WO2006114808A1 - Outer wall panel and method of vertically installing outer wall of building using the outer wall panel - Google Patents

Outer wall panel and method of vertically installing outer wall of building using the outer wall panel Download PDF

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Publication number
WO2006114808A1
WO2006114808A1 PCT/JP2005/006356 JP2005006356W WO2006114808A1 WO 2006114808 A1 WO2006114808 A1 WO 2006114808A1 JP 2005006356 W JP2005006356 W JP 2005006356W WO 2006114808 A1 WO2006114808 A1 WO 2006114808A1
Authority
WO
WIPO (PCT)
Prior art keywords
frame
wall panel
surface material
moisture
exterior
Prior art date
Application number
PCT/JP2005/006356
Other languages
French (fr)
Japanese (ja)
Inventor
Tamio Ishibashi
Original Assignee
Daiwa House Industry Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa House Industry Co., Ltd. filed Critical Daiwa House Industry Co., Ltd.
Priority to PCT/JP2005/006356 priority Critical patent/WO2006114808A1/en
Priority to CNA200580049360XA priority patent/CN101151421A/en
Publication of WO2006114808A1 publication Critical patent/WO2006114808A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels

Definitions

  • Exterior wall panel and method for erecting building exterior wall using exterior wall panel
  • the present invention makes it possible to increase the efficiency of building construction by standardizing and intensively manufacturing members constituting a building, and is particularly standardized for the purpose of configuring an outer wall.
  • the present invention relates to an outer wall panel and a method for erecting a building outer wall using the outer wall panel.
  • an operator attaches a body frame to a pillar of a building, and then attaches a plywood to the body frame.
  • the worker puts up a wall material of a predetermined size on the surface of the plywood and erects the outer wall.
  • barrels, plywood, and wall materials are usually processed on site (cutting to a predetermined size, etc.).
  • An object of the present invention is to solve the above-mentioned problems, and it is possible to increase the efficiency of building construction by standardizing and intensively manufacturing the outer walls constituting the building.
  • the object is to provide an outer wall panel and a method for erecting a building outer wall using the outer wall panel.
  • the above-mentioned problem is an industrial outer wall panel that constitutes the outer wall of a building, the outer wall panel including an interior surface material that is an interior material of the building, and a building An exterior surface material as an exterior material, and a frame disposed between the interior surface material and the exterior surface material, the interior surface material, the exterior surface material, and the frame, It is solved by assembling in advance at the factory.
  • the outer wall panel is composed of an exterior surface material that is an exterior material of a building, an interior surface material that is an interior material of a building, and a frame that supports and fixes them, and these are assembled in advance in a factory. ing.
  • the outer wall of the building can be erected only by assembling the outer wall panel. For this reason, compared with the conventional method of processing and procuring parts and members necessary for erecting the outer wall at the site, it takes less time and can shorten the process time.
  • the outer wall panel according to the present invention when used, it is easy to secure the workers because the outer walls can be erected easily even if they are not skilled workers.
  • the frame is a rectangular frame formed of a vertical frame and a horizontal frame, and a heat insulating material is disposed in a space surrounded by the vertical frame and the horizontal frame, If the heat insulating material is configured in advance to be assembled in a factory, it is preferable because an outer wall having heat insulating properties can be erected.
  • a moisture-proof member is disposed between the frame and the interior surface material, and the moisture-proof member is configured to be assembled in advance in a factory, so that a high moisture-proof property is obtained.
  • the outer wall can be erected, which is preferable.
  • a wooden frame for attaching an interior material is disposed between the frame and the interior surface material, and the interior surface material is fixed to the wooden frame, and the wooden surface Is pre-configured to be assembled at the factory.
  • an underground material for disposing the wooden frame is disposed between the interior surface material and the frame, and the wooden frame is disposed on the base surface material.
  • the interior surface material is disposed on a surface of the wooden frame opposite to the surface on which the ground surface material is disposed, and the ground surface material is configured to be assembled in advance in a factory. .
  • interior material can be attached to a wooden crosspiece, interior material can be arrange
  • a fire prevention member is disposed between the frame and the exterior face material, and that the fire prevention member is configured to be assembled in advance in a factory.
  • the interior surface material as the interior material of the building the exterior surface material as the exterior material of the building, the vertical frame and the horizontal frame
  • a method of erected a building outer wall using an outer wall panel comprising a frame, which is a rectangular frame body formed by the above, a moisture-proof member, a fire-proof member, and a heat-insulating member.
  • each member such as the interior surface material and the exterior surface material is sequentially arranged on the frame, and is manufactured in advance in the factory.
  • the building exterior wall can be easily erected simply by arranging the constructed exterior wall panel according to the basic framework.
  • the outer wall panel can be easily manufactured even if it is not a skilled worker, and if this outer wall panel is used, the building outer wall can be easily erected even if it is not a skilled worker.
  • the building outer wall can be easily erected, the work efficiency can be improved and the construction period can be shortened.
  • FIG. 1 is an exploded view of an outer wall panel according to the present invention.
  • FIG. 2 is a perspective view showing a frame according to the present invention.
  • FIG. 3 is a flowchart of the manufacturing process of the outer wall panel according to the present invention.
  • FIG. 4 is a perspective view showing a frame to which a double-sided tape according to the present invention is attached.
  • FIG. 5 is an explanatory view showing an assembling process inside the outer wall panel according to the present invention.
  • FIG. 6 is an explanatory diagram showing a process of applying the interior material according to the present invention.
  • FIG. 7 is an explanatory view showing a process of disposing a heat insulating material according to the present invention.
  • FIG. 8 is an explanatory view showing an assembly process of the outer wall panel room outside according to the present invention.
  • FIG. 9 is a perspective view of an outer wall panel according to the present invention.
  • FIG. 10 is a cross-sectional view taken along line AA in FIG.
  • the present embodiment relates to a standardized outer wall panel that can be manufactured intensively and a method for manufacturing the same. By using such an outer wall panel for building construction, building work can be performed. It can be efficient.
  • the “outer wall panel” refers to parts constituting the outer wall of a building, and is formed by disposing a heat insulating material, an interior material, an exterior material, and the like on a frame serving as a base. This outer wall panel is manufactured intensively at factories and the like.
  • the outer wall of the building is erected.
  • FIG. 1 is an exploded view of an outer wall panel
  • FIG. 2 is a perspective view showing a frame
  • FIG. 3 is a manufacturing process flowchart of the outer wall panel.
  • Fig. 4 is a perspective view showing the frame with the double-sided tape attached
  • Fig. 5 is an explanatory diagram showing the assembly process inside the outer wall panel
  • Fig. 6 is an explanatory diagram showing the process of applying the interior material
  • Fig. 7 is the insulating material.
  • FIG. 8 is an explanatory view showing an assembling process outside the outer wall panel room
  • FIG. 9 is a perspective view of the outer wall panel
  • FIG. 10 is a cross-sectional view taken along line AA in FIG.
  • this embodiment is merely an example of the outer wall panel, and the present invention is not limited to this.
  • the outer wall panel differs depending on various conditions such as the area where it is erected, the required heat insulation / moisture resistance, the installation location, the shape of the building used, etc. In general, the presence and quantity, etc. of each item vary from one property to another.
  • the outer wall panel 1 includes a frame 11, a first moisture-proof sheet 12 as a moisture-proof member, a room-side foundation surface material 13 as a foundation surface material, a second moisture-proof sheet 14 as a moisture-proof member, and a wooden crosspiece. 15, 15 and 15, Interior material 16 as interior surface material, Thermal insulation material 17, 17, 17, 17 as exterior member, Outdoor base material 18 as fire prevention member, Exterior material 19 as exterior surface material The configuration.
  • the frame 11 includes vertical frames 11a, lla, horizontal frames lib, lib, and reinforcing members 11c, 11c, 11c.
  • the vertical frames 11a and 11a, the horizontal frames l ib and l ib, and the reinforcing members 11c, 11c, and 11c according to the present embodiment have a steel material force such as a square steel pipe.
  • the vertical frames 11a and 11a, the horizontal frames l ib and l ib, and the reinforcing members 11c, 11c and 11c are not limited to those made of square steel pipes. ,request It is appropriately selected depending on the conditions.
  • the horizontal frames l ib and l ib are welded by bridging both ends of the vertical frames 11a and 11a arranged substantially in parallel.
  • the vertical frames 11a and 11a and the horizontal frames l ib and l ib A rectangular frame is constructed.
  • the vertical frames 11a and 11a and the horizontal frames l ib and l ib are welded so as to be substantially vertical.
  • the reinforcing members 11c, 11c, and 11c are formed to have substantially the same length as the horizontal frames l ib and l ib, and the horizontal frames l ib and 1 lb are formed so as to bridge the vertical frames 11a and 11a. It is fixed almost parallel by welding or screw nails.
  • the reinforcing members 11c, 11c, and 11c are fixed by welding or screw nails or the like at equal intervals or a predetermined interval between the horizontal frames l ib and l ib.
  • the horizontal frame l lb, the reinforcing member 11c (the reinforcing member 11c disposed adjacent to the horizontal frame l ib), the space formed by the vertical frames 11a, 11a, and the reinforcing members 11c, 11c ( The space formed by the reinforcing members 11c, 11c) adjacent to each other and the vertical frames 11a, 11a will be described as “insulation material arrangement space 1 Id, l id, l id, l ld”.
  • the first moisture-proof sheet 12 is an aluminum sheet, and is formed to have substantially the same shape and size as the frame 11 as shown in FIG. RU
  • the first moisture-proof sheet 12 is bonded to the indoor-side surface of the frame 11 (hereinafter referred to as “indoor-side side surface 1 If”) with a double-sided tape.
  • the first moisture-proof sheet 12 may be any material having moisture-proof properties, such as a vinyl sheet that is not limited to an aluminum sheet! /.
  • the indoor base surface material 13 is a known surface material, and is formed so as to be substantially the same shape and size as the frame 11.
  • the indoor-side base surface material 13 is laminated on the indoor-side surface of the first moisture-proof sheet 12 (hereinafter referred to as “indoor-side side surface 12a”), and is fixed to the frame 11 with a fixing material such as a screw.
