WO2006044866B1 - Devices for high voltage ignition of combustible gas - Google Patents

Devices for high voltage ignition of combustible gas

Info

Publication number
WO2006044866B1
WO2006044866B1 PCT/US2005/037386 US2005037386W WO2006044866B1 WO 2006044866 B1 WO2006044866 B1 WO 2006044866B1 US 2005037386 W US2005037386 W US 2005037386W WO 2006044866 B1 WO2006044866 B1 WO 2006044866B1
Authority
WO
WIPO (PCT)
Prior art keywords
combustible gas
igniter
gas
spark
electrode
Prior art date
Application number
PCT/US2005/037386
Other languages
French (fr)
Other versions
WO2006044866A2 (en
WO2006044866A3 (en
Inventor
Terry Clark
John Mcdermit
Dustin J Hultine
Jeffrey S Roy
Original Assignee
Earthcraft Llc
Nova Technologies Llc
Terry Clark
John Mcdermit
Dustin J Hultine
Jeffrey S Roy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Earthcraft Llc, Nova Technologies Llc, Terry Clark, John Mcdermit, Dustin J Hultine, Jeffrey S Roy filed Critical Earthcraft Llc
Priority to US11/665,763 priority Critical patent/US20080248435A1/en
Priority to CA002584693A priority patent/CA2584693A1/en
Publication of WO2006044866A2 publication Critical patent/WO2006044866A2/en
Publication of WO2006044866A3 publication Critical patent/WO2006044866A3/en
Publication of WO2006044866B1 publication Critical patent/WO2006044866B1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q3/00Igniters using electrically-produced sparks
    • F23Q3/002Igniters using electrically-produced sparks using piezoelectric elements

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lighters Containing Fuel (AREA)
  • Air Bags (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

High voltage gas igniters are described, including a hand held portable gas torch igniter of the piezoelectric-type which includes a finger grip housing body actuated by inward depression of the push button igniter to generate a spark-producing voltage when held near the combustible gas exiting the bum tube of a torch or combustible gas exit of a heating device. The igniter has a tube electrode for easy construction, and deflector shield for user protection and gas mixing. Other igniters have multiple spark gaps for increased effective spark length.

