WO2006134783A1

WO2006134783A1 - Take-up tube of wound yarn package and device for managing wound yarn package

Info

Publication number: WO2006134783A1
Application number: PCT/JP2006/311052
Authority: WO
Inventors: Tetsuji Masai
Original assignee: Murata Kikai Kabushiki Kaisha
Priority date: 2005-06-15
Filing date: 2006-05-26
Publication date: 2006-12-21
Also published as: CN101198534A; JPWO2006134783A1; CN101198534B

Abstract

In an arrangement for sticking a bar code to a paper tube or printing the date directly on the paper tube, the bar code may be stripped or the print may become blurred when a package is delivered. On the other hand, when a means for storing identification information such as a bar code is provided in a tray independent of the package, management of package is complicated. A bobbin (10) becoming the core tube of a wound yarn package (8) is a paper tube formed by winding paper into a tubular laminate of paper where a thin leaflike (label) storage medium (13) is buried between an intermediate layer (10b) and an outer layer (10c).

Description

Maki book Winding thread, winding rod for winding and winding device management device Ming's technical field

The present invention relates to a winding tube for a wound yarn package and an apparatus for managing a wound yarn package in a processing factory that processes the wound yarn package through a plurality of processes. Conventional technology '

Conventionally, in a facility for processing a wound package, a system for individually managing the wound package using a bar code is known. For example, in the management device disclosed in Japanese Patent Publication No. 5-5 7 4 4, a bar code in which the code of the winding unit constituting the winder is attached to the bobbin tray. It is possible to specify which wine dinning unit each bobbin package has been processed. In other words, information (yarn quality information) regarding what kind of processing has been applied can be obtained for each package.

In addition, the package management is not limited to a configuration in which identification information storage means such as a bar code is affixed to the tray, but a bar code is affixed inside the paper tube of the wound package. And printing the date. By configuring in this way, it is possible to manage information such as the production date of the package and the production plan No even when the package is separated from the carrier such as a straw and handled alone. In other words, when the package identification information is stored in the paper tube, package management is facilitated when the package is delivered in a plurality of steps. Problems to be solved by the invention

However, in a configuration where the barcode is attached to the paper tube or the date is printed directly, the package There was a problem that the bar code was peeled off while the printer was being handed over, or the printing was faint and difficult to see. On the other hand, as disclosed in Patent Document 1,

—If a structure for storing identification information such as a bar code is provided in a separate wall, the package management becomes complicated. Means for solving the problem

The problems to be solved by the present invention are as described above. Next, means for solving the problems will be described. -In other words, in Claim 1, a storage medium is embedded inside. In claim 2, the winding package having the winding tube of the winding package as a core should be processed through one or a plurality of processing steps, and the processing equipment in charge of each processing step is respectively provided. A device for managing winding spools in a processing factory, comprising: a storage medium reader for reading data stored in the storage medium; a data input device; a data storage device; A control device, and the storage medium in the take-up tube stores identification information of a wound package wound on the take-up tube, and the control device includes at least one of each In the processing step, when the identification information of the winding package that has been processed by the processing facility is read by the storage medium reading device, the processing that the winding package has received by the processing facility Together allow input of fruit in the data evening input device, said processing result input to correspond to the identification information to be stored in said data SL 憶 device is intended.

In at least one of the processing facilities, the signal output unit of the processing facility is the data input device, and the signal output unit automatically outputs a signal related to the processing result of the package. Input to the data storage device.

5. The processing facility in charge of each processing step according to claim 4, wherein the winding package having the winding tube of the winding package as a core is processed through one or more stages of processing. Winding yarns in processing plants each having a preparation, a package management device, comprising: a storage medium reading device for reading data stored in the storage medium; a data storage device; and a control device. The storage medium in the winding tube stores identification information of the winding package wound on the winding tube, and the data storage device stores the yarn type of each winding package and the processing conditions. Information related to the production plan is stored as management information corresponding to each identification information, and the control device is configured to store the string package in at least one of the processing steps. When the identification information is read by the storage medium reader, the management information of the thread package ^ "corresponds to the processing content of the processing facility that processes the winding package. If it does not correspond, the processing of the wound package by the processing equipment is interrupted and / or a warning is issued via a warning output device.

6. The processing equipment according to claim 5, wherein the winding yarn and the package having the winding tube of the winding package as a core are processed through one or a plurality of processing steps. A storage device for reading the data stored in the storage medium, a data storage device, a data output device, and a control device. And the storage medium in the winding tube stores identification information of a winding package wound around the winding tube, and the data storage device includes a yarn of each winding package. Information related to seeds, processing conditions, production plans, and the like is stored as management information corresponding to each of the identification information, and the control device performs the winding in at least one of the processing steps. When the identification information of the thread package is read by the storage medium reader, at least a part of the management information of the spool package is pulled out from the data storage device, and is sent to the data output device. It is something that is displayed and output.

7. The storage medium according to claim 6, wherein the storage medium is configured to be able to read and write data and includes a storage medium writing device for writing data to the storage medium. . Brief Description of Drawings

Fig. 1 is a diagram showing a schematic configuration of a package processing factory.

FIG. 2 is a view showing a bobbin which is a paper tube embedded with a storage medium. In particular, FIG. 2A is a perspective view, and FIG. 2B is a cross-sectional view.

Figure 3 is a packaging process steps ^hand: a procedure diagram showing the order.

FIG. 4 is a diagram showing a device configuration related to the verification process in the rewinding process.

Fig. 5 is a diagram showing the device configuration related to the data registration process in the rewinding process. FIG. 6 is a diagram showing a device configuration related to data registration processing in the inspection process.

