WO2006103515A1 - Procede ameliore pour l'elaboration de conservateur antioxydant a partir de cafe vert - Google Patents
Procede ameliore pour l'elaboration de conservateur antioxydant a partir de cafe vert Download PDFInfo
- Publication number
- WO2006103515A1 WO2006103515A1 PCT/IB2006/000681 IB2006000681W WO2006103515A1 WO 2006103515 A1 WO2006103515 A1 WO 2006103515A1 IB 2006000681 W IB2006000681 W IB 2006000681W WO 2006103515 A1 WO2006103515 A1 WO 2006103515A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flakes
- coffee
- conserve
- solvent
- enzyme
- Prior art date
Links
- 235000013353 coffee beverage Nutrition 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000008569 process Effects 0.000 title claims abstract description 34
- 239000003963 antioxidant agent Substances 0.000 title claims abstract description 14
- 230000003078 antioxidant effect Effects 0.000 title claims abstract description 13
- 238000002360 preparation method Methods 0.000 title claims description 24
- 108090000790 Enzymes Proteins 0.000 claims abstract description 34
- 102000004190 Enzymes Human genes 0.000 claims abstract description 34
- 238000000605 extraction Methods 0.000 claims abstract description 15
- 241000533293 Sesbania emerus Species 0.000 claims description 42
- 229940088598 enzyme Drugs 0.000 claims description 33
- 239000002904 solvent Substances 0.000 claims description 28
- 235000001368 chlorogenic acid Nutrition 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 17
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 16
- 239000000470 constituent Substances 0.000 claims description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 239000000284 extract Substances 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 9
- QAIPRVGONGVQAS-DUXPYHPUSA-N trans-caffeic acid Chemical compound OC(=O)\C=C\C1=CC=C(O)C(O)=C1 QAIPRVGONGVQAS-DUXPYHPUSA-N 0.000 claims description 9
- 101710130006 Beta-glucanase Proteins 0.000 claims description 5
- 235000020357 syrup Nutrition 0.000 claims description 5
- 239000006188 syrup Substances 0.000 claims description 5
- ACEAELOMUCBPJP-UHFFFAOYSA-N (E)-3,4,5-trihydroxycinnamic acid Natural products OC(=O)C=CC1=CC(O)=C(O)C(O)=C1 ACEAELOMUCBPJP-UHFFFAOYSA-N 0.000 claims description 4
- 108010059820 Polygalacturonase Proteins 0.000 claims description 4
- 235000004883 caffeic acid Nutrition 0.000 claims description 4
- 229940074360 caffeic acid Drugs 0.000 claims description 4
- QAIPRVGONGVQAS-UHFFFAOYSA-N cis-caffeic acid Natural products OC(=O)C=CC1=CC=C(O)C(O)=C1 QAIPRVGONGVQAS-UHFFFAOYSA-N 0.000 claims description 4
- 108010093305 exopolygalacturonase Proteins 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 4
- 238000010025 steaming Methods 0.000 claims description 4
- KSEBMYQBYZTDHS-HWKANZROSA-M (E)-Ferulic acid Natural products COC1=CC(\C=C\C([O-])=O)=CC=C1O KSEBMYQBYZTDHS-HWKANZROSA-M 0.000 claims description 3
- 108010059892 Cellulase Proteins 0.000 claims description 3
- 101710121765 Endo-1,4-beta-xylanase Proteins 0.000 claims description 3
- -1 arabinase Proteins 0.000 claims description 3
- 229940106157 cellulase Drugs 0.000 claims description 3
- KSEBMYQBYZTDHS-HWKANZROSA-N ferulic acid Chemical compound COC1=CC(\C=C\C(O)=O)=CC=C1O KSEBMYQBYZTDHS-HWKANZROSA-N 0.000 claims description 3
- 235000001785 ferulic acid Nutrition 0.000 claims description 3
- 229940114124 ferulic acid Drugs 0.000 claims description 3
- KSEBMYQBYZTDHS-UHFFFAOYSA-N ferulic acid Natural products COC1=CC(C=CC(O)=O)=CC=C1O KSEBMYQBYZTDHS-UHFFFAOYSA-N 0.000 claims description 3
- 229940059442 hemicellulase Drugs 0.000 claims description 3
- 108010002430 hemicellulase Proteins 0.000 claims description 3
- QURCVMIEKCOAJU-UHFFFAOYSA-N trans-isoferulic acid Natural products COC1=CC=C(C=CC(O)=O)C=C1O QURCVMIEKCOAJU-UHFFFAOYSA-N 0.000 claims description 3
- 239000004382 Amylase Substances 0.000 claims description 2
- 108010065511 Amylases Proteins 0.000 claims description 2
- 102000013142 Amylases Human genes 0.000 claims description 2
- 235000019418 amylase Nutrition 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 238000011176 pooling Methods 0.000 claims description 2
- 238000000638 solvent extraction Methods 0.000 claims description 2
- 239000003208 petroleum Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 13
- 241000723377 Coffea Species 0.000 description 74
- 150000002989 phenols Chemical class 0.000 description 12
- RYYVLZVUVIJVGH-UHFFFAOYSA-N caffeine Chemical compound CN1C(=O)N(C)C(=O)C2=C1N=CN2C RYYVLZVUVIJVGH-UHFFFAOYSA-N 0.000 description 10