  • the indoor base material 13 for example, a well-known extruded resin product, gypsum boat, asbestos cement board, calcium silicate board, gypsum slag board, plywood and the like are used.
  • the second moisture-proof sheet 14 according to the present embodiment is an aluminum sheet, and is formed so as to have substantially the same shape and size as the frame 11.
  • the second moisture-proof sheet 14 is adhered to the indoor side surface (hereinafter referred to as “indoor side surface 13a”) of the indoor base material 13 with a double-sided tape.
  • the second moisture-proof sheet 14 may be any material having moisture-proof properties, such as a vinyl sheet that is not limited to an aluminum sheet! /.
  • the wooden crosses 15, 15, and 15 according to the present embodiment are known square bars, and the length in the longitudinal direction is substantially the same as the length in the height direction of the frame 11.
  • the wooden crosspieces 15, 15, and 15 are arranged so as to be substantially parallel to the indoor side surface of the second moisture-proof sheet 14 (hereinafter referred to as “interior side surface 14a”), and are made of a fixing material such as a screw. It is fixed to the indoor base material 13 and the frame 11.
  • the wooden crosses 15, 15, and 15 are disposed so as to be substantially parallel to the long sides of the indoor base material 13 and the second moisture-proof sheet 14.
  • the interior material 16 according to the present embodiment is a known interior material, and is formed so as to have substantially the same type and size as the frame 11.
  • the interior material 16 is arranged on the indoor side surface of the wooden rails 15, 15, 15 (hereinafter referred to as “interior side surfaces 15a, 15a, 15aJ”). , 15 and 15 are fixed.
  • the heat insulating materials 17, 17, 17, and 17 according to the present embodiment are known heat insulating materials, and have substantially the same shape and size as the heat insulating material disposition spaces l id, l id, l id, and l id. Is formed.
  • the heat insulating materials 17, 17, 17, and 17 are disposed in the heat insulating material disposition spaces l id, l id, l id, and l id.
  • the heat insulating materials 17, 17, 17, and 17 for example, known rock wool, glass wool, urethane foam and the like are used.
  • the outdoor base material 18 according to the present embodiment is a known surface material, and is formed so as to be substantially the same shape and size as the frame 11.
  • the outdoor base material 18 is laminated on the outdoor surface of the frame 11 (hereinafter referred to as “outside side 1 lg”), and is fixed to the frame 11 with a fixing material such as a screw.
  • the outdoor base material 18 may be, for example, a known gypsum boat, asbestos cement board, Calcium silicate boards, gypsum slag boards, plywood, etc. are used, but fire prevention materials such as die light are used when performing fire prevention treatment.
  • the exterior material 19 according to the present embodiment is a known exterior material, and is formed to have substantially the same shape and size as the frame 11.
  • the exterior material 19 is laminated on the outdoor side surface (hereinafter referred to as “outside side surface 18a”) of the outdoor base material 18 and is attached to the outdoor base material 18 and the frame by a fixing material such as a screw. Fixed to 11.
  • exterior material 19 for example, ceramic siding, water-resistant plywood coated on the outdoor surface, plywood with tile material attached to the outdoor surface, and the like are used.
  • the process is roughly divided into a frame creation process, an indoor manufacturing process, an inversion process, and an outdoor manufacturing process.
  • frame 11 is created, and in the indoor manufacturing process, the first moisture-proof sheet 12, the indoor base material 13, the second moisture-proof sheet 14, and the wooden bridges 15, 15, 15
  • the interior material 16 is disposed.
  • the heat insulating materials 17, 17, 17, 17 are disposed on the frame 11, and the outdoor base material 18 and the exterior material 19 are disposed on the outdoor side of the frame 11, and the outer wall is provided.
  • a frame 11 is created.
  • a square steel pipe is cut into a predetermined size, and vertical frames 11a and 11a, horizontal frames l ib and l ib, and reinforcing members 11c, 11c and 11c are formed.
  • the horizontal frames l ib and l ib and the reinforcing members 11c, 11c and 11c are cut to the same size.
  • the created vertical frames 11a and 11a and the horizontal frames l ib and l ib are welded to create a rectangular frame.
  • the horizontal frames l ib and l ib are welded so as to bridge both ends of the vertical frames 11a and 11a arranged substantially in parallel.
  • horizontal frames l ib and l ib are welded so as to be substantially perpendicular to the vertical frames 11a and 11a.
  • reinforcing members 11c, 11c, 11c are welded to the vertical frames 11a, 11a.
  • the reinforcing members 11c, 11c, 11c are welded so as to bridge the vertical frames 11a, 11a.
  • the reinforcing members 11c, 11c, and 11c are disposed in a space surrounded by the vertical frames 11a and 11a and the horizontal frames l ib and l ib, and are substantially parallel to the horizontal frames l ib and l ib. ing.
  • a square steel pipe is used as the material constituting the frame 11, but the present invention is not limited to this, such as the strength required for the outer wall panel 1 and the shape of the frame 11. Depending on the conditions, an appropriate material is selected.
  • processing such as drawing may be performed to form the required shape.
  • the force joining method in which members constituting the frame 11 are joined by welding is not limited to this, and each member may be joined using a hardware such as a coupling hardware.
  • a screw through-hole for allowing a fixing material such as a screw to pass through may be formed in the frame making process.
  • the inner diameter of the screw through hole is slightly smaller than the outer diameter of the screw.
  • a part such as a nut for fixing a fixing material such as a bolt may be welded in the frame forming process.
  • the frame 11 may be painted for the purpose of fendering or the like. However, this painting may be performed at a stage before cutting the material or at a stage immediately before the frame 11 is assembled. Further, an identification label for identifying the frame 11 may be attached at this stage.
  • the indoor side manufacturing process is composed of steps 2 to 7.
  • the indoor side manufacturing process will be described with reference to FIGS.
  • step 2 as shown in FIG. 4, double-sided tape l ie is applied to frame 11.
  • the double-sided tape l ie is attached to the indoor side surface 1 If of the frame 11.
  • the double-sided tape lie is affixed to the interior side surface 1 If all around the circumference.
  • the double-sided tape l ie is a force used to fix the first moisture-proof sheet 12.
  • the fixing means of the first moisture-proof sheet 12 is not limited to the double-sided tape l ie. Any fixing means may be used.
  • step 3 the first moisture-proof sheet 12 is disposed.
  • the first moisture-proof sheet 12 is laminated on the frame 11 to which the double-sided tape l ie is attached.
  • the first moisture-proof sheet 12 is laminated so as to match the shape of the frame 11.
  • the first moisture-proof sheet 12 is fixed to the frame 11 by the double-sided tape l ie.
  • step 4 an indoor base material 13 is provided.
  • the indoor base material 13 is laminated on the indoor side surface 12 a of the first moisture-proof sheet 12.
  • the indoor base material 13 is laminated so as to match the shape of the frame 11 and the first moisture-proof sheet 12.
  • the indoor base surface material 13 is fixed to the frame 11 with a fixing material such as a screw through the first moisture-proof sheet 12.
  • any double-sided tape 13b may be used without being necessarily attached.
  • step 5 the second moisture-proof sheet 14 is provided.
  • the second moisture-proof sheet 14 is laminated on the indoor basement surface material 13 to which the double-sided tape 13b is attached.
  • the second moisture-proof sheet 14 is laminated so as to match the shape of the indoor base material 13.
  • the second moisture-proof sheet 14 is fixed to the indoor base surface material 13 by the double-sided tape 13b.
  • step 6 wooden crosses 15, 15, and 15 are disposed.
  • the wooden crosses 15, 15, 15 are placed on the indoor side surface 14 a of the second moisture-proof sheet 14.
  • the wooden crosses 15, 15, 15 are placed so as to be substantially parallel to the long side of the second moisture-proof sheet 14. At this time, the wooden crosses 15 and 15 are arranged on both long sides of the second moisture-proof sheet 14, and the remaining wooden cross 15 is a substantially center between the wooden crosses 15 and 15 arranged on both long sides. Arranged in the section.
  • the wooden crosses 15, 15 and 15 are fixed to the indoor lower floor material 13 and the frame 11 via the second moisture-proof sheet 14 by a fixing material such as a screw.
  • step 7 an interior material 16 is provided.
  • the interior material 16 is placed so as to match the shape of the indoor base material 13 and the second moisture-proof sheet 14.
  • the interior material 16 is fixed to the wooden crosses 15, 15 and 15 with a fixing material such as a screw.
  • the interior material 16 is not necessarily arranged at this stage.
  • the interior side of the outer wall panel 1 may be completed with the wooden bars 15, 15, 15 disposed, and the interior material 16 may be applied on-site.
  • step 8 the semi-finished product of the outer wall panel 1 manufactured in the indoor manufacturing process is reversed so that it is upside down.
  • This step may be performed manually by an operator, or a known reversing machine may be used.
  • the outdoor manufacturing process is composed of processes 9 to 11.
  • step 9 as shown in FIG. 7, the heat insulating materials 17, 17, 17, 17 are inserted into the heat insulating material disposition spaces l id, l id, l id, 11 d of the frame 11.
  • step 10 the outdoor base material 18 is laminated on the outdoor side surface 1 lg of the frame 11 in which the heat insulating materials 17, 17, 17, 17 are inserted. .
  • the outdoor base material 18 is laminated so as to match the shape of the frame 11.
  • the outdoor base material 18 is fixed to the frame 11 with a fixing material such as a screw.
  • step 11 as shown in FIG. 8, the exterior member 19 is laminated on the outdoor side surface 18 a of the outdoor base material 18.
  • the exterior material 19 is laminated so as to match the shape of the outdoor base material 18.
  • the exterior material 19 is fixed to the outdoor base material 18 and the frame 11 by a fixing material such as a screw.
  • a finishing process may be performed if necessary.
  • a process of removing dust with air or filling the putty of the screw part is performed.
  • the portion is painted to cover the putty portion.
  • the outer wall panel 1 is completed as shown in FIG.
  • Fig. 10 shows a cross-sectional view along line AA in Fig. 9.
