WO2006075876A1 - Coating material for concrete structure and construction method using the same - Google Patents
Coating material for concrete structure and construction method using the same Download PDFInfo
- Publication number
- WO2006075876A1 WO2006075876A1 PCT/KR2006/000124 KR2006000124W WO2006075876A1 WO 2006075876 A1 WO2006075876 A1 WO 2006075876A1 KR 2006000124 W KR2006000124 W KR 2006000124W WO 2006075876 A1 WO2006075876 A1 WO 2006075876A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coating material
- concrete structure
- layer
- prepolymer
- concrete
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 122
- 239000004567 concrete Substances 0.000 title claims abstract description 117
- 238000000576 coating method Methods 0.000 title claims abstract description 82
- 239000011248 coating agent Substances 0.000 title claims abstract description 81
- 238000010276 construction Methods 0.000 title claims abstract description 34
- 125000000524 functional group Chemical group 0.000 claims abstract description 38
- IQDXNHZDRQHKEF-UHFFFAOYSA-N dialuminum;dicalcium;dioxido(oxo)silane Chemical compound [Al+3].[Al+3].[Ca+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O IQDXNHZDRQHKEF-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 20
- 230000007613 environmental effect Effects 0.000 claims abstract description 15
- 239000010410 layer Substances 0.000 claims description 54
- 238000000151 deposition Methods 0.000 claims description 27
- 239000000945 filler Substances 0.000 claims description 21
- 239000002245 particle Substances 0.000 claims description 18
- 239000002344 surface layer Substances 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 12
- 239000012779 reinforcing material Substances 0.000 claims description 12
- KYXHKHDZJSDWEF-LHLOQNFPSA-N CCCCCCC1=C(CCCCCC)C(\C=C\CCCCCCCC(O)=O)C(CCCCCCCC(O)=O)CC1 Chemical compound CCCCCCC1=C(CCCCCC)C(\C=C\CCCCCCCC(O)=O)C(CCCCCCCC(O)=O)CC1 KYXHKHDZJSDWEF-LHLOQNFPSA-N 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 16
- 230000007797 corrosion Effects 0.000 abstract description 11
- 238000005260 corrosion Methods 0.000 abstract description 11
- 238000011109 contamination Methods 0.000 abstract description 6
- 230000003014 reinforcing effect Effects 0.000 abstract description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 abstract description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract description 3
- 239000000460 chlorine Substances 0.000 abstract description 3
- 229910052801 chlorine Inorganic materials 0.000 abstract description 3
- 238000000935 solvent evaporation Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 230000008014 freezing Effects 0.000 abstract 1
- 238000007710 freezing Methods 0.000 abstract 1
- -1 amide amine Chemical class 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000007914 freezing tolerance Effects 0.000 description 6
- 230000008439 repair process Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000011083 cement mortar Substances 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- MTNDZQHUAFNZQY-UHFFFAOYSA-N imidazoline Chemical compound C1CN=CN1 MTNDZQHUAFNZQY-UHFFFAOYSA-N 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000010454 slate Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006333 epoxy cement Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- JYGXADMDTFJGBT-VWUMJDOOSA-N hydrocortisone Chemical compound O=C1CC[C@]2(C)[C@H]3[C@@H](O)C[C@](C)([C@@](CC4)(O)C(=O)CO)[C@@H]4[C@@H]3CCC2=C1 JYGXADMDTFJGBT-VWUMJDOOSA-N 0.000 description 1
- 229940029442 hydroskin Drugs 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000011433 polymer cement mortar Substances 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008030 superplasticizer Substances 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000011041 water permeability test Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/04—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the shape
- G06K19/041—Constructional details
- G06K19/042—Constructional details the record carrier having a form factor of a credit card and including a small sized disc, e.g. a CD or DVD
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/48—Macromolecular compounds
- C04B41/483—Polyacrylates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/83—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07737—Constructional details, e.g. mounting of circuits in the carrier the record carrier consisting of two or more mechanically separable parts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
Definitions
- the present invention relates to a coating material for a concrete structure and a construction method using the same, and more particularly, to a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction, and is not harmful to the human body, and is not flammable, and thus is useful as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures, and to a construction method using the same.
- a concrete structure is used for special purposes such as in water treatment facilities, sewage treatment facilities and waste water treatment facilities in addition to use in general buildings.
- Such a special purpose concrete structure is exposed to various special physical and chemical environmental conditions which affect directly or indirectly the structure.
- Korean Patent Laid-Open Publication No. 1989-005242 discloses a powdery waterproof material prepared by adding carbon black or aluminum sili cate- based inorganic powder to fatty acid metal salt and paraffin chloride and then mixing a polymer resin and a dispersant.
