from the moving mold 18. Further, the hemming unit 20 is moved away from the moving mold 18.
[0085] ステップ S13において、移動金型 18の開放処理を行う。つまり、ヘミングユニット 20 の向きを変えた後、裏面 49bに接近させてチャック 34によりノブ 56を把持し、さらに、 制御弁 62を切換駆動することによりクランプ機構 58の開閉レバー 68を開く。  [0085] In step S13, the moving mold 18 is opened. That is, after changing the direction of the hemming unit 20, the knob 56 is gripped by the chuck 34 by approaching the back surface 49b, and the control valve 62 is switched to open the opening / closing lever 68 of the clamp mechanism 58.
[0086] ステップ S14において待機処理を行う。すなわち、ロボット 22を所定の待機位置ま で移動させて移動金型 18を車両 12から離間させる。コントローラ 24は生産管理コン ピュータにヘミング加工が正常に終了したことを通知する。通知を受けた生産管理コ ンピュータは、その他の所定要件にっ 、ても条件が成立したことを確認して生産ライ ン 14を駆動し、ヘミング力卩ェの終了した車両 12を次工程へ搬送する。 In step S14, standby processing is performed. That is, the robot 22 is moved to a predetermined standby position to move the moving mold 18 away from the vehicle 12. Controller 24 is a production management console Informs the computer that hemming has been successfully completed. The production management computer that receives the notification drives the production line 14 after confirming that the conditions are met even if other predetermined requirements are met, and transports the vehicle 12 that has finished the hemming force to the next process. To do.
[0087] このように、ヘミングカ卩ェ装置 10aによれば、小型軽量な移動金型 18を用いること により生産ライン 14上を搬送される車両 12に当接させてヘミングカ卩ェをすることがで き、ヘミングカ卩ェのための専用スペースが不要である。また、他の組立'加工工程と 同様に生産ライン 14においてヘミング力卩ェを行うことからヘミングカ卩ェだけのために 車両 12を他の専用スペースに搬送する手間がなぐ生産性が向上する。さらに、へミ ングカ卩ェ装置 10aによれば、移動金型 18をワークの加工部分に当接させながらカロェ を行うことから、ワークの大きさに関わらずに適用される。  [0087] In this way, according to the hemming cache device 10a, hemming can be carried out by making contact with the vehicle 12 transported on the production line 14 by using the small and lightweight moving mold 18. In addition, no dedicated space for hemming carriage is required. In addition, since the hemming force check is performed on the production line 14 as in the other assembly and processing steps, the productivity of eliminating the trouble of transporting the vehicle 12 to another dedicated space only for the hemming check is improved. Further, according to the hemming carriage device 10a, the carriage 18 is applied while the moving mold 18 is brought into contact with the processed portion of the workpiece, so that it is applied regardless of the size of the workpiece.
[0088] 移動金型 18は小型軽量であることから格納台 26に複数台を格納可能であって、保 管及び管理が簡便であるとともに、ロボット 22は車種に対した移動金型 18を選択し てヘミング力卩ェを行うことができ、汎用性が向上する。  [0088] Since the moving mold 18 is small and lightweight, a plurality of units can be stored in the storage base 26, and storage and management are simple, and the robot 22 selects the moving mold 18 for the vehicle type. Thus, the hemming force can be increased, and versatility is improved.
[0089] さらにまた、ヘミングローラ 30は第 1ロールヘミング時及び第 2ロールヘミング時に 共用できるため、ローラの交換が不要である。第 1溝 52及び第 2溝 54は裏面 49b側 に設けられていることから、第 2ヘミング工程時に、フランジ 17及び金型板 49を円筒 ローラ 40とガイドローラ 32により挟み込んで加圧することができる。これらの作用は、 後述するヘミングカ卩ェ装置 10bにおいても同様に得られる。  [0089] Furthermore, since the hemming roller 30 can be shared during the first roll hemming and the second roll hemming, it is not necessary to replace the rollers. Since the first groove 52 and the second groove 54 are provided on the back surface 49b side, the flange 17 and the mold plate 49 can be sandwiched and pressed by the cylindrical roller 40 and the guide roller 32 during the second hemming step. . These actions can be similarly obtained in the hemming cache device 10b described later.
[0090] さらに、ヘミングカ卩ェ装置 10aによれば一台のロボット 22を移動金型 18の移動手段 、及びヘミング加工の加工手段に兼用することができる。  [0090] Furthermore, according to the hemming cache device 10a, one robot 22 can be used as both the moving means for the moving mold 18 and the processing means for hemming.
[0091] ヘミングカ卩ェ装置 10a及びヘミングカ卩ェ方法によれば、ロボット 22によりワークと移 動金型 18との位置決め当接を迅速且つ正確に行うことができる。  [0091] According to the hemming carriage device 10a and the hemming carriage method, the robot 22 can perform positioning contact between the workpiece and the moving mold 18 quickly and accurately.
[0092] また、ガイドローラ 32を案内する第 1溝 52及び第 2溝 54を移動金型 18に設けるとと もに、ヘミングローラ 30及びガイドローラ 32の少なくとも一方を軸方向に変位可能に 支持することにより、これらのローラをワークに対して適切な位置に設定することがで きる。  [0092] Further, the first groove 52 and the second groove 54 for guiding the guide roller 32 are provided in the movable mold 18, and at least one of the hemming roller 30 and the guide roller 32 is supported so as to be displaceable in the axial direction. By doing so, these rollers can be set at appropriate positions with respect to the workpiece.