FIG. 7 is a diagram showing an apparatus configuration related to the verification process in the steam setting process. FIG. 8 is a diagram showing a device configuration related to display processing in the staining process.

FIG. 9 is a diagram showing an apparatus configuration related to the verification process in the warehousing management process. BEST MODE FOR CARRYING OUT THE INVENTION

Embodiments of the present invention will be described with reference to the drawings. A bobbin 10 shown in FIG. 2 and the like is an embodiment of a winding tube of the wound package of the present invention. The package processing factory I shown in Fig. I and the like is provided with an embodiment of the management device for the kite package of the present invention. First, the schematic configuration of the package processing factory 1 will be described with reference to FIG. The package processing factory 1 is provided with a rewinding equipment 1, an inspection equipment 3, a steam set equipment 4, a dyeing equipment 5, a storage management equipment 6, and a server 9. Equipment 2 · 3 · 4 · 5 · 6 are processing equipment related to the processing of the wound package (hereinafter simply referred to as package) 8, and server 9 is a host computer that manages the input / output devices provided in these processing equipment . Further, outside the package processing factory 1, a spinning facility] I and a woven fabric facility 12 are provided.

The spinning facility I 1 shown in FIG. 1 is a facility for producing a raw material package 7 by producing a spun yarn by spinning and winding the spun yarn on a bobbin. The raw material package 7 is an unfinished package including yarn defects, and this raw material package 7 is package processed. Supplied to rewinding facility 2 at factory 1.

The rewinding equipment 2 shown in FIGS. 1 and 4 is an equipment for producing the finished product package 8 by rewinding the raw material package 7 produced in the spinning equipment I 1 with the yarn defect removed. A device (winder) 20 is provided.

As shown in Fig. 4, each rewinding device 20 is provided with a large number of rewinding units (winding unity) 2 1 for manufacturing a single package 8, and between each rewinding unit 2 1 A combined doffing device 2 2 is provided. Each rewinding unit 21 includes a yarn defect detection device 23, a yarn cutting device 24, and a yarn splicing device 25, and performs rewinding 5 of the package while removing the yarn defect. The doffing device 22 supplies an empty bobbin 10 to each rewinding unit 1 21 at the start of the rewinding operation, and collects (doffs) the full package 8 at the end of the rewinding operation.

Inspection equipment 3 shown in Figs. 1 and 6 is equipment for inspecting package 8. The inspection of the package 8 performed in the inspection facility 3 includes a weight measurement inspection and a visual inspection of the worker. The inspection facility 3 includes a scale 3 1 for measuring the weight of the package 8 and a magnifying glass 3 3 for enlarging the surface of the package 8 as necessary. The steam set equipment 4 shown in FIGS. 1 and 7 is a equipment that performs steam setting on the package 8. Steam that contains the package 8 and is heated by steam is contained in the steam set equipment 4. Chamber 4 1 is provided Package 8 is steam set in response to steam heating in the steam chamber.

The dyeing equipment 5 shown in Figs. 1 and 8 is an equipment for dyeing the package 8. The dyeing facility 5 is provided with a dyeing tank 51 for immersing the package 8 for dyeing.

The warehousing management facility 6 shown in FIGS. 1 and 9 is a facility that packs the package 8 and sorts the packed package 8 into the warehouse 64. The warehousing management facility 6 includes a device for packing a plurality of packages 8 (packing device 6 1), a package I 8 (packed package 8) 1 8 in a warehouse 6 4 and a warehouse 6 4 A device (sorting device 6 3) for sorting the packages 1 8 is provided. Package 8 is packed with cardboard, for example. Do it.

The woven fabric facility I 1 shown in FIG. 1 is a facility for manufacturing fabric using the package 8 processed by the package processing apparatus 1. The woven fabric equipment I 1 is delivered from the warehouse 64 with the packaged goods 18 sorted by the warehousing management equipment 6 and delivered. In this form, the weaving facility 1 1 is an external facility of the package processing plant 1. However, even the weaving processing is performed in the packaging processing plant as an internal facility of the package processing plant. It is good also as processing to be done.

Next, the bobbin 10 around which the package 8 is wound will be described with reference to FIG. The bobbin 10 serving as the core tube of the package 8 is a paper tube that is formed into a cylindrical paper laminate by winding paper. Specifically, a tape-like base paper is wound spirally from left and right on a mandrel to form a long paper tube, and this long paper tube is cut at an appropriate length in the axial direction. The bobbin 10 that is the core tube of the die 8 is manufactured. A storage medium 13 is embedded in the bobbin 10. The storage medium 13 is a means for storing identification information of the package 8 formed on the bobbin 10 and other information related to the package 8. As shown in FIG. 2 (b), the bobbin 10 which is a paper tube is composed of a plurality of paper layers (in this embodiment, three layers), an inner layer 10a, an intermediate layer 10b, and an outer layer I0c. Has been. A flaky (label type) storage medium 13 is embedded between the intermediate layer 10 b and the outer layer 10 c. The storage medium 1 3 is embedded in the bobbin I 0 by winding the inner layer 1 0 a and the intermediate layer 1 O b on the mandrel, and then winding the outer layer 1 0 c on the outer side of the intermediate layer 1 O b. Prior to this, the storage medium 13 is attached to the outer surface of the intermediate layer 10 b. If the storage medium is embedded in a plurality of paper layers constituting the bobbin 10 which is a paper tube, the storage medium is not limited between the intermediate layer 10 b and the outer layer,] 0 c, but between other paper layers. May be.

The storage medium 13 is configured as a tag that can be used semipermanently without having a battery in the storage medium 13 itself by non-contact power transmission from the antenna side of the reading device of the external storage medium. For this reason, it is not necessary to destroy the paper tube constituting the bobbin 10 in order to replace the battery of the storage medium 1 3, and the bobbin 1 0 (including the internal storage medium 1 3) is not damaged. You can continue to use the bobbin 10 with the storage medium 13 as long as possible.