- Korean Patent Laid-Open Publication No. 2001-038592 discloses a spherical powdery waterproof material composition comprising silica fume as a main material and a higher fatty acid metal salt (zinc stearate), a superplasticizer, an AE water reduction agent, silica, etc. Disclosure of Invention
- the present invention provides a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction and does not have harmfulness to human body and fire hazard, and thus is useful as a coating material for preventing water permeation and corrosion, and is also useful for repairing and reinforcing concrete structures, and to a construction method using the same.
- a coating material for a concrete structure with a three-dimensional network structure including a prepolymer having a hydrophilic functional group, a prepolymer having a hydrophobic functional group, and calcium aluminum silicate particles.
- the prepolymer having a hydrophilic functional group may be represented by formula (1):
- the prepolymer represented by formula (1) may be present in the form of a prepolymer represented by formula (2) by an imidazoline reaction: [13]
- the prepolymer having a hydrophobic functional group may be a prepolymer represented by formula (3): [16]
- Ar is an aromatic ring having 6-24 carbon atoms
- R is selected from the group consisting of O, OH, a methyl group, an ethyl group, and a butyl group
- q is a positive real number of 0-4
- r is a positive integer of 1-10.
- the calcium aluminum silicate particles may have an average particle diameter of
- the calcium aluminum silicate particles may have a spherical shape.
- the coating material for a concrete structure with a three-dimensional network structure may include 25-40 wt% of the prepolymer having a hydrophilic functional group, 25-40 wt% of the prepolymer having a hydrophobic functional group, and 20-50 wt% of the calcium aluminum silicate particles.
- a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; and depositing a coating material for a concrete structure layer on a layer of the filler and bottom leveling material.
- An environmental protecting layer may be further formed on a layer of the coating material for a concrete structure.
- a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material layer on a layer of the base; depositing a first coating material for a concrete structure on a layer of the filler and the bottom leveling material; depositing a reinforcing material on a layer of the first coating material for a concrete structure; and depositing a second coating material for a concrete structure layer on a layer of the reinforcing material.
- An environmental protecting layer may be further formed on the second coating material for a concrete structure.
- the coating material according to the present invention has a high adhesion strength to a concrete, good endurance and freezing tolerance, resistance to crack stress generated in concrete itself, and good chlorine resistance, acid resistance, alkaline resistance, and ozone resistance.
- it can be conveniently used even in a wet state and has high compression strength and flexural strength and does not cause environmental contamination due to solvent evaporation in construction and is not harmful to the human body and is not flammable. Accordingly, it can be used as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures.
- FlG. 1 is a cross-sectional view of a concrete structure prepared by a construction method according to an embodiment of the present invention
- FlG. 2 is a cross-sectional view of a concrete structure prepared by a construction method according to another embodiment of the present invention.
- FlG. 3 is a cross-sectional view of a stacked structure in which a coating material for a concrete structure according to an embodiment of the present invention is used for repair;
- FlG. 4 is a cross-sectional view of a stacked structure in which a coating material for a concrete structure according to an embodiment of the present invention is used for reinforcement.
- the present invention relates to a coating material for a concrete structure and a construction method using the same, and more particularly, to a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction, and is not harmful to the human body, and is not flammable, and thus is useful as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures, and to a construction method using the same.
- a coating material for a concrete structure according to an embodiment of the present invention is a matrix of a three-dimensional network structure, which is prepared by adding calcium aluminum silicate to a hybrid prepolymer including a prepolymer having a hydrophilic functional group and a prepolymer having a hydrophobic functional group.
- the prepolymer having a hydrophilic functional group has an affinity to water and the prepolymer having a hydrophobic functional group has an affinity to oil.
- the hybrid prepolymer having both components has an adhesion to a concrete surface due to hydrophilicity and has a resistance to aging of the coating material due to lipophilicity.
- the coating material maintains integrity with a concrete structure to be formed and has high compressive strength and flexural strength, thereby increasing the endurance of the whole concrete structure.
- the coating material can be used to prevent water permeation and corrosion, and to repair and reinforce concrete structures.
- the prepolymer having a hydrophilic functional group may be represented by formula (1):
- D is a dimeric acid having 12-18 carbon atoms
- R is an alkyl group having 1-4 carbon atoms
- n is a positive integer of 10-100.
- the prepolymer represented by formula (1) is an amide amine prepolymer which has a hydrophobic hydrocarbon group and a hydrophilic amino group and has a surface acting property.
- the molecular structure of the prepolymer represented by formula (1) can enhance water solubility, maintain stability of an aqueous solution and be chemically modified to have improved compatibility to a hydrophobic glycidyl prepolymer represented by formula (2), which is described below, and be emulsified, which enables it to be used in the absence of an organic solvent.
- application and coating in a closed space are possible due to improved corrosion resistance and adhesion to a wet concrete surface and no flammability.