- 235000013305 food Nutrition 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- CWVRJTMFETXNAD-KLZCAUPSSA-N Neochlorogenin-saeure Natural products O[C@H]1C[C@@](O)(C[C@@H](OC(=O)C=Cc2ccc(O)c(O)c2)[C@@H]1O)C(=O)O CWVRJTMFETXNAD-KLZCAUPSSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- CWVRJTMFETXNAD-FWCWNIRPSA-N 3-O-Caffeoylquinic acid Natural products O[C@H]1[C@@H](O)C[C@@](O)(C(O)=O)C[C@H]1OC(=O)\C=C\C1=CC=C(O)C(O)=C1 CWVRJTMFETXNAD-FWCWNIRPSA-N 0.000 description 8
- PZIRUHCJZBGLDY-UHFFFAOYSA-N Caffeoylquinic acid Natural products CC(CCC(=O)C(C)C1C(=O)CC2C3CC(O)C4CC(O)CCC4(C)C3CCC12C)C(=O)O PZIRUHCJZBGLDY-UHFFFAOYSA-N 0.000 description 8
- 240000004160 Capsicum annuum Species 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 8
- CWVRJTMFETXNAD-JUHZACGLSA-N chlorogenic acid Chemical compound O[C@@H]1[C@H](O)C[C@@](O)(C(O)=O)C[C@H]1OC(=O)\C=C\C1=CC=C(O)C(O)=C1 CWVRJTMFETXNAD-JUHZACGLSA-N 0.000 description 8
- 229940074393 chlorogenic acid Drugs 0.000 description 8
- FFQSDFBBSXGVKF-KHSQJDLVSA-N chlorogenic acid Natural products O[C@@H]1C[C@](O)(C[C@@H](CC(=O)C=Cc2ccc(O)c(O)c2)[C@@H]1O)C(=O)O FFQSDFBBSXGVKF-KHSQJDLVSA-N 0.000 description 8
- BMRSEYFENKXDIS-KLZCAUPSSA-N cis-3-O-p-coumaroylquinic acid Natural products O[C@H]1C[C@@](O)(C[C@@H](OC(=O)C=Cc2ccc(O)cc2)[C@@H]1O)C(=O)O BMRSEYFENKXDIS-KLZCAUPSSA-N 0.000 description 8
- 239000011877 solvent mixture Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 235000019658 bitter taste Nutrition 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 235000006708 antioxidants Nutrition 0.000 description 6
- 239000013068 control sample Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- LPHGQDQBBGAPDZ-UHFFFAOYSA-N Isocaffeine Natural products CN1C(=O)N(C)C(=O)C2=C1N(C)C=N2 LPHGQDQBBGAPDZ-UHFFFAOYSA-N 0.000 description 5
- 229960001948 caffeine Drugs 0.000 description 5
- VJEONQKOZGKCAK-UHFFFAOYSA-N caffeine Natural products CN1C(=O)N(C)C(=O)C2=C1C=CN2C VJEONQKOZGKCAK-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 4
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 4
- 244000046052 Phaseolus vulgaris Species 0.000 description 4
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 4
- OENHQHLEOONYIE-UKMVMLAPSA-N all-trans beta-carotene Natural products CC=1CCCC(C)(C)C=1/C=C/C(/C)=C/C=C/C(/C)=C/C=C/C=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C OENHQHLEOONYIE-UKMVMLAPSA-N 0.000 description 4
- 238000003556 assay Methods 0.000 description 4
- 235000013734 beta-carotene Nutrition 0.000 description 4
- TUPZEYHYWIEDIH-WAIFQNFQSA-N beta-carotene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CCCC1(C)C)C=CC=C(/C)C=CC2=CCCCC2(C)C TUPZEYHYWIEDIH-WAIFQNFQSA-N 0.000 description 4
- 239000011648 beta-carotene Substances 0.000 description 4
- 229960002747 betacarotene Drugs 0.000 description 4
- 235000013361 beverage Nutrition 0.000 description 4
- HHEAADYXPMHMCT-UHFFFAOYSA-N dpph Chemical compound [O-][N+](=O)C1=CC([N+](=O)[O-])=CC([N+]([O-])=O)=C1[N]N(C=1C=CC=CC=1)C1=CC=CC=C1 HHEAADYXPMHMCT-UHFFFAOYSA-N 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 238000005562 fading Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 4
- 235000020778 linoleic acid Nutrition 0.000 description 4
- 230000001225 therapeutic effect Effects 0.000 description 4
- OENHQHLEOONYIE-JLTXGRSLSA-N β-Carotene Chemical compound CC=1CCCC(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C OENHQHLEOONYIE-JLTXGRSLSA-N 0.000 description 4
- NGSWKAQJJWESNS-UHFFFAOYSA-N 4-coumaric acid Chemical compound OC(=O)C=CC1=CC=C(O)C=C1 NGSWKAQJJWESNS-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 235000019621 digestibility Nutrition 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 230000002538 fungal effect Effects 0.000 description 3
- 238000011534 incubation Methods 0.000 description 3
- 239000002420 orchard Substances 0.000 description 3
- 150000007965 phenolic acids Chemical class 0.000 description 3
- 150000008442 polyphenolic compounds Chemical class 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- AAWZDTNXLSGCEK-LNVDRNJUSA-N (3r,5r)-1,3,4,5-tetrahydroxycyclohexane-1-carboxylic acid Chemical compound O[C@@H]1CC(O)(C(O)=O)C[C@@H](O)C1O AAWZDTNXLSGCEK-LNVDRNJUSA-N 0.000 description 2
- AAWZDTNXLSGCEK-UHFFFAOYSA-N Cordycepinsaeure Natural products OC1CC(O)(C(O)=O)CC(O)C1O AAWZDTNXLSGCEK-UHFFFAOYSA-N 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 2