Using Fig. I and Fig. 3, the procedure for processing the package 8 in the package processing factory 1 will be described. As shown in FIG. 3, the package 8 has a rewinding process (package forming process) 2 0 0, an inspection process 3 0 0, a steam setting process 4 0 0, a dyeing process 5 0 0, and a warehousing process 6 0 Processed through each processing step of 0,. Further, the processing procedure of the package 8 is not necessarily limited to the procedure shown in FIG. For example, the inspection process 300 and the steam setting process 400 may be reversed.

Here, the rewinding step .2 0 0 is a process performed in the rewinding facility 2. The inspection process 300 is a process performed in the inspection facility 3. The steam set process 4 0 0 is a process performed in the steam set facility 4. The dyeing process 500 is a process performed in the dyeing facility 5. The warehousing management process 6 0 0 is a process performed in the warehousing management facility 6. The management process of the package 8 performed in each processing step will be described with reference to FIG. In each processing step of the package 8, verification processing, display processing, and data registration processing are performed as processing related to the management of the package 8 by a management device (this embodiment) described later. Each of these processes will be specifically described below, but they are as follows. The verification process is a process for verifying whether the management information of the package 8 corresponds to the processing contents in each processing process in each processing process. The display process is a process for displaying information related to the package 8 (management information) on an output device such as a display in each processing step. The data registration process is a process of registering data related to the processing result of the package 8 after receiving the processing in the storage device 9a of the server 9 in each processing step. In each processing step of package 8, it is not always necessary to perform all of the verification processing, display processing, and data registration processing.

The configuration of the package 8 management apparatus according to the present embodiment will be described. As described above, this management device is a device that performs verification processing, display processing, and data registration processing, which are processing (management processing) related to management of the package 8, in each processing step. For this reason, this management device is provided for reading the identification information of the package 8 in each management process. Storage medium reader, data input device for data registration processing, data reference device in collation processing and display processing, and data storage device as registration destination in data registration processing (storage device

9 a) A control device that serves as a command tower for each process and a data output device for display processing are provided. In the following, among the hardware resources provided in this management device, only the hardware (device) necessary for each management process performed in each processing step will be listed and described.

The management process in the rewinding process 200 will be described with reference to FIGS. In the rewinding process 200, a collation process and a data registration process are performed as the management process. In the rewinding process 20 0, the unwinding raw material package 7 is supplied to each rewinding unit 21, and an empty bobbin 10 serving as a core tube for rewinding is supplied. Each rewind unit 11 rewinds the raw material package 7 to produce the package 8. One or more raw material packages 7 are required depending on the yarn amount of the fully wound package 8.

Here, each rewind unit 21 is supplied with an empty bobbin 10 by the doffing device 22 and attached to the bobbin holder of the rewind unit 2]. When installed in this bobbin holder, the type of package 8 (yarn type and count) to be wound around the bobbin 10 and the content of processing in each rewinding unit 2 1 (which type of raw material package 7 is to be rolled back), A verification process is performed to verify whether or not is compatible.

In the verification process, for example, verification is performed at the timing when the doffing device grips the empty bobbin. If there are mixed empty bobbins for different varieties, the doffing operation is interrupted and an alarm is issued. It is preferable to control the doffing operation so that the empty bobbin for different varieties is dropped and the next regular empty bobbin is gripped and set in the rewind unit. The alarm can be displayed on the doffing device, the rewind unit, or the machine controller at the end of the machine.

The bobbin 10 is painted in a different color (paper tube color) depending on the product type, and the operator can visually identify which product type package 8 is the bobbin for winding. . As shown in FIG. 4, among the devices provided in the management device, the devices related to the verification process in the rewinding process 20 0 are the storage medium reader 2 2 a provided in the doffing device 22 2, and the rewinding device 2. A control device 20 a provided for 0, and a storage device 9 a of the server 9. The storage medium reader 22a and the control device 20a, and the control device 10a and the storage device 9a are communicably connected via signals.

The storage medium reader 2 2 a provided in the doffing device 1 2 is a device that can read information stored in the storage medium 1 3 in the bobbin I 0. In the management process, the storage medium reader 2 2 a Read package 8 identification information. No ...

In the storage device 9a of the server 9, information relating to the management of the package 8 (hereinafter referred to as management information) includes information on the yarn type, processing conditions, production plan, etc., prior to the execution of each processing step. It is remembered. The information on the thread type includes not only the thread type but also information on the yarn count. Information related to the processing conditions refers to the conditions for processing the package 8 (yarn) in each processing step. For example, the winding conditions (winding speed, etc.) in the rewinding process 200 and the dyeing process 5 Means staining conditions at 0 0. Information related to production plan refers to the position of each package 8 in the overall production plan, such as which lot (each unit with the same thread type and processing conditions) each package 8 is located in. Information.

The control device 20 a provided for the rewinding device 20 basically also functions as a command unit for the collating process in the force rewinding step 20 0 which is a device for controlling each rewinding unit 21. In this embodiment, the command unit for the collating process in the rewinding process 20 0 is configured to be shared with the control device 20 a provided in the rewinding device 20. A configuration may be adopted in which a device or a dedicated control device is assigned. The verification process in the rewinding process 2 0 0 is performed as follows. First, the storage medium reader 2 2 a of the doffing device 2 2 uses the identification information of the package 8 stored in the bobbin 10 attached to the rewind unit 2 1 (the package to be collected on the bobbin I 0). The identification information of 8), ', read. In the rewinding process 2 0 0, this storage medium Reading by 0 da 2 2 a is also performed based on a command from control device 2 0 a.