  • the outer wall panel 1 includes, from the indoor side, an interior material 16, wooden crosses 15, 15, 15, a second moisture-proof sheet 14, an indoor-side base surface material 13, and a first moisture-proof sheet. 12, Fure 11 and 17, 17, 17, 17, outdoor base material 18, and exterior material 19 are laminated.
  • the outer wall of the building can be erected only by assembling the outer wall panels that have been transported according to the drawings.
  • the outer wall panel 1 according to the present embodiment is used, the outer wall can be erected easily without requiring complicated work, and therefore the construction period can be shortened.
  • the outer wall panel 1 according to the present embodiment can be mass-produced intensively at a factory, the construction cost can be reduced.
  • the outer wall panel includes an exterior material and an interior material, and a frame that supports and fixes them.
  • the outer wall panel can be easily manufactured, and the outer wall of the building can be erected only by assembling the outer wall panel.
  • the outer wall panel can be easily manufactured by sequentially arranging each member such as the interior surface material, the exterior surface material, the moisture-proof member, and the fire-proof member with respect to the frame. I can do it.
  • outer wall panels can be manufactured intensively at factories, etc., ensuring a certain level of quality compared to conventional methods where the processing of parts necessary for erection of the outer wall is performed at each site. This makes it easier to prevent variations in quality from site to site.
  • the outer wall panel can be easily manufactured even by an unskilled worker, and the use of the outer wall panel makes it possible to easily establish an outer wall of stable quality.
  • the present invention it is possible to dispose the moisture-proof member, the fire-proof member, the heat insulating material and the like on the outer wall panel, so that the outer wall can be erected with high moisture-proof property and fire-proof property. .

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

An outer wall panel and a method of vertically installing the outer wall of a building using the outer wall panel. The outer wall panel (1) comprises an interior surface finishing material (16) used as the interior finishing material of the building, an exterior surface finishing material (19) used as the exterior finishing material of the building, and a frame (11) disposed between the interior surface finishing material (16) and the exterior surface finishing material (19). The interior surface finishing material (16), the exterior surface finishing material (19), and the frame (11) are assembled together in a plant beforehand.

Description

外壁パネル及び外壁パネルを使用した建物外壁立設方法 技術分野  Exterior wall panel and method for erecting building exterior wall using exterior wall panel
[0001] 本発明は、建物を構成する部材を規格化し、集約的に製造することによって、建物 の建築を効率化することを可能とするものであって、特に外壁を構成する目的で規格 化された外壁パネル及び当該外壁パネルを使用した建物外壁立設方法に関する。 背景技術  [0001] The present invention makes it possible to increase the efficiency of building construction by standardizing and intensively manufacturing members constituting a building, and is particularly standardized for the purpose of configuring an outer wall. The present invention relates to an outer wall panel and a method for erecting a building outer wall using the outer wall panel. Background art
[0002] 通常、建築現場においては、図面に応じて部材の加工や部品の準備を行いながら 、建築作業が行なわれている。  [0002] In general, construction work is performed at a construction site while processing members and preparing parts according to drawings.
例えば、外壁を配設する際の一例を挙げると、作業員が建物の柱に胴桟を取付け 、次いでこの胴桟に合板を取付ける。  For example, as an example when an outer wall is provided, an operator attaches a body frame to a pillar of a building, and then attaches a plywood to the body frame.
その後、作業員が合板の表面に所定サイズの壁材を貼付することによって外壁を 立設する。  After that, the worker puts up a wall material of a predetermined size on the surface of the plywood and erects the outer wall.
これら胴桟、合板、壁材の加工 (所定サイズへの切断等)は、通常現場で行われて いる。  These barrels, plywood, and wall materials are usually processed on site (cutting to a predetermined size, etc.).
また、加工の際に必要となる部品等は、必要となれば、その都度、現場より直接注 文される。  In addition, parts required for processing are ordered directly from the site whenever necessary.
[0003] しかし、このように、必要な部品及び部材の加工や調達を現場で行なうと、手間が かかり、ェ期が長くなる等の問題が生じていた。  However, as described above, when necessary parts and members are processed and procured on site, there are problems such as taking time and lengthening the process.
また、現場毎に必要な数量分のみの部品 ·部材の加工及び調達を行うため、建築 コストも上昇すると 、う問題が生じて!/ヽた。  In addition, since the processing and procurement of only the necessary quantity of parts / materials at each site, the construction cost also increased, causing problems!
更に、必要な部材の加工等力 現場毎に行われていると、一定の品質を確保する ことが困難であり、現場毎に品質のばらつきが生じるおそれがあった。  Furthermore, if processing is performed at the site where necessary parts are processed, it is difficult to ensure a certain level of quality and there may be variations in quality from site to site.
また、現場で図面通りに部材等の加工を行うとともに、その加工された部材等を使 用して建築作業を行うためには、熟練の作業員が必要であるが、この熟練の作業員 を確保することが困難であるという問題が生じていた。  In addition, in addition to processing members etc. on the site according to the drawings, and building work using the processed members etc., skilled workers are required. There was a problem that it was difficult to secure.
また、部品等が必要となるたびに、現場より調達するような状況であると、注文ミスや 過剰注文等、誤った注文が行なわれる可能性も高 、。 Also, every time parts are needed, if it is procured from the site, There is a high possibility that wrong orders such as excessive orders will be placed.
[0004] このような問題を解決するために、建物を構成する部材を規格化し、集約的に製造 することによって、建物の建築を効率化する技術が望まれて 、た。  [0004] In order to solve such a problem, there has been a demand for a technique for improving the efficiency of building construction by standardizing and intensively manufacturing members constituting the building.
[0005] 本発明の目的は、上記各問題点を解決することにあり、建物を構成する外壁を規 格化し、集約的に製造することによって、建物の建築を効率化することを可能とする 外壁パネル及び当該外壁パネルを使用した建物外壁立設方法を提供することにあ る。  [0005] An object of the present invention is to solve the above-mentioned problems, and it is possible to increase the efficiency of building construction by standardizing and intensively manufacturing the outer walls constituting the building. The object is to provide an outer wall panel and a method for erecting a building outer wall using the outer wall panel.
発明の開示  Disclosure of the invention
[0006] 上記課題は、本件発明に係る外壁パネルによれば、建物の外壁を構成する工業化 住宅用の外壁パネルであって、該外壁パネルは、建物の内装材となる内装面材と、 建物の外装材となる外装面材と、前記内装面材及び前記外装面材との間に配設さ れたフレームとを備え、前記内装面材と、前記外装面材と、前記フレームとが、予め 工場で組付けられることにより解決される。  [0006] According to the outer wall panel of the present invention, the above-mentioned problem is an industrial outer wall panel that constitutes the outer wall of a building, the outer wall panel including an interior surface material that is an interior material of the building, and a building An exterior surface material as an exterior material, and a frame disposed between the interior surface material and the exterior surface material, the interior surface material, the exterior surface material, and the frame, It is solved by assembling in advance at the factory.
[0007] このように、外壁パネルは、建物の外装材となる外装面材及び建物の内装材となる 内装面材と、それらを支持固定するフレームで構成され、これらは予め工場で組付け られている。  [0007] Thus, the outer wall panel is composed of an exterior surface material that is an exterior material of a building, an interior surface material that is an interior material of a building, and a frame that supports and fixes them, and these are assembled in advance in a factory. ing.
よって、この外壁パネルを組立てるのみで建物の外壁を立設することができる。 このため、外壁を立設するために必要な部品及び部材の加工や調達を現場で行な う従来の工法に比して、手間がかからず、ェ期を短縮することができる。  Therefore, the outer wall of the building can be erected only by assembling the outer wall panel. For this reason, compared with the conventional method of processing and procuring parts and members necessary for erecting the outer wall at the site, it takes less time and can shorten the process time.
また、本発明に係る外壁パネル使用すると、熟練の作業員ではなくても、簡易に外 壁を立設することができるため、作業員の確保が容易である。  Further, when the outer wall panel according to the present invention is used, it is easy to secure the workers because the outer walls can be erected easily even if they are not skilled workers.
[0008] このとき、前記フレームは、縦枠及び横枠で形成された矩形状枠体であり、前記縦 枠及び前記横枠とで囲まれた空間には、断熱材が配設され、該断熱材は予め工場 で組付けられるよう構成されて 、ると、断熱性を有する外壁を立設することができるた め好適である。 [0008] At this time, the frame is a rectangular frame formed of a vertical frame and a horizontal frame, and a heat insulating material is disposed in a space surrounded by the vertical frame and the horizontal frame, If the heat insulating material is configured in advance to be assembled in a factory, it is preferable because an outer wall having heat insulating properties can be erected.
[0009] また、このとき、前記フレームと前記内装面材との間には、防湿部材が配設され、該 防湿部材は予め工場で組付けられるよう構成されて 、ると、防湿性の高 、外壁を立 設することが可能となり好適である。 [0010] 更に、このとき、前記フレームと前記内装面材との間には、内装材取付け用の木桟 が配設されており、前記木桟に前記内装面材が固定され、前記木桟は予め工場で 組付けられるよう構成されて 、る。 [0009] At this time, a moisture-proof member is disposed between the frame and the interior surface material, and the moisture-proof member is configured to be assembled in advance in a factory, so that a high moisture-proof property is obtained. The outer wall can be erected, which is preferable. [0010] Further, at this time, a wooden frame for attaching an interior material is disposed between the frame and the interior surface material, and the interior surface material is fixed to the wooden frame, and the wooden surface Is pre-configured to be assembled at the factory.
また、このとき、前記内装面材と前記フレームとの間には、前記木桟を配設するため の下地面材が配設されており、前記木桟は、前記下地面材に配設され、前記内装面 材は、前記木桟の、前記下地面材が配設されている側と反対側の面に配設され、前 記下地面材は予め工場で組付けられるよう構成されている。  Further, at this time, an underground material for disposing the wooden frame is disposed between the interior surface material and the frame, and the wooden frame is disposed on the base surface material. The interior surface material is disposed on a surface of the wooden frame opposite to the surface on which the ground surface material is disposed, and the ground surface material is configured to be assembled in advance in a factory. .
