WO2006047926A1 - The method of piezoelectric generator of generating electricity using the vehicle vibration and the system - Google Patents

The method of piezoelectric generator of generating electricity using the vehicle vibration and the system Download PDF

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Publication number
WO2006047926A1
WO2006047926A1 PCT/CN2005/001670 CN2005001670W WO2006047926A1 WO 2006047926 A1 WO2006047926 A1 WO 2006047926A1 CN 2005001670 W CN2005001670 W CN 2005001670W WO 2006047926 A1 WO2006047926 A1 WO 2006047926A1
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WIPO (PCT)
Prior art keywords
piezoelectric
power
energy
vehicle
vibration
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PCT/CN2005/001670
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French (fr)
Chinese (zh)
Inventor
Binggang Cao
He Zuo
Longyun Kang
Jiarang Lin
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Xi'an Jiaotong University
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Publication of WO2006047926A1 publication Critical patent/WO2006047926A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G13/00Resilient suspensions characterised by arrangement, location or type of vibration dampers
    • B60G13/14Resilient suspensions characterised by arrangement, location or type of vibration dampers having dampers accumulating utilisable energy, e.g. compressing air
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/181Circuits; Control arrangements or methods
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/186Vibration harvesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2300/00Indexing codes relating to the type of vehicle
    • B60G2300/60Vehicles using regenerative power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2401/00Indexing codes relating to the type of sensors based on the principle of their operation
    • B60G2401/10Piezoelectric elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K25/00Auxiliary drives
    • B60K25/10Auxiliary drives directly from oscillating movements due to vehicle running motion, e.g. suspension movement

Definitions

  • the invention relates to a method and a system for vehicle on-board power generation, in particular to a method and system for a vehicle vibration energy piezoelectric power generation. Background technique
  • piezoelectric power supplies The working principle of piezoelectric power supplies is based on the positive piezoelectric effect, and piezoelectric materials are their core working substances.
  • the Chinese invention patent CN 1202014A awarded to Jindong Bureau is entitled "Piezoelectric Generator with Piezoelectric Element Connected to Vibration Source and Its Manufacturing Method", which discloses a piezoelectric generator that generates electricity using mechanical vibration energy of a vehicle engine.
  • the invention includes a piezoelectric element and circuitry for storing electrical energy generated by the piezoelectric element.
  • Each of the piezoelectric elements has a supporting member of a piezoelectric film and a piezoelectric film. The remaining pressure is applied to the support member to bend the piezoelectric element upward.
  • Set the DC/AC converter to convert the DC power generated by the piezoelectric element into AC power, set the transformer and diode to prevent discharge from the battery.
  • the traditional suspension system of the car is a passive suspension system, which uses two basic components, a spring and a damper.
  • a variety of automotive suspension systems using electronic technology have been developed.
  • the active suspension technology is superior in performance due to the use of air pressure or oil pressure to control the force between the body and the axle, but requires greater energy consumption.
  • the semi-active suspension technology proposed later adopts an adjustable spring or an adjustable damper to form a suspension, and according to the speed response of the sprung mass, the feedback signal, according to a certain control law, adjusts the stiffness of the adjustable spring or is adjustable. Damping force of the damper.
  • the semi-active suspension control system consumes a small amount of energy and has a low cost, and is widely used commercially.
  • Semi-active suspension technology is mainly implemented by hydraulic or electromagnetic means.
  • TEMS Piezoelectric Electronic Control Suspension System
  • a road surface sensor and a piezoelectric actuator made of piezoelectric ceramics are mounted.
  • the piezoelectric road surface sensor in the system converts the vibration signal caused by the uneven road surface into an electric signal and sends it to the microprocessor.
  • the microprocessor processes the signal, and controls the piezoelectric actuator to generate the expansion and contraction according to the control strategy. Deformation, the piezoelectric actuator further drives the wide core of the damper switching valve to generate displacement, and changes the damping force of the damper, thereby achieving semi-active damping control of the suspension system.
  • piezoelectric materials are both dielectric and elastomer, have positive and negative piezoelectric effects and general elastomer properties, they have both electrical and mechanical properties, and their electrical and mechanical behaviors are coupled to each other.
  • the piezoelectric element is connected in parallel with a circuit composed of electrical components including a resistive component, a capacitive component, an inductive component, and a switching device to form a complete piezoelectric damping system.
  • a circuit composed of electrical components including a resistive component, a capacitive component, an inductive component, and a switching device to form a complete piezoelectric damping system.
  • piezoelectric viscous damping uses a piezoelectric damper system in which a piezoelectric element and a resistor are connected in parallel, and the structure is damped by Joule heat dissipation energy.
  • Another example is a piezoelectric damping system in which a piezoelectric element and a capacitor are connected in parallel, which can change the effective rigidity of the piezoelectric element.
  • a piezoelectric damping vibration damping system having the properties of a mechanical dynamic vibration absorber can be developed.
  • Another example is a conversion type semi-active piezoelectric damping system formed by connecting a piezoelectric element and a switching element in parallel. By switching the switching element to open and close, a large change in equivalent stiffness can be achieved, thereby controlling the vibration energy in the structural system. Flow direction.
  • Piezoelectric damping vibration damping technology has been applied in several sports articles.
  • the designer of K2 Company of the United States inserts piezoelectric material into the sled.
  • the piezoelectric material is also deformed to convert the vibration energy into electric energy; and the resistor and the piezoelectric material are used in parallel to form a pressure.
  • the resistor system dissipates this energy in the form of Joule heat.
  • An object of the present invention is to provide a method and system for piezoelectric vibration energy generation of a vehicle, which is placed in a suspension system of a vehicle, generates electrical energy using vibration energy, and is stored and utilized as a power supply.
  • the method and system for automobile vibration energy piezoelectric power generation proposed by the present invention is a novel power generation method and system for collecting dissipated energy, and provides a new energy source for automobiles. This is especially important for electric vehicles and hybrid vehicles, which can effectively increase the driving range and have significant economic and social value.
  • Still another object of the present invention is to provide a semi-active damping effect in the process of piezoelectric power generation using vibration energy by using an appropriate control method.
  • the present invention provides a method for piezoelectric power generation using automobile vibration energy, which is placed in a suspension system of a vehicle, converts vibration energy of the automobile into electrical energy, and stores or utilizes it as a power supply;
  • the method includes the following steps:
  • the method of the present invention also has the feature that the power conversion device includes a control module and a power module, and the control module issues an instruction, and the power module receives and executes the instruction to control the generation, storage, and utilization of the electrical energy.
  • the power conversion device controls the charging voltage and current of the energy storage device.
  • the power conversion device controls the supply voltage and current of the final electrical load.
  • the adjustment and transformation of the electrical energy by the power conversion device further includes the following steps:
  • the DC/DC conversion process performs voltage and current conversion on the DC power generated in step 1).
  • the power conversion device includes a control module with a controller as a core, and a sensor for detecting body motion is installed, and the controller executes a control strategy to perform semi-active vibration control on the vibration of the vehicle while generating power by using the vibration energy of the vehicle. Achieve significant damping effects.
  • the invention also provides a vibration energy piezoelectric generating system for an automobile which realizes the above method, characterized in that the system comprises:
  • At least one piezoelectric device disposed in the suspension system of the vehicle, the pressure device being coupled in series with a spring of the vehicle suspension system for converting vibrational energy into electrical energy;
  • the power conversion device is composed of a power module for adjusting and converting electrical energy generated by the piezoelectric device, and the electric energy is used for the energy storage device or the final electrical load;
  • the control module passes the power component of the power module Controlling, converting vibrational energy into electrical energy, and utilizing the electrical load stored or ultimately used by the energy storage device;
  • the energy storage device or the final electrical load is used to store and utilize the electrical energy adjusted by the power conversion device; the piezoelectric device is coupled to the power conversion device, and the power conversion device is coupled to the energy storage device or the final electrical load, respectively.
  • the piezoelectric device comprises a lower piston rod, an upper piston, a hydraulic cylinder and a piezoelectric element; one end of the lower piston rod and the upper piston are placed in the hydraulic cylinder with a liquid filled therebetween; the lower piston rod Connected to the damping spring of the suspension system, the damping spring transmits the force formed by the mass vibration of the vehicle bottom to the lower piston rod, and is transmitted to the upper piston through the liquid pressure, and the piezoelectric element is placed between the upper piston and the vehicle body;
  • the piezoelectric element employs a piezoelectric stack in which a plurality of piezoelectric sheets are connected in parallel.
  • the piezoelectric element is a piezoelectric ceramic or a ferroelectric piezoelectric material or a piezoelectric composite material.
  • the power module of the power conversion device includes a full bridge rectifier device and a DC/DC converter, wherein the full bridge rectifier device is connected to the power output terminal of the piezoelectric element for converting the alternating current generated by the piezoelectric element into direct current;
  • the DC converter is coupled to the full bridge rectifier to adjust the voltage and current output by the full bridge rectifier; the power switching device in the DC/DC converter performs the command communicated by the control signal.
  • the control module of the power conversion device includes a sensor, a filter circuit, a controller, and an opto-isolation circuit.
