WO2006057672A3 - Method and apparatus for casting structures - Google Patents

Method and apparatus for casting structures Download PDF

Info

Publication number
WO2006057672A3
WO2006057672A3 PCT/US2005/021425 US2005021425W WO2006057672A3 WO 2006057672 A3 WO2006057672 A3 WO 2006057672A3 US 2005021425 W US2005021425 W US 2005021425W WO 2006057672 A3 WO2006057672 A3 WO 2006057672A3
Authority
WO
WIPO (PCT)
Prior art keywords
mold
structures
cast
casting
arch
Prior art date
Application number
PCT/US2005/021425
Other languages
French (fr)
Other versions
WO2006057672A2 (en
Original Assignee
Innovative Construction Materi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Innovative Construction Materi filed Critical Innovative Construction Materi
Publication of WO2006057672A2 publication Critical patent/WO2006057672A2/en
Publication of WO2006057672A3 publication Critical patent/WO2006057672A3/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G15/00—Forms or shutterings for making openings, cavities, slits, or channels
    • E04G15/06—Forms or shutterings for making openings, cavities, slits, or channels for cavities or channels in walls of floors, e.g. for making chimneys
    • E04G15/061—Non-reusable forms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0068—Embedding lost cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B28B23/024—Supporting means
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Road Paving Structures (AREA)

Abstract

An interior mold form is disclosed, which creates arch-shaped hollows inside a cast material. The form may be used to cast the material into structures as strong as solid structures, but having less weight. More efficient use of material saves on material costs. The mold form creates arch-like hollows in two perpendicular directions within the material, to provide strength against stresses in multiple directions. A process of casting, using the mold is described. An exemplary mold formed of polystyrene is applied to concrete casting. Structures, including those cast of concrete, using the mold and process are also disclosed.
PCT/US2005/021425 2004-11-22 2005-06-16 Method and apparatus for casting structures WO2006057672A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/994,854 2004-11-22
US10/994,854 US20050126113A1 (en) 2004-11-22 2004-11-22 Method and apparatus for casting structures

Publications (2)

Publication Number Publication Date
WO2006057672A2 WO2006057672A2 (en) 2006-06-01
WO2006057672A3 true WO2006057672A3 (en) 2006-11-30

Family

ID=34654495

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/021425 WO2006057672A2 (en) 2004-11-22 2005-06-16 Method and apparatus for casting structures

Country Status (2)

Country Link
US (2) US20050126113A1 (en)
WO (1) WO2006057672A2 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1404213B1 (en) * 2011-02-28 2013-11-15 Pontarolo Engineering Spa PLANT AND PROCEDURE FOR THE CONSTRUCTION OF SELF-SUPPORTING CONSTRUCTION MODULES SUITABLE FOR CONSTRUCTION OF REINFORCED CONCRETE FLOORS.
US10060143B2 (en) * 2011-09-28 2018-08-28 Advanced Formliners Formliner layout member
AU2013286809B2 (en) * 2012-07-04 2019-02-14 Lode Enterprises Pty Ltd A stone worktop system, a composite stone board, and a method of manufacturing a composite stone board
US20140260050A1 (en) 2013-03-14 2014-09-18 Advanced Formliners, Llc Apparatus For Setting Objects
US10119280B2 (en) 2014-07-11 2018-11-06 Advanced Formliners, Llc Form liner for visually enhanced concrete
US10024024B2 (en) * 2015-04-28 2018-07-17 Mono Slab Ez Form Llc Cement form with breakaway portion
US10024023B2 (en) 2015-04-28 2018-07-17 Mono Slab Ez Form Llc Cement form apparatus and method
CN104942203A (en) * 2015-07-06 2015-09-30 李广连 Arc-shaped metal block forging die
USD860479S1 (en) 2017-12-01 2019-09-17 SpeedyMason, LLC Architectural panel
CN108453245B (en) * 2018-04-20 2020-01-03 沙县际口耐磨精密铸钢厂（普通合伙） Casting mold and casting process of bimetal composite hammer
US11105094B2 (en) 2019-09-16 2021-08-31 Mono Slab Ez Form Llc Cement form with extension
US11946266B2 (en) 2020-05-07 2024-04-02 Mono Slab Ez Form Llc Cement form with brick ledge

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1953410A (en) * 1931-04-30 1934-04-03 Jacobson & Co Acoustic tile
US5540524A (en) * 1994-06-07 1996-07-30 Gonsalves & Santucci, Inc. Concrete slab foundation and method of construction
US5797230A (en) * 1994-03-10 1998-08-25 Lassen; Jorgen Element for use in making a reinforced concrete structure with cavities, filler body for making such an element, and method of making a reinforced concrete structure with cavities

