WO2006118218A1 - Method of chemical treatment and chemically treated member - Google Patents

Method of chemical treatment and chemically treated member Download PDF

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Publication number
WO2006118218A1
WO2006118218A1 PCT/JP2006/308903 JP2006308903W WO2006118218A1 WO 2006118218 A1 WO2006118218 A1 WO 2006118218A1 JP 2006308903 W JP2006308903 W JP 2006308903W WO 2006118218 A1 WO2006118218 A1 WO 2006118218A1
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WO
WIPO (PCT)
Prior art keywords
chemical conversion
conversion treatment
agent
zinc
ions
Prior art date
Application number
PCT/JP2006/308903
Other languages
French (fr)
Japanese (ja)
Inventor
Katsutoshi Ando
Yasuhito Murai
Kazuhiro Makino
Shinya Nishida
Masanobu Futsuhara
Toshiaki Shimakura
Original Assignee
Honda Motor Co., Ltd.
Nippon Paint Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co., Ltd., Nippon Paint Co., Ltd. filed Critical Honda Motor Co., Ltd.
Priority to US11/919,454 priority Critical patent/US20090078340A1/en
Priority to JP2007514821A priority patent/JPWO2006118218A1/en
Priority to GB0722061A priority patent/GB2440863A/en
Priority to CA002606171A priority patent/CA2606171A1/en
Publication of WO2006118218A1 publication Critical patent/WO2006118218A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

Definitions

  • the present invention relates to a chemical conversion treatment method, and more particularly to a chemical conversion treatment method suitable for pre-painting treatment of general industrial products, particularly automobile bodies, and a chemical conversion treatment member formed by this chemical conversion treatment method.
  • the alloy composition and manufacturing method of the steel sheets differ depending on the required characteristics.
  • the amount of Si component increases, the etching properties of the surface of the material worsen, and the conventional zinc phosphate treatment technology causes variations in the depositability of the zinc phosphate coating, making it difficult to ensure the corrosion resistance and adhesion of the coating.
  • the accuracy of molding dimensions is insufficient in the ordinary cold stamp manufacturing method, so heat stamping such as induction hardening is performed after molding, or hot stamping that is heated during molding Since a manufacturing method is used, it becomes more difficult to ensure adhesion and corrosion resistance of the coating film.
  • Patent Document 1 JP-A-10-204649
  • Patent Document 2 Japanese Patent Laid-Open No. 2003-334490
  • Patent Document 3 WO2002 / 103080 pamphlet
  • Patent Document 4 Japanese Unexamined Patent Application Publication No. 2004-218070
  • Patent Document 5 Japanese Unexamined Patent Application Publication No. 2004-218075
  • the present invention has been made in view of the problems as described above, and its purpose is to provide a sufficient film on the surface of zinc-plated, cold-rolled steel sheet, zinc-plated steel sheet, aluminum-plated steel sheet, and the like.
  • the present invention provides a chemical conversion treatment method capable of simultaneously forming a chemical conversion treatment film capable of securing a sufficient amount and providing sufficient substrate concealability and coating film adhesion, and a chemical conversion treatment member formed by this chemical conversion treatment method. is there.
  • the present inventors have identified the compounding ratio in the chemical conversion treatment agent containing zirconium, fluorine, and an amino group-containing silane coupling agent.
  • the present inventors have found that the problem can be solved and have completed the present invention. More specifically, the present invention provides the following.
  • a chemical conversion treatment method for forming a chemical conversion film by treating an object to be treated with a chemical conversion treatment agent wherein the object to be treated is at least one kind of an aluminum-plated steel sheet, a cold-rolled steel sheet, and a zinc-coated steel sheet.
  • the chemical conversion treatment agent is a chemical conversion treatment agent containing zirconium, fluorine, and an amino group-containing silane coupling agent.
  • the chemical conversion treatment method wherein the metal conversion is lOOppm or more and 700ppm or less, and the molar ratio of the fluorine to the zirconium is 3.5 or more and 7.0 or less.
  • the chemical conversion treatment agent is at least one adhesion and corrosion resistance imparting agent selected from the group consisting of magnesium ions, zinc ions, calcium ions, aluminum ions, gallium ions, indium ions, and copper ions.
  • the chemical conversion treatment method according to any one of (1) to (3) V, where the deviation is a chemical conversion treatment agent further contained.
  • the object to be processed is an automobile body member and an automobile body (1) to (4
  • the chemical conversion treatment method of the present invention a sufficient amount of film can be secured on the surface of galvanized, cold-rolled steel sheet, galvanized steel sheet as well as aluminum-plated steel sheet,
  • a chemical conversion treatment method capable of simultaneously forming a chemical conversion treatment film capable of obtaining sufficient substrate hiding properties and coating film adhesion, and a chemical conversion treatment member formed by this chemical conversion treatment method.
  • the kind of aluminized steel sheet applicable to an automobile body can be expanded.
  • the present invention is a chemical conversion treatment method for forming a chemical conversion film by treating an object to be treated with a chemical conversion treatment agent, wherein the chemical conversion treatment agent contains zirconium, fluorine, and an amino group-containing silane coupling agent. It is a treatment agent.
  • Zirconium contained in the chemical conversion treatment agent is a chemical film forming component.
  • the corrosion resistance of the substrate can be improved, and the adhesion to the coating film can be further improved.
  • zirconium hydroxide or oxide is produced. It is considered that this zirconium hydroxide or oxide is deposited on the surface of the object to be treated.
  • the chemical conversion treatment agent to be used is a reactive chemical conversion treatment agent, it can be used for immersion treatment of an object to be processed having a complicated shape.
  • a chemical conversion film firmly adhered to the object to be treated can be obtained by a chemical reaction, it is possible to perform water washing after the treatment.
  • the supply source of zirconium is not particularly limited.
  • K ZrF K ZrF
  • Soluble fluorozirconate such as F and the like, and zirconium fluoride
  • the content of zirconium contained in the chemical conversion treatment agent used in the present invention is in the range of lOOppm or more and 700ppm or less in terms of metal. If it is less than lOOppm, a sufficient amount of film cannot be obtained on an aluminum-plated steel sheet. On the other hand, if it exceeds 700 ppm, no further effect can be expected, which is economically disadvantageous. Preferably it is 150ppm or more and 550ppm or less.
  • Fluorine contained in the chemical conversion treatment agent used in the present invention plays a role as an etching agent for the object to be treated.
  • the source of fluorine is not particularly limited.
  • fluorides such as hydrofluoric acid, ammonium fluoride, boron fluoride, ammonium hydrogen fluoride, sodium fluoride, sodium hydrogen fluoride, etc.
  • a complex fluoride for example, hexafluorosilicate, such as key hydrofluoric acid, key zinc hydrofluoride, key potassium hydrofluoride, key hydrofluoric acid. Examples thereof include magnesium, nickel key hydrofluoride, iron key hydrofluoride, and calcium key hydrofluoride.
  • the content of fluorine contained in the chemical conversion treatment agent used in the present invention is in a range where the molar ratio of fluorine to zirconium is 3.5 or more and 7.0 or less. If the molar ratio of fluorine to zirconium is less than 3.5, the solution may become unstable and precipitation may occur.On the other hand, if it exceeds 7.0, the etching force will decrease and the film will be sufficiently formed. This is inconvenient because the process is not performed. Preferably, it is 4.5 or more and 6.5 or less, and more preferably 5.0 or more and 6.0 or less. [Amino group-containing silane coupling agent]
  • the amino group-containing silane coupling agent contained in the chemical conversion treatment agent used in the present invention has at least one alkyl chain in the molecule, and at least one alkyl chain has at least one amino group.
  • it is a compound which is a functional group bonded to the remaining bond of silicon, an elemental force alkoxy group, or a halogen (mainly chlorine). Since the amino group-containing silane coupling agent acts on both the chemical conversion film and the coating film formed thereafter, the adhesion between them can be improved.
  • amino group-containing silane coupling agent contained in the chemical conversion film acts not only on the object to be treated but also on the coating film formed thereafter, it has an action of improving mutual adhesion. Conceivable.
  • the amino group-containing silane coupling agent can exert an effect of improving the adhesion particularly to the coating film by the cationic electrodeposition coating.
  • the amino group-containing silane coupling agent is not particularly limited.
  • KBM-602, KBM-603, KBE-603, KBM-903, KBE-9103, KBM-573 (manufactured by Shin-Etsu Chemical Co., Ltd.), XS1003 (Chisso shares) are commercially available as amino group-containing silane coupling agents It is also possible to use it as it is.
  • N_ 2 aminoethyl 3-aminopropyltriethoxysilane
  • APS-L N-2 (aminoethyl) 3-aminopropyltrimethoxysilane
  • AP S-L 3- Minopropyltriethoxysilane
  • APS-S 3-aminopropyltrimethoxysilane
  • the content of the amino group-containing silane coupling agent contained in the chemical conversion treatment agent used in the present invention is preferably in the range of 50 ppm to 500 ppm in terms of solid content. If the content is less than 50 ppm, sufficient film adhesion may not be obtained. On the other hand, if it exceeds 500 ppm, no further effect can be expected, which is economically disadvantageous. More preferably, it is in the range of lOOppm or more and 300ppm or less, more preferably 150ppm or more and 250ppm or less.
  • the pH of the chemical conversion treatment agent used in the present invention is preferably 2.6 or more and 4.5 or less. If the pH is less than 2.6, etching may be excessive and sufficient film formation may not be possible, or the film may become uneven and adversely affect the appearance of the coating. On the other hand, if it exceeds 4.5, etching is insufficient and a good film cannot be obtained. More preferably, it is in the range of 3.0 to 4.2, and more preferably 3.2 to 4.0.
  • the pH of the chemical conversion treatment agent can be adjusted using an acidic compound such as nitric acid or sulfuric acid and a basic compound such as sodium hydroxide, potassium hydroxide or ammonia.
  • an acidic compound such as nitric acid or sulfuric acid
  • a basic compound such as sodium hydroxide, potassium hydroxide or ammonia.
  • the chemical conversion treatment agent used in the present invention further includes at least one adhesion selected from the group consisting of iron ions, magnesium ions, zinc ions, calcium ions, aluminum ions, gallium ions, indium ions, and copper ions, and It is preferable to contain a corrosion resistance imparting agent.
  • a chemical conversion film having better adhesion and corrosion resistance can be obtained by including an adhesion and corrosion resistance imparting agent.
  • the content of the adhesion and corrosion resistance imparting agent optionally added to the chemical conversion treatment agent used in the present invention is preferably in the range of 1 ppm to 5000 ppm. If the blending amount is less than lpp m, the effect of imparting sufficient adhesion and corrosion resistance cannot be obtained, which is preferable. On the other hand, if it exceeds 5000 ppm, further improvement of the effect is not observed and it is economically unsatisfactory, and adhesion after coating may be reduced. More preferably, it is in the range of 25 ppm or more and lOOOppm or less. [0035] [Other ingredients]
  • the chemical conversion treatment agent used in the present invention may be used in combination with optional components as necessary.
  • components that can be used include silica. By adding such components, it is possible to improve the corrosion resistance after painting.
  • the chemical conversion treatment agent does not substantially contain phosphate ions.