[0093] 次に、第 2の典型的実施例に係るヘミングカ卩ェ装置 10bについて図 9〜図 11を参 照しながら説明する。このヘミングカ卩ェ装置 10bについて、前記のヘミング加工装置 10aと同様の箇所については同符号を付し、その詳細な説明を省略する。 Next, a hemming cache device 10b according to a second exemplary embodiment will be described with reference to FIGS. 9 to 11. FIG. About this hemming device 10b, the hemming device The same parts as those in 10a are denoted by the same reference numerals, and detailed description thereof is omitted.
[0094] 図 9に示すように、第 2の典型的実施例に係るヘミングカ卩ェ装置 10bは、ワークであ る車両 12のホイールアーチ部 16に接触させる移動金型 70と、該移動金型 70を移動 させる金型用ロボット 72と、先端にヘミングユニット 20を備える加工用ロボット 74と、 光電センサ 23と、コントローラ 24とを有する。なお、ヘミング加工装置 10bによりへミ ング加工を行う場合、ヘミングユニット 20のチャック 34は使用されないため省略しても よい。加工用ロボット 74は前記のロボット 22と同様の構成である。金型用ロボット 72 は先端部のみが前記ロボット 22と異なり、ヘミングユニット 20に代えて移動金型 70の ハンドル部 78を把持するための金型把持機構 76が設けられている。 As shown in FIG. 9, the hemming cache device 10b according to the second exemplary embodiment includes a moving mold 70 that is brought into contact with the wheel arch portion 16 of the vehicle 12 that is a workpiece, and the moving mold. It has a mold robot 72 for moving 70, a processing robot 74 having a hemming unit 20 at the tip, a photoelectric sensor 23, and a controller 24. When hemming is performed by the hemming apparatus 10b, the chuck 34 of the hemming unit 20 is not used and may be omitted. The processing robot 74 has the same configuration as the robot 22 described above. Unlike the robot 22, the mold robot 72 is provided with a mold gripping mechanism 76 for gripping the handle section 78 of the movable mold 70 instead of the hemming unit 20.
[0095] 図 10に示すように、移動金型 70は金型板 49と、該金型板 49の裏面 49bから突出 するハンドル部 78とを有する。ハンドル部 78は金型板 49の回転ずれを防止するた め断面多角形に設定されて 、る。金型板 49は前記の移動金型 18と同様の外側円 弧部 50、第 1溝 52及び第 2溝 54を備える。一方、前記のノブ 56、クランプ機構 58、 配管 60及び制御弁 62に相当するものは存在せず、移動金型 18よりも一層簡便な構 成である。金型把持機構 76は前記のチャック 34に相当するものであり、ハンドル部 7 8の規定位置を正確に把持し、プログラム動作によって移動金型 70を任意の位置で 且つ任意の姿勢に移動可能である。 As shown in FIG. 10, the moving mold 70 includes a mold plate 49 and a handle portion 78 protruding from the back surface 49 b of the mold plate 49. The handle portion 78 is set to have a polygonal cross section in order to prevent rotational deviation of the mold plate 49. The mold plate 49 includes an outer circular arc portion 50, a first groove 52 and a second groove 54 similar to the moving mold 18. On the other hand, there is no equivalent to the knob 56, the clamp mechanism 58, the pipe 60, and the control valve 62, and the configuration is simpler than that of the moving mold 18. The mold gripping mechanism 76 corresponds to the chuck 34 described above. The mold gripping mechanism 76 accurately grips the specified position of the handle portion 78, and can move the movable mold 70 to an arbitrary position and an arbitrary posture by a program operation. is there.
[0096] 金型用ロボット 72と加工用ロボット 74は、生産ライン 14の近傍に並んで配置されて いる。金型用ロボット 72の近傍には、格納台 26が設けられており、車種に対応した複 数の移動金型 70が格納されて 、る。該格納台 26の位置データはコントローラ 24に 記憶されている。 The mold robot 72 and the processing robot 74 are arranged side by side in the vicinity of the production line 14. A storage table 26 is provided in the vicinity of the mold robot 72, and a plurality of movable molds 70 corresponding to the vehicle type are stored. The position data of the storage table 26 is stored in the controller 24.
[0097] 次に、このように構成されるヘミングカ卩ェ装置 10bを用いて、ホイールアーチ部 16 のフランジ 17につ!/、てロールヘミング力卩ェを行う加工方法につ!、て図 11を参照しな がら説明する。  [0097] Next, using the hemming gear device 10b configured as described above, a processing method for applying a roll hemming force to the flange 17 of the wheel arch portion 16! Explain with reference to.
[0098] ステップ S101において、生産管理コンピュータ力も次に搬送されてくる車両 12の 車種の情報を確認した後、金型用ロボット 72は現在把持して 、る移動金型 70を格納 台 26の規定位置に戻し、車種に対応する別の移動金型 70を金型把持機構 76によ り把持する。すなわち、前記のステップ S1でロボット 22が行う処理を金型用ロボット 7 2が行う。このとき加工用ロボット 74は所定の待機位置で待機して 、る。 [0098] In step S101, after confirming the vehicle type information of the vehicle 12 to which the production management computer force is to be transported next, the mold robot 72 currently holds and stores the movable mold 70. Returning to the position, another moving mold 70 corresponding to the vehicle type is gripped by the mold gripping mechanism 76. That is, the processing performed by the robot 22 in step S1 is performed by the mold robot 7. 2 do. At this time, the machining robot 74 stands by at a predetermined standby position.
[0099] ステップ S102において、金型用ロボット 72及び力卩ェ用ロボット 74は、光電センサ 2 3の信号を確認して車両 12が搬送されてくるまで待機し、車両 12の搬送が確認され た時点でステップ S3へ移る。 [0099] In step S102, the mold robot 72 and the force robot 74 check the signal of the photoelectric sensor 23 and wait until the vehicle 12 is conveyed, and the conveyance of the vehicle 12 is confirmed. At this point, go to step S3.