  • the sensor is disposed on the power module of the piezoelectric device and the power conversion device, and is used to obtain a signal required by the microprocessor;
  • the controller is connected to the sensor through the filter circuit, obtains a signal obtained by the sensor, and outputs a control signal;
  • the photoelectric isolation circuit is sent to the control end of the power switching device of the power module.
  • the present invention has the following advantages:
  • Piezoelectric power generation as a medium power generation method, has a simple structure and fast response, and is particularly suitable for an alternating power drive mode.
  • the piezoelectric material has a high energy density, the piezoelectric device is small in size and light in weight, and is easy to install and modify the existing suspension system;
  • the system of the present invention is widely used in automobiles, electric vehicles, hybrid vehicles, and various special vehicles and military vehicles.
  • the appropriate control method can be used to make the system play a semi-active vibration reduction function at the same time.
  • the present invention does not achieve vibration control by changing the hydraulic damping force of the damper, but achieves semi-active vibration control by changing the effective load of the piezoelectric element and adjusting its piezoelectric damping. . DRAWINGS
  • FIG. 1 is a block diagram showing the structure of a piezoelectric vibration energy piezoelectric generating system of the present invention
  • Figure 2 is a schematic view of a piezoelectric device according to a first embodiment of the present invention
  • FIG. 3 is a circuit schematic diagram of a power module in the power conversion device of the first embodiment
  • Figure 4 is a control schematic diagram of the power conversion device of the first embodiment
  • Fig. 5 is a circuit schematic diagram of a power module in the power conversion device of the second embodiment. detailed description
  • FIG. 2 shows the first implementation The structure of the piezoelectric device in the example.
  • U in the formula represents the voltage generated by the piezoelectric material
  • W represents the electrostatic energy stored in the piezoelectric material
  • Q represents the amount of electricity generated by the piezoelectric material
  • & 3 is the piezoelectric longitudinal voltage constant
  • 1 , and ⁇ are the length, width and thickness of the piezoelectric material, respectively
  • F is the force applied to the piezoelectric material. It can be seen from the formula (3) that the voltage generated by the piezoelectric material by the stress is proportional to the force F it receives.
  • a piezoelectric device as shown in Fig. 2 is used to increase the compressive stress applied to the piezoelectric material.
  • the device consists of a lower piston rod 4, an upper piston 2, a cylinder block 3 and a piezoelectric stack 1.
  • One end of the lower piston rod 4 and the upper piston 2 are placed in the cylinder block 3 with hydraulic oil filled therebetween.
  • the hydraulic cylinder block 3 and the piezoelectric stack 1 are fixedly connected to the vehicle body, respectively.
  • the hydraulic cylinder spring 5 transmits the force formed by the unsprung mass vibration to the lower piston rod 4.
  • the lower piston rod 4 moves in the cylinder block 3 to generate a pressure change, and the pressure change is transmitted to the upper piston 2 by the oil.
  • the upper piston 2 directly presses the piezoelectric stack 1 to generate a new strain on the piezoelectric stack 1.
  • the change in the compressive stress of the piezoelectric stack is amplified in proportion to the change in the stress of the piston rod.
  • a charge is generated on the surface of the piezoelectric material, thereby forming the potential in the formula (1). From equation (3), this voltage is proportional to the thickness t of the piezoelectric material.
  • a piezoelectric stack formed by connecting a plurality of piezoelectric sheets in parallel is employed. This design can ensure that the working substance can be supplied with a sufficient volume, and the voltage generated by the piezoelectric material is not too high, so that the power conversion device can convert and recover the electric energy.
  • the piezoelectric stack is made of piezoelectric ceramic material PZT, and its electromechanical coupling coefficient is 33. 7-0. 92, which has a high conversion efficiency of 3 ⁇ 4 according to the selected material type.
  • the rectification process converts the alternating current generated by the piezoelectric material into direct current; ; . .
  • the DC/DC conversion process performs voltage and current conversion on the direct current generated by the rectification process.
  • the voltage reduction process is performed before the rectification process to lower the voltage to a voltage range that the rectifying element can withstand.
  • the power conversion device includes a power module and a control module.
  • Fig. 3 is a circuit diagram showing the power module of the power conversion device in the first embodiment.
  • the circuit consists of a rectifier and a DC/DC converter.
  • the input of the rectifier is connected to the power output terminal of the piezoelectric element.
  • the rectifier uses a full-bridge rectifier circuit consisting of four diodes 1 ⁇ , D 2 , and 3 ⁇ 4.
  • the input of the rectifier is connected to the power output terminal of the piezoelectric element.
  • the input of the DC/DC converter is connected to the output of the full bridge rectifier.
  • the DC/DC converter is composed of the inductor C, the power switching device and the freewheeling diode D 5 , which realizes the chopper mode.
  • Working buck circuit The input end of the DC/DC converter is connected to the output and end of the full bridge rectifier.
  • the power switching device adopts IGBT IPM intelligent power module, and the module contains the necessary driving and protection circuits for the IGBT.
  • Fig. 4 is a diagram showing the control principle of the power conversion device in the first embodiment.
  • the control module is composed of a current sensor, a voltage sensor, a filter circuit, a microprocessor, and an opto-isolation circuit.
  • the microprocessor in this example uses TI's DSP chip TMS320LF2407.
  • the voltage sensor uses a current-mode voltage sensor, and the current sensor uses a current-type current sensor.
  • the current and voltage sensors are used to collect the voltage and current signals at the output of the DC/DC converter, which are processed by the filter circuit and sent to the A/D port of the DSP for data acquisition. After the acquisition result is processed by the DSP, the control signal is output in the form of P Li.
  • the PWM signal is sent to the control terminal of the intelligent power module IPM via the opto-isolation circuit, to the power tube!
  • the switch state of ⁇ is controlled.
  • the signal acquisition and control frequency is l-2kHz; the PWM modulation frequency range is 10kHz-20kHz.
  • the filter uses a typical filter circuit constructed by an operational amplifier, and the optical isolation circuit is implemented by a photocoupler.
  • the various levels required by the control module are provided by the on-board battery via a conventional DC/DC switching power supply.
  • the power conversion device charges the energy storage device, and the energy storage device is a lead-acid battery.
  • the working principle of this embodiment is:
  • the piezoelectric device is constantly subjected to varying stress due to the vibration. Through the amplification of the hydraulic cylinder in the piezoelectric device, several tons of stress are applied to the piezoelectric element in the piezoelectric device, and charges and voltages are generated at the two poles of the piezoelectric element. According to the design, the maximum open circuit voltage is limited to 500V. the following. When the absolute value of the voltage is higher than the voltage of the capacitor C on the right side of the rectifier, the piezoelectric element charges the capacitor C, otherwise the piezoelectric element is open. In the power conversion device, the control module adjusts the duty ratio of the P-signal by sampling the sensor signal.
  • the power tube conduction time increases, that is, when the charging time increases, the terminal voltage of the capacitor C decreases, and the conduction voltage of the piezoelectric element to charge the capacitor C decreases; when the duty ratio decreases, the power tube guide
  • the on-time is reduced, that is, when the charging time is decreased, the terminal voltage of the capacitor C rises, and the conduction voltage at which the piezoelectric element charges the capacitor C rises.
  • the second embodiment will be described below with reference to FIG. 5 to illustrate that the system performs semi-active control of the vibration of the vehicle body while realizing vibration energy power generation.
  • the second embodiment is different from the first embodiment in that the power module of the power conversion device employs the schematic diagram shown in FIG. 5, and the body motion is mounted on the cylinder block 3 adjacent to the piezoelectric stack 1 in the piezoelectric device. Speed piezoelectric sensor, using both piezoelectric power generation and semi-active vibration control slightly.
  • Fig. 5 is a circuit diagram showing the power conversion device in the second embodiment. It differs from Figure 3 in that an IGBT IPM intelligent power module K 2 controlled by a DSP chip is added, which is placed between the positive output of the full bridge rectifier circuit and the positive terminal of capacitor C.
  • the control system of the circuit determines the speed of movement of the vehicle body based on the speed sensor signal.
  • the controller gives a control signal to make the power device ⁇ , turn off, ⁇ 2 turn on, and when the absolute value of the voltage generated by the piezoelectric element is also higher than the voltage across the capacitor C, the rectifier is turned on.
  • the equivalent stiffness of the piezoelectric element is reduced, the upward movement of the body is slowed down, and the piezoelectric element charges the capacitor C.
  • the controller gives a control signal to disconnect the power device ⁇ 2 , the piezoelectric element, etc.
  • the effective stiffness increases, suppressing the downward movement of the body, and the deformation of the piezoelectric element can be stored by mechanical stiffness and piezoelectric capacitance, at the same time! ⁇ by?
  • the wave control according to a certain duty cycle, capacitor C charges the battery. By right! ⁇ The adjustment of the duty cycle allows the battery to obtain a reasonable charging voltage and charging time.
  • the charging process of the capacitor C and the charging process of the battery alternate in time.
  • the charging process of the capacitor C corresponds to the upward movement process of the vehicle body
  • the charging process of the battery corresponds to the downward movement process of the vehicle body.
  • the dead zone of the entire system is small, ensuring that the system has high power generation and vibration damping efficiency.