  • substantially free of phosphate ions means that phosphate ions are not contained so much as to act as a component in the chemical conversion treatment agent.
  • phosphorus generated when using a zinc phosphate treatment agent is used. Generation of sludge such as iron oxide and zinc phosphate can be prevented.
  • the chemical conversion treatment method of the present invention can be carried out by bringing the chemical conversion treatment agent into contact with the surface of the object to be processed under normal processing conditions that are not particularly limited.
  • a dipping method, a spray method, a roll coating method, etc. can be mentioned.
  • the treatment temperature in the chemical conversion treatment is preferably in the range of 20 ° C. or more and 70 ° C. or less. More preferably, it is the range of 30 ° C or more and 50 ° C or less. Below 20 ° C, there is a possibility that sufficient film formation may not be performed, and there are inconveniences such as the need for temperature adjustment in summer, and even if it is above 70 ° C, there is no particular effect economically It is only disadvantageous.
  • the chemical formation time in the chemical conversion treatment is preferably in the range of 5 seconds to 1100 seconds. More preferably, it is the range of 30 seconds or more and 120 seconds or less. If the time is less than 5 seconds, a sufficient amount of film cannot be obtained, which is inconvenient. If the time exceeds 1100 seconds, the effect cannot be obtained even if the amount of film is further increased.
  • the chemical conversion treatment method of the present invention does not require a surface conditioning treatment as compared with a treatment using a zinc phosphate chemical conversion treatment agent that has been put into practical use. For this reason, it is possible to perform the chemical conversion treatment of the object to be processed with fewer steps.
  • Examples of the object to be treated used in the chemical conversion treatment method of the present invention include iron-based substrates, aluminum-based substrates, and zinc-based substrates.
  • Iron, aluminum, and zinc-based substrate are iron-based substrates composed of iron and / or alloys thereof, aluminum substrates composed of aluminum and / or alloys thereof, and zinc-based substrates composed of zinc and Z or alloys thereof.
  • a sufficient amount of the ginolecon film can be secured even for an aluminum plated steel sheet after hot stamping, which has been a problem in the past. It is possible to obtain sufficient paint adhesion.
  • the chemical conversion treatment method of the present invention is simultaneously applied to an object to be processed including a plurality of metal substrates among an iron-based substrate, an aluminum-based substrate, and a zinc-based substrate.
  • an object to be processed including a plurality of metal substrates among an iron-based substrate, an aluminum-based substrate, and a zinc-based substrate.
  • Auto bodies and parts for automobiles are composed of various metallic materials such as iron, zinc, and aluminum, and all these materials must be surface treated in a single treatment.
  • the chemical conversion treatment can be performed on all the materials without any problem once.
  • the iron-based substrate used as the workpiece of the present invention is not particularly limited, and examples thereof include cold-rolled steel sheets and hot-rolled steel sheets.
  • the aluminum base material is not particularly limited, and examples thereof include a 5000 series aluminum alloy, a 6000 series aluminum alloy, an aluminum-plated steel sheet such as an aluminum-based electroplating, melt-bonding, and vapor-deposition plating. Can be mentioned.
  • the zinc-based substrate is not particularly limited, and examples thereof include zinc-plated steel sheets, zinc-nickenore-coated steel sheets, zinc-iron-plated steel sheets, zinc-chrome-plated steel sheets, zinc-aluminum-plated steel sheets, zinc -Zinc-based steel plates such as titanium-plated steel plates, zinc-magnesium-plated steel plates, zinc-manganese-plated steel plates, zinc-plated steel plates, zinc-plated steel plates, etc.
  • the iron, aluminum and zinc base materials can be subjected to chemical conversion treatment simultaneously.
  • the average coating amount of the chemical conversion film obtained by the chemical conversion treatment method of the present invention is preferably in the range of 0.1 mg / m 2 or more and 500 mgZm 2 or less in terms of the total amount of metals contained in the chemical conversion treatment agent. If it is less than lmg / m 2 , a uniform chemical conversion film cannot be obtained and good adhesion is obtained. Les preferred, because you may not get. On the other hand, if it exceeds 500 mg / m 2 , no further effect can be obtained, which is economically disadvantageous. More preferably, it is in the range of 5 mg / m 2 or more and 150 mg Zm 2 or less.
  • the amount of the ginolecon film can be sufficiently secured even for the aluminum-plated steel sheet after hot stamping, which has been a problem in the past, and the aluminum-plated steel sheet In this case, it is possible to obtain sufficient paint adhesion. For this reason, sufficient coating adhesion can be obtained even when a chemical conversion treatment is performed simultaneously on an object to be processed consisting of a plurality of metal substrates including an aluminum-plated steel sheet. According to the chemical conversion treatment method of the present invention, an average coating amount of 10 mg / m 2 or more can be ensured even for an aluminized steel sheet.
  • the coating film formed on the chemical conversion film is, for example, a conventionally known paint such as a cationic electrodeposition paint, a solvent paint, an aqueous paint, or a powder paint. Mention may be made of the coating film to be formed.
  • a conventionally known cationic electrodeposition coating material made of an aminated epoxy resin, an aminated acrylic resin, a sulfonylated epoxy resin or the like can be mentioned.
  • the object to be treated of the present invention is preferably subjected to a water washing treatment after degreasing the surface of the object to be treated before performing the chemical conversion treatment.
  • the degreasing treatment is performed to remove oil and dirt adhering to the surface of the object to be treated, and is usually performed at 30 ° C to 55 ° C with a degreasing agent such as a phosphorus-free and nitrogen-free degreasing cleaning solution. Immersion treatment is performed for several minutes. If desired, a preliminary degreasing process can be performed before the degreasing process.
  • the water washing treatment after the degreasing treatment is performed by spraying at least once with a large amount of washing water in order to wash the degreasing agent with water.
  • the chemical conversion treatment member on which the chemical conversion film is formed by the chemical conversion treatment method of the present invention is preferably subjected to a water washing treatment before forming a coating film to be subsequently applied.
  • the water washing treatment after the chemical conversion treatment is performed at least once in order not to adversely affect the adhesion and corrosion resistance after the various coatings. In this case, it is appropriate that the final washing is performed with pure water.
  • washing can be carried out by combining these methods, which may be either spray water washing or immersion water washing. After the chemical conversion treatment and the water washing treatment, it is dried as necessary according to a known method, and then a coating film is formed by various coatings.
  • Zirconyl nitrate manufactured by Nippon Light Metal
  • Each steel plate subjected to chemical conversion treatment was sprayed with tap water for 30 seconds. Next, a spray treatment for 30 seconds was performed with ion-exchanged water.
  • Electrodeposition coating was performed on each steel plate that had been subjected to water treatment after chemical conversion treatment in a wet state by water washing treatment. Electrodeposition coating was performed using PN150 (Cation Electrodeposition Paint manufactured by Nippon Paint Co., Ltd.) so that the dry film thickness was 20 / m. After forming a coating film by electrodeposition coating, each steel plate was washed with water, and then heated at 170 ° C. for 20 minutes for baking to obtain a test plate.
  • PN150 ation Electrodeposition Paint manufactured by Nippon Paint Co., Ltd.
  • APS- L APS- L
  • N- (2-aminoethyl) 3-amino is used as the amino group-containing silane coupling agent.
  • Propyltriethoxysilane Effective concentration 100%: Shin-Etsu Chemical Co., Ltd.
  • the solid content concentration lOOppm was used and the pH was adjusted to 3.5. It was.
  • Table 1 shows the evaluation results of the test plates obtained.
  • test plate was obtained in the same manner as in Example 1 except that the chemical conversion treatment was changed to the zinc phosphate treatment shown below. Table 1 shows the evaluation results of the test plates obtained.
  • the test plate was obtained by carrying out the above operations. Table 1 shows the evaluation results.
  • APS_U N_ (2-aminoethyl) 3
  • solid concentration 250 ppm solid concentration 250 ppm, and without adjusting adhesion and corrosion resistance, and adjusting pH to 3.5.
  • the same operation as in Example 2 was performed to obtain a test plate, and the evaluation results are shown in Table 1. Show.
  • the chemical conversion treatment member obtained by the present invention can secure a sufficient amount of film even on an aluminum-plated steel sheet, and also forms a sufficient chemical conversion treatment film on various objects to be treated at the same time.
  • the vehicle exterior plate, various parts, container outer surface, coil coating, etc. of the automobile body, motorcycle body, etc. before coating are applied afterwards. It is preferably used in the field to be used.

Abstract

A chemical treatment method in which an object to be treated is treated with a chemical treating agent to form a chemical conversion coating, wherein the object to be treated comprises at least one aluminum-plated steel sheet and at least one member selected from the group consisting of cold-rolled steel sheets, zinc-plated steel sheets, and aluminum sheets and the chemical treating agent is one which comprises zirconium, fluorine, and an aminated silane coupling agent and in which the zirconium content is 100-700 ppm in terms of metal amount and the fluorine/zirconium ratio is 3.5-7.0 by mole. According to the method, a sufficient coating amount can be ensured on the surface of a zinc deposit, cold-rolled steel sheet, zinc-plated steel sheet, aluminum-plated steel sheet, or the like and a chemical conversion coating having sufficient base-hiding properties and sufficient adhesion can be formed.

Description

明 細 書  Specification
化成処理方法及び化成処理部材  Chemical conversion treatment method and chemical conversion treatment member
技術分野  Technical field
[0001] 本発明は、化成処理方法に関し、特に、一般工業品とりわけ自動車車体の塗装前 処理に適した化成処理方法及びこの化成処理方法により形成された化成処理部材 に関する。  TECHNICAL FIELD [0001] The present invention relates to a chemical conversion treatment method, and more particularly to a chemical conversion treatment method suitable for pre-painting treatment of general industrial products, particularly automobile bodies, and a chemical conversion treatment member formed by this chemical conversion treatment method.
背景技術  Background art
[0002] 従来より、自動車車体は、鉄裸材、亜鉛めつき鋼板等の軟鋼板やアルミニウムをべ ースに構築されている。その表面処理技術としては、燐酸亜鉛処理が挙げられ、燐 酸亜鉛皮膜を素材表面に析出させることにより、塗装の耐食性及び密着性が確保さ れている(特許文献 1参照)。  [0002] Conventionally, automobile bodies have been constructed based on bare steel, mild steel such as galvanized steel, and aluminum. The surface treatment technology includes zinc phosphate treatment, and the corrosion resistance and adhesion of coating are ensured by depositing a zinc phosphate film on the surface of the material (see Patent Document 1).
[0003] ところが、最近では、 自動車車体の軽量化に伴い、車体に用いられる素材が多種 多様化し、特に、高張力鋼板の適用が急増している。鋼板は、適用される車体部位 によって、求められる強度、伸び等の特性が異なり、例えば、強度としては、 270MP aクラスから 1500MPaクラス以上の様々な種類が存在している。尚、このうち一般に 、 440MPa以上の鋼板は高張力鋼板と呼ばれ、 440MPa未満は軟鋼板と呼ばれて いる。  [0003] However, recently, with the reduction in weight of automobile bodies, the materials used for the body have been diversified, and in particular, the application of high-tensile steel sheets has been rapidly increasing. The required properties of steel sheets, such as strength and elongation, vary depending on the body part to be applied. For example, there are various types of strength from 270 MPa class to 1500 MPa class. Of these, generally, a steel plate of 440 MPa or more is called a high-tensile steel plate, and a steel plate of less than 440 MPa is called a mild steel plate.