Next, the control device 20 a determines whether or not the management information of the package 8 corresponds to the processing content of the rewind unit 21 that processes the package 8. Specifically, the control device 20 a includes a variety of package 8 (yarn type and count), a variety of raw material package 7 to be unwound by a rewind unit 21 that manages the package completion 8, and Determines whether or not is compatible. Here, the content of the processing by the rewind unit 21 means what kind of material package 7 is used for the rewinding process. "

The type identification of the above raw material packages is based on storage media such as IIC chips embedded in the core (bobbin) of the raw material package and storage media embedded in the transport medium (tray) on which the bobbins are individually placed and transported. You can know by reading. If a different kind of raw material package is accidentally introduced by human error, the winding can be interrupted and an alarm can be generated. In addition to the management information related to the product type of package 8, whether or not the management information including the processing conditions and the production plan corresponds to the processing contents of the rewind unit 2 1 is controlled by the control device 2 0 It may be determined by a. In this case, the production of the package 8 in the rewinding unit 21 is the rewinding of the raw material package 7 having the same varieties (yarn type and count), and the processing conditions in the rewinding unit 121 are the same, and the production plan The control device 20 a determines that the management information corresponds to the processing content of the rewind unit 2 1.

If the control device 20 a determines that the management information does not correspond to the processing content of the rewinding unit 21, the control device 20 a interrupts the rewinding processing by the rewinding unit 21.

Also, if the processing content of the rewind unit 21 does not match the production plan registered in the control device 20a, the operator or administrator should be alerted without starting the operation of the rewind unit It is possible to respond to the alarm.

Each rewind unit 21 is provided with a warning lamp 26 as a warning output device that warns an operator of an abnormal state. If the control device 2 0 a does not correspond to the above, In addition to interrupting the rewinding process by the rewinding unit 卜 21, the warning lamp 26 is lit in red (an example of the display color of the abnormal state). The configuration of the warning output device may be audio output and is not limited. On the other hand, when it is determined that the management information corresponds to the processing contents of the rewind unit 21, the control device 20 a directly executes the rewinding process using the rewind unit 2.

The data registration process in the rewinding step 200 will be described with reference to FIG. In the rewinding process 20 0, when the rewinding process in each rewinding unit I 1 is completed, a full package 8 is manufactured, and this package 8 is recovered from the rewinding unit 2 1 by the doffing device 22. Doffing) At the end of this rewinding process, a data registration process for storing the processing result of the package 8 manufactured by each rewinding unit 21 in the storage device 9a of the server 9 is performed.

Among the devices provided in the management device, the devices related to the data registration process in the rewinding process 20 0 are the storage medium reader 2 2 a provided in the doffing device 22 2, the signal output unit 2 1 a of the rewinding unit 2 1, A control device 20 a provided in the turning device 20, and a storage device 9 a of the server 9. A signal line is connected between the storage medium reader 1 2 a and the control device 1 0 a, between the signal output unit 2 1 a and the control device I 0 a, and between the control device 2 0 a and the storage device 9 a. Via a communicable connection.

The signal output section 2 1 a of the rewind unit 2 1 automatically outputs the processing result of the package 8 by the rewind process in the rewind unit 2 1 and inputs it to the storage device 9 a of the server 9 (transmission) ) The signal output unit 21a of the rewind unit 21 means the drive signal output unit of the sensor unit provided in the rewind unit 21. For example, the yarn defect detecting device 23 is a sensor, the yarn cutting device 14 is provided with an actuating device that drives a force utter, and the yarn joining device 25 is an actuating device that injects air from a nozzle for yarn joining. Etc. Then, by analyzing the signal output from the signal output unit 21a, the operating state of each actuator (that is, the operating state of each device, for example, the number of times the yarn splicing device moves according to the yarn breakage, etc.) can be grasped. Is done. The processing result of the package 8 in the rewind unit 卜 21 is, for example, information on how many times yarn breakage has occurred in the rewind unit 2 1 that manufactured the package 8 in the manufacture of a certain package 8. It is. Of course, not only the number of yarn breaks but also general information on the yarn quality detected by the yarn defect detection device can be included in the processing result of the package 8 as a matter of course.

In the storage device 9a of the server 9, management information (yarn type, processing conditions, production plan, etc.) of the package 8 is stored in advance. In addition to this, the package by executing each processing step is stored. The processing result of 8 is registered as information on 'cage 8'. For example, in the rewinding process 200, one of the processing results of the package 8 corresponds to the information related to the number of times of piecing described above.

Further, the control device 20 a included in the rewinding device 20 also functions as a command unit for data registration processing in the rewinding step 20 0. Similarly, the storage medium reader 22 a provided in the doffing device 22 reads the identification information of the package 8 wound around the bobbin 10 even in the data registration process or the like.

The data registration process in the rewinding process 200 is performed as follows. First, the identification information of the package 8 stored in the bobbin 10 of the full package 8 is read by the storage medium reader 2 2 a of the doffing device 22. Reading by the storage medium reader 2 2 a is also performed based on a command from the control device 2 0 a.

Next, the control device 20 a permits the signal output unit 21 a of the rewind unit 11 that manufactured the full package 8 to output the processing result of the package 8. When the processing result of the package 8 is output from the signal output unit 21a, the processing result is input to the storage device 9a of the server 9. Here, the control device 20 a stores the processing result of the package 8 in the storage device 9 a in association with the identification information of the package 8. In this way, the processing result of the package 8 is registered in the storage device 9a of the server 9.

If the doffing device is equipped with a writer device that writes data to the storage medium, It is also possible to write the quality information of the wound package directly on the bobbin 10.