  • the piezoelectric device is connected in series with the spring of the vehicle suspension system for converting vibration energy into electrical energy, but it should be understood that the piezoelectric effect is utilized.
  • the mounting of the piezoelectric device may not be limited to being connected in series with the spring.
  • the piezoelectric device can also be mounted at other locations in the suspension system and connected to the suspension system or its components in series or in parallel. .
  • the piezoelectric element may be a piezoelectric ceramic or a ferroelectric piezoelectric material or a piezoelectric composite material.
  • the piezoelectric device can use various well-known mechanisms, including mechanical, hydraulic, pneumatic, micro-electromechanical mechanisms, and various combinations thereof, to improve the vibration energy conversion of the piezoelectric element as the core working substance.
  • the ability to power can be used to improve the vibration energy conversion of the piezoelectric element as the core working substance.
  • the ability to power can be used to improve the vibration energy conversion of the piezoelectric element as the core working substance. The ability to power.
  • the power module of the power converter includes a rectifier, a DC/DC converter and associated interface circuitry and the necessary transformers.
  • power devices for power conversion devices employ a wide variety of widely used devices including, but not limited to, power crystals.
  • Body tube GTR metal-oxide-semiconductor type field effect transistor MOSFET, insulated gate bipolar transistor IGBT, and gate turn-off thyristor GT0.
  • the controller uses an analog controller, a digital controller, and an analog-digital hybrid controller.
  • the analog controller includes an analog controller composed of discrete components or a controller composed of a programmable analog device.
  • the digital controller includes a microprocessor and a single-chip microcomputer.
  • DSP digital signal processor
  • CPLD CPLD
  • FPGA field-programmable gate array
  • the senor uses a voltage sensor or a current sensor or a mechanical sensor.
  • energy storage devices are various batteries, supercapacitors, and flywheels.
  • the final electrical load used is a resistive load, an inductive load, or a capacitive load, or a combination thereof.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Electrical Machinery Utilizing Piezoelectricity, Electrostriction Or Magnetostriction (AREA)
  • Vehicle Body Suspensions (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

The method of piezoelectric generator of generating electricity using the vehicle vibration and the system, wherein the piezoelectric device is installed in the suspension, which generates electricity using the vibration and storages the electricity as power supply and uses said electricity power. The system include: an electricity transform device for adjusting and transforming power generated by piezoelectric device, and using the power to a storage device r the last electrical load; at least a storage device and the last electrical load. The piezoelectric device is connected to the electricity transform device. The invention supplies a new power resource for the vehicle, in particular for the electrical vehicle and the hybrid vehicle. Because the power can be used directly, the continuous drive distant is increased effectually. The invention can function as a half-initiative damping with the proper control method.

Description

汽车振动能量压电发电方法及其系统  Automobile vibration energy piezoelectric power generation method and system thereof
技术领域 Technical field
本发明涉及汽车车载发电的方法及系统, 特别涉及一种汽车振动能量压电发电 方法及其系统。 背景技术  The invention relates to a method and a system for vehicle on-board power generation, in particular to a method and system for a vehicle vibration energy piezoelectric power generation. Background technique
压电电源的工作原理是基于正压电效应, 压电材料是它们的核心工作物质。 The working principle of piezoelectric power supplies is based on the positive piezoelectric effect, and piezoelectric materials are their core working substances.
20世纪 60年代末, 中国科学院上海硅酸盐所和上海精密医疗器材厂合作研究压 电手提式 X光机电源, 成功地获得 L =60kV, I„^3mA的直流高压。 In the late 1960s, the Shanghai Institute of Ceramics of the Chinese Academy of Sciences and the Shanghai Precision Medical Equipment Factory jointly studied the power supply of the portable X-ray machine, and successfully obtained the DC high voltage of L = 60kV, I„^3mA.
授予 Charles G. Triplett的美国专利 US 4504761题为 "安装在车辆上的压电 发生器", 该文公开了配置在车辆轮胎上的压电发生器, 该装置利用车轮转动期间施 加到轮胎上的压力产生电能。  U.S. Patent No. 4,504,761 issued to Charles G. Triplett entitled "Piezoelectric Generator Mounted on a Vehicle", which discloses a piezoelectric generator disposed on a tire of a vehicle, which utilizes application to the tire during rotation of the wheel Pressure produces electrical energy.
授予金东局的中国发明专利 CN 1202014A题为 "具有连到振动源的压电元件的压 电发生器及其制造方法", 该文公开一种利用车辆发动机机械振动能产生电的压电发 生器。 该发明包括压电元件和存储压电元件产生的电能的电路。 每个压电元件具有压 电薄膜和压电薄膜的支持部件。把剩余压力施加到支持部件, 以使压电元件向上弯曲。 设置 DC/AC 转换器, 把压电元件产生的直流电转换成交流电, 设置变压器和二极管, 防止从蓄电池放电。  The Chinese invention patent CN 1202014A awarded to Jindong Bureau is entitled "Piezoelectric Generator with Piezoelectric Element Connected to Vibration Source and Its Manufacturing Method", which discloses a piezoelectric generator that generates electricity using mechanical vibration energy of a vehicle engine. . The invention includes a piezoelectric element and circuitry for storing electrical energy generated by the piezoelectric element. Each of the piezoelectric elements has a supporting member of a piezoelectric film and a piezoelectric film. The remaining pressure is applied to the support member to bend the piezoelectric element upward. Set the DC/AC converter to convert the DC power generated by the piezoelectric element into AC power, set the transformer and diode to prevent discharge from the battery.
上述各例表明,利用压电材料的正压电效应制作各种类型的电源是可行的, 它特 别适用于各种移动设备的电源。 这种电源的内阻抗是容性的, 通过压电效应的转换, 即使在静态和准静态条件下工作, 也能转换 K2. W tt的电能 (K为机电耦合系数, K2是衡 量机电能量转换的能力)。 目前有多种 K≥0. 7的压电材料己经研制成功, 并已完成产 业化, 选择其中压电系数 d33、 gM高, 机械强度高, 反复加压后性能稳定, 介电常数较 大的材料, 可作为较理想的发电工作物质。 The above examples show that it is feasible to fabricate various types of power sources using the positive piezoelectric effect of piezoelectric materials, and it is particularly suitable for power supplies of various mobile devices. The internal impedance of this power supply is capacitive. Through the conversion of the piezoelectric effect, even under static and quasi-static conditions, it can convert the energy of K 2 . W tt (K is the electromechanical coupling coefficient, K 2 is the measurement of electromechanical The ability to convert energy). At present, a variety of piezoelectric materials with K≥0.7 have been successfully developed, and industrialization has been completed. The piezoelectric coefficients d 33 and g M are high, the mechanical strength is high, and the performance is stable after repeated pressurization. The dielectric constant Larger materials can be used as an ideal power generating work substance.
汽车的传统悬挂系统为被动式悬挂系统, 都采用了弹簧和减振器两种基本元件。 为了追求良好的乘坐舒适性和良好的操纵稳定性, 如果再使用定刚度弹簧和定阻尼减 振器的传统悬架己经不能满足, 于是, 开发出多种采用电子技术的汽车悬架系统。 其 中的主动悬架技术由于采用了气压或油压控制车身与车桥之间的作用力, 因而性能优 越, 但是需要较大能耗。 随后提出的半主动悬架技术, 用可调弹簧或可调减振器组成 悬架, 并根据簧载质量的速度响应等反馈信号, 按照一定的控制规律, 调节可调弹簧 的刚度或可调减振器的阻尼力。 与主动悬架相比, 半主动悬架控制系统消耗的能量很 小, 造价较低, 在商业上得到了广泛地应用。 半主动悬架技术主要采用液压或者是电 磁方式实现。 The traditional suspension system of the car is a passive suspension system, which uses two basic components, a spring and a damper. In order to pursue good ride comfort and good steering stability, if the conventional suspension using the fixed stiffness spring and the fixed damping damper has not been satisfied, a variety of automotive suspension systems using electronic technology have been developed. Its The active suspension technology is superior in performance due to the use of air pressure or oil pressure to control the force between the body and the axle, but requires greater energy consumption. The semi-active suspension technology proposed later adopts an adjustable spring or an adjustable damper to form a suspension, and according to the speed response of the sprung mass, the feedback signal, according to a certain control law, adjusts the stiffness of the adjustable spring or is adjustable. Damping force of the damper. Compared with the active suspension, the semi-active suspension control system consumes a small amount of energy and has a low cost, and is widely used commercially. Semi-active suspension technology is mainly implemented by hydraulic or electromagnetic means.
