WO2006083955A3 - Method for the texturing of surfaces by aqueous plasma electrolysis - Google Patents

Method for the texturing of surfaces by aqueous plasma electrolysis Download PDF

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Publication number
WO2006083955A3
WO2006083955A3 PCT/US2006/003541 US2006003541W WO2006083955A3 WO 2006083955 A3 WO2006083955 A3 WO 2006083955A3 US 2006003541 W US2006003541 W US 2006003541W WO 2006083955 A3 WO2006083955 A3 WO 2006083955A3
Authority
WO
WIPO (PCT)
Prior art keywords
texturing
workpiece
reel
electrolysis
arc
Prior art date
Application number
PCT/US2006/003541
Other languages
French (fr)
Other versions
WO2006083955A2 (en
Inventor
Louis F Toth
Charles E Smith Jr
Kevin R Williams
Original Assignee
Tokusen U S A Inc
Louis F Toth
Charles E Smith Jr
Kevin R Williams
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokusen U S A Inc, Louis F Toth, Charles E Smith Jr, Kevin R Williams filed Critical Tokusen U S A Inc
Publication of WO2006083955A2 publication Critical patent/WO2006083955A2/en
Publication of WO2006083955A3 publication Critical patent/WO2006083955A3/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/30767Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H5/00Combined machining
    • B23H5/02Electrical discharge machining combined with electrochemical machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • B23H9/008Surface roughening or texturing
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/02Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F4/00Processes for removing metallic material from surfaces, not provided for in group C23F1/00 or C23F3/00
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/3094Designing or manufacturing processes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/30767Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • A61F2002/30925Special external or bone-contacting surface, e.g. coating for improving bone ingrowth etched

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Cardiology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Electrochemistry (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Transplantation (AREA)
  • Biomedical Technology (AREA)
  • Plasma & Fusion (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Thermal Sciences (AREA)
  • Materials For Medical Uses (AREA)

Abstract

A method for producing a roughened or textured layer on a surface such as a metal or an alloy using aqueous plasma electrolysis. In this process continuous arc-discharges are established and maintained in an electrolyte flowing between two electrodes, one of which is the workpiece to be treated. The treatment process can be performed discretely (one piece at a time) or continuously (reel to reel). The texturing is produced by the action of the arc-discharge processes resulting in localized melted areas on the workpiece's surface. The melted areas subsequently solidify creating a new topological configuration on the workpiece. By altering the electrolysis parameters, e.g. the voltage, current, electrolyte composition, etc., surface texturing characteristics such as the dimensional scale and topological morphology can be varied. Surface texturing as described herein can be successfully utilized to markedly improve soft and hard tissue biological integration of in-vivo medical implants. A cellular type texture structure can also be used as a pharmaceutical depository for subsequent drug elution after in-vivo device implantation.
PCT/US2006/003541 2005-02-04 2006-01-31 Method for the texturing of surfaces by aqueous plasma electrolysis WO2006083955A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US65034605P 2005-02-04 2005-02-04
US60/650,346 2005-02-04

Publications (2)

Publication Number Publication Date
WO2006083955A2 WO2006083955A2 (en) 2006-08-10
WO2006083955A3 true WO2006083955A3 (en) 2009-04-09

Family

ID=36777873

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/003541 WO2006083955A2 (en) 2005-02-04 2006-01-31 Method for the texturing of surfaces by aqueous plasma electrolysis

Country Status (1)

Country Link
WO (1) WO2006083955A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108560032A (en) * 2018-05-18 2018-09-21 天津师范大学 A kind of preparation method and application of the chromium-rich compound layer in nickel base superalloy surface

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4584067A (en) * 1985-02-28 1986-04-22 Sprague Electric Company Etching of aluminum electrolytic capacitor foil
US5382335A (en) * 1991-06-10 1995-01-17 Andritz-Patentverwaltungs-Gesellschaft M.B.H. Process and apparatus for the electrolytic treatment of continuously advancing electrically conductive material
US5853561A (en) * 1997-06-23 1998-12-29 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method for surface texturing titanium products
US20010025799A1 (en) * 1997-12-16 2001-10-04 Atsuo Nishino Process for producing aluminum support for lithographic printing plate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4584067A (en) * 1985-02-28 1986-04-22 Sprague Electric Company Etching of aluminum electrolytic capacitor foil
US5382335A (en) * 1991-06-10 1995-01-17 Andritz-Patentverwaltungs-Gesellschaft M.B.H. Process and apparatus for the electrolytic treatment of continuously advancing electrically conductive material
US5853561A (en) * 1997-06-23 1998-12-29 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method for surface texturing titanium products
US20010025799A1 (en) * 1997-12-16 2001-10-04 Atsuo Nishino Process for producing aluminum support for lithographic printing plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108560032A (en) * 2018-05-18 2018-09-21 天津师范大学 A kind of preparation method and application of the chromium-rich compound layer in nickel base superalloy surface

Also Published As

Publication number Publication date
WO2006083955A2 (en) 2006-08-10

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