このため、木桟に内装材を取付けることができるので、簡易に内装材を配設すること ができる。  For this reason, since interior material can be attached to a wooden crosspiece, interior material can be arrange | positioned easily.
[0011] 更に、このとき、前記下地面材と前記木桟との間には、更に防湿部材が配設され、 該防湿部材は予め工場で組付けられるよう構成されていると、更に防湿性が高まり好 適である。  [0011] Further, at this time, if a moisture-proof member is further disposed between the base surface material and the wooden crosspiece, and the moisture-proof member is assembled in advance in a factory, the moisture-proof property is further improved. This is favorable.
また、このとき、前記フレームと前記外装面材との間には、防火部材が配設され、該 防火部材は予め工場で組付けられるよう構成されていると、防火性も高まり好適であ る。  Further, at this time, it is preferable that a fire prevention member is disposed between the frame and the exterior face material, and that the fire prevention member is configured to be assembled in advance in a factory. .
[0012] また、本件発明に係る外壁パネルを使用した建物外壁立設方法によれば、建物の 内装材となる内装面材と、建物の外装材となる外装面材と、縦枠及び横枠で形成さ れた矩形状枠体であるフレームと、防湿部材と、防火部材と、断熱部材と、を備えた 外壁パネルを使用して建物外壁を立設する方法であって、前記建物の構造の骨格と なる基礎骨格を形成する骨格形成工程と、前記外壁パネルを前記基礎骨格の所定 位置に配設する外壁パネル配設工程と、所定位置に配設された複数の前記外壁パ ネル間の防湿処理を行う防湿工程と、を行うことにより解決される。  [0012] Further, according to the building exterior wall erecting method using the exterior wall panel according to the present invention, the interior surface material as the interior material of the building, the exterior surface material as the exterior material of the building, the vertical frame and the horizontal frame A method of erected a building outer wall using an outer wall panel comprising a frame, which is a rectangular frame body formed by the above, a moisture-proof member, a fire-proof member, and a heat-insulating member. A skeleton forming step of forming a basic skeleton that is a skeleton of the skeleton, an outer wall panel arranging step of arranging the outer wall panel at a predetermined position of the basic skeleton, and a plurality of outer wall panels arranged at a predetermined position. This is solved by performing a moisture-proofing process for performing moisture-proofing treatment.
[0013] このように、本発明に係る外壁パネルを使用した建物外壁立設方法では、フレーム に対して、内装面材及び外装面材等の各部材を順に配設することにより予め工場で 製造された外壁パネルを基礎骨格に従って配設するのみで、建物外壁を簡易に立 設することができる。  As described above, in the building exterior wall erection method using the exterior wall panel according to the present invention, each member such as the interior surface material and the exterior surface material is sequentially arranged on the frame, and is manufactured in advance in the factory. The building exterior wall can be easily erected simply by arranging the constructed exterior wall panel according to the basic framework.
よって、工場で集約的に製造することができるので、外壁立設に必要な部材の加工 等が現場毎に行われる従来の工法に比して、一定の品質を確保することが容易にな り、現場毎に品質のばらつきが生じることを防止することができる。 Therefore, since it can be manufactured intensively at the factory, it is easy to ensure a certain quality compared to the conventional method where the processing of the members necessary for standing the outer wall is performed at each site. In other words, it is possible to prevent quality variations from occurring on site.
また、従来、現場で図面通りに加工された部材等を使用して建築作業を行うために は、熟練の作業員が必要であった。  In addition, in the past, skilled workers were required to perform construction work using members processed according to drawings on site.
しかし、外壁パネルは、熟練の作業員ではなくても簡易に製造できるとともに、この 外壁パネルを使用すれば、熟練の作業員ではなくても簡易に建物外壁を立設するこ とがでさる。  However, the outer wall panel can be easily manufactured even if it is not a skilled worker, and if this outer wall panel is used, the building outer wall can be easily erected even if it is not a skilled worker.
よって、作業員の確保が容易である。  Therefore, it is easy to secure workers.
更に、簡易に建物外壁を立設することができるため、作業効率が向上し、工期を短 縮することができる。  Furthermore, since the building outer wall can be easily erected, the work efficiency can be improved and the construction period can be shortened.
本発明の他の利点等は、以下の記述により明らかになるであろう。  Other advantages and the like of the present invention will become apparent from the following description.
図面の簡単な説明  Brief Description of Drawings
[0014] [図 1]本発明に係る外壁パネルの分解図である。  FIG. 1 is an exploded view of an outer wall panel according to the present invention.
[図 2]本発明に係るフレームを示す斜視図である。  FIG. 2 is a perspective view showing a frame according to the present invention.
[図 3]本発明に係る外壁パネルの製造工程の流れ図である。  FIG. 3 is a flowchart of the manufacturing process of the outer wall panel according to the present invention.
[図 4]本発明に係る両面テープが貼付されたフレームを示す斜視図である。  FIG. 4 is a perspective view showing a frame to which a double-sided tape according to the present invention is attached.
[図 5]本発明に係る外壁パネル室内側の組立工程を示す説明図である。  FIG. 5 is an explanatory view showing an assembling process inside the outer wall panel according to the present invention.
[図 6]本発明に係る内装材を貼付する工程を示す説明図である。  FIG. 6 is an explanatory diagram showing a process of applying the interior material according to the present invention.
[図 7]本発明に係る断熱材を配設する工程を示す説明図である。  FIG. 7 is an explanatory view showing a process of disposing a heat insulating material according to the present invention.
[図 8]本発明に係る外壁パネル室外側の組立工程を示す説明図である。  FIG. 8 is an explanatory view showing an assembly process of the outer wall panel room outside according to the present invention.
[図 9]本発明に係る外壁パネルの斜視図である。  FIG. 9 is a perspective view of an outer wall panel according to the present invention.
[図 10]図 9の A— A線断面図である。  FIG. 10 is a cross-sectional view taken along line AA in FIG.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0015] 以下、本発明の一実施形態を図面に基づいて説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
なお、以下に説明する構成は本発明を限定するものでなぐ本発明の趣旨の範囲 内で種々改変することができるものである。  The configuration described below can be variously modified within the scope of the present invention, which is not intended to limit the present invention.
[0016] 本実施形態は、規格化され、集約的に製造することのできる外壁パネル及びその 製造方法に関するものであり、このような外壁パネルを建物の建築に使用することに よって、建築作業を効率ィ匕することができる。 本明細書中で「外壁パネル」とは、建物の外壁を構成するパーツを指し、基体となる フレームに、断熱材、内装材、外装材等を配設することにより形成される。なお、この 外壁パネルは、工場等で集約的に製造される。 [0016] The present embodiment relates to a standardized outer wall panel that can be manufactured intensively and a method for manufacturing the same. By using such an outer wall panel for building construction, building work can be performed. It can be efficient. In the present specification, the “outer wall panel” refers to parts constituting the outer wall of a building, and is formed by disposing a heat insulating material, an interior material, an exterior material, and the like on a frame serving as a base. This outer wall panel is manufactured intensively at factories and the like.
この外壁パネルを複数枚組合せて配設することにより、建物の外壁が立設される。  By arranging a plurality of the outer wall panels in combination, the outer wall of the building is erected.
[0017] 図 1乃至図 10は、本発明に係る実施形態を示すものであり、図 1は外壁パネルの 分解図、図 2はフレームを示す斜視図、図 3は外壁パネルの製造工程流れ図、図 4 は両面テープが貼付されたフレームを示す斜視図、図 5は外壁パネル室内側の組立 工程を示す説明図、図 6は内装材を貼付する工程を示す説明図、図 7は断熱材を配 設する工程を示す説明図、図 8は外壁パネル室外側の組立工程を示す説明図、図 9 は外壁パネルの斜視図、図 10は図 9の A— A線断面図である。  1 to 10 show an embodiment according to the present invention. FIG. 1 is an exploded view of an outer wall panel, FIG. 2 is a perspective view showing a frame, and FIG. 3 is a manufacturing process flowchart of the outer wall panel. Fig. 4 is a perspective view showing the frame with the double-sided tape attached, Fig. 5 is an explanatory diagram showing the assembly process inside the outer wall panel, Fig. 6 is an explanatory diagram showing the process of applying the interior material, and Fig. 7 is the insulating material. FIG. 8 is an explanatory view showing an assembling process outside the outer wall panel room, FIG. 9 is a perspective view of the outer wall panel, and FIG. 10 is a cross-sectional view taken along line AA in FIG.
[0018] 図 1及び図 2により、本実施形態に係る外壁パネル 1の構成を説明する。  The configuration of the outer wall panel 1 according to the present embodiment will be described with reference to FIGS. 1 and 2.
ただし、本実施形態は外壁パネルの一例に過ぎず、本発明はこれに限定されるも のではない。  However, this embodiment is merely an example of the outer wall panel, and the present invention is not limited to this.
つまり、外壁パネルは、立設される地域、必要とされる断熱性 ·防湿性、設置場所、 使用される建物の形状等種々の条件により異なるものであり、例えば、防湿シートの 有無、断熱材の有無及び数量等は、その物件毎に異なるのが通常である。  In other words, the outer wall panel differs depending on various conditions such as the area where it is erected, the required heat insulation / moisture resistance, the installation location, the shape of the building used, etc. In general, the presence and quantity, etc. of each item vary from one property to another.
[0019] 本実施形態に係る外壁パネル 1は、フレーム 11、防湿部材としての第 1防湿シート 12、下地面材としての室内側下地面材 13、防湿部材としての第 2防湿シート 14、木 桟 15, 15, 15、内装面材としての内装材 16、断熱部材としての断熱材 17, 17, 17 , 17、防火部材としての室外側下地面材 18、外装面材としての外装材 19を主要構 成とする。 [0019] The outer wall panel 1 according to this embodiment includes a frame 11, a first moisture-proof sheet 12 as a moisture-proof member, a room-side foundation surface material 13 as a foundation surface material, a second moisture-proof sheet 14 as a moisture-proof member, and a wooden crosspiece. 15, 15 and 15, Interior material 16 as interior surface material, Thermal insulation material 17, 17, 17, 17 as exterior member, Outdoor base material 18 as fire prevention member, Exterior material 19 as exterior surface material The configuration.