[0004] このような鋼板の多種多様化に伴レ、、その必要とされる特性に応じて、鋼板の合金 組成や製法が異なったものとなる。特に Si成分量の増加に伴い素材表面のエツチン グ性が悪くなり、従来の燐酸亜鉛処理技術では燐酸亜鉛皮膜の析出性にバラツキを 生じ、塗膜の耐食性や密着性を確保するのが容易でない。更に、強度が lOOOMPa を超える超高張力鋼板においては、通常のコールドスタンプ製法では成型寸法の精 度に欠けることから、成型後に高周波焼入れ等の加熱焼入れを行ったり、あるいは、 成型時に加熱するホットスタンプ製法等が用いられるため、塗膜の密着性や耐食性 の確保がより困難となる。特にホットスタンプ製法においては、鉄裸材を用いると熱履 歴によって素材の表面が酸化され、塗膜の耐食性及び密着性を得ることができなレ、 。満足し得る耐食性及び密着性を得るためには、ショットブラストによる酸化スケール 除去が必須となり、経済的に不利である。そこで、ホットスタンプ時の表面酸化を防ぐ 手法としてアルミニウムめっき鋼板が広く使われつつある。 [0004] With the diversification of such steel sheets, the alloy composition and manufacturing method of the steel sheets differ depending on the required characteristics. In particular, as the amount of Si component increases, the etching properties of the surface of the material worsen, and the conventional zinc phosphate treatment technology causes variations in the depositability of the zinc phosphate coating, making it difficult to ensure the corrosion resistance and adhesion of the coating. . Furthermore, for ultra-high-strength steel sheets with strength exceeding lOOOMPa, the accuracy of molding dimensions is insufficient in the ordinary cold stamp manufacturing method, so heat stamping such as induction hardening is performed after molding, or hot stamping that is heated during molding Since a manufacturing method is used, it becomes more difficult to ensure adhesion and corrosion resistance of the coating film. In particular, in the hot stamping method, when a bare iron material is used, the surface of the material is oxidized by the thermal history, and the corrosion resistance and adhesion of the coating film cannot be obtained. In order to obtain satisfactory corrosion resistance and adhesion, oxidation scale by shot blasting Removal is essential and is economically disadvantageous. Therefore, aluminized steel sheets are being widely used as a method to prevent surface oxidation during hot stamping.
[0005] アルミニウムめっき鋼板の特徴として、成型時に加熱するとめつき成分が鉄素地に 拡散し、 AlFe合金が生成する。この AlFe合金は安定であるため、高い耐食性を示 す。その反面、通常の燐酸亜鉛皮膜は全く形成されないため、十分な塗膜の密着性 を得ることができない。これは、結晶性の燐酸亜鉛皮膜を析出させるためには、素材 エッチングによる連続的な電子供給が必要であるが、安定な故にエッチングされにく いことに基づく。 [0005] As a feature of an aluminized steel sheet, when heated at the time of forming, the clinging component diffuses into the iron base and an AlFe alloy is produced. This AlFe alloy is stable and exhibits high corrosion resistance. On the other hand, since a normal zinc phosphate film is not formed at all, sufficient adhesion of the coating film cannot be obtained. This is based on the fact that in order to deposit a crystalline zinc phosphate film, continuous electron supply by material etching is required, but it is difficult to etch because of its stability.
[0006] そこで、わず力な素材エッチングによる電子供給で金属製品を被覆できる、非晶質 皮膜析出系の表面処理技術の出現が望まれている。例えば、ジノレコン皮膜系の表 面処理技術が挙げられ、 自動車車体の表面処理方法としても提案されている(特許 文献 2参照)。また、燐酸亜鉛皮膜の欠点であるスラッジ排出や環境保護対策の観点 力らも、 自動車車体の表面処理方法として、ジノレコン皮膜を応用した技術が確立され つつあり、樹脂成分の添カ卩による塗装密着性の向上や、金属成分の添加による防鲭 性の付与が試みられている(特許文献 3〜 5参照)。  [0006] Therefore, the emergence of an amorphous film deposition-based surface treatment technology that can coat metal products by electron supply by intensive material etching is desired. For example, a surface treatment technique using a gino-recon coating system has been proposed, and it has also been proposed as a surface treatment method for automobile bodies (see Patent Document 2). In addition, with regard to sludge discharge and environmental protection measures, which are the disadvantages of zinc phosphate coatings, a technology that applies ginolecon coatings is being established as a method for surface treatment of automobile bodies, and coating adhesion by adding resin components Attempts have been made to improve the property and impart anti-corrosion properties by adding metal components (see Patent Documents 3 to 5).
特許文献 1 :特開平 10— 204649号公報  Patent Document 1: JP-A-10-204649
特許文献 2:特開 2003— 334490号公報  Patent Document 2: Japanese Patent Laid-Open No. 2003-334490
特許文献 3: WO2002/103080号パンフレット  Patent Document 3: WO2002 / 103080 pamphlet
特許文献 4 :特開 2004— 218070号公報  Patent Document 4: Japanese Unexamined Patent Application Publication No. 2004-218070
特許文献 5:特開 2004— 218075号公報  Patent Document 5: Japanese Unexamined Patent Application Publication No. 2004-218075
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0007] しかしながら、このジルコン皮膜系の表面処理技術では、ホットスタンプ製法による アルミニウムめっき鋼板を用いた場合には、鉄裸材ゃ亜鉛めつき鋼板と比較して、ジ ルコン皮膜量が減少する傾向がある。このため、従来のジルコン皮膜系の表面処理 技術では、十分な密着性を有する塗膜を得ることができない。 [0007] However, with this surface treatment technology based on the zircon film, the amount of the zircon film tends to decrease when an aluminum-plated steel sheet manufactured by the hot stamping method is used, compared to a bare iron-coated zinc-plated steel sheet. There is. For this reason, the conventional zircon film surface treatment technology cannot provide a coating film having sufficient adhesion.
[0008] 以上の通り、亜鉛めつき、冷延鋼板、亜鉛めつき鋼板、アルミニウムめっき鋼板のい ずれの素材においても、十分な皮膜量を確保でき、且つ、十分な素地隠蔽性及び塗 膜密着性が得られる化成処理皮膜を同時に形成できる化成処理方法が、これまでの ところ確立されてはいない。従って、これらの素材から構成される自動車車体や自動 車用部品等において、このような化成処理方法を確立することは非常に有益である。 [0008] As described above, it is possible to secure a sufficient coating amount and sufficient substrate concealability and coating for any material such as galvanized, cold-rolled steel, galvanized steel, and aluminized steel. So far, no chemical conversion treatment method has been established that can simultaneously form a chemical conversion treatment film that provides film adhesion. Therefore, it is very useful to establish such a chemical conversion treatment method for automobile bodies and automobile parts composed of these materials.
[0009] 本発明は、以上のような課題に鑑みてなされたものであり、その目的は、亜鉛めつき 、冷延鋼板、亜鉛めつき鋼板、アルミニウムめっき鋼板等の表面上に、十分な皮膜量 を確保でき、且つ、十分な素地隠蔽性及び塗膜密着性が得られる化成処理皮膜を 同時に形成できる化成処理方法、及び、この化成処理方法により形成された化成処 理部材を提供することにある。  [0009] The present invention has been made in view of the problems as described above, and its purpose is to provide a sufficient film on the surface of zinc-plated, cold-rolled steel sheet, zinc-plated steel sheet, aluminum-plated steel sheet, and the like. The present invention provides a chemical conversion treatment method capable of simultaneously forming a chemical conversion treatment film capable of securing a sufficient amount and providing sufficient substrate concealability and coating film adhesion, and a chemical conversion treatment member formed by this chemical conversion treatment method. is there.
課題を解決するための手段  Means for solving the problem
[0010] 本発明者等は上述の課題に鑑み鋭意研究した結果、ジルコニウム、フッ素、及び、 アミノ基含有シランカップリング剤を含有する化成処理剤において、これらの配合比 を特定することにより、上記課題を解決できることを見出し、本発明を完成するに至つ た。より具体的には、本発明は以下のようなものを提供する。 [0010] As a result of intensive studies in view of the above-mentioned problems, the present inventors have identified the compounding ratio in the chemical conversion treatment agent containing zirconium, fluorine, and an amino group-containing silane coupling agent. The present inventors have found that the problem can be solved and have completed the present invention. More specifically, the present invention provides the following.
[0011] (1) 被処理物を化成処理剤で処理して化成皮膜を形成する化成処理方法であつ て、前記被処理物を、少なくとも 1種のアルミニウムめっき鋼板と、冷延鋼板、亜鉛め つき鋼板、及び、アルミニウム板からなる群から選ばれる少なくとも 1種と、を含むもの とし、前記化成処理剤を、ジルコニウム、フッ素、及び、アミノ基含有シランカップリン グ剤を含有する化成処理剤とし、前記化成処理剤中の前記ジルコニウムの含有量を [0011] (1) A chemical conversion treatment method for forming a chemical conversion film by treating an object to be treated with a chemical conversion treatment agent, wherein the object to be treated is at least one kind of an aluminum-plated steel sheet, a cold-rolled steel sheet, and a zinc-coated steel sheet. At least one selected from the group consisting of a steel plate and an aluminum plate, and the chemical conversion treatment agent is a chemical conversion treatment agent containing zirconium, fluorine, and an amino group-containing silane coupling agent. , The zirconium content in the chemical conversion treatment agent
、金属換算で lOOppm以上 700ppm以下とし、前記ジルコニウムに対する前記フッ 素のモル比を、 3. 5以上 7. 0以下とする化成処理方法。 The chemical conversion treatment method, wherein the metal conversion is lOOppm or more and 700ppm or less, and the molar ratio of the fluorine to the zirconium is 3.5 or more and 7.0 or less.
[0012] (2) 前記化成処理剤中の前記アミノ基含有シランカップリング剤の含有量を、固 形分濃度で 50ppm以上 500ppm以下とする(1)記載の化成処理方法。 [0012] (2) The chemical conversion treatment method according to (1), wherein a content of the amino group-containing silane coupling agent in the chemical conversion treatment agent is 50 ppm or more and 500 ppm or less in terms of solid content concentration.
[0013] (3) 前記化成処理剤の pHを、 2. 6以上 4. 5以下とする(1)又は(2)記載の化成 処理方法。 [0013] (3) The chemical conversion treatment method according to (1) or (2), wherein the chemical conversion treatment agent has a pH of 2.6 to 4.5.