日本丰田汽车公司发展了一种供轿车使用的压电式电子控制悬挂系统 (TEMS),这 是一种可以改变液压阻尼力的半主动式悬挂系统。 在该系统的减振器中, 安装了以压 电陶瓷为材料的路面传感器和压电作动器。 该系统中的压电路面传感器将路面不平所 引起的振动信号转化为电信号送往微处理器, 微处理器对该信号进行处理, 根据控制 策略控制幵关电源驱动压电作动器产生伸缩变形, 压电作动器进一步驱动减振器开关 阀的阔芯产生位移, 改变减振器的阻尼力, 从而实现悬架系统的半主动减振控制。 Toyota Motor Corporation of Japan has developed a Piezoelectric Electronic Control Suspension System ( TEMS ) for passenger cars, a semi-active suspension system that can change the hydraulic damping force. In the damper of the system, a road surface sensor and a piezoelectric actuator made of piezoelectric ceramics are mounted. The piezoelectric road surface sensor in the system converts the vibration signal caused by the uneven road surface into an electric signal and sends it to the microprocessor. The microprocessor processes the signal, and controls the piezoelectric actuator to generate the expansion and contraction according to the control strategy. Deformation, the piezoelectric actuator further drives the wide core of the damper switching valve to generate displacement, and changes the damping force of the damper, thereby achieving semi-active damping control of the suspension system.
由于压电材料既是介电体, 又是弹性体, 具有正、逆压电效应和一般弹性体的性 质, 因而同时有电学和力学性质, 其电行为与机械行为是相互耦合的。 利用压电材料 的这种机电耦合特性, 将压电元件与包括电阻元件、 电容元件、 电感元件和开关器件 等在内的电器元件组成的电路并联, 可以组成完整的压电阻尼系统。 通过选定和压电 元件并联的不同电路形式, 不同电器元件的组合形式和参数大小, 可以设计出不同的 可控压电阻尼形式, 对结构系统的振动进行被动、 半主动和主动一被动杂交的抑制和 控制。  Since piezoelectric materials are both dielectric and elastomer, have positive and negative piezoelectric effects and general elastomer properties, they have both electrical and mechanical properties, and their electrical and mechanical behaviors are coupled to each other. By utilizing this electromechanical coupling property of the piezoelectric material, the piezoelectric element is connected in parallel with a circuit composed of electrical components including a resistive component, a capacitive component, an inductive component, and a switching device to form a complete piezoelectric damping system. By selecting different circuit forms in parallel with the piezoelectric elements, the combination of different electrical components and the size of the parameters, different controllable piezoelectric damping forms can be designed to passively, semi-actively and actively-passively hybridize the vibration of the structural system. Suppression and control.
比如一种被称为压电黏性阻尼的技术,它将压电元件和电阻并联形成的压电阻尼 系统, 并通过焦耳热耗散能量实现对结构的减振。  For example, a technique called piezoelectric viscous damping uses a piezoelectric damper system in which a piezoelectric element and a resistor are connected in parallel, and the structure is damped by Joule heat dissipation energy.
又如将压电元件和电容并联形成的压电阻尼系统, 可以改变压电元件的有效刚 度, 利用这种原理, 可以研制具有机械动力吸振器性质的压电阻尼减振系统。  Another example is a piezoelectric damping system in which a piezoelectric element and a capacitor are connected in parallel, which can change the effective rigidity of the piezoelectric element. With this principle, a piezoelectric damping vibration damping system having the properties of a mechanical dynamic vibration absorber can be developed.
再如将压电元件和开关元件并联形成的转换型半主动压电阻尼系统,通过开关元 件断开和闭合的转换, 可以实现等效刚度的较大改变, 从而控制振动能量在结构系统 中的流向。  Another example is a conversion type semi-active piezoelectric damping system formed by connecting a piezoelectric element and a switching element in parallel. By switching the switching element to open and close, a large change in equivalent stiffness can be achieved, thereby controlling the vibration energy in the structural system. Flow direction.
压电阻尼减振技术己在若干的体育运动用品中得到应用。 例如, 美国 K2公司的 设计者将压电材料嵌入雪橇中, 当雪橇因振动而变形时, 压电材料也随之发生变形, 将振动能转化为电能; 并使用电阻和压电材料并联形成压电阻尼系统, 将这些能量以 焦耳热的形式耗散。 发明内容 Piezoelectric damping vibration damping technology has been applied in several sports articles. For example, the designer of K2 Company of the United States inserts piezoelectric material into the sled. When the sled is deformed by vibration, the piezoelectric material is also deformed to convert the vibration energy into electric energy; and the resistor and the piezoelectric material are used in parallel to form a pressure. The resistor system dissipates this energy in the form of Joule heat. Summary of the invention
本发明的目的在于,提出一种汽车振动能量压电发电的方法及系统,将压电装置 置于汽车悬挂系统中,利用振动能量产生电能,并作为一种电力供应加以存储和利用。 本发明提出的汽车振动能量压电发电的方法及系统是一种收集耗散能量的新型发电 方法及系统,为汽车提供新的能量来源。这对电动汽车和混合动力汽车而言尤为重要, 可以有效提高续驶里程, 具有显著的经济价值和社会价值。  SUMMARY OF THE INVENTION An object of the present invention is to provide a method and system for piezoelectric vibration energy generation of a vehicle, which is placed in a suspension system of a vehicle, generates electrical energy using vibration energy, and is stored and utilized as a power supply. The method and system for automobile vibration energy piezoelectric power generation proposed by the present invention is a novel power generation method and system for collecting dissipated energy, and provides a new energy source for automobiles. This is especially important for electric vehicles and hybrid vehicles, which can effectively increase the driving range and have significant economic and social value.
本发明的又一目的是,在利用振动能量压电发电的过程中,采用适当的控制方法, 使本系统起到半主动减振的作用。  Still another object of the present invention is to provide a semi-active damping effect in the process of piezoelectric power generation using vibration energy by using an appropriate control method.
为实现上述目的, -本发明提供一种利用汽车振动能量压电发电的方法, 将压电 装置置于汽车悬挂系统中,将汽车的振动能量转化成电能并作为电力供应加以存储 或利用; 所述方法包括以下步骤:  In order to achieve the above object, the present invention provides a method for piezoelectric power generation using automobile vibration energy, which is placed in a suspension system of a vehicle, converts vibration energy of the automobile into electrical energy, and stores or utilizes it as a power supply; The method includes the following steps:
a.在汽车悬挂系统中加入至少一个压电装置, 用以接收汽车悬架的振动能量, 所 述压电装置中的压电材料作为工作介质, 并利用正压电效应将振动能量转化成电能; b. 将压电装置产生的电能送至电力变换装置中, 由该电力变换装置调整和变换所 述电能;  Adding at least one piezoelectric device to the vehicle suspension system for receiving vibration energy of the vehicle suspension, the piezoelectric material in the piezoelectric device as a working medium, and using the positive piezoelectric effect to convert the vibration energy into electrical energy b. sending electrical energy generated by the piezoelectric device to the power conversion device, wherein the electrical energy is adjusted and transformed by the power conversion device;
c由储能装置或最终所用的电负载接收电力变换装置调整和变换后的电能, 并存 储或利用电能。  c Receiving, by the energy storage device or the electrical load ultimately used, the electrical energy adjusted and transformed by the power conversion device and storing or utilizing the electrical energy.
本发明的方法还具有的特征是, 所述电力变换装置包括控制模块和功率模块, 由 控制模块发出指令, 功率模块接收并执行指令, 控制电能的产生、 存储和利用。  The method of the present invention also has the feature that the power conversion device includes a control module and a power module, and the control module issues an instruction, and the power module receives and executes the instruction to control the generation, storage, and utilization of the electrical energy.
所述电力变换装置调整和变换后的电能由储能装置接收时,电力变换装置控制储 能装置的充电电压和电流。  When the power converted and converted by the power conversion device is received by the energy storage device, the power conversion device controls the charging voltage and current of the energy storage device.
所述电力变换装置调整和变换后的电能由最终所用的电负载接收时,电力变换装 置控制最终所用的电负载的供电电压和电流。  When the power converted and converted by the power conversion device is received by the final electrical load, the power conversion device controls the supply voltage and current of the final electrical load.
所述电力变换装置对电能的调整和变换还包括以下步骤:  The adjustment and transformation of the electrical energy by the power conversion device further includes the following steps:
1) 整流过程, 将压电材料产生的交流电变为直流电;  1) The rectification process changes the alternating current generated by the piezoelectric material into direct current;
2) DC/DC变换过程, 对步骤 1)产生的直流电进行电压和电流变换。  2) The DC/DC conversion process performs voltage and current conversion on the DC power generated in step 1).
所述电力变换装置中含有以控制器为核心的控制模块,并安装检测车身运动的传 感器, 由控制器执行控制策略, 在利用汽车振动能量发电的同时, 对汽车振动进行半 主动减振控制, 实现显著的减振效果。 本发明还提供一种实现上述方法的汽车的振动能量压电发 系统, 其特征在于, 该系统包括: The power conversion device includes a control module with a controller as a core, and a sensor for detecting body motion is installed, and the controller executes a control strategy to perform semi-active vibration control on the vibration of the vehicle while generating power by using the vibration energy of the vehicle. Achieve significant damping effects. The invention also provides a vibration energy piezoelectric generating system for an automobile which realizes the above method, characterized in that the system comprises:
至少一个置于汽车悬挂系统中的压电装置,该压 ¾装置与汽车悬挂系统的弹簧串 联, 用于将振动能量转换为电能;  At least one piezoelectric device disposed in the suspension system of the vehicle, the pressure device being coupled in series with a spring of the vehicle suspension system for converting vibrational energy into electrical energy;
电力变换装置, 由功率模块和控制模块组成, 功率模块用于调整和转换压电装 置产生的电能, 并将电能用于储能装置或最终所用的电负载; 控制模块通过对功率模 块的功率元件进行控制, 使振动能量转化成电能, 并为储能装置存储或最终所用的电 负载利用;  The power conversion device is composed of a power module for adjusting and converting electrical energy generated by the piezoelectric device, and the electric energy is used for the energy storage device or the final electrical load; the control module passes the power component of the power module Controlling, converting vibrational energy into electrical energy, and utilizing the electrical load stored or ultimately used by the energy storage device;
储能装置或最终所用的电负载, 用于存储和利用电力变换装置调整后的电能; 上述压电装置与电力变换装置连接, 电力变换装置分别与储能装置或最终所用 的电负载相连。  The energy storage device or the final electrical load is used to store and utilize the electrical energy adjusted by the power conversion device; the piezoelectric device is coupled to the power conversion device, and the power conversion device is coupled to the energy storage device or the final electrical load, respectively.