[0100] ステップ S 103において、金型用ロボット 72を動作させて移動金型 70の表面 49aを 車両 12のホイールアーチ部 16に当接させる。このとき、所定のセンサによりホイール アーチ部 16に対する移動金型 70の相対的な位置をリアルタイムで確認しながら金 型用ロボット 72の移動経路を補正しながら接近させ、移動金型 70をホイールアーチ 部 16に対して正確に位置決め固定する。また、移動金型 70に基準ピンを設けてお き、該基準ピンを車両 12の所定の基準孔に挿入させることにより位置決めをしてもよ い。 In step S 103, the mold robot 72 is operated to bring the surface 49 a of the moving mold 70 into contact with the wheel arch portion 16 of the vehicle 12. At this time, while confirming the relative position of the moving mold 70 with respect to the wheel arch portion 16 in real time using a predetermined sensor, the moving path of the mold robot 72 is corrected while approaching to move the moving mold 70 to the wheel arch portion. Position and fix to 16 accurately. Further, a reference pin may be provided in the movable mold 70 and positioning may be performed by inserting the reference pin into a predetermined reference hole of the vehicle 12.
[0101] この後、ステップ S104〜S111においてカロ工用ロボット 74によりフランジ 17に対し てロールヘミング加工を行う。この加工手順は、前記ステップ S5〜S12においてロボ ット 22により行う手順と同様であることから詳細な説明を省略する。なお、この間、金 型用ロボット 72はそのままの姿勢を維持し停止している。  [0101] After that, roll hemming is performed on the flange 17 by the calorie robot 74 in steps S104 to S111. Since this machining procedure is the same as the procedure performed by the robot 22 in the above steps S5 to S12, detailed description thereof will be omitted. During this time, the mold robot 72 remains in the same posture and is stopped.
[0102] さらに、ステップ S 112において待機処理を行う。すなわち、金型用ロボット 72及び 加工用ロボット 74をそれぞれ所定の待機位置まで移動させて移動金型 70を車両 12 力も離間させるとともに、前記ステップ S 14と同様に所定の後処理を行う。  [0102] Further, standby processing is performed in step S112. That is, the mold robot 72 and the processing robot 74 are respectively moved to a predetermined standby position so that the moving mold 70 is separated from the vehicle 12 force, and predetermined post-processing is performed as in step S14.
[0103] このように、第 2の典型的実施例に係るヘミングカ卩ェ装置 10bによれば、金型用ロボ ット 72及び力卩ェ用ロボット 74が協動して、移動金型 70の保持及びヘミングユニット 2 0による加工を行うことにより、移動金型 70の持ち替え処理 (前記のステップ S4及び S 13に相当する処理)が不要であり、手順が一層簡便となりより短時間で加工を行うこ とができる。また、移動金型 70にはァクチユエータが不要であり簡便、軽量に構成さ れる。  [0103] Thus, according to the hemming carriage device 10b according to the second exemplary embodiment, the mold robot 72 and the force carriage robot 74 cooperate to move the moving mold 70. By performing processing with the holding and hemming unit 20, there is no need to change the moving mold 70 (processing corresponding to steps S4 and S13 described above), and the procedure is further simplified and processing is performed in a shorter time. be able to. Further, the moving mold 70 does not require an actuator, and is simple and lightweight.
[0104] なお、上記の第 1溝 52及び第 2溝 54は溝形状であることから、対応するガイドロー ラ 32を簡便な円板形状とすることができて好適である。ただし、第 1溝 52及び第 2溝 54はガイドローラ 32を案内するもの(換言すれば、の X軸に関して正逆両方向の位 置を規制するもの)であれば必ずしも溝形状に限らず、例えば凸のレール (ガイド条) として、ガイドローラ 32の周面に環状溝を設けてもよい。 [0104] Since the first groove 52 and the second groove 54 have a groove shape, the corresponding guide roller 32 can be formed into a simple disk shape, which is preferable. However, the first groove 52 and the second groove 54 are not necessarily limited to the groove shape as long as they guide the guide roller 32 (in other words, restrict the position in both the forward and reverse directions with respect to the X axis). Convex rail (guide strip) As an alternative, an annular groove may be provided on the peripheral surface of the guide roller 32.
[0105] 上記のヘミングカ卩ェ装置 10a及び 10bでは、車両 12における左後輪のホイールァ ーチ部 16に対してロールヘミング力卩ェを行う例について示した力 左側のホイール アーチ部やその他の箇所についても対応する移動金型を設定することにより適用可 能となることはもちろんである。ロールヘミング力卩ェを行う適用箇所としては、例えば、 車両 12におけるフロントホイールノヽウス縁部、ドア縁部、ボンネット縁部及びトランク 縁部等を挙げることができる。また、ロールヘミングは 1枚の薄板を折り曲げる場合だ けでなぐ例えば、フランジ 17を折り曲げることにより、別に設けられた薄板であるイン ナパネルの端部を挟み込むようにしてもよ 、。  [0105] In the above hemming check devices 10a and 10b, the force shown in the example of performing the roll hemming force check on the wheel arch portion 16 of the left rear wheel in the vehicle 12 The left wheel arch portion and other portions Of course, it can be applied by setting the corresponding moving mold. Examples of the application location where the roll hemming force is applied include a front wheel nose edge, a door edge, a bonnet edge and a trunk edge in the vehicle 12. In addition, roll hemming is not limited to folding a single thin plate. For example, by bending the flange 17, the end of an inner panel, which is a separate thin plate, may be sandwiched.