[0014] (4) 前記化成処理剤を、マグネシウムイオン、亜鉛イオン、カルシウムイオン、アル ミニゥムイオン、ガリウムイオン、インジウムイオン、及び、銅イオンからなる群より選ば れる少なくとも一種の密着性及び耐食性付与剤をさらに含有する化成処理剤とする( 1)から(3) V、ずれか記載の化成処理方法。 [0015] (5) 前記被処理物を、 自動車車体用部材および自動車ボディーとする(1)から (4(4) The chemical conversion treatment agent is at least one adhesion and corrosion resistance imparting agent selected from the group consisting of magnesium ions, zinc ions, calcium ions, aluminum ions, gallium ions, indium ions, and copper ions. The chemical conversion treatment method according to any one of (1) to (3) V, where the deviation is a chemical conversion treatment agent further contained. [0015] (5) The object to be processed is an automobile body member and an automobile body (1) to (4
)レ、ずれか記載の化成処理方法。 ) The chemical conversion processing method described in reg.
[0016] (6) (1)から(5)いずれか記載の化成処理方法により化成皮膜が形成された化成 処理部材。 [0016] (6) A chemical conversion treatment member having a chemical conversion film formed by the chemical conversion treatment method according to any one of (1) to (5).
発明の効果  The invention's effect
[0017] 本発明の化成処理方法によれば、亜鉛めつき、冷延鋼板、亜鉛めつき鋼板はもち ろんのこと、アルミニウムめっき鋼板等の表面上にも、十分な皮膜量を確保でき、且 つ、十分な素地隠蔽性及び塗膜密着性が得られる化成処理皮膜を同時に形成でき る化成処理方法、及び、この化成処理方法により形成された化成処理部材を提供で きる。このため、自動車車体に適用できるアルミニウムめっき鋼板の種類を拡大できる 。また、素地エッジ部においても容易に皮膜を形成できるうえ、成形時のめっき割れ、 傷付き等により、従来、鉄素地が露出する部分について懸念されていた赤鲭発生を 防止すること力できる。  [0017] According to the chemical conversion treatment method of the present invention, a sufficient amount of film can be secured on the surface of galvanized, cold-rolled steel sheet, galvanized steel sheet as well as aluminum-plated steel sheet, In addition, it is possible to provide a chemical conversion treatment method capable of simultaneously forming a chemical conversion treatment film capable of obtaining sufficient substrate hiding properties and coating film adhesion, and a chemical conversion treatment member formed by this chemical conversion treatment method. For this reason, the kind of aluminized steel sheet applicable to an automobile body can be expanded. In addition, it is possible to easily form a film on the edge portion of the substrate, and it is possible to prevent the occurrence of red wrinkles, which has conventionally been a concern for the portion where the iron substrate is exposed, due to plating cracks and scratches during molding.
発明を実施するための形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 以下、本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described.
[0019] <化成処理剤 > [0019] <Chemical conversion treatment agent>
本発明は、被処理物を化成処理剤で処理して化成皮膜を形成する化成処理方法 であって、前記化成処理剤を、ジルコニウム、フッ素、及び、アミノ基含有シランカップ リング剤を含有する化成処理剤とするものである。  The present invention is a chemical conversion treatment method for forming a chemical conversion film by treating an object to be treated with a chemical conversion treatment agent, wherein the chemical conversion treatment agent contains zirconium, fluorine, and an amino group-containing silane coupling agent. It is a treatment agent.
[0020] [ジルコニウム成分] [0020] [Zirconium component]
前記化成処理剤に含まれるジルコニウムは、化成皮膜形成成分である。被処理物 にジノレコニゥムを含む化成皮膜が形成されることにより、基材の耐食性ゃ耐磨耗性を 向上させ、更に、塗膜との密着性を高めることができる。  Zirconium contained in the chemical conversion treatment agent is a chemical film forming component. By forming a chemical conversion film containing dinoleconium on the object to be treated, the corrosion resistance of the substrate can be improved, and the adhesion to the coating film can be further improved.
[0021] 本発明に用いられるジノレコニゥムを含有する化成処理剤により被処理物の表面処 理を行うと、被処理物を構成する金属の溶解反応により、化成処理剤中に溶出した 金属イオンが ZrF 2_のフッ素を弓 Iき抜くことにより、また、界面の pHが上昇することに [0021] When the surface treatment of the object to be treated is carried out with the chemical conversion treatment agent containing dinoleconium used in the present invention, the metal ions eluted in the chemical conversion treatment agent are dissolved in the ZrF by the dissolution reaction of the metal constituting the treatment object. 2 _ Fluorine I is removed by bowing, and the pH of the interface increases.
6  6
より、ジルコニウムの水酸化物又は酸化物が生成される。そして、このジルコニウムの 水酸化物又は酸化物が、被処理物の表面に析出していると考えられる。本発明に用 いられる化成処理剤は反応型化成処理剤であるため、複雑な形状を有する被処理 物の浸漬処理にも用いることが可能である。また、化学反応により強固に被処理物に 付着した化成皮膜を得ることができるため、処理後に水洗を行うことも可能である。 Thus, zirconium hydroxide or oxide is produced. It is considered that this zirconium hydroxide or oxide is deposited on the surface of the object to be treated. For the present invention Since the chemical conversion treatment agent to be used is a reactive chemical conversion treatment agent, it can be used for immersion treatment of an object to be processed having a complicated shape. In addition, since a chemical conversion film firmly adhered to the object to be treated can be obtained by a chemical reaction, it is possible to perform water washing after the treatment.
[0022] ジルコニウムの供給源としては特に限定されるものではなレ、が、例えば、 K ZrF等 [0022] The supply source of zirconium is not particularly limited. For example, K ZrF
2 6 のアルカリ金属フルォロジルコネート、(NH ) ZrF等のフルォロジルコネート、 H Zr  2 6 alkali metal fluorozirconates, (NH 2) ZrF and other fluorozirconates, H Zr
4 2 6 2 4 2 6 2
F等のフルォロジルコネート酸等の可溶性フルォロジルコネート、フッ化ジルコニウムSoluble fluorozirconate such as F and the like, and zirconium fluoride
6 6
、酸化ジルコニウム、硝酸ジルコニール、炭酸ジルコニウム、等を挙げること力できる。  , Zirconium oxide, zirconium nitrate, zirconium carbonate, and the like.
[0023] [ジルコニウムの含有量] [0023] [Zirconium content]
本発明に用いられる化成処理剤に含まれるジルコニウムの含有量は、金属換算で lOOppm以上 700ppm以下の範囲内である。 lOOppm未満であると、アルミニウムめ つき鋼板上に十分な皮膜量が得られず、一方で 700ppmを超えると、それ以上の効 果は望めず経済的に不利となる。好ましくは 150ppm以上 550ppm以下。  The content of zirconium contained in the chemical conversion treatment agent used in the present invention is in the range of lOOppm or more and 700ppm or less in terms of metal. If it is less than lOOppm, a sufficient amount of film cannot be obtained on an aluminum-plated steel sheet. On the other hand, if it exceeds 700 ppm, no further effect can be expected, which is economically disadvantageous. Preferably it is 150ppm or more and 550ppm or less.
[0024] [フッ素成分] [0024] [Fluorine component]
本発明に用いられる化成処理剤に含まれるフッ素は、被処理物のエッチング剤とし ての役割を果たすものである。フッ素の供給源としては特に限定されるものではない 力 例えば、フッ化水素酸、フッ化アンモニゥム、フッ化ホウ素酸、フッ化水素アンモ 二ゥム、フッ化ナトリウム、フッ化水素ナトリウム等のフッ化物を挙げることができる。ま た、錯フッ化物を供給源とすることも可能であり、例えば、へキサフルォロケィ酸塩、 具体的には、ケィフッ化水素酸、ケィフッ化水素酸亜鉛、ケィフッ化水素酸マンガン、 ケィフッ化水素酸マグネシウム、ケィフッ化水素酸ニッケル、ケィフッ化水素酸鉄、ケ ィフッ化水素酸カルシウム等を挙げることができる。  Fluorine contained in the chemical conversion treatment agent used in the present invention plays a role as an etching agent for the object to be treated. The source of fluorine is not particularly limited. For example, fluorides such as hydrofluoric acid, ammonium fluoride, boron fluoride, ammonium hydrogen fluoride, sodium fluoride, sodium hydrogen fluoride, etc. Can be mentioned. It is also possible to use a complex fluoride as a supply source, for example, hexafluorosilicate, such as key hydrofluoric acid, key zinc hydrofluoride, key potassium hydrofluoride, key hydrofluoric acid. Examples thereof include magnesium, nickel key hydrofluoride, iron key hydrofluoride, and calcium key hydrofluoride.
[0025] [フッ素成分の含有量] [0025] [Content of fluorine component]
本発明に用いられる化成処理剤に含まれるフッ素の含有量としては、ジルコニウム に対するフッ素のモル比を、 3. 5以上 7. 0以下とする範囲である。ジルコニウムに対 するフッ素のモル比が 3. 5未満であると、溶液が不安定となり沈殿が生じる場合があ り、一方で、 7. 0を超えると、エッチング力が低下して十分に皮膜形成が行われない ので不都合となる。好ましくは、 4. 5以上 6. 5以下、更に好ましくは 5. 0以上 6. 0以 下である。 [0026] [ァミノ基含有シランカップリング剤] The content of fluorine contained in the chemical conversion treatment agent used in the present invention is in a range where the molar ratio of fluorine to zirconium is 3.5 or more and 7.0 or less. If the molar ratio of fluorine to zirconium is less than 3.5, the solution may become unstable and precipitation may occur.On the other hand, if it exceeds 7.0, the etching force will decrease and the film will be sufficiently formed. This is inconvenient because the process is not performed. Preferably, it is 4.5 or more and 6.5 or less, and more preferably 5.0 or more and 6.0 or less. [Amino group-containing silane coupling agent]
本発明に用いられる化成処理剤に含まれるアミノ基含有シランカップリング剤は、分 子中に少なくとも 1つのアルキル鎖を有し、少なくともその一つのアルキル鎖は、少な くとも一つのアミノ基を有し、かつ、シリコンの残りの結合手に結合している官能基な レ、しは元素力 アルコキシ基なレ、しはハロゲン(主として塩素)である化合物である。 アミノ基含有シランカップリング剤は、化成皮膜と、その後に形成される塗膜の双方に 作用するため、両者の密着性を向上することができる。  The amino group-containing silane coupling agent contained in the chemical conversion treatment agent used in the present invention has at least one alkyl chain in the molecule, and at least one alkyl chain has at least one amino group. In addition, it is a compound which is a functional group bonded to the remaining bond of silicon, an elemental force alkoxy group, or a halogen (mainly chlorine). Since the amino group-containing silane coupling agent acts on both the chemical conversion film and the coating film formed thereafter, the adhesion between them can be improved.
[0027] このような効果は、アルコキシ基が加水分解して生成するシラノール力 被処理物 の表面ないしは、ジノレコニゥム皮膜の表面に共有結合的に吸着されるために生じると 推測される。  [0027] Such an effect is presumed to be caused by covalently adsorbing on the surface of the silanol force-treated material generated by hydrolysis of the alkoxy group or the surface of the dinoleconium film.
[0028] また、化成皮膜に含まれるアミノ基含有シランカップリング剤は、被処理物のみなら ず、その後に形成される塗膜にも作用するため、相互の密着性を向上させる作用を 有すると考えられる。アミノ基含有シランカップリング剤は、特に、カチオン電着塗料 による塗膜に対して密着性向上の効果を発揮できる。  [0028] In addition, since the amino group-containing silane coupling agent contained in the chemical conversion film acts not only on the object to be treated but also on the coating film formed thereafter, it has an action of improving mutual adhesion. Conceivable. The amino group-containing silane coupling agent can exert an effect of improving the adhesion particularly to the coating film by the cationic electrodeposition coating.