上述系统的还具有的特点是, 所述压电装置包括下活塞杆、上活塞、液压缸和压 电元件; 下活塞杆的一端和上活塞置于液压缸中,其间充满液体; 下活塞杆和悬挂系 统的减振弹簧相连, 减振弹簧把由车底质量振动形成的力传递给下活塞杆, 通过液体 压强传递给上活塞, 上活塞上和车体间放置着压电元件;  The above system is further characterized in that the piezoelectric device comprises a lower piston rod, an upper piston, a hydraulic cylinder and a piezoelectric element; one end of the lower piston rod and the upper piston are placed in the hydraulic cylinder with a liquid filled therebetween; the lower piston rod Connected to the damping spring of the suspension system, the damping spring transmits the force formed by the mass vibration of the vehicle bottom to the lower piston rod, and is transmitted to the upper piston through the liquid pressure, and the piezoelectric element is placed between the upper piston and the vehicle body;
所述压电元件采用多层压电薄片并联形成的压电堆。  The piezoelectric element employs a piezoelectric stack in which a plurality of piezoelectric sheets are connected in parallel.
所述压电元件为压电陶瓷或铁电性压电材料或压电复合材料。  The piezoelectric element is a piezoelectric ceramic or a ferroelectric piezoelectric material or a piezoelectric composite material.
所述电力变换装置的功率模块包括全桥整流装置和 DC/DC变换器,其中全桥整流 装置与压电元件的电能输出端子相连, 用以将压电元件产生的交流电转换成直流电; DC/DC变换器与全桥整流装置连接, 用以调整全桥整流装置输出的电压和电流; DC/DC 变换器中的功率幵关器件执行控制信号传达的指令。  The power module of the power conversion device includes a full bridge rectifier device and a DC/DC converter, wherein the full bridge rectifier device is connected to the power output terminal of the piezoelectric element for converting the alternating current generated by the piezoelectric element into direct current; The DC converter is coupled to the full bridge rectifier to adjust the voltage and current output by the full bridge rectifier; the power switching device in the DC/DC converter performs the command communicated by the control signal.
所述电力变换装置的控制模块包括:传感器、滤波电路、控制器和光电隔离电路。 其中传感器置于压电装置、 电力变换装置的功率模块上, 用于获得微处理器所需的信 号; 控制器通过滤波电路与传感器相连, 获得传感器得到的信号, 并输出控制信号; 控制信号经光电隔离电路, 送至功率模块的功率开关器件的控制端。  The control module of the power conversion device includes a sensor, a filter circuit, a controller, and an opto-isolation circuit. The sensor is disposed on the power module of the piezoelectric device and the power conversion device, and is used to obtain a signal required by the microprocessor; the controller is connected to the sensor through the filter circuit, obtains a signal obtained by the sensor, and outputs a control signal; The photoelectric isolation circuit is sent to the control end of the power switching device of the power module.
与现有技术相比, 本发明具有如下优点:  Compared with the prior art, the present invention has the following advantages:
1)为车辆提供新的能量来源, 将以往未加以利用的车辆振动能量加以利用, 尤其 对于电动汽车和混合动力汽车增加续驶里程具有显著意义;  1) Provide a new source of energy for vehicles, and utilize the vibration energy of vehicles that have not been utilized in the past, especially for electric vehicles and hybrid vehicles to increase the driving range;
2)与采用普通发电机方式发电相比, 压电发电作为介质发电方式, 具有结构简单, 响应快, 特别适合交变动力驱动方式。 3)由于压电材料具有很高的能量密度, 因此压电装置体积小、 重量轻, 便于安装 和对现有悬挂系统进行改造; 2) Piezoelectric power generation, as a medium power generation method, has a simple structure and fast response, and is particularly suitable for an alternating power drive mode. 3) Since the piezoelectric material has a high energy density, the piezoelectric device is small in size and light in weight, and is easy to install and modify the existing suspension system;
4)本发明的系统应用广泛, 可用于汽车、 电动汽车、 混合动力汽车及多种特种车 辆和军用车辆。  4) The system of the present invention is widely used in automobiles, electric vehicles, hybrid vehicles, and various special vehicles and military vehicles.
5)在利用振动能量压电发电的过程中, 采用适当的控制方法, 可以使本系统在发 电同时起到半主动减振的作用。 与作为背景技术介绍的压电式 TEMS 系统不同, 本发 明不是通过改变减振器的液压阻尼力实现振动控制, 而是通过改变压电元件的有效负 载, 调节其压电阻尼实现半主动振动控制。 附图说明  5) In the process of piezoelectric power generation using vibration energy, the appropriate control method can be used to make the system play a semi-active vibration reduction function at the same time. Unlike the piezoelectric TEMS system introduced as background art, the present invention does not achieve vibration control by changing the hydraulic damping force of the damper, but achieves semi-active vibration control by changing the effective load of the piezoelectric element and adjusting its piezoelectric damping. . DRAWINGS
从以下结合附图对实施例的详细描述, 将使本发明的车辆轨道振动能量压电发 电方法及其系统的内容、 特征及效果更为清晰, 其中:  The details, embodiments, and effects of the vehicle orbital vibration energy piezoelectric generating method and system of the present invention will be more apparent from the following detailed description of embodiments with reference to the accompanying drawings, wherein:
图 1是本发明汽车振动能量压电发电系统的结构方框图;  1 is a block diagram showing the structure of a piezoelectric vibration energy piezoelectric generating system of the present invention;
图 2是本发明第一实施例压电装置的原理图;  Figure 2 is a schematic view of a piezoelectric device according to a first embodiment of the present invention;
图 3是第一实施例电力变换装置中功率模块的电路原理图;  3 is a circuit schematic diagram of a power module in the power conversion device of the first embodiment;
图 4是第一实施例电力变换装置的控制原理图;  Figure 4 is a control schematic diagram of the power conversion device of the first embodiment;
图 5是第二实施例电力变换装置中功率模块的电路原理图。 具体实施方式  Fig. 5 is a circuit schematic diagram of a power module in the power conversion device of the second embodiment. detailed description
以下参照图 1-4,详细描述实现上述本发明技术方案的具体实施例。如图 2所示, 本发明第一种实施例的技术构思在于: 在车辆悬挂系统的弹簧和车体之间插入至少一 个压电装置, 该装置与弹簧串联; 图 2给出了第一实施例中压电装置的结构。 根据压 应力作用下的压电材料产生的电压和一次储能公式:  Specific embodiments for implementing the above-described technical solution of the present invention will be described in detail below with reference to Figs. As shown in FIG. 2, the technical idea of the first embodiment of the present invention is: inserting at least one piezoelectric device between the spring of the vehicle suspension system and the vehicle body, the device being connected in series with the spring; FIG. 2 shows the first implementation The structure of the piezoelectric device in the example. The voltage generated by the piezoelectric material under compressive stress and the primary energy storage formula:
第一实施例的技术路线是:  The technical route of the first embodiment is:
U=Q/C (1)
Figure imgf000007_0001
U=Q/C (1)
Figure imgf000007_0001
式中的 U表示压电材料产生的电压, U in the formula represents the voltage generated by the piezoelectric material,
W表示压电材料存储的静电能,  W represents the electrostatic energy stored in the piezoelectric material,
Q表示压电材料产生的电量,  Q represents the amount of electricity generated by the piezoelectric material,
C表示压电材料的静电容。 由上面的(1)和(2)式可以看到一次受压储能的能力是跟压电材料受压后的电压 的平方成正比的。 压电材料产生电压的公式为: C represents the electrostatic capacitance of the piezoelectric material. From the above equations (1) and (2), it can be seen that the capacity of a pressurized energy storage is proportional to the square of the voltage after the piezoelectric material is pressed. The formula for generating voltage from piezoelectric materials is:
U= e„— (3)  U= e„— (3)
S33 IW S 33 IW
其中 &3是压电纵向电压常数, 1 , 和 ^分别是压电材料的长、 宽和厚度, F表示压 电材料所受的力。 从公式 (3)可知, 压电材料受应力产生的电压与其所受的力 F成正 比。 为了提高压电转换能力, 釆用如图 2所示的压电装置来提高压电材料所受的压应 力。 Where & 3 is the piezoelectric longitudinal voltage constant, 1 , and ^ are the length, width and thickness of the piezoelectric material, respectively, and F is the force applied to the piezoelectric material. It can be seen from the formula (3) that the voltage generated by the piezoelectric material by the stress is proportional to the force F it receives. In order to improve the piezoelectric conversion capability, a piezoelectric device as shown in Fig. 2 is used to increase the compressive stress applied to the piezoelectric material.