[0106] ここで、変形例に係るヘミングユニット 20aについて、図 12〜図 14を参照して詳細 に説明する。ヘミングユニット 20aは、前記のヘミングユニット 20と同様にヘミングロー ラ 30及びガイドローラ 32がフローティング構造となって!/、るものである。ヘミングュ- ット 20aについてヘミングユニット 20と同構成の部分については同符号を付して説明 を省略する。  Here, the hemming unit 20a according to the modified example will be described in detail with reference to FIGS. As with the hemming unit 20, the hemming unit 20a has a hemming roller 30 and a guide roller 32 in a floating structure. With respect to the hemming unit 20a, the same components as those of the hemming unit 20 are denoted by the same reference numerals and description thereof is omitted.
[0107] 図 12は、ヘミングユニット 20aの斜視図であり、図 13は、ヘミング加工前のヘミング ユニット 20aを示す一部断面側面図であり、図 14は、ヘミング加工時のヘミングュ- ット 20aを示す一部断面側面図である。なお、図 12〜図 14では、ヘミングユニット 20 aの構造が視認可能となるように外箱 21を二点鎖線で透明状に図示している。  FIG. 12 is a perspective view of the hemming unit 20a, FIG. 13 is a partial sectional side view showing the hemming unit 20a before hemming, and FIG. 14 is a hemming unit 20a during hemming FIG. In FIGS. 12 to 14, the outer box 21 is transparently shown by a two-dot chain line so that the structure of the hemming unit 20 a can be visually recognized.
[0108] ヘミングユニット 20aは、ヘミングローラ 30及びガイドローラ 32と、これらを軸支する 支軸 30a及び 32aと、支軸 30aを上端面に有する可動部としての第 1可動部 100と、 支軸 32aを上端面に有する可動部としての第 2可動部 102と、第 1可動部 100及び 第 2可動部 102の下部にて対向する側面 100a及び 102aにロッド 104を連結して配 設され、第 1可動部 100及び第 2可動部 102を連結すると共に Y方向に変位させるシ リンダ 106と、第 1可動部 100、第 2可動部 102及びシリンダ 106をロボット 22に対し て支持する基部 110とを備える。  [0108] The hemming unit 20a includes a hemming roller 30 and a guide roller 32, support shafts 30a and 32a that pivotally support them, a first movable portion 100 as a movable portion having the support shaft 30a on the upper end surface, and a support shaft. The rod 104 is connected to the second movable portion 102 as the movable portion having the upper end surface 32a and the side surfaces 100a and 102a facing the lower portions of the first movable portion 100 and the second movable portion 102. A cylinder 106 that connects the first movable unit 100 and the second movable unit 102 and displaces them in the Y direction, and a base unit 110 that supports the first movable unit 100, the second movable unit 102, and the cylinder 106 with respect to the robot 22. Prepare.
[0109] 基部 110は、側面視(図 4参照)で下辺が上辺より長い略コの字型の形状であって 、該基部 110は、ブラケット 22aに固定され側面視(図 4参照)で略コの字型の支持部 材 22bによって X方向に延在支持される第 2レール 25に対して、リニアガイド 112を 介して X方向に変位可能に支持される第 3可動部 114と、該第 3可動部 114の X方向 中央やや下部から Y方向に向けて突設される矩形状のベース 116と、該ベース 116 の先端面に設けられる矩形状の先端支持部材 118と、第 3可動部 114の上部からベ ース 116と平行な方向に突設される矩形状の平板 120aと、該平板 120aの先端部に 第 3可動部 114と平行に設けられる矩形状の仕切部 120bとを有する。また、第 2可 動部 102上部における第 3可動部 114側の側面 102bと、第 2可動部 102から第 3可 動部 114側に延出される延出部 122の先端部から X方向に向力つて、平板 120aに 接触しな!、ように突設される支持部材 124の側面 124aとの間には、第 1支持手段 12 6及び第 2支持手段 127が直列に配設され、これらの間を仕切るように仕切部 120b が設けられる。 [0109] The base 110 has a substantially U-shaped shape with the lower side longer than the upper side in a side view (see FIG. 4). The base 110 is fixed to the bracket 22a and is substantially in a side view (see FIG. 4). The linear guide 112 is attached to the second rail 25 that is supported in the X direction by the U-shaped support member 22b. A third movable part 114 supported so as to be displaceable in the X direction, a rectangular base 116 projecting in the Y direction from a slightly lower center of the third movable part 114 in the X direction, and the base 116 A rectangular tip support member 118 provided on the tip surface of the first flat plate 120a, a rectangular flat plate 120a projecting from the upper part of the third movable portion 114 in a direction parallel to the base 116, and a tip of the flat plate 120a. It has a rectangular partition part 120b provided in parallel with the third movable part 114. Further, the side surface 102b on the third movable portion 114 side above the second movable portion 102 and the tip end portion of the extending portion 122 extending from the second movable portion 102 to the third movable portion 114 side are directed in the X direction. The first support means 126 and the second support means 127 are arranged in series between the side surface 124a of the support member 124 protruding so as not to contact the flat plate 120a. A partition 120b is provided so as to partition the space.
