WO2006062037A1 - Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metallic material - Google Patents
Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metallic material Download PDFInfo
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- WO2006062037A1 WO2006062037A1 PCT/JP2005/022176 JP2005022176W WO2006062037A1 WO 2006062037 A1 WO2006062037 A1 WO 2006062037A1 JP 2005022176 W JP2005022176 W JP 2005022176W WO 2006062037 A1 WO2006062037 A1 WO 2006062037A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/50—Treatment of iron or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/53—Treatment of zinc or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D9/00—Electrolytic coating other than with metals
- C25D9/04—Electrolytic coating other than with metals with inorganic materials
- C25D9/08—Electrolytic coating other than with metals with inorganic materials by cathodic processes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D9/00—Electrolytic coating other than with metals
- C25D9/04—Electrolytic coating other than with metals with inorganic materials
- C25D9/08—Electrolytic coating other than with metals with inorganic materials by cathodic processes
- C25D9/10—Electrolytic coating other than with metals with inorganic materials by cathodic processes on iron or steel
Definitions
- Metal surface treatment composition Metal surface treatment composition, surface treatment liquid, surface treatment method, and surface-treated metal material
- the present invention relates to a surface treatment composition capable of depositing a surface treatment film excellent in corrosion resistance after coating or bare corrosion resistance on the surface of a metal material represented by building materials and home appliances, etc.
- the present invention relates to a treatment liquid for treatment, a surface treatment method, and a metal material obtained by the treatment method.
- a zinc phosphate treatment method and a chromate treatment method are currently generally used.
- the zinc phosphate treatment method can deposit a film having excellent corrosion resistance on steel such as hot-rolled steel sheet or cold-rolled steel sheet or zinc-plated steel sheet.
- Patent Document 1 describes a compound containing a nitrogen atom having a lone electron pair, and a non-chromium coating agent for a metal surface containing the compound and a zirconium compound.
- the purpose of this method is to obtain a surface-treated film excellent in corrosion resistance and adhesion after coating without applying hexavalent chromium, which is a harmful component, by applying the composition. .
- the target metal material is limited to the aluminum alloy, and Since the surface treatment film is formed by drying the cloth, it is difficult to apply it to complicated structures.
- Patent Document 2 discloses a surface treatment agent using cerium, zirconium, phosphoric acid, a fluorinated compound, And the treatment bath is described.
- this method is also limited to the target metal material being aluminum or an aluminum alloy that is excellent in the corrosion resistance of the material itself. It was impossible to deposit a surface treatment film on the surface of a zinc-based material or a zinc-based material.
- Patent Document 3 describes a surface treatment composition comprising a metal acetylacetonate and a water-soluble inorganic titanium compound or a water-soluble inorganic zirconium compound, and is excellent in corrosion resistance and adhesion after coating.
- a method for depositing a surface treatment film is described. By using this method, the metal materials applied were expanded to magnesium, magnesium alloys, zinc, and zinc-plated alloys in addition to aluminum alloys.
- Patent Document 4 describes a metal surface treatment method using a chromium-free coating-type acidic composition.
- the metal surface treatment method an aqueous solution of a component capable of forming a film having excellent corrosion resistance is applied to the metal surface, and then the film is fixed by baking and drying without performing a water washing step. Therefore, since no chemical reaction is involved in the formation of the coating, it is possible to perform coating treatment on metal surfaces such as hot-rolled steel sheets, cold-rolled steel sheets, zinc-plated steel sheets, and aluminum alloys.
- Patent Document 5 discloses a metal chemical conversion treatment method containing zirconium ions, Z or titanium ions, and fluorine ions in a treatment bath. By using this method, the target metal materials can be applied to iron, aluminum and zinc. However, there is a constraint that the iron ion concentration in the chemical conversion treatment agent must be controlled by the oxidizing agent during the treatment.
- the conventional technology does not contain components harmful to the environment! /, And is excellent in corrosion resistance and adhesion for processing liquids and metal materials such as iron-based metal materials and zinc-based metal materials. In addition, it was impossible to perform surface treatment with excellent operability.