该装置由下活塞杆 4、 上活塞 2、 液压缸缸体 3和压电堆 1组成。 下活塞杆 4的 一端和上活塞 2置于液压缸缸体 3中, 其间充满液压油。 液压缸缸体 3和压电堆 1分 别与车身固定连接。 液压缸弹簧 5把由簧下质量振动形成的力传递给下活塞杆 4。 下 活塞杆 4在液压缸缸体 3中移动产生压强变化,通过油液将压强变化传递给上活塞 2。 上活塞 2直接挤压压电堆 1, 在压电堆 1上产生新的应变。 由于下活塞的有效面积远 小于上活塞的有效面积, 压电堆所受压应力的变化相对于活塞杆的应力变化被按一定 比例放大。 根据正压电效应原理, 压电材料表面会产生电荷, 从而形成公式(1)中的 电势。 由公式 (3), 这个电压与压电材料的厚度 t 成正比。 为了降低该电压, 采用多 层压电薄片并联形成的压电堆。 这种设计可以保证既可以提供足够体积的工作物质, 又能使压电材料产生的电压不至于过高, 便于电力变换装置对电能进行转换和回收。 压电堆采用压电陶瓷材料 PZT, 根据所选材料型号的不同, 其机电耦合系数 1 33为 0. 7-0. 92, 具有较高的机 ¾转换效率。 The device consists of a lower piston rod 4, an upper piston 2, a cylinder block 3 and a piezoelectric stack 1. One end of the lower piston rod 4 and the upper piston 2 are placed in the cylinder block 3 with hydraulic oil filled therebetween. The hydraulic cylinder block 3 and the piezoelectric stack 1 are fixedly connected to the vehicle body, respectively. The hydraulic cylinder spring 5 transmits the force formed by the unsprung mass vibration to the lower piston rod 4. The lower piston rod 4 moves in the cylinder block 3 to generate a pressure change, and the pressure change is transmitted to the upper piston 2 by the oil. The upper piston 2 directly presses the piezoelectric stack 1 to generate a new strain on the piezoelectric stack 1. Since the effective area of the lower piston is much smaller than the effective area of the upper piston, the change in the compressive stress of the piezoelectric stack is amplified in proportion to the change in the stress of the piston rod. According to the principle of positive piezoelectric effect, a charge is generated on the surface of the piezoelectric material, thereby forming the potential in the formula (1). From equation (3), this voltage is proportional to the thickness t of the piezoelectric material. In order to reduce this voltage, a piezoelectric stack formed by connecting a plurality of piezoelectric sheets in parallel is employed. This design can ensure that the working substance can be supplied with a sufficient volume, and the voltage generated by the piezoelectric material is not too high, so that the power conversion device can convert and recover the electric energy. The piezoelectric stack is made of piezoelectric ceramic material PZT, and its electromechanical coupling coefficient is 33. 7-0. 92, which has a high conversion efficiency of 3⁄4 according to the selected material type.
本实施例中电力变换装置对电能的调整和变换包括以下步骤:  The adjustment and transformation of the electric energy by the power conversion device in this embodiment includes the following steps:
整流过程, 将压电材料产生的交流电变为直流电; ; . ..The rectification process converts the alternating current generated by the piezoelectric material into direct current; ; . .
DC/DC变换过程, 对整流过程产生的直流电进行电压和电流变换。 The DC/DC conversion process performs voltage and current conversion on the direct current generated by the rectification process.
变压过程, 当压电材料产生的电压过高时, 在整流过程前先进行降压处理, 将电 压降低到整流元件所能耐受的电压范围。  During the voltage transformation process, when the voltage generated by the piezoelectric material is too high, the voltage reduction process is performed before the rectification process to lower the voltage to a voltage range that the rectifying element can withstand.
电力变换装置包括功率模块和控制模块。  The power conversion device includes a power module and a control module.
图 3给出了第一实施例中电力变换装置的功率模块的电路原理图。该电路由整流 器和 DC/DC变换器两部分组成。 整流器的输入端和压电元件的电能输出端子相连。 整 流器采用全桥整流电路, 由 4个二极管 1^、 D2、 和 ¾构成。 整流器的输入端和压电 元件的电能输出端子相连。 DC/DC变换器的输入端和全桥整流装置输出端连接。 由电 感 电容 C、 功率开关器件 和续流二极管 D5组成 DC/DC变换器, 实现按斩波方式 工作的降压电路。 DC/DC变换器的输入端和全桥整流装置输出、端连接。 功率开关器件 采用 IGBT IPM智能功率模块, 模块内含有 IGBT必需的驱 和保护电路。 Fig. 3 is a circuit diagram showing the power module of the power conversion device in the first embodiment. The circuit consists of a rectifier and a DC/DC converter. The input of the rectifier is connected to the power output terminal of the piezoelectric element. The rectifier uses a full-bridge rectifier circuit consisting of four diodes 1^, D 2 , and 3⁄4. The input of the rectifier is connected to the power output terminal of the piezoelectric element. The input of the DC/DC converter is connected to the output of the full bridge rectifier. The DC/DC converter is composed of the inductor C, the power switching device and the freewheeling diode D 5 , which realizes the chopper mode. Working buck circuit. The input end of the DC/DC converter is connected to the output and end of the full bridge rectifier. The power switching device adopts IGBT IPM intelligent power module, and the module contains the necessary driving and protection circuits for the IGBT.
图 4给出第一实施例中电力变换装置的控制原理图,控制模块由电流传感器、电 压传感器、 滤波电路、 微处理器和光电隔离电路组成。 本例中的微处理器采用 TI 公 司 DSP芯片 TMS320LF2407。 电压传感器采用电流型电压传感器, 电流传感器采用电 流型电流传感器。 电流电压传感器用来采集 DC/DC变换器输出端的电压和电流信号, 经滤波电路处理,送至 DSP的 A/D端口进行数据采集。采集结果经 DSP处理后,以 P丽 的形式输出控制信号。 PWM信号经由光电隔离电路, 送至智能功率模块 IPM的控制端, 对功率管!^的开关状态进行控制。 信号采集和控制频率为 l-2kHz; PWM调制频率范围 为 10kHz-20kHz。 滤波器采用典型的由运算放大器搭建的滤波电路, 光电隔离电路由 光电耦合器实现。由车载蓄电池经普通 DC/DC开关电源提供控制模块所需的各种电平。  Fig. 4 is a diagram showing the control principle of the power conversion device in the first embodiment. The control module is composed of a current sensor, a voltage sensor, a filter circuit, a microprocessor, and an opto-isolation circuit. The microprocessor in this example uses TI's DSP chip TMS320LF2407. The voltage sensor uses a current-mode voltage sensor, and the current sensor uses a current-type current sensor. The current and voltage sensors are used to collect the voltage and current signals at the output of the DC/DC converter, which are processed by the filter circuit and sent to the A/D port of the DSP for data acquisition. After the acquisition result is processed by the DSP, the control signal is output in the form of P Li. The PWM signal is sent to the control terminal of the intelligent power module IPM via the opto-isolation circuit, to the power tube! The switch state of ^ is controlled. The signal acquisition and control frequency is l-2kHz; the PWM modulation frequency range is 10kHz-20kHz. The filter uses a typical filter circuit constructed by an operational amplifier, and the optical isolation circuit is implemented by a photocoupler. The various levels required by the control module are provided by the on-board battery via a conventional DC/DC switching power supply.