The management process in the inspection process 300 will be described with reference to FIG. Inspection process 3 0

At 0, a data registration process is performed as the management process. In the inspection process 300, the weight measurement inspection of the package 8 'and the visual inspection of the package 8 are performed. After these inspections, a data registration process for storing the results obtained in these inspections in the storage device 9a of the server 9 is performed.

Among the devices included in the management device, the devices involved in the data registration process in the inspection process 300 are the hand-type storage medium reader 3 1, the control device P 30 0 a of the terminal device 30, the terminal device

An input device 30 0 b 3 such as a keyboard provided in 30, and a storage device 9 a of the server 9. The signal line between the hand-held storage medium reader 3 1 and the control device 30a, between the input device 30b and the control device 30a, and between the control device 30a and the storage device 9a It is connected so that it can communicate via.

The hand-type storage medium reader 31 is a reading device for the storage medium 13 that can be held and moved by an operator, and is provided in the inspection facility 3. The operator reads the identification information of the package 8 stored in the bobbin 10 in the package 8 by bringing the hand-type storage medium reader 3 1 close to the package 8 to be inspected.

The terminal device 30 is a general-purpose computer device, and includes a control device 30 a that mainly includes an arithmetic circuit of the terminal device 30, a data input device 30 b, an output device 30 c such as a display, It has. This terminal device 30 is provided in the inspection facility 3. The data registration process in the inspection process 300 is performed as follows. First, the operator brings the hand-type storage medium reader 3 1 close to the package 8 to be inspected, and the identification information stored in the bobbin 10 of the package 8 is read by the hand-type storage medium reader 3 1. Make it. When the identification information of the package 8 is read, the control device 3 0 a permits the input device 3 Ob to input the processing result of the package 8 (in the case of the inspection process 3 0 0, the inspection result). When the operator inputs the inspection result of the package 8 using the input device 30 b, the control device 30 0 a identifies the input inspection result as the identification of the package 8. 4 Store the information in the storage device 9a according to the information. In this way, the processing result (inspection result) of the package 8 is registered in the storage device 9 a of the server 9.

The management process in the first set process 400 will be described with reference to FIG. In the steam set process 400, verification processing is performed as the management processing. In the steaming process 400, the package 8 is set in a single step. Prior to this steam set processing, the type of package 8 to be processed (yarn type and count) and the power corresponding to the processing content (setting conditions) in the steam set equipment 4 are verified. A verification process is performed. '

As shown in FIG. 7, among the devices included in the management device, the devices related to the verification process in the steam setting process /! 0 0 are the hand-type storage medium reader 4 2, the control device 4 0 a, and the terminal device 4 0. An output device 40 c such as a display, and a storage device 9 a of the server 9. Signals between the hand-held storage media reader 4 2 and the control device 40 0 a, between the output device / 1 0 c and the control device 4 0 a, and between the control device 4 0 a and the storage device 9 a It is connected so that it can communicate via a line. Note that the hand-type storage medium reader 3 1 · 4 2 and the terminal device 3 1-4 2 have the same configuration, and a description thereof will be omitted.

The verification process in the steam setting process! 0 0 is performed as follows. First, the operator brings the hand-type storage medium reader 42 close to the package 8 to be steam-set, and the identification information stored in the bobbin 10 of the package 8 is read by the hand-type storage medium reader 42. Let When the identification information of the package 8 is read, the control device 40 0 a is processed by the management information (product type (yarn type and yarn count)) of the package 8 and processing by the steam set equipment 4 that processes the package 8. Determine whether the contents (setting conditions) correspond to. When the management information (product type) does not correspond to the processing content (set condition), the control device 40a notifies the operator of the abnormal state to the output device 40c, which is an image display output device. A warning is displayed. In this way, the operator can confirm whether or not appropriate processing is performed on the package 8 prior to the execution of the steam setting process in the steam setting process 400. 5 The management process in the dyeing process 500 will be described with reference to FIG. In the dyeing process 500, a display process is performed as the management process. In the dyeing process 500, a dyeing process for dyeing the package 8 is performed. Prior to this process, the management information of the package 8 to be dyed (the recommended dyeing according to the yarn type and the yarn type) The display processing is performed to extract the (condition) from the storage device 9a of the server 9 and display it. Among the devices provided in the management device, devices related to display processing in the dyeing process 500 are a hand-type storage medium reader 52, a control device 50a of the terminal device 50, a keyboard provided in the terminal device 50, etc. The input device 5 0 b and the storage device 9 a of the server 9. Hand it It is a signal between the storage medium reader 5 2 and the control device 5 0 a, between the input device 5 0 b and the control device 5 0 a, and between the control device 5 0 a and the storage device 9 a. It is connected so that it can communicate via a line. Note that the hand-type storage medium reader 3 1, 5 2 and the terminal device 3 1, 5 2 have the same configuration, and a description thereof will be omitted.

The display process in the dyeing process 500 is performed as follows. First, the operator brings the hand-type storage medium reader 52 close to the package 8 to be dyed, and the identification information stored in the bobbin 10 of the package 8 is transferred to the hand-type storage medium reader 5 2. To read. When the identification information of the package 8 is read, the control device 5 0 a obtains the yarn type and the recommended dyeing conditions for the yarn type from the management information of the package 8, and the storage device 9 of the server 9 Pull out from a, and display the image on the output device 50c, which is the image display output device. Here, the recommended dyeing condition for the thread type is one of information relating to the processing condition, and is information included in the management information of the package 8. In this way, the manufacturer can confirm the information (thread type and recommended dyeing conditions) necessary for the dyeing process prior to the dyeing process in the dyeing process 500.