- the prepolymer represented by formula (1) can also be present in the form of the prepolymer represented by formula (2) by an imidazoline reaction which can enhance a surface acting property of the prepolymer having a hydrophilic functional group:
- Ar is an aromatic ring having 6-24 carbon atoms
- R is selected from the group consisting of O, OH, a methyl group, an ethyl group, and a butyl group
- q is a positive real number of 0-4
- r is a positive integer of 1-10.
- the prepolymer represented by formula (3) is a diglycidylether-based compound which has a molecular weight of 340-2,000 and enhances the resistance to aging of the coating material.
- the coating material for a concrete structure includes calcium aluminum silicate (CaO • Al O • SiO • xH O) in addition to the hybrid prepolymer.
- the calcium aluminum silicate is a hydraulic material which induces hydration and is covered with the three-dimensional network structure of the hybrid prepolymer film to form an inorganic and organic matrix through a physiochemical bonding.
- the average particle diameter may be 80-325 meshes and the particle shape is preferably a spherical shape in terms of dispersity.
- a construction method includes: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; and depositing a coating material for a concrete structure on a layer of the filler and the bottom leveling material.
- Foreign materials include laitance, pinhole, and other foreign materials.
- the removal of foreign materials can be accomplished using a wet sanding machine by a powerful jetting device.
- the removal of foreign materials is generally accompanied by a cleaning process using a high pressure sprinkler.
- a base is deposited on the concrete surface layer.
- the base is deposited considering a curing and capillary treatment of concrete and interrelation with the coating material.
- examples of the base include, are not limited to, a permeable primer such as aluminum silicate, an acryl primer, and an epoxy primer.
- the filler fills defects of the concrete surface.
- the filler include, but are not limited to, polymer cement mortar (PCM), epoxy cement mortar (ECM), and epoxy acryl cement mortar (EACM).
- PCM polymer cement mortar
- ECM epoxy cement mortar
- EACM epoxy acryl cement mortar
- the bottom leveling agent is deposited considering smoothness of concrete and affinity to the coating material and may be the same material as the filler.
- the concrete structure coating material of a three-dimensional network structure including the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate is then deposited on a layer of the filler and the bottom leveling agent.
- the construction method according to the present embodiment may further including depositing an environmental protecting layer on the layer of the concrete structure coating material to improve acid resistance, alkaline resistance, chlorine resistance, and ozone resistance.
- an environmental protecting layer examples include, are not limited to, a glycidyl prepolymer, an amine adduct prepolymer, and a composition including silica nanoparticles.
- FIG. 1 is a cross-sectional view of a concrete structure prepared by the construction method according to an embodiment of the present invention.
- the concrete structure includes a base layer 12, a filler and bottom leveling material layer 13 and a coating material for a concrete structure layer of a three-dimensional network structure 14 sequentially deposited on a concrete surface layer 11.
- a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; depositing a first coating material for a concrete structure on a layer of the filler and the bottom leveling material; depositing a reinforcing material on a layer of the first coating material for a concrete structure; and depositing a second coating material for a concrete structure on a layer of the reinforcing material.
- the construction method of the present embodiment further includes depositing a reinforcing material on a layer of the first coating material for a concrete structure and depositing a second coating material for a concrete structure on a layer of the reinforcing material.
- An example of a suitable reinforcing material includes, is not limited to, a glass reinforcing material.
- An environmental protecting layer may be further deposited on a layer of the second coating material for a concrete structure.
- FIG. 2 is a cross-sectional view of a concrete structure prepared by the construction method according to another embodiment of the present invention.
- the concrete structure includes a base layer 22, a filler and bottom leveling material layer 23, a first coating material for a concrete structure layer with a three-dimensional network structure 24, a reinforcing material layer 25, and a second coating material for a concrete structure layer with a three-dimensional network structure 26 sequentially deposited on a concrete surface layer 21.
- the concrete structure coating material of a three-dimensional network structure can also be used for repair and reinforcement.
- FIGS. 3 and 4 are cross-sectional views of stacked structures in which the concrete structure coating material of the present invention is used for repair and reinforcement, respectively.
- a base layer 32, a filler and bottom leveling layer 33 and a coating material for a concrete structure layer of a three- dimensional network structure 34 can be sequentially deposited on a concrete surface layer 31.
- a base layer 42, a filler and bottom leveling material layer 43, a first coating material for a concrete structure layer of a three-dimensional network structure 44, a reinforcing material layer 45, and a second coating material for a concrete structure layer of a three-dimensional network structure 46 can be sequentially deposited on a concrete surface layer 41.
- the prepolymers were extracted from the respective reaction vessels and cooled to room temperature. Then, 40 parts by weight of the prepolymer having a hydrophilic functional group and 40 parts by weight of the prepolymer having a hydrophobic functional group were mixed with 20 parts by weight of calcium aluminum silicate and dispersed at a high speed to prepare a coating material for a concrete structure.