[0029] アミノ基含有シランカップリング剤としては特に限定されるものではなレ、が、例えば、 N— 2 (アミノエチル) 3—ァミノプロピルメチルジメトキシシラン、 N— 2 (アミノエチル) 3 —ァミノプロピルトリメトキシシラン、 N— 2 (アミノエチル) 3—ァミノプロピルトリエトキシ シラン、 3—ァミノプロピルトリメトキシシラン、 3—ァミノプロピルトリエトキシシラン、 3_ トリエトキシシリル _N_ (1, 3 _ジメチル一ブチリデン)プロピルァミン、 N—フエニル _ 3—ァミノプロピルトリメトキシシラン、 N, N—ビス〔3—(トリメトキシシリル)プロピル〕 エチレンジァミン、 3—ァミノプロピルトリクロロシラン等の公知のシランカップリング剤 等を挙げることができる。また、アミノ基含有シランカップリング剤として市販されてい る KBM— 602、 KBM— 603、 KBE— 603、 KBM— 903、 KBE— 9103、 KBM— 573 (信越化学工業株式会社製)、 XS1003 (チッソ株式会社製)等をそのまま使用 することも可能である。これらの中では、 N_ 2 (アミノエチル) 3—ァミノプロピルトリエト キシシラン(APS— L)、 N— 2 (アミノエチル) 3 -ァミノプロピルトリメトキシシラン(AP S— L)、 3—ァミノプロピルトリエトキシシラン(APS— S)、 3—ァミノプロピルトリメトキ シシランが好ましい。 [0030] [ァミノ基含有シランカップリング剤の含有量] [0029] The amino group-containing silane coupling agent is not particularly limited. For example, N-2 (aminoethyl) 3-aminopropylmethyldimethoxysilane, N-2 (aminoethyl) 3— Aminopropyltrimethoxysilane, N-2 (aminoethyl) 3-Aminopropyltriethoxysilane, 3-Aminopropyltrimethoxysilane, 3-Aminopropyltriethoxysilane, 3_ Triethoxysilyl _N_ (1, 3 _Dimethyl monobutylidene) propylamine, N-phenyl _3-aminopropyltrimethoxysilane, N, N-bis [3- (trimethoxysilyl) propyl] ethylenediamine, 3-aminopropyltrichlorosilane, and other known silane cups Examples thereof include a ring agent. In addition, KBM-602, KBM-603, KBE-603, KBM-903, KBE-9103, KBM-573 (manufactured by Shin-Etsu Chemical Co., Ltd.), XS1003 (Chisso shares) are commercially available as amino group-containing silane coupling agents It is also possible to use it as it is. Among these, N_ 2 (aminoethyl) 3-aminopropyltriethoxysilane (APS-L), N-2 (aminoethyl) 3-aminopropyltrimethoxysilane (AP S-L), 3- Minopropyltriethoxysilane (APS-S) and 3-aminopropyltrimethoxysilane are preferred. [0030] [Amino group-containing silane coupling agent content]
本発明で用いられる化成処理剤に含まれるアミノ基含有シランカップリング剤の含 有量は、固形分濃度で 50ppm以上 500ppm以下の範囲内であることが好ましい。含 有量が 50ppm未満であると、充分な塗膜密着性を得ることができない場合がある。 一方で、 500ppmを超えると、それ以上の効果は望めず、経済的に不利となる。より 好ましくは、 lOOppm以上 300ppm以下、更に好ましくは 150ppm以上 250ppm以 下の範囲である。  The content of the amino group-containing silane coupling agent contained in the chemical conversion treatment agent used in the present invention is preferably in the range of 50 ppm to 500 ppm in terms of solid content. If the content is less than 50 ppm, sufficient film adhesion may not be obtained. On the other hand, if it exceeds 500 ppm, no further effect can be expected, which is economically disadvantageous. More preferably, it is in the range of lOOppm or more and 300ppm or less, more preferably 150ppm or more and 250ppm or less.
[0031] [化成処理剤の pH]  [0031] [pH of chemical conversion treatment agent]
本発明で用いられる化成処理剤の pHは、 2. 6以上 4. 5以下であることが好ましい 。 pHが 2. 6未満であると、エッチングが過剰となり充分な皮膜形成ができなくなる場 合や、皮膜が不均一となり、塗装外観に悪影響を与える場合がある。一方で、 4. 5を 超えると、エッチングが不充分となり良好な皮膜が得られなレ、。より好ましくは、 3. 0 以上 4. 2以下、更に好ましくは、 3. 2以上 4. 0以下の範囲である。  The pH of the chemical conversion treatment agent used in the present invention is preferably 2.6 or more and 4.5 or less. If the pH is less than 2.6, etching may be excessive and sufficient film formation may not be possible, or the film may become uneven and adversely affect the appearance of the coating. On the other hand, if it exceeds 4.5, etching is insufficient and a good film cannot be obtained. More preferably, it is in the range of 3.0 to 4.2, and more preferably 3.2 to 4.0.
[0032] なお、化成処理剤の pHは、硝酸、硫酸等の酸性化合物、及び、水酸化ナトリウム、 水酸化カリウム、アンモニア等の塩基性化合物を使用して調整することができる。  [0032] The pH of the chemical conversion treatment agent can be adjusted using an acidic compound such as nitric acid or sulfuric acid and a basic compound such as sodium hydroxide, potassium hydroxide or ammonia.
[0033] [密着性及び耐食性付与剤]  [0033] [Adhesion and corrosion resistance imparting agent]
本発明に用いられる化成処理剤は、更に、鉄イオン、マグネシウムイオン、亜鉛ィォ ン、カルシウムイオン、アルミニウムイオン、ガリウムイオン、インジウムイオン及び銅ィ オンからなる群より選ばれる少なくとも一種の密着性及び耐食性付与剤を含有するこ とが好ましい。本発明においては、密着性及び耐食性付与剤を含有することにより、 より良好な密着性及び耐食性を有する化成皮膜を得ることができる。  The chemical conversion treatment agent used in the present invention further includes at least one adhesion selected from the group consisting of iron ions, magnesium ions, zinc ions, calcium ions, aluminum ions, gallium ions, indium ions, and copper ions, and It is preferable to contain a corrosion resistance imparting agent. In the present invention, a chemical conversion film having better adhesion and corrosion resistance can be obtained by including an adhesion and corrosion resistance imparting agent.
[0034] [密着性及び耐食性付与剤の含有量]  [0034] [Content of adhesiveness and corrosion resistance imparting agent]
本発明に用いられる化成処理剤に任意に添加される密着性及び耐食性付与剤の 含有量は、 lppm以上 5000ppm以下の範囲内であることが好ましレ、。配合量が lpp m未満であると、充分な密着性及び耐食性付与の効果を得ることができず好ましくな レ、。一方で、 5000ppmを超えると、それ以上の効果の向上はみられず経済的に不 禾であり、また、塗装後の密着性が低下する場合もありうる。より好ましくは、 25ppm 以上 lOOOppm以下の範囲である。 [0035] [その他成分] The content of the adhesion and corrosion resistance imparting agent optionally added to the chemical conversion treatment agent used in the present invention is preferably in the range of 1 ppm to 5000 ppm. If the blending amount is less than lpp m, the effect of imparting sufficient adhesion and corrosion resistance cannot be obtained, which is preferable. On the other hand, if it exceeds 5000 ppm, further improvement of the effect is not observed and it is economically unsatisfactory, and adhesion after coating may be reduced. More preferably, it is in the range of 25 ppm or more and lOOOppm or less. [0035] [Other ingredients]
本発明に用いられる化成処理剤は、上記成分の他に、必要に応じて、任意の成分 を併用するものであってもよい。使用することができる成分としては、シリカ等を挙げる こと力 Sできる。このような成分を添加することで、塗装後耐食性を向上させることが可 能である。  In addition to the above components, the chemical conversion treatment agent used in the present invention may be used in combination with optional components as necessary. Examples of components that can be used include silica. By adding such components, it is possible to improve the corrosion resistance after painting.
[0036] また、化成処理剤は、実質的にリン酸イオンを含有しないものであることが好ましレヽ 。実質的にリン酸イオンを含まないとは、リン酸イオンが化成処理剤中の成分として作 用するほどに含まれていないことを意味する。実質的にリン酸イオンを含まない化成 処理剤を用いることにより、環境負荷の原因となるリンを実質的に使用することがなく 、また、リン酸亜鉛系処理剤を使用する場合に発生するリン酸鉄、リン酸亜鉛等のよう なスラッジの発生を防止することができる。  [0036] Further, it is preferable that the chemical conversion treatment agent does not substantially contain phosphate ions. The phrase “substantially free of phosphate ions” means that phosphate ions are not contained so much as to act as a component in the chemical conversion treatment agent. By using a chemical conversion treatment agent that does not substantially contain phosphate ions, there is substantially no use of phosphorus that causes environmental burdens. In addition, phosphorus generated when using a zinc phosphate treatment agent is used. Generation of sludge such as iron oxide and zinc phosphate can be prevented.
[0037] <化成処理方法 >  [0037] <Chemical conversion treatment method>
本発明の化成処理方法は、特に限定されるものではなぐ通常の処理条件によつ て化成処理剤と被処理物の表面とを接触させることによって行うことができる。例えば 、浸漬法、スプレー法、ロールコート法等を挙げることができる。  The chemical conversion treatment method of the present invention can be carried out by bringing the chemical conversion treatment agent into contact with the surface of the object to be processed under normal processing conditions that are not particularly limited. For example, a dipping method, a spray method, a roll coating method, etc. can be mentioned.
[0038] [化成処理条件]  [0038] [Chemical conversion treatment conditions]
化成処理における処理温度は、 20°C以上 70°C以下の範囲内であることが好ましい 。より好ましくは、 30°C以上 50°C以下の範囲である。 20°C以下では、十分な皮膜形 成が行われない可能性があり、また、夏場に温度調整が必要となるなどの不都合が あり、 70度以上にしても、特に効果はなぐ経済的に不利となるだけである。また、化 成処理における化成時間は、 5秒以上 1100秒以下の範囲内であることが好ましい。 より好ましくは、 30秒以上 120秒以下の範囲である。 5秒未満では、十分な皮膜量が 得られないので不都合であり、 1100秒を越えると、これ以上の皮膜量を増加させて も効果が得られなレ、ので無意味である。  The treatment temperature in the chemical conversion treatment is preferably in the range of 20 ° C. or more and 70 ° C. or less. More preferably, it is the range of 30 ° C or more and 50 ° C or less. Below 20 ° C, there is a possibility that sufficient film formation may not be performed, and there are inconveniences such as the need for temperature adjustment in summer, and even if it is above 70 ° C, there is no particular effect economically It is only disadvantageous. In addition, the chemical formation time in the chemical conversion treatment is preferably in the range of 5 seconds to 1100 seconds. More preferably, it is the range of 30 seconds or more and 120 seconds or less. If the time is less than 5 seconds, a sufficient amount of film cannot be obtained, which is inconvenient. If the time exceeds 1100 seconds, the effect cannot be obtained even if the amount of film is further increased.