在第一实施例中, 电力变换装置向储能装置充电, 储能装置为铅酸蓄电池。 本实施例的工作原理是:  In the first embodiment, the power conversion device charges the energy storage device, and the energy storage device is a lead-acid battery. The working principle of this embodiment is:
汽车运行过程中, 由于振动作用, 使压电装置不断受到变化的应力作用。经压电 装置中液压缸的放大作用, 数吨的应力被加载在压电装置中的压电元件上, 在压电元 件的两极产生了电荷和电压, 根据设计, 开路最高电压被限定在 500V 以下。 当电压 的绝对值高于整流器右侧的电容器 C电压时, 压电元件向电容 C充电, 否则, 压电元 件为开路。 在电力变换装置中, 控制模块通过对传感器信号的采样值, 进行对 P丽信 号占空比的调节。 当占空比增大, 功率管导通时间增长, 即充电时间增长时, 电容 C 的端点压下降, 压电元件向电容 C充电的导通电压降低; 当占空比减小, 功率管导通 时间减少, 即充电时间减少时, 电容 C的端点压上升, 压电元件向电容 C充电的导通 电压升高。 通过 PI 控制算法, 可使电池两端的充电电压维持在某一设定值, 而该设 定值可以通过试验或自适应算法加以设定。 设定该值的原则是使更多的振动能量转化 为电能。在功率管!^断开时,电感 L Q D5可与蓄电池构成续流回路,继续向电池充电。 通过传感器对蓄电池充电电压和充电电流进行的检测, 当蓄电池已充满时, 控制器停 止对蓄电池进行充电。 During the operation of the automobile, the piezoelectric device is constantly subjected to varying stress due to the vibration. Through the amplification of the hydraulic cylinder in the piezoelectric device, several tons of stress are applied to the piezoelectric element in the piezoelectric device, and charges and voltages are generated at the two poles of the piezoelectric element. According to the design, the maximum open circuit voltage is limited to 500V. the following. When the absolute value of the voltage is higher than the voltage of the capacitor C on the right side of the rectifier, the piezoelectric element charges the capacitor C, otherwise the piezoelectric element is open. In the power conversion device, the control module adjusts the duty ratio of the P-signal by sampling the sensor signal. When the duty ratio increases, the power tube conduction time increases, that is, when the charging time increases, the terminal voltage of the capacitor C decreases, and the conduction voltage of the piezoelectric element to charge the capacitor C decreases; when the duty ratio decreases, the power tube guide The on-time is reduced, that is, when the charging time is decreased, the terminal voltage of the capacitor C rises, and the conduction voltage at which the piezoelectric element charges the capacitor C rises. Through the PI control algorithm, the charging voltage across the battery can be maintained at a set value, which can be set by experiment or adaptive algorithm. The principle of setting this value is to convert more vibrational energy into electrical energy. In the power tube! When disconnected, the inductor LQD 5 can form a freewheeling circuit with the battery to continue charging the battery. The battery charging voltage and the charging current are detected by the sensor. When the battery is full, the controller stops charging the battery.
以下参照图 5描述第二实施例,用以说明系统在实现振动能量发电的同时,还对 车体的振动进行半主动控制。 第二实施例与第一实施例的不同在于, 电力变换装置的 功率模块采用图 5所示的原理图, 而在压电装置中邻近压电堆 1的液压缸缸体 3上安 装检测车身运动速度的压电传感器, 同时采用压电发电和半主动减振并行的控制策 略。 The second embodiment will be described below with reference to FIG. 5 to illustrate that the system performs semi-active control of the vibration of the vehicle body while realizing vibration energy power generation. The second embodiment is different from the first embodiment in that the power module of the power conversion device employs the schematic diagram shown in FIG. 5, and the body motion is mounted on the cylinder block 3 adjacent to the piezoelectric stack 1 in the piezoelectric device. Speed piezoelectric sensor, using both piezoelectric power generation and semi-active vibration control slightly.
图 5给出第二实施例中电力变换装置的电路原理图。它与图 3的不同之处在于增 加了一个受 DSP芯片控制的 IGBT IPM智能功率模块 K2, 它被置于全桥整流电路的正 输出端和电容 C的正极之间。 Fig. 5 is a circuit diagram showing the power conversion device in the second embodiment. It differs from Figure 3 in that an IGBT IPM intelligent power module K 2 controlled by a DSP chip is added, which is placed between the positive output of the full bridge rectifier circuit and the positive terminal of capacitor C.
下面分析电路的工作原理。电路的控制系统根据速度传感器信号判断车身的运动 速度。 当速度为向上时, 控制器给出控制信号, 使功率器件 Κ,断开, Κ2导通, 并且当 压电元件产生的电压绝对值也高于电容 C两端的电压时, 整流器导通, 压电元件的等 效刚度减少, 减缓车身的向上运动, 压电元件向电容 C充电; 当速度为向下时, 控制 器给出控制信号, 使功率器件 Κ2断开, 压电元件的等效刚度增大, 抑制车身的向下运 动, 压电元件的变形能由机械刚度和压电电容存储, 同时!^由? 波控制, 按一定的 占空比, 电容 C对蓄电池进行充电。 通过对!^占空比的调节, 可使蓄电池获得合理的 充电电压和充电时间。 从上面论述可以看出, 电容 C充电过程和蓄电池充电过程在时 间上交替进行, 电容 C充电过程对应于车体向上运动过程, 蓄电池充电过程对应于车 体向下运动过程。 同时, 由于压电元件产生的电压远高于蓄电池的电压, 所以整个系 统的死区很小, 保证系统具有较高的发电和减振效率。 The following is an analysis of how the circuit works. The control system of the circuit determines the speed of movement of the vehicle body based on the speed sensor signal. When the speed is upward, the controller gives a control signal to make the power device Κ, turn off, Κ 2 turn on, and when the absolute value of the voltage generated by the piezoelectric element is also higher than the voltage across the capacitor C, the rectifier is turned on. The equivalent stiffness of the piezoelectric element is reduced, the upward movement of the body is slowed down, and the piezoelectric element charges the capacitor C. When the speed is downward, the controller gives a control signal to disconnect the power device Κ 2 , the piezoelectric element, etc. The effective stiffness increases, suppressing the downward movement of the body, and the deformation of the piezoelectric element can be stored by mechanical stiffness and piezoelectric capacitance, at the same time! ^ by? The wave control, according to a certain duty cycle, capacitor C charges the battery. By right! ^The adjustment of the duty cycle allows the battery to obtain a reasonable charging voltage and charging time. As can be seen from the above discussion, the charging process of the capacitor C and the charging process of the battery alternate in time. The charging process of the capacitor C corresponds to the upward movement process of the vehicle body, and the charging process of the battery corresponds to the downward movement process of the vehicle body. At the same time, since the voltage generated by the piezoelectric element is much higher than the voltage of the battery, the dead zone of the entire system is small, ensuring that the system has high power generation and vibration damping efficiency.
虽然已经展示并描述了本实施例的压电式振动能量变换系统,其中,压电装置与 汽车悬挂系统的弹簧串联, 用于将振动能量转换为电能, 但应理解, 利用压电效应来 实现能量的回收, 压电装置的安装可不限于与弹簧串联。 压电装置也可安装于悬挂系 统的其它位置, 并以串联或并联方式与悬挂系统或其部件进行连接。 .  Although the piezoelectric vibration energy conversion system of the present embodiment has been shown and described, the piezoelectric device is connected in series with the spring of the vehicle suspension system for converting vibration energy into electrical energy, but it should be understood that the piezoelectric effect is utilized. For the recovery of energy, the mounting of the piezoelectric device may not be limited to being connected in series with the spring. The piezoelectric device can also be mounted at other locations in the suspension system and connected to the suspension system or its components in series or in parallel. .
此外, 虽然已经参照以上两种具体实施例讨论了甩于汽车振动能量压电发电系 统, 但应理解, 汽车振动能量压电发电系统的结构细节和各部件与元件的配置不限于 实施例中所述的情形, 因而在不背离本发明的技术原理的原则下, 可做出各种改变和 变形。  In addition, although the piezoelectric vibration energy piezoelectric power generation system has been discussed with reference to the above two specific embodiments, it should be understood that the structural details of the automotive vibration energy piezoelectric power generation system and the configuration of the components and components are not limited to those in the embodiment. The various changes and modifications can be made without departing from the principles of the invention.
例如, 压电元件可以采用压电陶瓷或铁电性压电材料或者压电复合材料。  For example, the piezoelectric element may be a piezoelectric ceramic or a ferroelectric piezoelectric material or a piezoelectric composite material.
例如, 压电装置可以使用各种已公知的机构, 包括机械式、 液压式、 气动式、 微 机电式机构, 以及它们的各种组合, 提高其中作为核心工作物质的压电元件将振动能 量转换为电能的能力。  For example, the piezoelectric device can use various well-known mechanisms, including mechanical, hydraulic, pneumatic, micro-electromechanical mechanisms, and various combinations thereof, to improve the vibration energy conversion of the piezoelectric element as the core working substance. The ability to power.
例如, 电力变换装置的功率模块包括整流装置, DC/DC变换器和相关接口电路和 必要的变压装置。  For example, the power module of the power converter includes a rectifier, a DC/DC converter and associated interface circuitry and the necessary transformers.
例如, 电力变换装置的功率器件采用各种广泛使用的器件,包括但不限于功率晶 体管 GTR、 金属-氧化物 -半导体型场效应晶体管 M0SFET、 绝缘栅双极型晶体管 IGBT 和门极关断晶闸管 GT0。 For example, power devices for power conversion devices employ a wide variety of widely used devices including, but not limited to, power crystals. Body tube GTR, metal-oxide-semiconductor type field effect transistor MOSFET, insulated gate bipolar transistor IGBT, and gate turn-off thyristor GT0.
例如, 控制器采用模拟控制器、数字控制器和模拟数字混合控制器, 模拟控制器 包括分立元件构成的模拟控制器或可编程模拟器件构成的控制器, 数字控制器包括微 处理器、 单片机、 DSP、 CPLD和 FPGA其中的一种;  For example, the controller uses an analog controller, a digital controller, and an analog-digital hybrid controller. The analog controller includes an analog controller composed of discrete components or a controller composed of a programmable analog device. The digital controller includes a microprocessor and a single-chip microcomputer. One of DSP, CPLD, and FPGA;
例如, 传感器采用电压传感器或电流传感器或机械传感器。  For example, the sensor uses a voltage sensor or a current sensor or a mechanical sensor.
例如, 储能装置为各种蓄电池、 超级电容和飞轮。  For example, energy storage devices are various batteries, supercapacitors, and flywheels.