- AAWZDTNXLSGCEK-ZHQZDSKASA-N Quinic acid Natural products O[C@H]1CC(O)(C(O)=O)C[C@H](O)C1O AAWZDTNXLSGCEK-ZHQZDSKASA-N 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 2
- 244000299461 Theobroma cacao Species 0.000 description 2
- 238000010171 animal model Methods 0.000 description 2
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- 239000003125 aqueous solvent Substances 0.000 description 2
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- 239000011248 coating agent Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 229930004069 diterpene Natural products 0.000 description 2
- 125000000567 diterpene group Chemical group 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- RRAFCDWBNXTKKO-UHFFFAOYSA-N eugenol Chemical compound COC1=CC(CC=C)=CC=C1O RRAFCDWBNXTKKO-UHFFFAOYSA-N 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 235000009048 phenolic acids Nutrition 0.000 description 2
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- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 239000004250 tert-Butylhydroquinone Substances 0.000 description 2
- 235000019281 tert-butylhydroquinone Nutrition 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- KMFIWPXZGWEWSU-ZGQQLRHCSA-N (3R,5R)-1,3,4,5-tetrahydroxy-2-[(E)-3-(4-hydroxyphenyl)prop-2-enoyl]cyclohexane-1-carboxylic acid Chemical class O[C@@H]1CC(O)(C([C@@H](O)C1O)C(=O)\C=C\c1ccc(O)cc1)C(O)=O KMFIWPXZGWEWSU-ZGQQLRHCSA-N 0.000 description 1
- NGSWKAQJJWESNS-ZZXKWVIFSA-M 4-Hydroxycinnamate Natural products OC1=CC=C(\C=C\C([O-])=O)C=C1 NGSWKAQJJWESNS-ZZXKWVIFSA-M 0.000 description 1
- DFYRUELUNQRZTB-UHFFFAOYSA-N Acetovanillone Natural products COC1=CC(C(C)=O)=CC=C1O DFYRUELUNQRZTB-UHFFFAOYSA-N 0.000 description 1
- 241000167854 Bourreria succulenta Species 0.000 description 1
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 description 1
- NPBVQXIMTZKSBA-UHFFFAOYSA-N Chavibetol Natural products COC1=CC=C(CC=C)C=C1O NPBVQXIMTZKSBA-UHFFFAOYSA-N 0.000 description 1
- 235000007460 Coffea arabica Nutrition 0.000 description 1
- 240000007154 Coffea arabica Species 0.000 description 1
- 235000002187 Coffea robusta Nutrition 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000005770 Eugenol Substances 0.000 description 1
- 102000002568 Multienzyme Complexes Human genes 0.000 description 1
- 108010093369 Multienzyme Complexes Proteins 0.000 description 1
- UVMRYBDEERADNV-UHFFFAOYSA-N Pseudoeugenol Natural products COC1=CC(C(C)=C)=CC=C1O UVMRYBDEERADNV-UHFFFAOYSA-N 0.000 description 1
- 238000000944 Soxhlet extraction Methods 0.000 description 1
- 208000005718 Stomach Neoplasms Diseases 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
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- 238000004458 analytical method Methods 0.000 description 1
- 239000002246 antineoplastic agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000021028 berry Nutrition 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001511 capsicum annuum Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008618 cell wall macromolecule catabolic process Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000002113 chemopreventative effect Effects 0.000 description 1
- 235000019693 cherries Nutrition 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001784 detoxification Methods 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 244000013123 dwarf bean Species 0.000 description 1
- 229960002217 eugenol Drugs 0.000 description 1
- 206010017758 gastric cancer Diseases 0.000 description 1
- 210000001156 gastric mucosa Anatomy 0.000 description 1
- 235000021331 green beans Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 235000021539 instant coffee Nutrition 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
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- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002417 nutraceutical Substances 0.000 description 1
- 235000021436 nutraceutical agent Nutrition 0.000 description 1
- 230000036542 oxidative stress Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K36/00—Medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicines
- A61K36/18—Magnoliophyta (angiosperms)
- A61K36/185—Magnoliopsida (dicotyledons)
- A61K36/74—Rubiaceae (Madder family)
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F5/00—Coffee; Coffee substitutes; Preparations thereof
- A23F5/02—Treating green coffee; Preparations produced thereby
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- the present invention relates to an improved process for the preparation of antioxidant conserve from green coffee.