Family Cites Families (47)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US723014A (en) * 1902-02-04 1903-03-17 Emil Offenbacher Manufacture of strengthened glass plates or supports.
US1580075A (en) * 1923-08-13 1926-04-06 Paine & Williams Company Automobile running board
US2850890A (en) * 1951-06-04 1958-09-09 Rubenstein David Precast element and reinforced facing layer bonded thereto
US3222697A (en) * 1955-07-05 1965-12-14 Mobay Chemical Corp Profiled polyurethane foam articles of manufacture
DE1154263B (en) * 1955-11-21 1963-09-12 Helmut Sandler & Co Schulterpo Device for the production of plate-shaped profile parts from porous and elastic materials
NL292475A (en) * 1962-05-08
US3370117A (en) * 1965-09-16 1968-02-20 Reeves Bros Inc Crushed polyurethane foam and method of making same
US3339325A (en) * 1964-03-23 1967-09-05 Corning Glass Works Foam plastic tiles with flexible hangers
US3519530A (en) * 1964-12-11 1970-07-07 Arthur D Struble Jr Reinforced plastic balloon material laminates with crepe effect
US3561177A (en) * 1968-07-16 1971-02-09 Charles A Cassaro Building component
BE769501A (en) * 1970-07-22 1971-11-16 Camus Raymond ELEMENT OF CONSTRUCTION
US3868796A (en) * 1973-04-04 1975-03-04 Ford Motor Co Side door intrusion protection
US4135023A (en) * 1974-06-21 1979-01-16 Smith & Nephew Plastics Ltd. Embossed film product and adhesive coated strip formed therefrom
US4132043A (en) * 1977-02-22 1979-01-02 H. B. Fuller Company Structural units
FR2436805A1 (en) * 1978-07-04 1980-04-18 Pascau Jean Maurice CURABLE COMPOSITION BASED ON MAGNESITE, MAGNESIUM CHLORIDE, AND WATER AND COMPOSITE OBJECTS OBTAINED USING THE SAME
US4190995A (en) * 1978-07-26 1980-03-04 Armistead John A Composite building unit, method of producing same
US4274236A (en) * 1978-08-28 1981-06-23 Gerald Kessler High stiffness cellular plastic siding
US4492064A (en) * 1981-12-11 1985-01-08 The B. F. Goodrich Company Insulated roof construction
US4702048A (en) * 1984-04-06 1987-10-27 Paul Millman Bubble relief form for concrete
US4816316A (en) * 1987-02-11 1989-03-28 Robbins Edward S Iii Ribbed sheet
US4835034A (en) * 1987-07-06 1989-05-30 Cruz Francisco A Insulation board and composite sheet
US4841702A (en) * 1988-02-22 1989-06-27 Huettemann Erik W Insulated concrete building panels and method of making the same
US5248122A (en) * 1989-06-22 1993-09-28 Graham Tom S Pre-attached form system for insulated concrete wall panel
US5146721A (en) * 1991-07-01 1992-09-15 Monolite S.R.L. Wall panel with thermoacoustic insulation characteristics
US5956911A (en) * 1993-02-10 1999-09-28 Kistner Concrete Products, Inc. Insulated pre-formed wall panels
FR2703378B1 (en) * 1993-03-30 1995-06-02 Pierre Clement Wall element with dynamic insulation for air renewal in buildings in order to make them more comfortable and more economical.
CA2098263A1 (en) * 1993-06-11 1994-12-12 Joseph Clement Brodeur Earth drains
US5383314A (en) * 1993-07-19 1995-01-24 Laticrete International, Inc. Drainage and support mat
US5369926A (en) * 1993-08-30 1994-12-06 The Dow Chemical Company Insulation board for plaza deck construction
US5728312A (en) * 1994-05-20 1998-03-17 Waffle-Crete International, Inc. Mold for forming precast conctete panels
WO1996036777A1 (en) * 1995-05-16 1996-11-21 Alfred Konnerth Finished wall element with integral ducts
US5794388A (en) * 1995-08-29 1998-08-18 Jackman; Robert Apparatus for controlling water seepage at a structural interface
US5699643A (en) * 1996-02-27 1997-12-23 Kinard; George Floor support for expansive soils
US5820296A (en) * 1996-05-10 1998-10-13 Goughnour; R. Robert Prefabricated vertical earth drain and method of making the same
US5749191A (en) * 1996-06-24 1998-05-12 Schmid; Donald T. Insulated masonry member configured to compensate for mold wear
US5934036A (en) * 1996-11-01 1999-08-10 Gallagher, Jr.; Daniel P. Insulated concrete slab assembly
US6418686B1 (en) * 1997-04-25 2002-07-16 Leading Edge Earth Products, Inc. Insulated asymmetrical directional force resistant building panel with symmetrical joinery, integral shear resistance connector and thermal break
JP2976023B1 (en) * 1998-05-14 1999-11-10 博 稲葉 Composite building material and manufacturing method thereof
US6698150B1 (en) * 1998-06-09 2004-03-02 Brentmuir Developments (1993) Limited Concrete panel construction system
US6093471A (en) * 1999-02-08 2000-07-25 Solutia Inc. Polyvinyl butyral sheet
US6789645B1 (en) * 1999-06-09 2004-09-14 The Dow Chemical Company Sound-insulating sandwich element
US6629395B1 (en) * 2000-01-21 2003-10-07 Terry Karanikas Wall unit forming method and apparatus
US20020017070A1 (en) * 2000-06-30 2002-02-14 Batch Juan R. Plastic module for insulated concrete waffle wall
US6460213B1 (en) * 2000-08-07 2002-10-08 Concrete Precast Products Corp. Precast concrete structure having light weight encapsulated cores
US6725616B1 (en) * 2000-08-28 2004-04-27 Plymouth Foam Incorporated Insulated concrete wall system and method for its manufacture
EP1330580B1 (en) * 2000-10-10 2010-11-24 James Hardie Technology Limited Composite building material
US7415804B2 (en) * 2002-09-05 2008-08-26 Coombs Jerry D Isulated concrete form having welded wire form tie