- a coating material for a concrete structure was prepared in the same manner as in
- Example 1 except that 30 parts by weight of a dibasic carbonyl dimeric acid and 70 parts by weight of triethylenetetraamine were reacted to prepare a prepolymer having a hydrophilic functional group.
- a coating material for a concrete structure was prepared in the same manner as in
- Example 1 except that 80 parts by weight of bisphenol and 20 parts by weight of glycidyl hydroxy acrylate were reacted to prepare a prepolymer having a hydrophobic functional group.
- a coating material for a concrete structure was prepared in the same manner as in
- Example 1 except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate was 35:35:30.
- a coating material for a concrete structure was prepared in the same manner as in
- Example 1 except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate was 30:30:40.
- a coating material for a concrete structure was prepared in the same manner as in
- Example 1 except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate was 25:25:50.
- Coating materials for a concrete structure prepared in Examples 1-6 were respectively applied to mortar samples to form 1 mm thick coatings and dried at room temperature for 7 days. Then, the adhesion strength was measured at room temperature.
- the concrete structure including the coating material of the present invention has a high adhesion strength of coating material the to the concrete surface and little water permeability and swelling by water vapor, and thus is not broken or detached from the base concrete even when expansion or shrinkage from the base concrete occur.
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Abstract
Provided are a coating material for a concrete structure and a construction method using the same, and more particularly, a coating material for a concrete structure with a three-dimensional network structure, which includes a prepolymer having a hydrophilic functional group, a prepolymer having a hydrophobic functional group, and calcium aluminum silicate, and a construction method using the same. The coating material has a high adhesion to concrete, good endurance, freezing and tolerance resistance to crack stress generated in concrete itself, and good chlorine resistance, acid resistance, alkaline resistance, and ozone resistance. In addition, it can be conveniently used even in a wet state and has high compression strength and flexural strength and does not cause environmental contamination due to solvent evaporation in construction and is not harmful to the human body and is not flammable. Accordingly, it can be used as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures.
Description
Description COATING MATERIAL FOR CONCRETE STRUCTURE AND
CONSTRUCTION METHOD USING THE SAME
Technical Field
[1] The present invention relates to a coating material for a concrete structure and a construction method using the same, and more particularly, to a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction, and is not harmful to the human body, and is not flammable, and thus is useful as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures, and to a construction method using the same.
Background Art
[2] Generally, a concrete structure is used for special purposes such as in water treatment facilities, sewage treatment facilities and waste water treatment facilities in addition to use in general buildings. Such a special purpose concrete structure is exposed to various special physical and chemical environmental conditions which affect directly or indirectly the structure.
[3] To ensure resistance to physical and chemical environmental conditions, various materials such as waterproof materials, corrosion resistant materials, and neutralization preventing materials as coating materials for a concrete structure, and construction methods using these materials have been researched. In detail, epoxy corrosion resistant materials, urethane waterproof materials, permeable waterproof materials, spherical waterproof materials, and the like have been developed and used.
[4] For example, Korean Patent Laid-Open Publication No. 1989-005242 discloses a powdery waterproof material prepared by adding carbon black or aluminum sili cate- based inorganic powder to fatty acid metal salt and paraffin chloride and then mixing a polymer resin and a dispersant.
[5] In addition, Korean Patent Laid-Open Publication No. 2001-038592 discloses a spherical powdery waterproof material composition comprising silica fume as a main material and a higher fatty acid metal salt (zinc stearate), a superplasticizer, an AE water reduction agent, silica, etc. Disclosure of Invention
Technical Problem
[6] However, conventional corrosion inhibitors and waterproof materials do not withstand internal stress of concrete after passage of long time, easily break-down and
have poor freezing tolerance. In particular, some of corrosion inhibitors and waterproof materials contain an organic solvent such as toluene or xylene, and thus cause environmental contamination and are harmful to the human body due to solvent evaporation in construction, and are combustible. Moreover, adhesion to concrete is reduced under a high humidity, which can result in incomplete construction.
Technical Solution
[7] The present invention provides a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction and does not have harmfulness to human body and fire hazard, and thus is useful as a coating material for preventing water permeation and corrosion, and is also useful for repairing and reinforcing concrete structures, and to a construction method using the same.
[8] According to an aspect of the present invention, there is provided a coating material for a concrete structure with a three-dimensional network structure, including a prepolymer having a hydrophilic functional group, a prepolymer having a hydrophobic functional group, and calcium aluminum silicate particles.