The management process in the warehousing management process 600 will be described with reference to FIG. In the warehousing management step 600, a verification process is performed as the management process. In the warehousing management process 600, the warehouse 6 provided with the warehousing management equipment 6 with the packaging processing of the package 8 in a plurality of units and the package 1 8 (packed package 8) of the package 8 Sort into 6 Sorting process and are performed. Here, prior to the sorting process, a collation process is performed to collate whether the management information of the package 8 in the package 18 corresponds to the packaging process. Here, the correspondence between the management information and the packaging processing means that packaging according to the product type (yarn type and count) of package 8 and the production plan (lottery) is performed. For example, if the same package 1 8 contains packages 8 of different varieties or packages 8 of different locks, the management information does not correspond to the packaging process. As shown in FIG. 9, among the devices provided in the management device, the devices related to the collation processing in the warehousing management process 600 are the hand-type storage medium reader 62, the control device 60a, the terminal device 6 and so on. Output device 60c such as a display provided in 0, storage device 9a of server 9. Between the hand-held storage medium reader 6 2 and the control device 6 0 a, between the output device 6 0 c and the control device & 0 a, between the control device 6 0 a and the storage device 9 a, the signal It is connected so that it can communicate via a line. Note that the hand-type storage medium readers 3 1 and 6 2 and the terminal device 3 1 ♦ 6 2 have the same configuration, and a description thereof will be omitted.

The matching process in the warehousing management process 600 is performed as follows. First, the operator brings the hand-type storage medium reader 6 2 close to the package I 8 of the package 8, and the identification information stored in the bobbin 10 of the package 8 accommodated in the package 18 is Read by hand-held storage media reader 42. Even when a plurality of packages 8 are accommodated in the same package 18, the identification information of each package 8 is individually read by the hand-type storage medium reader 62.

When the identification information of the package 8 is read, the control device 6 0 a corresponds to the management information of the package 8 and the processing contents (the result of the packing process) by the warehousing management facility 6 that processes the package 8. Determine whether or not. If the management information does not correspond to the processing contents (results of the packing process), the control device 60a will notify the operator of the abnormal state to the output device 60c, which is an image display output device. A warning is displayed. In this way, the worker can confirm whether or not the result of the packing process in the warehousing management process 60 is properly performed. 7 At the stage where each processing step is completed, information registered by the data registration processing in each processing step is added to the storage device 9a of the server 9 as information related to the package 8. In the present embodiment, the processing result of the package 8 in the rewinding process 200 (the number of yarn breakage, etc.) and the processing result of the package 8 in the inspection process 300 (the weight and visual inspection results). Information added by data registration process. Further, the information related to the package 8 is stored in the storage device 9a in accordance with the identification information of the package 8.

For this reason, when the package 8 is unloaded from the packaging processing facility 1 and delivered to the processing facility in the subsequent process such as the weaving facility I 2, etc., not only information on the raw material (thread type) of the package 8, Information on the processing result (finished condition) of package 8 can be delivered at the same time.

In the above description, the storage destination of information related to the package 8 is the storage device 9a of the server 9. However, a storage device provided in the storage medium 13 may be the storage destination of the information. In this case, instead of the storage medium readers 2 2 a, 3 2, 4 2, 5 2, 6 2, a reader / reader capable of reading a storage device in the storage medium and writing to the storage device Writer device. Correspondingly, a storage medium having a storage capacity corresponding to the amount of data to be written is used. With this configuration, the operator can use the reader / writer device to check and display data in the rack 8 without accessing the server 9 or the like connected via the network connection. Data registration can be performed.

The present invention is summarized. The winding tube of the wound package which is the first invention is one in which a storage medium is embedded.

In the present embodiment, the winding tube of the wound yarn package is a bobbin 10 that becomes the core tube of the wound yarn package 8. The bobbin 10 is a paper tube that is formed into a cylindrical paper laminate by winding paper, and is a flaky (label type) storage medium between the intermediate layer 10 b and the outer layer 10 c. 1 3 is embedded. The winding tube of the winding yarn package is limited to the paper tube. There is no 8 and it may be a scraped tube made of other materials such as resin.

With the above configuration, the storage medium is protected by the take-up tube. For this reason, the storage medium that functions as the storage means for the identification information can be integrated without fear of peeling off the take-up tube, and the normal work such as winding the package onto the take-up tube or transporting the take-up tube The memory contents will not be deteriorated by this. .

The wound yarn package management device according to the second invention has the following configuration. The winding package management apparatus should process the wound package having the winding tube of the wound package as the first invention through one or a plurality of processing steps. It is a device for managing a wound package in a processing plant equipped with each processing facility in charge. The wound package management device includes a storage medium reader that reads data stored in the storage medium, a data input device, a data storage device, and a control device. The storage medium in the take-up tube stores identification information of a wound package that is wound around the take-up tube. In the at least one processing step, the control device reads the identification information of the wound package that has been processed by the processing facility, when the storage medium reader reads the identification information. The input of the processing result received by the processing facility is permitted to the data input device, and the input processing result is stored in the data storage device in association with the identification information.

The package processing factory 1 relating to the present embodiment is provided with a rewinding facility 2, an inspection facility 3, a one-stage set-up facility 4, a dyeing facility 5, a storage management facility 6, and a server 9. Then, the package 8 has a rewinding process (package forming process) 20 0, an inspection process 3 0 0, a steam set process 4 0 0, a dyeing process 5 0 0, and a warehousing management process 6 0 0. It is processed after.