- Patent Document 1 Japanese Patent Laid-Open No. 2000-204485
- Patent Document 2 JP-A-2-25579
- Patent Document 3 Japanese Unexamined Patent Publication No. 2000-199077
- Patent Document 4 JP-A-5-195244
- Patent Document 5 Japanese Unexamined Patent Application Publication No. 2004-43913
- the present invention is a treatment liquid that does not contain a component harmful to the environment, which has been difficult with the prior art, and is a hot-rolled steel sheet such as a hot-rolled steel sheet and a cold-rolled steel sheet used in home appliances and the like.
- Surface treatment composition that makes it possible to deposit a surface-treated film with excellent corrosion resistance after coating or bare corrosion resistance on the surface of metallic materials such as metallic materials and zinc-based metallic materials such as galvanized steel sheets.
- the object is to provide a product, a surface treatment liquid, a surface treatment method, and a surface-treated metal material.
- a composition for surface treatment of a metal containing iron and iron or zinc is provided.
- composition for surface treatment comprising:
- Kl BZA, which is the ratio of the total mass concentration B of the Y and Z or lanthanoid elements in the component (B) to the total mass concentration A of the elements in the component (A) is 0.05.
- ⁇ K1 ⁇ 50 which is the ratio of the total mass concentration C in terms of NO of the nitrogen atom in the component (C) to the total mass concentration
- K K2 CZA force 0.01 ⁇ K2 ⁇ 200,
- At least one selected from the group consisting of MoO and salts thereof contains 10 to 20000 ppm.
- the surface of the metal material containing iron contains the element of the component (A) formed by the surface treatment method according to any one of (10) to (15), and A metal material containing iron having a surface-treated film layer having an adhesion amount in terms of element of not less than 0 mg / m 2 .
- a metal material containing zinc comprising a surface treatment film layer containing the element of the component (A) and having an adhesion amount of the element conversion of 15 mg / m 2 or more, formed by a method.
- the metal surface treatment composition, surface treatment solution, surface treatment method, and surface treatment metal material of the present invention are treatments that do not contain components harmful to the environment, which are difficult in the prior art. This is an epoch-making technology that allows a surface treatment film with excellent corrosion resistance after coating to be deposited on the surface of a metal material in a bath.
- the metal surface treatment composition of the present invention (hereinafter also simply referred to as “the composition of the present invention”), the metal surface treatment solution of the present invention (hereinafter simply referred to as “the treatment liquid of the present invention”).
- the metal surface treatment method of the present invention (hereinafter also simply referred to as “the treatment method of the present invention”) and the metal material containing iron and Z or zinc of the present invention (hereinafter also simply referred to as “the metal material of the present invention”). ) Will be explained in detail. First, the composition and the treatment liquid of the present invention will be described.
- composition of the present invention is diluted with water or dissolved in water to obtain the treatment liquid of the present invention.
- the object of the surface treatment with the treatment liquid of the present invention is an iron-based metal material or a zinc-based metal material.
- the iron-based metal material is not particularly limited as long as it contains iron, and examples thereof include steel plates such as cold rolled steel plates and hot rolled steel plates, pig iron, and sintered materials.
- the zinc-based metal material is not particularly limited as long as it contains zinc.
- a zinc die-cast material or a zinc-containing material is shown.
- a zinc-containing metal plating is zinc or an alloy of zinc and other metals such as nickel, iron, aluminum, manganese, chromium, magnesium, cobalt, lead, and antimony, and unavoidable. This is due to impurities, and there are no restrictions on the method of plating, for example, electric plating, melting plating, or vapor deposition.
- the metal materials to be treated can be surface-treated alone or at least two kinds at the same time. Where two or more gold When processing metal materials at the same time, if at least one of the metal materials is iron or zinc-based metal material, other metal materials such as aluminum, magnesium, nickel and their alloys It does not matter. Further, the dissimilar metals may not be in contact with each other, or the dissimilar metals may be in contact with each other by a joining method such as welding, adhesion, or riveting.
- composition of the present invention contains the following component (A), component (B), and component (C).
- Component (A) is a compound containing at least one element selected from the group force of Ti, Zr, Hf, and Si force.