[9] The prepolymer having a hydrophilic functional group may be represented by formula (1):
[10] f H H H H "I
D - C - N - R1 - N - D - C - N - CH, - CH, - N - CH2- CH2- NH -^ Il Il ' Jn
O O
(1) [11] in which D is a dimeric acid having 12-18 carbon atoms, R is an alkyl group having 1-4 carbon atoms, and n is a positive integer of 10-100. [12] The prepolymer represented by formula (1) may be present in the form of a prepolymer represented by formula (2) by an imidazoline reaction: [13]
(2)
[14] in which D is a dimeric acid having 12-18 carbon atoms, and m is a positive integer of 10-100.
[15] The prepolymer having a hydrophobic functional group may be a prepolymer represented by formula (3): [16]
H7 H H2 H2 H H2
■c — c — c — O-j- ArJ-O — c — c — c-
R2 ^ R2
(3)
[17] in which Ar is an aromatic ring having 6-24 carbon atoms, R is selected from the group consisting of O, OH, a methyl group, an ethyl group, and a butyl group, q is a positive real number of 0-4, and r is a positive integer of 1-10.
[18] The calcium aluminum silicate particles may have an average particle diameter of
80-325 meshes.
[19] The calcium aluminum silicate particles may have a spherical shape.
[20] The coating material for a concrete structure with a three-dimensional network structure may include 25-40 wt% of the prepolymer having a hydrophilic functional group, 25-40 wt% of the prepolymer having a hydrophobic functional group, and 20-50 wt% of the calcium aluminum silicate particles.
[21] According to another aspect of the present invention, there is provided a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; and depositing a coating material for a concrete structure layer on a layer of the filler and bottom leveling material.
[22] An environmental protecting layer may be further formed on a layer of the coating material for a concrete structure.
[23] According to still another aspect of the present invention, there is provided a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material layer on a layer of the base; depositing a first coating material for a concrete structure on a layer of the filler and the bottom leveling material; depositing a reinforcing material on a layer of the first coating material for a concrete structure; and depositing a second coating material for a concrete structure layer on a layer of the reinforcing material.
[24] An environmental protecting layer may be further formed on the second coating material for a concrete structure.
Advantageous Effects
[25] The coating material according to the present invention has a high adhesion strength to a concrete, good endurance and freezing tolerance, resistance to crack stress
generated in concrete itself, and good chlorine resistance, acid resistance, alkaline resistance, and ozone resistance. In addition, it can be conveniently used even in a wet state and has high compression strength and flexural strength and does not cause environmental contamination due to solvent evaporation in construction and is not harmful to the human body and is not flammable. Accordingly, it can be used as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures.
Description of Drawings
[26] The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
[27] FlG. 1 is a cross-sectional view of a concrete structure prepared by a construction method according to an embodiment of the present invention;
[28] FlG. 2 is a cross-sectional view of a concrete structure prepared by a construction method according to another embodiment of the present invention;
[29] FlG. 3 is a cross-sectional view of a stacked structure in which a coating material for a concrete structure according to an embodiment of the present invention is used for repair; and
[30] FlG. 4 is a cross-sectional view of a stacked structure in which a coating material for a concrete structure according to an embodiment of the present invention is used for reinforcement.
Best Mode
[31] The present invention will now be described more fully with reference to the accompanying drawings.
[32] The present invention relates to a coating material for a concrete structure and a construction method using the same, and more particularly, to a coating material for a concrete structure with a three-dimensional network structure, which is good in various physical properties such as adhesion to a concrete, endurance, and freezing tolerance, and does not cause environmental contamination in construction, and is not harmful to the human body, and is not flammable, and thus is useful as a coating material for preventing water permeation and corrosion, and also for repairing and reinforcing concrete structures, and to a construction method using the same.
[33] A coating material for a concrete structure according to an embodiment of the present invention is a matrix of a three-dimensional network structure, which is prepared by adding calcium aluminum silicate to a hybrid prepolymer including a prepolymer having a hydrophilic functional group and a prepolymer having a hydrophobic functional group.
[34] The prepolymer having a hydrophilic functional group has an affinity to water and the prepolymer having a hydrophobic functional group has an affinity to oil. Thus, the hybrid prepolymer having both components has an adhesion to a concrete surface due to hydrophilicity and has a resistance to aging of the coating material due to lipophilicity.
[35] Further, since calcium aluminum silicate is added to the hybrid prepolymer to form a matrix of a three-dimensional network structure, hydrohardening occurs due to a chemical reaction with water, swelling property is maintained, and an adhesion to a concrete structure increases. Moreover, the coating material maintains integrity with a concrete structure to be formed and has high compressive strength and flexural strength, thereby increasing the endurance of the whole concrete structure. Thus, the coating material can be used to prevent water permeation and corrosion, and to repair and reinforce concrete structures.