[0039] 本発明の化成処理方法は、従来より実用化されている燐酸亜鉛系化成処理剤によ る処理と比較して、表面調整処理を行わなくてもよい。このため、より少ない工程で被 処理物の化成処理を行うことが可能となる。  [0039] The chemical conversion treatment method of the present invention does not require a surface conditioning treatment as compared with a treatment using a zinc phosphate chemical conversion treatment agent that has been put into practical use. For this reason, it is possible to perform the chemical conversion treatment of the object to be processed with fewer steps.
[0040] [被処理物] 本発明の化成処理方法において用いられる被処理物としては、鉄系基材、アルミ 二ゥム系基材、及び、亜鉛系基材等を挙げることができる。鉄、アルミニウム、及び、 亜鉛系基材とは、鉄及び/又はその合金からなる鉄系基材、アルミニウム及び/又 はその合金からなるアルミニウム基材、亜鉛及び Z又はその合金からなる亜鉛系基 材を意味する。 [0040] [Processed object] Examples of the object to be treated used in the chemical conversion treatment method of the present invention include iron-based substrates, aluminum-based substrates, and zinc-based substrates. Iron, aluminum, and zinc-based substrate are iron-based substrates composed of iron and / or alloys thereof, aluminum substrates composed of aluminum and / or alloys thereof, and zinc-based substrates composed of zinc and Z or alloys thereof. Means wood.
[0041] 特に、本発明においては、従来から課題となっていた、ホットスタンプ後のアルミ二 ゥムめっき鋼板に対しても、ジノレコン皮膜量を十分に確保することができ、アルミユウ ムめっき鋼板においても十分な塗装密着性を得ることが可能である。  [0041] In particular, in the present invention, a sufficient amount of the ginolecon film can be secured even for an aluminum plated steel sheet after hot stamping, which has been a problem in the past. It is possible to obtain sufficient paint adhesion.
[0042] また、本発明の化成処理方法は、鉄系基材、アルミニウム系基材、及び、亜鉛系基 材のうち、複数の金属基材からなる被処理物に対しても、同時に適用することができ る。 自動車車体や自動車用部品等は、鉄、亜鉛、アルミニウム等の種々の金属素材 力 なる物品により構成されており、これらに対して、一回の処理で全ての材料の表 面処理を行わねばならない場合がある力 S、本発明の化成処理方法によれば、全ての 材料に対して、一回で問題なく化成処理を施すことができる。  [0042] Further, the chemical conversion treatment method of the present invention is simultaneously applied to an object to be processed including a plurality of metal substrates among an iron-based substrate, an aluminum-based substrate, and a zinc-based substrate. be able to. Auto bodies and parts for automobiles are composed of various metallic materials such as iron, zinc, and aluminum, and all these materials must be surface treated in a single treatment. In some cases, according to the chemical conversion treatment method of the present invention, the chemical conversion treatment can be performed on all the materials without any problem once.
[0043] 本発明の被処理物として用いられる鉄系基材としては、特に限定されず、例えば、 冷延鋼板、熱延鋼板等を挙げることができる。また、アルミニウム系基材としては、特 に限定されず、例えば、 5000番系アルミニウム合金、 6000番系アルミニウム合金、 アルミニウム系の電気めつき、溶融めつき、蒸着めつき等のアルミニウムめっき鋼板等 を挙げることができる。また、亜鉛系基材としては、特に限定されず、例えば、亜鉛め つき鋼板、亜鉛—ニッケノレめつき鋼板、亜鉛—鉄めつき鋼板、亜鉛—クロムめつき鋼 板、亜鉛—アルミニウムめっき鋼板、亜鉛—チタンめつき鋼板、亜鉛—マグネシウム めっき鋼板、亜鉛—マンガンめっき鋼板等の亜鉛系の電気めつき、溶融めつき、蒸着 めっき鋼板等の亜鉛又は亜鉛系合金めつき鋼板等を挙げることができる。本発明に おいては、鉄、アルミニウム及び亜鉛系基材を同時に化成処理することができる。 [0043] The iron-based substrate used as the workpiece of the present invention is not particularly limited, and examples thereof include cold-rolled steel sheets and hot-rolled steel sheets. In addition, the aluminum base material is not particularly limited, and examples thereof include a 5000 series aluminum alloy, a 6000 series aluminum alloy, an aluminum-plated steel sheet such as an aluminum-based electroplating, melt-bonding, and vapor-deposition plating. Can be mentioned. The zinc-based substrate is not particularly limited, and examples thereof include zinc-plated steel sheets, zinc-nickenore-coated steel sheets, zinc-iron-plated steel sheets, zinc-chrome-plated steel sheets, zinc-aluminum-plated steel sheets, zinc -Zinc-based steel plates such as titanium-plated steel plates, zinc-magnesium-plated steel plates, zinc-manganese-plated steel plates, zinc-plated steel plates, zinc-plated steel plates, etc. In the present invention, the iron, aluminum and zinc base materials can be subjected to chemical conversion treatment simultaneously.
[0044] [化成皮膜の平均皮膜量] [0044] [Average amount of conversion coating]
本発明の化成処理方法により得られる化成皮膜の平均皮膜量は、化成処理剤に 含まれる金属の合計量で、 0. lmg/m2以上 500mgZm2以下の範囲内であること が好ましい。 0. lmg/m2未満であると、均一な化成皮膜が得られず、良好な密着性 を得られない場合があるので好ましくなレ、。一方で、 500mg/m2を超えると、それ以 上の効果は得られず、経済的に不利である。より好ましくは、 5mg/m2以上 150mg Zm2以下の範囲である。 The average coating amount of the chemical conversion film obtained by the chemical conversion treatment method of the present invention is preferably in the range of 0.1 mg / m 2 or more and 500 mgZm 2 or less in terms of the total amount of metals contained in the chemical conversion treatment agent. If it is less than lmg / m 2 , a uniform chemical conversion film cannot be obtained and good adhesion is obtained. Les preferred, because you may not get. On the other hand, if it exceeds 500 mg / m 2 , no further effect can be obtained, which is economically disadvantageous. More preferably, it is in the range of 5 mg / m 2 or more and 150 mg Zm 2 or less.
[0045] 特に、本発明の化成処理方法においては、従来から課題となっていた、ホットスタン プ後のアルミニウムめっき鋼板に対しても、ジノレコン皮膜量を十分に確保することが でき、アルミニウムめっき鋼板においても、十分な塗装密着性を得ることが可能である 。このため、アルミニウムめっき鋼板を含む複数の金属基材からなる被処理物に対し て同時に化成処理を施した場合においても、十分な塗装密着性を得ることができる。 本発明の化成処理方法によれば、アルミニウムめっき鋼板に対しても、化成皮膜の 平均皮膜量として 10mg/m2以上を確保することができる。 [0045] In particular, in the chemical conversion treatment method of the present invention, the amount of the ginolecon film can be sufficiently secured even for the aluminum-plated steel sheet after hot stamping, which has been a problem in the past, and the aluminum-plated steel sheet In this case, it is possible to obtain sufficient paint adhesion. For this reason, sufficient coating adhesion can be obtained even when a chemical conversion treatment is performed simultaneously on an object to be processed consisting of a plurality of metal substrates including an aluminum-plated steel sheet. According to the chemical conversion treatment method of the present invention, an average coating amount of 10 mg / m 2 or more can be ensured even for an aluminized steel sheet.
[0046] [その後形成される塗膜]  [0046] [Coating film formed thereafter]
本発明の化成処理方法により化成皮膜を形成した後に、化成皮膜上に形成される 塗膜としては、例えば、カチオン電着塗料、溶剤塗料、水性塗料、粉体塗料等の従 来公知の塗料により形成される塗膜を挙げることができる。例えば、上記カチオン電 着塗料としては、アミノ化エポキシ樹脂、アミノ化アクリル樹脂、スルホニゥム化工ポキ シ樹脂等からなる従来公知のカチオン電着塗料が挙げられる。これらのうち、化成処 理剤に含まれるアミノ基含有シランカップリング剤の働きにより、電着塗膜と化成皮膜 の密着性をより高めるために、ァミノ基との反応性又は相溶性を示す官能基を有する 樹脂からなるカチオン電着塗料が好ましレ、。  After forming the chemical conversion film by the chemical conversion treatment method of the present invention, the coating film formed on the chemical conversion film is, for example, a conventionally known paint such as a cationic electrodeposition paint, a solvent paint, an aqueous paint, or a powder paint. Mention may be made of the coating film to be formed. For example, as the cationic electrodeposition coating material, a conventionally known cationic electrodeposition coating material made of an aminated epoxy resin, an aminated acrylic resin, a sulfonylated epoxy resin or the like can be mentioned. Among these, in order to further improve the adhesion between the electrodeposition coating film and the chemical conversion film by the action of the amino group-containing silane coupling agent contained in the chemical conversion treatment agent, a functional or reactive function with an amino group is exhibited. Cationic electrodeposition paints made of resin with groups are preferred.
[0047] [被処理物の前処理]  [0047] [Pretreatment of workpiece]
本発明の被処理物は、上記の化成処理を実施する前に、被処理物の表面を脱脂 処理した後、水洗処理を行うことが好ましい。脱脂処理は、被処理物の表面に付着し ている油分や汚れを除去するために行われるものであり、無リン'無窒素脱脂洗浄液 等の脱脂剤により、通常 30°C〜55°Cにおいて数分間程度の浸漬処理がなされる。 所望により、脱脂処理の前に、予備脱脂処理を行うことも可能である。また、脱脂処理 後の水洗処理は、脱脂剤を水洗するために、大量の水洗水によって少なくとも 1回以 上、スプレー処理により行われる。  The object to be treated of the present invention is preferably subjected to a water washing treatment after degreasing the surface of the object to be treated before performing the chemical conversion treatment. The degreasing treatment is performed to remove oil and dirt adhering to the surface of the object to be treated, and is usually performed at 30 ° C to 55 ° C with a degreasing agent such as a phosphorus-free and nitrogen-free degreasing cleaning solution. Immersion treatment is performed for several minutes. If desired, a preliminary degreasing process can be performed before the degreasing process. In addition, the water washing treatment after the degreasing treatment is performed by spraying at least once with a large amount of washing water in order to wash the degreasing agent with water.
[0048] [処理物の後処理] 本発明の化成処理方法により化成皮膜が形成された化成処理部材は、その後実 施される塗膜形成の前に水洗処理を行うことが好ましレ、。化成処理後の水洗処理は 、その後の各種塗装後の密着性、耐食性等に悪影響を及ぼさないようにするために 、少なくとも 1回以上実施される。この場合、最終の水洗は、純水で実施されることが 適当である。この化成処理後の水洗処理においては、スプレー水洗又は浸漬水洗の いずれであってもよぐこれらの方法を組み合わせて水洗することもできる。化成処理 後に水洗処理を実施した後には、公知の方法に従って必要に応じて乾燥され、その 後、各種塗装により塗膜を形成する。 [0048] [Post-treatment of processed material] The chemical conversion treatment member on which the chemical conversion film is formed by the chemical conversion treatment method of the present invention is preferably subjected to a water washing treatment before forming a coating film to be subsequently applied. The water washing treatment after the chemical conversion treatment is performed at least once in order not to adversely affect the adhesion and corrosion resistance after the various coatings. In this case, it is appropriate that the final washing is performed with pure water. In the water washing treatment after this chemical conversion treatment, washing can be carried out by combining these methods, which may be either spray water washing or immersion water washing. After the chemical conversion treatment and the water washing treatment, it is dried as necessary according to a known method, and then a coating film is formed by various coatings.