In the present embodiment, the data registration process is performed in the rewinding process 200 and the inspection process 300. Among the devices provided in the management facility according to the present embodiment, the devices related to the data registration process in the inspection process 300 are a hand-type storage medium reader 3 1 (storage medium reader), a control device for the terminal device 30. 3 0 a, input on keyboard etc. provided for terminal device 30 9 device 3 O b (data input device), server 9 storage device 9 a (data storage device), and so on. The data registration process in the inspection process 300 is performed as follows. When the control device 3 0 a reads the identification information of the package 8 or uses the end-type storage medium reader 3 1, the processing result of the package 8 (in the case of the inspection process 30: 0) If the inspection result of the package 8 is input by the input device 3 0 b, the input inspection result is associated with the identification information of the package 8, and the storage device 9 Remember to a.

For this reason, it is possible to register data related to the package based on the identification information stored in the storage medium. In particular, the storage medium can be integrated without fear of peeling from the take-up tube, and the stored contents will not be deteriorated by normal operations such as winding the package onto the take-up tube or transporting the take-up tube. Management of packages is ensured.

A wound yarn package management apparatus according to a third aspect of the present invention is the following structure according to the second aspect of the present invention. In at least one of the processing facilities, the signal output unit of the processing facility is used as the data input device, and a signal related to the processing result of the package is automatically output from the signal output unit, and the data storage is performed. It is a thing to be input to the device. In the present embodiment, the data registration process is performed in the rewinding process 200 and the inspection process 300. Data registration processing may be performed in other processing steps.

In the present embodiment, the signal output unit 21a of the rewinding facility 2 is used as the data input device. In addition, a data registration process is also performed in the rewinding process 200.

Among the devices provided in the management facility according to the present embodiment, the device related to the overnight registration process in the rewinding process 200 is the storage medium reader 2 2a provided in the doffing device 22 and the rewinding unit 2 I. A signal output unit 21 a, a control device 20 a included in the rewinding device 20, and a storage device 9 a of the server 9. The data registration process in the rewinding process 200 is performed as follows. The control device 2 0 a is a storage medium reader 2 of the doffing device 2 2. 2 When the identification information of the package 8 is read by a, the output unit 2 1a of the rewind unit 2 I that manufactured the full package 8 is permitted to output the processing result of the package 8. When the processing result of the package 8 is output from the signal output unit 21a, the processing result is input to the storage device 9a of the server 9. Here, the control device '20a associates the processing result of the package 8 with the storage device 9a in correspondence with the identification information of the package 8.

For this reason, it is possible to automatically register data related to the package based on the identification information stored in the storage medium.

The wound yarn package management device according to the fourth aspect of the present invention has the following configuration. The winding package management device should process the winding package with the winding tube of the winding package as the core of the first invention through one or a plurality of processing steps. This is a device for managing a wound baggage in a processing plant equipped with a processing facility in charge of the process. The winding package management device includes a storage medium reading device that reads data stored in the storage medium, a data storage device, and a control device. The storage medium in the take-up tube stores identification information of a wound package wound on the take-up tube. In the data storage device, information related to the yarn type, processing conditions, and production plan of each wound package is stored as management information corresponding to each identification information. When the identification information of the winding package is read by the storage medium reading device in at least one of the processing steps, the control device reads the management information of the winding package, and the winding yarn. It is determined whether or not the processing contents by the processing facility that processes the package corresponds to, and if not, the processing of the winding package by the processing facility is interrupted, and / or A warning is output via a warning output device. The package processing factory 1 according to the present embodiment includes a flipping equipment 2, an inspection equipment 3, a steam set equipment 4, a dyeing equipment 5, a warehousing management equipment 6, and a server 9. Then, the package 8 has a rewinding process (package forming process) 20 0, an inspection process 3 0 0, a steam set process 4 0 0, a dyeing process 5 0 0, and a storage management process 6 0 0. 2 After processing.

In the present embodiment, the collating process is performed in the rewinding process 200, the steam setting process 400, and the warehousing management process 600. In other processing steps, the verification process may be performed.

Among the devices that are connected to the management facility according to the present embodiment, the devices related to the verification process in the rewinding process 20 0 are provided in the storage medium reader 2 2 a provided in the doffing device 22 2 and the rewinding device 10. The control device 20 0 a and the storage device 9 a of the server 9. When the storage medium reader 2 2 a of the doffing device 2 2 reads the identification information of the package 8 stored in the bobbin 10 attached to the rewind unit 21, the control device 20 a reads the package 8 Management information and the processing contents of the rewind unit 1 1 1 that processes the package 8, and whether or not it corresponds. If it is determined that the control device 20 0 force management information does not correspond to the processing contents of the rewind unit 2 I, the rewinding process by the rewind unit 2 1 is interrupted, and an alarm lamp which is a warning output device 2 Turn on 6 in red (an example of the display color for abnormal conditions). The configuration of the warning output device may be audio output and is not limited.

For this reason, it is possible to collate information on the package based on the identification information stored in the storage medium. In particular, the storage medium can be integrated without fear of peeling from the take-up tube, and the stored contents deteriorate due to normal operations such as winding the package onto the take-up tube and transporting the take-up tube. This ensures that the package is managed.

The wound yarn package management device according to the fifth aspect of the present invention has the following configuration. The winding package management device is configured to process each of the processing steps in order to process the winding package having the winding tube of the winding package as the first invention through one or more stages. It is a device for managing a wound package in a processing plant equipped with each processing facility in charge. The wound package management device includes a storage medium reading device that reads data stored in the storage medium, a data storage device, a data output device, and a control device. The storage medium in the take-up tube has a spool package wound around the take-up tube. Is stored. In the data storage device, information related to the yarn type, processing conditions, and production plan of each winding package is stored as management information corresponding to each identification information. When the identification information of the wound package is read by the storage medium reader in at least one of the processing steps, the control device reads at least a part of the management information of the pistol package. It is pulled out from the data storage device and displayed on the data output device.