[0110] また、第 3可動部 114と先端支持部材 118とが向かい合うベース 116の上部空間に は、該ベース 116と平行に第 1レール 128が延在する。そして、第 1可動部 100及び 第 2可動部 102は、第 1レール 128に対して、夫々リニアガイド 130、 132を介して Y 方向に変位可能に支持される。つまり、第 1可動部 100及び第 2可動部 102は、リニ ァガイド 130、 132等を介して、基部 110に支持され、これらが可動機構として機能す る。また、第 2可動部 102は、上記のような仕切部 120bの介在により、第 1支持手段 1 26及び第 2支持手段 127にて、 Y方向に従動的且つ弾性的に支持される。すなわち 、第 2可動部 102が第 1可動部 100から離間する方向に変位すると、第 2支持手段 1 27が仕切部 120bによって縮められ、第 2可動部 102が第 1可動部 100に接近する 方向に変位すると、第 1支持手段 126が仕切部 120bによって縮められる。  In addition, in the upper space of the base 116 where the third movable portion 114 and the tip support member 118 face each other, the first rail 128 extends in parallel with the base 116. The first movable part 100 and the second movable part 102 are supported by the first rail 128 so as to be displaceable in the Y direction via linear guides 130 and 132, respectively. That is, the first movable part 100 and the second movable part 102 are supported by the base part 110 via the linear guides 130, 132, etc., and these function as a movable mechanism. Further, the second movable portion 102 is supported by the first support means 126 and the second support means 127 following the Y direction in the Y direction through the partition 120b as described above. That is, when the second movable part 102 is displaced in a direction away from the first movable part 100, the second support means 127 is contracted by the partition part 120b, and the second movable part 102 approaches the first movable part 100. The first support means 126 is contracted by the partition part 120b.
[0111] さらに、支持部材 22bの下部端面から Y方向に突設される横出部 22cとベース 116 とが、第 3支持手段 138により従動的且つ弾性的に支持される。該第 3支持手段は、 横出部 22cとベース 116の両側端部を連結するように 2個一対で設けるものとするが 、横出部 22cとベース 116の幅方向の中心部を連結するように 1個としてもよ 、のはも ちろんである。  [0111] Further, the protruding portion 22c protruding from the lower end face of the support member 22b in the Y direction and the base 116 are supported and elastically supported by the third support means 138. The third support means is provided as a pair so as to connect the lateral portion 22c and both side ends of the base 116, but the lateral portion 22c and the center portion in the width direction of the base 116 are coupled. Of course, it is possible to have only one.
[0112] また、第 1支持手段 126、第 2支持手段 127及び第 3支持手段 138は、いずれも同 様な構成であって、第 1支持手段 126は、軸部 126aと、該軸部 126aの周囲に設置 されるスプリング 126bとから構成され、第 2支持手段 127は、軸部 127aと、該軸部 1 27aの周囲に配置されるスプリング 127bとから構成される。同様に、第 3支持手段 13 8は、軸部 138aと、該軸部 138aの周囲に設置されるスプリング 138bと力も構成され る。なお、上記各軸部 126a、 127a, 138aは、例えば油圧式ダンバ又は空気式ダン パ等により構成してもよい。 [0112] The first support means 126, the second support means 127, and the third support means 138 all have the same configuration, and the first support means 126 includes a shaft portion 126a and the shaft portion 126a. The second support means 127 includes a shaft portion 127a and the shaft portion 1. And a spring 127b arranged around 27a. Similarly, the third support means 138 includes a shaft portion 138a and a spring 138b installed around the shaft portion 138a. Each of the shaft portions 126a, 127a, 138a may be constituted by, for example, a hydraulic damper or a pneumatic damper.
[0113] 第 1支持手段 126及び第 2支持手段 127が上記のような構成を有するため、上記の ように、第 2可動部 102は、リニアガイド 132により基部 110に対して Y方向に変位自 在に支持されると共に、第 1支持手段 126及び第 2支持手段 127により仕切部 120b を介して基部 110に対して、 Y方向に従動的且つ弾性的に支持される。同様に、第 3 支持手段が上記のような構成を有するため、ベース 116は、第 3支持手段によりロボ ット 22に固定される横出部 22cに対して、 X方向に従動的且つ弹性的に支持される。  [0113] Since the first support means 126 and the second support means 127 have the above-described configuration, as described above, the second movable portion 102 is displaced by the linear guide 132 in the Y direction relative to the base portion 110. At the same time, the first support means 126 and the second support means 127 support and elastically support the base 110 via the partition 120b in the Y direction. Similarly, since the third support means has the above-described configuration, the base 116 is driven and inertial in the X direction with respect to the lateral portion 22c fixed to the robot 22 by the third support means. Supported by
[0114] ところで、第 2可動部 102は、下方に延在する一方の側面 102aと、他方の側面 10 2cとを有し、前記他方の側面 102cには、第 1の係止部としての第 1ストッパ 134が設 けられ、該第 1ストツバ 134は、横出部 22cの先端部に設けられる第 2ストツバ 136と 係合自在である。すなわち、第 1ストツバ 134の先端が略円錐台状の凸部とされ、第 2 ストツバ 136が、前記第 1ストツバ 134の先端が挿入可能な略すり鉢状の凹部とされる 。このため、図 4に示すように、シリンダ 106のロッド 104が延出して、ヘミングローラ 3 0とガイドローラ 32との間隔が最大限に開いている状態、すなわち後述するヘミング 加工前又は加工後におけるヘミングローラ 30が車両 12と離間している状態で、第 1 ストッパ 134と第 2ストッパ 136とは係合する。一方、図 5に示すようにシリンダ 106の口 ッド 104が縮退して、ヘミングローラ 30とガイドローラ 32との間隔が狭持されている状 態、すなわち後述するヘミングカ卩ェ時におけるヘミングローラ 30が車両 12と接触して いる状態では、第 1ストッパ 134と第 2ストッパ 136とは係合しない。  [0114] Incidentally, the second movable portion 102 has one side surface 102a extending downward and the other side surface 102c, and the other side surface 102c has a first locking portion as a first locking portion. A first stopper 134 is provided, and the first stocker 134 is freely engageable with a second stocker 136 provided at the distal end of the lateral protrusion 22c. That is, the tip of the first stagger 134 is a substantially truncated cone-shaped convex portion, and the second strobe 136 is a substantially mortar-shaped recess into which the tip of the first stagger 134 can be inserted. For this reason, as shown in FIG. 4, the rod 104 of the cylinder 106 is extended so that the distance between the hemming roller 30 and the guide roller 32 is maximized, that is, before or after the hemming process described later. In a state where the hemming roller 30 is separated from the vehicle 12, the first stopper 134 and the second stopper 136 are engaged. On the other hand, as shown in FIG. 5, the mouth 104 of the cylinder 106 is retracted and the distance between the hemming roller 30 and the guide roller 32 is narrowed, that is, the hemming roller 30 in the hemming carriage described later. When the vehicle is in contact with the vehicle 12, the first stopper 134 and the second stopper 136 are not engaged.