実施例  Example
[0049] 次に、本発明を実施例および比較例を挙げてさらに具体的に説明するが、本発明 はこれらの実施例にのみ限定されるものではない。なお、配合量は特に断りのないか ぎり質量部を表す。  [0049] Next, the present invention will be described more specifically with reference to examples and comparative examples, but the present invention is not limited to these examples. The blending amount represents parts by mass unless otherwise specified.
[0050] <実施例 1 >  [0050] <Example 1>
市販の冷間圧延鋼板(SPCC_SD、 日本テストパネル社製、 70mm X I 50mm X 0. 8mm)、高張力鋼板 (JSC780T、新日本製鐵社製、 70mm X 150mm X 0. 8m m)、およびアルミニウムめっき鋼板(USIBOR1500P、 ARCELOR社製、 70mm X 150mm X 2. 3mm)を被処理物として用意した。  Commercially cold-rolled steel plate (SPCC_SD, Nippon Test Panel, 70mm XI 50mm X 0.8 mm), high-tensile steel plate (JSC780T, Nippon Steel Corporation, 70mm X 150mm X 0.8 mm), and aluminum plating A steel plate (USIBOR1500P, manufactured by ARCELOR, 70 mm X 150 mm X 2.3 mm) was prepared as a workpiece.
[0051] [化成処理前の被処理物の前処理]  [0051] [Pretreatment of workpiece before chemical conversion]
〔脱脂処理〕  [Degreasing]
1. 6質量%の EC90 (日本ペイント社製脱脂剤)を用いて、 42°C、 2分間の浸漬処 理を実施した。  1. A 6% by mass EC90 (Nippon Paint degreasing agent) was used for immersion at 42 ° C for 2 minutes.
〔水洗処理〕  [Washing treatment]
脱脂処理をした後、水洗槽で浸漬洗浄した後、水道水で約 30秒間スプレー洗浄を 行った。  After degreasing, it was immersed and washed in a water washing tank, and then spray washed with tap water for about 30 seconds.
[0052] [化成処理] [0052] [Chemical conversion treatment]
ジルコニウムソースとしては、硝酸ジルコニール(日本軽金属製)及びアミノ基含有 シランカップリング剤として KBE— 903 (APS - S) (ァミノプロピルトリエトキシシラン: 有効濃度 100%:信越化学工業株式会社製)を使用し、ジルコニウム濃度 500ppm、 フッ素濃度 416ppm (モノレ];匕 = 416 X 91. 2/500 X 19. 0 = 4. 0)、固形分として アミノ基含有シランカップリング剤濃度 100ppm、密着性および耐食性付与剤として マグネシウムイオン 100ppm、及び亜鉛イオン 500ppmの化成処理剤を調製した。ま た、 10%水酸化ナトリウム水溶液を用いて、 pHを 2. 8に調整した。化成処理剤の温 度は 40°Cに調整し、その後、被処理物を 60秒間浸漬処理した。 Zirconyl nitrate (manufactured by Nippon Light Metal) as the zirconium source and KBE- 903 (APS-S) (aminopropyltriethoxysilane: effective concentration 100%: manufactured by Shin-Etsu Chemical Co., Ltd.) as the amino group-containing silane coupling agent Used, zirconium concentration 500ppm, Fluorine concentration 416ppm (mono); 匕 = 416 X 91. 2/500 X 19. 0 = 4.0), amino group-containing silane coupling agent concentration 100ppm as solid content, magnesium ion 100ppm as adhesion and corrosion resistance imparting agent, And the chemical conversion treatment agent of 500 ppm of zinc ions was prepared. In addition, the pH was adjusted to 2.8 using a 10% aqueous sodium hydroxide solution. The temperature of the chemical conversion treatment agent was adjusted to 40 ° C, and then the workpiece was immersed for 60 seconds.
[0053] [皮膜量の測定]  [0053] [Measurement of coating amount]
それぞれの鋼板につき、化成処理後の皮膜量を測定した。皮膜量は、蛍光 X線分 析装置 XRF— 1700 (島津製作所製蛍光 X線分析装置)を用いて、化成処理皮膜中 に含まれる Zr量 (mg/m2)と Si量 (mg/m2)を測定した。結果を表 1に示す。 About each steel plate, the film amount after chemical conversion treatment was measured. Coating amount, the fluorescent X-ray analysis apparatus XRF- 1700 using (manufactured by Shimadzu Corporation X-ray fluorescence analyzer), the amount of Zr contained in the chemical conversion film (mg / m 2) and Si amount (mg / m 2 ) Was measured. The results are shown in Table 1.
[0054] [化成処理後の水洗処理]  [0054] [Rinse treatment after chemical conversion treatment]
化成処理を施したそれぞれの鋼板に対して、水道水で 30秒間のスプレー処理を実 施した。次いで、イオン交換水で 30秒間のスプレー処理を実施した。  Each steel plate subjected to chemical conversion treatment was sprayed with tap water for 30 seconds. Next, a spray treatment for 30 seconds was performed with ion-exchanged water.
[0055] [電着塗装]  [0055] [Electrodeposition coating]
化成処理後の水洗処理を施したそれぞれの鋼板に対し、水洗処理によりウエットな 状態で、電着塗装を行った。電着塗装は、 PN150 (日本ペイント社製カチオン電着 塗料)を用いて、乾燥膜厚 20 / mになるように実施した。電着塗装により塗膜を形成 した後、それぞれの鋼板を水洗し、次いで、 170°Cで 20分間加熱して焼き付けを行う ことにより、試験板を得た。  Electrodeposition coating was performed on each steel plate that had been subjected to water treatment after chemical conversion treatment in a wet state by water washing treatment. Electrodeposition coating was performed using PN150 (Cation Electrodeposition Paint manufactured by Nippon Paint Co., Ltd.) so that the dry film thickness was 20 / m. After forming a coating film by electrodeposition coating, each steel plate was washed with water, and then heated at 170 ° C. for 20 minutes for baking to obtain a test plate.
[0056] [二次密着性試験 (SDT) ] [0056] [Secondary adhesion test (SDT)]
得られた試験板に、素地まで達する縦平行カットを 2本入れ、 5%NaCl水溶液中に て、 55°Cで 240時間の浸漬を実施した。その後、カット部をテープ剥離し、塗料の剥 離状態を観察した。尚、最大剥離幅の大きさにより、以下のような評価を行った。結果 を表 1に示す。  Two longitudinally parallel cuts reaching the substrate were put into the obtained test plate, and immersed in a 5% NaCl aqueous solution at 55 ° C for 240 hours. Thereafter, the cut portion was peeled off with tape, and the state of peeling of the paint was observed. In addition, the following evaluation was performed by the magnitude | size of the largest peeling width. The results are shown in Table 1.
◎ : 1mm以内  : Within 1mm
U: lmm〜2mm  U: lmm ~ 2mm
Δ: 2mm〜3mm  Δ: 2mm to 3mm
X: 3mm以上  X: 3mm or more
[0057] [複合サイクル試験(CCT) ] 得られた試験板に、素地まで達する縦平衡カットを入れた後、 35°Cに保たれた塩 水噴霧試験器中で 5%NaCl水溶液を 2時間連続噴霧した。次いで、 60°C、湿度 20 〜 30 %の条件下で 4時間乾燥した後、 50°C、湿度 95 %以上の湿潤下で 2時間保持 した。以上を 1サイクルとし、これを 100サイクル実施した。 100サイクル実施後、カット 部からの膨れ幅を測定した。尚、最大膨れ幅の大きさにより、以下のような評価を行 つた。結果を表 1に示す。 [0057] [Composite cycle test (CCT)] A vertical equilibrium cut reaching the substrate was put on the obtained test plate, and then a 5% NaCl aqueous solution was continuously sprayed for 2 hours in a salt spray tester maintained at 35 ° C. Next, after drying for 4 hours under conditions of 60 ° C. and humidity 20-30%, it was kept for 2 hours under humid conditions of 50 ° C. and humidity of 95% or more. The above is one cycle, and 100 cycles were implemented. After 100 cycles, the swollen width from the cut part was measured. The following evaluation was performed according to the size of the maximum swollen width. The results are shown in Table 1.
◎ :3mm以内  ◎: Within 3mm
U: 3mm〜4mm  U: 3mm ~ 4mm
Δ: 4mm〜5mm  Δ: 4mm to 5mm
X: 5mm以上  X: 5mm or more
[0058] <実施例 2> <Example 2>
フッ素濃度を570 111(モノレ:匕=570 91.2/500X19.0 = 5.5)とし、アミノ基 含有シランカップリング剤として KBM— 603(APS— L) (N— (2—アミノエチル) 3— ァミノプロピルトリエトキシシラン:有効濃度 100%:信越化学工業株式会社製)を固 形分濃度 lOOppm使用し、 pHを 3.5に調整した以外は、実施例 1と同様の操作を実 施し、試験板を得た。得られた試験板の評価結果を表 1に示した。  Fluorine concentration is 570 111 (mono: 匕 = 570 91.2 / 500X19.0 = 5.5), and KBM- 603 (APS- L) (N- (2-aminoethyl) 3-amino is used as the amino group-containing silane coupling agent. (Propyltriethoxysilane: Effective concentration 100%: Shin-Etsu Chemical Co., Ltd.) was used, and the solid content concentration lOOppm was used and the pH was adjusted to 3.5. It was. Table 1 shows the evaluation results of the test plates obtained.
[0059] <実施例 3> <Example 3>
フッ素濃度を 574ppm (モノレ];匕 = 574X91.2/500X19.0 = 5.5)とし、アミノ基 含有シランカップリング剤として KBM_603(APS_U (N_ (2—アミノエチル)3— ァミノプロピルトリエトキシシラン:有効濃度 100%:信越化学工業株式会社製)を固 形分濃度 200ppm使用し、 pHを 3.5に調整した以外は、実施例 1と同様の操作を実 施し、試験板を得た。得られた試験板の評価結果を表 1に示した。  Fluorine concentration is 574ppm (mono); 匕 = 574X91.2 / 500X19.0 = 5.5), and KBM_603 (APS_U (N_ (2-aminoethyl) 3-aminopropyltriethoxysilane: amino group-containing silane coupling agent: The test plate was obtained in the same manner as in Example 1 except that the effective concentration 100% (manufactured by Shin-Etsu Chemical Co., Ltd.) was used at a solid concentration of 200 ppm and the pH was adjusted to 3.5. The evaluation results of the test plate are shown in Table 1.