- Examples of such compounds include TiCl, Ti (SO), TiOSO, Ti (NO)
- TiO NO
- Ti OH
- TiO OC O H TiF
- H TiF salt TiO, TiO, Ti O, TiF, Zr
- H Zr (OH) (SO) salt ZrO, ZrOBr, ZrF, HfCl, HKSO
- H HIF H HIF
- the component is a compound containing Y and Z or a lanthanoid element.
- it is a compound containing at least one selected from the group forces such as Y, La L Ce ⁇ Pr ⁇ Nd, Pm ⁇ Sm ⁇ Eu ⁇ Gd, Tb ⁇ Dy ⁇ Ho, Er ⁇ Tm ⁇ Yb ⁇ and Lu force. is there.
- Such compounds include oxides, sulfates, nitrates, and salts of these elements.
- Component (C) is nitric acid and Z or a nitric acid compound.
- nitric acid and metal nitrates examples include iron nitrate, manganese nitrate, nickel nitrate, cobalt nitrate, silver nitrate, sodium nitrate, potassium nitrate, magnesium nitrate, and calcium nitrate. Two or more of these may be used in combination.
- the composition of the present invention is used by diluting with water or dissolving in water for the surface treatment of metal. That is, a metal surface treatment solution is prepared and used. To prepare the metal surface treatment solution, water is added to the surface treatment composition, and the total mass concentration A of the elements (Ti, Zr, Hf, and Si) in the component (A) is from lOppm. Try to be in the lOOOOppm range.
- total mass concentration A of the elements in the component (A) means “the elements in the component (A) in the composition of the present invention (in some cases, a treatment liquid)". Concentration ". The same applies to “total mass concentration B” and “total mass concentration C”.
- the present invention provides the surface treatment composition and the surface treatment solution and the Y and Z or lanthanoid in the component (B) relative to the total mass concentration A of the element in the component (A).
- K1 BZA force 0.05 ⁇ K1 ⁇ 50, and the total mass concentration C of nitrogen atoms in the component (C) with respect to the total mass concentration ⁇
- component (i) is a substance having excellent acid resistance and alkali resistance! And is a main component of the surface treatment film of the present invention.
- component) has an effect of promoting film deposition of component (ii). Furthermore, the component) can also be contained in the surface treatment film, which can be expected to improve the corrosion resistance after coating and the bare corrosion resistance.
- component (C) has a function of maintaining the stability of the treatment liquid by increasing the solubility of component (A) and component (B) in the treatment liquid for surface treatment. Furthermore, component (C) has the effect of assisting the film deposition of component (A), as is the case with component (B).
- K1 is too large, the reaction starting point of the component (v) on the surface of the metal material to be treated is reduced, and although it has an accelerating effect due to the component), it is a main component of the film and imparts corrosion resistance to the film. Because the amount of coating of the component ( ⁇ ) decreases, it may not only exhibit excellent corrosion resistance but may also adversely affect adhesion.
- K2 CZA is within the range of 0.01 ⁇ K2 ⁇ 200. Corrosion resistance is not improved even if ⁇ 2 is too large. It is just disadvantageous.
- the total mass concentration ⁇ of the component ( ⁇ ) used in the treatment liquid of the present invention is preferably adjusted to lOppm force lOOOOppm, more preferably from 50ppm to 5000ppm. If the total mass concentration A is too small, even if the Kl and ⁇ ⁇ ⁇ 2 are within the specified range, the concentration of the main component of the film is low, so that a sufficient amount of adhesion can be obtained in a practical treatment time to obtain corrosion resistance. It becomes difficult to obtain. On the other hand, if the total mass concentration ⁇ ⁇ is too large, a sufficient amount of adhesion can be obtained, but the effect of further improving the corrosion resistance is only economically disadvantageous.
- composition and the treatment liquid of the present invention preferably further contain at least one fluorine-containing compound as component (D).
- fluorine-containing compound for example, hydrofluoric acid, H TiF, H TiF salt,
- Two or more fluorine-containing compounds may be used in combination.
- component (D) When component (D) is added to the treatment liquid of the present invention, at least one fluorine-containing compound of component (D) is adjusted so that the free fluorine ion concentration D is from 0.001 ppm to 300 ppm. More preferably, it is preferable to adjust it to be from 0.1 ppm to 10 ppm.