- Coffee is one of the important agricultural commodities and which is cultivated globally on 11.6 million hectare.
- the productions of the agricultural commodities have been reached approximately up to 63,000,000s tons. Brazil and Colombia are accounted for nearly 44% of the world production for the same.
- the coffee is grown in about 80 countries across the globe and out of them near about 51 countries is considered to be the major producers for the coffee.
- This industry is a major source of direct employment for about 4, 00,000 people in the area of cultivation of agro based products. Apart from this, the industry is also providing indirect employment to many people in processing and trade industry or auxiliaries. It is a highly labor-intensive industry, employing an estimated of about 100 million people are working all over 60 developing countries.
- the green coffee beans yield caffeine as a by product during the coffee decaffeination process.
- the other reported prior art are related to use of green coffee powder for analytical purposes i.e. the analysis of green coffee constituents such as caffeine, chlorogenic acids etc.
- coffee is a good source of phenolic compounds, which are known for use as antioxidants, anti-tumor agents and also posses a host of other therapeutic properties.
- the phenolic acids in coffee are mainly quinic acids with different amount of caffeoyl groups attached to its different positions.
- the phenolic acids present in coffee are such as chlorogenic acid, caffeic acid, para- coumaric acid and eugenol which have been shown preventive activities to exert cancer in animal models.
- the chlorgenic acid which is the main phenolic acid in coffee, is able to protect the gastric mucosa against irritation, and therefore, improves the digestibility of foods, beverages and medicaments.
- the improved digestibility is expressed through a much reduced systemic acid secretion, which has been found to be directly dependent on an increased level of chlorogenic acid content.
- chlorogenic acid has a chemopreventive effect on rat stomach cancer (Shimizu et ah, 1999).
- the natural chlorogenic acid content of coffee is reduced by approximately 40 to 80% during roasting process (Cliford et al., 1998).
- the use of green coffee bean will result in a product, which preserves the phenolic compounds.
- Green coffee contains a large amount of polyphenols exemplified by chlorogenic acid, caffeic acid, ferulic acid and p-coumaric acid (Myriam Richelle,: Isabelle Tavazzi,: and Elizabeth Afford, Comparison of the antioxidant activity of commonly consumed polyphenols beverages coffee cocoa and tea prepared per cup serving. Journal of Agriculture Food Chemistry 2001 49, 3438-3442).
- Chlorogenic acid in green coffee has six sub groups namely, caffeoyl quinic acids (CQA), p-coumaroylquinic acids (PCQA), feruloylquinic acids (FQA), dicaffeoyl quinic acids (diCQA), caffeoylferuloyl quinic acids (CFQA) and feruloylcaffeoyl quinic acids (FCQA) (Clifford M.N chlorogenic acids In: coffee chemistry. Elsevier applied science, by Clarke RJ,Macrac (eds) 1985 London PP 153-202).
- Extrazyme with declared activity of 7500 pectinase S Units and a multi enzyme complex containing a wide range of enzymes, including arabinase, cellulase, ⁇ -glucanase, hemi-cellulase and xylanase and (b) Energex in powder or liquid form, with declared activities of 50-120 fungal ⁇ -glucanase and 5000 to 12000 PSU per gram or ml, are used to facilitate the release of antioxidant constituents of coffee.
- Coffee seeds are used as raw material for preparation of coffee conserve in WO02085397, whereas in present patent proposal coffee flakes are used as raw material for preparation of conserves, thereby overcoming the difficult operation of grinding the hard beans of green coffee.