[0020] 本実施形態に係るフレーム 11は、図 1及び図 2に示すように、縦枠 11a, l la、横枠 l ib, l ib、補強部材 11c, 11c, 11cで構成されている。  [0020] As shown in Figs. 1 and 2, the frame 11 according to the present embodiment includes vertical frames 11a, lla, horizontal frames lib, lib, and reinforcing members 11c, 11c, 11c.
なお、図 1の X方向を「室内側」、 Y方向を「室外側」とする。  Note that the X direction in Fig. 1 is the "indoor side" and the Y direction is the "outdoor side".
本実施形態に係る縦枠 11a, 11a、横枠 l ib, l ib、補強部材 11c, 11c, 11cは、 角型鋼管等の鋼材力 なる。  The vertical frames 11a and 11a, the horizontal frames l ib and l ib, and the reinforcing members 11c, 11c, and 11c according to the present embodiment have a steel material force such as a square steel pipe.
しかし、縦枠 11a, 11a、横枠 l ib, l ib、補強部材 11c, 11c, 11cは、角型鋼管か らなるものに限定されるものではなぐ構成材料となる鋼材及び木桟の形状は、要求 される条件により適宜選択される。 However, the vertical frames 11a and 11a, the horizontal frames l ib and l ib, and the reinforcing members 11c, 11c and 11c are not limited to those made of square steel pipes. ,request It is appropriately selected depending on the conditions.
[0021] 横枠 l ib, l ibは、略平行に配置された縦枠 11a, 11aの両端部を架橋して溶接さ れており、これら縦枠 11a, 11a及び横枠 l ib, l ibにより矩形状のフレームが構成さ れている。  [0021] The horizontal frames l ib and l ib are welded by bridging both ends of the vertical frames 11a and 11a arranged substantially in parallel. The vertical frames 11a and 11a and the horizontal frames l ib and l ib A rectangular frame is constructed.
なお、縦枠 11a, 11aと横枠 l ib, l ibとは略垂直となるように溶接されている。 また、補強部材 11c, 11c, 11cは、横枠 l ib, l ibとほぼ同じ長さに形成されてお り、縦枠 11a, 11a間を架橋するように、横枠 l ib, 1 lbと略平行に溶接又はビス'釘 等で固定されている。  The vertical frames 11a and 11a and the horizontal frames l ib and l ib are welded so as to be substantially vertical. The reinforcing members 11c, 11c, and 11c are formed to have substantially the same length as the horizontal frames l ib and l ib, and the horizontal frames l ib and 1 lb are formed so as to bridge the vertical frames 11a and 11a. It is fixed almost parallel by welding or screw nails.
なお、補強部材 11c, 11c, 11cは、横枠 l ib, l ib間に等間隔又は所定の間隔で 、溶接又はビス'釘等で固定されている。  The reinforcing members 11c, 11c, and 11c are fixed by welding or screw nails or the like at equal intervals or a predetermined interval between the horizontal frames l ib and l ib.
[0022] また、横枠 l lb、補強部材 11c (横枠 l ibと隣合って配設されている補強部材 11c) 、縦枠 11a, 11aによって形成される空間、及び補強部材 11c, 11c (互いに隣合う補 強部材 11c, 11c)と、縦枠 11a, 11aによって形成される空間を、「断熱材配設空間 1 Id, l id, l id, l ld」と、以下記載する。 [0022] Further, the horizontal frame l lb, the reinforcing member 11c (the reinforcing member 11c disposed adjacent to the horizontal frame l ib), the space formed by the vertical frames 11a, 11a, and the reinforcing members 11c, 11c ( The space formed by the reinforcing members 11c, 11c) adjacent to each other and the vertical frames 11a, 11a will be described as “insulation material arrangement space 1 Id, l id, l id, l ld”.
この断熱材配設空間 l id, l id, l id, l idには、後述する断熱材 17, 17, 17, 17 が配設される。  In this heat insulating material arrangement space l id, l id, l id, l id, heat insulating materials 17, 17, 17, 17 described later are arranged.
[0023] 本実施形態に係る第 1防湿シート 12は、アルミニウム製のシートであり、図 1に示す ように、フレーム 11とほぼ同型 ·同サイズとなるように形成されて!、る。  [0023] The first moisture-proof sheet 12 according to the present embodiment is an aluminum sheet, and is formed to have substantially the same shape and size as the frame 11 as shown in FIG. RU
第 1防湿シート 12は、フレーム 11の室内側の面(以下、「室内側側面 1 If」と記す) に両面テープにより接着される。  The first moisture-proof sheet 12 is bonded to the indoor-side surface of the frame 11 (hereinafter referred to as “indoor-side side surface 1 If”) with a double-sided tape.
なお、第 1防湿シート 12としては、アルミニウム製シートに限られるものではなぐビ ニール製シート等、防湿性を有する素材であればどのようなものであってもよ!/、。  The first moisture-proof sheet 12 may be any material having moisture-proof properties, such as a vinyl sheet that is not limited to an aluminum sheet! /.
[0024] 本実施形態に係る室内側下地面材 13は、公知の面材であり、フレーム 11とほぼ同 型 ·同サイズとなるように形成されて ヽる。 The indoor base surface material 13 according to the present embodiment is a known surface material, and is formed so as to be substantially the same shape and size as the frame 11.
室内側下地面材 13は、第 1防湿シート 12の室内側の面(以下「室内側側面 12a」と 記す)に積層され、ビス等の固着材により、フレーム 11に固定される。  The indoor-side base surface material 13 is laminated on the indoor-side surface of the first moisture-proof sheet 12 (hereinafter referred to as “indoor-side side surface 12a”), and is fixed to the frame 11 with a fixing material such as a screw.
なお、室内側下地面材 13としては、例えば、公知の榭脂押出成形品、石膏ボート、 石綿セメント板、ケィ酸カルシウム板、石膏スラグ板、合板等が使用される。 [0025] 本実施形態に係る第 2防湿シート 14は、アルミニウム製のシートであり、フレーム 11 とほぼ同型 ·同サイズとなるように形成されて 、る。 As the indoor base material 13, for example, a well-known extruded resin product, gypsum boat, asbestos cement board, calcium silicate board, gypsum slag board, plywood and the like are used. The second moisture-proof sheet 14 according to the present embodiment is an aluminum sheet, and is formed so as to have substantially the same shape and size as the frame 11.
第 2防湿シート 14は、室内側下地面材 13の室内側の面(以下「室内側側面 13a」と 記す)に両面テープにより接着される。  The second moisture-proof sheet 14 is adhered to the indoor side surface (hereinafter referred to as “indoor side surface 13a”) of the indoor base material 13 with a double-sided tape.
なお、第 2防湿シート 14としては、アルミニウム製シートに限られるものではなぐビ ニール製シート等、防湿性を有する素材であればどのようなものであってもよ!/、。  The second moisture-proof sheet 14 may be any material having moisture-proof properties, such as a vinyl sheet that is not limited to an aluminum sheet! /.
[0026] 本実施形態に係る木桟 15, 15, 15は、公知の角材であり、その長手方向の長さは フレーム 11の高さ方向の長さとほぼ同一に形成されている。 [0026] The wooden crosses 15, 15, and 15 according to the present embodiment are known square bars, and the length in the longitudinal direction is substantially the same as the length in the height direction of the frame 11.
木桟 15, 15, 15は、第 2防湿シート 14の室内側の面(以下「室内側側面 14a」と記 す)に、各々略平行となるように配設され、ビス等の固着材により、室内側下地面材 1 3及びフレーム 11に固定される。  The wooden crosspieces 15, 15, and 15 are arranged so as to be substantially parallel to the indoor side surface of the second moisture-proof sheet 14 (hereinafter referred to as “interior side surface 14a”), and are made of a fixing material such as a screw. It is fixed to the indoor base material 13 and the frame 11.
なお、木桟 15, 15, 15は、室内側下地面材 13及び第 2防湿シート 14の長辺と略 平行となるように配設される。  The wooden crosses 15, 15, and 15 are disposed so as to be substantially parallel to the long sides of the indoor base material 13 and the second moisture-proof sheet 14.
[0027] 本実施形態に係る内装材 16は、公知の内装材であり、フレーム 11とほぼ同型 '同 サイズとなるように形成されて ヽる。 The interior material 16 according to the present embodiment is a known interior material, and is formed so as to have substantially the same type and size as the frame 11.
内装材 16は、木桟 15, 15, 15の室内側の面(以下「室内側側面 15a, 15a, 15aJ と記す)上に配設された状態で、ビス等の固着材により、木桟 15, 15, 15に固定され る。  The interior material 16 is arranged on the indoor side surface of the wooden rails 15, 15, 15 (hereinafter referred to as “interior side surfaces 15a, 15a, 15aJ”). , 15 and 15 are fixed.
[0028] 本実施形態に係る断熱材 17, 17, 17, 17は、公知の断熱材であり、断熱材配設 空間 l id, l id, l id, l idとほぼ同一の形状 'サイズに形成されている。  [0028] The heat insulating materials 17, 17, 17, and 17 according to the present embodiment are known heat insulating materials, and have substantially the same shape and size as the heat insulating material disposition spaces l id, l id, l id, and l id. Is formed.
断熱材 17, 17, 17, 17は、断熱材配設空間 l id, l id, l id, l idに配設される。 なお、断熱材 17, 17, 17, 17としては、例えば、公知のロックウール、グラスウール 、発泡ウレタン等が使用される。  The heat insulating materials 17, 17, 17, and 17 are disposed in the heat insulating material disposition spaces l id, l id, l id, and l id. As the heat insulating materials 17, 17, 17, and 17, for example, known rock wool, glass wool, urethane foam and the like are used.
[0029] 本実施形態に係る室外側下地面材 18は、公知の面材であり、フレーム 11とほぼ同 型 ·同サイズとなるように形成されて ヽる。 The outdoor base material 18 according to the present embodiment is a known surface material, and is formed so as to be substantially the same shape and size as the frame 11.