- the free fluorine ion concentration D mentioned here indicates the fluorine ion concentration measured using a commercially available ion electrode. If the free fluorine ion concentration D is too large, the etching reaction on the surface of the material by HF becomes excessive, and it tends to be difficult to deposit a coating amount sufficient to obtain corrosion resistance on the surface of the metal material to be treated.
- the corrosion resistance of the metal material to be treated can be obtained even if the free fluorine ion concentration D due to the fluorine-containing compound of component (D) is too small, but the stability of the treatment liquid of the surface treatment liquid may be impaired. There is a possibility of hindering continuous operation.
- the treatment liquid of the present invention preferably deposits a film by a chemical conversion reaction involving etching of the material metal. Therefore, it is preferable to use at pH 6.0 or lower, which is a pH range where etching reaction can generally occur, more preferably at pH 5.0 or lower, and even more preferably at pH 4.0 or lower. Is preferred.
- the agent to be used there is no particular limitation on the agent to be used, and any of them may be used.
- acids such as hydrochloric acid, sulfuric acid, boric acid, and organic acids, lithium hydroxide, potassium hydroxide, sodium hydroxide, calcium hydroxide, magnesium hydroxide, barium hydroxide, alkali metal salts, ammonia, ammonia Salts and amines such as amines are available.
- metals contained in the material eluted by the etching reaction of the material, metals and compounds contained in tap water, and industrial water may be mixed into the treatment liquid. . This is because component (B) accelerates film deposition of component (A), and film deposition of component (A) is not affected by other metal elements or compounds.
- an anion component is preferably added to the treatment liquid of the present invention in order to further accelerate the film formation reaction.
- HC1, HSO, HCIO, HBrO, HNO, HMnO, HVO, HO, HW can be used as the ion component that can be used in the surface treatment solution of the present invention.
- a chelating agent capable of chelating metal ions eluted by the etching reaction.
- chelating agents include ethylenediamin tetraacetic acid (EDTA), darconic acid, heptogluconic acid, glycolic acid, thaenoic acid, succinic acid, fumaric acid, aspartic acid, tartaric acid, malonic acid. , Malic acid, salicylic acid, and salts of these chelating agents.
- the content of these chelating agents is not particularly limited, but a sufficient effect can be obtained with an additive amount of about 1 ppm to 10,000 ppm.
- a water-soluble polymer compound having an ionic reactive group in the molecule and Z or a water-dispersible polymer compound to the treatment liquid of the present invention.
- examples of such compounds include polybutyl alcohol, poly (meth) acrylic acid, copolymers of acrylic acid and methacrylic acid, acrylic monomers such as ethylene and (meth) acrylic acid and (meth) acrylate.
- examples include amine derivatives, polyvinylamine, polybulamine derivatives, tannin and tannic acid and salts thereof, and phytic acid.
- concentration of the above compound added is preferably about 1 ppm to 10,000 ppm, and such an added amount exhibits a sufficient effect.
- At least one surfactant selected from the group consisting of a nonionic surfactant, an anionic surfactant, and a force thione surfactant is added to the treatment liquid of the present invention.
- a surfactant selected from the group consisting of a nonionic surfactant, an anionic surfactant, and a force thione surfactant.
- a good film can be formed without degreasing the treated metal material in advance and cleaning it as described later.
- this surface treatment solution can be used as a degreasing chemical treatment surface treatment agent.
- the treatment method of the present invention includes a treatment liquid contact step of bringing the treatment liquid of the present invention into contact with a metal material containing iron and Z or zinc, and the surface of the metal containing iron and / or zinc. It is a processing method.
- the surface treatment method of the present invention it is only necessary to bring the treatment liquid of the present invention into contact with the metal material containing iron and Z or zinc. As a result, a film made of the oxide of element (A) and Z or hydroxide is deposited on the surface of the metal material, and a surface-treated film layer having excellent adhesion and corrosion resistance is formed.
- the structure of the surface treatment film layer in the present invention is such that when it is dried at room temperature or low temperature after being subjected to surface treatment, it is in a state in which oxides and hydroxides are mixed, and when it is dried at high temperature after surface treatment, It is thought that there is only a lot of food or acid.
- the metal material containing iron and Z or zinc is preferably cleaned by degreasing.
- the method of degreasing treatment is not particularly limited, and a conventionally known method can be used.