[0115] なお、第 1可動部 100は、シリンダ 106のロッド 104が延出し、第 1ストッパ 134と第 2 ストッパ 136とが係合している状態(図 4参照)では、当該シリンダ 106に連結される口 ッド 104による第 2可動部 102側とは反対方向への押圧力により、先端支持部材 118 に接触支持される。一方、シリンダ 106のロッド 104が縮退し、第 1ストツバ 134と第 2 ストッパ 136とが係合していない状態(図 5参照)では、第 1可動部 100は、ロッド 104 による第 2可動部 102側への引き付け力により、第 2可動部 102と接近した状態で保 持される。 [0115] The first movable part 100 is connected to the cylinder 106 when the rod 104 of the cylinder 106 is extended and the first stopper 134 and the second stopper 136 are engaged (see FIG. 4). The tip 104 is contacted and supported by the pressing force in the direction opposite to the second movable portion 102 side by the pad 104. On the other hand, in a state where the rod 104 of the cylinder 106 is retracted and the first stopper 134 and the second stopper 136 are not engaged (see FIG. 5), the first movable portion 100 is moved to the second movable portion 102 by the rod 104. Is kept close to the second movable part 102 by the attractive force to the side. Be held.
[0116] 本発明に係るヘミング加工装置及びヘミング加工方法は、上述の実施の形態に限 らず、本発明の要旨を逸脱することなぐ種々の構成を採り得ることはもちろんである  [0116] The hemming processing apparatus and the hemming processing method according to the present invention are not limited to the above-described embodiments, and various configurations can be adopted without departing from the gist of the present invention.
[0117] 本出願は、 2005年 6月 21日出願の日本特許出願 (特願 2005— 180611)、 [0117] This application is a Japanese patent application filed on June 21, 2005 (Japanese Patent Application 2005-180611),
2006年 6月 14日出願の日本特許出願(特願 2006— 164485)に基づくものであり、その 内容はここに参照として取り込まれる。  This is based on a Japanese patent application filed on June 14, 2006 (Japanese Patent Application No. 2006-164485), the contents of which are incorporated herein by reference.
産業上の利用可能性  Industrial applicability
[0118] 本発明は、金型に合わせてワークの端部に設けられたフランジを折り曲げるへミン グ加工方法及びヘミング加工装置に利用可能である。 The present invention can be used in a hemming processing method and a hemming processing apparatus for bending a flange provided at an end portion of a workpiece in accordance with a mold.

Claims

請求の範囲 The scope of the claims
[1] ガイド条を備えた移動金型の表面をワークに対して接触させ、前記ガイド条が前記 ワークの端部に設けられたフランジと略平行になるように位置決めする位置決め工程 と、前記ガイド条にガイドローラを係合させながら転動させ、前記ガイドローラに連動 して転動するヘミングローラによって前記フランジに対してヘミング力卩ェを行う加工ェ 程と、ヘミング加工後に前記移動金型を前記ワークから離間させる離間工程と、を有 することを特徴とするヘミング加工方法。  [1] A positioning step in which a surface of a movable mold provided with a guide strip is brought into contact with a workpiece, and the guide strip is positioned so as to be substantially parallel to a flange provided at an end of the workpiece; and the guide A rolling process in which a guide roller is engaged with a strip and a hemming force is applied to the flange by a hemming roller that rotates in conjunction with the guide roller, and the moving mold is moved after the hemming process. A hemming method comprising: a separation step of separating the workpiece.
[2] 請求項 1記載のヘミング加工方法において、前記移動金型はワークに取着させて 位置決め固定することを特徴とするヘミング加工方法。  [2] The hemming processing method according to claim 1, wherein the movable mold is attached to a workpiece and fixed in position.
[3] 請求項 1記載のヘミング加工方法にお 、て、前記移動金型は板形状であり、前記 ガイド条は、前記フランジの端部よりも外側の裏面に設けられた第 1ガイド条と、前記 フランジの端部よりも内側の裏面に設けられた第 2ガイド条とからなり、前記ヘミング口 ーラは、前記フランジの端部よりも内側に向力つて先細り形状で先端側に設けられた テーパローラと、円筒形状で基端側に設けられた円筒ローラとからなり、前記加工ェ 程は、前記ガイドローラを前記第 1ガイド条に係合させながら転動させ、前記テーパロ ーラを前記フランジに当接させて傾斜させる第 1ヘミング工程と、前記ガイドローラを 前記第 2ガイド条に係合させながら転動させ、前記フランジ及び前記移動金型を前 記円筒ローラ及び前記ガイドローラで挟み込む第 2ヘミング工程とを有することを特 徴とするヘミング加工方法。  [3] The hemming processing method according to claim 1, wherein the movable mold has a plate shape, and the guide strip is provided with a first guide strip provided on a back surface outside the end of the flange. And a second guide strip provided on the back surface on the inner side of the end portion of the flange, and the hemming roller is provided on the front end side in a tapered shape with a force directed inward from the end portion of the flange. A taper roller and a cylindrical roller provided on the base end side in a cylindrical shape. In the processing step, the guide roller is rolled while being engaged with the first guide strip, and the taper roller is A first hemming step in which the flange is brought into contact with the flange, and the guide roller is rolled while being engaged with the second guide strip, and the flange and the movable mold are sandwiched between the cylindrical roller and the guide roller. Second hemi Hemming working method according to feature that it has a grayed step.