[36] The prepolymer having a hydrophilic functional group may be represented by formula (1):
[37] f H H H H "I
D - C - N - R1 - N - D - C - N - CH, - CH, - N - CH2- CH2- NH -^ Il Il ' Jn
O O
(1)
[38] in which D is a dimeric acid having 12-18 carbon atoms, R is an alkyl group having 1-4 carbon atoms, and n is a positive integer of 10-100.
[39] The prepolymer represented by formula (1) is an amide amine prepolymer which has a hydrophobic hydrocarbon group and a hydrophilic amino group and has a surface acting property.
[40] The molecular structure of the prepolymer represented by formula (1) can enhance water solubility, maintain stability of an aqueous solution and be chemically modified to have improved compatibility to a hydrophobic glycidyl prepolymer represented by formula (2), which is described below, and be emulsified, which enables it to be used in the absence of an organic solvent. In addition, application and coating in a closed space are possible due to improved corrosion resistance and adhesion to a wet concrete surface and no flammability.
[41] The prepolymer represented by formula (1) can also be present in the form of the prepolymer represented by formula (2) by an imidazoline reaction which can enhance a surface acting property of the prepolymer having a hydrophilic functional group:
(2)
[43] in which D is a dimeric acid having 12-18 carbon atoms, and m is a positive integer of 10-100. [44] The prepolymer having a hydrophobic functional group may be represented by formula (3): [45]
H? H H, H2 H H2
■ c- ■c- -C — O-j-Ar-j— O — C- ■c- •c-
R? R;
(3)
[46] in which Ar is an aromatic ring having 6-24 carbon atoms, R is selected from the group consisting of O, OH, a methyl group, an ethyl group, and a butyl group, q is a positive real number of 0-4, and r is a positive integer of 1-10.
[47] The prepolymer represented by formula (3) is a diglycidylether-based compound which has a molecular weight of 340-2,000 and enhances the resistance to aging of the coating material.
[48] When the prepolymer having a hydrophilic functional group and the prepolymer having a hydrophobic functional group are mixed by fast dispersion etc., both prepolymers are hybridized to form an inter-penentrated network (IPN). Thus, a three- dimensional network structure is obtained.
[49] Meanwhile, the coating material for a concrete structure according to an embodiment of the present invention includes calcium aluminum silicate (CaO • Al O • SiO • xH O) in addition to the hybrid prepolymer. The calcium aluminum silicate is a hydraulic material which induces hydration and is covered with the three-dimensional network structure of the hybrid prepolymer film to form an inorganic and organic matrix through a physiochemical bonding.
[50] When the calcium aluminum silicate is covered with the hybrid prepolymer film to form a coating, flexibility to be adapted to a variation in temperature and an adhesion to a base concrete are ensured, leading to enhanced resistance to outer impact and cracking and good freezing tolerance and strong cohesion. In addition, resistance to a variation in interfacial stress generated in interfaces and coating layers of some
concretes is ensured for a long period.
[51] Physical properties of the concrete structure coating material are also affected by the average particle diameter and the shape of calcium aluminum silicate particles added. The average particle diameter may be 80-325 meshes and the particle shape is preferably a spherical shape in terms of dispersity.
[52] When the average particle diameter of calcium aluminum silicate particles is less than 80 meshes, the hydrosis reaction is difficult. When the average particle diameter of calcium aluminum silicate particles is greater than 325 meshes, hydroskin occurs during dispersion.
[53] A construction method according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
[54] A construction method according to an embodiment of the present invention includes: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; and depositing a coating material for a concrete structure on a layer of the filler and the bottom leveling material.
[55] First, foreign materials on a concrete surface layer formed by a conventional method are removed. Foreign materials include laitance, pinhole, and other foreign materials. The removal of foreign materials can be accomplished using a wet sanding machine by a powerful jetting device. The removal of foreign materials is generally accompanied by a cleaning process using a high pressure sprinkler.
[56] Then, a base is deposited on the concrete surface layer. The base is deposited considering a curing and capillary treatment of concrete and interrelation with the coating material. Examples of the base include, are not limited to, a permeable primer such as aluminum silicate, an acryl primer, and an epoxy primer.
[57] Thereafter, a filler and a bottom leveling agent are deposited on a layer of the base.
The filler fills defects of the concrete surface. Examples of the filler include, but are not limited to, polymer cement mortar (PCM), epoxy cement mortar (ECM), and epoxy acryl cement mortar (EACM). The bottom leveling agent is deposited considering smoothness of concrete and affinity to the coating material and may be the same material as the filler.
[58] The concrete structure coating material of a three-dimensional network structure, including the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate is then deposited on a layer of the filler and the bottom leveling agent.
[59] The construction method according to the present embodiment may further including depositing an environmental protecting layer on the layer of the concrete structure coating material to improve acid resistance, alkaline resistance, chlorine
resistance, and ozone resistance. Examples of a material for the environmental protecting layer include, are not limited to, a glycidyl prepolymer, an amine adduct prepolymer, and a composition including silica nanoparticles.