The package processing factory 1 according to this embodiment includes a rewinding facility 2, an inspection facility 3, a steam set facility / !, a dyeing facility 5, a storage management facility 6, and a server 9. And the package 8 is a rewinding process (package forming process) 2 0 0, inspection process 3 0 0, steam setting process! It is processed through each of the following processes: 0 0, dyeing process 5 0 0, warehousing management process 6 0 0.

In the present embodiment, display processing is performed in the dyeing step 50 0. Display processing may be performed in other processing steps.

Among the devices provided in the management facility according to the present embodiment, the devices related to the display processing in the dyeing process 500 are the hand-type storage medium reader 52, the control device 50 of the terminal device 50, the terminal device 5 and so on. 0, an input device such as a keyboard provided in 0, and a storage device 9a of the server 9. When the identification information of the package 8 is read by the hand-type storage medium reader 52, the control device 50a reads the yarn type and the recommended dyeing conditions for the yarn type from the management information of the package 8. Are extracted from the storage device 9a of the server 9 and output to the output device 50c, which is an image display output device.

Therefore, it is possible to display information about the package based on the identification information stored in the storage medium. In particular, the storage medium can be integrated without fear of peeling from the take-up tube, and the stored contents will not be deteriorated by normal operations such as winding the package onto the take-up tube or transporting the take-up tube. So package management is ensured.

A sixth aspect of the present invention provides a wound package management apparatus according to the second to fifth aspects of the present invention. The storage medium is configured to be able to read and write data. And a storage medium writing device for writing data to the storage medium.

For this reason, information about the package can be directly written into or read from the storage medium in the winding tube of the package, and the management of the package becomes even easier. The invention's effect

As effects of the present invention, the following effects can be obtained.

In claim 1, the storage medium that functions as the storage means for the identification information can be integrated without fear of peeling from the winding tube, and the winding of the package onto the winding tube, the conveyance of the winding tube, etc. The stored contents are not deteriorated by the normal operation.

In claim 2, data registration of information about the package is possible based on the identification information stored in the storage medium. In particular, the storage media can be integrated without fear of peeling off the take-up tube, and the stored contents may be deteriorated by normal operations such as winding the package onto the take-up tube and transporting the take-up tube. As a result, package management is ensured.

According to claim 3, information registration of information about the package is automatically possible based on the identification information stored in the storage medium.

In claim 4, it is possible to collate information about the package based on the identification information stored in the storage medium. In particular, the storage medium can be integrated without fear of peeling from the take-up tube, and if the package is removed onto the take-up tube, the stored contents will deteriorate due to normal operations such as transporting the take-up tube. As a result, package management is ensured. According to claim 5, information about the package can be displayed based on the identification information stored in the storage medium. In particular, the storage medium can be integrated without fear of peeling from the take-up tube, and the stored contents may deteriorate due to normal operations such as scraping the package onto the take-up tube and transporting the take-up tube. As a result, package management is ensured. In claim 6, the storage medium in the winding tube of the package relates to the package. Information can be directly written and read, making package management even easier.

Claims

The scope of the claims

1. A winding tube for a wound package, characterized in that a storage medium capable of reading and writing information is embedded inside.

2. Each processing facility in charge of each processing step is processed to process the winding package having the winding tube of the winding package according to claim I as a core through one or a plurality of processing steps. An apparatus for managing a wound package in a processing factory, comprising: a storage medium reading device that reads data stored in the storage medium; a data input device; a data storage device; and a control device. The storage medium in the take-up tube stores the identification information of the kite package wound on the take-up tube, and the control device uses at least one of the processing steps by the processing facility. When the identification information of the wound yarn package that has been processed is read by the storage medium reading device, the processing result received by the processing facility by the wound yarn package is input. The The rewritable permission to the data input device, said processing result input to correspond to the identification information to be stored in the data storage device, and wherein the winding yarn package management device.

3. In at least one of the processing facilities, the signal output unit of the processing facility is the evening input device, and the signal output unit automatically outputs a signal related to the processing result of the package, The wound package management device according to claim 2, wherein the data storage device is input.

4. In order to process the winding package having the winding tube of the winding package according to claim 1 as a core through one or a plurality of processing steps, a processing facility in charge of each processing step is provided. A device for managing a wound package in a processing factory provided with a storage medium reading device for reading data stored in the storage medium, a data storage device, and a control device, The storage medium stores the identification information of the winding package wound around the winding tube, and the data storage device stores the yarn type, processing conditions, production plan, and the like for each winding package. Information to be managed as management information And the control device reads the identification information of the wound package in at least one of the processing steps when the storage medium reader reads the identification information of the wound package. It is determined whether or not the management information and the processing contents of the processing facility that processes the wound package correspond to each other. If not, the winding package processing by the processing facility is interrupted. A device for managing a wound package, characterized in that a warning is output via a warning output device.

5. A winding package having the winding tube of the winding package according to claim 1 as a core is processed through one or a plurality of processing steps, and each processing facility is in charge of each processing step. A device for managing a wound package in a processing factory, comprising: a storage medium reading device that reads data stored in the storage medium; a data storage device; a data output device; and a control device. The storage medium in the winding tube stores identification information of a winding package wound around the winding tube, and the data storage device stores the yarn type and processing conditions of each winding package described above. Information related to the production plan is stored as pipe information corresponding to each of the identification information, and the control device, in at least one of the processing steps, When the storage medium reader reads the identification information of a page, at least a part of the management information of the spool package is pulled out from the data storage device and displayed on the data output device. A wound yarn package management device.

6. The storage medium according to any one of claims 2 to 5, wherein the storage medium is configured to be capable of reading and writing data, and includes a storage medium writing device that writes data to the storage medium. The wound yarn package management device described.