[4] 表面が、フランジを備えるワークに接触し、裏面に前記フランジと略平行な第 1ガイ ド条及び第 2ガイド条を備える金型と、工程に応じて前記第 1ガイド条又は前記第 2ガ イド条に係合するガイドローラと、前記ガイドローラと連動し、前記フランジに対してへ ミンダカ卩ェを行うヘミングローラと、を有するヘミングカ卩ェ装置であって、前記第 1ガイ ド条は、前記フランジの端部よりも外側に設けられ、前記第 2ガイド条は、前記フラン ジの端部よりも内側に設けられ、前記ヘミングローラは、前記フランジの端部よりも内 側に向力つて先細り形状で先端側に設けられたテーパローラと、円筒形状で基端側 に設けられた円筒ローラとを備えることを特徴とするヘミング加工装置。  [4] A mold having a front surface in contact with a workpiece having a flange and a first guide strip and a second guide strip substantially parallel to the flange on the back surface, and the first guide strip or the second guide strip depending on the process. A hemming / cage device having a guide roller that engages with a two-guide strip and a hemming roller that interlocks with the guide roller and performs hemming on the flange, wherein the first guide strip Is provided outside the end of the flange, the second guide strip is provided inside the end of the flange, and the hemming roller is directed inward from the end of the flange. A hemming processing apparatus comprising: a tapered roller having a tapered shape provided on a distal end side and a cylindrical roller having a cylindrical shape provided on a proximal end side.
[5] 所定のステーションに配置されたワークのフランジをローラを用いて折り曲げるへミ ング加工方法であって、前記ステーションの近傍に配置された移動金型を金型移動 手段により搬送して、前記ワークに当接させる第 1工程と、前記移動金型と前記ロー ラとにより前記ワークを挟み前記フランジに対して前記ヘミングローラを転動させなが ら折り曲げる第 2工程と、を有することを特徴とするヘミング加工方法。 [5] A hemisphere that bends the flange of the workpiece placed at a given station using a roller. A first step of conveying a moving mold arranged in the vicinity of the station by a mold moving means and contacting the workpiece, and the moving mold and the roller And a second step of bending the workpiece while rolling the hemming roller with respect to the flange.
[6] 請求項 5記載のヘミング加工方法にお 、て、前記金型移動手段は、プログラム動作 可能な多関節ロボットであることを特徴とするヘミング加工方法。 6. The hemming processing method according to claim 5, wherein the mold moving means is a multi-joint robot capable of performing a program operation.
[7] 請求項 5記載のヘミング加工方法にぉ 、て、前記第 2工程では、前記移動金型を 前記金型移動手段によって前記ワークに当接させた状態に保持しながら、前記へミ ングローラをローラ移動手段によって移動させることにより前記フランジを折り曲げるこ とを特徴とするヘミング加工方法。 [7] In the hemming method according to claim 5, in the second step, the moving roller is held in a state in which the moving mold is in contact with the workpiece by the mold moving means. A hemming method comprising bending the flange by moving the roller by means of roller moving means.
[8] 請求項 5記載のヘミング加工方法において、前記金型移動手段は前記ヘミング口 ーラ及び前記移動金型を保持し、前記第 1工程では、前記移動金型を位置決め固 定手段により前記ワークに対して固定し、その後、前記移動金型を前記金型移動手 段から切り離し、前記第 2工程では、前記移動金型を前記位置決め固定手段によつ て前記ワークに当接させた状態に保持しながら、前記ヘミングローラを前記金型移動 手段によって移動させることにより前記フランジを折り曲げることを特徴とするヘミング 加工方法。 [8] The hemming processing method according to claim 5, wherein the mold moving means holds the hemming roller and the moving mold, and in the first step, the moving mold is positioned by a positioning and fixing means. The movable mold is fixed to the workpiece, and then the movable mold is separated from the mold moving means. In the second step, the movable mold is brought into contact with the workpiece by the positioning and fixing means. The hemming processing method is characterized in that the flange is bent by moving the hemming roller by the mold moving means while being held in place.
[9] 請求項 5記載のヘミング加工方法にぉ 、て、前記移動金型は、前記第 1工程で前 記ワークに当接された状態で、前記フランジに略平行となるガイド条を備え、前記へミ ングローラは、前記ガイド条によって案内されるガイドローラに連結され、前記第 2ェ 程では、前記ガイド条に前記ガイドローラを倣わせながら転動させつつ、前記へミン グローラによって力卩ェを行うことを特徴とするヘミングカ卩ェ方法。  [9] The hemming method according to claim 5, wherein the moving mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece in the first step, The hemming roller is connected to a guide roller guided by the guide strip. In the second step, the hemming roller is used to force the hemming roller while rolling the guide roller along the guide strip. A hemming cache method characterized by:
[10] 請求項 5記載のヘミングカ卩ェ方法にぉ 、て、前記移動金型は、前記ステーションの 近傍に複数種類が配置されており、前記金型移動手段は、外部コンピュータ力 次 に搬送されてくるワークの情報を取得して、該次のワークに対応した移動金型を選択 して搬送することを特徴とするヘミング加工方法。  [10] In the hemming check method according to claim 5, a plurality of types of the moving molds are arranged in the vicinity of the station, and the mold moving means is transported next to an external computer force. A hemming processing method characterized in that information on an incoming workpiece is obtained, and a moving mold corresponding to the next workpiece is selected and conveyed.