[60] FIG. 1 is a cross-sectional view of a concrete structure prepared by the construction method according to an embodiment of the present invention. The concrete structure includes a base layer 12, a filler and bottom leveling material layer 13 and a coating material for a concrete structure layer of a three-dimensional network structure 14 sequentially deposited on a concrete surface layer 11.
[61] According to another embodiment of the present invention, there is provided a construction method including: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; depositing a first coating material for a concrete structure on a layer of the filler and the bottom leveling material; depositing a reinforcing material on a layer of the first coating material for a concrete structure; and depositing a second coating material for a concrete structure on a layer of the reinforcing material.
[62] Comparing to the construction method of the previous embodiment, the construction method of the present embodiment further includes depositing a reinforcing material on a layer of the first coating material for a concrete structure and depositing a second coating material for a concrete structure on a layer of the reinforcing material.
[63] An example of a suitable reinforcing material includes, is not limited to, a glass reinforcing material. An environmental protecting layer may be further deposited on a layer of the second coating material for a concrete structure.
[64] FIG. 2 is a cross-sectional view of a concrete structure prepared by the construction method according to another embodiment of the present invention. The concrete structure includes a base layer 22, a filler and bottom leveling material layer 23, a first coating material for a concrete structure layer with a three-dimensional network structure 24, a reinforcing material layer 25, and a second coating material for a concrete structure layer with a three-dimensional network structure 26 sequentially deposited on a concrete surface layer 21.
[65] The concrete structure coating material of a three-dimensional network structure can also be used for repair and reinforcement.
[66] FIGS. 3 and 4 are cross-sectional views of stacked structures in which the concrete structure coating material of the present invention is used for repair and reinforcement, respectively.
[67] Referring to FIG. 3, when the coating material for a concrete structure of the present invention is used for repair, as in FIG. 1, a base layer 32, a filler and bottom leveling layer 33 and a coating material for a concrete structure layer of a three-
dimensional network structure 34 can be sequentially deposited on a concrete surface layer 31.
[68] Referring to FlG. 4, when the coating material for a concrete structure of the present invention is used for reinforcement, as in FlG. 2, a base layer 42, a filler and bottom leveling material layer 43, a first coating material for a concrete structure layer of a three-dimensional network structure 44, a reinforcing material layer 45, and a second coating material for a concrete structure layer of a three-dimensional network structure 46 can be sequentially deposited on a concrete surface layer 41.
Mode for Invention
[69] Hereinafter, the present invention will be described more specifically with reference to the following examples. The following examples are for illustrative purposes and are not intended to limit the scope of the invention.
[70] Example 1
[71] In a 1000 mL flask reaction vessel equipped with an agitator, a thermostat, and a reflux condenser, 50 parts by weight of a dibasic carbonyl dimeric acid and 50 parts by weight of triethylenetetraamine were reacted to prepare a prepolymer having a hy- drophilic functional group. Also, 20 parts by weight of bisphenol and 80 parts by weight of glycidyl hydroxy acrylate were reacted in a separate reaction vessel to prepare a prepolymer having a hydrophobic functional group.
[72] The prepolymers were extracted from the respective reaction vessels and cooled to room temperature. Then, 40 parts by weight of the prepolymer having a hydrophilic functional group and 40 parts by weight of the prepolymer having a hydrophobic functional group were mixed with 20 parts by weight of calcium aluminum silicate and dispersed at a high speed to prepare a coating material for a concrete structure.
[73] Example 2
[74] A coating material for a concrete structure was prepared in the same manner as in
Example 1, except that 30 parts by weight of a dibasic carbonyl dimeric acid and 70 parts by weight of triethylenetetraamine were reacted to prepare a prepolymer having a hydrophilic functional group.
[75] Example 3
[76] A coating material for a concrete structure was prepared in the same manner as in
Example 1, except that 80 parts by weight of bisphenol and 20 parts by weight of glycidyl hydroxy acrylate were reacted to prepare a prepolymer having a hydrophobic functional group.
[77] Example 4
[78] A coating material for a concrete structure was prepared in the same manner as in
Example 1, except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium
aluminum silicate was 35:35:30.
[79] Example 5
[80] A coating material for a concrete structure was prepared in the same manner as in
Example 1, except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate was 30:30:40.
[81] Example 6
[82] A coating material for a concrete structure was prepared in the same manner as in
Example 1, except that the weight ratio of the prepolymer having a hydrophilic functional group, the prepolymer having a hydrophobic functional group, and calcium aluminum silicate was 25:25:50.
[83] Construction evaluation
[84] Coating materials for a concrete structure prepared in Examples 1-6 were respectively applied to mortar samples to form 1 mm thick coatings and dried at room temperature for 7 days. Then, the adhesion strength was measured at room temperature.