室外側下地面材 18は、フレーム 11の室外側の面(以下「室外側側面 1 lg」と記す) に積層され、ビス等の固着材により、フレーム 11に固定される。  The outdoor base material 18 is laminated on the outdoor surface of the frame 11 (hereinafter referred to as “outside side 1 lg”), and is fixed to the frame 11 with a fixing material such as a screw.
なお、室外側下地面材 18としては、例えば、公知の石膏ボート、石綿セメント板、ケ ィ酸カルシウム板、石膏スラグ板、合板等が使用されるが、防火処理を行う場合には 、ダイライト等の防火材が使用される。 The outdoor base material 18 may be, for example, a known gypsum boat, asbestos cement board, Calcium silicate boards, gypsum slag boards, plywood, etc. are used, but fire prevention materials such as die light are used when performing fire prevention treatment.
[0030] 本実施形態に係る外装材 19は、公知の外装材であり、フレーム 11とほぼ同型 ·同 サイズとなるように形成されて ヽる。  [0030] The exterior material 19 according to the present embodiment is a known exterior material, and is formed to have substantially the same shape and size as the frame 11.
外装材 19は、室外側下地面材 18の室外側の面(以下「室外側側面 18a」と記す) 上に積層された状態で、ビス等の固着材により、室外側下地面材 18及びフレーム 11 に固定される。  The exterior material 19 is laminated on the outdoor side surface (hereinafter referred to as “outside side surface 18a”) of the outdoor base material 18 and is attached to the outdoor base material 18 and the frame by a fixing material such as a screw. Fixed to 11.
なお、外装材 19としては、例えば、窯業系サイディング、室外側の面を塗装した耐 水合板、室外側の面にタイル材を貼付した合板等が使用される。  As the exterior material 19, for example, ceramic siding, water-resistant plywood coated on the outdoor surface, plywood with tile material attached to the outdoor surface, and the like are used.
[0031] 次いで、図 3乃至図 10により、本実施形態に係る外壁パネルを製造する方法を説 明する。 Next, a method for manufacturing the outer wall panel according to the present embodiment will be described with reference to FIGS.
図 3に示すように、工程は、大きく分けて、フレーム作成工程、室内側製造工程、反 転工程、室外側製造工程に分かれる。  As shown in Fig. 3, the process is roughly divided into a frame creation process, an indoor manufacturing process, an inversion process, and an outdoor manufacturing process.
フレーム作成工程では、フレーム 11を作成し、室内側製造工程では、フレーム 11 の室内側に、第 1防湿シート 12、室内側下地面材 13、第 2防湿シート 14、木桟 15, 15, 15、内装材 16を配設する。  In the frame creation process, frame 11 is created, and in the indoor manufacturing process, the first moisture-proof sheet 12, the indoor base material 13, the second moisture-proof sheet 14, and the wooden bridges 15, 15, 15 The interior material 16 is disposed.
[0032] また、反転工程では、室内側製造工程で作成された外壁パネル半製品を天地逆と なるように反転させる。 [0032] In the reversing step, the semifinished outer wall panel produced in the indoor manufacturing process is reversed so that it is upside down.
更に、室外側製造工程では、フレーム 11に断熱材 17, 17, 17, 17を配設するとと もに、フレーム 11の室外側に室外側下地面材 18、外装材 19を配設し、外壁パネル 1を完成させる。  Further, in the outdoor manufacturing process, the heat insulating materials 17, 17, 17, 17 are disposed on the frame 11, and the outdoor base material 18 and the exterior material 19 are disposed on the outdoor side of the frame 11, and the outer wall is provided. Complete panel 1.
以下、各工程を詳細に説明する。  Hereinafter, each process will be described in detail.
[0033] 図 3の工程 1として示すようにフレーム作成工程では、フレーム 11が作成される。 As shown as step 1 in FIG. 3, in the frame creation step, a frame 11 is created.
まず、角型鋼管を所定のサイズに切断し、縦枠 11a, 11a、横枠 l ib, l ib、補強部 材 11c, 11c, 11cを作成する。  First, a square steel pipe is cut into a predetermined size, and vertical frames 11a and 11a, horizontal frames l ib and l ib, and reinforcing members 11c, 11c and 11c are formed.
横枠 l ib, l ibと補強部材 11c, 11c, 11cとは、同サイズに切断される。  The horizontal frames l ib and l ib and the reinforcing members 11c, 11c and 11c are cut to the same size.
[0034] 次いで、作成された縦枠 11a, 11aと横枠 l ib, l ibを溶接して長方形状の枠体を 作成する。 このとき、横枠 l ib, l ibは、略平行に配置された縦枠 11a, 11aの両端部を架橋 するように溶接される。 [0034] Next, the created vertical frames 11a and 11a and the horizontal frames l ib and l ib are welded to create a rectangular frame. At this time, the horizontal frames l ib and l ib are welded so as to bridge both ends of the vertical frames 11a and 11a arranged substantially in parallel.
また、横枠 l ib, l ibは、縦枠 11a, 11aと略垂直となるように溶接される。  Further, the horizontal frames l ib and l ib are welded so as to be substantially perpendicular to the vertical frames 11a and 11a.
[0035] 次いで、補強部材 11c, 11c, 11cを、縦枠 11a, 11aに溶接する。 Next, the reinforcing members 11c, 11c, 11c are welded to the vertical frames 11a, 11a.
このとき、補強部材 11c, 11c, 11cは、縦枠 11a, 11a間を架橋するように溶接され る。  At this time, the reinforcing members 11c, 11c, 11c are welded so as to bridge the vertical frames 11a, 11a.
この補強部材 11c, 11c, 11cは、縦枠 11a, 11aと横枠 l ib, l ibとで囲われた空 間内に配設されており、横枠 l ib, l ibと略平行となっている。  The reinforcing members 11c, 11c, and 11c are disposed in a space surrounded by the vertical frames 11a and 11a and the horizontal frames l ib and l ib, and are substantially parallel to the horizontal frames l ib and l ib. ing.
[0036] なお、本実施形態においては、フレーム 11を構成する材料として角型鋼管を使用 したが、これに限定されるものではなぐ外壁パネル 1に要求される強度やフレーム 1 1の形状等の条件によって、適切な材料が選択される。 In the present embodiment, a square steel pipe is used as the material constituting the frame 11, but the present invention is not limited to this, such as the strength required for the outer wall panel 1 and the shape of the frame 11. Depending on the conditions, an appropriate material is selected.
また、特殊な形状加工が必要な場合には、絞り加工等の加工を施し、要求される形 状を成型してもよい。  If special shape processing is required, processing such as drawing may be performed to form the required shape.
[0037] 更に、本実施形態では、フレーム 11を構成する部材を溶接により接合した力 接合 方法はこれに限られるものではなぐ連結金物等の金物を使用して各部材を接合し てもよい。  [0037] Furthermore, in the present embodiment, the force joining method in which members constituting the frame 11 are joined by welding is not limited to this, and each member may be joined using a hardware such as a coupling hardware.
また、必要であれば、フレーム作成工程において、ビス等の固着材を貫通させるた めのビス貫通孔を形成してもよ 、。  If necessary, a screw through-hole for allowing a fixing material such as a screw to pass through may be formed in the frame making process.
この場合、ビス貫通孔の内径は、ビスの外径より若干小さく形成されていると好適で ある。  In this case, it is preferable that the inner diameter of the screw through hole is slightly smaller than the outer diameter of the screw.
[0038] このように形成されていると、ビスが打込まれたときに、ビスは貫通孔を押し広げた 状態で、このビス貫通孔を貫通する。このため、ビスはビス貫通孔に密着して固定さ れることになり、より確実にビスを固定することができる。  [0038] When formed in this way, when the screw is driven, the screw penetrates the screw through hole in a state where the through hole is expanded. For this reason, the screw is fixed in close contact with the screw through hole, so that the screw can be fixed more reliably.
[0039] 更に、ボルト等の固着材を固定するためのナット等の部品を、フレーム作成工程に おいて溶接してもよい。 [0039] Further, a part such as a nut for fixing a fixing material such as a bolt may be welded in the frame forming process.
また、フレーム 11が完成した後に、防鲭等の目的で、塗装を行ってもよい。 ただし、この塗装は、材料を切断する前の段階、若しくはフレーム 11の組立直前の 段階で行ってもよい。 更に、フレーム 11を識別するための識別ラベルをこの段階で貼付してもよい。 Further, after the frame 11 is completed, it may be painted for the purpose of fendering or the like. However, this painting may be performed at a stage before cutting the material or at a stage immediately before the frame 11 is assembled. Further, an identification label for identifying the frame 11 may be attached at this stage.
[0040] 次いで、本実施形態に係る室内側製造工程について説明する。 [0040] Next, the indoor-side manufacturing process according to the present embodiment will be described.
図 3に示すように、室内側製造工程は、工程 2乃至工程 7の工程で構成されている 以下、図 3乃至図 6により、室内側製造工程について説明する。  As shown in FIG. 3, the indoor side manufacturing process is composed of steps 2 to 7. Hereinafter, the indoor side manufacturing process will be described with reference to FIGS.
工程 2では、図 4に示すように、フレーム 11に両面テープ l ieが貼付される。  In step 2, as shown in FIG. 4, double-sided tape l ie is applied to frame 11.
両面テープ l ieは、フレーム 11の室内側側面 1 Ifに貼付される。  The double-sided tape l ie is attached to the indoor side surface 1 If of the frame 11.
[0041] なお、本実施形態においては、両面テープ l ieは室内側側面 1 If全周にわたって 貼付されている力 これに限られるものではなぐ必要な箇所にのみ貼付されていて ちょい。 [0041] In the present embodiment, the double-sided tape lie is affixed to the interior side surface 1 If all around the circumference.
また、両面テープ l ieは、第 1防湿シート 12を固定するために用いられる力 第 1防 湿シート 12の固定手段は両面テープ l ieに限られるものではなぐビス等の固着材 ゃステーブル等、どのような固定手段を用いてもよい。  In addition, the double-sided tape l ie is a force used to fix the first moisture-proof sheet 12. The fixing means of the first moisture-proof sheet 12 is not limited to the double-sided tape l ie. Any fixing means may be used.
[0042] 次いで、工程 3で、第 1防湿シート 12を配設する。 [0042] Next, in step 3, the first moisture-proof sheet 12 is disposed.