- the solvent in the referred patent is aqueous methanol, whereas in the present patent isopropanol and aqueous isopropanol, with an advantage of improved extractability for coffee constituents namely, phenolic compounds have been employed.
- the main object of the present invention is to provide a process wherein coffee flakes are used as raw material for preparation of conserves, thereby overcoming the difficult operation of grinding the hard beans of green coffee.
- Another object of the present invention is to provide a process for preparing coffee bean flakes for food purpose by using selected varieties of green coffee beans.
- Yet another object of the present invention is to provide a process, wherein a higher yield of phenolic compounds (7.5%) is obtained.
- a further object of the presentr invention is to provide a process wherein coffee flakes are treated with an enzyme mixture, which facilitates better release of coffee constituents namely phenolic compounds and chlorogenic acids for extraction purposes.
- Still another object of the present invention is to provide a process wherein a mixture of aqueous solvents selected for higher efficiency in terms of extractability of coffee constituents is employed for extraction in place of conventional solvents.
- the present invention provides an improved process for the preparation of antioxidant conserve from green coffee, which comprises, a) soaking green coffee beans in boiled water and/or optionally steaming the green coffee beans under pressure; b) flaking the coffee beans obtained in step (a), and drying the same till a predetermined level of moisture is obtained; c) roasting the dried flakes of step (b) and grinding the flakes to obtain flakes having size up to 15 mesh; d) drying the flakes as obtained in step (c) to a moisture level of 8 to 10 percent; e) de-fatting the dry coffee flakes as obtained in step (a) by conventional solvent extraction techniques; f) subjecting the de-fatted flakes as obtained in step (b) to enzyme treatment using the enzyme such as described herein within the enzyme to flakes ratio of 0.1 : 100 to 1.0 : 100, at a pH of 4.0 to 7.0 for a time period of 2 to 24 hours at a temperature ranging from 25 to 40 degree C, while maintaining the moisture level of flakes at 20 to 60 percent by
- the coffee beans are soaked in water maintained at a temperature in the range of 50-100 0 C for a time period between 2 to 10 hours. In another embodiment of the present invention the coffee beans are steamed at a temperature in the range of 100 to 125 0 C for a period of 10 to 30 minutes at a pressure in the range of 1.0 to 1.5 kg/ cm 2 .
- the thickness of flaked coffee bean is in the range of 0.5 to 5 mm.
- drying is carried till a moisture level of
- drying is carried out using a mechanical dryer or by a known method.
- roasting is carried out at a temperature in the range of 150 to 200 0 C for a period of 1 to 10 minutes.
- grinding is carried out to obtain flakes of size up to 10 mesh.
- grinding is carried out using mechanical grinder.
- the flakes so obtained have a shelf life up to twelve months.
- the coffee bean flakes are coated with syrup having 20-100° Brix.
- the coating of the syrup is carried out at a temperature in the range of 100 to 125 0 C for a period up to 30 minute.
- the syrup used for coating is in the form of sugar or dextrin.
- the coated flakes are dried, wherein drying is carried out for a period of 2 to 10 hours till moisture content is secured up to 8 to 10 %.
- the drying of flakes are carried out using fluidized bed roaster at a specific temperature 190-195 0 C for a period of 1 to 1.5 minutes
- the enzyme used is Energex, a proprietary preparation, with an activity of 50-120 units of fungal ⁇ -glucanase and 5000-12000 fungal pectinase S units per gm or ml, under conditions described as in the step (b) above.
- the enzyme treated coffee flake powder is loaded into a series of extractors, up to four in number and extracted using a solvent mixture wherein, the extract drained out from the first extractor is employed as a solvent for the material in second extractor and so on till the last extractor and the enriched extract containing 10-20 % solids is taken for desolventization and preparing the conserve.
- the coffee flakes after enzyme treatment are subjected to drying in a fluidized bed drier at 150-200 0 C for 1-5 minutes followed by drying at 50-55 0 C, to inactivate the enzymes and also bring down the moisture content to 8-10%.
- the coffee conserve (200 -lOOOppm) obtained is used to improve the color stability of natural colorant preparation such as chilli or paprika based colorants for food use.
- the coffee conserve is useful as a pharmaceutical and neutraceutical preparation with properties of quenching oxidative stress.
- the process of the present invention consists of first selecting suitable green coffee beans such as robusta and arabica beans (cherry and parchument coffee) of various grades such as plantation A, B, AB and peaberry.
- suitable green coffee beans such as robusta and arabica beans (cherry and parchument coffee) of various grades such as plantation A, B, AB and peaberry.
- the green coffee beans are cleaned, and subjected to pretreatraent such as [a] deodorisation [b] removal of bitterness and [c] softening to obtain the deodorized softened coffee beans.
- the deodorized softened green coffee beans are subjected to flaking operation to obtain 0.5 -5 mm thick flakes.