Claims

AMENDED CLAIMS received by the International Bureau on 14 September 2006 (14.09.2006)
1. A combustible gas igniter comprising: a.) a piezoelectric spark generator; b.) a first electrode, c.) a generally tubular second electrode, having opposing first and second ends and a longitudinal axis, wherein the first electrode is located on the longitudinal axis of the tubular second electrode, the second electrode extending beyond the first electrode, along the axis in the direction of the first end and in the direction of the second end, and the first end is open to the first electrode, and d.) a combustion zone between the first electrode and the second electrode.
2. The igniter of claim 1 wherein the spark generator is located partially within the second end and encloses the second end.
3. The igniter of claim 1 further comprising a one-handed finger grip and pushbutton to hold the second electrode and to activate the spark generator.
4. The igniter of claim 1 further comprising a deflecting shield to direct combustion gases away from a user of the igniter.
5. The igniter of claim 1 further comprising a deflecting shield at the first end of the second electrode to allow proper mixing of gas and air hi the combustion zone.
6. The igniter of claim 4 shield extends asymmetrically from the first end of the tubular electrode parallel with the longitudinal axis to allow access to the combustion zone by a stream of incoming gas and to allow exit of combustion gases away from the user.
7. The igniter of claim 1 wherein the first end of the second electrode opens at an angle to the axis to provide a deflecting shield for directing combustion gases away from a user 8. A portable combustible gas handheld torch igniter comprising fmger-grip and conducting metal tube electrode as outer housing body, said outer housing body containing inner housing case of impact type piezoelectric spark generator, said impact type piezoelectric spark generator having push button plunger depressed in direction of longitudinal axis of impact type piezoelectric spark generator inner housing case and outer housing body and movable relative to its piezoelectric
24 generator ifMer n'ousm'g1 cas'e and outer housing body, said impact type piezoelectric spark generator push button depression to generate a spark-producing voltage force with resulting spark occurring at spark gap between terminal electrode of impact type piezoelectric generator and conducting metal tube electrode near open end of conducting metal tube electrode housing body, said spark between terminal impact type piezoelectric electrode and conducting metal tube housing body near open end of conducting metal tube housing body causing ignition of combustible gas within spark gap near open end of conducting metal tube electrode housing body, said ignition taking place when open end of conducting metal tube electrode housing body of igniter is actuated upon or near exit end of burn tube following opening of burn tube control valve , said ignition of combustible gas at spark gap with resulting flame transferred to the exit end of the burn tube having open control valve of the hand held torch.
9. A method and process wherein a piezoelectric generated pulse and current will cause ignition of a combustible gas or mixture of combustible gases with greater frequency and efficiency, said electrical pulse and current traversing a series of multiple spark gaps, said spark gaps containing a combustible gas resulting in ignition of said combustible gas, and also, by causing ignition of a combustible gas or mixture of gases with greater frequency and efficiency by increasing the length of the spark gap within a combustible gas, said increased spark gap length significantly increasing the surface exposure area of said combustible gas, thereby increasing the frequency of ignition; both methods and processes of piezoelectric ignition more fully described herein as: a.) the piezoelectric spark generator effectiveness, when igniting a combustible gas, is enhanced by having the flow of piezoelectrical current passing through multiple spark gaps, said piezoelectric current and sparks produced are from a voltage capable of arcing the gaps of a series of interrupted conducting material or materials to the opposite pole of the piezoelectric generator, said multiple sparks being produced by a voltage capable of arcing between all interrupted conducting material or materials having gaps on the surface of a dielectric material, said multiple spark gaps allowing multiple locations for interacting with and causing combustion of a combustible gas on or near the surface of a combustion chamber; 'b.J-tύ-M's'ό'increa'sd'thi'effέStive spark gap length of the piezoelectric produced current by using a conductive thin firm electrode where the resistance of the thin film electrode allows only partial conductivity of a conducting path wherein remainder of electric current arcs on or near said thin film conducting electrode path, said path allowing either controlled or uncontrolled direction of a conducting current and arcing on or near the conducting firm electrode path, said thin film conducting electrode path being in contact with a dielectric material, said thin film conducting path corona or arc to interact with a combustible gas on or near the surface of a combustion chamber, and to also c.) include within this method and process a piezoelectric ignition device wherein a combination of clusters of multiple spark gaps, as in a.), and thin film conducting electrode paths placed upon a dielectric material, as in b.), may jointly allow a functionally acting ignition method and process for a combustible gas on or near the surface of a combustion chamber.
10. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the finger-grip assembly and conducting metal tube electrode are electrically insulated with non conductive coatings or materials that are non conductive.
11. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the finger-grip assembly is made of non-conductive materials such as plastic, rubber, nylon, or other non-electrically conductive materials.
12. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the terminal impact type piezoelectric electrode is connected to or protected by a heat resistant ceramic shield or material such as a coating of sand or other heat resistant or thermal insulating substance or combination thereof, in such a manner as to protect exposed plastic of the impact type piezoelectric spark generator inner housing case near the terminal impact type piezoelectric electrode from the effects of the ignited flame and heat or conducting wire that may lead to ceramic shield or combination thereof, said conducting wire being connected to terminal impact type piezoelectric electrode allowing outer conducting metal tube electrode housing body to be extended.
13. A portable combustible gas handheld torch igniter as defined in claim 8, wherein said impact type piezoelectric spark generator having push button plunger depressed in direction of longitudinal axis of impact type piezoelectric spark generator inner
26 housing case and housing body and movable relative to its inner housing case and housing body exerts a force within piezoelectric spark generator on first electrical contact that is transferred directly to the piezoelectric pulse generating crystal,
14. A portable combustible gas handheld torch igniter as defined in claim 13, wherein a hammer for striking said first electrical contact with a force required to generate said electrical pulse and spark.
15. A portable combustible gas handheld torch igniter as defined in claim 13, wherein a return spring is provided for returning said hammer to an initial position away from said first electrical contact, said hammer defining a first extended portion configured to be received within said return spring.
16. A portable combustible gas handheld torch igniter as defined in claim 13, wherein an energy storage spring for storing potential energy which is released to propel said hammer toward said first electrical contact, said hammer further defining a second extended portion configured to be received within said energy storage spring,