例如, 最终所用的电负载为电阻性负载、 电感性负载或电容性负载, 或者它们的 组合。  For example, the final electrical load used is a resistive load, an inductive load, or a capacitive load, or a combination thereof.
应予说明的是,上面参照特定的实施例作为本发明的举例描述了本发明,但它们 只是说明性的, 本发明不限于上述实施例的形式。 按照本发明的原理, 本领域普通技 术人员按照上述技术构思对上述实施例进行各种改变和改型都属于本发明的保护范 围。  It should be noted that the present invention has been described above by way of example only with reference to the specific embodiments thereof, but they are merely illustrative, and the invention is not limited to the form of the above embodiments. According to the principles of the present invention, various changes and modifications of the above-described embodiments in accordance with the above-described technical concept are all within the scope of the present invention.

Claims

权 利 要 求 Rights request
1.一种利用汽车振动能量压电发电的方法, 包括如下步骤, 将压电装置置于汽车悬 挂系统中, 利用振动能量产生电能, 并作为一种电力供应加以存储和利用。 A method of piezoelectric power generation using automobile vibration energy, comprising the steps of: placing a piezoelectric device in a vehicle suspension system, generating energy using vibration energy, and storing and utilizing it as a power supply.
2.如权利要求 1所述利用汽车振动能量压电发电的方法, 其特征在于, 还包括以下 步骤: .  2. The method of piezoelectric energy generation using automotive vibration energy according to claim 1, further comprising the steps of:
1) 在汽车悬挂系统中加入至少一个压电装置, 用以吸收汽车悬架中的振动能量, 该压电装置中的压电材料作为工作介质, 在压电效应作用下将振动能量转化成电能; 1) adding at least one piezoelectric device to the suspension system of the vehicle for absorbing vibration energy in the suspension of the vehicle, the piezoelectric material in the piezoelectric device as a working medium, converting the vibration energy into electrical energy under the action of the piezoelectric effect ;
2) 将压电装置产生的电能送至电力变换装置中, 以调整和变换所述电能;2) sending the electrical energy generated by the piezoelectric device to the power conversion device to adjust and transform the electrical energy;
3) 电力变换装置调整和变换后的电能供给储能装置或最终所用的电负载, 存储或 利用所述电能。 3) The power conversion device adjusts and transforms the power to the energy storage device or the final electrical load to store or utilize the electrical energy.
3.如权利要求 2所述利用汽车振动能量压电发电的方法, 其特征在于, 所述电力变 换装置调整和变换后的电能由储能装置接收时, 电力变换装置控制储能装置的充电电 压和电流; 所述电力变换装置调整和变换后的电能由最终所用的电负载接收时, 电力 变换装置控制最终所用的电负载的供电电压和电流。  The method of claim 2, wherein the power conversion device controls the charging voltage of the energy storage device when the power converted by the power conversion device is received by the energy storage device. And current; when the power converted and converted by the power conversion device is received by the final electrical load, the power conversion device controls the supply voltage and current of the final electrical load.
4.如权利要求 2所述利用汽车振动能量压电发电的方法, 其特征在于,  4. The method of piezoelectric vibration generation using automobile vibration energy according to claim 2, wherein
所述电力变换装置对电能的调整和变换包括以下步骤: The adjustment and transformation of the electrical energy by the power conversion device includes the following steps:
1) 整流过程, 将压电材料产生的交流电变为直流电;  1) The rectification process changes the alternating current generated by the piezoelectric material into direct current;
2) DC/DC变换过程, 对步骤 1)产生的直流电进行电压和电流变换。  2) The DC/DC conversion process performs voltage and current conversion on the DC power generated in step 1).
5.如权利要求 2所述利用汽车振动能量压电发电的方法, 其特征在于, 所述电力变 换装置中含有以控制器为核心的控制模块, 并安装检测车身运动的传感器, 由控制器 执行控制策略, 在利用汽车振动能量发电的同时, 对汽车振动进行半主动减振控制。  The method according to claim 2, wherein the power conversion device includes a control module having a controller as a core, and a sensor for detecting body motion is installed, and is executed by the controller. The control strategy is to semi-actively control the vibration of the vehicle while using the vibration energy of the vehicle to generate electricity.
6.—种汽车的振动能量压电发电系统, 其特征在于, 该系统包括:  6. A vibration energy piezoelectric power generation system for a vehicle, characterized in that the system comprises:
至少一个置于汽车悬挂系统中的压电装置,该压电装置与汽车悬挂系统的弹簧串 联, 用于将振动能量转换为电能;  At least one piezoelectric device disposed in the suspension system of the vehicle, the piezoelectric device being coupled in series with a spring of the suspension system of the vehicle for converting vibrational energy into electrical energy;
电力变换装置, 由功率模块和控制模块组成, 功率模块用于调整和转换压电装 置产生的电能, 并将电能用于储能装置或最终所用的电负载; 控制模块通过对功率模 块的功率元件进行控制, 使振动能量转化成电能, 并为储能装置存储或最终所用的电 负载利用;  The power conversion device is composed of a power module for adjusting and converting electrical energy generated by the piezoelectric device, and the electric energy is used for the energy storage device or the final electrical load; the control module passes the power component of the power module Controlling, converting vibrational energy into electrical energy, and utilizing the electrical load stored or ultimately used by the energy storage device;
至少一个储能装置或最终所用的电负载, 用于存储和利用电力变换装置调整后 的电能; At least one energy storage device or the final electrical load used for storage and adjustment using the power conversion device Electric energy
所述压电装置与电力变换装置连接,电力变换装置分别与储能装置或最终所用的 电负载相连。  The piezoelectric device is connected to a power conversion device that is connected to an energy storage device or an electrical load that is ultimately used.
7. 如权利要求 6中所述汽车振动能量压电发电系统, 其特征在于: 所述压电装置 包括下活塞杆、上活塞、液压缸和压电元件; 下活塞杆的一端和上活塞置于液压缸中, 并在其间充满液体; 下活塞杆和悬挂系统的减振弹簧相连, 减振弹簧把由车底质量振 动形成的力传递给下活塞杆, 通过液体压强传递给上活塞, 上活塞上和车体间放置着 压电元件;  7. The automotive vibration energy piezoelectric power generation system according to claim 6, wherein: said piezoelectric device comprises a lower piston rod, an upper piston, a hydraulic cylinder and a piezoelectric element; and one end of the lower piston rod and the upper piston In the hydraulic cylinder, and filled with liquid in between; the lower piston rod is connected with the damping spring of the suspension system, and the damping spring transmits the force formed by the mass vibration of the vehicle bottom to the lower piston rod, and is transmitted to the upper piston through the liquid pressure, a piezoelectric element is placed between the piston and the vehicle body;
所述压电元件采用多层压电薄片并联形成的压电堆。 ,  The piezoelectric element employs a piezoelectric stack in which a plurality of piezoelectric sheets are connected in parallel. ,
8.如权利要求 7所述汽车振动能量压电发电系统, 其特征在于: 所述压电装置中的 压电元件为压电陶瓷或铁电性压电材料或压电复合材料;  The automobile vibration energy piezoelectric power generation system according to claim 7, wherein: the piezoelectric element in the piezoelectric device is a piezoelectric ceramic or a ferroelectric piezoelectric material or a piezoelectric composite material;
9. 如权利要求 6所述汽车振动能量压电发电系统, 其特征在于, 所述电力变换装 置的功率模块包括全桥整流装置和 DC/DC变换器; 全桥整流装置与压电元件的电能输 出端子相连, 用于将压电元件产生的交流电转换成直流电; DC/DC变换器与全桥整流 装置连接, 用于调整脉全桥整流装置输出的电压和电流; DC/DC变换器中的功率开关 器件执行控制信号传达的指令。  9. The automotive vibration energy piezoelectric power generation system according to claim 6, wherein the power module of the power conversion device comprises a full bridge rectifier device and a DC/DC converter; and the full bridge rectifier device and the piezoelectric element The output terminal is connected to convert the alternating current generated by the piezoelectric element into direct current; the DC/DC converter is connected to the full bridge rectifier device for adjusting the voltage and current outputted by the pulse full bridge rectifier; in the DC/DC converter The power switching device performs an instruction communicated by the control signal.
10. 如权利要求 6所述汽车振动能量压电发电系统, 其特征在于, 所述电力变 换装置的控制模块包括: 传感器、 滤波电路、 控制器和光电隔离电路; 传感器置于压 电装置和电力变换装置的功率模块上, 用以获得控制器所需的信号; 控制器通过滤波 电路与传感器相连, 获得传感器得到的信号, 并输出控制信号; 控制信号经光电隔离 电路, 送至功率模块的功率开关器件的控制端。  10. The automotive vibration energy piezoelectric power generation system according to claim 6, wherein the control module of the power conversion device comprises: a sensor, a filter circuit, a controller, and an opto-isolation circuit; the sensor is placed in the piezoelectric device and the electric power The power module of the transforming device is used to obtain a signal required by the controller; the controller is connected to the sensor through the filter circuit to obtain a signal obtained by the sensor, and output a control signal; the power of the control signal sent to the power module through the photoelectric isolation circuit The control terminal of the switching device.
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