- the flakes are passed through a suitable dryer preferably vibrofluidized bed roaster to get light cream or light brown colored crispy flakes. These flakes are subjected to a texturization process where by they become chewy.
- These flakes are passed through a grinding mill to get grits of suitable size which are useful for the
- the enzyme treated flakes is held at optimum temperature (37 0 C) for enzyme action.
- suitable dryer preferably a vibrofluidized bed dryer to inactivate the enzymes and dry to 8-10% moisture to get light cream or light brown colored crispy flakes. This is followed by grinding to a coarse powder using a suitable grinder.
- the flakes or powder is loaded in to columns and extracted with a binary solvent mixtures drawn from isopropanol, ethanol or methanol and water. It has been found that the selected binary solvent mixture are more efficient for the extraction of coffee constituents as compared to the individual solvents. This results in reduction of processing time and also lesser use of the solvents, besides improving recovery of the principal constituents, namely, phenolic compounds, which are mainly chlorogenic acids and diterpenes.
- the extract or miscella is subjected to distillation under controlled conditions to maximize the recovery of the solvent and minimize the loss of constituents and to produce coffee conserve.
- Example 1 is given by way of illustration and therefore should not be construed to limit the scope of the present invention.
- Freshly harvested green coffee beans of arabica variety (lkg) obtained from a local orchard were subjected to steaming at 105 0 C (1.2 kg/cm 2 ) for 20 minutes.
- the steamed warm green coffee beans were subjected to flaking to get 2 mm thick uniform flakes.
- the flakes were passed through a vibro fluidized bed roster at 180 0 C for 40 seconds to get a crispy product free from bitterness.
- the flakes (900 g) were allowed to cool before packing them in suitable containers.
- the flakes can be used for various purposes. It is found that the shelf lives of the flakes are 11 month.
- Freshly harvested green coffee beans of robusta variety (500 g) obtained from a local orchard was soaked in water maintained at an elevated temperature for 10 hours.
- the soaked green coffee beans were flaked to get 3 mm thick uniform flakes.
- the flakes were passed through a vibrofluidized bed roster at 200 0 C for 40 seconds to get a crispy product free from bitterness.
- the flakes 450 g were texturized by addition hot sugar syrup at 100 0 C and holding for 30 minutes, followed by draining of the free syrup and drying of the flakes at 60 0 C to bring down the moisture to 8-10%.
- the flakes (600 g) were allowed to cool before packing them in airtight containers. The flakes can be used for various purposes. It is found that the shelf life of the flakes is 12 months.
- Coffee beans, pea berries of the arabica variety (lkg) obtained from a local orchard were subjected to steaming at 121 0 C for 20 minutes.
- the steamed green coffee beans were flaked to get 2 mm thick uniform flakes.
- the flakes were subjected to drying using cross flow dryer at a temperature of 55-60 0 C for suitable time period that is till light green colored crispy flakes are obtained.
- the flakes are useful as a raw material for preparations of therapeutic value. It is found that the shelf life of the flakes is 10 months.
- Table 1 depicts comparison of color values (Color was determined using Hunter color system), moisture of the control green coffee beans with the green coffee flakes (processed) during storage.
- Table 2 depicts comparison of color values (Color was determined using Hunter color system), moisture of the control green coffee beans with the green coffee flakes (processed) of coffee flakes during storage.
- Table 1 depicts comparison of color values (Color was determined using Hunter color system), moisture of the control green coffee beans with the green coffee flakes (processed) during storage.
- Coffee flakes (10Og) obtained from arabica variety green beans were passed through a vibrofluidized bed dryer to get a crispy product free from bitterness.
- the flakes were defatted with hexane by soxhlet extraction.
- the solvent free/ dried flakes were passed through a hammer mill fitted with 30 mesh sieve to get a powder which was used as the raw material for preparation of conserves.
- the powder (10Og) was loaded in a glass column and extracted with a solvent mixture containing 60 parts of methanol, and 40 parts of water, by volume. After the solvent addition a contact time of 2 hours was given and extract was drained out while simultaneously adding fresh solvent mixture on to the material in the column to keep it soaked for 1 hour.
- the arabica green coffee flakes (10Og) obtained from green coffee beans was passed through a vibrofluidized bed dryer to get a crispy product free from bitterness.
- the flakes were defatted with hexane by soxhlet apparatus.
- a multi enzyme preparation was added as a suspension in water, at the concentration of 0.5% and pH 4.0, to defatted coffee flakes (20Og batch) and incubated at 37 0 C for 12 hours.
- the control sample, that is without enzyme addition was also maintained under similar conditions of moisture (30%), pH and temperature. After the incubation period both samples were air dried at 100° C for 30 minutes and 50 0 C using a conventional dryer to bring down the moisture level to about 10%.