[0060] <実施例 4> <Example 4>
ジノレコニゥム濃度を 200ppm、フッ素濃度を 210ppm (モノレ];匕 = 210X91.2/20 0X19.0 = 5.0)とし、 pHを 3.5に調整した以外は、実施例 1と同様の操作を実施 し、試験板を得た。得られた試験板の評価結果を表 1に示した。  The test plate was prepared in the same manner as in Example 1 except that the concentration of dinoleconium was 200 ppm, the fluorine concentration was 210 ppm (mono); 匕 = 210X91.2 / 20 0X19.0 = 5.0, and the pH was adjusted to 3.5. Got. Table 1 shows the evaluation results of the test plates obtained.
[0061] <実施例 5> <Example 5>
ジノレコニゥム濃度を 200ppm、フッ素濃度を 210ppm (モノレ];匕 = 210X91.2/20 0 X 19. 0 = 5. 0)とし、アミノ基含有シランカップリング剤を使用せずに、 pHを 3. 5に 調整した以外は、実施例 1と同様の操作を実施し、試験板を得た。得られた試験板の 評価結果を表 1に示した。 Ginoleconium concentration 200 ppm, fluorine concentration 210 ppm (mono); 匕 = 210X91.2 / 20 0 X 19.0 = 5.0), and the same procedure as in Example 1 was performed except that the pH was adjusted to 3.5 without using an amino group-containing silane coupling agent. Obtained. Table 1 shows the evaluation results of the test plates obtained.
[0062] <実施例 6 >  [Example 6]
フッ素濃度を 626ppm (モノレ];匕 = 626 X 91. 2/500 X 19. 0 = 6. 0)とし、アミノ基 含有シランカップリング剤として KBM_603 (APS_U (N_ (2—アミノエチル)3— ァミノプロピルトリエトキシシラン:有効濃度 100% :信越化学工業株式会社製)を固 形分濃度 250ppm使用し、密着性および耐食性付与剤として亜鉛イオンを 500ppm 使用し、 pHを 3. 5に調整した以外は、実施例 1と同様の操作を実施し、試験板を得 た。得られた試験板の評価結果を表 1に示した。  Fluorine concentration was 626ppm (mono); 匕 = 626 X 91.2 / 500 X 19. 0 = 6.0, and KBM_603 (APS_U (N_ (2-aminoethyl) 3--) as the amino group-containing silane coupling agent (Minopropyltriethoxysilane: effective concentration 100%: Shin-Etsu Chemical Co., Ltd.) solid concentration 250 ppm, zinc ion 500 ppm as adhesion and corrosion resistance imparting agent, pH adjusted to 3.5 Carried out the same operations as in Example 1 to obtain test plates, and Table 1 shows the evaluation results of the obtained test plates.
[0063] <比較例 1 >  [0063] <Comparative Example 1>
化成処理を以下に示す燐酸亜鉛処理に変更した以外は、実施例 1と同様な操作を 実施し、試験板を得た。得られた試験板の評価結果を表 1に示す。  A test plate was obtained in the same manner as in Example 1 except that the chemical conversion treatment was changed to the zinc phosphate treatment shown below. Table 1 shows the evaluation results of the test plates obtained.
粦酸亜鉛処理]  Zinc oxalate treatment]
脱脂処理及び水洗処理を施したそれぞれの被処理物に対し、 0. 3%の0し1 (日本 ペイント社製表面調整剤)を用いて、室温で 30秒間浸漬して表面調整を行った。そ の後、サーフダイン SD— 6800 (日本ペイント社製燐酸亜鉛系化成処理剤)を用いて 、 42°Cで 2分間の浸漬処理を実施した。  Surface treatment was performed by immersing each treated object subjected to the degreasing treatment and the water washing treatment with 0.3% of 0 1 (a surface conditioner manufactured by Nippon Paint Co., Ltd.) for 30 seconds at room temperature. Then, immersion treatment was performed at 42 ° C. for 2 minutes using Surfdyne SD-6800 (a zinc phosphate chemical conversion treatment agent manufactured by Nippon Paint Co., Ltd.).
[0064] <比較例 2 > [0064] <Comparative Example 2>
ジノレコニゥム濃度を 100ppm、フッ素濃度を 250ppm (モノレ];匕 = 250 X 91. 2/10 0 X 19. 0 = 12. 0)とし、 pHを 3. 5に調整した以外は、実施例 1と同様の操作を実施 し、試験板を得た。評価結果を表 1に示す。  Same as Example 1 except that the concentration of dinoleconium was 100ppm, the fluorine concentration was 250ppm (mono); 匕 = 250 X 91. 2/10 0 X 19. 0 = 12.0), and the pH was adjusted to 3.5 The test plate was obtained by carrying out the above operations. Table 1 shows the evaluation results.
[0065] <比較例 3 > [0065] <Comparative Example 3>
フッ素濃度を 940ppm (モノレ];匕 = 940 X 91. 2/500 X 19. 0 = 9. 0)とし、アミノ基 含有シランカップリング剤として KBM_603 (APS_U (N_ (2—アミノエチル)3— ァミノプロピルトリエトキシシラン:有効濃度 100% :信越化学工業株式会社製)を固 形分濃度 250ppm使用し、密着性および耐食性付与剤を使用せずに、 pHを 3. 5に 調整した以外は、実施例 2と同様の操作を実施し、試験板を得た。評価結果を表 1に 示す。 Fluorine concentration is 940ppm (Monole); 匕 = 940 X 91. 2/500 X 19. 0 = 9.00, and KBM_603 (APS_U (N_ (2-aminoethyl) 3) is used as an amino group-containing silane coupling agent. (Minopropyltriethoxysilane: effective concentration 100%: manufactured by Shin-Etsu Chemical Co., Ltd.) solid concentration 250 ppm, and without adjusting adhesion and corrosion resistance, and adjusting pH to 3.5. The same operation as in Example 2 was performed to obtain a test plate, and the evaluation results are shown in Table 1. Show.
[0066] [表 1]  [0066] [Table 1]
Figure imgf000016_0001
Figure imgf000016_0001
APS-S : NH2 (CH2) 3Si (0C2H5) 3 APS-S: NH 2 (CH 2 ) 3 Si (0C 2 H 5 ) 3
APS-L : NH2(CH2)2NH(CH2)3Si (0C2H5)3 産業上の利用可能性 APS-L: NH 2 (CH 2 ) 2 NH (CH 2 ) 3 Si (0C 2 H 5 ) 3 Industrial Applicability
[0067] 本発明により得られる化成処理部材は、アルミニウムめっき鋼板に対しても十分な 皮膜量を確保することができ、また、各種被処理物に対しても同時に十分な化成処 理皮膜を形成することができ、且つ、十分な耐食性を確保することができるため、塗 装前の自動車車体、二輪車車体等の乗物外板、各種部品、容器外面、コイルコーテ イング等の、その後、塗装処理が施される分野において好ましく使用される。  [0067] The chemical conversion treatment member obtained by the present invention can secure a sufficient amount of film even on an aluminum-plated steel sheet, and also forms a sufficient chemical conversion treatment film on various objects to be treated at the same time. In addition, since sufficient corrosion resistance can be ensured, the vehicle exterior plate, various parts, container outer surface, coil coating, etc. of the automobile body, motorcycle body, etc. before coating are applied afterwards. It is preferably used in the field to be used.

Claims

請求の範囲 The scope of the claims
[1] 被処理物を化成処理剤で処理して化成皮膜を形成する化成処理方法であって、 前記被処理物を、少なくとも 1種のアルミニウムめっき鋼板と、冷延鋼板、亜鉛めつ き鋼板、及び、アルミニウム板からなる群から選ばれる少なくとも 1種と、を含むものと し、  [1] A chemical conversion treatment method for forming a chemical conversion film by treating a treatment object with a chemical conversion treatment agent, the treatment object comprising at least one kind of an aluminum-plated steel sheet, a cold-rolled steel sheet, and a zinc plated steel sheet And at least one selected from the group consisting of aluminum plates,
前記化成処理剤を、ジルコニウム、フッ素、及び、アミノ基含有シランカップリング剤 を含有する化成処理剤とし、  The chemical conversion treatment agent is a chemical conversion treatment agent containing zirconium, fluorine, and an amino group-containing silane coupling agent,
前記化成処理剤中の前記ジルコニウムの含有量を、金属換算で lOOppm以上 70 Oppm以下とし、  The content of the zirconium in the chemical conversion treatment agent is not less than lOOppm and not more than 70 Oppm in terms of metal,
前記ジルコニウムに対する前記フッ素のモル比を、 3. 5以上 7· 0以下とする化成処 理方法。  A chemical conversion treatment method wherein the molar ratio of the fluorine to the zirconium is 3.5 or more and 70 or less.
[2] 前記化成処理剤中の前記アミノ基含有シランカップリング剤の含有量を、固形分濃 度で 50ppm以上 500ppm以下とする請求項 1記載の化成処理方法。  [2] The chemical conversion treatment method according to claim 1, wherein the content of the amino group-containing silane coupling agent in the chemical conversion treatment agent is 50 ppm or more and 500 ppm or less in terms of solid content concentration.
[3] 前記化成処理剤の pHを、 2. 6以上 4. 5以下とする請求項 1又は 2記載の化成処 理方法。 [3] The chemical conversion treatment method according to claim 1 or 2, wherein the chemical conversion treatment agent has a pH of 2.6 to 4.5.
[4] 前記化成処理剤を、マグネシウムイオン、亜鉛イオン、カルシウムイオン、アルミユウ ムイオン、ガリウムイオン、インジウムイオン、及び、銅イオンからなる群より選ばれる少 なくとも一種の密着性及び耐食性付与剤をさらに含有する化成処理剤とする請求項 1から 3いずれか記載の化成処理方法。  [4] The chemical conversion treatment agent is further added with at least one adhesion and corrosion resistance imparting agent selected from the group consisting of magnesium ions, zinc ions, calcium ions, aluminum ions, gallium ions, indium ions, and copper ions. The chemical conversion treatment method according to claim 1, wherein the chemical conversion treatment agent is contained.
[5] 前記被処理物を、 自動車車体用部材および自動車ボディーとする請求項 1から 4い ずれか記載の化成処理方法。  [5] The chemical conversion treatment method according to any one of claims 1 to 4, wherein the object to be treated is an automobile body member or an automobile body.
[6] 請求項 1から 5いずれか記載の化成処理方法により化成皮膜が形成された化成処 理部材。  [6] A chemical conversion treatment member having a chemical conversion film formed by the chemical conversion treatment method according to any one of claims 1 to 5.
PCT/JP2006/308903 2005-04-28 2006-04-27 Method of chemical treatment and chemically treated member WO2006118218A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US11/919,454 US20090078340A1 (en) 2005-04-28 2006-04-27 Method of chemical treatment and chemically treated member
JP2007514821A JPWO2006118218A1 (en) 2005-04-28 2006-04-27 Chemical conversion treatment method and chemical conversion treatment member
GB0722061A GB2440863A (en) 2005-04-28 2006-04-27 Method of chemical treatment and chemically treated member
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US20090078340A1 (en) 2009-03-26
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CA2606171A1 (en) 2006-11-09
GB0722061D0 (en) 2007-12-19
JPWO2006118218A1 (en) 2008-12-18

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