図 5に示すように、第 1防湿シート 12を、両面テープ l ieが貼付されたフレーム 11 に積層する。  As shown in FIG. 5, the first moisture-proof sheet 12 is laminated on the frame 11 to which the double-sided tape l ie is attached.
このとき、第 1防湿シート 12は、フレーム 11の形状と整合するように積層される。 このように、第 1防湿シート 12は、両面テープ l ieによってフレーム 11に固定される  At this time, the first moisture-proof sheet 12 is laminated so as to match the shape of the frame 11. Thus, the first moisture-proof sheet 12 is fixed to the frame 11 by the double-sided tape l ie.
[0043] 次いで、工程 4で、室内側下地面材 13を配設する。 [0043] Next, in step 4, an indoor base material 13 is provided.
図 5に示すように、室内側下地面材 13を、第 1防湿シート 12の室内側側面 12a上 に積層する。  As shown in FIG. 5, the indoor base material 13 is laminated on the indoor side surface 12 a of the first moisture-proof sheet 12.
このとき、室内側下地面材 13は、フレーム 11及び第 1防湿シート 12の形状と整合 するように積層される。  At this time, the indoor base material 13 is laminated so as to match the shape of the frame 11 and the first moisture-proof sheet 12.
[0044] 次いで、室内側下地面材 13は、第 1防湿シート 12を介して、ビス等の固着材により フレーム 11に固定される。  Next, the indoor base surface material 13 is fixed to the frame 11 with a fixing material such as a screw through the first moisture-proof sheet 12.
次 、で、室内側下地面材 13の室内側側面 13a周部に両面テープ 13bを貼付する この両面テープ 13bは必ずしも貼付される必要はなぐどのような固着材を用いても よいことは、上記両面テープ l ieの場合と同様である。 Next, stick double-sided tape 13b around the indoor side surface 13a of the indoor base material 13 As in the case of the double-sided tape lie, any double-sided tape 13b may be used without being necessarily attached.
[0045] 次いで、工程 5で、第 2防湿シート 14を配設する。 [0045] Next, in step 5, the second moisture-proof sheet 14 is provided.
図 5に示すように、第 2防湿シート 14を、両面テープ 13bが貼付された室内側下地 面材 13に積層する。  As shown in FIG. 5, the second moisture-proof sheet 14 is laminated on the indoor basement surface material 13 to which the double-sided tape 13b is attached.
このとき、第 2防湿シート 14は、室内側下地面材 13の形状と整合するように積層さ れる。  At this time, the second moisture-proof sheet 14 is laminated so as to match the shape of the indoor base material 13.
このように、第 2防湿シート 14は、両面テープ 13bによって室内側下地面材 13に固 定される。  In this way, the second moisture-proof sheet 14 is fixed to the indoor base surface material 13 by the double-sided tape 13b.
[0046] 次いで、工程 6で、木桟 15, 15, 15を配設する。  [0046] Next, in step 6, wooden crosses 15, 15, and 15 are disposed.
図 5に示すように、木桟 15, 15, 15を、第 2防湿シート 14の室内側側面 14aに載置 する。  As shown in FIG. 5, the wooden crosses 15, 15, 15 are placed on the indoor side surface 14 a of the second moisture-proof sheet 14.
木桟 15, 15, 15は、第 2防湿シート 14の長辺と略平行となるように載置される。 このとき、木桟 15, 15は、第 2防湿シート 14の両長辺側に配設され、残りの木桟 15 は、両長辺側に配設された木桟 15, 15間の略中央部に配設される。  The wooden crosses 15, 15, 15 are placed so as to be substantially parallel to the long side of the second moisture-proof sheet 14. At this time, the wooden crosses 15 and 15 are arranged on both long sides of the second moisture-proof sheet 14, and the remaining wooden cross 15 is a substantially center between the wooden crosses 15 and 15 arranged on both long sides. Arranged in the section.
[0047] この木桟 15, 15, 15の配設作業は、専用の治具を用いて行われる。 [0047] The arrangement work of the wooden crosses 15, 15, 15 is performed using a dedicated jig.
木桟 15, 15, 15は、ビス等の固着材により、第 2防湿シート 14を介して、室内側下 地面材 13及びフレーム 11に固定される。  The wooden crosses 15, 15 and 15 are fixed to the indoor lower floor material 13 and the frame 11 via the second moisture-proof sheet 14 by a fixing material such as a screw.
[0048] 次いで、工程 7で、内装材 16が配設される。 [0048] Next, in step 7, an interior material 16 is provided.
図 6【こ示すよう【こ、内装材 16ίま、木梭 15, 15, 15の室内ィ則ィ則面 15a, 15a, 15a上 に載置される。  As shown in Fig. 6, it is placed on the interior surfaces 15a, 15a and 15a of the interior material 16ί, wooden mallet 15, 15, and 15.
このとき、内装材 16は、室内側下地面材 13及び第 2防湿シート 14の形状と整合す るように載置される。  At this time, the interior material 16 is placed so as to match the shape of the indoor base material 13 and the second moisture-proof sheet 14.
[0049] 次いで、内装材 16は、ビス等の固着材により、木桟 15, 15, 15に固定される。  [0049] Next, the interior material 16 is fixed to the wooden crosses 15, 15 and 15 with a fixing material such as a screw.
ただし、内装材 16は、必ずしもこの段階で配設される必要はない。  However, the interior material 16 is not necessarily arranged at this stage.
つまり、木桟 15, 15, 15を配設した状態で、外壁パネル 1の室内側を完成とし、内 装材 16は現場で貼付してもよい。  That is, the interior side of the outer wall panel 1 may be completed with the wooden bars 15, 15, 15 disposed, and the interior material 16 may be applied on-site.
以上で、本実施形態に係る室内側製造工程は終了である。 [0050] 次いで、工程 8の反転工程で、室内側製造工程で製造された外壁パネル 1の半製 品を天地逆となるように反転する。 Above, the indoor side manufacturing process which concerns on this embodiment is completion | finish. [0050] Next, in the reversing step of step 8, the semi-finished product of the outer wall panel 1 manufactured in the indoor manufacturing process is reversed so that it is upside down.
この工程は、作業員が手作業で行ってもよいし、公知の反転機を用いてもよい。  This step may be performed manually by an operator, or a known reversing machine may be used.
[0051] 次いで、本実施形態に係る室外側製造工程について説明する。 [0051] Next, the outdoor manufacturing process according to the present embodiment will be described.
図 3に示すように、室外側製造工程は、工程 9乃至工程 11の工程で構成されてい る。  As shown in FIG. 3, the outdoor manufacturing process is composed of processes 9 to 11.
以下、図 3及び図 7乃至図 9により、室外側製造工程について説明する。 工程 9では、図 7に示すように、フレーム 11の断熱材配設空間 l id, l id, l id, 11 dに、断熱材 17, 17, 17, 17を挿入する。  Hereinafter, the outdoor manufacturing process will be described with reference to FIGS. 3 and 7 to 9. In step 9, as shown in FIG. 7, the heat insulating materials 17, 17, 17, 17 are inserted into the heat insulating material disposition spaces l id, l id, l id, 11 d of the frame 11.
[0052] 次いで、工程 10では、図 8に示すように、断熱材 17, 17, 17, 17が挿入されたフレ ーム 11の室外側側面 1 lgに、室外側下地面材 18を積層する。 [0052] Next, in step 10, as shown in FIG. 8, the outdoor base material 18 is laminated on the outdoor side surface 1 lg of the frame 11 in which the heat insulating materials 17, 17, 17, 17 are inserted. .
このとき、室外側下地面材 18は、フレーム 11の形状と整合するように積層される。 室外側下地面材 18は、ビス等の固着材により、フレーム 11に固定される。  At this time, the outdoor base material 18 is laminated so as to match the shape of the frame 11. The outdoor base material 18 is fixed to the frame 11 with a fixing material such as a screw.
[0053] 次いで、工程 11では、図 8に示すように、外装材 19を室外側下地面材 18の室外側 側面 18a上に積層する。 Next, in step 11, as shown in FIG. 8, the exterior member 19 is laminated on the outdoor side surface 18 a of the outdoor base material 18.
このとき、外装材 19は、室外側下地面材 18の形状と整合するように積層される。 外装材 19は、ビス等の固着材により、室外側下地面材 18及びフレーム 11に固定さ れる。  At this time, the exterior material 19 is laminated so as to match the shape of the outdoor base material 18. The exterior material 19 is fixed to the outdoor base material 18 and the frame 11 by a fixing material such as a screw.
なお、外装材 19を固定した後、必要であれば仕上げ処理を行ってもよい。 仕上げ処理では、エアー等で埃を除去したり、ビス部分のパテ埋め等を行う処理が 行われる。  Note that after the exterior material 19 is fixed, a finishing process may be performed if necessary. In the finishing process, a process of removing dust with air or filling the putty of the screw part is performed.
また、パテ埋めを行った場合には、パテ部分を被覆するために、当該部分の塗装を 行うと好適である。  In addition, when the putty is filled, it is preferable that the portion is painted to cover the putty portion.
[0054] 以上のように、室外側製造工程が終了すると、図 9に示すように外壁パネル 1が完 成する。  As described above, when the outdoor manufacturing process is completed, the outer wall panel 1 is completed as shown in FIG.
また、図 9の A— A線断面図を図 10に示す。  Fig. 10 shows a cross-sectional view along line AA in Fig. 9.
図 10に示すように、本実施形態に係る外壁パネル 1は、室内側から、内装材 16、 木桟 15, 15, 15、第 2防湿シート 14、室内側下地面材 13、第 1防湿シート 12、フレ ーム 11及び断熱材 17, 17, 17, 17、室外側下地面材 18、外装材 19が積層して構 成されている。 As shown in FIG. 10, the outer wall panel 1 according to the present embodiment includes, from the indoor side, an interior material 16, wooden crosses 15, 15, 15, a second moisture-proof sheet 14, an indoor-side base surface material 13, and a first moisture-proof sheet. 12, Fure 11 and 17, 17, 17, 17, outdoor base material 18, and exterior material 19 are laminated.