- the dry flakes were milled in a hammer mill fitted with 30-mesh (500 micron) to get a powder which was used as the raw material for preparation of conserves.
- the treated and control samples lOOg each, were loaded in to separate glass columns and extracted with selected solvents, at a material to solvent ratio of 1:10.
- the following solvent mixtures namely, isopropanol plus water (60:40) and ethyl alcohol plus water (60:40) were used for extraction.
- Recoveries of coffee constituents with reference to yield of conserve, caffeine and chlorogenic acids were computed and comparative profile is presented in Table 3.
- the chlorogenic acids in the conserve and yield of the conserve were higher in enzyme treated samples in comparison to control sample.
- the antoxidant activity of the conserves was estimated by the ⁇ -carotene linoleic acid assay and DPPH model system and the results are included in Table 3.
- the robusta green coffee flakes (20Og) were prepared from green coffee beans.
- the flakes were extracted with ethyl acetate using soxhlet apparatus.
- a multi enzyme preparation was added as a suspension in water, at the concentration of 0.5% and pH 4.0, to solvent free coffee flakes (20Og batch) and incubated at 37 0 C for 12 hours.
- the control sample that is, without enzyme addition was also maintained under similar conditions of moisture (30%), pH and temperature. After the incubation period, both samples were charged to a vibrofiudized drier and held at 100 0 C for 30 minutes and subsequently at 50° C to bring down the moisture level to about 10%.
- the dry flakes were passed through a hammer mill fitted with 30 mesh (500 micron) to get a powder which was used as the raw material for preparation of conserves.
- the treated and control samples lOOg each, were loaded in to separate glass columns and extracted with selected solvents, at a material to solvent ratio of 1:10.
- the following solvent mixtures namely, isopropanol plus water (60:40) and ethyl alcohol plus water (60:40) were used for extraction.
- Recoveries of coffee constituents with reference to yield of conserve, caffeine and chlorogenic acids were computed and comparative profile is presented in Table 3.
- the chlorogenic acids in the conserve and yield of the conserve were higher in enzyme treated samples in comparison to control sample.
- the antoxidant activity of the conserves was estimated by the ⁇ - carotene linoleic acid assay and DPPH model system and the results are included in Table 3.
- Example 7 Coffee flakes (20Og) prepared from low grade (Blacks, Bits and Browns) coffee and extracted with ethyl acetate using soxhlet apparatus. A multi enzyme preparation was added as a suspension in water, at the concentration of 0.5% and pH 4.0, to solvent free coffee flakes (20Og batch) and incubated at 37 0 C for 12 hours. The control sample, that is without enzyme addition was also maintained under similar conditions of moisture (30%), pH and temperature. After the incubation period both the samples were charged into a vibrofludized bed drier, held at 100 0 C for 30 minutes followed by drying at 50° C to bring down the moisture level to about 10%.
- the dry flakes were passed through a hammer mill fitted with 30 mesh (500 micron) to get a powder which was used as the raw material for preparation of conserves.
- the treated and control samples, lOOg each were loaded in to separate glass columns and extracted with selected solvents, at a material to solvent ratio of 1:10.
- the following solvent mixtures namely, isopropanol plus water (60:40) and ethyl alcohol plus water (60:40) were used for extraction.
- Recoveries of coffee constituents with reference to yield of conserve, caffeine and chlorogenic acids were computed and comparative profile is presented in Table 3.
- the chlorogenic acids in the conserve and yield of the conserve were higher in enzyme treated samples in comparison to control sample.
- the antoxidant activity of the conserves was estimated by the ⁇ -carotene linoleic acid assay and DPPH model system and the results are presented in Table 3.
- Coffee conserve prepared from green coffee as described in above examples was used for chilli color stabilization. Chilli color 600 g (l,60,000cv) taken in a beaker was warmed over water bath and then mixed thoroughly. The coffee conserves (robusta and arabica 20 mg and 50 mg each separately) were dissolved in 0.5 ml propylene glycol (PG), added to the warmed chill color (100 g each batch), mixed using the magnetic stirrer and packed in 2 ml vials (1 gm each). The vials were stored at 4 0 C, 27 0 C and 42 0 C.
- PG propylene glycol
- TBHQ 200ppm was dissolved in 0.5 ml PG and added to the warm chilli color, mixed well and packed in 2 ml vials and stored at the above conditions.
- chilli color was packed in 2ml vials and stored at the above conditions.
- the samples were withdrawn from the above storage conditions and analyzed for color value using the spectrophotometric method. The results are presented in Table 4. After 90 days of storage, control samples stored at elevated temperature (42 0 C) showed highest color fading (1,32,000 from starting value of 1,60,000 cv) and control samples stored at 4 0 C also showed color fading (1,53,000 cv).