[11] 所定のステーションに配置されたワークのフランジをローラを用いて折り曲げるへミ ング加工装置であって、前記ステーションの近傍に配置された移動金型と、前記移 動金型を前記ワークに当接させる金型移動手段と、前記フランジに対して転動させな 力 折り曲げるヘミングローラと、前記ヘミングローラを前記フランジに沿って移動さ せるローラ移動手段と、を有することを特徴とするヘミング加工装置。 [11] A hemming apparatus for bending a workpiece flange arranged at a predetermined station using a roller, the moving mold arranged near the station, and the transfer A mold moving means for bringing a moving mold into contact with the workpiece; a hemming roller that bends a force that does not roll against the flange; and a roller moving means that moves the hemming roller along the flange. The hemming processing apparatus characterized by the above-mentioned.
[12] 請求項 11記載のヘミング加工装置において、前記金型移動手段及び前記ローラ 移動手段は、プログラム動作可能な多関節ロボットであることを特徴とするヘミングカロ ェ装置。  12. The hemming machining apparatus according to claim 11, wherein the mold moving unit and the roller moving unit are multi-joint robots that can be programmed.
[13] 請求項 11記載のヘミング加工装置において、前記移動金型は前記ワークに対する 位置決め固定手段を備え、前記金型移動手段と前記ローラ移動手段は共通の移動 手段であって、前記ヘミングローラを保持するローラ保持部と、前記金型を着脱自在 に保持する金型保持部とを備えることを特徴とするヘミング加工装置。  [13] The hemming processing apparatus according to claim 11, wherein the moving mold includes positioning and fixing means for the workpiece, and the mold moving means and the roller moving means are common moving means, and the hemming roller A hemming apparatus comprising: a roller holding portion for holding; and a die holding portion for detachably holding the die.
[14] 請求項 11記載のヘミング加工装置において、前記移動金型は、前記ワークに当接 された状態で、前記フランジに略平行となるガイド条を備え、前記ヘミングローラは、 前記ガイド条によって案内されるガイドローラに連結され、前記ローラ移動手段は、前 記ガイド条に前記ガイドローラを倣わせながら転動させつつ、前記ヘミングローラによ つて力卩ェを行うことを特徴とするヘミングカ卩ェ装置。  [14] The hemming processing apparatus according to claim 11, wherein the movable mold includes a guide strip that is substantially parallel to the flange in a state of being in contact with the workpiece, and the hemming roller is provided by the guide strip. The hemming carriage is connected to a guide roller to be guided, and the roller moving means performs force feeding by the hemming roller while rolling the guide roller while following the guide strip. Equipment.
[15] 請求項 14記載のヘミング加工装置において、前記加工ローラ及び前記ガイドロー ラは相対的な位置を保持しながら、前記ローラ移動手段を基準として、軸方向に変位 自在に支持されて 、ることを特徴とするヘミング加工装置。  15. The hemming processing apparatus according to claim 14, wherein the processing roller and the guide roller are supported so as to be displaceable in an axial direction with respect to the roller moving means while maintaining a relative position. The hemming processing apparatus characterized by the above-mentioned.
[16] ガイド条を備える金型と、前記ガイド条によって軸方向位置が規定されながら転動 するガイドローラと、前記フランジに対してヘミング加工を行うヘミングローラと、前記 ガイドローラ及び前記ヘミングローラを支持するヘミングユニットと、前記ガイド条に前 記ガイドローラを倣わせながら転動させつつ、前記ヘミングローラによって加工を行う ように、前記ヘミングユニットを移動させるローラ移動手段とを有し、前記ヘミングュニ ットは、前記ヘミングローラ及び前記ガイドローラの少なくとも一方を軸方向に変位可 能に支持することを特徴とするヘミング加工装置。  [16] A mold including a guide strip, a guide roller that rolls while its axial position is defined by the guide strip, a hemming roller that performs hemming on the flange, the guide roller, and the hemming roller A hemming unit for supporting, and roller moving means for moving the hemming unit so as to perform processing by the hemming roller while rolling the guide roller while following the guide roller. The hemming processing apparatus is characterized in that at least one of the hemming roller and the guide roller is supported so as to be axially displaceable.
[17] 請求項 16記載のヘミングカ卩ェ装置において、前記ヘミングユニットは、前記ガイド ローラ及び前記ヘミングローラを相対的な位置を保持しながら軸方向に変位可能に 支持することを特徴とするヘミング加工装置。 [18] 請求項 16記載のヘミング加工装置において、前記ローラ移動手段は、プログラム 動作可能な多関節ロボットであることを特徴とするヘミング加工装置。 [17] The hemming machining device according to claim 16, wherein the hemming unit supports the guide roller and the hemming roller so as to be displaceable in an axial direction while maintaining a relative position. apparatus. 18. The hemming processing apparatus according to claim 16, wherein the roller moving means is a multi-joint robot that can be programmed.
PCT/JP2006/312446 2005-06-21 2006-06-21 Hemming method and hemming device WO2006137457A1 (en)

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GB0724945A GB2441709B (en) 2005-06-21 2006-06-21 Hemming method and hemming device
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