- the metal material containing iron and Z or zinc may be degreased in advance, cleaned, and removed. A good film can be formed. That is, in this case, the degreasing treatment and film conversion treatment of the metal material containing iron and Z or zinc are simultaneously performed in the treatment liquid contact step.
- the conditions for using the treatment liquid of the present invention are not particularly limited.
- the component (D) fluorine-containing compounds when at least one of the component (D) fluorine-containing compounds is used, it can be controlled by changing the free fluorine ion concentration D. Therefore processing temperature The degree and processing time can be changed to V, etc., in combination with the reactivity of the processing bath.
- the metal material containing iron and / or zinc may be subjected to electrolytic treatment in the state of contact with the treatment liquid of the present invention.
- a hydrogen reduction reaction occurs at the interface between the metal material containing iron and Z or zinc as the cathode, and the pH rises.
- the stability of the compound containing the component (A) element at the cathode interface decreases, and the surface treatment film is deposited as an acid or water-containing hydroxide.
- the treatment liquid of the present invention is brought into contact with the metal material containing iron and Z or zinc, or after being subjected to electrolytic treatment, cobalt, nickel, tin, copper, titanium, and zirconium-umuka It can be contacted with an acidic aqueous solution containing at least one selected from the group consisting of these, or a treatment solution containing at least one of a water-soluble polymer compound and a water-dispersible polymer compound. Thereby, the effect of the present invention can be further enhanced.
- At least one source from which the group force consisting of cobalt, nickel, tin, copper, titanium, and zirconium is also selected but it is easy to obtain the metal element.
- Oxides, hydroxides, fluorides, complex fluorides, chlorides, nitrates, oxynitrates, sulfates, oxysulfates, carbonates, oxycarbonates, phosphates, oxyphosphates, oxalates, An oxyshinonate, an organometallic compound, and the like can be used.
- the acidic aqueous solution containing the metal element has a pH of 2 to 6.
- Acids such as phosphoric acid, nitric acid, sulfuric acid, hydrofluoric acid, hydrochloric acid, and organic acids, sodium hydroxide, Potassium hydroxide, lithium hydroxide, alkali metal salts, ammonia, ammonia salts, amines, etc. It can be adjusted with Lucari.
- At least one polymer compound selected from the water-soluble polymer compound and the water-dispersible polymer compound may be, for example, polybulal alcohol, poly (meth) acrylic acid, acrylic acid and methacrylic acid. Copolymers with acids, copolymers of ethylene and acrylic monomers such as (meth) acrylic acid and (meth) acrylate, copolymers of ethylene and vinyl acetate
- Polyurethane amino-modified phenolic resin, polyester resin, epoxy resin, polyamineamine, polyamine, polyamine derivative, polyallylamine, polyallylamine derivative, polyamidoamine derivative, polybulamine, polybulamine amine, tannin and tannic acid and its salts, and phytin An acid or the like can be used.
- the present invention provides an oxide layer of component (A) and a coating layer having Z or hydroxide strength on the surface of the metal material to be treated, or component (A). It is possible to drastically improve the corrosion resistance of metal materials by providing a coating layer that is a mixture of the above-mentioned coating layer and an oxide layer of the metal element of component (B) and a coating layer of Z or hydroxide. It is what.
- the film made of the acid compound and Z or hydroxide compound of the component (A) has a chemically stable property and is hardly affected by acid or alkali.
- the pH decreases in the anode portion where the metal elution occurs, and the pH increases in the force sword portion where the reduction reaction occurs. Therefore, a surface-treated film that is inferior in acid resistance and alkali resistance dissolves in a corrosive environment and loses its effect.
- the oxide (A) and Z or hydroxide films of the component (A) are difficult to be attacked by acid and alkali, and the present invention is a uniform surface treatment film on the surface of the metal to be treated. Therefore, the excellent effect is maintained even in a corrosive environment.