[85] In addition, coating materials were two times applied to a 30 x 35 cm slate plate to form 0.5 mm thick layers and dried at room temperature for 7 days. Then, a water permeability test was carried out.
[86] The same samples were cured at room temperature for 7 days, and then a degree of swelling was observed by spraying water vapor to a lower surface of the slate plate.
[87] For comparison, the adhesion strength, water permeability, and swelling due to water vapor were also observed when the coating material of the present invention was not applied (Comparative Example 1).
[88] Table 1
[90] Δ : some observed.
[91] As can be seen from the results of Table 1, the concrete structure including the coating material of the present invention has a high adhesion strength of coating material the to the concrete surface and little water permeability and swelling by water vapor, and thus is not broken or detached from the base concrete even when expansion or shrinkage from the base concrete occur.
Claims
[1] A coating material for a concrete structure with a three-dimensional network structure, comprising a prepolymer having a hydrophilic functional group, a prepolymer having a hydrophobic functional group, and calcium aluminum silicate particles.
[2] The coating material for a concrete structure of claim 1, wherein the prepolymer having a hydrophilic functional group is represented by formula (1): f H H H H -ι
D - C - N - R1 - N - D - C - N - CH, - CH. - N - CH2- CH2-NH -+- Il Il Jn o o
(1) in which D is a dimeric acid having 12-18 carbon atoms,
R is an alkyl group having 1-4 carbon atoms, and n is a positive integer of 10-100.
[3] The coating material for a concrete structure of claim 1, wherein the prepolymer having a hydrophilic functional group is represented by formula (2):
(2) in which D is a dimeric acid having 12-18 carbon atoms, and m is a positive integer of 10-100.
[4] The coating material for a concrete structure of claim 1, wherein the prepolymer having a hydrophobic functional group is represented by formula (3):
H7 H H2 H7 H H2 - C C C O-j-Ar-l— O — c- ■c- •c-
R-, R;
(3) in which Ar is an aromatic ring having 6-24 carbon atoms,
R is selected from the group consisting of O, OH, a methyl group, an ethyl group, and a butyl group, q is a positive real number of 0-4, and r is a positive integer of 1-10.
[5] The coating material for a concrete structure of claim 1, wherein calcium
aluminum silicate particles have an average particle diameter of 80-325 meshes. [6] The coating material for a concrete structure of claim 1, wherein the calcium aluminum silicate particles have a spherical shape. [7] The coating material for a concrete structure of claim 1, which comprises 25-40 wt% of the prepolymer having a hydrophilic functional group, 25-40 wt% of a prepolymer having a hydrophobic functional group, and 20-50 wt% of the calcium aluminum silicate particles. [8] A construction method comprising: removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; and depositing a coating material for a concrete structure of any one of claims 1-7 on a layer of the filler and the bottom leveling material. [9] The construction method of claim 8, wherein an environmental protecting layer is further deposited on a layer of the concrete structure coating material. [10] A construction method comprising : removing foreign materials from a concrete surface layer; depositing a base on the concrete surface layer; depositing a filler and a bottom leveling material on a layer of the base; depositing a first coating material for a concrete structure on a layer of the filler and the bottom leveling material; depositing a reinforcing material on a layer of the first coating material for a concrete structure; and depositing a second coating material for a concrete structure on a layer of the reinforcing material. [11] The construction method of claim 10, wherein an environmental protecting layer is further deposited on a layer of the second coating material for a concrete structure.
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CN107617549B (en) * | 2017-09-28 | 2020-07-03 | 佛山华盾人防工程有限公司 | Anticorrosive coating process for reinforced concrete civil air defense door |
CN111635678A (en) * | 2019-05-17 | 2020-09-08 | 亚科维亚(福建)科技有限公司 | Rear projection coating and rear projection screen |
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JP2000329297A (en) * | 1999-05-18 | 2000-11-30 | Meisei Ind Co Ltd | Method for covering surface of dike equipment and dike equipment having surface covering |
KR20040026844A (en) * | 2002-09-26 | 2004-04-01 | 한일콘(주) | Polymer mortar and method repair or supplementary concrete |
KR20040027235A (en) * | 2002-09-30 | 2004-04-01 | 주식회사 우지스 | Polymer-ceramics hybrid coating materials and coating method to the surface of the concrete structures using the same |
Cited By (1)
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CN106242324A (en) * | 2016-08-26 | 2016-12-21 | 南华大学 | A kind of repairing stone relics agent and using method thereof |
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KR100708460B1 (en) | 2007-04-18 |
CN101137600B (en) | 2010-06-23 |
KR20060082625A (en) | 2006-07-19 |
CN101137600A (en) | 2008-03-05 |
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