- Novelty i.
- the pretreatment and conditioning of green coffee bean flakes are novel approaches for extraction of coffee conserve ii.
- Coffee flakes are treated with an enzyme mixture, which facilitates better release of coffee constituents namely phenolic compounds and chlorogenic acids for extraction purposes.
- a mixture of aqueous solvents selected for higher efficiency in terms of extractability of coffee constituents is employed for extraction in place of conventional solvents.
- Flaking will increase the surface area of the bean, which helps in further processing like size reduction, extraction, texturization etc. 2.
- the flakes can be used for various purposes with special reference to new category of green coffee based food and beverage items and nutraceuticals beneficial to health.
- the raw material is new to be utilized in food purpose like chocolates, coatings.
- the process provides conversion of green coffee beans to flakes which does not contain bitterness to render edible flakes or grits. 5.
- the present process includes preconditioning and removal of bitterness by using high temperature short time (HTST) method. 6.
- HTST high temperature short time
- the process is amenable for scale up to meet commercial demand.
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Abstract
Procédé amélioré pour l'extraction de conservateur antioxydant à partir de flocons de café vert par traitement enzymatique, facilitant le processus d'extraction. Il s'agit d'un procédé inédit qui repose sur l'utilisation de flocons de café comme matière première, d'un apport très important sur le plan économique.
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IN739DE2005 | 2005-03-31 | ||
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PCT/IB2006/000681 WO2006103515A1 (fr) | 2005-03-31 | 2006-03-27 | Procede ameliore pour l'elaboration de conservateur antioxydant a partir de cafe vert |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007096643A1 (fr) * | 2006-02-23 | 2007-08-30 | Med-Eq As | The |
EP1844661A1 (fr) * | 2006-04-10 | 2007-10-17 | Kraft Foods Holdings, Inc. | Composition d'enzymes stabilisée |
WO2011073052A1 (fr) * | 2009-12-18 | 2011-06-23 | Nestec S.A. | Procédé de production d'un extrait de café vert |
WO2015158895A1 (fr) * | 2014-04-17 | 2015-10-22 | Indena S.P.A. | Extraits de café et formulations les contenant |
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US2281320A (en) * | 1939-10-02 | 1942-04-28 | Jr John R Odell | Roasting green coffee |
US3660106A (en) * | 1969-05-12 | 1972-05-02 | Procter & Gamble | Method of making flaked roast and ground coffee |
DD239330A1 (de) * | 1985-07-19 | 1986-09-24 | Inst Getreideverarbeitung | Verfahren zur herstellung von roeststoffe mit erhoehter roestausbeute |
EP0337541A2 (fr) * | 1988-04-11 | 1989-10-18 | The Procter & Gamble Company | Procédé de traitement de grains de café avec une solution d'enzyme sous pression pour réduire l'amertume |
US20020160067A1 (en) * | 2001-04-25 | 2002-10-31 | Oncology Science Corporation | Therapeutic preparation and method for producing a therapeutic preparation using coffee beans as a substrate |
JP2004121138A (ja) * | 2002-10-04 | 2004-04-22 | Ucc Ueshima Coffee Co Ltd | コーヒーエキスまたは可溶性コーヒーの製造方法 |
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US2281320A (en) * | 1939-10-02 | 1942-04-28 | Jr John R Odell | Roasting green coffee |
US3660106A (en) * | 1969-05-12 | 1972-05-02 | Procter & Gamble | Method of making flaked roast and ground coffee |
DD239330A1 (de) * | 1985-07-19 | 1986-09-24 | Inst Getreideverarbeitung | Verfahren zur herstellung von roeststoffe mit erhoehter roestausbeute |
EP0337541A2 (fr) * | 1988-04-11 | 1989-10-18 | The Procter & Gamble Company | Procédé de traitement de grains de café avec une solution d'enzyme sous pression pour réduire l'amertume |
US20020160067A1 (en) * | 2001-04-25 | 2002-10-31 | Oncology Science Corporation | Therapeutic preparation and method for producing a therapeutic preparation using coffee beans as a substrate |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007096643A1 (fr) * | 2006-02-23 | 2007-08-30 | Med-Eq As | The |
EP1844661A1 (fr) * | 2006-04-10 | 2007-10-17 | Kraft Foods Holdings, Inc. | Composition d'enzymes stabilisée |
WO2011073052A1 (fr) * | 2009-12-18 | 2011-06-23 | Nestec S.A. | Procédé de production d'un extrait de café vert |
US8784914B2 (en) | 2009-12-18 | 2014-07-22 | Nestec S.A. | Beverage capsule with green coffee extract and method of making said extract |
WO2015158895A1 (fr) * | 2014-04-17 | 2015-10-22 | Indena S.P.A. | Extraits de café et formulations les contenant |
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