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1953410A (en) * 1931-04-30 1934-04-03 Jacobson & Co Acoustic tile
US5797230A (en) * 1994-03-10 1998-08-25 Lassen; Jorgen Element for use in making a reinforced concrete structure with cavities, filler body for making such an element, and method of making a reinforced concrete structure with cavities
US5540524A (en) * 1994-06-07 1996-07-30 Gonsalves & Santucci, Inc. Concrete slab foundation and method of construction

Also Published As

Publication number Publication date
US20050126113A1 (en) 2005-06-16
WO2006057672A2 (en) 2006-06-01
US20060131475A1 (en) 2006-06-22

Similar Documents

Publication Publication Date Title
WO2006057672A3 (en) Method and apparatus for casting structures
AU2003221170A1 (en) Dry aggregate mixture, method of foundry molding using dry aggregate mixture and casting core
WO2009121581A8 (en) Method for producing concrete prefinished parts
WO2008083007A3 (en) Compacting techniques for forming lightweight concrete building blocks
WO2012167948A3 (en) Method for on-site casting of free-form concrete structures
CA2391532A1 (en) Void forming and anchor positioning apparatus and method for concrete structures
EP2660407A3 (en) Light-weight load-bearing structure
WO2006115789A3 (en) Load-bearing system for fill material structure formation
WO2007047197A3 (en) Improved inflatable structures
WO2008141644A3 (en) Amorphous formwork
EP1661644A3 (en) Methods for manufacturing cast components
MXPA02002888A (en) Mold and procedure for casting and manufacture of structural concrete columns.
CN201092730Y (en) Supporting structure for construction of composite wall
CN204116124U (en) Make the equipment of vibro-hydro pressed concrete cubic compressive strength standard component
CN206733262U (en) A kind of three word button box beams end-blocking template
CN207211752U (en) A kind of water-proof bolt for the permanent cast-in-situ template of vacuum heat-insulation
WO2009040587A3 (en) Moulding component
WO2006126784A1 (en) Mold for cement mortar
CN207812812U (en) A kind of BM Interlocking hollow blocks with sound insulation moisture-proof function
CN220868794U (en) Pouring reinforcing tool
CN106493836A (en) The technique that Light trabses are produced with paper tube
WO2003053795A3 (en) Packing material and method for the production thereof
CN106808564A (en) A kind of three word button box beams end-blocking template and box beam end blocking method
EP1767710A4 (en) Composite anchor bolt and construction method for the anchor bolt
CN206633175U (en) A kind of concrete cast iron die trial

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KM KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NG NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SM SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DPE2 Request for preliminary examination filed before expiration of 19th month from priority date (pct application filed from 20040101)
NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 05762234

Country of ref document: EP

Kind code of ref document: A2