17. A portable combustible gas handheld torch igniter as defined in claim 13, wherein said impact type piezoelectric spark generator comprising a crystal receptacle carried within said inner housing case for secureJtnent of said crystal and said first and second electrical contacts, said crystal receptacle defining a shoulder on which a collar defined by said hammer rests prior to activation of the device.
18. A portable combustible gas handheld torch igniter as defined in claim 17, wherein said impact type piezoelectric spark generator hammer collar defines a distal surface sloped away from said second extended portion in order to assist in disengaging said hammer from said shoulder.
19. A portable combustible gas handheld torch igniter as defined in claim S, wherein said impact type piezoelectric spark generated ignition efficacy is enhanced by multiple spark gaps,
20. A portable combustible gas handheld torch igniter as defined in claim S, wherein said impact type piezoelectric spark generated efficacy is enhanced by increasing the spark gap length.
21. A method and process as described in claim 9, wherein said spark may ignite a beating device, such as a combustible gas water heater, stove, or furnace.
27
22. A portable combustible gas handheld torch igniter as defined in claim 8, wherein said impact type piezoelectric spark igniter having a geometric portion of the electrical conducting tubular metal material, along the open end of the longitudinal axis of said tubular metal, is removed so that combustible gas escaping nozzle of torch will deflect off of that portion of tubular metal not removed along this same longitudinal axis of tubular metal in such a manner as to allow a 90 degree ignition of said combustible gas,
23. The method and process of claim 9, wherein said impact type piezoelectric spark igniter having a geometric portion of the electrical conducting tubular metal along the open end of the longitudinal axis of said tubular metal is removed so that combustible gas escaping nozzle of torch will deflect off of that portion of tubular metal not removed along this same longitudinal axis of tubular metal in such a manner as to allow a 90 degree ignition of said combustible gas.
24. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is propane.
25. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is acetylene.
26. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is methylacβtylene-propadieπe or MAPP gas.
27. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is propane, acetylene, MAPP or combination thereof.
28. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is a volatile hydrocarbon gas, such as methane.
29. The method and process of claim 9, wherein the combustible gas is propane.
30. The method and process of claim 9, wherein the combustible gas is acetylene.
31. The method and process of claim 9, wherein the combustible gas is methylacetylene- propadiene or MAPP gas.
32, The method and process of claim 9, wherein the combustible gas is propane, acetylene, MAPP or combination thereof.
28
33. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is a volatile hydrocarbon gas.
34. The method and process of claim 9, wherein the combustible gas is a volatile hydrocarbon gas.
35. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is a volatile nitrogen-based gas, such as ammonia.
36. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas is a volatile hydrocarbon mist, such as atomized gasoline or diesel fuel, and nitrogen-based gas, such as ammonia,
37. A portable combustible gas handheld torch igniter as defined in claim 8, wherein the combustible gas has low flammability properties.
38, A portable combustible gas handheld torch igniter as defined in claim 8, wherein the second electrical contact is separated from a heat resistant ceramic shield by a concussion absorbing adhesive.
39. A gas igniter for use with a gas burner having a tubular gas orifice from which gas flows, the igniter comprising: a. an annular ring dimensioned to surround the tubular gas orifice such that gas flowing from the orifice is directed over the ring, wherein the ring comprises multiple spark gaps projecting from a top surface of the ring, and b, connectors for connection to a source of high voltage such that the multiple spark gaps are above the top surface of the ring over which the gas flows.
40, A gas igniter for use with a gas burner from which gas flows, the igniter comprising: a, a block including multiple spark gaps projecting from an exterior surface of the block, b. a block mount for mounting the block near the gas burner such that gas flowing from the burner is directed over the block, and c. connectors for connection to a source of high voltage such that the multiple spark gaps are adjacent to the exterior surface of the block over which the gas flows.
29
41. A portable combustible gas handheld torch igniter as defined in claim 1, wherein said impact type piezoelectric spark generated ignition efficacy is enhanced by multiple spark gaps,
42. A portable combustible gas handheld torch igniter as defined in claim 1, wherein said impact type piezoelectric spark generated efficacy is enhanced by increasing the spark gap length.
43. A portable combustible gas handheld torch igniter as defined in claim 1, wherein said impact type piezoelectric spark igniter having a geometric portion of the electrical conducting tubular metal material,, along the open end of the longitudinal axis of said tubular metal, is removed so that combustible gas escaping nozzle of torch will deflect off of that portion of tubular metal not removed along this same longitudinal axis of tubular metal in such a manner as to allow a 90 degree ignition of said combustible gas.
44. A portable combustible gas handheld torch igniter as defined in claim 1 , wherein said impact type piezoelectric spark igniter having a geometric portion of the electrical conducting tubular metal along the open end of the longitudinal axis of said tubular metal is removed so that combustible gas escaping nozzle of torch will deflect off of that portion of tubular metal not removed along this same longitudinal axis of tubular metal in such a manner as to allow a 90 degree ignition of said combustible gas.
45. The method and process of claim 9, wherein the combustible gas is a volatile nitrogen- based gas, such as ammonia.
46. The method and process of claim 9, wherein the combustible gas is a volatile hydrocarbon mist, such as atomized gasoline or diesel fuel, and nitrogen-based gas, such as ammonia.
47. The method and process of claim 9, wherein the combustible gas has low flammability properties.
30
PCT/US2005/037386 2004-10-19 2005-10-19 Devices for high voltage ignition of combustible gas WO2006044866A2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US11/665,763 US20080248435A1 (en) 2004-10-19 2005-10-19 Devices For High Voltage Ignition of Combustible Gas
CA002584693A CA2584693A1 (en) 2004-10-19 2005-10-19 Devices for high voltage ignition of combustible gas

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US61996804P 2004-10-19 2004-10-19
US60/619,968 2004-10-19

Publications (3)

Publication Number Publication Date
WO2006044866A2 WO2006044866A2 (en) 2006-04-27
WO2006044866A3 WO2006044866A3 (en) 2006-10-05
WO2006044866B1 true WO2006044866B1 (en) 2006-11-23

Family

ID=36203657

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2005/037386 WO2006044866A2 (en) 2004-10-19 2005-10-19 Devices for high voltage ignition of combustible gas

Country Status (3)

Country Link
US (1) US20080248435A1 (en)
CA (1) CA2584693A1 (en)
WO (1) WO2006044866A2 (en)

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Also Published As

Publication number Publication date
US20080248435A1 (en) 2008-10-09
WO2006044866A2 (en) 2006-04-27
WO2006044866A3 (en) 2006-10-05
CA2584693A1 (en) 2006-04-27

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