- the oxides and hydroxides of the metal elements contained in the film form a network structure through the metal and oxygen, so that they are very good noble films. Corrosion of metal materials varies depending on the environment in which it is used. Generally, it is oxygen demand type corrosion in the presence of water and oxygen, and the corrosion speed is accelerated by the presence of components such as chloride. Here, since the coating layer of the present invention has a barrier effect against water, oxygen and corrosion promoting components, it can exhibit excellent corrosion resistance. [0071] In addition to the component (A) and the component (B), the composition of the present invention and the treatment liquid of the present invention contain the component (C), and the quantitative ratio thereof is A specific range. For this reason, a chemical conversion reaction is accompanied when the surface treatment film is deposited. With the chemical reaction, the adhesion of the film becomes extremely high.
- the surface treatment film layer is attached.
- the amount is preferably 20 mg / m 2 or more, more preferably 30 mg / m 2 or more, more preferably 40 mg / m 2 or more, in terms of element of component (A).
- the amount of the surface treatment coating layer applied is 15 mg in terms of element of component (A). / m 2 or more is preferable 20 mg / m 2 or more is more preferable.
- the adhesion amount of both iron-based material and zinc-based material is preferably lg / m 2 or less, more preferably 800 mg / m 2 or less, in terms of element of component (A).
- Example 6 the surface treatment was performed in the following treatment steps.
- Example 7 surface treatment was performed by the following treatment steps.
- Comparative Example 4 was processed in the following processing steps.
- the drying was performed by leaving it in a room temperature room.
- the surface treatment composition was diluted with ion-exchanged water so that the mass concentration of the elemental zirconium was 8000 ppm, and a surface treatment solution having a pH of 3.2 was prepared using sodium hydroxide.
- the test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 50 ° C. for 180 seconds for surface treatment.
- the surface treatment composition is diluted with ion-exchanged water so that the mass concentration of the elemental zirconium is lOOppm, and the free fluorine ion concentration is 25 ppm using hydrofluoric acid and ammonia (Fluorine ion meter: Toa Denki Kogyo Co., Ltd.) Company IM-55G), pH is 3
- a surface treatment solution of 6 was prepared. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 45 ° C. for 150 seconds for surface treatment.
- a surface treatment solution having a free fluorine ion concentration of 20 ppm (fluorine ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.) and a pH of 4.0 was prepared using lithium hydroxide.
- the test plate that had been degreased and washed with water was immersed in the above surface treatment solution heated to 60 ° C for 120 seconds to perform surface treatment o
- the composition was adjusted.
- the surface treatment composition is diluted with ion-exchanged water so that the total mass concentration of the titanium element mass concentration and the silicon element mass concentration is 2500 ppm, and the free fluorine ion concentration is further increased by using ammonium fluoride and ammonia.
- the composition for preparation was prepared.
- the surface treatment composition is diluted with ion-exchanged water so that the total mass concentration of the zirconium element mass concentration and the titanium element mass concentration is 200 ppm.
- free fluorine is used using ammonium fluoride and potassium hydroxide hydroxide.
- a surface treatment solution having an ion concentration of 50 ppm (fluorine ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.) and pH of 4.2 was prepared.
- the test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 60 ° C. for 200 seconds for surface treatment, and then washed with water and post-treated.
- the post-treatment liquid used at this time was an aqueous solution having a titanium mass concentration of 200 ppm and a nickel mass concentration of 50 ppm as a metal element using a hexafluorotitanium aqueous solution and nickel nitrate. After heating to ° C, a solution adjusted to pH 4.5 with sodium hydroxide was used.
- the surface treatment composition was diluted with ion-exchanged water so that the mass concentration of zirconium element was lOOppm, and a surface treatment solution having a pH of 3.0 was prepared using sodium hydroxide.
- the test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 55 ° C. for 180 seconds for surface treatment.
- the surface treatment composition is diluted with ion-exchanged water so that the mass concentration of titanium element is 50 ppm, and further, the concentration of free fluorine ions is 400 ppm using ammonium fluoride and ammonia (fluorine ion meter:
- Toa A treatment liquid for surface treatment having a pH of 2.8 was prepared.
- the test plate that had been degreased and washed with water was subjected to surface treatment by spraying for 150 seconds with the above-mentioned surface treatment solution heated to 50 ° C.
- test plate after the surface treatment of the examples and comparative examples was visually evaluated, and the amount of the surface treatment film layer deposited was measured using a fluorescent X-ray analyzer (System 3270; manufactured by Rigaku Denki Kogyo Co., Ltd.). Measured.