[0055] なお、本実施形態に係る外壁パネル 1は、物件毎に必要枚数梱包され、各物件毎 の建築現場へと出荷される。  [0055] Note that the required number of outer wall panels 1 according to the present embodiment are packed for each property and shipped to the construction site for each property.
建築現場では、図面に従って、運搬されてきた複数の外壁パネルを組立てるのみ で、建物の外壁を立設することができる。  At the construction site, the outer wall of the building can be erected only by assembling the outer wall panels that have been transported according to the drawings.
よって、本実施形態に係る外壁パネル 1を使用すれば、複雑な作業を必要とせず、 簡易に外壁を立設することができるため、工期を短縮することができる。  Therefore, if the outer wall panel 1 according to the present embodiment is used, the outer wall can be erected easily without requiring complicated work, and therefore the construction period can be shortened.
また、本実施形態に係る外壁パネル 1は、工場で集約的に大量生産することができ るため、建築コストを低減することができる。  In addition, since the outer wall panel 1 according to the present embodiment can be mass-produced intensively at a factory, the construction cost can be reduced.
産業上の利用性  Industrial availability
[0056] 本発明によれば、外壁パネルは、外装材及び内装材と、それらを支持固定するフレ ームで構成されている。  [0056] According to the present invention, the outer wall panel includes an exterior material and an interior material, and a frame that supports and fixes them.
よって、簡易に外壁パネルを製造することができるとともに、この外壁パネルを組立 てるのみで、建物の外壁を立設することができる。  Therefore, the outer wall panel can be easily manufactured, and the outer wall of the building can be erected only by assembling the outer wall panel.
このため、外壁を立設するために必要な部品及び部材の加工や調達を現場で行な う従来の工法に比して、手間がかからず、ェ期を短縮することができる。  For this reason, compared with the conventional method of processing and procuring parts and members necessary for erecting the outer wall at the site, it takes less time and can shorten the process time.
[0057] また、本発明によれば、外壁パネルは、フレームに対して、内装面材、外装面材、 防湿部材、防火部材等の各部材を順に配設することにより、簡易に製造することがで きる。 [0057] Further, according to the present invention, the outer wall panel can be easily manufactured by sequentially arranging each member such as the interior surface material, the exterior surface material, the moisture-proof member, and the fire-proof member with respect to the frame. I can do it.
よって、外壁パネルを工場等で集約的に製造することができるので、外壁立設のた めに必要な部材の加工等が現場毎に行われる従来の工法に比して、一定の品質を 確保することが容易になり、現場毎に品質のばらつきが生じることを防止することがで きる。  Therefore, outer wall panels can be manufactured intensively at factories, etc., ensuring a certain level of quality compared to conventional methods where the processing of parts necessary for erection of the outer wall is performed at each site. This makes it easier to prevent variations in quality from site to site.
[0058] また、従来、現場で図面通りに部材等の加工を行うとともに、その加工された部材 等を使用して建築を行うためには、熟練の作業員が必要であった。  [0058] Conventionally, skilled workers are required to perform processing of members and the like on the site as shown in the drawings, and to perform construction using the processed members and the like.
しかし、外壁パネルは、熟練の作業員ではなくても、容易に製造することができると ともに、外壁パネルを使用すると、安定した品質の外壁を容易に立設することができ る。 However, the outer wall panel can be easily manufactured even by an unskilled worker, and the use of the outer wall panel makes it possible to easily establish an outer wall of stable quality. The
更に、現場より部品等を調達する必要がないため、注文ミスや過剰注文等、誤った 注文を防止することができる。  Furthermore, since there is no need to procure parts etc. from the site, it is possible to prevent erroneous orders such as order mistakes and excessive orders.
また、本発明によれば、防湿部材、防火部材、断熱材等を外壁パネルに配設する ことが可能であるため、防湿性'防火性'断熱性の高 、外壁を立設することができる。  Further, according to the present invention, it is possible to dispose the moisture-proof member, the fire-proof member, the heat insulating material and the like on the outer wall panel, so that the outer wall can be erected with high moisture-proof property and fire-proof property. .

Claims

請求の範囲 The scope of the claims
[1] 建物の外壁を構成する工業ィ匕住宅用の外壁パネルであって、  [1] Industrial wall panels for the outer walls of buildings,
該外壁パネルは、建物の内装材となる内装面材と、建物の外装材となる外装面材と 、前記内装面材及び前記外装面材との間に配設されたフレームとを備え、前記内装 面材と前記外装面材と、前記フレームとが予め工場で組付けられることを特徴とする 外壁パネル。  The outer wall panel includes an interior surface material that is an interior material of a building, an exterior surface material that is an exterior material of the building, and a frame disposed between the interior surface material and the exterior surface material, An exterior wall panel, wherein an interior face material, the exterior face material, and the frame are assembled in advance in a factory.
[2] 前記フレームは、縦枠及び横枠で形成された矩形状枠体であり、前記縦枠及び前 記横枠とで囲まれた空間には、断熱材が配設され、該断熱材は予め工場で取付けら れることを特徴とする請求項 1に記載の外壁パネル。  [2] The frame is a rectangular frame formed of a vertical frame and a horizontal frame, and a heat insulating material is disposed in a space surrounded by the vertical frame and the horizontal frame. 2. The outer wall panel according to claim 1, wherein the outer wall panel is attached in advance at a factory.
[3] 前記フレームと前記内装面材との間には、防湿部材が配設され、該防湿部材は予 め工場で取付けられることを特徴とする請求項 2に記載の外壁パネル。 [3] The outer wall panel according to claim 2, wherein a moisture-proof member is disposed between the frame and the interior surface material, and the moisture-proof member is attached in advance at a factory.
[4] 前記フレームと前記内装面材との間には、内装材取付け用の木桟が配設されてお り、前記木桟に前記内装面材が固定され、前記木桟は予め工場で取付けられること を特徴とする請求項 3に記載の外壁パネル。 [4] A wooden frame for attaching an interior material is disposed between the frame and the interior surface material, and the interior surface material is fixed to the wooden frame, and the wooden frame is previously installed in a factory. The outer wall panel according to claim 3, wherein the outer wall panel is attached.
[5] 前記内装面材と前記フレームとの間には、前記木桟を配設するための下地面材が 配設されており、 [5] A lower ground material is disposed between the interior surface material and the frame to dispose the wooden crosspiece,
前記木桟は、前記下地面材に配設され、  The wooden bridge is disposed on the base surface material,
前記内装面材は、前記木桟の、前記下地面材が配設されている側と反対側の面に 配設され、前記下地面材は予め工場で取付けられることを特徴とする請求項 4に記 載の外壁パネル。  5. The interior surface material is disposed on a surface of the wooden cross opposite to the side on which the ground surface material is disposed, and the ground surface material is attached in advance at a factory. The outer wall panel described in.
[6] 前記下地面材と前記木桟との間には、更に防湿部材が配設され、該防湿部材は予 め工場で取付けられることを特徴とする請求項 5に記載の外壁パネル。  6. The outer wall panel according to claim 5, wherein a moisture-proof member is further disposed between the base surface material and the wooden crosspiece, and the moisture-proof member is attached in advance at a factory.
[7] 前記フレームと前記外装面材との間には、防火部材が配設され、該防火部材は予 め工場で取付けられることを特徴とする請求項 1に記載の外壁パネル。  7. The outer wall panel according to claim 1, wherein a fire prevention member is disposed between the frame and the exterior face material, and the fire prevention member is attached in advance at a factory.
[8] 建物の内装材となる内装面材と、建物の外装材となる外装面材と、縦枠及び横枠 で形成された矩形状枠体であるフレームと、防湿部材と、防火部材と、断熱部材と、 を備えた外壁パネルを使用して建物外壁を立設する方法であって、  [8] An interior surface material that is an interior material of a building, an exterior surface material that is an exterior material of a building, a frame that is a rectangular frame formed of a vertical frame and a horizontal frame, a moisture-proof member, and a fire-proof member A method for erecting a building outer wall using an outer wall panel comprising:
前記建物の構造の骨格となる基礎骨格を形成する骨格形成工程と、 前記外壁パネルを前記基礎骨格の所定位置に配設する外壁パネル配設工程と、 所定位置に配設された複数の前記外壁パネル間の防湿処理を行う防湿工程と、 を行うことを特徴とする外壁パネルを使用した建物外壁立設方法。 A skeleton forming step for forming a basic skeleton to be a skeleton of the structure of the building; An outer wall panel disposing step of disposing the outer wall panel at a predetermined position of the foundation skeleton, and a moisture-proofing step of performing a moisture-proofing process between the plurality of outer wall panels disposed at the predetermined position are performed. A method of erection of building exterior walls using exterior wall panels.
PCT/JP2005/006356 2005-03-31 2005-03-31 Outer wall panel and method of vertically installing outer wall of building using the outer wall panel WO2006114808A1 (en)

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PCT/JP2005/006356 WO2006114808A1 (en) 2005-03-31 2005-03-31 Outer wall panel and method of vertically installing outer wall of building using the outer wall panel
CNA200580049360XA CN101151421A (en) 2005-03-31 2005-03-31 Outer wall panel and method of vertically installing outer wall of building using the same

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018003351A (en) * 2016-06-29 2018-01-11 泰久 志築 Reinforcement structure for building

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS637620Y2 (en) * 1980-02-07 1988-03-04
JPS6318651Y2 (en) * 1981-10-23 1988-05-25
JPH1113167A (en) * 1997-06-25 1999-01-19 Fukuvi Chem Ind Co Ltd Wall panel and building using it
JP2001003473A (en) * 1999-06-18 2001-01-09 Ibiden Co Ltd Wall panel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS637620Y2 (en) * 1980-02-07 1988-03-04
JPS6318651Y2 (en) * 1981-10-23 1988-05-25
JPH1113167A (en) * 1997-06-25 1999-01-19 Fukuvi Chem Ind Co Ltd Wall panel and building using it
JP2001003473A (en) * 1999-06-18 2001-01-09 Ibiden Co Ltd Wall panel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018003351A (en) * 2016-06-29 2018-01-11 泰久 志築 Reinforcement structure for building

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