- Cationic electrodeposition coating Epoxy-based cationic electrodeposition coating (Electron 9400: manufactured by Kansai Paint Co., Ltd.), voltage 200V, film thickness 20 / ⁇ ⁇ , 175 ° C 20 minutes baking
- Top coat Aminoalkyd paint (Amirac TM-13 White: manufactured by Kansai Paint Co., Ltd.), spray coating, film thickness 35 / ⁇ ⁇ , baking at 140 ° C for 20 minutes
- the coating performance of the examples and comparative examples was evaluated according to JIS standards. The evaluation items are shown below.
- the coating film at the completion of electrodeposition coating is referred to as an electrodeposition coating film, and the coating film at the time of completion of top coating is referred to as a 3c 0ats coating film.
- Tables 1 and 2 show the appearance evaluation results of the surface treatment films obtained in Examples and Comparative Examples, and the amount of adhesion of the surface treatment film.
- a uniform film could be obtained for both the SPC material and the EG material, and the target film adhesion amount could be obtained.
- Comparative Example 1 since the total concentration ratio K1 was small, the SPC material and the EG material were both unable to deposit the surface treatment film.
- Comparative Example 2 since the content of component (A) was small, both the SPC material and EG material were unable to deposit the surface treatment film.
- Comparative Example 3 since the total mass concentration ratio K1 was large and the free fluorine ion concentration D was high, the SPC material and the EG material were both unable to deposit the surface treatment film. Since Comparative Example 4 was a conventional zinc phosphate treatment, it was possible to form a surface treatment film on both the SPC material and the EG material.
- Comparative Example 3 since the total mass concentration ratio K1 is large and K1 is high and the free fluorine ion concentration D is high, the targeted coating amount cannot be obtained for both the SPC material and the EG material, and the corrosion resistance is poor.
- Comparative Example 4 is a zinc phosphate treatment that is currently commonly used as a base for cationic electrodeposition coating. The examples showed excellent coating performance at all levels compared to Comparative Example 4! /.
- Table 4 shows the evaluation results of the adhesion of the 3c 0a ts plate. The examples showed good adhesion to all the test plates. As for the comparative examples, the level showing good adhesion to the test plate was strong in all the comparative examples except Comparative Example 4 as well as the corrosion resistance of the electrodeposition coated plate. [0105] From the above results, the surface treatment film having excellent adhesion and corrosion resistance is obtained by using the surface treatment composition, the surface treatment solution, the surface treatment method, and the surface treatment metal material which are the products of the present invention. It is clear that can be deposited.
- Total amount of component (A) (mg / in 2 )
- Example 1 60 41 Male example 2 100 78 Difficult example 3 65 41 Example 4 20 16 Male example 5 45 32 Male example 6 90 75 Difficult example 7 50 42 Comparison 1 6 3 Comparison 2 4 2 Comparison 3 5 3 Hiei 4 2.0 (g / m 2 )
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2005312758A AU2005312758B2 (en) | 2004-12-08 | 2005-12-02 | Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metallic material |
CN2005800423772A CN101076615B (en) | 2004-12-08 | 2005-12-02 | Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metal material |
PL05811597T PL2302097T3 (en) | 2004-12-08 | 2005-12-02 | Method of surface treatment |
EP05811597.3A EP2302097B1 (en) | 2004-12-08 | 2005-12-02 | Method of surface treatment |
MX2007006729A MX2007006729A (en) | 2004-12-08 | 2005-12-02 | Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metallic material. |
ES05811597.3T ES2529318T3 (en) | 2004-12-08 | 2005-12-02 | Surface treatment method |
BRPI0518423-1A BRPI0518423B1 (en) | 2004-12-08 | 2005-12-02 | SURFACE TREATMENT METHOD FOR METALS CONTAINING IRON AND / OR ZINC |
CA2591214A CA2591214C (en) | 2004-12-08 | 2005-12-02 | Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metal material |
US11/756,851 US20070272900A1 (en) | 2004-12-08 | 2007-06-01 | Composition for Metal Surface Treatment, Treating Liquid for Surface Treatment, Method of Surface Treatment, and Surface-Treated Metal Material |
Applications Claiming Priority (2)
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JP2004-356059 | 2004-12-08 | ||
JP2004356059A JP4242827B2 (en) | 2004-12-08 | 2004-12-08 | Metal surface treatment composition, surface treatment liquid, surface treatment method, and surface-treated metal material |
Related Child Applications (1)
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---|---|---|---|
US11/756,851 Continuation US20070272900A1 (en) | 2004-12-08 | 2007-06-01 | Composition for Metal Surface Treatment, Treating Liquid for Surface Treatment, Method of Surface Treatment, and Surface-Treated Metal Material |
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WO2006062037A1 true WO2006062037A1 (en) | 2006-06-15 |
Family
ID=36577866
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PCT/JP2005/022176 WO2006062037A1 (en) | 2004-12-08 | 2005-12-02 | Composition for metal surface treatment, treating liquid for surface treatment, method of surface treatment, and surface-treated metallic material |
Country Status (12)
Country | Link |
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US (1) | US20070272900A1 (en) |
EP (1) | EP2302097B1 (en) |
JP (1) | JP4242827B2 (en) |
CN (1) | CN101076615B (en) |
AU (1) | AU2005312758B2 (en) |
BR (1) | BRPI0518423B1 (en) |
CA (1) | CA2591214C (en) |
ES (1) | ES2529318T3 (en) |
MX (1) | MX2007006729A (en) |
PL (1) | PL2302097T3 (en) |
RU (1) | RU2395622C2 (en) |
WO (1) | WO2006062037A1 (en) |
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Cited By (9)
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US20080302448A1 (en) * | 2005-09-12 | 2008-12-11 | Henkel Ag & Co. Kgaa | Wet on wet method and chrome-free acidic solution for the corrosion control treatment of steel surfaces |
US20080230394A1 (en) * | 2006-12-20 | 2008-09-25 | Toshio Inbe | Metal surface treatment liquid for cation electrodeposition coating |
US20080230395A1 (en) * | 2006-12-20 | 2008-09-25 | Toshio Inbe | Metal surface treatment liquid for cation electrodeposition coating |
US8221559B2 (en) * | 2006-12-20 | 2012-07-17 | Nippon Paint Co., Ltd. | Metal surface treatment liquid for cation electrodeposition coating |
WO2009020794A2 (en) * | 2007-08-03 | 2009-02-12 | Ppg Industries Ohio, Inc. | Pretreatment compositions and methods for coating a metal substrate |
WO2009020794A3 (en) * | 2007-08-03 | 2009-03-26 | Ppg Ind Ohio Inc | Pretreatment compositions and methods for coating a metal substrate |
RU2447193C2 (en) * | 2007-08-03 | 2012-04-10 | Ппг Индастриз Огайо, Инк. | Pretreatment composition and method of applying coat on metal substrate |
US8673091B2 (en) | 2007-08-03 | 2014-03-18 | Ppg Industries Ohio, Inc | Pretreatment compositions and methods for coating a metal substrate |
US9273399B2 (en) | 2013-03-15 | 2016-03-01 | Ppg Industries Ohio, Inc. | Pretreatment compositions and methods for coating a battery electrode |
Also Published As
Publication number | Publication date |
---|---|
CA2591214A1 (en) | 2006-06-15 |
EP2302097A4 (en) | 2011-04-06 |
AU2005312758A1 (en) | 2006-06-15 |
JP4242827B2 (en) | 2009-03-25 |
MX2007006729A (en) | 2007-07-25 |
PL2302097T3 (en) | 2015-04-30 |
EP2302097A1 (en) | 2011-03-30 |
BRPI0518423A2 (en) | 2008-11-25 |
EP2302097B1 (en) | 2014-11-19 |
JP2006161117A (en) | 2006-06-22 |
US20070272900A1 (en) | 2007-11-29 |
CN101076615A (en) | 2007-11-21 |
CN101076615B (en) | 2010-09-08 |
ES2529318T3 (en) | 2015-02-19 |
RU2395622C2 (en) | 2010-07-27 |
BRPI0518423B1 (en) | 2018-01-23 |
CA2591214C (en) | 2017-07-25 |
RU2007125572A (en) | 2009-01-20 |
AU2005312758B2 (en) | 2010-06-10 |
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